WO2018008490A1 - Centrifugal separator and centrifugal separation method - Google Patents

Centrifugal separator and centrifugal separation method Download PDF

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Publication number
WO2018008490A1
WO2018008490A1 PCT/JP2017/023756 JP2017023756W WO2018008490A1 WO 2018008490 A1 WO2018008490 A1 WO 2018008490A1 JP 2017023756 W JP2017023756 W JP 2017023756W WO 2018008490 A1 WO2018008490 A1 WO 2018008490A1
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WO
WIPO (PCT)
Prior art keywords
basket
extrusion plate
relative movement
movement speed
open end
Prior art date
Application number
PCT/JP2017/023756
Other languages
French (fr)
Japanese (ja)
Inventor
新平 栗田
満彦 新田
阿部 研
知則 渡會
康史 大友
伸一郎 名取
Original Assignee
月島機械株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 月島機械株式会社 filed Critical 月島機械株式会社
Priority to CN201780023924.5A priority Critical patent/CN109070100B/en
Priority to KR1020187029710A priority patent/KR102325787B1/en
Priority to EP17824096.6A priority patent/EP3482831A4/en
Publication of WO2018008490A1 publication Critical patent/WO2018008490A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B3/00Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering
    • B04B3/02Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering discharging solid particles from the bowl by means coaxial with the bowl axis and moving to and fro, i.e. push-type centrifuges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B11/00Feeding, charging, or discharging bowls
    • B04B11/02Continuous feeding or discharging; Control arrangements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B11/00Feeding, charging, or discharging bowls
    • B04B11/06Arrangement of distributors or collectors in centrifuges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B13/00Control arrangements specially designed for centrifuges; Programme control of centrifuges

Definitions

  • a processed product supplied in a basket rotated around an axis is filtered by a filter screen provided in a body portion of the basket, and a cake filtered from the processed product is accommodated in the basket.
  • the present invention relates to an extrusion-type centrifuge device and a centrifuge method for discharging from an open end of a basket by an extrusion plate that can rotate integrally and move relative to the basket in the axial direction.
  • Patent Document 1 discloses an outer basket that is rotated around an axis, and is coaxially disposed in the outer basket and rotated integrally with the outer basket.
  • a two-stage basket type centrifuge having an inner basket that is advanced and retracted in a direction is disclosed.
  • a processed product to be filtered by centrifugation is supported by the outer basket and is disposed in the inner basket so as to face the opening of the processed product supply pipe; It supplies between this extrusion board and the annular plate-like distributor arrange
  • the processed material supplied between the extrusion plate and the distributor from the opening of the supply pipe is deposited on the inner peripheral surface of the filtration screen provided on the barrel of the inner basket by centrifugal force. While being filtered, a cake is formed. Further, the cake accumulates also in the axial direction of the inner basket by the advance of the inner basket toward the opening end side of the outer basket. Next, the cake of the processed product is pushed out by the extrusion plate by the retraction of the inner basket with respect to the outer basket and discharged to the inner peripheral surface of the outer basket. In addition, the cake of the processed product thus discharged onto the inner peripheral surface of the outer basket is further filtered by the filtration screen of the outer basket, pushed out by the advance of the inner basket, and discharged from the open end of the outer basket.
  • the relative movement of the basket and the extrusion plate in the axial direction is generally a hydraulic pressure by a hydraulic piston.
  • the moving speed at the time of forward movement and the moving speed at the time of backward movement are usually equal.
  • the supply amount of the processed material from the supply pipe is usually a constant amount per unit time.
  • the processed product is supplied to the filter screen that is relatively easy to be filtered after the processed material deposited on the inner peripheral surface of the filter screen of the inner basket is pushed out by the extruded plate.
  • the processed product is supplied so as to be placed on the cake of the processed product that is deposited on the inner peripheral surface of the filtration screen of the inner basket and being pushed out by the extruded plate. Therefore, the processed product is difficult to be filtered.
  • the centrifugal separator is not enlarged, such as increasing the capacity of the basket, the processed material may not be sufficiently filtered when the inner basket is retracted, In some cases, it is difficult to form a simple cake, and it is necessary to limit the supply amount of the processed product.
  • the present invention is made under such a background, and promotes efficient filtration of a processed product without increasing the basket capacity or the like, thereby increasing the throughput and forming a uniform cake. It is an object of the present invention to provide a centrifuge device and a centrifuge method.
  • a first aspect of the centrifugal separator according to the present invention includes a cylindrical basket provided with a filtration screen in a body portion and rotated around an axis, and accommodated in the basket and rotatable integrally with the basket. And an extrusion plate provided so as to be relatively movable in the axial direction, and the cake filtered by the filtration screen from the processed material supplied in the basket is extruded to the open end side of the basket by the extrusion plate and discharged.
  • a separation device wherein the relative movement speed in the axial direction of the extrusion plate and the basket is such that the relative movement speed in the direction in which the axial distance between the extrusion plate and the opening end of the basket increases becomes larger than the opening end of the extrusion plate and the basket. Is set so as to be smaller than the relative movement speed in the direction in which the interval in the axial direction becomes smaller.
  • the processed product is supplied into a cylindrical basket that is provided with a filtration screen in the body portion and rotated around the axis, and is filtered from the processed product by the filtration screen.
  • This is a centrifugal separation method in which the cake is pushed out to the open end side of the basket and discharged by an extrusion plate that is housed in the basket and can be rotated together and moved relative to the basket in the axial direction.
  • the relative movement speed in the axial direction between the extrusion plate and the basket is the relative movement speed in the direction in which the axial distance between the extrusion plate and the basket opening end increases, and the axial movement between the extrusion plate and the basket opening end. It is set to be smaller than the relative movement speed in the direction in which the direction interval becomes smaller.
  • the extruded plate is at a fixed position in the axial direction, and the basket is When it is possible to move by moving back and forth in the axial direction, the direction in which the axial distance between the extrusion plate and the open end of the basket increases becomes the direction when the basket moves forward, and the direction in which this distance decreases becomes smaller. The direction when the basket moves backward.
  • the direction in which the axial distance between the extruded plate and the open end of the basket increases is This is the direction when the extruded plate moves backward, and the direction in which the interval decreases is the direction when the extruded plate moves forward.
  • the inner peripheral surface of the filtration screen of the basket when one of the basket and the extrusion plate moves relative to the other, the inner peripheral surface of the filtration screen of the basket.
  • the relative movement speed when the processed material is supplied to the filter screen that is relatively easy to be filtered after the processed material deposited on the extrusion plate is extruded by the extrusion plate is difficult to be filtered. It is smaller than the relative movement speed when the processed material is supplied to the filtration screen in the state.
  • the centrifuge and the centrifuge method having the above-described configuration, it is possible to filter more processed materials without enlarging the capacity of the basket and increasing the time for one stroke of advancement / retraction. While being supplied to the filter screen in a state where it is easy to be filtered, the supply amount of the processed material supplied to the filter screen in a state where filtering is difficult can be suppressed. For this reason, it is possible to increase the throughput by efficiently filtering the processed product, and to promote the formation of a uniform cake.
  • the relative movement speed in the axial direction of the extruded plate with respect to the basket is the relative movement speed in the direction in which the distance between the extruded plate and the open end of the basket increases in the axial direction.
  • the ratio is set to be smaller than the speed, if the ratio is too large, it is difficult to set the relative movement speed with respect to one of the basket and the extruded plate. For this reason, there is a possibility that a large amount of processed material cannot be reliably supplied to the filtration screen that is easily filtered.
  • the relative movement speed in the direction in which the axial distance between the extruded plate and the open end of the basket increases is such that the axial distance between the extruded plate and the open end of the basket decreases. It is desirable to set it to 1/4 or more of the relative movement speed. However, even if the ratio of these relative movement speeds is close to 1 and the speed difference is too small, there is a possibility that the above-described operation cannot be effectively achieved. Therefore, it is more desirable to set the relative movement speed in the direction in which the interval increases to 2/3 or less of the relative movement speed in the direction in which the interval decreases.
  • the setting of the relative moving speed of advance / retreat can be applied to the case where, for example, one of the basket and the pushing plate is moved forward and backward with respect to the other by hydraulic driving by a conventional hydraulic piston.
  • a speed controller may be installed, or a difference in the hydraulic oil discharge speed may be provided by bypassing the cylinder discharge side flow path. That's fine.
  • the hydraulic pressure becomes unstable when switching between advance and retreat, and it may be difficult to set the predetermined relative movement speed.
  • an electric motor for driving one of the basket and the extrusion plate, for example, the rotation of an electric motor (servo motor) transmitted to a screw shaft such as a ball screw is screwed onto a screw shaft by screwing a nut coaxially attached to the piston rod.
  • a so-called electric cylinder that converts to linear movement of the rod.
  • a linear cylinder that linearly moves the piston rod directly by an electric linear motor can be used.
  • two or more chains are engaged with each other and fed out in a column shape by an electric motor and moved forward, and the chain is unwound and pulled back and moved backward to move linearly. It is desirable to use a high electric motor.
  • the processing volume can be efficiently filtered without increasing the basket capacity to increase the size of the basket or increasing the time for one stroke of advancement / retraction. While aiming at an increase, a uniform cake can be formed. Therefore, it is possible to reduce the cost of the centrifuge device itself, reduce the installation space of the device, simplify the installation base by reducing the weight of the device, and stably and easily perform post-processing of the cake. It becomes possible.
  • FIG. 1 It is sectional drawing which shows the outline of 1st Embodiment of the centrifuge of this invention.
  • FIG. 1 is an expanded sectional view of the basket periphery showing a state in which the inner basket is retracted with respect to the push plate (a state in which the axial distance between the push plate and the open end of the basket is small).
  • FIG. 1 it is an expanded sectional view of the basket periphery showing a state in which the inner basket has advanced with respect to the push plate (a state in which the distance between the push plate and the open end of the basket in the axial direction is large).
  • FIG. 5 is an enlarged cross-sectional view of the periphery of the basket showing a state in which the extruded plate is retracted with respect to the basket in the embodiment shown in FIG.
  • FIG. 1 to 3 show a first embodiment of a centrifuge of the present invention.
  • the present invention is a two-stage basket type centrifuge equipped with an outer basket and an inner basket as described in Patent Document 1.
  • FIG. This is an example applied to a separation device. That is, the centrifugal separator in the present embodiment is accommodated coaxially in a cylindrical outer basket 1 centering on a horizontal axis O having an outer filtration screen 1a attached to the body, and the outer basket 1.
  • a cylindrical inner basket 2 having an inner filtration screen 2a attached to the body portion is provided.
  • the inner basket 2 is a basket in the present invention.
  • the outer filtration screen 1a and the inner filtration screen 2a for example, a cylindrical wire screen or a plate screen is used.
  • Circular open ends 1b and 2b are provided at one end (the right end in the direction of the axis O in FIGS. 1 to 3) of the cylindrical outer basket 1 and the inner basket 2 in the direction of the axis O, and the other end (FIGS. 1 to 3).
  • the left end in the direction of the axis O is a bottomed cylindrical shape attached to and held by the disc-like holding plates 1c and 2c.
  • the length of the inner basket 2 in the axis O direction is shorter than the length of the outer basket 1 in the axis O direction.
  • the inner basket 2 is accommodated in the casing 3 and rotated integrally with the outer basket 1 around the axis O.
  • the outer diameter of the opening end 2b of the inner basket 2 is large enough to be slidably contacted with the inner peripheral surface of the outer filtration screen 1a of the outer basket 1 by providing, for example, another annular annular plate (not shown) at the opening end 2b. It is assumed.
  • the holding plate 1c of the outer basket 1 is rotatably supported by a bearing 4 and attached to one end of a hollow main shaft 5 inserted into the casing 3 along the axis O.
  • the outer basket 1 rotates around the axis O when the rotational force of a motor or the like is transmitted to a pulley (not shown) and the main shaft 5 rotates.
  • An extrusion shaft 6 is inserted into the main shaft 5 via a key (not shown) so as to be integrally rotatable and capable of moving back and forth in the direction of the axis O.
  • One end of the extrusion shaft 6 slidably passes through the holding plate 1c of the outer basket 1 and is attached to the holding plate 2c of the inner basket 2, so that the inner basket 2 can also rotate integrally with the outer basket 1.
  • the other basket in the outer basket 1 can be advanced and retracted in the direction of the axis O.
  • a plurality of support shafts 1d are provided on the holding plate 1c of the outer basket 1 so as to extend to the one end side in parallel to the axis O at a position spaced apart from the axis O toward the outer periphery in the circumferential direction. It is attached. These support shafts 1 d project through the holding plate 2 c so as to be slidable and protrude into the inner basket 2. At one end of these support shafts 1d, a disc-shaped extruded plate 7 having an outer diameter that can slide on the inner peripheral surface of the inner filtration screen 2a is attached. Therefore, the pusher plate 7 can rotate integrally around the axis O coaxially with the outer basket 1 and the inner basket 2 and can move relative to the inner basket 2 in the direction of the axis O.
  • an annular plate-like dispersion plate (distributor) 8 having an opening in the center is integrally supported on one end side of the extrusion plate 7 with a space from the extrusion plate 7.
  • a supply pipe 9 for the processed material is attached to the casing 3 and inserted therethrough.
  • the supply pipe 9 passes through the opening ends 1 b and 2 b of the outer basket 1 and the inner basket 2 and is inserted into the opening of the dispersion plate 8, and the supply port of the supply pipe 9 is interposed between the extrusion plate 7 and the dispersion plate 8. It is open.
  • a substantially U-shaped cake receiving ring 3a whose cross section along the axis O opens to the inner peripheral side is supported by the casing 3 on the outer periphery of the open end 1b of the outer basket 1 so as to surround the open end 1b. It is arranged.
  • the cake receiving ring 3a is provided with a cake chute (not shown). After the cake discharged from the open end 1b of the outer basket 1 is received by the cake receiving ring 3a, the cake chute is inserted into the casing via the cake chute. 3 is discharged from a discharge port 3b provided below 3.
  • the other end of the extrusion shaft 6 protrudes from the other end of the main shaft 5, while allowing the rotation of the extrusion shaft 6 to the other end portion of the protruding extrusion shaft 6 via the bearing box 10,
  • An advancing / retreating drive unit 11 is connected to move the pushing shaft 6 in the direction of the axis O together with the inner basket 2.
  • the bearing box 10 is configured so as not to rotate with respect to the extrusion shaft 6 that rotates integrally with the main shaft 5 while rotatably supporting the other end portion of the extrusion shaft 6 by a bearing or the like (not shown). It is attached to the extrusion shaft 6 so as to be able to advance and retract.
  • the advancing / retreating drive unit 11 in this embodiment is driven by an electric motor, and in particular, the rotation of the electric motor (servo motor) 11a is arranged in the cylinder box 11b so as to extend in the direction of the axis O, such as a ball screw (not shown). Transmit to the screw shaft.
  • a nut that is coaxially attached to a piston rod (not shown) is screwed onto the screw shaft, and the advance / retreat drive unit 11 converts the rotation of the electric motor 11a into a linear motion of the piston rod via the screw shaft and the nut.
  • Such an advancing / retreating drive unit 11 is a so-called electric cylinder, a servo cylinder, or an electric actuator.
  • the relative movement speed of the inner basket 2 and the pushing plate 7 in the direction of the axis O in accordance with the advance / retreat of the pushing shaft 6 by the advance / retreat driving unit 11 is set as follows. That is, the relative movement speed in the direction in which the distance D in the axis O direction between the extruded plate 7 and the opening end 2b of the inner basket 2 increases is the distance in the axis O direction between the extruded plate 7 and the opening end 2b of the inner basket 2. It is set to be smaller than the relative movement speed in the direction in which D becomes smaller.
  • control may be performed so that the relative movement speed is appropriately adjusted during operation of the centrifugal separator, and such control is performed before operation. It may be set in advance.
  • Such control can be automatically and easily performed by inputting a program in advance to a control unit such as a computer including known components such as a CPU and a memory for controlling the electric motor 11a.
  • the extrusion plate 7 is attached to the main shaft 5 via the support shaft 1d and the holding plate 1c of the outer basket 1 and fixed in the direction of the axis O, and the inner basket 2 attaches the extrusion shaft 6 to the main shaft 5.
  • the inner basket 2 attaches the extrusion shaft 6 to the main shaft 5.
  • the open end 2b of the inner basket 2 is pushed out as shown in FIG.
  • the distance D from the plate 7 is increased.
  • the relative moving speed of the outer basket 1 and the inner basket 2 in the direction in which the interval D becomes larger is caused to move the inner basket 2 backward from the state shown in FIG. Is set so as to be smaller than the moving speed in the direction in which the distance D decreases.
  • the processed product in which the solid liquid is turbid from the supply pipe 9 while rotating the outer basket 1 and the inner basket 2 together. (Slurry) is supplied in a constant amount per unit time.
  • the supplied processed product hits the extrusion plate 7 and is dispersed from the space between the dispersion plate 8 and the outer peripheral side by centrifugal force, and adheres to the inner peripheral surface of the inner filtration screen 2 a of the inner basket 2.
  • the inner basket 2 is advanced from the state where the inner basket 2 is retracted as shown in FIGS.
  • the processed product is filtered by centrifugal force while continuously depositing in the direction of the axis O on the inner peripheral surface of the inner filtration screen 2a of the inner basket 2 that moves forward, and a cake (cake) of the processed product is formed.
  • the cake of the processed material accumulated on the inner peripheral surface of the inner filtration screen 2a is moved to the retracted inner basket 2.
  • they are sequentially pushed out to the one end side of the inner basket 2 by the pusher plate 7 that relatively moves forward.
  • the cake of the processed material deposited on one end side is discharged from the open end 2b to the inner peripheral surface of the outer filtration screen 1a of the outer basket 1, and further filtered by centrifugal force while being continuously deposited in the direction of the axis O.
  • the cake thus deposited and filtered on the inner peripheral surface of the outer filtration screen 1a is moved to the opening end 2b of the inner basket 2 or to the opening end 2b by the next advance of the inner basket 2 that has reached the reverse stroke end.
  • the other extruded plates (not shown) provided are sequentially pushed to one end side.
  • the cake of the processed material accumulated on one end side is discharged from the opening end 1b of the outer basket 1 to the cake receiving ring 3a, and is discharged from the discharge port 3b of the casing 3 through the chute as described above.
  • the above-described centrifuging apparatus and centrifuging method have the following relative movement speed in the direction of the axis O between the inner basket 2 and the extruded plate 7. It is set like this. That is, the distance between the pushing plate 7 and the opening end 2b of the inner basket 2 is smaller than the moving speed in the backward direction of the inner basket 2 where the distance D between the pushing plate 7 and the opening end 2b of the inner basket 2 is reduced. It is set so that the moving speed in the forward direction of the inner basket 2 where the interval D in the direction of the axis O increases becomes smaller.
  • the movement speed of the inner basket 2 of the present embodiment in the forward direction is the conventional. Smaller than that.
  • the processed product supplied from the supply pipe 9 is in a state where the processed product is less after the processed product is pushed out by the push-out plate 7 by the backward movement of the inner basket 2.
  • capacitance of the inner basket 2 is the same as the past, more processed products can be supplied and filtered to the inner peripheral surface of the inner filtration screen 2a in which the accumulated processed products are less likely to be filtered.
  • the inner basket 2 is moved backward so that the inner filtration screen 2a can move within the inner filtration screen 2a as compared with the conventional case in which the time of one stroke is the same and the moving speeds of the forward movement and the backward movement are equal.
  • the moving speed of the inner basket 2 when the processed material accumulated on the peripheral surface is pushed out by the extrusion plate 7 is increased.
  • the amount of the processed material further added on the processed material deposited on the inner peripheral surface of the inner filtration screen 2a immediately on the one end side of the extruded plate 7 in the direction of the axis O can be reduced. Therefore, it is possible to suppress the supply amount of the processed material to the inner filtration screen 2a in a state where the processed material is deposited and hardly filtered.
  • the capacity of the inner basket 2 (basket) is increased to increase the size of the centrifugal separator, or the inner basket 2 can be moved relative to the extruded plate 7. It is not necessary to lengthen the time of one stroke of advance / retreat by a typical movement.
  • By increasing the supply amount of the processed material to the inner filtration screen 2a that is easily filtered more processed products can be reliably and efficiently processed in one stroke.
  • an electric motor 11a is used as the advancing / retreating drive unit 11 for moving the inner basket 2 back and forth via the pushing shaft 6. Yes.
  • a speed controller is installed, or a cylinder It is possible to set the movement speed by providing a difference in the discharge speed of the hydraulic oil by bypassing the discharge side flow path.
  • the hydraulic pressure becomes unstable when the forward / backward movement is switched, and it may be difficult to reliably set the predetermined relative movement speed.
  • the advancing / retreating drive unit 11 using the electric motor 11a as in the present embodiment has high responsiveness, and can change the moving direction quickly even when the advancing / retreating is switched. Furthermore, it becomes possible to set the moving speed reliably and stably, especially when the relative moving speed of the inner basket 2 with respect to the push-out plate 7 is set to a different magnitude as in the centrifugal separator and the centrifugal method having the above-described configuration. Is preferred.
  • an electric cylinder that converts the rotation of the electric motor 11a into a linear motion of a piston rod by a screw shaft and a nut as in the above embodiment can be used.
  • a so-called fastener-type actuator, etc. that two or more chains are engaged with each other and are moved forward by an electric motor in a columnar shape, and are pulled back and retracted while being disengaged from the chain. Is also possible.
  • FIG. 4 and FIG. 5 show a second embodiment of the centrifuge of the present invention. Portions common to the centrifuge of the first embodiment are assigned the same reference numerals and description thereof is omitted.
  • the other end portion in the direction of the axis O (not shown) is the same as that of the centrifuge of the first embodiment, so that the illustration is omitted.
  • the inner basket 2 is accommodated in the outer basket 1 so as to be integrally rotatable, and the inner basket 2 is attached to the extrusion shaft 6 and is advanced and retracted in the direction of the axis O.
  • the extruding plate 7 supported thereby is held at a fixed position in the direction of the axis O, so that the extruding plate 7 can move relative to the basket (inner basket 2) in the direction of the axis O.
  • a single basket 21 having a filtering screen 21a at the body and having an open end 21b at one end in the direction of the axis O is attached to one end of the main shaft 5 via a holding plate 21c. .
  • a basket 21 is held at a fixed position in the direction of the axis O, and an outer diameter push plate 22 slidably contacting the inner peripheral surface of the filter screen 21a is coaxially connected to one end of the push shaft 6 inserted through the holding plate 21c. It moves forward and backward in the direction of the axis O. Thereby, the extrusion plate 22 is movable relative to the basket 21 in the direction of the axis O.
  • the basket 21 and the open end 21b of the basket are movable at a fixed position in the direction of the axis O, and the pusher plate 22 is moved back and forth in the direction of the axis O. Therefore, the direction in which the distance in the axis O direction between the extrusion plate 22 and the open end 21b of the basket 21 increases is the direction when the extrusion plate 22 moves backward, and the direction in which the interval decreases decreases when the extrusion plate 22 moves forward.
  • the direction in which the distance in the axis O direction between the extrusion plate 22 and the open end 21b of the basket 21 increases is the direction when the extrusion plate 22 moves backward, and the direction in which the interval decreases decreases when the extrusion plate 22 moves forward.
  • the relative moving speed of the extrusion plate 22 and the basket 21 in the direction of the axis O is set as follows. That is, from the state where the extrusion plate 22 shown in FIG. 4 moves forward with respect to the basket 21 and the distance D in the axis O direction between the extrusion plate 22 and the open end 21b of the basket 21 is small, the extrusion plate 22 and basket shown in FIG.
  • the distance D is set to be smaller than the relative movement speed in the direction in which the distance D shown in FIG.
  • the extruded plate 22 moves backward after extruding the processed material deposited on the inner peripheral surface of the filtration screen 21a, the amount of accumulation after the processed material is extruded is less likely to be filtered.
  • a new processed material supplied from the supply pipe 9 is slowly accumulated over time. Therefore, a large amount of processed material can be efficiently filtered.
  • the extruded plate 22 is pushed out and the distance D from the opening end 21b becomes small when the accumulated processed material is pushed out, the moving speed is large, and the amount of the processed material added on the already deposited processed material is reduced. be able to. Therefore, a uniform cake can be formed over the entire length of the basket 21.
  • the relative movement speed in the direction of the axis O with respect to the baskets 2 and 21 of the extrusion plates 7 and 22 is the relative movement speed in the direction in which the interval D in the direction of the axis O increases.
  • the ratio is set to be smaller than the relative movement speed in the direction in which the interval D is reduced, if the ratio is too large, it is difficult to set the movement speed of the moving basket (inner basket 2) and the extrusion plate 22. become.
  • the relative movement speed in the direction in which the distance D in the axis O direction between the extrusion plates 7 and 22 and the open ends 2b and 21b of the baskets 2 and 21 increases is the relative movement speed in the direction in which the distance D decreases. It is desirable to set so as to decrease at a speed of 1/4 or higher. However, even if the difference between these relative movement speeds is small, there is a possibility that the above-described action cannot be effectively achieved. For this reason, it is more desirable that the relative movement speed in the direction in which the distance D increases is set to 2/3 or less of the relative movement speed in the direction in which the distance D decreases.
  • the present invention is applied to a centrifuge having a two-stage basket of an outer basket 1 and an inner basket 2, and a centrifuge having a single basket 21 and a centrifuge method in the second embodiment.
  • the case of applying was explained.
  • the centrifugal separator and the centrifugal method of the present invention it is possible to efficiently filter the processed material without enlarging the basket capacity to increase the size or lengthening the time for one stroke of advancement / retraction. While increasing the amount of processing, a uniform cake can be formed. Therefore, it is possible to reduce the cost of the centrifuge device itself, reduce the installation space of the device, simplify the installation base by reducing the weight of the device, and stably and easily perform post-processing of the cake. It becomes possible.

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Abstract

A centrifugal separator equipped with a cylindrical basket (2) which rotates around an axis (O) and has a filtration screen (2a) provided in the body section thereof, and also equipped with an extrusion plate (7) which is housed inside the basket (2) and capable of integrally rotating with the basket, and is also capable of moving relative to the basket (2) in the axial (O) direction, wherein when discharging a cake that has been filtered by a filtration screen (2a) from a substance to be treated that was supplied to the interior of the basket (2) by extruding the cake from the opening end (2b) side of the basket (2) using the extrusion plate (7), the relative movement speed in the axial (O) direction between the extrusion plate (7) and the basket (2) is set in a manner such that the relative movement speed in the direction which causes the distance (D) in the axial (O) direction between the extrusion plate (7) and the opening end (2b) of the basket (2) to increase is slower than the relative movement speed in the direction which causes said distance (D) to decrease.

Description

遠心分離装置および遠心分離方法Centrifuge and centrifuge method
本発明は、軸線回りに回転させられるバスケット内に供給された処理物を、このバスケットの胴部に設けられた濾過スクリーンによって濾過するとともに、処理物から濾過されたケーキを、バスケット内に収容されて一体に回転可能かつバスケットに対して軸線方向に相対的に移動可能な押出板により、バスケットの開口端から排出する押出式の遠心分離装置および遠心分離方法に関する。
本願は、2016年7月5日に日本国に出願された特願2016-133665号に基づき優先権を主張し、その内容をここに援用する。
In the present invention, a processed product supplied in a basket rotated around an axis is filtered by a filter screen provided in a body portion of the basket, and a cake filtered from the processed product is accommodated in the basket. The present invention relates to an extrusion-type centrifuge device and a centrifuge method for discharging from an open end of a basket by an extrusion plate that can rotate integrally and move relative to the basket in the axial direction.
This application claims priority based on Japanese Patent Application No. 2016-133665 for which it applied to Japan on July 5, 2016, and uses the content here.
 このような押出式の遠心分離装置として、例えば特許文献1には、軸線回りに回転させられる外バスケットと、この外バスケット内に同軸に配置されて一体に回転させられるとともに外バスケットに対して軸線方向に進退させられる内バスケットとを備えた2段バスケット型の遠心分離装置が開示されている。この2段バスケット型の遠心分離装置では、遠心分離によって濾過する処理物を、外バスケットに支持されて処理物供給管の開口部に対向するように内バスケット内に配設された押出板と、この押出板との間に間隔をあけて処理物供給管の開口部を取り囲むように配設された円環板状のディストリビュータとの間に供給する。 As such an extrusion-type centrifuge, for example, Patent Document 1 discloses an outer basket that is rotated around an axis, and is coaxially disposed in the outer basket and rotated integrally with the outer basket. A two-stage basket type centrifuge having an inner basket that is advanced and retracted in a direction is disclosed. In this two-stage basket type centrifuge, a processed product to be filtered by centrifugation is supported by the outer basket and is disposed in the inner basket so as to face the opening of the processed product supply pipe; It supplies between this extrusion board and the annular plate-like distributor arrange | positioned so that the opening part of a processed material supply pipe may be surrounded.
 このような遠心分離装置において、供給管の開口部から押出板とディストリビュータとの間に供給された処理物は、遠心力によって内バスケットの胴部に設けられた濾過スクリーンの内周面に堆積しつつ濾過されてケーキを形成する。さらに、外バスケットの開口端側に向けた内バスケットの前進によって内バスケットの軸線方向にもケーキは堆積する。次いで、処理物のケーキは、外バスケットに対する内バスケットの後退によって押出板により押し出されて外バスケットの内周面に排出される。また、こうして外バスケットの内周面に排出された処理物のケーキは、外バスケットの濾過スクリーンによってさらに濾過され、内バスケットの前進によって押し出されて外バスケットの開口端から排出される。 In such a centrifugal separator, the processed material supplied between the extrusion plate and the distributor from the opening of the supply pipe is deposited on the inner peripheral surface of the filtration screen provided on the barrel of the inner basket by centrifugal force. While being filtered, a cake is formed. Further, the cake accumulates also in the axial direction of the inner basket by the advance of the inner basket toward the opening end side of the outer basket. Next, the cake of the processed product is pushed out by the extrusion plate by the retraction of the inner basket with respect to the outer basket and discharged to the inner peripheral surface of the outer basket. In addition, the cake of the processed product thus discharged onto the inner peripheral surface of the outer basket is further filtered by the filtration screen of the outer basket, pushed out by the advance of the inner basket, and discharged from the open end of the outer basket.
日本国特開2014-091093号公報Japanese Laid-Open Patent Publication No. 2014-091093
 このような遠心分離装置におけるバスケットと押出板との軸線方向における相対的な移動(特許文献1に記載された遠心分離装置では、押出板に対する内バスケットの進退)は、一般的に油圧ピストンによる油圧駆動による。そのため、前進の際の移動速度と後退の際の移動速度は通常は等しい。また、供給管からの処理物の供給量も、通常は単位時間当たり一定量である。 In such a centrifugal separator, the relative movement of the basket and the extrusion plate in the axial direction (in the centrifugal separator described in Patent Document 1, the advance and retreat of the inner basket with respect to the extrusion plate) is generally a hydraulic pressure by a hydraulic piston. By driving. Therefore, the moving speed at the time of forward movement and the moving speed at the time of backward movement are usually equal. Further, the supply amount of the processed material from the supply pipe is usually a constant amount per unit time.
 内バスケットが押出板に対して前進するときには、内バスケットの濾過スクリーン内周面に堆積していた処理物が押出板によって押し出された後の、比較的濾過され易い濾過スクリーンに処理物が供給される。対して、内バスケットが押出板に対して後退するときには、内バスケットの濾過スクリーン内周面に堆積して押出板によって押し出されつつある処理物のケーキに処理物が上乗せされるように供給されるため、処理物が濾過され難い。 When the inner basket moves forward with respect to the extruded plate, the processed product is supplied to the filter screen that is relatively easy to be filtered after the processed material deposited on the inner peripheral surface of the filter screen of the inner basket is pushed out by the extruded plate. The On the other hand, when the inner basket moves backward with respect to the extruded plate, the processed product is supplied so as to be placed on the cake of the processed product that is deposited on the inner peripheral surface of the filtration screen of the inner basket and being pushed out by the extruded plate. Therefore, the processed product is difficult to be filtered.
 このため、特に濾過し難い処理物が供給される場合には、バスケットの容量を大きくするなど遠心分離装置を大型化しなければ、内バスケットの後退時に処理物の濾過が不十分となったり、均一なケーキの形成が困難となったりして、処理物の供給量を制限しなければならない可能性がある。 For this reason, especially when a processed material that is difficult to filter is supplied, if the centrifugal separator is not enlarged, such as increasing the capacity of the basket, the processed material may not be sufficiently filtered when the inner basket is retracted, In some cases, it is difficult to form a simple cake, and it is necessary to limit the supply amount of the processed product.
 なお、特許文献1に記載された遠心分離装置とは逆に、バスケットの回転の軸線方向の位置が一定とされ、このバスケット内に収容された押出板がバスケットに対して軸線方向に進退することにより移動可能な遠心分離装置も知られている。このような遠心分離装置においては、押出板が後退するときには、処理物のケーキが押し出された後の濾過され易い濾過スクリーンに処理物が供給される。対して、押出板が前進するときには、押出板によって押し出されつつある処理物のケーキに供給された処理物が上乗せされる。そのため、濾過やケーキの形成が不十分となる。 In contrast to the centrifugal separator described in Patent Document 1, the position of the basket in the axial direction is fixed, and the extruded plate accommodated in the basket advances and retreats in the axial direction with respect to the basket. Centrifugal separators that can be moved by the above are also known. In such a centrifugal separator, when the extruded plate moves backward, the processed product is supplied to a filter screen that is easily filtered after the cake of the processed product is extruded. On the other hand, when the extruded plate moves forward, the processed product supplied to the cake of the processed product being pushed out by the extruded plate is added. Therefore, filtration and cake formation are insufficient.
 本発明は、このような背景の下になされ、バスケット容量を大きくするなどの大型化をせずとも処理物の効率的な濾過を促して、処理量の増大と均一なケーキの形成を図ることが可能な遠心分離装置および遠心分離方法を提供することを目的としている。 The present invention is made under such a background, and promotes efficient filtration of a processed product without increasing the basket capacity or the like, thereby increasing the throughput and forming a uniform cake. It is an object of the present invention to provide a centrifuge device and a centrifuge method.
 本発明の遠心分離装置の第1の態様は、胴部に濾過スクリーンが設けられて軸線回りに回転させられる筒状のバスケットと、このバスケット内に収容されて一体に回転可能かつバスケットに対して軸線方向に相対的に移動可能に設けられた押出板とを備え、バスケット内に供給された処理物から濾過スクリーンによって濾過されたケーキを、押出板によってバスケットの開口端側に押し出して排出する遠心分離装置であって、押出板とバスケットの軸線方向の相対移動速度は、押出板とバスケットの開口端との軸線方向の間隔が大きくなる方向への相対移動速度が、押出板とバスケットの開口端との軸線方向の間隔が小さくなる方向への相対移動速度よりも小さくなるように設定される。 A first aspect of the centrifugal separator according to the present invention includes a cylindrical basket provided with a filtration screen in a body portion and rotated around an axis, and accommodated in the basket and rotatable integrally with the basket. And an extrusion plate provided so as to be relatively movable in the axial direction, and the cake filtered by the filtration screen from the processed material supplied in the basket is extruded to the open end side of the basket by the extrusion plate and discharged. A separation device, wherein the relative movement speed in the axial direction of the extrusion plate and the basket is such that the relative movement speed in the direction in which the axial distance between the extrusion plate and the opening end of the basket increases becomes larger than the opening end of the extrusion plate and the basket. Is set so as to be smaller than the relative movement speed in the direction in which the interval in the axial direction becomes smaller.
 また、本発明の遠心分離方法の第1の態様は、胴部に濾過スクリーンが設けられて軸線回りに回転させられる筒状のバスケット内に処理物を供給し、処理物から濾過スクリーンによって濾過されたケーキを、バスケット内に収容されて一体に回転可能かつバスケットに対して軸線方向に相対的に移動可能に設けられた押出板により、バスケットの開口端側に押し出して排出する遠心分離方法であって、押出板とバスケットとの軸線方向の相対移動速度を、押出板とバスケットの開口端との軸線方向の間隔が大きくなる方向への相対移動速度が、押出板とバスケットの開口端との軸線方向の間隔が小さくなる方向への相対移動速度よりも小さくなるように設定する。 In the first aspect of the centrifugal separation method of the present invention, the processed product is supplied into a cylindrical basket that is provided with a filtration screen in the body portion and rotated around the axis, and is filtered from the processed product by the filtration screen. This is a centrifugal separation method in which the cake is pushed out to the open end side of the basket and discharged by an extrusion plate that is housed in the basket and can be rotated together and moved relative to the basket in the axial direction. The relative movement speed in the axial direction between the extrusion plate and the basket is the relative movement speed in the direction in which the axial distance between the extrusion plate and the basket opening end increases, and the axial movement between the extrusion plate and the basket opening end. It is set to be smaller than the relative movement speed in the direction in which the direction interval becomes smaller.
 このような遠心分離装置の第1の態様および遠心分離方法の第1の態様において、例えば特許文献1に記載された遠心分離装置のように押出板が軸線方向に一定の位置にあり、バスケットが軸線方向に進退して移動可能とされている場合には、押出板とバスケットの開口端との軸線方向の間隔が大きくなる方向はバスケットが前進するときの方向となり、この間隔が小さくなる方向はバスケットが後退するときの方向となる。逆に、バスケットが軸線方向に一定の位置で、押出板が軸線方向に進退して移動可能とされている場合には、押出板とバスケットの開口端との軸線方向の間隔が大きくなる方向は押出板が後退するときの方向となり、この間隔が小さくなる方向は押出板が前進するときの方向となる。 In the first aspect of such a centrifugal separator and the first aspect of the centrifugal method, for example, as in the centrifugal separator described in Patent Document 1, the extruded plate is at a fixed position in the axial direction, and the basket is When it is possible to move by moving back and forth in the axial direction, the direction in which the axial distance between the extrusion plate and the open end of the basket increases becomes the direction when the basket moves forward, and the direction in which this distance decreases becomes smaller. The direction when the basket moves backward. On the other hand, when the basket is at a fixed position in the axial direction and the extruded plate is movable back and forth in the axial direction, the direction in which the axial distance between the extruded plate and the open end of the basket increases is This is the direction when the extruded plate moves backward, and the direction in which the interval decreases is the direction when the extruded plate moves forward.
 すなわち、上記構成の遠心分離装置の第1の態様および遠心分離方法の第1の態様では、バスケットおよび押出板の一方が他方に対して相対的に移動するときに、バスケットの濾過スクリーン内周面に堆積していた処理物が押出板によって押し出された後の、比較的濾過され易い状態の濾過スクリーンに処理物が供給される際の相対移動速度が、処理物が残ったままの濾過され難い状態の濾過スクリーンに処理物が供給される際の相対移動速度よりも小さい。 That is, in the first aspect of the centrifugal separator and the first aspect of the centrifugal method configured as described above, when one of the basket and the extrusion plate moves relative to the other, the inner peripheral surface of the filtration screen of the basket The relative movement speed when the processed material is supplied to the filter screen that is relatively easy to be filtered after the processed material deposited on the extrusion plate is extruded by the extrusion plate is difficult to be filtered. It is smaller than the relative movement speed when the processed material is supplied to the filtration screen in the state.
 このため、バスケットの容量が同じ場合に処理物の供給量を増大させても、濾過され易い状態のバスケットの濾過スクリーンに、より多くの処理物を供給することができる。一方で、このように相対的移動の前進と後退の際の相対移動速度がそれぞれ設定されて進退の1ストロークの時間を同じとした場合には、濾過され難い状態の濾過スクリーンに処理物が供給される際の相対移動速度は濾過され易い状態の濾過スクリーンに処理物が供給される際の相対移動速度より大きくなる。そのため、濾過スクリーンに残った処理物のケーキに上乗せされる処理物の供給量は少なくなり、均一なケーキを形成することができる。 For this reason, even if the supply amount of the processed material is increased when the capacity of the basket is the same, more processed material can be supplied to the filtration screen of the basket that is easily filtered. On the other hand, when the relative movement speeds in the forward and backward movements of the relative movement are set in this manner and the time of one stroke of the forward and backward is the same, the processed material is supplied to the filtration screen that is difficult to be filtered. The relative movement speed at the time of being processed becomes larger than the relative movement speed at the time when the processed material is supplied to the filtration screen in a state of being easily filtered. Therefore, the supply amount of the processed product added to the processed cake remaining on the filter screen is reduced, and a uniform cake can be formed.
 従って、上記構成の遠心分離装置および遠心分離方法によれば、バスケットの容量を大きくして大型化を図ったり、進退の1ストロークの時間を長くしたりせずとも、より多くの処理物を濾過され易い状態の濾過スクリーンに供給するとともに、濾過され難い状態の濾過スクリーンに供給される処理物の供給量は抑制することができる。このため、効率的な処理物の濾過を図って処理量を増加させることができるとともに、均一なケーキの形成を促すことが可能となる。 Therefore, according to the centrifuge and the centrifuge method having the above-described configuration, it is possible to filter more processed materials without enlarging the capacity of the basket and increasing the time for one stroke of advancement / retraction. While being supplied to the filter screen in a state where it is easy to be filtered, the supply amount of the processed material supplied to the filter screen in a state where filtering is difficult can be suppressed. For this reason, it is possible to increase the throughput by efficiently filtering the processed product, and to promote the formation of a uniform cake.
 なお、押出板のバスケットに対する上記軸線方向の相対移動速度を、押出板とバスケットの開口端との軸線方向の間隔が大きくなる方向への相対移動速度が、この間隔が小さくなる方向への相対移動速度よりも小さくなるように設定する場合に、その比率が大きすぎると、バスケットおよび押出板の一方の他方に対する相対移動速度の設定が困難になる。そのため、濾過され易い状態の濾過スクリーンに確実に多くの処理物を供給できなくなる可能性が生じる。 The relative movement speed in the axial direction of the extruded plate with respect to the basket is the relative movement speed in the direction in which the distance between the extruded plate and the open end of the basket increases in the axial direction. When the ratio is set to be smaller than the speed, if the ratio is too large, it is difficult to set the relative movement speed with respect to one of the basket and the extruded plate. For this reason, there is a possibility that a large amount of processed material cannot be reliably supplied to the filtration screen that is easily filtered.
 このため、上記押出板と上記バスケットの開口端との上記軸線方向の間隔が大きくなる方向への相対移動速度は、上記押出板と上記バスケットの開口端との上記軸線方向の間隔が小さくなる方向への相対移動速度の1/4以上に設定されるのが望ましい。ただし、これらの相対移動速度の比率が1に近くて速度差が小さすぎても、上述の作用を効果的に奏することができなくなる可能性がある。そのため、この間隔が大きくなる方向への相対移動速度は小さくなる方向への相対移動速度の2/3以下に設定されるのがより望ましい。 For this reason, the relative movement speed in the direction in which the axial distance between the extruded plate and the open end of the basket increases is such that the axial distance between the extruded plate and the open end of the basket decreases. It is desirable to set it to 1/4 or more of the relative movement speed. However, even if the ratio of these relative movement speeds is close to 1 and the speed difference is too small, there is a possibility that the above-described operation cannot be effectively achieved. Therefore, it is more desirable to set the relative movement speed in the direction in which the interval increases to 2/3 or less of the relative movement speed in the direction in which the interval decreases.
 なお、進退の相対移動速度を設定することは、例えば従来の油圧ピストンによる油圧駆動によってバスケットおよび押出板の一方を他方に対して進退させて移動させる場合にも適用できる。その際は、前進時と後退時の作動油の流路径に差を付けたり、スピードコントローラを設置したり、シリンダ排出側流路をバイパス化することによって作動油の排出速度に差を設けたりすればよい。この場合には進退の切り替えの際に油圧が不安定となって所定の相対移動速度に設定するのが困難となる可能性がある。 It should be noted that the setting of the relative moving speed of advance / retreat can be applied to the case where, for example, one of the basket and the pushing plate is moved forward and backward with respect to the other by hydraulic driving by a conventional hydraulic piston. In that case, there may be a difference in the hydraulic fluid flow path diameter between forward and reverse, a speed controller may be installed, or a difference in the hydraulic oil discharge speed may be provided by bypassing the cylinder discharge side flow path. That's fine. In this case, the hydraulic pressure becomes unstable when switching between advance and retreat, and it may be difficult to set the predetermined relative movement speed.
 そこで、バスケットおよび押出板の一方の駆動には、例えばボールネジ等のネジ軸に伝達した電動モータ(サーボモータ)の回転を、ピストンロッドに同軸に取り付けたナットをネジ軸に螺合させることによってピストンロッドの直線運動に変換する、いわゆる電動シリンダを使用可能である。さらに、電動リニアモータによって直接ピストンロッドを直線運動させるリニアシリンダを使用可能である。あるいは2本以上のチェーンを互いに噛み合わせつつ電動モータによって柱状に繰り出して前進させ、またチェーンの噛み合わせを解き外しつつ引き戻して後退させることで直線運動させる、いわばファスナー式のアクチュエータなど、即応性の高い電動モータを用いるのが望ましい。 Therefore, for driving one of the basket and the extrusion plate, for example, the rotation of an electric motor (servo motor) transmitted to a screw shaft such as a ball screw is screwed onto a screw shaft by screwing a nut coaxially attached to the piston rod. It is possible to use a so-called electric cylinder that converts to linear movement of the rod. Furthermore, a linear cylinder that linearly moves the piston rod directly by an electric linear motor can be used. Alternatively, two or more chains are engaged with each other and fed out in a column shape by an electric motor and moved forward, and the chain is unwound and pulled back and moved backward to move linearly. It is desirable to use a high electric motor.
 以上説明したように、本発明によれば、バスケット容量を大きくして大型化をしたり、進退の1ストロークの時間を長くしたりせずとも、処理物の効率的な濾過を図って処理量増大を図るとともに、均一なケーキを形成することができる。従って、遠心分離装置の装置自体のコストの削減や、装置設置スペースの削減、装置の軽量化による設置基礎の簡略化を図ることができるとともに、ケーキの後処理も安定して容易に行うことが可能となる。 As described above, according to the present invention, the processing volume can be efficiently filtered without increasing the basket capacity to increase the size of the basket or increasing the time for one stroke of advancement / retraction. While aiming at an increase, a uniform cake can be formed. Therefore, it is possible to reduce the cost of the centrifuge device itself, reduce the installation space of the device, simplify the installation base by reducing the weight of the device, and stably and easily perform post-processing of the cake. It becomes possible.
本発明の遠心分離装置の第1の実施形態の概略を示す断面図である。It is sectional drawing which shows the outline of 1st Embodiment of the centrifuge of this invention. 図1に示す実施形態において、内バスケットが押出板に対して後退した状態(押出板とバスケットの開口端との軸線方向の間隔が小さい状態)を示す、バスケット周辺の拡大断面図である。In the embodiment shown in FIG. 1, it is an expanded sectional view of the basket periphery showing a state in which the inner basket is retracted with respect to the push plate (a state in which the axial distance between the push plate and the open end of the basket is small). 図1に示す実施形態において、内バスケットが押出板に対して前進した状態(押出板とバスケットの開口端との軸線方向の間隔が大きい状態)を示す、バスケット周辺の拡大断面図である。In the embodiment shown in FIG. 1, it is an expanded sectional view of the basket periphery showing a state in which the inner basket has advanced with respect to the push plate (a state in which the distance between the push plate and the open end of the basket in the axial direction is large). 本発明の遠心分離装置の第2の実施形態において、押出板がバスケットに対して前進した状態(押出板とバスケットの開口端との軸線方向の間隔が小さい状態)を示す、バスケット周辺の拡大断面図である。In 2nd Embodiment of the centrifuge of this invention, the expanded cross section around a basket which shows the state (state in which the space | interval of the axial direction of an extrusion plate and the opening end of a basket is small) which the extrusion plate advanced with respect to the basket FIG. 図4に示す実施形態において、押出板がバスケットに対して後退した状態(押出板とバスケットの開口端との軸線方向の間隔が大きい状態)を示す、バスケット周辺の拡大断面図である。FIG. 5 is an enlarged cross-sectional view of the periphery of the basket showing a state in which the extruded plate is retracted with respect to the basket in the embodiment shown in FIG.
 図1ないし図3は、本発明の遠心分離装置の第1の実施形態を示し、本発明を、特許文献1に記載されたような外バスケットと内バスケットとを備えた2段バスケット型の遠心分離装置に適用した例である。すなわち、本実施形態における遠心分離装置は、胴部に外濾過スクリーン1aが取り付けられた水平な軸線Oを中心とする円筒状の外バスケット1と、この外バスケット1内に同軸に収容される、胴部に内濾過スクリーン2aが取り付けられた円筒状の内バスケット2とを備えている。この第1の実施形態では、内バスケット2が本発明におけるバスケットとされる。なお、この外濾過スクリーン1aや内濾過スクリーン2aとしては、例えば円筒形ワイヤスクリーンやプレートスクリーンが用いられる。 1 to 3 show a first embodiment of a centrifuge of the present invention. The present invention is a two-stage basket type centrifuge equipped with an outer basket and an inner basket as described in Patent Document 1. FIG. This is an example applied to a separation device. That is, the centrifugal separator in the present embodiment is accommodated coaxially in a cylindrical outer basket 1 centering on a horizontal axis O having an outer filtration screen 1a attached to the body, and the outer basket 1. A cylindrical inner basket 2 having an inner filtration screen 2a attached to the body portion is provided. In the first embodiment, the inner basket 2 is a basket in the present invention. As the outer filtration screen 1a and the inner filtration screen 2a, for example, a cylindrical wire screen or a plate screen is used.
 円筒状の外バスケット1と内バスケット2の軸線O方向の一端(図1ないし図3における軸線O方向の右端)に円形の開口端1b、2bが設けられるとともに、他端(図1ないし図3における軸線O方向の左端)が円板状の保持板1c、2cに取り付けられて保持された有底の円筒状である。内バスケット2の軸線O方向の長さは外バスケット1の軸線O方向の長さより短い。内バスケット2は、ケーシング3内に収容されて軸線O回りに外バスケット1と一体に回転させられる。なお、内バスケット2の開口端2bの外径は、例えば開口端2bに図示されない円環状の他の押出板が設けられ、外バスケット1の外濾過スクリーン1aの内周面に摺接可能な大きさとされる。 Circular open ends 1b and 2b are provided at one end (the right end in the direction of the axis O in FIGS. 1 to 3) of the cylindrical outer basket 1 and the inner basket 2 in the direction of the axis O, and the other end (FIGS. 1 to 3). (The left end in the direction of the axis O) is a bottomed cylindrical shape attached to and held by the disc- like holding plates 1c and 2c. The length of the inner basket 2 in the axis O direction is shorter than the length of the outer basket 1 in the axis O direction. The inner basket 2 is accommodated in the casing 3 and rotated integrally with the outer basket 1 around the axis O. The outer diameter of the opening end 2b of the inner basket 2 is large enough to be slidably contacted with the inner peripheral surface of the outer filtration screen 1a of the outer basket 1 by providing, for example, another annular annular plate (not shown) at the opening end 2b. It is assumed.
 外バスケット1の保持板1cは、軸受け4によって回転自在に支持されて軸線Oに沿ってケーシング3内に挿通された中空の主軸5の一端に取り付けられている。図示されないプーリにモータ等の回転力が伝達されて主軸5が回転することにより、外バスケット1は軸線O回りに回転する。また、この主軸5の内部には押出軸6が不図示のキーを介して一体に回転可能かつ軸線O方向に進退可能に挿入されている。この押出軸6の一端部が外バスケット1の保持板1cを摺動可能に貫通して内バスケット2の保持板2cに取り付けられることにより、内バスケット2も外バスケット1に対して一体に回転可能かつ外バスケット1内の他端側で軸線O方向に進退可能とされる。 The holding plate 1c of the outer basket 1 is rotatably supported by a bearing 4 and attached to one end of a hollow main shaft 5 inserted into the casing 3 along the axis O. The outer basket 1 rotates around the axis O when the rotational force of a motor or the like is transmitted to a pulley (not shown) and the main shaft 5 rotates. An extrusion shaft 6 is inserted into the main shaft 5 via a key (not shown) so as to be integrally rotatable and capable of moving back and forth in the direction of the axis O. One end of the extrusion shaft 6 slidably passes through the holding plate 1c of the outer basket 1 and is attached to the holding plate 2c of the inner basket 2, so that the inner basket 2 can also rotate integrally with the outer basket 1. In addition, the other basket in the outer basket 1 can be advanced and retracted in the direction of the axis O.
 さらに、外バスケット1の保持板1cには、複数本の支持軸1dが、軸線Oから外周側に離れた位置に周方向に間隔をあけて、軸線Oに平行に上記一端側に延びるように取り付けられている。これらの支持軸1dは、保持板2cを摺動可能に貫通して内バスケット2内に突出している。これらの支持軸1dの一端に、内濾過スクリーン2aの内周面に摺接可能な外径を有する円板状の押出板7が取り付けられている。従って、この押出板7は、外バスケット1および内バスケット2と同軸に軸線O回りに一体に回転可能、かつ内バスケット2に対しては軸線O方向に相対的に移動可能とされる。 Further, a plurality of support shafts 1d are provided on the holding plate 1c of the outer basket 1 so as to extend to the one end side in parallel to the axis O at a position spaced apart from the axis O toward the outer periphery in the circumferential direction. It is attached. These support shafts 1 d project through the holding plate 2 c so as to be slidable and protrude into the inner basket 2. At one end of these support shafts 1d, a disc-shaped extruded plate 7 having an outer diameter that can slide on the inner peripheral surface of the inner filtration screen 2a is attached. Therefore, the pusher plate 7 can rotate integrally around the axis O coaxially with the outer basket 1 and the inner basket 2 and can move relative to the inner basket 2 in the direction of the axis O.
 なお、この押出板7のさらに一端側には、中央に開口部を有する円環板状の分散板(ディストリビュータ)8が押出板7と間隔をあけて一体に支持されている。また、ケーシング3には処理物の供給管9が取り付けられて挿通されている。この供給管9は外バスケット1および内バスケット2の開口端1b、2b内を通って分散板8の開口部に挿通され、供給管9の供給口が押出板7と分散板8との間に開口している。 In addition, an annular plate-like dispersion plate (distributor) 8 having an opening in the center is integrally supported on one end side of the extrusion plate 7 with a space from the extrusion plate 7. Further, a supply pipe 9 for the processed material is attached to the casing 3 and inserted therethrough. The supply pipe 9 passes through the opening ends 1 b and 2 b of the outer basket 1 and the inner basket 2 and is inserted into the opening of the dispersion plate 8, and the supply port of the supply pipe 9 is interposed between the extrusion plate 7 and the dispersion plate 8. It is open.
 さらに、外バスケット1の開口端1bの外周には、軸線Oに沿った断面が内周側に開口する略U字状のケーキ受けリング3aが、ケーシング3に支持されて開口端1bを取り囲むように配設されている。このケーキ受けリング3aには、図示されないケーキシュートが設けられていて、外バスケット1の開口端1bから排出されたケーキは、このケーキ受けリング3aに受けられた後、上記ケーキシュートを介してケーシング3の下方に設けられた排出口3bから排出される。 Further, a substantially U-shaped cake receiving ring 3a whose cross section along the axis O opens to the inner peripheral side is supported by the casing 3 on the outer periphery of the open end 1b of the outer basket 1 so as to surround the open end 1b. It is arranged. The cake receiving ring 3a is provided with a cake chute (not shown). After the cake discharged from the open end 1b of the outer basket 1 is received by the cake receiving ring 3a, the cake chute is inserted into the casing via the cake chute. 3 is discharged from a discharge port 3b provided below 3.
 一方、押出軸6の他端は主軸5の他端よりも突出しており、この突出した押出軸6の他端部には、ベアリングボックス10を介して、押出軸6の回転を許容しつつ、内バスケット2ごと押出軸6を軸線O方向に進退させて移動させる進退駆動部11が連結されている。ベアリングボックス10は、押出軸6の他端部を図示されない軸受け等によって回転自在に支持しつつ主軸5と一体に回転する押出軸6に対して回転しない構成とされ、軸線O方向には軸受けを介して押出軸6と一体に進退可能に取り付けられている。 On the other hand, the other end of the extrusion shaft 6 protrudes from the other end of the main shaft 5, while allowing the rotation of the extrusion shaft 6 to the other end portion of the protruding extrusion shaft 6 via the bearing box 10, An advancing / retreating drive unit 11 is connected to move the pushing shaft 6 in the direction of the axis O together with the inner basket 2. The bearing box 10 is configured so as not to rotate with respect to the extrusion shaft 6 that rotates integrally with the main shaft 5 while rotatably supporting the other end portion of the extrusion shaft 6 by a bearing or the like (not shown). It is attached to the extrusion shaft 6 so as to be able to advance and retract.
 さらに、本実施形態における進退駆動部11は、電動モータにより駆動され、特に電動モータ(サーボモータ)11aの回転を、シリンダボックス11b内に軸線O方向に延びるように配置された図示されないボールネジ等のネジ軸に伝達する。このネジ軸には図示されないピストンロッドに同軸に取り付けられたナットが螺合されており、進退駆動部11は、これらネジ軸およびナットを介して電動モータ11aの回転をピストンロッドの直線運動に変換する。このような進退駆動部11は、いわゆる電動シリンダ、あるいはサーボシリンダ、電動アクチュエータである。 Furthermore, the advancing / retreating drive unit 11 in this embodiment is driven by an electric motor, and in particular, the rotation of the electric motor (servo motor) 11a is arranged in the cylinder box 11b so as to extend in the direction of the axis O, such as a ball screw (not shown). Transmit to the screw shaft. A nut that is coaxially attached to a piston rod (not shown) is screwed onto the screw shaft, and the advance / retreat drive unit 11 converts the rotation of the electric motor 11a into a linear motion of the piston rod via the screw shaft and the nut. To do. Such an advancing / retreating drive unit 11 is a so-called electric cylinder, a servo cylinder, or an electric actuator.
 このような進退駆動部11による押出軸6の進退に伴う内バスケット2と押出板7の軸線O方向の相対移動速度は、以下のように設定されている。即ち、押出板7と内バスケット2の開口端2bとの軸線O方向の間隔Dが大きくなる方向への相対移動速度が、押出板7と内バスケット2の開口端2bとの軸線O方向の間隔Dが小さくなる方向への相対移動速度よりも小さくなるように設定される。なお、このように相対移動速度を設定するには、遠心分離装置の運転中に相対移動速度が適宜調整されるように制御されてもよく、また運転前にこのような制御が行われるように予め設定されてもよい。こうした制御は、電動モータ11aを制御するCPUやメモリ等の公知の構成部材を含むコンピュータ等の制御部に予めプログラムを入力しておくことで、自動で容易に行うことができる。 The relative movement speed of the inner basket 2 and the pushing plate 7 in the direction of the axis O in accordance with the advance / retreat of the pushing shaft 6 by the advance / retreat driving unit 11 is set as follows. That is, the relative movement speed in the direction in which the distance D in the axis O direction between the extruded plate 7 and the opening end 2b of the inner basket 2 increases is the distance in the axis O direction between the extruded plate 7 and the opening end 2b of the inner basket 2. It is set to be smaller than the relative movement speed in the direction in which D becomes smaller. In order to set the relative movement speed in this way, control may be performed so that the relative movement speed is appropriately adjusted during operation of the centrifugal separator, and such control is performed before operation. It may be set in advance. Such control can be automatically and easily performed by inputting a program in advance to a control unit such as a computer including known components such as a CPU and a memory for controlling the electric motor 11a.
 具体的に、本実施形態では、押出板7が外バスケット1の支持軸1dおよび保持板1cを介して主軸5に取り付けられて軸線O方向に固定されており、内バスケット2が押出軸6を介して軸線O方向に進退させられる。そのため、図1および図2に示すように内バスケット2が後退した状態から、内バスケット2を軸線O方向の一端側に前進させることにより図3に示すように内バスケット2の開口端2bが押出板7と離れ間隔Dが大きくなる。このような間隔Dが大きくなる方向への外バスケット1と内バスケット2の相対移動速度が、図3に示した状態から内バスケット2を他端側に後退させることにより開口端2bが押出板7に近づき間隔Dが小さくなる方向への移動速度よりも小さくなるように設定される。 Specifically, in the present embodiment, the extrusion plate 7 is attached to the main shaft 5 via the support shaft 1d and the holding plate 1c of the outer basket 1 and fixed in the direction of the axis O, and the inner basket 2 attaches the extrusion shaft 6 to the main shaft 5. Through the direction of the axis O. Therefore, when the inner basket 2 is moved backward from the state where the inner basket 2 is retracted as shown in FIGS. 1 and 2, the open end 2b of the inner basket 2 is pushed out as shown in FIG. The distance D from the plate 7 is increased. When the relative moving speed of the outer basket 1 and the inner basket 2 in the direction in which the interval D becomes larger is caused to move the inner basket 2 backward from the state shown in FIG. Is set so as to be smaller than the moving speed in the direction in which the distance D decreases.
 このように構成された遠心分離装置を用いた本発明の遠心分離方法の一実施形態では、外バスケット1と内バスケット2を一体に回転しつつ、供給管9から固液分が混濁した処理物(スラリー)を単位時間当たり一定量で供給する。供給された処理物は押出板7に当たり、遠心力によって分散板8との間から外周側に分散され、内バスケット2の内濾過スクリーン2aの内周面に付着する。こうして処理物を供給しつつ、図1および図2に示したように内バスケット2が後退した状態から内バスケット2を前進させる。すると、前進する内バスケット2の内濾過スクリーン2aの内周面に処理物が軸線O方向に連続的に堆積しながら遠心力によって濾過され、処理物のケーキ(ケーキ)が形成される。 In one embodiment of the centrifugal separation method of the present invention using the centrifugal separator configured as described above, the processed product in which the solid liquid is turbid from the supply pipe 9 while rotating the outer basket 1 and the inner basket 2 together. (Slurry) is supplied in a constant amount per unit time. The supplied processed product hits the extrusion plate 7 and is dispersed from the space between the dispersion plate 8 and the outer peripheral side by centrifugal force, and adheres to the inner peripheral surface of the inner filtration screen 2 a of the inner basket 2. In this way, while supplying the processed material, the inner basket 2 is advanced from the state where the inner basket 2 is retracted as shown in FIGS. Then, the processed product is filtered by centrifugal force while continuously depositing in the direction of the axis O on the inner peripheral surface of the inner filtration screen 2a of the inner basket 2 that moves forward, and a cake (cake) of the processed product is formed.
 次に、前進した内バスケット2が図3に示すように前進のストロークエンドに達して後退に転じると、内濾過スクリーン2aの内周面に堆積した処理物のケーキは、後退する内バスケット2に対して相対的に前進する押出板7によって内バスケット2の一端側に順次押し出される。この一端側に堆積した処理物のケーキが開口端2bより外バスケット1の外濾過スクリーン1aの内周面に排出され、軸線O方向に連続的に堆積しながら遠心力によってさらに濾過される。 Next, when the advanced inner basket 2 reaches the forward stroke end and turns backward as shown in FIG. 3, the cake of the processed material accumulated on the inner peripheral surface of the inner filtration screen 2a is moved to the retracted inner basket 2. On the other hand, they are sequentially pushed out to the one end side of the inner basket 2 by the pusher plate 7 that relatively moves forward. The cake of the processed material deposited on one end side is discharged from the open end 2b to the inner peripheral surface of the outer filtration screen 1a of the outer basket 1, and further filtered by centrifugal force while being continuously deposited in the direction of the axis O.
 こうして外濾過スクリーン1aの内周面に堆積して濾過されたケーキは、後退のストロークエンドに達した内バスケット2の次の前進により、この内バスケット2の開口端2b、またはこの開口端2bに設けられた上記不図示の他の押出板によって一端側に順次押し出される。次いで、一端側に堆積した処理物のケーキが外バスケット1の開口端1bよりケーキ受けリング3aに排出され、上述のように上記シュートを介してケーシング3の排出口3bから排出される。 The cake thus deposited and filtered on the inner peripheral surface of the outer filtration screen 1a is moved to the opening end 2b of the inner basket 2 or to the opening end 2b by the next advance of the inner basket 2 that has reached the reverse stroke end. The other extruded plates (not shown) provided are sequentially pushed to one end side. Next, the cake of the processed material accumulated on one end side is discharged from the opening end 1b of the outer basket 1 to the cake receiving ring 3a, and is discharged from the discharge port 3b of the casing 3 through the chute as described above.
 このようにして処理物を遠心分離することにより濾過してケーキを形成する際に、上記の遠心分離装置および遠心分離方法では、内バスケット2と押出板7の軸線O方向の相対移動速度が以下のように設定される。即ち、押出板7と内バスケット2の開口端2bとの軸線O方向の間隔Dが小さくなる内バスケット2の後退方向への移動速度よりも、押出板7と内バスケット2の開口端2bとの軸線O方向の間隔Dが大きくなる内バスケット2の前進方向への移動速度が小さくなるように設定されている。すなわち、前進と後退の内バスケットの移動速度が等しい従来の遠心分離装置および遠心分離方法と進退の1ストロークの時間が同じなら、本実施形態の内バスケット2の前進方向への移動速度は従来に比べて小さくなる。 In this way, when the processed product is filtered by centrifuging to form a cake, the above-described centrifuging apparatus and centrifuging method have the following relative movement speed in the direction of the axis O between the inner basket 2 and the extruded plate 7. It is set like this. That is, the distance between the pushing plate 7 and the opening end 2b of the inner basket 2 is smaller than the moving speed in the backward direction of the inner basket 2 where the distance D between the pushing plate 7 and the opening end 2b of the inner basket 2 is reduced. It is set so that the moving speed in the forward direction of the inner basket 2 where the interval D in the direction of the axis O increases becomes smaller. That is, if the time of one stroke of advance and retreat is the same as that of the conventional centrifuge and the centrifugal method in which the movement speed of the forward and backward inner baskets is equal, the movement speed of the inner basket 2 of the present embodiment in the forward direction is the conventional. Smaller than that.
 従って、内バスケット2が前進する際に、供給管9から供給された処理物は、先の内バスケット2の後退によって押出板7により処理物が押し出された後の、堆積した処理物が少ない状態の内濾過スクリーン2aの内周面に、内バスケット2が後退するときよりも時間をかけてゆっくりと、多くの処理物が堆積させられる。このため、従来と内バスケット2の容量が同じでも、堆積した処理物が少なく濾過され易い状態の内濾過スクリーン2a内周面に、より多くの処理物を供給して濾過することができる。 Therefore, when the inner basket 2 moves forward, the processed product supplied from the supply pipe 9 is in a state where the processed product is less after the processed product is pushed out by the push-out plate 7 by the backward movement of the inner basket 2. On the inner peripheral surface of the inner filtration screen 2a, a large amount of processed material is deposited more slowly over time than when the inner basket 2 moves backward. For this reason, even if the capacity | capacitance of the inner basket 2 is the same as the past, more processed products can be supplied and filtered to the inner peripheral surface of the inner filtration screen 2a in which the accumulated processed products are less likely to be filtered.
 一方で、上記構成の遠心分離装置および遠心分離方法では、1ストロークの時間が同じで前進と後退の移動速度が等しい従来の場合と比べると、内バスケット2が後退して内濾過スクリーン2aの内周面に堆積した処理物が押出板7により押し出される際の内バスケット2の移動速度は大きくなる。このため、軸線O方向において押出板7の直ぐ一端側の内濾過スクリーン2aの内周面に堆積した処理物の上に、さらに上乗せされる処理物の量は少なくすることができる。そのため、処理物が堆積したままで濾過され難い状態の内濾過スクリーン2aへの処理物供給量を抑えることができる。 On the other hand, in the centrifuge and the centrifuge method having the above-described configuration, the inner basket 2 is moved backward so that the inner filtration screen 2a can move within the inner filtration screen 2a as compared with the conventional case in which the time of one stroke is the same and the moving speeds of the forward movement and the backward movement are equal. The moving speed of the inner basket 2 when the processed material accumulated on the peripheral surface is pushed out by the extrusion plate 7 is increased. For this reason, the amount of the processed material further added on the processed material deposited on the inner peripheral surface of the inner filtration screen 2a immediately on the one end side of the extruded plate 7 in the direction of the axis O can be reduced. Therefore, it is possible to suppress the supply amount of the processed material to the inner filtration screen 2a in a state where the processed material is deposited and hardly filtered.
 従って、このように構成された遠心分離装置および遠心分離方法によれば、内バスケット2(バスケット)の容量を大きくして遠心分離装置の大型化を図ったり、内バスケット2の押出板7に対する相対的な移動による進退の1ストロークの時間を長くしたりする必要は無い。濾過され易い状態の内濾過スクリーン2aへの処理物の供給量を増加させることにより、1ストロークでより多くの処理物を確実かつ効率的に処理することができる。さらに、濾過され難い状態の内濾過スクリーン2aへは処理物の供給を抑制することにより、内バスケット2の全長に亙って均一なケーキを形成することが可能となる。従って、遠心分離装置の装置コストや設置スペースの削減、装置の軽量化による設置基礎の簡略化を図るとともに、濾過されたケーキの後処理も安定的かつ容易に行うことが可能となる。 Therefore, according to the centrifugal separator and the centrifugal method thus configured, the capacity of the inner basket 2 (basket) is increased to increase the size of the centrifugal separator, or the inner basket 2 can be moved relative to the extruded plate 7. It is not necessary to lengthen the time of one stroke of advance / retreat by a typical movement. By increasing the supply amount of the processed material to the inner filtration screen 2a that is easily filtered, more processed products can be reliably and efficiently processed in one stroke. Furthermore, it is possible to form a uniform cake over the entire length of the inner basket 2 by suppressing the supply of the processed material to the inner filtration screen 2a that is difficult to be filtered. Therefore, it is possible to reduce the apparatus cost and installation space of the centrifugal separator, simplify the installation foundation by reducing the weight of the apparatus, and perform post-treatment of the filtered cake stably and easily.
 また、本実施形態では、このように内バスケット2の押出板7に対する移動速度を設定するのに、押出軸6を介して内バスケット2を進退させる進退駆動部11として、電動モータ11aを用いている。しかしながら、従来のように油圧駆動によって押出軸6および内バスケット2を進退させるような場合でも、前進時と後退時の作動油の流路径に差を付けたり、スピードコントローラを設置したり、あるいはシリンダ排出側流路をバイパス化することによって作動油の排出速度に差を設けることで、移動速度を設定することは可能である。ただし、この場合には油圧駆動特有の進退の切り替えの際に油圧が不安定となる問題が生じ、所定の相対移動速度に確実に設定するのが困難となる可能性がある。 In the present embodiment, in order to set the moving speed of the inner basket 2 with respect to the pushing plate 7 as described above, an electric motor 11a is used as the advancing / retreating drive unit 11 for moving the inner basket 2 back and forth via the pushing shaft 6. Yes. However, even when the extrusion shaft 6 and the inner basket 2 are advanced and retracted by hydraulic drive as in the prior art, there is a difference in the flow diameter of the hydraulic oil at the time of forward movement and backward movement, a speed controller is installed, or a cylinder It is possible to set the movement speed by providing a difference in the discharge speed of the hydraulic oil by bypassing the discharge side flow path. However, in this case, there is a problem that the hydraulic pressure becomes unstable when the forward / backward movement is switched, and it may be difficult to reliably set the predetermined relative movement speed.
 これに対して、本実施形態のような電動モータ11aを用いた進退駆動部11は即応性が高く、進退の切り替えの際にも速やかに移動方向を変更することができる。さらに、移動速度も確実かつ安定的に設定することが可能となり、上記構成の遠心分離装置および遠心分離方法のように内バスケット2の押出板7に対する相対移動速度を異なる大きさとする場合に、特に好適である。 On the other hand, the advancing / retreating drive unit 11 using the electric motor 11a as in the present embodiment has high responsiveness, and can change the moving direction quickly even when the advancing / retreating is switched. Furthermore, it becomes possible to set the moving speed reliably and stably, especially when the relative moving speed of the inner basket 2 with respect to the push-out plate 7 is set to a different magnitude as in the centrifugal separator and the centrifugal method having the above-described configuration. Is preferred.
 なお、このような電動モータ11aを用いた進退駆動部11としては、上記実施形態のようにネジ軸とナットによって電動モータ11aの回転をピストンロッドの直線運動に変換する電動シリンダを使用可能である。その他に、電動リニアモータによって直接ピストンロッドを直線運動させるリニアシリンダを使用可能ある。さらに、2本以上のチェーンを互いに噛み合わせつつ電動モータによって柱状に繰り出して前進させ、またチェーンの噛み合わせを解き外しつつ引き戻して後退させることで直線運動させる、いわばファスナー式のアクチュエータなどを用いることも可能である。 As the advancing / retreating drive unit 11 using such an electric motor 11a, an electric cylinder that converts the rotation of the electric motor 11a into a linear motion of a piston rod by a screw shaft and a nut as in the above embodiment can be used. . In addition, it is possible to use a linear cylinder in which the piston rod is linearly moved directly by an electric linear motor. In addition, using a so-called fastener-type actuator, etc., that two or more chains are engaged with each other and are moved forward by an electric motor in a columnar shape, and are pulled back and retracted while being disengaged from the chain. Is also possible.
 次に、図4および図5は、本発明の遠心分離装置の第2の実施形態を示す。第1の実施形態の遠心分離装置と共通する部分には同一の符号を配して説明を省略する。
 図4および図5に示す第2の実施形態の遠心分離装置において、図示されない軸線O方向の他端側部分は第1の実施形態の遠心分離装置と同じであるので、図示を省略する。
Next, FIG. 4 and FIG. 5 show a second embodiment of the centrifuge of the present invention. Portions common to the centrifuge of the first embodiment are assigned the same reference numerals and description thereof is omitted.
In the centrifuge of the second embodiment shown in FIGS. 4 and 5, the other end portion in the direction of the axis O (not shown) is the same as that of the centrifuge of the first embodiment, so that the illustration is omitted.
 第1の実施形態では、外バスケット1に内バスケット2が収容されて一体に回転可能とされるとともに、内バスケット2が押出軸6に取り付けられて軸線O方向に進退させられ、外バスケット1とこれに支持された押出板7は軸線O方向に一定の位置に保持されることにより、押出板7がバスケット(内バスケット2)に対して軸線O方向に相対的に移動可能とされていた。第2の実施形態では、胴部に濾過スクリーン21aが設けられるとともに軸線O方向の一端に開口端21bを有する単一のバスケット21が、主軸5の一端に保持板21cを介して取り付けられている。バスケット21が、軸線O方向に一定の位置に保持され、保持板21cに挿通された押出軸6の一端には、濾過スクリーン21aの内周面に摺接可能な外径の押出板22が同軸に取り付けられて軸線O方向に進退する。これにより、押出板22は、バスケット21に対して軸線O方向に相対的に移動可能である。 In the first embodiment, the inner basket 2 is accommodated in the outer basket 1 so as to be integrally rotatable, and the inner basket 2 is attached to the extrusion shaft 6 and is advanced and retracted in the direction of the axis O. The extruding plate 7 supported thereby is held at a fixed position in the direction of the axis O, so that the extruding plate 7 can move relative to the basket (inner basket 2) in the direction of the axis O. In the second embodiment, a single basket 21 having a filtering screen 21a at the body and having an open end 21b at one end in the direction of the axis O is attached to one end of the main shaft 5 via a holding plate 21c. . A basket 21 is held at a fixed position in the direction of the axis O, and an outer diameter push plate 22 slidably contacting the inner peripheral surface of the filter screen 21a is coaxially connected to one end of the push shaft 6 inserted through the holding plate 21c. It moves forward and backward in the direction of the axis O. Thereby, the extrusion plate 22 is movable relative to the basket 21 in the direction of the axis O.
 従って、第2の実施形態では、バスケット21およびバスケットの開口端21bが軸線O方向に一定の位置で、押出板22が軸線O方向に進退して移動可能とされている。そのため、押出板22とバスケット21の開口端21bとの軸線O方向の間隔が大きくなる方向は押出板22が後退するときの方向となり、この間隔が小さくなる方向は押出板22が前進するときの方向となる。 Therefore, in the second embodiment, the basket 21 and the open end 21b of the basket are movable at a fixed position in the direction of the axis O, and the pusher plate 22 is moved back and forth in the direction of the axis O. Therefore, the direction in which the distance in the axis O direction between the extrusion plate 22 and the open end 21b of the basket 21 increases is the direction when the extrusion plate 22 moves backward, and the direction in which the interval decreases decreases when the extrusion plate 22 moves forward. Direction.
 そして、本実施形態でも、押出板22とバスケット21との軸線O方向の相対移動速度は、以下のように設定される。即ち、図4に示す押出板22がバスケット21に対して前進して押出板22とバスケット21の開口端21bとの軸線O方向の間隔Dが小さい状態から、図5に示す押出板22とバスケット21の開口端21bとの軸線O方向の間隔Dが大きくなる方向すなわち押出板22が後退する方向への相対移動速度が、図5に示した押出板22と開口端21bとの軸線O方向の間隔Dが大きい状態から、図4に示した間隔Dが小さくなる方向への相対移動速度よりも小さくなるように設定される。 And also in this embodiment, the relative moving speed of the extrusion plate 22 and the basket 21 in the direction of the axis O is set as follows. That is, from the state where the extrusion plate 22 shown in FIG. 4 moves forward with respect to the basket 21 and the distance D in the axis O direction between the extrusion plate 22 and the open end 21b of the basket 21 is small, the extrusion plate 22 and basket shown in FIG. The relative movement speed in the direction in which the distance D in the axis O direction with respect to the opening end 21b of 21 is increased, that is, the direction in which the extrusion plate 22 is retracted, is The distance D is set to be smaller than the relative movement speed in the direction in which the distance D shown in FIG.
 このため、本実施形態においても、濾過スクリーン21aの内周面に堆積した処理物を押し出した後に押出板22が後退する際には、処理物が押し出された後の堆積が少なく濾過され易い状態の濾過スクリーン21aの内周面に、供給管9から供給された新たな処理物がゆっくりと時間をかけて多くの処理物が堆積させられる。そのため、効率的に多量の処理物を濾過することができる。一方で、堆積した処理物を押し出す際に押出板22が前進して開口端21bとの間隔Dが小さくなるときには移動速度が大きく、既に堆積した処理物の上に上乗せされる処理物を少なくすることができる。そのため、バスケット21の全長に亙って均一なケーキを形成することができる。 For this reason, also in this embodiment, when the extruded plate 22 moves backward after extruding the processed material deposited on the inner peripheral surface of the filtration screen 21a, the amount of accumulation after the processed material is extruded is less likely to be filtered. On the inner peripheral surface of the filter screen 21a, a new processed material supplied from the supply pipe 9 is slowly accumulated over time. Therefore, a large amount of processed material can be efficiently filtered. On the other hand, when the extruded plate 22 is pushed out and the distance D from the opening end 21b becomes small when the accumulated processed material is pushed out, the moving speed is large, and the amount of the processed material added on the already deposited processed material is reduced. be able to. Therefore, a uniform cake can be formed over the entire length of the basket 21.
 なお、第1、第2の実施形態のように、押出板7、22のバスケット2、21に対する軸線O方向の相対移動速度を、この軸線O方向の間隔Dが大きくなる方向への相対移動速度が、間隔Dが小さくなる方向への相対移動速度より小さくなるように設定する場合に、その比率があまり大きすぎると、移動するバスケット(内バスケット2)や押出板22の移動速度の設定が困難になる。そのため、濾過され易い状態の濾過スクリーン2a、21aに確実に多くの処理物を供給できなくなったり、濾過され難い状態の濾過スクリーン2a、21aに多くの処理物が上乗せされる可能性が生じる。 Note that, as in the first and second embodiments, the relative movement speed in the direction of the axis O with respect to the baskets 2 and 21 of the extrusion plates 7 and 22 is the relative movement speed in the direction in which the interval D in the direction of the axis O increases. However, when the ratio is set to be smaller than the relative movement speed in the direction in which the interval D is reduced, if the ratio is too large, it is difficult to set the movement speed of the moving basket (inner basket 2) and the extrusion plate 22. become. For this reason, there is a possibility that a large amount of processed material cannot be reliably supplied to the filtering screens 2a and 21a that are easily filtered, or a large amount of processed material is added to the filtering screens 2a and 21a that are difficult to be filtered.
 このため、押出板7、22とバスケット2、21の開口端2b、21bとの軸線O方向の間隔Dが大きくなる方向への相対移動速度は、この間隔Dが小さくなる方向への相対移動速度の1/4以上の速度で小さくなるように設定されるのが望ましい。ただし、これらの相対移動速度の差が小さくても、上述の作用を効果的に奏することができなくなる可能性がある。そのため、この間隔Dが大きくなる方向への相対移動速度は小さくなる方向への相対移動速度の2/3以下に設定されるのがより望ましい。なお、第1の実施形態では、外バスケット1と内バスケット2の2段のバスケットを備え、また第2の実施形態では単一のバスケット21を備えた遠心分離装置および遠心分離方法に本発明を適用する場合について説明した。しかしながら、3段以上のバスケットを有する遠心分離装置および遠心分離方法に本発明を適用することも、勿論可能である。 Therefore, the relative movement speed in the direction in which the distance D in the axis O direction between the extrusion plates 7 and 22 and the open ends 2b and 21b of the baskets 2 and 21 increases is the relative movement speed in the direction in which the distance D decreases. It is desirable to set so as to decrease at a speed of 1/4 or higher. However, even if the difference between these relative movement speeds is small, there is a possibility that the above-described action cannot be effectively achieved. For this reason, it is more desirable that the relative movement speed in the direction in which the distance D increases is set to 2/3 or less of the relative movement speed in the direction in which the distance D decreases. In the first embodiment, the present invention is applied to a centrifuge having a two-stage basket of an outer basket 1 and an inner basket 2, and a centrifuge having a single basket 21 and a centrifuge method in the second embodiment. The case of applying was explained. However, it is of course possible to apply the present invention to a centrifugal separator and a centrifugal method having three or more baskets.
本発明の遠心分離装置と遠心分離方法によれば、バスケット容量を大きくして大型化をしたり、進退の1ストロークの時間を長くしたりせずとも、処理物の効率的な濾過を図って処理量増大を図るとともに、均一なケーキを形成することができる。従って、遠心分離装置の装置自体のコストの削減や、装置設置スペースの削減、装置の軽量化による設置基礎の簡略化を図ることができるとともに、ケーキの後処理も安定して容易に行うことが可能となる。 According to the centrifugal separator and the centrifugal method of the present invention, it is possible to efficiently filter the processed material without enlarging the basket capacity to increase the size or lengthening the time for one stroke of advancement / retraction. While increasing the amount of processing, a uniform cake can be formed. Therefore, it is possible to reduce the cost of the centrifuge device itself, reduce the installation space of the device, simplify the installation base by reducing the weight of the device, and stably and easily perform post-processing of the cake. It becomes possible.
 1 外バスケット
 1a 外濾過スクリーン
 1b 外バスケット1の開口端
 2 内バスケット(バスケット)
 2a 内濾過スクリーン
 2b 内バスケット2の開口端
 3 ケーシング
 5 主軸
 6 押出軸
 7、22 押出板
 8 分散板
 9 処理物の供給管
 10 ベアリングボックス
 11 進退駆動部
 11a 電動モータ
 11b シリンダボックス
 21 バスケット
 21a 濾過スクリーン
 21b バスケット21の開口端
 O バスケット21(外バスケット1、内バスケット2)の回転の軸線
 D 押出板7、22と内バスケット2、バスケット21の開口端2b、21bとの軸線O方向の間隔
DESCRIPTION OF SYMBOLS 1 Outer basket 1a Outer filtration screen 1b Open end of outer basket 1 2 Inner basket (basket)
2a Inner filtration screen 2b Open end of inner basket 2 3 Casing 5 Main shaft 6 Extrusion shaft 7, 22 Extrusion plate 8 Dispersion plate 9 Processed product supply pipe 10 Bearing box 11 Advance / retreat drive unit 11a Electric motor 11b Cylinder box 21 Basket 21a Filtration screen 21b Open end of basket 21 O Axis of rotation of basket 21 (outer basket 1, inner basket 2) D Distance between push plates 7, 22 and inner basket 2, open ends 2b, 21b of basket 21 in the direction of axis O

Claims (6)

  1.  胴部に濾過スクリーンが設けられて軸線回りに回転させられる筒状のバスケットと、前記バスケット内に収容されて一体に回転可能かつ前記バスケットに対して前記軸線方向に相対的に移動可能に設けられた押出板とを備え、前記バスケット内に供給された処理物から前記濾過スクリーンによって濾過されたケーキを、前記押出板によって前記バスケットの開口端側に押し出して排出する遠心分離装置であって、
     前記押出板と前記バスケットとの前記軸線方向の相対移動速度は、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度が、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度よりも小さくなるように設定される遠心分離装置。
    A cylindrical basket provided with a filtration screen on the body and rotated about an axis, and accommodated in the basket and rotatable integrally with the basket and movable relative to the basket in the axial direction. A centrifuge that extrudes and discharges the cake filtered by the filter screen from the processed product supplied into the basket to the opening end side of the basket by the extrusion plate,
    The relative movement speed in the axial direction between the extrusion plate and the basket is such that the relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket increases becomes larger. The centrifugal separator is set to be smaller than a relative moving speed in a direction in which the distance in the axial direction from the opening end of the shaft becomes smaller.
  2.  前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度が、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度の1/4以上に設定される請求項1に記載の遠心分離装置。 The relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket is increased is relative to the direction in which the axial distance between the extrusion plate and the open end of the basket is reduced. The centrifugal separator according to claim 1, wherein the centrifugal separator is set to ¼ or more of the moving speed.
  3. 前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度が、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度の2/3以下に設定される請求項1または請求項2に記載の遠心分離装置。 The relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket is increased is relative to the direction in which the axial distance between the extrusion plate and the open end of the basket is reduced. The centrifuge according to claim 1 or 2, which is set to 2/3 or less of the moving speed.
  4.  胴部に濾過スクリーンが設けられて軸線回りに回転させられる筒状のバスケット内に処理物を供給し、この処理物から前記濾過スクリーンによって濾過されたケーキを、前記バスケット内に収容されて一体に回転可能かつ前記バスケットに対して前記軸線方向に相対的に移動可能に設けられた押出板により、前記バスケットの開口端側に押し出して排出する遠心分離方法であって、
     前記押出板と前記バスケットとの前記軸線方向の相対移動速度を、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度が、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度よりも小さくなるように設定する遠心分離方法。
    A processed product is supplied into a cylindrical basket provided with a filter screen on the body and rotated about its axis, and the cake filtered by the filter screen from the processed product is accommodated in the basket and integrated. A centrifugal separation method for extruding and discharging to the opening end side of the basket by an extrusion plate that is rotatable and movable relative to the basket in the axial direction,
    The relative movement speed in the axial direction between the extrusion plate and the basket is the relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket is large. The centrifugal separation method is set so as to be smaller than the relative moving speed in the direction in which the distance between the opening end of the shaft and the axial direction decreases.
  5.  前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度を、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度の1/4以上に設定する請求項4に記載の遠心分離方法。 The relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket is increased is relative to the direction in which the axial distance between the extrusion plate and the open end of the basket is small. The centrifugation method according to claim 4, wherein the centrifugal speed is set to 1/4 or more of the moving speed.
  6.  前記押出板と前記バスケットの開口端との前記軸線方向の間隔が大きくなる方向への相対移動速度を、前記押出板と前記バスケットの開口端との前記軸線方向の間隔が小さくなる方向への相対移動速度の2/3以下に設定する請求項4または請求項5に記載の遠心分離方法。 The relative movement speed in the direction in which the axial distance between the extrusion plate and the open end of the basket is increased is relative to the direction in which the axial distance between the extrusion plate and the open end of the basket is small. The centrifugation method according to claim 4 or 5, wherein the centrifugal speed is set to 2/3 or less of the moving speed.
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