WO2017219746A1 - 换热器、色轮散热模组和投影装置 - Google Patents

换热器、色轮散热模组和投影装置 Download PDF

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Publication number
WO2017219746A1
WO2017219746A1 PCT/CN2017/081212 CN2017081212W WO2017219746A1 WO 2017219746 A1 WO2017219746 A1 WO 2017219746A1 CN 2017081212 W CN2017081212 W CN 2017081212W WO 2017219746 A1 WO2017219746 A1 WO 2017219746A1
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WO
WIPO (PCT)
Prior art keywords
water
color wheel
water tank
heat exchanger
heat
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PCT/CN2017/081212
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English (en)
French (fr)
Inventor
文新柏
邓高飞
杨锋
李屹
Original Assignee
深圳市光峰光电技术有限公司
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Publication of WO2017219746A1 publication Critical patent/WO2017219746A1/zh

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/16Cooling; Preventing overheating
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/20Lamp housings

Definitions

  • the utility model relates to the field of heat dissipation, in particular to a heat exchanger, a color wheel heat dissipation module and a projection device.
  • heat exchangers are widely used in electronic and electrical appliances, especially for products with a large heat release.
  • heat dissipation by a fan cannot achieve a good heat dissipation effect. Therefore, a heat exchanger is used, and an existing one is used.
  • the heat exchanger comprises a water tank, a casing and a heat exchange core, wherein the water tank is generally two and fixed at each end of the outer casing, and a water inlet and a water outlet are simultaneously installed on one of the water tanks, and the water inlet end and the water outlet end are located at the same time.
  • the water inlet and the water outlet on the same side are such that the pipes communicating with them and some other components are arranged in a relatively small space near the same side, thereby providing an efficiency of the heat exchanger installation.
  • the adverse effects are reduced, and the flexibility of the installation position of the heat exchanger in the device requiring heat exchange is reduced, thereby reducing the use of the heat exchanger.
  • an object of the present invention to provide a heat exchanger having a water inlet and a water outlet respectively disposed on the first water tank and the second water tank, and another object of the present invention is to provide A color wheel heat dissipation module having a heat exchanger, and another object of the present invention is to provide a projection device having a color wheel heat dissipation module.
  • a heat exchanger includes a first water tank, a second water tank, a casing and a heat exchange core, and the outer casing is formed with a accommodating cavity through which the airflow passes, and the heat exchange core is disposed in the accommodating cavity.
  • the water exchange core is provided with a water passage for the liquid to flow, and the first water tank and the second water tank are respectively fixed on both sides of the accommodating chamber and communicate with the water passage of the heat exchange core, and the first water tank and the second water tank are respectively provided with The water nozzle and the water outlet; after the liquid flows in from the water inlet nozzle, the liquid flows through the water channel in the heat exchange core and flows out from the water outlet nozzle.
  • a side of the first water tank fixed to the accommodating cavity is opposite to a side of the second water tank fixed to the accommodating cavity.
  • first water tank and the second water tank respectively have a second surface opposite to the adjacent opening, and the at least one second surface has a direction away from the adjacent opening and extending toward a central axis of the water inlet or the water outlet. Inclined surface.
  • one of the water inlet nozzle and the water outlet nozzle includes a straight communication tube, and the other includes a curved communication tube.
  • the heat exchange core includes a plurality of partition plates disposed at intervals and heat dissipating fins disposed on both sides of the partition plate, the water passage is opened in the longitudinal direction of the partition plate, and the inner side of the first water tank is provided with a water inlet connected to the water inlet nozzle The inner side of the second water tank is provided with a water outlet connected to the water outlet, one end of the water passage is connected with the water inlet tank, and the other end of the water passage is connected with the water outlet tank.
  • the communication ports respectively communicating with the water inlet nozzle and the water outlet on the first surface of the first water tank and the second water tank are located substantially at the center of each of the first surfaces.
  • a color wheel heat dissipation module includes: a color wheel cavity, a color wheel, a fan, and a heat exchanger of any of the above, wherein the color wheel and the fan are disposed at In the color wheel cavity, the accommodating cavity of the heat exchanger is sealingly connected with the color wheel cavity to form a closed space.
  • the color wheel cavity comprises a first port end and a second port end, and a channel from the first port end to the second port end is formed in the color wheel cavity, and the color wheel and the fan are disposed in the channel, and the capacitor
  • the cavity includes a first opening frame and a second opening frame, the first port end is sealingly connected to the first opening frame, and the second port end is sealingly connected with the second opening frame, so that the color wheel cavity and the receiving cavity form The cavity is closed, and the passage in the color wheel cavity and the inner space of the accommodating cavity together constitute an air flow passage for circulating gas in the closed cavity
  • first open frame and the second open frame are located on opposite sides of the accommodating cavity.
  • the heat exchange core of the color wheel heat dissipation module comprises a plurality of water channels arranged substantially in the same direction, and the airflow circulating in the air flow channel flows through the heat exchange core in a direction perpendicular to the arrangement direction of the water channel.
  • the heat exchanger casing of the color wheel heat dissipation module is integrally formed by the upper mounting plate, the lower mounting plate and the two side plates, and the upper mounting plate and the lower mounting plate are respectively provided with a first opening frame and a second opening a first opening frame and a second opening frame are provided with a first screw hole for mounting a connection, and the first screw holes have a plurality of first screw holes distributed around the periphery of the first opening frame and the second opening frame The first screw hole is fixedly connected with the corresponding second screw hole opened by the color wheel cavity.
  • a sealing member is disposed between the upper mounting plate and the lower mounting plate of the color wheel cooling module and the color wheel cavity.
  • the accommodating cavity of the heat exchanger, the fan and the color wheel are sequentially disposed, and the gap of the heat dissipating fin is gradually reduced from being far away to approaching the fan.
  • a projection apparatus includes the above-described color wheel heat dissipation module.
  • the heat exchanger provided by the utility model can improve the installation efficiency of the heat exchanger and apply to more occasions by arranging the water inlet nozzle and the water outlet nozzle on the first water tank and the second water tank at opposite ends of the outer casing. Convenience, and because the liquid entering the water channel from the water inlet is heat exchanged with the air flow at one time, the temperature difference between the liquid and the air flow is kept large during the flow through the water channel, and the heat exchange of the heat exchanger can be significantly improved. performance.
  • the color wheel heat dissipation module provided by the utility model not only can be more flexibly installed and arranged, but also has a good heat exchange effect, thereby prolonging the life of the color wheel.
  • the projection device provided by the utility model adopts the above-mentioned color wheel heat dissipation module, obtains high color wheel heat dissipation efficiency and better work performance, and is advantageous for obtaining a more compact structure.
  • Figure 1 is a perspective view showing the structure of the heat exchanger of the present invention.
  • FIG. 2 is a perspective view showing the structure of the heat exchanger of the present invention (the heat exchange core is omitted);
  • Figure 3 is a plan view showing the structure of the heat exchanger of the present invention.
  • Figure 4 is a bottom view of the heat exchanger structure of the present invention.
  • FIG. 5 is a schematic view showing the structure of the color wheel heat dissipation module of the present invention.
  • 100-heat exchanger 10-first water tank; 11-water inlet nozzle; 20-second water tank; 21-water outlet nozzle; 30-outer casing; 31-receiving chamber; 32-upper mounting plate; 33-lower mounting plate; 34-side plate; 35-first screw hole; 40-heat exchange core; 41-separator; 411-water channel; - heat dissipating fins; P1 - first side; P2 - second side; P21 - inclined surface; 1000 - color wheel cooling module; 200 - color wheel cavity; 300 - color wheel; 400 - fan.
  • the heat exchanger provided by the embodiment of the present invention includes a first water tank 10, a second water tank 20, a casing 30 and a heat exchange core 40.
  • the outer casing 30 is preferably integrally formed or divided.
  • the housing 30 forms an accommodating cavity 31 through which the airflow passes.
  • the heat exchange core 40 is disposed in the accommodating cavity 31.
  • the heat exchanger core 40 is provided with a water channel 411 for liquid circulation (described further below).
  • the first water tank 10 and the second water tank 20 are respectively fixed on both sides of the accommodating cavity 31 and communicate with the water channel 411 of the heat exchange core 40; the first water tank 10 and the second water tank 20 are respectively provided with a water inlet nozzle 11 and a water outlet
  • the nozzle 21, for example, in one embodiment, the water inlet nozzle 11 and the water outlet nozzle 21 are disposed on the first surface P1 of the first water tank 10 and the second water tank 20, respectively. After the liquid flows in from the water inlet nozzle 11, it flows through the water passage 411 in the heat exchange core 40, and flows out from the water discharge nozzle 21.
  • the heat exchanger 100 may provide a conduit for communicating with the water inlet nozzle 11 and the water outlet nozzle 21 and other components disposed adjacent to the heat exchanger 100, resulting in a narrow installation space of the components on the first water tank or the second water tank.
  • the large installation space thereby improving the installation efficiency of the heat exchanger 100, improves the installation position flexibility of the heat exchanger 100 in the device in which it is required to exchange heat, so that the heat exchanger 100 can be applied to more Use occasions.
  • the liquid flowing from the water inlet nozzle 11 and flowing through the water channel 411 in the heat exchange core 40 directly flows out of the water outlet nozzle 21, so that the liquid flowing into the heat exchanger 100 exchanges heat with the air flow at one time, and the liquid and the air flow can be obtained.
  • a large temperature difference between the two can significantly improve the heat transfer performance of the heat exchanger 100.
  • the first water tank 10 and the second water tank 20 respectively have a second surface P2, and each of the second surfaces P2 is opposite to an opening (not shown) of the adjacent accommodating chamber 31, at least one.
  • the second surface P2 has an inclined surface P21 extending away from the opening of the adjacent accommodating cavity 31 toward the central axis of the water inlet nozzle 11 or the water outlet nozzle 21, and the inclined surface P21 can increase the first water tank 10 or the first surface
  • the heat dissipation area of the second water tank 20 in particular, the heat dissipation area of the second water tank 20.
  • the inclined surface P21 of the first water tank 10 may serve as a water passage 411 for guiding the water flow in the first water tank 10 to flow to the respective partitions with a relatively uniform water amount.
  • the heat absorbed by each water channel 411 is made uniform and stable, and the inclined surface P21 of the second water tank 20 serves to guide the water in the second water tank 20 to flow to the water outlet 21 with less resistance, and accelerate the flow of water out of the water outlet nozzle 21.
  • the heat exchange efficiency of the heat exchanger 100 is improved.
  • one of the water inlet nozzle 11 and the water outlet nozzle 21 includes a straight communication tube, and the other includes a curved communication tube.
  • the water inlet nozzle 11 includes a straight communication tube
  • the water outlet nozzle 21 includes a curved communication tube.
  • the heat exchange core 40 includes a plurality of partition plates 41 spaced apart from each other and heat dissipating fins 42 disposed on both sides of the partition plate 41.
  • the water passage 411 is opened in the longitudinal direction of the partition plate 41, and the first water tank 10 is A water inlet tank (not shown) that communicates with the water inlet nozzle 11 is provided on the inner side, and a water outlet tank (not shown) that communicates with the water outlet nozzle 21 is provided inside the second water tank 20, and specifically, a device that requires heat exchange is emitted.
  • the heat is transferred to the heat dissipating fins 42 by means of a fan, for example, by means of a gas flow, and the water entering the first water tank 10 via the water inlet nozzle 11 communicating with the first water tank 10 flows through the water and is driven by the water pressure.
  • the water passage 411 of the plate 41 enters the second water tank 20, and the water is discharged from the water discharge nozzle 21 communicating with the second water tank 20, and then the heat transfer fins 42 are carried away from the heat radiating fins 42 to the partition plate 41 during the flow of the water flow. Heat to achieve heat transfer.
  • the water flow needs to pass through one of the water tanks and then into the other water tank and finally flows back to the one of the water tanks to be discharged.
  • the water temperature of the water flow is high, and once again, the heat exchange with the air flow will cause the water flow to be exchanged.
  • the thermal performance is significantly reduced, which is equivalent to two heat exchanges between the same liquid and the gas stream.
  • the water inlet nozzle 11 and the water outlet nozzle 21 of the heat exchanger of the present invention are respectively disposed on the first water tank 10 and the second water tank 20 at opposite ends of the outer casing 30, and the water flow directly flows from the first water tank 10 into the second water tank 20 ( It can be understood as DC), and does not go through the above-mentioned reflow process. Therefore, the water temperature of the direct current water flow is lower than the water temperature of the reflux water flow, and therefore, the heat exchange performance of the water flow can be remarkably improved, thereby further improving the heat exchanger 100. Heat transfer effect.
  • the communication ports (not shown) that communicate with the water inlet nozzle 11 and the water outlet nozzle 21 on the first surface P1 of the first water tank 10 and the second water tank 20, respectively, may be configured such that the communication ports are Located at the approximate center of each of the first faces P1, in this way, the flow resistance of the water flow between the first water tank 10 and the second water tank 20 can be reduced, the turbulence of the water flow can be reduced, and the heat dissipation performance of the heat exchanger 100 can be improved.
  • a color wheel heat dissipation module 1000 of a projection apparatus has the above-described heat exchanger 100, color wheel cavity 200, The color wheel 300 and the fan 400, the color wheel 300 and the fan 400 are disposed in the color wheel cavity 200.
  • the accommodating cavity 31 of the heat exchanger 100 is sealingly connected with the color wheel cavity 200 to form a closed space.
  • the color wheel cavity 200 includes two opposite intervals and has the same
  • the pipe of the pipe diameter, the accommodating cavity 31 of the heat exchanger 100 is disposed between the spaced pipes, and the two sides of the accommodating cavity 31 are respectively sealedly connected with the nozzles of the two pipes, thereby accommodating the cavity 31 and
  • the color wheel cavities 200 can together form a retro-shaped or toroidal airflow passage. Therefore, for the color wheel 300 which has high requirements for dustproof heat dissipation, the color wheel heat dissipation module 1000 not only passes through the heat exchanger 100 and is sealed with the color wheel cavity 200 to ensure good dustproofness of the color wheel 300.
  • the performance of the color wheel heat dissipation module 1000 also has the above various advantages according to the various advantages of the heat exchanger 100 of the various embodiments described above, and is not described herein again.
  • the temperature of the color wheel 300 can be greatly reduced, and the life of the color wheel can be extended.
  • the heat exchangers of the color wheel heat dissipation module and the water outlets respectively disposed on different water tanks are disposed in the same water tank as the inlet and outlet nozzles and the water outlet nozzle.
  • Existing heat exchangers facilitate the flexible placement of other components in the projection device, thereby enabling efficient use of the overall space in the projection device.
  • the color wheel cavity 200 includes a first port end and a second port end, and the color wheel cavity 200 is formed from the first port end (not shown) to the second port end (not The channel shown).
  • the color wheel 300 and the fan 400 are disposed in the channel, and the accommodating cavity 31 includes a first opening frame and a second opening frame, the first port end is sealingly connected with the first opening frame, and the second port end is sealed with the second opening frame
  • the connection causes the color wheel cavity 200 and the accommodating cavity 31 to form a closed cavity, and the passage in the color wheel cavity 200 and the internal space of the accommodating cavity 31 together constitute an air flow passage for circulating gas in the closed cavity.
  • the air flow passage formed by the above sealed connection not only ensures the dustproof of the color wheel 300 well, but also the heat exchange core 40 of the heat exchanger 100 exchanges the airflow passing through the heat exchange core 40 through the liquid in the water passage 411.
  • the heat is better than the heat dissipation of the common fan and the heat sink fins.
  • the first open frame and the second open frame are located on opposite sides of the accommodating cavity 31. In this case, the fitting of the accommodating cavity 31 and the color wheel cavity 200 is facilitated.
  • the heat exchange core 40 preferably has a plurality of water passages 411 arranged substantially in the same direction, and a direction in which the airflow circulating in the air flow passages flows through the heat exchange core 40 is perpendicular to the arrangement direction of the water passages 411.
  • the outer casing 30 of the heat exchanger 100 is integrally formed by the upper mounting plate 32, the lower mounting plate 33 and the two side plates 34.
  • the upper mounting plate 32 and the lower mounting plate 33 respectively comprise the first open frame.
  • a second opening frame, the first opening frame and the second opening frame are provided with vents (not shown)
  • a plurality of first screw holes 35 for mounting the connection, the two vents serve as the air inlet side and the air outlet side of the entire heat exchange core 40, that is, the color wheel cavity 200 and the two vents communicate with each other and surround
  • the first opening frame and the second opening frame of the accommodating cavity 31 of each vent form a hermetic seal.
  • the arrangement of the vents facilitates the transfer of heat generated by the color wheel 1 in the sealed space to the heat exchange core 40 disposed in the outer casing 30.
  • the first screw hole 35 is arranged to facilitate the installation and connection of the upper mounting plate 31 and the lower mounting plate 32 with the corresponding second screw holes (not shown) of the color wheel cavity 200 by fasteners.
  • the firmware is generally available in the form of screws, bolts, and the like. It can be seen that the color wheel cavity 200 is a closed passage formed by a sealed connection of a color wheel, a storage chamber of a fan, a pipe, and the like, and can be circulated by the airflow.
  • the color wheel 300 is disposed in the color wheel cavity 200.
  • the fan 400 drives the airflow exchanged by the heat exchanger 100 to dissipate the color wheel 300.
  • the first port end of the flange shape having the second screw hole may be disposed at the nozzle of the two spaced pipes
  • a plurality of bolts pass through the pair of first screw holes and the second screw holes to seal and connect the accommodating cavity 31 of the heat exchanger with the color wheel cavity 200.
  • a sealing member is respectively disposed between the upper mounting plate 32 and the lower mounting plate 33 and the color wheel cavity 200, specifically, the upper mounting plate 32 and the lower mounting plate.
  • An annular seal is arranged between the plate 33 and the nozzles of the two spaced-apart pipes, and the number and shape of the seals can be specifically selected according to actual conditions.
  • the accommodating cavity 31 of the heat exchanger 100, the fan 400 and the color wheel 300 are sequentially disposed, and the gap of the heat radiating fins 42 facing the fan 400 is smaller than that of the fan away from the fan.
  • the gap of the heat dissipating fins 42 of 400 that is to say, the airflow cooled by the heat exchanger 100 (which can be understood as cold air) first passes through the fan 400 under the action of the fan 400, and then passes through the color wheel 300. Therefore, the cold air can first dissipate heat to the fan 400, reducing the temperature of the fan 400.
  • the cold air passing through the fan 400 still has a large temperature difference with respect to the color wheel 300, so that the cold air can still take away most of the heat generated by the color wheel 300.
  • the airflow after passing through the color wheel 300 (which can be understood as hot air) enters the heat exchanger 100 under the action of the fan 400, and thus circulates.
  • the gap of the heat dissipating fins 42 is set to be gradually smaller from the approaching to the fan 400. It can be known that the closer to the fan 400, the more the suction force of the fan 400 is gradually increased, so that the heat dissipating fins 42 are dissipated.
  • the area is also increased, thereby improving the heat dissipation efficiency, and since the suction force of the fan 400 is also gradually increased, the wind resistance caused by the increase in the heat dissipation area is not conspicuous.
  • the utility model also provides a projection device.
  • the projection device adopts the color wheel heat dissipation module of any of the above embodiments, and refers to the advantages of the color wheel heat dissipation module described above, thereby improving the heat dissipation of the color wheel in the projection device. Efficiency improves the performance of the projection device.
  • water should be understood broadly, that is, as a liquid including water, coolant or refrigerant,
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

一种换热器(100),包括:第一水箱(10)、第二水箱(20)、外壳(30)和换热芯(40),外壳(30)形成可供气流经过的一容置腔(31),换热芯(40)设于容置腔(31)内,换热芯(40)内设置有供液体流通的水道(411)。第一水箱(10)和第二水箱(20)分别固定于容置腔(31)的两侧且与换热芯(40)的水道(411)连通,第一水箱(10)和第二水箱(20)上分别设有进水嘴(11)和出水嘴(21)。液体从进水嘴(11)流入后,流经换热芯(40)内的水道(411),从出水嘴(21)流出。通过将进水嘴(11)和出水嘴(21)分别设置于第一水箱(11)和第二水箱(21)上,既增加了换热器(100)的安装位置灵活度,也提高了换热器(100)的换热效果。一种具有换热器(100)的色轮散热模组(1000)和投影装置。

Description

换热器、色轮散热模组和投影装置 技术领域
本实用新型涉及散热领域,具体涉及换热器、色轮散热模组和投影装置。
背景技术
目前,换热器被广泛应用于电子、电器等产品中,尤其是对于放热量较大的产品,一般通过风扇来散热无法达到很好的散热效果,因此会采用换热器,现有一种换热器包括水箱、外壳和换热芯,其中,水箱一般采用两个并且分别固定在外壳的两端,在其中一个水箱上同时安装有进水嘴和出水嘴,由于进水端和出水端位于换热器的同一侧,位于同一侧的进水嘴和出水嘴使得与它们相连通的管道及一些其它部件均布置在该同一侧附近的相对狭小空间中,从而给换热器的安装效率带来了不利影响,减小了换热器在需要换热的装置中的安装位置灵活度,从而降低了换热器所适用的使用场合。
技术问题
另外,作为采用了放热量较大的色轮的现有投影装置,为保证投影质量,对于色轮的防尘散热有着很高要求,而目前封闭式色轮散热系统往往通过在风道中设置与外界连通的散热鳍片来进行散热,这种散热方式的散热效果有限不能及时的降低色轮的温度,影响色轮寿命。
技术解决方案
为了克服现有技术的不足,本实用新型的一个目的是提供一种在第一水箱和第二水箱上分别设设置进水嘴和出水嘴的换热器,本实用新型的另一个目的是提供一种具有换热器的色轮散热模组,本实用新型的再一个目的是提供一种具有色轮散热模组的投影装置。
作为本实用新型的一个目的,一种换热器包括第一水箱、第二水箱、外壳和换热芯,外壳形成有可供气流经过的一容置腔,换热芯设于容置腔内,换热芯内设置有供液体流通的水道,第一水箱和第二水箱分别固定于容置腔的两侧且与换热芯的水道连通,第一水箱和第二水箱上分别设有进水嘴和出水嘴;液体从进水嘴流入后,流经换热芯内的水道,从出水嘴流出。
进一步的,第一水箱固定于容置腔的一侧与第二水箱固定于容置腔的一侧相对。
进一步的,第一水箱和第二水箱分别具有与相邻的开口相对的第二面,至少一个第二面具有沿远离相邻开口并朝着接近进水嘴或出水嘴的中心轴线方向延伸的倾斜面。
进一步的,进水嘴和出水嘴中的其中一个包括直连通管,另一个包括弯连通管。
进一步的,换热芯包括间隔设置的若干块隔板和设置于隔板两侧的散热翅片,水道开设于隔板的长度方向,第一水箱的内侧设有与进水嘴连通的进水槽,第二水箱的内侧设有与出水嘴连通的出水槽,水道的一端与进水槽连通,水道的另一端与出水槽连通。
进一步的,第一水箱和第二水箱的第一面上分别与进水嘴和出水嘴相连通的连通口位于各第一面的大致中心处。
作为本实用新型的又一个目的,一种色轮散热模组,该色轮散热模组包括:色轮腔体、色轮、风扇和以上任一项的换热器,色轮和风扇布置在色轮腔体中,换热器的容置腔与色轮腔体密封连接以形成一密闭空间。
进一步的,色轮腔体包含第一通口端和第二通口端,色轮腔体内形成有从第一通口端至第二通口端的通道,色轮和风扇设置于通道内,容置腔包括第一开口框和第二开口框,第一通口端与第一开口框密封连接,第二通口端与第二开口框密封连接,使得色轮腔体和容置腔体构成密闭腔体,且色轮腔体内的通道与容置腔体的内部空间共同构成供密闭腔体内的气体循环流动的气流通道
更进一步的,第一开口框和第二开口框位于容置腔的相对的两侧。
进一步的,色轮散热模组的换热芯包括大致沿同一方向排布多条水道,在气流通道内循环流动的气流流经换热芯的方向与水道的排布方向垂直。
更进一步的,色轮散热模组的换热器外壳由上安装板、下安装板和两个侧板一体围合形成,上安装板和下安装板分别设有第一开口框和第二开口框,第一开口框和和第二开口框设有用于安装连接的第一螺孔,第一螺孔有若干个,若干个第一螺孔分布于第一开口框和第二开口框的周缘,第一螺孔与色轮腔体开设的对应的第二螺孔固定连接。
更进一步的,色轮散热模组的上安装板和下安装板与色轮腔体之间分别布置有密封件。
进一步的,沿色轮腔体中的气流循环方向,换热器的容置腔、风扇和色轮依次设置,并且散热翅片的间隙由远离至接近风扇而逐渐减小。
作为本实用新型的再一个目的,一种投影装置,该投影装置包括上述的色轮散热模组。
有益效果
有益效果:
本实用新型提供的换热器,通过将进水嘴和出水嘴设置在位于外壳的相对两端的第一水箱和第二水箱上,可以为换热器的安装效率的提升及适用于更多场合带来便利,并且,由于由进水嘴进入水道的液体一次性地与气流进行换热,流经水道的过程中,液体与气流的温差一直保持较大,可以明显提高换热器的换热性能。
本实用新型所提供的色轮散热模组,其不仅可被更为灵活的安装布置,而且具有良好的换热效果,从而延长了色轮寿命。
本实用新型所提供的投影装置,由于采用了上述的色轮散热模组,获得了较高的色轮散热效率以及较好的工作性能,并且有利于获得更紧凑的结构。
附图说明
图1为本实用新型的换热器结构立体示意图;
图2为本实用新型的换热器部分结构立体示意图(省略了换热芯);
图3为本实用新型的换热器结构的俯视图;
图4为本实用新型的换热器结构的仰视图;
图5为本实用新型的色轮散热模组构造的示意图。
附图标记包括:
100-换热器;10-第一水箱;11-进水嘴;20-第二水箱;21-出水嘴; 30-外壳;31-容置腔;32-上安装板;33-下安装板;34-侧板;35-第一螺孔;40-换热芯;41-隔板;411-水道;42-散热翅片;P1-第一面;P2-第二面;P21-倾斜面;1000-色轮散热模组;200-色轮腔体;300-色轮;400-风扇。
本发明的最佳实施方式
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图1~5及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。
需要说明的是,本实施例中的上、下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。
如图1至图5所示,本实用新型实施例提供的换热器,包括第一水箱10、第二水箱20、外壳30和换热芯40,外壳30优选是一体成型,也可以是分体成型,外壳30形成可供气流经过的一容置腔31,换热芯40设于容置腔31内,换热芯40内设置有供液体流通的水道411(以下将作进一步说明),第一水箱10和第二水箱20分别固定于述容置腔31的两侧且与换热芯40的水道411连通;第一水箱10和第二水箱20上分别设有进水嘴11和出水嘴21,例如,在一个实施方式中,进水嘴11和出水嘴21分别设置在第一水箱10和第二水箱20的第一面P1上。液体从进水嘴11流入后,流经换热芯40内的水道411,从出水嘴21流出。由于换热器100的分别设置在第一水箱10和第二水箱20上的进水嘴11和出水嘴21相对地位于外壳30的两端,因此,相较于进水嘴和出水嘴共同设置第一水箱或第二水箱上所造成的部件安装空间狭小的缺陷,换热器100可以为与进水嘴11和出水嘴21相连通的管道及布置在换热器100附近的其它部件提供较大的安装空间,从而提升换热器100的安装效率,提高了换热器100在其所安装的需要换热的装置中的安装位置灵活度,从而使换热器100可以适用于更多的使用场合。另外,液体从进水嘴11流入后流经换热芯40内的水道411就直接出水嘴21流出,因此,流入换热器100的液体一次性地与气流进行换热,可以获得液体与气流之间一直较大的温差,可以明显提高换热器100的换热性能。
参照图1及图3,第一水箱10和第二水箱20分别具有一个第二面P2,各第二面P2分别与相邻的容置腔31的一开口(未图示)相对,至少一个第二面P2具有沿远离该相邻的容置腔31的开口并朝着接近进水嘴11或出水嘴21的中心轴线方向延伸的倾斜面P21,倾斜面P21可以增加第一水箱10或第二水箱20的散热面积,尤其是增加第二水箱20的散热面积。当第一水箱10和第二水箱20分别具有该第二面P21时,第一水箱10的倾斜面P21可以起到引导第一水箱10中的水流以较均匀水量地流向各隔板的水道411中,使得各水道411所吸收热量均匀和稳定,并且第二水箱20的倾斜面P21起到了引导第二水箱20中的水以较少阻力地流向出水嘴21,加速水流流出出水嘴21的作用,提升了换热器100的换热效率。需要说明的是,上述的朝着接近进水嘴11或出水嘴21的中心轴线方向延伸,并不是指精确地对着中心轴线,仅为了说明倾斜面P21是朝着接近中心轴向的方向倾斜。
进一步地,进水嘴11和出水嘴21中的一个包括直连通管,另一个包括弯连通管。在本实施例中,进水嘴11包括直连通管,出水嘴21包括弯连通管,通过将进水嘴11和出水嘴21设置成具有不同形状的连通管,可以为换热器100根据与进水嘴11和出水嘴21相连通的管道的走向、长度等以及换热器100所安装于的需要换热的装置中布置的其他部件等实际情况更灵活地确定换热器100的两个水嘴中的一个作为进水嘴,另一个作为出水嘴,增加了换热器的适用性。
参照图1及图3,换热芯40包括间隔设置的若干块隔板41和设置于隔板41两侧的散热翅片42,水道411开设于隔板41的长度方向,第一水箱10的内侧设有与进水嘴11连通的进水槽(未图示),第二水箱20的内侧设有与出水嘴21连通的出水槽(未图示),具体的,需要换热的装置散发出的热量会通过比如气流的方式被风扇传递在散热翅片42上,而经与第一水箱10连通的进水嘴11进入到第一水箱10的水在水压的驱使下流经与其连通的隔板41的水道411进入到第二水箱20,水再从与第二水箱20连通的出水嘴21排出,那么在水流的流动过程中,会带走从散热翅片42传递到隔板41上的热量,从而实现换热。在若进水嘴和出水嘴同时设置在两个水箱中的其中一个的情况下,水流需要经过流入其中一个水箱后再流入另一个水箱最后又流回该其中一个水箱中才被排出的过程,在水流由另一个水箱最后流回该其中一个水箱的过程中(可以理解为回流),由于水流已经经过了一次换热,水流的水温较高,再一次与气流换热时将导致水流的换热性能显著下降,相当于同一液体与气流进行了两次换热。而本实用新型的换热器的进水嘴11和出水嘴21分别设置于位于外壳30相对两端的第一水箱10和第二水箱20上,水流从第一水箱10直接流入第二水箱20(可以理解为直流),不经过上述的回流过程,因此,直流的水流的水温相比于回流的水流的水温要低,因此,可以明显提高水流的换热性能,进而也提升了换热器100的换热效果。
作为进一步的改进,对于第一水箱10和第二水箱20的第一面P1上分别与进水嘴11和出水嘴21相连通的连通口(未图示),可以将该各连通口设置成位于各第一面P1的大致中心处,如此的话,可以减小第一水箱10和第二水箱20之间的水流的流水阻力,降低水流紊流,进而也提升了换热器100的散热性能。
结合图1-4参照图5,作为上述各种实施方式的换热器的一种具体应用,一种投影装置的色轮散热模组1000具有上述的换热器100、色轮腔体200、色轮300和风扇400,色轮300和风扇400布置在色轮腔体200中。换热器100的容置腔31与色轮腔体200密封连接以形成一密闭空间,比如,作为一种上述密封连接的具体结构,色轮腔体200包括两个相对的间隔设置、具有相同管径的管道,换热器100的容置腔31布置在该间隔设置的管道之间,容置腔31的两侧分别与两个管道的管口密封连接,由此,容置腔31与色轮腔体200可一起形成回字形或圆环形气流通道。因此,对于对防尘散热有着很高要求的色轮300来说,色轮散热模组1000不仅通过换热器100过与色轮腔体200密封连接保证了对色轮300的良好的防尘性能,而且,根据上述各种实施方式换热器100所具有的各种优点,本色轮散热模组1000也相应的具有上述各种优点,在此不再赘述,从而色轮散热模组1000中的色轮300的温度可以被很大程度地降低,色轮寿命得以延长。另外,对于小型化和紧凑型要求较高的投影装置,色轮散热模组的进水嘴、出水嘴分别设置在不同水箱上的换热器相较于进出嘴、出水嘴设置在同一水箱的现有换热器,为投影装置中的其他部件的灵活布置提供了便利,从而能够有效地利用投影装置中的整体空间。
作为进一步的改进,色轮腔体200包含第一通口端和第二通口端,色轮腔体200内形成有从第一通口端(未图示)至第二通口端(未图示)的通道。色轮300和风扇400设置于通道内,容置腔31包括第一开口框和第二开口框,第一通口端与第一开口框密封连接,第二通口端与第二开口框密封连接,使得色轮腔体200和容置腔31构成密闭腔体,且色轮腔体200内的通道与容置腔31的内部空间共同构成供密闭腔体内的气体循环流动的气流通道。因此,通过上述密封连接所形成的气流通道,不仅很好地保证了色轮300的防尘,而且换热器100的换热芯40通过水道411中的液体对经过换热芯40的气流换热,相对于普通的风扇与散热鳍片配合散热的散热效果更好。
作为一种具体实施方式,第一开口框和第二开口框位于容置腔31的相对的两侧。这样的话,有利于容置腔31与色轮腔体200的配合安装。
上述换热芯40优选地大致沿同一方向排布多条水道411,在上述气流通道内循环流动的气流流经换热芯40的方向与水道411的排布方向垂直。通过如此设置,使得气流与水道411中的液体进行热交换的面积最大,有利于换热器100获得良好的换热效果。
作为优选的实施方式,换热器100的外壳30由上安装板32、下安装板33和两个侧板34一体围合形成,上安装板32和下安装板33分别包括上述第一开口框和第二开口框,第一开口框和第二开口框设有通风口(未图示) 和用于安装连接的若干第一螺孔35,两通风口即作为整个换热芯40的进风侧和出风侧,也就是说,色轮腔体200与两通风口相互连通并与围绕该各通风口的容置腔31的第一开口框和第二开口框形成气密封。如此的话,通风口的设置有利于位于密闭空间中色轮1所产生的热量被传递到外壳30内设置的换热芯40 上,而第一螺孔35的设置则方便通过紧固件将上安装板31和下安装板32与色轮腔体200具有的对应的若干第二螺孔(未图示)安装连接,紧固件一般可采用螺钉、螺栓等。可知的是,色轮腔体200是由容纳色轮、风扇的容纳室、管道等部件密封连接所形成的密闭的、可供气流循环流动的通道,在色轮腔体200中布置色轮300和风扇400,风扇400驱动经由换热器100所换热的气流对色轮300进行散热。作为一种第一螺孔35和第二螺孔的连接结构,可以在上述两个间隔设置的管道的管口处设置具有上述第二螺孔的凸缘状的上述第一通口端至第二通口端,若干螺栓经过成对的第一螺孔和第二螺孔而将换热器的容置腔31与色轮腔体200密封连接起来。
为了使色轮散热模组1000具有更好的密封性能,在上安装板32和下安装板33与色轮腔体200之间分别布置密封件,具体来说,在上安装板32和下安装板33与上述两个间隔设置的管道的管口之间分别布置环形密封件,密封件的个数及形状可以根据实际情况而具体选择。
更优的,依照色轮腔体200中的气流循环方向,换热器100的容置腔31、风扇400和色轮300依次设置,并且面对风扇400的散热翅片42的间隙小于背离风扇400的散热翅片42的间隙。也就是说,经换热器100冷却的气流(可以理解为冷风)在风扇400作用下首先经过风扇400,再经过色轮300,因此,冷风可以首先对风扇400进行散热,降低风扇400的温度,由于风扇400的发热量远低于色轮300的放热量,经过风扇400的冷风相对于色轮300仍有很大的温差,从而冷风仍能带走色轮300所发出的大部分热量,经过了色轮300之后的气流(可以理解为热风)在风扇400作用下进入换热器100,如此循环。并且,散热翅片42的间隙被设置成由远离至接近风扇400而逐渐较小,可以得知,越靠近风扇400,风扇400的抽吸力越逐渐增大,所以,散热翅片42的散热面积也越被增加,从而提高了散热效率,而由于风扇400的抽吸力也逐渐增大,因此,增加散热面积所带来的风阻并不明显。
本实用新型还提供了一种投影装置,投影装置采用上述任一实施例的色轮散热模组,参照以上所描述的色轮散热模组的优点,因此,提高了投影装置中色轮的散热效率,提升了投影装置的工作性能。
在以上对本实用新型的描述中,需要理解的是,所描述的“水”,应做广义的理解,即理解为包括水、冷却液或制冷剂等的液体,
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
以上内容是结合具体的实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换。

Claims (14)

1. 换热器,包括:第一水箱、第二水箱、外壳和换热芯,所述外壳形成可供气流经过的一容置腔,所述换热芯设于所述容置腔内,所述换热芯内设置有供液体流通的水道,其特征在于:
所述第一水箱和所述第二水箱分别固定于所述容置腔的两侧且与所述换热芯的水道连通,所述第一水箱和所述第二水箱上分别设有进水嘴和出水嘴;
液体从所述进水嘴流入后,流经所述换热芯内的水道,从所述出水嘴流出。
2 .根据权利要求 1 所述的换热器,其特征在于,所述第一水箱固定于所述容置腔的一侧与所述第二水箱固定于所述容置腔的一侧相对。
3. 根据权利要求1所述的换热器,其特征在于:
所述第一水箱和所述第二水箱分别具有与相邻的所述开口相对的第二面,至少一个所述第二面具有沿远离所述相邻开口并朝着接近所述进水嘴或所述出水嘴的中心轴线方向延伸的倾斜面。
4. 根据权利要求1所述的换热器,其特征在于:
所述进水嘴和所述出水嘴中的其中一个包括直连通管,另一个包括弯连通管。
5. 根据权利要求1所述的换热器,其特征在于:
所述换热芯包括间隔设置的若干块隔板和设置于所述隔板两侧的散热翅片,所述水道开设于所述隔板的长度方向,所述第一水箱的内侧设有与所述进水嘴连通的进水槽,所述第二水箱的内侧设有与所述出水嘴连通的出水槽,所述水道的一端与所述进水槽连通,所述水道的另一端与所述出水槽连通。
6. 根据权利要求1所述的换热器,其特征在于:
所述第一水箱和所述第二水箱的第一面上分别与所述进水嘴和所述出水嘴相连通的连通口位于各第一面的大致中心处。
7. 色轮散热模组,其特征在于,包括色轮腔体、色轮、风扇和如权利要求1至5任一项所述的换热器,所述色轮和所述风扇布置在所述色轮腔体中,所述换热器的容置腔与所述色轮腔体密封连接以形成一密闭空间。
8. 根据权利要求6所述的色轮散热模组,,所述色轮腔体包括第一通口端和第二通口端,所述色轮腔体内形成有从所述第一通口端至所述第二通口端的通道,所述色轮和所述风扇设置于所述通道内,所述容置腔包括第一开口框和第二开口框,所述第一通口端与所述第一开口框密封连接,所述第二通口端与所述第二开口框密封连接,使得所述色轮腔体和所述容置腔构成密闭腔体,且所述色轮腔体内的所述通道与所述容置腔体的内部空间共同构成供所述密闭腔体内的气体循环流动的气流通道 。
9. 根据权利要求7所述的色轮散热模组,其特征在于,所述第一开口框和所述第二开口框位于所述容置腔的相对的两侧。
10. 根据权利要求6所述的色轮散热模组,其特征在于,所述换热芯包括大致沿同一方向排布多条水道,在所述气流通道内循环流动的气流流经所述换热芯的方向与所述水道的排布方向垂直。
11. 根据权利要求6所述的色轮散热模组,其特征在于,所述换热器外壳由上安装板、下安装板和两个侧板一体围合形成,所述上安装板和下安装板分别包括所述第一开口框和所述第二开口框,所述第一开口框和所述第二开口框设有用于安装连接的第一螺孔,所述第一螺孔有若干个,若干个所述第一螺孔分布于所述第一开口框和所述第二开口框的周缘,所述第一螺孔与所述色轮腔体开设的对应的第二螺孔固定连接。
12. 根据权利要求10所述的色轮散热模组,其特征在于,所述上安装板和下安装板与所述色轮腔体之间分别布置有密封件。
13. 根据权利要求6所述的色轮散热模组,其特征在于,沿所述色轮腔体中的气流循环方向,所述换热器的容置腔、所述风扇和所述色轮依次设置,并且所述散热翅片的间隙由远离至接近所述风扇而逐渐减小。
14.投影装置,其特征在于,所述投影装置包括权利要求6-12任一项所述的色轮散热模组。
PCT/CN2017/081212 2016-06-20 2017-04-20 换热器、色轮散热模组和投影装置 WO2017219746A1 (zh)

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