WO2017221380A1 - Numerical control device - Google Patents

Numerical control device Download PDF

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Publication number
WO2017221380A1
WO2017221380A1 PCT/JP2016/068692 JP2016068692W WO2017221380A1 WO 2017221380 A1 WO2017221380 A1 WO 2017221380A1 JP 2016068692 W JP2016068692 W JP 2016068692W WO 2017221380 A1 WO2017221380 A1 WO 2017221380A1
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WIPO (PCT)
Prior art keywords
lost motion
motion correction
correction
numerical control
unit
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PCT/JP2016/068692
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French (fr)
Japanese (ja)
Inventor
駿 萱島
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三菱電機株式会社
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Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN201680004788.0A priority Critical patent/CN107771305B/en
Priority to JP2017501725A priority patent/JP6147456B1/en
Priority to PCT/JP2016/068692 priority patent/WO2017221380A1/en
Publication of WO2017221380A1 publication Critical patent/WO2017221380A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/404Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia

Definitions

  • the present invention relates to a numerical control device that numerically controls a machine tool.
  • lost motion correction function As a function to improve the accuracy of the machined surface of the workpiece that is the workpiece.
  • the lost motion refers to a response delay caused by friction, twisting, and backlash that occurs when the moving direction of the feed shaft provided in the machine tool is reversed.
  • Lost motion correction function reduces the amount of uncut or overcutting caused by lost motion by giving the previously calculated lost motion correction amount to the axis movement direction after reversal when the feed axis movement direction is reversed. It is a function.
  • the “uncut material” described above is referred to as a “quadrant projection”.
  • Patent Document 1 discloses that when the distance between the reversing positions from the position where the moving direction of the feed axis is reversed last time to the position where it is reversed this time is smaller than a preset value, A method has been proposed in which the lost motion correction amount is automatically adjusted according to the number of times of minute inversion.
  • Patent Document 1 uses the reverse position measured in the past, that is, the distance between the reverse positions from the position where the moving direction of the feed axis was previously reversed to the position where the current position was reversed. The distance between the reversal positions from the position to the next reversal position cannot be obtained, and it is not possible to prevent a reduction in processing surface accuracy due to overcorrection of lost motion correction for minute reversal.
  • the present invention has been made in view of the above, and an object of the present invention is to obtain a numerical control device capable of improving machining surface accuracy.
  • a numerical control device of the present invention is a numerical control device for numerically controlling a machine tool, and pre-reads blocks constituting a machining program, By estimating the distance between the reverse positions between the first reverse position in the moving direction of the feed axis of the machine tool and the second reverse position, which is the reverse position after the first reverse position, based on the command Judge whether the lost motion correction is necessary, and when the lost motion correction is unnecessary, the lost motion correction unit that adjusts the lost motion correction amount is provided, and the setting of whether or not the lost motion correction unit performs the lost motion correction is set. It is possible to provide a display unit that can be used.
  • the numerical control device has an effect of improving the machining surface accuracy.
  • FIG. 1 The figure which shows the structure of the numerical control apparatus which concerns on embodiment of this invention External view of the machine tool shown in FIG.
  • the figure which shows the movement path on the work of the tool, the position where the moving direction of the feed axis is reversed, the distance between the reversed positions, and the position where the lost motion is corrected.
  • the flowchart for demonstrating the inversion position estimation process of the axis movement direction by the inversion position estimation part shown in FIG. The figure which shows an example of the machining program shown in FIG.
  • FIG. Diagram for explaining model position by drive unit
  • FIG. 1 is a diagram showing a configuration of a numerical control apparatus according to an embodiment of the present invention.
  • FIG. 1 shows a numerical control device 100 and a machine tool 200 according to an embodiment of the present invention. Below, after explaining the outline
  • FIG. 2 is an external view of the machine tool shown in FIG.
  • a machine tool 200 shown in FIG. 2 is an example of an orthogonal three-axis vertical machine tool.
  • the machine tool 200 includes a gantry 21, a saddle 22 installed on the gantry 21 and driven in the y-axis direction, and a saddle 22 And a column 24 fixed to the gantry 21 and extending upward from the gantry 21.
  • a column 25 is attached to the column 24, and a work 300 is installed on the work table 23.
  • the machine tool 200 shown in FIG. 2 includes an x-axis drive mechanism 26x that is an actuator that is attached to the saddle 22 and drives the work table 23 in the x-axis direction, and an actuator that is attached to the mount 21 and drives the saddle 22 in the y-axis direction. And a z-axis drive mechanism 26z that is an actuator that is attached to the column 24 and drives the column 25 in the z-axis direction.
  • the x-axis drive mechanism 26x includes an x-axis motor 27x, a feed shaft 28x driven by the x-axis motor 27x, and a rotation angle detector 29x that detects the rotation angle of the feed shaft 28x.
  • the y-axis drive mechanism 26y includes a y-axis motor 27y, a feed shaft 28y driven by the y-axis motor 27y, and a rotation angle detector 29y that detects the rotation angle of the feed shaft 28y.
  • the z-axis drive mechanism 26z includes a z-axis motor 27z, a feed shaft 28z driven by the z-axis motor 27z, and a rotation angle detector 29z that detects the rotation angle of the feed shaft 28z.
  • the work table 23 is driven by the x-axis drive mechanism 26x, and the saddle 22 and the x-axis drive mechanism 26x installed thereon are driven by the y-axis drive mechanism 26y.
  • the column 25 and the main shaft 30 are driven by a z-axis drive mechanism 26z attached to the column 24, and the workpiece 300 is machined by a tool 31 attached to the tip of the main shaft 30.
  • the relative displacement between the tool 31 and the workpiece 300 is important. This is because if a relative displacement occurs between the tool 31 and the workpiece 300 during the machining of the tool 31, a machining error due to an uncut or excessive cutting of the material of the workpiece 300 occurs.
  • feedback control is performed in order to prevent such a processing error from occurring.
  • a relative displacement occurs between the tool 31 and the workpiece 300 by the above-described lost motion. There is a case.
  • FIG. 3 is a diagram showing a movement path of the tool on the workpiece, a position where the moving direction of the feed axis is reversed, a distance between the reversed positions, and a position where the lost motion correction is performed.
  • 3 shows a cross section obtained by cutting the workpiece 300 shown in FIG. 2 along the XZ plane, a movement path A that is the movement locus of the tool 31 on the XZ plane, and a first reversal that is the reversal position of the feed axis in the movement path A.
  • a position P11 and a second inversion position P12 that is the next inversion position of the first inversion position P11 are shown.
  • FIG. 3 it is assumed that the workpiece 300 is moving from the right side to the left side with respect to the tool 31.
  • the first reverse position P11 corresponds to the position where the movement direction of the feed shaft 28z shown in FIG. That is, the position where the moving direction of the feed shaft 28z that moves from the lower side of the drawing to the upper side of the drawing in the Z-axis direction is set as the first turning position P11.
  • the second reverse position P12 corresponds to a position where the moving direction of the feed shaft 28z shown in FIG. That is, the position where the moving direction of the feed shaft 28z that moves from the upper side to the lower side in the Z-axis direction is reversed is defined as the second reversed position P12.
  • the reversing position P21 corresponds to a position where the moving direction of the feed shaft 28z is reversed last time in the X-axis direction.
  • the reversal position P22 corresponds to a position where the moving direction of the feed shaft 28z is reversed this time in the X-axis direction.
  • the distance from the first reverse position P11 to the second reverse position P12 in the Z-axis direction is shown as the reverse position distance L1, and the lost motion correction amount L2 is also shown.
  • the distance L1 between the reverse positions corresponds to the distance between the reverse positions from the position where the moving direction of the feed shaft 28z shown in FIG.
  • L1 is smaller than the lost motion correction amount L2
  • the feed shaft 28z shown in FIG. 2 is driven with a movement amount corresponding to the lost motion correction amount L2 at the reverse position P22.
  • the correction becomes excessive, and in the portion of the surface of the workpiece 300 on the right side of the paper surface from the reversal position P22, the uncut or excessively cut is excessive, and the machining surface accuracy may be lowered.
  • the numerical control apparatus 100 pre-reads blocks constituting the machining program 1 while the tool 31 is moving, and the first inversion position 4 and the first Lost motion correction is performed by estimating a second reverse position 5 that is a reverse position after the reverse position 4 and estimating a distance between the reverse positions by the first reverse position 4 and the second reverse position 5. It is configured to suppress an excessive amount.
  • the configuration of the numerical controller 100 will be described.
  • a numerical control device 100 shown in FIG. 1 outputs a command for driving and controlling the machine tool 200 according to the machining program 1, and obtains feedback information and sensor information output from the machine tool 200,
  • the lost motion correction unit 100-2 for adjusting the lost motion correction amount, the communication unit 10, and the drive unit 11 are provided.
  • the control unit 100-1 has a function of controlling the movement of the main shaft 30 and the feed shafts 28x, 28y, 28z shown in FIG. The following description focuses on the configuration of the lost motion correction unit 100-2, which is a characteristic part of the numerical control device 100 according to the present embodiment.
  • the lost motion correction unit 100-2 sequentially reads the blocks constituting the machining program 1 while the tool 31 is moving, and the reverse position estimation unit 2 that estimates the reverse position of the moving direction of the feed axis, and the lost motion correction amount.
  • a correction amount calculation unit 3 for calculating and a drive unit 11 for driving a motor of the machine tool 200 are provided.
  • the lost motion correction unit 100-2 determines whether the lost motion correction is necessary based on the lost motion correction amount 6 set in advance in the numerical controller 100, the threshold 7 arbitrarily set by the user, and the distance between the reversal positions.
  • a correction necessity determination unit 9 is provided.
  • the communication unit 10 transmits the command output from the control unit 100-1 to the drive unit 11, and receives the correction stop signal 9a output from the correction necessity determination unit 9, and stops the lost motion correction.
  • a correction stop command 10 a is transmitted to the drive unit 11.
  • the drive unit 11 stops the lost motion correction while the correction stop command 10a is transmitted even if the feed axis is being reversed based on the command output from the control unit 100-1.
  • the correction necessity determination unit 9 determines whether the distance between the inversion positions is smaller than a reference value described later, and determines whether the lost motion correction is necessary.
  • an error occurs in the operation of the tool 31 depending on the material of the workpiece 300 or the machine element of the machine tool 200, and in the determination of necessity of correction using only the lost motion correction amount 6, there is a possibility that uncut or excessive cutting may occur.
  • a reference value selection parameter that enables selection of either the lost motion correction amount 6 set in advance in the numerical control device 100 or the threshold value 7 arbitrarily set by the user. 8, the reference value for determining whether the lost motion correction is necessary can be adjusted.
  • FIG. 4 is a flowchart for explaining the inversion position estimation process in the axis movement direction by the inversion position estimation unit shown in FIG.
  • the reversal position estimation unit 2 reads the user-created machining program 1 in S1, analyzes the blocks after the block currently being executed in S2, one block at a time, and determines each movement path of the plurality of feed axes 28x, 28y, 28z. presume. Further, in S3, the reversal position estimation unit 2 determines whether or not there is reversal of the moving direction of each of the plurality of feed shafts 28x, 28y, and 28z in the estimated moving path.
  • the reversal position estimation unit 2 When there is a reversal of the axial movement direction in S3 (S3, Yes), the reversal position estimation unit 2 counts the number of reversals in S4, thereby increasing the number of reversals that have occurred after starting the axial reversal position estimation process Count.
  • the inversion position estimation unit 2 confirms whether or not the number of inversions currently occurring is 2 or more. When the number of inversions is 2 or more (S5, Yes), the inversion position estimation unit 2 estimates the second inversion position 5 in S6.
  • the inversion position estimation unit 2 estimates the first inversion position 4 in S7 and until the second inversion operation is counted from the block currently being executed. That is, the processes after S2 are repeatedly executed until the number of inversions is 2 or more.
  • the reversal position estimation unit 2 repeatedly executes the processes after S2.
  • FIG. 5 is a diagram showing an example of the machining program shown in FIG.
  • FIG. 6 is a diagram for explaining the block prefetched from the machining program and the reverse position estimation operation by the reverse position estimation unit in association with each other.
  • a plurality of block numbers and commands are associated with the machining program 1, and in FIG. 5, the block numbers are indicated by N101 to N111.
  • these block numbers described in the machining program 1 are read in ascending order, and a position command for driving the machine tool 200 is generated based on a command corresponding to each block number.
  • the cross section of the workpiece 300 and the movement path A of the tool 31 are shown on the upper side of FIG. 6 as in FIG. 3, and the block of the machining program 1 read by the reverse position estimation unit 2 is shown on the lower side of the paper of FIG. A number and a command corresponding to the block number are shown.
  • L ⁇ b> 1 is the distance between the inversion positions from the first inversion position 4 to the second inversion position 5 estimated by the inversion position estimation unit 2.
  • L2 is the lost motion correction amount 6 or the threshold value 7 shown in FIG.
  • the reversal position estimation unit 2 sequentially reads commands corresponding to the block numbers described in the machining program 1, and commands to reverse the feed axis at the reversal position P22 before the tool 31 reaches the reversal position P22, that is, the block
  • the “second inversion command” corresponding to the number “N2” is prefetched. Thereby, the inversion position estimation part 2 can estimate the inversion position P22 before the tool 31 reaches the inversion position P22.
  • FIG. 7 is a flowchart for explaining the necessity determination process for the lost motion correction by the correction necessity determination unit shown in FIG.
  • FIG. 8 is a diagram for explaining the distance between inversion positions estimated by the correction necessity determination unit and the reference value set by the correction necessity determination unit.
  • the vertical axis in FIG. 8 represents the position of the feed axis, and the horizontal axis represents time.
  • FIG. 8 shows the estimation result of the moving route, and the inversion position distance L1 estimated by the correction necessity determination unit 9 and the reference value L3 set by the correction necessity determination unit 9.
  • L1 and L3 have a relationship of L1 ⁇ L3.
  • the correction necessity determination unit 9 reads the first inversion position 4 and the second inversion position 5, and in S12, the correction necessity determination unit 9 reads the first inversion position 4 and the second inversion position.
  • the correction necessity determination unit 9 reads the lost motion correction amount 6, the threshold value 7, and the reference value selection parameter 8.
  • the correction necessity determination unit 9 confirms the content of the reference value selection parameter 8, and determines whether or not the lost motion correction amount 6 is selected in the reference value selection parameter 8.
  • the correction necessity determination unit 9 sets the lost motion correction amount 6 as a reference value, and executes the process of S17.
  • the correction necessity determination unit 9 sets the threshold value 7 as a reference value in S16. , S17 is executed.
  • the correction necessity determination unit 9 determines whether or not the inversion position distance L1 is smaller than the reference value set in S15 or S16. When the distance L1 between the reversal positions is smaller than the reference value (S17, Yes), the correction necessity determination unit 9 does not need the lost motion correction in S18, and therefore gives a correction stop signal 9a for stopping the lost motion correction. Output. When the inversion position distance L1 is larger than the reference value (No in S17), the correction necessity determination unit 9 ends the lost motion correction necessity determination process without performing the process of S18.
  • FIG. 9 is a flowchart for explaining the operation of the communication unit and the drive unit shown in FIG.
  • FIG. 10 is a diagram for explaining the model position by the drive unit.
  • the vertical axis in FIG. 10 represents the position of the feed axis, and the horizontal axis represents time.
  • the positions indicated by arrows B and C are lost motion correction execution positions, the position B corresponds to the first inversion position 4, and the position C corresponds to the second inversion position 5.
  • the width of the arrow indicated by the symbol D corresponds to the response delay time for the gain set in the drive unit 11.
  • FIG. 11 is a diagram illustrating an example of timing for transmitting a correction stop command to the drive unit.
  • the lost motion correction is stopped at the position indicated by the arrow B.
  • the shaded area indicated by symbol E is an area where the lost motion correction determined by the position where the pre-reading of the machining program is started and the position where the model position of the drive is slightly inverted is stopped.
  • the multiplying area is a user-set error width indicated by L4 and is an area where the lost motion correction is stopped.
  • the communication unit 10 reads the correction stop signal 9a transmitted from the correction necessity determination unit 9, and in S22, the communication unit 10 determines whether the correction stop signal 9a is transmitted, and the correction stop signal 9a. Is transmitted (S22, Yes), the first inversion position 4 is read in S23, and transmission of the correction stop command 10a is started in S24. When the correction stop signal 9a is not transmitted (S22, No), the communication unit 10 ends the transmission process of the correction stop command 10a.
  • the lost motion correction is executed at the timing at which the moving direction of the feed axis is reversed at the model position indicated by the dotted line as shown in FIG. 10, that is, the model position generated inside the drive unit 11.
  • the model position refers to an ideal feed shaft position that is sequentially generated by the drive unit 11 that has received the position command transmitted from the control unit 100-1 in accordance with the control method in the drive unit 11.
  • the model position has a response delay corresponding to the gain set in the drive unit 11 as compared with the command position generated by the control unit 100-1. Therefore, it is necessary to synchronize the timing at which the correction stop command 10a is transmitted and the model position on the drive unit 11 side. Therefore, in the present embodiment, this is dealt with by artificially calculating the model position inside the drive unit 11.
  • the numerical control device 100 updates the model position in a pseudo manner by internal calculation of the numerical control device 100 in accordance with a control method similar to the control method of the drive unit 11.
  • the communication unit 10 determines whether or not the updated model position matches the first inversion position 4. Specifically, after the model position reaches the first inversion position 4, the communication unit 10 obtains a value obtained by subtracting the user-set error width from the first inversion position 4, or the model position is the first inversion position 4. Before reaching, it is determined whether or not the value obtained by subtracting the error width set by the user from the first inversion position 4 matches the updated model position. If the updated model position matches the first inversion position 4 (S26, Yes), the communication unit 10 stops transmitting the correction stop command 10a to the drive unit 11 in S27. In S28, the communication unit 10 requests the correction necessity determination unit 9 to stop transmission of the correction stop signal 9a, and ends the transmission process of the correction stop command 10a.
  • the communication unit 10 If the updated model position does not coincide with the first inversion position 4 (No in S26), the communication unit 10 repeatedly executes the processes after S24. Note that, by default, the communication unit 10 starts transmitting the correction stop command 10a from the position where the block prefetching is started.
  • the communication unit 10 adds the area of the code F, which is an error width set by the user, to the area of the code E shown in FIG. 11, that is, the area where the correction stop command 10a is transmitted.
  • the transmission timing of the correction stop command 10a is adjusted according to such factors.
  • FIG. 12 is a diagram showing a hardware configuration of the numerical control apparatus according to the embodiment of the present invention.
  • the numerical control device 100 includes a processor 51 that performs arithmetic processing, a memory 52 that the processor 51 uses as a work area, a storage device 53 that stores the machining program 1, and an input interface between users. , An input device 54, a display device 55 for displaying information to the user, and a communication device 56 having a communication function with the machine tool 200.
  • the processor 51, the memory 52, the storage device 53, the input device 54, the display device 55, and the communication device 56 are connected by a data bus 50.
  • the machining program 1 is prefetched to estimate the distance between the reverse positions of each feed axis, and the distance between the reverse positions and the reference value are compared. Then, it is determined whether or not the lost motion correction is necessary.
  • the reverse position measured in the past that is, the distance between the reverse positions from the position where the moving direction of the feed axis was reversed last time to the position where the current position was reversed is used. Therefore, it is impossible to obtain the distance between the reversal positions until the next reversal position, and it is impossible to prevent the processing surface accuracy from being lowered due to the over-correction of the lost motion correction for the minute reversal.
  • the machining program 1 can be pre-read and it can be determined whether or not the lost motion correction is necessary, so that it is possible to suppress uncut or excessive cutting and to improve the machining surface accuracy. Obtainable.
  • the lost motion correction when the distance between the inversion positions is smaller than the reference value, the lost motion correction can be automatically stopped, and the processing surface accuracy can be further improved. it can.
  • the numerical control device 100 may include the display device 55 that is a display unit capable of setting whether or not to cause the lost motion correction unit 100-2 to perform the lost motion correction. On the screen of the display device 55, various parameters by the numerical control device 100 are displayed, and a display capable of selecting whether or not the lost motion correction unit 100-2 performs the lost motion correction is performed.
  • the “lost motion correction adjustment mode” for causing the lost motion correction unit 100-2 to perform the lost motion correction is set, and the “lost motion correction adjustment mode” is normally OFF.
  • the “lost motion correction adjustment mode” becomes effective, and the lost motion correction unit 100-2 performs the above-described lost motion correction. Is executed.
  • the screen of the display device 55 has a parameter “0” indicating that the “lost motion correction adjustment mode” is OFF and a parameter “1” indicating that the “lost motion correction adjustment mode” is ON. It shall be displayed so that selection is possible. The user performs an operation of changing the parameter “0” displayed in this way to “1”, thereby turning on the “lost motion correction adjustment mode”.
  • the configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.

Abstract

A numerical control device (100) for numerically controlling a machine tool (200), characterized in being provided with a lost motion correction unit (100-2) for: reading blocks constituting a machining program (1) in advance; estimating, on the basis of a command in a block read in advance, a first inversion position of the direction of movement of a feed shaft of the machine tool (200) and a second inversion position, which is an inversion position that comes after the first inversion position; and estimating the inter-inversion position distance between the first inversion position and the second inversion position and thereby determining whether or not lost motion correction is necessary.

Description

数値制御装置Numerical controller
 本発明は工作機械を数値制御する数値制御装置に関する。 The present invention relates to a numerical control device that numerically controls a machine tool.
 被加工物であるワークの加工面精度を向上させる機能としてロストモーション補正機能がある。ロストモーションとは、工作機械に設けられた送り軸の移動方向が反転する際に生じる、摩擦、捻れ、バックラッシュに起因する応答遅れをいう。ロストモーション補正機能は、送り軸の移動方向が反転する際、予め算出したロストモーション補正量を反転後の軸移動方向に与えることによって、ロストモーションに起因して生じる削り残しまたは削り過ぎを減少させる機能である。以下では、前述した「削り残し」を「象限突起」と称する。一方、金型を代表とする被加工物に複雑な形状を加工するため、CAM(Computer Aided Manufacturing)装置によって加工プログラムを自動生成した場合、加工プログラム中には、1μm程度の微小な反転動作を行わせる記述が多数存在する。従来の数値制御装置では、送り軸の移動方向が前回反転した位置から今回反転した位置までの反転位置間距離の大きさに関わらず、軸移動方向が反転した全ての位置においてロストモーション補正が行なわれるため、削り残しまたは削り過ぎが過大になり、加工面精度が低下するという問題がある。 There is a lost motion correction function as a function to improve the accuracy of the machined surface of the workpiece that is the workpiece. The lost motion refers to a response delay caused by friction, twisting, and backlash that occurs when the moving direction of the feed shaft provided in the machine tool is reversed. Lost motion correction function reduces the amount of uncut or overcutting caused by lost motion by giving the previously calculated lost motion correction amount to the axis movement direction after reversal when the feed axis movement direction is reversed. It is a function. Hereinafter, the “uncut material” described above is referred to as a “quadrant projection”. On the other hand, when a machining program is automatically generated by a CAM (Computer Aided Manufacturing) device in order to machine a complicated shape on a workpiece typified by a mold, a minute reversing operation of about 1 μm is performed in the machining program. There are many descriptions to be made. In conventional numerical control devices, lost motion correction is performed at all positions where the axis movement direction is reversed, regardless of the distance between the reverse positions from the position where the movement direction of the feed axis was reversed last time to the position where it was reversed this time. For this reason, there is a problem in that the uncut or excessive cutting becomes excessive and the machined surface accuracy is lowered.
 このような問題に対して特許文献1には、送り軸の移動方向が前回反転した位置から今回反転した位置までの反転位置間距離が予め設定された値よりも小さかった場合、微小反転継続回数の値を増加させ、微小反転継続回数に応じてロストモーション補正量を自動調整する方法が提案されている。 With respect to such a problem, Patent Document 1 discloses that when the distance between the reversing positions from the position where the moving direction of the feed axis is reversed last time to the position where it is reversed this time is smaller than a preset value, A method has been proposed in which the lost motion correction amount is automatically adjusted according to the number of times of minute inversion.
特開2009-301081号公報JP 2009-301081 A
 しかし特許文献1では、過去に計測された反転位置、すなわち送り軸の移動方向が前回反転した位置から、今回反転した位置までの反転位置間距離を用いているが、この方法では、今回反転した位置から、次回反転した位置までの反転位置間距離を得ることができず、微小反転に対してロストモーション補正が過補正となることに起因する加工面精度の低下を防止することができない。 However, Patent Document 1 uses the reverse position measured in the past, that is, the distance between the reverse positions from the position where the moving direction of the feed axis was previously reversed to the position where the current position was reversed. The distance between the reversal positions from the position to the next reversal position cannot be obtained, and it is not possible to prevent a reduction in processing surface accuracy due to overcorrection of lost motion correction for minute reversal.
 本発明は、上記に鑑みてなされたものであって、加工面精度を向上できる数値制御装置を得ることを目的とする。 The present invention has been made in view of the above, and an object of the present invention is to obtain a numerical control device capable of improving machining surface accuracy.
 上述した課題を解決し、目的を達成するために、本発明の数値制御装置は、工作機械を数値制御する数値制御装置であって、加工プログラムを構成するブロックを先読みして、先読みしたブロックの指令に基づき工作機械の送り軸の移動方向の第1の反転位置と、第1の反転位置よりも後の反転位置である第2の反転位置との間の反転位置間距離を推定することによりロストモーション補正の要否を判断し、ロストモーション補正が不要であるとき、ロストモーション補正量を調整するロストモーション補正部を備え、ロストモーション補正部にロストモーション補正を行わせるか否かの設定が可能な表示部を備えることを特徴とする。 In order to solve the above-described problems and achieve the object, a numerical control device of the present invention is a numerical control device for numerically controlling a machine tool, and pre-reads blocks constituting a machining program, By estimating the distance between the reverse positions between the first reverse position in the moving direction of the feed axis of the machine tool and the second reverse position, which is the reverse position after the first reverse position, based on the command Judge whether the lost motion correction is necessary, and when the lost motion correction is unnecessary, the lost motion correction unit that adjusts the lost motion correction amount is provided, and the setting of whether or not the lost motion correction unit performs the lost motion correction is set. It is possible to provide a display unit that can be used.
 本発明に係る数値制御装置は、加工面精度を向上できるという効果を奏する。 The numerical control device according to the present invention has an effect of improving the machining surface accuracy.
本発明の実施の形態に係る数値制御装置の構成を示す図The figure which shows the structure of the numerical control apparatus which concerns on embodiment of this invention 図1に示す工作機械の外観図External view of the machine tool shown in FIG. 工具のワーク上における移動経路と、送り軸の移動方向が反転する位置と、反転位置間距離と、ロストモーション補正を行う位置とを示す図The figure which shows the movement path on the work of the tool, the position where the moving direction of the feed axis is reversed, the distance between the reversed positions, and the position where the lost motion is corrected. 図1に示す反転位置推定部による軸移動方向の反転位置推定処理を説明するためのフローチャートThe flowchart for demonstrating the inversion position estimation process of the axis movement direction by the inversion position estimation part shown in FIG. 図1に示す加工プログラムの一例を示す図The figure which shows an example of the machining program shown in FIG. 加工プログラムから先読みされるブロックと反転位置推定部による反転位置推定動作とを関連づけて説明するための図The figure for associating and explaining the block prefetched from the machining program and the reverse position estimation operation by the reverse position estimation unit 図1に示す補正要否判断部によるロストモーション補正の要否判断処理を説明するためのフローチャートThe flowchart for demonstrating the necessity determination process of the lost motion correction by the correction necessity determination part shown in FIG. 補正要否判断部で推定される反転位置間距離と補正要否判断部で設定される基準値とを説明するための図The figure for demonstrating the distance between inversion positions estimated by the correction necessity judgment part, and the reference value set by a correction necessity judgment part 図1に示す通信部およびドライブユニットの動作を説明するためのフローチャートFlowchart for explaining operations of the communication unit and the drive unit shown in FIG. ドライブユニットによるモデル位置を説明するための図Diagram for explaining model position by drive unit ドライブユニットに補正停止指令を送信するタイミングの一例を示す図The figure which shows an example of the timing which transmits a correction stop command to a drive unit 本発明の実施の形態に係る数値制御装置のハードウェア構成を示す図The figure which shows the hardware constitutions of the numerical control apparatus which concerns on embodiment of this invention
 以下に、本発明の実施の形態に係る数値制御装置を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。 Hereinafter, a numerical controller according to an embodiment of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.
実施の形態.
 図1は本発明の実施の形態に係る数値制御装置の構成を示す図である。図1には本発明の実施の形態に係る数値制御装置100と工作機械200とが示される。以下では、工作機械200の構成の概要を説明した後に数値制御装置100の構成を説明する。
Embodiment.
FIG. 1 is a diagram showing a configuration of a numerical control apparatus according to an embodiment of the present invention. FIG. 1 shows a numerical control device 100 and a machine tool 200 according to an embodiment of the present invention. Below, after explaining the outline | summary of the structure of the machine tool 200, the structure of the numerical control apparatus 100 is demonstrated.
 図2は図1に示す工作機械の外観図である。図2に示す工作機械200は直交3軸の立型工作機械の一例であり、工作機械200は、架台21と、架台21上に設置されy軸方向に駆動されるサドル22と、サドル22上に設置されるワークテーブル23と、架台21に固定され架台21の上方へ延びるコラム24とを備える。コラム24にはコラム25が取付けられ、ワークテーブル23上にはワーク300が設置される。 FIG. 2 is an external view of the machine tool shown in FIG. A machine tool 200 shown in FIG. 2 is an example of an orthogonal three-axis vertical machine tool. The machine tool 200 includes a gantry 21, a saddle 22 installed on the gantry 21 and driven in the y-axis direction, and a saddle 22 And a column 24 fixed to the gantry 21 and extending upward from the gantry 21. A column 25 is attached to the column 24, and a work 300 is installed on the work table 23.
 また図2に示す工作機械200は、サドル22に取付けられワークテーブル23をx軸方向に駆動するアクチュエータであるx軸駆動機構26xと、架台21に取付けられサドル22をy軸方向に駆動するアクチュエータであるy軸駆動機構26yと、コラム24に取付けられコラム25をz軸方向に駆動するアクチュエータであるz軸駆動機構26zとを備える。 The machine tool 200 shown in FIG. 2 includes an x-axis drive mechanism 26x that is an actuator that is attached to the saddle 22 and drives the work table 23 in the x-axis direction, and an actuator that is attached to the mount 21 and drives the saddle 22 in the y-axis direction. And a z-axis drive mechanism 26z that is an actuator that is attached to the column 24 and drives the column 25 in the z-axis direction.
 x軸駆動機構26xは、x軸モータ27xと、x軸モータ27xにより駆動される送り軸28xと、送り軸28xの回転角度を検出する回転角検出器29xとを備える。y軸駆動機構26yは、y軸モータ27yと、y軸モータ27yにより駆動される送り軸28yと、送り軸28yの回転角度を検出する回転角検出器29yとを備える。z軸駆動機構26zは、z軸モータ27zと、z軸モータ27zにより駆動される送り軸28zと、送り軸28zの回転角度を検出する回転角検出器29zとを備える。 The x-axis drive mechanism 26x includes an x-axis motor 27x, a feed shaft 28x driven by the x-axis motor 27x, and a rotation angle detector 29x that detects the rotation angle of the feed shaft 28x. The y-axis drive mechanism 26y includes a y-axis motor 27y, a feed shaft 28y driven by the y-axis motor 27y, and a rotation angle detector 29y that detects the rotation angle of the feed shaft 28y. The z-axis drive mechanism 26z includes a z-axis motor 27z, a feed shaft 28z driven by the z-axis motor 27z, and a rotation angle detector 29z that detects the rotation angle of the feed shaft 28z.
 x軸駆動機構26xによりワークテーブル23が駆動され、y軸駆動機構26yによりサドル22とその上部に設置されたx軸駆動機構26xとが駆動される。コラム25および主軸30は、コラム24に取付けられたz軸駆動機構26zにより駆動され、ワーク300は、主軸30の先端に取付けられた工具31により加工される。結果として、ワーク300のxy平面内の2自由度の運動と、工具31のz軸方向の1自由度の運動とを組み合わせて、xyzの3次元空間内、すなわち3自由度において、工具31とワーク300とが干渉した部分であるワーク300の表面の材料が除去される。これにより3次元形状が創成される。3つの回転角検出器29x,29y,29zの各々により検出されたモータ回転角度は、図1に示す数値制御装置100にフィードバックされる。 The work table 23 is driven by the x-axis drive mechanism 26x, and the saddle 22 and the x-axis drive mechanism 26x installed thereon are driven by the y-axis drive mechanism 26y. The column 25 and the main shaft 30 are driven by a z-axis drive mechanism 26z attached to the column 24, and the workpiece 300 is machined by a tool 31 attached to the tip of the main shaft 30. As a result, by combining the motion of two degrees of freedom in the xy plane of the workpiece 300 and the motion of one degree of freedom in the z-axis direction of the tool 31 in the three-dimensional space of xyz, that is, in the three degrees of freedom, The material on the surface of the workpiece 300, which is a portion where the workpiece 300 interferes, is removed. As a result, a three-dimensional shape is created. The motor rotation angle detected by each of the three rotation angle detectors 29x, 29y, and 29z is fed back to the numerical controller 100 shown in FIG.
 工作機械200においては工具31とワーク300との相対変位が重要である。工具31の加工中において工具31とワーク300との間に相対変位が生じた場合、ワーク300の材料の削り残しまたは削り過ぎによる加工誤差が生じるからである。数値制御装置100では、このような加工誤差が発生しないようにするためフィードバック制御を行っているが、数値制御装置100では、前述したロストモーションによって工具31とワーク300との間に相対変位が生じる場合がある。 In the machine tool 200, the relative displacement between the tool 31 and the workpiece 300 is important. This is because if a relative displacement occurs between the tool 31 and the workpiece 300 during the machining of the tool 31, a machining error due to an uncut or excessive cutting of the material of the workpiece 300 occurs. In the numerical control device 100, feedback control is performed in order to prevent such a processing error from occurring. However, in the numerical control device 100, a relative displacement occurs between the tool 31 and the workpiece 300 by the above-described lost motion. There is a case.
 図3を用いて、ロストモーション補正による問題点を説明する。図3は工具のワーク上における移動経路と、送り軸の移動方向が反転する位置と、反転位置間距離と、ロストモーション補正を行う位置とを示す図である。図3には、図2に示すワーク300をXZ平面で切断した断面と、XZ平面における工具31の移動軌跡である移動経路Aと、移動経路Aにおける送り軸の反転位置である第1の反転位置P11と、第1の反転位置P11の次の反転位置である第2の反転位置P12とが示される。図3では工具31に対してワーク300が紙面右側から紙面左側へ移動しているものと仮定する。 The problem caused by lost motion correction will be described with reference to FIG. FIG. 3 is a diagram showing a movement path of the tool on the workpiece, a position where the moving direction of the feed axis is reversed, a distance between the reversed positions, and a position where the lost motion correction is performed. 3 shows a cross section obtained by cutting the workpiece 300 shown in FIG. 2 along the XZ plane, a movement path A that is the movement locus of the tool 31 on the XZ plane, and a first reversal that is the reversal position of the feed axis in the movement path A. A position P11 and a second inversion position P12 that is the next inversion position of the first inversion position P11 are shown. In FIG. 3, it is assumed that the workpiece 300 is moving from the right side to the left side with respect to the tool 31.
 第1の反転位置P11は、Z軸方向において図2に示す送り軸28zの移動方向が前回反転した位置に相当する。すなわち、Z軸方向において紙面下方から紙面上方への向きに移動する送り軸28zの移動方向が反転した位置を第1の反転位置P11とする。第2の反転位置P12は、図2に示す送り軸28zの移動方向が今回反転した位置に相当する。すなわち、Z軸方向において紙面上方から紙面下方への向きに移動する送り軸28zの移動方向が反転した位置を第2の反転位置P12とする。反転位置P21は、X軸方向において送り軸28zの移動方向が前回反転した位置に相当する。反転位置P22は、X軸方向において送り軸28zの移動方向が今回反転した位置に相当する。 The first reverse position P11 corresponds to the position where the movement direction of the feed shaft 28z shown in FIG. That is, the position where the moving direction of the feed shaft 28z that moves from the lower side of the drawing to the upper side of the drawing in the Z-axis direction is set as the first turning position P11. The second reverse position P12 corresponds to a position where the moving direction of the feed shaft 28z shown in FIG. That is, the position where the moving direction of the feed shaft 28z that moves from the upper side to the lower side in the Z-axis direction is reversed is defined as the second reversed position P12. The reversing position P21 corresponds to a position where the moving direction of the feed shaft 28z is reversed last time in the X-axis direction. The reversal position P22 corresponds to a position where the moving direction of the feed shaft 28z is reversed this time in the X-axis direction.
 また図3には、Z軸方向における第1の反転位置P11から第2の反転位置P12までの距離が反転位置間距離L1として示され、さらにロストモーション補正量L2が示される。反転位置間距離L1は、図2に示す送り軸28zの移動方向が前回反転した位置から今回反転した位置までの反転位置間距離に相当する。 In FIG. 3, the distance from the first reverse position P11 to the second reverse position P12 in the Z-axis direction is shown as the reverse position distance L1, and the lost motion correction amount L2 is also shown. The distance L1 between the reverse positions corresponds to the distance between the reverse positions from the position where the moving direction of the feed shaft 28z shown in FIG.
 ロストモーションはワーク300の加工精度が低下する原因となるため、移動経路A中の全反転位置において、ロストモーション補正量L2に相当する移動量でロストモーション補正が行なわれた場合、反転位置間距離L1がロストモーション補正量L2よりも小さい場合でも、図2に示す送り軸28zは、反転位置P22においてロストモーション補正量L2に相当する移動量で駆動される。その結果、補正が過大となり、ワーク300の表面の内、反転位置P22より紙面右側の部分において削り残しまたは削り過ぎが過大になり、加工面精度が低下する場合がある。 Since the lost motion causes the machining accuracy of the workpiece 300 to decrease, the distance between the reversal positions when the lost motion correction is performed with the movement amount corresponding to the lost motion correction amount L2 at all reversal positions in the movement path A. Even when L1 is smaller than the lost motion correction amount L2, the feed shaft 28z shown in FIG. 2 is driven with a movement amount corresponding to the lost motion correction amount L2 at the reverse position P22. As a result, the correction becomes excessive, and in the portion of the surface of the workpiece 300 on the right side of the paper surface from the reversal position P22, the uncut or excessively cut is excessive, and the machining surface accuracy may be lowered.
 本実施の形態に係る数値制御装置100は、このような問題を解決するために、工具31の移動中に加工プログラム1を構成するブロックを先読みし、第1の反転位置4と、第1の反転位置4よりも後の反転位置である第2の反転位置5とを推定し、第1の反転位置4と第2の反転位置5とにより反転位置間距離を推定することにより、ロストモーション補正量が過大になることを抑制するように構成されている。以下、数値制御装置100の構成を説明する。 In order to solve such a problem, the numerical control apparatus 100 according to the present embodiment pre-reads blocks constituting the machining program 1 while the tool 31 is moving, and the first inversion position 4 and the first Lost motion correction is performed by estimating a second reverse position 5 that is a reverse position after the reverse position 4 and estimating a distance between the reverse positions by the first reverse position 4 and the second reverse position 5. It is configured to suppress an excessive amount. Hereinafter, the configuration of the numerical controller 100 will be described.
 図1に示す数値制御装置100は、加工プログラム1に従って工作機械200を駆動制御するための指令を出力し、また工作機械200から出力されたフィードバック情報およびセンサ情報を取得する制御部100-1と、ロストモーション補正量を調整するロストモーション補正部100-2と、通信部10と、ドライブユニット11とを備える。制御部100-1は図2に示す主軸30および送り軸28x,28y,28zの動きを制御する機能を有する。以下では本実施の形態に係る数値制御装置100の特徴部分であるロストモーション補正部100-2の構成を中心に説明する。 A numerical control device 100 shown in FIG. 1 outputs a command for driving and controlling the machine tool 200 according to the machining program 1, and obtains feedback information and sensor information output from the machine tool 200, The lost motion correction unit 100-2 for adjusting the lost motion correction amount, the communication unit 10, and the drive unit 11 are provided. The control unit 100-1 has a function of controlling the movement of the main shaft 30 and the feed shafts 28x, 28y, 28z shown in FIG. The following description focuses on the configuration of the lost motion correction unit 100-2, which is a characteristic part of the numerical control device 100 according to the present embodiment.
 ロストモーション補正部100-2は、工具31の移動中に加工プログラム1を構成するブロックを順次読み込み、送り軸の移動方向の反転位置を推定する反転位置推定部2と、ロストモーションの補正量を演算する補正量演算部3と、工作機械200が有するモータを駆動するドライブユニット11とを備える。またロストモーション補正部100-2は、予め数値制御装置100に設定されたロストモーション補正量6とユーザが任意に設定したしきい値7と反転位置間距離とに基づき、ロストモーション補正の要否を判断する補正要否判断部9を備える。 The lost motion correction unit 100-2 sequentially reads the blocks constituting the machining program 1 while the tool 31 is moving, and the reverse position estimation unit 2 that estimates the reverse position of the moving direction of the feed axis, and the lost motion correction amount. A correction amount calculation unit 3 for calculating and a drive unit 11 for driving a motor of the machine tool 200 are provided. The lost motion correction unit 100-2 determines whether the lost motion correction is necessary based on the lost motion correction amount 6 set in advance in the numerical controller 100, the threshold 7 arbitrarily set by the user, and the distance between the reversal positions. A correction necessity determination unit 9 is provided.
 通信部10は、制御部100-1から出力された指令をドライブユニット11に送信すると共に、補正要否判断部9から出力される補正停止信号9aを受信したとき、ロストモーション補正を停止するための補正停止指令10aをドライブユニット11に送信する。 The communication unit 10 transmits the command output from the control unit 100-1 to the drive unit 11, and receives the correction stop signal 9a output from the correction necessity determination unit 9, and stops the lost motion correction. A correction stop command 10 a is transmitted to the drive unit 11.
 ドライブユニット11は、制御部100-1から出力される指令に基づき送り軸の反転動作中であっても、補正停止指令10aが送信されている間はロストモーション補正を停止させる。 The drive unit 11 stops the lost motion correction while the correction stop command 10a is transmitted even if the feed axis is being reversed based on the command output from the control unit 100-1.
 補正要否判断部9は、反転位置間距離が後述する基準値より小さいか否かを判断し、ロストモーション補正の要否を判断する。ここでワーク300の材質または工作機械200の機械要素により工具31の動作に誤差が発生し、ロストモーション補正量6のみ用いた補正の要否判断では、削り残しまたは削り過ぎが生じる可能性がある。本実施の形態に係る数値制御装置100では、数値制御装置100に予め設定されたロストモーション補正量6とユーザが任意に設定したしきい値7との何れかを選択可能にする基準値選択パラメータ8を用いて、ロストモーション補正要否を判断するための基準値を調整可能に構成されている。 The correction necessity determination unit 9 determines whether the distance between the inversion positions is smaller than a reference value described later, and determines whether the lost motion correction is necessary. Here, an error occurs in the operation of the tool 31 depending on the material of the workpiece 300 or the machine element of the machine tool 200, and in the determination of necessity of correction using only the lost motion correction amount 6, there is a possibility that uncut or excessive cutting may occur. . In the numerical control device 100 according to the present embodiment, a reference value selection parameter that enables selection of either the lost motion correction amount 6 set in advance in the numerical control device 100 or the threshold value 7 arbitrarily set by the user. 8, the reference value for determining whether the lost motion correction is necessary can be adjusted.
 次に反転位置推定部2が送り軸の移動方向が反転する位置を推定する方法を説明する。 Next, a method for estimating the position where the reversal position estimation unit 2 reverses the moving direction of the feed axis will be described.
 図4は図1に示す反転位置推定部による軸移動方向の反転位置推定処理を説明するためのフローチャートである。反転位置推定部2は、S1においてユーザ作成の加工プログラム1を読み込み、S2において現在実行中のブロック以降のブロックを1ブロックずつ解析し、複数の送り軸28x,28y,28zの各々の移動経路を推定する。さらに反転位置推定部2は、S3において、推定した移動経路において複数の送り軸28x,28y,28zの各々の移動方向の反転があるか否かを判断する。 FIG. 4 is a flowchart for explaining the inversion position estimation process in the axis movement direction by the inversion position estimation unit shown in FIG. The reversal position estimation unit 2 reads the user-created machining program 1 in S1, analyzes the blocks after the block currently being executed in S2, one block at a time, and determines each movement path of the plurality of feed axes 28x, 28y, 28z. presume. Further, in S3, the reversal position estimation unit 2 determines whether or not there is reversal of the moving direction of each of the plurality of feed shafts 28x, 28y, and 28z in the estimated moving path.
 S3において軸移動方向の反転があった場合(S3,Yes)、反転位置推定部2は、S4において反転回数のカウントアップを行うことにより、軸方向反転位置推定処理を開始した後に発生した反転回数をカウントする。 When there is a reversal of the axial movement direction in S3 (S3, Yes), the reversal position estimation unit 2 counts the number of reversals in S4, thereby increasing the number of reversals that have occurred after starting the axial reversal position estimation process Count.
 S5において、反転位置推定部2は、現在発生している反転回数が2以上であるか否かを確認する。反転回数が2以上である場合(S5,Yes)、反転位置推定部2は、S6において第2の反転位置5を推定する。 In S5, the inversion position estimation unit 2 confirms whether or not the number of inversions currently occurring is 2 or more. When the number of inversions is 2 or more (S5, Yes), the inversion position estimation unit 2 estimates the second inversion position 5 in S6.
 反転回数が2以上ではない場合(S5,No)、反転位置推定部2は、S7において第1の反転位置4を推定し、現在実行中のブロックから数えて2回目の反転動作が発生するまで、すなわち反転回数が2以上になるまで、S2以降の処理を繰り返し実行する。またS3において軸移動方向の反転がなかった場合(S3,No)、反転位置推定部2は、S2以降の処理を繰り返し実行する。 When the number of inversions is not 2 or more (S5, No), the inversion position estimation unit 2 estimates the first inversion position 4 in S7 and until the second inversion operation is counted from the block currently being executed. That is, the processes after S2 are repeatedly executed until the number of inversions is 2 or more. When there is no reversal of the axis movement direction in S3 (S3, No), the reversal position estimation unit 2 repeatedly executes the processes after S2.
 図5,6を用いて、反転位置推定部2による反転位置推定動作を具体的に説明する。図5は図1に示す加工プログラムの一例を示す図である。図6は加工プログラムから先読みされるブロックと反転位置推定部による反転位置推定動作とを関連づけて説明するための図である。 The inversion position estimation operation by the inversion position estimation unit 2 will be specifically described with reference to FIGS. FIG. 5 is a diagram showing an example of the machining program shown in FIG. FIG. 6 is a diagram for explaining the block prefetched from the machining program and the reverse position estimation operation by the reverse position estimation unit in association with each other.
 図5に示すように加工プログラム1には複数のブロック番号と指令とが対応付けられており、図5では、ブロック番号がN101からN111で示される。数値制御装置100では、加工プログラム1に記述されるこれらのブロック番号が昇順で読み出され、それぞれのブロック番号に対応する指令に基づいて工作機械200を駆動するための位置指令が生成される。図6の紙面上側には図3と同様、ワーク300の断面と工具31の移動経路Aとが示され、図6の紙面下側には、反転位置推定部2で読み出される加工プログラム1のブロック番号と、当該ブロック番号に対応する指令とが示される。L1は、反転位置推定部2で推定された第1の反転位置4から第2の反転位置5までの反転位置間距離である。L2は、図1に示すロストモーション補正量6またはしきい値7である。 As shown in FIG. 5, a plurality of block numbers and commands are associated with the machining program 1, and in FIG. 5, the block numbers are indicated by N101 to N111. In the numerical control apparatus 100, these block numbers described in the machining program 1 are read in ascending order, and a position command for driving the machine tool 200 is generated based on a command corresponding to each block number. The cross section of the workpiece 300 and the movement path A of the tool 31 are shown on the upper side of FIG. 6 as in FIG. 3, and the block of the machining program 1 read by the reverse position estimation unit 2 is shown on the lower side of the paper of FIG. A number and a command corresponding to the block number are shown. L <b> 1 is the distance between the inversion positions from the first inversion position 4 to the second inversion position 5 estimated by the inversion position estimation unit 2. L2 is the lost motion correction amount 6 or the threshold value 7 shown in FIG.
 反転位置推定部2は、加工プログラム1に記述されるブロック番号に対応する指令を順次読み込み、工具31が反転位置P22に到達する前に、反転位置P22で送り軸を反転動作させる指令、すなわちブロック番号「N2」に対応する「第2の反転指令」を先読みする。これにより反転位置推定部2は、工具31が反転位置P22に到達する前に、反転位置P22を推定することができる。 The reversal position estimation unit 2 sequentially reads commands corresponding to the block numbers described in the machining program 1, and commands to reverse the feed axis at the reversal position P22 before the tool 31 reaches the reversal position P22, that is, the block The “second inversion command” corresponding to the number “N2” is prefetched. Thereby, the inversion position estimation part 2 can estimate the inversion position P22 before the tool 31 reaches the inversion position P22.
 図7は図1に示す補正要否判断部によるロストモーション補正の要否判断処理を説明するためのフローチャートである。図8は補正要否判断部で推定される反転位置間距離と補正要否判断部で設定される基準値とを説明するための図である。図8の縦軸は送り軸の位置を表し、横軸は時間を表す。図8には移動経路の推定結果が示されると共に、補正要否判断部9で推定される反転位置間距離L1と、補正要否判断部9で設定される基準値L3とが示される。図8ではL1およびL3がL1<L3の関係性を有する。 FIG. 7 is a flowchart for explaining the necessity determination process for the lost motion correction by the correction necessity determination unit shown in FIG. FIG. 8 is a diagram for explaining the distance between inversion positions estimated by the correction necessity determination unit and the reference value set by the correction necessity determination unit. The vertical axis in FIG. 8 represents the position of the feed axis, and the horizontal axis represents time. FIG. 8 shows the estimation result of the moving route, and the inversion position distance L1 estimated by the correction necessity determination unit 9 and the reference value L3 set by the correction necessity determination unit 9. In FIG. 8, L1 and L3 have a relationship of L1 <L3.
 図7のS11において補正要否判断部9は、第1の反転位置4および第2の反転位置5を読み込み、S12において補正要否判断部9は、第1の反転位置4および第2の反転位置5の差分から図8に示すような反転位置間距離L1を推定する。S13において補正要否判断部9は、ロストモーション補正量6、しきい値7および基準値選択パラメータ8を読み込む。 In S11 of FIG. 7, the correction necessity determination unit 9 reads the first inversion position 4 and the second inversion position 5, and in S12, the correction necessity determination unit 9 reads the first inversion position 4 and the second inversion position. An inversion position distance L1 as shown in FIG. In S13, the correction necessity determination unit 9 reads the lost motion correction amount 6, the threshold value 7, and the reference value selection parameter 8.
 S14において補正要否判断部9は、基準値選択パラメータ8の内容を確認し、基準値選択パラメータ8においてロストモーション補正量6が選択されているか否かを判断する。ロストモーション補正量6が選択されている場合(S14,Yes)、S15において補正要否判断部9はロストモーション補正量6を基準値として設定し、S17の処理を実行する。S14においてロストモーション補正量6が選択されていない場合、すなわちしきい値7が選択されている場合(S14,No)、S16において補正要否判断部9はしきい値7を基準値として設定し、S17の処理を実行する。 In S14, the correction necessity determination unit 9 confirms the content of the reference value selection parameter 8, and determines whether or not the lost motion correction amount 6 is selected in the reference value selection parameter 8. When the lost motion correction amount 6 is selected (S14, Yes), in S15, the correction necessity determination unit 9 sets the lost motion correction amount 6 as a reference value, and executes the process of S17. When the lost motion correction amount 6 is not selected in S14, that is, when the threshold value 7 is selected (No in S14), the correction necessity determination unit 9 sets the threshold value 7 as a reference value in S16. , S17 is executed.
 S17において補正要否判断部9は、反転位置間距離L1がS15またはS16で設定された基準値よりも小さいか否かを判断する。反転位置間距離L1が基準値よりも小さい場合(S17,Yes)、S18において補正要否判断部9は、ロストモーション補正の不要であるため、ロストモーション補正を停止するための補正停止信号9aを出力する。反転位置間距離L1が基準値よりも大きい場合(S17,No)、補正要否判断部9はS18の処理を行うことなく、ロストモーション補正の要否判断処理を終了する。 In S17, the correction necessity determination unit 9 determines whether or not the inversion position distance L1 is smaller than the reference value set in S15 or S16. When the distance L1 between the reversal positions is smaller than the reference value (S17, Yes), the correction necessity determination unit 9 does not need the lost motion correction in S18, and therefore gives a correction stop signal 9a for stopping the lost motion correction. Output. When the inversion position distance L1 is larger than the reference value (No in S17), the correction necessity determination unit 9 ends the lost motion correction necessity determination process without performing the process of S18.
 図9は図1に示す通信部およびドライブユニットの動作を説明するためのフローチャートである。図10はドライブユニットによるモデル位置を説明するための図である。図10の縦軸は送り軸の位置を表し、横軸は時間を表す。符号B,Cで示す矢印の位置はロストモーション補正の実行位置であり、Bの位置は第1の反転位置4に相当し、Cの位置は第2の反転位置5に相当する。符号Dで示す矢印の幅はドライブユニット11内に設定されたゲイン分の応答遅れ時間に相当する。図11はドライブユニットに補正停止指令を送信するタイミングの一例を示す図である。図11の縦軸は送り軸の位置を表し、横軸は時間を表す。図11では、符号Bで示す矢印の位置においてロストモーション補正が停止されている。符号Eで示す網掛けの領域は、加工プログラムの先読みを開始した位置と、ドライブのモデル位置が微小反転を行う位置とによって決定されるロストモーション補正を停止する領域であり、符号Fで示す網掛けの領域はL4で示されるユーザ設定の誤差幅であってロストモーション補正を停止する領域である。 FIG. 9 is a flowchart for explaining the operation of the communication unit and the drive unit shown in FIG. FIG. 10 is a diagram for explaining the model position by the drive unit. The vertical axis in FIG. 10 represents the position of the feed axis, and the horizontal axis represents time. The positions indicated by arrows B and C are lost motion correction execution positions, the position B corresponds to the first inversion position 4, and the position C corresponds to the second inversion position 5. The width of the arrow indicated by the symbol D corresponds to the response delay time for the gain set in the drive unit 11. FIG. 11 is a diagram illustrating an example of timing for transmitting a correction stop command to the drive unit. The vertical axis in FIG. 11 represents the position of the feed axis, and the horizontal axis represents time. In FIG. 11, the lost motion correction is stopped at the position indicated by the arrow B. The shaded area indicated by symbol E is an area where the lost motion correction determined by the position where the pre-reading of the machining program is started and the position where the model position of the drive is slightly inverted is stopped. The multiplying area is a user-set error width indicated by L4 and is an area where the lost motion correction is stopped.
 S21において通信部10は、補正要否判断部9から送信された補正停止信号9aを読み込み、S22において通信部10は、補正停止信号9aが送信されているか否かを判断し、補正停止信号9aが送信されている場合(S22,Yes)、S23において第1の反転位置4を読み込み、S24において補正停止指令10aの送信を開始する。補正停止信号9aが送信されていない場合(S22,No)、通信部10は補正停止指令10aの送信処理を終了する。 In S21, the communication unit 10 reads the correction stop signal 9a transmitted from the correction necessity determination unit 9, and in S22, the communication unit 10 determines whether the correction stop signal 9a is transmitted, and the correction stop signal 9a. Is transmitted (S22, Yes), the first inversion position 4 is read in S23, and transmission of the correction stop command 10a is started in S24. When the correction stop signal 9a is not transmitted (S22, No), the communication unit 10 ends the transmission process of the correction stop command 10a.
 ここで、ロストモーション補正は、図10に示すように点線で示すモデル位置、すなわちドライブユニット11の内部で生成されているモデル位置において、送り軸の進行方向が反転したタイミングで実行される。モデル位置とは、制御部100-1から送信される位置指令を受けたドライブユニット11がドライブユニット11内の制御方式に則り逐次的に生成する理想的な送り軸の位置をいう。モデル位置は制御部100-1で生成される指令位置と比較して、ドライブユニット11内に設定されたゲイン分の応答遅れを有している。そのため補正停止指令10aを送信するタイミングとドライブユニット11側のモデル位置との同期を取る必要がある。そこで本実施の形態では、ドライブユニット11内部でモデル位置を擬似的に算出することで対応する。 Here, the lost motion correction is executed at the timing at which the moving direction of the feed axis is reversed at the model position indicated by the dotted line as shown in FIG. 10, that is, the model position generated inside the drive unit 11. The model position refers to an ideal feed shaft position that is sequentially generated by the drive unit 11 that has received the position command transmitted from the control unit 100-1 in accordance with the control method in the drive unit 11. The model position has a response delay corresponding to the gain set in the drive unit 11 as compared with the command position generated by the control unit 100-1. Therefore, it is necessary to synchronize the timing at which the correction stop command 10a is transmitted and the model position on the drive unit 11 side. Therefore, in the present embodiment, this is dealt with by artificially calculating the model position inside the drive unit 11.
 S25において数値制御装置100は、ドライブユニット11の制御方式と同様の制御方式に則り、数値制御装置100の内部計算により擬似的にモデル位置を更新する。 In S25, the numerical control device 100 updates the model position in a pseudo manner by internal calculation of the numerical control device 100 in accordance with a control method similar to the control method of the drive unit 11.
 S26において通信部10は、更新後のモデル位置が第1の反転位置4と一致する否かを判断する。具体的には、通信部10は、モデル位置が第1の反転位置4に到達後、第1の反転位置4からユーザ設定の誤差幅を減じた値、またはモデル位置が第1の反転位置4に到達前に、第1の反転位置4からユーザ設定の誤差幅を減じた値が、更新後のモデル位置と一致するか否かを判断する。更新後のモデル位置が第1の反転位置4と一致する場合(S26,Yes)、S27において通信部10はドライブユニット11への補正停止指令10aの送信を停止する。S28において通信部10は補正要否判断部9へ補正停止信号9a送信中止を要求し、補正停止指令10aの送信処理を終了する。更新後のモデル位置が第1の反転位置4と一致しない場合(S26,No)、通信部10はS24以降の処理を繰り返し実行する。なお、デフォルトでは通信部10は、ブロックの先読みを開始した位置から補正停止指令10aの送信を開始する。 In S26, the communication unit 10 determines whether or not the updated model position matches the first inversion position 4. Specifically, after the model position reaches the first inversion position 4, the communication unit 10 obtains a value obtained by subtracting the user-set error width from the first inversion position 4, or the model position is the first inversion position 4. Before reaching, it is determined whether or not the value obtained by subtracting the error width set by the user from the first inversion position 4 matches the updated model position. If the updated model position matches the first inversion position 4 (S26, Yes), the communication unit 10 stops transmitting the correction stop command 10a to the drive unit 11 in S27. In S28, the communication unit 10 requests the correction necessity determination unit 9 to stop transmission of the correction stop signal 9a, and ends the transmission process of the correction stop command 10a. If the updated model position does not coincide with the first inversion position 4 (No in S26), the communication unit 10 repeatedly executes the processes after S24. Note that, by default, the communication unit 10 starts transmitting the correction stop command 10a from the position where the block prefetching is started.
 上記の方法では、ハードウェアおよび機械環境といった要因により、機械の反転動作と、補正停止指令10aの送信のタイミング誤差とが大きくなる場合が想定される。そこで通信部10は、図11に示す符号Eの領域、すなわち補正停止指令10aを送信する領域に対して、ユーザ設定の誤差幅である符号Fの領域を追加することにより、ハードウェアおよび機械環境といった要因に合わせ補正停止指令10aの送信タイミングを調整する。 In the above method, it is assumed that the reversing operation of the machine and the transmission timing error of the correction stop command 10a become large due to factors such as hardware and machine environment. Therefore, the communication unit 10 adds the area of the code F, which is an error width set by the user, to the area of the code E shown in FIG. 11, that is, the area where the correction stop command 10a is transmitted. The transmission timing of the correction stop command 10a is adjusted according to such factors.
 図12は本発明の実施の形態に係る数値制御装置のハードウェア構成を示す図である。図12に示されるように、数値制御装置100は、演算処理を行うプロセッサ51とプロセッサ51がワークエリアに用いるメモリ52と、加工プログラム1を記憶する記憶装置53と、ユーザとの間の入力インタフェースである入力装置54と、ユーザに情報を表示する表示装置55と、工作機械200との通信機能を有する通信装置56とを備える。プロセッサ51、メモリ52、記憶装置53、入力装置54、表示装置55および通信装置56はデータバス50で接続されている。 FIG. 12 is a diagram showing a hardware configuration of the numerical control apparatus according to the embodiment of the present invention. As illustrated in FIG. 12, the numerical control device 100 includes a processor 51 that performs arithmetic processing, a memory 52 that the processor 51 uses as a work area, a storage device 53 that stores the machining program 1, and an input interface between users. , An input device 54, a display device 55 for displaying information to the user, and a communication device 56 having a communication function with the machine tool 200. The processor 51, the memory 52, the storage device 53, the input device 54, the display device 55, and the communication device 56 are connected by a data bus 50.
 以上に説明したように本実施の形態に係る数値制御装置100によれば、加工プログラム1を先読みして各送り軸の反転位置間距離を推定し、反転位置間距離と基準値を比較することで、ロストモーション補正の要否を判断する。従来の数値制御装置では、過去に計測された反転位置、すなわち送り軸の移動方向が前回反転した位置から、今回反転した位置までの反転位置間距離を用いるが、この方法では、今回反転した位置から、次回反転した位置までの反転位置間距離を得ることができず、微小反転に対してロストモーション補正が過補正となることに起因する加工面精度の低下を防止することができない。本実施の形態に係る数値制御装置100によれば、加工プログラム1を先読みしてロストモーション補正の要否を判断できるため、削り残しまたは削り過ぎを抑制でき、加工面精度が向上するという効果を得ることができる。 As described above, according to the numerical control apparatus 100 according to the present embodiment, the machining program 1 is prefetched to estimate the distance between the reverse positions of each feed axis, and the distance between the reverse positions and the reference value are compared. Then, it is determined whether or not the lost motion correction is necessary. In the conventional numerical control device, the reverse position measured in the past, that is, the distance between the reverse positions from the position where the moving direction of the feed axis was reversed last time to the position where the current position was reversed is used. Therefore, it is impossible to obtain the distance between the reversal positions until the next reversal position, and it is impossible to prevent the processing surface accuracy from being lowered due to the over-correction of the lost motion correction for the minute reversal. According to the numerical control device 100 according to the present embodiment, the machining program 1 can be pre-read and it can be determined whether or not the lost motion correction is necessary, so that it is possible to suppress uncut or excessive cutting and to improve the machining surface accuracy. Obtainable.
 さらに本実施の形態に係る数値制御装置100によれば、反転位置間距離が基準値より小さい場合には自動でロストモーション補正の停止を行うことができ、加工面精度をより一層向上させることができる。 Furthermore, according to the numerical control device 100 according to the present embodiment, when the distance between the inversion positions is smaller than the reference value, the lost motion correction can be automatically stopped, and the processing surface accuracy can be further improved. it can.
 なお本実施の形態に係る数値制御装置100は、ロストモーション補正部100-2にロストモーション補正を行わせるか否かの設定が可能な表示部である表示装置55を備えてもよい。表示装置55の画面には、数値制御装置100による各種のパラメータが表示されると共に、ロストモーション補正部100-2にロストモーション補正を行わせるか否かを選択可能な表示が行われる。数値制御装置100は、ロストモーション補正部100-2にロストモーション補正を行わせる「ロストモーション補正調整モード」が設定されており、通常時は「ロストモーション補正調整モード」がOFFとなっているが、表示装置55の画面において「ロストモーション補正調整モード」をONにする操作が行われたとき、「ロストモーション補正調整モード」が有効になり、ロストモーション補正部100-2では上述したロストモーション補正が実行される。なお、表示装置55の画面には、「ロストモーション補正調整モード」がOFFであることを示すパラメータ「0」と、「ロストモーション補正調整モード」がONであることを示すパラメータ「1」とが選択可能に表示されているものとする。ユーザはこのように表示されたパラメータ「0」を「1」に変更する操作を行うことにより「ロストモーション補正調整モード」がONになる。 Note that the numerical control device 100 according to the present embodiment may include the display device 55 that is a display unit capable of setting whether or not to cause the lost motion correction unit 100-2 to perform the lost motion correction. On the screen of the display device 55, various parameters by the numerical control device 100 are displayed, and a display capable of selecting whether or not the lost motion correction unit 100-2 performs the lost motion correction is performed. In the numerical control device 100, the “lost motion correction adjustment mode” for causing the lost motion correction unit 100-2 to perform the lost motion correction is set, and the “lost motion correction adjustment mode” is normally OFF. When the operation of turning on the “lost motion correction adjustment mode” is performed on the screen of the display device 55, the “lost motion correction adjustment mode” becomes effective, and the lost motion correction unit 100-2 performs the above-described lost motion correction. Is executed. The screen of the display device 55 has a parameter “0” indicating that the “lost motion correction adjustment mode” is OFF and a parameter “1” indicating that the “lost motion correction adjustment mode” is ON. It shall be displayed so that selection is possible. The user performs an operation of changing the parameter “0” displayed in this way to “1”, thereby turning on the “lost motion correction adjustment mode”.
 以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。 The configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
 1 加工プログラム、2 反転位置推定部、3 補正量演算部、4 第1の反転位置、5 第2の反転位置、6 ロストモーション補正量、7 しきい値、8 基準値選択パラメータ、9 補正要否判断部、9a 補正停止信号、10 通信部、10a 補正停止指令、11 ドライブユニット、21 架台、22 サドル、23 ワークテーブル、24,25 コラム、26x x軸駆動機構、26y y軸駆動機構、26z z軸駆動機構、27x x軸モータ、27y y軸モータ、27z z軸モータ、28x,28y,28z 送り軸、29x,29y,29z 回転角検出器、30 主軸、31 工具、50 データバス、51 プロセッサ、52 メモリ、53 記憶装置、54 入力装置、55 表示装置、56 通信装置、100 数値制御装置、100-1 制御部、100-2 ロストモーション補正部、200 工作機械、300 ワーク。 1 machining program, 2 reversal position estimation unit, 3 correction amount calculation unit, 4 1st reversal position, 5 second reversal position, 6 lost motion correction amount, 7 threshold value, 8 reference value selection parameter, 9 correction required Non-determination unit, 9a correction stop signal, 10 communication unit, 10a correction stop command, 11 drive unit, 21 mount, 22 saddles, 23 worktables, 24, 25 columns, 26x x-axis drive mechanism, 26y y-axis drive mechanism, 26z z Axis drive mechanism, 27x x-axis motor, 27y y-axis motor, 27z z-axis motor, 28x, 28y, 28z feed axis, 29x, 29y, 29z rotation angle detector, 30 spindles, 31 tools, 50 data bus, 51 processor, 52 memory, 53 storage device, 54 input device, 55 display device, 56 communication device , 100 numerical controller 100-1 controller, 100-2 lost motion correction unit, 200 a machine tool, 300 work.

Claims (2)

  1.  工作機械を数値制御する数値制御装置であって、
     加工プログラムを構成するブロックを先読みして、先読みした前記ブロックの指令に基づき前記工作機械の送り軸の移動方向の第1の反転位置と前記第1の反転位置よりも後の反転位置である第2の反転位置との間の反転位置間距離を推定することによりロストモーション補正の要否を判断し、前記ロストモーション補正が不要であるとき、ロストモーション補正量を調整するロストモーション補正部を備え、
     前記ロストモーション補正部にロストモーション補正を行わせるか否かの設定が可能な表示部を備えたことを特徴とする数値制御装置。
    A numerical control device for numerically controlling a machine tool,
    The block constituting the machining program is prefetched, and the first reversal position in the moving direction of the feed axis of the machine tool and the reversal position after the first reversal position are based on the prefetched block command. A lost motion correction unit that determines whether or not the lost motion correction is necessary by estimating the distance between the inverted positions of the two inverted positions and adjusts the lost motion correction amount when the lost motion correction is unnecessary. ,
    A numerical control apparatus comprising a display unit capable of setting whether or not to cause the lost motion correction unit to perform lost motion correction.
  2.  前記ロストモーション補正部は、前記ロストモーション補正量とユーザが設定したしきい値との何れかを基準値として選択し、前記反転位置間距離が前記基準値よりも小さいときに、前記第2の反転位置における前記ロストモーション補正量を調整することを特徴とする請求項1に記載の数値制御装置。 The lost motion correction unit selects either the lost motion correction amount or a threshold set by a user as a reference value, and when the distance between the inversion positions is smaller than the reference value, the second motion correction unit The numerical control apparatus according to claim 1, wherein the lost motion correction amount at the reverse position is adjusted.
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