WO2017209400A1 - Binder composition - Google Patents

Binder composition Download PDF

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Publication number
WO2017209400A1
WO2017209400A1 PCT/KR2017/004605 KR2017004605W WO2017209400A1 WO 2017209400 A1 WO2017209400 A1 WO 2017209400A1 KR 2017004605 W KR2017004605 W KR 2017004605W WO 2017209400 A1 WO2017209400 A1 WO 2017209400A1
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Prior art keywords
acid
binder composition
weight
parts
group
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PCT/KR2017/004605
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French (fr)
Korean (ko)
Inventor
이송이
김용주
홍승민
강소진
Original Assignee
주식회사 케이씨씨
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Publication of WO2017209400A1 publication Critical patent/WO2017209400A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L5/00Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material

Definitions

  • the present invention relates to a binder for binding a fibrous material used as a sound insulation or heat insulating material, and a sound insulation or heat insulating material produced using the binder.
  • Mineral wool is a concept encompassing rock wool and glass fibers, and includes fibers made by melting minerals.
  • the mineral wool has excellent sound insulation and heat insulation effect, and is used for building materials.
  • minerals slag, sand, andesite, basalt, quartzite, etc.
  • the binder is injected together.
  • the mineral material becomes a fiber shape, which can be heat-pressed through a multi-stage roller to squeeze while curing the binder, and then cut to a certain size to produce soundproof or heat insulating material as a final product.
  • Such a binder composition should have the property that the binder should be reacted with each other (including a polymer reaction) and crosslinked with the surface of the fiber (reaction or adsorption, etc.).
  • a method of mixing a polycarboxylic acid having a plurality of carboxyl groups and a polyhydric alcohol (polyol) having a plurality of hydroxyl groups and adding other additives such as silane has been studied. .
  • the composition is crosslinked with carboxylic acid and hydroxyl groups, the ester is formed, the continuous development of which carboxylic acid and hydroxyl groups to be combined has been carried out, especially due to environmental problems
  • Polyhydric alcohols including sugars
  • substances starch such as corn and cassava
  • Korean Unexamined Patent Publication No. 2010-0065273 discloses that a raw material derived from a natural substance is used as a binder component.
  • the present invention has a problem that the mechanical properties such as strength can be lowered compared to the conventional phenol formaldehyde resin.
  • the present invention provides an environmentally friendly binder composition.
  • the present invention comprises an aqueous thermosetting binder composition comprising 5 to 90 parts by weight of at least one hydrogenated saccharide, 4 to 90 parts by weight of at least one hydrogenated saccharide derivative compound having a heterocyclic structure, and 10 to 95 parts by weight of at least one multifunctional crosslinking agent.
  • the step of preparing a fibrous composition by spraying the aqueous thermosetting binder composition in an amount of 2 to 20 parts by weight based on 100 parts by weight of the fibrous material in an aqueous solution or an aqueous dispersion state and It provides a method for producing a sound insulation or heat insulation product comprising the step of curing the fibrous composition at a temperature of 100 to 400 °C.
  • thermosetting binder composition according to the present invention, it is possible to provide adhesion between fibrous materials having no mutual binding force, to produce and process in a specific form, and to be eco-friendly and economical compared to the sound insulation insulation product using a conventional formaldehyde resin. Equivalent or more physical properties can be expressed, and the water resistance and mechanical properties of the processed fiber product or the soundproof insulation product can be improved.
  • the present invention is based on the esterification curing reaction of the saccharide (saccharide) obtained from natural resources and the modified product of the saccharide and the multifunctional crosslinking agent.
  • Sugars can be polymerized by decomposing or dehydrating molecules when heated in a high temperature environment, and can be applied to such reactive hydrogenated sugars, ie sugar alcohols, to induce cyclized irreversible results.
  • the binder composition according to an embodiment of the present invention is an aqueous thermosetting composition, specifically, 5 to 90 parts by weight of one or more hydrogenated saccharides, 4 to 90 parts by weight of a hydrogenated saccharide derivative compound having a heterocyclic structure, and one or more multiproducts. It may be one containing 10 to 95 parts by weight of the soluble crosslinking agent.
  • the hydrogenated saccharides are linear, cyclic or branched monosaccharides (monosaccharides); Oligosaccharides; And it may be a result of the hydrogenation (catalytic hydrogenation) of the sugar selected from the group consisting of polysaccharides (polysaccharides).
  • Hydrogenated saccharides may be referred to as sugar alcohols, but are referred to herein as hydrogenated saccharides.
  • hydrogenated saccharides having 3 or more carbon atoms
  • hydrogenated saccharides Carbohydrates having 3 or more carbon atoms
  • One or more sugar alcohol raw materials selected from the group consisting of tol, isomalt, maltitol, lactitol, maltotritol, maltotetritol, and polyglycitol may be used alone or in combination, but are not limited thereto.
  • the amount of hydrogenated saccharides included in the binder composition of the present invention may be 5 to 90 parts by weight, 10 to 70 parts by weight, and 20 to 50 parts by weight of the total binder composition.
  • the weight of the hydrogenated saccharides in the binder composition is less than 5 parts by weight, the stability of the binder composition and the wettability with the fibrous material may be lowered.
  • the binder composition may be cured to lower the cured product properties of the final formed product. have.
  • the hydrogenated saccharide derivative compound having a heterocyclic structure is an irreversible heterocyclic structure derived from the hydrogenated saccharide obtained from the natural resources, which is one of the binder composition by dehydration The above may be included.
  • the derivative compound is glycerol, erythritol, trytol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fusitol, iditol, inositol, bolitol, isomalt, maltitol, lactitol, mal It may include a dehydration condensate of one or more hydrogenated saccharides selected from the group consisting of totritol, maltotetriitol, and polyglycitol or derivatives thereof.
  • the dehydration reaction of the hydrogenated saccharide derivative compound having one or more heterocyclic structures of the present invention is generally carried out in the presence of hydrogenated saccharides and acid catalysts.
  • hydrogenated saccharides and acid catalysts for example, in the case of commercialization, inorganic acids such as sulfuric acid may be used.
  • inorganic acids such as sulfuric acid may be used.
  • the ion exchange resin type solid acid catalyst may be used to improve the evaporation phenomenon of the catalyst such as sulfuric acid.
  • a manufacturing method is not limited to the above examples, and a conventionally known method may be used.
  • the derivative compound may be a bicyclic compound, an example thereof may be isosorbide or a derivative thereof.
  • the derivative compound may be one containing one or more selected from the group consisting of isosorbide, sorbitan and derivatives thereof.
  • Hydrogenated saccharide derivative compound having a heterocyclic structure according to the present invention has a heterocyclic structure, it can impart excellent mechanical properties to the crosslinking formed by the esterification reaction with carboxylic acid, accordingly, of the present invention
  • Using the aqueous thermosetting binder composition according to an embodiment can improve the physical properties of the sound insulation or heat insulating material.
  • the heterocyclic compound derived from saccharides may improve the compatibility of the composition with respect to the heterocyclic compound not derived from saccharides, and may be suitable for a target ester curing reaction due to less decomposition reactions than sugars without undergoing dehydration condensation.
  • the amount of the hydrogenated saccharide derivative compound having a heterocyclic structure in the binder composition according to an embodiment of the present invention may be 4 to 90 parts by weight, 10 to 70 parts by weight, and 20 to 49 parts by weight of the total composition.
  • the binder may be cured to improve the mechanical properties and water resistance of the final product. Can be degraded.
  • the hydrogenated saccharides and the hydrogenated saccharide derivative compound having a heterocyclic structure may be included in the binder composition in a weight ratio of 5: 5 to 8: 2.
  • the binder composition may be included in the binder composition within the weight ratio of the above range, while maintaining the adhesive strength of the binder, it is possible to improve the water resistance, mechanical properties of the final product to be formed.
  • the multifunctional crosslinking agent of the present invention is a compound having at least one carboxyl group as a functional group, and specifically, amino acids such as glycine, aspartic acid, glutamic acid or organic acids such as fumaric acid, succinic acid, citric acid, furantetetracarboxylic acid, and the like. It may be used alone or in combination of a plurality, but is not limited thereto.
  • the amount of the multifunctional crosslinking agent included in the binder composition of the present invention is 10 to 95 parts by weight, or 30 to 85 parts by weight, and 50 to 80 parts by weight of the total composition.
  • the binder composition of the present invention may further include a high boiling point acid compound having a boiling point of 300 ° C. or higher (eg, 300 ° C. to 500 ° C.) at normal temperature and normal pressure (ie, 25 ° C. and 1 atmosphere).
  • the high boiling point acid compound may be used to increase the curing reaction rate in the high temperature baking process after spraying the aggregate of the fibrous material, and in order to prevent volatilization during the high temperature curing reaction, the boiling point is preferably 300 ° C. or higher at room temperature and atmospheric pressure. .
  • the high boiling acid compound examples include sulfuric acid, phosphoric acid, carboxylic acid, organic sulfonic acid, and the like, and examples thereof include, without limitation, acid compounds in the form of monomolecules, dimers, trimers, oligomers, or polymers. In some cases, it may be used in the form neutralized with an amine compound or ammonia.
  • the fibrous material may include one or more kinds selected from the group consisting of inorganic fibers and natural fiber synthetic resin fibers as short fiber aggregates.
  • the total composition may be 0.01 to 5 parts by weight, 0.1 to 3 parts by weight, and 0.5 to 1 part by weight. If the content of the high boiling acid compound in the binder composition is less than 0.01 part by weight of the composition, the degree of curing may drop, and if it exceeds 5 parts by weight, a hardened product may be easily broken.
  • the binder composition of the present invention may optionally further include one or more additives as necessary within the scope capable of achieving the object of the present invention.
  • Useful additional additives include catalysts that can help dehydration of the curing reaction, water repellents to increase the water resistance of the fibrous aggregates, rust preventives to prevent corrosion of the equipment, anti-vibration oils to reduce the dust incidence of the product, and to adjust the pH.
  • a sound insulation or heat insulation product formed by curing the fiber composition including the aqueous thermosetting binder composition and the fibrous material.
  • the sound insulation or insulation product is referred to as a wool pack in the embodiments herein.
  • the aqueous thermosetting binder composition according to an embodiment of the present invention, by spraying the fibrous material in an amount of 2 to 20 parts by weight based on 100 parts by weight of the fibrous material in an aqueous solution or an aqueous dispersion state Preparing a composition; And curing the fibrous composition by heating at a temperature of 100 to 400 ° C.
  • the aqueous thermosetting binder composition is sprayed onto the fibrous material in an uncured aqueous solution or an aqueous dispersion.
  • the fibrous material include, but are not limited to, short fiber aggregates such as inorganic fibers (for example, rock wool, glass wool, ceramic fibers, etc.) or fibers obtained from natural and synthetic resins.
  • Sorbitol solution (Foodchem international) was added to the binder manufacturing container, followed by a 5 hour water removal process, and an ion exchange resin (Samyang Corporation, 180H) was added at a rate of 5% of the syrup weight and maintained at 130 ° C. for 9 hours.
  • the formation of isosorbide is confirmed by cooling HPLC and OH value change measurements.
  • 250 kg of fresh water was added to another binder preparing container, and 0.1 kg of ⁇ -amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes.
  • Sorbitol solution (Foodchem international) was added to the binder manufacturing container, and after 5 hours of water removal process, sulfuric acid catalyst (Sulfuric acid, 98%) was added at a rate of 3% of the syrup weight, and the reaction was maintained at 130 ° C. for 9 hours.
  • sulfuric acid catalyst Sulfuric acid, 98%) was added at a rate of 3% of the syrup weight, and the reaction was maintained at 130 ° C. for 9 hours.
  • the formation of isosorbide is confirmed by cooling HPLC and OH value change measurements. 250 kg of fresh water was added to another binder preparing container, and 0.1 kg of ⁇ -amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes.
  • the specimen has an average fiber density of 24 kg / m 3 and the thickness of the initial specimen preparation may have a value of 10 to 20mm because it does not contain a binder, but the binder is impregnated, hardened to approximately 0.4mm during the curing. Dipping bare wool specimens in the binder solution of the above examples and comparative examples prepared at 9 to 10%, removing the remaining binder solution under reduced pressure, and allowing a certain amount of binder to be contained in the specimen, followed by drying at a temperature in the range of 180 to 220 ° C. After the curing process, wool pack specimens for physical property tests were prepared.
  • Wool pack specimens were prepared in the same manner as the manufacturing method of the specimen, and one side of the wool pack was fixed to compare relative strength with an angle value at which the opposite side struck.
  • Table 1 shows the tendency of the angular value of the specimen having good strength to be close to 0 degrees and having a softer and lower strength specimen.
  • Wool pack specimens were prepared in the same manner as in the method for manufacturing the specimens, and after cutting using a circular cutting saw (60 rpm), the state of the cut surfaces was compared and shown in Table 1. The more uniform the cutting surface and the less fluff, the better the processing quality when the yarn is applied. If the cutting surface is uneven and the occurrence of fluff is high, the processing quality can be expected to be deteriorated.
  • Wool pack specimens were prepared in the same manner as described in the preparation of the specimens, and the specimens were floated in a beaker containing 2000 mL fresh water, and subjected to a water resistance test for a constant period of 24 hours.
  • the fresh water changed when uncured water remained, and the degree of change was quantified by the Gardner colorimeter color observation.
  • the degree and appearance of the sample soaked in fresh water and the time taken to sink were observed.
  • Table 1 The experimental results are shown in Table 1 below.
  • Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Fresh water (kg) 250.0 250.0 250.0 230.0 200.0 200.0 293.0 210.0 210.0 210.0 Silane (kg) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 Glucose (kg) 37.0 Glutamine (kg) 10.0 Sorbitol (kg) 20.0 25.0 Isosorbide (kg) 10.0 9.0 14.4 Sorbitol Liquid (kg) 21.0 21.6 Heterocyclic polyol (kg) (1,4- anhydrous erythritol) 22.0 Alicyclic polyol (kg) (1,3-cyclopentanediol) 21.0 Molas (kg) 30.0 P / F resin (kg) 40.0 Citric Acid (kg) 52.0 52.0 52.0 52.0 70.0 52.0 52.0 52.0 Chelating agent (kg) 0.3 SHP (kg) 0.1 0.1 0.1 0.1 5.0 0.1
  • the binder composition according to an embodiment of the present invention was found to have the same or more physical properties than the conventional binder, while using a natural material.

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Abstract

The present invention provides: an aqueous thermosetting binder composition comprising 5-90 parts by weight of one or more hydrogenated saccharides, 4-90 parts by weight of one or more hydrogenated saccharide derivative compounds having a heterocyclic structure and 10-95 parts by weight of one or more multifunctional cross-linking binders; a soundproof or insulating product using the same; and a preparation method therefor.

Description

바인더 조성물Binder composition
본 발명은 방음 또는 단열재로서 이용되는 섬유상 재료를 결속하기 위한 바인더 및 상기 바인더를 이용하여 제조된 방음 또는 단열재에 관한 것이다.The present invention relates to a binder for binding a fibrous material used as a sound insulation or heat insulating material, and a sound insulation or heat insulating material produced using the binder.
미네랄울은 암면, 유리섬유 등을 포괄하는 개념으로, 광물질을 녹여서 만든 섬유를 포함한다. 상기 미네랄울은 방음 및 단열 효과가 매우 뛰어나 건축자재 등에 사용되고 있는데, 그 제조방법으로서, 광물질(슬래그, 모래, 안산암, 현무암,규석 등)을 용광로에서 녹이고, 이를 스피닝 볼과 같은 섬유화 기기에 도입하는데, 이때 바인더를 같이 주입하게 된다. 이러한 과정을 거치면 광물질이 섬유형상으로 되는데, 이를 다단계 롤러를 통해 열을 가해 바인더를 경화시키면서 압착한 후 일정한 크기로 커팅하여 최종제품인 방음 또는 단열재를 생성할 수 있다.Mineral wool is a concept encompassing rock wool and glass fibers, and includes fibers made by melting minerals. The mineral wool has excellent sound insulation and heat insulation effect, and is used for building materials. As a manufacturing method thereof, minerals (slag, sand, andesite, basalt, quartzite, etc.) are melted in a furnace and introduced into a fiberizing device such as spinning balls. In this case, the binder is injected together. Through this process, the mineral material becomes a fiber shape, which can be heat-pressed through a multi-stage roller to squeeze while curing the binder, and then cut to a certain size to produce soundproof or heat insulating material as a final product.
이러한 바인더 조성물은 바인더끼리 반응(고분자 반응 포함)이 되어 가교가 되면서도, 섬유의 표면과 결착(반응 또는 흡착 등)되어야 하는 특성을 보유해야 하는데, 종래에는 레졸 수지와 포름알데히드를 사용하였으나, 발암물질에 대한 문제점의 발생 등으로 인하여, 다수의 카르복실기를 갖는 폴리카르복실산과 다수의 하이드록실기를 갖는 다가알콜(폴리올)을 혼합하고, 여기에 실란과 같은 기타의 첨가제를 첨가하는 방식이 연구되어 왔다. 이에, 상기 조성물은 카르복실산과 하이드록실기가 반응하여, 에스테르가 형성되면서 가교가 이루어지게 되는데, 어떤 카르복실산과 하이드록실기를 조합할 것인지에 대한 지속적인 개발이 수행되어 왔으며, 특히 환경문제로 인하여 천연물질(옥수수, 카사바 등의 녹말)의 다가알콜(당류 포함)을 하이드록실기로 사용하는 연구도 진행되어오고 있다.Such a binder composition should have the property that the binder should be reacted with each other (including a polymer reaction) and crosslinked with the surface of the fiber (reaction or adsorption, etc.). Conventionally, although resol resin and formaldehyde were used, carcinogens Due to the occurrence of a problem with, etc., a method of mixing a polycarboxylic acid having a plurality of carboxyl groups and a polyhydric alcohol (polyol) having a plurality of hydroxyl groups and adding other additives such as silane has been studied. . Thus, the composition is crosslinked with carboxylic acid and hydroxyl groups, the ester is formed, the continuous development of which carboxylic acid and hydroxyl groups to be combined has been carried out, especially due to environmental problems Studies using polyhydric alcohols (including sugars) of substances (starch such as corn and cassava) as hydroxyl groups have also been conducted.
대한민국 공개특허 제2010-0065273호 등에는 천연물질에서 유래 원료를 바인더 성분으로 사용하고 있는 것을 개시하고 있다. 그러나 상기 발명들은 기존 페놀 포름알데히드 수지에 비하여 강도와 같은 기계적 물성 부분이 저하될 수 있는 문제점이 있다.Korean Unexamined Patent Publication No. 2010-0065273 discloses that a raw material derived from a natural substance is used as a binder component. However, the present invention has a problem that the mechanical properties such as strength can be lowered compared to the conventional phenol formaldehyde resin.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
공개특허 제2010-0065273호Patent Publication No. 2010-0065273
본 발명은 친환경적인 바인더 조성물을 제공한다.The present invention provides an environmentally friendly binder composition.
본 발명의 다른 일 측면에 의하면, 상기 바인더 조성물을 이용하여 기계적 물성이 향상된 방음 또는 단열 제품의 제조방법이 제공된다.According to another aspect of the present invention, there is provided a method for producing a soundproof or heat insulating product having improved mechanical properties using the binder composition.
본 발명은 하나 이상의 수소화 당류 5 내지 90 중량부, 이종 고리 구조를 갖는 하나 이상의 수소화 당류 유도체 화합물 4 내지 90 중량부, 및 하나 이상의 다작용성 가교 결합제 10 내지 95 중량부를 포함하는 것인 수성 열경화성 바인더 조성물을 제공한다.The present invention comprises an aqueous thermosetting binder composition comprising 5 to 90 parts by weight of at least one hydrogenated saccharide, 4 to 90 parts by weight of at least one hydrogenated saccharide derivative compound having a heterocyclic structure, and 10 to 95 parts by weight of at least one multifunctional crosslinking agent. To provide.
또한, 본 발명의 다른 일 측면에 의하면, 상기 수성 열경화성 바인더 조성물을, 수용액 또는 수분산액 상태로 섬유상 재료 100 중량부를 기준으로 2 내지 20 중량부의 양으로 섬유상 재료에 분무하여 섬유상 조성물을 제조하는 단계 및 상기 섬유상 조성물을 100 내지 400℃ 온도에서 가열하여 경화하는 단계를 포함하는 방음 또는 단열 제품의 제조방법을 제공한다.In addition, according to another aspect of the invention, the step of preparing a fibrous composition by spraying the aqueous thermosetting binder composition in an amount of 2 to 20 parts by weight based on 100 parts by weight of the fibrous material in an aqueous solution or an aqueous dispersion state and It provides a method for producing a sound insulation or heat insulation product comprising the step of curing the fibrous composition at a temperature of 100 to 400 ℃.
본 발명에 따른 수성 열경화성 바인더 조성물에 의하면 상호 결속력이 없는 섬유상 재료 간의 접착력을 부여하고, 특정한 형태로 생산, 가공이 가능하도록 하며, 기존의 포름알데히드 수지를 적용한 방음 단열 제품과 비교하여 친환경적, 경제적이면서 동등 이상의 물성을 발현할 수 있고, 가공된 섬유 제품 또는 방음 단열 제품의 내수성, 기계적 물성을 향상시킬 수 있다.According to the water-based thermosetting binder composition according to the present invention, it is possible to provide adhesion between fibrous materials having no mutual binding force, to produce and process in a specific form, and to be eco-friendly and economical compared to the sound insulation insulation product using a conventional formaldehyde resin. Equivalent or more physical properties can be expressed, and the water resistance and mechanical properties of the processed fiber product or the soundproof insulation product can be improved.
이하에서 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.
본 발명에서는 천연자원으로부터 얻을 수 있는 당류(saccharide) 및 당류의 변성물과 다관능성 가교 결합제의 에스터화 경화반응을 기반으로 한다. 당류는 고온환경에서 가열 시 분자들이 분해되거나 탈수반응을 일으키며 고분자화 될 수 있으며 이러한 반응 수소화 당류, 즉 당 알코올에 적용하여 고리화된 비가역적 결과물을 유도할 수 있다.The present invention is based on the esterification curing reaction of the saccharide (saccharide) obtained from natural resources and the modified product of the saccharide and the multifunctional crosslinking agent. Sugars can be polymerized by decomposing or dehydrating molecules when heated in a high temperature environment, and can be applied to such reactive hydrogenated sugars, ie sugar alcohols, to induce cyclized irreversible results.
상기 천연자원으로부터 얻을 수 있는 원료와 그들의 반응물, 이러한 원료 및 반응물들 간의 경화반응을 섬유 제품의 결속제로서 사용하는 것에 있어서는 많은 연구와 시험이 필요할 것으로 사료되며 이에 본 발명의 조성 또한 하나의 예시로서 파생되어 적용 될 수 있다.The use of raw materials and their reactants obtained from the natural resources, and the curing reaction between these raw materials and reactants as a binder of the fiber product is considered to require a lot of research and testing, and the composition of the present invention is also an example. It can be derived and applied.
본 발명의 일 실시예예 따른 바인더 조성물은 수성 열경화성 조성물이며 구체적으로, 하나 이상의 수소화 당류(hydrogenated saccharides) 5 내지 90 중량부, 이종 고리 구조를 갖는 수소화 당류 유도체 화합물 4 내지 90 중량부, 및 하나 이상의 다작용성 가교 결합제 10 내지 95 중량부를 포함하는 것일 수 있다.The binder composition according to an embodiment of the present invention is an aqueous thermosetting composition, specifically, 5 to 90 parts by weight of one or more hydrogenated saccharides, 4 to 90 parts by weight of a hydrogenated saccharide derivative compound having a heterocyclic structure, and one or more multiproducts. It may be one containing 10 to 95 parts by weight of the soluble crosslinking agent.
여기서, 상기 수소화 당류는 선형, 고리형 또는 가지형인 단당류(monosaccharides); 올리고당류(oligosaccharides); 및 다당류(polysaccharides)로 이루어진 군에서 선택되는 당류의 수소화(catalytic hydrogenation)에 의한 결과물일 수 있다. 수소화 당류는 당 알코올로 지칭될 수 있으나, 본 명세서에서는 수소화 당류라 칭한다.Here, the hydrogenated saccharides are linear, cyclic or branched monosaccharides (monosaccharides); Oligosaccharides; And it may be a result of the hydrogenation (catalytic hydrogenation) of the sugar selected from the group consisting of polysaccharides (polysaccharides). Hydrogenated saccharides may be referred to as sugar alcohols, but are referred to herein as hydrogenated saccharides.
구체적인 예로서는, 탄소수 3 이상의 수소화 당류(Carbohydrates)를 포함할 수 있고, 글리세롤, 에리트리톨, 트레이톨, 아라비톨, 자일리톨, 리비톨, 만니톨, 소르비톨, 갈락티톨, 후시톨, 이디톨, 이노시톨, 볼레미톨, 이소말트, 말티톨, 락티톨, 말토트리톨, 말토테트라이톨, 폴리글리시톨로 이루어진 군에서 선택되는 1종 이상의 당 알코올 원료가 단독 또는 조합되어 사용될 수 있으나 이에 한정되지 않는다.Specific examples include hydrogenated saccharides (Carbohydrates) having 3 or more carbon atoms, and include glycerol, erythritol, tracerol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fusitol, iditol, inositol, and bolemi One or more sugar alcohol raw materials selected from the group consisting of tol, isomalt, maltitol, lactitol, maltotritol, maltotetritol, and polyglycitol may be used alone or in combination, but are not limited thereto.
본 발명의 바인더 조성물에 포함되는 수소화 당류의 양은, 전체 바인더 조성물 중 5 내지 90 중량부 일 수 있고, 10 내지 70 중량부일 수 있으며, 20 내지 50 중량부일 수 있다. 상기 바인더 조성물 내 수소화 당류의 중량이 5 중량부 미만이면 바인더 조성물의 안정성 및 섬유상 재료와의 젖음성이 저하될 수 있으며, 90 중량부를 초과하면 바인더 조성물이 경화하여 최종 형성된 제품의 경화물성이 저하될 수 있다.The amount of hydrogenated saccharides included in the binder composition of the present invention may be 5 to 90 parts by weight, 10 to 70 parts by weight, and 20 to 50 parts by weight of the total binder composition. When the weight of the hydrogenated saccharides in the binder composition is less than 5 parts by weight, the stability of the binder composition and the wettability with the fibrous material may be lowered. When the weight of the hydrogenated saccharides exceeds 90 parts by weight, the binder composition may be cured to lower the cured product properties of the final formed product. have.
본 발명의 일 예에 있어서, 상기 이종 고리 구조를 갖는 수소화 당류 유도체 화합물은 상기 천연자원으로부터 얻을 수 있는 수소화 당류으로부터 유도되는 비가역적 이종고리 구조물로서 이는 탈수반응(Dehydration)에 의한 것으로 바인더 조성물 내에 하나 이상이 포함될 수 있다.In one embodiment of the present invention, the hydrogenated saccharide derivative compound having a heterocyclic structure is an irreversible heterocyclic structure derived from the hydrogenated saccharide obtained from the natural resources, which is one of the binder composition by dehydration The above may be included.
구체적으로 상기 유도체 화합물은 글리세롤, 에리트리톨, 트레이톨, 아라비톨, 자일리톨, 리비톨, 만니톨, 소르비톨, 갈락티톨, 후시톨, 이디톨, 이노시톨, 볼레미톨, 이소말트, 말티톨, 락티톨, 말토트리톨, 말토테트라이톨, 및 폴리글리시톨로 이루어진 군에서 선택되는 1종 이상의 수소화 당류의 탈수 축합체 또는 이들의 유도체를 포함하는 것일 수 있다.Specifically, the derivative compound is glycerol, erythritol, trytol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fusitol, iditol, inositol, bolitol, isomalt, maltitol, lactitol, mal It may include a dehydration condensate of one or more hydrogenated saccharides selected from the group consisting of totritol, maltotetriitol, and polyglycitol or derivatives thereof.
본 발명의 하나 이상의 이종 고리 구조를 갖는 수소화 당류 유도체 화합물의 탈수 반응은 일반적으로 수소화 당류와 산촉매 (Acid Catalyst)의 존재 하에서 이루어지는데, 일 예로서는, 상업화 공정의 경우 황산(Sulfuric Acid)과 같은 무기산을 이용하여 1 단계에서 130℃, 10 내지 20 mmHg 부근 조건에서 생성되는 수분을 제거하면서 이소소바이드로 제조하고, 2 단계로 160℃ 이상, 10 mmHg 조건에서 이소소바이드를 증류하여 분리하는 공정을 거치거나, 황산 촉매의 증발의 문제점으로, 이온교환수지형 고체산 촉매를 이용하여 황산과 같은 촉매의 증발 현상을 개선하여 제조할 수도 있다. 그러나 이러한 제조방법은 상기의 예에서 한정되지 않으며 종래의 공지의 방법을 이용하여도 된다.The dehydration reaction of the hydrogenated saccharide derivative compound having one or more heterocyclic structures of the present invention is generally carried out in the presence of hydrogenated saccharides and acid catalysts. For example, in the case of commercialization, inorganic acids such as sulfuric acid may be used. By using the step 1 to remove isosorbide while removing the moisture generated in the 130 ℃, 10 ~ 20 mmHg near the conditions, in the second step to more than 160 ℃, 10 mmHg conditions by distilling isosorbide or As a problem of evaporation of the sulfuric acid catalyst, the ion exchange resin type solid acid catalyst may be used to improve the evaporation phenomenon of the catalyst such as sulfuric acid. However, such a manufacturing method is not limited to the above examples, and a conventionally known method may be used.
본 발명의 일 실시예에 따르면, 상기 유도체 화합물은 바이사이클릭(bicyclic) 화합물인 것일 수 있고, 이의 일 예로서는 이소소바이드 또는 이의 유도체일 수 있다. 또한, 상기 유도체 화합물은, 이소소바이드, 소르비탄 및 이들의 유도체로 이루어진 군에서 선택되는 1종 이상을 포함하는 것일 수 있다.According to an embodiment of the present invention, the derivative compound may be a bicyclic compound, an example thereof may be isosorbide or a derivative thereof. In addition, the derivative compound may be one containing one or more selected from the group consisting of isosorbide, sorbitan and derivatives thereof.
본 발명에 따른 이종 고리 구조를 갖는 수소화 당류 유도체 화합물은 이종고리구조를 가짐으로써, 카르복시산과의 에스테르화 반응에 의하여 형성되는 가교 결합에 우수한 기계적인 물성을 부여할 수 있고, 이에 따라서, 본 발명의 일 실시예에 따른 수성 열경화형 바인더 조성물을 이용하여 제조되는 방음 또는 단열재료의 물성을 향상 시킬 수 있다. 또한 당류로부터 유도된 헤테로사이클릭 화합물은 당류로부터 유도되지 않은 헤테로사이클릭 화합물 대비 조성물의 상용성을 좋게 하며 탈수 축합을 거치지 않은 당류 대비 분해반응이 적어 목표하는 에스터 경화반응에 적합할 수 있다.Hydrogenated saccharide derivative compound having a heterocyclic structure according to the present invention has a heterocyclic structure, it can impart excellent mechanical properties to the crosslinking formed by the esterification reaction with carboxylic acid, accordingly, of the present invention Using the aqueous thermosetting binder composition according to an embodiment can improve the physical properties of the sound insulation or heat insulating material. In addition, the heterocyclic compound derived from saccharides may improve the compatibility of the composition with respect to the heterocyclic compound not derived from saccharides, and may be suitable for a target ester curing reaction due to less decomposition reactions than sugars without undergoing dehydration condensation.
본 발명의 일 실시예에 따른 바인더 조성물 중 이종 고리 구조를 갖는 수소화 당류 유도체 화합물의 양은, 전체 조성물 중 4 내지 90 중량부일 수 있고, 10 내지 70 중량부일 수 있으며, 20 내지 49 중량부일 수 있다. 바인더 조성물 내에 이종 고리 구조를 갖는 수소화 당류 유도체 화합물의 중량이 4 중량부 미만이면 바인더가 경화되어 최종 형성되는 제품의 기계적 물성과 내수성의 향상을 기대할 수 없고, 90 중량부를 초과하면 바인더 조성물의 경화성이 저하될 수 있다.The amount of the hydrogenated saccharide derivative compound having a heterocyclic structure in the binder composition according to an embodiment of the present invention may be 4 to 90 parts by weight, 10 to 70 parts by weight, and 20 to 49 parts by weight of the total composition. When the weight of the hydrogenated saccharide derivative compound having a heterocyclic structure in the binder composition is less than 4 parts by weight, the binder may be cured to improve the mechanical properties and water resistance of the final product. Can be degraded.
본 발명의 일 실시예에 따르면, 상기 수소화 당류(hydrogenated saccharides)와 이종 고리 구조를 갖는 수소화 당류 유도체 화합물은 중량비로서 5:5 내지 8:2의 비율로 바인더 조성물 내에 포함될 수 있다. 상기 범위의 중량비 내로 바인더 조성물에 포함됨으로써, 바인더의 접착력을 유지하면서도, 최종 형성되는 제품의 내수성, 기계적 물성을 향상시킬 수 있다.According to one embodiment of the present invention, the hydrogenated saccharides and the hydrogenated saccharide derivative compound having a heterocyclic structure may be included in the binder composition in a weight ratio of 5: 5 to 8: 2. By being included in the binder composition within the weight ratio of the above range, while maintaining the adhesive strength of the binder, it is possible to improve the water resistance, mechanical properties of the final product to be formed.
본 발명의 다작용성 가교 결합제는 관능기로서 카르복시기를 각각 1개 이상 가지고 있는 화합물로서, 구체적으로는 글리신, 아스파르트산, 글루탐산과 같은 아미노산류 또는 푸마르산, 숙신산, 시트르산, 퓨란테트라카르복실산과 같은 유기산 등이 단독 또는 복수 조합되어 사용될 수 있으나, 이에 한정되지 않는다.The multifunctional crosslinking agent of the present invention is a compound having at least one carboxyl group as a functional group, and specifically, amino acids such as glycine, aspartic acid, glutamic acid or organic acids such as fumaric acid, succinic acid, citric acid, furantetetracarboxylic acid, and the like. It may be used alone or in combination of a plurality, but is not limited thereto.
본 발명의 바인더 조성물에 포함되는 다작용성 가교 결합제의 양은, 전체 조성물 중 10 내지 95 중량부이고, 또는 30 내지 85 중량부이며, 50 내지 80 중량부이다. The amount of the multifunctional crosslinking agent included in the binder composition of the present invention is 10 to 95 parts by weight, or 30 to 85 parts by weight, and 50 to 80 parts by weight of the total composition.
본 발명의 바인더 조성물은 상온 및 상압(즉, 25℃, 1기압) 조건에서 끓는점이 300℃ 이상(예컨대, 300℃ 내지 500℃)인 고비점 산 화합물을 추가로 포함할 수 있다. 이러한 고비점 산 화합물은 섬유상 재료의 집합체에 분무 후 고온 소부 공정에서의 경화반응 속도를 높이기 위해서 사용될 수 있으며, 고온 경화 반응 시 휘발을 방지하기 위하여 상온 및 상압 조건에서 끓는점이 300℃ 이상인 것이 바람직하다. 고비점 산 화합물의 예로는, 황산, 인산, 카르복시산, 유기 술폰산 등을 들 수 있으며, 그 형태로는 단분자, 이량체, 삼량체, 올리고머 또는 고분자 형태의 산 화합물을 제한 없이 사용할 수 있다. 경우에 따라 아민 화합물이나 암모니아로 중화된 형태로 사용할 수도 있다.The binder composition of the present invention may further include a high boiling point acid compound having a boiling point of 300 ° C. or higher (eg, 300 ° C. to 500 ° C.) at normal temperature and normal pressure (ie, 25 ° C. and 1 atmosphere). The high boiling point acid compound may be used to increase the curing reaction rate in the high temperature baking process after spraying the aggregate of the fibrous material, and in order to prevent volatilization during the high temperature curing reaction, the boiling point is preferably 300 ° C. or higher at room temperature and atmospheric pressure. . Examples of the high boiling acid compound include sulfuric acid, phosphoric acid, carboxylic acid, organic sulfonic acid, and the like, and examples thereof include, without limitation, acid compounds in the form of monomolecules, dimers, trimers, oligomers, or polymers. In some cases, it may be used in the form neutralized with an amine compound or ammonia.
여기서 상기 섬유상 재료는 단섬유 집합체로서, 무기질 섬유, 천연 섬유 합성수지 섬유로 이루어진 군에서 선택되는 1종 이상을 포함하는 것일 수 있다.In this case, the fibrous material may include one or more kinds selected from the group consisting of inorganic fibers and natural fiber synthetic resin fibers as short fiber aggregates.
본 발명의 바인더 조성물에 고비점 산 화합물이 포함되는 경우, 전체 조성물을 기준으로, 0.01 내지 5 중량부일 수 있고, 0.1 내지 3 중량부일 수 있으며, 0.5 내지 1 중량부일 수 있다. 바인더 조성물 내의 고비점 산 화합물 함량이, 조성물의 0.01 중량부 미만이면 경화도가 떨어질 수 있으며, 5 중량부를 초과하면 부숴지기 쉬운 경화물이 발생할 수 있다. When the high boiling point acid compound is included in the binder composition of the present invention, the total composition may be 0.01 to 5 parts by weight, 0.1 to 3 parts by weight, and 0.5 to 1 part by weight. If the content of the high boiling acid compound in the binder composition is less than 0.01 part by weight of the composition, the degree of curing may drop, and if it exceeds 5 parts by weight, a hardened product may be easily broken.
본 발명의 바인더 조성물은 상기한 성분들 이외에 본 발명의 목적을 달성할 수 있는 범위 내에서 필요에 따라 선택적으로 하나 이상의 첨가제를 더 포함할 수 있다. 유용한 추가의 첨가제로는 경화반응의 탈수작용을 도울 수 있는 촉매, 섬유상 집합체의 내수성을 높이기 위한 발수제, 설비의 부식을 방지하기 위한 방청제, 제품의 분진 발생율을 낮추기 위한 방진유, pH를 조절하기 위한 완충제, 부착향상을 위한 커플링제, 경화물의 기계적 물성향상을 위한 경화제 등을 들 수 있으나 이에 한정되는 것은 아니며, 이 기술분야에서 통상 사용되는 첨가제를 사용할 수 있다. 이러한 추가의 첨가제의 사용량에도 특별한 제한은 없다.In addition to the above components, the binder composition of the present invention may optionally further include one or more additives as necessary within the scope capable of achieving the object of the present invention. Useful additional additives include catalysts that can help dehydration of the curing reaction, water repellents to increase the water resistance of the fibrous aggregates, rust preventives to prevent corrosion of the equipment, anti-vibration oils to reduce the dust incidence of the product, and to adjust the pH. A buffer, a coupling agent for improving adhesion, a curing agent for improving mechanical properties of the cured product, and the like, but are not limited thereto, and additives commonly used in the art may be used. There is no particular limitation on the amount of such additional additives used.
본 발명의 다른 일 측면에 따르면, 상기 수성 열 경화성 바인더 조성물과 섬유상 재료를 포함한 섬유 조성물이 경화되어 형성된 방음 또는 단열 제품을 제공할 수 있다. 상기 방음 또는 단열 제품은 본 명세서의 실시예에서는 울팩이라고 칭한다.According to another aspect of the present invention, it is possible to provide a sound insulation or heat insulation product formed by curing the fiber composition including the aqueous thermosetting binder composition and the fibrous material. The sound insulation or insulation product is referred to as a wool pack in the embodiments herein.
또한, 본 발명의 다른 측면에 따르면, 본 발명의 일 실시예에 따른 수성 열경화성 바인더 조성물을, 수용액 또는 수분산액 상태로 섬유상 재료 100 중량부를 기준으로 2 내지 20 중량부의 양으로 섬유상 재료에 분무하여 섬유상 조성물을 제조하는 단계; 및 상기 섬유상 조성물을 100 내지 400℃ 온도에서 가열하여 경화하는 단계를 포함하는 방음 또는 단열 제품의 제조방법을 제공한다.In addition, according to another aspect of the present invention, the aqueous thermosetting binder composition according to an embodiment of the present invention, by spraying the fibrous material in an amount of 2 to 20 parts by weight based on 100 parts by weight of the fibrous material in an aqueous solution or an aqueous dispersion state Preparing a composition; And curing the fibrous composition by heating at a temperature of 100 to 400 ° C.
본 발명의 섬유상 재료의 결속 방법에 있어서, 상기 수성 열경화성 바인더 조성물은 경화되지 않은 수용액 또는 수분산액 상태로 섬유상 재료에 분무된다. 상기 섬유상 재료의 예로는 무기질 섬유(예컨대 암면, 유리면, 세라믹 섬유 등)나 천연 및 합성수지에서 얻어진 섬유 등의 단섬유 집합체를 들 수 있으나, 이에 한정되지 않는다. In the binding method of the fibrous material of the present invention, the aqueous thermosetting binder composition is sprayed onto the fibrous material in an uncured aqueous solution or an aqueous dispersion. Examples of the fibrous material include, but are not limited to, short fiber aggregates such as inorganic fibers (for example, rock wool, glass wool, ceramic fibers, etc.) or fibers obtained from natural and synthetic resins.
본 발명의 보다 구체적인 설명은 다음의 실시예에서 나타내고자 하며 본 발명의 이해를 돕기 위한 것일 뿐 어떠한 의미로든 본 발명의 범위가 이들 실시예로 한정되는 것은 아니다.A more detailed description of the invention is intended to be shown in the following examples, which are intended to aid the understanding of the present invention, but the scope of the present invention in any sense is not limited to these examples.
실시예 1 : 고리 구조의 천연원료 투입 (1)Example 1 Input of Natural Material of Ring Structure (1)
바인더 제조 용기에 청수 250kg를 투입 후 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 소르비톨 20kg과 이소소바이드 10kg을 투입하고 10여분간 교반 한다. 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.250 kg of fresh water was added to the binder manufacturing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. 20 kg of sorbitol and 10 kg of isosorbide are added and stirred for 10 minutes. 52 kg of citric acid and 0.1 kg of sodium hypophosphite were added and stirred for 30 minutes to confirm dissolution. Then, 0.4 kg of silicone-based water repellent agent (KCC-SI1460Z) and 1 kg of dust oil (Gobi-Garo217S) were added and stirred for 10 minutes. To prepare a binder.
실시예 2: 수소화당의 선반응물로부터 고리 구조의 반응 중간물 적용 (2)Example 2: Application of Reaction Intermediates of Ring Structure from Pre-Reactants of Hydrogenated Sugars (2)
바인더 제조 용기에 소르비톨액(Foodchem international제)을 투입하고 5시간 수분제거 공정을 거친 후 이온교환수지(삼양사, 180H)를 시럽 무게의 5% 비율로 투입하고 130℃에서 9시간 반응 유지한다. 이소소바이드의 형성을 HPLC 및 OH value 변화 측정을 통화여 확인하고 냉각한다. 또 다른 바인더 제조 용기에 청수 250kg를 투입 후 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 상기 선 반응된 이소소바이드를 포함하는 소르비톨액의 반응물의 이온교환수지를 필터 하여 생성된 반응물을 30kg 첨가한다(소르비톨액(21.0kg)과 이소소바이드(9.0kg)의 중량비 7:3). 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.Sorbitol solution (Foodchem international) was added to the binder manufacturing container, followed by a 5 hour water removal process, and an ion exchange resin (Samyang Corporation, 180H) was added at a rate of 5% of the syrup weight and maintained at 130 ° C. for 9 hours. The formation of isosorbide is confirmed by cooling HPLC and OH value change measurements. 250 kg of fresh water was added to another binder preparing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. 30 kg of the reactant produced by filtering the ion exchange resin of the reactant of the sorbitol solution containing the pre-reacted isosorbide is added (weight ratio of sorbitol solution (21.0 kg) and isosorbide (9.0 kg) 7: 3). 52 kg of citric acid and 0.1 kg of sodium hypophosphite were added and stirred for 30 minutes to confirm dissolution. Then, 0.4 kg of silicone-based water repellent agent (KCC-SI1460Z) and 1 kg of dust oil (Gobi-Garo217S) were added and stirred for 10 minutes. To prepare a binder.
실시예 3: 수소화당의 선반응물로부터 고리 구조의 반응 중간물 적용 (3)Example 3 Application of Reaction Intermediate of Ring Structure from Pre-Reactant of Hydrogenated Sugar (3)
바인더 제조 용기에 소르비톨액(Foodchem international제)을 투입하고 5시간 수분제거 공정을 거친 후 황산 촉매(Sulfuric acid, 98%)를 시럽 무게의 3% 비율로 투입하고 130℃에서 9시간 반응 유지한다. 이소소바이드의 형성을 HPLC 및 OH value 변화 측정을 통화여 확인하고 냉각한다. 또 다른 바인더 제조 용기에 청수 250kg를 투입 후 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 상기 선 반응된 이소소바이드를 포함하는 소르비톨액의 반응물을 36kg 첨가한다(소르비톨액(21.6kg)과 이소소바이드(14.4kg)의 중량비 6:4) 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.Sorbitol solution (Foodchem international) was added to the binder manufacturing container, and after 5 hours of water removal process, sulfuric acid catalyst (Sulfuric acid, 98%) was added at a rate of 3% of the syrup weight, and the reaction was maintained at 130 ° C. for 9 hours. The formation of isosorbide is confirmed by cooling HPLC and OH value change measurements. 250 kg of fresh water was added to another binder preparing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. Add 36 kg of the reactant of the sorbitol solution containing the pre-reacted isosorbide (weight ratio of sorbitol solution (21.6 kg) and isosorbide (14.4 kg) 6: 4) 52 kg citric acid and 0.1 kg sodium hypophosphite After maintaining the stirring for 30 minutes to confirm dissolution, 0.4 kg of a silicone-based water repellent (KCC-SI1460Z) and 1 kg of dust-proof oil (Dust Oil, Gobi-Garo217S) were further added and stirred for 10 minutes to prepare a binder.
비교예 1: 수소화당/다가산Comparative Example 1: Hydrogenated Sugar / Polyacid
바인더 제조 용기에 청수 230kg를 투입 후 γ-아미노 프로필트리에톡시 실란 (SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 소르비톨 25kg을 투입하고 10여분간 교반 한다. 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.230 kg of fresh water was added to the binder manufacturing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. Add 25 kg of sorbitol and stir for 10 minutes. 52 kg of citric acid and 0.1 kg of sodium hypophosphite were added and stirred for 30 minutes to confirm dissolution. Then, 0.4 kg of silicone-based water repellent agent (KCC-SI1460Z) and 1 kg of dust oil (Gobi-Garo217S) were added and stirred for 10 minutes. To prepare a binder.
비교예 2: 페놀/포름알데히드 바인더Comparative Example 2: Phenol / Formaldehyde Binder
페놀 포름알데히드 바인더(KCC HN7310A) 40kg, 증류수 200kg, 발수제(SI1460Z-KCC) 0.5kg 및 방진유(Garo217S) 1kg을 제조 용기에 투입하고 교반기로 30분간 교반시켜 바인더를 제조하였다.40 kg of phenol formaldehyde binder (KCC HN7310A), 200 kg of distilled water, 0.5 kg of water repellent (SI1460Z-KCC), and 1 kg of dust-proof oil (Garo217S) were added to the production vessel, and stirred for 30 minutes with a stirrer to prepare a binder.
비교예 3: 환원당/아미노산 천연 바인더Comparative Example 3: Reducing Sugar / Amino Acid Natural Binder
청수 200kg를 용기에 투입하고 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg 투입하고 10여분간 교반 한다. 글루코오스(D-glucose monohydrate)(고형분: 91 중량%) 37kg, 글루타민(Glutamine)(고형분: 98 중량%) 10kg, 황산제이철암모늄수화물(ammonium sulfate) 0.3kg을 투입하여 교반한다. 여기에 암모니아수를 이용하여 pH를 8 내지 9로 조정한 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.200 kg of fresh water is added to the container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) is added and stirred for 10 minutes. 37 kg of glucose (solid content: 91% by weight), 10 kg of glutamine (solid content: 98% by weight), and 0.3 kg of ferric ammonium sulfate are added and stirred. After adjusting the pH to 8 to 9 using ammonia water, 0.4 kg of a silicone-based water repellent (KCC-SI1460Z) and 1 kg of dust-proof oil (Dust Oil, Gobi-Garo217S) were further added and stirred for 10 minutes to prepare a binder.
비교예 4: 사카라이드/다가산 바인더Comparative Example 4: saccharide / polyacid binder
청수 293kg을 용기에 투입하고 몰라스(Molasses) 30kg을 투입하여 교반 하고 용해상태를 확인한다. 시트르산 70kg을 투입한 후 교반하고 용해상태를 확인한다. 용해 확인 후 소듐 하이포포스파이트 5kg을 투입한 후 30분간 교반시켜 바인더를 제조한다.Put 293 kg of fresh water into the container, add 30 kg of Molasses, stir and check the dissolved state. After adding 70 kg of citric acid, stirring and checking the dissolved state. After confirming the dissolution, 5kg of sodium hypophosphite was added and stirred for 30 minutes to prepare a binder.
비교예 5: 당류부터 유도되지 않은 비가역적 이종고리구조물 적용Comparative Example 5: Application of irreversible heterocyclic structures not derived from sugars
바인더 제조 용기에 청수 250kg를 투입 후 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 1,4-무수 에리스리톨 22kg를 투입하고 10여분간 교반 한다. 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.250 kg of fresh water was added to the binder manufacturing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. Add 22 kg of 1,4-anhydrous erythritol and stir for 10 minutes. 52 kg of citric acid and 0.1 kg of sodium hypophosphite were added and stirred for 30 minutes to confirm dissolution. Then, 0.4 kg of silicone-based water repellent agent (KCC-SI1460Z) and 1 kg of dust oil (Gobi-Garo217S) were added and stirred for 10 minutes. To prepare a binder.
비교예 6: 당류로부터 유도되지 않은 비가역적 고리구조물 적용Comparative Example 6: Application of irreversible ring structure not derived from sugars
바인더 제조 용기에 청수 250kg를 투입 후 γ-아미노 프로필트리에톡시 실란(SILANE A-1100, DOW CHEMICAL) 0.1kg을 투입하여 10분간 교반을 유지한다. 1,3-시클로펜탄디올 21kg를 투입하고 10여분간 교반 한다. 시트르산 52kg 및 소듐 하이포포스파이트 0.1kg를 투입하고 30분 교반을 유지하여 용해 확인 후, 실리콘계 발수제(KCC-SI1460Z) 0.4kg 및 방진유(Dust Oil, 고비-Garo217S) 1kg을 추가 투입하고 10여분간 교반하여 바인더를 제조하였다.250 kg of fresh water was added to the binder manufacturing container, and 0.1 kg of γ-amino propyltriethoxy silane (SILANE A-1100, DOW CHEMICAL) was added to maintain stirring for 10 minutes. Add 21 kg of 1,3-cyclopentanediol and stir for 10 minutes. 52 kg of citric acid and 0.1 kg of sodium hypophosphite were added and stirred for 30 minutes to confirm dissolution. Then, 0.4 kg of silicone-based water repellent agent (KCC-SI1460Z) and 1 kg of dust oil (Gobi-Garo217S) were added and stirred for 10 minutes. To prepare a binder.
<실험예: 바인더 조성물의 물성>Experimental Example: Physical Properties of Binder Composition
점도 Viscosity
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 ASTM D1200, KS M ISO 2431의 방법에 따라 점도를 측정 하였다. 측정된 점도는 표 1에 기재하였다.After preparing the binder solution of the above Examples and Comparative Examples, the viscosity was measured according to the method of ASTM D1200, KS M ISO 2431. The measured viscosities are listed in Table 1.
pHpH
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 KS M 0011의 방법에 따라 수소이온 농도를 측정한다. 측정된 값은 표 1에 기재하였다.After preparing the binder solution of the above Examples and Comparative Examples to measure the hydrogen ion concentration according to the method of KS M 0011. The measured values are listed in Table 1.
경화시간Curing time
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 자동 동적 점탄성 측정기를 이용하여 200℃ 표면 온도를 유지하면서 일정 두께로 도포된 wet도막의 경화시작 시간을 비교하였다. 일정 조건 하 경화속도에 대한 비교를 표 1에 기재하였다. After preparing the binder solution of the above Examples and Comparative Examples was compared the curing start time of the wet coating applied to a certain thickness while maintaining the surface temperature of 200 ℃ using an automatic dynamic viscoelasticity meter. A comparison of cure rates under certain conditions is shown in Table 1.
Wetting성Wetting
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 일정 도막 두께로 유리기판에 도포 후 경화 하여 바인더와 기판의 wetting을 비교하였다. Wetting이 잘되어 도포 및 경화가 양호한 경우 무기섬유 간 부착에 기여하여 시편의 강도 물성을 향상 시킬 수 있으며 wetting이 고르지 않고 도막 상태가 양호하지 못한 경우 반대로 시편과 제품의 강도 물성은 저하된다. Wetting성에 대한 비교를 표 1에 기재하였다.After preparing the binder solution of the above Examples and Comparative Examples was applied to the glass substrate to a certain coating thickness and cured to compare the wetting of the binder and the substrate. If wetting is good and the coating and curing is good, it can contribute to the adhesion between inorganic fibers, which can improve the strength properties of the specimen. If the wetting is uneven and the coating state is not good, the strength properties of the specimen and the product decrease. A comparison of the wetting properties is shown in Table 1.
도막 경도Coating hardness
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 일정 도막 두께로 유리기판에 도포 후 경화 한다. 하중 1kg 조건 하에서 연필로 긁을 때 도막에 스크래치가 나는지를 확인하고 흔적이 남지 않을 시 경도 등급이 높은 연필을 사용하여 동일한 평가를 진행하며 기재가 긁히는 시점에서는 그 아래의 연필 경도를 경도로 표시하였다. 경도에 대한 비교는 표 1에 기재하였다.After preparing the binder solution of the above Examples and Comparative Examples and then coated on a glass substrate with a predetermined coating thickness and cured. When scratched with a pencil under a load of 1kg conditions, the coating film was scratched. If no trace was left, the same evaluation was conducted using a pencil having a high hardness grade, and the hardness of the pencil below the hardness was indicated at the time when the substrate was scratched. A comparison of the hardness is shown in Table 1.
도막 내수성Coating film water resistance
상기 실시예 및 비교예의 바인더 용액을 제조 한 후 일정 도막 두께로 유리기판에 도포 후 경화 한다. 경화도막에 20℃의 물을 5 내지 10 drop 도포 후 24시간 유지 후 도막의 흡수 및 용해를 확인하여 결과를 표 1에 기재하였다. After preparing the binder solution of the above Examples and Comparative Examples and then coated on a glass substrate with a predetermined coating thickness and cured. After the application of 20 to 10 drops of water to the cured coating film for 24 hours, the absorption and dissolution of the coating film were confirmed, and the results are shown in Table 1.
<실험예: 시편의 제조>Experimental Example: Preparation of Specimen
바인더가 분사되지 않은 상태로 집면된 유리섬유(bare wool)을 취하여 가로 * 세로(100mm * 100mm), 5g bare wool 규격으로 준비한다. 상기 시편은 평균 24kg/m3 의 섬유 밀도를 가지며 초기 시편 준비 시 thickness는 바인더를 함유하지 않기 때문에 10 내지 20mm의 값을 가질 수 있으나 바인더 함침, 경화를 거치면서 0.4mm 내외로 일정하게 관리한다. 9 내지 10%로 제조된 상기 실시예 및 비교예의 바인더 용액에 bare wool 시편을 dipping하고 잔여 바인더 용액은 감압 제거하고 일정한 바인더의 양이 시편에 함유되도록 한 후, 180 내지 220℃ 범위의 온도에서 건조, 경화 공정을 거쳐 섬유 제품 적용 시 물성 시험을 위한 울팩 시편을 준비하였다.Take glass fiber (bare wool) that is not sprayed with binder and prepare it in width * length (100mm * 100mm) and 5g bare wool standard. The specimen has an average fiber density of 24 kg / m 3 and the thickness of the initial specimen preparation may have a value of 10 to 20mm because it does not contain a binder, but the binder is impregnated, hardened to approximately 0.4mm during the curing. Dipping bare wool specimens in the binder solution of the above examples and comparative examples prepared at 9 to 10%, removing the remaining binder solution under reduced pressure, and allowing a certain amount of binder to be contained in the specimen, followed by drying at a temperature in the range of 180 to 220 ° C. After the curing process, wool pack specimens for physical property tests were prepared.
<실험예: 시편의 평가>Experimental Example: Evaluation of Specimens
StiffnessStiffness
상기 시편의 제조 기술 방법과 같이 울팩 시편을 제조하고, 울팩의 한쪽 면을 고정하여 반대편 면이 쳐지는 각도 값으로 강도에 대한 상대비교를 하였다. 강도가 좋은 시편은 0도에 가깝고 부드럽고 강도가 저하되는 시편일수록 각도 값이 큰 경향을 표 1에 기재하였다.Wool pack specimens were prepared in the same manner as the manufacturing method of the specimen, and one side of the wool pack was fixed to compare relative strength with an angle value at which the opposite side struck. Table 1 shows the tendency of the angular value of the specimen having good strength to be close to 0 degrees and having a softer and lower strength specimen.
컷팅성Cutting property
상기 시편의 제조 기술 방법과 같이 울팩 시편을 제조하고, 원형 절단톱(60rpm)을 이용하여 절단 후, 절단면의 상태를 비교 하여 표 1에 기재하였다. 절단면이 고르고 보풀발생이 적을수록 실 적용 시 가공 품질이 양호할 수 있으며 절단면이 고르지 못하고 보풀발생이 많은 경우 가공품질이 저하될 것으로 예상할 수 있다.Wool pack specimens were prepared in the same manner as in the method for manufacturing the specimens, and after cutting using a circular cutting saw (60 rpm), the state of the cut surfaces was compared and shown in Table 1. The more uniform the cutting surface and the less fluff, the better the processing quality when the yarn is applied. If the cutting surface is uneven and the occurrence of fluff is high, the processing quality can be expected to be deteriorated.
내수성Water resistance
상기 시편의 제조에 기술 방법과 같이 울팩 시편을 제조하고, 2000mL 청수가 담긴 비커에 시편을 띄워 24시간의 일정한 동안 내수성 시험을 진행하였다. 미경화물이 남아있을 시 청수의 색이 변하였으며 변화의 정도는 가드너 비색계 Color 관찰값으로 수치화하였다. 또한 샘플이 청수에 젖는 정도와 양상, 가라앉을 때까지 소요되는 시간을 관찰하였다. 실험 결과를 하기 표 1에 기재하였다.Wool pack specimens were prepared in the same manner as described in the preparation of the specimens, and the specimens were floated in a beaker containing 2000 mL fresh water, and subjected to a water resistance test for a constant period of 24 hours. The fresh water changed when uncured water remained, and the degree of change was quantified by the Gardner colorimeter color observation. In addition, the degree and appearance of the sample soaked in fresh water and the time taken to sink were observed. The experimental results are shown in Table 1 below.
인장강도The tensile strength
측정하고자 하는 울팩 시편을 5개씩 가로*세로*두께(20mm * 100mm * 0.4mm)로 준비한다. 인장강도 시험기의 인장봉을 시료의 길이보다 짧게 위치시키고, 인장봉에 시료를 수평이 되도록 고정시킨 뒤, 지지봉에 시료를 수직이 되도록 조였다. 인장시험기의 속도를 25mm/min으로 고정하고, 로드 디스플레이 영점을 잡은 후, 작동시켰다. 시험기가 자동으로 멈춘 뒤 최대하중을 측정하고 5개의 측정값 중 최대, 최소를 제외한 3개 데이터의 평균값을 취하였다. 실험 결과를 하기 표 1에 기재하였다.Prepare 5 wool pack specimens to be measured in width, length, and thickness (20mm * 100mm * 0.4mm). The tension bar of the tensile strength tester was placed shorter than the length of the sample, the sample was fixed horizontally to the tension bar, and the sample was tightened to be perpendicular to the support bar. The speed of the tensile tester was fixed at 25 mm / min, zeroed the load display, and then operated. After the tester automatically stopped, the maximum load was measured and the average of three data except the maximum and minimum of the five measurements was taken. The experimental results are shown in Table 1 below.
바인더 배합 별 울팩 물성 평가Evaluation of Wool Pack Properties by Binder Formulation
실시예1Example 1 실시예2Example 2 실시예3Example 3 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 비교예4Comparative Example 4 비교예5Comparative Example 5 비교예6Comparative Example 6
청수(kg)Fresh water (kg) 250.0 250.0 250.0 250.0 250.0 250.0 230.0 230.0 200.0 200.0 200.0 200.0 293.0 293.0 210.0 210.0 210.0 210.0
실란(kg)Silane (kg) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1   0.1 0.1 0.1 0.1
글루코스(kg)Glucose (kg)     37.0 37.0    
글루타민(kg)Glutamine (kg)     10.0 10.0    
소르비톨(kg)Sorbitol (kg) 20.0 20.0   25.0 25.0      
이소소바이드(kg)Isosorbide (kg) 10.0 10.0 9.09.0 14.4 14.4      
소르비톨액(kg)Sorbitol Liquid (kg)   21.021.0 21.6 21.6    
이종고리 폴리올(kg)(1,4-무수 에리스리톨)Heterocyclic polyol (kg) (1,4- anhydrous erythritol)         22.0 22.0  
지환족 폴리올(kg)(1,3-시클로펜탄디올)Alicyclic polyol (kg) (1,3-cyclopentanediol)         21.0 21.0
몰라스(kg)Molas (kg)       30.0 30.0  
P/F resin(kg)P / F resin (kg)     40.0 40.0      
시트르산(kg)Citric Acid (kg) 52.0 52.0 52.0 52.0 52.0 52.0 52.0 52.0   70.0 70.0 52.0 52.0 52.0 52.0
킬레이팅제(kg)Chelating agent (kg)     0.3 0.3    
SHP(kg)SHP (kg) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1   5.0 5.0 0.1 0.1 0.1 0.1
발수제(kg)Water repellent (kg) 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.4 0.4   0.4 0.4 0.4 0.4
방진유(kg)Dust-proof oil (kg) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0   1.0 1.0 1.0 1.0
 총합(kg)Total (kg) 333.6 333.6 333.6 333.6 339.6 339.6 308.6 308.6 241.5 241.5 248.8 248.8 398.0 398.0 285.6 285.6 284.6 284.6
a) 바인더 점도(cps)a) binder viscosity (cps) 15.0 15.0 15.2 15.2 15.0 15.0 14.0 14.0 13.2 13.2 14.0 14.0 14.5 14.5 13.5 13.5 14.0 14.0
b) 바인더 pHb) binder pH 22 22 22 22 88 44 22 22 22
c) 경화시작시간 (min)c) curing start time (min) 1515 1212 1212 1010 55 55 1313 1717 1818
d) Wetting성d) Wetting
e) 도막 경도e) coating hardness 8H8H 9H9H 9H9H 8H8H 8H8H 7H7H 8H8H 4H4H 4H4H
f) 도막 내수성f) coating film water resistance
g) 울팩 Stiffnessg) Wool Pack Stiffness
h) 울팩 컷팅성h) wool pack cutting property
i) 울팩 내수성i) Wool Pack Water Resistance
j) 울팩 인장강도j) tensile strength of wool pack
표 1에서 나타나는 바와 같이 본 발명의 일 실시예에 따른 바인더 조성물은, 천연 재료를 이용하면서도, 종래의 바인더보다 동등 또는 그 이상의 물성을 가질 수 있는 것을 알 수 있었다.As shown in Table 1, the binder composition according to an embodiment of the present invention was found to have the same or more physical properties than the conventional binder, while using a natural material.

Claims (12)

  1. 하나 이상의 수소화 당류 5 내지 90 중량부, 5 to 90 parts by weight of one or more hydrogenated saccharides,
    이종 고리 구조를 갖는 하나 이상의 수소화 당류 유도체 화합물 4 내지 90 중량부, 및 4 to 90 parts by weight of at least one hydrogenated saccharide derivative compound having a heterocyclic structure, and
    하나 이상의 다작용성 가교 결합제 10 내지 95 중량부를 포함하는 것인 수성 열경화성 바인더 조성물.10-95 parts by weight of at least one multifunctional crosslinking agent.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 수소화 당류는 선형, 고리형 또는 가지형인 단당류(monosaccharides); 올리고당류(oligosaccharides); 및 다당류(polysaccharides)로 이루어진 군에서 선택되는 것인 수성 열경화성 바인더 조성물.The hydrogenated saccharides may be monosaccharides which are linear, cyclic or branched; Oligosaccharides; And polysaccharides (polysaccharides) is an aqueous thermosetting binder composition selected from the group consisting of.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 수소화 당류는 글리세롤, 에리트리톨, 트레이톨, 아라비톨, 자일리톨, 리비톨, 만니톨, 소르비톨, 갈락티톨, 후시톨, 이디톨, 이노시톨, 볼레미톨, 이소말트, 말티톨, 락티톨, 말토트리톨, 말토테트라이톨, 및 폴리글리시톨로 이루어진 군에서 선택되는 1종 이상의 수소화 당류인 것인 수성 열 경화성 바인더 조성물.The hydrogenated saccharides include glycerol, erythritol, trytol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fusitol, iditol, inositol, bolmitol, isomalt, maltitol, lactitol, maltotritol And maltotetriitol, and polyglycitol. At least one hydrogenated saccharide selected from the group consisting of aqueous thermosetting binder composition.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 유도체 화합물은 글리세롤, 에리트리톨, 트레이톨, 아라비톨, 자일리톨, 리비톨, 만니톨, 소르비톨, 갈락티톨, 후시톨, 이디톨, 이노시톨, 볼레미톨, 이소말트, 말티톨, 락티톨, 말토트리톨, 말토테트라이톨, 및 폴리글리시톨로 이루어진 군에서 선택되는 1종 이상의 수소화 당류의 탈수 축합체 또는 이들의 유도체를 포함하는 것인 수성 열경화성 바인더 조성물.The derivative compounds include glycerol, erythritol, tracel, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, fusitol, iditol, inositol, bolitol, isomalt, maltitol, lactitol, maltotritol An aqueous thermosetting binder composition comprising dehydrated condensates of at least one hydrogenated saccharide or a derivative thereof selected from the group consisting of maltotetriitol, and polyglycitol.
  5. 청구항 1에 있어서,The method according to claim 1,
    상기 유도체 화합물은 바이사이클릭(bicyclic) 화합물인 것인 수성 열경화성 바인더 조성물.The derivative compound is an aqueous thermosetting binder composition is a bicyclic compound.
  6. 청구항 1에 있어서,The method according to claim 1,
    상기 유도체 화합물은 이소소바이드, 소르비탄 및 이들의 유도체로 이루어진 군에서 선택되는 1종 이상을 포함하는 것인 수성 열경화성 바인더 조성물.The derivative compound is an aqueous thermosetting binder composition comprising one or more selected from the group consisting of isosorbide, sorbitan and derivatives thereof.
  7. 청구항 1에 있어서,The method according to claim 1,
    상기 가교 결합제는 글리신, 아스파르트산, 글루탐산과 같은 아미노산류; 푸마르산, 숙신산, 시트르산, 퓨란테트라카르복실산과 같은 유기산으로 이루어진 군에서 선택되는 1종 이상을 포함하는 것인 수성 열경화성 바인더 조성물.The crosslinking agent may be an amino acid such as glycine, aspartic acid or glutamic acid; An aqueous thermosetting binder composition comprising at least one member selected from the group consisting of organic acids such as fumaric acid, succinic acid, citric acid, and furantetracarboxylic acid.
  8. 청구항 1에 있어서, The method according to claim 1,
    상기 수성 열경화성 바인더 조성물은 관능기로서 황산, 인산, 카르복시산, 유기 술폰산으로 이루어진 군에서 선택되는 1종 이상을 갖는 고비점 산 화합물을 0.01 내지 5 중량부 더 포함하는 것인 수성 열경화성 바인더 조성물.The aqueous thermosetting binder composition further comprises from 0.01 to 5 parts by weight of a high boiling point acid compound having at least one selected from the group consisting of sulfuric acid, phosphoric acid, carboxylic acid and organic sulfonic acid as a functional group.
  9. 청구항 1의 수성 열 경화성 바인더 조성물과 섬유상 재료를 포함한 섬유 조성물이 경화되어 형성된 방음 또는 단열 제품.A sound insulation or heat insulation article formed by curing a fiber composition comprising the aqueous thermosetting binder composition of claim 1 and a fibrous material.
  10. 청구항 9에 있어서,The method according to claim 9,
    상기 섬유상 재료는 단섬유 집합체로서, 무기질 섬유, 천연 섬유 합성수지 섬유로 이루어진 군에서 선택되는 1종 이상을 포함하는 것인 방음 또는 단열 제품.The fibrous material is a short fiber aggregate, the soundproofing or heat insulating product comprising at least one selected from the group consisting of inorganic fibers, natural fiber synthetic resin fibers.
  11. 청구항 1의 수성 열경화성 바인더 조성물을, 수용액 또는 수분산액 상태로 섬유상 재료 100 중량부를 기준으로 2 내지 20 중량부의 양으로 섬유상 재료에 분무하여 섬유상 조성물을 제조하는 단계; 및 Preparing a fibrous composition by spraying the aqueous thermosetting binder composition of claim 1 on an amount of 2 to 20 parts by weight based on 100 parts by weight of the fibrous material in an aqueous solution or an aqueous dispersion; And
    상기 섬유상 조성물을 100 내지 400℃ 온도에서 가열하여 경화하는 단계를 포함하는 방음 또는 단열 제품의 제조방법. And curing the fibrous composition at a temperature of 100 to 400 ° C. to cure the fibrous composition.
  12. 청구항 11에 있어서,The method according to claim 11,
    상기 섬유상 재료는 단섬유 집합체로서, 무기질 섬유, 천연 섬유, 합성수지 섬유로 이루어진 군에서 선택되는 1종 이상을 포함하는 것인 방음 또는 단열 제품의 제조방법.The fibrous material is a short fiber aggregate, inorganic fibers, natural fibers, synthetic resin fibers comprising at least one member selected from the group consisting of sound insulation or insulation products manufacturing method.
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Citations (5)

* Cited by examiner, † Cited by third party
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JP2005054071A (en) * 2003-08-05 2005-03-03 Toyobo Co Ltd Polyester resin composition for profile extrusion molding, and molded product thereof
KR20110107816A (en) * 2008-12-30 2011-10-04 쌩-고벵 이조베르 Fire-resistant mineral wool insulating product, production method thereof and suitable binding composition
JP2012036369A (en) * 2010-04-22 2012-02-23 Rohm & Haas Co Durable thermoset binder composition from 5-carbon reducing sugar and use as wood binder
JP2013540184A (en) * 2010-10-08 2013-10-31 ニットウ ヨーロッパ エヌ. ブイ. Polyester based compositions and adhesives containing heterobicyclic compounds
KR20150120722A (en) * 2014-04-18 2015-10-28 주식회사 케이씨씨 Aqueous thermosetting binder composition and method for binding fibrous materials by using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005054071A (en) * 2003-08-05 2005-03-03 Toyobo Co Ltd Polyester resin composition for profile extrusion molding, and molded product thereof
KR20110107816A (en) * 2008-12-30 2011-10-04 쌩-고벵 이조베르 Fire-resistant mineral wool insulating product, production method thereof and suitable binding composition
JP2012036369A (en) * 2010-04-22 2012-02-23 Rohm & Haas Co Durable thermoset binder composition from 5-carbon reducing sugar and use as wood binder
JP2013540184A (en) * 2010-10-08 2013-10-31 ニットウ ヨーロッパ エヌ. ブイ. Polyester based compositions and adhesives containing heterobicyclic compounds
KR20150120722A (en) * 2014-04-18 2015-10-28 주식회사 케이씨씨 Aqueous thermosetting binder composition and method for binding fibrous materials by using the same

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