WO2018007111A1 - Portable electric tool system - Google Patents

Portable electric tool system Download PDF

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Publication number
WO2018007111A1
WO2018007111A1 PCT/EP2017/064484 EP2017064484W WO2018007111A1 WO 2018007111 A1 WO2018007111 A1 WO 2018007111A1 EP 2017064484 W EP2017064484 W EP 2017064484W WO 2018007111 A1 WO2018007111 A1 WO 2018007111A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor unit
portable electric
rechargeable battery
harness
tool system
Prior art date
Application number
PCT/EP2017/064484
Other languages
French (fr)
Inventor
Tobias Nyberg
Christian BYLUND
Original Assignee
Husqvarna Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Husqvarna Ab filed Critical Husqvarna Ab
Priority to DE112017003412.4T priority Critical patent/DE112017003412T5/en
Publication of WO2018007111A1 publication Critical patent/WO2018007111A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G3/00Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
    • A01G3/08Other tools for pruning, branching or delimbing standing trees
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/835Mowers; Mowing apparatus of harvesters specially adapted for particular purposes
    • A01D34/90Mowers; Mowing apparatus of harvesters specially adapted for particular purposes for carrying by the operator
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45FTRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
    • A45F3/00Travelling or camp articles; Sacks or packs carried on the body
    • A45F3/14Carrying-straps; Pack-carrying harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/256Carrying devices, e.g. belts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a portable electric tool system.
  • Portable electrical tools such as e.g. electrically powered trimmers, blowers, saws, etc.
  • Portable electrical tools may be powered via an electrical power cable connected to mains power.
  • portable electrical tools may be cordless and accordingly, require an on-board battery for power.
  • Some portable electrical tools comprise parts, which are carried as a backpack to relieve the user from carrying the entire weight of the electrical tool in his/her hands.
  • the batteries of the portable electrical tool are a heavy part of the portable electrical power tool.
  • US6006400 discloses a battery powered, backpack blower comprising a mounting frame, a horizontally mounted impeller oscillated by an electric motor powered by a battery pack.
  • the impeller and motor are positioned on the mounting frame above the battery back to better distribute the weight.
  • a U-bracket serves to horizontally mount the electric motor which allows for heat dissipation from the motor and also aids in dismantling the blower.
  • WO2013131588 discloses a backpack battery pack system.
  • the battery pack is used in connection with battery powered tools or battery powered outdoor power equipment.
  • the battery pack system comprises a battery pack, a harness system, and an adapter which is attached to a power tool to supply electrical power to the power tool.
  • the battery pack is attached to the harness and is carried by a user as a backpack.
  • the power tool is an electrically power tool, i.e. it comprises an electric motor.
  • An electrical cable connects the battery pack with the adapter.
  • the adapter in turn is connected to the power tool.
  • the power tool is power by the battery pack, which may have much higher capacity then a battery devised for direct attachment to the power tool.
  • the power adapter improves operation of cordless tools, in particular cordless power tools, in cases in which comparatively heavy energy sources, i.e. battery pack with comparatively high load capacities are used.
  • Different power tools may be connected via the electrical cable and the adapter to the battery pack.
  • a portable electric tool system comprising a harness, a rechargeable battery, a motor unit, and a hand-held tool.
  • the motor unit comprises an electric motor powered by the rechargeable battery.
  • the rechargeable battery is detachably connected to the harness, and the hand-held tool is connected to the motor unit.
  • the motor unit is detachably connected to the harness.
  • the portable electric tool system may be e.g. a trimmer, a blower, a saw, etc.
  • the portable electric tool system is portable due to the provision of the harness and the provision of the rechargeable battery on the harness.
  • the rechargeable battery and the motor unit may be carried as a backpack by a user when the user straps on the harness. Thus, the user only has to carry the hand-held tool in his/her hand/s.
  • the term - detachably connected to the harness - means that the rechargeable battery and the motor unit are removable from the harness by simple manual manipulation of the harness and/or the rechargeable battery and the motor unit, respectively.
  • no tool is required for detaching the rechargeable battery and the motor unit from the harness.
  • the motor unit may comprise a fan configured to be rotated by the electric motor, wherein the hand-held tool may comprise a conduit having a nozzle, and wherein an airflow produced by the fan may be directed through the conduit and the nozzle. In this manner a so-called blower may be provided by the portable electric tool system.
  • the motor unit may comprise a coupling configured to transfer a rotation of the electric motor
  • the hand-held tool may comprise a rotating tool
  • the rotation of the electric motor may be transferred via the coupling to the rotating tool.
  • the portable electric tool system may be utilised with a hand-held tool comprising e.g. a saw, a rotating brush, a rotating trimmer, etc.
  • the motor unit may comprise a coupling configured to transfer a motion caused by the electric motor, wherein the hand-held tool comprises a reciprocating tool, and wherein the motion caused by the electric motor is transferred via the coupling to the reciprocating tool.
  • the portable electric tool system may be utilised with a hand-held tool comprising e.g. a reciprocating brush, a hedge trimmer comprising reciprocating blades, a secateurs, etc.
  • Figs. 1 - 4b, and 6 illustrate portable electric tool systems according to various scenarios
  • Fig. 5 illustrates embodiments of a securing arrangement of a portable electric tool system.
  • Fig. 1 illustrates a portable electric tool system 2 according to embodiments.
  • the portable electric tool system 2 according to these embodiments is a blower.
  • the portable electric tool system 2 comprises a harness 4, a rechargeable battery 6, a motor unit 8, and a hand-held tool 10.
  • the portable electric tool system 2 is based around a backpack unit and the handheld tool 10.
  • the backpack unit comprises the rechargeable battery 6 and the motor unit 8, which both are attached to the harness 4 for being carried on the back of a user of the portable electric tool system 2.
  • the hand-held tool 10 is connected to the motor unit 8 for putting a power output of the motor unit 8 to use.
  • the hand-held tool 10 is held by one or both hands of the user and thus, is controlled/operated by the user. Accordingly, electric power and a power output are provided by the backpack unit to the hand-held tool 10.
  • the motor unit 8 comprises an electric motor powered by the rechargeable battery 6.
  • the motor unit 8 provides a power output.
  • the power output may be e.g. an airflow, a rotating motion provided via a shaft, a wire, etc., or a reciprocating motion provided via a shaft, a wire, etc.
  • the rechargeable battery 6 is detachably connected to the harness 4.
  • the motor unit 8 is detachably connected to the harness 4.
  • both the rechargeable battery 6 and the motor unit 8 are exchangeable.
  • the hand-held tool 10 may be exchangeable.
  • the hand-held tool 10 may be exchangeable not only together with the motor unit 8, but according to some embodiments removable from the motor unit 8 and thus, exchangeable. The latter may be the case when different kinds of hand-held tools are driven by the same kind of power output, such as e.g. a rotating shaft of the electric motor.
  • Figs. 2a and 2b illustrate the portable electric tool system 2 of Fig. 1 without the hand-held tool 10.
  • the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4.
  • the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4.
  • the motor unit 8 comprises a fan 14 (schematically illustrated) configured to be rotated by the electric motor 12.
  • the fan 14 may comprise an axial or a radial impeller.
  • the hand-held tool 10 comprises a conduit 16 having a nozzle 18. An airflow produced by the fan 14 is directed through the conduit 16 and the nozzlel 8.
  • the portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4. In this manner the rechargeable battery 6 and the motor unit 8 may be detachably attached to the harness 4.
  • the proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8.
  • the harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2.
  • the proximal interface 22 is arranged between the rear face and one of the rechargeable battery 6 and the motor unit 8.
  • the proximal interface 22 may be provided at the motor unit 8, and the rechargeable battery 6 may in turn connect to the motor unit 8 and thus, may be indirectly connected to the proximal interface 22, as shown in Fig. 2b.
  • the proximal interface may connect directly to the rechargeable battery and the motor unit may in turn be connected to the rechargeable battery and thus, may be indirectly connected to the proximal interface.
  • the rechargeable battery 6 may be detachably connected, directly or indirectly, via the proximal interface 22 to the harness 4.
  • the motor unit 8 may be detachably connected, directly or indirectly, via the proximal interface 22 to the harness 4, in alternative embodiments.
  • the portable electric tool system comprises a distal interface 24 for releasably connecting the rechargeable battery 6 with the motor unit 8.
  • the distal interface 24 is provided between the motor unit 8 and the rechargeable battery 6.
  • This may be embodied as shown in Figs. 2a and 2b, i.e. with the motor unit 8 connected via the proximal interface 22 to the harness 4, and with the rechargeable battery 6 being attached to the motor unit 8 on a side of the motor unit 8 opposite to the proximal interface 22.
  • This has the advantage that the rechargeable battery 6 is easily replaceable with a fully charged battery, when so required.
  • the rechargeable battery 6 is connected via the proximal interface 22 to the harness 4, and the motor unit 8 is attached to the rechargeable battery 6 on a side of the rechargeable battery 6 opposite to the proximal interface 22.
  • This may have the advantage that the heavier unit of the rechargeable battery 6 and the motor unit 8, i.e. the rechargeable battery 6, is positioned close to the user of the portable electric tool system 2.
  • the distal interface may be provided on a downward facing side of the rechargeable battery 6.
  • the motor unit 8 may be removably attached to the rechargeable battery 6 underneath the rechargeable battery 6, seen in a position of the portable electric tool 2 when carried by a user thereof.
  • the distal interface 24 may comprise an electrical connection 26 between the rechargeable battery 6 and the motor unit 8. In this manner an electrical connection between the rechargeable battery 6 and the motor unit 8 may easily be established by connecting the chargeable battery 6 with the motor unit 8 via the distal interface 24.
  • the hand-held tool 10 may comprise a user interface 1 1 , wherein the user interface 1 1 may be configured for starting and stopping the electric motor.
  • the user interface 1 1 may comprise further features, such as e.g. a speed control of the electric motor, display of battery power status, indicate malfunction, etc.
  • Figs. 3a and 3b illustrate a portable electric tool system 2 according to embodiments. These embodiments resemble in much the embodiments of Figs. 1 - 2b. The main differences will be discussed in the following.
  • the portable electric tool system 2 is shown without the hand- held tool.
  • Fig. 3a the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4.
  • Fig. 3b the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4.
  • the motor unit 8 may comprise a fan, the portable electric tool system 2 thus, forming a blower.
  • the motor unit 8 may be configured for driving a rotating or
  • the harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2.
  • the portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4.
  • the motor unit 8 is arranged below the rechargeable battery 6 when connected to the harness 4, as shown in Fig. 3a.
  • the proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8.
  • the motor unit 8 is directly connected to the harness 4 via the proximal interface 22.
  • the rechargeable battery 6 in turn is connect to the motor unit 8 and thus, is indirectly connected to the proximal interface 22.
  • the portable electric tool system 2 comprises a distal interface 24 for releasably connecting the rechargeable battery 6 with the motor unit 8.
  • the distal interface 24 is provided between the motor unit 8 and the rechargeable battery 6.
  • the motor unit 8 comprises a connecting plate 28.
  • the connecting plate 28 connects via the proximal interface 22 to the harness 4.
  • the connecting plate 28 forms part of the distal interface 24 between the rechargeable battery 6 and the motor unit 8. In this manner both the rechargeable battery 6 and the motor unit 8 may be provided close to the body of a user, see Fig. 3a.
  • the distal interface 24 may comprise an electrical connection 26 between the rechargeable battery 6 and the motor unit 8. Figs.
  • FIG. 4a and 4b illustrate a portable electric tool system 2 according to embodiments. These embodiments resemble in much the embodiments of Figs. 1 - 3b. The main differences will be discussed in the following.
  • the portable electric tool system 2 is shown without the handheld tool.
  • Fig. 4a the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4.
  • Fig. 4b the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4.
  • the motor unit 8 may comprise a fan, the portable electric tool system 2 thus, forming a blower.
  • the motor unit 8 may be configured for driving a rotating or reciprocating hand-held tool as will be discussed below with reference to Figs. 6.
  • the harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2.
  • the portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4.
  • the proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8.
  • both the motor unit 8 and the rechargeable battery 6 connect directly to the harness 4 via the proximal interface 22.
  • the rechargeable battery 6 is detachably connected directly to the harness 4 via the proximal interface 22, and the motor unit 8 is detachably connected directly to the harness 4 via the proximal interface 22.
  • This has the advantage that the rechargeable battery 6, as well as the motor unit 8, are easily replaceable, when so required.
  • the proximal interface 22 may comprise an electrical connection 30 between the rechargeable battery 6 and the motor unit 8. In this manner an electrical connection between the rechargeable battery 6 and the motor unit 8 may easily be established via the proximal interface 22 by connecting the chargeable battery 6 and the motor unit 8 to the harness 4 the proximal interface 22.
  • Fig. 5 illustrates embodiments of a securing arrangement 32 of a portable electric tool system 2.
  • the proximal interface 22 may comprise at least one securing arrangement 32 for securing the rechargeable battery 6 and/or the motor unit 8 to the harness.
  • the at least one securing arrangement 32 may be manually releasable. In this manner it may be ensured that the rechargeable battery 6 and/or the motor unit 8 is securely held onto the harness 4 when a user operates the portable electric tool system 2.
  • the at least one securing arrangement 32 is manually released and the rechargeable battery 6 and/or the motor unit 8 may be removed from the harness 4.
  • the rechargeable battery 6 and/or the motor unit 8 may be detachably connected to the harness.
  • the at least one securing arrangement 32 secures the rechargeable battery 6 and/or the motor unit 8 to the harness 4.
  • Fig. 5 one exemplary embodiment of such a securing arrangement 32 is shown.
  • the skilled person realises that many alternative embodiments of securing arrangements could be used for the same purpose.
  • the securing arrangement 32 is also one example of how a tool-less removal of the rechargeable battery 6 and/or the motor unit 8 from the harness 4 may be achieved. That is, after manually releasing the securing arrangement 22 the rechargeable battery 6 and/or the motor unit 8 may be manually detached from the harness 4. Similarly, the securing arrangement 22 is an example of how a tool-less attachment of the rechargeable battery 6 and/or the motor unit 8 to the harness 4 may be achieved.
  • the securing arrangement 32 comprises a pivotable hook 34.
  • the pivotable hook 34 pivots about a pivot axis 36 and comprises a hook portion 38, which engages with an edge 40 provided at a harness portion of the proximal interface 22.
  • the pivotable hook 34 may be biased in a direction such that the hook portion 38 is pivoted towards the edge 40.
  • a user manually pivots the hook portion 38 in a direction away from the edge 40.
  • Fig. 6 illustrates a portable electric tool system 2 according to embodiments.
  • the motor unit 8 comprises a coupling 42 configured to transfer a rotation of the electric motor of the motor unit 8.
  • the hand-held tool 10 may comprise a rotating tool 44, 44', 44", 44"', a rotating fan, or a reciprocating tool 46.
  • the rotation of the electric motor is transferred via the coupling 42 to the rotating tool 44, 44', 44", 44"', the rotating fan, or the reciprocating tool 46.
  • the portable electric tool system 2 is illustrated in Fig. 6 a dismounted state with the rechargeable battery 6 and the motor unit 8 removed from the harness 4.
  • Six different hand-held tools 10 are shown in Fig. 6.
  • the rotating tool 44', 44"' may comprise a saw blade 48 or a saw chain 50.
  • a portable electric tool system 2 configured for sawing purposes may be provided.
  • the saw blade 48 may be a rotating saw blade arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
  • the saw chain 50 may rotate about a bar as in an ordinary chainsaw.
  • the saw chain 50 and the bar are arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
  • the rotating tool 44 may comprise a trimmer device 52.
  • the trimmer device 52 may comprise a rotating body with at least one trimmer string 54 attached thereto.
  • the trimmer device 52 is arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
  • the rotating tool 44" may comprise a brush 56.
  • the brush 56 may comprise a number of at least partially radially extending bristles.
  • the brush 56 is arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
  • the hand-held tool 10 may comprise a fan arranged in a conduit 58.
  • a nozzle 18 is arranged at an end of the conduit 58.
  • the fan is rotatable by the motor unit 8 via the coupling 42 thus, producing an airflow through the conduit 58 and the nozzle 18.
  • an embodiment of a blower may be provided.
  • a user may point the nozzle 8 towards debris laying on the ground for moving the debris from one position into another position.
  • the hand-held tool 10 may comprise a reciprocating tool 46.
  • the reciprocating tool 46 may for instance comprise at least one cutting blade 60 arranged for reciprocating motion, such as in a hedge trimmer, or in a secateurs.
  • the rotating motion from the motor unit 8 transferred via the coupling 42 may be converted into a reciprocating motion at the at least one cutting blade 60 in the hand-held tool 10. In this manner a portable electric tool system 2 configured for hedge trimming purposes may be provided.
  • the motor unit 8 may comprise a coupling 42 configured to transfer a motion caused by the electric motor of the motor unit 8.
  • the hand-held tool 10 may comprise a reciprocating tool 46.
  • the motion caused by the electric motor may transferred via the coupling 42 to the reciprocating tool 46.
  • the motion transferred via the coupling 42 may be a rotating motion as discussed above.
  • the motion transferred via the coupling 42 may be a reciprocating motion.
  • the thus transferred reciprocating motion may be utilised in the reciprocating tool 46.
  • the reciprocating tool at 46 may be a hedge trimmer comprising a reciprocating cutting blade 60 as discussed above in connection with Fig. 6.
  • the reciprocating tool 46 comprises a hedge trimmer. In this manner a portable electric tool system 2 configured for hedge trimming purposes may be provided.
  • the motor unit and/or the rechargeable battery may for instance be arranged on a front portion of the harness instead of on a rear portion of the harness.
  • the portable electric tool system may comprise more than one rechargeable battery either attached directly to the harness, on rear or front portion thereof, or attached to the motor unit, or attached to another rechargeable battery.
  • An electrical connection between the rechargeable battery and the motor unit may be provided via a cable, which extends from the rechargeable battery and which is manually connected to the motor unit.
  • a further example of a portable electric tool system according to the present invention may be a suction cleaner, which utilises e.g. a fan for producing an airflow through a hand-held tool comprising a suction conduit, and which is arranged for sucking up debris such as e.g. leafs and other gardening residues.
  • a further example of a portable tools system in the form of a blower may utilise a compressor for producing pressurised air. The pressurised air may be utilised for producing an airflow through a hand-tool.
  • the compressor may e.g. form part of the motor unit.

Abstract

Herein a portable electric tool system (2) is disclosed. The system (2) comprises a harness (4), a rechargeable battery (6), a motor unit (8), and a hand-held tool (10). The motor unit (8) comprises an electric motor powered by the rechargeable battery (6). The rechargeable battery (6) is detachably connected to the harness (4). The hand-held tool (10) is connected to the motor unit (8). The motor unit (8) is detachably connected to the harness (4).

Description

Portable Electric Tool System
TECHNICAL FIELD
The present invention relates to a portable electric tool system.
BACKGROUND
Various portable electrical tools are known, such as e.g. electrically powered trimmers, blowers, saws, etc. Portable electrical tools may be powered via an electrical power cable connected to mains power. Alternatively, portable electrical tools may be cordless and accordingly, require an on-board battery for power.
Some portable electrical tools comprise parts, which are carried as a backpack to relieve the user from carrying the entire weight of the electrical tool in his/her hands. In particular, the batteries of the portable electrical tool are a heavy part of the portable electrical power tool.
US6006400 discloses a battery powered, backpack blower comprising a mounting frame, a horizontally mounted impeller oscillated by an electric motor powered by a battery pack. The impeller and motor are positioned on the mounting frame above the battery back to better distribute the weight. A U-bracket serves to horizontally mount the electric motor which allows for heat dissipation from the motor and also aids in dismantling the blower.
WO2013131588 discloses a backpack battery pack system. The battery pack is used in connection with battery powered tools or battery powered outdoor power equipment. The battery pack system comprises a battery pack, a harness system, and an adapter which is attached to a power tool to supply electrical power to the power tool. The battery pack is attached to the harness and is carried by a user as a backpack. The power tool is an electrically power tool, i.e. it comprises an electric motor. An electrical cable connects the battery pack with the adapter. The adapter in turn is connected to the power tool. Thus, instead of being powered by a battery attached directly to the power tool, the power tool is power by the battery pack, which may have much higher capacity then a battery devised for direct attachment to the power tool. Accordingly, the power adapter improves operation of cordless tools, in particular cordless power tools, in cases in which comparatively heavy energy sources, i.e. battery pack with comparatively high load capacities are used. Different power tools may be connected via the electrical cable and the adapter to the battery pack. SUMMARY
It is an object of the present invention to provide a flexible portable electric tool system.
According to an aspect of the invention, the object is achieved by a portable electric tool system comprising a harness, a rechargeable battery, a motor unit, and a hand-held tool. The motor unit comprises an electric motor powered by the rechargeable battery. The rechargeable battery is detachably connected to the harness, and the hand-held tool is connected to the motor unit. The motor unit is detachably connected to the harness.
Thus, a modular system is provided wherein not only the rechargeable battery but also the motor unit and the hand-held tool is exchangeable. Thus, the above mentioned object is achieved.
The portable electric tool system may be e.g. a trimmer, a blower, a saw, etc. The portable electric tool system is portable due to the provision of the harness and the provision of the rechargeable battery on the harness. The rechargeable battery and the motor unit may be carried as a backpack by a user when the user straps on the harness. Thus, the user only has to carry the hand-held tool in his/her hand/s. Herein the term - detachably connected to the harness - means that the rechargeable battery and the motor unit are removable from the harness by simple manual manipulation of the harness and/or the rechargeable battery and the motor unit, respectively. Preferably, no tool is required for detaching the rechargeable battery and the motor unit from the harness.
Accordingly, there may be provided for a tool-less removal of the rechargeable battery and the motor unit from the harness. Also, there may be provided for a tool-less attachment of the rechargeable battery and the motor unit to the harness, i.e. only manual manipulation of the harness and/or the rechargeable battery and the motor unit, respectively, may be required for attaching the battery and the motor unit to the harness. According to some embodiments, the motor unit may comprise a fan configured to be rotated by the electric motor, wherein the hand-held tool may comprise a conduit having a nozzle, and wherein an airflow produced by the fan may be directed through the conduit and the nozzle. In this manner a so-called blower may be provided by the portable electric tool system. Such a blower may be used for cleaning purposes, wherein a user holding the hand- held tool points the nozzle at debris laying on the ground such that the airflow moves the debris ahead of the user, and the user may e.g. gather the debris in piles for later removal. According to some embodiments, the motor unit may comprise a coupling configured to transfer a rotation of the electric motor, wherein the hand-held tool may comprise a rotating tool, and wherein the rotation of the electric motor may be transferred via the coupling to the rotating tool. In this manner the portable electric tool system may be utilised with a hand-held tool comprising e.g. a saw, a rotating brush, a rotating trimmer, etc.
According to some embodiments, the motor unit may comprise a coupling configured to transfer a motion caused by the electric motor, wherein the hand-held tool comprises a reciprocating tool, and wherein the motion caused by the electric motor is transferred via the coupling to the reciprocating tool. In this manner the portable electric tool system may be utilised with a hand-held tool comprising e.g. a reciprocating brush, a hedge trimmer comprising reciprocating blades, a secateurs, etc.
Further features of, and advantages with, the present invention will become apparent when studying the appended claims and the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
Various aspects of the invention, including its particular features and advantages, will be readily understood from the example embodiments discussed in the following detailed description and the accompanying drawings, in which :
Figs. 1 - 4b, and 6 illustrate portable electric tool systems according to various
embodiments, and
Fig. 5 illustrates embodiments of a securing arrangement of a portable electric tool system.
DETAILED DESCRIPTION
Aspects of the present invention will now be described more fully. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
Fig. 1 illustrates a portable electric tool system 2 according to embodiments. The portable electric tool system 2 according to these embodiments is a blower. The portable electric tool system 2 comprises a harness 4, a rechargeable battery 6, a motor unit 8, and a hand-held tool 10. The portable electric tool system 2 is based around a backpack unit and the handheld tool 10. The backpack unit comprises the rechargeable battery 6 and the motor unit 8, which both are attached to the harness 4 for being carried on the back of a user of the portable electric tool system 2. The hand-held tool 10 is connected to the motor unit 8 for putting a power output of the motor unit 8 to use. The hand-held tool 10 is held by one or both hands of the user and thus, is controlled/operated by the user. Accordingly, electric power and a power output are provided by the backpack unit to the hand-held tool 10.
The motor unit 8 comprises an electric motor powered by the rechargeable battery 6. The motor unit 8 provides a power output. Depending on the type of hand-held tool 10 connected to the motor unit 8, the power output may be e.g. an airflow, a rotating motion provided via a shaft, a wire, etc., or a reciprocating motion provided via a shaft, a wire, etc.
The rechargeable battery 6 is detachably connected to the harness 4. Also the motor unit 8 is detachably connected to the harness 4. Thus, a modular system is provided wherein both the rechargeable battery 6 and the motor unit 8 are exchangeable. Together with the motor unit 8, the hand-held tool 10 may be exchangeable. The hand-held tool 10 may be exchangeable not only together with the motor unit 8, but according to some embodiments removable from the motor unit 8 and thus, exchangeable. The latter may be the case when different kinds of hand-held tools are driven by the same kind of power output, such as e.g. a rotating shaft of the electric motor.
Figs. 2a and 2b illustrate the portable electric tool system 2 of Fig. 1 without the hand-held tool 10. In Fig. 2a the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4. In Fig. 2b the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4. In addition to the electric motor 12, the motor unit 8 comprises a fan 14 (schematically illustrated) configured to be rotated by the electric motor 12. The fan 14 may comprise an axial or a radial impeller. As shown in Fig. 1 , the hand-held tool 10 comprises a conduit 16 having a nozzle 18. An airflow produced by the fan 14 is directed through the conduit 16 and the nozzlel 8.
In these embodiments, as shown in Fig. 2b, the portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4. In this manner the rechargeable battery 6 and the motor unit 8 may be detachably attached to the harness 4.
In these embodiments, the proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8. The harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2. The proximal interface 22 is arranged between the rear face and one of the rechargeable battery 6 and the motor unit 8. The proximal interface 22 may be provided at the motor unit 8, and the rechargeable battery 6 may in turn connect to the motor unit 8 and thus, may be indirectly connected to the proximal interface 22, as shown in Fig. 2b. According to alternative embodiments, the proximal interface may connect directly to the rechargeable battery and the motor unit may in turn be connected to the rechargeable battery and thus, may be indirectly connected to the proximal interface. Accordingly, the rechargeable battery 6 may be detachably connected, directly or indirectly, via the proximal interface 22 to the harness 4. Similarly, the motor unit 8 may be detachably connected, directly or indirectly, via the proximal interface 22 to the harness 4, in alternative embodiments.
Accordingly, in these embodiments, the portable electric tool system 2, comprises a distal interface 24 for releasably connecting the rechargeable battery 6 with the motor unit 8. In these embodiments, the distal interface 24 is provided between the motor unit 8 and the rechargeable battery 6.
This may be embodied as shown in Figs. 2a and 2b, i.e. with the motor unit 8 connected via the proximal interface 22 to the harness 4, and with the rechargeable battery 6 being attached to the motor unit 8 on a side of the motor unit 8 opposite to the proximal interface 22. This has the advantage that the rechargeable battery 6 is easily replaceable with a fully charged battery, when so required. According to alternative embodiments, instead the rechargeable battery 6 is connected via the proximal interface 22 to the harness 4, and the motor unit 8 is attached to the rechargeable battery 6 on a side of the rechargeable battery 6 opposite to the proximal interface 22. This may have the advantage that the heavier unit of the rechargeable battery 6 and the motor unit 8, i.e. the rechargeable battery 6, is positioned close to the user of the portable electric tool system 2.
According to further alternative embodiments, the distal interface may be provided on a downward facing side of the rechargeable battery 6. In such embodiments the motor unit 8 may be removably attached to the rechargeable battery 6 underneath the rechargeable battery 6, seen in a position of the portable electric tool 2 when carried by a user thereof.
The distal interface 24 may comprise an electrical connection 26 between the rechargeable battery 6 and the motor unit 8. In this manner an electrical connection between the rechargeable battery 6 and the motor unit 8 may easily be established by connecting the chargeable battery 6 with the motor unit 8 via the distal interface 24. Returning to Fig. 1 , the hand-held tool 10 may comprise a user interface 1 1 , wherein the user interface 1 1 may be configured for starting and stopping the electric motor.
In this manner a user of the portable electric tool system 2 may easily control basic functions of the portable electric tool system 2 from the hand-held tool 10. The user interface 1 1 may comprise further features, such as e.g. a speed control of the electric motor, display of battery power status, indicate malfunction, etc.
Figs. 3a and 3b illustrate a portable electric tool system 2 according to embodiments. These embodiments resemble in much the embodiments of Figs. 1 - 2b. The main differences will be discussed in the following. The portable electric tool system 2 is shown without the hand- held tool. In Fig. 3a the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4. In Fig. 3b the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4.
The motor unit 8 may comprise a fan, the portable electric tool system 2 thus, forming a blower. Alternatively, the motor unit 8 may be configured for driving a rotating or
reciprocating hand-held tool as will be discussed below with reference to Figs. 6.
Again, the harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2. The portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4. In these embodiments of the motor unit 8 is arranged below the rechargeable battery 6 when connected to the harness 4, as shown in Fig. 3a. Again, the proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8. The motor unit 8 is directly connected to the harness 4 via the proximal interface 22. The rechargeable battery 6 in turn is connect to the motor unit 8 and thus, is indirectly connected to the proximal interface 22.
Again, the portable electric tool system 2, comprises a distal interface 24 for releasably connecting the rechargeable battery 6 with the motor unit 8. In these embodiments, the distal interface 24 is provided between the motor unit 8 and the rechargeable battery 6. More specifically, the motor unit 8 comprises a connecting plate 28. The connecting plate 28 connects via the proximal interface 22 to the harness 4. Moreover, the connecting plate 28 forms part of the distal interface 24 between the rechargeable battery 6 and the motor unit 8. In this manner both the rechargeable battery 6 and the motor unit 8 may be provided close to the body of a user, see Fig. 3a. Again, the distal interface 24 may comprise an electrical connection 26 between the rechargeable battery 6 and the motor unit 8. Figs. 4a and 4b illustrate a portable electric tool system 2 according to embodiments. These embodiments resemble in much the embodiments of Figs. 1 - 3b. The main differences will be discussed in the following. The portable electric tool system 2 is shown without the handheld tool. In Fig. 4a the rechargeable battery 6 and the motor unit 8 are shown attached to the harness 4. In Fig. 4b the rechargeable battery 6 and the motor unit 8 are shown detached from the harness 4. Again, the motor unit 8 may comprise a fan, the portable electric tool system 2 thus, forming a blower. Alternatively, the motor unit 8 may be configured for driving a rotating or reciprocating hand-held tool as will be discussed below with reference to Figs. 6.
Again, the harness 4 comprises a rear face 20 facing away from a backbone of a user of the portable electric tool system 2. The portable electric tool system 2 comprises a proximal interface 22 for releasably connecting the rechargeable battery 6 and the motor unit 8 to the harness 4. The proximal interface 22 is common for the rechargeable battery 6 and the motor unit 8. In these embodiments, both the motor unit 8 and the rechargeable battery 6 connect directly to the harness 4 via the proximal interface 22. Thus, the rechargeable battery 6 is detachably connected directly to the harness 4 via the proximal interface 22, and the motor unit 8 is detachably connected directly to the harness 4 via the proximal interface 22. This has the advantage that the rechargeable battery 6, as well as the motor unit 8, are easily replaceable, when so required.
In these embodiments, the proximal interface 22 may comprise an electrical connection 30 between the rechargeable battery 6 and the motor unit 8. In this manner an electrical connection between the rechargeable battery 6 and the motor unit 8 may easily be established via the proximal interface 22 by connecting the chargeable battery 6 and the motor unit 8 to the harness 4 the proximal interface 22.
Fig. 5 illustrates embodiments of a securing arrangement 32 of a portable electric tool system 2. Accordingly, the proximal interface 22 may comprise at least one securing arrangement 32 for securing the rechargeable battery 6 and/or the motor unit 8 to the harness. The at least one securing arrangement 32 may be manually releasable. In this manner it may be ensured that the rechargeable battery 6 and/or the motor unit 8 is securely held onto the harness 4 when a user operates the portable electric tool system 2. When the rechargeable battery 6 and/or the motor unit 8 is to be removed from the harness 4, the at least one securing arrangement 32 is manually released and the rechargeable battery 6 and/or the motor unit 8 may be removed from the harness 4. Thus, the rechargeable battery 6 and/or the motor unit 8 may be detachably connected to the harness. When the rechargeable battery 6 and/or the motor unit 8 is again engaged with the harness 4 via the proximal interface 22, the at least one securing arrangement 32 secures the rechargeable battery 6 and/or the motor unit 8 to the harness 4. In Fig. 5 one exemplary embodiment of such a securing arrangement 32 is shown. However, the skilled person realises that many alternative embodiments of securing arrangements could be used for the same purpose.
The securing arrangement 32 is also one example of how a tool-less removal of the rechargeable battery 6 and/or the motor unit 8 from the harness 4 may be achieved. That is, after manually releasing the securing arrangement 22 the rechargeable battery 6 and/or the motor unit 8 may be manually detached from the harness 4. Similarly, the securing arrangement 22 is an example of how a tool-less attachment of the rechargeable battery 6 and/or the motor unit 8 to the harness 4 may be achieved.
In the embodiments of Fig. 5 the securing arrangement 32 comprises a pivotable hook 34. The pivotable hook 34 pivots about a pivot axis 36 and comprises a hook portion 38, which engages with an edge 40 provided at a harness portion of the proximal interface 22. The pivotable hook 34 may be biased in a direction such that the hook portion 38 is pivoted towards the edge 40. When releasing the securing arrangement 32, a user manually pivots the hook portion 38 in a direction away from the edge 40.
Fig. 6 illustrates a portable electric tool system 2 according to embodiments. In these embodiments, the motor unit 8 comprises a coupling 42 configured to transfer a rotation of the electric motor of the motor unit 8. The hand-held tool 10 may comprise a rotating tool 44, 44', 44", 44"', a rotating fan, or a reciprocating tool 46. The rotation of the electric motor is transferred via the coupling 42 to the rotating tool 44, 44', 44", 44"', the rotating fan, or the reciprocating tool 46. The portable electric tool system 2 is illustrated in Fig. 6 a dismounted state with the rechargeable battery 6 and the motor unit 8 removed from the harness 4. Six different hand-held tools 10 are shown in Fig. 6.
According to some embodiments, the rotating tool 44', 44"' may comprise a saw blade 48 or a saw chain 50. In this manner a portable electric tool system 2 configured for sawing purposes may be provided. The saw blade 48 may be a rotating saw blade arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2. The saw chain 50 may rotate about a bar as in an ordinary chainsaw. The saw chain 50 and the bar are arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
According to some embodiments, the rotating tool 44 may comprise a trimmer device 52. In this manner a portable electric tool system 2 configured for trimming purposes may be provided. The trimmer device 52 may comprise a rotating body with at least one trimmer string 54 attached thereto. The trimmer device 52 is arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2. According to some embodiments, the rotating tool 44" may comprise a brush 56. In this manner a portable electric tool system 2 configured for brushing purposes may be provided. The brush 56 may comprise a number of at least partially radially extending bristles. The brush 56 is arranged on the hand-held tool 10 in order to be controlled/operated by a user of the portable electric tool system 2.
According to some embodiments, the hand-held tool 10 may comprise a fan arranged in a conduit 58. A nozzle 18 is arranged at an end of the conduit 58. The fan is rotatable by the motor unit 8 via the coupling 42 thus, producing an airflow through the conduit 58 and the nozzle 18. Accordingly, an embodiment of a blower may be provided. A user may point the nozzle 8 towards debris laying on the ground for moving the debris from one position into another position.
According to some embodiments, the hand-held tool 10 may comprise a reciprocating tool 46. The reciprocating tool 46 may for instance comprise at least one cutting blade 60 arranged for reciprocating motion, such as in a hedge trimmer, or in a secateurs. According to some embodiments the rotating motion from the motor unit 8 transferred via the coupling 42 may be converted into a reciprocating motion at the at least one cutting blade 60 in the hand-held tool 10. In this manner a portable electric tool system 2 configured for hedge trimming purposes may be provided.
According to some embodiments, the motor unit 8 may comprise a coupling 42 configured to transfer a motion caused by the electric motor of the motor unit 8. The hand-held tool 10 may comprise a reciprocating tool 46. The motion caused by the electric motor may transferred via the coupling 42 to the reciprocating tool 46. The motion transferred via the coupling 42 may be a rotating motion as discussed above. However, alternatively the motion transferred via the coupling 42 may be a reciprocating motion. The thus transferred reciprocating motion may be utilised in the reciprocating tool 46. The reciprocating tool at 46 may be a hedge trimmer comprising a reciprocating cutting blade 60 as discussed above in connection with Fig. 6. Thus, according to some embodiments, the reciprocating tool 46 comprises a hedge trimmer. In this manner a portable electric tool system 2 configured for hedge trimming purposes may be provided.
It is to be understood that the foregoing is illustrative of various example embodiments and that the invention is defined only by the appended claims. A person skilled in the art will realize that the example embodiments may be modified, and that different features of the example embodiments may be combined to create embodiments other than those described herein, without departing from the scope of the present invention, as defined by the appended claims. The motor unit and/or the rechargeable battery may for instance be arranged on a front portion of the harness instead of on a rear portion of the harness. The portable electric tool system may comprise more than one rechargeable battery either attached directly to the harness, on rear or front portion thereof, or attached to the motor unit, or attached to another rechargeable battery. An electrical connection between the rechargeable battery and the motor unit may be provided via a cable, which extends from the rechargeable battery and which is manually connected to the motor unit. A further example of a portable electric tool system according to the present invention may be a suction cleaner, which utilises e.g. a fan for producing an airflow through a hand-held tool comprising a suction conduit, and which is arranged for sucking up debris such as e.g. leafs and other gardening residues. A further example of a portable tools system in the form of a blower may utilise a compressor for producing pressurised air. The pressurised air may be utilised for producing an airflow through a hand-tool. The compressor may e.g. form part of the motor unit.

Claims

1 . A portable electric tool system (2) comprising a harness (4), a rechargeable battery (6), a motor unit (8), and a hand-held tool (10), wherein the motor unit (8) comprises an electric motor (12) powered by the rechargeable battery (6), wherein the rechargeable battery (6) is detachably connected to the harness (4), and wherein the hand-held tool (10) is connected to the motor unit (8),
characterised in that
the motor unit (8) is detachably connected to the harness (4).
2. The portable electric tool system (2) according to claim 1 , comprising a proximal interface (22) for releasably connecting the rechargeable battery (6) and the motor unit (8) to the harness (4).
3. The portable electric tool system (2) according to claim 2, wherein the proximal interface (22) comprises an electrical connection (30) between the rechargeable battery (6) and the motor unit (8).
4. The portable electric tool system (2) according to claim 2 or 3, wherein the proximal interface (22) is common for the rechargeable battery (6) and the motor unit (8).
5. The portable electric tool system (2) according to any one of claims 2 - 4, wherein the rechargeable battery (6) is detachably connected, directly or indirectly, to the harness (4) via the proximal interface (22).
6. The portable electric tool system (2) according to any one of claims 2 - 5, wherein the motor unit (8) is detachably connected, directly or indirectly, to the harness (4) via the proximal interface (22).
7. The portable electric tool system (2) according to any one of claims 2 - 6, wherein the proximal interface (22) comprises at least one securing arrangement (32) for securing the rechargeable battery (6) and/or the motor unit (8) to the harness (4), and wherein the at least one securing arrangement (32) is manually releasable.
8. The portable electric tool system (2) according to any one of claims 2 - 7, comprising a distal interface (24) for releasably connecting the rechargeable battery (6) with the motor unit (8).
9. The portable electric tool system (2) according to claim 8, wherein the distal interface (24) comprises an electrical connection (26) between the rechargeable battery (6) and the motor unit (8).
10. The portable electric tool system (2) according to any one of the preceding claims, wherein the motor unit (8) comprises a fan (14) configured to be rotated by the electric motor (12), wherein the hand-held tool (10) comprises a conduit (16; 58) having a nozzle (18), and wherein an airflow produced by the fan (14) is directed through the conduit (16; 58) and the nozzle (18).
1 1 . The portable electric tool system (2) according to any one of claims 1 - 9, wherein the motor unit (8) comprises a coupling (42) configured to transfer a rotation of the electric motor (12), wherein the hand-held tool (10) comprises a rotating tool (44; 44'; 44"; 44"'), and wherein the rotation of the electric motor (12) is transferred via the coupling (42) to the rotating tool (44; 44'; 44"; 44"').
12. The portable electric tool system (2) according to claim 1 1 , wherein the rotating tool (44'; 44"') comprises a saw blade (48) or a saw chain (50).
13. The portable electric tool system (2) according to claim 1 1 , wherein the rotating tool (44) comprises a trimmer device (52).
14. The portable electric tool system (2) according to claim 1 1 , wherein the rotating tool (44") comprises a brush (56).
15. The portable electric tool system (2) according to any one of claims 1 - 9, wherein the motor unit (8) comprises coupling (42) configured to transfer a motion caused by the electric motor (12), wherein the hand-held tool (10) comprises a reciprocating tool (46), and wherein the motion caused by of the electric motor (12) is transferred via the coupling (42) to the reciprocating tool (46).
16. The portable electric tool system (2) according to claim 15, wherein the reciprocating tool (46) comprises a hedge trimmer.
17. The portable electric tool system (2) according to any one of the preceding claims, wherein the hand-held tool (10) comprises a user interface (1 1 ), and wherein the user interface (1 1 ) is configured for starting and stopping the electric motor (12).
18. The portable electric tool system (2) according to any one of the preceding claims, wherein the motor unit (8) is removable from the harness (4) by manual manipulation of the harness (4) and/or the motor unit (8).
PCT/EP2017/064484 2016-07-06 2017-06-14 Portable electric tool system WO2018007111A1 (en)

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