WO2017202279A1 - Dust-cleaning device, dust-cleaning system consisting of dust-cleaning device, and dust-cleaning method therefor - Google Patents

Dust-cleaning device, dust-cleaning system consisting of dust-cleaning device, and dust-cleaning method therefor Download PDF

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Publication number
WO2017202279A1
WO2017202279A1 PCT/CN2017/085426 CN2017085426W WO2017202279A1 WO 2017202279 A1 WO2017202279 A1 WO 2017202279A1 CN 2017085426 W CN2017085426 W CN 2017085426W WO 2017202279 A1 WO2017202279 A1 WO 2017202279A1
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Prior art keywords
dust
gas
filter
chamber
temperature
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PCT/CN2017/085426
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French (fr)
Chinese (zh)
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朱书成
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河南龙成煤高效技术应用有限公司
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Publication of WO2017202279A1 publication Critical patent/WO2017202279A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • B01D46/64Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series arranged concentrically or coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/4263Means for active heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/70Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/02Dust removal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/02Dust removal
    • C10K1/024Dust removal by filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2267/00Multiple filter elements specially adapted for separating dispersed particles from gases or vapours
    • B01D2267/30Same type of filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2273/00Operation of filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2273/20High temperature filtration

Definitions

  • the invention relates to the field of dust removing equipment and dust removing method, in particular to a dust removing device, a system and a dust removing method in the field of coal pyrolysis and biomass pyrolysis.
  • the dust collectors are divided into the following five categories according to their working principles; (1) Mechanical force dust collectors include gravity dust collectors, inertial dust collectors, centrifugal dust removal. And so on. (2) Washing type dust remover includes water bath type dust collector, foam type dust collector, venturi tube dust collector, water film type dust collector and the like. (3) The filter type dust collector includes a bag filter and a particle layer dust remover (4) electrostatic precipitator. (5) Magnetic dust collector.
  • Dust removal refers to the technique of filtering and dusting using a filter bag.
  • the material of the filter bag includes natural fiber, chemical synthetic fiber, glass fiber and metal fiber.
  • the dust on the outer surface of the filter bag is from the inside of the filter bag to the outside, and the dust is on the inner surface of the filter bag.
  • a pulse bag type dust collector was introduced.
  • Handling Air Volume (Q) Handling air volume refers to the volume of gas that can be purified by the dust removal equipment per unit time. The unit is cubic meters per hour (m 3 /h) or cubic meters per hour (Nm 3 /h).
  • the temperature at which they are used depends on two factors, the first being the highest temperature with which the filter material is subjected, and the second being that the gas temperature must be above the dew point temperature. Due to the large selection of glass fiber filter materials, the maximum temperature can be up to 280 ° C. For gases above this temperature, cooling measures must be taken. For gases below the dew point temperature, warming measures must be taken.
  • the bag filter the relationship between the use temperature and the dust removal efficiency is not obvious. This is different from the electric dust removal.
  • the electrostatic precipitator the temperature change affects the specific resistance of the dust and the like.
  • Coal tar has high content of colloid and asphaltene, and colloid and asphaltene are precursors of coking.
  • the unit structure of colloid and asphaltene is a structure with a fused ring aromatic ring system as the core, and the difference between the two is only the molecular structure and molecular weight.
  • a dust filtering system for a mixed gas of high temperature oil and gas, water vapor and carbon-containing easy precipitates comprising a closed separation chamber connecting an intake duct and an exhaust duct, A filter mechanism is disposed in the closed separation chamber, an outer surface of the filter mechanism is connected to the intake pipe, an inner surface is connected to the exhaust pipe, and a filter regeneration mechanism is disposed in the dust filter system.
  • CN2297238Y discloses a high-temperature gas dust removing device, which has an external heating tube, which can solve the solid-gas separation of solid particles in a gas at a high temperature, but in its patent document, a relatively clear introduction is only described in this way. Solving the problem of thermal separation of solid particles in a high temperature and high pressure environment is not involved in high gas content and high oil content.
  • the heating device only heats the filtering mechanism, and the preheating of the incoming atmospheric dust removing gas and the huge dust removing device device is extremely limited because the industrially produced filtering system,
  • the diameter is several meters or even ten meters, the height is more than ten meters to several tens of meters, the filtration gas volume can be up to tens of thousands or even tens of thousands of square meters, and the dust removal equipment that adapts to the atmospheric filtering gas is not in the preheating condition, the internal The temperature is not uniform.
  • oil-containing pyrolysis gas or biomass pyrolysis gas if it encounters local cold dust removal equipment, oil and gas will quickly precipitate tar mist, and tar mist and dust particles will combine to form oily precipitates.
  • the dust removal equipment is clogged; in the part that is partially overheated, the coke oil and gas shrinks and concentrates, and adheres to the surface of the filter mechanism and the micropores. As the filtration progresses, it also adheres to the surface and the gap of the filter cake on the surface of the filter body. The thicker it is, the more it eventually blocks the dust removal equipment that filters the synthesis gas.
  • the Chinese patent CN104147862A does not mention the device for heating and preheating the filter mechanism. When high temperature oil-containing pyrolysis gas or biomass pyrolysis gas, if it encounters cold dust removal equipment, it will of course lead to rapid precipitation of tar. And the blockage of the dust removal equipment naturally cannot guarantee that the device operates normally during the process of interactive switching regeneration.
  • the present invention provides a dust removing system and a dust removing method comprising the dust removing device and the dust removing device for dust-containing, tar-containing pyrolysis gas filtering dust in coal pyrolysis and biomass pyrolysis processes.
  • a dust removing device comprises a filtering chamber, a filtering mechanism regenerating device and a preheating device; wherein the filtering chamber is provided with a filtering mechanism, the filtering mechanism defining an isolated air inlet chamber and an outlet air in an inner space of the filtering chamber body a chamber, the inlet chamber is connected to a filter gas inlet pipe, the outlet chamber is connected to a filter gas outlet pipe; the filter chamber is provided with a dust discharge mechanism; and the preheating device preheats the filter chamber as a whole .
  • the inventors have found that for the dust removal of atmospheric dusty and tar-containing pyrolysis gas, the dust content in the gas mixture generated is very high due to the coal material, biomass turning or pyrolysis under the action of the gas flow, and the mixed gas
  • the carbon-containing easily precipitated substances such as tar coke and asphalt-like substances can only exist in a gaseous state in a high-temperature environment, and the temperature is slightly exceeded. Low or once the environment changes, it is easy to precipitate slowly from the mixture. Not only due to temperature, even in the state where the filter chamber continues to be suitable for high temperature, the gas mixture with too high dust content is in the filtration process due to the relationship between molecular liquefaction, solidification and contact with the environment and temperature changes.
  • the inventors have finally found in the long research process that the temperature uniformity between the internal cavity of the entire dust removal device and the relevant components and regions in the cavity is very critical and important. After the mixture gas containing the pyrolysis oil-prone precipitate enters the closed separation chamber, the moment when the microscopic gas molecules enter the cavity from the inlet pipe, the pressure becomes smaller due to the sudden increase of the space, and the channel of the micropore is abnormal when approaching the filter mechanism.
  • the narrowness makes the pressure become larger, and the carbon-containing easily precipitated material is easily precipitated by the pressure change in the high temperature environment, and is liquefied into tar coke and asphalt-like material, if the gas molecules are in the process of flow, and because of local heating Uneven heating causes large-area irregular temperature distribution in the dust-removing equipment, heat radiation and heat transfer inevitably indirectly in the temperature region. Uneven irregular heat transfer distorts gas molecules and carbon-containing particles.
  • the flow direction in the contact space between the molecular particles and the dust particles greatly increases the probability that the carbon-containing easily precipitated molecular particles collide with the dust particles and aggregate into agglomerates, and the petroleum-containing asphaltene agglomerates become larger and heavier, and thus It can maintain the gasification state, and the irregular air movement also increases the connection of tar coke molecules with dust molecules and filter bodies.
  • Frequency increases the chance of asphaltene precipitation polymerization, the phenomenon is very liable to precipitate, such as a carbonaceous coke tar, bitumen-based material from the gas mixture, depositing rapid clogging of the filter means in normal filter dust prone.
  • a preheating mechanism such as CN105056647A and CN2297238Y, is provided in the backflushing mechanism, which is inevitably caused by uneven preheating due to limited preheating area.
  • the dust removal requirements of atmospheric dusty, tar-containing pyrolysis gases are well solved, and the importance of uniform overall heating is not recognized in the art, that is, the existence of such problems has not been realized.
  • In the prior art even in order to increase the heating effect, generally more heating bodies are provided as in CN105056647A. However, since it relies on the form of heat radiation transmission, it is mainly capable of preheating the area near the filter body.
  • the high temperature preheating of the inlet and outlet chambers of the entire system ie, the filtration environment, will result in Large economic cost; more importantly, the use of high-temperature gas or other means to heat the entire filter chamber usually introduces a large amount of high-temperature gas, and the introduced high-temperature combustion gas is easily mixed into the high-temperature oil-containing gas to be filtered, changing the heat.
  • the degassing component reduces its economy, and the later gas separation process is more complicated.
  • generally high-temperature oil-containing gas is flammable and explosive.
  • the general teaching in the art is that in the dust-removing process of high-temperature dust-containing and tar-containing pyrolysis gas, it is not necessary to preheat the dust removal equipment, because the pyrolysis gas starts to filter and rapidly heats the equipment; even if it is preheated, It is also unnecessary to preheat the space and components other than the filter body, because the areas and parts that are not close to the filter body are hardly involved in the filtration; it is even less conceivable to use the overall preheating because the result of the overall preheating not only increases the heating cost. And equipment costs, but also likely to bring down the economic benefits of pyrolysis gases and the overall system safety.
  • the filtering mechanism is a plate filter body or a plate filter body combination.
  • the filtering mechanism comprises a partition disposed in a casing of the filtering chamber, the partition defining an air inlet chamber and an air outlet chamber in an inner space of the filter chamber, wherein the partition plate is provided with a plurality of tubes a filter body fixed to the partition plate through a hole provided in the partition plate, an inner surface of the tubular filter body being connected to the air outlet chamber, and an outer surface being connected to the air inlet chamber.
  • the separator may be integral with the tubular filter body.
  • the plurality of tubular filter bodies on the partition plate are divided into several groups, and each set of the tubular filter bodies is correspondingly provided with a set of filter mechanism backflushing devices.
  • the filter mechanism backflushing device may include a back blown venturi disposed in the air outlet chamber, and a backflush nozzle, the large end of the back blown venturi being connected to a surface of the partition facing the air outlet chamber
  • the outlet end of each set of tubular filter bodies corresponds to the end of the back-flushing venturi, and one end of the back-blowing nozzle faces the small end of the back-flush venturi or extends into the opposite In the small end of the blown venturi, the other end of the blowback nozzle extends out of the housing of the filter chamber and is connected to the high temperature and high pressure gas generating device via an electromagnetic backflushing valve.
  • the preheating device is preferably connected to the intake chamber and/or the outlet chamber gas.
  • the preheating device comprises a high temperature gas generating mechanism, a valve and a high temperature gas input pipe connected to the inlet and/or the outlet chamber; the high temperature gas inlet pipe is connected to the high temperature gas generating mechanism through a valve, the inlet The air chamber and/or the air outlet chamber are provided with an exhaust pipe.
  • the inlet and/or outlet chambers are connected to the filter mechanism regeneration device.
  • the high temperature dedusting filter mechanism regeneration device includes a regenerative material input pipe coupled to the intake and/or outlet chambers.
  • the filter chamber is provided with a safety gas replacement mechanism.
  • the regeneration device and the preheating device share a set of devices.
  • the regeneration device and the preheating device are connected to the intake chamber, and the outlet chamber is connected to the regeneration device and the preheating device through a circulation line.
  • a dust removal system the dust removal system is connected in parallel by two or more sets of dust removal devices.
  • the two or more sets of dust removing devices are integrally arranged in parallel.
  • a dust removal method for a dust removal system includes the following steps:
  • the filtering capacity of the first dedusting equipment will be reduced to gradually meet the needs of the filtering work, preheating another dedusting equipment (second dedusting equipment), preheating to high temperature and high dust containing tar gas
  • second dedusting equipment preheating another dedusting equipment
  • high-temperature high-dust tar-containing gas is introduced into the second dust-removing device, and the second dust-removing device starts to work
  • Two or more sets of dust removal equipment are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal system.
  • a dust removing device includes a filtering chamber, and a filtering mechanism is disposed in the filtering chamber.
  • the filtering mechanism divides a space inside the filtering chamber into an isolated air inlet chamber and an air outlet chamber, and the air inlet surface of the filter mechanism is connected.
  • An air inlet chamber is connected to the air outlet chamber, and the filter chamber is provided with a filter mechanism regeneration device connected to the air inlet chamber and/or the air outlet chamber, and the filter chamber is disposed on the air inlet chamber and/or the air outlet chamber. Preheating device.
  • the inlet chambers of two or more sets of filter chambers arranged in parallel to the high-temperature high-dust filter gas inlet pipe of the tar gas and the outlet chamber is connected with the filter gas outlet pipe of the dust-removing gas, and the filter is used.
  • a preheating device connected to the air inlet chamber and/or the air outlet chamber is arranged on the cavity, and the cold filter chamber body is preheated to a temperature value near the temperature when the high temperature and high dust tar-containing gas enters the dust removing device, and the other filter chambers are closed at the same time.
  • the pre-heated filter chamber is filled with high-temperature high-dust tar-containing gas, and the high-temperature high-dust tar-containing gas enters the intake chamber, enters the filter mechanism through the inlet surface of the filter mechanism, and the filtered dust is filtered by the filter mechanism.
  • the gas surface is blocked and attached to the inlet surface of the filtering mechanism.
  • the filtered high temperature tar-containing gas enters the outlet chamber from the outlet surface of the filtering mechanism; as the high temperature and high dust tar-containing gas is filtered, the inlet surface of the filtering mechanism is rapidly formed.
  • the dust and the gray cake, the dust removing device is provided with a dust discharging mechanism, and the deposited dust in the air inlet chamber can be conveniently discharged from the dust removing device.
  • the filter mechanism regeneration device can realize the removal of the floating dust and the gray cake on the filter mechanism to ensure the normal operation of the entire dust removal device.
  • the filtering mechanism needs to realize the filtering function, the heating wire must not be in close contact with the surface of the filter body, but the heating of the filter body surrounded by the radiation is used, and the preheating method has a very poor effect. No matter how long it is difficult to achieve uniform temperature of the entire cavity, the safety is even worse.
  • the backwash valve is used to heat the filter body. Because the main function of the backflush valve is to realize the backflush function of the filter body, the pipe diameter is very thin and the gas volume is small compared to the industrially produced dust removal equipment, even if there is no The intermittent action of the electromagnetic backflushing valve, the amount of gas passing is still too small, far from meeting the need for overall uniform preheating.
  • the so-called uniformity is that the temperature of all the parts and all the parts of the inner cavity of the whole dust removing device is relatively uniform after preheating, and the result of preheating is that the temperature of each part of the inner part of the dust removing device is uniform or substantially uniform.
  • the overall preheating range is the area or location within the dedusting equipment that may or may be in contact with the filtered gas.
  • the invention comprehensively and comprehensively preheats the air inlet chamber and the air outlet chamber, so that the temperature of each region and each component in the dust removing device is relatively uniform, and the high temperature, high oil, high dust gas molecules entering in the environment with uniform temperature will Faced with less temperature changes and physical changes, even under the action of dust, local spatial state changes and agglomeration are less likely to occur, greatly improving the single-use time of the dust removal equipment in ensuring filtration capacity.
  • the overall preheating of the preheating mechanism such as high temperature and high temperature gas
  • the body directly enters the air inlet chamber or/and the air outlet chamber to heat the dust removal device as a whole, and can achieve the following three characteristics: contact type, no dead angle, heating temperature and precise control of the heating process, and fast preheating speed, energy saving, economic benefit Significant;
  • the other heating methods of the overall heating such as the outer layer of the hot air, the whole part of the cavity around the heating components, etc. can also achieve no dead angle, all-around preheating, preheating results are basically the same temperature in the dust removal equipment, but more It is still preferred to have a preheated version of a plurality of high temperature gas monolithic heating dedusting equipment with recycle gas participation.
  • the internal components of the dust removal device cavity, the filter body, the separator, the back-flush venturi, and the like are relatively uniform in temperature, and the heat in the cavity is relatively uniform.
  • the transfer is less, the filtration performance of the filtering mechanism in the surrounding area and the central filtration zone is consistent, the formation of precipitates and ash cake is consistent, the effect of backflushing is consistent, and even the progress of regeneration in the regeneration process is consistent, greatly improving the system. Controllability, operational reliability and consistency.
  • the switching frequency and the regeneration frequency between the two or more filter chambers are reduced, and the single regeneration time of the dust removal device is shortened, thereby ensuring the filtering effect of the dust removal device. It is avoided that the partial filter body loses the filtering function during the filtering process, and some of the filter body is still in a good working state, resulting in a large number of filtering mechanism work unsynchronized. The unsynchronized results not only affect the quality and effect of the filtration, but also the difference in the amount of putty on the surface of the filter mechanism in different regions. The amount of ash generated in different regions of the filter mechanism is different, and the situation of bridging is different.
  • bridging is because the large amount of dust is connected together between the filter bodies, and the space in which the gas flows is lost in this part, and a large expansion force is generated between the adjacent filter bodies.
  • the result of the unsynchronization will also bring about some bridges between the filter bodies. In some places, there are no bridges. In some places, the bridges are serious. In some places, the bridging phenomenon is relatively light, so the filter mechanism generated by the bridges.
  • the lateral expansion force of the part is also inconsistent, which causes the partial filter body to break, which not only significantly affects the filtration effect of the filter body, but also directly affects the service life of the dust removal equipment.
  • the working process of the filtering mechanism is not synchronized, it will bring serious problems in the backflushing process.
  • the backflushing volume and the backflushing frequency have significant differences in pressure and flow rate for the filter body whose filtering state is not synchronized.
  • the blowing process will directly lead to excessive pressure difference between different filtering mechanisms, which may bring danger.
  • the difference in the amount of ash in the filter mechanism of different regions the difference in the amount of coke contained in the gray cake, it is inevitable that some of the filter body regeneration has already ended, and some filter bodies are insufficiently regenerated.
  • the molecular state of oil and gas is inherently unstable.
  • two or more organic molecules interact with each other to form a macromolecule in the form of a covalent bond due to endotherm, accompanied by small molecules. Breaking away and continuously undergoing a condensation reaction, the molecules are coked from a gaseous liquid to a solid state, and combined with dust to produce a gray cake hinders filtration.
  • the technical solution of the invention preheats the filter chamber as a whole, the filtration environment temperature is relatively uniform and stable, the probability of pyrolysis and polycondensation reaction of the asphaltene is greatly reduced, and the low temperature liquefaction phenomenon does not occur, and the tar coke and the asphalt-like material are precipitated.
  • the filter mechanism as a plate filter body or a plate filter body combination
  • the plate filter body is easy to process, easy to realize large-scale, and easy to use in use. Installation, sealing, replacement and commissioning, especially the combination of plate filters, can also solve the problem of too small filter area, low filtration capacity and low filtration capacity of single plate filter.
  • the structure of the panel filter will be more reliable and durable, and easy to assemble and disassemble.
  • the filter mechanism in the form of a combination of a baffle and a plurality of tubular filter bodies
  • a counterbore is provided in the baffle, and the tubular filter body is fixed to the baffle through the counterbore, An inner surface of the tubular filter body is coupled to the outlet chamber, and an outer surface is coupled to the inlet chamber.
  • the combination of the partition plate and the plurality of tubular filter bodies solves the problem that the quality of the filter body produced by the large plate type or plate type combination cannot be well ensured, and the tubular dust removing device improves the inner and outer surfaces and the internal filtering by the structure of the cylinder.
  • micropore-bonded construction provides durability and filtration performance stability, while a separator is used to divide the dust removal device cavity into two spaces, and a plurality of or a large number of tubular filter bodies can greatly increase the filter body in a certain space.
  • the filtered working area greatly increases the amount of filtered air and is suitable for large-scale industrial production.
  • a dust removing device is provided with a filtering mechanism physical cleaning mechanism, such as a filtering mechanism backflushing device disposed in the air outlet chamber, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filtering mechanism, or is
  • the filtering mechanism performs the air cleaning mechanism of the airflow blowing, or is arranged in the air outlet chamber, and after the filter air inlet pipe valve is closed, the mechanism for realizing the instantaneous negative pressure to the air inlet chamber is to achieve the cleaning of the floating dust on the surface of the filtering mechanism.
  • the plurality of tubular filter bodies on the separator are divided into groups, and each set of tubular filter bodies is provided with a set of filter mechanism backflushing devices.
  • a set of filtering mechanism backflushing device can be started, and other filtering mechanism backflushing devices are not opened, so as to avoid backflushing of all filtering mechanism backflushing devices at the same time. It brings the blockage of high temperature and high dust tar-containing gas flow in the whole system and the pressure increase in the dust removal equipment, which affects the normal operation of the whole system and even acts on the pyrolysis system and brings danger.
  • the filter mechanism backflushing device includes a back-flushing venturi disposed in the air outlet chamber, and the large-mouth end of the back-blown venturi is connected to a surface of the partition plate facing the air outlet chamber.
  • the outlet end of each set of tubular filter body extends into the large end of the back-flush venturi, and a backflushing nozzle is disposed at the small end of the blowback venturi, and the back-blowing nozzle extends the filtering
  • the cavity housing is connected to the high temperature and high pressure gas generating device through an electromagnetic backflushing valve. Filter mechanism used for a while After that, a certain amount of floating dust will be generated on the surface, and the electromagnetic backflushing valve will be opened periodically.
  • the high temperature and high pressure gas will be sprayed through the backflushing nozzle, and a negative pressure will be formed at the small end of the venturi to drive the dust removal device out of the mouth in Wen.
  • the filtered gas around the small end of the tube enters the venturi tube together, and a pressurized transmission filter is generated at the large end of the venturi, and the dust of the filter body, particularly the inlet surface of the filter body, is blown off, so that it can continue working.
  • the preheating device includes a high temperature gas input pipe connected to the intake chamber and/or the outlet chamber, the high temperature gas input tube being connected to the high temperature gas generating mechanism through a valve, the inlet chamber and/or Or set the exhaust pipe in the air outlet.
  • the cold dust removing device can be heated to reach a temperature substantially equal to the temperature of the high temperature dust-containing tar-containing gas, firstly avoiding the tar in the high-temperature dust-containing tar-containing gas being cooled in the dust removing device.
  • Precipitation and thermal coking solve the problem that the coke oil precipitates and/or coke quickly combine with the dust to make the gray cake unrestricted and thicken, and block the gray cake and the filter space to lose the filtering function.
  • the unfiltered coal pyrolysis gas can be filtered into the dust removal equipment through the opening and closing of the valves on the corresponding pipelines.
  • the filter mechanism regeneration device includes a regeneration material input pipe connected to the intake chamber and/or the outlet chamber.
  • a regenerative material input pipe By introducing a regenerative material input pipe into the intake chamber and/or the outlet chamber, the oxygen-depleted gas can be introduced into the intake chamber or the outlet chamber when the dedusting device is not working, and the filter body or the filter pores will be attached to the filter body.
  • the carbon-based oxide in the control is slowly oxidized and the product is discharged from the discharge mechanism.
  • the filter chamber is provided with a safety gas replacement mechanism, and the safety gas replacement mechanism is used to replace the remaining high-temperature high-dust tar-containing gas in the air inlet chamber and the air outlet chamber into the gas outlet conduit. Avoid the violent reaction of the oxygen-poor gas into the dust removal equipment and the high-temperature high-dust tar-containing gas, and even an accident.
  • the present invention provides a dust removal system that is connected in parallel by two or more sets of dust removal devices.
  • Parallel dust removal equipment enables complete online regeneration without interruption.
  • the preheating mechanism will be used. After the whole temperature of the filter chamber is preheated to the high temperature and high dust tar-containing gas and enters the temperature value of the dust removal device, the high temperature and high dust tar-containing gas is switched to the filter chamber after preheating through the pipeline, and the shutdown is not working normally.
  • the inability to work is that the gray cake on the surface of the filter body is too thick and too dense, and the gas passing capacity is significantly decreased; the safety gas is introduced into the filtered filter chamber, and the high temperature and high dust in the filter chamber are replaced.
  • the tar-containing gas is replaced, it is regenerated by a filter mechanism regeneration device.
  • the regeneration device inputs oxygen-depleted gas from the intake chamber and/or the outlet chamber, and the tar, pulverized coal, etc. attached to the filter mechanism.
  • the formed gray cake can be oxidized by oxidation, and the product is discharged from the exhaust pipe or the exhaust passage in the preheating mechanism, leaving The non-combustible ash falls into the lower part of the air intake chamber of the dust removal device.
  • the regeneration activity in the filtration chamber ends or basically ends during the regeneration process
  • the regeneration is stopped, and the next time the filter is switched into the filtering work;
  • the filter-regeneration is performed by two or more sets of filter chambers. Switching between each other enables the entire dust removal device to work continuously.
  • the dust removal method of the dust removal system includes the following steps:
  • the preheating devices connected to the intake chamber and/or the outlet chamber of the filter chamber, preheating one of the dust removing devices (the first dust removing device), preheating to the high temperature and high dust containing tar The temperature at which the gas temperature value is close to;
  • the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dust-removing device, enters from the air-intake chamber, passes through the filtering mechanism, enters the air outlet chamber, and enters the filter gas outlet pipe from the air outlet chamber.
  • the backflushing device is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) after working for a period of time, the filtering capacity of the first dust removing device is reduced to When it is unable to meet the filtration work requirements, preheat another dust removal device (second dust removal device), and preheat it to a temperature corresponding to the high temperature and high dust tar gas, and pass the high temperature high dust tar gas to the second dust removal device.
  • second dust removal device another dust removal device
  • the second dust removal equipment starts to work; (4) stop the high-dust high-dust tar-containing gas from entering the first dust removal equipment, and then pass the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removal equipment, and replace the replaced
  • the body enters the filter gas outlet pipe, and after the replacement is completed, the first dust removal device filter gas outlet pipe valve is closed, and the oxygen removal gas is input to the intake chamber and/or the outlet chamber of the first dust removal device through the filter mechanism regeneration device to perform the first dust removal.
  • FIG. 1 is a schematic structural view of a dust removing device according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a dust removing device according to Embodiment 2 of the present invention.
  • FIG. 3 is a schematic structural view of a dust removing device according to Embodiment 3 of the present invention.
  • FIG. 4 is a schematic structural view of a dust removing device according to Embodiment 4 of the present invention.
  • Figure 5 is a schematic structural view of a dust removing device according to a fifth embodiment of the present invention.
  • Figure 6 is a cross-sectional view showing a tubular filter body in the dust removing device of the fifth embodiment of the present invention.
  • FIG. 7 is a schematic structural view showing a schematic view of a fifth separator according to an embodiment of the present invention.
  • Figure 8 is a cross-sectional view showing the installation of a separator, a back-flush venturi, and a filter body according to a fifth embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a dust removing device according to Embodiment 6 of the present invention.
  • FIG. 10 is a schematic structural view of a dust removing device according to Embodiment 7 of the present invention.
  • Figure 11 is a schematic structural view of a preheating device for a dust removing device according to an eighth embodiment of the present invention.
  • Figure 12 is a schematic structural view of a preheating device for a dust removing device according to an embodiment of the present invention.
  • Figure 13 is a schematic structural view of a ten dust removing device according to an embodiment of the present invention.
  • Figure 14 is a schematic structural view of a dust removing system according to an eleventh embodiment of the present invention.
  • Figure 15 is a schematic structural view of a dust removing system of a twelfth embodiment of the present invention.
  • Figure 16 is a schematic structural view of a dust removing system of a thirteenth embodiment of the present invention.
  • Figure 17 is a schematic structural view of a dust removing system of a fourteenth embodiment of the present invention.
  • FIG. 18 is a schematic structural view of a dust removing system of a sixteenth embodiment of the present invention.
  • Figure 19 is a schematic structural view of a dust removing system of a seventeenth embodiment of the present invention.
  • FIG. 20 is a schematic structural view of an eighteen dust removing system according to an embodiment of the present invention.
  • Figure 21 is a schematic structural view of a dust removing system according to a nineteenth embodiment of the present invention.
  • Figure 22 is a schematic structural view of a dust removing system according to an embodiment of the present invention.
  • FIG. 23 is a schematic structural view of a dust removal system according to an embodiment of the present invention.
  • Figure 24 is a schematic structural view of a twenty-two dust removing system according to an embodiment of the present invention.
  • Figure 25 is a schematic structural view of a twenty-third dust removing system according to an embodiment of the present invention.
  • Figure 26 is a schematic structural view of a twenty-four dust removing system according to an embodiment of the present invention.
  • Figure 27 is a schematic structural view of a twenty-fifth dust removal system according to an embodiment of the present invention.
  • FIG. 28 is a schematic structural view of a twenty-six dust removing system according to an embodiment of the present invention.
  • Figure 29 is a schematic view showing the structure of a twenty-seventh dust removing system according to an embodiment of the present invention.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a dust removal device includes a filter chamber 1 , in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1 , and the plate filter body 2 The circumferential direction is sealed with the inner wall of the filter chamber 1.
  • the plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface 2A of the plate filter body 2 is connected to the inlet chamber.
  • the outlet surface 2B is connected to the outlet chamber 4, and the high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4, and then enters the filter.
  • the gas outlet pipe 12 enters the next process.
  • the filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 provides an input of oxygen-depleted gas during regeneration of the device, including an oxygen-lean gas input pipe 6, the oxygen-depleted gas
  • the body input pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the intake chamber 3.
  • the filtering device 2 of the dedusting device being filtered cannot be blocked to meet the filtering needs, the filtration is stopped, and an appropriate amount of oxygen is input by the oxygen-lean gas input pipe 6.
  • the gas oxidizes the oxidizable particles deposited on the surface of the blocked filter body 2 to restore the gas permeability of the filter body, and an appropriate amount of oxygen-poor oxygen-containing gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the regeneration of the dust removing device.
  • the filter chamber 1 is provided with a preheating device 9 composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber, a combustion gas outlet pipe, and the combustion gas outlet pipe It is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously sent to the dust removing device, so that the temperature of the dust removing device reaches the temperature of the coal pyrolysis oil and gas.
  • a preheating device 9 composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber, a combustion gas outlet pipe, and the combustion gas outlet pipe
  • the air inlet chamber 3 and the air outlet chamber 4 of the dust removing device are equipped with a temperature measuring device and a pressure measuring device for controlling the temperature and pressure of the preheating and regeneration process of the dust removing device.
  • the outer side or/and the inner side of the outer casing of the dust removing device are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the casing.
  • the dust removal device is provided with a ash discharge mechanism 16, preferably a bottom, and the ash discharge mechanism 16 includes a ash discharge pipe and a ash discharge valve.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • a dust removing device includes a filter chamber 1 in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1, and the plate filter body 2
  • the circumferential direction is sealed with the inner wall of the filter chamber 1, and the plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface of the plate filter body 2 is connected to the inlet chamber 3.
  • the outlet surface is connected to the outlet chamber 4, and the high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4, and then enters the filter gas outlet.
  • the trachea 12 goes into the next procedure.
  • the filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, including an oxygen-lean gas input pipe 6, and the oxygen-lean gas input pipe 6 is connected to the intake chamber 3, and in addition, in the filter
  • An exhaust pipe 7 is provided on the gas outlet pipe 12.
  • an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored.
  • An appropriate amount of oxygen-depleted gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is continuously sent to the dust removal device through the combustion gas outlet pipe, so that the temperature of the dust removal device reaches the coal pyrolysis oil and gas temperature.
  • a dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • a dust removing device includes a filter chamber 1 in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1, and the plate filter body 2 The circumferential direction is sealed with the inner wall of the filter chamber 1.
  • the plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface 2A of the plate filter body 2 is connected to the inlet chamber.
  • the gas outlet surface 2B is connected to the gas chamber 4, the high temperature and high dust containing tar gas from the high temperature and high dust containing tar oil
  • the filtered gas inlet pipe 11 of the body enters the intake chamber 3, passes through the filtration of the plate filter body 2, enters the outlet chamber 4, and enters the filtered gas outlet pipe 12, and proceeds to the next process.
  • the filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean
  • the oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided on the filter gas outlet pipe 12.
  • the filtering device 2 of the dedusting device being filtered When the filtering device 2 of the dedusting device being filtered is clogged, the filtration is stopped, and an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the filter body is restored.
  • the gas permeability, an appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is connected to the dust extraction device inlet cavity 3 through the combustion gas outlet pipe, and the heat is continuously sent to the dust removal device. So that the temperature of the dust removal equipment reaches the temperature of the coal pyrolysis oil and gas.
  • the dust removal device is provided with a ash discharge mechanism 16, preferably a bottom, and the ash discharge mechanism 16 includes a ash discharge pipe and a ash discharge valve.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • a dust removing device includes two sets of filter chambers 1 arranged in parallel, in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in the middle of the container of the filter chamber 1.
  • the circumferential direction of the plate filter body 2 is sealed with the inner wall of the dust removing device 30A, 30B, and the plate filter body 2 divides the inner space of the filter cavity 1 into the isolated air inlet chamber 3 and the air outlet chamber 4, and the air inlet of the plate type filter body 2
  • the surface is connected to the inlet chamber 3, and the outlet surface is connected to the outlet chamber 4.
  • the high temperature and high dust tar-containing gas enters the inlet chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4 Then enter the filtered gas outlet pipe 12 and proceed to the next procedure.
  • the filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the outlet chamber 4, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the oxygen-depleted gas
  • the body inlet pipe 6 is connected to the outlet chamber 4, and an exhaust pipe 7 is provided in the outlet chamber 4.
  • an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored.
  • An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe.
  • the valve switches first to filter coal pyrolysis oil or biomass pyrolysis gas.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is continuously sent to the dust removal device through the combustion gas outlet pipe, so that the temperature of the dust removal device reaches coal pyrolysis The temperature of the oil and gas.
  • a dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • a dust removing device comprises a filtering chamber 1.
  • the outer casing and the inner wall of the filtering chamber 1 are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the inner wall of the casing.
  • a filter mechanism is disposed in the filter chamber 1, and the filter mechanism includes a combination of a partition plate 13 and 500 tubular filter bodies 2, each having a diameter of 60 mm and a length of 1500 mm, and 500 sinks are disposed on the partition plate 13.
  • the hole 14 is fixed to the partition plate 13 through the counterbore 14, and the counterbore 14 can pass through the filter body 2, but the head of the filter body cannot pass, and the filter body functions as a positioning bracket.
  • the filter body of the dust removal device is a hollow rod-shaped structure with a closed bottom and a head opening, the outer diameter of the opening portion is larger than the outer diameter of other parts of the rod body, and the filter body is made of a ceramic material resistant to high temperature or a sintered porous material of metal or alloy fine powder.
  • the inner surface 2B of the tubular filter body 2 is connected to the outlet chamber 4, and the outer surface 2A is connected to the inlet chamber 3.
  • the coal pyrolysis gas enters from the outer surface 2A of the dust removing device, enters the filter body through the micropores of the filter body, and enters the air outlet chamber of the dust removing device from the inner surface 2B of the dust removing device.
  • the plurality of tubular filter bodies 2 on the partition plate 12 are divided into several groups, and each set of the tubular filter bodies 2 is correspondingly provided with a set of filter mechanism backflushing devices 8.
  • the filter mechanism backflushing device 8 includes a back blown venturi 17 disposed in the air outlet chamber 4, and the large end of the back blown venturi 17 is connected to the surface of the partition plate 13 facing the air outlet chamber and surrounded a plurality of tubular filter body heads, the outlet end of each of the tubular filter bodies 2 correspondingly extending into the large end of the back-flush venturi tube 17, and the back-blown venturi 17 is provided with a back blow at the small end A nozzle 14 extending from the filter chamber housing and connected to the high temperature and high pressure gas generating device via an electromagnetic backflushing valve 18.
  • tubular filters 2, a backflushing nozzle 14, an electromagnetic backflushing valve 18 and a backflushing venturi form a filtration and backflushing unit
  • the dedusting device consists of 25 filtering and backflushing units.
  • the preheating device 9 includes a high temperature gas input pipe 10 connected to an intake chamber, and the high temperature gas input pipe 10 is connected to a high temperature gas generating mechanism through a valve, and an exhaust pipe 7 is disposed in the air outlet chamber 4.
  • the cold dust removing device can be heated to a temperature substantially equal to the temperature of the coal pyrolysis oil, firstly the tar in the coal pyrolysis oil and gas is cooled out in the dust removing device, It avoids the situation that the coke oil and oil reacts coldly and quickly blocks the filter body together with the coal dust.
  • the unfiltered coal pyrolysis gas can be filtered into the dust removal device by switching the valves on the corresponding pipelines.
  • the filter mechanism regeneration device 5 includes a connection with the intake chamber 3
  • the regenerative material is connected to the tube 6.
  • the oxygen-depleted gas can be injected into the intake chamber 6 when the dedusting device is not working, and the carbon and hydrocarbon adhering to the filter body 2 or filtering the pores can be
  • the compound or oxide can be slowly oxidized, and the product is discharged from the gas outlet chamber 4, and the non-combustible material is broken and falls into the bottom of the inlet chamber of the dust removing device.
  • the filter chamber is provided with a safety gas replacement mechanism 15 for converting the remaining high-temperature high-dust tar-containing gas in the intake chamber 3 and the outlet chamber 4 by a safety gas replacement mechanism before the regeneration thereof, thereby preventing the oxygen-depleted gas from entering. It reacts violently with high-temperature, high-dust, tar-containing gas, and even a safety accident.
  • a dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve.
  • the high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing gas inlet pipe 11, passes through the filter of the plate filter body 2, enters the outlet chamber 4, and enters the filtered gas outlet pipe 12, and proceeds to the next process.
  • the filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean
  • the oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided on the filter gas outlet pipe 12.
  • an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored.
  • An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B.
  • the preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner,
  • the combustion chamber and the combustion gas outlet pipe are composed, and the combustion gas outlet pipe is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is continuously sent to the dust removing device through the combustion gas outlet pipe, so that the temperature of the dust removing device reaches the coal heat
  • the temperature of the oil and gas is about 450 °C.
  • the difference between this comparative example and the fifth embodiment lies only in the difference in the preheating mechanism.
  • this comparative example there is no large amount of preheated gas, but an electrothermal mechanism is provided on the surface of each of the filter chambers.
  • the preheating is stopped, and the high-temperature dust-containing tar-containing gas is filtered on the high-temperature dust removing device 30A. Every 5 to 10 minutes, after a round of back-blowing, it can be continuously produced for 15 hours.
  • the pressure difference between the inlet and outlet chambers exceeds 10,000Pa.
  • the backflushing can not achieve the normalization of its filtration capacity. It needs to stop working and enter the regeneration stage. The air blower exceeds the rated current, the production is forced to stop, and then the dust removal equipment is opened for viewing. It is found that there are many pulverized coal scaffoldings between the filter bodies of the dust removal equipment, and the external surface of the filter has a hard shell of about 20 mm, and the hard shell is felt with the fingers. The hard shell contains higher oil content, and the closer to the outer surface of the filter, the higher the oil content. For the filter body with only 480 filter bodies, 5 people are disassembled for the filter body, 68 hours, and the filter body is damaged 112, and the rest is filtered. The body is also washed with a brush, an alkali wash, and an ultrasonic cleaning, which wastes a lot of labor and materials, and the filter body damages 83 pieces, and the cost is quite amazing.
  • the difference between the second comparative example and the eighth embodiment lies only in the difference in the preheating mechanism.
  • the large preheated large air volume gas was not used, but it was preheated by a back blowing mechanism.
  • the backwashing device was used to preheat the dedusting equipment.
  • the preheating time was extremely long, and it could reach 30 to 40 hours, and the temperature only rose to 180 degrees.
  • the back-blowing mechanism preheats the dust removal equipment, the heat conduction path enters the filter mechanism from the air outlet chamber, that is, the filter body.
  • the back-blowing gas has a very weak preheating capacity for the dust removal equipment, and the dust removal equipment is always heated to less than the required temperature, and the tar is precipitated. Relatively serious, the precipitated tar and pulverized coal will quickly form a filter cake, which is thick and dense, leading to the phenomenon of scaffolding.
  • the sixth embodiment differs from the fifth embodiment only in that the filter mechanism regeneration device 5 is connected to the air outlet chamber 4, and the rest of the structure is the same as that in the fifth embodiment.
  • the difference between the seventh embodiment and the sixth embodiment is only that the preheating device 9 is connected to the air outlet chamber 2, and the air inlet chamber is also connected to the safety gas replacement mechanism 15, and the dust removal device can be disposed by providing the safety gas replacement mechanism 15.
  • the flammable gas inside is replaced, and the safety of the device is increased, and the rest of the structure is the same as that in the fifth embodiment.
  • the difference between the eighth embodiment and the sixth embodiment is that the preheating device 9 and the regenerative mechanism 5 are integrated, that is, the filter cavity can be preheated and regenerated.
  • the position of the exhaust pipe 7 is adjusted from the side wall of the filter chamber to the filtered gas outlet pipe 12, and the pipe is turned on and off through the valve.
  • the difference between the embodiment 9 and the eighth embodiment is only that the device shared by the preheating device 9 and the filter mechanism regenerating device 5 is circulated through the circulation line 21, and the preheated or regenerated gas is from the common pipe.
  • the shared device forms a circulation line through which excess gas is discharged.
  • the embodiment 9 removes the back-blowing mechanism, shares the advantages of a circulating pipeline, can greatly reduce the heat loss, and can quickly and uniformly heat and quickly and uniformly regenerate the entire dust removing device by using the circulating air. .
  • the tenth embodiment is different from the embodiment nin only in that the connection portion between the device shared by the preheating device 9 and the filter mechanism regenerating device 5 and the intake chamber is transferred from the side wall of the intake cavity to the inlet of the filter gas intake pipe 11.
  • the advantage of the tube is that it is more advantageous for the whole heating of the filter chamber to avoid the excessive temperature of the connection portion with the air inlet chamber, so as to ensure the various parts of the filter chamber after preheating.
  • the temperature is basically uniform and uniform.
  • the difference between the eleventh embodiment and the fifth embodiment lies only in the preheating device, that the high temperature gas is not used inside the dust removing device, that is, the high temperature gas preheating mechanism is not used, and the interlayer 19 is disposed by using the filtering cavity, that is, the whole
  • the outer casing is provided in a two-layer structure to form a sandwich space, and a high temperature gas is heated in the interlayer 19.
  • the high-temperature gas flows at high speed in the interlayer, and the inner wall of the dust-removing device is heated.
  • the dust-removing device inside the filter chamber can completely radiate heat inside the device. With a time of 2.5 hours, the temperature of each component in the dust-removing device can be preheated to the basic temperature. Consistent and close to the temperature of the gas to be filtered.
  • the difference between the eleventh embodiment and the sixth embodiment lies only in the preheating device, and the method of passing the high temperature gas into the interior of the dust removing device is not used, that is, the high temperature gas preheating mechanism is not used, but the filtering cavity is adopted.
  • An electric heating mechanism such as a heating wire 20 is disposed on the inner surface, the outer surface or the casing of the casing, and heat is generated by the electric heating wire 20 to heat the inner wall of the entire dust removing device, and the inner wall of the dust removing device completely surrounds the space inside the filtering chamber, so that it is easy to fully preheat the whole
  • the preheating time is 2.5 hours, and the temperature of each component in each area of the dust removal equipment can be preheated to be substantially the same.
  • the overall heating of the dust removing device can also be realized, and the heating result can achieve the same temperature of each component in each part of the dust removing device.
  • the difference between the thirteenth embodiment and the first embodiment is only that the plate filter body 2 is used instead of the plate filter body, and the plate filter body assembly 2 is disposed in the middle of the filter cavity, and the plate filter body combination 2
  • the circumferential direction and the inner wall of the dust removing device 30A, 30B are sealed, and the plate filter body assembly 2 divides the space inside the filter cavity into the isolated air inlet chamber 3 and the air outlet chamber 4, and the air inlet surface of the plate filter body assembly 2 is connected to the air inlet chamber 3.
  • the outlet surface is connected to the outlet chamber 4, and the high temperature and high dust contain tar gas from the filter gas.
  • the intake pipe 11 enters the intake chamber 3, passes through the filtration of the plate filter assembly 2, enters the outlet chamber 4, and carries the dust-removed gas from the filtered gas outlet pipe 12 to the next process.
  • the combination of the plate filter body can greatly increase the filtration area of the filter body, and greatly increase the filtration amount and filtration efficiency of the filter mechanism.
  • a dust removal system is provided in parallel by two sets of dust removal devices according to the first embodiment.
  • the two sets of dust removal devices share a filter gas intake pipe 11 , and the high temperature oil - containing dust gas enters through the valve.
  • the air chamber 3 passes through the filtration of the plate filter body 2 into the air outlet chamber 4, and then enters the filtered gas outlet pipe 12.
  • a filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the intake chamber 3 through a valve.
  • a preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally with a preheating device connected to the intake chamber of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas.
  • the high temperature high dust tar-containing gas is passed into the preheated first dust removal device 30A, enters from the intake chamber 3, passes through the filter mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube 12 from the outlet chamber During the filtration process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) after working for a period of time, the filtering capacity of the first dust removing device 30A will be When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to 480 ° C of the high temperature high dust tar containing gas temperature, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B, The second dust removing device 30B starts to work; (4) stops the high-dust high-dust tar-containing gas from entering the first dust removing device 30A, and then passes the high-temperature
  • the device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B fails to meet the work requirement, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work and enters the replacement and regeneration program. (6) The two dust removal devices are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal system.
  • a dust removal system is provided in parallel by two sets of dust removal devices according to the second embodiment.
  • the two sets of dust removal devices share a filter gas intake pipe 11 and enter the intake cavity 3 through the valve. Filtration of the filter body 2 enters the outlet chamber 4 and enters the filtered gas outlet tube 12.
  • a filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the intake chamber 3 through a valve.
  • a preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally with a preheating device connected to the outlet chamber 4 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas.
  • the high temperature high dust tar-containing gas is passed into the preheated first dust removal device 30A, enters from the intake chamber 3, passes through the filter mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube 12 from the outlet chamber
  • the backflushing device 8 is implemented by orderly, sequential, intermittent backflushing control, blowing off the floating ash on the surface of the filtering mechanism; (3) working for a period of time After that, the filtering capacity of the first dust removing device 30A is reduced to gradually meet the needs of the filtering work, and the other dust removing device 30B is preheated, and when the temperature is close to the high temperature and high dust tar-containing gas temperature of 435 ° C, the high temperature and high dust are included.
  • the tar gas is introduced into the second dust removing device 30B, and the second dust removing device 30B starts to work; (4) stopping the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then introducing the high-temperature safety gas to replace the first dust removing device.
  • the high temperature and high dust in 30A contains tar gas, and the replaced gas enters the filtered gas outlet pipe 12.
  • the first dust removing device 30A is filtered to filter the gas outlet pipe, and the filter mechanism regeneration device 5 is passed to the first dust removing device.
  • the air chamber inputs the oxygen-depleted gas to perform the regeneration of the first dust removing device 30A; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the first dust removing device 30A after the regeneration switches into the filtering working state, and the second dust removing device
  • the device 30B stops the filtering work and enters the replacement and regeneration process; (6) the two dust removal devices alternately switch through the "filtering-regeneration", so that the entire dust removal system is continuously realized. jobs.
  • a dust removal system is provided in parallel by two sets of dust removal devices according to the second embodiment.
  • the two sets of dust removal devices share a filter gas intake pipe 11 and enter the intake cavity 3 through the valve. Filtration of the filter body 2 enters the outlet chamber 4 and enters the filtered gas outlet tube 12.
  • a filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the outlet chamber 4 through a valve.
  • a preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally by using a preheating device connected to the intake chamber 3 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas.
  • the temperature is 435 ° C; (2) the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dedusting device 30A, enters from the intake chamber 3, passes through the filtering mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube from the outlet chamber 12; in the filtering process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) the filtering capacity of the first dust removing device 30A after working for a period of time When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to the temperature of the high temperature high dust tar-containing gas 435 ° C, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B.
  • the second dust removing device 30B starts to work; (4) stops the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then passes the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removing device 30A.
  • the exchanged gas enters the filtered gas outlet pipe 12, and after the replacement is completed, the first dust removing device 30A is filtered to remove the filtered gas outlet pipe, and the filter mechanism regeneration device 5 inputs the lean oxygen gas into the intake chamber of the first dust removing device to perform the first
  • the dust removing device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work, and enters the replacement and regeneration.
  • the program (6) alternately switch between the two sets of dust removal equipment through "filtering-regeneration", so that the entire dust removal system can achieve continuous operation.
  • the filter mechanism backflushing device 8 disposed in the air outlet chamber 4 can also be adjusted to a physical cleaning mechanism of the filter mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism.
  • a physical cleaning mechanism of the filter mechanism such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism.
  • a dust removal system includes three sets of dust removing devices 30A, 30B, and 30C arranged in parallel, and a plate filter body 2 is disposed in the dust removing devices 30A, 30B, and 30C, and the plate filter body 2 is disposed in the dust removing device.
  • the circumferential direction of the panel filter body 2 is sealed with the inner walls of the dust removing devices 30A, 30B, 30C, and the panel filter body 2 divides the space inside the dust removing devices 30A, 30B, 30C into isolated air intakes.
  • the chamber 3 and the outlet chamber 4, the inlet surface of the plate filter body 2 is connected to the inlet chamber 3, the outlet surface is connected to the outlet chamber 4, and the high temperature and high dust tar-containing gas is introduced into the intake air from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11.
  • the chamber 3, through the filtration of the plate filter 2 enters the outlet chamber 4, and then enters the filtered gas outlet tube 12, and proceeds to the next procedure.
  • the dust removing device 30A, 30B is provided with a filtering mechanism regeneration device 5 connected to the air outlet chamber 4, and the filtering mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean
  • the oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the outlet chamber 4.
  • an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored.
  • An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe.
  • the valve switches first to filter coal pyrolysis oil or biomass pyrolysis gas.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B.
  • the preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber and a combustion gas outlet pipe are formed, and the combustion gas outlet pipe is connected to the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously sent to the dust removing device.
  • the equipment makes the temperature inside the dust removal equipment reach the temperature of coal pyrolysis oil and gas.
  • the three sets of dust removing devices 30A, 30B, and 30C are arranged in parallel, and can have the following working forms: 1.
  • the filtering chambers 30A and 30B are alternately filtered and regenerated, and in the process of interactive filtering and regeneration, the filtering chamber 30C is used as a substitute to solve the problem.
  • the filter chamber 30C can be replaced in time without affecting the normal operation of the entire system. 2.
  • the dust-removing equipment 30A, 30B can be simultaneously operated, and the high-temperature high-dust tar-containing gas is performed.
  • the filter chamber 30C is regenerated in the process of working the dust removing devices 30A, 30B; when the filtering state of the dust removing devices 30A, 30B is slightly weak, the filter chamber 30C is replaced by the filter chamber 30C, and the filter chambers 30A, 30C are operated.
  • the filter chamber 30B is regenerated; after a period of time, the filter chambers 30B, 30C are operated, and the filter chamber 30A is regenerated, thereby achieving a filtration capacity of about 1.5 to 2 times that of a single filter chamber under continuous uninterrupted operation. .
  • a dust removal system the number of dust removal devices arranged in parallel is four sets, which are respectively named as dust removal equipment A, dust removal equipment B, dust removal equipment C, and dust removal equipment D.
  • the dust removal equipment A, B, and C can be operated at the same time, and the high-temperature high-dust tar-containing oil
  • the gas is rapidly filtered, the dust removal equipment D is regenerated in the process of the dust removal equipment A, B, C; when the dust removal equipment A, B, C has a weaker filtration capacity, the dust removal equipment D is used instead of the dust removal equipment C, and the dust removal equipment A, B , D work, dust removal equipment C regeneration; after a period of time, dust removal equipment B, C, D work, dust removal equipment A regeneration, and so on.
  • a dust removal system is provided in parallel with two sets of dust removal devices according to the fifth embodiment.
  • the two dust removal devices share a filter air intake pipe 11, and the gas to be filtered enters the intake cavity through the valve. 3.
  • a filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the outlet chamber 4 through a valve.
  • a preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally by using a preheating device connected to the intake chamber 3 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas.
  • the temperature is 435 ° C; (2) the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dedusting device 30A, enters from the intake chamber 3, passes through the filtering mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube from the outlet chamber 12; in the filtering process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) the filtering capacity of the first dust removing device 30A after working for a period of time When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to the temperature of the high temperature high dust tar-containing gas 435 ° C, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B.
  • the second dust removing device 30B starts to work; (4) stops the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then passes the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removing device 30A.
  • the exchanged gas enters the filtered gas outlet pipe 12, and after the replacement is completed, the first dust removing device 30A is filtered to remove the filtered gas outlet pipe, and the filter mechanism regeneration device 5 inputs the lean oxygen gas into the intake chamber of the first dust removing device to perform the first
  • the dust removing device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work, and enters the replacement and regeneration.
  • the program (6) alternately switch between the two sets of dust removal equipment through "filtering-regeneration", so that the entire dust removal system can achieve continuous operation.
  • the preheating device 9 and the filtering mechanism regeneration device 5 share a set of devices, share an input pipe 10, and are used by a combination of valves. It can reduce the investment and management of equipment and pipelines, and at the same time realize the corresponding functions and achieve more obvious economic benefits.
  • the preheating device 9 is connected to the high temperature gas of the dust removing device at 550 ° C to heat the whole filter cavity, and the temperature and the high temperature and high dust containing tar gas in the dust removing device After the temperature is close to the temperature, the preheating is stopped, and the preheating time is about 3 hours.
  • the high temperature dust and tar-containing gas is filtered on the high temperature dust removing device 30A, and the pressure difference between the outlet chamber and the inlet chamber of the dust removing device is controlled to 1000 to 8500 Pa per hour.
  • Filter 1400 standard pyrolysis gas and continuously produce 280 to 300 hours at a time for 5 to 7 minutes.
  • the dust removing device that has stopped filtering can be put into the regeneration process, and the filtering mechanism regeneration device 5 inputs the regeneration gas through the input pipe 10, and the regenerated exhaust gas is discharged from the exhaust pipe 7.
  • the regeneration task was completed in 26 hours.
  • the surface of the filter body was only oxidized floating ash which was less than 0.03 mm thick, and the tubular filter body or the filter body was not damaged.
  • the work is stopped, and the regeneration phase is entered, the filtering task is switched to the second dust removing device 30B, and the second dust removing device 30B is responsible for the filtering task.
  • each of the dust removing devices is provided with 560 tubular filter bodies, and the partition plate is provided with 560 holes.
  • the preheating device and the filter body regenerating device are truly combined and share a set of devices, that is,
  • the combustion chamber of the preheating device 9 is also a plenum chamber of the regeneration device 5, and the high temperature gas input pipe 10 of the preheating device 9 is shared with the oxygen-depleted gas input pipe 6 of the regeneration device, the circulation line 21 is shared, and the circulation fan is shared, and the blower is shared. Share.
  • the combustion system When the dust removing device is preheated, the combustion system is first ignited, and the dust removing device that needs to be connected to the filtering system is preheated, and the combustion gas outlet pipe is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber passes through the combustion gas outlet pipe. It is connected with the air inlet chamber 3 of the dust removing device, and the heat is continuously sent to the dust removing device, so that the temperature in the dust removing device reaches the temperature of the pyrolysis oil and gas. The circulating fan is re-opened, and excess gas is discharged from the exhaust pipe 7 on the circulation line. The effect of this combination reduces various supporting devices and pipelines, and the use of various valves makes the entire system simpler and more reliable.
  • the second is to use part of the heat energy of the circulating gas to improve the thermal energy utilization rate of the system.
  • the third is to reduce the heat concentration, so that the overall temperature in the dust removing device is uniform; when the dust removing device is regenerated, the circulating fan is first opened, and then the blower fan is opened, and the excess gas is discharged from the exhaust pipe 7 on the circulating pipe 21.
  • the beneficial effect of the circulation pipeline is obvious.
  • the high-volume and low-oxygen regeneration gas makes the regeneration temperature of the dust removal equipment easy to control, and the regeneration process of a large number of filter bodies is consistent, the progress is uniform, and the regeneration effect is better.
  • the purpose of regeneration is that the filter body of the dust removal device being filtered has been blocked, and it is necessary to provide an appropriate amount of oxygen-depleted gas to the dust removal device, so that the oxidizable particles deposited on the surface of the blocked filter body are oxidized, and the filter body is restored. Breathability, an appropriate amount of oxygen-depleted gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated.
  • the air intake chamber of each dust removal device has a device for supplying safety gas, which is used to replace the filter gas of the dust removal device before the regeneration of the dust removal device, that is, the high temperature and high dust containing tar gas, so that the dust removal device is safer and more reliable during regeneration.
  • the safety gas device is composed of a safety gas inlet pipe and an inlet valve, and the safety gas inlet pipe is connected to the air inlet of the dust removal device.
  • the gas used in the backflushing system of the dust removal equipment is a safe gas, or a gas that is not oxidizing.
  • the temperature of the back blowing gas is consistent with the temperature of the coal pyrolysis gas entering the dust removing device, and the temperature difference is less than 15 ° C. This temperature requirement can avoid coal heat.
  • the preheating device is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber and a combustion gas outlet pipe, and the combustion gas outlet pipe is connected with the air inlet of the dust removing device, and the heat is continuously sent to the dust removing device. So that the temperature inside the dust removal equipment reaches the temperature of coal pyrolysis oil and gas.
  • a combustion gas outlet pipe of the preheating device is connected to a pipe connected to the air inlet of the dust removing device, and a discharge pipe is connected to the pipe connecting the combustion gas outlet pipe of the preheating device and the air inlet of the dust removing device.
  • Valves are installed, when the preheating device starts to ignite, the valve on the combustion gas outlet pipe of the preheating device is closed, the discharge valve is opened, the unstable combustion gas is discharged from the exhaust pipe, and when the combustion is stable, the discharge valve is closed. The valve on the combustion gas outlet pipe of the preheating device is opened, and the combustion gas enters the dust removing device.
  • the regeneration device of the dust removal device is composed of a circulation pipe, a circulation fan, a blower plenum, and a condensing pipe, and the condensing pipe is connected with an air inlet of the dust removing device, and the circulating pipe is connected with an outlet pipe of the dust removing device, and The circulation pipe is connected between the air outlet chamber and the outlet valve of the dust removing device, and the valve is installed on the steam collecting pipe.
  • the valve of the exhaust pipe is closed by opening the outlet valve of the dust removing device, and the frequency of the circulating fan and the blower is adjusted to adjust
  • the combination of circulating air volume, air volume, oxygen content, high air volume and low oxygen content can control the oxidation rate of the oxidizable particles deposited on the external surface of the dust removal device and the temperature during the regeneration of the dust removal equipment, and can also be used for the dust removal equipment.
  • a large number of sets of filters are uniformly regenerated inside.
  • the circulation pipeline is further provided with a discharge pipe and a discharge valve, and a check valve is arranged at the top of the exhaust pipe, the gas is only discharged, and the excess gas is discharged from the discharge check valve.
  • the high-temperature dust-removing tar-containing gas is filtered on the high-temperature dust removing device 30A, and the pressure difference between the air outlet chamber and the air inlet chamber of the dust removing device is controlled to 1000-8300 Pa, and 3000 standard square pyrolysis gas is filtered every hour, and a round blow is performed every 5 to 7 minutes.
  • the original dust-removing equipment enters the regeneration process and completes the regeneration task in 30 hours. After the regeneration, the surface of the filter body is only oxidized floating ash of less than 0.02 mm thick, and the tubular filter body Or the filter body is not damaged.
  • a dust removal system includes two sets of dust removing devices 30A, 30B arranged in parallel, in which the plate type filter body combination 2 is disposed, and the plate type filter body assembly 2 is disposed in the dust removing device 30A.
  • the circumferential direction of the panel filter body assembly 2 is sealed with the inner walls of the dust removing devices 30A, 30B, and the panel filter body assembly 2 divides the space inside the dust removing devices 30A, 30B into the isolated air inlet chamber 3 and the air outlet chamber 4
  • the inlet surface of the plate filter body assembly 2 is connected to the intake chamber 3, and the outlet surface is connected to the outlet chamber 4.
  • the high temperature and high dust tar-containing gas enters the intake chamber 3 from the filter gas intake pipe 11 and passes through the filtration of the plate filter assembly 2
  • the air chamber 4 is exhausted, and the dust-removed gas is taken from the filtered gas outlet pipe 12 to the next process.
  • the combination of the plate filter body can greatly increase the filtration area of the filter body, and greatly increase the filtration amount and filtration efficiency of the filter mechanism.
  • the dust removing device 30A, 30B is provided with a filtering mechanism regeneration device 5 connected to the intake chamber 3, and the filtering mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, Oxygen-depleted gas
  • the input pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the intake chamber 3.
  • an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored.
  • An appropriate amount of oxygen-depleted gas is used to control the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe.
  • a filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B.
  • the preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustor and a combustion gas outlet pipe are formed, and the combustion gas outlet pipe is connected to the air inlet chamber 3 of the dust removing device through a temperature control mechanism, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously
  • the ground is sent to the dust removal equipment so that the temperature of the dust removal equipment reaches the temperature of the coal pyrolysis oil and gas.
  • the air inlet chamber and the air outlet chamber of the dust removing device are provided with a temperature measuring device and a pressure measuring device for controlling the temperature and pressure of the preheating and regeneration process of the dust removing device.
  • the outer side or/and the inner side of the outer casing of the dust removing device are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the casing.
  • the purpose of preheating the dust removal equipment is to heat the cold dust removal equipment to the same temperature as the coal pyrolysis oil.
  • the tar in the coal pyrolysis oil and gas will not be precipitated in the dust removal equipment, and the tar will not be formed into coal.
  • the combination of dust and dust quickly blocks the filter.
  • the unfiltered pyrolysis oil and gas can be directly filtered into the dust-removing equipment through the switching of the valves on the corresponding pipelines.
  • Preheating is the work done in the dust removal equipment in the cold state. If you have not participated in the filtration of the dust removal equipment, or the production stoppage time is long, the temperature and the temperature of the gas to be filtered differ greatly. It is necessary to preheat the cold dust removal equipment, and then switch to the filtration system after the preheating is completed.
  • the filter mechanism backflushing device 8 disposed in the air outlet chamber 4 can also be adjusted to a physical cleaning mechanism of the filter mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism.
  • a physical cleaning mechanism of the filter mechanism such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism.
  • the high-temperature dust-removing tar-containing gas is filtered on the high-temperature dust removing device 30A, and the pressure difference between the air outlet chamber and the air inlet chamber of the dust removing device is controlled to 5000-6000 Pa, and the 2000 standard pyrolysis gas is filtered every hour, and the blow-back gas is blown every 15 to 20 minutes. In the case, it can be continuously produced for 150 to 200 hours.
  • the original dust removal equipment enters the regeneration process and completes the regeneration task in 17 hours. After regeneration, the surface of the filter body is only 0.22 mm thick oxidized floating ash, and the plate filter body does not. Damaged part.
  • a dust removal system includes two sets of dust removing devices 30A and 30B arranged in parallel, and the dust removing devices 30A and 30B are integrally arranged, and two chambers share one cavity during the process of constructing the system.
  • the side of the body reduces the manufacturing cost of the side of a cavity and helps reduce the loss of heat throughout the system.
  • a dust removal system includes two sets of dust removing devices 30A and 30B arranged in parallel, and the dust removing devices 30A and 30B are integrally disposed and share a single dust discharging mechanism. This device is also within the range in which the dust removing devices 30A, 30B are connected in parallel, and the two can be integrated with respect to the twenty-second embodiment, thereby saving space.
  • the back-blowing mechanism in the dust removing device 30A, 30B can also be adjusted to a physical cleaning mechanism of the filtering mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filtering mechanism, or a gas jet to the filtering mechanism. Blowing the body.
  • a physical cleaning mechanism of the filtering mechanism such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filtering mechanism, or a gas jet to the filtering mechanism. Blowing the body.
  • a dust removal system includes three sets of dust removing devices 30A, 30B, and 30C arranged in parallel, and the preheating device 9 of the three devices and the filtering mechanism regeneration device 5 share a set of devices, that is, in the dotted line in the figure.
  • the preheated or regenerated gas can be passed through the circulation line 21 from the common pipeline oxygen-lean gas inlet pipe 6 or also the high-temperature gas inlet pipe (the two pipes are common) into the intake cavity 3, through the filtering mechanism After entering the air outlet chamber, from the air outlet chamber through the circulation line 21 to the device shared by the preheating device 9 and the filter mechanism regeneration device 5, a circulation line is formed, and excess gas is discharged through the exhaust pipe 7.
  • the preheating device 9 of the three devices and the filter mechanism regenerating device 5 share a set of devices, that is, a portion in the dotted line in the figure, through which the preheated or regenerated gas can be circulated through the circulation line 21.
  • the pipeline 21 enters the outlet chamber 4, enters the intake chamber 3 through the filter mechanism, and returns to the device shared by the preheating device 9 and the filter mechanism regeneration device 5 from the common pipe oxygen-lean gas inlet pipe 6 or also the high-temperature gas input pipe.
  • a circulation line is formed, and excess gas is discharged through the exhaust pipe 7. That is, through the circulation line 21, it is possible to conveniently preheat the entire filtration chamber as a whole, or to regenerate the dedusting equipment to be regenerated with an atmospheric oxygen-poor gas during the regeneration process.
  • the twenty-sixth embodiment of the device common to the preheating device 9 and the filter mechanism regenerating device 5 and the inlet of the filter chamber are transferred from the side wall of the intake chamber to the filter.
  • the connection portion of the circulation pipe 21 and the outlet chamber is also transferred from the side wall of the outlet chamber to the filter gas outlet pipe 12, and the change of the inlet and outlet positions of the circulation pipe is more advantageous for the filter chamber of the preheating device 9
  • the overall heating is performed to avoid the phenomenon that the temperature between the valve of the filter gas inlet pipe 11 and the inlet chamber is lowered after the high temperature gas is not introduced for a long time, which is beneficial to improve the overall preheating effect in the process of preheating.
  • the pipe connected to the entire filter chamber by the device shared by the preheating device 9 and the filter mechanism regenerating device 5 is added, that is, the preheating device 9 and
  • the device shared by the filter mechanism regeneration device 5 not only has a pipe connection to the intake chamber 3, but also has a pipe connection to the outlet chamber 4, which facilitates rapid preheating and regeneration, reduces preheating and regeneration time, and is particularly advantageous for improving preheating and Reproductive work efficiency.
  • “Atmospheric amount” refers especially to the amount of air passing through more than 50 cubic meters per minute under normal pressure
  • Oxygen-poor gas especially refers to a gas having an oxygen content of 0.1 to 5%
  • the high temperature gas containing dust and tar and the "high temperature" in the filter chamber means, in particular, 250 to 750 °C.
  • High dust especially means that the dust content in the gas is 100-2000 g/m3.
  • High tar content means that the tar content in the gas is from 100 to 3000 g/m 3 .
  • safety gas refers in particular to gases that are not oxidizing, such as inert gases, nitrogen, water vapor, and the like.
  • the "inlet surface” is the surface of the filter mechanism that enters the gas to be filtered, such as the outer surface of the tubular dust removing device, the inlet side surface of the plate filter body;
  • the "outlet surface” is the surface of the filtering mechanism on which the filtered gas is discharged, such as the inner surface of the tubular dust removing device, and the outlet side surface of the plate filter body.
  • the inlet chamber of two or more dust removal devices is connected to the filter gas inlet pipe, and the outlet chamber is connected with the filter gas outlet pipe.
  • Two or more dedusting devices do not interfere with each other, and can be used simultaneously or separately, such as the parallel concept in lighting circuits.
  • two or more dust removal devices may be connected in parallel between the filter gas inlet pipe and the filter gas outlet pipe, or may be connected in parallel between the pyrolysis device and the post-treatment device to realize the filtration gas. Dust filtration.
  • the two or more dust removal devices that are "parallel" as described herein may be identical, such as two dust removal devices in parallel, which are the dust removal devices described in Embodiment 7.
  • the dust removing device described in the first embodiment may be different, and the other one connected in parallel with the dust removing device described in the third embodiment. It is even possible to have a dust removal device for the plate filter structure and a dust removal device for the separator and the tubular filter structure.
  • high temperature and high pressure gas for backflushing means, in particular, the ability to effectively blow back the filter-reducing substance attached to the tubular filter mechanism without causing a significant decrease in the temperature of the filter mechanism. gas.

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Abstract

A dust-cleaning device, a dust-cleaning system consisting of the dust-cleaning device, and a dust-cleaning method therefor. The dust-cleaning device comprises: a filtering cavity (1); a filtering mechanism in the filtering cavity (1); a regeneration device (5) connected to the filtering cavity (1); a back-flushing device; and a preheating device (9). The filtering mechanism divides the space in the filtering cavity (1) into an air intake chamber (3) and an air discharge chamber (4) that are isolated. The preheating device (9) wholly preheats the filtering cavity (1).

Description

除尘设备、除尘设备组成的除尘系统及其除尘方法Dust removal system composed of dust removal equipment and dust removal equipment and dust removal method thereof 技术领域Technical field
本发明涉及除尘设备及除尘方法领域,尤其是煤热解领域、生物质热解领域的除尘设备、系统及除尘方法。The invention relates to the field of dust removing equipment and dust removing method, in particular to a dust removing device, a system and a dust removing method in the field of coal pyrolysis and biomass pyrolysis.
背景技术Background technique
常温下的脱尘除尘设备众多,根据待除尘气体的情况选择合适的除尘器,除尘器按其作用原理分成以下五类;(1)机械力除尘器包括重力除尘器、惯性除尘器、离心除尘器等。(2)洗涤式除尘器包括水浴式除尘器、泡沫式除尘器,文丘里管除尘器、水膜式除尘器等。(3)过滤式除尘器包括布袋除尘器和颗粒层除尘器等(4)静电除尘器。(5)磁力除尘器。There are many dust removal and dust removal equipments at normal temperature, and suitable dust collectors are selected according to the conditions of the dust to be removed. The dust collectors are divided into the following five categories according to their working principles; (1) Mechanical force dust collectors include gravity dust collectors, inertial dust collectors, centrifugal dust removal. And so on. (2) Washing type dust remover includes water bath type dust collector, foam type dust collector, venturi tube dust collector, water film type dust collector and the like. (3) The filter type dust collector includes a bag filter and a particle layer dust remover (4) electrostatic precipitator. (5) Magnetic dust collector.
工业中用的比较多的是袋式除尘器。除尘是指利用滤袋进行过滤除尘的技术。滤袋的材质包括天然纤维、化学合成纤维、玻璃纤维、金属纤维。过滤过程中,气体由滤袋外到内部,粉尘在滤袋外表面气体由滤袋内到外部,粉尘在滤袋内表面,1957年,脉冲袋式除尘器问世。处理风量(Q)处理风量是指除尘设备在单位时间内所能净化气体的体积量。单位为每小时立方米(m3/h)或每小时标立方米(Nm3/h)。是袋式除尘器设计中最重要的因素之一。根据风量设计或选择袋式除尘器时,一般不能使除尘器在超过规定风量的情况下运行,否则,滤袋容易堵塞,寿命缩短,压力损失大幅度上升,除尘效率也要降低;但也不能将风量选的过大,否则增加设备投资和占地面积。合理的选择处理风量常常是根据工艺情况和经验来决定的。The most used in the industry is the bag filter. Dust removal refers to the technique of filtering and dusting using a filter bag. The material of the filter bag includes natural fiber, chemical synthetic fiber, glass fiber and metal fiber. During the filtration process, the gas is from the outside of the filter bag to the inside. The dust on the outer surface of the filter bag is from the inside of the filter bag to the outside, and the dust is on the inner surface of the filter bag. In 1957, a pulse bag type dust collector was introduced. Handling Air Volume (Q) Handling air volume refers to the volume of gas that can be purified by the dust removal equipment per unit time. The unit is cubic meters per hour (m 3 /h) or cubic meters per hour (Nm 3 /h). It is one of the most important factors in the design of bag filter. When designing or selecting a bag filter according to the air volume, it is generally impossible to operate the dust collector in excess of the specified air volume. Otherwise, the filter bag is easily blocked, the life is shortened, the pressure loss is greatly increased, and the dust removal efficiency is also reduced; The air volume is selected too large, otherwise the equipment investment and floor space will be increased. Reasonable choices to handle air volume are often determined based on process conditions and experience.
对于袋式除尘器来说,其使用温度取决于两个因素,第一是滤料的最高承受温度,第二是气体温度必须在露点温度以上。由于玻纤滤料的大量选用,其最高使用温度可达280℃,对高于这一温度的气体必须采取降温措施,对低于露点温度的气体必须采取提温措施。对袋式除尘器来说,使用温度与除尘效率关系并不明显,这一点不同于电除尘,对电除尘器来说,温度的变化会影响到粉尘的比电阻等影响除尘效率。For baghouses, the temperature at which they are used depends on two factors, the first being the highest temperature with which the filter material is subjected, and the second being that the gas temperature must be above the dew point temperature. Due to the large selection of glass fiber filter materials, the maximum temperature can be up to 280 ° C. For gases above this temperature, cooling measures must be taken. For gases below the dew point temperature, warming measures must be taken. For the bag filter, the relationship between the use temperature and the dust removal efficiency is not obvious. This is different from the electric dust removal. For the electrostatic precipitator, the temperature change affects the specific resistance of the dust and the like.
在化工、石油、冶金、建材、生物热解领域经常会产生高温含尘气体,特别是在低阶煤热解生成煤焦油气、分解气的过程中,低阶煤物质以较小的颗粒状形态滚动或者在气流带动下热解,热解过程中产生的气体混合物中煤粉含量非常高,而混合气体中含碳类易析出物质如焦油焦、类沥青物质只有在高温的环境中才能够以气态存在,温度稍一过低或者环境一旦变化,就容易从混合气中析出附着在过滤机构上,致使过滤机构丧失过滤功能,使生产无法继续。数十年来,国内外高粉尘量的混合油气除尘问题,在数十个主要国家的科研机构的 努力下,也始终未能得到有效解决,致使低阶煤热解技术不能形成工业化生产,直接影响当前世界的整体煤炭产业格局,天量的低阶煤不能得到清洁高效利用。In the fields of chemical industry, petroleum, metallurgy, building materials and bio-pyrolysis, high-temperature dust-containing gas is often generated, especially in the process of low-order coal pyrolysis to generate coal-burning oil and gas, and decomposition gas, low-rank coal material in smaller granular form. The shape is rolled or pyrolyzed by the airflow, and the content of coal powder in the gas mixture generated during the pyrolysis process is very high, and the carbon-containing easily precipitated substances such as tar coke and asphalt-like substances in the mixed gas can only be in a high temperature environment. In the gaseous state, if the temperature is slightly too low or the environment changes, it is easy to precipitate from the mixed gas and adhere to the filtering mechanism, so that the filtering mechanism loses the filtering function, so that the production cannot continue. For decades, the domestic and international high dust content of mixed oil and gas dedusting problems in scientific research institutions in dozens of major countries Under the efforts, it has not been effectively solved, resulting in the low-order coal pyrolysis technology can not form industrial production, directly affecting the current world's overall coal industry pattern, the daily low-rank coal can not be clean and efficient use.
煤焦油中胶质及沥青质含量较高,胶质和沥青质是结焦的前驱物。胶质和沥青质的单元结构都是以稠环芳香环系为核心的结构,两者的差别仅是分子结构及分子量大小不同。当煤焦油以气态形式从煤中热解逸出,在过滤体上发生以下反应:沥青质大颗粒热解聚为沥青质小颗粒,沥青质小颗粒热解反应生成稠环化合物或者缩聚反应石墨化形成焦炭,稠环化合物热解为油馏分或者缩聚为焦炭。Coal tar has high content of colloid and asphaltene, and colloid and asphaltene are precursors of coking. The unit structure of colloid and asphaltene is a structure with a fused ring aromatic ring system as the core, and the difference between the two is only the molecular structure and molecular weight. When the coal tar escapes from the coal in a gaseous form, the following reaction occurs on the filter body: the asphaltene large particles are thermally depolymerized into small asphaltene particles, and the asphaltene small particles are pyrolyzed to form a fused ring compound or a polycondensed reaction graphite. The coke is formed, and the fused ring compound is pyrolyzed into an oil fraction or polycondensed into coke.
CN104147862A为解决上述工艺中存在的问题,提出了一种高温油气、水蒸气、含碳类易析出物的混合气的灰尘过滤系统,包括连接进气管道和排气管道的密闭分离腔,所述密闭分离腔内设置过滤机构,所述过滤机构的外表面与进气管道连接,内表面与排气管道连接,所述灰尘过滤系统内设置过滤体再生机构。通过在包括连接进气管道和排气管道的密闭分离腔内设置过滤体再生机构,可以在过滤体工作一段时间后,过滤体过滤能力因为表面和气孔内的焦油煤灰附着物而大幅下降满足不了正常工作的时候,由过滤体再生机构工作,将过滤体重新恢复到应有的水平上去,反复再生直接减少了过滤体的投入,也大大提高了过滤体的使用寿命。CN104147862A In order to solve the problems in the above process, a dust filtering system for a mixed gas of high temperature oil and gas, water vapor and carbon-containing easy precipitates is proposed, comprising a closed separation chamber connecting an intake duct and an exhaust duct, A filter mechanism is disposed in the closed separation chamber, an outer surface of the filter mechanism is connected to the intake pipe, an inner surface is connected to the exhaust pipe, and a filter regeneration mechanism is disposed in the dust filter system. By providing a filter body regeneration mechanism in the closed separation chamber including the connection intake duct and the exhaust duct, after the filter body is operated for a certain period of time, the filter body filtration capacity can be greatly reduced due to the tar and coal ash deposits in the surface and the pores. When it is not working properly, the filter regeneration mechanism works to restore the filter body to its proper level. Repeated regeneration directly reduces the input of the filter body and greatly improves the service life of the filter body.
美国专利US 09/271,741公开了“用于过滤合成气体的方法和设备”,其采用了一对棒形除尘设备,每个除尘设备有一用于接收需过滤的热的未过滤合成气体的入口侧、以及一用于排出滤过的合成气体的出口侧。可以用一个壳体容纳两个除尘设备,或者为每个除尘设备提供一单独的壳体。对每个棒形除尘设备交替地供应燃烧空气,以便在燃烧掉沉积一个除尘设备上的可氧化颗粒的同时让另一个除尘设备过滤热的未过滤合成气体。一个或多个切换阀连接于所述燃烧空气供给装置,用于在两个棒形除尘设备之间交替地供应燃烧空气。U.S. Patent No. 09/271,741, the entire disclosure of which is incorporated herein incorporated by incorporated herein in its entirety in its entirety in the the the the the the the the the the the the And an outlet side for discharging the filtered synthesis gas. It is possible to accommodate two dedusting devices in one housing or to provide a separate housing for each dedusting device. The combustion air is alternately supplied to each of the rod-shaped dust removing devices to allow the other dust removing device to filter the hot unfiltered synthesis gas while burning off the oxidizable particles deposited on one of the dust removing devices. One or more switching valves are coupled to the combustion air supply for alternately supplying combustion air between the two rod-shaped dedusting devices.
CN2297238Y公开了一种高温气体除尘装置,该装置具有外加热管,可解决气体中固体颗粒的在高温下的固气分离,但是在其专利文件里面,比较清楚的介绍只是在说明通过这种方式可以解决高温、高压的环境下固体颗粒的热分离问题,对于大风量高含油的气体没有涉及。CN2297238Y discloses a high-temperature gas dust removing device, which has an external heating tube, which can solve the solid-gas separation of solid particles in a gas at a high temperature, but in its patent document, a relatively clear introduction is only described in this way. Solving the problem of thermal separation of solid particles in a high temperature and high pressure environment is not involved in high gas content and high oil content.
然而,上述专利仍然存在以下若干缺陷:However, the above patents still have several shortcomings:
(1)虽然上述专利公开的技术方案一定程度上解决了高温油气除尘中存在的问题,但是,随着过滤过程的进行,依然有部分焦油析出物和粉尘结合,形成甚至快速形成灰饼附着在过滤体表面,易使除尘设备较快被堵塞,导致一个或者一组过滤体正常工作的时间缩短,特别是在大气量高粉尘量的工业化生产的过程中,不利于整个交互再生装置的稳定性,进而大大增 加运行维护成本。(1) Although the technical solution disclosed in the above patent solves the problems existing in high-temperature oil and gas dust removal to some extent, as the filtration process progresses, some tar precipitates and dust are still combined to form or even rapidly form a gray cake. The surface of the filter body is easy to cause the dust removal device to be blocked faster, resulting in shortening of the normal working time of one or a group of filter bodies, especially in the process of industrial production with high atmospheric dust amount, which is not conducive to the stability of the entire interactive regeneration device. And greatly increased Add operation and maintenance costs.
(2)美国专利US 09/271,741公开的“用于过滤合成气体的方法和设备”,然而,该除尘设备仅局限于对气量较小的高温气体除尘,大气量如在数千m3/h、上万m3/h甚至更大数值的过滤量而言,该专利公开的技术方案显然也是无能为力的,一是过滤面积过小,仅针对实验室阶段而言提供一种可能的思路和想法。二是微弱的空气通入量不易保证再生装置内大量过滤体进行再生反应的均匀性和一致性,也就不能获得反应温度的均衡性。在美国专利公开的技术方案中,其加热装置仅为对过滤机构进行加热,而对进入的大气量除尘气体及庞大的除尘设备装置的预热是极其有限的,因为工业化生产的的过滤系统,直径达数米甚至十几米,高度十几米到数十米,过滤气量能够高达上万方甚至十数万方每小时,而且适应大气量过滤气体的除尘设备在预热不到位的情况下,内部温度是不均匀的,当高温含油热解煤气或者生物质热解气体,如果遇到局部冷态的除尘设备,油气就会很快析出焦油雾,焦油雾与尘粒结合形成油状析出物快速将除尘设备堵塞;遇到局部过热的部分,焦油气缩聚焦化,附着在过滤机构的表面及微孔里,随着过滤的进行,也附着在过滤体表面生成滤饼的表面及空隙里,越来越厚,最终阻塞过滤合成气体的除尘设备。另外,中国专利CN104147862A完全没有提到对过滤机构进行加热预热的装置,当高温含油热解煤气或者生物质热解气体,如果遇到冷态的除尘设备,当然也会带来焦油的迅速析出和除尘设备的堵塞,自然不能保证在交互切换再生的过程中,保证装置正常地运行。(2) "Method and Apparatus for Filtering Syngas" disclosed in U.S. Patent No. 09/271,741, however, the dust removal apparatus is limited to the removal of a high-temperature gas having a small amount of gas, such as at several thousand m 3 /h. In terms of the amount of filtering of tens of thousands of m 3 /h or even larger values, the technical solution disclosed in the patent is obviously powerless. First, the filtering area is too small, and only one possible idea and idea is provided for the laboratory stage. . Second, the weak air intake is not easy to ensure the uniformity and consistency of the regeneration reaction of a large number of filters in the regenerative device, and the equilibrium of the reaction temperature cannot be obtained. In the technical solution disclosed in the U.S. patent, the heating device only heats the filtering mechanism, and the preheating of the incoming atmospheric dust removing gas and the huge dust removing device device is extremely limited because the industrially produced filtering system, The diameter is several meters or even ten meters, the height is more than ten meters to several tens of meters, the filtration gas volume can be up to tens of thousands or even tens of thousands of square meters, and the dust removal equipment that adapts to the atmospheric filtering gas is not in the preheating condition, the internal The temperature is not uniform. When high temperature oil-containing pyrolysis gas or biomass pyrolysis gas, if it encounters local cold dust removal equipment, oil and gas will quickly precipitate tar mist, and tar mist and dust particles will combine to form oily precipitates. The dust removal equipment is clogged; in the part that is partially overheated, the coke oil and gas shrinks and concentrates, and adheres to the surface of the filter mechanism and the micropores. As the filtration progresses, it also adheres to the surface and the gap of the filter cake on the surface of the filter body. The thicker it is, the more it eventually blocks the dust removal equipment that filters the synthesis gas. In addition, the Chinese patent CN104147862A does not mention the device for heating and preheating the filter mechanism. When high temperature oil-containing pyrolysis gas or biomass pyrolysis gas, if it encounters cold dust removal equipment, it will of course lead to rapid precipitation of tar. And the blockage of the dust removal equipment naturally cannot guarantee that the device operates normally during the process of interactive switching regeneration.
另外,对于生物质热解的情况,根据目前检索到的情况来看,无论是压缩块还是散状物,其热解后气体也存在含油高尘的情况,各种除尘器及其变化都不能从根本上解决大气量高温高尘高油气体中的除尘难题。In addition, in the case of biomass pyrolysis, according to the current search situation, whether it is a compressed block or a bulk, the gas after pyrolysis also has oily high dust, and various dust collectors and their changes cannot It fundamentally solves the problem of dust removal in high-temperature, high-dust, high-oil gas.
发明内容Summary of the invention
为解决上述问题,本发明提供一种用在煤热解、生物质热解过程中含尘、含焦油热解气过滤粉尘的除尘设备、除尘设备组成的除尘系统及其的除尘方法。In order to solve the above problems, the present invention provides a dust removing system and a dust removing method comprising the dust removing device and the dust removing device for dust-containing, tar-containing pyrolysis gas filtering dust in coal pyrolysis and biomass pyrolysis processes.
一种除尘设备,包括过滤腔体、过滤机构再生装置和预热装置;所述过滤腔体中设置有过滤机构,所述过滤机构在过滤腔体的内部空间限定出隔离的进气腔和出气腔,所述进气腔与过滤气进气管连接,所述出气腔与过滤气出气管连接;所述过滤腔体设置有泄灰机构;所述预热装置对所述过滤腔体整体预热。A dust removing device comprises a filtering chamber, a filtering mechanism regenerating device and a preheating device; wherein the filtering chamber is provided with a filtering mechanism, the filtering mechanism defining an isolated air inlet chamber and an outlet air in an inner space of the filtering chamber body a chamber, the inlet chamber is connected to a filter gas inlet pipe, the outlet chamber is connected to a filter gas outlet pipe; the filter chamber is provided with a dust discharge mechanism; and the preheating device preheats the filter chamber as a whole .
本发明人研究发现,对于大气量含尘、含焦油热解气的过滤除尘,因为煤物质、生物质翻动或者在气流带动下热解,导致产生的气体混合物中粉尘含量非常高,而混合气体中含碳类易析出物质如焦油焦、类沥青物质只有在高温的环境中才能够以气态存在,温度稍一过 低或者环境一旦变化,就容易从混合气中缓慢析出。不仅由于温度的原因,即使是在过滤腔体持续适宜高温的状态下,含尘量太高的气体混合物在过滤过程中,因为分子液化、凝固和接触环境、温度变化之间的关系,在与过滤体物理接触频繁的部位,依然会逐渐出现含碳类易析出物如焦油焦、类沥青物质从混合气中析出的现象,富集在过滤体表面及微孔内,与过滤气中的粉尘迅速结合生成滤饼,并附着在滤饼表面及空隙里,并持续在滤饼中结合富集,阻碍过滤热解气的进程,这也是很久以来高温油气除尘领域受困时间最久、长年不能攻克的问题之所在,到目前为止,始终没有一家工业化的高温高尘含油气体过滤系统持续正常运行。国内外数十个著名公司和知名研究机构经过数十年的研究和实验,都无法解决高温高尘含油气体过滤系统除尘的问题。The inventors have found that for the dust removal of atmospheric dusty and tar-containing pyrolysis gas, the dust content in the gas mixture generated is very high due to the coal material, biomass turning or pyrolysis under the action of the gas flow, and the mixed gas The carbon-containing easily precipitated substances such as tar coke and asphalt-like substances can only exist in a gaseous state in a high-temperature environment, and the temperature is slightly exceeded. Low or once the environment changes, it is easy to precipitate slowly from the mixture. Not only due to temperature, even in the state where the filter chamber continues to be suitable for high temperature, the gas mixture with too high dust content is in the filtration process due to the relationship between molecular liquefaction, solidification and contact with the environment and temperature changes. Where the physical contact of the filter body is frequent, the phenomenon that carbon-containing easily precipitated substances such as tar coke and asphalt-like substance are precipitated from the mixed gas will gradually appear, and it is enriched in the surface of the filter body and in the micropores, and the dust in the filter gas. Quickly combine to form filter cake, and adhere to the surface of the filter cake and the gap, and continue to combine and enrich in the filter cake, hindering the process of filtering the pyrolysis gas. This is also the longest time and long time in the field of high temperature oil and gas dust removal. The problem that cannot be overcome is that, so far, there has not been an industrialized high-temperature, high-dust, oil-containing gas filtration system that continues to operate normally. After decades of research and experiments, dozens of well-known companies and well-known research institutions at home and abroad have been unable to solve the problem of dust removal in high-temperature, high-dust and oil-containing gas filtration systems.
本发明人在漫长的研究过程中终于发现,整个除尘设备内部腔体及腔体内的相关部件、各个区域之间温度一致性非常关键和重要。含焦油气易析出物的混合气进入密闭分离腔里后,微观上的气体分子从进气管进入腔体后的瞬间由于空间突然变大导致压强变小,而接近过滤机构时微孔的通道异常狭小又使得压强变大,含碳类易析出物在高温环境中受到压强变化的干扰就已经非常容易析出,液化成焦油焦和类沥青物质,如果气体分子在流动的过程中,又因为局部加热、不均匀加热导致除尘设备中出现大面积不规则的温度分布,温度区域间接的高低不均必然发生的热辐射和热传递,不均匀不规则热传递会扭曲了气体分子、含碳类易析出物分子颗粒与粉尘颗粒的接触空间内的流动走向,大大增加含碳类易析出物分子颗粒与粉尘颗粒碰撞并凝聚成团聚物的机率,含油气沥青质团聚物变大变重,也就不能够维持气化状态,同时不规则的气流运动也增加焦油焦分子与灰尘分子、过滤体的接触频率,增加了沥青质聚合析出的机率,非常容易出现含碳类易析出物如焦油焦、类沥青物质从混合气中快速析出附着在灰尘上堵塞过滤机构正常过滤的现象。The inventors have finally found in the long research process that the temperature uniformity between the internal cavity of the entire dust removal device and the relevant components and regions in the cavity is very critical and important. After the mixture gas containing the pyrolysis oil-prone precipitate enters the closed separation chamber, the moment when the microscopic gas molecules enter the cavity from the inlet pipe, the pressure becomes smaller due to the sudden increase of the space, and the channel of the micropore is abnormal when approaching the filter mechanism. The narrowness makes the pressure become larger, and the carbon-containing easily precipitated material is easily precipitated by the pressure change in the high temperature environment, and is liquefied into tar coke and asphalt-like material, if the gas molecules are in the process of flow, and because of local heating Uneven heating causes large-area irregular temperature distribution in the dust-removing equipment, heat radiation and heat transfer inevitably indirectly in the temperature region. Uneven irregular heat transfer distorts gas molecules and carbon-containing particles. The flow direction in the contact space between the molecular particles and the dust particles greatly increases the probability that the carbon-containing easily precipitated molecular particles collide with the dust particles and aggregate into agglomerates, and the petroleum-containing asphaltene agglomerates become larger and heavier, and thus It can maintain the gasification state, and the irregular air movement also increases the connection of tar coke molecules with dust molecules and filter bodies. Frequency increases the chance of asphaltene precipitation polymerization, the phenomenon is very liable to precipitate, such as a carbonaceous coke tar, bitumen-based material from the gas mixture, depositing rapid clogging of the filter means in normal filter dust prone.
在现有技术中,通过在过滤体的外周或内部设置加热体,在反吹机构里设置预热机构,例如CN105056647A和CN2297238Y,由于预热的区域有限,必然导致预热的不均匀和不能够很好地解决大气量的含尘、含焦油的热解气的除尘要求,本领域尚未意识到均匀整体加热的重要性,即尚未意识到这样的问题的存在。在现有技术中,即使为了增加加热效果,也通常是如CN105056647A那样设置更多的加热体,尽管如此,由于依靠的是热辐射传递形式,主要只能够对过滤体附近的区域进行预热,仍不能实现内部空间和零部件的整体均匀加热,而且增加内置电热机构对过滤高温易燃气体会带来危险性和操作风险。另外,本领域技术人员还普遍认为,无论是除尘设备大型化还是实验室中试、小试的情况下,在过滤高温油气的过程开始后,除尘设备的温度很快就会升高到过滤气体的温度值附近,无须再增加一整套复 杂的预热系统对其专门进行预热,属于根本没有必要的行为,所以在现有技术中极少见到有对其预热的记载。In the prior art, by providing a heating body on the outer circumference or inside of the filter body, a preheating mechanism, such as CN105056647A and CN2297238Y, is provided in the backflushing mechanism, which is inevitably caused by uneven preheating due to limited preheating area. The dust removal requirements of atmospheric dusty, tar-containing pyrolysis gases are well solved, and the importance of uniform overall heating is not recognized in the art, that is, the existence of such problems has not been realized. In the prior art, even in order to increase the heating effect, generally more heating bodies are provided as in CN105056647A. However, since it relies on the form of heat radiation transmission, it is mainly capable of preheating the area near the filter body. The overall uniform heating of the internal space and components is still not achieved, and the increase of the built-in electric heating mechanism poses a risk and operational risk for filtering high-temperature flammable gases. In addition, it is generally believed by those skilled in the art that, in the case of large-scale dust removal equipment or laboratory pilot test or small test, the temperature of the dust removal device will soon rise to the filtered gas after the process of filtering high temperature oil and gas begins. Near the temperature value, there is no need to add a whole set of complex Miscellaneous preheating systems specifically preheat it, which is a fundamentally unnecessary behavior, so it is rare to see a record of its preheating in the prior art.
即使有预热的考虑,所属技术领域的技术人员也认为仅仅对过滤机构加热到高温油气的温度,就能够解决关于过滤机构和过滤气体的温度差异带来的问题,如背景技术里提到的对比文件所述。在工业化生产的过程中,除尘设备非常庞大,动辄数百、上千立方的容积,里面的零部件更多,对整个系统的进气腔和出气腔即过滤环境进行高温预热,会产生较大的经济成本;更为重要性是,采用高温气体或者其他方式对整个过滤腔体进行加热通常要引入大量高温气体,而引入的高温燃烧气体容易混入到待过滤高温含油气体中,改变了热解气的成份,降低其经济性,后期的气体分离处理就更复杂。同时一般高温含油气体都是易燃易爆的,用高温气体、电热等加热形式对整个腔体预热到高温状态是一种危险的行为,所以对高温含油气体除尘设备进行预热,一方面会降低待过滤气体的经济性,另一方面也会因为增加电热机构、切换高温气体等操作,降低其预热过程、过滤过程的安全性和可靠性。因此,本领域的普遍教导是:在高温含尘、含焦油的热解气的过滤除尘过程中,不必对除尘设备进行预热,因为热解气开始过滤就会迅速加热设备;即便预热,也无须预热过滤体之外的空间和部件,因为与过滤体不相近的区域和部件几乎不参与过滤;更不会想到采用整体预热,因为对其整体预热的结果不仅会增加加热成本和设备成本,而且还很可能带来热解气体经济效益的降低和整个系统安全性的降低。Even if there is preheating considerations, those skilled in the art believe that only by heating the filter mechanism to the temperature of the high temperature oil and gas, the problems caused by the temperature difference between the filter mechanism and the filter gas can be solved, as mentioned in the background art. As described in the comparison document. In the process of industrial production, the dust removal equipment is very large, with hundreds of volumes, thousands of cubic meters of volume, and more internal components. The high temperature preheating of the inlet and outlet chambers of the entire system, ie, the filtration environment, will result in Large economic cost; more importantly, the use of high-temperature gas or other means to heat the entire filter chamber usually introduces a large amount of high-temperature gas, and the introduced high-temperature combustion gas is easily mixed into the high-temperature oil-containing gas to be filtered, changing the heat. The degassing component reduces its economy, and the later gas separation process is more complicated. At the same time, generally high-temperature oil-containing gas is flammable and explosive. It is a dangerous behavior to preheat the whole cavity to a high temperature state by heating with high temperature gas, electric heat, etc., so preheating the high temperature oil-containing gas dust removal equipment, on the one hand It will reduce the economy of the gas to be filtered, and on the other hand, it will reduce the safety and reliability of the preheating process and filtration process by increasing the heating mechanism and switching the high temperature gas. Therefore, the general teaching in the art is that in the dust-removing process of high-temperature dust-containing and tar-containing pyrolysis gas, it is not necessary to preheat the dust removal equipment, because the pyrolysis gas starts to filter and rapidly heats the equipment; even if it is preheated, It is also unnecessary to preheat the space and components other than the filter body, because the areas and parts that are not close to the filter body are hardly involved in the filtration; it is even less conceivable to use the overall preheating because the result of the overall preheating not only increases the heating cost. And equipment costs, but also likely to bring down the economic benefits of pyrolysis gases and the overall system safety.
优选地,所述过滤机构为板式过滤体或者板式过滤体组合。Preferably, the filtering mechanism is a plate filter body or a plate filter body combination.
更优选地,所述过滤机构包括设置在过滤腔体的壳体内的隔板,所述隔板在过滤腔体的内部空间限定出进气腔和出气腔,所述隔板上设置多个管状过滤体,所述过滤体通过设置在隔板上的孔固定在隔板上,所述管状过滤体的内表面与所述出气腔连接,外表面与所述进气腔连接。More preferably, the filtering mechanism comprises a partition disposed in a casing of the filtering chamber, the partition defining an air inlet chamber and an air outlet chamber in an inner space of the filter chamber, wherein the partition plate is provided with a plurality of tubes a filter body fixed to the partition plate through a hole provided in the partition plate, an inner surface of the tubular filter body being connected to the air outlet chamber, and an outer surface being connected to the air inlet chamber.
替代地或另外地,所述隔板可以与管状过滤体呈一体化。Alternatively or additionally, the separator may be integral with the tubular filter body.
进一步地,所述隔板上的多个管状过滤体分为若干组,每组管状过滤体相对应地设置一套过滤机构反吹装置。Further, the plurality of tubular filter bodies on the partition plate are divided into several groups, and each set of the tubular filter bodies is correspondingly provided with a set of filter mechanism backflushing devices.
所述过滤机构反吹装置可包括设置在所述出气腔内的反吹文氏管、和反吹喷管,所述反吹文氏管的大口端与所述隔板面向出气腔的表面连接,所述每组管状过滤体的出口端对应朝向所述反吹文氏管大口端内,所述反吹喷管的一端朝向所述反吹文氏管的小口端或者伸入到所述反吹文氏管的小口端内,所述反吹喷管的另一端延伸出所述过滤腔体的壳体并经由电磁反吹阀与高温高压气体发生装置连接。 The filter mechanism backflushing device may include a back blown venturi disposed in the air outlet chamber, and a backflush nozzle, the large end of the back blown venturi being connected to a surface of the partition facing the air outlet chamber The outlet end of each set of tubular filter bodies corresponds to the end of the back-flushing venturi, and one end of the back-blowing nozzle faces the small end of the back-flush venturi or extends into the opposite In the small end of the blown venturi, the other end of the blowback nozzle extends out of the housing of the filter chamber and is connected to the high temperature and high pressure gas generating device via an electromagnetic backflushing valve.
所述预热装置优选与所述进气腔和/或出气腔气体连接。The preheating device is preferably connected to the intake chamber and/or the outlet chamber gas.
优选地,所述预热装置包括高温气体生成机构、阀门以及与进气腔和/或出气腔连接的高温气体输入管;所述高温气体输入管通过阀门与高温气体生成机构连接,所述进气腔和/或出气腔设置有排气管。Preferably, the preheating device comprises a high temperature gas generating mechanism, a valve and a high temperature gas input pipe connected to the inlet and/or the outlet chamber; the high temperature gas inlet pipe is connected to the high temperature gas generating mechanism through a valve, the inlet The air chamber and/or the air outlet chamber are provided with an exhaust pipe.
优选地,所述进气腔和/或出气腔与所述过滤机构再生装置连接。Preferably, the inlet and/or outlet chambers are connected to the filter mechanism regeneration device.
在一个优选实施方式中,所述高温脱尘过滤机构再生装置包括与所述进气腔和/或出气腔连接的再生物质输入管。In a preferred embodiment, the high temperature dedusting filter mechanism regeneration device includes a regenerative material input pipe coupled to the intake and/or outlet chambers.
进一步地,所述过滤腔体设置有安全气体置换机构。Further, the filter chamber is provided with a safety gas replacement mechanism.
特别优选地,所述再生装置、预热装置共用一套装置。Particularly preferably, the regeneration device and the preheating device share a set of devices.
再进一步,所述再生装置、预热装置与所述进气腔连接,所述出气腔通过循环管路与所述再生装置、预热装置连接。Further, the regeneration device and the preheating device are connected to the intake chamber, and the outlet chamber is connected to the regeneration device and the preheating device through a circulation line.
一种除尘系统,所述除尘系统由两套或者多套除尘设备并联。A dust removal system, the dust removal system is connected in parallel by two or more sets of dust removal devices.
所述两套或者多套除尘设备一体化并联设置。The two or more sets of dust removing devices are integrally arranged in parallel.
一种除尘系统的除尘方法,包括如下步骤:A dust removal method for a dust removal system includes the following steps:
(1)使用与所述除尘设备的进气腔和/或出气腔连接的预热装置,对其中一个除尘设备(第一除尘设备)进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度;(1) using one of the preheating devices connected to the intake chamber and/or the outlet chamber of the dust removing device, and preheating one of the dust removing devices (the first dust removing device) to preheat the tar gas with high temperature and high dust a temperature close to the temperature;
(2)将高温高尘含焦油气体通入预热后的第一除尘设备,从进气腔进入,经过过滤机构,进入出气腔,从出气腔进入过滤气出气管;在过滤过程中,反吹装置将过滤机构表面的浮灰吹掉;(2) Passing the high-temperature high-dust tar-containing gas into the pre-heated first dust-removing device, entering from the intake chamber, passing through the filtering mechanism, entering the outlet chamber, and entering the filtered gas outlet pipe from the outlet chamber; during the filtering process, The blowing device blows off the floating ash on the surface of the filtering mechanism;
(3)在工作一段时间后,第一除尘设备的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备(第二除尘设备),预热到与高温高尘含焦油气体温度接近时,将高温高尘含焦油气体通入第二除尘设备,第二除尘设备开始工作;(3) After working for a period of time, the filtering capacity of the first dedusting equipment will be reduced to gradually meet the needs of the filtering work, preheating another dedusting equipment (second dedusting equipment), preheating to high temperature and high dust containing tar gas When the temperature is close, the high-temperature high-dust tar-containing gas is introduced into the second dust-removing device, and the second dust-removing device starts to work;
(4)停止对第一除尘设备通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备内的高温高尘含焦油气体,置换完毕后,关闭第一除尘设备过滤气出气管阀门,通过过滤机构再生装置向第一除尘设备的进气腔和/或出气腔输入贫氧气体,进行第一除尘设备再生;(4) Stop the high-dust and high-dust tar-containing gas from the first dust-removing equipment, and then pass the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust-removing device. After the replacement, turn off the first dust-removing device to filter. The gas outlet valve is fed to the intake chamber and/or the outlet chamber of the first dust removing device through the filter mechanism regeneration device to perform regeneration of the first dust removing device;
(5)当第二除尘设备的过滤能力满足不了工作需要时,再生后的第一除尘设备切换进入过滤工作状态,第二除尘设备停止过滤工作,进入置换、再生程序;(5) When the filtering capacity of the second dust removing device cannot meet the work requirement, the first dust removing device after the regeneration switches into the filtering working state, and the second dust removing device stops the filtering work and enters the replacement and regeneration process;
(6)由两套或两套以上的除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。 (6) Two or more sets of dust removal equipment are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal system.
本发明一种除尘设备,包括过滤腔体,所述过滤腔体内设置过滤机构,所述过滤机构将过滤腔体内空间分为隔离的进气腔和出气腔,所述过滤机构的进气面连接进气腔,出气面连接出气腔,所述过滤腔体上设置与进气腔和/或出气腔连接的过滤机构再生装置,所述过滤腔体上设置与进气腔和/或出气腔连接的预热装置。可以方便地将并联设置的两套或两套以上的过滤腔体的进气腔连接高温高尘含焦油气体的过滤气进气管,出气腔连接除尘后气体的过滤气出气管,使用所述过滤腔体上设置与进气腔和/或出气腔连接的预热装置,将冷态的过滤腔体进行预热到高温高尘含焦油气体进入除尘设备时的温度数值附近,同时关闭其他过滤腔体;预热后的过滤腔体通入高温高尘含焦油气体,高温高尘含焦油气体进入所述进气腔,通过过滤机构的进气面进入过滤机构,被过滤的粉尘被过滤机构进气面阻挡,附着在过滤机构进气面上,过滤后的高温含焦油气体从过滤机构出气面进入出气腔;随着高温高尘含焦油气体过滤的进行,过滤机构进气面上会快速形成浮尘和灰饼,所述除尘设备设置泄灰机构,可以方便地将进气腔里的沉积的灰尘从除尘设备中排出。过滤机构再生装置能够实现对过滤机构上的浮尘和灰饼的清除,以保证整个除尘设备正常工作。A dust removing device includes a filtering chamber, and a filtering mechanism is disposed in the filtering chamber. The filtering mechanism divides a space inside the filtering chamber into an isolated air inlet chamber and an air outlet chamber, and the air inlet surface of the filter mechanism is connected. An air inlet chamber is connected to the air outlet chamber, and the filter chamber is provided with a filter mechanism regeneration device connected to the air inlet chamber and/or the air outlet chamber, and the filter chamber is disposed on the air inlet chamber and/or the air outlet chamber. Preheating device. It is convenient to connect the inlet chambers of two or more sets of filter chambers arranged in parallel to the high-temperature high-dust filter gas inlet pipe of the tar gas, and the outlet chamber is connected with the filter gas outlet pipe of the dust-removing gas, and the filter is used. A preheating device connected to the air inlet chamber and/or the air outlet chamber is arranged on the cavity, and the cold filter chamber body is preheated to a temperature value near the temperature when the high temperature and high dust tar-containing gas enters the dust removing device, and the other filter chambers are closed at the same time. The pre-heated filter chamber is filled with high-temperature high-dust tar-containing gas, and the high-temperature high-dust tar-containing gas enters the intake chamber, enters the filter mechanism through the inlet surface of the filter mechanism, and the filtered dust is filtered by the filter mechanism. The gas surface is blocked and attached to the inlet surface of the filtering mechanism. The filtered high temperature tar-containing gas enters the outlet chamber from the outlet surface of the filtering mechanism; as the high temperature and high dust tar-containing gas is filtered, the inlet surface of the filtering mechanism is rapidly formed. The dust and the gray cake, the dust removing device is provided with a dust discharging mechanism, and the deposited dust in the air inlet chamber can be conveniently discharged from the dust removing device. The filter mechanism regeneration device can realize the removal of the floating dust and the gray cake on the filter mechanism to ensure the normal operation of the entire dust removal device.
在现有技术中,大量高温含油气体的除尘设备及方法文献中,很少有对除尘设备进行加热的相关记载。在极少数记载的对除尘设备进行预热的文件中,有在过滤机构外部设置加热丝对过滤机构即过滤体进行加热,还有通过反吹机构对过滤体或者叫滤芯进行加热,但是在工业化生产的过程中,对过滤体本身的加热和反吹机构对过滤体进行预热,甚至是两者预热的结合,只能够对滤棒本身和一部分腔体进行预热,难以实现大气量高温高尘含油过滤机构的全面加热。加热丝对过滤机构进行加热,因为过滤机构要实现过滤功能,所以电热丝一定不能紧贴过滤体表面,而是用辐射的方式对其包围的过滤体加热,该种预热方式效果极差,无论多长时间都难以实现整体腔体的温度一致,安全性更差。而用反吹阀对过滤体进行加热,因为反吹阀的主要功能是实现过滤体的反吹功能,所以其管径相比于工业化生产的除尘设备来讲非常细、气量很小,即使没有电磁反吹阀的间断作用,过气量也依然太小,远远不能满足整体均匀预热的需要。所谓均匀,是预热后整个除尘设备内腔的所有区域和所有部件的温度相对均匀,预热的结果是除尘设备内腔各部位各部件温度一致或者基本一致。整体预热的范围,是除尘设备内与过滤气体可能通过或者可能接触区域或部位。In the prior art, in the literature on a large number of high-temperature oil-containing gas dedusting equipment and methods, there is little relevant description of heating the dedusting equipment. In a very few documents for preheating dust removal equipment, there is a heating wire provided outside the filter mechanism to heat the filter mechanism, that is, a filter body, and a filter body or a filter element is heated by a back blow mechanism, but industrialized. During the production process, the heating of the filter body and the back-blowing mechanism preheat the filter body, or even the combination of the two preheating, can only preheat the filter rod itself and a part of the cavity, and it is difficult to achieve high atmospheric temperature. Full heating of high dust oil filter mechanism. The heating wire heats the filtering mechanism. Because the filtering mechanism needs to realize the filtering function, the heating wire must not be in close contact with the surface of the filter body, but the heating of the filter body surrounded by the radiation is used, and the preheating method has a very poor effect. No matter how long it is difficult to achieve uniform temperature of the entire cavity, the safety is even worse. The backwash valve is used to heat the filter body. Because the main function of the backflush valve is to realize the backflush function of the filter body, the pipe diameter is very thin and the gas volume is small compared to the industrially produced dust removal equipment, even if there is no The intermittent action of the electromagnetic backflushing valve, the amount of gas passing is still too small, far from meeting the need for overall uniform preheating. The so-called uniformity is that the temperature of all the parts and all the parts of the inner cavity of the whole dust removing device is relatively uniform after preheating, and the result of preheating is that the temperature of each part of the inner part of the dust removing device is uniform or substantially uniform. The overall preheating range is the area or location within the dedusting equipment that may or may be in contact with the filtered gas.
本发明通过对进气腔和出气腔进行全面即整体预热后,使得除尘设备内各区域、各部件的温度相对均匀一致,在温度一致的大环境中进入的高温高油高尘气体分子会面临更少的温度变化和物态变化,即使在灰尘的作用下,也更不易发生局部空间物态的变化和凝聚析出,大大提高除尘设备在保证过滤能力的单次使用时间。预热机构的整体预热如大风量的高温气 体直接通入进气腔或/和出气腔对除尘设备整体加热,能够实现以下三个特点:接触式、无死角、加热温度和加热过程的精确控制,而且预热速度快,节能,经济效益显著;整体加热的其他加热方式如外夹层通热风、腔体四周整体包裹发热部件等实现形式也可以实现无死角、全方位预热,预热结果是除尘设备内各区域温度基本一致,但更优选的仍然是有循环气参与的大量高温气体整体加热除尘设备的预热形式。另外,非常关键的是,因为采用整体预热的方式,在过滤过程中,除尘设备腔体内壁、过滤体、隔板、反吹文氏管等诸多内部配件的温度相对一致,腔体内的热量传递较少,周边区域和中央过滤区里的过滤机构过滤性能一致,生成析出物和灰饼的情况一致,反吹的效果一致,甚至是在再生的过程中再生的进度一致,大大提高了系统的可控制性,运行的可靠性和一致性。同时降低了两套或者多套过滤腔体间的切换频率和再生频率,减短了除尘设备的单次再生时间,进而保证了除尘设备的过滤效果。避免在过滤的过程中出现局部过滤体失去过滤功能、部分过滤体尚在良好工作状态,造成的大量过滤机构工作不同步情况。不同步的结果不仅影响过滤质量和效果,还会带来不同区域过滤机构表面的油灰含焦量的差异,过滤机构不同区域产生的灰量不同,产生架桥的情况也不一样。所谓架桥是过滤体之间因为大量的灰尘连在一起,在此部位失去了气体流动的空间,并在相邻的过滤体之间产生较大的膨胀力。不同步的结果还会带来,过滤体之间的有些地方架桥了,有些地方未架桥,有些地方架桥现象严重,有些地方架桥现象相对较轻,那么由架桥产生的过滤机构部的横向膨胀力也不一致,导致部分过滤体出现折断现象,不仅显著影响过滤体过滤效果,还直接影响除尘设备使用寿命。另外,因为过滤机构工作进程的不同步,还会带来反吹过程中的严重问题,同样反吹气量和反吹频率对过滤状态不同步的过滤体有着压强和流速的显著差异,在瞬间喷吹的过程中会直接导致不同的过滤机构间压差过大,进而会带来的危险性。再进一步地说,在过滤体再生的过程中,因为不同区域过滤机构表面灰量的不同,灰饼内含焦量的差异,难免出现部分过滤体再生早已结束、部分过滤体再生不足现象,都严重影响除尘设备的使用效果和使用寿命。The invention comprehensively and comprehensively preheats the air inlet chamber and the air outlet chamber, so that the temperature of each region and each component in the dust removing device is relatively uniform, and the high temperature, high oil, high dust gas molecules entering in the environment with uniform temperature will Faced with less temperature changes and physical changes, even under the action of dust, local spatial state changes and agglomeration are less likely to occur, greatly improving the single-use time of the dust removal equipment in ensuring filtration capacity. The overall preheating of the preheating mechanism, such as high temperature and high temperature gas The body directly enters the air inlet chamber or/and the air outlet chamber to heat the dust removal device as a whole, and can achieve the following three characteristics: contact type, no dead angle, heating temperature and precise control of the heating process, and fast preheating speed, energy saving, economic benefit Significant; the other heating methods of the overall heating, such as the outer layer of the hot air, the whole part of the cavity around the heating components, etc. can also achieve no dead angle, all-around preheating, preheating results are basically the same temperature in the dust removal equipment, but more It is still preferred to have a preheated version of a plurality of high temperature gas monolithic heating dedusting equipment with recycle gas participation. In addition, it is very important that, due to the overall preheating method, during the filtration process, the internal components of the dust removal device cavity, the filter body, the separator, the back-flush venturi, and the like are relatively uniform in temperature, and the heat in the cavity is relatively uniform. The transfer is less, the filtration performance of the filtering mechanism in the surrounding area and the central filtration zone is consistent, the formation of precipitates and ash cake is consistent, the effect of backflushing is consistent, and even the progress of regeneration in the regeneration process is consistent, greatly improving the system. Controllability, operational reliability and consistency. At the same time, the switching frequency and the regeneration frequency between the two or more filter chambers are reduced, and the single regeneration time of the dust removal device is shortened, thereby ensuring the filtering effect of the dust removal device. It is avoided that the partial filter body loses the filtering function during the filtering process, and some of the filter body is still in a good working state, resulting in a large number of filtering mechanism work unsynchronized. The unsynchronized results not only affect the quality and effect of the filtration, but also the difference in the amount of putty on the surface of the filter mechanism in different regions. The amount of ash generated in different regions of the filter mechanism is different, and the situation of bridging is different. The so-called bridging is because the large amount of dust is connected together between the filter bodies, and the space in which the gas flows is lost in this part, and a large expansion force is generated between the adjacent filter bodies. The result of the unsynchronization will also bring about some bridges between the filter bodies. In some places, there are no bridges. In some places, the bridges are serious. In some places, the bridging phenomenon is relatively light, so the filter mechanism generated by the bridges. The lateral expansion force of the part is also inconsistent, which causes the partial filter body to break, which not only significantly affects the filtration effect of the filter body, but also directly affects the service life of the dust removal equipment. In addition, because the working process of the filtering mechanism is not synchronized, it will bring serious problems in the backflushing process. Similarly, the backflushing volume and the backflushing frequency have significant differences in pressure and flow rate for the filter body whose filtering state is not synchronized. The blowing process will directly lead to excessive pressure difference between different filtering mechanisms, which may bring danger. Furthermore, in the process of regeneration of the filter body, because of the difference in the amount of ash in the filter mechanism of different regions, the difference in the amount of coke contained in the gray cake, it is inevitable that some of the filter body regeneration has already ended, and some filter bodies are insufficiently regenerated. Seriously affect the use effect and service life of the dust removal equipment.
油气的分子状态本身是不稳定的,在高温环境中,经常会因为吸热而导致两个或两个以上有机分子相互作用以共价键的形式结合形成一个大分子,并伴有小分子的挣脱而不断发生缩合反应,分子从气态液态焦化为固态,与灰尘结合产生灰饼阻碍过滤。而本发明的技术方案对过滤腔体进行整体预热,过滤环境温度相对一致均匀和稳定,沥青质发生热解和缩聚反应机率大大降低,也不出现低温液化现象,焦油焦、类沥青物质析出量的减少直接抑制滤饼生成的速度。对每一个过滤机构或者过滤体而言,稍有问题就会带来滤饼的迅速生成并造成过滤机构失效或报废,直接影响连续作业的大型高温化工设备的正常工作进程,作为除尘过 程中最难处理最重要的关键技术环节,滤饼生成量的减少和生成速度的大大降低,将大大降低过滤机构再生反应的频次和处理难度,提高过滤机构恢复过滤能力的速率,从而克服本领域长期存在的技术难题。The molecular state of oil and gas is inherently unstable. In high temperature environments, two or more organic molecules interact with each other to form a macromolecule in the form of a covalent bond due to endotherm, accompanied by small molecules. Breaking away and continuously undergoing a condensation reaction, the molecules are coked from a gaseous liquid to a solid state, and combined with dust to produce a gray cake hinders filtration. The technical solution of the invention preheats the filter chamber as a whole, the filtration environment temperature is relatively uniform and stable, the probability of pyrolysis and polycondensation reaction of the asphaltene is greatly reduced, and the low temperature liquefaction phenomenon does not occur, and the tar coke and the asphalt-like material are precipitated. The reduction in the amount directly inhibits the rate of filter cake formation. For each filter mechanism or filter body, a slight problem will bring about the rapid generation of filter cake and cause the filter mechanism to be invalid or scrapped, which directly affects the normal working process of large-scale high-temperature chemical equipment for continuous operation. It is the most difficult to deal with the most important key technical links in the process. The reduction of the amount of filter cake produced and the reduction of the production rate will greatly reduce the frequency and processing difficulty of the regeneration mechanism of the filter mechanism, and increase the rate at which the filter mechanism recovers the filtration capacity, thereby overcoming the present. A long-standing technical problem in the field.
在本发明中,通过将所述过滤机构设置为板式过滤体或者板式过滤体组合,可以更好的适应当前技术发展的现状,板式过滤体易于加工,易于实现大型化,在使用的过程中易于安装、密封、更换和调试,特别是板式过滤体的组合,还能够很好地解决单个板式过滤体过滤面积过小、过滤量和过滤能力过低的问题。另外,随着新材料新工艺的进一步发展,板式过滤的结构将会更加可靠耐用,拆装方便。In the present invention, by providing the filter mechanism as a plate filter body or a plate filter body combination, it is possible to better adapt to the current state of the art development, the plate filter body is easy to process, easy to realize large-scale, and easy to use in use. Installation, sealing, replacement and commissioning, especially the combination of plate filters, can also solve the problem of too small filter area, low filtration capacity and low filtration capacity of single plate filter. In addition, with the further development of new materials and new processes, the structure of the panel filter will be more reliable and durable, and easy to assemble and disassemble.
就本发明而言,通过将过滤机构设置成隔板和多个管状过滤体相结合的形式,在所述隔板上设置沉孔,通过沉孔将管状过滤体固定在隔板上,所述管状过滤体的内表面与所述出气腔连接,外表面与所述进气腔连接。隔板与多个管状过滤体相结合解决了大型板式或者板式组合生产的过滤体的质量不能很好保证的问题,管状除尘设备以其圆柱体的结构,很好地提高了内外表面与内部过滤微孔结合的构造带来的耐用度和过滤性能的稳定,而用一个隔板将除尘设备腔体分成两个空间,多个或者大量的管状过滤体,能够在一定的空间内大大增加过滤体的过滤工作面积,大大提高其过滤空气量,适用于大规模的工业化生产。For the purposes of the present invention, by providing the filter mechanism in the form of a combination of a baffle and a plurality of tubular filter bodies, a counterbore is provided in the baffle, and the tubular filter body is fixed to the baffle through the counterbore, An inner surface of the tubular filter body is coupled to the outlet chamber, and an outer surface is coupled to the inlet chamber. The combination of the partition plate and the plurality of tubular filter bodies solves the problem that the quality of the filter body produced by the large plate type or plate type combination cannot be well ensured, and the tubular dust removing device improves the inner and outer surfaces and the internal filtering by the structure of the cylinder. The micropore-bonded construction provides durability and filtration performance stability, while a separator is used to divide the dust removal device cavity into two spaces, and a plurality of or a large number of tubular filter bodies can greatly increase the filter body in a certain space. The filtered working area greatly increases the amount of filtered air and is suitable for large-scale industrial production.
所述除尘设备内设置过滤机构物理清灰机构,如设置在所述出气腔内设置的过滤机构反吹装置,如定期进行物理接触刷去过滤机构表面浮灰的耐高温的刷子,或者是对过滤机构进行气流喷吹的清灰机构,或者是设置在出气腔,在过滤气进气管阀门关闭后,对进气腔实现瞬时负压的机构,目的是实现对过滤机构表面浮尘的清理。a dust removing device is provided with a filtering mechanism physical cleaning mechanism, such as a filtering mechanism backflushing device disposed in the air outlet chamber, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filtering mechanism, or is The filtering mechanism performs the air cleaning mechanism of the airflow blowing, or is arranged in the air outlet chamber, and after the filter air inlet pipe valve is closed, the mechanism for realizing the instantaneous negative pressure to the air inlet chamber is to achieve the cleaning of the floating dust on the surface of the filtering mechanism.
就本发明而言,所述隔板上的多个管状过滤体分为若干组,每组管状过滤体对应设置一套过滤机构反吹装置。之所以是分成多组,可以在过滤机构正常工作的过程中,让一套过滤机构反吹装置启动,其他过滤机构反吹装置不开启,避免在所有过滤机构反吹装置同时反吹的时候,带来整个系统内高温高尘含焦油气体流动的阻塞和除尘设备内的压力剧增,影响整个系统正常工作,甚至作用于热解系统并带来危险。通过一套反吹控制机构控制若干组过滤体,一组一组地定期间隔反吹,能够保证在一组反吹处于反吹的过程中,其余多组过滤体仍在过滤,从而使除尘设备的整体过滤工作在不受大的影响。For the purposes of the present invention, the plurality of tubular filter bodies on the separator are divided into groups, and each set of tubular filter bodies is provided with a set of filter mechanism backflushing devices. The reason why it is divided into multiple groups, in the process of normal operation of the filtering mechanism, a set of filtering mechanism backflushing device can be started, and other filtering mechanism backflushing devices are not opened, so as to avoid backflushing of all filtering mechanism backflushing devices at the same time. It brings the blockage of high temperature and high dust tar-containing gas flow in the whole system and the pressure increase in the dust removal equipment, which affects the normal operation of the whole system and even acts on the pyrolysis system and brings danger. Several sets of filter bodies are controlled by a set of back-blowing control mechanisms, and a group of intermittent back-blows can ensure that a group of back-flushing is in the process of backflushing, and the remaining sets of filters are still being filtered, thereby making the dust-removing equipment The overall filtering work is not affected by the big ones.
就本发明而言,所述过滤机构反吹装置包括设置在所述出气腔内的反吹文氏管,所述反吹文氏管大口端与所述隔板面向出气腔的表面连接,所述每组管状过滤体的出口端对应伸入所述反吹文氏管大口端内,所述反吹文氏管小口端设置一个反吹喷管,所述反吹喷管伸出所述过滤腔体壳体并通过电磁反吹阀与高温高压气体发生装置连接。过滤机构使用一阵子 后,表面就会产生一定量的浮尘,电磁反吹阀定期开启,高温高压气体就会通过反吹喷管喷出,在文氏管的小口端形成负压,带动除尘设备出口腔在文氏管的小口端周围的过滤后的煤气一起进入文氏管,在文氏管大端产生增压透过过滤体,对过滤体本体特别是过滤体进气面的浮尘吹掉,使其继续能够进行工作。For the purpose of the present invention, the filter mechanism backflushing device includes a back-flushing venturi disposed in the air outlet chamber, and the large-mouth end of the back-blown venturi is connected to a surface of the partition plate facing the air outlet chamber. The outlet end of each set of tubular filter body extends into the large end of the back-flush venturi, and a backflushing nozzle is disposed at the small end of the blowback venturi, and the back-blowing nozzle extends the filtering The cavity housing is connected to the high temperature and high pressure gas generating device through an electromagnetic backflushing valve. Filter mechanism used for a while After that, a certain amount of floating dust will be generated on the surface, and the electromagnetic backflushing valve will be opened periodically. The high temperature and high pressure gas will be sprayed through the backflushing nozzle, and a negative pressure will be formed at the small end of the venturi to drive the dust removal device out of the mouth in Wen. The filtered gas around the small end of the tube enters the venturi tube together, and a pressurized transmission filter is generated at the large end of the venturi, and the dust of the filter body, particularly the inlet surface of the filter body, is blown off, so that it can continue working.
就本发明而言,所述预热装置包括与进气腔和/或出气腔连接的高温气体输入管,所述高温气体输入管通过阀门与高温气体生成机构连接,所述进气腔和/或出气腔内设置排气管。通过预热装置的使用,能够对冷态的除尘设备进行加热,使其达到与高温含尘含焦油气体温度基本等同温度,首先避免高温含尘含焦油气体中的焦油在进行除尘设备中遇冷析出、遇热焦化,解决了焦油气析出物或和/或焦化物快速与粉尘结合使灰饼无限制加厚,并堵塞灰饼和过滤体空隙而失去过滤功能的问题。预热除尘设备后,就可通过相应管路上阀门的开、闭切换,将未过滤的煤热解气体通入除尘设备进行过滤。For the purposes of the present invention, the preheating device includes a high temperature gas input pipe connected to the intake chamber and/or the outlet chamber, the high temperature gas input tube being connected to the high temperature gas generating mechanism through a valve, the inlet chamber and/or Or set the exhaust pipe in the air outlet. Through the use of the preheating device, the cold dust removing device can be heated to reach a temperature substantially equal to the temperature of the high temperature dust-containing tar-containing gas, firstly avoiding the tar in the high-temperature dust-containing tar-containing gas being cooled in the dust removing device. Precipitation and thermal coking solve the problem that the coke oil precipitates and/or coke quickly combine with the dust to make the gray cake unrestricted and thicken, and block the gray cake and the filter space to lose the filtering function. After preheating the dust removal equipment, the unfiltered coal pyrolysis gas can be filtered into the dust removal equipment through the opening and closing of the valves on the corresponding pipelines.
在本发明中,所述过滤机构再生装置包括与所述进气腔和/或出气腔连接的再生物质输入管。通过在进气腔和/或出气腔通入再生物质输入管,可以在除尘设备不工作的时候,将贫氧气体通入进气腔/或出气腔,将附着在过滤体上的或者过滤孔隙里的碳类可氧化物受控制地缓慢氧化掉,生成物从排出机构排出。在本发明中,所述过滤腔体设置安全气体置换机构,在其进行再生之前,用安全气体置换机构将进气腔和出气腔内的剩余的高温高尘含焦油气体置换进入煤气出气管道,避免贫氧气体进入除尘设备时与高温高尘含焦油气体剧烈反应,甚至出现事故。In the present invention, the filter mechanism regeneration device includes a regeneration material input pipe connected to the intake chamber and/or the outlet chamber. By introducing a regenerative material input pipe into the intake chamber and/or the outlet chamber, the oxygen-depleted gas can be introduced into the intake chamber or the outlet chamber when the dedusting device is not working, and the filter body or the filter pores will be attached to the filter body. The carbon-based oxide in the control is slowly oxidized and the product is discharged from the discharge mechanism. In the present invention, the filter chamber is provided with a safety gas replacement mechanism, and the safety gas replacement mechanism is used to replace the remaining high-temperature high-dust tar-containing gas in the air inlet chamber and the air outlet chamber into the gas outlet conduit. Avoid the violent reaction of the oxygen-poor gas into the dust removal equipment and the high-temperature high-dust tar-containing gas, and even an accident.
本发明来提供一种除尘系统,所述除尘系统由两套或者多套除尘设备并联。并联的除尘设备能够实现完全的在线再生不间断工作。当工作中的过滤机构表面的碳类可氧化物通过反吹机构已经渐渐不能解决堵塞的问题时,或者因为过滤体间由于搭桥现象出现可能会直接伤害到过滤系统时,用预热机构将另一套过滤腔体内整体温度预热到高温高尘含焦油气体进入除尘设备温度数值附近后,将高温高尘含焦油气体通过管道切换到已经预热后的过滤腔体,同时关闭不能正常工作的过滤腔体,所述不能工作,是过滤体表面的灰饼过厚过于密实,过气能力显著下降;对切换掉的过滤腔体通入安全气体,置换掉该套过滤腔体内的高温高尘含焦油气体,置换完毕后,通过过滤机构再生装置对其进行再生处理,再生装置从进气腔和/或出气腔输入贫氧气体,贫氧气体与过滤机构上附着的焦油类、煤粉等形成的灰饼可氧化物发生氧化反应,生成物从排气管或者预热机构内的排气通道排出,而留下的非可燃物灰分则落入除尘设备进气腔的下部。当再生过程中过滤腔体内的再生活动结束或者基本结束时,停止再生,为下次被切换进入过滤工作做准备;由两套或两套以上的过滤腔体“过滤—再生”交 互切换,使整个除尘设备实现连续工作。The present invention provides a dust removal system that is connected in parallel by two or more sets of dust removal devices. Parallel dust removal equipment enables complete online regeneration without interruption. When the carbon-based oxidant on the surface of the filtering mechanism at work has gradually failed to solve the problem of clogging by the back-blowing mechanism, or because the filter body may directly damage the filtering system due to the bridging phenomenon, the preheating mechanism will be used. After the whole temperature of the filter chamber is preheated to the high temperature and high dust tar-containing gas and enters the temperature value of the dust removal device, the high temperature and high dust tar-containing gas is switched to the filter chamber after preheating through the pipeline, and the shutdown is not working normally. Filtering the cavity, the inability to work, is that the gray cake on the surface of the filter body is too thick and too dense, and the gas passing capacity is significantly decreased; the safety gas is introduced into the filtered filter chamber, and the high temperature and high dust in the filter chamber are replaced. After the tar-containing gas is replaced, it is regenerated by a filter mechanism regeneration device. The regeneration device inputs oxygen-depleted gas from the intake chamber and/or the outlet chamber, and the tar, pulverized coal, etc. attached to the filter mechanism. The formed gray cake can be oxidized by oxidation, and the product is discharged from the exhaust pipe or the exhaust passage in the preheating mechanism, leaving The non-combustible ash falls into the lower part of the air intake chamber of the dust removal device. When the regeneration activity in the filtration chamber ends or basically ends during the regeneration process, the regeneration is stopped, and the next time the filter is switched into the filtering work; the filter-regeneration is performed by two or more sets of filter chambers. Switching between each other enables the entire dust removal device to work continuously.
除尘系统的除尘方法,包括如下步骤:The dust removal method of the dust removal system includes the following steps:
(1)使用与所述过滤腔体的进气腔和/或出气腔连接的预热装置,对其中一个除尘设备(第一除尘设备)进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度;(2)将高温高尘含焦油气体通入预热后的第一除尘设备,从进气腔进入,经过过滤机构,进入出气腔,从出气腔进入过滤气出气管;在过滤过程中,反吹装置通过有序、依次、间歇的反吹控制实施,将过滤机构表面的浮灰吹掉;(3)在工作一段时间后,第一除尘设备的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备(第二除尘设备),预热到与高温高尘含焦油气体温度接近时,将高温高尘含焦油气体通入第二除尘设备,第二除尘设备开始工作;(4)停止对第一除尘设备通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备内的高温高尘含焦油气体,置换出的气体进入过滤气出气管,置换完毕后,关闭第一除尘设备过滤气出气管阀门,通过过滤机构再生装置向第一除尘设备的进气腔和/或出气腔输入贫氧气体,进行第一除尘设备再生;(5)当第二除尘设备的过滤能力满足不了工作需要时,再生后的第一除尘设备切换进入过滤工作状态,第二除尘设备停止过滤工作,进入置换、再生程序;(6)由两套或两套以上的除尘设备通过“过滤-再生”交替切换,使整个除尘设备实现连续工作。(1) using one of the preheating devices connected to the intake chamber and/or the outlet chamber of the filter chamber, preheating one of the dust removing devices (the first dust removing device), preheating to the high temperature and high dust containing tar The temperature at which the gas temperature value is close to; (2) the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dust-removing device, enters from the air-intake chamber, passes through the filtering mechanism, enters the air outlet chamber, and enters the filter gas outlet pipe from the air outlet chamber. During the filtration process, the backflushing device is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) after working for a period of time, the filtering capacity of the first dust removing device is reduced to When it is unable to meet the filtration work requirements, preheat another dust removal device (second dust removal device), and preheat it to a temperature corresponding to the high temperature and high dust tar gas, and pass the high temperature high dust tar gas to the second dust removal device. The second dust removal equipment starts to work; (4) stop the high-dust high-dust tar-containing gas from entering the first dust removal equipment, and then pass the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removal equipment, and replace the replaced The body enters the filter gas outlet pipe, and after the replacement is completed, the first dust removal device filter gas outlet pipe valve is closed, and the oxygen removal gas is input to the intake chamber and/or the outlet chamber of the first dust removal device through the filter mechanism regeneration device to perform the first dust removal. (5) When the filtering capacity of the second dust removing device fails to meet the work requirements, the first dust removing device after the regeneration switches into the filtering working state, and the second dust removing device stops the filtering work and enters the replacement and regeneration program; (6) Two or more sets of dust removal equipment are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal equipment.
附图说明:BRIEF DESCRIPTION OF THE DRAWINGS:
下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1是本发明实施例一除尘设备的结构示意图;1 is a schematic structural view of a dust removing device according to an embodiment of the present invention;
图2是本发明实施例二除尘设备的结构示意图;2 is a schematic structural view of a dust removing device according to Embodiment 2 of the present invention;
图3是本发明实施例三除尘设备的结构示意图;3 is a schematic structural view of a dust removing device according to Embodiment 3 of the present invention;
图4是本发明实施例四除尘设备的结构示意图;4 is a schematic structural view of a dust removing device according to Embodiment 4 of the present invention;
图5是本发明实施例五除尘设备的结构示意图;Figure 5 is a schematic structural view of a dust removing device according to a fifth embodiment of the present invention;
图6是本发明实施例五除尘设备中管状过滤体的剖面示意图;Figure 6 is a cross-sectional view showing a tubular filter body in the dust removing device of the fifth embodiment of the present invention;
图7是本发明实施例五隔板的俯视示意图的结构示意图;7 is a schematic structural view showing a schematic view of a fifth separator according to an embodiment of the present invention;
图8是本发明实施例五中隔板、反吹文氏管、过滤体安装的剖面示意图;Figure 8 is a cross-sectional view showing the installation of a separator, a back-flush venturi, and a filter body according to a fifth embodiment of the present invention;
图9是本发明实施例六除尘设备的结构示意图;9 is a schematic structural view of a dust removing device according to Embodiment 6 of the present invention;
图10是本发明实施例七除尘设备的结构示意图;10 is a schematic structural view of a dust removing device according to Embodiment 7 of the present invention;
图11是本发明实施例八除尘设备预热装置结构示意图;Figure 11 is a schematic structural view of a preheating device for a dust removing device according to an eighth embodiment of the present invention;
图12是本发明实施例九除尘设备预热装置结构示意图; Figure 12 is a schematic structural view of a preheating device for a dust removing device according to an embodiment of the present invention;
图13是本发明实施例十除尘设备的结构示意图;Figure 13 is a schematic structural view of a ten dust removing device according to an embodiment of the present invention;
图14是本发明实施例十一除尘系统的结构示意图;Figure 14 is a schematic structural view of a dust removing system according to an eleventh embodiment of the present invention;
图15是本发明实施例十二除尘系统的结构示意图;Figure 15 is a schematic structural view of a dust removing system of a twelfth embodiment of the present invention;
图16是本发明实施例十三除尘系统的结构示意图;Figure 16 is a schematic structural view of a dust removing system of a thirteenth embodiment of the present invention;
图17是本发明实施例十四除尘系统的结构示意图;Figure 17 is a schematic structural view of a dust removing system of a fourteenth embodiment of the present invention;
图18是本发明实施例十六除尘系统的结构示意图;18 is a schematic structural view of a dust removing system of a sixteenth embodiment of the present invention;
图19是本发明实施例十七除尘系统的结构示意图;Figure 19 is a schematic structural view of a dust removing system of a seventeenth embodiment of the present invention;
图20是本发明实施例十八除尘系统的结构示意图;20 is a schematic structural view of an eighteen dust removing system according to an embodiment of the present invention;
图21是本发明实施例十九除尘系统的结构示意图;Figure 21 is a schematic structural view of a dust removing system according to a nineteenth embodiment of the present invention;
图22是本发明实施例二十除尘系统的结构示意图;Figure 22 is a schematic structural view of a dust removing system according to an embodiment of the present invention;
图23是本发明实施例二十一除尘系统的结构示意图;23 is a schematic structural view of a dust removal system according to an embodiment of the present invention;
图24是本发明实施例二十二除尘系统的结构示意图;Figure 24 is a schematic structural view of a twenty-two dust removing system according to an embodiment of the present invention;
图25是本发明实施例二十三除尘系统的结构示意图;Figure 25 is a schematic structural view of a twenty-third dust removing system according to an embodiment of the present invention;
图26是本发明实施例二十四除尘系统的结构示意图;Figure 26 is a schematic structural view of a twenty-four dust removing system according to an embodiment of the present invention;
[根据细则91更正 20.06.2017] 
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[Correct according to Rule 91 20.06.2017]
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[根据细则91更正 20.06.2017] 
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[Correct according to Rule 91 20.06.2017]
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图27是本发明实施例二十五除尘系统的结构示意图;Figure 27 is a schematic structural view of a twenty-fifth dust removal system according to an embodiment of the present invention;
图28是本发明实施例二十六除尘系统的结构示意图;28 is a schematic structural view of a twenty-six dust removing system according to an embodiment of the present invention;
图29是本发明实施例二十七除尘系统的结构示意图。Figure 29 is a schematic view showing the structure of a twenty-seventh dust removing system according to an embodiment of the present invention.
具体实施方式:detailed description:
实施例一:Embodiment 1:
如图1所示:一种除尘设备,包括过滤腔体1,所述过滤腔体1内设置板式过滤体2,板式过滤体2设置在所述过滤腔体1的容器中部,板式过滤体2的周向与过滤腔体1的内壁实现密封,板式过滤体2将过滤腔体1内空间分为隔离的进气腔3和出气腔4,板式过滤体2的进气面2A连接进气腔3,出气面2B连接出气腔4,高温高尘含焦油气体从高温高尘含焦油气体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述过滤腔体1上设置与进气腔3连接的过滤机构再生装置5,所述过滤机构再生装置5提供设备再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体输入管6与进气腔3连接,另外,在所述进气腔3设置排气管7。当正在过滤的除尘设备过滤体2被堵塞不能满足过滤需要时,停止过滤,用贫氧气体输入管6输入适量的贫氧 气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧的有氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度。所述过滤腔体1上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道与除尘设备进气腔3连接,将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度。所述除尘设备的进气腔3和出气腔4安装有测温装置和测压装置,以便控制除尘设备预热和再生过程的温度和压力。所述除尘设备的外壳的外侧或/和内侧用保温材料包裹,以便于壳体的保温,煤热解油气不易在壳体上析出焦油。所述除尘设备设置泄灰机构16,优选底部,所述泄灰机构16包括泄灰管和泄灰阀。As shown in FIG. 1 , a dust removal device includes a filter chamber 1 , in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1 , and the plate filter body 2 The circumferential direction is sealed with the inner wall of the filter chamber 1. The plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface 2A of the plate filter body 2 is connected to the inlet chamber. 3, the outlet surface 2B is connected to the outlet chamber 4, and the high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4, and then enters the filter. The gas outlet pipe 12 enters the next process. The filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 provides an input of oxygen-depleted gas during regeneration of the device, including an oxygen-lean gas input pipe 6, the oxygen-depleted gas The body input pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the intake chamber 3. When the filtering device 2 of the dedusting device being filtered cannot be blocked to meet the filtering needs, the filtration is stopped, and an appropriate amount of oxygen is input by the oxygen-lean gas input pipe 6. The gas oxidizes the oxidizable particles deposited on the surface of the blocked filter body 2 to restore the gas permeability of the filter body, and an appropriate amount of oxygen-poor oxygen-containing gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the regeneration of the dust removing device. The temperature at the time. The filter chamber 1 is provided with a preheating device 9 composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber, a combustion gas outlet pipe, and the combustion gas outlet pipe It is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously sent to the dust removing device, so that the temperature of the dust removing device reaches the temperature of the coal pyrolysis oil and gas. The air inlet chamber 3 and the air outlet chamber 4 of the dust removing device are equipped with a temperature measuring device and a pressure measuring device for controlling the temperature and pressure of the preheating and regeneration process of the dust removing device. The outer side or/and the inner side of the outer casing of the dust removing device are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the casing. The dust removal device is provided with a ash discharge mechanism 16, preferably a bottom, and the ash discharge mechanism 16 includes a ash discharge pipe and a ash discharge valve.
实施例二:Embodiment 2:
如图2所示:一种除尘设备,包括过滤腔体1,所述过滤腔体1内设置板式过滤体2,板式过滤体2设置在所述过滤腔体1的容器中部,板式过滤体2的周向与过滤腔体1的内壁实现密封,板式过滤体2将过滤腔体1内空间分为隔离的进气腔3和出气腔4,板式过滤体2的进气面连接进气腔3,出气面连接出气腔4,高温高尘含焦油气体从高温高尘含焦油气体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述过滤腔体1上设置与进气腔3连接的过滤机构再生装置5,包括贫氧气体输入管6,所述贫氧气体输入管6与进气腔3连接,另外,在所述过滤气出气管12上设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度。所述出气腔4内设置过滤机构反吹装置8,所述过滤腔体1上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备出气腔4连接,燃烧室产生的热量通过燃烧气出口管道将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度。所述除尘设备底部设置泄灰机构16,所述泄灰机构16包括泄灰管和泄灰阀。As shown in FIG. 2, a dust removing device includes a filter chamber 1 in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1, and the plate filter body 2 The circumferential direction is sealed with the inner wall of the filter chamber 1, and the plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface of the plate filter body 2 is connected to the inlet chamber 3. The outlet surface is connected to the outlet chamber 4, and the high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4, and then enters the filter gas outlet. The trachea 12 goes into the next procedure. The filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, including an oxygen-lean gas input pipe 6, and the oxygen-lean gas input pipe 6 is connected to the intake chamber 3, and in addition, in the filter An exhaust pipe 7 is provided on the gas outlet pipe 12. When the filter device 2 of the dust removal device being filtered is clogged, an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored. An appropriate amount of oxygen-depleted gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is continuously sent to the dust removal device through the combustion gas outlet pipe, so that the temperature of the dust removal device reaches the coal pyrolysis oil and gas temperature. A dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve.
实施例三:Embodiment 3:
如图3所示:一种除尘设备,包括过滤腔体1,所述过滤腔体1内设置板式过滤体2,板式过滤体2设置在所述过滤腔体1的容器中部,板式过滤体2的周向与过滤腔体1的内壁实现密封,板式过滤体2将过滤腔体1内空间分为隔离的进气腔3和出气腔4,板式过滤体2的进气面2A连接进气腔3,出气面2B连接出气腔4,高温高尘含焦油气体从高温高尘含焦油气 体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述过滤腔体1上设置与进气腔3连接的过滤机构再生装置5,所述过滤机构再生装置5完成系统需要再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体输入管6与进气腔3连接,另外,在所述过滤气出气管12上设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,停止过滤,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧的有氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度。所述出气腔4内设置过滤机构反吹装置8,所述过滤腔体1上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道与除尘设备进气腔3连接,将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度。所述除尘设备设置泄灰机构16,优选底部,所述泄灰机构16包括泄灰管和泄灰阀。As shown in FIG. 3, a dust removing device includes a filter chamber 1 in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in a middle portion of the container of the filter chamber 1, and the plate filter body 2 The circumferential direction is sealed with the inner wall of the filter chamber 1. The plate filter body 2 divides the inner space of the filter chamber 1 into an isolated intake chamber 3 and an outlet chamber 4, and the inlet surface 2A of the plate filter body 2 is connected to the inlet chamber. 3, the gas outlet surface 2B is connected to the gas chamber 4, the high temperature and high dust containing tar gas from the high temperature and high dust containing tar oil The filtered gas inlet pipe 11 of the body enters the intake chamber 3, passes through the filtration of the plate filter body 2, enters the outlet chamber 4, and enters the filtered gas outlet pipe 12, and proceeds to the next process. The filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean The oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided on the filter gas outlet pipe 12. When the filtering device 2 of the dedusting device being filtered is clogged, the filtration is stopped, and an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the filter body is restored. The gas permeability, an appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is connected to the dust extraction device inlet cavity 3 through the combustion gas outlet pipe, and the heat is continuously sent to the dust removal device. So that the temperature of the dust removal equipment reaches the temperature of the coal pyrolysis oil and gas. The dust removal device is provided with a ash discharge mechanism 16, preferably a bottom, and the ash discharge mechanism 16 includes a ash discharge pipe and a ash discharge valve.
实施例四:Embodiment 4:
如图4所示:一种除尘设备,包括并联设置的两套过滤腔体1,所述过滤腔体1内设置板式过滤体2,板式过滤体2设置在所述过滤腔体1的容器中部,板式过滤体2的周向与除尘设备30A、30B的内壁实现密封,板式过滤体2将过滤腔体1内空间分为隔离的进气腔3和出气腔4,板式过滤体2的进气面连接进气腔3,出气面连接出气腔4,高温高尘含焦油气体从高温高尘含焦油气体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述过滤腔体1上设置与出气腔4连接的过滤机构再生装置5,所述过滤机构再生装置5完成系统需要再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体输入管6与出气腔4连接,另外,在所述出气腔4设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧的有氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度,这样在为一套除尘设备30A再生时,另一套除尘设备30B通过相应管路上阀门先行切换,过滤煤热解油气或者生物质热解气。所述出气腔4内设置过滤机构反吹装置8,所述过滤腔体1上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度。所述除尘设备底部设置泄灰机构16,所述泄灰机构16包括泄灰管和泄灰阀。 As shown in FIG. 4, a dust removing device includes two sets of filter chambers 1 arranged in parallel, in which a plate filter body 2 is disposed, and a plate filter body 2 is disposed in the middle of the container of the filter chamber 1. The circumferential direction of the plate filter body 2 is sealed with the inner wall of the dust removing device 30A, 30B, and the plate filter body 2 divides the inner space of the filter cavity 1 into the isolated air inlet chamber 3 and the air outlet chamber 4, and the air inlet of the plate type filter body 2 The surface is connected to the inlet chamber 3, and the outlet surface is connected to the outlet chamber 4. The high temperature and high dust tar-containing gas enters the inlet chamber 3 from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11, and is filtered through the plate filter body 2 into the outlet chamber 4 Then enter the filtered gas outlet pipe 12 and proceed to the next procedure. The filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the outlet chamber 4, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the oxygen-depleted gas The body inlet pipe 6 is connected to the outlet chamber 4, and an exhaust pipe 7 is provided in the outlet chamber 4. When the filter device 2 of the dust removal device being filtered is clogged, an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored. An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe. The valve switches first to filter coal pyrolysis oil or biomass pyrolysis gas. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the filter chamber 1 is provided with a preheating device 9 which is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, and a combustion a combustion chamber outlet pipe is connected to the combustion gas outlet pipe, and the heat generated by the combustion chamber is continuously sent to the dust removal device through the combustion gas outlet pipe, so that the temperature of the dust removal device reaches coal pyrolysis The temperature of the oil and gas. A dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve.
实施例五:Embodiment 5:
如图5、图6、图7、图8所示:As shown in Figure 5, Figure 6, Figure 7, Figure 8:
一种除尘设备,包括过滤腔体1,所述过滤腔体1外壳、内壁用保温材料包裹,以便于壳体的保温,煤热解油气不易在壳体内壁上析出焦油。所述过滤腔体1内设置过滤机构,所述过滤机构包括隔板13和500个管状过滤体2相结合的形式,每个直径60mm、长度1500mm,在所述隔板13上设置500个沉孔14,通过沉孔14将管状过滤体2固定在隔板13上,沉孔14可通过滤体2,但过滤体的头部却不能通过,对过滤体起定位托起作用。除尘设备的过滤体为底部封闭,头部开口的中空棒形结构,开口部分外径大于棒体其他部分外径,过滤体材质为耐高温的陶瓷材料、或金属、合金微粉烧结多孔材料,所述管状过滤体2的内表面2B与所述出气腔4连接,外表面2A与所述进气腔3连接。煤热解气从除尘设备外表面2A进入,通过过滤体本体的微孔进入过滤体,从除尘设备内表面2B再进入除尘设备的出气腔。所述隔板12上的多个管状过滤体2分为若干组,每组管状过滤体2对应设置一套过滤机构反吹装置8。所述过滤机构反吹装置8包括设置在所述出气腔4内的反吹文氏管17,所述反吹文氏管17大口端与所述隔板13面向出气腔的表面连接,并包围着若干个管状过滤体的头部,所述每组管状过滤体2的出口端对应伸入所述反吹文氏管17大口端内,所述反吹文氏管17小口端设置一个反吹喷管14,所述反吹喷管14伸出所述过滤腔体壳体并通过电磁反吹阀18与高温高压气体发生装置连接。20个管状过滤体2、一个反吹喷管14、一个电磁反吹阀18和一个反吹文氏管形成一个过滤和反吹单元,除尘设备由25个过滤和反吹单元组成。过滤机构使用一阵子后,表面就会产生一定量的浮尘,电磁反吹阀18定期开启,高温高压气体就会通过反吹喷管14喷出,在反吹文氏管17的入口端形成负压,带动周围的过滤后气体一起吹入过滤体2,对过滤体2本体特别是过滤体进气面2A的浮尘吹掉,使其继续能够进行工作。所述过滤腔体在反吹时,通常是其中一个过滤反吹单元在反吹,其余24个在过滤,多个单元的反吹不同时进行,不影响整个过滤腔体的正常过滤。所述除尘设备过滤及反吹滤下的煤粉尘落入进气腔的底部,通过卸灰机构16排出。A dust removing device comprises a filtering chamber 1. The outer casing and the inner wall of the filtering chamber 1 are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the inner wall of the casing. A filter mechanism is disposed in the filter chamber 1, and the filter mechanism includes a combination of a partition plate 13 and 500 tubular filter bodies 2, each having a diameter of 60 mm and a length of 1500 mm, and 500 sinks are disposed on the partition plate 13. The hole 14 is fixed to the partition plate 13 through the counterbore 14, and the counterbore 14 can pass through the filter body 2, but the head of the filter body cannot pass, and the filter body functions as a positioning bracket. The filter body of the dust removal device is a hollow rod-shaped structure with a closed bottom and a head opening, the outer diameter of the opening portion is larger than the outer diameter of other parts of the rod body, and the filter body is made of a ceramic material resistant to high temperature or a sintered porous material of metal or alloy fine powder. The inner surface 2B of the tubular filter body 2 is connected to the outlet chamber 4, and the outer surface 2A is connected to the inlet chamber 3. The coal pyrolysis gas enters from the outer surface 2A of the dust removing device, enters the filter body through the micropores of the filter body, and enters the air outlet chamber of the dust removing device from the inner surface 2B of the dust removing device. The plurality of tubular filter bodies 2 on the partition plate 12 are divided into several groups, and each set of the tubular filter bodies 2 is correspondingly provided with a set of filter mechanism backflushing devices 8. The filter mechanism backflushing device 8 includes a back blown venturi 17 disposed in the air outlet chamber 4, and the large end of the back blown venturi 17 is connected to the surface of the partition plate 13 facing the air outlet chamber and surrounded a plurality of tubular filter body heads, the outlet end of each of the tubular filter bodies 2 correspondingly extending into the large end of the back-flush venturi tube 17, and the back-blown venturi 17 is provided with a back blow at the small end A nozzle 14 extending from the filter chamber housing and connected to the high temperature and high pressure gas generating device via an electromagnetic backflushing valve 18. 20 tubular filters 2, a backflushing nozzle 14, an electromagnetic backflushing valve 18 and a backflushing venturi form a filtration and backflushing unit, and the dedusting device consists of 25 filtering and backflushing units. After the filter mechanism is used for a while, a certain amount of floating dust is generated on the surface, and the electromagnetic backflushing valve 18 is periodically opened, and the high temperature and high pressure gas is ejected through the back blowing nozzle 14, forming a negative at the inlet end of the back blown venturi 17. The pressure is applied to the surrounding filtered gas to be blown into the filter body 2, and the dust of the body of the filter body 2, particularly the filter inlet surface 2A, is blown off to continue the operation. When the filter chamber is in backflushing, usually one of the filter backflushing units is backflushing, and the remaining 24 are filtered, and the backflushing of the plurality of units is not performed at the same time, and does not affect the normal filtration of the entire filter chamber. The coal dust under the filtering and backflushing of the dust removing device falls into the bottom of the intake chamber and is discharged through the ash discharging mechanism 16.
所述预热装置9包括与进气腔连接的高温气体输入管10,所述高温气体输入管10通过阀门与高温气体生成机构连接,所述出气腔4内设置排气管7。通过预热装置9的使用,能够对冷态的除尘设备进行加热,使其达到与煤热解油气温度基本等同温度,首先在煤热解油气中的焦油在进行除尘设备中遇冷析出,就避免了焦油气遇冷析出同时快速与煤粉尘一道快速堵塞过滤体的状况。预热除尘设备后,就可通过相应管路上阀门的开、关的切换,将未过滤的煤热解气体通入除尘设备进行过滤。所述过滤机构再生装置5包括与所述进气腔3连 接的再生物质输入管6。通过在进气腔通入再生物质输入管6,可以在除尘设备不工作的时候,将贫氧气体注入进气腔6,将附着在过滤体2上的或者过滤孔隙里的碳类、碳氢化合物或可氧化物缓慢氧化掉,生成物从出气腔4排出,而非可燃物溃散后落入除尘设备进气腔底部。The preheating device 9 includes a high temperature gas input pipe 10 connected to an intake chamber, and the high temperature gas input pipe 10 is connected to a high temperature gas generating mechanism through a valve, and an exhaust pipe 7 is disposed in the air outlet chamber 4. Through the use of the preheating device 9, the cold dust removing device can be heated to a temperature substantially equal to the temperature of the coal pyrolysis oil, firstly the tar in the coal pyrolysis oil and gas is cooled out in the dust removing device, It avoids the situation that the coke oil and oil reacts coldly and quickly blocks the filter body together with the coal dust. After preheating the dust removal equipment, the unfiltered coal pyrolysis gas can be filtered into the dust removal device by switching the valves on the corresponding pipelines. The filter mechanism regeneration device 5 includes a connection with the intake chamber 3 The regenerative material is connected to the tube 6. By introducing the regenerative material input pipe 6 into the intake chamber, the oxygen-depleted gas can be injected into the intake chamber 6 when the dedusting device is not working, and the carbon and hydrocarbon adhering to the filter body 2 or filtering the pores can be The compound or oxide can be slowly oxidized, and the product is discharged from the gas outlet chamber 4, and the non-combustible material is broken and falls into the bottom of the inlet chamber of the dust removing device.
所述过滤腔体设置安全气体置换机构15,在其进行再生之前,用安全气体置换机构将进气腔3和出气腔4内的剩余的高温高尘含焦油气体转换掉,避免贫氧气体进入时与高温高尘含焦油气体剧烈反应,甚至出现安全事故。所述除尘设备底部设置泄灰机构16,所述泄灰机构16包括泄灰管和泄灰阀。高温高尘含焦油气体从高温高尘含焦油气体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述过滤腔体1上设置与进气腔3连接的过滤机构再生装置5,所述过滤机构再生装置5完成系统需要再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体输入管6与进气腔3连接,另外,在所述过滤气出气管12上设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧的有氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度。所述出气腔4内设置过滤机构反吹装置8,所述除尘设备30A、30B上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度450℃左右。The filter chamber is provided with a safety gas replacement mechanism 15 for converting the remaining high-temperature high-dust tar-containing gas in the intake chamber 3 and the outlet chamber 4 by a safety gas replacement mechanism before the regeneration thereof, thereby preventing the oxygen-depleted gas from entering. It reacts violently with high-temperature, high-dust, tar-containing gas, and even a safety accident. A dust discharging mechanism 16 is disposed at the bottom of the dust removing device, and the dust discharging mechanism 16 includes a ash discharging pipe and a ash discharging valve. The high-temperature high-dust tar-containing gas enters the intake chamber 3 from the high-temperature high-dust tar-containing gas-containing gas inlet pipe 11, passes through the filter of the plate filter body 2, enters the outlet chamber 4, and enters the filtered gas outlet pipe 12, and proceeds to the next process. The filter chamber 1 is provided with a filter mechanism regeneration device 5 connected to the intake chamber 3, and the filter mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean The oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided on the filter gas outlet pipe 12. When the filter device 2 of the dust removal device being filtered is clogged, an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored. An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B. The preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, The combustion chamber and the combustion gas outlet pipe are composed, and the combustion gas outlet pipe is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is continuously sent to the dust removing device through the combustion gas outlet pipe, so that the temperature of the dust removing device reaches the coal heat The temperature of the oil and gas is about 450 °C.
对比例一:Comparative example 1:
本对比例与实施例五的区别仅在于预热机构的差异。在该对比例中,没有整体预热的大风量气体,而是在每一个过滤腔体表面设置电热机构。在工作过程中发现,对管状过滤体的周围温度升高,加热到与高温高尘含焦油气体温度接近的温度后,停止预热,在高温除尘设备30A上通过高温高尘含焦油气体过滤,每5到10分钟,反吹一轮,可以连续生产15小时,进气腔和出气腔压差就超过10000Pa,反吹就不能实现其过滤能力的常态化,需要停止工作,进入再生阶段,抽气风机超额定电流,生产被迫停下,后对除尘设备打开查看,发现除尘设备过滤体之间多处出现煤粉棚架,过滤体外表出现20mm左右硬壳,用手指揉搓硬壳感受到硬壳含油分较高,越靠近过滤体外表面,油分含量越高;对于仅装480支过滤体的过滤体,派5个人对过滤体拆卸,用68小时,且过滤体损坏112根,其余过滤体又通过毛刷、碱洗、超声波清洗,浪费了很多人工、材料,过滤体又损坏83根,花费相当惊人。The difference between this comparative example and the fifth embodiment lies only in the difference in the preheating mechanism. In this comparative example, there is no large amount of preheated gas, but an electrothermal mechanism is provided on the surface of each of the filter chambers. During the working process, it is found that the ambient temperature of the tubular filter body is raised, and after heating to a temperature close to the temperature of the high-temperature high-dust tar-containing gas, the preheating is stopped, and the high-temperature dust-containing tar-containing gas is filtered on the high-temperature dust removing device 30A. Every 5 to 10 minutes, after a round of back-blowing, it can be continuously produced for 15 hours. The pressure difference between the inlet and outlet chambers exceeds 10,000Pa. The backflushing can not achieve the normalization of its filtration capacity. It needs to stop working and enter the regeneration stage. The air blower exceeds the rated current, the production is forced to stop, and then the dust removal equipment is opened for viewing. It is found that there are many pulverized coal scaffoldings between the filter bodies of the dust removal equipment, and the external surface of the filter has a hard shell of about 20 mm, and the hard shell is felt with the fingers. The hard shell contains higher oil content, and the closer to the outer surface of the filter, the higher the oil content. For the filter body with only 480 filter bodies, 5 people are disassembled for the filter body, 68 hours, and the filter body is damaged 112, and the rest is filtered. The body is also washed with a brush, an alkali wash, and an ultrasonic cleaning, which wastes a lot of labor and materials, and the filter body damages 83 pieces, and the cost is quite amazing.
问题分析:在该对比例中,只对管状过滤体进行加热,但是整个过滤腔体内的温度是 不均衡的,而温度的这种不均匀性,会使得腔体内的热量牌传导或传递状态中,高温高尘的气体在进入温度变化较大的空间后,更容易发生焦油气分子在粉尘颗粒作用下的凝聚析出反应,很快形成不易反吹解决的灰饼,导致除尘设备停止使用,进而切换频繁,寿命降低。Problem analysis: In this comparative example, only the tubular filter body is heated, but the temperature inside the entire filter chamber is Uneven, and this non-uniformity of temperature will cause the heat card in the cavity to conduct or transfer. In the space where the high temperature and high dust gas enters the space with large temperature change, the pyrophoric oil molecules are more likely to occur in the dust particles. The agglomerated precipitation reaction under the action quickly forms a gray cake which is difficult to solve by backflushing, which causes the dust removal equipment to be stopped, and the switching is frequent and the life is reduced.
对比例二:Comparative example two:
本对比例二与实施例八的区别仅在于预热机构存在差异。在该对比例中,没有采用整体预热的大风量气体,而是通过反吹机构对其进行预热。The difference between the second comparative example and the eighth embodiment lies only in the difference in the preheating mechanism. In this comparative example, the large preheated large air volume gas was not used, but it was preheated by a back blowing mechanism.
在工作过程中发现,使用反吹机构对除尘设备进行预热,预热时间极长,可达到30~40小时,温度也仅仅升到180度,即使调整反吹阀设置的反吹频率,也很难满足从反吹机构通入高温气体对过滤腔体的加热。加热之后,每3分钟反吹一轮,进气腔和出气腔压差很快超过11000Pa,抽气风机超额定电流,生产被迫停下,后对除尘设备打开查看,发现除尘设备过滤体之间多处出现煤粉棚架,过滤体外表出现25mm左右硬壳,硬壳含油分较高,越靠近过滤体外表面,油分含量越高;且过滤体损坏8根,其余过滤体又通过毛刷、碱洗、超声波清洗,浪费了很多人工、材料,过滤体又损坏20根,花费相当惊人。During the work, it was found that the backwashing device was used to preheat the dedusting equipment. The preheating time was extremely long, and it could reach 30 to 40 hours, and the temperature only rose to 180 degrees. Even if the backflushing frequency set by the backflushing valve was adjusted, It is difficult to satisfy the heating of the filter chamber by the introduction of high temperature gas from the backflushing mechanism. After heating, back-blowing every 3 minutes, the pressure difference between the inlet and outlet chambers quickly exceeds 11000Pa, the exhaust fan exceeds the rated current, the production is forced to stop, and then the dust removal equipment is opened for inspection, and the filter device of the dust removal device is found. There are many pulverized coal scaffoldings, and there are about 25mm hard shells on the outer surface of the filter. The hard shell contains higher oil content. The closer to the outer surface of the filter, the higher the oil content. The filter body is damaged by 8 pieces, and the other filters pass through the brush. Alkali washing and ultrasonic cleaning waste a lot of labor and materials, and the filter body is damaged by 20 pieces. The cost is quite amazing.
问题分析:当反吹机构对除尘设备进行预热,导热路径从出气腔进入过滤机构即过滤体,反吹气对除尘设备预热能力非常弱,除尘设备始终加热不到所需温度,焦油析出相对严重,析出的焦油与煤粉快速将形成滤饼,状态厚而且密实,导致棚架现象的产生。Analysis of the problem: When the back-blowing mechanism preheats the dust removal equipment, the heat conduction path enters the filter mechanism from the air outlet chamber, that is, the filter body. The back-blowing gas has a very weak preheating capacity for the dust removal equipment, and the dust removal equipment is always heated to less than the required temperature, and the tar is precipitated. Relatively serious, the precipitated tar and pulverized coal will quickly form a filter cake, which is thick and dense, leading to the phenomenon of scaffolding.
实施例六 Embodiment 6
如图9所示:实施例六与实施例五的区别仅在于过滤机构再生装置5与出气腔4连接,其余结构与实施例五相同。As shown in FIG. 9, the sixth embodiment differs from the fifth embodiment only in that the filter mechanism regeneration device 5 is connected to the air outlet chamber 4, and the rest of the structure is the same as that in the fifth embodiment.
实施例七Example 7
如图10所示:实施例七与实施例六的区别仅在于预热装置9与出气腔2连接,进气腔还连接安全气体置换机构15,通过设置安全气体置换机构15,可以将除尘设备内的易燃气体置换掉,增加设备的安全性,其余结构与实施例五相同。As shown in FIG. 10, the difference between the seventh embodiment and the sixth embodiment is only that the preheating device 9 is connected to the air outlet chamber 2, and the air inlet chamber is also connected to the safety gas replacement mechanism 15, and the dust removal device can be disposed by providing the safety gas replacement mechanism 15. The flammable gas inside is replaced, and the safety of the device is increased, and the rest of the structure is the same as that in the fifth embodiment.
实施例八Example eight
如图11所示:实施例八与实施例六的区别仅在于预热装置9与再生机构5一体化设置,即可以实现对过滤腔体进行预热,又可以对其进行再生。另外,排气管7的位置从过滤腔体的侧壁调整到过滤气出气管12上,通过阀门实现管路的通断。As shown in FIG. 11 , the difference between the eighth embodiment and the sixth embodiment is that the preheating device 9 and the regenerative mechanism 5 are integrated, that is, the filter cavity can be preheated and regenerated. In addition, the position of the exhaust pipe 7 is adjusted from the side wall of the filter chamber to the filtered gas outlet pipe 12, and the pipe is turned on and off through the valve.
实施例九Example nine
如图12所示:实施例九与实施例八的区别仅在于:预热装置9和过滤机构再生装置5共用的装置,通过循环管路21实现循环,预热或者再生的气体从共用管道即贫氧气体输入管或者也 可以是高温气体输入管10,这两个管道是共用的,进入进气腔3,通过过滤机构进入出气腔,从出气腔经过循环管路21又回到预热装置9和过滤机构再生装置5共用的装置,形成了一个循环管路,多余的气体通过排气管7排出。另外,与实施例八相比,实施例九去掉了反吹机构,共用一套循环管路的好处,可以大大的减少热损失,能够用循环风对整个除尘设备进行快速均匀加热和快速均匀再生。As shown in FIG. 12, the difference between the embodiment 9 and the eighth embodiment is only that the device shared by the preheating device 9 and the filter mechanism regenerating device 5 is circulated through the circulation line 21, and the preheated or regenerated gas is from the common pipe. Oxygen-lean gas inlet pipe or also It may be a high-temperature gas input pipe 10, which is shared, enters the intake chamber 3, enters the outlet chamber through the filter mechanism, and returns from the outlet chamber to the preheating device 9 and the filter mechanism regeneration device 5 through the circulation line 21. The shared device forms a circulation line through which excess gas is discharged. In addition, compared with the eighth embodiment, the embodiment 9 removes the back-blowing mechanism, shares the advantages of a circulating pipeline, can greatly reduce the heat loss, and can quickly and uniformly heat and quickly and uniformly regenerate the entire dust removing device by using the circulating air. .
实施例十Example ten
如图13所示:As shown in Figure 13:
实施例十与实施例九的区别仅在于:预热装置9和过滤机构再生装置5共用的装置与进气腔的连接部位,从进气腔体的侧壁转移到过滤气进气管11的进口管上,相比与实施例九的好处在于,更有利于对过滤腔体进行整体加热,避免与进气腔的连接部位温度过高现象出现,以保证预热后过滤腔体内各部件各区域的温度基本一致和均匀。The tenth embodiment is different from the embodiment nin only in that the connection portion between the device shared by the preheating device 9 and the filter mechanism regenerating device 5 and the intake chamber is transferred from the side wall of the intake cavity to the inlet of the filter gas intake pipe 11. Compared with the embodiment 9, the advantage of the tube is that it is more advantageous for the whole heating of the filter chamber to avoid the excessive temperature of the connection portion with the air inlet chamber, so as to ensure the various parts of the filter chamber after preheating. The temperature is basically uniform and uniform.
实施例十一 Embodiment 11
如图14所示:As shown in Figure 14:
实施例十一与实施例五的区别仅在于预热装置,不再采用往除尘设备内部通过高温气体的方式,即没有使用高温气体预热机构,而是采用过滤腔体设置夹层19,即整个外壳设置为双层结构,形成夹层空间,在夹层19内通入高温气体加热。高温气体在夹层内高速流动,对除尘设备内壁加热,整个过滤腔体内壁除尘设备都能够全面对设备内进行热辐射,用时间2.5小时,能够将除尘设备内各区域各部件温度预热到基本一致,并接近与待过滤气体的温度。The difference between the eleventh embodiment and the fifth embodiment lies only in the preheating device, that the high temperature gas is not used inside the dust removing device, that is, the high temperature gas preheating mechanism is not used, and the interlayer 19 is disposed by using the filtering cavity, that is, the whole The outer casing is provided in a two-layer structure to form a sandwich space, and a high temperature gas is heated in the interlayer 19. The high-temperature gas flows at high speed in the interlayer, and the inner wall of the dust-removing device is heated. The dust-removing device inside the filter chamber can completely radiate heat inside the device. With a time of 2.5 hours, the temperature of each component in the dust-removing device can be preheated to the basic temperature. Consistent and close to the temperature of the gas to be filtered.
实施例十二Example twelve
如图15所示:实施例十一与实施例六的区别仅在于预热装置,不再采用往除尘设备内部通过高温气体的方式,即没有使用高温气体预热机构,而是采用过滤腔体壳体内表面、外表面或者壳体内设置电热机构如电热丝20,通过电热丝20通电产生热量,对整个除尘设备内壁加热,除尘设备内壁全面包围过滤腔体内的空间,容易实现对其全面预热,实践中预热时间2.5小时,就能够将除尘设备内各区域各部件温度预热到基本一致。亦能够实现对除尘设备的整体加热,加热结果能够实现除尘设备内部各区域各部件的温度基本一致。As shown in FIG. 15 , the difference between the eleventh embodiment and the sixth embodiment lies only in the preheating device, and the method of passing the high temperature gas into the interior of the dust removing device is not used, that is, the high temperature gas preheating mechanism is not used, but the filtering cavity is adopted. An electric heating mechanism such as a heating wire 20 is disposed on the inner surface, the outer surface or the casing of the casing, and heat is generated by the electric heating wire 20 to heat the inner wall of the entire dust removing device, and the inner wall of the dust removing device completely surrounds the space inside the filtering chamber, so that it is easy to fully preheat the whole In practice, the preheating time is 2.5 hours, and the temperature of each component in each area of the dust removal equipment can be preheated to be substantially the same. The overall heating of the dust removing device can also be realized, and the heating result can achieve the same temperature of each component in each part of the dust removing device.
实施例十三:Example 13:
如图16所示:实施例十三与实施例一的区别仅在于用板式过滤体组合2代替板式过滤体,板式过滤体组合2设置在所述过滤腔体的中部,板式过滤体组合2的周向与除尘设备30A、30B的内壁实现密封,板式过滤体组合2将过滤腔体内空间分为隔离的进气腔3和出气腔4,板式过滤体组合2的进气面连接进气腔3,出气面连接出气腔4,高温高尘含焦油气体从过滤气 进气管11进入进气腔3,经过板式过滤体组合2的过滤进入出气腔4,并从过滤气出气管12将除尘后的气体带入下一道程序。与实施例一相比,板式过滤体组合的形式,能够大大提高过滤体的过滤面积,大大提高过滤机构的过滤量与过滤效率。As shown in FIG. 16 , the difference between the thirteenth embodiment and the first embodiment is only that the plate filter body 2 is used instead of the plate filter body, and the plate filter body assembly 2 is disposed in the middle of the filter cavity, and the plate filter body combination 2 The circumferential direction and the inner wall of the dust removing device 30A, 30B are sealed, and the plate filter body assembly 2 divides the space inside the filter cavity into the isolated air inlet chamber 3 and the air outlet chamber 4, and the air inlet surface of the plate filter body assembly 2 is connected to the air inlet chamber 3. The outlet surface is connected to the outlet chamber 4, and the high temperature and high dust contain tar gas from the filter gas. The intake pipe 11 enters the intake chamber 3, passes through the filtration of the plate filter assembly 2, enters the outlet chamber 4, and carries the dust-removed gas from the filtered gas outlet pipe 12 to the next process. Compared with the first embodiment, the combination of the plate filter body can greatly increase the filtration area of the filter body, and greatly increase the filtration amount and filtration efficiency of the filter mechanism.
实施例十四 Embodiment 14
如图17所示:一种除尘系统,所述除尘系统由两套实施例一所述的除尘设备并联设置,两套除尘设备共用一个过滤气进气管11,高温含油含尘气体通过阀门进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12。共用一套过滤机构再生装置5,过滤机构再生装置5与进气腔3通过阀门连接。共用一套预热装置9,使用与所述除尘设备的进气腔连接的预热装置,对其中一个除尘设备30A进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度480℃;(2)将高温高尘含焦油气体通入预热后的第一除尘设备30A,从进气腔3进入,经过过滤机构,进入出气腔4,从出气腔进入过滤气出气管12;在过滤过程中,反吹装置8通过有序、依次、间歇的反吹控制实施,将过滤机构表面的浮灰吹掉;(3)在工作一段时间后,第一除尘设备30A的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备30B,预热到与高温高尘含焦油气体温度480℃接近时,将高温高尘含焦油气体通入第二除尘设备30B,第二除尘设备30B开始工作;(4)停止对第一除尘设备30A通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备30A内的高温高尘含焦油气体,置换出的气体进入过滤气出气管12,置换完毕后,关闭第一除尘设备30A过滤气出气管阀门,通过过滤机构再生装置5向第一除尘设备的进气腔输入贫氧气体,进行第一除尘设备30A再生;(5)当第二除尘设备30B的过滤能力满足不了工作需要时,再生后的第一除尘设备30A切换进入过滤工作状态,第二除尘设备30B停止过滤工作,进入置换、再生程序;(6)由两套除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。As shown in FIG. 17 , a dust removal system is provided in parallel by two sets of dust removal devices according to the first embodiment. The two sets of dust removal devices share a filter gas intake pipe 11 , and the high temperature oil - containing dust gas enters through the valve. The air chamber 3 passes through the filtration of the plate filter body 2 into the air outlet chamber 4, and then enters the filtered gas outlet pipe 12. A filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the intake chamber 3 through a valve. A preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally with a preheating device connected to the intake chamber of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas. 480 ° C; (2) the high temperature high dust tar-containing gas is passed into the preheated first dust removal device 30A, enters from the intake chamber 3, passes through the filter mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube 12 from the outlet chamber During the filtration process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) after working for a period of time, the filtering capacity of the first dust removing device 30A will be When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to 480 ° C of the high temperature high dust tar containing gas temperature, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B, The second dust removing device 30B starts to work; (4) stops the high-dust high-dust tar-containing gas from entering the first dust removing device 30A, and then passes the high-temperature safety gas, and replaces the high-temperature high-dust tar-containing gas in the first dust removing device 30A, and sets The gas that has exited enters the filtered gas outlet pipe 12, and after the replacement is completed, the first dust removing device 30A is closed to filter the gas outlet pipe, and the oxygen-removing gas is input to the intake chamber of the first dust removing device through the filtering mechanism regeneration device 5 to perform the first dust removal. The device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B fails to meet the work requirement, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work and enters the replacement and regeneration program. (6) The two dust removal devices are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal system.
实施例十五Example fifteen
如图18所示:一种除尘系统,所述除尘系统由两套实施例二所述的除尘设备并联设置,两套除尘设备共用一个过滤气进气管11通过阀门进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12。共用一套过滤机构再生装置5,过滤机构再生装置5与进气腔3通过阀门连接。共用一套预热装置9,使用与所述除尘设备的出气腔4连接的预热装置,对其中一个除尘设备30A进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度435℃;(2)将高温高尘含焦油气体通入预热后的第一除尘设备30A,从进气腔3进入,经过过滤机构,进入出气腔4,从出气腔进入过滤气出气管12;在过滤过程中,反吹装置8通过有序、依次、间歇的反吹控制实施,将过滤机构表面的浮灰吹掉;(3)在工作一段时间 后,第一除尘设备30A的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备30B,预热到与高温高尘含焦油气体温度435℃接近时,将高温高尘含焦油气体通入第二除尘设备30B,第二除尘设备30B开始工作;(4)停止对第一除尘设备30A通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备30A内的高温高尘含焦油气体,置换出的气体进入过滤气出气管12,置换完毕后,关闭第一除尘设备30A过滤气出气管阀门,通过过滤机构再生装置5向第一除尘设备的进气腔输入贫氧气体,进行第一除尘设备30A再生;(5)当第二除尘设备30B的过滤能力满足不了工作需要时,再生后的第一除尘设备30A切换进入过滤工作状态,第二除尘设备30B停止过滤工作,进入置换、再生程序;(6)由两套除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。As shown in FIG. 18, a dust removal system is provided in parallel by two sets of dust removal devices according to the second embodiment. The two sets of dust removal devices share a filter gas intake pipe 11 and enter the intake cavity 3 through the valve. Filtration of the filter body 2 enters the outlet chamber 4 and enters the filtered gas outlet tube 12. A filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the intake chamber 3 through a valve. A preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally with a preheating device connected to the outlet chamber 4 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas. 435 ° C; (2) the high temperature high dust tar-containing gas is passed into the preheated first dust removal device 30A, enters from the intake chamber 3, passes through the filter mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube 12 from the outlet chamber In the filtration process, the backflushing device 8 is implemented by orderly, sequential, intermittent backflushing control, blowing off the floating ash on the surface of the filtering mechanism; (3) working for a period of time After that, the filtering capacity of the first dust removing device 30A is reduced to gradually meet the needs of the filtering work, and the other dust removing device 30B is preheated, and when the temperature is close to the high temperature and high dust tar-containing gas temperature of 435 ° C, the high temperature and high dust are included. The tar gas is introduced into the second dust removing device 30B, and the second dust removing device 30B starts to work; (4) stopping the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then introducing the high-temperature safety gas to replace the first dust removing device. The high temperature and high dust in 30A contains tar gas, and the replaced gas enters the filtered gas outlet pipe 12. After the replacement is completed, the first dust removing device 30A is filtered to filter the gas outlet pipe, and the filter mechanism regeneration device 5 is passed to the first dust removing device. The air chamber inputs the oxygen-depleted gas to perform the regeneration of the first dust removing device 30A; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the first dust removing device 30A after the regeneration switches into the filtering working state, and the second dust removing device The device 30B stops the filtering work and enters the replacement and regeneration process; (6) the two dust removal devices alternately switch through the "filtering-regeneration", so that the entire dust removal system is continuously realized. jobs.
实施例十六Example sixteen
如图19所示:一种除尘系统,所述除尘系统由两套实施例二所述的除尘设备并联设置,两套除尘设备共用一个过滤气进气管11通过阀门进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12。共用一套过滤机构再生装置5,过滤机构再生装置5与出气腔4通过阀门连接。共用一套预热装置9,使用与所述除尘设备的进气腔3连接的预热装置,对其中一个除尘设备30A进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度435℃;(2)将高温高尘含焦油气体通入预热后的第一除尘设备30A,从进气腔3进入,经过过滤机构,进入出气腔4,从出气腔进入过滤气出气管12;在过滤过程中,反吹装置8通过有序、依次、间歇的反吹控制实施,将过滤机构表面的浮灰吹掉;(3)在工作一段时间后,第一除尘设备30A的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备30B,预热到与高温高尘含焦油气体温度435℃接近时,将高温高尘含焦油气体通入第二除尘设备30B,第二除尘设备30B开始工作;(4)停止对第一除尘设备30A通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备30A内的高温高尘含焦油气体,置换出的气体进入过滤气出气管12,置换完毕后,关闭第一除尘设备30A过滤气出气管阀门,通过过滤机构再生装置5向第一除尘设备的进气腔输入贫氧气体,进行第一除尘设备30A再生;(5)当第二除尘设备30B的过滤能力满足不了工作需要时,再生后的第一除尘设备30A切换进入过滤工作状态,第二除尘设备30B停止过滤工作,进入置换、再生程序;(6)由两套除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。As shown in FIG. 19, a dust removal system is provided in parallel by two sets of dust removal devices according to the second embodiment. The two sets of dust removal devices share a filter gas intake pipe 11 and enter the intake cavity 3 through the valve. Filtration of the filter body 2 enters the outlet chamber 4 and enters the filtered gas outlet tube 12. A filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the outlet chamber 4 through a valve. A preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally by using a preheating device connected to the intake chamber 3 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas. The temperature is 435 ° C; (2) the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dedusting device 30A, enters from the intake chamber 3, passes through the filtering mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube from the outlet chamber 12; in the filtering process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) the filtering capacity of the first dust removing device 30A after working for a period of time When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to the temperature of the high temperature high dust tar-containing gas 435 ° C, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B. The second dust removing device 30B starts to work; (4) stops the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then passes the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removing device 30A. Set The exchanged gas enters the filtered gas outlet pipe 12, and after the replacement is completed, the first dust removing device 30A is filtered to remove the filtered gas outlet pipe, and the filter mechanism regeneration device 5 inputs the lean oxygen gas into the intake chamber of the first dust removing device to perform the first The dust removing device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work, and enters the replacement and regeneration. The program; (6) alternately switch between the two sets of dust removal equipment through "filtering-regeneration", so that the entire dust removal system can achieve continuous operation.
所述出气腔4内设置的过滤机构反吹装置8,也可以调整为过滤机构物理清灰机构,如定期进行物理接触刷去过滤机构表面浮灰的耐高温的刷子,或者是对过滤机构进行气流喷吹的机构。 The filter mechanism backflushing device 8 disposed in the air outlet chamber 4 can also be adjusted to a physical cleaning mechanism of the filter mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism. The mechanism in which the airflow is blown.
实施例十七:Example 17:
如图20所示:一种除尘系统,包括并联设置的三套除尘设备30A、30B、30C,所述除尘设备30A、30B、30C内设置板式过滤体2,板式过滤体2设置在所述除尘设备30A、30B、30C的容器中部,板式过滤体2的周向与除尘设备30A、30B、30C的内壁实现密封,板式过滤体2将除尘设备30A、30B、30C内空间分为隔离的进气腔3和出气腔4,板式过滤体2的进气面连接进气腔3,出气面连接出气腔4,高温高尘含焦油气体从高温高尘含焦油气体的过滤气进气管11进入进气腔3,经过板式过滤体2的过滤进入出气腔4,再进入过滤气出气管12,进入下一道程序。所述除尘设备30A、30B上设置与出气腔4连接的过滤机构再生装置5,所述过滤机构再生装置5完成系统需要再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体输入管6与进气腔3连接,另外,在所述出气腔4设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧的有氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度,这样在为一套除尘设备30A再生时,另一套除尘设备30B通过相应管路上阀门先行切换,过滤煤热解油气或者生物质热解气。所述出气腔4内设置过滤机构反吹装置8,所述除尘设备30A、30B上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道与除尘设备进气腔3连接,将热量不断地送入除尘设备,使除尘设备内温度达到煤热解油气的温度。三套除尘设备30A、30B、30C并联设置,可以有如下的工作形式:1.过滤腔体30A和30B交互过滤和再生,在两者交互过滤再生的过程中,过滤腔体30C作为替补,解决过滤腔体30A和30B中的某一个发生故障时,过滤腔体30C能够及时替换,不影响整个系统正常工作的进行。2.当该系统需要处理的高温高尘含焦油气体的风量特别大时,或者因为各种原因需要加快过滤的进度时,可以让除尘设备30A、30B同时工作,对高温高尘含焦油气体进行快速过滤,过滤腔体30C在除尘设备30A、30B工作的过程中再生;当除尘设备30A、30B过滤状态稍弱时,用过滤腔体30C代替过滤腔体30B,过滤腔体30A、30C工作,过滤腔体30B再生;过一段时间后,过滤腔体30B、30C工作,过滤腔体30A再生,以此实现在持续不间断工作情况下提升到大约1.5~2倍于单个过滤腔体的过滤能力。As shown in FIG. 20, a dust removal system includes three sets of dust removing devices 30A, 30B, and 30C arranged in parallel, and a plate filter body 2 is disposed in the dust removing devices 30A, 30B, and 30C, and the plate filter body 2 is disposed in the dust removing device. In the middle of the container of the apparatus 30A, 30B, 30C, the circumferential direction of the panel filter body 2 is sealed with the inner walls of the dust removing devices 30A, 30B, 30C, and the panel filter body 2 divides the space inside the dust removing devices 30A, 30B, 30C into isolated air intakes. The chamber 3 and the outlet chamber 4, the inlet surface of the plate filter body 2 is connected to the inlet chamber 3, the outlet surface is connected to the outlet chamber 4, and the high temperature and high dust tar-containing gas is introduced into the intake air from the high-temperature high-dust tar-containing gas-containing filter gas inlet pipe 11. The chamber 3, through the filtration of the plate filter 2, enters the outlet chamber 4, and then enters the filtered gas outlet tube 12, and proceeds to the next procedure. The dust removing device 30A, 30B is provided with a filtering mechanism regeneration device 5 connected to the air outlet chamber 4, and the filtering mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, the lean The oxygen gas inlet pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the outlet chamber 4. When the filter device 2 of the dust removal device being filtered is clogged, an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored. An appropriate amount of oxygen-poor aerobic gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe. The valve switches first to filter coal pyrolysis oil or biomass pyrolysis gas. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B. The preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber and a combustion gas outlet pipe are formed, and the combustion gas outlet pipe is connected to the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously sent to the dust removing device. The equipment makes the temperature inside the dust removal equipment reach the temperature of coal pyrolysis oil and gas. The three sets of dust removing devices 30A, 30B, and 30C are arranged in parallel, and can have the following working forms: 1. The filtering chambers 30A and 30B are alternately filtered and regenerated, and in the process of interactive filtering and regeneration, the filtering chamber 30C is used as a substitute to solve the problem. When one of the filter chambers 30A and 30B fails, the filter chamber 30C can be replaced in time without affecting the normal operation of the entire system. 2. When the air volume of the high-temperature high-dust tar-containing gas to be processed by the system is particularly large, or if the progress of filtration needs to be accelerated for various reasons, the dust-removing equipment 30A, 30B can be simultaneously operated, and the high-temperature high-dust tar-containing gas is performed. The filter chamber 30C is regenerated in the process of working the dust removing devices 30A, 30B; when the filtering state of the dust removing devices 30A, 30B is slightly weak, the filter chamber 30C is replaced by the filter chamber 30C, and the filter chambers 30A, 30C are operated. The filter chamber 30B is regenerated; after a period of time, the filter chambers 30B, 30C are operated, and the filter chamber 30A is regenerated, thereby achieving a filtration capacity of about 1.5 to 2 times that of a single filter chamber under continuous uninterrupted operation. .
实施例十八Example 18
一种除尘系统,并联设置的除尘设备的数量为四套,分别依次命名为除尘设备A、除尘设备B、除尘设备C、除尘设备D。可以有以下工作状态1.除尘设备A、B工作,除尘设备A、B 工作的过程中,除尘设备C、D再生;之后除尘设备A、B慢慢不能满足过滤的需要,除尘设备C、D工作工作,除尘设备A、B再生。2.当该系统需要处理的高温高尘含焦油气体的风量特别大时,或者因为各种原因需要加快过滤的进度时,可以让除尘设备A、B、C同时工作,对高温高尘含焦油气体进行快速过滤,除尘设备D在除尘设备A、B、C工作的过程中再生;当除尘设备A、B、C过滤能力稍弱时,用除尘设备D代替除尘设备C,除尘设备A、B、D工作,除尘设备C再生;过一段时间后,除尘设备B、C、D工作,除尘设备A再生,以此类推。以此实现在持续不间断工作情况下提升到大约2.5~4倍于单个除尘设备的过滤能力。A dust removal system, the number of dust removal devices arranged in parallel is four sets, which are respectively named as dust removal equipment A, dust removal equipment B, dust removal equipment C, and dust removal equipment D. Can have the following working conditions: Dust removal equipment A, B work, dust removal equipment A, B During the working process, the dust removal equipment C and D are regenerated; after that, the dust removal equipment A and B can not meet the filtering requirements slowly, the dust removal equipment C and D work, and the dust removal equipment A and B regenerate. 2. When the high-temperature high-dust tar-containing gas that the system needs to handle is particularly large, or if it is necessary to speed up the filtration process for various reasons, the dust removal equipment A, B, and C can be operated at the same time, and the high-temperature high-dust tar-containing oil The gas is rapidly filtered, the dust removal equipment D is regenerated in the process of the dust removal equipment A, B, C; when the dust removal equipment A, B, C has a weaker filtration capacity, the dust removal equipment D is used instead of the dust removal equipment C, and the dust removal equipment A, B , D work, dust removal equipment C regeneration; after a period of time, dust removal equipment B, C, D work, dust removal equipment A regeneration, and so on. In this way, it is possible to increase the filtration capacity to about 2.5 to 4 times that of a single dust removal device under continuous uninterrupted operation.
实施例十九:Example 19:
如图21所示:一种除尘系统,所述除尘系统由两套实施例五所述的除尘设备并联设置,两套除尘设备共用一个过滤气进气管11,待过滤气体通过阀门进入进气腔3,经过管状过滤体2的过滤进入出气腔4,再进入过滤气出气管12。共用一套过滤机构再生装置5,过滤机构再生装置5与出气腔4通过阀门连接。共用一套预热装置9,使用与所述除尘设备的进气腔3连接的预热装置,对其中一个除尘设备30A进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度435℃;(2)将高温高尘含焦油气体通入预热后的第一除尘设备30A,从进气腔3进入,经过过滤机构,进入出气腔4,从出气腔进入过滤气出气管12;在过滤过程中,反吹装置8通过有序、依次、间歇的反吹控制实施,将过滤机构表面的浮灰吹掉;(3)在工作一段时间后,第一除尘设备30A的过滤能力会降低到渐不能满足过滤工作需要时,预热另一个除尘设备30B,预热到与高温高尘含焦油气体温度435℃接近时,将高温高尘含焦油气体通入第二除尘设备30B,第二除尘设备30B开始工作;(4)停止对第一除尘设备30A通入高温高尘含焦油气体,之后通入高温安全气体,置换掉第一除尘设备30A内的高温高尘含焦油气体,置换出的气体进入过滤气出气管12,置换完毕后,关闭第一除尘设备30A过滤气出气管阀门,通过过滤机构再生装置5向第一除尘设备的进气腔输入贫氧气体,进行第一除尘设备30A再生;(5)当第二除尘设备30B的过滤能力满足不了工作需要时,再生后的第一除尘设备30A切换进入过滤工作状态,第二除尘设备30B停止过滤工作,进入置换、再生程序;(6)由两套除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。As shown in FIG. 21, a dust removal system is provided in parallel with two sets of dust removal devices according to the fifth embodiment. The two dust removal devices share a filter air intake pipe 11, and the gas to be filtered enters the intake cavity through the valve. 3. Filtration through the tubular filter body 2 into the air outlet chamber 4, and then into the filtered gas outlet pipe 12. A filter mechanism regeneration device 5 is shared, and the filter mechanism regeneration device 5 is connected to the outlet chamber 4 through a valve. A preheating device 9 is shared, and one of the dedusting devices 30A is preheated integrally by using a preheating device connected to the intake chamber 3 of the dedusting device, and preheated to a temperature close to the temperature of the high temperature and high dust tar-containing gas. The temperature is 435 ° C; (2) the high-temperature high-dust tar-containing gas is introduced into the pre-heated first dedusting device 30A, enters from the intake chamber 3, passes through the filtering mechanism, enters the outlet chamber 4, and enters the filtered gas outlet tube from the outlet chamber 12; in the filtering process, the backflushing device 8 is implemented by an orderly, sequential, intermittent backflushing control to blow off the floating ash on the surface of the filtering mechanism; (3) the filtering capacity of the first dust removing device 30A after working for a period of time When it is reduced to gradually meet the needs of the filtering work, the other dust removing device 30B is preheated, and when the temperature is close to the temperature of the high temperature high dust tar-containing gas 435 ° C, the high temperature high dust tar containing gas is introduced into the second dust removing device 30B. The second dust removing device 30B starts to work; (4) stops the introduction of the high-temperature high-dust tar-containing gas into the first dust removing device 30A, and then passes the high-temperature safety gas to replace the high-temperature high-dust tar-containing gas in the first dust removing device 30A. Set The exchanged gas enters the filtered gas outlet pipe 12, and after the replacement is completed, the first dust removing device 30A is filtered to remove the filtered gas outlet pipe, and the filter mechanism regeneration device 5 inputs the lean oxygen gas into the intake chamber of the first dust removing device to perform the first The dust removing device 30A regenerates; (5) when the filtering capacity of the second dust removing device 30B does not meet the working requirements, the regenerated first dust removing device 30A switches into the filtering working state, and the second dust removing device 30B stops the filtering work, and enters the replacement and regeneration. The program; (6) alternately switch between the two sets of dust removal equipment through "filtering-regeneration", so that the entire dust removal system can achieve continuous operation.
实施例二十Example twenty
如图22所示:与实施例十七相比,两者区别在于:所述预热装置9和所述过滤机构再生装置5共用一套装置,共用一个输入管道10,通过阀门的结合使用,可以减少设备和管道的投入与管理,同时也能够实现相应的功能,实现较为明显的经济效益。预热装置9通入除尘设备的550℃的高温气体,对整体过滤腔体进行加热,当除尘设备内温度与高温高尘含焦油气体 温度接近的温度后,停止预热,预热时间大约3小时,在高温除尘设备30A上通过高温高尘含焦油气体过滤,除尘设备出气腔和进气腔压差控制到1000~8500Pa,每小时过滤1400标方热解气,每5到7分钟反吹一轮的情况下,一次可以连续生产280~300小时。同时,该套设备在切换后,可以使已经停止过滤的除尘设备进入再生程序,过滤机构再生装置5通过输入管道10输入再生气体,再生后的废气从排气管7排出。26小时完成再生任务,再生后过滤体表面仅有不足0.03mm厚的氧化过的浮灰,管状过滤体或过滤体没有损坏的。当反吹已经渐渐不能实现其过滤能力的正常化,停止工作,进入再生阶段,过滤任务切换到第二除尘设备30B,由第二除尘设备30B承担过滤任务。As shown in FIG. 22, compared with the seventeenth embodiment, the difference between the two is that the preheating device 9 and the filtering mechanism regeneration device 5 share a set of devices, share an input pipe 10, and are used by a combination of valves. It can reduce the investment and management of equipment and pipelines, and at the same time realize the corresponding functions and achieve more obvious economic benefits. The preheating device 9 is connected to the high temperature gas of the dust removing device at 550 ° C to heat the whole filter cavity, and the temperature and the high temperature and high dust containing tar gas in the dust removing device After the temperature is close to the temperature, the preheating is stopped, and the preheating time is about 3 hours. The high temperature dust and tar-containing gas is filtered on the high temperature dust removing device 30A, and the pressure difference between the outlet chamber and the inlet chamber of the dust removing device is controlled to 1000 to 8500 Pa per hour. Filter 1400 standard pyrolysis gas, and continuously produce 280 to 300 hours at a time for 5 to 7 minutes. At the same time, after the switching, the dust removing device that has stopped filtering can be put into the regeneration process, and the filtering mechanism regeneration device 5 inputs the regeneration gas through the input pipe 10, and the regenerated exhaust gas is discharged from the exhaust pipe 7. The regeneration task was completed in 26 hours. After the regeneration, the surface of the filter body was only oxidized floating ash which was less than 0.03 mm thick, and the tubular filter body or the filter body was not damaged. When the backflushing has gradually failed to normalize its filtering ability, the work is stopped, and the regeneration phase is entered, the filtering task is switched to the second dust removing device 30B, and the second dust removing device 30B is responsible for the filtering task.
实施例二十一:Example 21:
如图23所示:As shown in Figure 23:
与实施例十七相比,每个除尘设备内设置管状过滤体560根,隔板上设置560个孔,所述预热装置及过滤体再生装置真正合而为一,共用一套装置,即预热装置9的燃烧室也为再生装置5的汇风室,预热装置9的高温气体输入管10与再生装置的贫氧气体输入管6共用,循环管路21共用,循环风机共用,鼓风机共用。为除尘设备预热时,先点燃燃烧系统,对需要接入过滤系统的除尘设备进行预热,所述燃烧气出口管道与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道与除尘设备进气腔3连接,将热量不断地送入除尘设备,使除尘设备内温度达到热解油气的温度。再开循环风机,多余气体从循环管路上的排气管7排出,这种组合的效果减少了各种配套装置和管路,通过各种阀的使用,使得整个系统更为简单和可靠。二是利用了循环气的一部分热能,提高了系统的热能利用率。三是降低了热量集中,使除尘设备内整体温度均匀;为除尘设备再生时,先开循环风机,再开鼓风机,多余气体从循环管路21上的排气管7排出。循环管路的有益的效果是明显的,大风量低氧量的再生气体,使得除尘设备再生温度易控,大量的过滤体再生过程一致性好,进度均匀,再生效果更好。Compared with the seventeenth embodiment, each of the dust removing devices is provided with 560 tubular filter bodies, and the partition plate is provided with 560 holes. The preheating device and the filter body regenerating device are truly combined and share a set of devices, that is, The combustion chamber of the preheating device 9 is also a plenum chamber of the regeneration device 5, and the high temperature gas input pipe 10 of the preheating device 9 is shared with the oxygen-depleted gas input pipe 6 of the regeneration device, the circulation line 21 is shared, and the circulation fan is shared, and the blower is shared. Share. When the dust removing device is preheated, the combustion system is first ignited, and the dust removing device that needs to be connected to the filtering system is preheated, and the combustion gas outlet pipe is connected with the air inlet chamber 3 of the dust removing device, and the heat generated by the combustion chamber passes through the combustion gas outlet pipe. It is connected with the air inlet chamber 3 of the dust removing device, and the heat is continuously sent to the dust removing device, so that the temperature in the dust removing device reaches the temperature of the pyrolysis oil and gas. The circulating fan is re-opened, and excess gas is discharged from the exhaust pipe 7 on the circulation line. The effect of this combination reduces various supporting devices and pipelines, and the use of various valves makes the entire system simpler and more reliable. The second is to use part of the heat energy of the circulating gas to improve the thermal energy utilization rate of the system. The third is to reduce the heat concentration, so that the overall temperature in the dust removing device is uniform; when the dust removing device is regenerated, the circulating fan is first opened, and then the blower fan is opened, and the excess gas is discharged from the exhaust pipe 7 on the circulating pipe 21. The beneficial effect of the circulation pipeline is obvious. The high-volume and low-oxygen regeneration gas makes the regeneration temperature of the dust removal equipment easy to control, and the regeneration process of a large number of filter bodies is consistent, the progress is uniform, and the regeneration effect is better.
而再生的目的是,正在过滤的除尘设备过滤体已被堵塞,需要对此除尘设备提供适量的贫氧气体,让已被堵塞的过滤体表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,适量的贫氧气体控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度。每套除尘设备的进气腔有一供安全气体的装置,用于在除尘设备再生前先行置换出除尘设备过滤气体,即高温高尘含焦油气体,使除尘设备在再生时更加安全可靠。所述安全气体装置由安全气体进口管路和进口阀门组成,所述安全气体进口管路与除尘设备进气腔连接。The purpose of regeneration is that the filter body of the dust removal device being filtered has been blocked, and it is necessary to provide an appropriate amount of oxygen-depleted gas to the dust removal device, so that the oxidizable particles deposited on the surface of the blocked filter body are oxidized, and the filter body is restored. Breathability, an appropriate amount of oxygen-depleted gas controls the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removal device is regenerated. The air intake chamber of each dust removal device has a device for supplying safety gas, which is used to replace the filter gas of the dust removal device before the regeneration of the dust removal device, that is, the high temperature and high dust containing tar gas, so that the dust removal device is safer and more reliable during regeneration. The safety gas device is composed of a safety gas inlet pipe and an inlet valve, and the safety gas inlet pipe is connected to the air inlet of the dust removal device.
除尘设备反吹系统所用气体为安全气体,或者说不具氧化性的气体,反吹气的温度与煤热解气进入除尘设备的温度相一致,温差小于15℃,这一温度要求可避免煤热解气中焦油 的析出或裂解。所述预热装置由燃料管道及阀门、鼓风机、风管及阀门,烧嘴,燃烧室,燃烧气出口管道组成,燃烧气出口管道与除尘设备进气腔连接,将热量不断地送入除尘设备,使除尘设备内温度达到煤热解油气的温度。The gas used in the backflushing system of the dust removal equipment is a safe gas, or a gas that is not oxidizing. The temperature of the back blowing gas is consistent with the temperature of the coal pyrolysis gas entering the dust removing device, and the temperature difference is less than 15 ° C. This temperature requirement can avoid coal heat. Degassing tar Precipitation or lysis. The preheating device is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustion chamber and a combustion gas outlet pipe, and the combustion gas outlet pipe is connected with the air inlet of the dust removing device, and the heat is continuously sent to the dust removing device. So that the temperature inside the dust removal equipment reaches the temperature of coal pyrolysis oil and gas.
所述预热装置的燃烧气出口管道与除尘设备进气腔连接的管道上连接一放散管道,所述放散管道和所述预热装置的燃烧气出口管道与除尘设备进气腔连接的管道上均安装有阀门,预热装置开始点火时,预热装置的燃烧气出口管道上阀门关闭,放散阀打开,不稳定的燃烧气从排气管而出,而当燃烧稳定时,放散阀关闭,预热装置的燃烧气出口管道上阀门打开,燃烧气进入除尘设备。所述除尘设备的再生装置由循环管道、循环风机、鼓风机汇风室,汇风管道组成,所述汇风管道与除尘设备进气腔连接,所述循环管道与除尘设备的出口管道连接,且所述循环管道连接在所述除尘设备出气腔与出口阀门之间,所述汇风管道上安装有阀门,通过关闭除尘设备出口阀门,打开循环管道阀门,通过调整循环风机和鼓风机的频率,调整循环风量、鼓风量、含氧量,大风量与低氧量的结合,使除尘设备内的过滤体外表沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度得以控制,又可对除尘设备内大量的多组过滤体均匀再生。所述循环管路上再设置放散管道及放散阀,排气管顶端设置单向阀,气体只出不进,再生多余的气体从放散单向阀排出。a combustion gas outlet pipe of the preheating device is connected to a pipe connected to the air inlet of the dust removing device, and a discharge pipe is connected to the pipe connecting the combustion gas outlet pipe of the preheating device and the air inlet of the dust removing device. Valves are installed, when the preheating device starts to ignite, the valve on the combustion gas outlet pipe of the preheating device is closed, the discharge valve is opened, the unstable combustion gas is discharged from the exhaust pipe, and when the combustion is stable, the discharge valve is closed. The valve on the combustion gas outlet pipe of the preheating device is opened, and the combustion gas enters the dust removing device. The regeneration device of the dust removal device is composed of a circulation pipe, a circulation fan, a blower plenum, and a condensing pipe, and the condensing pipe is connected with an air inlet of the dust removing device, and the circulating pipe is connected with an outlet pipe of the dust removing device, and The circulation pipe is connected between the air outlet chamber and the outlet valve of the dust removing device, and the valve is installed on the steam collecting pipe. The valve of the exhaust pipe is closed by opening the outlet valve of the dust removing device, and the frequency of the circulating fan and the blower is adjusted to adjust The combination of circulating air volume, air volume, oxygen content, high air volume and low oxygen content can control the oxidation rate of the oxidizable particles deposited on the external surface of the dust removal device and the temperature during the regeneration of the dust removal equipment, and can also be used for the dust removal equipment. A large number of sets of filters are uniformly regenerated inside. The circulation pipeline is further provided with a discharge pipe and a discharge valve, and a check valve is arranged at the top of the exhaust pipe, the gas is only discharged, and the excess gas is discharged from the discharge check valve.
在高温除尘设备30A上通过高温高尘含焦油气体过滤,除尘设备出气腔和进气腔压差控制到1000~8300Pa,每小时过滤3000标方热解气,每5到7分钟反吹一轮的情况下,一次可以连续生产280~290小时,切换后,原除尘设备进入再生程序,30小时完成再生任务,再生后过滤体表面仅有不足0.02mm厚的氧化过的浮灰,管状过滤体或过滤体没有损坏的。The high-temperature dust-removing tar-containing gas is filtered on the high-temperature dust removing device 30A, and the pressure difference between the air outlet chamber and the air inlet chamber of the dust removing device is controlled to 1000-8300 Pa, and 3000 standard square pyrolysis gas is filtered every hour, and a round blow is performed every 5 to 7 minutes. In the case of 280-290 hours of continuous production, the original dust-removing equipment enters the regeneration process and completes the regeneration task in 30 hours. After the regeneration, the surface of the filter body is only oxidized floating ash of less than 0.02 mm thick, and the tubular filter body Or the filter body is not damaged.
实施例二十二:Example 22:
如图24所示:一种除尘系统,包括并联设置的两套除尘设备30A、30B,所述除尘设备30A、30B内设置板式过滤体组合2,板式过滤体组合2设置在所述除尘设备30A、30B的容器中部,板式过滤体组合2的周向与除尘设备30A、30B的内壁实现密封,板式过滤体组合2将除尘设备30A、30B内空间分为隔离的进气腔3和出气腔4,板式过滤体组合2的进气面连接进气腔3,出气面连接出气腔4,高温高尘含焦油气体从过滤气进气管11进入进气腔3,经过板式过滤体组合2的过滤进入出气腔4,并从过滤气出气管12将除尘后的气体带入下一道程序。与实施例一相比,板式过滤体组合的形式,能够大大提高过滤体的过滤面积,大大提高过滤机构的过滤量与过滤效率。As shown in FIG. 24, a dust removal system includes two sets of dust removing devices 30A, 30B arranged in parallel, in which the plate type filter body combination 2 is disposed, and the plate type filter body assembly 2 is disposed in the dust removing device 30A. In the middle of the container of 30B, the circumferential direction of the panel filter body assembly 2 is sealed with the inner walls of the dust removing devices 30A, 30B, and the panel filter body assembly 2 divides the space inside the dust removing devices 30A, 30B into the isolated air inlet chamber 3 and the air outlet chamber 4 The inlet surface of the plate filter body assembly 2 is connected to the intake chamber 3, and the outlet surface is connected to the outlet chamber 4. The high temperature and high dust tar-containing gas enters the intake chamber 3 from the filter gas intake pipe 11 and passes through the filtration of the plate filter assembly 2 The air chamber 4 is exhausted, and the dust-removed gas is taken from the filtered gas outlet pipe 12 to the next process. Compared with the first embodiment, the combination of the plate filter body can greatly increase the filtration area of the filter body, and greatly increase the filtration amount and filtration efficiency of the filter mechanism.
所述除尘设备30A、30B上设置与进气腔3连接的过滤机构再生装置5,所述过滤机构再生装置5完成系统需要再生时贫氧气体的输入,包括贫氧气体输入管6,所述贫氧气体 输入管6与进气腔3连接,另外,在所述进气腔3设置排气管7。当正在过滤的除尘设备过滤体2被堵塞时,用贫氧气体输入管6输入适量的贫氧气体,让已被堵塞过滤体2表面沉积的可氧化颗粒被氧化掉,恢复过滤体的透气性,用适量的贫氧气体来控制过滤体表面沉积的可氧化颗粒的氧化速度及除尘设备再生时的温度,这样在为一套除尘设备30A再生时,另一套除尘设备30B通过相应管路上的阀门切换,过滤煤热解油气或者生物质热解气。所述出气腔4内设置过滤机构反吹装置8,所述除尘设备30A、30B上设置预热装置9,所述预热装置9由燃料管道及阀门、鼓风机、风管及阀门、烧嘴、燃烧室、燃烧气出口管道组成,所述燃烧气出口管道通过温度调控机构与除尘设备进气腔3连接,燃烧室产生的热量通过燃烧气出口管道与除尘设备进气腔3连接,将热量不断地送入除尘设备,使除尘设备温度达到煤热解油气的温度。所述除尘设备的进气腔和出气腔安装有测温装置和测压装置,以便控制除尘设备预热和再生过程的温度和压力。所述除尘设备的外壳的外侧或/和内侧用保温材料包裹,以便于壳体的保温,煤热解油气不易在壳体上析出焦油。为除尘设备预热的目的是,对冷态的除尘设备进行加热,使其达到与煤热解油气同等温度,煤热解油气中的焦油不会在除尘设备中析出,就形不成焦油同煤粉尘结合快速堵塞过滤体的现象。除尘设备预热后就可通过相应管路上阀门的开、关的切换,直接将未过滤的热解油气通入该除尘设备进行过滤。预热是在除尘设备是在冷态下进行的工作。如还未参加过过滤的除尘设备,或是停产时间较长,温度与待过滤气体的温度相差较大。就需要对冷态的除尘设备进行预热,预热结束后再切换进入过滤系统。The dust removing device 30A, 30B is provided with a filtering mechanism regeneration device 5 connected to the intake chamber 3, and the filtering mechanism regeneration device 5 completes the input of the oxygen-depleted gas when the system needs to be regenerated, including the oxygen-lean gas input pipe 6, Oxygen-depleted gas The input pipe 6 is connected to the intake chamber 3, and an exhaust pipe 7 is provided in the intake chamber 3. When the filter device 2 of the dust removal device being filtered is clogged, an appropriate amount of oxygen-depleted gas is input through the oxygen-lean gas input pipe 6, so that the oxidizable particles deposited on the surface of the plugged filter 2 are oxidized, and the gas permeability of the filter body is restored. An appropriate amount of oxygen-depleted gas is used to control the oxidation rate of the oxidizable particles deposited on the surface of the filter body and the temperature at which the dust removing device is regenerated, so that when a set of dust removing device 30A is regenerated, another set of dust removing device 30B passes through the corresponding pipe. Valve switching, filtering coal pyrolysis oil or biomass pyrolysis gas. A filter mechanism backflushing device 8 is disposed in the air outlet chamber 4, and the pre-heating device 9 is disposed on the dust removing device 30A, 30B. The preheating device 9 is composed of a fuel pipe and a valve, a blower, a duct and a valve, a burner, a combustor and a combustion gas outlet pipe are formed, and the combustion gas outlet pipe is connected to the air inlet chamber 3 of the dust removing device through a temperature control mechanism, and the heat generated by the combustion chamber is connected to the air inlet chamber 3 of the dust removing device through the combustion gas outlet pipe, and the heat is continuously The ground is sent to the dust removal equipment so that the temperature of the dust removal equipment reaches the temperature of the coal pyrolysis oil and gas. The air inlet chamber and the air outlet chamber of the dust removing device are provided with a temperature measuring device and a pressure measuring device for controlling the temperature and pressure of the preheating and regeneration process of the dust removing device. The outer side or/and the inner side of the outer casing of the dust removing device are wrapped with a heat insulating material to facilitate the heat preservation of the casing, and the coal pyrolysis oil and gas is not easy to precipitate tar on the casing. The purpose of preheating the dust removal equipment is to heat the cold dust removal equipment to the same temperature as the coal pyrolysis oil. The tar in the coal pyrolysis oil and gas will not be precipitated in the dust removal equipment, and the tar will not be formed into coal. The combination of dust and dust quickly blocks the filter. After the pre-heating of the dust-removing equipment, the unfiltered pyrolysis oil and gas can be directly filtered into the dust-removing equipment through the switching of the valves on the corresponding pipelines. Preheating is the work done in the dust removal equipment in the cold state. If you have not participated in the filtration of the dust removal equipment, or the production stoppage time is long, the temperature and the temperature of the gas to be filtered differ greatly. It is necessary to preheat the cold dust removal equipment, and then switch to the filtration system after the preheating is completed.
所述出气腔4内设置的过滤机构反吹装置8,也可以调整为过滤机构物理清灰机构,如定期进行物理接触刷去过滤机构表面浮灰的耐高温的刷子,或者是对过滤机构进行气流喷吹的机构。The filter mechanism backflushing device 8 disposed in the air outlet chamber 4 can also be adjusted to a physical cleaning mechanism of the filter mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filter mechanism, or the filter mechanism. The mechanism in which the airflow is blown.
在高温除尘设备30A上通过高温高尘含焦油气体过滤,除尘设备出气腔和进气腔压差控制到5000~6000Pa,每小时过滤2000标方热解气,每15到20分钟反吹一次的情况下,可以连续生产150~200小时,切换后,原除尘设备进入再生程序,17小时完成再生任务,再生后过滤体表面仅有不足0.22mm厚的氧化过的浮灰,板状过滤体没有损坏部分。The high-temperature dust-removing tar-containing gas is filtered on the high-temperature dust removing device 30A, and the pressure difference between the air outlet chamber and the air inlet chamber of the dust removing device is controlled to 5000-6000 Pa, and the 2000 standard pyrolysis gas is filtered every hour, and the blow-back gas is blown every 15 to 20 minutes. In the case, it can be continuously produced for 150 to 200 hours. After switching, the original dust removal equipment enters the regeneration process and completes the regeneration task in 17 hours. After regeneration, the surface of the filter body is only 0.22 mm thick oxidized floating ash, and the plate filter body does not. Damaged part.
实施例二十三:Example twenty-three:
如图25所示:一种除尘系统,包括并联设置的两套除尘设备30A、30B,所述除尘设备30A、30B一体化设置,可以在建设该系统的过程中,两个腔体共用一个腔体侧面,那就减少一个腔体侧面的制造成本,而且有利于减少整个系统内热量的散失。As shown in FIG. 25, a dust removal system includes two sets of dust removing devices 30A and 30B arranged in parallel, and the dust removing devices 30A and 30B are integrally arranged, and two chambers share one cavity during the process of constructing the system. The side of the body reduces the manufacturing cost of the side of a cavity and helps reduce the loss of heat throughout the system.
实施例二十四: Example twenty-four:
如图26所示:一种除尘系统,包括并联设置的两套除尘设备30A、30B,所述除尘设备30A、30B一体化设置,且共用一个泄灰机构。此套装置也在除尘设备30A、30B并联的范围之内,两者一体相对于实施例二十二来讲,能够节省空间。As shown in FIG. 26, a dust removal system includes two sets of dust removing devices 30A and 30B arranged in parallel, and the dust removing devices 30A and 30B are integrally disposed and share a single dust discharging mechanism. This device is also within the range in which the dust removing devices 30A, 30B are connected in parallel, and the two can be integrated with respect to the twenty-second embodiment, thereby saving space.
所述除尘设备30A、30B内的反吹机构,也可以调整为过滤机构物理清灰机构,如定期进行物理接触刷去过滤机构表面浮灰的耐高温的刷子,或者是对过滤机构进行气流喷吹的机构。The back-blowing mechanism in the dust removing device 30A, 30B can also be adjusted to a physical cleaning mechanism of the filtering mechanism, such as a high temperature resistant brush that periodically performs physical contact brushing to remove the surface of the filtering mechanism, or a gas jet to the filtering mechanism. Blowing the body.
实施例二十五:Example twenty-fifth:
如图27所示:一种除尘系统,包括并联设置的三套除尘设备30A、30B、30C,三个设备的预热装置9和过滤机构再生装置5共用一套装置,即图中虚线内的部分,通过循环管路21能够将预热或者再生的气体从共用管道贫氧气体输入管6或者也可以是高温气体输入管(这两个管道是共用的)进入进气腔3,通过过滤机构进入出气腔,从出气腔经过循环管路21又回到预热装置9和过滤机构再生装置5共用的装置,形成了一个循环管路,多余的气体通过排气管7排出。As shown in FIG. 27, a dust removal system includes three sets of dust removing devices 30A, 30B, and 30C arranged in parallel, and the preheating device 9 of the three devices and the filtering mechanism regeneration device 5 share a set of devices, that is, in the dotted line in the figure. In part, the preheated or regenerated gas can be passed through the circulation line 21 from the common pipeline oxygen-lean gas inlet pipe 6 or also the high-temperature gas inlet pipe (the two pipes are common) into the intake cavity 3, through the filtering mechanism After entering the air outlet chamber, from the air outlet chamber through the circulation line 21 to the device shared by the preheating device 9 and the filter mechanism regeneration device 5, a circulation line is formed, and excess gas is discharged through the exhaust pipe 7.
实际也可以倒过来循环,即三个设备的预热装置9和过滤机构再生装置5共用一套装置,即图中虚线内的部分,通过循环管路21能够将预热或者再生的气体经过循环管路21进入出气腔4,通过过滤机构进入进气腔3,从共用管道贫氧气体输入管6或者也可以是高温气体输入管回到预热装置9和过滤机构再生装置5共用的装置,形成了一个循环管路,多余的气体通过排气管7排出。即通过循环管路21,可能方便地对整个过滤腔体进行整体预热,也可以在再生的过程中用大气量的贫氧气体对需要再生的除尘设备进行再生。Actually, it is also possible to reverse the cycle, that is, the preheating device 9 of the three devices and the filter mechanism regenerating device 5 share a set of devices, that is, a portion in the dotted line in the figure, through which the preheated or regenerated gas can be circulated through the circulation line 21. The pipeline 21 enters the outlet chamber 4, enters the intake chamber 3 through the filter mechanism, and returns to the device shared by the preheating device 9 and the filter mechanism regeneration device 5 from the common pipe oxygen-lean gas inlet pipe 6 or also the high-temperature gas input pipe. A circulation line is formed, and excess gas is discharged through the exhaust pipe 7. That is, through the circulation line 21, it is possible to conveniently preheat the entire filtration chamber as a whole, or to regenerate the dedusting equipment to be regenerated with an atmospheric oxygen-poor gas during the regeneration process.
实施例二十六:Example twenty-six:
如图28所示:与实施例二十一相比,实施例二十六将预热装置9和过滤机构再生装置5共用的装置与过滤腔体的进口从进气腔的侧壁转移到过滤气进气管11上,循环管21与出气腔的连接部位也从出气腔的侧壁转移到过滤气出气管12上,循环管道进出口位置的变化,更有利于预热装置9对过滤腔体进行整体加热,避免过滤气进气管11阀门与进气腔之间的管道在长时间不通入高温气体后温度降低的现象发生,有利于提高后期在预热的过程中整体预热效果。As shown in Fig. 28, compared with the twenty-first embodiment, the twenty-sixth embodiment of the device common to the preheating device 9 and the filter mechanism regenerating device 5 and the inlet of the filter chamber are transferred from the side wall of the intake chamber to the filter. On the gas inlet pipe 11, the connection portion of the circulation pipe 21 and the outlet chamber is also transferred from the side wall of the outlet chamber to the filter gas outlet pipe 12, and the change of the inlet and outlet positions of the circulation pipe is more advantageous for the filter chamber of the preheating device 9 The overall heating is performed to avoid the phenomenon that the temperature between the valve of the filter gas inlet pipe 11 and the inlet chamber is lowered after the high temperature gas is not introduced for a long time, which is beneficial to improve the overall preheating effect in the process of preheating.
实施例二十七:Example twenty-seven:
如图29所示:实施例二十七与实施例二十六相比,增加了预热装置9和过滤机构再生装置5共用的装置对整个过滤腔体连接的管道,即预热装置9和过滤机构再生装置5共用的装置不仅对进气腔3有管道连接,而且对出气腔4也有管道连接,有利于迅速实现预热和再生,减少预热和再生时间,特别有利于提高预热和再生的工作效率。 As shown in FIG. 29, in the twenty-seventh embodiment, compared with the twenty-sixth embodiment, the pipe connected to the entire filter chamber by the device shared by the preheating device 9 and the filter mechanism regenerating device 5 is added, that is, the preheating device 9 and The device shared by the filter mechanism regeneration device 5 not only has a pipe connection to the intake chamber 3, but also has a pipe connection to the outlet chamber 4, which facilitates rapid preheating and regeneration, reduces preheating and regeneration time, and is particularly advantageous for improving preheating and Reproductive work efficiency.
对于说明书中的术语做如下解释:The terms in the specification are explained as follows:
“大气量”特别是指在常压下每分钟通过风量超过50立方米以上的气量;“Atmospheric amount” refers especially to the amount of air passing through more than 50 cubic meters per minute under normal pressure;
“贫氧气体”特别是指含氧量为0.1~5%的气体;"Oxygen-poor gas" especially refers to a gas having an oxygen content of 0.1 to 5%;
含灰尘和焦油的高温气体以及过滤腔体中的“高温”特别是指250~750℃。The high temperature gas containing dust and tar and the "high temperature" in the filter chamber means, in particular, 250 to 750 °C.
“高尘”特别是指气体中尘含量为100~2000克/立方米。"High dust" especially means that the dust content in the gas is 100-2000 g/m3.
“高含焦油量”特别是指气体中焦油含量为100~3000克/立方米。"High tar content" means that the tar content in the gas is from 100 to 3000 g/m 3 .
如本领域技术人员通常所理解,“安全气体”特别是指不具氧化性的气体,如:惰性气体、氮气、水蒸气等。As is generally understood by those skilled in the art, "safe gas" refers in particular to gases that are not oxidizing, such as inert gases, nitrogen, water vapor, and the like.
如本领域技术人员通常所理解,“进气面”即过滤机构上进入待过滤气体的表面,如管状除尘设备的外表面,板式过滤体的进气侧表面;As is generally understood by those skilled in the art, the "inlet surface" is the surface of the filter mechanism that enters the gas to be filtered, such as the outer surface of the tubular dust removing device, the inlet side surface of the plate filter body;
“出气面”即过滤机构上出已过滤气体的表面,如管状除尘设备的内表面,板式过滤体的出气侧表面。The "outlet surface" is the surface of the filtering mechanism on which the filtered gas is discharged, such as the inner surface of the tubular dust removing device, and the outlet side surface of the plate filter body.
“并联”,本文中是两个或多个除尘设备的进气腔与过滤气进气管连接,出气腔与过滤气出气管连接。两个或多个除尘设备不会互相干扰,既可以同时使用,也可以单独使用一个,如照明电路中的并联概念。"Parallel", in this paper, the inlet chamber of two or more dust removal devices is connected to the filter gas inlet pipe, and the outlet chamber is connected with the filter gas outlet pipe. Two or more dedusting devices do not interfere with each other, and can be used simultaneously or separately, such as the parallel concept in lighting circuits.
本文所述的并联,可以是两个或多个除尘设备并列接入过滤气进气管和过滤气出气管之间,也可以并列接入热解设备和后处理设备之间,以实现过滤气的除尘过滤。In parallel, two or more dust removal devices may be connected in parallel between the filter gas inlet pipe and the filter gas outlet pipe, or may be connected in parallel between the pyrolysis device and the post-treatment device to realize the filtration gas. Dust filtration.
本文中所述“并联”的两个或多个除尘设备,可以完全相同,如并联的两个除尘设备,都是实施例七所述的除尘设备。也可以不完全相同,如一个为实施例一记载的除尘设备,与其并联的另一个为实施例三记载的除尘设备。甚至也可以一个为板式过滤体结构除尘设备,另一个为隔板和管式过滤体结构的除尘设备。The two or more dust removal devices that are "parallel" as described herein may be identical, such as two dust removal devices in parallel, which are the dust removal devices described in Embodiment 7. The dust removing device described in the first embodiment may be different, and the other one connected in parallel with the dust removing device described in the third embodiment. It is even possible to have a dust removal device for the plate filter structure and a dust removal device for the separator and the tubular filter structure.
如本领域技术人员通常所理解,用于反吹的“高温高压气体”特别是指能够将管状过滤机构上附着的降低过滤效果的物质有效反吹掉,且同时不会导致过滤机构温度明显降低的气体。 As is generally understood by those skilled in the art, "high temperature and high pressure gas" for backflushing means, in particular, the ability to effectively blow back the filter-reducing substance attached to the tubular filter mechanism without causing a significant decrease in the temperature of the filter mechanism. gas.

Claims (15)

  1. 一种除尘设备,包括过滤腔体、过滤机构再生装置和预热装置;其特征在于:A dust removing device comprising a filtering chamber, a filtering mechanism regeneration device and a preheating device; wherein:
    所述过滤腔体中设置有过滤机构,所述过滤机构在过滤腔体的内部空间限定出隔离的进气腔和出气腔,所述进气腔与过滤气进气管连接,所述出气腔与过滤气出气管连接;A filter mechanism is disposed in the filter cavity, and the filter mechanism defines an isolated air inlet chamber and an air outlet chamber in an inner space of the filter chamber, the air inlet chamber is connected to the filter air intake tube, and the air outlet chamber is Filter gas outlet pipe connection;
    所述过滤腔体设置有泄灰机构;The filter chamber is provided with a dust discharge mechanism;
    所述预热装置对所述过滤腔体整体预热。The preheating device preheats the filter chamber as a whole.
  2. 如权利要求1所述的除尘设备,其特征在于:所述过滤机构为板式过滤体或者板式过滤体组合。A dust removing apparatus according to claim 1, wherein said filtering mechanism is a plate type filter body or a plate type filter body combination.
  3. 如权利要求1或2所述的除尘设备,其特征在于:所述过滤机构包括设置在过滤腔体的壳体内的隔板,所述隔板在过滤腔体的内部空间限定出进气腔和出气腔,所述隔板上设置多个管状过滤体,所述过滤体通过设置在隔板上的孔固定在隔板上,所述管状过滤体的内表面与所述出气腔连接,外表面与所述进气腔连接。A dust removing apparatus according to claim 1 or 2, wherein said filtering mechanism comprises a partition disposed in a casing of the filtering chamber, said partition defining an air inlet chamber in an inner space of the filtering chamber An air outlet chamber, wherein the partition plate is provided with a plurality of tubular filter bodies, and the filter body is fixed on the partition plate through a hole provided in the partition plate, and an inner surface of the tubular filter body is connected to the air outlet chamber, and the outer surface is Connected to the intake chamber.
  4. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述隔板上的多个管状过滤体分为若干组,每组管状过滤体相对应地设置一套过滤机构反吹装置。The dust removing device according to any one of the preceding claims, wherein the plurality of tubular filter bodies on the partition plate are divided into several groups, and each set of tubular filter bodies is correspondingly provided with a set of filter mechanism backflushing devices. .
  5. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述过滤机构反吹装置包括设置在所述出气腔内的反吹文氏管和反吹喷管,所述反吹文氏管的大口端与所述隔板面向出气腔的表面连接,所述每组管状过滤体的出口端对应朝向所述反吹文氏管大口端内,所述反吹喷管的一端朝向所述反吹文氏管的小口端或者伸入到所述反吹文氏管的小口端内,所述反吹喷管的另一端延伸出所述过滤腔体的壳体并经由电磁反吹阀与高温高压气体发生装置连接。A dust removing apparatus according to any one of the preceding claims, wherein the filter mechanism backflushing device comprises a backflushing venturi and a backflushing nozzle disposed in the air outlet chamber, the back blowing The large end of the tube is connected to the surface of the partition facing the air outlet, and the outlet end of each set of tubular filter body is correspondingly facing the large end of the back-flushing venturi, and one end of the back-blowing nozzle is facing a small mouth end of the back-flush venturi or extending into the small mouth end of the back-flush venturi, the other end of the back-blowing nozzle extending out of the housing of the filter chamber and via an electromagnetic backflush valve Connected to a high temperature and high pressure gas generating device.
  6. 如前述权利要求中任一项所述的除尘设备,所述预热装置与所述进气腔和/或出气腔气体连接。The dust removing device according to any of the preceding claims, wherein the preheating device is gas-connected to the intake chamber and/or the outlet chamber.
  7. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述预热装置包括高温气体生成机构、阀门以及与进气腔和/或出气腔连接的高温气体输入管;所述高温气体输入管通过阀门与高温气体生成机构连接,所述过滤腔体设置有排气管。The dust removing apparatus according to any one of the preceding claims, wherein the preheating device comprises a high temperature gas generating mechanism, a valve, and a high temperature gas input pipe connected to the intake chamber and/or the outlet chamber; The gas inlet pipe is connected to the high temperature gas generating mechanism through a valve, and the filter chamber is provided with an exhaust pipe.
  8. 如前述权利要求中任一项所述的除尘设备,所述进气腔和/或出气腔与所述过滤机构再生装置连接。A dust removal device according to any of the preceding claims, wherein the intake and/or outlet chambers are connected to the filter mechanism regeneration device.
  9. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述过滤机构再生装置包括与所述进气腔和/或出气腔连接的再生物质输入管。A dust removing apparatus according to any one of the preceding claims, wherein the filter mechanism regeneration device comprises a regenerative substance input pipe connected to the intake chamber and/or the outlet chamber.
  10. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述过滤腔体设置有安全气体置换机构。 A dust removing apparatus according to any one of the preceding claims, wherein the filter chamber is provided with a safety gas replacement mechanism.
  11. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述再生装置、预热装置共用一套装置。A dust removing apparatus according to any one of the preceding claims, wherein the regeneration device and the preheating device share a set of devices.
  12. 如前述权利要求中任一项所述的除尘设备,其特征在于:所述再生装置、预热装置与所述进气腔连接,所述出气腔通过循环管路与所述再生装置、预热装置连接。The dust removing apparatus according to any one of the preceding claims, wherein the regeneration device and the preheating device are connected to the intake chamber, and the outlet chamber passes through a circulation line and the regeneration device, and is preheated. Device connection.
  13. 一种除尘系统,其特征在于:所述除尘系统由两套或者多套如权利要求1~12中任一项所述的除尘设备并联。A dust removal system, characterized in that the dust removal system is connected in parallel by two or more sets of dust removal devices according to any one of claims 1-12.
  14. 如权利要求13所述的除尘系统,其特征在于:所述两套或者多套除尘设备一体化设置。A dust removal system according to claim 13, wherein said two or more sets of dust removing devices are integrally provided.
  15. 一种操作权利要求13或14所述的除尘系统的除尘方法,其特征在于,包括如下步骤:A dust removing method for operating a dust removing system according to claim 13 or 14, comprising the steps of:
    (1)使用与所述除尘设备连接的预热装置,对其中一个除尘设备(第一除尘设备)进行整体预热,预热到与高温高尘含焦油气体温度值接近的温度;(1) using one of the preheating devices connected to the dust removing device, preheating one of the dust removing devices (the first dust removing device), and preheating to a temperature close to the temperature of the high temperature high dust tar containing gas;
    (2)将高温高尘含焦油气体通过过滤气进气管通入预热后的第一除尘设备,高温高尘含焦油气体从进气腔进入,经过过滤机构,进入出气腔,从出气腔进入过滤气出气管;在过滤过程中,反吹装置将过滤机构表面的浮灰吹掉;(2) Passing the high-temperature high-dust tar-containing gas through the filter gas inlet pipe into the pre-heated first dust-removing device, and the high-temperature high-dust tar-containing gas enters from the intake chamber, passes through the filtering mechanism, enters the outlet chamber, and enters from the outlet chamber. Filtering the gas outlet pipe; during the filtering process, the backflushing device blows off the floating ash on the surface of the filtering mechanism;
    (3)在工作一段时间后,第一除尘设备的过滤能力会降低到渐不能满足过滤工作需要时,用预热装置预热另一个除尘设备(第二除尘设备),预热到与高温高尘含焦油气体温度接近时,将高温高尘含焦油气体通入第二除尘设备,第二除尘设备开始工作;(3) After working for a period of time, the filtering capacity of the first dedusting equipment will be reduced to gradually meet the needs of the filtering work, and the other dedusting equipment (second dedusting equipment) is preheated by the preheating device, and the preheating is high to the high temperature. When the temperature of the dust-containing tar gas is close, the high-temperature high-dust tar-containing gas is introduced into the second dust-removing device, and the second dust-removing device starts to work;
    停止对第一除尘设备通入高温高尘含焦油气体,之后通过安全气体置换机构通过高温安全气体,置换掉第一除尘设备内的高温高尘含焦油气体,置换完毕后,关闭第一除尘设备过滤气出气管阀门,通过过滤机构再生装置向第一除尘设备的进气腔和/或出气腔输入贫氧气体,进行第一除尘设备再生;Stop the high-dust and high-dust tar-containing gas from the first dust-removing device, and then replace the high-temperature high-dust tar-containing gas in the first dust-removing device through the high-pressure safety gas through the safety gas replacement mechanism. After the replacement, the first dust-removing device is turned off. Filtering the gas outlet valve, and inputting the oxygen-depleted gas to the intake chamber and/or the outlet chamber of the first dust removal device through the filter mechanism regeneration device to perform regeneration of the first dust removal device;
    (5)当第二除尘设备的过滤能力满足不了工作需要时,再生后的第一除尘设备切换进入过滤工作状态,第二除尘设备停止过滤工作,进入置换、再生程序;(5) When the filtering capacity of the second dust removing device cannot meet the work requirement, the first dust removing device after the regeneration switches into the filtering working state, and the second dust removing device stops the filtering work and enters the replacement and regeneration process;
    (6)由两套或两套以上的除尘设备通过“过滤-再生”交替切换,使整个除尘系统实现连续工作。 (6) Two or more sets of dust removal equipment are alternately switched by "filtering-regeneration" to enable continuous operation of the entire dust removal system.
PCT/CN2017/085426 2016-05-24 2017-05-23 Dust-cleaning device, dust-cleaning system consisting of dust-cleaning device, and dust-cleaning method therefor WO2017202279A1 (en)

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CN114177707A (en) * 2021-11-18 2022-03-15 上海江南长兴造船有限责任公司 Be used for explosion-proof whole room dust removal device of boats and ships sandblast workshop
CN115059335A (en) * 2022-06-20 2022-09-16 华能国际电力股份有限公司大连电厂 Totally-enclosed dry coal shed of thermal power plant
CN115857587A (en) * 2023-03-02 2023-03-28 武汉鸿康科技有限公司 Intelligent control system for operation environment of industrial dust removal equipment
CN117363383A (en) * 2023-11-23 2024-01-09 广东宝杰环保科技有限公司 Dust removal and coke removal device for biomass combustible gas and intelligent filter switching method thereof
CN117363383B (en) * 2023-11-23 2024-04-19 广东宝杰环保科技有限公司 Dust removal and coke removal device for biomass combustible gas and intelligent filter switching method thereof

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