WO2018010347A1 - Antistatic nanofiber nonwoven material and manufacturing method - Google Patents

Antistatic nanofiber nonwoven material and manufacturing method Download PDF

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WO2018010347A1
WO2018010347A1 PCT/CN2016/105640 CN2016105640W WO2018010347A1 WO 2018010347 A1 WO2018010347 A1 WO 2018010347A1 CN 2016105640 W CN2016105640 W CN 2016105640W WO 2018010347 A1 WO2018010347 A1 WO 2018010347A1
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antistatic
nanofiber
layer
polypropylene
parts
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PCT/CN2016/105640
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French (fr)
Chinese (zh)
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邱邦胜
黄肖瑶
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江苏盛纺纳米材料科技股份有限公司
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Publication of WO2018010347A1 publication Critical patent/WO2018010347A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/02Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/09Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02Synthetic macromolecular particles
    • B32B2264/0214Particles made of materials belonging to B32B27/00
    • B32B2264/0257Polyolefin particles, e.g. polyethylene or polypropylene homopolymers or ethylene-propylene copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/728Hydrophilic

Definitions

  • the invention belongs to the field of non-woven materials, and in particular relates to an antistatic nanofiber nonwoven material and a preparation method thereof.
  • Nonwoven materials are also known as nonwovens, nonwovens, nonwovens, nonwovens or nonwovens.
  • the non-manufactured material is a fabric formed without the need of a woven fabric, and is a novel soft, permeable and planar structure formed by directly using high polymer chips, short fibers or filaments by various web forming methods and consolidation techniques. Fiber products. Because non-woven materials have the characteristics of short process, high production speed, high output, low cost, wide application and many raw materials, they are in many fields such as aerospace technology, environmental protection, agricultural technology, medical care or people's daily life. Non-woven new materials have become an increasingly important and important product.
  • antistatic fibers are generally added to the nonwoven material.
  • the antistatic fibers generally use conductive fibers and antistatic fibers, and the antistatic principle of the antistatic fibers relies on the addition of an antistatic agent to improve the hydrophilic hygroscopicity of the surface and thereby increase the conductivity.
  • sexuality although it has improved antistatic effect of fiber and fabric, but its antistatic property is mainly realized by absorbing moisture in the air, so its antistatic effect is closely related to the humidity of the environment, when the ambient humidity is very low. The antistatic effect is weak or even disappears, and the washing durability and durability of the antistatic fiber need to be improved. Therefore, the antistatic nonwoven material prepared by adding the antistatic agent fiber in the prior art has antistatic property. Poor persistence.
  • one of the objects of the present invention is to provide an antistatic nanofiber nonwoven material which has long-lasting antistatic properties and excellent hydrophilic properties.
  • An antistatic nanofiber nonwoven material comprising a first hydrophilic layer, an antistatic composite layer and a second hydrophilic layer disposed in sequence from top to bottom; the antistatic composite layer is composed of an antistatic nanofiber layer and a conductive nanometer The fiber layers are alternately laminated; the first hydrophilic layer and the second hydrophilic layer are prepared from a hydrophilic polymer nanofiber material made of a hydrophilically treated polymer.
  • Conductive fiber is a functional fiber that eliminates static electricity by electron conduction and corona discharge, and generally refers to a fiber having a resistivity of less than 10 8 ⁇ cm under standard conditions (20 ° C, 65% RH), preferably 10 2 ⁇ 10 8 ⁇ cm, even lower resistivity.
  • Such fibers have good electrical conductivity and durability, and particularly have good durability and antistatic properties under low humidity, and therefore have great applications in industrial and civil fields.
  • the conductive nanofiber layer is made of a sea-island type nanofiber material prepared by a composite spinning process of a polyester to which a conductive masterbatch is added.
  • the island-type nanofiber material has high coverage, greatly improved moisture absorption performance; soft hand feeling, because the fiber is ultra-fine, the fiber is softer, and the fabric thus produced can produce capillary wicking action, so that the fabric absorbs more moisture, and Moisture moves to the surface of the fabric, causing it to evaporate, increasing the comfort of wearing, and the fabric made of the island-type nanofiber material has a soft gloss.
  • the polyester may be a polyester material commonly used in the art, such as one of polyethylene terephthalate, polytrimethylene terephthalate or polybutylene terephthalate.
  • the nanofiber of the sea-island type nanofiber material has a diameter of 50 to 300 nm, for example, 50 nm, 100 nm, 150 nm, 200 nm, 250 nm, and 300 nm.
  • the conductive masterbatch is prepared by extrusion granulation of raw carbon fiber, polyaniline, coupling agent and polypropylene through an extruder.
  • Carbon fiber is a new type of fiber material with high strength and high modulus fiber with carbon content above 95%. It is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite crystallites along the axial direction of the fiber and carbonizing and graphitizing. Carbon fiber is lighter than metal aluminum, but its strength is higher than that of steel. It has corrosion-resistant and high-modulus properties. It not only has the inherent intrinsic properties of carbon materials, but also has the soft processability of textile fibers. It is a new generation of reinforcement. fiber. Carbon fiber has many excellent properties. Carbon fiber has high axial strength and modulus, low density, high specific performance, no creep, high temperature resistance in non-oxidizing environment, good fatigue resistance, good electrical and thermal conductivity, good electromagnetic shielding, etc. .
  • polyaniline is one of the most promising conductive polymers because of its low cost, stable properties and good electrical conductivity.
  • polyaniline chain due to the strong rigidity of the polyaniline chain and the strong interaction between the chains, its solubility is extremely poor, it does not melt, and the corresponding workability and spinnability are also poor, which limits its wide application in technology.
  • Polypropylene fiber is one of the important synthetic fiber varieties, with many excellent properties, such as light weight, heat insulation, abrasion resistance, easy drying, good chemical resistance, etc., and the raw material price is very low, energy consumption during production and processing. There are obvious advantages in terms of energy utilization and waste recycling. However, due to the electrical insulation of polypropylene fibers, the moisture absorption and electrostatic effects are large, which limits the application range or affects the application effect.
  • the raw material of the conductive mother particle comprises 0.1 to 5 parts of carbon fiber, 5 to 15 parts of polyaniline, 0.1 to 2 parts of a coupling agent, and 80 to 90 parts of polypropylene; for example, carbon fiber by mass part.
  • polyaniline is 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts Parts, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts
  • coupling agent is 0.1 parts, 0.2 parts, 0.3 parts, 0.4 parts, 0.5 parts, 0.8 parts, 1 part, 1.2 parts, 1.4 parts, 1.5 parts , 1.6 parts, 1.8 parts, 2 parts
  • polypropylene is 80 parts, 81 parts, 82 parts, 83 parts, 84 parts, 85 parts, 86 parts, 87 parts, 88 parts, 89 parts, 90 parts.
  • the antistatic nanofiber layer is made of polypropylene added with carbon nanotubes and an antistatic agent.
  • the electrospinning process is prepared; the addition of carbon nanotubes improves the distribution of the electric field around the antistatic agent, promotes the charge dissipation process of the conductive layer formed on the surface of the antistatic agent, and improves the polypropylene fiber.
  • Antistatic properties; and the addition of carbon nanotubes reduces the amount of antistatic agent used.
  • the total mass of the carbon nanotubes and the antistatic agent is from 1 to 5% by mass of the polypropylene, for example, the total mass of the carbon nanotubes and the antistatic agent accounts for 1 of the polypropylene. %, 2%, 3%, 4%, 5%.
  • the carbon nanotubes are subjected to high temperature graphitization treatment, wherein the carbon nanotubes are placed in a sintering furnace and treated under an inert gas atmosphere at 2500 ° C and 3 atm for 4 h.
  • the carbon ring planar units gradually parallel and overlap each other at high temperature, and the adjacent distances are continuously reduced, so that the gaps and pores between the original planar layers disappear; the high temperature graphitization treatment makes the carbon
  • the lattice structure of the nanotubes is transformed, and the amorphous component is transformed into a crystalline structure. In three dimensions, the crystal grows, the lattice interface decreases, the scattering of electrons on the grain boundaries decreases, and the resistivity decreases, effectively improving.
  • the degree of crystallinity of the carbon nanotubes makes the conductivity significantly improved.
  • the number of layers of the antistatic nanofiber layer and the conductive nanofiber layer is 1 to 10; for example, the number of layers of the antistatic nanofiber layer and the conductive nanofiber layer is 1 layer, 2 Layer, 3, 4, 5, 6, 7, 7, 8, and 10.
  • the second object of the present invention is to provide a method for preparing an antistatic nanofiber nonwoven material, which is simple in preparation, and the prepared antistatic nanofiber nonwoven material has good hydrophilic property and long antistatic property, and includes the following steps. :
  • step 2) taking the antistatic nanofiber material prepared in step 2) as an antistatic nanofiber layer, and the steps are 3)
  • the prepared island-in-the-sea nanofiber material is used as a conductive nanofiber layer, and the antistatic nanofiber layer and the conductive nanofiber layer are alternately stacked to form an antistatic composite layer; on the upper and lower sides of the antistatic composite layer
  • the hydrophilic polypropylene nanofiber materials prepared in the step 1) are separately prepared, and the composites having the first hydrophilic layer, the antistatic composite layer and the second hydrophilic layer disposed in this order from top to bottom are prepared by a hot air bonding process. Electrostatic nanofiber nonwoven material.
  • the hydrophilic treatment process is: preparing polypropylene into a polypropylene fiber after spinning, and mixing the hydrophilic agent and the purified water in a mass ratio of 1: (100 to 200). Thereafter, a hydrophilic aqueous solution is prepared, coated on the polypropylene fiber, and dried to prepare a hydrophilic polypropylene nanofiber material, and the hydrophilic agent is a hydrophilic agent commonly used in the art.
  • the conductive masterbatch prepared in the step 3) is prepared by first drying the carbon fiber, the polyaniline and the polypropylene, and then, according to the mass part, 0.1 to 5 parts of the carbon fiber after drying, 5 to 15 parts by weight.
  • the mixing temperature is 60 to 150 ° C, such as 60 ° C, 70 ° C, 80 ° C, 90 ° C, 100 ° C, 110 ° C, 120 ° C, 130 ° C, 140 ° C, 150 ° C;
  • the screw extruder The rotation speed of the middle screw is 100-300r/min, for example, 100r/min, 150r/min, 200r/min, 250r/min, 300r/min;
  • the extrusion temperature is 180-260°C, for example 180°C, 190°C 200 ° C, 210 ° C, 220 ° C, 230 ° C, 240 ° C, 250 ° C, 260 ° C;
  • the drying temperature is 60 ⁇ 100 ° C, such as 60 ° C, 70 ° C, 80 ° C, 90 ° C, 100 ° C;
  • the drying time is 6 to 12 hours, for example, 6h, 7h, 8h, 9h, 10h, 11h, 12h.
  • the beneficial effects of the present invention are: the antistatic nanofiber nonwoven material of the present invention, comprising a first hydrophilic layer, an antistatic composite layer and a second hydrophilic layer disposed in order from top to bottom;
  • the antistatic composite layer is composed of an alternating layer of an antistatic nanofiber layer and a conductive nanofiber layer;
  • a hydrophilic layer and the second hydrophilic layer are prepared from a hydrophilic polypropylene nanofiber material made of hydrophilically treated polypropylene;
  • the antistatic nanofiber layer provides antistatic properties of the antistatic nano material
  • the method has the advantages of simple processing and low cost, and the conductive nanofiber layer has long-lasting antistatic property.
  • the antistatic composite layer combines antistatic
  • the advantages of the nanofiber layer and the conductive nanofiber layer, the two together work to make the antistatic nano material have long-lasting antistatic property;
  • the first hydrophilic layer and the second hydrophilic layer make the hydrophilicity of the antistatic nanofiber nonwoven material Excellent performance.
  • the preparation method of the antistatic nanofiber nonwoven material of the invention has simple preparation method, and the prepared antistatic nanofiber nonwoven material has good hydrophilic property and long antistatic property.
  • FIG. 1 is a schematic structural view of an antistatic nanofiber nonwoven material of the present invention
  • FIG. 2 is a schematic view showing the structure of an antistatic composite layer in the antistatic nanofiber nonwoven material of FIG. 1.
  • 1-first hydrophilic layer 2-antistatic composite layer; 3-second hydrophilic layer; 4-antistatic nanofiber layer; 5-conductive nanofiber layer.
  • an antistatic nanofiber nonwoven material of the present invention comprises a first hydrophilic layer 1, an antistatic composite layer 2 and a second hydrophilic layer 3 disposed in this order from top to bottom;
  • the electrostatic composite layer 2 is composed of an alternating layer of an antistatic nanofiber layer 4 and a conductive nanofiber layer 5;
  • the first hydrophilic layer 1 and the second hydrophilic layer 3 are hydrophilic polypropylene made of hydrophilically treated polypropylene.
  • Nanofiber material is prepared.
  • the antistatic nanofiber layer improves the antistatic property of the antistatic nano material, the processing method is simple and the cost is low, and the conductive nanofiber layer has long-lasting antistatic property, and is still good after repeated washing.
  • antistatic property and is not affected by environmental humidity
  • antistatic composite layer combines the advantages of antistatic nanofiber layer and conductive nanofiber layer, and the two work together to make antistatic nano material have long-lasting antistatic property
  • a hydrophilic layer and a second hydrophilic layer make the antistatic nanofiber nonwoven material excellent in hydrophilic properties.
  • the antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is
  • the conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2;
  • the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process.
  • An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
  • the properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 650%, the surface resistivity was 6 ⁇ 10 8 ⁇ , and the antistatic property was good after repeated washing.
  • the antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is
  • the conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2;
  • the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process.
  • An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
  • the properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilicity ratio was 710%, and the surface resistivity was 9 ⁇ 10 7 ⁇ , which still had good antistatic properties after repeated washing.
  • the antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is
  • the conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2;
  • the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process.
  • An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
  • the properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 780%, the surface resistivity was 9 ⁇ 10 8 ⁇ , and the antistatic property was good after repeated washing.
  • the antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is
  • the conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2;
  • the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process.
  • An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
  • the properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 590%, the surface resistivity was 3 ⁇ 10 9 ⁇ , and the antistatic property was good after repeated washing.
  • the antistatic nanofiber nonwoven material of the invention has good hydrophilic properties and long antistatic property.

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Abstract

An antistatic nanofiber nonwoven material and manufacturing method. The nonwoven material comprises: a first hydrophilic layer (1), an antistatic composite layer (2), and a second hydrophilic (3) provided from top to bottom in that order. The antistatic composite layer (2) is assembled by alternatively stacking an antistatic nanofiber layer and a conductive nanofiber layer on each other. The first hydrophilic layer (1) and the second hydrophilic layer (3) are manufactured using a hydrophilic polypropylene nanofiber material prepared using a hydrophilized polypropylene, thereby improving an antistatic performance of the nonwoven material. The material has simple processing techniques and a low cost, is not affected by environmental humidity, and has excellent hydrophilic properties.

Description

一种抗静电纳米纤维非织造材料及制备方法Antistatic nano fiber nonwoven material and preparation method thereof 技术领域Technical field
本发明属于非织造材料领域,具体涉及一种抗静电纳米纤维非织造材料及制备方法。The invention belongs to the field of non-woven materials, and in particular relates to an antistatic nanofiber nonwoven material and a preparation method thereof.
背景技术Background technique
非织造材料又称非织造布、非织布、非织造织物、无纺织物或无纺布。非制造材料是一种不需要纺织布而形成的织物,是直接利用高聚物切片、短纤维或长丝通过各种纤网成形方法和固结技术形成的具有柔软、透气和平面结构的新型纤维制品。由于非织造材料具有工艺流程短、生产速度快、产量高、成本低、用途广、原料来源多等特点,无论在航天技术、环保治理、农业技术、医用保健或是人们的日常生活等许多领域,非织造新材料已成为一种愈来愈广泛的重要产品。Nonwoven materials are also known as nonwovens, nonwovens, nonwovens, nonwovens or nonwovens. The non-manufactured material is a fabric formed without the need of a woven fabric, and is a novel soft, permeable and planar structure formed by directly using high polymer chips, short fibers or filaments by various web forming methods and consolidation techniques. Fiber products. Because non-woven materials have the characteristics of short process, high production speed, high output, low cost, wide application and many raw materials, they are in many fields such as aerospace technology, environmental protection, agricultural technology, medical care or people's daily life. Non-woven new materials have become an increasingly important and important product.
但是,现有技术中的非织造材料,例如纺粘非织造材料、针刺非织造材料、热合非织造材料等,在使用时容易因摩擦产生静电问题。所以一般在非织造材料中加入防静电纤维,防静电纤维一般采用导电纤维和抗静电纤维,而抗静电纤维的防静电原理是依靠加抗静电剂来提高其表面的亲水吸湿性从而增加导电性,其自身虽有改善纤维及织物的抗静电作用,但由于其抗静电性主要是依靠吸收空气中的水分来实现,因此其抗静电效果与环境的湿度密切相关,当环境湿度很低时,其抗静电效果很弱甚至消失,并且抗静电纤维的耐洗性及持久性均有待提高,因此现有技术中添加了抗静电剂的纤维制备成的抗静电非织造材料,其抗静电性能持久性差。However, prior art nonwoven materials, such as spunbonded nonwovens, needled nonwovens, heat-sealable nonwovens, and the like, are susceptible to electrostatic problems due to friction during use. Therefore, antistatic fibers are generally added to the nonwoven material. The antistatic fibers generally use conductive fibers and antistatic fibers, and the antistatic principle of the antistatic fibers relies on the addition of an antistatic agent to improve the hydrophilic hygroscopicity of the surface and thereby increase the conductivity. Sexuality, although it has improved antistatic effect of fiber and fabric, but its antistatic property is mainly realized by absorbing moisture in the air, so its antistatic effect is closely related to the humidity of the environment, when the ambient humidity is very low. The antistatic effect is weak or even disappears, and the washing durability and durability of the antistatic fiber need to be improved. Therefore, the antistatic nonwoven material prepared by adding the antistatic agent fiber in the prior art has antistatic property. Poor persistence.
发明内容 Summary of the invention
针对现有技术的不足,本发明的目的之一在于提供一种抗静电纳米纤维非织造材料,具有持久的抗静电性能,亲水性能优良。In view of the deficiencies of the prior art, one of the objects of the present invention is to provide an antistatic nanofiber nonwoven material which has long-lasting antistatic properties and excellent hydrophilic properties.
为达此目的,本发明采用以下技术方案:To this end, the present invention employs the following technical solutions:
一种抗静电纳米纤维非织造材料,包括由上至下依次设置的第一亲水层、抗静电复合层和第二亲水层;所述抗静电复合层由抗静电纳米纤维层和导电纳米纤维层交替层叠组成;所述第一亲水层和所述第二亲水层由经亲水处理的聚合物制成的亲水性聚合物纳米纤维材料制备而成。An antistatic nanofiber nonwoven material comprising a first hydrophilic layer, an antistatic composite layer and a second hydrophilic layer disposed in sequence from top to bottom; the antistatic composite layer is composed of an antistatic nanofiber layer and a conductive nanometer The fiber layers are alternately laminated; the first hydrophilic layer and the second hydrophilic layer are prepared from a hydrophilic polymer nanofiber material made of a hydrophilically treated polymer.
导电纤维是通过电子传导和电晕放电而消除静电的功能性纤维,通常是指在标准状态下(20℃,65%RH)电阻率小于108Ω·cm的纤维,优良者在102~108Ω·cm,甚至更低的电阻率范围内。这类纤维具有良好的导电性和耐久性,特别是在低湿度下仍具有良好的耐久抗静电性,因此在工业、民用等领域有着很大的用途。Conductive fiber is a functional fiber that eliminates static electricity by electron conduction and corona discharge, and generally refers to a fiber having a resistivity of less than 10 8 Ω·cm under standard conditions (20 ° C, 65% RH), preferably 10 2 ~ 10 8 Ω·cm, even lower resistivity. Such fibers have good electrical conductivity and durability, and particularly have good durability and antistatic properties under low humidity, and therefore have great applications in industrial and civil fields.
其中,所述导电纳米纤维层是由添加了导电母粒的聚酯采用复合纺丝工艺制备成的海岛型纳米纤维材料制成的。海岛型纳米纤维材料具有高覆盖性,吸湿性能大大改善;手感柔软,由于纤维超细,纤维更加柔软,由此制成的织物可产生毛细管的芯吸作用,使织物吸附更多水分,并将水分移至织物表面,使其蒸发,增加了穿着的舒适感,由海岛型纳米纤维材料制成的织物的光泽柔和。聚酯可以为本领域常用的聚酯材料,例如聚对苯二甲酸乙二醇酯、聚对苯二甲酸丙二醇酯或聚对苯二甲酸丁二醇酯中的一种。Wherein, the conductive nanofiber layer is made of a sea-island type nanofiber material prepared by a composite spinning process of a polyester to which a conductive masterbatch is added. The island-type nanofiber material has high coverage, greatly improved moisture absorption performance; soft hand feeling, because the fiber is ultra-fine, the fiber is softer, and the fabric thus produced can produce capillary wicking action, so that the fabric absorbs more moisture, and Moisture moves to the surface of the fabric, causing it to evaporate, increasing the comfort of wearing, and the fabric made of the island-type nanofiber material has a soft gloss. The polyester may be a polyester material commonly used in the art, such as one of polyethylene terephthalate, polytrimethylene terephthalate or polybutylene terephthalate.
其中,所述海岛型纳米纤维材料的纳米纤维直径为50~300nm,例如50nm、100nm、150nm、200nm、250nm、300nm。The nanofiber of the sea-island type nanofiber material has a diameter of 50 to 300 nm, for example, 50 nm, 100 nm, 150 nm, 200 nm, 250 nm, and 300 nm.
其中,所述导电母粒是由原料碳纤维、聚苯胺、偶联剂、聚丙烯经挤出机挤出造粒制备得到的。 Wherein, the conductive masterbatch is prepared by extrusion granulation of raw carbon fiber, polyaniline, coupling agent and polypropylene through an extruder.
碳纤维是一种含碳量在95%以上的高强度、高模量纤维的新型纤维材料。它是由片状石墨微晶等有机纤维沿纤维轴向方向堆砌而成,经碳化及石墨化处理而得到的微晶石墨材料。碳纤维质量比金属铝轻,但强度却高于钢铁,并且具有耐腐蚀、高模量的特性,它不仅具有碳材料的固有本征特性,又兼备纺织纤维的柔软可加工性,是新一代增强纤维。碳纤维具有许多优良性能,碳纤维的轴向强度和模量高,密度低、比性能高,无蠕变,非氧化环境下耐超高温,耐疲劳性好,导电导热性能良好、电磁屏蔽性好等。Carbon fiber is a new type of fiber material with high strength and high modulus fiber with carbon content above 95%. It is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite crystallites along the axial direction of the fiber and carbonizing and graphitizing. Carbon fiber is lighter than metal aluminum, but its strength is higher than that of steel. It has corrosion-resistant and high-modulus properties. It not only has the inherent intrinsic properties of carbon materials, but also has the soft processability of textile fibers. It is a new generation of reinforcement. fiber. Carbon fiber has many excellent properties. Carbon fiber has high axial strength and modulus, low density, high specific performance, no creep, high temperature resistance in non-oxidizing environment, good fatigue resistance, good electrical and thermal conductivity, good electromagnetic shielding, etc. .
聚苯胺与其他导电高聚物相比,原料价格低廉,性质稳定,导电性能良好,是最有应用前景的导电高分子之一。但是由于聚苯胺链的强刚性和链间的强的相互作用使它的溶解性极差,不熔融,相应的可加工性、可纺性也差,限制了它在技术上的广泛应用。Compared with other conductive polymers, polyaniline is one of the most promising conductive polymers because of its low cost, stable properties and good electrical conductivity. However, due to the strong rigidity of the polyaniline chain and the strong interaction between the chains, its solubility is extremely poor, it does not melt, and the corresponding workability and spinnability are also poor, which limits its wide application in technology.
聚丙烯纤维是重要的合成纤维品种之一,具有很多优良的性能,如质轻、隔热、耐磨、易干、耐化学性好等,而且原料价格十分低廉,生产和加工时,能耗、能量利用率和废料回收等方面有明显的优势。但由于聚丙烯纤维具有电绝缘性,导致其吸湿差、静电效应大,限制了应用范围或影响应用效果。Polypropylene fiber is one of the important synthetic fiber varieties, with many excellent properties, such as light weight, heat insulation, abrasion resistance, easy drying, good chemical resistance, etc., and the raw material price is very low, energy consumption during production and processing. There are obvious advantages in terms of energy utilization and waste recycling. However, due to the electrical insulation of polypropylene fibers, the moisture absorption and electrostatic effects are large, which limits the application range or affects the application effect.
其中,所述导电母粒的原料按质量份计,包括碳纤维0.1~5份,聚苯胺5~15份,偶联剂0.1~2份,聚丙烯80~90份;例如按质量份计,碳纤维为0.1份、0.5份、0.8份、2份、2.5份、3份、3.5份、4份、4.5份、5份;聚苯胺为5份、6份、7份、8份、9份、10份、11份、12份、13份、14份、15份;偶联剂为0.1份、0.2份、0.3份、0.4份、0.5份、0.8份、1份、1.2份、1.4份、1.5份、1.6份、1.8份、2份;聚丙烯为80份、81份、82份、83份、84份、85份、86份、87份、88份、89份、90份。Wherein, the raw material of the conductive mother particle comprises 0.1 to 5 parts of carbon fiber, 5 to 15 parts of polyaniline, 0.1 to 2 parts of a coupling agent, and 80 to 90 parts of polypropylene; for example, carbon fiber by mass part. 0.1 parts, 0.5 parts, 0.8 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts; polyaniline is 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts Parts, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts; coupling agent is 0.1 parts, 0.2 parts, 0.3 parts, 0.4 parts, 0.5 parts, 0.8 parts, 1 part, 1.2 parts, 1.4 parts, 1.5 parts , 1.6 parts, 1.8 parts, 2 parts; polypropylene is 80 parts, 81 parts, 82 parts, 83 parts, 84 parts, 85 parts, 86 parts, 87 parts, 88 parts, 89 parts, 90 parts.
其中,所述抗静电纳米纤维层是由添加了碳纳米管、抗静电剂的聚丙烯经 静电纺丝工艺制备而成;碳纳米管的加入,改善了抗静电剂周围的电场的分布,促进了抗静电剂的基团在纤维表面形成的导电层的电荷消散过程,提高了聚丙烯纤维的抗静电性能;并且,碳纳米管的加入会减小抗静电剂的使用量。优选地,所述碳纳米管与所述抗静电剂的总的质量占聚丙烯的质量的1~5%,例如所述碳纳米管与所述抗静电剂的总的质量占聚丙烯的1%、2%、3%、4%、5%。Wherein, the antistatic nanofiber layer is made of polypropylene added with carbon nanotubes and an antistatic agent. The electrospinning process is prepared; the addition of carbon nanotubes improves the distribution of the electric field around the antistatic agent, promotes the charge dissipation process of the conductive layer formed on the surface of the antistatic agent, and improves the polypropylene fiber. Antistatic properties; and the addition of carbon nanotubes reduces the amount of antistatic agent used. Preferably, the total mass of the carbon nanotubes and the antistatic agent is from 1 to 5% by mass of the polypropylene, for example, the total mass of the carbon nanotubes and the antistatic agent accounts for 1 of the polypropylene. %, 2%, 3%, 4%, 5%.
优选地,所述碳纳米管经过高温石墨化处理,所述高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h。碳纳米管经高温石墨化处理后,碳环平面单元在高温下逐渐相互平行并重叠,相邻距离不断缩小,使原有的平面层团之间的缝隙和孔消失;高温石墨化处理使碳纳米管的晶格结构发生转化,非晶成分转化为晶态结构,在三维上晶体长大,晶格界面减小,电子在晶界上的散射也减小,电阻率降低,有效的提高了碳纳米管的晶态化程度,使得导电性显著提高。Preferably, the carbon nanotubes are subjected to high temperature graphitization treatment, wherein the carbon nanotubes are placed in a sintering furnace and treated under an inert gas atmosphere at 2500 ° C and 3 atm for 4 h. After the carbon nanotubes are graphitized by high temperature, the carbon ring planar units gradually parallel and overlap each other at high temperature, and the adjacent distances are continuously reduced, so that the gaps and pores between the original planar layers disappear; the high temperature graphitization treatment makes the carbon The lattice structure of the nanotubes is transformed, and the amorphous component is transformed into a crystalline structure. In three dimensions, the crystal grows, the lattice interface decreases, the scattering of electrons on the grain boundaries decreases, and the resistivity decreases, effectively improving. The degree of crystallinity of the carbon nanotubes makes the conductivity significantly improved.
其中,所述抗静电纳米纤维层与所述导电纳米纤维层的层数均为1~10层;例如所述抗静电纳米纤维层与所述导电纳米纤维层的层数均为1层、2层、3层、4层、5层、6层、7层、8层、9层、10层。Wherein, the number of layers of the antistatic nanofiber layer and the conductive nanofiber layer is 1 to 10; for example, the number of layers of the antistatic nanofiber layer and the conductive nanofiber layer is 1 layer, 2 Layer, 3, 4, 5, 6, 7, 7, 8, and 10.
本发明的目的之二在于提供一种抗静电纳米纤维非织造材料的制备方法,该制备方法简单,制备的抗静电纳米纤维非织造材料具有良好的亲水性能,抗静电性能持久,包括如下步骤:The second object of the present invention is to provide a method for preparing an antistatic nanofiber nonwoven material, which is simple in preparation, and the prepared antistatic nanofiber nonwoven material has good hydrophilic property and long antistatic property, and includes the following steps. :
1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;2) preparing an antistatic nanofiber material by an electrospinning process from a polypropylene to which carbon nanotubes and an antistatic agent are added;
3)由添加了导电母粒的聚酯采用复合纺丝工艺制备海岛型纳米纤维材料;3) preparing a sea-island type nanofiber material by a composite spinning process from a polyester to which a conductive master batch is added;
4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层,将步骤 3)制备的海岛型纳米纤维材料作为导电纳米纤维层,将所述抗静电纳米纤维层与所述导电纳米纤维层交替层叠排列制备抗静电复合层;在所述抗静电复合层的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层、抗静电复合层和第二亲水层的抗静电纳米纤维非织造材料。4) taking the antistatic nanofiber material prepared in step 2) as an antistatic nanofiber layer, and the steps are 3) The prepared island-in-the-sea nanofiber material is used as a conductive nanofiber layer, and the antistatic nanofiber layer and the conductive nanofiber layer are alternately stacked to form an antistatic composite layer; on the upper and lower sides of the antistatic composite layer The hydrophilic polypropylene nanofiber materials prepared in the step 1) are separately prepared, and the composites having the first hydrophilic layer, the antistatic composite layer and the second hydrophilic layer disposed in this order from top to bottom are prepared by a hot air bonding process. Electrostatic nanofiber nonwoven material.
其中,步骤1)中,所述亲水处理工艺为:将聚丙烯经纺丝后制备成聚丙烯纤维,将亲水剂和纯净水以质量比为1∶(100~200)的配比混合后制成亲水溶液,涂布于所述聚丙烯纤维上,烘干后制备得到亲水性聚丙烯纳米纤维材料,亲水剂为本领域常用的亲水剂。Wherein, in the step 1), the hydrophilic treatment process is: preparing polypropylene into a polypropylene fiber after spinning, and mixing the hydrophilic agent and the purified water in a mass ratio of 1: (100 to 200). Thereafter, a hydrophilic aqueous solution is prepared, coated on the polypropylene fiber, and dried to prepare a hydrophilic polypropylene nanofiber material, and the hydrophilic agent is a hydrophilic agent commonly used in the art.
其中,步骤3)中所述导电母粒的制备方法为:首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的0.1~5份的碳纤维、5~15份的聚苯胺、80~90份的聚丙烯,与0.1~2份的偶联剂一起加入到混合机中混合均匀得到混合物,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,干燥后制得导电母粒。Wherein, the conductive masterbatch prepared in the step 3) is prepared by first drying the carbon fiber, the polyaniline and the polypropylene, and then, according to the mass part, 0.1 to 5 parts of the carbon fiber after drying, 5 to 15 parts by weight. Polyaniline, 80-90 parts of polypropylene, added to the mixer together with 0.1 to 2 parts of coupling agent to obtain a mixture, and the uniformly mixed mixture is added to a twin-screw extruder, extruded and granulated, and dried. After the preparation of the conductive masterbatch.
其中,所述混合的温度为60~150℃,例如60℃、70℃、80℃、90℃、100℃、110℃、120℃、130℃、140℃、150℃;所述螺杆挤出机中螺杆的转速为100~300r/min,例如100r/min、150r/min、200r/min、250r/min、300r/min;所述挤出的温度为180~260℃,例如180℃、190℃、200℃、210℃、220℃、230℃、240℃、250℃、260℃;所述干燥的温度为60~100℃,例如60℃、70℃、80℃、90℃、100℃;所述干燥的时间为6~12h,例如6h、7h、8h、9h、10h、11h、12h。Wherein the mixing temperature is 60 to 150 ° C, such as 60 ° C, 70 ° C, 80 ° C, 90 ° C, 100 ° C, 110 ° C, 120 ° C, 130 ° C, 140 ° C, 150 ° C; the screw extruder The rotation speed of the middle screw is 100-300r/min, for example, 100r/min, 150r/min, 200r/min, 250r/min, 300r/min; the extrusion temperature is 180-260°C, for example 180°C, 190°C 200 ° C, 210 ° C, 220 ° C, 230 ° C, 240 ° C, 250 ° C, 260 ° C; the drying temperature is 60 ~ 100 ° C, such as 60 ° C, 70 ° C, 80 ° C, 90 ° C, 100 ° C; The drying time is 6 to 12 hours, for example, 6h, 7h, 8h, 9h, 10h, 11h, 12h.
与现有技术相比,本发明的有益效果为:本发明的抗静电纳米纤维非织造材料,包括由上至下依次设置的第一亲水层、抗静电复合层和第二亲水层;所述抗静电复合层由抗静电纳米纤维层和导电纳米纤维层交替层叠组成;所述第 一亲水层和所述第二亲水层由经亲水处理的聚丙烯制成的亲水性聚丙烯纳米纤维材料制备而成;抗静电纳米纤维层使抗静电纳米材料的抗静电性能得到提高,其加工工艺简单、成本低,导电纳米纤维层具有持久的抗静电性能,经多次水洗后仍然具有良好的抗静电性能,并且不受环境湿度的影响;抗静电复合层结合了抗静电纳米纤维层与导电纳米纤维层的优点,两者共同作用,使抗静电纳米材料具有持久的抗静电性能;第一亲水层和第二亲水层使得抗静电纳米纤维非织造材料的亲水性能优良。Compared with the prior art, the beneficial effects of the present invention are: the antistatic nanofiber nonwoven material of the present invention, comprising a first hydrophilic layer, an antistatic composite layer and a second hydrophilic layer disposed in order from top to bottom; The antistatic composite layer is composed of an alternating layer of an antistatic nanofiber layer and a conductive nanofiber layer; A hydrophilic layer and the second hydrophilic layer are prepared from a hydrophilic polypropylene nanofiber material made of hydrophilically treated polypropylene; the antistatic nanofiber layer provides antistatic properties of the antistatic nano material The method has the advantages of simple processing and low cost, and the conductive nanofiber layer has long-lasting antistatic property. After repeated washing, it still has good antistatic property and is not affected by environmental humidity; the antistatic composite layer combines antistatic The advantages of the nanofiber layer and the conductive nanofiber layer, the two together work to make the antistatic nano material have long-lasting antistatic property; the first hydrophilic layer and the second hydrophilic layer make the hydrophilicity of the antistatic nanofiber nonwoven material Excellent performance.
本发明的抗静电纳米纤维非织造材料的制备方法,制备方法简单,制备的抗静电纳米纤维非织造材料具有良好的亲水性能,抗静电性能持久。The preparation method of the antistatic nanofiber nonwoven material of the invention has simple preparation method, and the prepared antistatic nanofiber nonwoven material has good hydrophilic property and long antistatic property.
附图说明DRAWINGS
图1为本发明的抗静电纳米纤维非织造材料的结构示意图;1 is a schematic structural view of an antistatic nanofiber nonwoven material of the present invention;
图2为图1的抗静电纳米纤维非织造材料中的抗静电复合层的结构示意图。2 is a schematic view showing the structure of an antistatic composite layer in the antistatic nanofiber nonwoven material of FIG. 1.
附图标记如下:The reference numerals are as follows:
1-第一亲水层;2-抗静电复合层;3-第二亲水层;4-抗静电纳米纤维层;5-导电纳米纤维层。1-first hydrophilic layer; 2-antistatic composite layer; 3-second hydrophilic layer; 4-antistatic nanofiber layer; 5-conductive nanofiber layer.
具体实施方式detailed description
下面结合图1、图2,并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to FIG. 1 and FIG. 2 and by way of specific embodiments.
如图1、2所示,本发明的一种抗静电纳米纤维非织造材料,包括由上至下依次设置的第一亲水层1、抗静电复合层2和第二亲水层3;抗静电复合层2由抗静电纳米纤维层4和导电纳米纤维层5交替层叠组成;第一亲水层1和第二亲水层3由经亲水处理的聚丙烯制成的亲水性聚丙烯纳米纤维材料制备而成。抗静电纳米纤维层使抗静电纳米材料的抗静电性能得到提高,其加工工艺简单、成本低,导电纳米纤维层具有持久的抗静电性能,经多次水洗后仍然具有良好 的抗静电性能,并且不受环境湿度的影响;抗静电复合层结合了抗静电纳米纤维层与导电纳米纤维层的优点,两者共同作用,使抗静电纳米材料具有持久的抗静电性能;第一亲水层和第二亲水层使得抗静电纳米纤维非织造材料的亲水性能优良。As shown in FIG. 1 and 2, an antistatic nanofiber nonwoven material of the present invention comprises a first hydrophilic layer 1, an antistatic composite layer 2 and a second hydrophilic layer 3 disposed in this order from top to bottom; The electrostatic composite layer 2 is composed of an alternating layer of an antistatic nanofiber layer 4 and a conductive nanofiber layer 5; the first hydrophilic layer 1 and the second hydrophilic layer 3 are hydrophilic polypropylene made of hydrophilically treated polypropylene. Nanofiber material is prepared. The antistatic nanofiber layer improves the antistatic property of the antistatic nano material, the processing method is simple and the cost is low, and the conductive nanofiber layer has long-lasting antistatic property, and is still good after repeated washing. Antistatic property, and is not affected by environmental humidity; antistatic composite layer combines the advantages of antistatic nanofiber layer and conductive nanofiber layer, and the two work together to make antistatic nano material have long-lasting antistatic property; A hydrophilic layer and a second hydrophilic layer make the antistatic nanofiber nonwoven material excellent in hydrophilic properties.
实施例1Example 1
1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;碳纳米管与抗静电剂的总的质量占聚丙烯的1%;碳纳米管经过高温石墨化处理,高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h;2) Preparation of antistatic nanofiber material by electrospinning of polypropylene with carbon nanotubes and antistatic agent; the total mass of carbon nanotubes and antistatic agent accounts for 1% of polypropylene; Graphitization treatment, high temperature graphitization treatment process: carbon nanotubes are placed in a sintering furnace, under inert gas protection at 2500 ° C and 3 atmospheres for 4 h;
3)首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的1份的碳纤维、10份的聚苯胺、85份的聚丙烯,与0.5份的偶联剂一起加入到混合机中混合均匀得到混合物,控制混合的温度为60℃,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,控制螺杆挤出机中螺杆的转速为150r/min,挤出的温度为190℃,干燥后制得导电母粒,其中干燥的温度为60℃,干燥的时间为12h;然后将制备得到的导电母粒加入到聚对苯二甲酸乙二醇酯中采用复合纺丝工艺制备海岛型纳米纤维材料;3) First, dry the carbon fiber, polyaniline, and polypropylene, and then add 1 part of the carbon fiber after drying, 10 parts of polyaniline, 85 parts of polypropylene, and 0.5 part of the coupling agent together by mass. Mixing into a mixer to obtain a mixture, controlling the mixing temperature to 60 ° C, adding the uniformly mixed mixture to a twin-screw extruder, extruding and granulating, controlling the screw speed of the screw extruder to 150 r / min, and squeezing The temperature is 190 ° C, and after drying, the conductive masterbatch is prepared, wherein the drying temperature is 60 ° C, and the drying time is 12 h; then the prepared conductive master batch is added to the polyethylene terephthalate. Preparation of island-type nanofiber materials by composite spinning process;
4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层4,将步骤3)制备的海岛型纳米纤维材料作为导电纳米纤维层5,将所述抗静电纳米纤维层4与所述导电纳米纤维层5交替层叠排列制备抗静电复合层2;在抗静电复合层2的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层1、抗静电复合层2和第二亲水层3的抗静电纳米纤维非织造材料。 4) The antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is The conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2; the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process. An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
对本实施例制备得到的抗静电纳米纤维非织造材料的性能进行测试,其亲水倍率为650%,表面电阻率为6×108Ω,经多次水洗后仍具有良好的抗静电性能。The properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 650%, the surface resistivity was 6×10 8 Ω, and the antistatic property was good after repeated washing.
实施例2Example 2
1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;碳纳米管与抗静电剂的总的质量占聚丙烯的3%;碳纳米管经过高温石墨化处理,高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h;2) Preparation of antistatic nanofiber material by electrospinning of polypropylene with carbon nanotubes and antistatic agent; the total mass of carbon nanotubes and antistatic agent accounts for 3% of polypropylene; Graphitization treatment, high temperature graphitization treatment process: carbon nanotubes are placed in a sintering furnace, under inert gas protection at 2500 ° C and 3 atmospheres for 4 h;
3)首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的0.5份的碳纤维、5份的聚苯胺、80份的聚丙烯,与0.5份的偶联剂一起加入到混合机中混合均匀得到混合物,控制混合的温度为120℃,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,控制螺杆挤出机中螺杆的转速为100r/min,挤出的温度为230℃,干燥后制得导电母粒,其中干燥的温度为100℃,干燥的时间为6h;然后将制备得到的导电母粒加入到聚对苯二甲酸丁二醇酯中采用复合纺丝工艺制备海岛型纳米纤维材料;3) First, dry the carbon fiber, polyaniline, and polypropylene, and then add 0.5 parts of the carbon fiber after drying, 5 parts of polyaniline, 80 parts of polypropylene, and 0.5 part of the coupling agent together by mass. Mixing into a mixer to obtain a mixture, controlling the mixing temperature to 120 ° C, adding the uniformly mixed mixture to a twin-screw extruder, extruding and granulating, controlling the screw rotation speed of the screw extruder to 100 r / min, and squeezing The temperature is 230 ° C, and after drying, the conductive masterbatch is prepared, wherein the drying temperature is 100 ° C, and the drying time is 6 h; then the prepared conductive master batch is added to the polybutylene terephthalate. Preparation of island-type nanofiber materials by composite spinning process;
4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层4,将步骤3)制备的海岛型纳米纤维材料作为导电纳米纤维层5,将所述抗静电纳米纤维层4与所述导电纳米纤维层5交替层叠排列制备抗静电复合层2;在抗静电复合层2的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层1、抗静电复合层2和第二亲水层3的抗静电纳米纤维非织造材料。4) The antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is The conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2; the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process. An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
对本实施例制备得到的抗静电纳米纤维非织造材料的性能进行测试,其亲 水倍率为710%,表面电阻率为9×107Ω,经多次水洗后仍具有良好的抗静电性能。The properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilicity ratio was 710%, and the surface resistivity was 9×10 7 Ω, which still had good antistatic properties after repeated washing.
实施例3Example 3
1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;碳纳米管与抗静电剂的总的质量占聚丙烯的5%;碳纳米管经过高温石墨化处理,高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h;2) Preparation of antistatic nanofiber material by electrospinning of polypropylene with carbon nanotubes and antistatic agent; the total mass of carbon nanotubes and antistatic agent accounts for 5% of polypropylene; Graphitization treatment, high temperature graphitization treatment process: carbon nanotubes are placed in a sintering furnace, under inert gas protection at 2500 ° C and 3 atmospheres for 4 h;
3)首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的3份的碳纤维、8份的聚苯胺、90份的聚丙烯,与2份的偶联剂一起加入到混合机中混合均匀得到混合物,控制混合的温度为90℃,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,控制螺杆挤出机中螺杆的转速为300r/min,挤出的温度为200℃,干燥后制得导电母粒,其中干燥的温度为70℃,干燥的时间为10h;然后将制备得到的导电母粒加入到聚对苯二甲酸丙二醇酯中采用复合纺丝工艺制备海岛型纳米纤维材料;3) First, dry the carbon fiber, polyaniline, and polypropylene, and then add 3 parts of the carbon fiber after drying, 8 parts of polyaniline, 90 parts of polypropylene, and 2 parts of the coupling agent together by mass. Mixing into the mixer to obtain a mixture, controlling the mixing temperature to 90 ° C, adding the uniformly mixed mixture to the twin-screw extruder, extruding and granulating, controlling the screw rotation speed of the screw extruder to 300 r / min, and squeezing The temperature is 200 ° C, and after drying, the conductive masterbatch is prepared, wherein the drying temperature is 70 ° C, and the drying time is 10 h; then the prepared conductive master batch is added to the polytrimethylene terephthalate to be composite spun. Preparation of island-type nanofiber materials by silk process;
4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层4,将步骤3)制备的海岛型纳米纤维材料作为导电纳米纤维层5,将所述抗静电纳米纤维层4与所述导电纳米纤维层5交替层叠排列制备抗静电复合层2;在抗静电复合层2的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层1、抗静电复合层2和第二亲水层3的抗静电纳米纤维非织造材料。4) The antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is The conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2; the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process. An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
对本实施例制备得到的抗静电纳米纤维非织造材料的性能进行测试,其亲水倍率为780%,表面电阻率为9×108Ω,经多次水洗后仍具有良好的抗静电性 能。The properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 780%, the surface resistivity was 9×10 8 Ω, and the antistatic property was good after repeated washing.
实施例4Example 4
1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;碳纳米管与抗静电剂的总的质量占聚丙烯的4%;碳纳米管经过高温石墨化处理,高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h;2) Preparation of antistatic nanofiber material by electrospinning of polypropylene with carbon nanotubes and antistatic agent; the total mass of carbon nanotubes and antistatic agent accounts for 4% of polypropylene; Graphitization treatment, high temperature graphitization treatment process: carbon nanotubes are placed in a sintering furnace, under inert gas protection at 2500 ° C and 3 atmospheres for 4 h;
3)首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的5份的碳纤维、15份的聚苯胺、82份的聚丙烯,与1份的偶联剂一起加入到混合机中混合均匀得到混合物,控制混合的温度为150℃,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,控制螺杆挤出机中螺杆的转速为200r/min,挤出的温度为260℃,干燥后制得导电母粒,其中干燥的温度为80℃,干燥的时间为8h;然后将制备得到的导电母粒加入到聚对苯二甲酸乙二醇酯中采用复合纺丝工艺制备海岛型纳米纤维材料;3) First, dry the carbon fiber, polyaniline, and polypropylene, and then add 5 parts of the carbon fiber after drying, 15 parts of polyaniline, and 82 parts of polypropylene together with 1 part of the coupling agent. Mixing into a mixer to obtain a mixture, controlling the mixing temperature to 150 ° C, adding the uniformly mixed mixture to a twin-screw extruder, extruding and granulating, controlling the screw speed in the screw extruder to be 200 r/min, and extruding The temperature is 260 ° C, and after drying, the conductive masterbatch is prepared, wherein the drying temperature is 80 ° C, and the drying time is 8 h; then the prepared conductive master batch is added to the polyethylene terephthalate. Preparation of island-type nanofiber materials by composite spinning process;
4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层4,将步骤3)制备的海岛型纳米纤维材料作为导电纳米纤维层5,将所述抗静电纳米纤维层4与所述导电纳米纤维层5交替层叠排列制备抗静电复合层2;在抗静电复合层2的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层1、抗静电复合层2和第二亲水层3的抗静电纳米纤维非织造材料。4) The antistatic nanofiber material prepared in the step 2) is used as the antistatic nanofiber layer 4, and the island-in-sea nanofiber material prepared in the step 3) is used as the conductive nanofiber layer 5, and the antistatic nanofiber layer 4 is The conductive nanofiber layer 5 is alternately stacked to form an antistatic composite layer 2; the hydrophilic polypropylene nanofiber material prepared in the step 1) is separately disposed on the upper and lower sides of the antistatic composite layer 2, and is prepared by a hot air bonding process. An antistatic nanofiber nonwoven material having a first hydrophilic layer 1, an antistatic composite layer 2, and a second hydrophilic layer 3 disposed in this order from top to bottom.
对本实施例制备得到的抗静电纳米纤维非织造材料的性能进行测试,其亲水倍率为590%,表面电阻率为3×109Ω,经多次水洗后仍具有良好的抗静电性能。 The properties of the antistatic nanofiber nonwoven material prepared in this example were tested, and the hydrophilic ratio was 590%, the surface resistivity was 3×10 9 Ω, and the antistatic property was good after repeated washing.
本发明的抗静电纳米纤维非织造材料具有良好的亲水性能,抗静电性能持久。The antistatic nanofiber nonwoven material of the invention has good hydrophilic properties and long antistatic property.
尽管本发明中所涉及的数值范围(尺寸、工艺参数)在上述实施例中未列举出具体数值,但本领域的技术人员完全可以想象到只要落入上述该数值范围内的任何数值均可实施本发明,当然也包括若干项数值范围内具体值的任意组合。此处,出于篇幅的考虑,省略了给出某一项或多项数值范围内具体值的实施例,此不应当视为本发明的技术方案的公开不充分。Although the numerical ranges (sizes, process parameters) referred to in the present invention are not recited in the above embodiments, those skilled in the art can fully realize that any numerical value falling within the above numerical range can be implemented. The invention, of course, also includes any combination of specific values within a range of numerical values. Herein, for the sake of consideration, embodiments that give specific values within a certain numerical range or a plurality of values are omitted, and this should not be considered as insufficient disclosure of the technical solutions of the present invention.
申请人声明,本发明通过上述实施例来说明本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。 The Applicant declares that the present invention illustrates the technical principle of the present invention by the above embodiments. The descriptions are merely illustrative of the principles of the invention and are not to be construed as limiting the scope of the invention. It should be apparent to those skilled in the art that any modifications of the present invention, equivalent substitution of the various materials of the products of the present invention, addition of auxiliary components, selection of specific means, and the like, are all within the scope of the present invention.

Claims (10)

  1. 一种抗静电纳米纤维非织造材料,其特征在于,包括由上至下依次设置的第一亲水层(1)、抗静电复合层(2)和第二亲水层(3);所述抗静电复合层(2)由抗静电纳米纤维层(4)和导电纳米纤维层(5)交替层叠组成;所述第一亲水层(1)和所述第二亲水层(3)由经亲水处理的聚丙烯制成的亲水性聚丙烯纳米纤维材料制备而成。An antistatic nanofiber nonwoven material, comprising: a first hydrophilic layer (1), an antistatic composite layer (2) and a second hydrophilic layer (3) disposed in order from top to bottom; The antistatic composite layer (2) is composed of an alternating layer of an antistatic nanofiber layer (4) and a conductive nanofiber layer (5); the first hydrophilic layer (1) and the second hydrophilic layer (3) are composed of Prepared from a hydrophilic polypropylene nanofiber material made of hydrophilically treated polypropylene.
  2. 根据权利要求1所述的抗静电纳米纤维非织造材料,其特征在于,所述导电纳米纤维层(5)是由添加了导电母粒的聚酯采用复合纺丝工艺制备成的海岛型纳米纤维材料制成的。The antistatic nanofiber nonwoven material according to claim 1, wherein the conductive nanofiber layer (5) is an island-in-the-sea nanofiber prepared by a composite spinning process from a polyester to which a conductive masterbatch is added. Made of materials.
  3. 根据权利要求2所述的抗静电纳米纤维非织造材料,其特征在于,所述海岛型纳米纤维材料的纳米纤维直径为50~300nm。The antistatic nanofiber nonwoven material according to claim 2, wherein the sea-island type nanofiber material has a nanofiber diameter of 50 to 300 nm.
  4. 根据权利要求1所述的抗静电纳米纤维非织造材料,其特征在于,所述导电母粒是由原料碳纤维、聚苯胺、偶联剂、聚丙烯经挤出机挤出造粒制备得到的。The antistatic nanofiber nonwoven material according to claim 1, wherein the conductive masterbatch is prepared by extrusion granulation of a raw material carbon fiber, a polyaniline, a coupling agent, and a polypropylene through an extruder.
  5. 根据权利要求4所述的抗静电纳米纤维非织造材料,其特征在于,所述导电母粒的原料按质量份计,包括碳纤维0.1~5份,聚苯胺5~15份,偶联剂0.1~2份,聚丙烯80~90份。The antistatic nanofiber nonwoven material according to claim 4, wherein the conductive masterbatch comprises 0.1 to 5 parts by weight of carbon fibers, 5 to 15 parts of polyaniline, and 0.1 to 0.1 parts by mass of the conductive masterbatch. 2 parts, 80-90 parts of polypropylene.
  6. 根据权利要求1所述的抗静电纳米纤维非织造材料,其特征在于,所述抗静电纳米纤维层(4)是由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备而成;The antistatic nanofiber nonwoven material according to claim 1, wherein the antistatic nanofiber layer (4) is prepared by an electrospinning process of polypropylene with carbon nanotubes and an antistatic agent added thereto. to make;
    优选地,所述碳纳米管与所述抗静电剂的总的质量占聚丙烯的质量的1~5%;Preferably, the total mass of the carbon nanotubes and the antistatic agent is from 1 to 5% by mass of the polypropylene;
    优选地,所述碳纳米管经过高温石墨化处理,所述高温石墨化处理过程为:将碳纳米管置于烧结炉中,在惰性气体保护下于2500℃和3个大气压下处理4h。 Preferably, the carbon nanotubes are subjected to high temperature graphitization treatment, wherein the carbon nanotubes are placed in a sintering furnace and treated under an inert gas atmosphere at 2500 ° C and 3 atm for 4 h.
  7. 根据权利要求1所述的抗静电纳米纤维非织造材料,其特征在于,所述抗静电纳米纤维层(4)与所述导电纳米纤维层(5)的层数均为1~10层。The antistatic nanofiber nonwoven material according to claim 1, wherein the antistatic nanofiber layer (4) and the conductive nanofiber layer (5) have a layer number of 1 to 10 layers.
  8. 一种如权利要求1所述的抗静电纳米纤维非织造材料的制备方法,其特征在于,包括如下步骤:A method for preparing an antistatic nanofiber nonwoven material according to claim 1, comprising the steps of:
    1)由经亲水处理的聚丙烯制备亲水性聚丙烯纳米纤维材料;1) preparing a hydrophilic polypropylene nanofiber material from hydrophilically treated polypropylene;
    2)由添加了碳纳米管、抗静电剂的聚丙烯经静电纺丝工艺制备抗静电纳米纤维材料;2) preparing an antistatic nanofiber material by an electrospinning process from a polypropylene to which carbon nanotubes and an antistatic agent are added;
    3)由添加了导电母粒的聚酯采用复合纺丝工艺制备海岛型纳米纤维材料;3) preparing a sea-island type nanofiber material by a composite spinning process from a polyester to which a conductive master batch is added;
    4)将步骤2)制备的抗静电纳米纤维材料作为抗静电纳米纤维层(4),将步骤3)制备的海岛型纳米纤维材料作为导电纳米纤维层(5),将所述抗静电纳米纤维层(4)与所述导电纳米纤维层(5)交替层叠排列制备抗静电复合层(2);在所述抗静电复合层(2)的上下两侧分别设置步骤1)制备的亲水性聚丙烯纳米纤维材料,通过热风粘合工艺复合制备得到具有由上至下依次设置的第一亲水层(1)、抗静电复合层(2)和第二亲水层(3)的抗静电纳米纤维非织造材料。4) using the antistatic nanofiber material prepared in the step 2) as the antistatic nanofiber layer (4), and using the island-in-sea nanofiber material prepared in the step 3) as the conductive nanofiber layer (5), the antistatic nanofiber The layer (4) and the conductive nanofiber layer (5) are alternately stacked to form an antistatic composite layer (2); and the hydrophilicity prepared in the step 1) is respectively disposed on the upper and lower sides of the antistatic composite layer (2) The polypropylene nanofiber material is prepared by a hot air bonding process to obtain an antistatic having a first hydrophilic layer (1), an antistatic composite layer (2) and a second hydrophilic layer (3) arranged in this order from top to bottom. Nanofiber nonwovens.
  9. 根据权利要求8所述的制备方法,其特征在于,步骤3)中所述导电母粒的制备方法为:首先对碳纤维、聚苯胺、聚丙烯进行干燥,然后按质量份计,将干燥后的0.1~5份的碳纤维、5~15份的聚苯胺、80~90份的聚丙烯,与0.1~2份的偶联剂一起加入到混合机中混合均匀得到混合物,将混合均匀的混合物加入双螺杆挤出机中,挤出造粒,干燥后制得导电母粒。The preparation method according to claim 8, wherein the conductive master batch in the step 3) is prepared by first drying the carbon fiber, the polyaniline, the polypropylene, and then, after being dried, the dried mass. 0.1 to 5 parts of carbon fiber, 5 to 15 parts of polyaniline, 80 to 90 parts of polypropylene, and 0.1 to 2 parts of a coupling agent are added to a mixer to be uniformly mixed to obtain a mixture, and a uniformly mixed mixture is added to the mixture. In a screw extruder, extrusion granulation and drying are carried out to obtain conductive master batches.
  10. 根据权利要求9所述的制备方法,其特征在于,所述混合的温度为60~150℃,所述螺杆挤出机中螺杆的转速为100~300r/min,所述挤出的温度为180~260℃,所述干燥的温度为60~100℃,所述干燥的时间为6~12h。 The preparation method according to claim 9, wherein the mixing temperature is 60 to 150 ° C, the rotation speed of the screw in the screw extruder is 100 to 300 r/min, and the extrusion temperature is 180. ~260° C., the drying temperature is 60 to 100° C., and the drying time is 6 to 12 h.
PCT/CN2016/105640 2016-07-12 2016-11-14 Antistatic nanofiber nonwoven material and manufacturing method WO2018010347A1 (en)

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