CN104181861B - Biaxial numerical control machine tool correction positioning implementation method and system based on counterpoint platform - Google Patents
Biaxial numerical control machine tool correction positioning implementation method and system based on counterpoint platform Download PDFInfo
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- CN104181861B CN104181861B CN201410441130.9A CN201410441130A CN104181861B CN 104181861 B CN104181861 B CN 104181861B CN 201410441130 A CN201410441130 A CN 201410441130A CN 104181861 B CN104181861 B CN 104181861B
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Abstract
The invention relates to a biaxial numerical control machine tool correction positioning implementation method and system based on a counterpoint platform. The counterpoint platform is arranged on a working platform of a biaxial numerical control machine tool. A first workpiece is arranged on the working platform, and a second workpiece is arranged on the counterpoint platform. The method includes the steps that the first actual position of the first workpiece and the second actual position of the second workpece are collected; the rotating deviation of the second workpiece relative to the first workpiece is worked out through a processor of the biaxial numerical control machine tool; the counterpoint platform conducts moving and rotating according to the rotating deviation. The invention further relates to a biaxial numerical control machine tool correction positioning system based on the counterpoint platform. The system comprises an image collection module, a processing module and the counterpoint platform. By the adoption of the biaxial numerical control machine tool correction positioning achieving method and system based on the counterpoint platform, the difficulty in correcting the two workpieces simultaneously is lowered, processing efficiency and accuracy are improved, and the system is stable in work performance and high in reliability and has the wider application range.
Description
Technical field
The present invention relates to Control System of NC Machine field, more particularly to double-spindle numerical control machine tooling technical field, specifically
Refer to a kind of based on the method and system that double-spindle numerical control lathe correction positioning is realized to bit platform.
Background technology
Constantly develop with scientific and technological, Control System of NC Machine is used widely in Numeric Control Technology.Digit Control Machine Tool is certainly
Nineteen fifty-two successively experienced five developmental stage since the U.S. successfully develops.With microelectronics and computer technology increasingly into
It is ripe, promote the development of China's Numeric Control Technology, Homemade Vinorelbine to succeed in developing in succession, make China NC Machine in quality,
Ensured in performance.As Digit Control Machine Tool has, the strong adaptability retrofited to workpiece, machining accuracy are high, improve productivity ratio etc.
Feature, therefore wide popularization and application of the Numeric Control Technology in modern mechanical system of processing.With the rise of Digit Control Machine Tool application, machine
Bed requirement of the operator to the working (machining) efficiency and machining accuracy of lathe is also gradually stepped up, such as CCD is adopted on Digit Control Machine Tool
(Charge-coupled Device, charge coupled cell can be used as imageing sensor) is corrected, for some accurate workpiece,
Such as the glass of printed circuit, now artificial manually setting accuracy on work not enough, introduce CCD visual systemes and come more accurate
Really process.
Additionally, the double Z axis lathes in Digit Control Machine Tool share XY axles, install on 2 Z axis for the consideration of cost and efficiency
2 main shafts be used to simultaneously process 2 living workpiece.Domestic double Z axis Control System of NC Machine, real at present
Show double Z axis to move in turn processing and the processing of double Z-axis linkages, the conventional linkage motion cutting mode of double Z axis systems is, while one group two of processing
Individual workpiece, the spacing of this group of workpiece are the spacing of double Z axis, after this group of work pieces process terminates, reprocess second group ... ..., with this
Analogize, until so work pieces process terminates, stopping lathe.Double Z axis systems are processed the efficiency of multiple workpiece and are processed than single Z axis system
The efficiency high of same number workpiece, but machining accuracy is undesirable, due to processing multiple workpiece simultaneously, for the positioning of the location of workpiece
Precise requirements are higher, and positioning calibration difficulty is bigger.
The content of the invention
The purpose of the present invention is the shortcoming for overcoming above-mentioned prior art, there is provided a kind of to be sensed by ccd image collection
Device gathers workpiece physical location, utilizes to bit platform first from the positioning of the one of workpiece of dynamic(al) correction, then by double-spindle numerical control machine
The motion of bed corrects the positioning of two workpiece simultaneously, realizes that multiple workpiece accurately correct positioning, improves correcting rate and processing effect
Rate based on bit platform is realized double-spindle numerical control lathe correction positioning method and system.
To achieve these goals, it is of the invention based on the method that double-spindle numerical control lathe correction positioning is realized to bit platform and
System has following composition:
The method for positioning should be corrected based on double-spindle numerical control lathe is realized to bit platform, which is mainly characterized by, and bit platform is put
It is placed on the work platformses of double-spindle numerical control lathe, on described work platformses, places the first workpiece, it is described to putting on bit platform
Second workpiece is put, described method is comprised the following steps:
(1) the first physical location of the first workpiece on the described work platformses of imageing sensor collection and described para-position
Second physical location of the second workpiece on platform;
(2) the first more described physical location of the processor of the double-spindle numerical control lathe described in and the second physical location, and
Obtain rotational offset of the described second workpiece relative to the first described workpiece;
(3) bit platform is moved and is rotated according to described rotational offset described in.
Further, the first more described physical location of the processor of described double-spindle numerical control lathe and the second actual bit
Described second workpiece is put and is obtained relative to the rotational offset of the first described workpiece, is comprised the following steps:
(2.1) processor described in sets up described corresponding first virtual coordinate system of the first workpiece and the second described work
Corresponding second virtual coordinate system of part;
(2.2) processor described in is calculated the first described physical location in the first described virtual coordinate system
First virtual coordinates, and second virtual coordinates of the second described physical location in the second described virtual coordinate system;
(2.3) processor described in is calculated described the according to the first described virtual coordinates and the second virtual coordinates
Rotational offset of two workpiece relative to the first described workpiece.
Further, it is after described step (3), further comprising the steps of:
(4) imageing sensor described in gathers the second physical location of described second workpiece again;
(5) processor described in is judged between the first described physical location and the second physical location for collecting again
Distance whether exceed error allowed band;
(6) if it is judged that between the first described physical location and the second physical location for collecting again
Distance exceeds error allowed band, then return above-mentioned steps (2), otherwise continues step (7);
(7) Digit Control Machine Tool described in starts to process the first described workpiece and second workpiece.
Further, it is between described step (6) and (7), further comprising the steps of:
(6.1) theoretical position of the first more described physical location of processor described in and the first described workpiece, obtains
To the secondary rotating side-play amount of described work platformses;
(6.2) work platformses described in are moved and are rotated according to described secondary rotating side-play amount, and described
Work platformses move and rotary course in, it is described to bit platform and described work platformses geo-stationary.
Additionally, the present invention also provides a kind of double-spindle numerical control lathe correction alignment system based on to bit platform, which is used for reality
Existing above-mentioned method, which is mainly characterized by, and described system includes:
Image capture module, the of the first physical location and described second workpiece to gather the first described workpiece
Two physical locations;
Processing module, to the first relatively more described physical location and the second physical location, and obtains the second described work
Rotational offset of the part relative to the first described workpiece;
To bit platform, to move and rotate according to described rotational offset and described places to bit platform
On the work platformses of described double-spindle numerical control lathe.
Further, described processing module includes judging comparison module, and described judge module is described to judge
Whether the distance between second physical location for being collected after the first physical location and correction again exceeds error allowed band,
The theoretical position of the first described physical location and the first described workpiece with comparison, and will determine that result and compare data feedback
To described processing module.
Further, described processing module includes offset computation unit, described offset computation unit to
Described corresponding first virtual coordinate system of the first workpiece and corresponding second virtual coordinate system of described second workpiece are set up, and
Described second workpiece is calculated relative to described the according to the first described virtual coordinate system and the second virtual coordinate system
The rotational offset of one workpiece, and the secondary rotating skew of described work platformses is calculated according to described comparison data
Amount.
Employ the present invention based on bit platform is realized double-spindle numerical control lathe correction positioning method and system, using right
Bit platform first from the positioning of the one of workpiece of dynamic(al) correction, makes the work platformses to the workpiece on bit platform and double-spindle numerical control lathe
On workpiece be in relatively uniform position, then the positioning of two workpiece is simultaneously corrected by the motion of double-spindle numerical control lathe, both
Linkage function with double Z axis systems, it may have the image identification function of visual system, meanwhile, to bit platform to one of them
Workpiece corrects positioning in advance, simplifies the difficulty that two workpiece are corrected together, improves working (machining) efficiency to a certain extent, and significantly
Improve machining accuracy, stable work in work, reliability are high degree.
Additionally, the present invention to bit platform be lightweight machinery, bear a heavy burden low, it is only necessary to which bear a heavy burden deadweight and one block of glass
Weight, the leading screw matched somebody with somebody and driver are all low speed, low row journey, low-power consumption, compare and need to allow conventional machine tool to transport with 2
The cost of dynamic calibration equipment is lower, and frame for movement is more stable.
Therefore, the method and system can be widely popularized in the application of modern mechanical system of processing, such as in glass
It is an indispensable part in glass edging industry, with wider range of application.
Description of the drawings
Fig. 1 is the flow chart based on the method that double-spindle numerical control lathe correction positioning is realized to bit platform of the present invention.
Fig. 2 is a kind of location of workpiece schematic diagram of specific embodiment of the present invention.
Fig. 3 is the location of workpiece schematic diagram after a kind of para-position stage correction of specific embodiment of the present invention.
Specific embodiment
In order to more clearly describe the technology contents of the present invention, carry out with reference to specific embodiment further
Description.
Fig. 1 is referred to, in one embodiment, bit platform is positioned on the work platformses of double-spindle numerical control lathe, institute
Place the first workpiece on the work platformses stated, it is described to placing second workpiece on bit platform, the present invention based on to bit platform
Realize that the method for double-spindle numerical control lathe correction positioning is comprised the following steps:
(1) the first physical location of the first workpiece on the described work platformses of imageing sensor collection and described para-position
Second physical location of the second workpiece on platform;
(2) the first more described physical location of the processor of the double-spindle numerical control lathe described in and the second physical location, and
Obtain rotational offset of the described second workpiece relative to the first described workpiece;
(3) bit platform is moved and is rotated according to described rotational offset described in.
Wherein, the first physical location is defined as position of first workpiece relative to lathe, and the second physical location is defined as
Position of two workpiece relative to lathe, is moved based on the center to bit platform to bit platform.
In a preferred embodiment, the first more described actual bit of the processor of described double-spindle numerical control lathe
Rotational offset of the described second workpiece relative to the first described workpiece is put with the second physical location and obtains, including it is following
Step:
(2.1) processor described in sets up described corresponding first virtual coordinate system of the first workpiece and the second described work
Corresponding second virtual coordinate system of part;
(2.2) processor described in is calculated the first described physical location in the first described virtual coordinate system
First virtual coordinates, and second virtual coordinates of the second described physical location in the second described virtual coordinate system;
(2.3) processor described in is calculated described the according to the first described virtual coordinates and the second virtual coordinates
Rotational offset of two workpiece relative to the first described workpiece.
It is known that the first physical location and the second physical location based on lathe coordinate system, it is known that the first workpiece and
Constant offset amount between two workpiece, then exclude the constant offset between the one or two workpiece, and be based on the corresponding main shaft of each workpiece,
If the position of the first workpiece is A, the position of second workpiece is B.
Secondly, it is known that para-position Platform center is O relative to the position of main shaft 2 (the corresponding main shaft of second workpiece), due to right
Bit platform in work platformses relative motion, so we with the center to bit platform set up coordinate system calculating, i.e., (B-O) relative to
(A-O) rotation translational movement, specially:
Coordinate system (i.e. the second virtual coordinates) is set up by origin of para-position Platform center, second workpiece is obtained relative to para-position
The position of Platform center.And the centre coordinate system (i.e. the first virtual coordinates) of a virtual platform is set up for the first workpiece, virtually
Platform is identical relative to the position O of main shaft 2 with to bit platform relative to the position of centre coordinate axle, obtain the first workpiece relative to
The position of para-position Platform center, compares the two position calculation and obtains rotating translational movement.
In a preferred embodiment, it is after described step (3), further comprising the steps of:
(4) imageing sensor described in gathers the second physical location of described second workpiece again;
(5) processor described in is judged between the first described physical location and the second physical location for collecting again
Distance whether exceed error allowed band;
(6) if it is judged that between the first described physical location and the second physical location for collecting again
Distance exceeds error allowed band, then return above-mentioned steps (2), otherwise continues step (7);
(7) Digit Control Machine Tool described in starts to process the first described workpiece and second workpiece.
It is in a kind of preferred embodiment, between described step (6) and (7), further comprising the steps of:
(6.1) theoretical position of the first more described physical location of processor described in and the first described workpiece, obtains
To the secondary rotating side-play amount of described work platformses;
(6.2) work platformses described in are moved and are rotated according to described secondary rotating side-play amount, and described
Work platformses move and rotary course in, it is described to bit platform and described work platformses geo-stationary.
Additionally, the present invention also provides a kind of double-spindle numerical control lathe correction alignment system based on to bit platform, which is used for reality
Existing above-mentioned method, which is mainly characterized by, and described system includes:
Image capture module, the of the first physical location and described second workpiece to gather the first described workpiece
Two physical locations;
Processing module, to the first relatively more described physical location and the second physical location, and obtains the second described work
Rotational offset of the part relative to the first described workpiece;
To bit platform, to move and rotate according to described rotational offset and described places to bit platform
On the work platformses of described double-spindle numerical control lathe.
In a preferred embodiment, described processing module includes judging comparison module, described judge module
Whether the distance between second physical location for being collected after to judge the first described physical location and correction again surpasses
Go out error allowed band, and the theoretical position of the first relatively more described physical location and the first described workpiece, and will determine that knot
Fruit and compare data feedback to described processing module.
In a kind of preferred embodiment, described processing module includes offset computation unit, described skew
Amount computing unit is to set up described corresponding first virtual coordinate system of the first workpiece and described second workpiece corresponding the
Two virtual coordinate systems, and described second workpiece is calculated according to the first described virtual coordinate system and the second virtual coordinate system
Relative to the rotational offset of the first described workpiece, and described work platformses are calculated according to described comparison data
Secondary rotating side-play amount.
In a kind of specific embodiment, using double Z axis lathes, double CCD, introduce to bit platform as adjustment wherein
Using CCD, the position of individual workpiece so that the state consistency of 2 workpiece, is then confirmed whether that the positioning for starting double Z axis lathes adds
Work, implementation are as described below:
1st, double Z axis are moved to above workpiece simultaneously, and CCD is taken pictures simultaneously, can now see the physical location of 2 workpiece such as
Shown in Fig. 2, it is obvious that the relative position of workpiece 1 and workpiece 2 needs adjustment.
2nd, using the position of workpiece 1 as benchmark, calculate place workpiece 2 motion is needed relative to workpiece 1 to bit platform
Rotational offset, this computational methods have certain requirement:
1) as the spacing between 2 main shafts of double Z axis is fixed, so the spacing and double Z of 2 workpiece after adjustment
Spacing between axle must be consistent.
2) method for setting up virtual coordinate system is taken, 2 virtual coordinate systems is not set up with main shaft offset distance difference, calculating is gone to work
Position of the part 1 in virtual coordinate system 1, position of the workpiece 2 in virtual coordinate system 2, now this 2 positions are just with contrast
Property, with this 2 position calculation workpiece 2 relative to workpiece 1 rotational offset, that is, to bit platform need motion rotation it is inclined
Shifting amount.
3rd, bit platform is moved according to rotational offset, after the completion of the motion as can be seen that position of workpiece 2 and workpiece 1 is
Meet the requirements, as shown in Figure 3.
4th, the information how lathe is processed, phase are obtained according to the ideal position of the physical location and standard workpiece of workpiece 1
When in the general processing of the numerical control of machine tools lathe with CCD systems, therefore process is omitted.
5th, double Z axis are machined simultaneously.
In another kind of specific embodiment, above-mentioned structure is constant, is called auxiliary working platform to bit platform, Digit Control Machine Tool
Work platformses based on workbench, implementation is as described below:
A modification source processed file) is needed, a new file to be processed is generated according to the source processed file of loading, this is newly treated
In processed file, containing the cutter track information in the information of taking pictures, source processed file, wherein, the fundamental mesh of a new file to be processed
Formula is:
Auxiliary working platform returns Workpiece zero point;
It is switched to exposal model;
Major-minor workbench unit one is taken pictures;
Major-minor workbench second workpiece is taken pictures;
Take pictures end notification;
Auxiliary working platform corrects the position of unit one;
Checking auxiliary working platform correction result (a workpiece is taken pictures, the difference of etection theory position and physical location
Whether in the range of error of setting, if the difference exceeds range of error, order Digit Control Machine Tool stops processing, otherwise continues to add
Work);
It is switched to cooked mode;
Cutter track in the processed file of source;
B) new file to be processed is parsed and is performed, detailed step is as follows:
A () auxiliary working platform returns Workpiece zero point, it is ensured that the workpiece that auxiliary working platform is recorded when taken pictures with main workbench simultaneously is theoretical
Position is accurate;
B () is switched to exposal model, two motion of main shaft are to accurate burnt height (accurate burnt height, i.e., the figure seen from camera
Z axis position when picture is most clear);
C () is taken pictures to the workpiece 2 placed on the workpiece 1 placed on main workbench and auxiliary working platform:
Two Z axis go to first count simultaneously according to point position, and the workpiece 1 to placing on main workbench is taken pictures, when taking pictures
Record is taken pictures the theoretical position of a little corresponding workpiece 1, takes pictures after terminating, using image identification function, calculates the reality of workpiece 1
Position, and the physical location is recorded, then, two main shafts go to second count simultaneously according to point position, to what is placed on auxiliary working platform
Workpiece 2 is taken pictures, same to record theoretical position and physical location.
D () has two groups of theoretical positions and physical location, it is possible to which the workpiece opposite piece calculated on major-minor workbench is former
The rotational offset of point, detailed calculating process are as follows:
A. calculate the rotational offset of auxiliary working platform:With two physical locations of main workbench record as reference, and secondary work
Two actual calculation of location for making platform record go out an anglec of rotation and skew, remember that the anglec of rotation and the matrix for offseting are A, make
Obtain auxiliary working platform to rotate and offset through this angle, can reach as the workpiece coordinate of main workbench workpiece physical location.
B. calculate the rotational offset of main workbench:With two physical locations of main workbench record as reference, and main work
Two theoretical positions for making platform record calculate an anglec of rotation and skew, remember that the anglec of rotation and the matrix for offseting are B, make
The relatively main workbench of auxiliary working platform it is static after, as main workbench is rotated and offset through this angle, major-minor work can be realized
The purpose that bench work's part is all corrected.
If e () also has other workpiece, then take pictures to other workpiece of major-minor workbench, process of taking pictures is with above-mentioned step
Suddenly, by that analogy, after all workpiece have all taken photograph, send end notification of taking pictures.
C workpiece 1 and workpiece 2 are processed):
Auxiliary working platform is moved, and using matrix A, corrects the workpiece seat of the workpiece 2 on auxiliary working platform and workpiece 1 on main workbench
Mark is identical, and the processor command ccd image sensor of Digit Control Machine Tool is taken pictures to workpiece 1 and proof theory position and actual bit again
Whether the difference put exceeds range of error, if exceeding, order Digit Control Machine Tool stops processing, is otherwise switched to cooked mode, secondary
The relatively main workbench of workbench is static, and auxiliary working platform uses matrix B with main workbench, corrects and process workpiece 1 and 2 together.
D) after workpiece 1 and 2 process finishings, the workpiece processed is needed below according to above-mentioned steps A) to C) perform, until
All of workpiece all high efficiency, high-precision process finishing.
Employ the present invention based on bit platform is realized double-spindle numerical control lathe correction positioning method and system, using right
Bit platform first from the positioning of the one of workpiece of dynamic(al) correction, makes the work platformses to the workpiece on bit platform and double-spindle numerical control lathe
On workpiece be in relatively uniform position, then the positioning of two workpiece is simultaneously corrected by the motion of double-spindle numerical control lathe, both
Linkage function with double Z axis systems, it may have the image identification function of visual system, meanwhile, to bit platform to one of them
Workpiece corrects positioning in advance, simplifies the difficulty that two workpiece are corrected together, improves working (machining) efficiency to a certain extent, and significantly
Improve machining accuracy, stable work in work, reliability are high degree.
Additionally, the present invention to bit platform be lightweight machinery, bear a heavy burden low, it is only necessary to which bear a heavy burden deadweight and one block of glass
Weight, the leading screw matched somebody with somebody and driver are all low speed, low row journey, low-power consumption, compare and need to allow conventional machine tool to transport with 2
The cost of dynamic calibration equipment is lower, and frame for movement is more stable.
Therefore, the method and system can be widely popularized in the application of modern mechanical system of processing, such as in glass
It is an indispensable part in glass edging industry, with wider range of application.
In this description, the present invention is described with reference to its specific embodiment.But it is clear that can still make
Various modifications and alterations are without departing from the spirit and scope of the present invention.Therefore, specification and drawings are considered as illustrative
And it is nonrestrictive.
Claims (5)
1. it is a kind of based on bit platform is realized double-spindle numerical control lathe correction positioning method, it is characterised in that to bit platform place
On the work platformses of double-spindle numerical control lathe, the first workpiece on described work platformses, is placed, it is described to placing on bit platform
Second workpiece, described method are comprised the following steps:
(0) machining information of lathe is obtained according to the ideal position of the physical location and standard workpiece of the first workpiece;
(1) the first physical location of the first workpiece on the described work platformses of imageing sensor collection and described to bit platform
On second workpiece the second physical location;
(2) the first more described physical location of the processor of the double-spindle numerical control lathe described in and the second physical location, and obtain
Rotational offset of the described second workpiece relative to the first described workpiece;
Specifically include following steps:
(2.1) processor described in sets up described corresponding first virtual coordinate system of the first workpiece and described second workpiece pair
The second virtual coordinate system answered;
(2.2) processor described in is calculated the first described physical location in the first described virtual coordinate system first
Virtual coordinates, and second virtual coordinates of the second described physical location in the second described virtual coordinate system;
(2.3) processor described in is calculated the second described work according to the first described virtual coordinates and the second virtual coordinates
Rotational offset of the part relative to the first described workpiece;
(3) bit platform is moved and is rotated according to described rotational offset described in;
(4) imageing sensor described in gathers the second physical location of described second workpiece again;
(5) processor described in judge between the first described physical location and the second physical location for collecting again away from
From whether beyond error allowed band;
(6) if it is judged that for the distance between the first described physical location and the second physical location for collecting again
Beyond error allowed band, then above-mentioned steps (2) are returned, otherwise continue step (7);
(7) Digit Control Machine Tool described in starts to process the first described workpiece and second workpiece.
2. the method based on double-spindle numerical control lathe correction positioning is realized to bit platform according to claim 1, its feature exists
In between described step (6) and (7), further comprising the steps of:
(6.1) theoretical position of the first more described physical location of processor described in and the first described workpiece, obtains institute
The secondary rotating side-play amount of the work platformses stated;
(6.2) work platformses described in are moved and are rotated according to described secondary rotating side-play amount, and in described work
Platform move and rotary course in, it is described to bit platform and described work platformses geo-stationary.
3. a kind of double-spindle numerical control lathe based on to bit platform corrects alignment system, and which realizes any one of claim 1 to 2 institute
The method stated, it is characterised in that described system includes:
Image capture module, it is real to gather the second of the first physical location and described second workpiece of the first described workpiece
Border position;
Processing module, to the first relatively more described physical location and the second physical location, and obtains described second workpiece phase
For the rotational offset of the first described workpiece;
To bit platform, to move and rotate according to described rotational offset and described is positioned over institute to bit platform
On the work platformses of the double-spindle numerical control lathe stated.
4. the double-spindle numerical control lathe based on to bit platform according to claim 3 corrects alignment system, it is characterised in that institute
The processing module stated includes judging comparison module, after described judge module is to judge the first described physical location and correction
Whether the distance between second physical location for collecting again exceeds error allowed band, and the first relatively more described reality
Position and the theoretical position of the first described workpiece, and will determine that result and compare data feedback to described processing module.
5. the double-spindle numerical control lathe based on to bit platform according to claim 4 corrects alignment system, it is characterised in that institute
The processing module stated includes offset computation unit, and described offset computation unit is to set up described the first workpiece correspondence
The first virtual coordinate system and corresponding second virtual coordinate system of described second workpiece, and according to the first described virtual coordinates
System and the second virtual coordinate system are calculated rotational offset of the described second workpiece relative to the first described workpiece, and root
The secondary rotating side-play amount of described work platformses is calculated according to described comparison data.
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