WO2017204400A1 - Method for constructing improved ground anchor, having extended fixed anchor length, by using extended boring and stirring device - Google Patents

Method for constructing improved ground anchor, having extended fixed anchor length, by using extended boring and stirring device Download PDF

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Publication number
WO2017204400A1
WO2017204400A1 PCT/KR2016/007281 KR2016007281W WO2017204400A1 WO 2017204400 A1 WO2017204400 A1 WO 2017204400A1 KR 2016007281 W KR2016007281 W KR 2016007281W WO 2017204400 A1 WO2017204400 A1 WO 2017204400A1
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WO
WIPO (PCT)
Prior art keywords
expansion
excavation
stirring device
cement
hinge block
Prior art date
Application number
PCT/KR2016/007281
Other languages
French (fr)
Korean (ko)
Inventor
김인철
Original Assignee
(주)대안소일텍
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Application filed by (주)대안소일텍 filed Critical (주)대안소일텍
Priority to CN201680011062.XA priority Critical patent/CN108026709B/en
Publication of WO2017204400A1 publication Critical patent/WO2017204400A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • E02D5/80Ground anchors
    • E02D5/803Ground anchors with pivotable anchoring members
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • E02D3/126Consolidating by placing solidifying or pore-filling substances in the soil and mixing by rotating blades
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • E02D5/80Ground anchors
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • E02D5/80Ground anchors
    • E02D5/808Ground anchors anchored by using exclusively a bonding material
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2200/00Geometrical or physical properties
    • E02D2200/15Geometrical or physical properties including at least a hinge
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/003Injection of material
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0004Synthetics
    • E02D2300/0018Cement used as binder
    • E02D2300/002Concrete
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2600/00Miscellaneous
    • E02D2600/30Miscellaneous comprising anchoring details

Definitions

  • the present invention relates to a method for constructing an anchorage expansion type ground anchor using an enlarged excavation stirring device, in particular, to enhance the agitation effect of cement grout material in the anchorage section, and to form a high-quality enlarged cement bulb to tighten the anchor body.
  • the present invention relates to a method for constructing an anchorage expansion-type ground anchor using an enlarged excavation stirring device capable of shortening the construction time of enlarged excavation and stirring.
  • ground anchors need to be anchored in the ground (especially in soft ground with an N value less than 15), it is necessary to ensure a constant anchoring force (anchor bearing capacity) due to various factors occurring during drilling and injection. Due to the nature of the ground, there is a limit to the shear stress of the ground.
  • Korean Laid-Open Patent Publication No. 10-2009-0094734 (soil surface stabilization method) has been proposed.
  • This is a method of injecting cement grout material into the anchorage expansion hole by slowly pulling it up while rotating the drilling plant from the bottom to the anchorage hole, after drilling the expansion hole in the rotating drilling device as the arm expands by hydraulic pressure. Is done.
  • the present invention is to expand the stirring effect of the cement grout material in the anchorage section, to form a high-quality enlarged cement bulb to increase the tension fastening performance of the anchor body, the expansion excavation stirring device that can shorten the construction time of expansion excavation and stirring
  • the purpose of the present invention is to provide a method for constructing an anchorage enlarged ground anchor using an expansion method.
  • the expansion excavation stirring device is rotated and reciprocated in the anchorage section while spraying the secondary cement grout material from the expansion excavation stirring device to enlarge the excavation.
  • the primary cement grout material and the secondary cement grout material are characterized in that the ratio of water-cement is 100% to 180%.
  • the tertiary cement grout material is characterized in that the water-cement ratio is 50% or less.
  • the expansion excavation stirring device an inner rod adapter coupled to the inner rod through a screw connection of one end;
  • a grout injection shaft coupled to the other end of the inner rod adapter and having a plurality of grouting injection holes positioned in a section between the fixed side hinge block and the movable side hinge block;
  • An excavation head coupled to an end of the grout injection shaft;
  • a fixed side hinge block inserted into the grout injection shaft and fixed to the other end of the inner rod adapter;
  • a movable side hinge block movably inserted into the grout injection shaft;
  • a stirring blade having one end rotatably hinged to the movable side hinge block;
  • a stirring blade operating lever having one end hinged to the movable side hinge block and the other end hinged to the stirring blade;
  • It is characterized in that it comprises a stirring blade expansion spring is inserted into the outer diameter portion of the grout injection shaft and disposed between the movable side hinge block and the excavation head to provide an expansion force to open the stirring blade.
  • the stirring blade is characterized in that arranged at intervals of 90 degrees around the shaft for grout injection.
  • the grout injection shaft is characterized in that the leaf spring is provided that provides the initial expansion force at the moment of exiting the out casing in the state that the stirring blade is folded.
  • the stirring angle stopper is installed between the fixed side hinge block and the movable side hinge block to be fixed to the grout injection shaft in order to limit the rotation angle within a certain installation. It is characterized by that.
  • the excavation head may include a head connection portion whose one end is screwed to the grout injection shaft; An excavation head portion formed conically in the other end of the head connection portion; A grouting injection passage extending from the head connection portion by a predetermined depth; An excavation bit attached to the conical surface of the excavation head portion at regular intervals; It is characterized in that it is produced by forming a plurality of head grooves that are formed concave at regular intervals in the excavation head portion at regular intervals to form a passage for the grout liquid to be sprayed smoothly to the stirring blade side.
  • the drilling head portion is characterized in that a plurality of grouting injection port is further formed.
  • the stirring effect is enhanced.
  • the tertiary cement grout material which is filled and expanded inside the pack or the ERP corrugated pipe, is cured, a high quality cement bulb prevents the anchoring body from escaping from the anchor body, thereby improving tension fastening performance.
  • expansion and excavation is performed in the primary cement grout material portion filled in the anchorage section than when expanding and fixing the base plate of the fixing unit, and thus the construction time can be greatly shortened.
  • the enlarged excavation stirring device applied in the present method is capable of automatically expanding the stirring blade mechanically by the stirring blade expansion spring without using a separate power, thereby eliminating the need for an electric power device and simplifying the configuration. Easy to manufacture and less trouble of failure.
  • 1 to 8 is a process flow chart of the anchorage expansion improvement type ground anchor construction method using the expansion excavation stirring apparatus according to the present invention
  • Figure 5 is a state diagram to remove the expansion and excavation stirring apparatus inserted in the out casing
  • FIG. 6 is a state diagram in which the anchor assembly is inserted into the outer casing and the pack is placed in the enlarged and stirred fixing section.
  • 8A is a state diagram in which the simmite grout material is injected and filled into the pack of the anchor assembly
  • FIG. 8B is a cross-sectional view taken along the line A-A of FIG. 8A,
  • FIG. 9 is a perspective view according to an embodiment of the expansion excavation stirring apparatus applied to the construction method of the present invention.
  • FIG. 10 is an exploded perspective view of FIG. 9,
  • FIG. 11 is a side view of FIG. 10 and is an expanded state of operation as soon as the stirring blade exits the outer casing.
  • FIG. 12 is a cross-sectional view of FIG. 11,
  • Fig. 13 is a state diagram in which the stirring blades of the enlarged excavation stirring device are folded in the out casing.
  • FIG. 1 to 8 show the process flow diagram of the anchorage expansion type improved ground anchor construction method using the expansion excavation stirring apparatus according to the present invention.
  • the drilling operation is performed while drawing the outcasing 7 to the tip of the anchorage section S2 of the ground 1.
  • the drilling operation may be performed by, for example, pressurizing water into the inside of the outcasing 7.
  • the amount of work included in the excavation area is relatively small during the enlarged excavation process to be described later, the excavation load is reduced to improve the work speed and expand excavation This becomes easy.
  • the primary cement grout material 1a is injected into the fixing unit section S2 into the out casing 7.
  • the cement grout material to be injected is preferably made of a water-cement ratio of 100% to 180% by weight.
  • the water-cement ratio is approaching 100% in soft ground and 180% in non-soft ground.
  • the outcasing 7 is drawn to only the tip of the free field S1 so that the outcasing 7 is removed from the fixation section S2.
  • the primary cement grout material 1a is filled in the anchorage section S2 in the absence of the out casing 7.
  • the primary cement grout material 1a remains in the anchorage section S2 from which the out casing 7 is removed, thereby increasing the performance of the enlarged excavation in the enlarged excavation process and shortening the stirring time. It becomes possible.
  • the secondary cement grout material is mixed with the primary cement grout material and at the same time, a small amount of soil is stirred together.
  • the out casing 7 is drilled to the anchorage section and drawn out, the amount of work included in the excavation area is relatively small, so that the excavation load is reduced, and the expansion excavation work speed is improved. And enlarged excavation becomes easy.
  • only a small amount of small amount of the mixture is mixed, so that the density of the cement grout material is increased, and thus, high-quality expanded cement bulbs can be expected.
  • the secondary cement grout material is preferably made in the same manner as the water-cement ratio (100% to 180%) of the primary cement grout material so that physical mixing is performed well.
  • the back pressure is formed due to the injection pressure of the secondary cement grout material sprayed from the expansion excavation stirring device 10, due to this back pressure generated in the anchorage section (S2) inside the outcasing (7) Slime is filled.
  • This slime is a mucus mixed with a small amount of earth and sand mixed with primary and secondary cement grouts.
  • the enlarged excavation stirring device 10 is removed from the out casing 7 and removed. Therefore, the primary cement grout material and the secondary cement grout material are mixed in the anchorage section S2 to form an enlarged high quality cement bulb 200.
  • the anchor assembly 300 having the pack 304 (or corrugated pipe) installed at the distal end of the pack 304 is inserted into the out casing 7 so that the pack 304 is positioned at the enlarged and stirred fixing section S2.
  • the pack 304 may be made of geotextiles.
  • the pack or corrugated pipe is connected with a hose (not shown) for injecting a third cement grout material which is additionally injected.
  • Unexplained symbol 310 is a strand.
  • a third cement grout material having a water-cement ratio of 50% or less is injected and filled into the pack 304 of the anchor assembly 300 through the hose as shown in FIG. 8A.
  • the third cement grout material is injected through an injection hose (not shown) provided in the anchor assembly 300.
  • the pack 304 of the anchor assembly 300 expands with the tertiary cement grout material filled therein, and when the tertiary cement grout material is cured, an internal anchor bulb 306 is formed as shown in FIG. 8B to enlarge the cement bulb 200. ) Has resistance to pull out.
  • the anchor assembly 300 is tensioned through a conventional method, and the anchor assembly 300 has a high pull resistance by the internal anchor bulb 306 inside the enlarged cement bulb 200.
  • the stirring effect is enhanced, and the amount of small amount of cement is relatively small. It is to form a high-quality enlarged cement bulb 200 is mixed with a large amount of grout material. Therefore, the strength of the enlarged cement bulb 200 is increased, thereby reducing the risk of fracture due to the drawing of the anchor assembly 300.
  • the enlarged cement bulb 200 forms a high-quality cement layer having a high cement density, thereby increasing adhesion to the internal anchor bulb 306, thereby improving frictional force, thereby increasing drawing resistance.
  • an internal anchor bulb 306 is formed, and the internal anchor bulb 306 is integrally formed with the enlarged cement bulb 200.
  • the pullout resistance is exhibited at.
  • the enlarged excavation stirring device 10 is connected to the tip of the inner rod 5 to perform the enlarged excavation and grouting of the anchor anchor.
  • Inner rod (5) is connected to a drive driver (not shown) is a rotation and insertion is made into the ground, there is a structure in which a hollow that is the injection passage of grout liquid formed therein.
  • the expansion excavation stirring device 10 includes an inner rod adapter 12, a grout injection shaft 14, an excavation head 15, a fixed side hinge block 16, a movable side hinge block 18, and a stirring blade 20. And a stirring blade operating lever 22 and a stirring blade expansion spring 24.
  • the inner rod adapter 12 has a penetrated hollow that is a passage of the grout material on the central axis, and a conical portion 122 extending from the screw portion 121 and the screw portion 121 with a conical angle to the outer circumferential surface thereof. At this time, the maximum outer diameter of the cone portion 122 is formed smaller than the inner diameter of the outcasing (7). Therefore, the inner rod adapter 12 is screwed with the front end of the inner rod 5 through one end of the screw portion 121.
  • the cone portion 122 is the center of the enlarged excavation stirring device 10 when the enlarged excavation stirring device 10 is pulled out of the front end of the outcasing 7 for the enlarged excavation and then retracted into the inside of the outcasing 7. It also serves to guide the axis to easily align with the central axis of the outcasing 7.
  • the grout injection shaft 14 is made hollow so that the passage of the grout material is formed on the central axis.
  • the grout injection shaft 14 is chamfered in all directions (left, right, up and down) to a circular cross section in this embodiment and has a rectangular cross section shape. Therefore, the grout injection shaft 14 prevents rotation during movement of the movable side hinge block 18 and guides linear movement.
  • the cross-sectional shape of the grout injection shaft 14 is not limited to this rectangular cross section, and may be chamfered in three directions or chamfered in five or more directions depending on the number of stirring blades 20 to be installed.
  • the grout injection shaft 14 may have a circular cross section.
  • the grout injection shaft 14 connects the inner rod adapter 12 and the excavation head 15. Both ends of the grout injection shaft 14 are connected to the inner rod adapter 12 and the excavation head 15 through screwing, respectively.
  • the grout injection shaft 14 has a plurality of grouting injection holes 141 located in a section between the fixed side hinge block 16 and the movable side hinge block 18.
  • the plurality of grouting injection holes 141 may have a circular arrangement at regular intervals.
  • the drilling head 15 is coupled to the end of the grout injection shaft 14.
  • Excavation head 15 may be a variety of forms, but as illustrated, one end of the head connection portion 151 screwed to the grout injection shaft 14, the excavation head portion formed in the other end of the head connection portion 151 in a conical shape ( 152, the grouting injection passage 153 formed extending from the head connecting portion 151 by a predetermined depth of the excavating head portion 152, the excavating bits 154 are arranged in a plurality of conical surfaces of the excavating head portion 152, It is manufactured by constructing a plurality of head grooves 155 which are formed concave at the maximum outer diameter portion of the excavating head portion 152 at regular intervals to form a passage for allowing the grout liquid to be smoothly flows to the stirring blade 20 side. have.
  • the drilling head 15 may further include a plurality of grouting injection holes 156 communicating with the grouting injection passage 153 and formed in the drilling head 152.
  • the grouting injection hole 156 is formed at the center and the conical surface of the front end side of the excavation head 152.
  • the grouting injection hole 156 formed on the conical surface of the excavation head 152 is preferably formed at an angle of 15 ° to 60 ° with respect to the central axis of the excavation head 15 in consideration of an increase in the spraying effect of the grout material.
  • the fixed side hinge block 16 is inserted into the grout injection shaft 14 and coupled to the other end of the inner rod adapter 12 by bolt coupling.
  • the fixed side hinge block 16 has hinge pins 17a coupled in all directions to rotatably support the stirring blade 20.
  • the movable side hinge block 18 is slidably inserted into the grout injection shaft 14.
  • the movable side hinge block 18 has the same inner diameter as the outer diameter end face of the grout injection shaft 14, so that rotation is suppressed and only linear movement is possible.
  • the movable side hinge block 18 is coupled with hinge pins 17b in all directions.
  • the stirring blade 20 is not limited to the illustrated length and may be increased or decreased depending on the radius of rotation required for the enlarged excavation. In the present embodiment, four stirring blades 20 are arranged on the circumference with a 90 degree interval therebetween, but two to six depending on the hinge points of the fixed side hinge block 16 and the movable side hinge block 18. Up and down is possible.
  • the stirring blade operating lever 22 has one end connected to the movable side hinge block 18 via a hinge pin 17b and the other end connected to the stirring wing 20 via a hinge pin 17c.
  • the stirring blade operating lever 22 extends the stirring blade 20 according to the moving direction of the movable side hinge block 18 and expands as shown in FIG. 3 or folds as shown in FIG. 5.
  • the stirring blade operation lever 22 is the stirring blade 20 when the expansion excavation stirring device 10 is pulled out of the front end of the out casing (7) for the enlarged excavation and then pulled back into the inside of the out casing (7) While moving, the movable side hinge block 18 is moved to compress the stirring blade expansion spring 24.
  • the stirring blade expansion spring 24 provides a force for compressing repulsion to allow the stirring blade 20 to be unfolded.
  • the stirring blade extension spring 24 is inserted into the outer diameter portion of the grout injection shaft 14 and is compressed and disposed between the movable side hinge block 18 and the excavation head 15. Therefore, the stirring blade expansion spring 24 pushes the movable side hinge block 18 by the compression repulsive force to open the stirring blade 20 through the stirring blade operating lever 22. Therefore, as shown in FIG.
  • the grout injection shaft 14 in the enlarged excavation stirring device 10 in the initial stage so that the stirring blade 20 can be well opened at the moment of exiting the out casing 7 while the stirring blade 20 is folded.
  • the leaf spring 13 which provides the expansion force is further installed.
  • the leaf spring 13 may be positioned between the fixed side hinge block 16 and the movable side hinge block 18 to be bolted or welded to the grout injection shaft 14.
  • the leaf spring 13 is curved at both ends or one end except for the center-side fixing portion to exert elastic repulsive force.
  • four leaf springs 13 are provided at the chamfered portions of the grout injection shaft 14 to correspond to the stirring blades 20 one-to-one. Therefore, when the stirring blade 20 is folded in the outcasing 7 as shown in FIG.
  • the expansion and excavation stirring device 10 may be further provided with a stirring blade stopper 142 to limit the rotation angle within a certain time when the stirring blade 20 is rotated to expand.
  • the stirring blade stopper 142 is positioned between the fixed side hinge block 16 and the movable side hinge block 18 and is fixed to the grout injection shaft 14 via a stopper bolt 143.
  • the stirring blade stopper 142 is configured as a ring, but is not limited to this form.
  • the stopper bolt 143 is positioned in the cutting groove 14a of the grout injection shaft 14 to be fastened to fix the position of the stopper 142 for the stirring blade.
  • the enlarged excavation stirring device 10 is preferably formed in the inner rod adapter 12 and the fixed side hinge block 16 is formed with a plurality of slime discharge passage 19 for smoothing the slime when the cement bulb is formed on the outer peripheral surface.
  • the enlarged excavation stirring device 10 exits the out casing 7 to form a primary enlarged cement bulb by enlarged excavation and stirring, and then the enlarged excavating stirring device 10 is out casinged. When it is drawn back into the inside of 7), it forms a secondary cement bulb and smoothes slime discharge.
  • the enlarged excavation stirring device 10 configured as described above is charged into the inside of the outcasing 7 in a state in which the stirring blade 20 is forcibly folded as shown in FIG. 13 to form an enlarged cement bulb, and then out as shown in FIG. 4.
  • the stirring blade 20 is automatically unfolded by the compression repulsive force of the stirring blade expansion spring 24, it is possible to prepare for expansion excavation.
  • the stirring blade 20 is rotated in the open state and the cement grout material is discharged through the grouting injection hole 156 to simultaneously excavate and stir to form a high quality enlarged cement bulb 200 after curing. do.
  • the enlarged excavation agitator 10 may automatically expand the stirring blade 20 mechanically by using the stirring blade extension spring 24 without using a separate power, thereby eliminating the need for an electric power device.
  • the configuration is simpler, so it is easier to manufacture and there is less fear of failure.
  • the anchorage expansion type ground anchor using the expansion excavation stirring device of the present invention is agitation effect is enhanced because expansion excavation is made while injecting the secondary cement grout material from the primary cement grout material portion filled in the anchorage section,
  • the high quality cemented bulb prevents the anchor body from escaping and improves the tension tightening performance.
  • Expansion excavation and stirring is performed in the primary cement grout portion filled in the section has the advantage that can significantly shorten the construction time.
  • the enlarged excavation stirring device applied in the present method is capable of automatically expanding the stirring blade mechanically by the stirring blade expansion spring without using a separate power, thereby eliminating the need for an electric power device and simplifying the configuration. It is a very useful invention that is easy to manufacture and less trouble of failure.

Abstract

The present invention provides a method, of an improved ground anchor having an extended fixed anchor length, using an extended boring and stirring device, the method enhancing an effect of stirring a cement grout material in a fixed anchor length section, increasing the tensioned coupling performance of an anchor body by forming a high-quality cement root, and enabling the time for extended boring and stirring to be shortened.

Description

확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법Construction method of expansion anchor type ground anchor using expansion excavation stirring device
본 발명은 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법에 관한 것으로, 특히 정착장 구간에서의 시멘트 그라우트재의 교반 효과를 증진시키고, 양질의 확대 시멘트 구근을 형성하여 앵커체의 긴장 체결 성능을 높이며, 확대 굴착 및 교반의 시공 시간을 단축할 수 있는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법에 관한 것이다.The present invention relates to a method for constructing an anchorage expansion type ground anchor using an enlarged excavation stirring device, in particular, to enhance the agitation effect of cement grout material in the anchorage section, and to form a high-quality enlarged cement bulb to tighten the anchor body. The present invention relates to a method for constructing an anchorage expansion-type ground anchor using an enlarged excavation stirring device capable of shortening the construction time of enlarged excavation and stirring.
일반적으로 지반(특히 N값이 15이하인 연약한 지반)에 그라운드 앵커를 정착해야 하는 경우, 천공 및 주입 과정에서 발생하는 여러 가지 요인들로 인해 목표로 하는 정착력(앵커의 지지력)을 일정하게 확보하기가 어렵고 지반의 특성상 지반의 전단응력에 한계가 있어서 앵커 1공당 정착할 수 있는 정착력에도 제한이 따른다. In general, when ground anchors need to be anchored in the ground (especially in soft ground with an N value less than 15), it is necessary to ensure a constant anchoring force (anchor bearing capacity) due to various factors occurring during drilling and injection. Due to the nature of the ground, there is a limit to the shear stress of the ground.
따라서 설치해야 하는 앵커의 수량도 증가하게 되고 이에 따른 공사비 및 공사기간 증가는 물론 앵커 상호간의 정착력 중첩 현상, 천공(수세식) 과정에서 기 시공된 앵커공에 미치는 영향에 따른 시공품질의 저하(앵커공의 수평간격 조밀), 천공 작업 시 천공수 및 굴착슬라임의 배토 과정에 따른 배면 지반 침하현상 발생 등 다양한 문제들을 일으키고 있는 것이 현재의 실정이다.As a result, the number of anchors to be installed increases, resulting in an increase in construction costs and construction periods, as well as deterioration in construction quality due to the effects of anchoring forces between anchors and the construction of anchor holes in the drilling (flushing) process. The current situation is causing various problems such as dense horizontal gap of the ball), ground subsidence phenomenon caused by the drilling process of the drilling water and the excavation slime.
본 발명의 배경이 되는 기술로는 한국 공개특허 공개번호 제10-2009-0094734호(토사면 안정화 공법)이 제안되어 있다. 이는 수압에 의해 암이 펼쳐지면서 회전하는 천공장치에 확장홀을 천공하고 난 후, 바닥에서부터 정착장 천공홀 상부까지 천공장치를 회전시키면서 서서히 끌어올려 정착장 확공홀 내부에 시멘트 그라우트재를 주입하는 방법으로 이루어진다. 이 경우 천공수에 의한 확대굴착 및 슬라임 배토로 확장홀 주변 지반의 교란과 침하를 피할 수 없는 문제가 남는다.As a background technology of the present invention, Korean Laid-Open Patent Publication No. 10-2009-0094734 (soil surface stabilization method) has been proposed. This is a method of injecting cement grout material into the anchorage expansion hole by slowly pulling it up while rotating the drilling plant from the bottom to the anchorage hole, after drilling the expansion hole in the rotating drilling device as the arm expands by hydraulic pressure. Is done. In this case, there is a problem that the perturbation and settlement of the ground around the expansion hole are inevitable due to the drilling and slime laying by the drilled water.
본 발명의 배경이 되는 다른 기술로는 한국 등록특허 등록번호 제10-1481123호(연약지반용 확장 천공 장치 및 이를 이용한 연약지반 보강 공법)이 제안되어 있다. 이 공법에 사용된 연약지반용 확장 천공 장치는 굴절형 정착날개 정착 단계에서 지상에서 당김줄을 잡아당겨 고정밴드를 절단시켜, 탄성력이 발휘되는 탄성부재에 의해 굴절형 정착날개가 확장되는 방법을 채택하고 있어 구성이 복잡해지는 단점이 있다.Another technology that is the background of the present invention has been proposed Korean Patent Registration No. 10-1481123 (soft ground extension drilling device and soft ground reinforcement method using the same). The soft drilling extension drilling device used in this method adopts a method in which the refraction fixing blade is extended by the elastic member exerting elastic force by pulling the pull string from the ground and cutting the fixing band in the refraction fixing fixing blade fixing step. There is a disadvantage that the configuration is complicated.
본 발명은 정착장 구간에서의 시멘트 그라우트재의 교반 효과를 증진시키고, 양질의 확대 시멘트 구근을 형성하여 앵커체의 긴장 체결 성능을 높이며, 확대 굴착 및 교반의 시공 시간을 단축할 수 있는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법을 제공함에 그 목적이 있다.The present invention is to expand the stirring effect of the cement grout material in the anchorage section, to form a high-quality enlarged cement bulb to increase the tension fastening performance of the anchor body, the expansion excavation stirring device that can shorten the construction time of expansion excavation and stirring The purpose of the present invention is to provide a method for constructing an anchorage enlarged ground anchor using an expansion method.
본 발명의 적절한 실시 형태에 따르면, (a) 지반에 정착장 구간의 선단까지 아웃케이싱을 인입시켜 천공 작업을 실시하는 아웃케이싱 정착장 천공 단계와; (b) 아웃케이싱의 내부로 1차 시멘트 그라우트재를 정착장 구간에 주입하는 1차 시멘트 그라우트재 주입 단계와; (c) 아웃케이싱을 자유장 구간의 선단까지만 인발하여, 정착장 구간에서 아웃케이싱 제거하는 아웃케이싱 인발 단계와; (d) 인너롯드에 연결된 확대굴착 교반장치를 아웃케이싱의 내부로 삽입한 후, 확대굴착 교반장치에서 2차 시멘트 그라우트재를 분사시키면서 정착장 구간에서 확대굴착 교반장치를 회전과 왕복운동시켜 확대 굴착하여 확대 시멘트 구근을 형성하고, 동시에 교반시 발생된 배압으로 아웃케이싱의 내부로 슬라임을 충진시키는 확대 시멘트 구근 형성 단계와; (e) 확대굴착 교반장치를 아웃케이싱으로부터 인발시켜 제거하면서 동시에, 아웃케이싱으로부터 빠져나간 소량의 슬라임 량만큼 시멘트 그라우트재를 보충하는 확대굴착 교반장치 인발 및 시멘트 그라우트재 보충 단계와; (f) 선단부에 토목섬유(팩) 또는 주름관이 설치된 앵커 조립체를 확대 교반된 정착장 구간에 삽입하여 위치시키는 단계와; (g) 아웃케이싱을 지반에서 추출하여 외부로 제거해내는 아웃케이싱 제거 단계; 및 (h) 앵커 조립체의 팩 또는 주름관 내부로 3차 시멘트 그라우트재를 주입하여 앵커구근을 형성시키는 내부 앵커구근 형성 단계;를 포함하여 시공되는 것을 특징으로 한다.According to a preferred embodiment of the present invention, (a) an outcasing anchorage drilling step of carrying out a drilling operation by drawing outcasing to the tip of the anchorage section in the ground; (b) primary cement grout material injection step of injecting primary cement grout material into the anchorage section into the out casing; (c) an outcasing drawing step of drawing outcasing only up to the tip of the free field section and removing outcasing from the settling section; (d) After the expansion excitation stirring device connected to the inner rod is inserted into the outcasing, the expansion excavation stirring device is rotated and reciprocated in the anchorage section while spraying the secondary cement grout material from the expansion excavation stirring device to enlarge the excavation. Forming an enlarged cement bulb and simultaneously filling the slime into the inside of the outcasing with back pressure generated during stirring; (e) drawing up and removing the expansion rig stirring device and replenishing the cement grout material by replenishing the cement grout material by a small amount of slime released from the out casing; (f) inserting and positioning an anchor assembly having geotextiles (packs) or corrugated pipes at the distal end into the enlarged and stirred anchorage section; (g) an outcasing removing step of extracting the outcasing from the ground and removing it outwardly; And (h) forming an anchor bulb by injecting a tertiary cement grout material into the pack or corrugated pipe of the anchor assembly to form anchor bulbs.
또한, 상기 (b) 단계 및 (d) 단계에서 각기 1차 시멘트 그라우트재와 2차 시멘트 그라우트재는 물-시멘트의 비율이 100%~180%로 이루어진 것을 특징으로 한다.In addition, in the steps (b) and (d), the primary cement grout material and the secondary cement grout material, respectively, are characterized in that the ratio of water-cement is 100% to 180%.
또한, 상기 (h) 단계에서 3차 시멘트 그라우트재는 물-시멘트의 비율이 50% 이하인 것을 특징으로 한다.In addition, in the step (h), the tertiary cement grout material is characterized in that the water-cement ratio is 50% or less.
또한, 상기 확대굴착 교반장치는, 상기 인너롯드에 일단의 나사 결합을 통해 결합되는 인너롯드 어댑터와; 상기 인너롯드 어댑터의 타단에 결합되어 있고, 고정측 힌지블록과 가동측 힌지블록의 사이의 구간에 위치되어 있는 복수개 이상의 그라우팅 분사구를 갖는 그라우트 주입용 샤프트와; 상기 그라우트 주입용 샤프트의 말단에 결합되어 있는 굴착 헤드와; 상기 그라우트 주입용 샤프트에 삽입되어 상기 인너롯드 어댑터의 타단에 결합되어 고정된 고정측 힌지블록과; 상기 그라우트 주입용 샤프트에 이동가능하게 삽입되어 있는 가동측 힌지블록과; 일단이 상기 가동측 힌지블록에 회전 가능하게 힌지 연결되어 있는 교반날개와; 일단이 가동측 힌지블록에 힌지 연결되고 타단이 상기 교반날개에 힌지 연결되어 있는 교반날개 조작레버와; 상기 그라우트 주입용 샤프트의 외경부에 삽입됨과 동시에 상기 가동측 힌지블록과 굴착 헤드의 사이에 배치되어 상기 교반날개가 벌어지도록 하는 확장력을 제공하는 교반날개 확장용 스프링을 포함하여 구성된 것을 특징으로 한다.In addition, the expansion excavation stirring device, an inner rod adapter coupled to the inner rod through a screw connection of one end; A grout injection shaft coupled to the other end of the inner rod adapter and having a plurality of grouting injection holes positioned in a section between the fixed side hinge block and the movable side hinge block; An excavation head coupled to an end of the grout injection shaft; A fixed side hinge block inserted into the grout injection shaft and fixed to the other end of the inner rod adapter; A movable side hinge block movably inserted into the grout injection shaft; A stirring blade having one end rotatably hinged to the movable side hinge block; A stirring blade operating lever having one end hinged to the movable side hinge block and the other end hinged to the stirring blade; It is characterized in that it comprises a stirring blade expansion spring is inserted into the outer diameter portion of the grout injection shaft and disposed between the movable side hinge block and the excavation head to provide an expansion force to open the stirring blade.
또한, 상기 교반날개는 상기 그라우트 주입용 샤프트의 둘레로 90도 간격마다 배치되어 있는 것을 특징으로 한다.In addition, the stirring blade is characterized in that arranged at intervals of 90 degrees around the shaft for grout injection.
또한, 상기 그라우트 주입용 샤프트에는 교반날개가 접어져 있는 상태에서 아웃케이싱을 빠져나오는 순간 초기 확장력을 제공하는 판스프링이 더 설치되어 있는 것을 특징으로 한다.In addition, the grout injection shaft is characterized in that the leaf spring is provided that provides the initial expansion force at the moment of exiting the out casing in the state that the stirring blade is folded.
또한, 상기 교반날개가 회전하여 확장될 경우 그 회전 각도를 일정 이내로 제한하기 위해 고정측 힌지블록과 가동측 힌지블록의 사이에 위치되어 상기 그라우트 주입용 샤프트에 고정되어 있는 교반날개용 스톱퍼가 더 설치되어 있는 것을 특징으로 한다.In addition, when the stirring blade is rotated to extend the stirring angle stopper is installed between the fixed side hinge block and the movable side hinge block to be fixed to the grout injection shaft in order to limit the rotation angle within a certain installation is further installed. It is characterized by that.
또한, 상기 굴착 헤드는, 일단이 그라우트 주입용 샤프트에 나사 결합되는 헤드 접속부와; 헤드 접속부의 타단에 원추형으로 형성된 굴착 헤드부와; 헤드 접속부로부터 굴착 헤드부의 일정 깊이만큼 연장되어 형성된 그라우팅 주입통로와; 굴착 헤드부의 원추면에 일정 간격마다 부착되어 있는 굴착 비트와; 굴착 헤드부의 최대 외경부에 일정 간격마다 오목하게 형성되어 분사되는 그라우트액이 상기 교반날개측으로 원활하게 흐르도록 하는 통로를 형성시키는 다수의 헤드 홈을 구성하여 제작된 것을 특징으로 한다.In addition, the excavation head may include a head connection portion whose one end is screwed to the grout injection shaft; An excavation head portion formed conically in the other end of the head connection portion; A grouting injection passage extending from the head connection portion by a predetermined depth; An excavation bit attached to the conical surface of the excavation head portion at regular intervals; It is characterized in that it is produced by forming a plurality of head grooves that are formed concave at regular intervals in the excavation head portion at regular intervals to form a passage for the grout liquid to be sprayed smoothly to the stirring blade side.
또한, 굴착 헤드부에 복수개 이상의 그라우팅 분사구가 더 형성되어 있는 것을 특징으로 한다.In addition, the drilling head portion is characterized in that a plurality of grouting injection port is further formed.
본 발명에 따르면, 정착장 구간에 충진된 1차 시멘트 그라우트재 부분에서 2차 시멘트 그라우트재를 주입하면서 확대 굴착이 이루어지기 때문에 교반 효과가 증진된다. 또한, 팩 또는 ERP 주름관의 내부에 충진되어 팽창된 3차 시멘트 그라우트재가 양생되면, 양질의 확대 시멘트 구근이 앵커체의 이탈을 방지하여 긴장 체결 성능이 향상된다. 또한, 정착부 원지반을 확대굴착 교반할 때보다 정착장 구간에 충진된 1차 시멘트 그라우트재 부분에서 확대 굴착 및 교반이 이루어져 시공 시간을 매우 단축할 수 있는 이점을 갖게 된다.According to the present invention, since the excavation is made while injecting the secondary cement grout material in the primary cement grout material portion filled in the anchorage section, the stirring effect is enhanced. In addition, when the tertiary cement grout material, which is filled and expanded inside the pack or the ERP corrugated pipe, is cured, a high quality cement bulb prevents the anchoring body from escaping from the anchor body, thereby improving tension fastening performance. In addition, expansion and excavation is performed in the primary cement grout material portion filled in the anchorage section than when expanding and fixing the base plate of the fixing unit, and thus the construction time can be greatly shortened.
또한, 본 공법에 적용된 확대굴착 교반장치는 별도의 동력을 사용하지 않고 교반날개 확장용 스프링에 의해 기구적으로 교반날개를 자동적으로 확장시킬 수 있도록 함으로써 전기적인 동력장치가 불필요해지고, 구성이 간단해져 제작이 용이하고 고장의 염려가 적어진다.In addition, the enlarged excavation stirring device applied in the present method is capable of automatically expanding the stirring blade mechanically by the stirring blade expansion spring without using a separate power, thereby eliminating the need for an electric power device and simplifying the configuration. Easy to manufacture and less trouble of failure.
본 명세서에서 첨부되는 다음의 도면들은 본 발명의 바람직한 실시 예를 예시하는 것이며, 발명의 상세한 설명과 함께 본 발명의 기술사상을 더욱 이해시키는 역할을 하는 것이므로, 본 발명은 첨부한 도면에 기재된 사항에만 한정되어서 해석되어서는 아니 된다.The following drawings, which are attached in this specification, illustrate the preferred embodiments of the present invention, and together with the detailed description thereof, serve to further understand the technical spirit of the present invention. It should not be construed as limited.
도 1 내지 도 8은 본 발명에 따른 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 방법의 공정순서도로서,1 to 8 is a process flow chart of the anchorage expansion improvement type ground anchor construction method using the expansion excavation stirring apparatus according to the present invention,
도 1은 아웃케이싱의 천공상태도이고,1 is a perforated state diagram of outcasing,
도 2는 확대굴착 교반장치를 아웃케이싱에 삽입시켜 놓고 정착장 구간에 시멘트 그라우트재를 충진하는 상태도이고,2 is a state diagram of filling the cement grout material in the anchorage section of the expansion excavation stirring device is inserted into the out casing,
도 3은 아웃케이싱을 자유장 구간의 선단까지 인발 제거하여 놓은 상태도이고,3 is a state diagram in which the out casing is removed to the tip of the free field section,
도 4는 확대굴착 교반장치를 이용한 확대 굴착 및 교반 상태도이고,4 is an enlarged excavation and agitation state diagram using an enlarged excavation stirring device,
도 5는 아웃케이싱에 삽입된 확대굴착 교반장치를 인발 제거해내는 상태도이고,Figure 5 is a state diagram to remove the expansion and excavation stirring apparatus inserted in the out casing,
도 6은 앵커 조립체를 아웃케이싱의 내부로 삽입하여 팩을 확대 교반된 정착구간에 위치시켜 놓은 상태도이고,FIG. 6 is a state diagram in which the anchor assembly is inserted into the outer casing and the pack is placed in the enlarged and stirred fixing section. FIG.
도 7은 앵커조립체를 확대 굴착된 교반층에 삽입시켜 놓은 상태도이고,7 is a state in which the anchor assembly is inserted into the expanded excavated stirring layer,
도 8a는 앵커조립체의 팩 내부로 시메트 그라우트재를 주입 충진시켜 놓은 상태도이고,8A is a state diagram in which the simmite grout material is injected and filled into the pack of the anchor assembly,
도 8b는 도 8a의 A-A선 단면도이고,8B is a cross-sectional view taken along the line A-A of FIG. 8A,
도 9는 본 발명의 시공 공법에 적용되는 확대굴착 교반장치의 일 실시 형태에 따른 사시도이고,9 is a perspective view according to an embodiment of the expansion excavation stirring apparatus applied to the construction method of the present invention,
도 10은 도 9의 분해사시도이고,10 is an exploded perspective view of FIG. 9,
도 11은 도 10의 일측면도로서 교반날개가 아웃케이싱을 빠져나오는 즉시 확장되어 벌어진 작동상태도이고,FIG. 11 is a side view of FIG. 10 and is an expanded state of operation as soon as the stirring blade exits the outer casing.
도 12는 도 11의 단면도이고,12 is a cross-sectional view of FIG. 11,
도 13은 확대굴착 교반장치의 교반날개가 아웃케이싱내에서 접어진 상태도이다.Fig. 13 is a state diagram in which the stirring blades of the enlarged excavation stirring device are folded in the out casing.
아래에서 본 발명은 첨부된 도면에 제시된 실시 예를 참조하여 상세하게 설명이 되지만 제시된 실시 예는 본 발명의 명확한 이해를 위한 예시적인 것으로 본 발명은 이에 제한되지 않는다.In the following the present invention will be described in detail with reference to the embodiments shown in the accompanying drawings, but the embodiments presented are exemplary for a clear understanding of the present invention is not limited thereto.
도 1 내지 도 8은 본 발명에 따른 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 방법의 공정순서도를 나타낸 것이다.1 to 8 show the process flow diagram of the anchorage expansion type improved ground anchor construction method using the expansion excavation stirring apparatus according to the present invention.
아웃케이싱 정착장까지 천공Drill out to the outer casing
먼저, 도 1과 같이 지반(1)의 정착장 구간(S2) 선단까지 아웃케이싱(7)을 인입시키면서 천공 작업을 실시한다. 천공 작업은 일 예로 아웃케이싱(7)의 내부에 물을 가압 주입하여 실시될 수 있다. 이처럼 아웃케이싱(7)을 이용하여 정착장 구간(S2)의 선단까지 천공함에 따라 후술하는 확대굴착 공정시 굴착 영역에 포함된 소일 량이 상대적으로 적어지므로 굴착 부하가 경감되어져 작업속도가 향상되고 확대 굴착이 용이해진다.First, as shown in FIG. 1, the drilling operation is performed while drawing the outcasing 7 to the tip of the anchorage section S2 of the ground 1. The drilling operation may be performed by, for example, pressurizing water into the inside of the outcasing 7. As such, by drilling out to the tip of the anchorage section (S2) using the out casing (7), the amount of work included in the excavation area is relatively small during the enlarged excavation process to be described later, the excavation load is reduced to improve the work speed and expand excavation This becomes easy.
1차 시멘트 그라우트재의 주입Injection of primary cement grout
그 다음, 도 2와 같이 아웃케이싱(7)의 내부로 1차 시멘트 그라우트재(1a)를 정착장 구간(S2)에 주입시킨다.Next, as shown in FIG. 2, the primary cement grout material 1a is injected into the fixing unit section S2 into the out casing 7.
이때, 주입되는 시멘트 그라우트재는 물-시멘트의 비율이 중량비로 100%~180%로 이루어짐이 바람직하다. 물-시멘트의 비율이 연약지반인 경우 100%로 접근하며 비연약지반인 경우 180%로 접근하는 것이 바람직하다.At this time, the cement grout material to be injected is preferably made of a water-cement ratio of 100% to 180% by weight. The water-cement ratio is approaching 100% in soft ground and 180% in non-soft ground.
아웃케이싱 자유장구간까지 인발Drawing to the outcasing free long range
그 다음, 도 3과 같이 아웃케이싱(7)이 정착장 구간(S2)에서 제거되도록 아웃케이싱(7)을 자유장 구간(S1)의 선단까지만 인발하여 둔다.Next, as shown in FIG. 3, the outcasing 7 is drawn to only the tip of the free field S1 so that the outcasing 7 is removed from the fixation section S2.
따라서 정착장 구간(S2)에 1차 시멘트 그라우트재(1a)가 아웃케이싱(7)이 없는 상태에서 충전되어 남게 된다. Therefore, the primary cement grout material 1a is filled in the anchorage section S2 in the absence of the out casing 7.
이같이 본 발명에서는 아웃케이싱(7)이 제거된 정착장 구간(S2)에 1차 시멘트 그라우트재(1a)가 남아 있어, 이후 확대굴착 공정에서의 확대 굴착의 성능을 높이게 되고, 교반 시간을 단축할 수 있게 된다.As such, in the present invention, the primary cement grout material 1a remains in the anchorage section S2 from which the out casing 7 is removed, thereby increasing the performance of the enlarged excavation in the enlarged excavation process and shortening the stirring time. It becomes possible.
2차 시멘트 그라우트재의 분사 및 확대 굴착 교반Spraying and Expanding Excavation of Secondary Cement Grout Material
그 다음, 도 4와 같이 인너롯드(5)에 연결된 확대굴착 교반장치(10)를 아웃케이싱(7)의 내부로 삽입한 후, 확대굴착 교반장치(10)에서 2차 시멘트 그라우트재를 분사시키면서 정착장 구간(S2)을 확대 굴착시킨다. 확대 굴착시 아웃케이싱(7)의 선단 밖으로 확대굴착 장치의 교반날개가 펼쳐지도록 한 후 2차 시멘트 그라우트재를 분사하면서 정착장 구간(S2)을 확대 굴착한다. 교반날개는 회전과 왕복 운동을 한다. 확대굴착 교반장치(10)의 상세한 구성은 후술한다. Next, as shown in FIG. 4, after the expansion excavation stirring device 10 connected to the inner rod 5 is inserted into the outer casing 7, the secondary cement grout material is sprayed by the expansion excavation stirring device 10. Expand the excavation section (S2) excavation. When the enlarged excavation is allowed to spread out the stirring blades of the enlarged excavation device outside the tip of the outcasing (7) and then expand the excavation section (S2) while spraying the secondary cement grout material. The stirring blades rotate and reciprocate. The detailed configuration of the expansion rig stirring device 10 will be described later.
이같이 정착장 구간(S2)에서 확대굴착 교반장치(10)가 확대 굴착하는 동안 2차 시멘트 그라우트재는 1차 시멘트 그라우트재와 혼합되며 동시에 소량의 토사가 함께 교반되는 과정이 일어난다. 여기서, 확대굴착 공정시에는 아웃케이싱(7)이 정착장구간까지 천공한 후 인발되어 있는 상태에서 이루어지기 때문에 굴착 영역에 포함된 소일 량이 상대적으로 적어지므로 굴착 부하가 경감되어져 확대굴착 작업속도가 향상되고 확대 굴착이 용이해진다. 또한, 1,2차 시멘트 그라우트재에 비해 상대적으로 소량의 소일만이 혼합되어 시멘트 그라우트재의 밀도가 높아져 양질의 확대 시멘트 구근을 기대할 수 있다.As such, while the enlarged excavation stirring device 10 is enlarged and excavated in the anchorage section S2, the secondary cement grout material is mixed with the primary cement grout material and at the same time, a small amount of soil is stirred together. Here, in the expansion excavation process, since the out casing 7 is drilled to the anchorage section and drawn out, the amount of work included in the excavation area is relatively small, so that the excavation load is reduced, and the expansion excavation work speed is improved. And enlarged excavation becomes easy. In addition, compared to the first and second cement grout material, only a small amount of small amount of the mixture is mixed, so that the density of the cement grout material is increased, and thus, high-quality expanded cement bulbs can be expected.
여기서 물리적인 혼합이 잘 이루어지도록 2차 시멘트 그라우트재는 1차 시멘트 그라우트재의 물-시멘트의 비율(100%~180%)과 동일하게 이루어짐이 바람직하다.Here, the secondary cement grout material is preferably made in the same manner as the water-cement ratio (100% to 180%) of the primary cement grout material so that physical mixing is performed well.
한편, 이 공정에서는 확대굴착 교반장치(10)에서 분사되는 2차 시멘트 그라우트재의 분사 압력으로 인해 배압이 형성되고, 이 배압으로 인해 아웃케이싱(7)의 내부로 정착장 구간(S2)에서 발생된 슬라임이 충진된다. 이 슬라임은 1,2차 시멘트 그라우트재에 소량의 토사가 혼합되어 있는 점액질이다.On the other hand, in this process, the back pressure is formed due to the injection pressure of the secondary cement grout material sprayed from the expansion excavation stirring device 10, due to this back pressure generated in the anchorage section (S2) inside the outcasing (7) Slime is filled. This slime is a mucus mixed with a small amount of earth and sand mixed with primary and secondary cement grouts.
확대굴착 교반장치의 제거 및 시멘트 그라우트재 보충Removal of augmentation rig and replenishment of cement grout
그 다음, 도 5와 같이 확대굴착 교반장치(10)를 아웃케이싱(7)으로부터 인발하여 제거한다. 따라서 정착장 구간(S2)에 1차 시멘트 그라우트재와 2차 시멘트 그라우트재가 혼합되어 확대된 양질의 확대 시멘트 구근(200)이 형성된다. Next, as shown in FIG. 5, the enlarged excavation stirring device 10 is removed from the out casing 7 and removed. Therefore, the primary cement grout material and the secondary cement grout material are mixed in the anchorage section S2 to form an enlarged high quality cement bulb 200.
한편, 확대굴착 교반장치(10)의 인발시 2차 시멘트 그라우트재를 분사함으로써 확대굴착 교반장치(10)의 인발로 인해 제거되는 아웃케이싱(7) 내부의 슬라임을 보충함으로써 자유장 구간(S)의 공벽이 붕괴되는 것을 방지할 수 있다. On the other hand, by spraying the secondary cement grout material during the extraction of the expansion excavation stirring device 10 by refilling the slime inside the out casing (7) that is removed due to the extraction of the expansion excavation stirring device 10, the free field section (S) It is possible to prevent the voids from collapsing.
앵커 조립체의 삽입Insert Anchor Assembly
그 다음, 도 6과 같이 선단부에 팩(304)(또는 주름관)이 설치된 앵커 조립체(300)를 아웃케이싱(7)의 내부로 삽입하여 팩(304)을 확대 교반된 정착구간(S2)에 위치시켜 놓는다. 여기서 팩(304)은 토목섬유로 제작될 수 있다. 앵커 조립체(300)의 설치시 팩 또는 주름관에는 추가적으로 주입되는 3차 시멘트 그라우트재의 주입을 위한 호스(미도시)가 연결된다. 미설명부호 '310'은 '강연선'이다.Next, the anchor assembly 300 having the pack 304 (or corrugated pipe) installed at the distal end of the pack 304 is inserted into the out casing 7 so that the pack 304 is positioned at the enlarged and stirred fixing section S2. Let it be. Here, the pack 304 may be made of geotextiles. When the anchor assembly 300 is installed, the pack or corrugated pipe is connected with a hose (not shown) for injecting a third cement grout material which is additionally injected. Unexplained symbol 310 is a strand.
아웃케이싱 제거Out casing removal
그 다음, 도 7과 같이 아웃케이싱(7)을 지반(1)에서 인발하여 외부로 제거해낸다. 아웃케이싱(7)이 제거된 자유장 구간은 슬라임으로 채워져 있어 지반 붕괴의 염려는 없다.Then, the out casing 7 is drawn out of the ground 1 and removed to the outside as shown in FIG. The free field section with out casing 7 removed is filled with slime, so there is no concern for ground collapse.
앵커 조립체에 3차 시멘트 그라우트재 주입 충전Filling anchor assembly with tertiary cement grout
그 다음, 도 8a와 같이 앵커 조립체(300)의 팩(304) 내부로 호스를 통해 물-시멘트의 비율이 50% 이하인 3차 시멘트 그라우트재를 주입시켜 충진하여 놓는다. 이때 3차 시멘트 그라우트재는 앵커 조립체(300)에 구비된 도시안된 주입 호스를 통해 주입이 이루어진다.Next, a third cement grout material having a water-cement ratio of 50% or less is injected and filled into the pack 304 of the anchor assembly 300 through the hose as shown in FIG. 8A. At this time, the third cement grout material is injected through an injection hose (not shown) provided in the anchor assembly 300.
따라서 앵커 조립체(300)의 팩(304)은 내부에 충진된 3차 시멘트 그라우트재로 팽창하고, 3차 시멘트 그라우트재가 양생되면 도 8b와 같이 내부 앵커구근(306)이 형성되어 확대 시멘트 구근(200)에서 인발 저항력을 갖게 된다.Therefore, the pack 304 of the anchor assembly 300 expands with the tertiary cement grout material filled therein, and when the tertiary cement grout material is cured, an internal anchor bulb 306 is formed as shown in FIG. 8B to enlarge the cement bulb 200. ) Has resistance to pull out.
이후, 통상의 방법을 통해 앵커 조립체(300)는 긴장 체결되고, 확대 시멘트 구근(200)의 내부에서 내부 앵커구근(306)에 의해 앵커 조립체(300)는 높은 인발 저항력을 갖게 된다.Thereafter, the anchor assembly 300 is tensioned through a conventional method, and the anchor assembly 300 has a high pull resistance by the internal anchor bulb 306 inside the enlarged cement bulb 200.
이와 같이 이루어지는 본 발명은, 정착장 구간(S2)에 충진된 1차 시멘트 그라우트재 부분에서 2차 시멘트 그라우트재를 추가적으로 주입하면서 확대 굴착이 이루어지기 때문에 교반 효과가 증진되고, 상대적으로 소일량이 적고 시멘트 그라우트재가 다량 혼합되어 있는 양질의 확대 시멘트 구근(200)을 형성하게 된다. 따라서 확대 시멘트 구근(200)의 강도가 높아져 앵커 조립체(300)의 인발에 따른 파괴의 염려가 줄어든다. 뿐만 아니라 확대 시멘트 구근(200)은 시멘트 밀도가 높은 양질의 시멘트층을 이루어 내부 앵커구근(306)과의 부착력이 증가되어 주면마찰력이 향상됨으로써 인발저항력이 증대된다. In the present invention made as described above, since the excavation is made while additionally injecting the secondary cement grout material in the primary cement grout material portion filled in the anchorage section (S2), the stirring effect is enhanced, and the amount of small amount of cement is relatively small. It is to form a high-quality enlarged cement bulb 200 is mixed with a large amount of grout material. Therefore, the strength of the enlarged cement bulb 200 is increased, thereby reducing the risk of fracture due to the drawing of the anchor assembly 300. In addition, the enlarged cement bulb 200 forms a high-quality cement layer having a high cement density, thereby increasing adhesion to the internal anchor bulb 306, thereby improving frictional force, thereby increasing drawing resistance.
또한, 팩(304) 또는 주름관의 내부에 충진되어 팽창된 3차 시멘트 그라우트재가 양생되면 내부 앵커구근(306)이 형성되고, 이 내부 앵커구근(306)은 확대 시멘트 구근(200)과 일체로 지반에서 인발저항력을 발휘하게 된다.In addition, when the tertiary cement grout material filled and expanded inside the pack 304 or corrugated pipe is cured, an internal anchor bulb 306 is formed, and the internal anchor bulb 306 is integrally formed with the enlarged cement bulb 200. The pullout resistance is exhibited at.
또한, 정착부의 원지반을 확대굴착 교반할 때보다 정착장 구간(S2)에 충진된 1차 시멘트 그라우트재 부분에서 확대 굴착 및 교반이 이루어지기 때문에 시공 시간을 매우 단축할 수 있는 이점을 갖게 된다.In addition, since the enlarged excavation and agitation is performed in the primary cement grout material portion filled in the anchorage section (S2) than when the excavation stirring of the base plate of the fixing unit, the construction time can be very shortened.
한편, 본 공법의 확대굴착 교반 공정시에 적용되는 확대굴착 교반장치(10)에 대하여 도 9 내지 도 13을 참조하여 설명한다.On the other hand, the enlarged excavation stirring apparatus 10 applied at the time of the enlarged excavation stirring process of this method is demonstrated with reference to FIGS.
도 9 내지 도 13에서와 같이 확대굴착 교반장치(10)는 인너롯드(5)의 선단에 연결되어 앵커 정착장의 확대굴착 및 그라우팅 교반을 수행한다. 인너롯드(5)는 도시안된 구동드라이버에 연결되어 회전과 지반에 삽입되는 관입이 이루어지고, 내부에 그라우트액의 주입통로가 되는 중공이 형성된 구조이다.9 to 13, the enlarged excavation stirring device 10 is connected to the tip of the inner rod 5 to perform the enlarged excavation and grouting of the anchor anchor. Inner rod (5) is connected to a drive driver (not shown) is a rotation and insertion is made into the ground, there is a structure in which a hollow that is the injection passage of grout liquid formed therein.
확대굴착 교반장치(10)는 인너롯드 어댑터(12), 그라우트 주입용 샤프트(14), 굴착 헤드(15), 고정측 힌지블록(16), 가동측 힌지블록(18), 교반날개(20), 교반날개 조작레버(22), 교반날개 확장용 스프링(24)을 포함하여 구성된다.The expansion excavation stirring device 10 includes an inner rod adapter 12, a grout injection shaft 14, an excavation head 15, a fixed side hinge block 16, a movable side hinge block 18, and a stirring blade 20. And a stirring blade operating lever 22 and a stirring blade expansion spring 24.
인너롯드 어댑터(12)는 중심축상에 그라우트재의 통로가 되는 관통된 중공을 갖고, 외주면으로 나사부(121)와 나사부(121)에서 원추각을 가지고 연장된 원추부(122)가 형성되어 있다. 이때 원추부(122)의 최대 외경은 아웃케이싱(7)의 내경보다 작게 형성된다. 따라서 인너롯드 어댑터(12)는 일단의 나사부(121)를 통해 인너롯드(5)의 선단과 나사 결합된다. 원추부(122)는 확대굴착 교반장치(10)가 확대 굴착을 위해 아웃케이싱(7)의 선단을 빠져나간 후 다시 아웃케이싱(7)의 내부로 인입될 시 확대굴착 교반장치(10)의 중심축이 아웃케이싱(7)의 중심축과 쉽게 일치되게 정렬하도록 안내하는 역할도 한다.The inner rod adapter 12 has a penetrated hollow that is a passage of the grout material on the central axis, and a conical portion 122 extending from the screw portion 121 and the screw portion 121 with a conical angle to the outer circumferential surface thereof. At this time, the maximum outer diameter of the cone portion 122 is formed smaller than the inner diameter of the outcasing (7). Therefore, the inner rod adapter 12 is screwed with the front end of the inner rod 5 through one end of the screw portion 121. The cone portion 122 is the center of the enlarged excavation stirring device 10 when the enlarged excavation stirring device 10 is pulled out of the front end of the outcasing 7 for the enlarged excavation and then retracted into the inside of the outcasing 7. It also serves to guide the axis to easily align with the central axis of the outcasing 7.
그라우트 주입용 샤프트(14)는 중심축상에 그라우트재의 통로가 형성되도록 중공형으로 제작된다. 그라우트 주입용 샤프트(14)는 본 실시 예에서 원형 단면에 사방(좌우상하)으로 면취를 하여 사각 단면의 형상을 가지고 있다. 따라서 그라우트 주입용 샤프트(14)는 가동측 힌지블록(18)의 이동시 회전을 방지하고 직선 이동을 안내하게 된다. 그러나 그라우트 주입용 샤프트(14)의 단면 형상은 이러한 사각 단면에 한정되는 것은 아니며 설치될 교반날개(20)의 개수에 따라 3방향에서 면취되거나 5방향 이상으로 면취가 이루어질 수 있다. 또한 가동측 힌지블록(18)의 이동을 다른 가이드수단(예로 키)을 통해 안내하도록 한다면 그라우트 주입용 샤프트(14)는 원형 단면으로 구성할 수도 있다. 그라우트 주입용 샤프트(14)는 인너롯드 어댑터(12)와 굴착 헤드(15)를 연결시킨다. 그라우트 주입용 샤프트(14)는 양단이 각기 나사결합을 통해 인너롯드 어댑터(12)와 굴착 헤드(15)에 연결 조립된다.The grout injection shaft 14 is made hollow so that the passage of the grout material is formed on the central axis. The grout injection shaft 14 is chamfered in all directions (left, right, up and down) to a circular cross section in this embodiment and has a rectangular cross section shape. Therefore, the grout injection shaft 14 prevents rotation during movement of the movable side hinge block 18 and guides linear movement. However, the cross-sectional shape of the grout injection shaft 14 is not limited to this rectangular cross section, and may be chamfered in three directions or chamfered in five or more directions depending on the number of stirring blades 20 to be installed. In addition, if the movement of the movable side hinge block 18 is to be guided through another guide means (for example, a key), the grout injection shaft 14 may have a circular cross section. The grout injection shaft 14 connects the inner rod adapter 12 and the excavation head 15. Both ends of the grout injection shaft 14 are connected to the inner rod adapter 12 and the excavation head 15 through screwing, respectively.
그라우트 주입용 샤프트(14)에는 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이의 구간에 위치되어 있는 복수개 이상의 그라우팅 분사구(141)를 갖는다. 복수개 이상의 그라우팅 분사구(141)는 일정 간격으로 원형 배열을 갖을 수 있다.The grout injection shaft 14 has a plurality of grouting injection holes 141 located in a section between the fixed side hinge block 16 and the movable side hinge block 18. The plurality of grouting injection holes 141 may have a circular arrangement at regular intervals.
굴착 헤드(15)는 그라우트 주입용 샤프트(14)의 말단에 결합되어 있다. 굴착 헤드(15)는 다양한 형태가 될 수 있으나 예시된 바와 같이 일단이 그라우트 주입용 샤프트(14)에 나사 결합되는 헤드 접속부(151), 헤드 접속부(151)의 타단에 원추형으로 형성된 굴착 헤드부(152), 헤드 접속부(151)로부터 굴착 헤드부(152)의 일정 깊이만큼 연장되어 형성된 그라우팅 주입통로(153), 굴착 헤드부(152)의 원추면에 다수로 배열 분포되어 있는 굴착 비트(154), 굴착 헤드부(152)의 최대 외경부에 일정 간격마다 오목하게 형성되어 분사되는 그라우트액이 교반날개(20)측으로 원활하게 흐르도록 하는 통로를 형성시키는 다수의 헤드 홈(155)을 구성하여 제작되어 있다.The drilling head 15 is coupled to the end of the grout injection shaft 14. Excavation head 15 may be a variety of forms, but as illustrated, one end of the head connection portion 151 screwed to the grout injection shaft 14, the excavation head portion formed in the other end of the head connection portion 151 in a conical shape ( 152, the grouting injection passage 153 formed extending from the head connecting portion 151 by a predetermined depth of the excavating head portion 152, the excavating bits 154 are arranged in a plurality of conical surfaces of the excavating head portion 152, It is manufactured by constructing a plurality of head grooves 155 which are formed concave at the maximum outer diameter portion of the excavating head portion 152 at regular intervals to form a passage for allowing the grout liquid to be smoothly flows to the stirring blade 20 side. have.
굴착 헤드(15)에는 그라우팅 주입통로(153)와 연통되어 굴착 헤드부(152)에 형성되어 있는 복수개 이상의 그라우팅 분사구(156)를 더 갖을 수 있다.The drilling head 15 may further include a plurality of grouting injection holes 156 communicating with the grouting injection passage 153 and formed in the drilling head 152.
여기서 그라우팅 분사구(156)는 굴착 헤드부(152)의 선단측 단면 중앙과 원추면에 형성된다. 이때 굴착 헤드부(152)의 원추면에 형성된 그라우팅 분사구(156)는 그라우트재의 분사효과의 증대를 고려하여 굴착 헤드(15)의 중심축에 대하여 15°~60°각도로 형성됨이 바람직하다.Here, the grouting injection hole 156 is formed at the center and the conical surface of the front end side of the excavation head 152. In this case, the grouting injection hole 156 formed on the conical surface of the excavation head 152 is preferably formed at an angle of 15 ° to 60 ° with respect to the central axis of the excavation head 15 in consideration of an increase in the spraying effect of the grout material.
고정측 힌지블록(16)은 그라우트 주입용 샤프트(14)에 삽입되어 상기 인너롯드 어댑터(12)의 타단에 볼트 체결로 결합되어 있다. 고정측 힌지블록(16)은 교반날개(20)를 회전 지지하기 위해 사방으로 힌지핀(17a)이 결합되어 있다.The fixed side hinge block 16 is inserted into the grout injection shaft 14 and coupled to the other end of the inner rod adapter 12 by bolt coupling. The fixed side hinge block 16 has hinge pins 17a coupled in all directions to rotatably support the stirring blade 20.
가동측 힌지블록(18)은 그라우트 주입용 샤프트(14)에 미끄럼 이동가능하게 삽입되어 있다. 가동측 힌지블록(18)은 내경이 그라우트 주입용 샤프트(14)의 외경 단면과 동일하여 회전이 억제되고 직선 이동만 가능하게 되어 있다. 가동측 힌지블록(18)은 사방으로 힌지핀(17b)이 결합되어 있다.The movable side hinge block 18 is slidably inserted into the grout injection shaft 14. The movable side hinge block 18 has the same inner diameter as the outer diameter end face of the grout injection shaft 14, so that rotation is suppressed and only linear movement is possible. The movable side hinge block 18 is coupled with hinge pins 17b in all directions.
교반날개(20)는 일단이 가동측 힌지블록(18)에 힌지핀(17a)을 매개로 결합되어 회전 가능하게 연결되어 있다. 교반날개(20)는 예시된 길이에 한정되는 것은 아니며 확대 굴착에 필요한 회전 반경에 따라 증감될 수 있다. 본 실시 예에서는 4개의 교반날개(20)가 상호 90도 간격을 가지고 원주상에 배치되어 있으나, 고정측 힌지블록(16)과 가동측 힌지블록(18)의 힌지 개소에 따라 2개~6개까지 증감이 가능하다.One end of the stirring blade 20 is rotatably coupled to the movable side hinge block 18 via a hinge pin 17a. The stirring blade 20 is not limited to the illustrated length and may be increased or decreased depending on the radius of rotation required for the enlarged excavation. In the present embodiment, four stirring blades 20 are arranged on the circumference with a 90 degree interval therebetween, but two to six depending on the hinge points of the fixed side hinge block 16 and the movable side hinge block 18. Up and down is possible.
교반날개 조작레버(22)는 일단이 가동측 힌지블록(18)에 힌지핀(17b)을 매개로 연결되고 타단이 교반날개(20)에 힌지핀(17c)을 매개로 연결되어 있다. 교반날개 조작레버(22)는 가동측 힌지블록(18)의 이동 방향에 따라 교반날개(20)를 펴서 도 3과 같이 확장시키거나 도 5와 같이 접는 역할을 한다. 또한 교반날개 조작레버(22)는 확대굴착 교반장치(10)가 확대 굴착을 위해 아웃케이싱(7)의 선단을 빠져나간 후 다시 아웃케이싱(7)의 내부로 인입될 시 교반날개(20)가 접히게 되면서 가동측 힌지블록(18)을 이동시켜 교반날개 확장용 스프링(24)을 압축시킨다.The stirring blade operating lever 22 has one end connected to the movable side hinge block 18 via a hinge pin 17b and the other end connected to the stirring wing 20 via a hinge pin 17c. The stirring blade operating lever 22 extends the stirring blade 20 according to the moving direction of the movable side hinge block 18 and expands as shown in FIG. 3 or folds as shown in FIG. 5. In addition, the stirring blade operation lever 22 is the stirring blade 20 when the expansion excavation stirring device 10 is pulled out of the front end of the out casing (7) for the enlarged excavation and then pulled back into the inside of the out casing (7) While moving, the movable side hinge block 18 is moved to compress the stirring blade expansion spring 24.
교반날개 확장용 스프링(24)은 교반날개(20)가 펼쳐져 있도록 하는 힘을 압축반발력으로 제공한다. 교반날개 확장용 스프링(24)은 그라우트 주입용 샤프트(14)의 외경부에 삽입됨과 동시에 가동측 힌지블록(18)과 굴착 헤드(15)의 사이에 압축되어 배치되어 있다. 따라서 교반날개 확장용 스프링(24)은 압축 반발력으로 가동측 힌지블록(18)을 밀어 교반날개 조작레버(22)를 매개로 교반날개(20)를 벌려 놓는다. 그러므로 도 5와 같이 확대굴착 교반장치(10)가 아웃케이싱(7)의 내부에 위치하고 있는 경우 교반날개(20)가 접어져 교반날개 확장용 스프링(24)은 더욱 압축되고, 확대굴착 교반장치(10)가 아웃케이싱(7)의 선단으로부터 빠져나올 때 교반날개 확장용 스프링(24)에 축적된 압축반발력으로 교반날개(20)가 펼쳐져 벌어진다.The stirring blade expansion spring 24 provides a force for compressing repulsion to allow the stirring blade 20 to be unfolded. The stirring blade extension spring 24 is inserted into the outer diameter portion of the grout injection shaft 14 and is compressed and disposed between the movable side hinge block 18 and the excavation head 15. Therefore, the stirring blade expansion spring 24 pushes the movable side hinge block 18 by the compression repulsive force to open the stirring blade 20 through the stirring blade operating lever 22. Therefore, as shown in FIG. 5, when the enlarged excavation stirring device 10 is located inside the out casing 7, the stirring blade 20 is folded to further compress the stirring wing expansion spring 24, and the enlarged excavating stirring device ( When 10) escapes from the tip of the outcasing 7, the stirring blade 20 is opened by the compression repulsion force accumulated in the stirring blade expansion spring 24.
한편, 확대굴착 교반장치(10)에서 그라우트 주입용 샤프트(14)에는 교반날개(20)가 접어져 있는 상태에서 아웃케이싱(7)을 빠져나오는 순간 교반날개(20)가 잘 벌어질 수 있도록 초기 확장력을 제공하는 판스프링(13)이 더 설치되어 있다. 판스프링(13)은 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이에 위치되어 그라우트 주입용 샤프트(14)에 볼트 결합되거나 용접으로 접합되어 고정될 수 있다. 판스프링(13)은 중앙측 고정 부분을 제외한 양단 또는 어느 일단이 상향으로 만곡되어 탄성반발력으로 발휘하게 되어 있다. 본 실시 예에서 판스프링(13)은 4개가 구비되어 교반날개(20)에 각기 일대일 대응되게 그라우트 주입용 샤프트(14)의 면취된 부분에 설치되어 있다. 따라서 도 5와 같이 아웃케이싱(7) 내에서 교반날개(20)가 접혀있는 경우 판스프링(13)은 교반날개(20)에 눌려져 양단이 탄성반발력을 가지게 된다. 따라서 도 3과 같이 교반날개(20)가 접어져 있는 상태에서 아웃케이싱(7)을 빠져나오는 순간 판스프링(13)에 의해 교반날개(20)의 초기 확장 동작이 일어난다.On the other hand, the grout injection shaft 14 in the enlarged excavation stirring device 10 in the initial stage so that the stirring blade 20 can be well opened at the moment of exiting the out casing 7 while the stirring blade 20 is folded. The leaf spring 13 which provides the expansion force is further installed. The leaf spring 13 may be positioned between the fixed side hinge block 16 and the movable side hinge block 18 to be bolted or welded to the grout injection shaft 14. The leaf spring 13 is curved at both ends or one end except for the center-side fixing portion to exert elastic repulsive force. In the present embodiment, four leaf springs 13 are provided at the chamfered portions of the grout injection shaft 14 to correspond to the stirring blades 20 one-to-one. Therefore, when the stirring blade 20 is folded in the outcasing 7 as shown in FIG. 5, the leaf spring 13 is pressed by the stirring blade 20 so that both ends have elastic repulsive force. Therefore, the initial expansion operation of the stirring blades 20 occurs by the leaf spring 13 as soon as the stirring blades 20 are folded out of the casing 7 as shown in FIG. 3.
또한, 확대굴착 교반장치(10)에는 교반날개(20)가 회전하여 확장될 경우 그 회전 각도를 일정 이내로 제한하기 위해 교반날개용 스톱퍼(142)가 더 설치될 수 있다. 교반날개용 스톱퍼(142)는 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이에 위치되어 그라우트 주입용 샤프트(14)에 스톱퍼 볼트(143)를 통해 고정되어 있다. 본 실시예에서 교반날개용 스톱퍼(142)는 링형으로 구성하였으나 이러한 형태에 제한되는 것은 아니다. 이때 스톱퍼 볼트(143)는 그라우트 주입용 샤프트(14)의 절취홈(14a)에 위치되어 체결됨으로써 교반날개용 스톱퍼(142)의 위치를 고정시킨다.In addition, the expansion and excavation stirring device 10 may be further provided with a stirring blade stopper 142 to limit the rotation angle within a certain time when the stirring blade 20 is rotated to expand. The stirring blade stopper 142 is positioned between the fixed side hinge block 16 and the movable side hinge block 18 and is fixed to the grout injection shaft 14 via a stopper bolt 143. In this embodiment, the stirring blade stopper 142 is configured as a ring, but is not limited to this form. At this time, the stopper bolt 143 is positioned in the cutting groove 14a of the grout injection shaft 14 to be fastened to fix the position of the stopper 142 for the stirring blade.
또한, 확대굴착 교반장치(10)는 인너롯드 어댑터(12)와 고정측 힌지블록(16)에 외주면으로 시멘트 구근의 형성시 슬라임의 배토를 원활하게 하는 슬라임 배출통로(19)가 다수 형성됨이 바람직하다. 슬라임 배출통로(19)는 확대굴착 교반장치(10)가 아웃케이싱(7)을 빠져나가 확대 굴착 및 교반작업으로 1차 확대 시멘트 구근을 형성한 후, 확대굴착 교반장치(10)가 아웃케이싱(7)의 내부로 재인입된 상태에서 인발될 시 2차 시멘트구근을 형성하면서 슬라임의 배출을 원활하게 한다.In addition, the enlarged excavation stirring device 10 is preferably formed in the inner rod adapter 12 and the fixed side hinge block 16 is formed with a plurality of slime discharge passage 19 for smoothing the slime when the cement bulb is formed on the outer peripheral surface. Do. In the slime discharge passage 19, the enlarged excavation stirring device 10 exits the out casing 7 to form a primary enlarged cement bulb by enlarged excavation and stirring, and then the enlarged excavating stirring device 10 is out casinged. When it is drawn back into the inside of 7), it forms a secondary cement bulb and smoothes slime discharge.
이와 같이 구성된 확대굴착 교반장치(10)는 확대 시멘트 구근 형성 작업을 위해 도 13과 같이 교반날개(20)를 강제적으로 접은 상태에서 아웃케이싱(7)의 내부로 장입된 후, 도 4와 같이 아웃케이싱(7)의 선단을 빠져나오게 되면, 교반날개 확장용 스프링(24)의 압축 반발력에 의해 교반날개(20)가 자동으로 펼쳐져 확대 굴착 준비를 할 수 있게 된다.The enlarged excavation stirring device 10 configured as described above is charged into the inside of the outcasing 7 in a state in which the stirring blade 20 is forcibly folded as shown in FIG. 13 to form an enlarged cement bulb, and then out as shown in FIG. 4. When exiting the tip of the casing (7), the stirring blade 20 is automatically unfolded by the compression repulsive force of the stirring blade expansion spring 24, it is possible to prepare for expansion excavation.
따라서 확대굴착 교반 공정에서는 교반날개(20)가 벌어져 있는 상태에서 회전하고 그라우팅 분사구(156)를 통해 시멘트 그라우트재가 토출되어 굴착 및 교반작업이 동시에 이루어져 양생 후 양질의 확대 시멘트 구근(200)을 형성하게 된다.Therefore, in the enlarged excavation stirring process, the stirring blade 20 is rotated in the open state and the cement grout material is discharged through the grouting injection hole 156 to simultaneously excavate and stir to form a high quality enlarged cement bulb 200 after curing. do.
이와 같이 확대굴착 교반장치(10)는 별도의 동력을 사용하지 않고 교반날개 확장용 스프링(24)에 의해 기구적으로 교반날개(20)를 자동적으로 확장시킬 수 있도록 함으로써 전기적인 동력장치가 불필요해지고, 구성이 간단해져 제작이 용이하고 고장의 염려가 적어진다.As such, the enlarged excavation agitator 10 may automatically expand the stirring blade 20 mechanically by using the stirring blade extension spring 24 without using a separate power, thereby eliminating the need for an electric power device. The configuration is simpler, so it is easier to manufacture and there is less fear of failure.
지금까지 본 발명은 제시된 실시 예를 참조하여 상세하게 설명이 되었지만 이 분야에서 통상의 지식을 가진 자는 제시된 실시 예를 참조하여 본 발명의 기술적 사상을 벗어나지 않는 범위에서 다양한 변형 및 수정 발명을 만들 수 있을 것이다. 본 발명은 이와 같은 변형 및 수정 발명에 의하여 제한되지 않으며 다만 아래에 첨부된 청구범위에 의하여 제한된다. So far, the present invention has been described in detail with reference to the presented embodiments, but those skilled in the art may make various modifications and modifications without departing from the technical spirit of the present invention with reference to the presented embodiments. will be. The invention is not limited by the invention as such variations and modifications but only by the claims appended hereto.
본 발명의 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커는 정착장 구간에 충진된 1차 시멘트 그라우트재 부분에서 2차 시멘트 그라우트재를 주입하면서 확대 굴착이 이루어지기 때문에 교반 효과가 증진되며, 팩 또는 ERP 주름관의 내부에 충진되어 팽창된 3차 시멘트 그라우트재가 양생되면, 양질의 확대 시멘트 구근이 앵커체의 이탈을 방지하여 긴장 체결 성능이 향상되고, 정착부 원지반을 확대굴착 교반할 때보다 정착장 구간에 충진된 1차 시멘트 그라우트재 부분에서 확대 굴착 및 교반이 이루어져 시공 시간을 매우 단축할 수 있는 이점을 갖게 된다. 또한, 본 공법에 적용된 확대굴착 교반장치는 별도의 동력을 사용하지 않고 교반날개 확장용 스프링에 의해 기구적으로 교반날개를 자동적으로 확장시킬 수 있도록 함으로써 전기적인 동력장치가 불필요해지고, 구성이 간단해져 제작이 용이하고 고장의 염려가 적어지게 되는 매우 유용한 발명이다.The anchorage expansion type ground anchor using the expansion excavation stirring device of the present invention is agitation effect is enhanced because expansion excavation is made while injecting the secondary cement grout material from the primary cement grout material portion filled in the anchorage section, Alternatively, when the expanded tertiary cement grout material is filled in the inside of the ERP corrugated pipe, the high quality cemented bulb prevents the anchor body from escaping and improves the tension tightening performance. Expansion excavation and stirring is performed in the primary cement grout portion filled in the section has the advantage that can significantly shorten the construction time. In addition, the enlarged excavation stirring device applied in the present method is capable of automatically expanding the stirring blade mechanically by the stirring blade expansion spring without using a separate power, thereby eliminating the need for an electric power device and simplifying the configuration. It is a very useful invention that is easy to manufacture and less trouble of failure.

Claims (10)

  1. (a) 지반(1)에 정착장 구간(S2)의 선단까지 아웃케이싱(7)을 인입시켜 천공 작업을 실시하는 아웃케이싱 정착장 천공 단계와;(a) an outcasing anchorage drilling step of carrying out a drilling operation by introducing the outcasing 7 into the ground 1 to the tip of the anchorage section S2;
    (b) 아웃케이싱(7)의 내부로 1차 시멘트 그라우트재를 정착장 구간(S2)에 주입하는 1차 시멘트 그라우트재 주입 단계와;(b) primary cement grout material injection step of injecting primary cement grout material into the anchorage section S2 into the out casing 7;
    (c) 아웃케이싱(7)을 자유장 구간(S1)의 선단까지만 인발하여, 정착장 구간(S2)에서 아웃케이싱(7)을 제거하는 아웃케이싱 인발 단계와;(c) an out casing drawing step of drawing the out casing 7 only to the tip of the free field section S1 to remove the out casing 7 from the anchorage section S2;
    (d) 인너롯드(5)에 연결된 확대굴착 교반장치(10)를 아웃케이싱(7)의 내부로 삽입한 후, 확대굴착 교반장치(10)에서 2차 시멘트 그라우트재를 분사시키면서 정착장 구간(S2)에서 확대굴착 교반장치(10)를 회전과 왕복운동시켜 확대 굴착하여 확대 시멘트 구근(200)을 형성하고, 동시에 교반시 발생된 배압으로 아웃케이싱(7)의 내부로 슬라임을 충진시키는 확대 시멘트 구근 형성 단계와;(d) After inserting the expansion excavation stirring device 10 connected to the inner rod 5 into the inside of the out casing 7, the expansion excavation stirring device 10 is sprayed with a secondary cement grout material, S2) enlarged excavation stirring device 10 by rotating and reciprocating to expand and excavate to form an enlarged cement bulb 200, and at the same time to enlarge the cement filling the slime into the out casing 7 with the back pressure generated during stirring Bulb formation step;
    (e) 확대굴착 교반장치(10)를 아웃케이싱(7)으로부터 인발시켜 제거하면서 동시에, 아웃케이싱(7)으로부터 빠져나간 소량의 슬라임 량만큼 시멘트 그라우트재를 보충하는 확대굴착 교반장치 인발 및 시멘트 그라우트재 보충 단계와;(e) Expanding excavation stirring device 10 and cement grout, which draw out and remove the enlarged excavation stirring device 10 from the outcasing 7 and at the same time replenish the cement grout material by a small amount of slime released from the outcasing 7. Replenishment step;
    (f) 선단부에 토목섬유(팩) 또는 주름관이 설치된 앵커 조립체(300)를 확대 교반된 정착장 구간(S2)에 삽입하여 위치시키는 단계와;(f) inserting and positioning the anchor assembly 300 having the geotextile (pack) or corrugated pipe installed at the distal end thereof in the enlarged and stirred anchorage section (S2);
    (g) 아웃케이싱(7)을 지반(1)에서 추출하여 외부로 제거해내는 아웃케이싱 제거 단계; 및(g) an outcasing removing step of extracting the outcasing 7 from the ground 1 and removing it outward; And
    (h) 앵커 조립체(300)의 팩(304) 또는 주름관 내부로 3차 시멘트 그라우트재를 주입하여 앵커구근(306)을 형성시키는 내부 앵커구근 형성 단계;를 포함하여 시공되는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.(h) injecting a tertiary cement grout material into the pack 304 or corrugated pipe of the anchor assembly 300 to form an anchor bulb 306 to form an anchor bulb; Expansion anchor type ground anchor construction method using stirring device.
  2. 제 1항에 있어서,The method of claim 1,
    상기 (b) 단계 및 (d) 단계에서 각기 1차 시멘트 그라우트재와 2차 시멘트 그라우트재는 물-시멘트의 비율이 100%~180%로 이루어진 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.In the step (b) and step (d), the primary cement grout material and the secondary cement grout material, respectively, is a water-cement ratio of 100% to 180%, and the expansion site expansion type using the expansion excavation stirring device Ground anchor construction method.
  3. 제 1항에 있어서,The method of claim 1,
    상기 (h) 단계에서 3차 시멘트 그라우트재는 물-시멘트의 비율이 50% 이하인 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.In the step (h), the tertiary cement grout material is anchorage expansion type ground anchor construction method using an expansion excavation stirring device, characterized in that the water-cement ratio is 50% or less.
  4. 제 1항에 있어서,The method of claim 1,
    상기 확대굴착 교반장치(10)는,The enlarged excavation stirring device 10,
    상기 인너롯드(5)에 일단의 나사 결합을 통해 결합되는 인너롯드 어댑터(12)와;An inner rod adapter 12 coupled to the inner rod 5 through a screw connection;
    상기 인너롯드 어댑터(12)의 타단에 결합되어 있고, 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이의 구간에 위치되어 있는 복수개 이상의 그라우팅 분사구(141)를 갖는 그라우트 주입용 샤프트(14)와;A grout injection shaft coupled to the other end of the inner rod adapter 12 and having a plurality of grouting injection holes 141 located in a section between the fixed side hinge block 16 and the movable side hinge block 18. 14;
    상기 그라우트 주입용 샤프트(14)의 말단에 결합되어 있는 굴착 헤드(15)와;An excavation head 15 coupled to the distal end of the grout injection shaft 14;
    상기 그라우트 주입용 샤프트(14)에 삽입되어 상기 인너롯드 어댑터(12)의 타단에 결합되어 고정된 고정측 힌지블록(16)과;A fixed side hinge block (16) inserted into the grout injection shaft (14) and fixed to the other end of the inner rod adapter (12);
    상기 그라우트 주입용 샤프트(14)에 이동가능하게 삽입되어 있는 가동측 힌지블록(18)과;A movable side hinge block (18) movably inserted into the grout injection shaft (14);
    일단이 상기 가동측 힌지블록(18)에 회전 가능하게 힌지 연결되어 있는 교반날개(20)와;A stirring blade 20 whose one end is rotatably hinged to the movable side hinge block 18;
    일단이 가동측 힌지블록(18)에 힌지 연결되고 타단이 상기 교반날개(20)에 힌지 연결되어 있는 교반날개 조작레버(22)와;A stirring blade operating lever 22 having one end hinged to the movable side hinge block 18 and the other end hinged to the stirring blade 20;
    상기 그라우트 주입용 샤프트(14)의 외경부에 삽입됨과 동시에 상기 가동측 힌지블록(18)과 굴착 헤드(15)의 사이에 배치되어 상기 교반날개(20)가 벌어지도록 하는 확장력을 제공하는 교반날개 확장용 스프링(24)을 포함하여 구성된 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.The stirring blade is inserted between the outer diameter portion of the grout injection shaft 14 and is disposed between the movable side hinge block 18 and the excavation head 15 to provide an expansion force to open the stirring blade 20. An anchorage expansion-type ground anchor construction method using an expansion excavation stirring device, characterized in that it comprises an expansion spring (24).
  5. 제 4항에 있어서,The method of claim 4, wherein
    상기 교반날개(20)는 상기 그라우트 주입용 샤프트(14)의 둘레로 90도 간격마다 배치되어 있는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.The stir blade 20 is a fixed length expansion-type ground anchor construction method using an expansion excavation stirring device, characterized in that arranged at intervals of 90 degrees around the grout injection shaft (14).
  6. 제 4항에 있어서,The method of claim 4, wherein
    아웃케이싱(7) 내에서 빠져나오는 접힌 교반날개(20)에 초기 확장력을 제공하기 위해, 상기 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이에 위치되어 그라우트 주입용 샤프트(14)에 고정된 판스프링(13)이 더 구비되어 있는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.The grout injection shaft 14 is positioned between the fixed side hinge block 16 and the movable side hinge block 18 to provide an initial expansion force to the folded stirring blade 20 exiting the out casing 7. An anchorage expansion-type ground anchor construction method using the expansion excavation stirring device, characterized in that the plate spring (13) fixed to the) is further provided.
  7. 제 4항에 있어서,The method of claim 4, wherein
    상기 교반날개(20)가 회전하여 확장될 경우 그 회전 각도를 일정 이내로 제한하기 위해 고정측 힌지블록(16)과 가동측 힌지블록(18)의 사이에 위치되어 상기 그라우트 주입용 샤프트(14)에 고정되어 있는 교반날개용 스톱퍼(142)가 더 설치되어 있는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.When the stirring blade 20 is rotated and expanded, it is positioned between the fixed side hinge block 16 and the movable side hinge block 18 to limit the rotation angle within a predetermined distance to the grout injection shaft 14. An anchorage expansion-type ground anchor construction method using an enlarged excavation stirring device, characterized in that the stopper 142 for the stirring blade is fixed.
  8. 제 4항에 있어서,The method of claim 4, wherein
    상기 굴착 헤드(15)는,The excavation head 15,
    일단이 그라우트 주입용 샤프트(14)에 나사 결합되는 헤드 접속부(151)와;A head connection portion 151, one end of which is screwed into the grout injection shaft 14;
    헤드 접속부(151)의 타단에 원추형으로 형성된 굴착 헤드부(152)와;An excavation head portion 152 formed conically in the other end of the head connection portion 151;
    헤드 접속부(151)로부터 굴착 헤드부(152)의 일정 깊이만큼 연장되어 형성된 그라우팅 주입통로(153)와;A grouting injection passage 153 extending from the head connecting portion 151 by a predetermined depth of the excavating head portion 152;
    굴착 헤드부(152)의 원추면에 일정 간격마다 부착되어 있는 굴착 비트(154)와;An excavation bit 154 attached to the conical surface of the excavation head 152 at regular intervals;
    굴착 헤드부(152)의 최대 외경부에 일정 간격마다 오목하게 형성되어 분사되는 그라우트액이 상기 교반날개(20)측으로 원활하게 흐르도록 하는 통로를 형성시키는 다수의 헤드 홈(155)을 구성하여 제작된 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.Produced by forming a plurality of head grooves 155 to form a passage for forming a conduit so that the grout liquid is injected into the maximum outer diameter portion of the excavating head portion 152 at regular intervals to flow smoothly toward the stirring blade 20 side An anchorage expansion-type ground anchor construction method using an enlarged excavation agitation device, characterized in that.
  9. 제 4항에 있어서,The method of claim 4, wherein
    상기 인너롯드 어댑터(12)와 고정측 힌지블록(16)에는 외주면에 시멘트 구근의 형성시 슬라임의 배토를 원활하게 하는 슬라임 배출통로(19)가 다수 형성되어 있는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.The inner rod adapter 12 and the fixed side hinge block 16 has an enlarged excavation stirring device, characterized in that a plurality of slime discharge passages 19 are formed on the outer circumferential surface to smooth the slime of the clay when the cement bulb is formed. Expansion anchor type ground anchor construction method using
  10. 제 8항에 있어서,The method of claim 8,
    상기 굴착 헤드부(152)에 복수개 이상의 그라우팅 분사구(156)가 더 형성되어 있는 것을 특징으로 하는 확대굴착 교반장치를 이용한 정착장 확대개량형 그라운드앵커 시공 공법.A plurality of grouting injection holes 156 are further formed in the excavation head portion 152, and the anchorage expansion-type ground anchor construction method using the expansion excavation stirring device.
PCT/KR2016/007281 2016-05-26 2016-07-06 Method for constructing improved ground anchor, having extended fixed anchor length, by using extended boring and stirring device WO2017204400A1 (en)

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