WO2018019203A1 - Boron-modified hydrofining catalyst having high loading amount and preparation method therefor - Google Patents

Boron-modified hydrofining catalyst having high loading amount and preparation method therefor Download PDF

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WO2018019203A1
WO2018019203A1 PCT/CN2017/094091 CN2017094091W WO2018019203A1 WO 2018019203 A1 WO2018019203 A1 WO 2018019203A1 CN 2017094091 W CN2017094091 W CN 2017094091W WO 2018019203 A1 WO2018019203 A1 WO 2018019203A1
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boron
modified
metal
hydrotreating catalyst
carrier
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PCT/CN2017/094091
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French (fr)
Chinese (zh)
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许莉
石友良
张然
冯春峰
王杰华
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武汉凯迪工程技术研究总院有限公司
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Publication of WO2018019203A1 publication Critical patent/WO2018019203A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/883Molybdenum and nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/888Tungsten
    • B01J35/615
    • B01J35/633
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof

Definitions

  • the invention relates to a catalyst and a preparation method thereof, in particular to a high-load boron-modified hydrorefining catalyst and a preparation method thereof.
  • a typical hydrofinishing catalyst typically consists of an alumina support and a hydrogenation active metal.
  • the hydrogenation-active metal is a Group VIB and/or Group VIII metal, the commonly used Group VIB metal is Mo and/or W, and the Group VIII metal is Co and/or Ni.
  • alumina As a carrier material, alumina has a wide range of applications in the field of hydrogenation catalysis. However, due to the weak acidity of alumina, it is easy to interact with the active metal component to form inactive species, which affects the activity and stability of the catalyst. In order to improve the acidity of alumina and adjust its interaction with metal components, alumina is often modified by introducing additives such as Si, P, Ti, B, and F.
  • the effect of boron on the hydrotreating catalyst is mainly reflected in the improvement of denitrification activity and the improvement of metal dispersion, thereby improving the hydrogenation activity of the refined catalyst.
  • the literature (Lewandowski M, Fuel, 2000, 79, 487) studied the effect of boron on the hydrodenitrogenation activity of hydrotreating catalysts. It was found that the hydrodenitrogenation activity of the catalyst gradually increased with the increase of boron loading. Increasing, the rate of deactivation of the catalyst is slowed down.
  • the additive boron deepens the degree of hydrogenation reaction, because boron forms B 2 O 3 on the surface of alumina, promotes the vulcanization of the catalyst, reduces the carbon deposition in the hydrogenation process, and improves the dispersion of the active metal component. .
  • Boron as an auxiliary agent for alumina modification the usual addition methods are divided into two types: one is to introduce boron during the formation of the carrier, including the coprecipitation method and the physical mixing method; the other is to pass the preform after the formation of the carrier. Impregnation is introduced. Boron is generally added to the support in the form of H 3 BO 3 , while the solubility of H 3 BO 3 is only 6 g/100 ml of water at room temperature, which limits the loading of boron to some extent.
  • the Chinese invention patent published as CN00122919.2 discloses a hydrodenitrogenation catalyst and a preparation method thereof.
  • the catalyst uses alumina or silica-containing alumina as a carrier, Mo-Ni as an active component, and a boron auxiliary agent.
  • Mo-Ni as an active component
  • a boron auxiliary agent By formulating a stable alkaline Mo-Ni-B solution and using a co-impregnation technique, the hydrodenitrogenation activity of the catalyst is improved.
  • the catalyst is impregnated step by step, introducing ammonia water and polluting the environment.
  • Chinese Patent Publication No. CN00110018.1 discloses a hydrogenation catalyst and a preparation method thereof,
  • the catalyst is a hydrogenation active component of Group VIB and Group VIII metals, supporting boron, silicon and other additives, and is prepared by coprecipitation. Some active metals may enter the bulk phase or be oxidized during coprecipitation and extrusion. Covered with aluminum particles, the utilization rate of the active metal is lowered, and the hydrogenation activity is low.
  • the Chinese invention patent publication CN101491767A discloses a preparation method of a hydrogenation catalyst, wherein the fluorine, silicon, phosphorus and the like in the catalyst carrier are passed through the gelation process of the dry rubber powder and the two stages of the carrier molding process.
  • the addition can effectively improve the dispersion of the active metal on the surface, improve the utilization rate of the active metal, and further improve the performance of the catalyst.
  • the boron content of the promoter in the catalyst is only about 1%.
  • the present invention provides a high-load boron-modified hydrotreating catalyst and a preparation method thereof in view of the deficiencies in the prior art.
  • the method can not only better distribute the boron of the auxiliary agent on the surface of the alumina carrier, improve the dispersion degree of the active component, but also effectively increase the loading of boron in the catalyst and improve the hydrodenitrogenation activity of the catalyst.
  • the hydrofinishing catalyst prepared by the present invention is particularly suitable for hydrotreating of high nitrogen feedstock oil.
  • the present invention provides a high-load boron-modified hydrotreating catalyst composed of an active metal component and a carrier, the active metal component being supported on a carrier, the active metal group It is composed of an oxide containing two metals of Group VIB and Group VIII, wherein the Group VIB metal is Mo and/or W, the Group VIII metal is Ni and/or Co, and the carrier is boron modified alumina. Carrier.
  • the content of the oxide containing the Group VIB metal is 8.9 to 30.1%
  • the content of the oxide containing the Group VIII metal is 1.9 to 10.1%
  • boron in the boron-modified alumina carrier accounts for The mass fraction of the catalyst is from 1.0 to 11.5%.
  • the content of the oxide containing the Group VIB metal is 15.0 to 26.0%
  • the metal of the Group VIII is preferably Ni
  • the content of the oxide containing Ni is 2.2 to 6.5%
  • the mass fraction of boron in the catalyst is 2.0 to 4.0%.
  • the catalyst has a specific surface area of 130 to 320 m 2 /g and a total pore volume of 0.15 to 0.50 cm 3 /g.
  • the catalyst has a specific surface area of from 190 to 250 m 2 /g and a total pore volume of from 0.33 to 0.40 cm 3 /g.
  • the method for preparing the boron-modified alumina carrier comprises the following steps:
  • step 3 Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, a boron-modified alumina carrier is obtained.
  • the alumina precursor is amorphous aluminum hydroxide, pseudo boehmite, boehmite, gibbsite, yttrium aluminum, and boehmite. Any one or several of them, or an aluminum oxide compound which can be converted into ⁇ -Al 2 O 3 after calcination;
  • the squeezing agent is citric acid and/or phthalocyanine powder, and the mass of the squeezing agent accounts for the mass of the alumina carrier 1.0 to 5.0%;
  • the peptizer is an aqueous solution of an organic acid or an inorganic acid, the organic acid is formic acid and/or acetic acid, and the inorganic acid is any one or more of nitric acid, phosphoric acid, and hydrochloric acid; the acid content in the peptizing agent accounts for oxidation
  • the mass of the aluminum carrier is 1.0 to 7.0%.
  • the mass of the extrusion agent accounts for 2.0 to 3.5% of the mass of the alumina carrier; and the content of the acid in the gum solvent accounts for 1.8 to 4.0% of the mass of the alumina carrier.
  • the drying temperature is 60 to 190 ° C
  • the drying time is 0.1 to 22 h
  • the baking temperature is 300 to 650 ° C
  • the baking time is 3 to 6 h.
  • the drying temperature is 90 to 130 ° C
  • the drying time is 1.5 to 8 hours
  • the baking temperature is 420 to 540 ° C
  • the baking time is 3 to 6 hours.
  • the alumina carrier is in the shape of a cylinder, a clover, a four-leaf clover or a gear, wherein the cylindrical strip-shaped alumina carrier has a particle diameter of 1.2 to 1.6 mm and a length of 5 to 10 mm;
  • the two-leaf pitch of clover or four-leaf clover is 1.1 to 1.8 mm and the length is 5 to 10 mm.
  • the mass space velocity of the boric acid aqueous solution is 0.1 to 5.5 h -1 .
  • the mass space velocity of the aqueous boric acid solution is 1.2 to 4.0 h -1 .
  • the invention provides a preparation method of a high-load boron-modified hydrotreating catalyst, which comprises the following steps:
  • step 3 Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, obtaining a boron-modified alumina carrier;
  • the boron-modified alumina carrier obtained in step 3) is weighed into the metal salt solution obtained in step 4) for impregnation; the impregnation method can select equal volume impregnation, excessive impregnation, and The two metal components may be co-impregnated or stepwise impregnated, preferably in an equal volume co-impregnation.
  • step 6) The carrier impregnated in the step 5) is dried and calcined to obtain a hydrotreating catalyst.
  • the metal cobalt is selected from the group consisting of cobalt nitrate, cobalt chloride, cobalt carbonyl and cobalt carbonate;
  • the metal molybdenum is selected from the group consisting of ammonium molybdate, molybdenum oxide and ammonium paramolybdate;
  • the metal tungsten is selected from the group consisting of tungsten Ammonium acid and ammonium paratungstate;
  • metal nickel is selected from the group consisting of nickel nitrate, basic nickel carbonate and nickel carbonate.
  • the drying temperature is 70 to 200 ° C, preferably 95 to 125 ° C
  • the drying time is 1.0 to 24 h, preferably 3 to 6 h
  • the calcination temperature is 250 to 600 ° C, preferably 400.
  • the calcination time is ⁇ 510° C.
  • the calcination time is 1 to 15 h, preferably 3 to 5 h.
  • the drying temperature is 95 to 125 ° C
  • the drying time is 3 to 6 hours
  • the baking temperature is 400 to 510 ° C
  • the baking time is 3 to 5 hours.
  • the boron-modified hydrotreating catalyst prepared by the method of the invention has a uniform distribution of B 2 O 3 and is concentrated on the surface of the alumina carrier, which can prevent the active component from entering the alumina crystal lattice, and is favorable for increasing the dispersion degree of the metal component. , improving the utilization rate of the metal component, thereby increasing the hydrogenation activity of the catalyst;
  • the boron-modified hydrotreating catalyst prepared by the invention can obtain a high-loading boron-containing hydrotreating catalyst, and the catalyst has higher denitrification activity.
  • NiO and WO 3 ⁇ nitrate hexahydrate and ammonium metatungstate as raw materials, according to the target concentration of NiO and WO 3 in the immersion liquid.
  • an appropriate amount of metal salt is weighed in deionized water, stirred and dissolved to a dark green clarified solution, and used.
  • the NiO content in the Ni-W metal salt solution is 10 to 15 g/100 ml, and the WO 3 content is 40 to 44 g/100 ml.
  • NiO and MoO 3 Using basic nickel carbonate, molybdenum trioxide and phosphoric acid as raw materials, according to the target concentration of NiO and MoO 3 in the impregnation solution, an appropriate amount of metal salt and phosphoric acid solution are weighed and heated to reflux to obtain a clear dark green solution, which is ready for use.
  • the NiO content in the Ni-Mo metal salt solution is 6 to 8 g/100 ml
  • the MoO 3 content is 38 to 42 g/100 ml.
  • the metal salt and the oxide are selected according to actual conditions, such as:
  • the metal molybdenum is selected from the group consisting of ammonium molybdate, molybdenum oxide
  • the metal tungsten is selected from the group consisting of ammonium metatungstate and ammonium paratungstate;
  • the metallic nickel is selected from the group consisting of nickel nitrate, basic nickel carbonate and nickel carbonate.
  • pseudo-boehmite which is pseudo-hydrated boehmite (the dry basis of pseudo-boehmite is 80%, the specific surface is 380m 2 /g, and the total pore volume is 0.86cm 3 / g), 5g of Tianjing powder, measuring 120ml of 4% dilute nitric acid aqueous solution, crushed into a squeezable cake in a wheel mill, extruded by a squeezer, the extrudate is 1.5mm in diameter a cylindrical shape; the extrudate is dried at 90 ° C for 16 h, and then calcined at 530 ° C for 6 h to obtain an alumina carrier Z1;
  • the carrier BZ1 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 100 ° C for 5 h, and calcined at 500 ° C for 3 h to obtain a catalyst C1.
  • the carrier BZ2 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 110 ° C for 5 h, and calcined at 480 ° C for 4 h to obtain a catalyst C2.
  • the carrier BZ3 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 110 ° C for 5 h, and calcined at 500 ° C for 4 h to obtain a catalyst C3.
  • the carrier BZ4 was impregnated with an equal volume of a metal salt solution containing Ni-W, dried at 120 ° C for 5 h, and calcined at 520 ° C for 4 h to obtain a catalyst C4.
  • the carrier BZ5 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 100 ° C for 5 h, and calcined at 500 ° C for 3 h to obtain a catalyst C5.
  • the physicochemical properties of each catalyst are shown in Table 1.
  • the metal dispersion is measured by photoelectron spectroscopy, and the larger the value of the dispersion, the better the metal dispersion.
  • I is the area intensity of the photoelectron peak of an element
  • I Ni /I Al Al represents the dispersion of Ni element on alumina
  • I Mo /I Al represents the dispersion of Mo element on alumina
  • I W /I Al represents W The dispersion of the elements on the alumina.
  • the performance evaluation of the catalyst of the present invention was carried out in a 30 ml fixed bed reactor, and the catalyst was pre-vulcanized before the reaction.
  • the performance evaluation conditions of the catalyst were a reaction pressure of 10.5 mPa, a hydrogen oil volume ratio of 1200, a raw material feed volume space velocity of 1.5 h -1 , and a reaction temperature of 385 °C.
  • the properties of the feedstock oil are shown in Table 2, and the results of the activity evaluation of the catalyst are shown in Table 3.
  • the boron-containing hydrotreating catalyst is prepared by the method of the invention, the dispersion of the active component on the alumina carrier is good, the utilization ratio of the metal component is improved, and the hydrogenation of the catalyst can be remarkably improved. active.
  • the data in Table 3 shows that the boron-containing hydrotreating catalysts C1 to C5 prepared by the method of the present invention have a B content of 2.0 to 4.0% in C1 to C4, have high hydrogenation activity, and aromatic hydrocarbons and sulfur nitrogen in the feedstock oil. The content is greatly reduced, and C4 exhibits excellent hydrogenation activity.
  • the content of B in the catalyst C5 was only 0.98%, and the denitrification activity was slightly inferior. Kneading
  • the prepared boron-containing hydrotreating catalyst C6 has the lowest hydrogenation activity and denitrification activity due to uneven distribution of boron in the carrier.

Abstract

A boron-modified hydrofining catalyst having a high loading amount and a preparation method therefor. The catalyst consists of an active metal component and a carrier. The active metal component is carried by the carrier. The active metal component consists of oxides containing group VIB and group VIII metals. The group VIB metal is Mo and/or W, and the group VIII metal is Ni and/or Co. The carrier is a boron-modified aluminium oxide carrier. The boron-modified hydrofining catalyst and B2O3 are uniformly distributed and concentrated on the surface of the aluminium oxide carrier, so as to prevent the active component from entering an aluminium oxide lattice, help to improve the dispersity and utilization of the metal component, and further improve the hydrogenation activity of the catalyst. In addition, a boracic hydrofining catalyst having a high loading amount can be obtained, and the catalyst has high denitrification activity.

Description

高负载量硼改性加氢精制催化剂及其制备方法High-load boron modification hydrotreating catalyst and preparation method thereof 技术领域Technical field
本发明涉及催化剂及其制备方法,具体地指一种高负载量硼改性加氢精制催化剂及其制备方法。The invention relates to a catalyst and a preparation method thereof, in particular to a high-load boron-modified hydrorefining catalyst and a preparation method thereof.
背景技术Background technique
典型的加氢精制催化剂一般由氧化铝载体和加氢活性金属组成。加氢活性金属为第VIB族和/或第VIII族金属,常用的第VIB族金属为Mo和/或W,第VIII族金属为Co和/或Ni。氧化铝作为一种载体材料,在加氢催化领域有着广泛的用途。但由于氧化铝酸性很弱,而且易与活性金属组分发生强相互作用生成无活性物种,从而影响催化剂的活性和稳定性。为了改善氧化铝的酸性并调节其与金属组分的作用力,往往通过引入Si、P、Ti、B、F等助剂对氧化铝进行改性处理。A typical hydrofinishing catalyst typically consists of an alumina support and a hydrogenation active metal. The hydrogenation-active metal is a Group VIB and/or Group VIII metal, the commonly used Group VIB metal is Mo and/or W, and the Group VIII metal is Co and/or Ni. As a carrier material, alumina has a wide range of applications in the field of hydrogenation catalysis. However, due to the weak acidity of alumina, it is easy to interact with the active metal component to form inactive species, which affects the activity and stability of the catalyst. In order to improve the acidity of alumina and adjust its interaction with metal components, alumina is often modified by introducing additives such as Si, P, Ti, B, and F.
硼对加氢精制催化剂的影响主要体现在脱氮活性的提高和金属分散度的提高,从而提高精制催化剂的加氢活性。文献(Lewandowski M,Fuel,2000,79,487)研究了助剂硼对加氢精制催化剂加氢脱氮活性的影响,结果发现,随着硼负载量的增加,催化剂的加氢脱氮活性逐渐提高,催化剂的失活速率减慢。助剂硼加深了加氢反应程度,这是由于硼在氧化铝表面形成B2O3,促进了催化剂的硫化,减少了加氢过程中的积碳量,提高了活性金属组分的分散度。The effect of boron on the hydrotreating catalyst is mainly reflected in the improvement of denitrification activity and the improvement of metal dispersion, thereby improving the hydrogenation activity of the refined catalyst. The literature (Lewandowski M, Fuel, 2000, 79, 487) studied the effect of boron on the hydrodenitrogenation activity of hydrotreating catalysts. It was found that the hydrodenitrogenation activity of the catalyst gradually increased with the increase of boron loading. Increasing, the rate of deactivation of the catalyst is slowed down. The additive boron deepens the degree of hydrogenation reaction, because boron forms B 2 O 3 on the surface of alumina, promotes the vulcanization of the catalyst, reduces the carbon deposition in the hydrogenation process, and improves the dispersion of the active metal component. .
硼作为氧化铝改性的助剂,通常的添加方法分为两种:一种是在载体成型的过程中引入硼,包括共沉淀法和物理混合法;另一种是在载体成型后通过预浸渍引入。硼一般以H3BO3的形式添加到载体上,而H3BO3的溶解度在室温下仅为6g/100ml水,在一定程度上限制了硼的负载量。Boron as an auxiliary agent for alumina modification, the usual addition methods are divided into two types: one is to introduce boron during the formation of the carrier, including the coprecipitation method and the physical mixing method; the other is to pass the preform after the formation of the carrier. Impregnation is introduced. Boron is generally added to the support in the form of H 3 BO 3 , while the solubility of H 3 BO 3 is only 6 g/100 ml of water at room temperature, which limits the loading of boron to some extent.
公开号为CN00122919.2的中国发明专利公开了一种加氢脱氮催化剂及其制备方法,催化剂以氧化铝或含硅氧化铝为载体,以Mo-Ni为活性组分,添加硼助剂。通过配制出稳定的碱性Mo-Ni-B溶液,采用共浸渍技术,使得催化剂的加氢脱氮活性得以提高。该催化剂采用分步浸渍,引入氨水,污染环境。The Chinese invention patent published as CN00122919.2 discloses a hydrodenitrogenation catalyst and a preparation method thereof. The catalyst uses alumina or silica-containing alumina as a carrier, Mo-Ni as an active component, and a boron auxiliary agent. By formulating a stable alkaline Mo-Ni-B solution and using a co-impregnation technique, the hydrodenitrogenation activity of the catalyst is improved. The catalyst is impregnated step by step, introducing ammonia water and polluting the environment.
公开号为CN00110018.1的中国发明专利公开了一种加氢催化剂及其制备方法,该 催化剂以第VIB族和VIII族金属为加氢活性组分,担载硼、硅等助剂,采用共沉淀法制备,一些活性金属在共沉淀及挤条过程中可能进入体相或是被氧化铝颗粒覆盖,活性金属的利用率降低,加氢活性较低。Chinese Patent Publication No. CN00110018.1 discloses a hydrogenation catalyst and a preparation method thereof, The catalyst is a hydrogenation active component of Group VIB and Group VIII metals, supporting boron, silicon and other additives, and is prepared by coprecipitation. Some active metals may enter the bulk phase or be oxidized during coprecipitation and extrusion. Covered with aluminum particles, the utilization rate of the active metal is lowered, and the hydrogenation activity is low.
公开号为CN101491767A的中国发明专利公开了一种加氢催化剂的制备方法,该催化剂载体中的助剂氟、硅、磷等是通过在干胶粉的成胶过程中和载体成型过程中两段加入的,能有效提高活性金属在表面上的分散度,提高活性金属的利用率,进而提高催化剂的使用性能。该催化剂中助剂硼的含量仅为1%左右。The Chinese invention patent publication CN101491767A discloses a preparation method of a hydrogenation catalyst, wherein the fluorine, silicon, phosphorus and the like in the catalyst carrier are passed through the gelation process of the dry rubber powder and the two stages of the carrier molding process. The addition can effectively improve the dispersion of the active metal on the surface, improve the utilization rate of the active metal, and further improve the performance of the catalyst. The boron content of the promoter in the catalyst is only about 1%.
以上公开的专利中,均涉及了助剂硼对加氢精制催化剂的改性。现有技术存在的问题有两方面:一是采用常规方法引入助剂硼未对活性金属组分在载体上的分散产生有益的影响;二是助剂硼的负载量较低,催化剂加氢脱氮的活性受到制约。In the above-disclosed patents, the modification of the hydrotreating catalyst by the auxiliary boron is involved. There are two problems in the prior art: first, the introduction of boron by conventional methods does not have a beneficial effect on the dispersion of the active metal component on the carrier; second, the loading of the auxiliary boron is low, and the catalyst is hydrolyzed. The activity of nitrogen is restricted.
发明内容Summary of the invention
本发明针对现有技术中的不足,提供一种高负载量硼改性加氢精制催化剂及其制备方法。通过本方法不仅能够使助剂硼更好地分布在氧化铝载体的表面,提高活性组分的分散度,还能够有效提高硼在催化剂中的负载量,提高催化剂的加氢脱氮活性。本发明制备的加氢精制催化剂特别适用于高氮原料油的加氢精制。The present invention provides a high-load boron-modified hydrotreating catalyst and a preparation method thereof in view of the deficiencies in the prior art. The method can not only better distribute the boron of the auxiliary agent on the surface of the alumina carrier, improve the dispersion degree of the active component, but also effectively increase the loading of boron in the catalyst and improve the hydrodenitrogenation activity of the catalyst. The hydrofinishing catalyst prepared by the present invention is particularly suitable for hydrotreating of high nitrogen feedstock oil.
为实现上述目的,本发明提供的一种高负载量硼改性加氢精制催化剂,所述催化剂由活性金属组分和载体组成,所述活性金属组分负载在载体上,所述活性金属组由含有第VIB族和VIII族两种金属的氧化物组成,其中,第VIB族金属为Mo和/或W,第VIII族金属为Ni和/或Co,所述载体为硼改性的氧化铝载体。In order to achieve the above object, the present invention provides a high-load boron-modified hydrotreating catalyst composed of an active metal component and a carrier, the active metal component being supported on a carrier, the active metal group It is composed of an oxide containing two metals of Group VIB and Group VIII, wherein the Group VIB metal is Mo and/or W, the Group VIII metal is Ni and/or Co, and the carrier is boron modified alumina. Carrier.
进一步地,所述催化剂中,含有第VIB族金属的氧化物含量为8.9~30.1%,含有第VIII族金属的氧化物含量为1.9~10.1%,所述硼改性的氧化铝载体中硼占催化剂的质量分数为1.0~11.5%。Further, in the catalyst, the content of the oxide containing the Group VIB metal is 8.9 to 30.1%, the content of the oxide containing the Group VIII metal is 1.9 to 10.1%, and boron in the boron-modified alumina carrier accounts for The mass fraction of the catalyst is from 1.0 to 11.5%.
再进一步地,所述含有第VIB族金属的氧化物含量为15.0~26.0%,所述第VIII族金属优选为Ni,含有Ni的氧化物含量为2.2~6.5%,硼占催化剂的质量分数为2.0~4.0%。Further, the content of the oxide containing the Group VIB metal is 15.0 to 26.0%, the metal of the Group VIII is preferably Ni, and the content of the oxide containing Ni is 2.2 to 6.5%, and the mass fraction of boron in the catalyst is 2.0 to 4.0%.
再进一步地,所述催化剂中,催化剂的比表面积为130~320m2/g、总孔孔容为0.15~0.50cm3/g。Further, in the catalyst, the catalyst has a specific surface area of 130 to 320 m 2 /g and a total pore volume of 0.15 to 0.50 cm 3 /g.
再进一步地,所述催化剂的比表面积为190~250m2/g、总孔孔容为0.33~0.40cm3/g。Still further, the catalyst has a specific surface area of from 190 to 250 m 2 /g and a total pore volume of from 0.33 to 0.40 cm 3 /g.
再进一步地,所述硼改性的氧化铝载体的制备方法,包括以下步骤: Still further, the method for preparing the boron-modified alumina carrier comprises the following steps:
1)称取氧化铝前体、助挤剂和胶溶剂,经混匀碾压、挤条得到氧化铝挤出物,再经过干燥、焙烧,得到氧化铝载体;1) Weighing the alumina precursor, the extrusion aid and the peptizer, mixing and rolling, extruding the strip to obtain an alumina extrudate, and then drying and roasting to obtain an alumina carrier;
2)将硼酸固体配制成质量分数为0.5~5.6%的硼酸水溶液;2) preparing a boric acid solid into a boric acid aqueous solution having a mass fraction of 0.5 to 5.6%;
3)称取步骤1)得到的氧化铝载体置于水热处理炉中,在压力为0~0.5mpa、温度为350~700℃条件下反应0.5~9h,然后将步骤2)配制的硼酸水溶液通入炉内,得到硼改性的氧化铝载体。3) Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, a boron-modified alumina carrier is obtained.
再进一步地,所述步骤1)中,所述氧化铝前体为无定形氢氧化铝、假一水软铝石、薄水铝石、三水铝石、湃铝石、诺水铝石中的任意一种或几种,或是经焙烧后能够转化为γ-Al2O3的铝氧化合物;助挤剂为柠檬酸和/或田菁粉,助挤剂的质量占氧化铝载体质量的1.0~5.0%;胶溶剂为有机酸或无机酸的水溶液,有机酸为甲酸和/或乙酸,无机酸为硝酸、磷酸、盐酸中任意一种或几种;胶溶剂中酸的含量占氧化铝载体质量的1.0~7.0%。Further, in the step 1), the alumina precursor is amorphous aluminum hydroxide, pseudo boehmite, boehmite, gibbsite, yttrium aluminum, and boehmite. Any one or several of them, or an aluminum oxide compound which can be converted into γ-Al 2 O 3 after calcination; the squeezing agent is citric acid and/or phthalocyanine powder, and the mass of the squeezing agent accounts for the mass of the alumina carrier 1.0 to 5.0%; the peptizer is an aqueous solution of an organic acid or an inorganic acid, the organic acid is formic acid and/or acetic acid, and the inorganic acid is any one or more of nitric acid, phosphoric acid, and hydrochloric acid; the acid content in the peptizing agent accounts for oxidation The mass of the aluminum carrier is 1.0 to 7.0%.
再进一步地,所述助挤剂的质量占氧化铝载体质量的2.0~3.5%;胶溶剂中酸的含量占氧化铝载体质量的1.8~4.0%。Further, the mass of the extrusion agent accounts for 2.0 to 3.5% of the mass of the alumina carrier; and the content of the acid in the gum solvent accounts for 1.8 to 4.0% of the mass of the alumina carrier.
再进一步地,所述步骤1)中,干燥温度为60~190℃,干燥时间为0.1~22h;焙烧温度为300~650℃,焙烧时间为3~6h。Further, in the step 1), the drying temperature is 60 to 190 ° C, the drying time is 0.1 to 22 h, the baking temperature is 300 to 650 ° C, and the baking time is 3 to 6 h.
再进一步地,所述步骤1)中,干燥温度为90~130℃,干燥时间为1.5~8h;焙烧温度为420~540℃,焙烧时间为3~6h。Further, in the step 1), the drying temperature is 90 to 130 ° C, the drying time is 1.5 to 8 hours, the baking temperature is 420 to 540 ° C, and the baking time is 3 to 6 hours.
再进一步地,所述步骤1)中,氧化铝载体形状为圆柱、三叶草、四叶草或齿轮形状,其中,圆柱条状的氧化铝载体粒径为1.2~1.6mm,长度为5~10mm;三叶草或四叶草的两叶间距为1.1~1.8mm,长度为5~10mm。Further, in the step 1), the alumina carrier is in the shape of a cylinder, a clover, a four-leaf clover or a gear, wherein the cylindrical strip-shaped alumina carrier has a particle diameter of 1.2 to 1.6 mm and a length of 5 to 10 mm; The two-leaf pitch of clover or four-leaf clover is 1.1 to 1.8 mm and the length is 5 to 10 mm.
再进一步地,所述步骤3)中,硼酸水溶液通入炉时,硼酸水溶液的质量空速为0.1~5.5h-1Further, in the step 3), when the boric acid aqueous solution is introduced into the furnace, the mass space velocity of the boric acid aqueous solution is 0.1 to 5.5 h -1 .
再进一步地,所述硼酸水溶液的质量空速为1.2~4.0h-1Further, the mass space velocity of the aqueous boric acid solution is 1.2 to 4.0 h -1 .
本发明提供了一种高负载量硼改性加氢精制催化剂的制备方法,其特征在于,包括以下步骤:The invention provides a preparation method of a high-load boron-modified hydrotreating catalyst, which comprises the following steps:
1)称取氧化铝前体、助挤剂和胶溶剂,经混匀碾压、挤条得到氧化铝挤出物,再经过干燥、焙烧,得到氧化铝载体;1) Weighing the alumina precursor, the extrusion aid and the peptizer, mixing and rolling, extruding the strip to obtain an alumina extrudate, and then drying and roasting to obtain an alumina carrier;
2)将硼酸固体配制成质量分数为0.5~5.6%的硼酸水溶液; 2) preparing a boric acid solid into a boric acid aqueous solution having a mass fraction of 0.5 to 5.6%;
3)称取步骤1)得到的氧化铝载体置于水热处理炉中,在压力为0~0.5mpa、温度为350~700℃条件下反应0.5~9h,然后将步骤2)配制的硼酸水溶液通入炉内,得到硼改性的氧化铝载体;3) Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, obtaining a boron-modified alumina carrier;
4)称取含有第VIB族和VIII族两种金属的金属盐,配制成相应的金属盐溶液;4) weighing a metal salt containing two metals of Group VIB and Group VIII, and formulating the corresponding metal salt solution;
5)按照金属氧化物负载量的不同,称取步骤3)得到的硼改性的氧化铝载体浸入步骤4)得到的金属盐溶液中进行浸渍;浸渍方法可以选择等体积浸渍、过量浸渍,也可以选择两种金属组分共浸渍或分步浸渍,优选等体积共浸渍。5) According to the difference of metal oxide loading, the boron-modified alumina carrier obtained in step 3) is weighed into the metal salt solution obtained in step 4) for impregnation; the impregnation method can select equal volume impregnation, excessive impregnation, and The two metal components may be co-impregnated or stepwise impregnated, preferably in an equal volume co-impregnation.
6)将步骤5)中浸渍后的载体进行干燥、焙烧,得到加氢精制催化剂。6) The carrier impregnated in the step 5) is dried and calcined to obtain a hydrotreating catalyst.
作为优选方案,所述步骤4)中,金属钴选自硝酸钴、氯化钴、羰基钴和碳酸钴;金属钼选自钼酸铵、氧化钼和仲钼酸铵;金属钨选自偏钨酸铵和仲钨酸铵;金属镍选自硝酸镍、碱式碳酸镍和碳酸镍。Preferably, in the step 4), the metal cobalt is selected from the group consisting of cobalt nitrate, cobalt chloride, cobalt carbonyl and cobalt carbonate; the metal molybdenum is selected from the group consisting of ammonium molybdate, molybdenum oxide and ammonium paramolybdate; the metal tungsten is selected from the group consisting of tungsten Ammonium acid and ammonium paratungstate; metal nickel is selected from the group consisting of nickel nitrate, basic nickel carbonate and nickel carbonate.
作为优选方案,所述步骤6)中,干燥温度为70~200℃,优选为95~125℃,干燥时间为1.0~24h,优选为3~6h,焙烧温度为250~600℃,优选为400~510℃,焙烧时间为1~15h,优选为3~5h。Preferably, in the step 6), the drying temperature is 70 to 200 ° C, preferably 95 to 125 ° C, the drying time is 1.0 to 24 h, preferably 3 to 6 h, and the calcination temperature is 250 to 600 ° C, preferably 400. The calcination time is ~510° C., and the calcination time is 1 to 15 h, preferably 3 to 5 h.
作为优选方案,所述步骤6)中,干燥温度为95~125℃,干燥时间为3~6h,焙烧温度为400~510℃,焙烧时间为3~5h。Preferably, in the step 6), the drying temperature is 95 to 125 ° C, the drying time is 3 to 6 hours, the baking temperature is 400 to 510 ° C, and the baking time is 3 to 5 hours.
本发明的有益效果在于:The beneficial effects of the invention are:
1)本发明方法制备的硼改性加氢精制催化剂,B2O3分布均匀且集中在氧化铝载体表面,可以阻止活性组分进入氧化铝晶格中,有利于提高金属组分的分散度,提高金属组分的利用率,进而提高催化剂的加氢活性;1) The boron-modified hydrotreating catalyst prepared by the method of the invention has a uniform distribution of B 2 O 3 and is concentrated on the surface of the alumina carrier, which can prevent the active component from entering the alumina crystal lattice, and is favorable for increasing the dispersion degree of the metal component. , improving the utilization rate of the metal component, thereby increasing the hydrogenation activity of the catalyst;
2)本发明制备的硼改性加氢精制催化剂,可以得到高负载量含硼的加氢精制催化剂,催化剂具有更高的脱氮活性。2) The boron-modified hydrotreating catalyst prepared by the invention can obtain a high-loading boron-containing hydrotreating catalyst, and the catalyst has higher denitrification activity.
具体实施方式detailed description
为了更好地解释本发明,以下结合具体实施例进一步阐明本发明的主要内容,但本发明的内容不仅仅局限于以下实施例。In order to better explain the present invention, the main contents of the present invention will be further clarified below with reference to specific embodiments, but the content of the present invention is not limited to the following embodiments.
原料的制备:Preparation of raw materials:
Ni-W金属盐溶液的配制方法:Preparation method of Ni-W metal salt solution:
以六水合硝酸镍和偏钨酸铵为原料,按照浸渍液中NiO与WO3的目标浓度,称取 适量的金属盐于去离子水中,搅拌溶解至墨绿色澄清溶液,备用。Ni-W金属盐溶液中的NiO含量为10~15g/100ml,WO3含量为40~44g/100ml。Taking nickel nitrate hexahydrate and ammonium metatungstate as raw materials, according to the target concentration of NiO and WO 3 in the immersion liquid, an appropriate amount of metal salt is weighed in deionized water, stirred and dissolved to a dark green clarified solution, and used. The NiO content in the Ni-W metal salt solution is 10 to 15 g/100 ml, and the WO 3 content is 40 to 44 g/100 ml.
Ni-Mo金属盐溶液的配制方法:Preparation method of Ni-Mo metal salt solution:
以碱式碳酸镍、三氧化钼和磷酸为原料,按照浸渍液中NiO与MoO3的目标浓度,称取适量的金属盐和磷酸溶液,加热回流,得到澄清的墨绿色溶液,备用。其中,Ni-Mo金属盐溶液中的NiO含量为6~8g/100ml,MoO3含量为38~42g/100ml。Using basic nickel carbonate, molybdenum trioxide and phosphoric acid as raw materials, according to the target concentration of NiO and MoO 3 in the impregnation solution, an appropriate amount of metal salt and phosphoric acid solution are weighed and heated to reflux to obtain a clear dark green solution, which is ready for use. Among them, the NiO content in the Ni-Mo metal salt solution is 6 to 8 g/100 ml, and the MoO 3 content is 38 to 42 g/100 ml.
根据上述的制备方法,金属盐和氧化物选用根据实际情况确定,如:According to the above preparation method, the metal salt and the oxide are selected according to actual conditions, such as:
金属钼选自钼酸铵、氧化钼和仲钼酸铵;The metal molybdenum is selected from the group consisting of ammonium molybdate, molybdenum oxide
金属钨选自偏钨酸铵和仲钨酸铵;The metal tungsten is selected from the group consisting of ammonium metatungstate and ammonium paratungstate;
金属镍选自硝酸镍、碱式碳酸镍和碳酸镍。The metallic nickel is selected from the group consisting of nickel nitrate, basic nickel carbonate and nickel carbonate.
下述实施例使用的原料均购于市面。The raw materials used in the following examples were purchased from the market.
实施例1Example 1
1)称取150g的拟薄水铝石,即为假一水软铝石(拟薄水铝石的干基为80%,比表面为380m2/g,总孔孔容为0.86cm3/g),5g的田菁粉,量取120ml质量浓度为4%的稀硝酸水溶液,在轮碾机中碾压成可挤料饼,通过挤条机挤出成型,挤出物为直径1.5mm的圆柱形;将挤出物于90℃干燥16h,再于530℃焙烧6h,得到氧化铝载体Z1;1) Weigh 150g of pseudo-boehmite, which is pseudo-hydrated boehmite (the dry basis of pseudo-boehmite is 80%, the specific surface is 380m 2 /g, and the total pore volume is 0.86cm 3 / g), 5g of Tianjing powder, measuring 120ml of 4% dilute nitric acid aqueous solution, crushed into a squeezable cake in a wheel mill, extruded by a squeezer, the extrudate is 1.5mm in diameter a cylindrical shape; the extrudate is dried at 90 ° C for 16 h, and then calcined at 530 ° C for 6 h to obtain an alumina carrier Z1;
2)称取58g的硼酸固体,室温下溶于1000ml去离子水中,搅拌至完全溶解,得到质量浓度为5.5%的硼酸水溶液A1;2) weighed 58g of boric acid solids, dissolved in 1000ml of deionized water at room temperature, stirred until completely dissolved, to obtain a boric acid aqueous solution A1 with a mass concentration of 5.5%;
3)称取80g的Z1于水热处理炉中,控制反应压力为0.1mpa,反应温度为500℃,反应时间为3.5h,硼酸水溶液A1对氧化铝载体Z1的质量空速为1.2h-1,得到硼改性的氧化铝载体BZ1;3) Weigh 80g of Z1 in the hydrothermal oven, control the reaction pressure to 0.1mpa, the reaction temperature is 500 ° C, the reaction time is 3.5h, and the mass space velocity of the aqueous solution of boric acid A1 to the alumina carrier Z1 is 1.2h -1 . Obtaining a boron-modified alumina carrier BZ1;
4)用含Ni-Mo的金属盐溶液等体积浸渍载体BZ1,100℃干燥5h,500℃焙烧3h,得到催化剂C1。4) The carrier BZ1 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 100 ° C for 5 h, and calcined at 500 ° C for 3 h to obtain a catalyst C1.
实施例2Example 2
1)称取200g的无定形氢氧化铝(无定形氢氧化铝的干基为70%,比表面为370m2/g,总孔孔容为0.89cm3/g),5g的田菁粉,量取120ml质量浓度为5%的乙酸水溶液,在轮碾机中碾压成可挤料饼,通过挤条机挤出成型,挤出物为两叶间距1.6mm的三叶草;将 挤出物于100℃干燥12h,再于510℃焙烧6h,得到氧化铝载体Z2;1) Weigh 200 g of amorphous aluminum hydroxide (70% dry base of amorphous aluminum hydroxide, specific surface area of 370 m 2 /g, total pore volume of 0.89 cm 3 /g), 5 g of phthalocyanine powder, 120 ml of a 5% acetic acid aqueous solution was weighed, crushed into a squeezable cake in a wheel mill, and extruded by a squeezer, and the extrudate was a clover having a pitch of 1.6 mm; the extrudate was Drying at 100 ° C for 12 h, and then calcining at 510 ° C for 6 h, to obtain an alumina carrier Z2;
2)称取60g的硼酸固体,室温下溶于1200ml去离子水中,搅拌至完全溶解,得到质量浓度为4.8%的硼酸水溶液A2;2) Weigh 60g of boric acid solid, dissolved in 1200ml of deionized water at room temperature, stirred until completely dissolved, to obtain a boric acid aqueous solution A2 with a mass concentration of 4.8%;
3)称取80g的Z2于水热处理炉中,控制反应压力为0.2mpa,反应温度为550℃,反应时间为4.0h,硼酸水溶液A2对氧化铝载体Z2的质量空速为1.5h-1;得到硼改性的氧化铝载体BZ2;3) Weigh 80g of Z2 in a hydrothermal oven, control the reaction pressure to 0.2mpa, the reaction temperature is 550 ° C, the reaction time is 4.0h, and the mass space velocity of the aqueous solution of boric acid A2 to the alumina carrier Z2 is 1.5h -1 ; Obtaining a boron-modified alumina carrier BZ2;
4)用含Ni-Mo的金属盐溶液等体积浸渍载体BZ2,110℃干燥5h,480℃焙烧4h,得到催化剂C2。4) The carrier BZ2 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 110 ° C for 5 h, and calcined at 480 ° C for 4 h to obtain a catalyst C2.
实施例3Example 3
1)称取200g的湃铝石(湃铝石的干基为75%,比表面为350m2/g,总孔孔容为0.92cm3/g),6g田菁粉,量取150ml质量浓度为4%的乙酸水溶液,在轮碾机中碾压成可挤料饼,通过挤条机挤出成型,挤出物为两叶间距1.6mm的三叶草。将挤出物于110℃干燥8h,再于530℃焙烧6h,得到氧化铝载体Z3;1) Weigh 200g of lycopene (75% dry base of beryllite, 350m 2 /g of specific surface, 0.92cm 3 /g of total pore volume), 6g of phthalocyanine powder, and measure the concentration of 150ml It was a 4% aqueous acetic acid solution, crushed into a squeezable cake in a wheel mill, and extruded by a squeezer, and the extrudate was a clover with a pitch of 1.6 mm. The extrudate is dried at 110 ° C for 8 h, and then calcined at 530 ° C for 6 h to obtain an alumina carrier Z3;
2)称取50g的硼酸固体,室温下溶于1500ml去离子水中,搅拌至完全溶解,得到质量浓度为3.2%的硼酸水溶液A3;2) Weigh 50g of boric acid solid, dissolved in 1500ml of deionized water at room temperature, stirred until completely dissolved, to obtain a boric acid aqueous solution A3 with a mass concentration of 3.2%;
3)称取80g的Z3于水热处理炉中,控制反应压力为0.15mpa,反应温度为600℃,反应时间为6.0h,硼酸水溶液A3对氧化铝载体Z3的质量空速为2.0h-1,得到硼改性的氧化铝载体BZ3;3) Weigh 80g of Z3 in the hydrothermal treatment furnace, control the reaction pressure to be 0.15mpa, the reaction temperature is 600 °C, the reaction time is 6.0h, and the mass space velocity of the aqueous solution of boric acid A3 to the alumina carrier Z3 is 2.0h -1 . Obtaining a boron-modified alumina carrier BZ3;
4)用含Ni-Mo的金属盐溶液等体积浸渍载体BZ3,110℃干燥5h,500℃焙烧4h,得到催化剂C3。4) The carrier BZ3 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 110 ° C for 5 h, and calcined at 500 ° C for 4 h to obtain a catalyst C3.
实施例4Example 4
1)称取200g的拟薄水铝石(拟薄水铝石的干基为80%,比表面为380m2/g,总孔孔容为0.86cm3/g),8g的田菁粉,量取150ml质量浓度为4%的硝酸水溶液,在轮碾机中碾压成可挤料饼,通过挤条机挤出成型,挤出物为直径1.6mm的圆柱形,将挤出物于110℃干燥8h,再于530℃焙烧6h,得到氧化铝载体Z4。1) Weigh 200g of pseudo-boehmite (80% dry basis of pseudo-boehmite, specific surface area of 380m 2 /g, total pore volume of 0.86cm 3 /g), 8g of Tianjing powder, 150 ml of a 4% aqueous solution of nitric acid was weighed, crushed into a squeezable cake in a wheel mill, and extruded by a squeezer. The extrudate was a cylindrical shape with a diameter of 1.6 mm, and the extrudate was at 110. It was dried at ° C for 8 h and then calcined at 530 ° C for 6 h to obtain an alumina carrier Z4.
2)称取40g的硼酸固体,室温下溶于1500ml去离子水中,搅拌至完全溶解,得到 质量浓度为2.6%的硼酸水溶液A4;2) Weigh 40g of boric acid solid, dissolve in 1500ml of deionized water at room temperature, stir until completely dissolved, A boric acid aqueous solution A4 having a mass concentration of 2.6%;
3)称取80gZ4于水热处理炉中,控制反应压力为0.15mpa,反应温度为600℃,反应时间为5.0h,硼酸水溶液A4对氧化铝载体Z4的质量空速为3.0h-1。得到硼改性的氧化铝载体BZ4;3) 80 g of Z4 was weighed in a hydrothermal oven, and the reaction pressure was controlled to 0.15 mPa, the reaction temperature was 600 ° C, and the reaction time was 5.0 h. The mass space velocity of the aqueous solution of boric acid A4 to the alumina carrier Z4 was 3.0 h -1 . Obtaining a boron-modified alumina carrier BZ4;
4)用含Ni-W的金属盐溶液等体积浸渍载体BZ4,120℃干燥5h,520℃焙烧4h,得到催化剂C4。4) The carrier BZ4 was impregnated with an equal volume of a metal salt solution containing Ni-W, dried at 120 ° C for 5 h, and calcined at 520 ° C for 4 h to obtain a catalyst C4.
对比例1Comparative example 1
1)称取150g的拟薄水铝石(拟薄水铝石的干基为80%,比表面为380m2/g,总孔孔容为0.86cm3/g),5g田菁粉,量取120ml质量浓度为4%的稀硝酸水溶液,在轮碾机中碾压成可挤料饼,通过挤条机挤出成型,挤出物为直径1.5mm的圆柱形。将挤出物于90℃干燥16h,再于530℃焙烧6h,得到氧化铝载体Z5。1) Weigh 150g of pseudo-boehmite (80% dry basis of pseudo-boehmite, specific surface 380m 2 /g, total pore volume is 0.86cm 3 /g), 5g Tianjing powder, amount 120 ml of a dilute aqueous solution of dilute nitric acid having a mass concentration of 4% was taken, crushed into an extrudable cake in a wheel mill, and extruded by a squeezer, and the extrudate was a cylindrical shape having a diameter of 1.5 mm. The extrudate was dried at 90 ° C for 16 h and then calcined at 530 ° C for 6 h to obtain an alumina support Z5.
2)称取55g的硼酸固体,室温下溶于1000ml去离子水中,搅拌至完全溶解,得到质量浓度为5.2%的硼酸水溶液A5。2) 55 g of boric acid solid was weighed, dissolved in 1000 ml of deionized water at room temperature, and stirred until completely dissolved to obtain a boric acid aqueous solution A5 having a mass concentration of 5.2%.
3)称取80g的Z5于水热处理炉中,控制反应压力为0.1mpa,反应温度为500℃,反应时间为2.0h,硼酸水溶液A5对氧化铝载体Z5的质量空速为0.8h2-1。得到硼改性的氧化铝载体BZ5。3) Weigh 80g of Z5 in the hydrothermal oven, control the reaction pressure to 0.1mpa, the reaction temperature is 500 °C, the reaction time is 2.0h, and the mass space velocity of the aqueous solution of boric acid A5 to the alumina carrier Z5 is 0.8h 2-1 . A boron-modified alumina carrier BZ5 was obtained.
4)用含Ni-Mo的金属盐溶液等体积浸渍载体BZ5,100℃干燥5h,500℃焙烧3h,得到催化剂C5。4) The carrier BZ5 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 100 ° C for 5 h, and calcined at 500 ° C for 3 h to obtain a catalyst C5.
对比例2Comparative example 2
1)称取200g的拟薄水铝石(拟薄水铝石的干基为80%,比表面为380m2/g,总孔孔容为0.86cm3/g),加入6g田菁粉,再加入溶解有9g的硼酸的150ml质量浓度为4%的稀硝酸溶液,于湿式轮碾机中碾压成料饼,放入挤条机中挤出成型,挤出物为直径1.5mm圆柱形。将挤出物于90℃干燥16h,再于530℃焙烧6h,得到氧化铝载体Z6。1) Weigh 200g of pseudo-boehmite (80% dry basis of pseudo-boehmite, specific surface 380m 2 /g, total pore volume is 0.86cm 3 /g), and add 6g of tianjing powder. Then, 150 ml of a dilute nitric acid solution having a mass concentration of 4% dissolved in 9 g of boric acid was added, and the cake was rolled in a wet wheel mill and extruded into a extruder to form a cylindrical body having a diameter of 1.5 mm. . The extrudate was dried at 90 ° C for 16 h and then calcined at 530 ° C for 6 h to obtain an alumina support Z6.
2)用含Ni-Mo的金属盐溶液等体积浸渍载体80g载体Z6,100℃干燥5h,500℃焙烧3h,得到催化剂C6。2) 80 g of the carrier Z6 was impregnated with an equal volume of a metal salt solution containing Ni-Mo, dried at 100 ° C for 5 h, and calcined at 500 ° C for 3 h to obtain a catalyst C6.
各催化剂的物化性质见表1。金属分散度采用光电子能谱进行测定,分散度的值越 大,表示金属分散的越好。I为某元素光电子峰的面积强度,INi/IAlAl表示Ni元素在氧化铝上的分散度,IMo/IAl表示Mo元素在氧化铝上的分散度,IW/IAl表示W元素在氧化铝上的分散度。The physicochemical properties of each catalyst are shown in Table 1. The metal dispersion is measured by photoelectron spectroscopy, and the larger the value of the dispersion, the better the metal dispersion. I is the area intensity of the photoelectron peak of an element, I Ni /I Al Al represents the dispersion of Ni element on alumina, I Mo /I Al represents the dispersion of Mo element on alumina, and I W /I Al represents W The dispersion of the elements on the alumina.
表1催化剂物化性质汇总Table 1 Summary of catalyst physicochemical properties
Figure PCTCN2017094091-appb-000001
Figure PCTCN2017094091-appb-000001
本发明所述的催化剂性能评价在30ml固定床反应器中进行,反应前需对催化剂进行预硫化。催化剂的性能评价条件为,反应压力10.5mpa,氢油体积比1200,原料进料体积空速1.5h-1,反应温度385℃。原料油性质详见表2,催化剂的活性评价结果见表3。The performance evaluation of the catalyst of the present invention was carried out in a 30 ml fixed bed reactor, and the catalyst was pre-vulcanized before the reaction. The performance evaluation conditions of the catalyst were a reaction pressure of 10.5 mPa, a hydrogen oil volume ratio of 1200, a raw material feed volume space velocity of 1.5 h -1 , and a reaction temperature of 385 °C. The properties of the feedstock oil are shown in Table 2, and the results of the activity evaluation of the catalyst are shown in Table 3.
由表1可以看出,采用本发明方法制备含硼的加氢精制催化剂,活性组分在氧化铝载体上的分散度较好,金属组分的利用率得到提高,能够显著提高催化剂的加氢活性。表3数据显示,采用本发明方法制备的含硼加氢精制催化剂C1~C5,C1~C4中B的含量为2.0~4.0%,具有较高的加氢活性,原料油中的芳烃和硫氮含量有大幅的降低,C4表现出优异的加氢活性。催化剂C5中B的含量仅为0.98%,脱氮活性略差。采用混捏法 制备的含硼加氢精制催化剂C6,由于助剂硼在载体中分布不均匀,加氢活性和脱氮活性最低。It can be seen from Table 1 that the boron-containing hydrotreating catalyst is prepared by the method of the invention, the dispersion of the active component on the alumina carrier is good, the utilization ratio of the metal component is improved, and the hydrogenation of the catalyst can be remarkably improved. active. The data in Table 3 shows that the boron-containing hydrotreating catalysts C1 to C5 prepared by the method of the present invention have a B content of 2.0 to 4.0% in C1 to C4, have high hydrogenation activity, and aromatic hydrocarbons and sulfur nitrogen in the feedstock oil. The content is greatly reduced, and C4 exhibits excellent hydrogenation activity. The content of B in the catalyst C5 was only 0.98%, and the denitrification activity was slightly inferior. Kneading The prepared boron-containing hydrotreating catalyst C6 has the lowest hydrogenation activity and denitrification activity due to uneven distribution of boron in the carrier.
表2原料油性质Table 2 raw oil properties
项目project 结果result
密度(20℃),g/mlDensity (20 ° C), g / ml 0.93100.9310
馏程,℃Distillation range, °C  
IBP/EBPIBP/EBP 312/547312/547
芳烃含量,m%Aromatic content, m% 18.2618.26
S,m%S, m% 1.201.20
N,m%N, m% 0.160.16
表3产物油性质Table 3 product oil properties
Figure PCTCN2017094091-appb-000002
Figure PCTCN2017094091-appb-000002
其它未详细说明的部分均为现有技术。尽管上述实施例对本发明做出了详尽的描述,但它仅仅是本发明一部分实施例,而不是全部实施例,人们还可以根据本实施例在不经创造性前提下获得其他实施例,这些实施例都属于本发明保护范围。 Other parts not described in detail are prior art. While the above-described embodiments have been described in detail, the present invention is only a part of the embodiments of the present invention, but not all of the embodiments, and other embodiments may be obtained without inventiveness according to the embodiments. All belong to the scope of protection of the present invention.

Claims (17)

  1. 一种高负载量硼改性加氢精制催化剂,所述催化剂由活性金属组分和载体组成,所述活性金属组分负载在载体上,其特征在于:所述活性金属组由含有第VIB族和VIII族两种金属的氧化物组成,其中,第VIB族金属为Mo和/或W,第VIII族金属为Ni和/或Co,所述载体为硼改性的氧化铝载体。A high-load boron-modified hydrotreating catalyst consisting of an active metal component and a carrier, the active metal component being supported on a carrier, characterized in that the active metal group is composed of a group VIB And an oxide composition of two metals of Group VIII, wherein the Group VIB metal is Mo and/or W, the Group VIII metal is Ni and/or Co, and the support is a boron modified alumina support.
  2. 根据权利要求1所述高负载量硼改性加氢精制催化剂,其特征在于:所述催化剂中,含有第VIB族金属的氧化物含量为8.9~30.1%,含有第VIII族金属的氧化物含量为1.9~10.1%,所述硼改性的氧化铝载体中硼占催化剂的质量分数为1.0~11.5%。The high-load boron-modified hydrotreating catalyst according to claim 1, wherein the catalyst contains a Group VIB metal having an oxide content of 8.9 to 30.1%, and an oxide content of the Group VIII metal. From 1.9 to 10.1%, boron in the boron-modified alumina carrier accounts for 1.0 to 11.5% by mass of the catalyst.
  3. 根据权利要求2所述高负载量硼改性加氢精制催化剂,其特征在于:所述含有第VIB族金属的氧化物含量为15.0~26.0%,所述第VIII族金属为Ni,含有Ni的氧化物含量为2.2~6.5%,硼占催化剂的质量分数为2.0~4.0%。The high-load boron-modified hydrotreating catalyst according to claim 2, wherein the Group VIB-containing metal has an oxide content of 15.0 to 26.0%, and the Group VIII metal is Ni and contains Ni. The oxide content is 2.2 to 6.5%, and the boron content of the catalyst is 2.0 to 4.0%.
  4. 根据权利要求1或2或3所述高负载量硼改性加氢精制催化剂,其特征在于:所述催化剂中,催化剂的比表面积为130~320m2/g、总孔孔容为0.15~0.50cm3/g。The high-load boron-modified hydrotreating catalyst according to claim 1 or 2 or 3, wherein the catalyst has a specific surface area of 130 to 320 m 2 /g and a total pore volume of 0.15 to 0.50. Cm 3 /g.
  5. 根据权利要求4所述高负载量硼改性加氢精制催化剂,其特征在于:The high-load boron-modified hydrotreating catalyst according to claim 4, wherein:
    所述催化剂的比表面积为190~250m2/g、总孔孔容为0.33~0.40cm3/g。The catalyst has a specific surface area of 190 to 250 m 2 /g and a total pore volume of 0.33 to 0.40 cm 3 /g.
  6. 根据权利要求1或2或3所述高负载量硼改性加氢精制催化剂,其特征在于:所述硼改性的氧化铝载体的制备方法,包括以下步骤:The high-load boron-modified hydrotreating catalyst according to claim 1 or 2 or 3, wherein the boron-modified alumina carrier comprises the following steps:
    1)称取氧化铝前体、助挤剂和胶溶剂,经混匀碾压、挤条得到氧化铝挤出物,再经过干燥、焙烧,得到氧化铝载体;1) Weighing the alumina precursor, the extrusion aid and the peptizer, mixing and rolling, extruding the strip to obtain an alumina extrudate, and then drying and roasting to obtain an alumina carrier;
    2)将硼酸固体配制成质量分数为0.5~5.6%的硼酸水溶液;2) preparing a boric acid solid into a boric acid aqueous solution having a mass fraction of 0.5 to 5.6%;
    3)称取步骤1)得到的氧化铝载体置于水热处理炉中,在压力为0~0.5mpa、温度为350~700℃条件下反应0.5~9h,然后将步骤2)配制的硼酸水溶液通入炉内,得到硼改性的氧化铝载体。3) Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, a boron-modified alumina carrier is obtained.
  7. 根据权利要求6所述高负载量硼改性加氢精制催化剂,其特征在于:所述步骤1)中,所述氧化铝前体为无定形氢氧化铝、假一水软铝石、薄水铝石、三水铝石、湃铝石、诺水铝石中的任意一种或几种,或是经焙烧后能够转化为γ-Al2O3的铝氧化合物;助挤剂为柠檬酸和/或田菁粉,助挤剂的质量占氧化铝载体质量的1.0~5.0%;胶溶剂为有机酸 或无机酸的水溶液,有机酸为甲酸和/或乙酸,无机酸为硝酸、磷酸、盐酸中任意一种或几种;胶溶剂中酸的含量占氧化铝载体质量的1.0~7.0%。The high-load boron-modified hydrotreating catalyst according to claim 6, wherein in the step 1), the alumina precursor is amorphous aluminum hydroxide, pseudo-boehmite, and thin water. Any one or more of aluminum stone, gibbsite, yttrium aluminum, and boehmite, or an aluminum oxide compound which can be converted into γ-Al 2 O 3 after calcination; the squeezing agent is citric acid And/or Tianjing powder, the mass of the extrusion agent is 1.0-5.0% of the mass of the alumina carrier; the peptizer is an aqueous solution of an organic acid or an inorganic acid, the organic acid is formic acid and/or acetic acid, and the inorganic acid is nitric acid, phosphoric acid, Any one or several of hydrochloric acid; the content of the acid in the peptizer is 1.0 to 7.0% of the mass of the alumina carrier.
  8. 根据权利要求7所述高负载量硼改性加氢精制催化剂,其特征在于:所述助挤剂的质量占氧化铝载体质量的2.0~3.5%;胶溶剂中酸的含量占氧化铝载体质量的1.8~4.0%。The high-load boron-modified hydrotreating catalyst according to claim 7, wherein the mass of the extrusion agent accounts for 2.0 to 3.5% of the mass of the alumina carrier; and the acid content of the gum solvent accounts for the mass of the alumina carrier. 1.8 to 4.0%.
  9. 根据权利要求6所述高负载量硼改性加氢精制催化剂,其特征在于:所述步骤1)中,干燥温度为60~190℃,干燥时间为0.1~22h;焙烧温度为300~650℃,焙烧时间为3~6h。The high-load boron-modified hydrotreating catalyst according to claim 6, wherein in the step 1), the drying temperature is 60 to 190 ° C, the drying time is 0.1 to 22 h, and the calcination temperature is 300 to 650 ° C. The calcination time is 3 to 6 hours.
  10. 根据权利要求9所述高负载量硼改性加氢精制催化剂,其特征在于:所述步骤1)中,干燥温度为90~130℃,干燥时间为1.5~8h;焙烧温度为420~540℃,焙烧时间为3~6h。The high-load boron-modified hydrotreating catalyst according to claim 9, wherein in the step 1), the drying temperature is 90-130 ° C, the drying time is 1.5-8 h, and the calcination temperature is 420-540 ° C. The calcination time is 3 to 6 hours.
  11. 根据权利要求7或9所述高负载量硼改性加氢精制催化剂,其特征在于:所述步骤1)中,氧化铝载体形状为圆柱、三叶草、四叶草或齿轮形状,其中,圆柱条状的氧化铝载体粒径为1.2~1.6mm,长度为5~10mm;三叶草或四叶草的两叶间距为1.1~1.8mm,长度为5~10mm。The high-load boron-modified hydrotreating catalyst according to claim 7 or 9, wherein in the step 1), the alumina carrier is in the shape of a cylinder, a clover, a four-leaf clover or a gear, wherein the cylindrical strip The alumina carrier has a particle size of 1.2 to 1.6 mm and a length of 5 to 10 mm; the two-leaf pitch of the clover or the four-leaf clover is 1.1 to 1.8 mm and the length is 5 to 10 mm.
  12. 根据权利要求7或9所述高负载量硼改性加氢精制催化剂,其特征在于:所述步骤3)中,硼酸水溶液通入炉时,硼酸水溶液的质量空速为0.1~5.5h-1The high-load boron-modified hydrotreating catalyst according to claim 7 or 9, wherein in the step 3), when the boric acid aqueous solution is introduced into the furnace, the mass space velocity of the boric acid aqueous solution is 0.1 to 5.5 h -1 .
  13. 根据权利要求7或9所述高负载量硼改性加氢精制催化剂,其特征在于:所述硼酸水溶液的质量空速为1.2~4.0h-1The high-load boron-modified hydrotreating catalyst according to claim 7 or 9, wherein the mass ratio of the aqueous boric acid solution is from 1.2 to 4.0 h -1 .
  14. 一种权利要求1所述高负载量硼改性加氢精制催化剂的制备方法,其特征在于,包括以下步骤:A method for preparing a high-load boron-modified hydrotreating catalyst according to claim 1, comprising the steps of:
    1)称取氧化铝前体、助挤剂和胶溶剂,经混匀碾压、挤条得到氧化铝挤出物,再经过干燥、焙烧,得到氧化铝载体;1) Weighing the alumina precursor, the extrusion aid and the peptizer, mixing and rolling, extruding the strip to obtain an alumina extrudate, and then drying and roasting to obtain an alumina carrier;
    2)将硼酸固体配制成质量分数为0.5~5.6%的硼酸水溶液;2) preparing a boric acid solid into a boric acid aqueous solution having a mass fraction of 0.5 to 5.6%;
    3)称取步骤1)得到的氧化铝载体置于水热处理炉中,在压力为0~0.5mpa、温度为350~700℃条件下反应0.5~9h,然后将步骤2)配制的硼酸水溶液通入炉内,得到硼改性的氧化铝载体;3) Weigh the alumina carrier obtained in step 1) in a hydrothermal treatment furnace, react at a pressure of 0-0.5 mpa and a temperature of 350-700 ° C for 0.5-9 h, and then pass the boric acid aqueous solution prepared in step 2). Into the furnace, obtaining a boron-modified alumina carrier;
    4)称取含有第VIB族和VIII族两种金属的金属盐,配制成相应的金属盐溶液;4) weighing a metal salt containing two metals of Group VIB and Group VIII, and formulating the corresponding metal salt solution;
    5)按照金属氧化物负载量的不同,称取步骤3)得到的硼改性的氧化铝载体浸入步 骤4)得到的金属盐溶液中进行浸渍;浸渍方法可以选择等体积浸渍、过量浸渍,也可以选择两种金属组分共浸渍或分步浸渍,优选等体积共浸渍。5) Weigh the boron-modified alumina carrier immersed step obtained in step 3) according to the metal oxide loading. The metal salt solution obtained in step 4) is impregnated; the impregnation method may be selected by equal volume impregnation, excessive impregnation, or two metal components may be co-impregnated or stepwise impregnated, preferably by equal volume co-impregnation.
    6)将步骤5)中浸渍后的载体进行干燥、焙烧,得到加氢精制催化剂。6) The carrier impregnated in the step 5) is dried and calcined to obtain a hydrotreating catalyst.
  15. 根据权利要求14所述高负载量硼改性加氢精制催化剂的制备方法,其特征在于:所述步骤4)中,金属钴选自硝酸钴、氯化钴、羰基钴和碳酸钴;金属钼选自钼酸铵、氧化钼和仲钼酸铵;金属钨选自偏钨酸铵和仲钨酸铵;金属镍选自硝酸镍、碱式碳酸镍和碳酸镍。The method for preparing a high-load boron-modified hydrotreating catalyst according to claim 14, wherein in the step 4), the metal cobalt is selected from the group consisting of cobalt nitrate, cobalt chloride, cobalt carbonyl and cobalt carbonate; It is selected from the group consisting of ammonium molybdate, molybdenum oxide and ammonium paramolybdate; the metal tungsten is selected from the group consisting of ammonium metatungstate and ammonium paratungstate; the metal nickel is selected from the group consisting of nickel nitrate, basic nickel carbonate and nickel carbonate.
  16. 根据权利要求14所述高负载量硼改性加氢精制催化剂的制备方法,其特征在于:所述步骤6)中,干燥温度为70~200℃,优选为95~125℃,干燥时间为1.0~24h,优选为3~6h,焙烧温度为250~600℃,优选为400~510℃,焙烧时间为1~15h,优选为3~5h。The method for preparing a high-load boron-modified hydrotreating catalyst according to claim 14, wherein in the step 6), the drying temperature is 70 to 200 ° C, preferably 95 to 125 ° C, and the drying time is 1.0. ~24h, preferably 3 to 6h, calcination temperature is 250 to 600 ° C, preferably 400 to 510 ° C, and calcination time is 1 to 15 h, preferably 3 to 5 h.
  17. 根据权利要求14所述高负载量硼改性加氢精制催化剂的制备方法,其特征在于:所述步骤6)中,干燥温度为95~125℃,干燥时间为3~6h,焙烧温度为400~510℃,焙烧时间为3~5h。 The method for preparing a high-load boron-modified hydrotreating catalyst according to claim 14, wherein in the step 6), the drying temperature is 95 to 125 ° C, the drying time is 3 to 6 hours, and the baking temperature is 400. ~ 510 ° C, the baking time is 3 ~ 5h.
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