WO2017213476A1 - High-sensitivity metal detector robust against disturbance - Google Patents

High-sensitivity metal detector robust against disturbance Download PDF

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Publication number
WO2017213476A1
WO2017213476A1 PCT/KR2017/006077 KR2017006077W WO2017213476A1 WO 2017213476 A1 WO2017213476 A1 WO 2017213476A1 KR 2017006077 W KR2017006077 W KR 2017006077W WO 2017213476 A1 WO2017213476 A1 WO 2017213476A1
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WIPO (PCT)
Prior art keywords
magnetic
sensor
detected
signal
disturbance
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PCT/KR2017/006077
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French (fr)
Korean (ko)
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이길승
고각현
김무성
이진관
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노바센(주)
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N24/00Investigating or analyzing materials by the use of nuclear magnetic resonance, electron paramagnetic resonance or other spin effects
    • G01N24/08Investigating or analyzing materials by the use of nuclear magnetic resonance, electron paramagnetic resonance or other spin effects by using nuclear magnetic resonance
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/02Food
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00Arrangements or instruments for measuring magnetic variables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00Arrangements or instruments for measuring magnetic variables
    • G01R33/0094Sensor arrays

Definitions

  • the present invention relates to a metal foreign material detector, and more particularly, to a high sensitivity metal detector that is robust to disturbances capable of removing a disturbance signal while improving detection sensitivity of a metal foreign material mixed in a food.
  • the metal foreign material detector is a device for detecting metal foreign matter mixed in an inspection product such as food.
  • the metal foreign material detector uses optical detection method using X-ray, eddy current method using high frequency magnetic field, and residual magnetic strength of magnetized metal object by magnetization means.
  • the present invention relates to a metal foreign material detector of the electromagnetic induction method for detecting the residual magnetic strength of the magnetized metal foreign objects with a magnetic sensor as follows.
  • the detection sensitivity of the detection device should be improved as much as possible to detect small metal foreign substances or metal foreign substances having a weak magnetic field due to the small amount of metal components. If the sensitivity is set sensitively, the magnetic field of the earth and the magnetic field in the installation environment (motor) Due to the significant increase in disturbance signals that interfere with the detection, such as inverters, movement of steel equipment, etc., frequent malfunctions of the device become a problem, and thus the reliability of the detection device is deteriorated.
  • the present invention has been made to solve such a problem of the prior art, and an object of the present invention is to provide a highly sensitive metal detector that is robust against disturbances capable of removing a disturbance signal while improving detection sensitivity of a metal foreign material mixed in a food.
  • the present invention is to configure a plurality of magnetic sensors for detecting the magnetic field of the foreign metal, and to form a sensor line by installing the magnetic sensors in a line at a predetermined interval on the line matching the conveying path on the magnetic detection unit,
  • An object of the present invention is to improve detection sensitivity by allowing a plurality of magnetic sensors to continuously detect a metal foreign material conveyed along a conveyance path.
  • the present invention is to install the magnetic sensors of the second sensor line at the same interval as the magnetic sensors installed on the adjacent first sensor line, corresponding to the intermediate point of the sensors installed on the first sensor line, each An object of the present invention is to minimize the blind spots from which metal foreign bodies are not detected by effectively narrowing the distance between the sensor lines.
  • the present invention is to determine that the signals commonly detected in the plurality of magnetic sensors as disturbance, to effectively remove the disturbance signals in each magnetic sensor.
  • an object of the present invention is to synchronize the time axis of each signal value of the magnetic sensors included in each sensor line to amplify the magnetic field signal of the metal foreign material to more clearly identify the metal foreign material.
  • the highly sensitive metal detector which is robust against disturbances, according to the present invention for achieving the above object, is disposed on a conveying unit for conveying an object to be detected and on a conveying path of the object to be detected and mixed with the object to be detected.
  • a magnetic detection unit including a magnetization unit for magnetizing the magnetic field, a plurality of magnetic sensors disposed at a rear end of the magnetization unit on the conveyance path, and detecting a magnetic field of the object to be detected passing through the magnetization unit; and a magnetic field received by the magnetic detection unit. It characterized in that it comprises a control unit for identifying the signal of the magnetic sensor for detecting the magnetic field of the metal foreign material by removing the disturbance signal from the signal of.
  • the magnetic sensor may be a magnetic resonance (Fluxgate) sensor.
  • a plurality of magnetic sensors are arranged in a line at a predetermined interval on a line coinciding with the conveyance path, and a plurality of magnetic sensors are parallel to the first sensor line.
  • a plurality of second sensor lines formed in a line at a predetermined interval may be alternately disposed.
  • the magnetic sensors of the second sensor line may be installed at the same interval as the magnetic sensors installed on the adjacent first sensor line, it may be installed corresponding to the intermediate point of the sensors installed on the first sensor line. have.
  • the controller may exclude the disturbance signal from the magnetic sensor based on a difference between the output value of the magnetic sensor and the average output value of the entire magnetic sensor.
  • the apparatus may further include an entrance monitoring unit disposed at the front end of the magnetic detection unit on the conveying path to detect the presence or absence of the object to be detected, and the control unit may include a point in time at which the object to be detected is detected through the entry monitoring unit and the transport unit. The time for transferring the detected object to the magnetic sensor of the magnetic detection unit may be calculated through the speed of conveying the detected object and the distance between the entry monitoring unit and the magnetic detection unit.
  • the control unit may detect the signal value of the magnetic sensor disposed at the rear end of the signal values of the magnetic sensors included in any one sensor line from the magnetic sensor disposed at the uppermost end to the magnetic sensor disposed at the rear end. By retracting the time axis by this conveyed time may be characterized in synchronizing the signal values of the magnetic sensors included in any one sensor line.
  • the controller may derive an amplified signal by summing the synchronized signal values of the magnetic sensors included in any one sensor line, and if the amplified signal is greater than or equal to a predetermined reference, the foreign material may be included in the object to be detected. It may be characterized as being determined.
  • the controller discretizes the synchronized signal values of the magnetic sensors included in any one sensor line (A / D Convert), and whether the metal foreign material is included in the detected object through a pre-learned artificial neural network. It may be characterized by determining.
  • the high sensitivity metal detector robust to disturbance according to the present invention as described above has the following effects.
  • the magnetic sensors of the second sensor line are installed at the same interval as the magnetic sensors installed on the adjacent first sensor line, but corresponding to the intermediate points of the sensors installed on the first sensor line.
  • the signals commonly detected by the plurality of magnetic sensors are determined as disturbances, and thus, the disturbance signals can be effectively removed from each magnetic sensor.
  • the magnetic field signal of the metal foreign material is amplified so that the metal foreign material can be more clearly identified.
  • FIG. 1 is a front view showing a high sensitivity metal detector robust to disturbance according to an embodiment of the present invention.
  • FIG. 2 is a plan view partially showing only a carrier, a magnetizer, an entrance monitor, and a magnetic detector of a highly sensitive metal detector resistant to disturbance according to an embodiment of the present invention
  • FIG. 3 is a reference diagram showing the structure of the magnetic resonance (Fluxgate) sensor and the principle of building the magnetic material.
  • Figure 4 is a reference diagram showing the schematic structure of the magnetic resonance sensor and the wavelength of the input and output signals.
  • FIG. 6 is a signal processing process of a magnetic resonance sensor capable of obtaining an output proportional to the magnitude of an external magnetic field with high sensitivity.
  • a magnetic sensor is arranged as a checkerboard and (b) the magnetic sensor is configured of a first sensor line and a second sensor line.
  • FIG. 8 is a diagram showing the relationship between the electrical components of the high-sensitivity metal detector robust to disturbance according to an embodiment of the present invention.
  • 9 and 10 are views illustrating a process of synchronizing the time axis of the detection values of the magnetic sensors listed in the sensor line based on the time when the controller detects the object to be detected by the entry monitoring unit.
  • FIG. 11 is a diagram illustrating determining whether a metal foreign material exists by amplifying a signal caused by a metal foreign material by summing a detection value of a magnetic sensor whose time axis is synchronized as an embodiment of the present invention.
  • 12 is another embodiment of the present invention, the structure and algorithm of the artificial neural network for explaining that the control unit to determine whether the metal foreign matter in the detected object through the artificial neural network.
  • a highly sensitive metal detector which is robust against disturbances, according to an embodiment of the present invention, is disposed on a conveying unit 152 for conveying an object to be detected 10 and a conveying path of the object to be detected 10.
  • the magnetized part 120 which magnetizes the metal foreign material 12 mixed in the to-be-detected object 10, and arrange
  • the metal foreign material 12 by removing the disturbance signal from the magnetic detection unit 110 including a plurality of magnetic sensors 112 for detecting the magnetic field of the water 10 and the magnetic field signal received from the magnetic detection unit 110.
  • a control unit 160 (see FIG. 8) for identifying a signal from the magnetic sensor 112 that has detected a magnetic field of the magnetic sensor 112.
  • the apparatus may further include an entrance monitoring unit 130 disposed at the front end of the magnetic detection unit 110 on the transport path to detect the presence or absence of the object to be detected 10.
  • the detected object 10 may be food, clothing, or the like, but is not limited thereto.
  • the conveying unit 152 has a function of conveying the detected object 10 in a predetermined direction, and specifically, may be a mechanical device such as a conveyor belt.
  • the to-be-detected object 10 put on the conveyance part 152 is conveyed to the right direction.
  • the moving speed of the to-be-detected object 10 is determined by the rotational speed of the motor which drives the conveyance part 152.
  • FIG. The controller 160 controls the rotational speed of the transfer motor 154 to adjust the moving speed of the object to be detected 10 placed on the transfer unit 152.
  • the magnetization unit 120 is provided at a predetermined position on the conveyance path of the object to be detected 10, and the magnetic detection unit 110 is provided at the rear end of the magnetization unit 120 in the conveyance path.
  • the magnetization part 120 and the magnetic detection part 110 are arrange
  • the to-be-detected object 10 passes through the magnetization part 120 and the magnetic detection part 110 sequentially along the conveyance path of the conveyance part 152.
  • the magnetization unit 120 serves to magnetize the metal foreign material 12 that may be mixed in the object to be detected 10.
  • the magnetization unit 120 has an edge shape having a cavity area through which the transfer unit 152 passes and surrounds the transfer unit 152.
  • the magnetization unit 120 may be configured at both the upper and lower portions through which the detected object 10 passes, and may magnetize the metal foreign material 12 in the detected object 10 passing therebetween.
  • the magnetization unit 120 may be made of any structure other than a permanent magnet or a permanent magnet as long as it can magnetize a metal material or the like.
  • the detection sensitivity at the magnetic detection part 110 to be passed thereafter is increased.
  • the magnetic detector 110 has a cavity area through which the carrier 152 passes.
  • the magnetic sensor 112 provided in the magnetic detector 110 to detect the magnetic field of the object to be detected 10 may be a magnetic resonance sensor having excellent detection sensitivity.
  • the detection range (Gauss) of the magnetic resonance sensor is 10 ⁇ -6 to 10 ⁇ -2, and the detection range of the search coil used to detect the metal foreign material 12 is generally 10 ⁇ -2 to 10. Better than ⁇ 2.
  • the magnetic resonance sensor is a magnetic sensor 112 using a saturation characteristic of the B-H curve of a material having a high permeability and is also referred to as a saturation iron core magnetometer.
  • the primary and secondary coils are wound around the magnetic core of high permeability.
  • a sine wave current with a sufficiently large amplitude of frequency f (hundreds of Hz to several kHz) flows through the primary coil, The induced voltage will deviate from the sine wave.
  • the voltage waveform of the secondary coil includes harmonics with only odd aberrations, with positive and negative symmetry. However, when an external magnetic field is applied, this symmetry is broken, and thus even harmonics are included.
  • the detector in the signal processing circuit takes only 2 times the excitation frequency (2xf) of the excitation frequency of the DDS (Direct Digital Synthesis) and detects it, the output proportional to the magnitude of the external magnetic field can be obtained with high sensitivity. Will be.
  • the magnetic field strength of the magnetized metal foreign material 12 is different depending on the size of the metal foreign material 12 and the amount of metal contained therein. Therefore, as the magnetic sensor 112 is used as having an excellent detection range, it is possible to detect finer and various metal foreign materials 12.
  • the magnetic sensor 112 has a problem that an error frequently occurs in a detection range of a predetermined level or more due to disturbance generated in the environment.
  • Disturbance includes a magnetic field generated from the earth magnetic field, the magnetization unit 120 and the transfer motor 154, externally located equipment, worker's belongings, and a vehicle for transporting cargo in the factory.
  • the disturbance as described above may affect the magnetic sensor 112 in a fixed manner, but since there are more factors influencing fluid due to factors such as movement or power supply, the signal pattern of the disturbance magnetic field may be stored in advance. If the signal contains a corresponding pattern, it is virtually impossible to remove. Therefore, there is a limit in developing a device having a detection range of a certain level or more by applying a magnetic resonance (Fluxgate) sensor having an excellent detection range.
  • Flugate magnetic resonance
  • the high-sensitivity metal detector which is robust against disturbances, according to an embodiment of the present invention constitutes a plurality of magnetic sensors 112 as described above, and removes the common signals inputted from the magnetic sensors 112 as disturbances. It solved by doing.
  • a plurality of magnetic sensors 112 are formed in a line on a line coinciding with a conveying path, and are formed in a line at a predetermined interval, and a plurality of magnetic sensors 112.
  • the magnetic sensor 112 is installed in a line at a predetermined interval in parallel with the first sensor line to form a plurality of second sensor lines alternately with each other.
  • the object to be detected 10 is conveyed in only one direction by the conveying unit 152, the metal foreign material 12 included in the object to be detected 10 is conveyed in the same direction, and the magnetic sensors 112 are conveyed in the conveyance path.
  • the magnetic sensors 112 of the line in which the metal foreign material 12 is conveyed sequentially detect the metal foreign material 12, thereby improving detection reliability.
  • the magnetic resonance (Fluxgate) sensor Since the magnetic resonance (Fluxgate) sensor generates a magnetic field by itself, it is preferable that the plurality of magnetic sensors 112 are spaced at regular intervals so as not to cause interference by each other.
  • the magnetic sensor 112 should be arranged at regular intervals in the left and right directions and the vertical direction to arrange as many magnetic sensors 112 as possible in the magnetic detection unit 110, and the foreign metal contained in the object to be detected 10. It is possible to minimize blind spots where (12) is not detected.
  • the magnetic sensors 112 of the second sensor line are installed at the same interval as the magnetic sensors 112 installed on the adjacent first sensor line, but at the intermediate point of the magnetic sensors 112 installed on the first sensor line. It can be installed correspondingly. If the magnetic sensor 112 is arranged in this form, the separation distance between the magnetic sensors 112 can be maintained the same, and the sensor lines can be arranged more precisely in the direction of the conveying path than the magnetic sensor 112 is arranged only in the form of a checkerboard. do. The magnetic sensor 112 may obtain a higher magnetic field signal as the magnetic sensor 112 is closer to the metal foreign material 12, thereby further improving the detection capability of the metal foreign material 12.
  • the magnetic detection unit 110 is disposed on the upper and lower portions of the magnetic sensor 112, the magnetic detection unit 110 between the upper magnetic sensor 112 and the lower magnetic sensor 112 to be detected (10). May be implemented to allow it to pass (see FIG. 2).
  • the magnetic sensors 112 disposed on the upper portion of the magnetic detection unit 110 are disposed at portions corresponding to positions between the sensor lines of the magnetic sensors 112 disposed on the lower portion thereof, whereby the upper and lower magnetic sensors 112 are disposed.
  • the separation distance between the two electrodes may be further increased, and the upper magnetic sensor 112 may cover the detection of an area in which the magnetic sensor 112 is not disposed in the lower portion of the magnetic detection unit 110.
  • the magnetization unit 120 and the magnetic detection unit 110 have been described as having an edge shape having a cavity area, the magnetization unit 120 and the magnetic detection unit 110 may have other shapes (for example, a cylindrical shape). That is, the upper portion and the lower portion of the transfer unit 152 may be separate components spaced apart from each other.
  • the entry monitoring unit 130 is configured to detect the presence or absence of the detected object 10 in order to calculate an absolute time for the conveyed object 10 to reach each of the magnetic sensors 112 of the magnetic detection unit 110.
  • the entry monitoring unit 130 may be configured as a photo sensor, and the light emitting unit 130b and the light receiving unit 130a may be disposed at both sides of the transfer unit 152.
  • it is composed of an ultrasonic sensor or a laser sensor or the like to detect the sound wave or light reflected by the object to be detected 10 to determine the presence or absence of the object to be detected 10 directly or indirectly ( Any means capable of detecting the entry of 10) can be applied.
  • control unit 160 includes an entry monitoring unit 130 and each.
  • the separation distance of the magnetic sensor 112 is stored in advance.
  • the controller 160 is connected to the magnetic sensor 112, the entry monitoring unit 130, the transfer motor 154, and the like of the magnetic detection unit 110 to receive the detected signal. And control.
  • the metal foreign material 12 included in the object to be detected 10 detects a magnetic field only in the magnetic sensor 112 adjacent to the conveyed path, but has a disturbance magnetic field signal having an intensity that affects the magnetic sensor 112. Is commonly detected simultaneously in all the magnetic sensors 112 included in the magnetic detector 110. That is, when the signals received in common among the signal values received by the magnetic sensors 112 are excluded, disturbances are removed from the detection values of the magnetic sensors 112 as a result.
  • the controller 160 removes the disturbance signal from the output values detected by the plurality of magnetic sensors 112 (the output value of each magnetic sensor 112 ( ) And the total number N of magnetic sensors 112, the average output value of the total magnetic sensors 112 ( ) Is calculated.
  • controller 160 may output an output value of any one of the magnetic sensors 112 ( ) And the average output value of the entire magnetic sensor 112 ( Output value of any one of the magnetic sensors 112 except for the disturbance signal ) Can be obtained.
  • the controller 160 controls the time T at the point in time when the detected object 10 is detected through the entry monitoring unit 130 and the speed at which the conveying unit 152 conveys the detected object 10 ( V), the separation distance between the entrance monitoring unit 130 and the magnetic sensors 112 of the magnetic detection unit 110 ( The time at which the object to be detected 10 reaches the magnetic sensor 112 of the magnetic detection unit 110 through ) Is calculated.
  • the magnetic sensor 112 is disposed along the conveying path line on the magnetic detecting unit 110, and the object to be detected 10 is excessively subjected to the magnetic sensors 112 at a constant speed by the conveying unit 152. 112 may detect the magnetic field of the metal foreign material 12 in the order listed. Therefore, even if each magnetic sensor 112 detects the magnetic field of the metal foreign material 12, a difference occurs in the detection time, so as to detect the metal foreign material 12 at the same time by adjusting the time axis of the magnetic sensors 112 to synchronize I need to.
  • the controller 160 determines whether the magnetic field of the metal foreign material 12 is detected from the signal values of the magnetic sensors 112 included in the path in which the metal foreign material 12 is conveyed. Synchronize the time axis of the signal values of the respective magnetic sensors 112 in order to compare and judge.
  • control unit 160 at the magnetic sensor 112 disposed at the top of the signal value of the magnetic sensor 112 disposed at the rear end of each signal value of the magnetic sensors 112 included in any one sensor line By retracting the time axis by the time that the object to be detected 10 is conveyed to the magnetic sensor 112 disposed at the rear end, it is possible to synchronize the signal values of the magnetic sensors 112 included in any one sensor line.
  • the time when the detected object 10 is conveyed from the magnetic sensor 112 disposed at the top end to the magnetic sensor 112 disposed at the rear end is the time when the detected object 10 is detected by the entry monitoring unit 130. And, it can be calculated through the conveyance speed, the distance between the entry monitoring unit 130 and each magnetic sensor 112.
  • the controller 160 is included in one sensor line.
  • the sum of the synchronized signal values of the magnetic sensors 112 may be used to derive an amplified signal, and if the amplified signal is greater than or equal to a predetermined reference value, it may be determined that the metal foreign material 12 is included in the detected object 10. .
  • the detected object 10 without the metal foreign material 12 is removed from the magnetic sensor 112 included in any one of the sensor lines because the unique magnetic field generated in the product and the packaging material is removed together when the disturbance signal is removed.
  • the magnitude of the signal to be amplified by the sum of the signal values is a small level
  • the detected object 10 including the metal foreign material 12 is continuously connected to the magnetic sensors 112 included in at least one sensor line. Since the magnetic field of the foreign material 12 is detected, the signal values generated by the magnetic field of the metal foreign material 12 are remarkably amplified by adding up the signal values of the magnetic sensor 112 whose time axis is synchronized.
  • the controller 160 discretizes the synchronized signal values of the magnetic sensors 112 included in any one sensor line (A / D Convert), and then the previously learned values. It may be determined whether the metal foreign material 12 is included in the detected object 10 through an artificial neural network.
  • Discretization converts the signal value of the magnetic sensor 112 to be represented by only two values, 0 and 1.
  • control unit 160 amplifies the signal value by the method of the embodiment, and then discretizes the signal amplified by the method of another embodiment, and then detects the object 10 through the pre-learned artificial neural network. It may be determined whether the foreign metal 12 in the inclusion.
  • the control unit 160 determined that the metal object 12 is included in the detected object 10 may include the metal foreign material 12 through an output means that may be selectively included in an embodiment of the present invention, such as a warning light 170. Can be alerted or physically detached from the transport path 10.
  • One embodiment of the present invention may further include a power switch 144 for driving the metal detector, and a controller 142 that can set the transfer speed, detection sensitivity, and the like of the transfer unit 152.

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Abstract

The present invention relates to a high-sensitivity metal detector robust against disturbance, which can detect metal alien substances entailed in food with improved sensitivity and can remove a disturbance signal, the metal detector comprising: a transfer portion for transferring a to-be-detected object; a magnetization portion arranged on the path of transfer of the to-be-detected object so as to magnetize metal alien substances entailed in the to-be-detected object; a magnetic detection portion comprising multiple magnetic sensors arranged at the rear end of the magnetization portion on the path of transfer so as to detect the magnetic field of the to-be-detected object that has passed through the magnetization portion; and a control portion configured to remove a disturbance signal from magnetic field signals received from the magnetic detection portion and to identify signals from the magnetic sensors that have detected the magnetic field of the metal alien substances.

Description

외란에 강인한 고감도 금속검출기High Sensitivity Metal Detector Robust to Disturbance
본 발명은 금속이물 검출기에 관한 것으로, 더욱 상세하게는 식품 내에 혼입된 금속이물의 검출 감도가 향상됨과 동시에 외란 신호를 제거할 수 있는 외란에 강인한 고감도 금속검출기에 관한 것이다.The present invention relates to a metal foreign material detector, and more particularly, to a high sensitivity metal detector that is robust to disturbances capable of removing a disturbance signal while improving detection sensitivity of a metal foreign material mixed in a food.
금속이물 검출기는 식품 등의 검사제품 내에 혼입된 금속이물을 검출하는 장치로서, 엑스레이 등을 이용한 광학적 검출 방식과 고주파 자장을 이용한 와전류 방식, 그리고 자화수단으로 자화된 금속이물의 잔류 자기강도를 전자기유도현상으로 동작하는 자기센서로 검출하는 전자기 유도 방식이 있다.The metal foreign material detector is a device for detecting metal foreign matter mixed in an inspection product such as food. The metal foreign material detector uses optical detection method using X-ray, eddy current method using high frequency magnetic field, and residual magnetic strength of magnetized metal object by magnetization means. There is an electromagnetic induction method that detects with a magnetic sensor that operates by electromagnetic induction.
본 발명은 자화된 금속이물의 잔류 자기강도를 자기센서로 검출하는 전자기 유도 방식의 금속이물 검출기에 관한 것으로 기술적 배경은 다음과 같다.The present invention relates to a metal foreign material detector of the electromagnetic induction method for detecting the residual magnetic strength of the magnetized metal foreign objects with a magnetic sensor as follows.
패러데이의 전자기 유도법칙은 ε=-N(dΦ/dt)(단위:V)의 공식으로 일반화되며, 유도기전력(ε)은 코일의 감은 횟수 및 시간에 따른 자속(Φ)의 변화율에 비례한다. 이때, 금속이물의 움직임에 의해 생성되는 신호를 용이하게 검출하려면, 코일의 감은 횟수는 불변하기 때문에, 자기장을 통과하는 금속이물의 이동속도를 높이거나, 금속이물의 자화 정도를 상승시켜야 한다. 다만, 금속이물의 이동속도는 컨베이어 벨트의 반송속도에 의존적이므로, 금속이물의 이동속도를 높이는 데 실질적인 한계가 있다. 따라서, 종래의 금속이물 검출장치는 주로 금속이물을 자화시켜 신호를 센싱하는 방법으로 검출 감도를 향상시켰다.Faraday's law of electromagnetic induction is generalized to the formula ε = -N (dΦ / dt) (unit: V), and the induced electromotive force (ε) is proportional to the rate of change of magnetic flux (Φ) over the number of turns of the coil and over time. At this time, in order to easily detect a signal generated by the movement of the metal foreign material, since the number of windings of the coil is unchanged, the moving speed of the metal foreign material passing through the magnetic field or the degree of magnetization of the metal foreign material should be increased. However, since the moving speed of the metal foreign material depends on the conveying speed of the conveyor belt, there is a practical limit to increase the moving speed of the metal foreign material. Therefore, the conventional metal foreign material detection device mainly improves the detection sensitivity by magnetizing the metal foreign material to sense the signal.
또한, 소형의 금속이물이나 금속성분이 미량이라 자기장이 약한 금속이물을 검출하기 위해서는 검출장치의 검출감도를 최대한 향상시켜야 하는데, 검출감도를 민감하게 세팅하면 지구의 자기장 및 설치 환경 내 자기장(전동기, 인버터, 철기구물의 이동 등) 등 검출을 방해하는 외란신호의 현저한 증가로 기기의 잦은 오동작이 문제가 되어 검출장치의 신뢰도가 하락하는 문제가 있었다.In addition, the detection sensitivity of the detection device should be improved as much as possible to detect small metal foreign substances or metal foreign substances having a weak magnetic field due to the small amount of metal components.If the sensitivity is set sensitively, the magnetic field of the earth and the magnetic field in the installation environment (motor) Due to the significant increase in disturbance signals that interfere with the detection, such as inverters, movement of steel equipment, etc., frequent malfunctions of the device become a problem, and thus the reliability of the detection device is deteriorated.
본 발명은 이와 같은 종래 기술의 문제를 해결하기 위한 것으로, 식품 내에 혼입된 금속이물의 검출 감도가 향상됨과 동시에 외란 신호를 제거할 수 있는 외란에 강인한 고감도 금속검출기를 제공하는 것을 과제로 한다.SUMMARY OF THE INVENTION The present invention has been made to solve such a problem of the prior art, and an object of the present invention is to provide a highly sensitive metal detector that is robust against disturbances capable of removing a disturbance signal while improving detection sensitivity of a metal foreign material mixed in a food.
또한, 본 발명은 금속이물의 자기장을 검출하는 자기센서를 다수개로 구성하고, 자기센서를 자기검출부 상에 반송 경로와 일치한 라인 상에 일정 간격을 두고 일렬로 설치하여 센서라인을 형성하는 것으로, 반송 경로를 따라 반송되는 금속이물을 복수개의 자기센서가 시간차를 두고 연속으로 감지하게 하는 것으로 검출 감도를 향상시키는 것을 과제로 한다.In addition, the present invention is to configure a plurality of magnetic sensors for detecting the magnetic field of the foreign metal, and to form a sensor line by installing the magnetic sensors in a line at a predetermined interval on the line matching the conveying path on the magnetic detection unit, An object of the present invention is to improve detection sensitivity by allowing a plurality of magnetic sensors to continuously detect a metal foreign material conveyed along a conveyance path.
또한, 본 발명은 제2센서라인의 자기센서들을 인접한 제1센서라인 상에 설치된 자기센서들과 동일 간격으로 설치하되, 제1센서라인 상에 설치된 센서들의 중간 지점에 대응하여 설치하는 것으로, 각 센서라인들의 간격을 효과적으로 좁혀 금속이물이 검출되지 않는 사각을 최소화 하는 것을 과제로 한다.In addition, the present invention is to install the magnetic sensors of the second sensor line at the same interval as the magnetic sensors installed on the adjacent first sensor line, corresponding to the intermediate point of the sensors installed on the first sensor line, each An object of the present invention is to minimize the blind spots from which metal foreign bodies are not detected by effectively narrowing the distance between the sensor lines.
또한, 본 발명은 다수개의 자기센서에서 공통적으로 검출되는 신호는 외란으로 판단하는 것으로 각 자기센서에서 외란 신호를 효과적으로 제거하는 것을 과제로 한다.In addition, the present invention is to determine that the signals commonly detected in the plurality of magnetic sensors as disturbance, to effectively remove the disturbance signals in each magnetic sensor.
또한, 본 발명은 각 센서라인에 포함된 자기센서들의 각 신호 값의 시간축을 동기화 시키는 것으로 금속이물의 자기장 신호가 증폭되게 하여 보다 명확하게 금속이물을 식별할 수 있게 하는 것을 과제로 한다.In addition, an object of the present invention is to synchronize the time axis of each signal value of the magnetic sensors included in each sensor line to amplify the magnetic field signal of the metal foreign material to more clearly identify the metal foreign material.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 외란에 강인한 고감도 금속검출기는 피검출물을 반송하는 반송부와, 상기 피검출물의 반송 경로 상에 배치되고, 상기 피검출물에 혼입된 금속이물을 자화시키는 자화부와, 상기 반송 경로 상에서 상기 자화부의 후단에 배치되어, 상기 자화부를 통과한 상기 피검출물의 자기장을 검출하는 다수개의 자기센서를 포함하는 자기검출부와, 상기 자기검출부에서 수신된 자기장의 신호에서 외란 신호를 제거하는 것으로 상기 금속이물의 자기장을 검출한 자기센서의 신호를 식별하는 제어부를 포함하는 것을 특징으로 한다.The highly sensitive metal detector, which is robust against disturbances, according to the present invention for achieving the above object, is disposed on a conveying unit for conveying an object to be detected and on a conveying path of the object to be detected and mixed with the object to be detected. A magnetic detection unit including a magnetization unit for magnetizing the magnetic field, a plurality of magnetic sensors disposed at a rear end of the magnetization unit on the conveyance path, and detecting a magnetic field of the object to be detected passing through the magnetization unit; and a magnetic field received by the magnetic detection unit. It characterized in that it comprises a control unit for identifying the signal of the magnetic sensor for detecting the magnetic field of the metal foreign material by removing the disturbance signal from the signal of.
또한, 상기 자기센서는 자기공진(Fluxgate) 센서인 것을 특징으로 할 수 있다.In addition, the magnetic sensor may be a magnetic resonance (Fluxgate) sensor.
또한, 상기 자기검출부의 일측에는 복수의 자기센서가 상기 반송 경로와 일치한 라인 상에 일정 간격을 두고 일렬로 설치되어 형성된 제1센서라인과, 복수의 자기센서가 상기 제1센서라인과 나란하게 일정 간격을 두고 일렬로 설치되어 형성된 제2센서라인이 서로 교번하여 다수 배치된 것을 특징으로 할 수 있다.In addition, at one side of the magnetic detection unit, a plurality of magnetic sensors are arranged in a line at a predetermined interval on a line coinciding with the conveyance path, and a plurality of magnetic sensors are parallel to the first sensor line. A plurality of second sensor lines formed in a line at a predetermined interval may be alternately disposed.
또한, 상기 제2센서라인의 자기센서들은 인접한 제1센서라인 상에 설치된 자기센서들과 동일 간격으로 설치되되, 상기 제1센서라인 상에 설치된 센서들의 중간 지점에 대응하여 설치된 것을 특징으로 할 수 있다.In addition, the magnetic sensors of the second sensor line may be installed at the same interval as the magnetic sensors installed on the adjacent first sensor line, it may be installed corresponding to the intermediate point of the sensors installed on the first sensor line. have.
또한, 상기 제어부는 어느 한 자기센서의 출력 값과, 전체 자기센서의 평균 출력 값의 차로 상기 어느 한 자기센서에서 외란 신호를 배제하는 것을 특징으로 할 수 있다.The controller may exclude the disturbance signal from the magnetic sensor based on a difference between the output value of the magnetic sensor and the average output value of the entire magnetic sensor.
또한, 상기 반송 경로상에서 상기 자기검출부의 선단에 배치되어, 상기 피검출물의 유무를 검출하는 진입감시부를 더 포함하고, 상기 제어부는 상기 진입감시부를 통해 상기 피검출물이 검출된 시점과 상기 반송부가 상기 피검출물을 반송시키는 속도, 상기 진입감시부와 상기 자기검출부의 이격 거리를 통해 상기 피검출물이 상기 자기검출부의 자기센서에 도달되는 시간을 산출하는 것을 특징으로 할 수 있다.The apparatus may further include an entrance monitoring unit disposed at the front end of the magnetic detection unit on the conveying path to detect the presence or absence of the object to be detected, and the control unit may include a point in time at which the object to be detected is detected through the entry monitoring unit and the transport unit. The time for transferring the detected object to the magnetic sensor of the magnetic detection unit may be calculated through the speed of conveying the detected object and the distance between the entry monitoring unit and the magnetic detection unit.
또한, 상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 각 신호 값 중 후단에 배치된 자기센서의 신호 값을 최선단에 배치된 자기센서에서 상기 후단에 배치된 자기센서까지 상기 피검출물이 반송되는 시간만큼 시간축을 후퇴시키는 것으로 어느 한 센서라인에 포함된 자기센서들의 신호 값을 동기화 시키는 것을 특징으로 할 수 있다.The control unit may detect the signal value of the magnetic sensor disposed at the rear end of the signal values of the magnetic sensors included in any one sensor line from the magnetic sensor disposed at the uppermost end to the magnetic sensor disposed at the rear end. By retracting the time axis by this conveyed time may be characterized in synchronizing the signal values of the magnetic sensors included in any one sensor line.
또한, 상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 동기화 된 신호 값을 합하는 것으로 증폭된 신호를 도출하고, 상기 증폭된 신호가 기 설정된 기준 이상이면 상기 피검출물에 금속이물이 포함된 것으로 판단하는 것을 특징으로 할 수 있다.The controller may derive an amplified signal by summing the synchronized signal values of the magnetic sensors included in any one sensor line, and if the amplified signal is greater than or equal to a predetermined reference, the foreign material may be included in the object to be detected. It may be characterized as being determined.
또한, 상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 동기화 된 각 신호 값을 이산화(A/D Convert) 한 후, 기 학습된 인공신경회로망을 통해 상기 피검출물에 금속이물의 포함 여부를 판단하는 것을 특징으로 할 수 있다.In addition, the controller discretizes the synchronized signal values of the magnetic sensors included in any one sensor line (A / D Convert), and whether the metal foreign material is included in the detected object through a pre-learned artificial neural network. It may be characterized by determining.
상기와 같은 본 발명에 따른 외란에 강인한 고감도 금속검출기는 다음과 같은 효과를 갖는다.The high sensitivity metal detector robust to disturbance according to the present invention as described above has the following effects.
첫째, 식품 내에 혼입된 금속이물의 검출 감도가 향상됨과 동시에 외란 신호를 제거할 수 있는 외란에 강인한 고감도 금속검출기를 제공할 수 있게 된다.First, it is possible to provide a high-sensitivity metal detector robust to disturbances capable of removing the disturbance signal while improving the detection sensitivity of the metal foreign matter mixed in the food.
둘째, 금속이물의 자기장을 검출하는 자기센서를 다수개로 구성하고, 자기센서를 자기검출부 상에 반송 경로와 일치한 라인 상에 일정 간격을 두고 일렬로 설치하여 센서라인을 형성하는 것으로, 반송 경로를 따라 반송되는 금속이물을 복수개의 자기센서가 시간차를 두고 연속으로 감지하게 하는 것으로 금속이물의 검출 감도를 향상시킬 수 있게 된다.Second, by forming a plurality of magnetic sensors for detecting the magnetic field of the metal foreign matter, and installing the magnetic sensors in a line at a predetermined interval on the line matching the conveying path on the magnetic detection unit to form a sensor line, Accordingly, by sensing a plurality of magnetic sensors continuously with a time difference, it is possible to improve the detection sensitivity of the metal foreign materials.
셋째, 제2센서라인의 자기센서들을 인접한 제1센서라인 상에 설치된 자기센서들과 동일 간격으로 설치하되, 제1센서라인 상에 설치된 센서들의 중간 지점에 대응하여 설치하는 것으로, 각 센서라인들의 간격을 효과적으로 좁혀 금속이물이 검출되지 않는 사각을 최소화 할 수 있게 된다.Third, the magnetic sensors of the second sensor line are installed at the same interval as the magnetic sensors installed on the adjacent first sensor line, but corresponding to the intermediate points of the sensors installed on the first sensor line. By effectively narrowing the gap, it is possible to minimize blind spots from which no metal foreign matter is detected.
넷째, 다수개의 자기센서에서 공통적으로 검출되는 신호는 외란으로 판단하는 것으로 각 자기센서에서 외란 신호를 효과적으로 제거할 수 있게 된다.Fourth, the signals commonly detected by the plurality of magnetic sensors are determined as disturbances, and thus, the disturbance signals can be effectively removed from each magnetic sensor.
다섯째, 각 센서라인에 포함된 자기센서들의 각 신호 값의 시간축을 동기화 시키는 것으로 금속이물의 자기장 신호가 증폭되게 하여 보다 명확하게 금속이물을 식별할 수 있게 된다.Fifth, by synchronizing the time axis of each signal value of the magnetic sensors included in each sensor line, the magnetic field signal of the metal foreign material is amplified so that the metal foreign material can be more clearly identified.
도 1은 본 발명의 일 실시예에 따른 외란에 강인한 고감도 금속검출기를 나타낸 정면도.1 is a front view showing a high sensitivity metal detector robust to disturbance according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 외란에 강인한 고감도 금속검출기의 반송부, 자화부, 진입감시부 및 자기검출부만을 부분적으로 나타낸 평면도.FIG. 2 is a plan view partially showing only a carrier, a magnetizer, an entrance monitor, and a magnetic detector of a highly sensitive metal detector resistant to disturbance according to an embodiment of the present invention; FIG.
도 3은 자기공진(Fluxgate) 센서의 구조와 자성체를 건출하는 원리를 나타낸 참고도.3 is a reference diagram showing the structure of the magnetic resonance (Fluxgate) sensor and the principle of building the magnetic material.
도 4는 자기공진 센서의 개략적인 구조와 입출력되는 신호의 파장을 나타낸 참고도.Figure 4 is a reference diagram showing the schematic structure of the magnetic resonance sensor and the wavelength of the input and output signals.
도 5는 자기공진 센서의 B-H Curve 그래프.5 is a B-H Curve graph of the magnetic resonance sensor.
도 6은 외부자계의 크기에 비례한 출력을 고감도로 획득할 수 있는 자기공진 센서의 신호처리 과정.6 is a signal processing process of a magnetic resonance sensor capable of obtaining an output proportional to the magnitude of an external magnetic field with high sensitivity.
도 7은 자기검출부에 (a)자기센서가 바둑판으로 배치된 예와, (b)자기센서가 제1센서라인 및 제2센서라인으로 구성된 배치된 비교 예.7 is a comparative example in which (a) a magnetic sensor is arranged as a checkerboard and (b) the magnetic sensor is configured of a first sensor line and a second sensor line.
도 8은 본 발명의 일 실시예에 따른 외란에 강인한 고감도 금속검출기를 구성하는 전기적 구성들의 관계를 나타낸 구성도.8 is a diagram showing the relationship between the electrical components of the high-sensitivity metal detector robust to disturbance according to an embodiment of the present invention.
도 9 및 도 10은 제어부가 진입감시부에서 피검출물을 검출한 시간을 기반으로 센서라인에 나열된 자기센서의 검출 값의 시간축을 동기화 하는 과정을 나타낸 도면.9 and 10 are views illustrating a process of synchronizing the time axis of the detection values of the magnetic sensors listed in the sensor line based on the time when the controller detects the object to be detected by the entry monitoring unit.
도 11은 본 발명의 일 실시예로서, 제어부가 시간축이 동기화된 자기센서의 검출 값을 합산하여 금속이물에 의한 신호를 증폭하는 것으로 금속이물의 존재여부를 판단하는 것을 나타낸 도면.FIG. 11 is a diagram illustrating determining whether a metal foreign material exists by amplifying a signal caused by a metal foreign material by summing a detection value of a magnetic sensor whose time axis is synchronized as an embodiment of the present invention.
도 12는 본 발명의 다른 실시예로서, 제어부가 기 학습된 인공신경회로망을 통해 피검출물에 금속이물의 포함 여부를 판단하는 것을 설명하기위한 인공신경회로망의 구조 및 알고리즘.12 is another embodiment of the present invention, the structure and algorithm of the artificial neural network for explaining that the control unit to determine whether the metal foreign matter in the detected object through the artificial neural network.
이하, 본 발명에 따른 외란에 강인한 고감도 금속검출기의 바람직한 실시 예에 관하여 상세히 설명하면 다음과 같다.Hereinafter, a preferred embodiment of a high sensitivity metal detector robust to disturbance according to the present invention will be described in detail.
도 1을 참조하면, 본 발명의 일 실시예에 따른 외란에 강인한 고감도 금속검출기는 피검출물(10)을 반송하는 반송부(152)와, 피검출물(10)의 반송 경로 상에 배치되고, 피검출물(10)에 혼입된 금속이물(12)을 자화시키는 자화부(120)와, 반송 경로 상에서 자화부(120)의 후단에 배치되어, 자화부(120)를 통과한 피검출물(10)의 자기장을 검출하는 다수개의 자기센서(112)를 포함하는 자기검출부(110)와, 자기검출부(110)에서 수신된 자기장의 신호에서 외란 신호를 제거하는 것으로 금속이물(12)의 자기장을 검출한 자기센서(112)의 신호를 식별하는 제어부(160, 도 8 참조)를 포함한다.Referring to FIG. 1, a highly sensitive metal detector, which is robust against disturbances, according to an embodiment of the present invention, is disposed on a conveying unit 152 for conveying an object to be detected 10 and a conveying path of the object to be detected 10. The magnetized part 120 which magnetizes the metal foreign material 12 mixed in the to-be-detected object 10, and arrange | positioned at the rear end of the magnetized part 120 on a conveyance path | route, and passed through the magnetized part 120 are detected The metal foreign material 12 by removing the disturbance signal from the magnetic detection unit 110 including a plurality of magnetic sensors 112 for detecting the magnetic field of the water 10 and the magnetic field signal received from the magnetic detection unit 110. And a control unit 160 (see FIG. 8) for identifying a signal from the magnetic sensor 112 that has detected a magnetic field of the magnetic sensor 112.
또한, 추가적으로 반송 경로상에서 자기검출부(110)의 선단에 배치되어, 피검출물(10)의 유무를 검출하는 진입감시부(130)를 더 포함할 수 있다.The apparatus may further include an entrance monitoring unit 130 disposed at the front end of the magnetic detection unit 110 on the transport path to detect the presence or absence of the object to be detected 10.
여기서, 피검출물(10)은 식품, 의류 등일 수 있지만 이에 한정되지 않는다.Here, the detected object 10 may be food, clothing, or the like, but is not limited thereto.
반송부(152)는 피검출물(10)을 기 설정된 방향으로 반송하는 기능을 가지며, 구체적으로는 컨베이어 벨트 등의 기계적 장치가 될 수 있다. 도 1에서 반송부(152)에 놓인 피검출물(10)은 우측 방향으로 반송된다. 피검출물(10)의 이동속도는 반송부(152)를 구동시키는 모터의 회전속도에 의해 결정된다. 제어부(160)는 반송모터(154)의 회전속도를 제어하여, 반송부(152)에 놓인 피검출물(10)의 이동속도를 조절한다.The conveying unit 152 has a function of conveying the detected object 10 in a predetermined direction, and specifically, may be a mechanical device such as a conveyor belt. In FIG. 1, the to-be-detected object 10 put on the conveyance part 152 is conveyed to the right direction. The moving speed of the to-be-detected object 10 is determined by the rotational speed of the motor which drives the conveyance part 152. FIG. The controller 160 controls the rotational speed of the transfer motor 154 to adjust the moving speed of the object to be detected 10 placed on the transfer unit 152.
도 2를 참조하면, 자화부(120)는 피검출물(10)의 반송 경로 상의 소정 위치에 구비되며, 자기검출부(110)는 반송 경로에서 자화부(120)의 후단에 구비되어, 반송부(152)의 반송 방향을 따라 자화부(120)와 자기검출부(110)가 소정 간격을 두고 배치된다. 피검출물(10)은 반송부(152)의 반송 경로를 따라 자화부(120)과 자기검출부(110)를 순차적으로 통과하게 된다.Referring to FIG. 2, the magnetization unit 120 is provided at a predetermined position on the conveyance path of the object to be detected 10, and the magnetic detection unit 110 is provided at the rear end of the magnetization unit 120 in the conveyance path. The magnetization part 120 and the magnetic detection part 110 are arrange | positioned at predetermined intervals along the conveyance direction of 152. The to-be-detected object 10 passes through the magnetization part 120 and the magnetic detection part 110 sequentially along the conveyance path of the conveyance part 152. FIG.
자화부(120)는 피검출물(10)에 혼입되어 있을 수 있는 금속이물(12)을 자화시키는 역할을 한다. 자화부(120)는 반송부(152)가 통과하는 공동영역을 구비한 테두리 형상을 갖고 반송부(152)를 둘러싼다. 자화부(120)는 피검출물(10)이 통과하는 상부 및 하부에 모두 구성되어 그 사이를 지나는 피검출물(10) 내의 금속이물(12)을 자화시킬 수 있다. 자화부(120)는 금속물질 등을 자화시킬 수 있다면, 영구자석 또는 영구자석 이외의 어떠한 구성으로 이루어져도 무방하다.The magnetization unit 120 serves to magnetize the metal foreign material 12 that may be mixed in the object to be detected 10. The magnetization unit 120 has an edge shape having a cavity area through which the transfer unit 152 passes and surrounds the transfer unit 152. The magnetization unit 120 may be configured at both the upper and lower portions through which the detected object 10 passes, and may magnetize the metal foreign material 12 in the detected object 10 passing therebetween. The magnetization unit 120 may be made of any structure other than a permanent magnet or a permanent magnet as long as it can magnetize a metal material or the like.
피검출물(10)에 혼입된 금속이물(12)이 자화부(120)를 통과하면서 자화되면, 이후 통과하게 되는 자기검출부(110)에서의 검출감도가 높아지게 된다.When the metal foreign material 12 mixed in the to-be-detected object 10 is magnetized while passing through the magnetization part 120, the detection sensitivity at the magnetic detection part 110 to be passed thereafter is increased.
자기검출부(110)는 반송부(152)가 통과하는 공동영역을 구비한다.The magnetic detector 110 has a cavity area through which the carrier 152 passes.
도 3 내지 도 6를 참조하면, 자기검출부(110)에 구비되어 피검출물(10)의 자기장을 검출하는 자기센서(112)는 검출 감도가 우수한 자기공진(Fluxgate) 센서가 되는 것이 바람직하다. 자기공진 센서의 검출범위(Gauss)는 10^-6 내지 10^-2로서, 일반적으로 금속이물(12)을 검출하기 위해 이용되는 탐색코일(search coil)의 검출범위 10^-2 내지 10^2 보다 우수하다.3 to 6, the magnetic sensor 112 provided in the magnetic detector 110 to detect the magnetic field of the object to be detected 10 may be a magnetic resonance sensor having excellent detection sensitivity. The detection range (Gauss) of the magnetic resonance sensor is 10 ^ -6 to 10 ^ -2, and the detection range of the search coil used to detect the metal foreign material 12 is generally 10 ^ -2 to 10. Better than ^ 2.
자기공진 센서는 투자율(Permeability)이 높은 재료의 B-H곡선의 포화특성을 이용한 자기센서(112)로써 포화철심형 자력계라고도 한다. 고투자율의 자심에 1차 코일 및 2차 코일이 감겨 있는데, 1차 코일에 주파수 f(수백Hz~수kHz)의 충분히 큰 진폭의 정현파(Sine wave)전류를 흘리면 포화특성으로 말미암아 2차 코일에 유기되는 전압은 정현파에서 벗어나게 된다. 외부자계가 없을 때는 2차 코일의 전압 파형은 양(+)과 음(-)이 대칭이 되어 홀수차 뿐인 고조파(harmonic)를 포함한다. 하지만 여기에 외부자계가 가해지면 이 대칭성이 깨어지기 때문에 짝수차의 고조파를 내포하게 된다. 따라서, 신호처리회로내 검파기(Demodulator)에서 DDS(Direct Digital Synthesis)에서 가진하는 여진주파수(Excitation Frequency)의 2배 주파수(2xf)만 취하여 검출하면 외부자계의 크기에 비례한 출력을 고감도로 얻을 수 있게 된다.The magnetic resonance sensor is a magnetic sensor 112 using a saturation characteristic of the B-H curve of a material having a high permeability and is also referred to as a saturation iron core magnetometer. The primary and secondary coils are wound around the magnetic core of high permeability. When a sine wave current with a sufficiently large amplitude of frequency f (hundreds of Hz to several kHz) flows through the primary coil, The induced voltage will deviate from the sine wave. In the absence of an external magnetic field, the voltage waveform of the secondary coil includes harmonics with only odd aberrations, with positive and negative symmetry. However, when an external magnetic field is applied, this symmetry is broken, and thus even harmonics are included. Therefore, if the detector in the signal processing circuit (demodulator) takes only 2 times the excitation frequency (2xf) of the excitation frequency of the DDS (Direct Digital Synthesis) and detects it, the output proportional to the magnitude of the external magnetic field can be obtained with high sensitivity. Will be.
자화된 금속이물(12)의 자기장 강도는 금속이물(12)의 크기 및 금속이 함유된 양에 따라 상이하게 된다. 따라서 자기센서(112)를 검출범위가 우수한 것으로 사용할수록 더 미세하고 다양한 금속이물(12)을 감지할 수 있게 된다.The magnetic field strength of the magnetized metal foreign material 12 is different depending on the size of the metal foreign material 12 and the amount of metal contained therein. Therefore, as the magnetic sensor 112 is used as having an excellent detection range, it is possible to detect finer and various metal foreign materials 12.
하지만, 자기센서(112)는 환경에서 발생되는 외란에 의해 오히려 일정 수준 이상의 검출범위에서 오류가 빈번하게 발생되는 문제가 있다. 외란에는 지구 자기장, 자화부(120) 및 반송모터(154)에서 발생하는 자기장, 외부에 위치한 장비, 작업자의 소지품, 공장 내 화물을 이송하는 차량 등이 있다. 상기와 같은 외란은 고정적으로 자기센서(112)에 영향을 주는 것도 있지만, 이동 또는 전원 인가 여부 등의 요인으로 유동적인 영향을 주는 요소가 더 많기 때문에 외란 자기장의 신호 패턴을 모두 기 저장하다가 해당 검출 신호에 해당 패턴이 포함되어 있으면 제거하는 것은 사실상 불가능하다. 따라서 검출범위가 우수한 자기공진(Fluxgate) 센서를 적용하여 일정 수준 이상의 검출범위를 갖는 장비를 개발하는 것은 한계가 존재하였다.However, the magnetic sensor 112 has a problem that an error frequently occurs in a detection range of a predetermined level or more due to disturbance generated in the environment. Disturbance includes a magnetic field generated from the earth magnetic field, the magnetization unit 120 and the transfer motor 154, externally located equipment, worker's belongings, and a vehicle for transporting cargo in the factory. The disturbance as described above may affect the magnetic sensor 112 in a fixed manner, but since there are more factors influencing fluid due to factors such as movement or power supply, the signal pattern of the disturbance magnetic field may be stored in advance. If the signal contains a corresponding pattern, it is virtually impossible to remove. Therefore, there is a limit in developing a device having a detection range of a certain level or more by applying a magnetic resonance (Fluxgate) sensor having an excellent detection range.
본 발명의 일 실시예에 따른 외란에 강인한 고감도 금속검출기는 상술된 바와 같은 문제를 자기센서(112)를 다수개로 구성하고, 자기센서(112)들에서 공통되어 입력되는 신호를 외란으로 판단하여 제거하는 것으로 해소하였다.The high-sensitivity metal detector, which is robust against disturbances, according to an embodiment of the present invention constitutes a plurality of magnetic sensors 112 as described above, and removes the common signals inputted from the magnetic sensors 112 as disturbances. It solved by doing.
도 2 및 도 7을 참조하면, 자기검출부(110)의 일측에는 복수의 자기센서(112)가 반송 경로와 일치한 라인 상에 일정 간격을 두고 일렬로 설치되어 형성된 제1센서라인과, 복수의 자기센서(112)가 제1센서라인과 나란하게 일정 간격을 두고 일렬로 설치되어 형성된 제2센서라인이 서로 교번하여 다수 배치되게 하였다.2 and 7, at one side of the magnetic detection unit 110, a plurality of magnetic sensors 112 are formed in a line on a line coinciding with a conveying path, and are formed in a line at a predetermined interval, and a plurality of magnetic sensors 112. The magnetic sensor 112 is installed in a line at a predetermined interval in parallel with the first sensor line to form a plurality of second sensor lines alternately with each other.
피검출물(10)은 반송부(152)에 의해 일방향으로만 반송되어지므로 피검출물(10)에 포함된 금속이물(12)도 동일방향으로 반송되는데, 자기센서(112)들이 반송 경로와 일치한 라인으로 배치되면 금속이물(12)이 반송되는 라인의 자기센서(112)들 모두 순차적으로 금속이물(12)을 검출하게 되어 검출 신뢰성을 향상시킬 수 있게 된다.Since the object to be detected 10 is conveyed in only one direction by the conveying unit 152, the metal foreign material 12 included in the object to be detected 10 is conveyed in the same direction, and the magnetic sensors 112 are conveyed in the conveyance path. When arranged in a line coinciding with, all of the magnetic sensors 112 of the line in which the metal foreign material 12 is conveyed sequentially detect the metal foreign material 12, thereby improving detection reliability.
자기공진(Fluxgate) 센서는 자체적으로 자기장을 발생시키므로, 다수개의 자기센서(112)가 서로에 의해 간섭이 발생되지 않게 하기 위해서는 일정한 간격으로 이격시켜 배치하는 것이 바람직하다. 또한, 자기센서(112)가 좌우방향 및 상하방향으로 일정한 간격으로 배치되어야 자기검출부(110)에 최대한 많은 자기센서(112)를 배치할 수 있고, 피검출물(10) 내에 포함된 금속이물(12)이 탐지되지 않는 사각지역을 최소화 할 수 있게 된다.Since the magnetic resonance (Fluxgate) sensor generates a magnetic field by itself, it is preferable that the plurality of magnetic sensors 112 are spaced at regular intervals so as not to cause interference by each other. In addition, the magnetic sensor 112 should be arranged at regular intervals in the left and right directions and the vertical direction to arrange as many magnetic sensors 112 as possible in the magnetic detection unit 110, and the foreign metal contained in the object to be detected 10. It is possible to minimize blind spots where (12) is not detected.
특히, 제2센서라인의 자기센서(112)들은 인접한 제1센서라인 상에 설치된 자기센서(112)들과 동일 간격으로 설치되되, 제1센서라인 상에 설치된 자기센서(112)들의 중간 지점에 대응하여 설치될 수 있다. 이러한 형태로 자기센서(112)가 배치되면 자기센서(112)간의 이격 거리는 동일하게 유지하면서도 자기센서(112)를 단지 바둑판 형태로 배치하는 것 보다 센서라인을 반송 경로 방향으로 더 촘촘하게 나열시킬 수 있게 된다. 자기센서(112)는 금속이물(12)과 인접할수록 더 높은 자기장 신호를 획득할 수 있으므로, 이로써 금속이물(12) 검출 능력이 한층 더 향상되어지게 된다.In particular, the magnetic sensors 112 of the second sensor line are installed at the same interval as the magnetic sensors 112 installed on the adjacent first sensor line, but at the intermediate point of the magnetic sensors 112 installed on the first sensor line. It can be installed correspondingly. If the magnetic sensor 112 is arranged in this form, the separation distance between the magnetic sensors 112 can be maintained the same, and the sensor lines can be arranged more precisely in the direction of the conveying path than the magnetic sensor 112 is arranged only in the form of a checkerboard. do. The magnetic sensor 112 may obtain a higher magnetic field signal as the magnetic sensor 112 is closer to the metal foreign material 12, thereby further improving the detection capability of the metal foreign material 12.
또한, 자기검출부(110)는 자기센서(112)를 자기검출부(110)의 상부와 하부에 배치되어, 상부의 자기센서(112)와 하부의 자기센서(112) 사이를 피검출물(10)이 통과되게 하는 것으로 실시될 수 있다(도 2 참조). 특히, 자기검출부(110)의 상부에 배치된 자기센서(112)들은 하부에 배치된 자기센서(112)의 센서라인들 사이의 위치와 대응되는 부위에 배치됨으로써, 상부와 하부의 자기센서(112)간의 이격 거리를 더 넓힐 수 있고, 자기검출부(110)의 하부에서 자기센서(112)가 배치되지 않은 영역의 검출을 상부의 자기센서(112)가 커버할 수 있게 된다.In addition, the magnetic detection unit 110 is disposed on the upper and lower portions of the magnetic sensor 112, the magnetic detection unit 110 between the upper magnetic sensor 112 and the lower magnetic sensor 112 to be detected (10). May be implemented to allow it to pass (see FIG. 2). In particular, the magnetic sensors 112 disposed on the upper portion of the magnetic detection unit 110 are disposed at portions corresponding to positions between the sensor lines of the magnetic sensors 112 disposed on the lower portion thereof, whereby the upper and lower magnetic sensors 112 are disposed. The separation distance between the two electrodes may be further increased, and the upper magnetic sensor 112 may cover the detection of an area in which the magnetic sensor 112 is not disposed in the lower portion of the magnetic detection unit 110.
자화부(120) 및 자기검출부(110)는 공동영역을 구비한 테두리 형상을 갖는 것으로 설명했지만, 이와 다른 형상(예를 들어, 원통형)을 가져도 무방하다. 즉, 반송부(152)의 상부와 하부에 서로 이격된 별개의 구성이 될 수도 있다.Although the magnetization unit 120 and the magnetic detection unit 110 have been described as having an edge shape having a cavity area, the magnetization unit 120 and the magnetic detection unit 110 may have other shapes (for example, a cylindrical shape). That is, the upper portion and the lower portion of the transfer unit 152 may be separate components spaced apart from each other.
진입감시부(130)는 반송되는 피검출물(10)이 자기검출부(110)의 각 자기센서(112)에 도달하는 절대시간을 산출하기 위해 피검출물(10)의 유무를 검출하는 구성이다. 도 2에서와 같이, 진입감시부(130)는 광센서(Photo sensor)로 구성되어, 발광부(130b) 및 수광부(130a)가 반송부(152)의 양측에 배치되는 것으로 실시될 수 있다. 또한 다른 실시예로서, 초음파센서 또는 레이저센서 등으로 구성되어 피검출물(10)에 의해 반사되는 음파 또는 광을 검출하여 피검출물(10)의 유무를 판단하는 등 직간접적으로 피검출물(10)의 진입을 검출할 수 있는 수단은 어느 것이든 적용되는 것이 가능하다.The entry monitoring unit 130 is configured to detect the presence or absence of the detected object 10 in order to calculate an absolute time for the conveyed object 10 to reach each of the magnetic sensors 112 of the magnetic detection unit 110. . As illustrated in FIG. 2, the entry monitoring unit 130 may be configured as a photo sensor, and the light emitting unit 130b and the light receiving unit 130a may be disposed at both sides of the transfer unit 152. In addition, as another embodiment, it is composed of an ultrasonic sensor or a laser sensor or the like to detect the sound wave or light reflected by the object to be detected 10 to determine the presence or absence of the object to be detected 10 directly or indirectly ( Any means capable of detecting the entry of 10) can be applied.
또한, 진입감시부(130)에서 검출된 피검출물(10)이 각각의 자기센서(112)에 도달되기까지의 지연 시간을 산출하기 위해, 제어부(160)에는 진입감시부(130)와 각 자기센서(112)의 이격 거리가 기 저장되는 것이 바람직하다.In addition, in order to calculate a delay time until the detected object 10 detected by the entry monitoring unit 130 reaches each of the magnetic sensors 112, the control unit 160 includes an entry monitoring unit 130 and each. Preferably, the separation distance of the magnetic sensor 112 is stored in advance.
도 8를 참조하면, 제어부(160)는 자기검출부(110)의 자기센서(112), 진입감시부(130), 반송모터(154) 등의 구성과 전기적인 방법으로 연결되어 검출된 신호를 수신하고 제어한다.Referring to FIG. 8, the controller 160 is connected to the magnetic sensor 112, the entry monitoring unit 130, the transfer motor 154, and the like of the magnetic detection unit 110 to receive the detected signal. And control.
피검출물(10)에 포함된 금속이물(12)은 반송되는 경로상에 인접한 자기센서(112)에서만 자기장이 검출되지만, 자기센서(112)에 영향을 줄 정도의 강도를 갖는 외란 자기장 신호는 자기검출부(110)에 포함된 모든 자기센서(112)에서 공통적으로 동시에 검출된다. 즉, 자기센서(112)들에서 수신된 신호 값 중 공통적으로 수신되는 신호를 배제하면 결과적으로 자기센서(112)의 검출 값에서 외란이 제거된다.The metal foreign material 12 included in the object to be detected 10 detects a magnetic field only in the magnetic sensor 112 adjacent to the conveyed path, but has a disturbance magnetic field signal having an intensity that affects the magnetic sensor 112. Is commonly detected simultaneously in all the magnetic sensors 112 included in the magnetic detector 110. That is, when the signals received in common among the signal values received by the magnetic sensors 112 are excluded, disturbances are removed from the detection values of the magnetic sensors 112 as a result.
따라서, 제어부(160)는 다수개의 자기센서(112)로부터 검출된 출력 값에서 외란 신호를 제거하기 위해 각 자기센서(112)의 출력 값(
Figure PCTKR2017006077-appb-I000001
)과 자기센서(112)의 총 개수(N)로 전체 자기센서(112)의 평균 출력 값(
Figure PCTKR2017006077-appb-I000002
)을 산출한다.
Accordingly, the controller 160 removes the disturbance signal from the output values detected by the plurality of magnetic sensors 112 (the output value of each magnetic sensor 112 (
Figure PCTKR2017006077-appb-I000001
) And the total number N of magnetic sensors 112, the average output value of the total magnetic sensors 112 (
Figure PCTKR2017006077-appb-I000002
) Is calculated.
[수학식 1][Equation 1]
Figure PCTKR2017006077-appb-I000003
Figure PCTKR2017006077-appb-I000003
또한, 제어부(160)는 어느 한 자기센서(112)의 출력 값(
Figure PCTKR2017006077-appb-I000004
)과, 전체 자기센서(112)의 평균 출력 값(
Figure PCTKR2017006077-appb-I000005
)의 차로 외란 신호가 배제된 어느 한 자기센서(112)의 출력 값(
Figure PCTKR2017006077-appb-I000006
)을 획득할 수 있게 된다.
In addition, the controller 160 may output an output value of any one of the magnetic sensors 112 (
Figure PCTKR2017006077-appb-I000004
) And the average output value of the entire magnetic sensor 112 (
Figure PCTKR2017006077-appb-I000005
Output value of any one of the magnetic sensors 112 except for the disturbance signal
Figure PCTKR2017006077-appb-I000006
) Can be obtained.
[수학식 2][Equation 2]
Figure PCTKR2017006077-appb-I000007
Figure PCTKR2017006077-appb-I000007
또한, 제어부(160)는 진입감시부(130)를 통해 상기 피검출물(10)이 검출된 시점의 시간(T)과 반송부(152)가 상기 피검출물(10)을 반송시키는 속도(V), 진입감시부(130)와 자기검출부(110)의 각 자기센서(112)와의 이격 거리(
Figure PCTKR2017006077-appb-I000008
)를 통해 피검출물(10)이 자기검출부(110)의 자기센서(112)에 도달되는 시간(
Figure PCTKR2017006077-appb-I000009
)을 산출한다.
In addition, the controller 160 controls the time T at the point in time when the detected object 10 is detected through the entry monitoring unit 130 and the speed at which the conveying unit 152 conveys the detected object 10 ( V), the separation distance between the entrance monitoring unit 130 and the magnetic sensors 112 of the magnetic detection unit 110 (
Figure PCTKR2017006077-appb-I000008
The time at which the object to be detected 10 reaches the magnetic sensor 112 of the magnetic detection unit 110 through
Figure PCTKR2017006077-appb-I000009
) Is calculated.
자기센서(112)는 자기검출부(110) 상에 반송 경로 라인을 따라서 배치되고, 피검출물(10)은 반송부(152)에 의해 일정한 속도로 자기센서(112)들을 지나치게 되므로, 자기센서(112)들은 나열된 순서대로 금속이물(12)의 자기장을 검출할 수 있게 된다. 따라서 각 자기센서(112)가 금속이물(12)의 자기장을 검출하더라도 검출 시간에는 차이가 발생하게 되므로 동시에 금속이물(12)을 검출한 것과 같이 자기센서(112)들의 시간축을 조정하여 동기화시킬 필요가 있다. The magnetic sensor 112 is disposed along the conveying path line on the magnetic detecting unit 110, and the object to be detected 10 is excessively subjected to the magnetic sensors 112 at a constant speed by the conveying unit 152. 112 may detect the magnetic field of the metal foreign material 12 in the order listed. Therefore, even if each magnetic sensor 112 detects the magnetic field of the metal foreign material 12, a difference occurs in the detection time, so as to detect the metal foreign material 12 at the same time by adjusting the time axis of the magnetic sensors 112 to synchronize I need to.
도 9 및 도 10을 참조하면, 제어부(160)는 금속이물(12)이 반송되는 경로에 포함된 자기센서(112)들의 신호 값에서 금속이물(12)의 자기장을 검출했는지의 여부를 비교 판단하기위해 각 자기센서(112)들의 신호 값의 시간축을 동기화시킨다.9 and 10, the controller 160 determines whether the magnetic field of the metal foreign material 12 is detected from the signal values of the magnetic sensors 112 included in the path in which the metal foreign material 12 is conveyed. Synchronize the time axis of the signal values of the respective magnetic sensors 112 in order to compare and judge.
구체적으로, 제어부(160)는 어느 하나의 센서라인에 포함된 자기센서(112)들의 각 신호 값 중 후단에 배치된 자기센서(112)의 신호 값을 최선단에 배치된 자기센서(112)에서 상기 후단에 배치된 자기센서(112)까지 피검출물(10)이 반송되는 시간만큼 시간축을 후퇴시키는 것으로 어느 한 센서라인에 포함된 자기센서(112)들의 신호 값을 동기화 시킬 수 있게 된다.Specifically, the control unit 160 at the magnetic sensor 112 disposed at the top of the signal value of the magnetic sensor 112 disposed at the rear end of each signal value of the magnetic sensors 112 included in any one sensor line By retracting the time axis by the time that the object to be detected 10 is conveyed to the magnetic sensor 112 disposed at the rear end, it is possible to synchronize the signal values of the magnetic sensors 112 included in any one sensor line.
최선단에 배치된 자기센서(112)에서 상기 후단에 배치된 자기센서(112)까지 피검출물(10)이 반송되는 시간은 피검출물(10)이 진입감시부(130)에서 검출된 시각과, 반송 속도, 진입감시부(130)와 각 자기센서(112)와의 거리를 통해 산출할 수 있다.The time when the detected object 10 is conveyed from the magnetic sensor 112 disposed at the top end to the magnetic sensor 112 disposed at the rear end is the time when the detected object 10 is detected by the entry monitoring unit 130. And, it can be calculated through the conveyance speed, the distance between the entry monitoring unit 130 and each magnetic sensor 112.
도 11을 참조하면, 동기화된 자기센서(112)들의 신호 값으로부터 금속이물(12)의 자기장 신호가 포함되어있는지 판단하는 일 실시예로는 제어부(160)가 어느 하나의 센서라인에 포함된 자기센서(112)들의 동기화 된 신호 값을 합하는 것으로 증폭된 신호를 도출하고, 증폭된 신호가 기 설정된 기준 이상이면 피검출물(10)에 금속이물(12)이 포함된 것으로 판단할 수 있다.Referring to FIG. 11, as an example of determining whether the magnetic field signal of the metal foreign material 12 is included from the signal values of the synchronized magnetic sensors 112, the controller 160 is included in one sensor line. The sum of the synchronized signal values of the magnetic sensors 112 may be used to derive an amplified signal, and if the amplified signal is greater than or equal to a predetermined reference value, it may be determined that the metal foreign material 12 is included in the detected object 10. .
금속이물(12)이 없는 피검출물(10)은 제품 및 포장재에서 일정하게 발생하는 고유한 자기장이 외란 신호를 제거할 때 함께 제거되기 때문에 어느 한 센서라인에 포함된 자기센서(112)의 신호 값을 합하여도 증폭되는 신호의 크기는 미소한 수준이지만, 금속이물(12)이 포함된 피검출물(10)은 적어도 어느 한 센서라인에 포함된 자기센서(112)들에 연속되어 금속이물(12)의 자기장이 검출되기 때문에, 시간축이 동기화된 자기센서(112)의 신호 값을 합하면 금속이물(12)의 자기장에 의해 발생한 신호 값이 두드러지게 증폭되어진다.The detected object 10 without the metal foreign material 12 is removed from the magnetic sensor 112 included in any one of the sensor lines because the unique magnetic field generated in the product and the packaging material is removed together when the disturbance signal is removed. Although the magnitude of the signal to be amplified by the sum of the signal values is a small level, the detected object 10 including the metal foreign material 12 is continuously connected to the magnetic sensors 112 included in at least one sensor line. Since the magnetic field of the foreign material 12 is detected, the signal values generated by the magnetic field of the metal foreign material 12 are remarkably amplified by adding up the signal values of the magnetic sensor 112 whose time axis is synchronized.
또한, 도 12을 참조하면, 다른 실시예로서 제어부(160)는 어느 하나의 센서라인에 포함된 자기센서(112)들의 동기화 된 각 신호 값을 이산화(A/D Convert) 한 후, 기 학습된 인공신경회로망을 통해 피검출물(10)에 금속이물(12)의 포함 여부를 판단할 수도 있다.In addition, referring to FIG. 12, as another embodiment, the controller 160 discretizes the synchronized signal values of the magnetic sensors 112 included in any one sensor line (A / D Convert), and then the previously learned values. It may be determined whether the metal foreign material 12 is included in the detected object 10 through an artificial neural network.
이산화는 자기센서(112)의 신호 값을 0과 1의 두 가지 값만으로 표현되게 변환한다.Discretization converts the signal value of the magnetic sensor 112 to be represented by only two values, 0 and 1.
또한, 제어부(160)는 복합적으로 상기 일 실시예의 방법으로 신호 값을 증폭시킨 후, 당기 다른 실시예의 방법으로 증폭된 신호를 이산화 한 후, 기 학습된 인공신경회로망을 통해 피검출물(10)에 금속이물(12)의 포함 여부를 판단할 수도 있다.In addition, the control unit 160 amplifies the signal value by the method of the embodiment, and then discretizes the signal amplified by the method of another embodiment, and then detects the object 10 through the pre-learned artificial neural network. It may be determined whether the foreign metal 12 in the inclusion.
피검출물(10)에 금속이물(12)이 포함된 것으로 판단한 제어부(160)는 경광등(170)과 같은 본 방명의 실시예에 선택적으로 포함될 수 있는 출력 수단을 통해 금속이물(12)의 존재를 경고하거나, 물리적으로 해당 피검출물(10)을 반송 경로 상에서 이탈시킬 수 있다.The control unit 160 determined that the metal object 12 is included in the detected object 10 may include the metal foreign material 12 through an output means that may be selectively included in an embodiment of the present invention, such as a warning light 170. Can be alerted or physically detached from the transport path 10.
본 발명의 일 실시예는 금속검출기의 구동을 위한 전원스위치(144)와, 반송부(152)의 이송 속도, 검출 감도 등을 설정할 수 있는 컨트롤러(142)가 더 포함될 수 있다.One embodiment of the present invention may further include a power switch 144 for driving the metal detector, and a controller 142 that can set the transfer speed, detection sensitivity, and the like of the transfer unit 152.
이상에서의 설명에서와 같이 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 변형된 형태로 본 발명이 구현되어 있음을 이해할 수 있을 것이다. 그러므로 명시된 실시 예들은 한정적인 관점이 아니라 설명적인 관점에서 고려되어야 하고, 본 발명의 범위는 전술한 설명이 아니라 특허청구 범위에 나타나 있으며, 그와 동등한 범위 내에 있는 모든 차이점은 본 발명에 포함된 것으로 해석되어야 할 것이다.It will be understood that the present invention is implemented in a modified form without departing from the essential features of the present invention as described above. Therefore, the described embodiments should be considered in descriptive sense only and not for purposes of limitation, and the scope of the present invention is shown in the claims rather than the foregoing description, and all differences within the equivalent scope are included in the present invention. It should be interpreted.

Claims (9)

  1. 피검출물을 반송하는 반송부와,A conveying unit for conveying the object to be detected,
    상기 피검출물의 반송 경로 상에 배치되고, 상기 피검출물에 혼입된 금속이물을 자화시키는 자화부와,A magnetization part disposed on a conveyance path of the object to be detected and magnetizing a metal foreign material mixed into the object to be detected;
    상기 반송 경로 상에서 상기 자화부의 후단에 배치되어, 상기 자화부를 통과한 상기 피검출물의 자기장을 검출하는 다수개의 자기센서를 포함하는 자기검출부와,A magnetic detector disposed at the rear end of the magnetization portion on the conveyance path and including a plurality of magnetic sensors for detecting a magnetic field of the object to be detected passing through the magnetization portion;
    상기 자기검출부에서 수신된 자기장의 신호에서 외란 신호를 제거하는 것으로 상기 금속이물의 자기장을 검출한 자기센서의 신호를 식별하는 제어부를 포함하는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.And a controller for removing a disturbance signal from a signal of the magnetic field received by the magnetic detection unit to identify a signal of a magnetic sensor that detects the magnetic field of the metal foreign material.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 자기센서는 자기공진(Fluxgate) 센서인 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.The magnetic sensor is a highly sensitive metal detector, characterized in that the magnetic resonance (Fluxgate) sensor.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 자기검출부의 일측에는 복수의 자기센서가 상기 반송 경로와 일치한 라인 상에 일정 간격을 두고 일렬로 설치되어 형성된 제1센서라인과, 복수의 자기센서가 상기 제1센서라인과 나란하게 일정 간격을 두고 일렬로 설치되어 형성된 제2센서라인이 서로 교번하여 다수 배치된 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.On one side of the magnetic detection unit, a plurality of magnetic sensors are arranged in a line at a predetermined interval on a line coinciding with the conveyance path, and a plurality of magnetic sensors are arranged at a predetermined interval in parallel with the first sensor line. A high sensitivity metal detector robust to disturbance, characterized in that a plurality of second sensor lines are formed in a row arranged alternately with each other.
  4. 제 3 항에 있어서,The method of claim 3, wherein
    상기 제2센서라인의 자기센서들은 인접한 제1센서라인 상에 설치된 자기센서들과 동일 간격으로 설치되되, 상기 제1센서라인 상에 설치된 센서들의 중간 지점에 대응하여 설치된 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.The magnetic sensors of the second sensor line are installed at equal intervals with the magnetic sensors installed on the adjacent first sensor line, and are installed in correspondence with an intermediate point of the sensors installed on the first sensor line. High sensitivity metal detector.
  5. 제 4 항에 있어서,The method of claim 4, wherein
    상기 제어부는 어느 한 자기센서의 출력 값과, 전체 자기센서의 평균 출력 값의 차로 상기 어느 한 자기센서에서 외란 신호를 배제하는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.And the control unit excludes the disturbance signal from the magnetic sensor by a difference between the output value of the magnetic sensor and the average output value of the entire magnetic sensor.
  6. 제 5 항에 있어서,The method of claim 5,
    상기 반송 경로상에서 상기 자기검출부의 선단에 배치되어, 상기 피검출물의 유무를 검출하는 진입감시부를 더 포함하고,A entrance monitoring unit arranged at the tip of the magnetic detection unit on the conveyance path to detect the presence or absence of the object to be detected;
    상기 제어부는 상기 진입감시부를 통해 상기 피검출물이 검출된 시점과 상기 반송부가 상기 피검출물을 반송시키는 속도, 상기 진입감시부와 상기 자기검출부의 이격 거리를 통해 상기 피검출물이 상기 자기검출부의 자기센서에 도달되는 시간을 산출하는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.The controller detects the self-detecting unit through a time point at which the detected object is detected through the entry monitoring unit, a speed at which the conveying unit conveys the detected object, and a distance between the entry monitoring unit and the magnetic detecting unit. High sensitivity metal detector robust to disturbance, characterized in that the time to reach the magnetic sensor of the.
  7. 제 6 항에 있어서,The method of claim 6,
    상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 각 신호 값 중 후단에 배치된 자기센서의 신호 값을 최선단에 배치된 자기센서에서 상기 후단에 배치된 자기센서까지 상기 피검출물이 반송되는 시간만큼 시간축을 후퇴시키는 것으로 어느 한 센서라인에 포함된 자기센서들의 신호 값을 동기화 시키는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기. The control unit may return the detected object from the magnetic sensor disposed at the uppermost end to the magnetic sensor disposed at the rearmost end of the signal value of the magnetic sensor disposed at the rear end among the signal values of the magnetic sensors included in any one sensor line. A high sensitivity metal detector resistant to disturbance, characterized by synchronizing signal values of magnetic sensors included in any one sensor line by retracting the time axis as much as the time.
  8. 제 7 항에 있어서,The method of claim 7, wherein
    상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 동기화 된 신호 값을 합하는 것으로 증폭된 신호를 도출하고, 상기 증폭된 신호가 기 설정된 기준 이상이면 상기 피검출물에 금속이물이 포함된 것으로 판단하는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기.The controller derives an amplified signal by summing the synchronized signal values of the magnetic sensors included in any one sensor line, and if the amplified signal is greater than or equal to a predetermined standard, the foreign substance is included in the object to be detected. A high sensitivity metal detector robust to disturbances, characterized in that the judgment.
  9. 제 7 항에 있어서,The method of claim 7, wherein
    상기 제어부는 어느 하나의 센서라인에 포함된 자기센서들의 동기화 된 각 신호 값을 이산화(A/D Convert) 한 후, 기 학습된 인공신경회로망을 통해 상기 피검출물에 금속이물의 포함 여부를 판단하는 것을 특징으로 하는 외란에 강인한 고감도 금속검출기. The control unit discretizes the synchronized signal values of the magnetic sensors included in any one sensor line (A / D Convert), and then determines whether the metal foreign material is included in the detected object through a pre-learned artificial neural network. High sensitivity metal detector robust to disturbance, characterized in that.
PCT/KR2017/006077 2016-06-10 2017-06-12 High-sensitivity metal detector robust against disturbance WO2017213476A1 (en)

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