WO2017200154A1 - Thin type speaker - Google Patents

Thin type speaker Download PDF

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Publication number
WO2017200154A1
WO2017200154A1 PCT/KR2016/011155 KR2016011155W WO2017200154A1 WO 2017200154 A1 WO2017200154 A1 WO 2017200154A1 KR 2016011155 W KR2016011155 W KR 2016011155W WO 2017200154 A1 WO2017200154 A1 WO 2017200154A1
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WO
WIPO (PCT)
Prior art keywords
diaphragm
magnetic circuit
edge
coupler
speaker
Prior art date
Application number
PCT/KR2016/011155
Other languages
French (fr)
Korean (ko)
Inventor
이한량
Original Assignee
주식회사 슬리비스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020160097509A external-priority patent/KR101804804B1/en
Application filed by 주식회사 슬리비스 filed Critical 주식회사 슬리비스
Publication of WO2017200154A1 publication Critical patent/WO2017200154A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/02Casings; Cabinets ; Supports therefor; Mountings therein
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/16Mounting or tensioning of diaphragms or cones
    • H04R7/18Mounting or tensioning of diaphragms or cones at the periphery
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • H04R9/04Construction, mounting, or centering of coil

Definitions

  • the present invention relates to a speaker, and more particularly, by separating the vibration region of the diaphragm and the vibration region of the voice coil when viewed from the vibration direction, the vibration region of the diaphragm without being affected by the thickness (height) of the magnetic circuit.
  • the present invention relates to a thin speaker that can be arranged to have a thin thickness.
  • the slimming of the speaker whose sound output direction is downward is a challenge to develop a track-shaped or elliptical speaker structure having the long axis and the short axis whose vibration surfaces are orthogonal to each other, while the slimming of the speaker whose sound output direction is backward is the vibration surface.
  • the task is to develop a so-called thin speaker structure that can reduce the depth of the speaker along the vibration direction.
  • the conventional thin speakers had a thickness of about 10 to 15 mm and were difficult to manufacture below.
  • an object of the present invention is to provide a speaker device that can have a thin structure by separating the vibration region of the diaphragm and the vibration region of the voice coil when viewed in the vibration direction. do.
  • an object of the present invention is to provide a speaker device that can have a thin structure because the vibration region of the diaphragm is spaced apart from the magnetic circuit.
  • the present invention is a speaker device that can be configured to couple the voice coil and the diaphragm to each other in a direction perpendicular to the thickness direction of the speaker made of a conductive metal and to simplify the structure by utilizing this as an electrical connection passage between the voice coil and the terminal The purpose is to provide.
  • an object of the present invention is to provide a display device having a slimmer structure by installing the above-described thin speaker device.
  • the diaphragm 40 having a predetermined vibration surface; A connection part 36 extending in a direction deviating from the vibration surface in the diaphragm; A voice coil 26 fixed to an end of the connection part and provided at a position deviating from the vibration surface; And a magnetic circuit 20 incorporating the voice coil, wherein the magnetic circuit portion intersecting with the connection portion has a cutout portion providing a space allowing the connection portion to move in correspondence with the vibration direction of the diaphragm.
  • a speaker device provided with 241 is provided.
  • the speaker device further includes a coupler 30 having a first end 32 fixed to the diaphragm 40, a second end 34 fixed to the voice coil, and the connection part.
  • the connection part may have a structure for connecting the first end and the second end.
  • the coupler may include a conductive material, the voice coil may be electrically connected to the coupler, and the coupler may be electrically connected to a terminal.
  • the first end of the coupler is fixed to the first edge of the diaphragm facing the connection part, and the coupler extends in a direction opposite to the connection part based on the first end part 32. It may further include.
  • the coupler may further include a third end 39 fixed along a second edge opposite to the first edge of the diaphragm, and the extension may be connected to the third end.
  • the extension part may extend outwardly from the diaphragm, and the third end part may be fixed to an outer wall of the frame.
  • An edge may be provided between the diaphragm and the magnetic circuit, one end of which is fixed to the diaphragm and the other end of which is fixed to the magnetic circuit or the frame 10 for fixing the magnetic circuit.
  • the magnetic circuit includes a magnet 22; A plate 23 attached to the first pole of the magnet 22; And a yoke 24 attached to the second pole of the magnet 22 and disposed at an end thereof adjacent to an end of the plate, and the cutout may be provided at the yoke.
  • the space between the end of the yoke and the end of the plate may be open toward the rear of the speaker device.
  • the speaker device may further comprise a cover 60 covering a space between at least the end of the yoke and the end of the plate.
  • the space between the end of the yoke and the end of the plate may be open toward the front of the speaker device.
  • the diaphragm may have an annular shape having a central hole 42, and the magnetic circuit may be disposed inside the central hole.
  • the outer circumference of the diaphragm may be substantially rectangular, and the center hole may be circular.
  • the magnetic circuit may be spaced apart from the outer circumference of the diaphragm and surround the outer circumference of the diaphragm.
  • the magnetic circuit includes an annular magnet 22; An annular plate 23 attached to the first pole of the magnet 22; And an annular yoke 24 attached to the second pole of the masonry 22, the annular yoke 24 having an end disposed adjacent to the inner end of the plate further inward than the inner end of the plate. Can be provided in the yoke.
  • the frame 10 to which the diaphragm 40 and the magnetic circuit 20 are fixed may be an enclosure.
  • the present invention provides a display device provided with the speaker device.
  • the vibration displacement distance of the diaphragm is reduced by placing the amplitude range of the vibration region of the diaphragm and the height range of the height portion of the magnetic circuit in the same height range.
  • the thickness of the speaker can be reduced without the need for a slim speaker with guaranteed output power.
  • the magnetic coil and the diaphragm can be placed on the same line while minimizing the loss of magnetic force of the magnetic circuit by connecting the voice coil and the diaphragm embedded in the magnetic circuit with a thin coupler and minimizing the cutout area of the magnetic circuit.
  • the coupler applied to implement the slim speaker can also be utilized as an electrical connection path between the voice coil and the terminal, thereby realizing a slim speaker having a lower manufacturing cost by further simplifying the internal structure.
  • the coupler applied to implement a slim speaker can be further utilized as a reinforcing structure of the diaphragm, thereby realizing a slim speaker having a very large rigidity of the diaphragm.
  • the diaphragm assembly and the magnetic circuit can be modularized to facilitate assembly, and the speaker device can be further slimmed by omitting the frame by directly installing the enclosure.
  • the speaker device of the present invention can manufacture a thin display device equipped with a speaker.
  • FIG. 1 is a perspective view illustrating an enclosure in which a slim speaker having a long axis and a short axis having an orthogonal vibration surface is installed at a bottom thereof, and a thin speaker is installed at a rear side thereof;
  • FIG. 2 is a plan view of a thin speaker as a first embodiment according to the present invention.
  • FIG. 3 is a side view of the speaker of FIG. 2;
  • FIG. 4 is a bottom view of the speaker of FIG. 2, FIG.
  • FIG. 5 is an exploded perspective view of the speaker of FIG. 2;
  • FIG. 6 is an exploded perspective view illustrating a frame of the speaker of FIG. 2;
  • FIG. 7 is a plan view illustrating a coupler of the speaker of FIG. 2;
  • FIG. 8 is a perspective view illustrating a state in which the coupler of FIG. 7 is installed in the frame of FIG. 6;
  • FIG. 9 is a top perspective view showing a state in which the voice coil is coupled to the diaphragm assembly of the speaker of FIG.
  • FIG. 10 is a bottom perspective view of FIG. 9;
  • FIG. 11 is a side cross-sectional view showing an assembly process of the speaker of FIG.
  • FIG. 12 is a side cross-sectional view showing a state in which the speaker of FIG. 11 is assembled
  • FIG. 13 is a side cross-sectional view illustrating a state in which an edge is omitted in FIG. 12; FIG.
  • FIG. 14 is a side cross-sectional view showing a state in which the diaphragm, coupler and voice coil of FIG. 13 are displaced forward;
  • FIG. 15 is a side cross-sectional view showing a state in which the diaphragm, coupler, and voice coil of FIG. 13 are displaced to the rear;
  • FIG. 16 is a side sectional view of a thin speaker as a second embodiment according to the present invention.
  • FIG. 17 is a perspective view of a thin speaker as a third embodiment according to the present invention.
  • FIG. 18 is a cross-sectional perspective view of the speaker of FIG. 17;
  • FIG. 19 is an exploded perspective view of the speaker of FIG. 17;
  • FIG. 20 is a partially assembled perspective view of the speaker of FIG. 19;
  • FIG. 21 is a side cross-sectional view of a part assembled state seen in the direction A-A of FIG. 20;
  • FIG. 22 is a side cross-sectional view showing a fully assembled state of FIG. 21;
  • FIG. 23 is a perspective view of a thin speaker as a fourth embodiment according to the present invention.
  • FIG. 24 is a sectional perspective view of the speaker of FIG. 23;
  • FIG. 25 is an exploded perspective view of the speaker of FIG. 23;
  • 26 is a partially assembled perspective view of the speaker of FIG. 25;
  • FIG. 27 is a side sectional view showing a part assembled state of the speaker of FIG. 26;
  • FIG. 28 is a side sectional view showing a fully assembled state of FIG. 27;
  • 29 is a perspective view showing a modification of the frame of the fourth embodiment.
  • FIG. 30 is a perspective view showing a modification of the yoke of the fourth embodiment
  • 31 is a sectional perspective view showing a modification of the edge of the fourth embodiment
  • FIG. 32 is a perspective view of a thin speaker as a fifth embodiment according to the present invention.
  • FIG. 33 is a sectional perspective view of the speaker of FIG. 32;
  • FIG. 34 is an exploded perspective view of the speaker of FIG. 32;
  • FIG. 35 is a partially assembled perspective view of the speaker of FIG. 34;
  • 36 is a side cross-sectional view of a part assembled state seen in the direction B-B of FIG. 35;
  • FIG. 37 is a side sectional view showing a fully assembled state of FIG. 36.
  • Fig. 38 is a perspective view of a coupler applied to the speaker of the fifth embodiment.
  • FIG. 1 is a perspective view illustrating an enclosure in which a slim speaker having a long axis and a short axis having an orthogonal vibration surface is installed at a bottom thereof, and a thin speaker is installed at a rear side thereof.
  • the enclosure shown in the lower portion of the rear of the display device is installed, the fastening portion (A) of the slim speaker including a vibrating surface having a long axis and a short axis perpendicular to the surface facing downward from the display device is provided, the rear facing from the display device
  • the fastening portion (W) of the thin speaker is provided on the surface.
  • a slim speaker device to which the techniques of the applicant's registered patents Nos. 1560365, 1564896, and / or 1560363 are applied can be applied.
  • the speaker device to which the present invention is applied can be applied.
  • the thickness T1 of the enclosure portion in which the fastening portion A of the slim speaker is provided may be determined by the length of the short axis of the slim speaker, and the thickness T2 of the enclosure portion in which the fastening portion W of the thin speaker is provided is Can be determined by thickness. Since there is a limit to reducing the thickness when applying the conventional speaker device, as shown in FIG. 1, the thickness T2 of the enclosure portion in which the fastening portion W of the thin speaker is provided is the fastening portion A of the slim speaker. The use of an enclosure thicker than the thickness T1 of the enclosure portion provided is unavoidable. On the other hand, if the thin speaker according to the present invention is applied, it is possible to configure both the thicknesses T1 and T2 of the enclosure to be equally slim.
  • FIG. 2 is a plan view of a thin speaker as a first embodiment according to the present invention
  • FIG. 3 is a side view of the speaker of FIG. 2
  • FIG. 4 is a bottom view of the speaker of FIG. 2
  • FIG. 5 is an exploded perspective view of the speaker of FIG. 2.
  • a speaker having a circular (annular) vibration surface and a circular magnetic circuit will be described for convenience of description.
  • the shapes of the vibrating surface and the magnetic circuit are merely presented for convenience of description, and it is obvious that the present invention can be applied to a speaker structure having other shapes such as a square, a track type, or an oval type. This will be understood immediately upon review of the description below.
  • the frame 10 of the speaker of the present invention is very low in the form of a hollow cylindrical to circular pipe, the outer four corners of the screw hole for fastening with the fastening portion (W) of FIG. This provided flange is provided.
  • the magnetic circuit 20 is provided at the center of the frame 10, and an annular diaphragm 40 is provided between the outer circumference of the frame 10 and the outer circumference of the magnetic circuit 20.
  • the magnetic circuit is fixed to the magnetic circuit accommodating part 12 provided in the center of the frame 10.
  • a second edge 52 is provided between the inner edge of the annular diaphragm 40 and the magnetic circuit 20 to provide a damping force to the diaphragm 40 while allowing front and rear vibrations of the diaphragm.
  • the first edge 51 is installed between the outer edge of the diaphragm 40 and the outer edge of the frame 10 to provide a damping force to the diaphragm while allowing front and rear vibrations of the diaphragm 40. It functions to cover the gap between the parts 10 so that dust and the like do not enter.
  • the height of the upper end of the frame 10 and the height of the upper end of the magnetic circuit 20 coincide with each other. That is, in order to implement the speaker device in a thin form, in the present invention, the height of the upper end portion of the magnetic circuit 20 defining the front and rear displacement of the voice coil, which will be described later, matches the height of the upper end portion of the frame 10, thereby making the thickness of the speaker device slimmer. The maximum displacement of the coil was secured.
  • one side of the bottom of the speaker device of the present invention is provided with a terminal portion 18 is provided with a terminal for supplying power to the voice coil of the speaker.
  • the cover 60 is installed at the center of the bottom of the speaker device so as to prevent the open portion of the magnetic circuit 20 installed at the center of the frame 10 from being exposed to the bottom.
  • the cover 60 does not need to support the overall strength of the speaker device but only has a thickness to cover the open portion of the magnetic circuit 20 so as not to be exposed to the outside. It may be made of a thin metal or the like, and the insert may be injected into the frame 10 made of synthetic resin.
  • the thinning of the cover 60 is only an incidental technical consideration based on the above-mentioned fact, and the thinning of the cover 60 further extends the lower limit of the displacement of the voice coil, which will be described later. It should be noted.
  • a speaker device includes a diaphragm assembly 90 and a magnetic circuit 20.
  • the diaphragm assembly 90 is attached to an annular plate-shaped diaphragm 40, a first edge 51 attached to an outer circumferential surface of the diaphragm, a second edge 52 attached to an inner circumferential surface of the diaphragm, and a bottom surface of the diaphragm. Coupler 30.
  • the diaphragm 40 is illustrated in a flat form, of course, the bent portion may be provided to reinforce the rigidity.
  • a central hole 42 is formed at the center of the diaphragm, and the magnetic circuit 20 maintains a slight gap with the inner circumference of the diaphragm 40 and is located in the central hole 42.
  • the magnetic circuit includes a magnet 22 for supplying magnetic force, a yoke 24 attached to a first pole of the magnet, such as the N pole, and a plate 23 attached to a second pole of the magnet, such as the S pole. And a voice coil 26 positioned to be movable up and down (on the drawing) in the space between the yoke 24 and the plate 23.
  • neodymium (Nd), ferrite, or the like may be used, and may be manufactured in the form of a thin circular column like a coin. Such materials, dimensions, and shapes may be determined in consideration of the strength of the magnetic field required to drive the speaker.
  • the plate 23 is a passage through which the magnetic field passes and its diameter is slightly larger than that of the magnet 22.
  • the yoke 24 is a circular vessel-like structure having a flat portion and a side wall portion perpendicular to the flat portion. The diameter of the inner circumference of the side wall portion of the yoke 24 is larger than that of the outer circumference of the plate 23 to maintain a constant gap. Through this gap, magnetic flow is concentrated. As mentioned above, in the present invention, their shapes need not necessarily be circular.
  • the voice coil 26 is located in the gap portion, and the voice coil 26 is spaced apart from the inner circumference of the side wall of the yoke 24 and the outer circumference of the plate 23.
  • the voice coil 26 has a shape in which a coil is wound around the circular bobbin a plurality of times. When a current flows through the coil, the voice coil 26 receives an external force by a magnetic field intensively formed between the yoke and the plate according to the direction and magnitude of the current. In the figure) by a predetermined displacement. The upper end of the voice coil 26 is fixed to the coupler 30 described above.
  • the side wall portion of the yoke 24 is provided with a plurality of incisions 241 cut in the vertical direction, which are provided at positions equally radially radially from the center of the yoke 24.
  • the number of cutouts 241 is a number that can give stability to the coupler 30 to be described later, and may be provided as many as the number corresponding to the Fibonacci sequence. In the present invention, three cuts are formed.
  • FIG. 6 is an exploded perspective view showing the frame of the speaker of FIG. 2
  • FIG. 7 is a plan view showing the coupler of the speaker of FIG. 2
  • FIG. 8 is a perspective view showing the coupler of FIG. 7 installed in the frame of FIG. 6.
  • the bottom of the frame 10 is open to a predetermined area for adjusting the repulsive force due to release and pressure, that is, compliance.
  • the first side wall 14 extends upward from the bottom of the frame at the outer end of the frame.
  • the first side wall separates and / or isolates the inner space of the frame from the outer space of the frame and defines the dimensions of the outer perimeter of the frame.
  • the first side wall 14 has a stepped portion to precisely regulate the position where the outer edge of the first edge 51 is installed.
  • the magnetic circuit accommodating part 12 is provided at the center of the frame 10, and the magnetic circuit accommodating part is open to both the upper part and the lower part.
  • the lower portion of the magnetic circuit is covered with a cover 60 manufactured to a much thinner thickness than the frame 10, thereby preventing the inflow of foreign substances from the outside while ensuring maximum movement range of the voice coil. Can be as described above.
  • the thickness of the speaker device can be further reduced by making the bottom surface of the cover 60 and the bottom height of the frame 10 coincide with each other.
  • the second side wall 16 extends upward from the bottom of the frame 10 around the magnetic circuit accommodating portion 12.
  • the inner surface of the second side wall 16 faces the outer surface of the magnetic circuit 20, in particular the yoke 24, and fixes the position of the yoke 24.
  • the inner bottom of the second side wall 16 has a stepped portion to restrict the installation depth of the yoke 24.
  • the second side wall 16 is also formed with a cutout 161 in the vertical direction, which corresponds to the cutout 241 provided in the yoke of the magnetic circuit described above. Therefore, when the yoke 24 is in contact with the inner side of the second side wall 16, these cutouts 161 and 241 are coincident with each other and face each other, and through the cutout, the space between the magnetic circuit accommodating part 12 and the The space between the two side walls 16 and the first side wall 14 is in communication with each other.
  • the coupler 30 of the present invention extends in a first end portion 32 fixed to an inner edge of the diaphragm 40, in a direction in which the magnetic circuit is located, that is, inwardly extending from the first end portion 32. And a second end 34 fixed to the upper end of the bobbin of the voice coil 26.
  • the first end 32 may have a circular to arc shape corresponding to the inner edge shape of the diaphragm 40, and the second end 34 fixed to the voice coil 26 may also have a circular to arc shape corresponding to the bobbin shape. have.
  • the diameter of the second end 34 is smaller than the first end 32, and they are connected to each other by the connecting portion 36.
  • the number of the connecting parts 36 corresponds to the number of the above-described cutouts 161 and 241, and in the present invention, three pieces are provided at 120-degree intervals.
  • the coupler 30 may be provided in a divided form on the basis of the respective connection parts 36, for example, at the beginning of the manufacturing process, the coupler 30 may be manufactured in a state of being connected through a thin neck, and the bottom surface of the diaphragm 40 may be provided. The manner of removing the neck area after being attached may be applied.
  • the third end 39 is provided at the opposite end of the second end with respect to the first end, and the extension 38 extends from the second end toward the third end so that the first end and the third end are extended. Can be connected to each other.
  • the third end 39 is provided at a position corresponding to the outer edge of the diaphragm, and may be circular or arc-shaped corresponding to the outer edge shape of the diaphragm.
  • the extension part 38 is formed in the form arrange
  • the connecting portion 36 of the coupler 30 passes through the cutouts 161 and 241 and the first end 32 is outside the magnetic circuit 20 and the second side wall 16.
  • the second end 34 is located inside the second side wall 16 and is embedded in the magnetic circuit 20.
  • connection part 36 of the coupler 30 is freely moved upward and downward along the cutout, so that the coupler 30 is connected to the frame 10 and the magnetic circuit 20. It is possible to move in the vertical direction with respect to).
  • Coupler 30 is a material that is not attracted to the magnetic force generated by the magnet 22 of the magnetic circuit 20, the material is electrically conductive, such as copper (Cu), aluminum (Al), magnesium (Mg), etc. Or alloys thereof.
  • the coupler 30 connecting them preferably has a high rigidity material or a cross section.
  • a high rigidity cross section may be applied to a portion of the coupler that is expected to be structurally most fragile, that is, the connection 36.
  • a soldering portion S to which the coil of the voice coil is soldered is provided near the second end 34, which may be provided in the form of a via hole or a groove to facilitate the soldering operation.
  • the soldering portion is provided at the intersection of the first end and the connecting portion.
  • a soldering portion S for electrically connecting the terminal and the coupler may be provided at another portion of the coupler close to the position where the terminal is installed.
  • the soldering portion is provided at the third end portion 39, but it may be provided at another portion in consideration of the distance from the terminal and the convenience of manufacturing.
  • FIG. 9 is a top perspective view illustrating a state in which a voice coil is coupled to the diaphragm assembly of the speaker of FIG. 2, and FIG. 10 is a bottom perspective view of FIG. 9.
  • the diaphragm assembly 90 is a form in which related parts are assembled on the basis of the diaphragm 40 constituting the vibration surface.
  • the center hole 42 is provided at the center of the annular diaphragm 40, and the second edge 52 is attached to the upper surface of the inner edge of the diaphragm 40.
  • the second edge 52 is also provided in an annular shape having an outer end and an inner end, wherein the flat outer end is fixed to the upper surface of the inner edge of the diaphragm 40, and the flat inner end is the second side wall 16 of the frame 10. Is fixed on the yoke 24 of the magnetic circuit 20 provided inside the upper end and / or inside the second side wall.
  • the inner end of the second edge 52 is fixed to the upper end of the second side wall of the frame, but the fixing position of the inner end of the second edge is not necessarily limited thereto.
  • the inner edge of the second edge 52 is provided with a protruding shape that can cover the cutout 161 of the second side wall 16 and the cutout 241 of the yoke 24 described above. The number corresponds to the position and number of cutouts.
  • the inner end is provided at a position higher than the outer end, and these ends are connected by curved surfaces.
  • the inner edge of the second edge is attached to the frame 10 and its position is fixed, but the outer edge of the second edge is attached to a diaphragm having a stroke oscillating back and forth and vibrates back and forth with the diaphragm. Therefore, when the diaphragm is in position, the outer end of the second edge is pushed rearward from the inner end, and when the diaphragm is pushed forward as far as possible, the outer end of the second edge reaches the height of the inner end. The vibration displacement does not affect the thickness of the speaker.
  • the first edge 50 is coupled to the outer circumference of the diaphragm 40.
  • the first edge also has an annular shape, and the inner end of the first edge is coupled to the lower portion of the outer circumference of the diaphragm (of course, the inner end of the first edge may be coupled to the upper surface of the outer circumference of the diaphragm).
  • the outer end of the first edge is coupled to the stepped portion provided on the first side wall 14 of the frame so that the center of the diaphragm with respect to the speaker can be accurately aligned.
  • An upwardly convex curved surface is provided between the outer and outer ends of the first edge to provide flexibility corresponding to the vibration range of the diaphragm.
  • Coupler 30 is integrally fixed to the bottom of the diaphragm 40.
  • the first end 32 of the coupler is fixed to the bottom of the inner edge of the diaphragm 40
  • the third end 39 is fixed to the bottom of the outer edge of the diaphragm
  • the inner end of the first edge 51 described above is It is fixed to the bottom of the third end 39 of the coupler 30.
  • the extension part 38 connecting the first end 32 and the third end 39 is also fixed to the bottom of the diaphragm so that the first end, the extension, and the third end of the coupler 30 closely adhere to the bottom of the diaphragm. Has a structure.
  • the diaphragm of the loudspeaker device of the present invention has a very high rigidity, thereby greatly improving acoustic characteristics.
  • the coupler having such a structure is made of a conductive material, the voice coil of the magnetic circuit located near the center hole of the diaphragm and the terminal located near the outer edge of the diaphragm can be electrically connected to each other.
  • a simple connection scheme can be implemented very simply, which leads to an increase in productivity.
  • a connecting portion 36 extends inwardly inside the first end of the coupler, a second end is provided at the inner end thereof, and a bobbin of the voice coil 26 is attached and fixed to the bottom of the second end.
  • the voice coil is located in the center hole 42 of the diaphragm, which is out of the area covered by the diaphragm, and is spaced apart from the diaphragm by the length of the connecting portion 36 extending from the inner end of the diaphragm.
  • the voice coil 26 and the diaphragm 40 are respectively fixed to the coupler 30, and since the coupler is also rigid, the voice coil 26, the coupler 30, and the diaphragm 40 behave integrally.
  • FIG. 11 is a side cross-sectional view illustrating an assembly process of the speaker of FIG. 2
  • FIG. 12 is a side cross-sectional view illustrating a state in which the speaker of FIG. 11 is assembled.
  • the cover 60 fixed to the center bottom of the frame 10 is insert-inserted together with the frame 10 (STEP 1).
  • the voice coil 26 enters the magnetic circuit accommodating part 12 defined by the second side wall of the frame 10, and the connecting part 34 of the coupler 30 is made of the first part.
  • the diaphragm enters the incision part 161 in alignment with the incision part 161 of the two side walls, and the diaphragm is accommodated in the frame interior space between the second side wall 16 and the first side wall 14, and the first edge.
  • the outer end of the 51 is fixed to the stepped portion of the first side wall 14 (STEP 2).
  • the magnet 22, plate 23 and yoke 24 of the pre-assembled magnetic circuit are inserted into and fixed to the magnetic circuit accommodating portion provided at the center of the frame.
  • the magnetic circuit 20 to be fitted to the magnetic circuit receiving portion is fitted in a direction in which the plate 23 is at the bottom, the yoke is at the top, and the ends of the yoke extend from the top to the bottom, and are cut out of the yoke 24.
  • the frame 10 is inserted into the magnetic circuit accommodating portion in a state in which the portion 241 and the cutout 161 of the second side wall 16 are aligned to align the connecting part of the coupler with the cutout 241 of the yoke 24. ) (STEP 3).
  • the inner end of the second edge is connected to the frame.
  • the assembly method by attaching on the second side wall is most efficient.
  • the second edge is separately attached to the inner edge of the diaphragm and the second side wall of the frame after the third step, or the second edge is attached to the upper edge of the yoke in the third step (STEP 3).
  • the order of fixing the magnetic circuit to the frame in the state where the end is attached and pre-assembled may also be considered to fix the outer end of the second edge on the diaphragm.
  • FIG. 13 is a side cross-sectional view showing a state where an edge is omitted from FIG. 12
  • FIG. 14 is a side cross-sectional view showing a state where the diaphragm, coupler and voice coil of FIG. 13 are displaced forward
  • FIG. 15 is a diaphragm, coupler and FIG. A side cross-sectional view showing a state in which the voice coil is displaced rearward.
  • the voice coil 26 is disposed between the end of the yoke 24 and the end of the plate 23, and the top of the voice coil 26 (strictly the coupler).
  • the spacing between the top end of the second end of the second end) and the bottom surface of the yoke 24 top plate, and the spacing between the bottom of the voice coil 26 and the top surface of the cover 60 are almost the same.
  • the vertically movable range of the voice coil 26 corresponds to the gap between the voice coil 26 and the upper plate of the yoke 24 and the gap between the voice coil 26 and the cover 60.
  • the diaphragm 40 vibrates in the space between the upper end and the lower end of the frame 10. That is, according to the speaker structure of the present invention, the thickness of the speaker is determined by the vertical movement range of the voice coil, the vibration displacement of the diaphragm does not affect the thickness of the speaker. Therefore, the present invention can further reduce the thickness of the speaker as compared with the prior art. In the conventional speaker structure, both the vibration displacement of the diaphragm and the movement range of the voice coil are inevitably reflected in the thickness of the speaker.
  • the voice coil and the diaphragm are magnetic circuit Since it vibrates in a space irrespective of the thickness (height), it is possible to make the thickness of the speaker thinner. And this structure is possible by connecting the diaphragm and the voice coil to the connection portion, by placing a cut portion through which the connection portion can pass in the magnetic circuit in which the voice coil is embedded.
  • the diaphragm is formed in an annular shape to form a structure in which the voice coil is disposed off the vibrating surface, a central hole is formed in the center of the diaphragm, and a magnetic circuit is formed in the central hole.
  • the structure of arranging the voice coil in a position outside of is not limited thereto.
  • an annular magnetic circuit is formed at the outermost part of the speaker, and an annular voice coil is built in the magnetic circuit, and a circular diaphragm is disposed in the inner region of the annular voice coil.
  • a thin speaker device employing a structure in which a voice coil is arranged at a position off the vibration surface by connecting an annular voice coil and a diaphragm provided therein with a coupler and placing an incision around an inner circumference of the annular magnetic circuit.
  • a voice coil is arranged at a position off the vibration surface by connecting an annular voice coil and a diaphragm provided therein with a coupler and placing an incision around an inner circumference of the annular magnetic circuit.
  • the shape of the diaphragm and the magnetic circuit does not necessarily need to be circular, and is not limited to shapes such as quadrangle, track type, and oval shape.
  • FIG. 16 is a side sectional view of a thin speaker as a second embodiment according to the present invention.
  • the differences between the second embodiment and the first embodiment will be mainly described, and descriptions of overlapping matters will be omitted.
  • the embodiment illustrated in FIG. 16 differs from the above-described embodiment in that the cover 60 covers the upper portion of the magnetic circuit accommodating portion of the frame, and the magnetic circuit 20 is the magnetic circuit accommodating portion of the frame by insert injection or the like. It is fixed on the bottom.
  • the assembly process is simpler because the frame and the magnetic circuit which have to align the cutouts are manufactured at the time of insert injection.
  • the cover 60 may also be pre-assembled inside the second edge in the process of pre-assembling the diaphragm 40, the coupler 30, the voice coil 26, the first edge 51 and the second edge 52. Therefore, the first step (STEP 1) of pre-assembling the magnetic circuit and insert-integrated with the frame, the diaphragm 40, the coupler 30, the voice coil 26, the first edge 51, the second Since the assembly can be performed through the process of the second step (STEP 2) of fixing the edge 52 and the cover to the frame in a pre-assembled state, the assembly process becomes simpler.
  • 17 to 22 show the overall structure of a thin speaker as a third embodiment according to the present invention.
  • the differences will be mainly focused on the differences between the third embodiment and the first and second embodiments, and overlapping descriptions of the configuration and effects will be omitted.
  • the frame of the third embodiment has a square shape in which a vertex portion is rounded, and the diaphragm 40 also has a square shape rounded in correspondence to the shape of the frame.
  • the center hole 42 of the diaphragm 40 is circular.
  • the magnetic circuit 20 is formed in a generally circular shape, and is fixed to a magnetic circuit accommodating part provided in the center of the frame 10, the shape and position of which are the circular center hole 42 of the diaphragm 40 described above. Corresponds.
  • a second edge 52 is provided between the circular inner edge of the annular diaphragm 40 and the magnetic circuit 20, and the first edge (between the outer edge of the diaphragm 40 and the outer edge of the frame 10). 51) is installed.
  • a speaker device includes a diaphragm assembly 90 and a magnetic circuit 20.
  • the diaphragm assembly 90 includes a plate-shaped diaphragm 40, a first edge 51 attached to an outer circumferential surface of the diaphragm, a second edge 52 attached to an inner circumferential surface of the diaphragm, and a coupler attached to a bottom surface of the diaphragm. 30).
  • the magnetic circuit 20 maintains a slight gap with the inner circumference of the central hole 42 of the diaphragm 40 and is located in the central hole 42.
  • the magnetic circuit includes a magnet 22 for supplying magnetic force, a yoke 24 attached to a first pole of the magnet, such as the N pole, and a plate 23 attached to a second pole of the magnet, such as the S pole. And a voice coil 26 positioned to be movable up and down (on the drawing) in the space between the yoke 24 and the plate 23.
  • the magnet 22 is manufactured in the form of a thin circular column like a coin, and the plate 23 is placed on top of the magnet 22.
  • An upper step of the plate 23 is formed so that the inner circumferential surface of the second edge 52 to be described later is seated and aligned.
  • the diameter of the plate 23 can be determined in view of the distance from the yoke 24 and is slightly larger than the magnet 22.
  • the yoke 24 is a circular vessel-like structure having a flat portion attached to the lower portion of the magnet 22 and a side wall portion vertically upwardly disposed at an end of the flat portion.
  • the diameter of the inner circumference of the side wall portion of the yoke 24 is Larger than the diameter of the outer circumference of the plate 23 to maintain a constant gap, the magnetic flux is concentrated through this gap portion.
  • the yoke 24 portion may be insert injected into the frame 10 to be integrally fixed to the frame. Rather than inserting the yoke into the frame first and then joining the magnet 22 and plate 23 with the yoke, the yoke is framed with the magnet 22 and plate 23 integrally assembled with the yoke 24. Insert injection into the assembly makes assembly easier.
  • the manufacturing method is not necessarily limited to such insert injection method.
  • the voice coil 26 is spaced apart from the inner circumference of the side wall of the yoke 24 and the outer circumference of the plate 23.
  • the upper end of the voice coil 26 is fixed to the second end 34 of the coupler 30.
  • the side wall portion of the yoke 24 is provided with a plurality of incisions 241 cut in the vertical direction, which are provided at positions equally radially radially from the center of the yoke 24.
  • incisions 241 are provided at intervals of 90 degrees.
  • the four protruding jaws 15 are provided near the four vertices of the outside of the frame 10 to regulate the position at which the outer edge of the first edge 51 is installed.
  • a magnetic circuit accommodating part 12 is provided at the center of the frame 10, and the yoke 24 is seated and fixed to the magnetic circuit accommodating part.
  • the lower jaw 17 extends upward from the bottom of the frame 10 to further secure the fixing force to the yoke 24 and regulate the position of the yoke around the magnetic circuit accommodating portion 12.
  • the coupler 30 of the present invention includes a first end portion 32 fixed to an inner edge of the diaphragm 40, and a direction in which a magnetic circuit is located at the first end portion 32.
  • An inwardly extending connection portion 36 and a second end portion 34 fixed to the upper end of the bobbin of the voice coil 26 are included.
  • the first end 32 may have a circular to arc shape corresponding to the inner edge shape of the diaphragm 40
  • the second end 34 fixed to the voice coil 26 may also have a circular to arc shape corresponding to the bobbin shape. have.
  • the diameter of the second end 34 is smaller than the first end 32, and they are connected to each other by the connecting portion 36.
  • the position and the number of the connection portion 36 correspond to the position and the number of the cutout 241 described above.
  • the connecting portion 36 of the coupler 30 is disposed through the cutout 241 and thus the first end 32 is located outside the magnetic circuit 20 and the second end 34 is the magnetic circuit 20. Built in).
  • the diaphragm assembly 90 is a form in which related parts are assembled on the basis of the diaphragm 40 constituting the vibration surface.
  • the center hole 42 is provided at the center of the annular diaphragm 40, and the second edge 52 is attached to the upper surface of the inner edge of the diaphragm 40.
  • the second edge 52 is also provided in an annular shape having an outer end and an inner end, wherein the flat outer end is fixed to the upper surface of the inner edge of the diaphragm 40, and the flat inner end is the plate 23 of the magnetic circuit 20. It is attached and fixed on the top.
  • the inner end and the outer end of the second edge 52 are connected to the curved surface.
  • An inner end of the second edge is attached to the frame 10 to fix its position, and an outer end of the second edge is attached to the diaphragm to vibrate with the diaphragm.
  • the first edge 51 also has an annular shape, and the inner end of the first edge is coupled to the lower portion of the outer circumference of the diaphragm.
  • the inner end of the first edge may be coupled to the upper surface of the outer circumference of the diaphragm.
  • the inner end of the diaphragm is more stable when the upper surface is attached to the second edge 52, and the outer end of the diaphragm is attached to the lower edge to the first edge 51, Support is possible.
  • the outer end of the first edge is aligned by the jaws 15 of the frame 10 and coupled to the outer wall of the frame 10, thereby accurately aligning the center of the diaphragm with respect to the speaker.
  • the inner end of the first edge is attached to and supported by the lower surface of the diaphragm 40.
  • An upwardly convex curved surface is provided between the outer and inner ends of the first edge, providing flexibility to move the inner end of the first edge in response to vibration of the diaphragm.
  • Coupler 30 is integrally fixed to the upper surface of the diaphragm 40.
  • the first end 32 of the coupler is fixed to the upper surface of the inner edge of the diaphragm 40, and the outer end of the second edge 52 described above is fixed to the upper surface of the first end 32 of the coupler 30. .
  • a connecting portion 36 extends inwardly inside the first end of the coupler, a second end is provided at the inner end thereof, and a bobbin of the voice coil 26 is attached and fixed to the bottom of the second end.
  • the voice coil is located in the center hole 42 of the diaphragm, which is out of the area covered by the diaphragm, and is spaced apart from the diaphragm by the length of the connecting portion 36 extending from the inner end of the diaphragm.
  • the voice coil 26 and the diaphragm 40 are respectively fixed to the coupler 30, and since the coupler is also rigid, the voice coil 26, the coupler 30, and the diaphragm 40 behave integrally.
  • the diaphragm 40 of the speaker of the third embodiment is generally square in shape and the center hole 42 is circular, so that the area of the diaphragm 40 is further increased. Can be secured, which leads to an increase in speaker output.
  • the third embodiment further simplifies the assembly process of the speaker. That is, the frame 10 and the yoke 24, the magnet 22 and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 21), and the diaphragm 40 and the voice coil 26 ) Is coupled to the coupler (30), the inner circumference of the first edge 51 is coupled to the outer circumference of the diaphragm 40, and the outer circumference of the second edge 52 is coupled to the inner circumference of the diaphragm 40 (STEP 2; see FIG.
  • FIG. 23 to 31 show the overall structure of a thin speaker as a fourth embodiment according to the present invention.
  • the difference between the fourth embodiment and the above-described embodiments will be mainly described, and descriptions of overlapping portions will be omitted.
  • a fourth embodiment will be described with reference to FIGS. 23 to 28.
  • the structure of is also different.
  • the magnetic circuit 20 has an annular shape, that is, a ring shape, and is installed along the outer edge of the frame 10.
  • the magnetic circuit 20 is composed of an annular horizontal portion and a vertical portion extending in a form bent upward from the inner circumference of the horizontal portion, the yoke 24 is provided with a plurality of incisions 241 in the vertical direction It includes.
  • the cutout 241 has a slit shape, which becomes a space through which the connection part 36 of the coupler 30 to be described later passes.
  • the yoke 24 is illustrated in which three slits, that is, the cutouts 241 are provided at equal intervals of 120 degrees.
  • the magnets 22 are stacked on top of the horizontal portions of the yoke.
  • the magnet 22 also has an annular shape, and the inner circumferential surface of the magnet 22 is spaced apart from the outer circumferential surface of the vertical portion of the yoke 24.
  • the magnet is also provided in three divided forms at intervals of 120 degrees.
  • the shape of the magnet is not necessarily limited thereto, and may be one ring shape.
  • Either the north pole or the south pole of the magnet is provided at the lower portion of the magnet, that is, the side in contact with the horizontal portion of the yoke, the other is provided at the upper portion of the magnet.
  • An annular plate 23 is also stacked on the upper part of the magnet.
  • the plate 23 has a shape completely covering the upper surface of the magnet, and the inner circumferential surface of the plate 23 is spaced apart from each other while facing the upper outer circumferential surface of the vertical portion of the yoke 24.
  • the inner diameter of the inner circumferential surface of the plate 23 is smaller than the inner diameter of the inner circumferential surface of the magnet 22. According to this structure, the magnetic force of the magnet may be transmitted to the upper outer peripheral surface of the vertical portion of the yoke facing the inner peripheral surface of the plate 23 through the plate 23 completely.
  • the magnetic circuit described above may be assembled in a manner attached to the frame 10 or may be fixed to the frame by insert injection.
  • the frame 10 is divided into an outer portion 111 and an inner portion 112, and the magnetic circuit may be inserted between the outer portion and the inner portion to be integrally fixed to the outer portion and the inner portion.
  • the outer circumferential end of the plate 23 has a diameter larger than that of the magnet 22 and can be fixed over a step provided on the outer wall 14 of the outer part 111, and the plate spans the step.
  • the height of the step remains in the regulation of the fixed position of the edge 50 to be described later.
  • the magnetic circuit is inserted into the insert 10 and fixed to the frame 10.
  • Various methods can be assembled such as a method of stacking 23 and inserting only the yoke 24 and the magnet 22 and stacking the plates 23 thereon.
  • a ring-shaped voice coil 26 is positioned, and the inner circumferential surface of the magnetic circuit 20 and the yoke 24 are positioned. By being located in the gap with all spaced apart from the outer peripheral surface of), the vertical movement is free.
  • the diaphragm 40 is provided at a slight interval with respect to the inner circumferential surface of the yoke 24, and is connected to the voice coil 26 and the coupler 30 to vibrate integrally with the voice coil 26.
  • the shape of the diaphragm 40 is surrounded by the ring-shaped magnetic circuit 20.
  • the diaphragm 40 has a circular ring-shaped magnetic circuit 20 and a circular plate shape located therein.
  • the diaphragm 40 is disclosed.
  • the illustrated diaphragm 40 is in the form of a circular flat plate, when the rigidity of the diaphragm 40 is additionally required, the diaphragm 40 may have a curved cross-sectional shape that can increase the cross-sectional coefficient.
  • the first end 32 of the coupler 30 has an arc shape corresponding to the edge shape of the diaphragm 30, and is fixed to the upper edge of the outer edge of the diaphragm 40, and the second end of the coupler 30 has a bobbin wound around the bobbin 26. It is fixed to the top of the bobbin as an arc shape corresponding to the top shape of the.
  • Three connecting portions 36 are provided between the first end 32 and the second end 34 to correspond to the number and positions of the incisions 241 of the yoke. Similar to the first embodiment, the first end And the second end are also divided into three corresponding to the three connections.
  • the connecting portion 36 is a portion connecting the centers of the divided first and second ends.
  • Coupler 30 is a material that is not attracted to the magnetic force, the electricity may be a material through.
  • the coupler 30 may have a high rigidity material or a cross section in order to secure rigidity for integral behavior of the diaphragm 40 and the voice coil 26.
  • the coupler is a material through which electricity flows, and is divided into a plurality of pieces (three in the fourth embodiment of the present invention), and thus may be utilized as a path or a path for supplying power to the voice coil.
  • the connecting portion 36 close to the second end 34 fixed to the bobbin 26 is provided with a soldering portion S in the form of a via hole or a groove so that the coil wound around the bobbin can be easily soldered.
  • a terminal for supplying power to the coil and a soldering part S for electrically connecting the coupler may also be provided on the first end portion 32 of the coupler 30.
  • the wire connected to the terminal provided on the inner part 112 side passes through the diaphragm 40 corresponding to the soldered part S on the first end side, and is soldered with the soldered part S to the voice. It is electrically connected to the coil.
  • the edge of the diaphragm 40 is fixed to the frame 10 via the edge 50.
  • the outer end of the edge 50 is aligned and fixed in position by a step provided on the frame 10, more specifically, the upper surface of the plate 23 and the side wall 14 of the outer portion 111.
  • the inner end of 50 is coupled to the edge of the diaphragm 40 to provide damping force to the diaphragm.
  • a damper mounting hole 19 is provided at the center of the frame 10, more specifically, the inner part 112, and a damper 70 is installed at the damper mounting hole.
  • the damper 70 is provided with a plurality of convex ring-shaped portions having concentric circles (three ring-shaped portions are provided on the fourth embodiment), and at the center of the damper 70, a convex portion having an outer surface shape of a truncated cone is provided.
  • the upper end of the part is fixed to the bottom center of the diaphragm 40.
  • the damper 70 connects the central portion of the frame and the central portion of the diaphragm 40 to provide a damping force to the diaphragm 40.
  • the size and number of the ring-shaped portions of the damper may be designed in consideration of the damping force to be provided to the diaphragm.
  • the diaphragm of the speaker of the fourth embodiment vibrates the entire area without the center hole, so that the area of the diaphragm can be secured more than that of the first embodiment. Leads to rise.
  • the fourth embodiment further simplifies the assembly process of the speaker. That is, the frame 10, the yoke 24, the magnet 22, and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 27), and the diaphragm 40 and the voice coil 26 ) Is fixed to the coupler 30 and couples the inner circumference of the edge 50 to the outer circumference of the diaphragm 40 (STEP 2; see FIG. 27), and the upper end of the convex portion of the damper 70 of the diaphragm 40 is fixed.
  • a process such as insert injection (STEP 1; see FIG. 27)
  • the diaphragm 40 and the voice coil 26 ) Is fixed to the coupler 30 and couples the inner circumference of the edge 50 to the outer circumference of the diaphragm 40 (STEP 2; see FIG. 27), and the upper end of the convex portion of the damper 70 of the diaphragm 40 is fixed.
  • these portions may be integrally formed as one frame 10.
  • the portion connecting them integrally may be provided at a position corresponding to the position of the slit portion of the yoke 24 and the position of the divided portion of the divided magnet 22.
  • a horizontal portion is formed of one annular portion, a vertical portion is vertically bent at its inner circumference, and a structure in which a cutout 241 is formed at a required position, that is, the yoke ( 24 illustrates a structure consisting of one part.
  • the yoke shape 24 may be provided in a form in which the cutout 241 extends to the horizontal portion and thus the yoke is divided into a plurality of pieces (three in the embodiment).
  • the edge 50 described above has its outer circumference fixed to the outer edge of the frame 10, and its inner circumference fixed to the outer edge of the diaphragm 40, between the inner circumference and the outer circumference of the edge.
  • the form provided with one convex attenuation part is illustrated.
  • the outer circumference of the edge 50 is fixed to the outer edge of the frame, and the inner circumference of the edge 50 is fixed to the outer edge of the diaphragm 40.
  • the middle portion of the edge 50 is fixed to the upper end of the bobbin 26, it is possible to adjust the damping force by providing a convex curved portion between the outer and middle portions of the edge, and between the middle portion and the inner circumference of the edge, respectively.
  • the convex curved part covering the middle portion and the inner circumference of the edge has a function of preventing the inflow of outside dust or air, rather than providing damping force, because the coupler 30 has considerable rigidity, and providing damping force is the outer periphery of the edge. It can be said that mainly made by the convex curved portion provided between the middle portion.
  • the diaphragm 40 is substantially square, so that the speaker is generally rounded square, and there is a circular magnetic circuit 20 at the center, and at the center of the diaphragm 40.
  • There is a center hole 42 that can accommodate the magnetic circuit 20 the outer periphery of the diaphragm 40 and the first side wall 14 of the frame 10 is connected to the first edge 51 and the diaphragm 40.
  • the inner circumference of) and the plate 23 of the magnetic circuit is connected to the second edge 52 to support the diaphragm 40 is similar.
  • the coupler of the fifth embodiment is more similar to the coupler of the first embodiment than the third embodiment, but differs from the coupler of the first embodiment.
  • the voice coil 26 is attached to the lower surface and the second end 34 of the shape corresponding to the voice coil, A first end 32 fixed to an inner edge of the diaphragm 40 and spaced apart from the second end, and connecting the first end and the second end to the cutout 241 of the yoke 24; Basically, the connection part 36 provided in the corresponding position is provided.
  • the coupler 30 includes an extension 38 extending outward from the first end.
  • the extension portion extends from the opposite portion of the position where the connection portion 36 is provided in order to further secure the rigidity of the coupler.
  • the position from which the extension 38 extends is not necessarily limited thereto.
  • the extension part 38 extends further outward than the outer circumference of the diaphragm 40, and the outer end of the extension part 38 is connected to the third end part 39.
  • the extension portion 38 has a curved shape as a whole, which is an extension portion 38 extending outwardly than the outer circumference of the diaphragm 40, as shown in FIGS. 32, 34, and 35. It is made in the form which can fully secure the extension length of a part.
  • the overlapping portion of the extension portion 38 and the diaphragm 40 is fixed to each other by bonding or the like, and the third end 39 is attached to and fixed to the upper end of the first side wall 14 of the frame 10. .
  • the length of the portion of the extended portion 38 extending outwardly than the outer circumference of the diaphragm 40 is long enough to allow the diaphragm 40 to vibrate freely from the third end 39 fixed to the frame 10. It is desirable to ensure that this structure allows the extension outer end portion of the coupler to function as a suspension.
  • the coupler 30 is illustrated as being divided into four parts. Looking at one divided portion of the coupler 30 divided into four, it is illustrated that both ends of the first end portion 32 and the second end portion 34 are connected to each other by the connecting portion 36, respectively. And the connection part 36 of the adjacent division part is arrange
  • the fourth end portion 39 divided into four is manufactured and assembled in a form connected to each other through the temporary fixing part 35, the temporary fixing part 35 at an appropriate point of the assembly process (35). ) To complete these quadrant forms. Both ends of the temporary fixing part 35 is in the form of a neck for convenient removal.
  • a coupler portion close to the voice coil 26 is provided with a soldering portion S through which a via hole is formed and the coil strands connected from the voice coil 26 are soldered, and the terminal portion 18 formed on the first side wall of the frame 10.
  • the soldering portion S to which an external power source is connected is also provided in the third end portion 39 of the coupler 30 that overlaps with ().
  • the soldering portion S of the third end portion 39 is connected to an external power source without the need for soldering. Can be utilized as a location.
  • the coupler 30 connects the two components so that the bobbin 26 and the diaphragm 40 of the voice coil can be integrally used, and is used as an electrical passage through which the voice coil and the external power are connected to each other. At the same time, the suspension functions together.
  • the curved portion of the first edge 51 is provided convex downward, the inner end of the first edge 51 is fixed to the lower surface of the outer edge of the diaphragm 40, the first The outer end of the edge 51 is fixed and aligned in the stepped portion of the first side wall 14 of the frame 10. 33 and 37, the third end of the above-described coupler 30 is fixed across the upper surface of the outer end of the first edge fixed to the stepped portion and the upper surface of the first side wall.
  • Such a structure has the advantage that the third end of the coupler is exposed to the outermost part so that the coupler is more comfortable to be connected to an external power source.
  • the stacking order of the first edge 51, the diaphragm 40, and the coupler 30 is not necessarily limited to the order illustrated in the fifth embodiment of the present invention.
  • the coupler 30, the diaphragm 40, the first edge 51 may be stacked, or may be stacked in any other order.
  • the direction in which the convex shape of the curved portion of the first edge 51 faces may be formed toward a direction that does not interfere with the extension 38 of the coupler 30.
  • the assembling process of the speaker of the fifth embodiment is as follows. First, the frame 10, the yoke 24, the magnet 22, and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 35), and the diaphragm 40 and the voice coil 26 ) Is coupled to the coupler (30), the inner circumference of the first edge 51 is coupled to the outer circumference of the diaphragm 40, and the outer circumference of the second edge 52 is coupled to the inner circumference of the diaphragm 40 (STEP 2; see FIGS.
  • the outer circumference of the first edge 51 is coupled to the stepped portion of the outer wall of the frame 10
  • the inner circumference of the second edge 52 is coupled to the stepped portion of the upper plate 23.
  • the assembly may be completed by fixing the third end 39 of the coupler 30 on the first side wall 14 of the frame 10 (STEP 3; see FIG. 37).
  • the provisional fixing part 35 can be removed at an appropriate time before and after STEP 3. Of course, this assembly order and method can be changed as needed.
  • an area excluding the voice coil and the connection part among the areas in which vibration occurs together with the voice coil 26 to generate sound does not overlap with the region of the magnetic circuit 20.
  • the region where vibration is performed together with the voice coil 26 to generate sound refers to a part that generates sound by intending to vibrate like a rigid body together with the voice coil.
  • the diaphragm 40 and the connection part 36 connecting the diaphragm and voice coil correspond to this.
  • the dust cap coupled to the diaphragm
  • the dust cap may also be referred to as an area in which the vibrator is vibrated together with the voice coil 26 to generate sound. Can be.
  • the edges 50, 51, 52 are fixed to a fixed end such as the frame 10 and the other side is fixed to the diaphragm, but the vibration of the diaphragm is transmitted to some extent, but this is between the frame 10 and the diaphragm 40.
  • It is a configuration of a flexible material for sealing the space of the device, and is not intended to generate sound by vibrating like a rigid body together with the voice coil.
  • vibration is also transmitted to the frame 10.
  • the frame 10 vibrates like a rigid body together with the voice coil, even though the frame 10 vibrates to have a slight effect on the generation of sound. It is the same as that which cannot be said to generate sound by intending to do the following.
  • the present invention has been described with reference to the drawings, but the present invention is not limited to the embodiments and drawings disclosed herein, and various modifications may be made by those skilled in the art within the scope of the technical idea of the present invention. It is obvious that modifications can be made. That is, as shown in the present invention, the area of the magnetic circuit 20 and the area vibrating to generate sound do not overlap when viewed in the direction of vibration, so that the area vibrating to generate sound does not affect the thickness of the speaker. If share the technical spirit to be belong to the scope of the technical idea of the present invention.

Abstract

The present invention relates to a slim type speaker. The slim type speaker, in which vibrating spaces of a diaphragm and a voice coil are separated, is not affected by the height (thickness) of a magnetic circuit, and thus can reduce the thickness thereof, and comprises: a diaphragm (40) having a predetermined vibrating plane; a connecting portion (36) extending in a direction deviating from a vibrating plane on the diaphragm; a voice coil (26) fixed to an end of the connecting portion and arranged at a position deviating from the vibrating plane; and a magnetic circuit (20) having the voice coil embedded therein, wherein a cut portion (241) is arranged on the magnetic circuit portion intersecting the connecting portion and provides a space allowing the connecting portion to move in response to a vibrating direction of the diaphragm. The magnetic circuit (20) may be arranged on a center-hole portion arranged in the center of the diaphragm or on an outer circumference of the diaphragm.

Description

박형 스피커Thin speaker
본 발명은 스피커에 관한 것으로, 보다 상세하게는, 진동 방향에서 바라보았을 때 진동판의 진동 영역과 보이스코일의 진동 영역을 분리함으로써, 자기회로의 두께(높이)의 영향을 받지 않으면서 진동판의 진동 영역을 배치할 수 있어 두께를 얇게 할 수 있는 박형(薄形) 스피커에 관한 것이다.The present invention relates to a speaker, and more particularly, by separating the vibration region of the diaphragm and the vibration region of the voice coil when viewed from the vibration direction, the vibration region of the diaphragm without being affected by the thickness (height) of the magnetic circuit. The present invention relates to a thin speaker that can be arranged to have a thin thickness.
최근 TV 등의 디스플레이 장치의 슬림화가 진행됨에 따라 음향을 구현하는 스피커의 슬림화에 대한 많은 기술적 과제가 제기되고 있다. 이에 따라 디스플레이 장치의 하단부에 설치되어 음향 출력 방향이 아래쪽을 향하도록 하는 스피커에 대한 슬림화가 진행되고 있고, 디스플레이 후면에 설치되어 후방으로 음향을 출력하는 스피커에 대한 슬림화가 진행되고 있다.Recently, as the slimming of display devices such as TVs has progressed, many technical challenges for slimming speakers that implement sound have been raised. Accordingly, the slimming of the speaker installed in the lower end of the display device so that the sound output direction is directed downward, and the slimming of the speaker installed in the rear of the display and outputting sound backward is progressing.
음향 출력 방향이 아래쪽을 향하는 스피커의 슬림화는, 진동면이 서로 직교하는 장축과 단축을 가지는 트랙형 또는 타원형의 스피커 구조를 개발하는 것이 과제인 반면, 음향 출력 방향이 뒤쪽을 향하는 스피커의 슬림화는, 진동면의 진동방향에 따르는 스피커의 깊이를 줄일 수 있는, 소위 박형 스피커 구조를 개발하는 것을 과제로 하고 있다.The slimming of the speaker whose sound output direction is downward is a challenge to develop a track-shaped or elliptical speaker structure having the long axis and the short axis whose vibration surfaces are orthogonal to each other, while the slimming of the speaker whose sound output direction is backward is the vibration surface. The task is to develop a so-called thin speaker structure that can reduce the depth of the speaker along the vibration direction.
스피커의 깊이를 줄이는 슬림화를 위해 기존에 시도되던 방식은 자기회로를 더 얇고 납작하게 만드는 방식이다. 그러나 자기회로를 더 얇고 납작하게 하면 그만큼 보이스코일의 권선량이 줄어들어 스피커의 임피던스와 출력이 낮아진다는 새로운 문제에 직면하게 된다. 또한 출력을 높이기 위해 그만큼 자기력이 강한 자석을 사용해야 하는데, 이는 비용 상승으로 직결된다.The conventional approach to slimming down the speaker's depth is to make the magnetic circuit thinner and flatter. However, thinner and flatter magnetic circuits face a new problem of reducing the amount of winding in the voice coil, resulting in lower speaker impedance and output. In addition, to increase the output, a magnet with a strong magnetic force must be used, which directly increases the cost.
이러한 과제를 극복하기 위해, 종래에는 보이스코일이 감기는 보빈 직경을 크게 하고 이에 대응하여 자석의 직경도 크게 하려는 방안이 모색되었으나, 이러한 구조는 부품 비용이 높아지는 원인이 된다. 또한 보빈의 직경이 커지는 만큼 보이스코일이 고정되는 진동판의 중앙부는 강성이 취약해질 수밖에 없기 때문에, 진동판의 중앙부 강성을 보강하는 구조가 더 적용되어야 한다는 문제가 발생한다.In order to overcome this problem, in the related art, it has been sought to increase the diameter of the bobbin to which the voice coil is wound and to increase the diameter of the magnet correspondingly, but such a structure causes a high component cost. In addition, since the center portion of the diaphragm to which the voice coil is fixed as the diameter of the bobbin increases, the rigidity of the diaphragm must be weak, so that a structure for reinforcing the central portion rigidity of the diaphragm needs to be further applied.
이러한 구조적 한계로 인해, 기존의 박형 스피커는 10~15mm 정도의 두께를 갖추었고, 그 이하로는 제작이 어려웠다.Due to these structural limitations, the conventional thin speakers had a thickness of about 10 to 15 mm and were difficult to manufacture below.
본 발명은 상기한 바와 같은 문제점을 해결하기 위해 안출된 것으로, 진동 방향에서 바라보았을 때 진동판의 진동 영역과 보이스코일의 진동 영역이 분리되도록 하여 박형 구조를 가질 수 있는 스피커 장치를 제공하는 것을 목적으로 한다.The present invention has been made to solve the above problems, an object of the present invention is to provide a speaker device that can have a thin structure by separating the vibration region of the diaphragm and the vibration region of the voice coil when viewed in the vibration direction. do.
또한 본 발명은 진동판의 진동영역이 자기회로와 이격되어 있어 박형 구조를 가질 수 있는 스피커 장치를 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a speaker device that can have a thin structure because the vibration region of the diaphragm is spaced apart from the magnetic circuit.
또한 본 발명은 보이스코일과 진동판을 스피커의 두께 방향에 대해 수직한 방향으로 서로 연결하는 커플러를 전도성 금속으로 구성하고 이를 보이스코일과 단자 사이의 전기적 연결 통로로 활용하여 구조를 단순화할 수 있는 스피커 장치를 제공하는 것을 목적으로 한다.In addition, the present invention is a speaker device that can be configured to couple the voice coil and the diaphragm to each other in a direction perpendicular to the thickness direction of the speaker made of a conductive metal and to simplify the structure by utilizing this as an electrical connection passage between the voice coil and the terminal The purpose is to provide.
또한 본 발명은 진동판 조립체 부분과 자기회로 부분을 모듈화하여 별도의 프레임 없이 인클로져에 직접 설치되는 스피커 장치를 제공하는 것을 목적으로 한다.It is another object of the present invention to provide a speaker device that is directly installed in an enclosure without a separate frame by modularizing the diaphragm assembly portion and the magnetic circuit portion.
또한 본 발명은 상술한 박형 스피커 장치가 설치됨으로써 더욱 슬림한 구조를 가지는 디스플레이 장치를 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a display device having a slimmer structure by installing the above-described thin speaker device.
상술한 과제를 해결하기 위해 본 발명은, 소정의 진동면을 가지는 진동판(40); 상기 진동판에서 진동면을 벗어나는 방향으로 연장되는 연결부(36); 상기 연결부의 단부에 고정되며 상기 진동면을 벗어난 위치에 마련되는 보이스코일(26); 및 상기 보이스코일을 내장하는 자기회로(20);를 포함하고, 상기 연결부와 교차되는 상기 자기회로 부분에는 상기 연결부가 상기 진동판의 진동 방향에 대응하여 이동하는 것을 허용하는 공간을 제공하는 절개부(241)가 마련된 스피커장치를 제공한다.In order to solve the above problems, the present invention, the diaphragm 40 having a predetermined vibration surface; A connection part 36 extending in a direction deviating from the vibration surface in the diaphragm; A voice coil 26 fixed to an end of the connection part and provided at a position deviating from the vibration surface; And a magnetic circuit 20 incorporating the voice coil, wherein the magnetic circuit portion intersecting with the connection portion has a cutout portion providing a space allowing the connection portion to move in correspondence with the vibration direction of the diaphragm. A speaker device provided with 241 is provided.
상기 스피커장치는, 상기 진동판(40)에 고정되는 제1단부(32)와, 상기 보이스코일에 고정되는 제2단부(34)와, 상기 연결부를 구비하는 커플러(30);를 더 포함하고, 상기 연결부는 상기 제1단부 및 상기 제2단부를 연결하는 구조일 수 있다.The speaker device further includes a coupler 30 having a first end 32 fixed to the diaphragm 40, a second end 34 fixed to the voice coil, and the connection part. The connection part may have a structure for connecting the first end and the second end.
상기 커플러는 전도성 재질을 포함하고, 상기 커플러에는 상기 보이스코일이 전기적으로 연결되며, 상기 커플러는 단자에 전기적으로 연결될 수 있다.The coupler may include a conductive material, the voice coil may be electrically connected to the coupler, and the coupler may be electrically connected to a terminal.
상기 커플러의 제1단부는 상기 연결부와 마주하는 상기 진동판의 제1가장자리에 고정되고, 상기 커플러는, 상기 제1단부(32)를 기준으로 상기 연결부와 대향하는 방향으로 연장되는 연장부(38)를 더 포함할 수 있다.The first end of the coupler is fixed to the first edge of the diaphragm facing the connection part, and the coupler extends in a direction opposite to the connection part based on the first end part 32. It may further include.
상기 커플러는 상기 진동판의 제1가장자리에 대향하는 제2가장자리를 따라 고정되는 제3단부(39)를 더 포함하고, 상기 연장부는 상기 제3단부에 연결될 수 있다.The coupler may further include a third end 39 fixed along a second edge opposite to the first edge of the diaphragm, and the extension may be connected to the third end.
상기 연장부는 상기 진동판보다 더 외측으로 연장되며, 상기 제3단부는 프레임의 외측벽에 고정될 수 있다.The extension part may extend outwardly from the diaphragm, and the third end part may be fixed to an outer wall of the frame.
상기 진동판과 상기 자기회로 사이에는, 일단부가 진동판에 고정되고 타단부가 상기 자기회로 또는 상기 자기회로를 고정하는 프레임(10)에 고정되는 엣지가 설치될 수 있다.An edge may be provided between the diaphragm and the magnetic circuit, one end of which is fixed to the diaphragm and the other end of which is fixed to the magnetic circuit or the frame 10 for fixing the magnetic circuit.
상기 자기회로는, 자석(22); 상기 자석(22)의 제1극에 부착되는 플레이트(23); 및 상기 자석(22)의 제2극에 부착되며 그 단부가 상기 플레이트의 단부와 인접하여 배치되는 요크(24)를 포함하고, 상기 절개부는 상기 요크에 마련될 수 있다.The magnetic circuit includes a magnet 22; A plate 23 attached to the first pole of the magnet 22; And a yoke 24 attached to the second pole of the magnet 22 and disposed at an end thereof adjacent to an end of the plate, and the cutout may be provided at the yoke.
상기 요크의 단부와 플레이트의 단부 사이의 공간은 스피커 장치의 후방을 향해 개방된 형태일 수 있다.The space between the end of the yoke and the end of the plate may be open toward the rear of the speaker device.
상기 스피커 장치는 적어도 상기 요크의 단부와 플레이트의 단부 사이의 공간을 덮는 커버(60)를 더 포함할 수 있다.The speaker device may further comprise a cover 60 covering a space between at least the end of the yoke and the end of the plate.
이와 달리, 상기 요크의 단부와 플레이트의 단부 사이의 공간은 스피커 장치의 전방을 향해 개방된 형태일 수 있다.Alternatively, the space between the end of the yoke and the end of the plate may be open toward the front of the speaker device.
상기 진동판은 중심공(42)을 가지는 환형의 형상이고, 상기 자기회로는 중심공 내부에 배치될 수 있다.The diaphragm may have an annular shape having a central hole 42, and the magnetic circuit may be disposed inside the central hole.
상기 진동판의 외주는 실질적으로 직사각형이고, 상기 중심공은 원형일 수 있다.The outer circumference of the diaphragm may be substantially rectangular, and the center hole may be circular.
이와 달리, 상기 자기회로는 상기 진동판의 외주와 이격되며 상기 진동판의 외주를 둘러싸는 형태일 수 있다.In contrast, the magnetic circuit may be spaced apart from the outer circumference of the diaphragm and surround the outer circumference of the diaphragm.
여기서 상기 자기회로는, 환형의 자석(22); 상기 자석(22)의 제1극에 부착되는 환형의 플레이트(23); 및 상기 제석(22)의 제2극에 부착되며, 상기 플레이트의 내측 단부보다 더 내측에서 상기 플레이트의 내측 단부와 인접하여 배치되는 단부를 갖는 환형의 요크(24)를 포함하되, 상기 절개부는 상기 요크에 마련될 수 있다.Here, the magnetic circuit includes an annular magnet 22; An annular plate 23 attached to the first pole of the magnet 22; And an annular yoke 24 attached to the second pole of the masonry 22, the annular yoke 24 having an end disposed adjacent to the inner end of the plate further inward than the inner end of the plate. Can be provided in the yoke.
상기 진동판(40)과 자기회로(20)가 고정되는 프레임(10)이 인클로져일 수 있다.The frame 10 to which the diaphragm 40 and the magnetic circuit 20 are fixed may be an enclosure.
또한 본 발명은 상기 스피커 장치가 설치된 디스플레이 장치를 제공한다.In addition, the present invention provides a display device provided with the speaker device.
본 발명에 의하면, 진동판의 진동면을 벗어나는 위치에 자기회로를 마련하여 진동판의 진동 영역의 진폭의 범위와 자기회로의 높이 부분의 높이 범위를 동일한 높이 범위에 둠으로써, 진동판의 진동 변위 거리를 축소시키지 않고서도 스피커의 두께를 줄일 수 있어 출력이 보장되는 슬림 스피커를 구현할 수 있다.According to the present invention, by providing a magnetic circuit at a position deviating from the vibrating surface of the diaphragm, the vibration displacement distance of the diaphragm is reduced by placing the amplitude range of the vibration region of the diaphragm and the height range of the height portion of the magnetic circuit in the same height range. The thickness of the speaker can be reduced without the need for a slim speaker with guaranteed output power.
또한 본 발명에 의하면, 자기회로에 내장되는 보이스코일과 진동판을 가느다란 커플러로 연결하고 자기회로의 절개부 면적을 최소화함으로써 자기회로의 자기력 손실을 최소화하면서도 자기회로와 진동판을 동일 선상에 둘 수 있어, 출력이 보장되는 슬림 스피커를 구현할 수 있다.According to the present invention, the magnetic coil and the diaphragm can be placed on the same line while minimizing the loss of magnetic force of the magnetic circuit by connecting the voice coil and the diaphragm embedded in the magnetic circuit with a thin coupler and minimizing the cutout area of the magnetic circuit. In addition, it is possible to realize a slim speaker with a guaranteed output.
또한 본 발명에 의하면, 슬림 스피커를 구현하기 위해 적용되는 커플러를 보이스코일과 단자 사이의 전기적 연결 경로로도 활용할 수 있어, 내부 구조를 더욱 단순화함으로써 제조 단가를 낮춘 슬림 스피커를 구현할 수 있다.In addition, according to the present invention, the coupler applied to implement the slim speaker can also be utilized as an electrical connection path between the voice coil and the terminal, thereby realizing a slim speaker having a lower manufacturing cost by further simplifying the internal structure.
또한 본 발명에 의하면 슬림 스피커를 구현하기 위해 적용되는 커플러를 진동판의 보강 구조로도 더욱 활용할 수 있어 진동판의 강성이 매우 큰 슬림 스피커를 구현할 수 있다.In addition, according to the present invention, the coupler applied to implement a slim speaker can be further utilized as a reinforcing structure of the diaphragm, thereby realizing a slim speaker having a very large rigidity of the diaphragm.
또한 본 발명에 의하면 진동판 조립체와 자기회로를 모듈화하여 조립이 용이하고, 인클로져에 직접 설치함으로써 프레임을 생략하고 더욱 슬림화할 수 있는 스피커 장치를 구현할 수 있다.In addition, according to the present invention, the diaphragm assembly and the magnetic circuit can be modularized to facilitate assembly, and the speaker device can be further slimmed by omitting the frame by directly installing the enclosure.
또한 본 발명의 스피커 장치에 따르면 스피커가 설치된 박형 디스플레이 장치를 제조할 수 있다.In addition, according to the speaker device of the present invention can manufacture a thin display device equipped with a speaker.
상술한 효과와 더불어 본 발명의 구체적인 효과는 이하 발명을 실시하기 위한 구체적인 사항을 설명하면서 함께 기술한다.In addition to the effects described above, the specific effects of the present invention will be described together with the following description of specifics for carrying out the invention.
도 1은 진동면이 직교하는 장축과 단축을 가지는 슬림형 스피커가 저면에 설치되고, 박형 스피커가 후면에 설치되는 인클로져를 나타낸 사시도,1 is a perspective view illustrating an enclosure in which a slim speaker having a long axis and a short axis having an orthogonal vibration surface is installed at a bottom thereof, and a thin speaker is installed at a rear side thereof;
도 2는 본 발명에 따른 제1실시예로서 박형 스피커의 평면도,2 is a plan view of a thin speaker as a first embodiment according to the present invention;
도 3은 도 2의 스피커의 측면도,3 is a side view of the speaker of FIG. 2;
도 4는 도 2의 스피커의 저면도,4 is a bottom view of the speaker of FIG. 2, FIG.
도 5는 도 2의 스피커의 분해 사시도,5 is an exploded perspective view of the speaker of FIG. 2;
도 6은 도 2의 스피커의 프레임을 나타낸 분해 사시도,6 is an exploded perspective view illustrating a frame of the speaker of FIG. 2;
도 7은 도 2의 스피커의 커플러를 나타낸 평면도,7 is a plan view illustrating a coupler of the speaker of FIG. 2;
도 8은 도 6의 프레임에 도 7의 커플러가 설치된 상태를 나타낸 사시도,8 is a perspective view illustrating a state in which the coupler of FIG. 7 is installed in the frame of FIG. 6;
도 9는 도 2의 스피커의 진동판 조립체에 보이스코일이 결합된 상태를 나타낸 상면 사시도,9 is a top perspective view showing a state in which the voice coil is coupled to the diaphragm assembly of the speaker of FIG.
도 10은 도 9의 하면 사시도,FIG. 10 is a bottom perspective view of FIG. 9;
도 11은 도 2의 스피커의 조립과정을 나타낸 측면 단면도,11 is a side cross-sectional view showing an assembly process of the speaker of FIG.
도 12는 도 11의 스피커가 조립된 상태를 나타낸 측면 단면도,12 is a side cross-sectional view showing a state in which the speaker of FIG. 11 is assembled;
도 13은 도 12에서 엣지를 생략한 상태를 나타낸 측면 단면도,FIG. 13 is a side cross-sectional view illustrating a state in which an edge is omitted in FIG. 12; FIG.
도 14는 도 13의 진동판, 커플러 및 보이스코일이 전방으로 변위한 상태를 나타낸 측면 단면도,14 is a side cross-sectional view showing a state in which the diaphragm, coupler and voice coil of FIG. 13 are displaced forward;
도 15는 도 13의 진동판, 커플러 및 보이스코일이 후방으로 변위한 상태를 나타낸 측면 단면도, 15 is a side cross-sectional view showing a state in which the diaphragm, coupler, and voice coil of FIG. 13 are displaced to the rear;
도 16은 본 발명에 따른 제2실시예로서 박형 스피커의 측면 단면도,16 is a side sectional view of a thin speaker as a second embodiment according to the present invention;
도 17은 본 발명에 따른 제3실시예로서 박형 스피커의 사시도,17 is a perspective view of a thin speaker as a third embodiment according to the present invention;
도 18은 도 17의 스피커의 단면 사시도,18 is a cross-sectional perspective view of the speaker of FIG. 17;
도 19는 도 17의 스피커의 분해 사시도,19 is an exploded perspective view of the speaker of FIG. 17;
도 20은 도 19의 스피커의 일부 조립 사시도,20 is a partially assembled perspective view of the speaker of FIG. 19;
도 21은 도 20의 A-A 방향으로 바라본 일부 조립 상태의 측면 단면도,FIG. 21 is a side cross-sectional view of a part assembled state seen in the direction A-A of FIG. 20;
도 22는 도 21의 완전 조립 상태를 나타낸 측면 단면도,22 is a side cross-sectional view showing a fully assembled state of FIG. 21;
도 23은 본 발명에 따른 제4실시예로서 박형 스피커의 사시도,23 is a perspective view of a thin speaker as a fourth embodiment according to the present invention;
도 24는 도23의 스피커의 단면 사시도,24 is a sectional perspective view of the speaker of FIG. 23;
도 25는 도 23의 스피커의 분해 사시도,25 is an exploded perspective view of the speaker of FIG. 23;
도 26은 도 25의 스피커의 일부 조립 사시도,26 is a partially assembled perspective view of the speaker of FIG. 25;
도 27은 도 26의 스피커의 일부 조립 상태를 나타낸 측면 단면도,FIG. 27 is a side sectional view showing a part assembled state of the speaker of FIG. 26; FIG.
도 28은 도 27의 완전 조립 상태를 나타낸 측면 단면도,28 is a side sectional view showing a fully assembled state of FIG. 27;
도 29는 제4실시예의 프레임의 변형예를 나타낸 사시도,29 is a perspective view showing a modification of the frame of the fourth embodiment;
도 30은 제4실시예의 요크의 변형예를 나타낸 사시도,30 is a perspective view showing a modification of the yoke of the fourth embodiment;
도 31은 제4실시예의 엣지의 변형예를 나타낸 단면 사시도,31 is a sectional perspective view showing a modification of the edge of the fourth embodiment;
도 32는 본 발명에 따른 제5실시예로서 박형 스피커의 사시도,32 is a perspective view of a thin speaker as a fifth embodiment according to the present invention;
도 33은 도 32의 스피커의 단면 사시도,33 is a sectional perspective view of the speaker of FIG. 32;
도 34는 도 32의 스피커의 분해 사시도,34 is an exploded perspective view of the speaker of FIG. 32;
도 35는 도 34의 스피커의 일부 조립 사시도,35 is a partially assembled perspective view of the speaker of FIG. 34;
도 36은 도 35의 B-B 방향으로 바라본 일부 조립 상태의 측면 단면도,36 is a side cross-sectional view of a part assembled state seen in the direction B-B of FIG. 35;
도 37은 도 36의 완전 조립 상태를 나타낸 측면 단면도, 그리고37 is a side sectional view showing a fully assembled state of FIG. 36, and
도 38은 제5실시예의 스피커에 적용된 커플러의 사시도이다.Fig. 38 is a perspective view of a coupler applied to the speaker of the fifth embodiment.
이하, 본 발명의 바람직한 실시예를 첨부한 도면을 참조로 하여 상세히 설명한다. Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention will be described in detail.
본 발명은 이하에서 개시되는 실시예에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시예는 본 발명의 개시가 완전하도록 하며 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위하여 제공되는 것이다.The present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, only this embodiment to make the disclosure of the present invention complete and to those skilled in the art to fully understand the scope of the invention It is provided to inform you.
도 1은 진동면이 직교하는 장축과 단축을 가지는 슬림형 스피커가 저면에 설치되고, 박형 스피커가 후면에 설치되는 인클로져를 나타낸 사시도이다. 디스플레이 장치의 뒷면 하부에는 도시된 인클로져가 설치되는데, 디스플레이 장치로부터 아래를 향하는 면에는 직교하는 장축과 단축을 가지는 진동면을 포함하는 슬림형 스피커의 체결부위(A)가 마련되고, 디스플레이 장치로부터 후방을 향하는 면에는 박형 스피커의 체결부위(W)가 마련된다. 가령 장축과 단축을 가지는 진동면을 포함하는 스피커로서는 출원인의 선등록 특허 제1560365호, 제1564896호, 및/또는 제1560363호의 기술이 적용된 슬림형 스피커 장치를 적용할 수 있다. 또한 박형 스피커로서는 본 발명이 적용된 스피커 장치를 적용할 수 있다.1 is a perspective view illustrating an enclosure in which a slim speaker having a long axis and a short axis having an orthogonal vibration surface is installed at a bottom thereof, and a thin speaker is installed at a rear side thereof. The enclosure shown in the lower portion of the rear of the display device is installed, the fastening portion (A) of the slim speaker including a vibrating surface having a long axis and a short axis perpendicular to the surface facing downward from the display device is provided, the rear facing from the display device The fastening portion (W) of the thin speaker is provided on the surface. For example, as a speaker including a vibrating surface having a long axis and a short axis, a slim speaker device to which the techniques of the applicant's registered patents Nos. 1560365, 1564896, and / or 1560363 are applied can be applied. As the thin speaker, the speaker device to which the present invention is applied can be applied.
슬림형 스피커의 체결부위(A)가 마련된 인클로져 부분의 두께(T1)는 슬림형 스피커의 단축의 길이에 의해 결정될 수 있고, 박형 스피커의 체결부위(W)가 마련된 인클로져 부분의 두께(T2)는 스피커의 두께에 의해 결정될 수 있다. 종래의 스피커 장치를 적용할 때에는 두께를 줄이는 데에 한계가 있기 때문에, 도 1에 도시된 바와 같이 박형 스피커의 체결부위(W)가 마련된 인클로져 부분의 두께(T2)가 슬림형 스피커의 체결부위(A)가 마련된 인클로져 부분의 두께(T1)보다 더 두꺼운 인클로져의 사용이 불가피하다. 반면 본 발명에 따른 박형 스피커를 적용하면 인클로져의 두 부분의 두께(T1, T2)를 모두 똑같이 슬림하게 구성하는 것이 가능하다.The thickness T1 of the enclosure portion in which the fastening portion A of the slim speaker is provided may be determined by the length of the short axis of the slim speaker, and the thickness T2 of the enclosure portion in which the fastening portion W of the thin speaker is provided is Can be determined by thickness. Since there is a limit to reducing the thickness when applying the conventional speaker device, as shown in FIG. 1, the thickness T2 of the enclosure portion in which the fastening portion W of the thin speaker is provided is the fastening portion A of the slim speaker. The use of an enclosure thicker than the thickness T1 of the enclosure portion provided is unavoidable. On the other hand, if the thin speaker according to the present invention is applied, it is possible to configure both the thicknesses T1 and T2 of the enclosure to be equally slim.
[박형 스피커의 전반적인 구조][Overall Structure of Thin Speakers]
이하 본 발명에 따른 제1실시예로서 박형 스피커의 전반적인 구조를 도면을 참조하여 설명한다. 도 2는 본 발명에 따른 제1실시예로서 박형 스피커의 평면도, 도 3은 도 2의 스피커의 측면도, 도 4는 도 2의 스피커의 저면도, 도 5는 도 2의 스피커의 분해 사시도이다.Hereinafter, the overall structure of a thin speaker as a first embodiment according to the present invention will be described with reference to the drawings. 2 is a plan view of a thin speaker as a first embodiment according to the present invention, FIG. 3 is a side view of the speaker of FIG. 2, FIG. 4 is a bottom view of the speaker of FIG. 2, and FIG. 5 is an exploded perspective view of the speaker of FIG. 2.
이하에서는 설명의 편의를 위해 원형(환형)의 진동면과 원형의 자기회로를 가지는 스피커를 예시하여 설명한다. 이하 설명할 실시예에서 진동면과 자기회로의 형상을 이와 같이 제시한 것은 단지 설명의 편의를 위한 것일 뿐, 본 발명이 사각형, 트랙형 또는 오벌형 등 다른 형상을 가지는 스피커 구조에도 적용 가능함은 당연하며, 이는 이하의 설명을 살펴보면 즉시 이해될 것이다.Hereinafter, a speaker having a circular (annular) vibration surface and a circular magnetic circuit will be described for convenience of description. In the embodiments to be described below, the shapes of the vibrating surface and the magnetic circuit are merely presented for convenience of description, and it is obvious that the present invention can be applied to a speaker structure having other shapes such as a square, a track type, or an oval type. This will be understood immediately upon review of the description below.
도 2를 참조하면, 본 발명의 스피커의 프레임(10)은 높이가 매우 낮고 속이 빈 원기둥 내지 원형 파이프 형태로서, 그 외측 네 귀퉁이에는 상술한 도 1의 체결부위(W)와 체결하기 위한 나사구멍이 마련된 플랜지가 구비되어 있다. 상기 프레임(10)의 중앙부에는 자기회로(20)가 마련되고, 상기 프레임(10)의 외측 둘레와 자기회로(20)의 외측 둘레 사이에는 환형의 진동판(40)이 설치된다. 자기회로는 프레임(10)의 중앙에 마련된 자기회로 수용부(12)에 고정된다. 환형의 진동판(40)의 내측 가장자리와 자기회로(20) 사이에는 제2엣지(52)가 설치되어 진동판의 전후방 진동을 허용하면서 진동판(40)에 감쇠력을 제공하는 동시에 자기회로(20)와 진동판(40) 사이의 갭 부분으로 공기가 누출되는 것(air leakage)을 방지하여 위상이 반대로 되는 후면 방사음을 차단하고, 먼지 등이 유입되지 않도록 덮는 기능을 한다. 그리고 진동판(40)의 외측 가장자리와 프레임(10)의 외측 가장자리 사이에는 제1엣지(51)가 설치되어 진동판(40)의 전후방 진동을 허용하면서 진동판에 감쇄력을 제공하는 동시에 진동판(40)과 프레임(10) 사이의 갭 부분으로 먼지 등이 유입되지 않도록 덮는 기능을 한다.Referring to Figure 2, the frame 10 of the speaker of the present invention is very low in the form of a hollow cylindrical to circular pipe, the outer four corners of the screw hole for fastening with the fastening portion (W) of FIG. This provided flange is provided. The magnetic circuit 20 is provided at the center of the frame 10, and an annular diaphragm 40 is provided between the outer circumference of the frame 10 and the outer circumference of the magnetic circuit 20. The magnetic circuit is fixed to the magnetic circuit accommodating part 12 provided in the center of the frame 10. A second edge 52 is provided between the inner edge of the annular diaphragm 40 and the magnetic circuit 20 to provide a damping force to the diaphragm 40 while allowing front and rear vibrations of the diaphragm. It prevents air leakage into the gap portion between the 40 to block the rear radiating sound that is reversed in phase, and serves to cover the dust and the like from entering. The first edge 51 is installed between the outer edge of the diaphragm 40 and the outer edge of the frame 10 to provide a damping force to the diaphragm while allowing front and rear vibrations of the diaphragm 40. It functions to cover the gap between the parts 10 so that dust and the like do not enter.
도 3을 참조하면 프레임(10)의 상단부 높이와 자기회로(20)의 상단부 높이는 서로 일치한다. 즉 스피커 장치를 박형으로 구현하기 위해 본 발명에서는 후술할 보이스코일의 전후방 변위를 규정하는 자기회로(20)의 상단부 높이를 프레임(10)의 상단부 높이와 일치시킴으로써 스피커 장치의 두께를 슬림하게 하면서도 보이스코일의 전후방 변위를 최대한 확보하였다.Referring to FIG. 3, the height of the upper end of the frame 10 and the height of the upper end of the magnetic circuit 20 coincide with each other. That is, in order to implement the speaker device in a thin form, in the present invention, the height of the upper end portion of the magnetic circuit 20 defining the front and rear displacement of the voice coil, which will be described later, matches the height of the upper end portion of the frame 10, thereby making the thickness of the speaker device slimmer. The maximum displacement of the coil was secured.
도 4를 참조하면, 본 발명의 스피커 장치의 저면 일측에는 스피커의 보이스코일에 전원을 공급하는 단자가 설치되는 단자부(18)가 마련된다. 또한 스피커 장치의 저면 중앙부에는 프레임(10)의 중앙부에 설치되는 자기회로(20)의 개방 부위가 저면으로 노출되지 않도록 하기 위해 이를 덮는 커버(60)가 설치된다. 커버(60)는 스피커 장치의 전체적인 강도를 지지할 필요는 없으면서도 자기회로(20)의 개방 부위가 외부로 노출되지 않도록 덮기 위한 두께 정도만 가지면 족하므로, 프레임(10)의 저면부 부재의 두께보다는 얇은 금속 등으로 제작될 수 있고, 합성수지로 제작되는 프레임(10)에 인서트 사출될 수 있다. 그러나 상술한 사실에 근거하여 커버(60)의 두께를 얇게 하는 것은 부수적인 기술적 고려일 뿐이며, 커버(60)의 두께를 얇게 하는 것은 후술할 보이스코일의 이동 변위의 하한을 더 확장시켜준다는 점에 주목해야 할 것이다.Referring to Figure 4, one side of the bottom of the speaker device of the present invention is provided with a terminal portion 18 is provided with a terminal for supplying power to the voice coil of the speaker. In addition, the cover 60 is installed at the center of the bottom of the speaker device so as to prevent the open portion of the magnetic circuit 20 installed at the center of the frame 10 from being exposed to the bottom. The cover 60 does not need to support the overall strength of the speaker device but only has a thickness to cover the open portion of the magnetic circuit 20 so as not to be exposed to the outside. It may be made of a thin metal or the like, and the insert may be injected into the frame 10 made of synthetic resin. However, the thinning of the cover 60 is only an incidental technical consideration based on the above-mentioned fact, and the thinning of the cover 60 further extends the lower limit of the displacement of the voice coil, which will be described later. It should be noted.
도 5를 참조하면, 본 발명의 일 실시예에 따른 스피커 장치는 진동판조립체(90)와 자기회로(20)를 포함한다.Referring to FIG. 5, a speaker device according to an embodiment of the present invention includes a diaphragm assembly 90 and a magnetic circuit 20.
먼저, 진동판조립체(90)는 환형의 평판 형상의 진동판(40), 진동판의 외주면에 부착되는 제1엣지(51), 진동판의 내주면에 부착되는 제2엣지(52), 진동판의 저면에 부착되는 커플러(30)를 포함한다.First, the diaphragm assembly 90 is attached to an annular plate-shaped diaphragm 40, a first edge 51 attached to an outer circumferential surface of the diaphragm, a second edge 52 attached to an inner circumferential surface of the diaphragm, and a bottom surface of the diaphragm. Coupler 30.
본 발명의 실시예에서 진동판(40)은 평평한 형태로 예시되어 있으나, 강성을 보강하기 위해 굴곡 부위가 마련될 수도 있음은 물론이다. 진동판의 중앙부에는 중심공(42)이 형성되어 있는데, 자기회로(20)는 상기 진동판(40)의 내주와는 약간의 갭을 유지하며 상기 중심공(42) 내에 위치한다.In the embodiment of the present invention, the diaphragm 40 is illustrated in a flat form, of course, the bent portion may be provided to reinforce the rigidity. A central hole 42 is formed at the center of the diaphragm, and the magnetic circuit 20 maintains a slight gap with the inner circumference of the diaphragm 40 and is located in the central hole 42.
자기회로는 자기력을 공급하는 자석(22), 자석의 제1극, 가령 N극 부위에 부착된 요크(24), 그리고 자석의 제2극, 가령 S극 부위에 부착된 플레이트(23)를 포함하고, 상기 요크(24)와 플레이트(23) 사이의 공간에 상하(도면 상)로 이동 가능하게 위치하는 보이스코일(26)을 포함한다.The magnetic circuit includes a magnet 22 for supplying magnetic force, a yoke 24 attached to a first pole of the magnet, such as the N pole, and a plate 23 attached to a second pole of the magnet, such as the S pole. And a voice coil 26 positioned to be movable up and down (on the drawing) in the space between the yoke 24 and the plate 23.
자석(22)으로서는 네오디뮴(Nd)이나 페라이트 등이 사용될 수 있으며, 동전과 같이 얇은 원형 기둥 형태로 제작될 수 있다. 이러한 재질이나 치수, 형상은 스피커를 구동하기 위해 필요로 하는 자기장의 세기를 감안하여 결정될 수 있다. 플레이트(23)는 자기장이 통하는 통로가 되며 그 직경은 자석(22)보다 약간 크다. 요크(24)는 평면부 및 평면부에 수직한 측벽부를 가지는 원형 그릇과 같은 구조로서, 요크(24)의 측벽부의 내주의 직경은 상기 플레이트(23)의 외주의 직경보다 커서 일정한 갭을 유지하며, 이러한 갭 부분을 통해 자기의 흐름이 집중된다. 앞서 언급한 바 있듯이, 본 발명에 있어서 이들의 형상이 반드시 원형일 필요는 없다.As the magnet 22, neodymium (Nd), ferrite, or the like may be used, and may be manufactured in the form of a thin circular column like a coin. Such materials, dimensions, and shapes may be determined in consideration of the strength of the magnetic field required to drive the speaker. The plate 23 is a passage through which the magnetic field passes and its diameter is slightly larger than that of the magnet 22. The yoke 24 is a circular vessel-like structure having a flat portion and a side wall portion perpendicular to the flat portion. The diameter of the inner circumference of the side wall portion of the yoke 24 is larger than that of the outer circumference of the plate 23 to maintain a constant gap. Through this gap, magnetic flow is concentrated. As mentioned above, in the present invention, their shapes need not necessarily be circular.
또한 이러한 갭 부분에 보이스코일(26)이 위치하되, 상기 보이스코일(26)은 요크(24)의 측벽부의 내주 및 상기 플레이트(23)의 외주와 이격되어 있다. 보이스코일(26)은 원형 보빈의 둘레에 코일이 복수 회 감긴 형태이며, 코일에 전류가 흐르게 되면 전류의 방향과 크기에 따라 상기 요크와 플레이트 사이에 집중적으로 형성되는 자기장에 의해 외력을 받아 상하(도면상)로 소정 변위만큼 이동하게 된다. 이러한 보이스코일(26)의 상단은 상술한 커플러(30)에 고정된다.In addition, the voice coil 26 is located in the gap portion, and the voice coil 26 is spaced apart from the inner circumference of the side wall of the yoke 24 and the outer circumference of the plate 23. The voice coil 26 has a shape in which a coil is wound around the circular bobbin a plurality of times. When a current flows through the coil, the voice coil 26 receives an external force by a magnetic field intensively formed between the yoke and the plate according to the direction and magnitude of the current. In the figure) by a predetermined displacement. The upper end of the voice coil 26 is fixed to the coupler 30 described above.
요크(24)의 측벽 부위에는 상하방향으로 절개된 절개부(241)가 복수 개 마련되며, 이는 요크(24)의 중심에서 방사상으로 등간격의 위치에 마련된다. 절개부(241)의 개수는 후술할 커플러(30)에 안정성을 줄 수 있는 개수로서, 피보나치 수열에 대응하는 수만큼 마련될 수 있다. 본 발명에서는 3개의 절개부가 형성된 것이 예시된다.The side wall portion of the yoke 24 is provided with a plurality of incisions 241 cut in the vertical direction, which are provided at positions equally radially radially from the center of the yoke 24. The number of cutouts 241 is a number that can give stability to the coupler 30 to be described later, and may be provided as many as the number corresponding to the Fibonacci sequence. In the present invention, three cuts are formed.
[프레임과 커플러의 위치 관계][Position relationship between frame and coupler]
도 6은 도 2의 스피커의 프레임을 나타낸 분해 사시도, 도 7은 도 2의 스피커의 커플러를 나타낸 평면도, 그리고 도 8은 도 6의 프레임에 도 7의 커플러가 설치된 상태를 나타낸 사시도이다.FIG. 6 is an exploded perspective view showing the frame of the speaker of FIG. 2, FIG. 7 is a plan view showing the coupler of the speaker of FIG. 2, and FIG. 8 is a perspective view showing the coupler of FIG. 7 installed in the frame of FIG. 6.
프레임(10)의 저면은 방출과 압력에 의한 반발력, 즉 컴플라이언스(compliance) 조정을 위해 소정 영역이 개방되어 있다.The bottom of the frame 10 is open to a predetermined area for adjusting the repulsive force due to release and pressure, that is, compliance.
프레임의 외측 단부에는 프레임의 저면으로부터 제1측벽(14)이 상방 연장되어 있다. 제1측벽은 프레임의 내부 공간과 프레임의 외부 공간을 구분 및/또는 격리하고, 프레임의 외측 둘레의 규격을 규정한다. 제1측벽(14)에는 단차부가 있어서 제1엣지(51)의 외측 가장자리가 설치되는 위치를 정확히 규제한다.The first side wall 14 extends upward from the bottom of the frame at the outer end of the frame. The first side wall separates and / or isolates the inner space of the frame from the outer space of the frame and defines the dimensions of the outer perimeter of the frame. The first side wall 14 has a stepped portion to precisely regulate the position where the outer edge of the first edge 51 is installed.
프레임(10)의 중앙부에는 자기회로 수용부(12)가 마련되며, 자기회로 수용부는 상부와 하부로 모두 개방된 형태이다. 본 발명의 일 실시예에서 자기회로의 하부는 프레임(10)보다 훨씬 얇은 두께로 제작된 커버(60)로 덮게 되는데, 이를 통해 외부로부터 이물질의 유입을 방지하면서도 보이스코일의 이동 범위를 최대한 확보할 수 있음은 앞서 이미 설명한 바와 같다. 이러한 커버를 설치할 때, 커버(60)의 저면과 프레임(10)의 저면 높이가 서로 일치하도록 함으로써 스피커 장치의 두께를 더 줄일 수 있다.The magnetic circuit accommodating part 12 is provided at the center of the frame 10, and the magnetic circuit accommodating part is open to both the upper part and the lower part. In an embodiment of the present invention, the lower portion of the magnetic circuit is covered with a cover 60 manufactured to a much thinner thickness than the frame 10, thereby preventing the inflow of foreign substances from the outside while ensuring maximum movement range of the voice coil. Can be as described above. When installing such a cover, the thickness of the speaker device can be further reduced by making the bottom surface of the cover 60 and the bottom height of the frame 10 coincide with each other.
자기회로 수용부(12)의 둘레에는 프레임(10)의 저면으로부터 제2측벽(16)이 상방 연장되어 있다. 제2측벽(16)의 내측면은 자기회로(20), 특히 요크(24)의 외측면과 마주하며 요크(24)의 위치를 고정한다. 또한 제2측벽(16)의 내측 하단에는 단턱이 있어서 요크(24)의 설치 깊이를 규제할 수 있다. The second side wall 16 extends upward from the bottom of the frame 10 around the magnetic circuit accommodating portion 12. The inner surface of the second side wall 16 faces the outer surface of the magnetic circuit 20, in particular the yoke 24, and fixes the position of the yoke 24. In addition, the inner bottom of the second side wall 16 has a stepped portion to restrict the installation depth of the yoke 24.
이러한 제2측벽(16)에도 상하방향으로 절개부(161)가 형성되어 있는데, 이는 상술한 자기회로의 요크에 마련된 절개부(241)와 그 위치가 대응한다. 따라서 제2측벽(16)의 내측에 요크(24)가 접하며 안착되면 이들의 절개부들(161, 241)은 서로 일치하며 마주하게 되고, 이러한 절개 부위를 통해 자기회로 수용부(12) 공간과 제2측벽(16)과 제1측벽(14) 사이의 공간이 서로 연통하게 된다.The second side wall 16 is also formed with a cutout 161 in the vertical direction, which corresponds to the cutout 241 provided in the yoke of the magnetic circuit described above. Therefore, when the yoke 24 is in contact with the inner side of the second side wall 16, these cutouts 161 and 241 are coincident with each other and face each other, and through the cutout, the space between the magnetic circuit accommodating part 12 and the The space between the two side walls 16 and the first side wall 14 is in communication with each other.
도 7을 참조하면, 본 발명의 커플러(30)는 진동판(40)의 내측 가장자리에 고정되는 제1단부(32), 상기 제1단부(32)에서 자기회로가 위치하는 방향, 즉 내향 연장되는 연결부(36), 그리고 상기 보이스코일(26)의 보빈 상측 단부에 고정되는 제2단부(34)를 포함한다. 제1단부(32)는 진동판(40)의 내측 가장자리 형태와 대응하는 원형 내지 호형일 수 있으며, 보이스코일(26)에 고정되는 제2단부(34) 역시 보빈 형태와 대응하는 원형 내지 호형일 수 있다.Referring to FIG. 7, the coupler 30 of the present invention extends in a first end portion 32 fixed to an inner edge of the diaphragm 40, in a direction in which the magnetic circuit is located, that is, inwardly extending from the first end portion 32. And a second end 34 fixed to the upper end of the bobbin of the voice coil 26. The first end 32 may have a circular to arc shape corresponding to the inner edge shape of the diaphragm 40, and the second end 34 fixed to the voice coil 26 may also have a circular to arc shape corresponding to the bobbin shape. have.
제1단부(32)에 비해 제2단부(34)의 직경이 더 작으며, 이들은 연결부(36)에 의해 서로 연결된다. 연결부(36)의 개수는 상술한 절개부(161, 241)의 개수와 대응하며, 본 발명에서는 120도 간격으로 3개가 마련됨이 예시된다. 커플러(30)는 상기 각각의 연결부(36)를 기준으로 하여 서로 분할된 형태로 마련될 수 있으며, 가령 제작 초기에는 얇은 네크(neck) 부위를 통해 연결된 상태로 제작되고 진동판(40)의 저면 등에 부착된 후 네크 부위를 제거하는 방식이 적용될 수 있다.The diameter of the second end 34 is smaller than the first end 32, and they are connected to each other by the connecting portion 36. The number of the connecting parts 36 corresponds to the number of the above-described cutouts 161 and 241, and in the present invention, three pieces are provided at 120-degree intervals. The coupler 30 may be provided in a divided form on the basis of the respective connection parts 36, for example, at the beginning of the manufacturing process, the coupler 30 may be manufactured in a state of being connected through a thin neck, and the bottom surface of the diaphragm 40 may be provided. The manner of removing the neck area after being attached may be applied.
한편 제1단부를 기준으로 제2단부의 대향부에는 제3단부(39)가 구비되고, 상기 제2단부에서 제3단부를 향해 연장부(38)가 연장되어 제1단부와 제3단부가 서로 연결될 수 있다. 제3단부(39)는 진동판의 외측 가장자리와 대응하는 위치에 마련되고, 진동판의 외측 가장자리 형태와 대응하는 원형 또는 호형일 수 있다. 연장부(38)는 연결부(36)와 동일 직선 상에 배치된 형태로 형성된다.On the other hand, the third end 39 is provided at the opposite end of the second end with respect to the first end, and the extension 38 extends from the second end toward the third end so that the first end and the third end are extended. Can be connected to each other. The third end 39 is provided at a position corresponding to the outer edge of the diaphragm, and may be circular or arc-shaped corresponding to the outer edge shape of the diaphragm. The extension part 38 is formed in the form arrange | positioned on the same straight line as the connection part 36. FIG.
도 8을 참조하면 커플러(30)의 연결부(36)는 상기 절개부(161, 241)를 가로지르며 관통하고, 제1단부(32)는 자기회로(20) 및 제2측벽(16)의 외측에 위치하고, 제2단부(34)는 제2측벽(16)의 내측에 위치하며 자기회로(20)에 내장된다.Referring to FIG. 8, the connecting portion 36 of the coupler 30 passes through the cutouts 161 and 241 and the first end 32 is outside the magnetic circuit 20 and the second side wall 16. The second end 34 is located inside the second side wall 16 and is embedded in the magnetic circuit 20.
절개부는 상하방향(도면상)으로 길게 연장된 형태이므로, 커플러(30)의 연결부(36)가 이러한 절개부를 따라 상하방향으로 이동 자유롭게 됨으로써, 커플러(30)는 프레임(10) 및 자기회로(20)에 대해 상하방향으로 이동 가능하게 된다.Since the cutout extends in the vertical direction (in the drawing), the connection part 36 of the coupler 30 is freely moved upward and downward along the cutout, so that the coupler 30 is connected to the frame 10 and the magnetic circuit 20. It is possible to move in the vertical direction with respect to).
커플러(30)는 자기회로(20)의 자석(22)에 의해 발생하는 자기력에 이끌리지 않는 재질이면서, 전기는 통하는 재질, 가령 구리(Cu), 알루미늄(Al), 마그네슘(Mg) 등의 재질 또는 이들의 합금 재질일 수 있다. 또한 진동판(40)과 보이스코일(26)이 강체(rigid body)처럼 일체로 거동해야 하므로, 이들을 연결하는 커플러(30)는 강성이 높은 재질이나 단면을 가지는 것이 바람직하다. 가령 강성이 높은 단면은 커플러의 각 부분에 있어서 구조적으로 가장 취약할 것이 예상되는 부위, 즉 연결부(36) 등에 적용될 수 있다. Coupler 30 is a material that is not attracted to the magnetic force generated by the magnet 22 of the magnetic circuit 20, the material is electrically conductive, such as copper (Cu), aluminum (Al), magnesium (Mg), etc. Or alloys thereof. In addition, since the diaphragm 40 and the voice coil 26 must be integrally behaved like a rigid body, the coupler 30 connecting them preferably has a high rigidity material or a cross section. For example, a high rigidity cross section may be applied to a portion of the coupler that is expected to be structurally most fragile, that is, the connection 36.
상기 제2단부(34) 부근에는 보이스코일의 코일이 납땜되는 납땜 부위(S)가 마련되며, 이는 비아 홀(via hole) 또는 홈 형태로 마련되어 납땜 작업이 원활이 이루어지도록 할 수 있다. 본 발명의 실시예에서는 제1단부와 연결부의 교차지점에 납땜 부위가 마련되는 것이 예시된다. 또한 단자가 설치되는 위치와 가까운 커플러의 다른 부위에도 단자와 커플러를 전기적으로 연결하기 위한 납땜 부위(S)가 마련될 수 있다. 본 발명의 실시예에서는 제3단부(39)에 이러한 납땜 부위가 마련된 것이 예시되어 있으나, 단자와의 거리나 제조의 편의성 등을 고려하여 다른 부위에 마련될 수도 있음은 물론이다.A soldering portion S to which the coil of the voice coil is soldered is provided near the second end 34, which may be provided in the form of a via hole or a groove to facilitate the soldering operation. In the embodiment of the present invention it is illustrated that the soldering portion is provided at the intersection of the first end and the connecting portion. In addition, a soldering portion S for electrically connecting the terminal and the coupler may be provided at another portion of the coupler close to the position where the terminal is installed. In the exemplary embodiment of the present invention, the soldering portion is provided at the third end portion 39, but it may be provided at another portion in consideration of the distance from the terminal and the convenience of manufacturing.
[진동판 조립체의 구조]Structure of Vibration Plate Assembly
도 9는 도 2의 스피커의 진동판 조립체에 보이스코일이 결합된 상태를 나타낸 상면 사시도, 그리고 도 10은 도 9의 하면 사시도이다.9 is a top perspective view illustrating a state in which a voice coil is coupled to the diaphragm assembly of the speaker of FIG. 2, and FIG. 10 is a bottom perspective view of FIG. 9.
진동판 조립체(90)는 진동면을 구성하는 진동판(40)을 기초로 하여 관련 부품들이 조립된 형태이다. 환형의 진동판(40)의 중심에는 중심공(42)이 구비되고, 진동판(40)의 내측 가장자리 상면에 제2엣지(52)가 부착된다. 제2엣지(52) 역시 외측 단부와 내측 단부를 가지는 환 형태로 구비되는데, 평평한 외측 단부는 진동판(40)의 내측 가장자리 상면에 고정되고, 평평한 내측 단부는 프레임(10)의 제2측벽(16)의 상단부 및/또는 제2측벽의 내측에 설치된 자기회로(20)의 요크(24) 상에 부착 고정된다. 본 발명의 실시예에서는 제2엣지(52)의 내측 단부가 프레임의 제2측벽의 상단부에 고정된 형태가 예시되고 있으나, 제2엣지의 내측 단부의 고정 위치가 반드시 이에 국한될 필요는 없다. 또한 제2엣지(52)의 내측 단부에는 상술한 제2측벽(16)의 절개부(161)와 요크(24)의 절개부(241) 부분을 덮을 수 있는 돌출 형상부가 마련되며, 그 위치와 개수는 절개부의 위치 및 개수와 대응한다.The diaphragm assembly 90 is a form in which related parts are assembled on the basis of the diaphragm 40 constituting the vibration surface. The center hole 42 is provided at the center of the annular diaphragm 40, and the second edge 52 is attached to the upper surface of the inner edge of the diaphragm 40. The second edge 52 is also provided in an annular shape having an outer end and an inner end, wherein the flat outer end is fixed to the upper surface of the inner edge of the diaphragm 40, and the flat inner end is the second side wall 16 of the frame 10. Is fixed on the yoke 24 of the magnetic circuit 20 provided inside the upper end and / or inside the second side wall. In the exemplary embodiment of the present invention, a shape in which the inner end of the second edge 52 is fixed to the upper end of the second side wall of the frame is illustrated, but the fixing position of the inner end of the second edge is not necessarily limited thereto. In addition, the inner edge of the second edge 52 is provided with a protruding shape that can cover the cutout 161 of the second side wall 16 and the cutout 241 of the yoke 24 described above. The number corresponds to the position and number of cutouts.
제2엣지(52)에 있어서 내측 단부가 외측 단부보다 더 높은 위치에 마련되며, 이들 단부는 만곡한 곡면으로 연결된다. 제2엣지의 내측 단부는 프레임(10)에 부착되어 그 위치가 고정되어 있지만, 제2엣지의 외측 단부는 전후방으로 진동하는 스트로크를 가지는 진동판에 부착되어 진동판과 함께 전후로 진동하게 된다. 따라서 진동판이 제 위치에 있을 때에는 제2엣지의 외측 단부가 내측 단부보다 후방으로 밀려 있는 상태가 되며, 진동판이 전방으로 최대한 나왔을 때 제2엣지의 외측 단부가 내측 단부의 높이에 다다름으로써 진동판의 진동 변위가 스피커의 두께에 영향을 주지 않게 된다.In the second edge 52, the inner end is provided at a position higher than the outer end, and these ends are connected by curved surfaces. The inner edge of the second edge is attached to the frame 10 and its position is fixed, but the outer edge of the second edge is attached to a diaphragm having a stroke oscillating back and forth and vibrates back and forth with the diaphragm. Therefore, when the diaphragm is in position, the outer end of the second edge is pushed rearward from the inner end, and when the diaphragm is pushed forward as far as possible, the outer end of the second edge reaches the height of the inner end. The vibration displacement does not affect the thickness of the speaker.
진동판(40)의 외측 둘레에는 제1엣지(50)가 결합된다. 제1엣지 역시 환형의 형상을 가지며, 제1엣지의 내측 단부는 진동판의 외측 둘레의 하부에 결합한다(물론 제1엣지의 내측 단부가 진동판의 외측 둘레의 상면에 결합할 수도 있다). 제1엣지의 외측 단부는 프레임의 제1측벽(14)에 마련된 단차부에 결합됨으로써 스피커에 대한 진동판의 중심을 정확히 정렬할 수 있게 된다. 제1엣지의 외측 단부와 외측 단부 사이에는 위로 볼록한 곡면이 마련되어 진동판의 진동 범위에 대응하는 유연성(flexibility)을 제공한다.The first edge 50 is coupled to the outer circumference of the diaphragm 40. The first edge also has an annular shape, and the inner end of the first edge is coupled to the lower portion of the outer circumference of the diaphragm (of course, the inner end of the first edge may be coupled to the upper surface of the outer circumference of the diaphragm). The outer end of the first edge is coupled to the stepped portion provided on the first side wall 14 of the frame so that the center of the diaphragm with respect to the speaker can be accurately aligned. An upwardly convex curved surface is provided between the outer and outer ends of the first edge to provide flexibility corresponding to the vibration range of the diaphragm.
진동판(40)의 저면에는 커플러(30)가 일체로 고정된다. 커플러의 제1단부(32)는 진동판(40)의 내측 가장자리 저면에 고정되고, 제3단부(39)는 진동판의 외측 가장자리 저면에 고정되며, 상술한 제1엣지(51)의 내측 단부는 상기 커플러(30)의 제3단부(39)의 저면에 고정된다. 또한 제1단부(32)와 제3단부(39)를 연결하는 연장부(38) 역시 진동판의 저면에 고정됨으로써 커플러(30)의 제1단부, 연장부 및 제3단부가 진동판의 저면에 밀착된 구조를 갖는다. 진동판의 내측 가장자리와 외측 가장자리, 그리고 그 중간 영역에 각각 커플러의 제1단부, 제3단부 및 연장부가 부착됨으로써, 본 발명의 스피커 장치의 진동판은 매우 높은 강성을 가지게 됨으로써 음향 특성을 크게 향상시킬 수 있다. 또한 상술한바 있듯이 이러한 구조의 커플러를 도전성 재질로 구성하게 되면 진동판의 중심공 부근에 위치하는 자기회로의 보이스코일과 진동판의 외측 가장자리 부근에 위치하는 단자를 전기적으로 연결할 수 있게 되어, 스피커 장치의 전기적인 연결 구조를 매우 간단하게 구현할 수 있고, 이는 생산성 향상으로 이어진다. Coupler 30 is integrally fixed to the bottom of the diaphragm 40. The first end 32 of the coupler is fixed to the bottom of the inner edge of the diaphragm 40, the third end 39 is fixed to the bottom of the outer edge of the diaphragm, and the inner end of the first edge 51 described above is It is fixed to the bottom of the third end 39 of the coupler 30. In addition, the extension part 38 connecting the first end 32 and the third end 39 is also fixed to the bottom of the diaphragm so that the first end, the extension, and the third end of the coupler 30 closely adhere to the bottom of the diaphragm. Has a structure. By attaching the first end, the third end, and the extension of the coupler to the inner and outer edges of the diaphragm and the intermediate region, respectively, the diaphragm of the loudspeaker device of the present invention has a very high rigidity, thereby greatly improving acoustic characteristics. have. In addition, as described above, when the coupler having such a structure is made of a conductive material, the voice coil of the magnetic circuit located near the center hole of the diaphragm and the terminal located near the outer edge of the diaphragm can be electrically connected to each other. A simple connection scheme can be implemented very simply, which leads to an increase in productivity.
커플러의 제1단부 내측으로는 연결부(36)가 내향 연장되고, 그 내측 단부에는 제2단부가 마련되며, 제2단부의 저면에는 보이스코일(26)의 보빈이 부착 고정된다. 보이스코일은 진동판이 커버하는 영역을 벗어난 위치인 진동판의 중심공(42) 내에 위치하며, 진동판의 내측 단부로부터 연장되어 나오는 연결부(36)의 길이만큼 진동판에 대해 이격 배치된다. 보이스코일(26)과 진동판(40)은 각각 커플러(30)에 고정되어 있고, 커플러 역시 강성이 크기 때문에, 보이스코일(26)과 커플러(30)와 진동판(40)은 일체로 거동하게 된다.A connecting portion 36 extends inwardly inside the first end of the coupler, a second end is provided at the inner end thereof, and a bobbin of the voice coil 26 is attached and fixed to the bottom of the second end. The voice coil is located in the center hole 42 of the diaphragm, which is out of the area covered by the diaphragm, and is spaced apart from the diaphragm by the length of the connecting portion 36 extending from the inner end of the diaphragm. The voice coil 26 and the diaphragm 40 are respectively fixed to the coupler 30, and since the coupler is also rigid, the voice coil 26, the coupler 30, and the diaphragm 40 behave integrally.
[스피커 장치의 조립 구조][Assembly structure of speaker device]
도 11은 도 2의 스피커의 조립과정을 나타낸 측면 단면도, 그리고 도 12는 도 11의 스피커가 조립된 상태를 나타낸 측면 단면도이다.FIG. 11 is a side cross-sectional view illustrating an assembly process of the speaker of FIG. 2, and FIG. 12 is a side cross-sectional view illustrating a state in which the speaker of FIG. 11 is assembled.
도 11을 참조하면, 프레임(10)의 중앙 저면에 고정되는 커버(60)는 프레임(10)과 함께 인서트사출 된다(STEP 1). Referring to FIG. 11, the cover 60 fixed to the center bottom of the frame 10 is insert-inserted together with the frame 10 (STEP 1).
다음으로 스피커의 진동면이 진동할 때 일체로 거동하는 진동판(40), 커플러(30), 보이스코일(26)과, 상기 진동판(40)의 외측 가장자리에 설치되는 제1엣지(51)가 선 조립된다. 그리고 선 조립된 부품들 중, 보이스코일(26)은 프레임(10)의 제2측벽에 의해 규정되는 자기회로 수용부(12)에 들어가도록 하고, 커플러(30)의 연결부(34)가 상기 제2측벽의 절개부(161)와 정렬된 상태로 절개부(161) 부분에 들어가도록 하며, 진동판은 제2측벽(16)과 제1측벽(14) 사이의 프레임 내부 공간에 수용되면서 제1엣지(51)의 외측 단부를 제1측벽(14)의 단차부에 고정시킨다(STEP 2).Next, the assembly of the diaphragm 40, the coupler 30, the voice coil 26, and the first edge 51 provided on the outer edge of the diaphragm 40, which are integrally behaved when the vibration surface of the speaker vibrates. do. Among the pre-assembled parts, the voice coil 26 enters the magnetic circuit accommodating part 12 defined by the second side wall of the frame 10, and the connecting part 34 of the coupler 30 is made of the first part. The diaphragm enters the incision part 161 in alignment with the incision part 161 of the two side walls, and the diaphragm is accommodated in the frame interior space between the second side wall 16 and the first side wall 14, and the first edge. The outer end of the 51 is fixed to the stepped portion of the first side wall 14 (STEP 2).
그리고 선 조립된 자기회로의 자석(22), 플레이트(23) 및 요크(24)를 프레임의 중앙부에 마련된 자기회로 수용부에 삽입 고정한다. 자기회로 수용부에 끼워지는 자기회로(20)는 플레이트(23)가 밑부분에 있고 요크가 윗부분에 있으며 요크의 단부가 위에서 아래로 연장되어 내려가는 방향으로 정렬되어 끼워지는데, 요크(24)의 절개부(241)와 제2측벽(16)의 절개부(161)를 일치시켜 요크(24)의 절개부(241)에 커플러의 연결부가 내삽되도록 정렬한 상태로 자기회로 수용부에 끼워져 프레임(10)에 고정된다(STEP 3).Then, the magnet 22, plate 23 and yoke 24 of the pre-assembled magnetic circuit are inserted into and fixed to the magnetic circuit accommodating portion provided at the center of the frame. The magnetic circuit 20 to be fitted to the magnetic circuit receiving portion is fitted in a direction in which the plate 23 is at the bottom, the yoke is at the top, and the ends of the yoke extend from the top to the bottom, and are cut out of the yoke 24. The frame 10 is inserted into the magnetic circuit accommodating portion in a state in which the portion 241 and the cutout 161 of the second side wall 16 are aligned to align the connecting part of the coupler with the cutout 241 of the yoke 24. ) (STEP 3).
제2엣지(52)의 경우에는, 제2공정(STEP 2)에 있어서 제2엣지의 외측 단부를 진동판에 부착하여 선 조립한 상태에서 진동판을 프레임에 설치할 때 제2엣지의 내측 단부를 프레임의 제2측벽 상부에 부착시키는 방식으로 조립하는 방식이 가장 효율적이다. 다만 필요에 따라서는 제3공정 이후 별도로 제2엣지를 진동판의 내측 가장자리와 프레임의 제2측벽 상에 부착하는 순서나, 제3공정(STEP 3)에서 요크의 상부면 가장자리에 제2엣지의 내측 단부를 부착하여 선 조립한 상태에서 자기회로를 프레임에 고정한 후 제2엣지의 외측 단부를 진동판 상에 고정하는 순서도 고려할 수 있다.In the case of the second edge 52, when the diaphragm is mounted on the frame in the state of pre-assembled by attaching the outer end of the second edge to the diaphragm in the second step (STEP 2), the inner end of the second edge is connected to the frame. The assembly method by attaching on the second side wall is most efficient. However, if necessary, the second edge is separately attached to the inner edge of the diaphragm and the second side wall of the frame after the third step, or the second edge is attached to the upper edge of the yoke in the third step (STEP 3). The order of fixing the magnetic circuit to the frame in the state where the end is attached and pre-assembled may also be considered to fix the outer end of the second edge on the diaphragm.
[진동판의 진동 범위]Vibration range of the vibration plate
도 13은 도 12에서 엣지를 생략한 상태를 나타낸 측면 단면도, 도 14는 도 13의 진동판, 커플러 및 보이스코일이 전방으로 변위한 상태를 나타낸 측면 단면도, 그리고 도 15는 도 13의 진동판, 커플러 및 보이스코일이 후방으로 변위한 상태를 나타낸 측면 단면도이다.FIG. 13 is a side cross-sectional view showing a state where an edge is omitted from FIG. 12, FIG. 14 is a side cross-sectional view showing a state where the diaphragm, coupler and voice coil of FIG. 13 are displaced forward, and FIG. 15 is a diaphragm, coupler and FIG. A side cross-sectional view showing a state in which the voice coil is displaced rearward.
도 13을 참조하면, 아무런 진동이 발생하지 않는 상태에서 보이스코일(26)은 요크(24)의 단부와 플레이트(23)의 단부 사이에 배치되며, 보이스코일(26)의 상단(엄밀하게는 커플러의 제2단부의 상단)과 요크(24) 상판의 저면 사이의 이격 간격과, 보이스코일(26)의 하단과 커버(60)의 상면 사이의 이격 간격은 거의 동일하다. 보이스코일(26)의 상하 이동 가능 범위는 상술한 보이스코일(26) 과 요크(24) 상판 사이의 간격과, 보이스코일(26) 과 커버(60) 사이의 간격에 해당한다.Referring to FIG. 13, in the state where no vibration occurs, the voice coil 26 is disposed between the end of the yoke 24 and the end of the plate 23, and the top of the voice coil 26 (strictly the coupler). The spacing between the top end of the second end of the second end) and the bottom surface of the yoke 24 top plate, and the spacing between the bottom of the voice coil 26 and the top surface of the cover 60 are almost the same. The vertically movable range of the voice coil 26 corresponds to the gap between the voice coil 26 and the upper plate of the yoke 24 and the gap between the voice coil 26 and the cover 60.
도 14와 도 15를 참조하면, 보이스코일(26)이 이동 가능한 범위에서 상하로 이동하더라도 진동판(40)은 프레임(10)의 상단부와 하단부 사이의 공간 내에서 진동하게 된다. 즉 본 발명의 스피커 구조에 따르면, 스피커의 두께는 보이스코일의 상하 이동 범위에 의해 결정되며, 진동판의 진동 변위는 스피커의 두께에 영향을 미치지 아니한다. 따라서 본 발명은 종래와 대비하여 스피커의 두께를 더 줄이는 것이 가능하다. 종래의 스피커 구조는 진동판의 진동 변위와 보이스코일의 이동 범위가 각각 모두 스피커의 두께에 반영될 수밖에 없지만, 본 발명과 같이 자기회로를 벗어난 위치에 진동판을 배치하게 되면, 보이스코일과 진동판이 자기회로의 두께(높이)와 무관한 공간에서 진동하므로, 스피커의 두께를 얇게 하는 것이 가능하다. 그리고 이러한 구조는 진동판과 보이스코일을 연결부로 연결하고, 보이스코일이 내장되는 자기회로에 상기 연결부가 통과할 수 있는 절개부를 둠으로써 가능하다.14 and 15, even if the voice coil 26 moves up and down in the movable range, the diaphragm 40 vibrates in the space between the upper end and the lower end of the frame 10. That is, according to the speaker structure of the present invention, the thickness of the speaker is determined by the vertical movement range of the voice coil, the vibration displacement of the diaphragm does not affect the thickness of the speaker. Therefore, the present invention can further reduce the thickness of the speaker as compared with the prior art. In the conventional speaker structure, both the vibration displacement of the diaphragm and the movement range of the voice coil are inevitably reflected in the thickness of the speaker. However, when the diaphragm is disposed outside the magnetic circuit as in the present invention, the voice coil and the diaphragm are magnetic circuit Since it vibrates in a space irrespective of the thickness (height), it is possible to make the thickness of the speaker thinner. And this structure is possible by connecting the diaphragm and the voice coil to the connection portion, by placing a cut portion through which the connection portion can pass in the magnetic circuit in which the voice coil is embedded.
본 발명에서는 진동면을 벗어난 위치에 보이스코일을 배치하는 구조를 구현하기 위해 진동판을 환형으로 구성하고, 진동판의 중앙부에 중심공을 형성하며, 이러한 중심공 부분에 자기회로를 구성한 구조를 제시하였으나, 진동면을 벗어난 위치에 보이스코일을 배치하는 구조가 이에 한정되는 것은 아니다. 가령 본 발명의 실시예와 반대로, 스피커의 최외곽부에 환형의 자기회로를 구성하고, 이러한 자기회로에 환형의 보이스코일이 내장되며, 상기 환형의 보이스코일의 안쪽 영역에 원형의 진동판을 배치하고, 환형의 보이스코일과 그 내부에 마련된 진동판을 커플러로 연결하며, 환형의 자기회로의 내측 둘레에 절개부를 두는 방식으로도 진동면을 벗어난 위치에 보이스코일을 배치하는 구조를 적용한 박형 스피커 장치를 구현하는 것이 가능함은 물론이다.In the present invention, the diaphragm is formed in an annular shape to form a structure in which the voice coil is disposed off the vibrating surface, a central hole is formed in the center of the diaphragm, and a magnetic circuit is formed in the central hole. The structure of arranging the voice coil in a position outside of is not limited thereto. For example, contrary to the embodiment of the present invention, an annular magnetic circuit is formed at the outermost part of the speaker, and an annular voice coil is built in the magnetic circuit, and a circular diaphragm is disposed in the inner region of the annular voice coil. To implement a thin speaker device employing a structure in which a voice coil is arranged at a position off the vibration surface by connecting an annular voice coil and a diaphragm provided therein with a coupler and placing an incision around an inner circumference of the annular magnetic circuit. Of course it is possible.
또한 서두에서 설명한 바 있듯이, 진동판과 자기회로의 형상이 반드시 원형일 필요는 없으며, 사각형, 트랙형, 오벌형 등 형상에 구애되지 않는다.In addition, as described at the outset, the shape of the diaphragm and the magnetic circuit does not necessarily need to be circular, and is not limited to shapes such as quadrangle, track type, and oval shape.
[제2실시예]Second Embodiment
도 16은 본 발명에 따른 제2실시예로서 박형 스피커의 측면 단면도이다. 이하에서는, 제1실시예와 대비하여 제2실시예가 가지는 차이점을 위주로 설명하며, 중복되는 사항에 대한 설명은 생략하기로 한다. 도 16에 도시된 실시예가 앞서 설명한 실시예와 다른 점은 커버(60)가 프레임의 자기회로 수용부 위쪽을 덮어 커버하고, 자기회로(20)가 인서트 사출 등의 방식으로 프레임의 자기회로 수용부 아래쪽에 고정된 형태라는 점이다.16 is a side sectional view of a thin speaker as a second embodiment according to the present invention. In the following description, the differences between the second embodiment and the first embodiment will be mainly described, and descriptions of overlapping matters will be omitted. The embodiment illustrated in FIG. 16 differs from the above-described embodiment in that the cover 60 covers the upper portion of the magnetic circuit accommodating portion of the frame, and the magnetic circuit 20 is the magnetic circuit accommodating portion of the frame by insert injection or the like. It is fixed on the bottom.
이러한 구조에 의하면 절개부를 서로 정렬해야 하는 프레임과 자기회로가 인서트 사출로 일거에 제작되므로 조립 과정이 더 단순하게 된다. 또한 진동판(40), 커플러(30), 보이스코일(26), 제1엣지(51) 및 제2엣지(52)를 선 조립하는 과정에서 커버(60)도 제2엣지의 안쪽에 선 조립할 수 있으므로, 자기회로를 선 조립하고 이를 프레임과 일체로 인서트 사출하는 제1공정(STEP 1)과, 진동판(40), 커플러(30), 보이스코일(26), 제1엣지(51), 제2엣지(52) 및 커버를 선 조립한 상태에서 상기 프레임에 끼워 고정하는 제2공정(STEP 2)의 과정을 통해 조립을 할 수 있으므로 조립 과정이 더 간단해진다.According to this structure, the assembly process is simpler because the frame and the magnetic circuit which have to align the cutouts are manufactured at the time of insert injection. In addition, the cover 60 may also be pre-assembled inside the second edge in the process of pre-assembling the diaphragm 40, the coupler 30, the voice coil 26, the first edge 51 and the second edge 52. Therefore, the first step (STEP 1) of pre-assembling the magnetic circuit and insert-integrated with the frame, the diaphragm 40, the coupler 30, the voice coil 26, the first edge 51, the second Since the assembly can be performed through the process of the second step (STEP 2) of fixing the edge 52 and the cover to the frame in a pre-assembled state, the assembly process becomes simpler.
[제3실시예]Third Embodiment
도 17 내지 도 22는 본 발명에 따른 제3실시예로서 박형 스피커의 전반적인 구조를 나타낸다. 이하에서는, 제1 및 제2 실시예와 대비하여 제3실시예가 가지는 차이점을 위주로 설명하며, 구성 및 효과에 대한 중복되는 설명은 생략하기로 한다.17 to 22 show the overall structure of a thin speaker as a third embodiment according to the present invention. Hereinafter, the differences will be mainly focused on the differences between the third embodiment and the first and second embodiments, and overlapping descriptions of the configuration and effects will be omitted.
제1실시예와 제3실시예를 대비하면, 먼저 진동판(40)과 프레임(10)의 형태에 차이가 있음을 확인할 수 있다. 도 17을 참조하면, 제3실시예의 프레임은 꼭지점 부분이 라운드 처리된 정사각형 형상으로 이루어지고, 진동판(40) 역시 이러한 프레임의 형상에 대응하여 라운드 처리된 정사각형 형상으로 이루어진다. 반면 진동판(40)의 중심공(42)은 원형으로 되어 있다.In contrast to the first embodiment and the third embodiment, it can be seen that there is a difference in the shape of the diaphragm 40 and the frame 10 first. Referring to FIG. 17, the frame of the third embodiment has a square shape in which a vertex portion is rounded, and the diaphragm 40 also has a square shape rounded in correspondence to the shape of the frame. On the other hand, the center hole 42 of the diaphragm 40 is circular.
자기회로(20)는 대체적으로 원형의 형상으로 이루어지며, 프레임(10)의 중앙에 마련된 자기회로 수용부에 고정되는데, 그 형상과 위치는 앞서 설명한 진동판(40)의 원형 중심공(42)과 대응한다. 환형의 진동판(40)의 원형의 내측 가장자리와 자기회로(20) 사이에는 제2엣지(52)가 설치되고, 진동판(40)의 외측 가장자리와 프레임(10)의 외측 가장자리 사이에는 제1엣지(51)가 설치된다.The magnetic circuit 20 is formed in a generally circular shape, and is fixed to a magnetic circuit accommodating part provided in the center of the frame 10, the shape and position of which are the circular center hole 42 of the diaphragm 40 described above. Corresponds. A second edge 52 is provided between the circular inner edge of the annular diaphragm 40 and the magnetic circuit 20, and the first edge (between the outer edge of the diaphragm 40 and the outer edge of the frame 10). 51) is installed.
도 19를 참조하면, 본 발명의 일 실시예에 따른 스피커 장치는 진동판조립체(90)와 자기회로(20)를 포함한다.Referring to FIG. 19, a speaker device according to an embodiment of the present invention includes a diaphragm assembly 90 and a magnetic circuit 20.
먼저, 진동판조립체(90)는 평판 형상의 진동판(40), 진동판의 외주면에 부착되는 제1엣지(51), 진동판의 내주면에 부착되는 제2엣지(52), 진동판의 저면에 부착되는 커플러(30)를 포함한다. 자기회로(20)는 상기 진동판(40)의 중심공(42) 내주와는 약간의 갭을 유지하며 상기 중심공(42) 내에 위치한다.First, the diaphragm assembly 90 includes a plate-shaped diaphragm 40, a first edge 51 attached to an outer circumferential surface of the diaphragm, a second edge 52 attached to an inner circumferential surface of the diaphragm, and a coupler attached to a bottom surface of the diaphragm. 30). The magnetic circuit 20 maintains a slight gap with the inner circumference of the central hole 42 of the diaphragm 40 and is located in the central hole 42.
자기회로는 자기력을 공급하는 자석(22), 자석의 제1극, 가령 N극 부위에 부착된 요크(24), 그리고 자석의 제2극, 가령 S극 부위에 부착된 플레이트(23)를 포함하고, 상기 요크(24)와 플레이트(23) 사이의 공간에 상하(도면 상)로 이동 가능하게 위치하는 보이스코일(26)을 포함한다.The magnetic circuit includes a magnet 22 for supplying magnetic force, a yoke 24 attached to a first pole of the magnet, such as the N pole, and a plate 23 attached to a second pole of the magnet, such as the S pole. And a voice coil 26 positioned to be movable up and down (on the drawing) in the space between the yoke 24 and the plate 23.
자석(22)은 동전과 같이 얇은 원형 기둥 형태로 제작되고, 플레이트(23)는 자석(22)의 상부에 얹어진다. 플레이트(23)의 상부에는 후술할 제2엣지(52)의 내주면이 안착되며 위치 정렬될 수 있도록 단턱이 형성된다. 플레이트(23)의 직경은 요크(24)와의 간격을 감안하여 결정될 수 있으며, 자석(22)보다 약간 크다. 요크(24)는 상기 자석(22)의 하부에 부착되는 평면부 및 상기 평면부의 단부에서 상방으로 수직하게 마련되는 측벽부를 가지는 원형 그릇과 같은 구조로서, 요크(24)의 측벽부의 내주의 직경은 상기 플레이트(23)의 외주의 직경보다 커서 일정한 갭을 유지하며, 이러한 갭 부분을 통해 자기의 흐름이 집중된다.The magnet 22 is manufactured in the form of a thin circular column like a coin, and the plate 23 is placed on top of the magnet 22. An upper step of the plate 23 is formed so that the inner circumferential surface of the second edge 52 to be described later is seated and aligned. The diameter of the plate 23 can be determined in view of the distance from the yoke 24 and is slightly larger than the magnet 22. The yoke 24 is a circular vessel-like structure having a flat portion attached to the lower portion of the magnet 22 and a side wall portion vertically upwardly disposed at an end of the flat portion. The diameter of the inner circumference of the side wall portion of the yoke 24 is Larger than the diameter of the outer circumference of the plate 23 to maintain a constant gap, the magnetic flux is concentrated through this gap portion.
요크(24) 부분은 프레임(10)에 인서트 사출되어 프레임에 일체로 고정될 수 있다. 요크를 프레임에 먼저 인서트 사출한 후 자석(22)과 플레이트(23)를 요크와 결합하는 것보다, 자석(22)과 플레이트(23)가 요크(24)와 일체로 조립된 상태에서 요크를 프레임에 인서트 사출하면 조립이 더욱 간편하다. 그러나 제조 방법이 반드시 이러한 인서트 사출 방식에 한정되는 것은 아니다.The yoke 24 portion may be insert injected into the frame 10 to be integrally fixed to the frame. Rather than inserting the yoke into the frame first and then joining the magnet 22 and plate 23 with the yoke, the yoke is framed with the magnet 22 and plate 23 integrally assembled with the yoke 24. Insert injection into the assembly makes assembly easier. However, the manufacturing method is not necessarily limited to such insert injection method.
상술한 갭 부분에는 요크(24)의 측벽부의 내주 및 상기 플레이트(23)의 외주와 이격되며 보이스코일(26)이 위치한다. 그리고 보이스코일(26)의 상단은 커플러(30)의 제2단부(34)에 고정된다.In the above-described gap portion, the voice coil 26 is spaced apart from the inner circumference of the side wall of the yoke 24 and the outer circumference of the plate 23. The upper end of the voice coil 26 is fixed to the second end 34 of the coupler 30.
요크(24)의 측벽 부위에는 상하방향으로 절개된 절개부(241)가 복수 개 마련되며, 이는 요크(24)의 중심에서 방사상으로 등간격의 위치에 마련된다. 제3실시예에서는 4개의 절개부(241)가 90도 간격으로 마련됨이 예시된다.The side wall portion of the yoke 24 is provided with a plurality of incisions 241 cut in the vertical direction, which are provided at positions equally radially radially from the center of the yoke 24. In the third embodiment, it is illustrated that four cutouts 241 are provided at intervals of 90 degrees.
프레임(10) 외측의 네 꼭지점 부근에는 상향 돌출된 턱(15)이 마련되어 제1엣지(51)의 외측 가장자리가 설치되는 위치를 규제한다. 그리고 프레임(10)의 중앙부에는 자기회로 수용부(12)가 마련되며, 상기 요크(24)는 자기회로 수용부에 안착 고정된다. 자기회로 수용부(12)의 둘레에는 요크(24)에 대한 고정력을 더 확보하고 요크의 위치를 규제하기 위해, 프레임(10)의 저면으로부터 낮은 턱(17)이 상방 연장되어 있다.The four protruding jaws 15 are provided near the four vertices of the outside of the frame 10 to regulate the position at which the outer edge of the first edge 51 is installed. In addition, a magnetic circuit accommodating part 12 is provided at the center of the frame 10, and the yoke 24 is seated and fixed to the magnetic circuit accommodating part. The lower jaw 17 extends upward from the bottom of the frame 10 to further secure the fixing force to the yoke 24 and regulate the position of the yoke around the magnetic circuit accommodating portion 12.
도 19와 도 20을 참조하면, 본 발명의 커플러(30)는 진동판(40)의 내측 가장자리에 고정되는 제1단부(32), 상기 제1단부(32)에서 자기회로가 위치하는 방향, 즉 내향 연장되는 연결부(36), 그리고 상기 보이스코일(26)의 보빈 상측 단부에 고정되는 제2단부(34)를 포함한다. 제1단부(32)는 진동판(40)의 내측 가장자리 형태와 대응하는 원형 내지 호형일 수 있고, 보이스코일(26)에 고정되는 제2단부(34) 역시 보빈 형태와 대응하는 원형 내지 호형일 수 있다.19 and 20, the coupler 30 of the present invention includes a first end portion 32 fixed to an inner edge of the diaphragm 40, and a direction in which a magnetic circuit is located at the first end portion 32. An inwardly extending connection portion 36 and a second end portion 34 fixed to the upper end of the bobbin of the voice coil 26 are included. The first end 32 may have a circular to arc shape corresponding to the inner edge shape of the diaphragm 40, and the second end 34 fixed to the voice coil 26 may also have a circular to arc shape corresponding to the bobbin shape. have.
제1단부(32)에 비해 제2단부(34)의 직경이 더 작으며, 이들은 연결부(36)에 의해 서로 연결된다. 연결부(36)의 위치와 개수는 상술한 절개부(241)의 위치 및 개수와 대응한다. 커플러(30)의 연결부(36)는 절개부(241)를 가로지르며 관통 배치되고, 이에 따라 제1단부(32)는 자기회로(20) 외측에 위치하고 제2단부(34)는 자기회로(20)에 내장된다.The diameter of the second end 34 is smaller than the first end 32, and they are connected to each other by the connecting portion 36. The position and the number of the connection portion 36 correspond to the position and the number of the cutout 241 described above. The connecting portion 36 of the coupler 30 is disposed through the cutout 241 and thus the first end 32 is located outside the magnetic circuit 20 and the second end 34 is the magnetic circuit 20. Built in).
진동판 조립체(90)는 진동면을 구성하는 진동판(40)을 기초로 하여 관련 부품들이 조립된 형태이다. 환형의 진동판(40)의 중심에는 중심공(42)이 구비되고, 진동판(40)의 내측 가장자리 상면에 제2엣지(52)가 부착된다. 제2엣지(52) 역시 외측 단부와 내측 단부를 가지는 환 형태로 구비되는데, 평평한 외측 단부는 진동판(40)의 내측 가장자리 상면에 고정되고, 평평한 내측 단부는 자기회로(20)의 플레이트(23) 상에 부착 고정된다.The diaphragm assembly 90 is a form in which related parts are assembled on the basis of the diaphragm 40 constituting the vibration surface. The center hole 42 is provided at the center of the annular diaphragm 40, and the second edge 52 is attached to the upper surface of the inner edge of the diaphragm 40. The second edge 52 is also provided in an annular shape having an outer end and an inner end, wherein the flat outer end is fixed to the upper surface of the inner edge of the diaphragm 40, and the flat inner end is the plate 23 of the magnetic circuit 20. It is attached and fixed on the top.
제2엣지(52)의 내측 단부와 외측 단부는 만곡한 곡면으로 연결된다. 제2엣지의 내측 단부는 프레임(10)에 부착되어 그 위치가 고정되고, 제2엣지의 외측 단부는 진동판에 부착되어 진동판과 함께 진동하게 된다.The inner end and the outer end of the second edge 52 are connected to the curved surface. An inner end of the second edge is attached to the frame 10 to fix its position, and an outer end of the second edge is attached to the diaphragm to vibrate with the diaphragm.
제1엣지(51) 역시 환형의 형상을 가지며, 제1엣지의 내측 단부는 진동판의 외측 둘레의 하부에 결합한다. 물론 제1엣지의 내측 단부가 진동판의 외측 둘레의 상면에 결합할 수도 있다. 그러나 진동판(40)의 입장에서 살펴보면, 진동판의 내측 단부는 상면이 제2엣지(52)에 부착 지지되고, 진동판의 외측 단부는 하면이 제1엣지(51)에 부착 지지되면, 진동판의 보다 안정적인 지지가 가능하다.The first edge 51 also has an annular shape, and the inner end of the first edge is coupled to the lower portion of the outer circumference of the diaphragm. Of course, the inner end of the first edge may be coupled to the upper surface of the outer circumference of the diaphragm. However, when viewed from the position of the diaphragm 40, the inner end of the diaphragm is more stable when the upper surface is attached to the second edge 52, and the outer end of the diaphragm is attached to the lower edge to the first edge 51, Support is possible.
제1엣지의 외측 단부는 프레임(10)의 턱(15)에 의해 정렬되며 프레임(10)의 외측벽 상에 결합됨으로써, 스피커에 대한 진동판의 중심을 정확히 정렬할 수 있다. 제1엣지의 내측 단부는 앞서 설명한 바와 같이 상기 진동판(40) 하면에 부착 지지된다. 제1엣지의 외측 단부와 내측 단부 사이에는 위로 볼록한 곡면이 마련되어 있어서, 진동판의 진동에 대응하여 제1엣지의 내측 단부가 이동할 수 있는 유연성을 제공한다.The outer end of the first edge is aligned by the jaws 15 of the frame 10 and coupled to the outer wall of the frame 10, thereby accurately aligning the center of the diaphragm with respect to the speaker. As described above, the inner end of the first edge is attached to and supported by the lower surface of the diaphragm 40. An upwardly convex curved surface is provided between the outer and inner ends of the first edge, providing flexibility to move the inner end of the first edge in response to vibration of the diaphragm.
진동판(40)의 상면에는 커플러(30)가 일체로 고정된다. 커플러의 제1단부(32)는 진동판(40)의 내측 가장자리 상면에 고정되고, 상술한 제2엣지(52)의 외측 단부는 상기 커플러(30)의 제1단부(32)의 상면에 고정된다. Coupler 30 is integrally fixed to the upper surface of the diaphragm 40. The first end 32 of the coupler is fixed to the upper surface of the inner edge of the diaphragm 40, and the outer end of the second edge 52 described above is fixed to the upper surface of the first end 32 of the coupler 30. .
커플러의 제1단부 내측으로는 연결부(36)가 내향 연장되고, 그 내측 단부에는 제2단부가 마련되며, 제2단부의 저면에는 보이스코일(26)의 보빈이 부착 고정된다. 보이스코일은 진동판이 커버하는 영역을 벗어난 위치인 진동판의 중심공(42) 내에 위치하며, 진동판의 내측 단부로부터 연장되어 나오는 연결부(36)의 길이만큼 진동판에 대해 이격 배치된다. 보이스코일(26)과 진동판(40)은 각각 커플러(30)에 고정되어 있고, 커플러 역시 강성이 크기 때문에, 보이스코일(26)과 커플러(30)와 진동판(40)은 일체로 거동하게 된다.A connecting portion 36 extends inwardly inside the first end of the coupler, a second end is provided at the inner end thereof, and a bobbin of the voice coil 26 is attached and fixed to the bottom of the second end. The voice coil is located in the center hole 42 of the diaphragm, which is out of the area covered by the diaphragm, and is spaced apart from the diaphragm by the length of the connecting portion 36 extending from the inner end of the diaphragm. The voice coil 26 and the diaphragm 40 are respectively fixed to the coupler 30, and since the coupler is also rigid, the voice coil 26, the coupler 30, and the diaphragm 40 behave integrally.
제3실시예의 스피커를 제1실시예와 대비하였을 때, 제3실시예의 스피커의 진동판(40)은 전체적으로 정사각형의 형상이면서 중심공(42)은 원형으로 되어 있어, 진동판(40)의 면적을 더욱 확보할 수 있게 되며, 이는 스피커의 출력 상승으로 이어진다.When the speaker of the third embodiment is compared with that of the first embodiment, the diaphragm 40 of the speaker of the third embodiment is generally square in shape and the center hole 42 is circular, so that the area of the diaphragm 40 is further increased. Can be secured, which leads to an increase in speaker output.
또한 제1실시예와 대비하였을 때 제3실시예는, 스피커의 조립 공정이 더욱 간편하다. 즉, 프레임(10)과 요크(24), 자석(22) 및 플레이트(23)를 인서트 사출 등의 공정을 통해 부분 조립하고(STEP 1; 도 21 참조), 진동판(40)과 보이스코일(26)을 커플로(30)로 연결 고정하고, 진동판(40)의 외주에 제1엣지(51)의 내주를 결합하고 진동판(40)의 내주에 제2엣지(52)의 외주를 결합하며(STEP 2; 도 21 참조), 제1엣지(51)의 외주를 프레임(10)의 외측 벽 상에 결합하고 제2엣지(52)의 내주를 플레이트(23) 상부의 단턱에 결합함(STEP 3; 도 22 참조)으로써, 조립이 완료될 수 있다. 물론, 이러한 조립 순서와 방법이 필요에 따라 변경 가능함은 물론이다.As compared with the first embodiment, the third embodiment further simplifies the assembly process of the speaker. That is, the frame 10 and the yoke 24, the magnet 22 and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 21), and the diaphragm 40 and the voice coil 26 ) Is coupled to the coupler (30), the inner circumference of the first edge 51 is coupled to the outer circumference of the diaphragm 40, and the outer circumference of the second edge 52 is coupled to the inner circumference of the diaphragm 40 (STEP 2; see FIG. 21), combining the outer circumference of the first edge 51 on the outer wall of the frame 10 and the inner circumference of the second edge 52 to the stepped upper portion of the plate 23 (STEP 3; 22, the assembly can be completed. Of course, this assembly order and method can be changed as needed.
[제4실시예]Fourth Embodiment
도 23 내지 도 31은 본 발명에 따른 제4실시예로서 박형 스피커의 전반적인 구조를 나타낸다. 이하에서는, 앞서 설명한 실시예들과 대비하여 제4실시예가 가지는 차이점을 위주로 설명하며, 중복되는 부분에 대해서는 설명을 생략하기로 한다.23 to 31 show the overall structure of a thin speaker as a fourth embodiment according to the present invention. In the following, the difference between the fourth embodiment and the above-described embodiments will be mainly described, and descriptions of overlapping portions will be omitted.
먼저 도 23 내지 도 28을 참조하여 제4실시예를 설명한다. 제1실시예와 제3실시예를 대비하면, 먼저 자기회로(20)의 위치와 형태에 차이가 있음을 확인할 수 있으며, 이러한 자기회로(20)의 위치와 형태의 차이로 인해 진동판 조립체(90)의 구조 역시 차이가 있음을 확인할 수 있다.First, a fourth embodiment will be described with reference to FIGS. 23 to 28. In contrast to the first embodiment and the third embodiment, it can be seen that there is a difference in the position and shape of the magnetic circuit 20 first, and the diaphragm assembly 90 due to the difference in the position and shape of the magnetic circuit 20. The structure of) is also different.
자기회로(20)는 환형의 형상, 즉 링 형상으로 이루어져 있으며, 프레임(10)의 외측 가장자리를 따라 설치된다. 자기회로(20)는 환형의 수평부분과, 이러한 수평부분의 내주에서 상향 절곡된 형태로 연장된 수직부분으로 이루어지며, 수직부분에는 상하방향으로 복수 개의 절개부(241)가 마련된 요크(24)를 포함한다. 절개부(241)는 슬릿 형태이며, 이는 후술할 커플러(30)의 연결부(36)가 관통하는 공간이 된다. 본 발명의 제4실시예에서는 3개의 슬릿 즉, 절개부(241)가 120도의 등 간격으로 마련된 형태의 요크(24)가 예시된다.The magnetic circuit 20 has an annular shape, that is, a ring shape, and is installed along the outer edge of the frame 10. The magnetic circuit 20 is composed of an annular horizontal portion and a vertical portion extending in a form bent upward from the inner circumference of the horizontal portion, the yoke 24 is provided with a plurality of incisions 241 in the vertical direction It includes. The cutout 241 has a slit shape, which becomes a space through which the connection part 36 of the coupler 30 to be described later passes. In the fourth embodiment of the present invention, the yoke 24 is illustrated in which three slits, that is, the cutouts 241 are provided at equal intervals of 120 degrees.
요크의 수평부분의 상부에는 자석(22)이 적층된다. 자석(22) 역시 환형의 형상으로 이루어져 있으며, 자석(22)의 내주면은 상기 요크(24)의 수직부분의 외주면과 이격되어 있다. 본 발명의 제4실시예에서는 자석 역시 120도 간격으로 3개 분할된 형태로 마련됨이 예시된다. 그러나 자석의 형태는 반드시 이에 한정되는 것은 아니며, 하나의 링 형태일 수도 있다.The magnets 22 are stacked on top of the horizontal portions of the yoke. The magnet 22 also has an annular shape, and the inner circumferential surface of the magnet 22 is spaced apart from the outer circumferential surface of the vertical portion of the yoke 24. In the fourth embodiment of the present invention, it is illustrated that the magnet is also provided in three divided forms at intervals of 120 degrees. However, the shape of the magnet is not necessarily limited thereto, and may be one ring shape.
자석의 N극 또는 S극 중 어느 하나는 자석의 아랫 부분, 즉 요크의 수평부분과 접하는 쪽에 마련되며, 나머지 하나는 자석의 윗부분에 마련된다.Either the north pole or the south pole of the magnet is provided at the lower portion of the magnet, that is, the side in contact with the horizontal portion of the yoke, the other is provided at the upper portion of the magnet.
자석의 윗부분에는 역시 환형의 플레이트(23)가 적층된다. 플레이트(23)는 상기 자석의 윗면을 완전히 덮는 형상이며, 플레이트(23)의 내주면은 상기 요크(24)의 수직부분의 상단 외주면과 마주하면서 서로 이격되어 있다. 플레이트(23)의 내주면의 내경은 자석(22)의 내주면의 내경보다 더 작게 되어 있다. 이러한 구조에 의하면 자석의 자기력이 온전히 플레이트(23)를 통해 플레이트(23)의 내주면과 마주하는 요크의 수직 부분의 상단 외주면으로 전달될 수 있다.An annular plate 23 is also stacked on the upper part of the magnet. The plate 23 has a shape completely covering the upper surface of the magnet, and the inner circumferential surface of the plate 23 is spaced apart from each other while facing the upper outer circumferential surface of the vertical portion of the yoke 24. The inner diameter of the inner circumferential surface of the plate 23 is smaller than the inner diameter of the inner circumferential surface of the magnet 22. According to this structure, the magnetic force of the magnet may be transmitted to the upper outer peripheral surface of the vertical portion of the yoke facing the inner peripheral surface of the plate 23 through the plate 23 completely.
상술한 자기 회로는 프레임(10)에 부착되는 방식으로 조립되거나, 프레임에 인서트 사출 방식으로 고정될 수 있다. 프레임(10)은 외측부분(111)과 내측부분(112)으로 구분되며, 상기 자기회로는 상기 외측부분과 내측부분 사이에 인서트되어 상기 외측부분 및 내측부분에 일체로 고정될 수 있다.The magnetic circuit described above may be assembled in a manner attached to the frame 10 or may be fixed to the frame by insert injection. The frame 10 is divided into an outer portion 111 and an inner portion 112, and the magnetic circuit may be inserted between the outer portion and the inner portion to be integrally fixed to the outer portion and the inner portion.
플레이트(23)의 외주 쪽 단부는 상기 자석(22)보다 더 큰 직경을 가지고 상기 외측부분(111)의 외측 벽(14) 상에 마련된 단턱에 걸쳐져 고정될 수 있으며, 플레이트가 단턱 상에 걸쳐진 상태에서도 단턱의 높이가 남아 있어 후술할 엣지(50)의 고정 위치를 규제한다. 제4실시예에서는 자기회로가 인서트 사출되어 프레임(10)에 고정되는 사항을 예시하고 있으나, 별도로 제작된 후 조립되는 것도 가능하며, 요크(24)만 인서트 사출되고 그 위에 자석(22)과 플레이트(23)를 적층하는 방식, 요크(24)와 자석(22)만 인서트 사출되고 그 위에 플레이트(23)를 적층하는 방식 등 다양한 방식의 조립이 가능하다.The outer circumferential end of the plate 23 has a diameter larger than that of the magnet 22 and can be fixed over a step provided on the outer wall 14 of the outer part 111, and the plate spans the step. The height of the step remains in the regulation of the fixed position of the edge 50 to be described later. In the fourth embodiment, the magnetic circuit is inserted into the insert 10 and fixed to the frame 10. However, it is also possible to assemble and fabricate separately. Only the yoke 24 is inserted into the insert and the magnet 22 and the plate thereon. Various methods can be assembled such as a method of stacking 23 and inserting only the yoke 24 and the magnet 22 and stacking the plates 23 thereon.
자기회로(20)의 플레이트(23) 내주면과 요크(24)의 외주면 상부 간의 틈새에는 링 형태의 보이스코일(26)이 위치하되, 상기 자기회로(20)의 플레이트(23) 내주면과 요크(24)의 외주면에 대해 모두 이격된 채로 그 틈새에 위치함으로써, 상하 이동이 자유롭게 된다.In the gap between the inner circumferential surface of the plate 23 of the magnetic circuit 20 and the upper outer circumferential surface of the yoke 24, a ring-shaped voice coil 26 is positioned, and the inner circumferential surface of the magnetic circuit 20 and the yoke 24 are positioned. By being located in the gap with all spaced apart from the outer peripheral surface of), the vertical movement is free.
진동판(40)은 상기 요크(24)의 내주면에 대해 약간의 간격을 두고 마련되며, 상기 보이스코일(26)과 일체로 진동하기 위해 상기 보이스코일(26)과 커플러(30)로 연결된다. 진동판(40)의 형상은 상기 링 형태의 자기회로(20)에 둘러싸여 있는 형태로서 본 발명의 제4실시예에서는 원형의 링 형태의 자기회로(20)와, 그 내부에 위치하는 원형 판 형태의 진동판(40)이 개시된다. 도시된 진동판(40)은 원형 평판 형태이지만, 진동판(40)의 강성이 추가적으로 요구될 때에는 단면 계수를 높일 수 있는 굴곡이 있는 단면 형태를 가질 수도 있다.The diaphragm 40 is provided at a slight interval with respect to the inner circumferential surface of the yoke 24, and is connected to the voice coil 26 and the coupler 30 to vibrate integrally with the voice coil 26. The shape of the diaphragm 40 is surrounded by the ring-shaped magnetic circuit 20. In the fourth embodiment of the present invention, the diaphragm 40 has a circular ring-shaped magnetic circuit 20 and a circular plate shape located therein. The diaphragm 40 is disclosed. Although the illustrated diaphragm 40 is in the form of a circular flat plate, when the rigidity of the diaphragm 40 is additionally required, the diaphragm 40 may have a curved cross-sectional shape that can increase the cross-sectional coefficient.
커플러(30)의 제1단부(32)는 진동판의 가장자리 형태에 대응하는 호 형상으로서 상기 진동판(40)의 외측 가장자리 상부에 고정되고, 커플러의 제2단부는 보이스코일이 감겨 있는 보빈(26)의 상단 형태에 대응하는 호 형상으로서 상기 보빈의 상단에 고정된다. 제1단부(32)와 제2단부(34) 사이에는 요크의 절개부(241) 개수 및 위치와 대응하여 3개의 연결부(36)가 구비되며, 제1실시예에서와 유사하게, 제1단부와 제2단부는 3개의 연결부와 대응하여 역시 3분할된다. 연결부(36)는 분할된 제1단부와 제2단부의 중심을 연결하는 부분이다.The first end 32 of the coupler 30 has an arc shape corresponding to the edge shape of the diaphragm 30, and is fixed to the upper edge of the outer edge of the diaphragm 40, and the second end of the coupler 30 has a bobbin wound around the bobbin 26. It is fixed to the top of the bobbin as an arc shape corresponding to the top shape of the. Three connecting portions 36 are provided between the first end 32 and the second end 34 to correspond to the number and positions of the incisions 241 of the yoke. Similar to the first embodiment, the first end And the second end are also divided into three corresponding to the three connections. The connecting portion 36 is a portion connecting the centers of the divided first and second ends.
커플러(30)는 자기력에 이끌리지 않는 재질이면서, 전기는 통하는 재질일 수 있다. 또한 진동판(40)과 보이스코일(26)의 일체 거동을 위한 강성을 확보하기 위해 커플러(30)는 강성이 높은 재질이나 단면을 가질 수 있다. 커플러는 전기가 통하는 재질이면서, 복수 개(본 발명의 제4실시예에서는 3개)로 분할되어 있으므로, 보이스코일에 전원을 공급하는 경로 내지 통로로서 활용될 수 있다. 보빈(26)에 고정되는 제2단부(34)에 가까운 연결부(36) 부분에는 보빈에 감겨 있는 코일이 납땜하기 편리하도록 비아 홀(via hole) 또는 홈 형태의 납땜 부위(S)가 마련되고, 커플러(30)의 제1단부(32) 쪽에도, 코일에 전원을 공급하기 위한 단자와 상기 커플러를 전기적으로 연결하기 위한 납땜 부위(S)가 마련될 수 있다. 제4실시예에서는 내측부분(112) 쪽에 마련된 단자와 연결된 전선이 상기 제1단부 쪽의 납땜 부위(S)에 대응하는 진동판(40) 부분을 관통해 상기 납땜 부위(S)와 솔더링되어 상기 보이스코일과 전기적으로 연결된다. Coupler 30 is a material that is not attracted to the magnetic force, the electricity may be a material through. In addition, the coupler 30 may have a high rigidity material or a cross section in order to secure rigidity for integral behavior of the diaphragm 40 and the voice coil 26. The coupler is a material through which electricity flows, and is divided into a plurality of pieces (three in the fourth embodiment of the present invention), and thus may be utilized as a path or a path for supplying power to the voice coil. The connecting portion 36 close to the second end 34 fixed to the bobbin 26 is provided with a soldering portion S in the form of a via hole or a groove so that the coil wound around the bobbin can be easily soldered. A terminal for supplying power to the coil and a soldering part S for electrically connecting the coupler may also be provided on the first end portion 32 of the coupler 30. In the fourth embodiment, the wire connected to the terminal provided on the inner part 112 side passes through the diaphragm 40 corresponding to the soldered part S on the first end side, and is soldered with the soldered part S to the voice. It is electrically connected to the coil.
진동판(40)의 가장자리는 엣지(50)를 통해 프레임(10)에 고정된다. 엣지(50)의 외측 단부는 상기 프레임(10), 보다 구체적으로는 플레이트(23)의 상면과 외측부분(111)의 측벽(14) 상에 마련된 단턱에 의해 위치가 정렬되며 고정되고, 엣지(50)의 내측 단부는 상기 진동판(40)의 가장자리와 결합되어 진동판에 감쇠력을 제공한다.The edge of the diaphragm 40 is fixed to the frame 10 via the edge 50. The outer end of the edge 50 is aligned and fixed in position by a step provided on the frame 10, more specifically, the upper surface of the plate 23 and the side wall 14 of the outer portion 111. The inner end of 50 is coupled to the edge of the diaphragm 40 to provide damping force to the diaphragm.
프레임(10), 보다 구체적으로 내측부분(112)의 중심에는 댐퍼 설치공(19)이 마련되고, 상기 댐퍼 설치공에는 댐퍼(70)가 설치된다. 댐퍼(70)는 동심원을 가지는 볼록한 링 형상부가 복수 개 구비되고(제4실시예 상에는 3개의 링 형상부가 구비됨), 댐퍼(70)의 중심에는 원뿔대의 외면 형상을 가지는 볼록부가 마련되며, 볼록부의 상단부는 상기 진동판(40)의 저면 중심에 고정된다. 이처럼 댐퍼(70)는 프레임의 중앙부와 진동판(40)의 중앙부를 연결하며 진동판(40)에 감쇠력을 제공한다. 댐퍼의 상기 링 형상부의 크기와 개수는 진동판에 제공해야 할 감쇠력을 감안하여 설계될 수 있다.A damper mounting hole 19 is provided at the center of the frame 10, more specifically, the inner part 112, and a damper 70 is installed at the damper mounting hole. The damper 70 is provided with a plurality of convex ring-shaped portions having concentric circles (three ring-shaped portions are provided on the fourth embodiment), and at the center of the damper 70, a convex portion having an outer surface shape of a truncated cone is provided. The upper end of the part is fixed to the bottom center of the diaphragm 40. As such, the damper 70 connects the central portion of the frame and the central portion of the diaphragm 40 to provide a damping force to the diaphragm 40. The size and number of the ring-shaped portions of the damper may be designed in consideration of the damping force to be provided to the diaphragm.
제4실시예의 스피커를 제1실시예와 대비하였을 때, 제4실시예의 스피커의 진동판은 중심공 없이 전체적인 면적이 진동하게 되므로 제1실시예에 비해 진동판의 면적을 더 확보할 수 있어 스피커의 출력 상승으로 이어진다.When the speaker of the fourth embodiment is compared with that of the first embodiment, the diaphragm of the speaker of the fourth embodiment vibrates the entire area without the center hole, so that the area of the diaphragm can be secured more than that of the first embodiment. Leads to rise.
또한 제1실시예와 대비하였을 때 제4실시예는, 스피커의 조립 공정이 더욱 간편하다. 즉, 프레임(10)과 요크(24), 자석(22) 및 플레이트(23)를 인서트 사출 등의 공정을 통해 부분 조립하고(STEP 1; 도 27 참조), 진동판(40)과 보이스코일(26)을 커플로(30)로 연결 고정하고 진동판(40)의 외주에 엣지(50)의 내주를 결합하며(STEP 2; 도 27 참조), 댐퍼(70)의 볼록부 상단을 진동판(40)의 중심에 결합하고 댐퍼(70)의 가장자리를 프레임(10)의 댐퍼 설치공(19)에 결합하며, 엣지(50)의 외주를 프레임(10)의 외측 벽 상에 결합함(STEP 3; 도 28 참조)으로써, 조립이 완료될 수 있다. 물론, 이러한 조립 순서와 방법이 필요에 따라 변경 가능함은 물론이다.As compared with the first embodiment, the fourth embodiment further simplifies the assembly process of the speaker. That is, the frame 10, the yoke 24, the magnet 22, and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 27), and the diaphragm 40 and the voice coil 26 ) Is fixed to the coupler 30 and couples the inner circumference of the edge 50 to the outer circumference of the diaphragm 40 (STEP 2; see FIG. 27), and the upper end of the convex portion of the damper 70 of the diaphragm 40 is fixed. Coupled to the center and the edge of the damper 70 to the damper mounting hole 19 of the frame 10, the outer periphery of the edge 50 is coupled to the outer wall of the frame 10 (STEP 3; Fig. 28 Assembly can be completed. Of course, this assembly order and method can be changed as needed.
이하 도 29 내지 도 31을 참조하여, 제4실시예의 각 구성의 변형예를 설명한다. 29 to 31, modifications of the respective configurations of the fourth embodiment will be described.
먼저 도 29를 참조하면, 앞서 설명한 프레임(10)이 외측부분(111)과 내측부분(112)으로 구분되어 있었던 것과 달리, 이들 부분이 하나의 프레임(10)으로서 일체로 성형되는 것도 가능하다. 이들을 일체로 연결하는 부위는 요크(24)의 슬릿 부분의 위치, 그리고 분할된 자석(22)의 분할 부분의 위치와 대응하는 위치에 마련될 수 있다.First, referring to FIG. 29, unlike the previously described frame 10 divided into the outer portion 111 and the inner portion 112, these portions may be integrally formed as one frame 10. The portion connecting them integrally may be provided at a position corresponding to the position of the slit portion of the yoke 24 and the position of the divided portion of the divided magnet 22.
다음으로 도 30을 참조하면, 앞서 설명한 요크(24)에서는 수평 부분이 하나의 환형부로 구성되고, 수직 부분이 그 내주에서 수직 절곡되며, 필요한 위치에 절개부(241)가 형성된 구조, 즉 요크(24)가 하나의 부품으로 이루어진 구조를 예시하였다. 이러한 요크 형상(24)은 필요에 따라, 도 30에 도시된 바와 같이 절개부(241)가 수평부분까지 이어져 아예 요크가 복수 개(실시예에서는 3개)로 분할된 형태로 마련될 수도 있다.Next, referring to FIG. 30, in the yoke 24 described above, a horizontal portion is formed of one annular portion, a vertical portion is vertically bent at its inner circumference, and a structure in which a cutout 241 is formed at a required position, that is, the yoke ( 24 illustrates a structure consisting of one part. As shown in FIG. 30, the yoke shape 24 may be provided in a form in which the cutout 241 extends to the horizontal portion and thus the yoke is divided into a plurality of pieces (three in the embodiment).
다음으로 도 31을 참조하면, 앞서 설명한 엣지(50)는 그 외주가 프레임(10)의 외측 가장자리에 고정되고, 그 내주가 진동판(40)의 외측 가장자리에 고정되며, 엣지의 내주와 외주 사이에 하나의 볼록한 감쇠부가 마련된 형태가 예시되었다. 그러나 도 31에 도시된 바와 같이, 감쇠력의 조정 등을 위해 필요할 경우, 엣지(50)의 외주는 프레임의 외측 가장자리에 고정되고, 엣지(50)의 내주는 진동판(40)의 외측 가장자리에 고정되며, 엣지(50)의 중간 부분이 보빈(26)의 상단부에 고정되고, 엣지의 외주와 중간부분 사이에, 그리고 엣지의 중간부분과 내주 사이에 각각 볼록한 곡면부를 마련하여 감쇠력을 조절하는 것이 가능하다. 엣지의 중간부분과 내주 사이를 덮는 볼록한 곡면부는, 커플러(30)가 상당한 강성을 가지고 있으므로 감쇠력 제공보다는 외부의 먼지가 유입되거나 공기가 유출입되는 것을 방지하는 기능을 더 가지며, 감쇠력 제공은 엣지의 외주와 중간부분 사이에 마련된 볼록한 곡면부에 의해 주로 이루어진다고 할 수 있다.Next, referring to FIG. 31, the edge 50 described above has its outer circumference fixed to the outer edge of the frame 10, and its inner circumference fixed to the outer edge of the diaphragm 40, between the inner circumference and the outer circumference of the edge. The form provided with one convex attenuation part is illustrated. However, as shown in FIG. 31, when necessary for the adjustment of the damping force, etc., the outer circumference of the edge 50 is fixed to the outer edge of the frame, and the inner circumference of the edge 50 is fixed to the outer edge of the diaphragm 40. The middle portion of the edge 50 is fixed to the upper end of the bobbin 26, it is possible to adjust the damping force by providing a convex curved portion between the outer and middle portions of the edge, and between the middle portion and the inner circumference of the edge, respectively. . The convex curved part covering the middle portion and the inner circumference of the edge has a function of preventing the inflow of outside dust or air, rather than providing damping force, because the coupler 30 has considerable rigidity, and providing damping force is the outer periphery of the edge. It can be said that mainly made by the convex curved portion provided between the middle portion.
[제5실시예][Example 5]
도 32 내지 도 38은 본 발명에 따른 제5실시예로서 박형 스피커의 전반적인 구조를 나타낸다. 이하에서는, 앞서 설명한 실시예와 대비하여 제5실시예가 가지는 차이점을 위주로 설명하며, 구성 및 효과에 대한 중복되는 설명은 생략하기로 한다.32 to 38 show the overall structure of a thin speaker as a fifth embodiment according to the present invention. Hereinafter, the differences will be mainly focused on the differences between the fifth embodiment in comparison with the above-described embodiment, and redundant descriptions of the configuration and effects will be omitted.
제3실시예와 제5실시예를 대비하면, 진동판(40)이 대략 정사각형이어서 전체적으로 스피커가 라운드진 정사각형 형태인 점, 중앙에 원형의 자기회로(20)가 있고, 진동판(40)의 중심에 자기회로(20)를 수용할 수 있는 중심공(42)이 있는 점, 진동판(40)의 외주와 프레임(10)의 제1측벽(14)이 제1엣지(51)로 연결되고 진동판(40)의 내주와 자기회로의 플레이트(23)가 제2엣지(52)로 연결되어 진동판(40)이 지지되는 점 등이 유사하다.In contrast to the third embodiment and the fifth embodiment, the diaphragm 40 is substantially square, so that the speaker is generally rounded square, and there is a circular magnetic circuit 20 at the center, and at the center of the diaphragm 40. There is a center hole 42 that can accommodate the magnetic circuit 20, the outer periphery of the diaphragm 40 and the first side wall 14 of the frame 10 is connected to the first edge 51 and the diaphragm 40 The inner circumference of) and the plate 23 of the magnetic circuit is connected to the second edge 52 to support the diaphragm 40 is similar.
한편 제3실시예와 제5실시예의 차이점을 살펴보면, 먼저 커플러(30)에 차이가 있음을 확인할 수 있다. 제5실시예의 커플러는 제3실시예보다 제1실시예의 커플러와 더 유사한 형태이지만, 제1실시예의 커플러와도 차이가 있다.On the other hand, looking at the difference between the third embodiment and the fifth embodiment, it can be seen that there is a difference in the coupler 30 first. The coupler of the fifth embodiment is more similar to the coupler of the first embodiment than the third embodiment, but differs from the coupler of the first embodiment.
이에 대해 도 38을 참조하여 자세히 살펴보면, 본 발명에 따른 스피커의 제5실시예의 커플러(30)는, 보이스코일(26)이 하면에 부착되며 보이스코일과 대응하는 형상의 제2단부(34), 상기 제2단부의 외측에 이격되어 위치하며 진동판(40)의 내측 가장자리에 고정되는 제1단부(32), 상기 제1단부와 제2단부를 연결하되 요크(24)의 절개부(241)와 대응하는 위치에 마련되는 연결부(36)를 기본적으로 구비한다.Looking at this in detail with reference to Figure 38, the coupler 30 of the fifth embodiment of the speaker according to the present invention, the voice coil 26 is attached to the lower surface and the second end 34 of the shape corresponding to the voice coil, A first end 32 fixed to an inner edge of the diaphragm 40 and spaced apart from the second end, and connecting the first end and the second end to the cutout 241 of the yoke 24; Basically, the connection part 36 provided in the corresponding position is provided.
그리고 상기 커플러(30)는, 상기 제1단부에서 외측으로 외향 연장되는 연장부(38)를 구비한다. 본 발명의 제5실시예에서 연장부는 커플러의 강성을 더 확보하는 차원에서 상기 연결부(36)가 마련되는 위치의 대향부로부터 연장되어 나오는 것을 예시하였다. 다만 연장부(38)가 연장되어 나오는 위치가 반드시 이에 한정될 필요는 없다.The coupler 30 includes an extension 38 extending outward from the first end. In the fifth embodiment of the present invention, the extension portion extends from the opposite portion of the position where the connection portion 36 is provided in order to further secure the rigidity of the coupler. However, the position from which the extension 38 extends is not necessarily limited thereto.
제5실시예에서 연장부(38)는 상기 진동판(40)의 외주보다도 더 바깥쪽으로 연장되어 나가며, 연장부(38)의 외측 단부는 제3단부(39)와 연결된다. 연장부(38)는 전체적으로 만곡한 형태를 가지는데, 이러한 형태는, 도 32, 도 34, 및 도 35에 도시된 바와 같이, 진동판(40)의 외주보다 더 외측으로 연장되는 연장부(38) 부분의 연장 길이를 충분히 확보할 수 있는 형태로 이루어진다. 또한 연장부(38)와 진동판(40)이 겹쳐지는 부분은 서로 접착 등의 방식으로 고정되며, 제3단부(39)는 프레임(10)의 제1측벽(14)의 상단에 부착되어 고정된다. 진동판(40)의 외주보다 더 외측으로 연장되는 연장부(38) 부분의 길이는, 프레임(10)에 고정되어 있는 제3단부(39)로부터 진동판(40)이 자유롭게 진동할 수 있을 정도로 충분한 길이를 확보하는 것이 바람직하며, 이러한 구조는 커플러의 연장부 외측 단부 부분이 서스펜션 기능을 하도록 한다.In the fifth embodiment, the extension part 38 extends further outward than the outer circumference of the diaphragm 40, and the outer end of the extension part 38 is connected to the third end part 39. The extension portion 38 has a curved shape as a whole, which is an extension portion 38 extending outwardly than the outer circumference of the diaphragm 40, as shown in FIGS. 32, 34, and 35. It is made in the form which can fully secure the extension length of a part. In addition, the overlapping portion of the extension portion 38 and the diaphragm 40 is fixed to each other by bonding or the like, and the third end 39 is attached to and fixed to the upper end of the first side wall 14 of the frame 10. . The length of the portion of the extended portion 38 extending outwardly than the outer circumference of the diaphragm 40 is long enough to allow the diaphragm 40 to vibrate freely from the third end 39 fixed to the frame 10. It is desirable to ensure that this structure allows the extension outer end portion of the coupler to function as a suspension.
제5실시예에서 커플러(30)는 4개로 분할된 형태인 것이 예시된다. 4개로 분할된 커플러(30)의 하나의 분할 부분을 살펴보면, 제1단부(32)와 제2단부(34)의 양단이 각각 연결부(36)로 서로 연결되는 형태가 예시된다. 그리고 이웃하는 분할 부분의 연결부(36)는 요크(24)의 하나의 절개부(241)를 관통하여 배치된다.In the fifth embodiment, the coupler 30 is illustrated as being divided into four parts. Looking at one divided portion of the coupler 30 divided into four, it is illustrated that both ends of the first end portion 32 and the second end portion 34 are connected to each other by the connecting portion 36, respectively. And the connection part 36 of the adjacent division part is arrange | positioned through the one incision part 241 of the yoke 24. As shown in FIG.
다만 커플러(30)의 조립의 편의성을 위해, 4분할된 제3단부(39)는 임시고정부(35)를 통해 서로 연결된 형태로 제작되어 조립되며, 조립 과정의 적절한 시점에서 임시고정부(35)를 제거하여 이들 4분할 형태가 완성되도록 한다. 임시고정부(35)의 양단은 제거를 편리하게 하기 위해 네크(neck) 형태로 되어 있다.However, for ease of assembly of the coupler 30, the fourth end portion 39 divided into four is manufactured and assembled in a form connected to each other through the temporary fixing part 35, the temporary fixing part 35 at an appropriate point of the assembly process (35). ) To complete these quadrant forms. Both ends of the temporary fixing part 35 is in the form of a neck for convenient removal.
보이스코일(26)과 가까운 커플러 부분에는 비아홀이 형성되어 보이스코일(26)에서 연결되어 나오는 코일 가닥이 솔더링되는 납땜부위(S)가 마련되고, 프레임(10)의 제1측벽 쪽에 형성된 단자부(18) 상에 겹쳐지는 커플러(30)의 제3단부(39) 부분에도 외부 전원이 연결되는 납땜부위(S)가 마련된다.A coupler portion close to the voice coil 26 is provided with a soldering portion S through which a via hole is formed and the coil strands connected from the voice coil 26 are soldered, and the terminal portion 18 formed on the first side wall of the frame 10. The soldering portion S to which an external power source is connected is also provided in the third end portion 39 of the coupler 30 that overlaps with ().
특히 프레임(10)의 단자부(18)가 당해 스피커를 인클로저에 고정하기 위한 나사 구멍 등으로 함께 활용된다면 제3단부(39) 부분의 납땜부위(S)는 굳이 납땜을 하지 않고도 외부 전원이 연결되는 위치로서 활용될 수 있다.In particular, if the terminal portion 18 of the frame 10 is utilized together as a screw hole for fixing the speaker to the enclosure, the soldering portion S of the third end portion 39 is connected to an external power source without the need for soldering. Can be utilized as a location.
이처럼 제5실시예에서의 커플러(30)는 보이스코일의 보빈(26)과 진동판(40)이 일체로 거동할 수 있도록 두 구성을 연결하면서도, 보이스코일과 외부전원이 서로 연결되는 전기적 통로로 활용되며, 동시에 서스펜션의 기능을 함께하게 된다.As described above, the coupler 30 according to the fifth embodiment connects the two components so that the bobbin 26 and the diaphragm 40 of the voice coil can be integrally used, and is used as an electrical passage through which the voice coil and the external power are connected to each other. At the same time, the suspension functions together.
한편, 제5실시예에 따르면, 제1엣지(51)의 곡면 부위는 아래로 볼록하게 마련되고, 제1엣지(51)의 내측 단부는 진동판(40)의 외측 가장자리 하면에 고정되며, 제1엣지(51)의 외측 단부는 프레임(10)의 제1측벽(14)의 단턱부에 고정되어 위치 정렬된다. 그리고 상술한 커플러(30)의 제3단부는, 도 33 및 도 37에 도시된 바와 같이, 상기 단턱부에 고정된 제1엣지의 외측 단부 상면과, 제1측벽의 상면에 걸쳐져서 고정된다. 이러한 구조는 커플러의 제3단부가 가장 외곽에 노출되도록 하여 커플러가 외부 전원과 연결되기에 더욱 편하다는 장점을 가진다.On the other hand, according to the fifth embodiment, the curved portion of the first edge 51 is provided convex downward, the inner end of the first edge 51 is fixed to the lower surface of the outer edge of the diaphragm 40, the first The outer end of the edge 51 is fixed and aligned in the stepped portion of the first side wall 14 of the frame 10. 33 and 37, the third end of the above-described coupler 30 is fixed across the upper surface of the outer end of the first edge fixed to the stepped portion and the upper surface of the first side wall. Such a structure has the advantage that the third end of the coupler is exposed to the outermost part so that the coupler is more comfortable to be connected to an external power source.
제1엣지(51)와 진동판(40)과 커플러(30)의 적층 순서는 반드시 본 발명의 제5실시예에서 예시한 순서에 한정되는 것은 아니다. 가령 밑에서부터 위쪽으로, 커플러(30), 진동판(40), 제1엣지(51)의 순서이거나, 이 외의 다른 순서대로 적층할 수도 있다. 물론 이때 제1엣지(51)의 곡면 부위의 볼록한 형상이 향하는 방향은, 커플러(30)의 연장부(38)와 간섭되지 않는 방향을 향해 형성될 수 있다.The stacking order of the first edge 51, the diaphragm 40, and the coupler 30 is not necessarily limited to the order illustrated in the fifth embodiment of the present invention. For example, from the bottom to the top, the coupler 30, the diaphragm 40, the first edge 51 may be stacked, or may be stacked in any other order. Of course, in this case, the direction in which the convex shape of the curved portion of the first edge 51 faces may be formed toward a direction that does not interfere with the extension 38 of the coupler 30.
또한 제3실시예와 대비하였을 때 제5실시예의, 스피커의 조립 공정은 다음과 같다. 먼저, 프레임(10)과 요크(24), 자석(22) 및 플레이트(23)를 인서트 사출 등의 공정을 통해 부분 조립하고(STEP 1; 도 35 참조), 진동판(40)과 보이스코일(26)을 커플로(30)로 연결 고정하고, 진동판(40)의 외주에 제1엣지(51)의 내주를 결합하고 진동판(40)의 내주에 제2엣지(52)의 외주를 결합하며(STEP 2; 도 35, 도 36 참조), 제1엣지(51)의 외주를 프레임(10)의 외측 벽의 단턱부에 결합하고 제2엣지(52)의 내주를 플레이트(23) 상부의 단턱에 결합하며 커플러(30)의 제3단부(39)를 프레임(10)의 제1측벽(14) 상에 고정함(STEP 3; 도 37 참조)으로써, 조립이 완료될 수 있다. 임시고정부(35)는 STEP 3 전후의 적절한 시점에서 제거할 수 있다. 물론, 이러한 조립 순서와 방법이 필요에 따라 변경 가능함은 물론이다.As compared with the third embodiment, the assembling process of the speaker of the fifth embodiment is as follows. First, the frame 10, the yoke 24, the magnet 22, and the plate 23 are partially assembled by a process such as insert injection (STEP 1; see FIG. 35), and the diaphragm 40 and the voice coil 26 ) Is coupled to the coupler (30), the inner circumference of the first edge 51 is coupled to the outer circumference of the diaphragm 40, and the outer circumference of the second edge 52 is coupled to the inner circumference of the diaphragm 40 (STEP 2; see FIGS. 35 and 36), the outer circumference of the first edge 51 is coupled to the stepped portion of the outer wall of the frame 10, and the inner circumference of the second edge 52 is coupled to the stepped portion of the upper plate 23. The assembly may be completed by fixing the third end 39 of the coupler 30 on the first side wall 14 of the frame 10 (STEP 3; see FIG. 37). The provisional fixing part 35 can be removed at an appropriate time before and after STEP 3. Of course, this assembly order and method can be changed as needed.
앞서 제1실시예 내지 제5실시예에서 살펴본 바와 같이, 본 발명에 따르면 진동 방향으로 보았을 때, 음향을 발생시키기 위해 상기 보이스코일(26)과 함께 진동이 이루어지는 영역 중 보이스코일과 연결부를 제외한 영역이, 자기회로(20) 영역과 중첩되지 않는다. 여기서 음향을 발생시키기 위해 상기 보이스코일(26)과 함께 진동이 이루어지는 영역이라 함은, 보이스코일과 함께 강체(rigid body)처럼 진동하기를 의도함으로써 소리를 발생시키는 부분을 말한다. 가령 본 발명에 의하면 진동판(40)과, 진동판과 보이스코일을 연결하는 연결부(36)가 이에 해당한다. 진동판에 결합되는 더스트캡(dust cap)의 경우, 더스트캡이 진동판과 일체적으로 결합되어 진동판과 함께 진동한다면 더스트캡 역시 음향을 발생시키기 위해 상기 보이스코일(26)과 함께 진동이 이루어지는 영역이라 할 수 있다.As described above in the first to fifth embodiments, according to the present invention, in the vibration direction, an area excluding the voice coil and the connection part among the areas in which vibration occurs together with the voice coil 26 to generate sound. This does not overlap with the region of the magnetic circuit 20. Herein, the region where vibration is performed together with the voice coil 26 to generate sound refers to a part that generates sound by intending to vibrate like a rigid body together with the voice coil. For example, according to the present invention, the diaphragm 40 and the connection part 36 connecting the diaphragm and voice coil correspond to this. In the case of the dust cap coupled to the diaphragm, if the dust cap is combined with the diaphragm to vibrate together with the diaphragm, the dust cap may also be referred to as an area in which the vibrator is vibrated together with the voice coil 26 to generate sound. Can be.
반면 엣지(50,51,52)는 일측이 프레임(10) 등의 고정단에 고정되고 타측이 진동판에 고정되어 진동판의 진동이 어느 정도 전달되기는 하지만, 이는 프레임(10)과 진동판(40) 사이의 공간을 실링(sealing)하기 위한 플렉시블한 재질의 구성으로서, 보이스코일과 함께 강체처럼 진동하기를 의도함으로써 소리를 발생시킬 의도의 구성은 아니다. 스피커에서 진동판이 진동함에 따라 프레임(10)에도 진동이 전달되는데, 이와 같이 프레임(10)이 진동하여 음향의 발생에 영향을 조금이나마 미친다고 해서, 프레임(10)을 보이스코일과 함께 강체처럼 진동하기를 의도함으로써 소리를 발생시키는 부분이라고 할 수 없는 것과 같은 이치이다.On the other hand, the edges 50, 51, 52 are fixed to a fixed end such as the frame 10 and the other side is fixed to the diaphragm, but the vibration of the diaphragm is transmitted to some extent, but this is between the frame 10 and the diaphragm 40. It is a configuration of a flexible material for sealing the space of the device, and is not intended to generate sound by vibrating like a rigid body together with the voice coil. As the diaphragm vibrates in the speaker, vibration is also transmitted to the frame 10. Thus, the frame 10 vibrates like a rigid body together with the voice coil, even though the frame 10 vibrates to have a slight effect on the generation of sound. It is the same as that which cannot be said to generate sound by intending to do the following.
이상과 같이 본 발명에 대해서 예시한 도면을 참조로 하여 설명하였으나, 본 명세서에 개시된 실시예와 도면에 의해 본 발명이 한정되는 것은 아니며, 본 발명의 기술사상의 범위 내에서 통상의 기술자에 의해 다양한 변형이 이루어질 수 있음은 자명하다. 즉 본 발명과 같이, 진동방향에서 보았을 때 자기회로(20)의 영역과 음향을 발생시키기 위해 진동하는 영역이 중첩되지 않도록 하여, 음향을 발생시키기 위해 진동하는 영역이 스피커의 두께에 영향을 미치지 아니하도록 하는 기술적 사상을 공유한다면 본 발명의 기술사상의 범위에 속한다 할 것이다.As described above, the present invention has been described with reference to the drawings, but the present invention is not limited to the embodiments and drawings disclosed herein, and various modifications may be made by those skilled in the art within the scope of the technical idea of the present invention. It is obvious that modifications can be made. That is, as shown in the present invention, the area of the magnetic circuit 20 and the area vibrating to generate sound do not overlap when viewed in the direction of vibration, so that the area vibrating to generate sound does not affect the thickness of the speaker. If share the technical spirit to be belong to the scope of the technical idea of the present invention.
아울러 앞서 본 발명의 실시예를 설명하면서 본 발명의 구성에 따른 작용 효과를 명시적으로 기재하여 설명하지 않았을 지라도, 해당 구성에 의해 예측 가능한 효과 또한 인정되어야 함은 당연하다.In addition, even if the above described embodiments of the present invention while not explicitly described and described the operation and effect according to the configuration of the present invention, it is obvious that the effect predictable by the configuration is also to be recognized.

Claims (17)

  1. 소정의 진동면을 가지는 진동판(40);A diaphragm 40 having a predetermined vibration surface;
    상기 진동판에서 진동면을 벗어나는 방향으로 연장되는 연결부(36);A connection part 36 extending in a direction deviating from the vibration surface in the diaphragm;
    상기 연결부의 단부에 고정되며 상기 진동면을 벗어난 위치에 마련되는 보이스코일(26); 및A voice coil 26 fixed to an end of the connection part and provided at a position deviating from the vibration surface; And
    상기 보이스코일을 내장하는 자기회로(20);를 포함하고,And a magnetic circuit 20 incorporating the voice coil.
    상기 연결부와 교차되는 상기 자기회로 부분에는 상기 연결부가 상기 진동판의 진동 방향에 대응하여 이동하는 것을 허용하는 공간을 제공하는 절개부(241)가 마련된 스피커장치.And a cutout (241) provided in the magnetic circuit portion crossing the connecting portion to provide a space for allowing the connecting portion to move in correspondence with the vibration direction of the diaphragm.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 스피커장치는, 상기 진동판(40)에 고정되는 제1단부(32)와, 상기 보이스코일에 고정되는 제2단부(34)와, 상기 연결부를 구비하는 커플러(30);를 더 포함하고,The speaker device further includes a coupler 30 having a first end 32 fixed to the diaphragm 40, a second end 34 fixed to the voice coil, and the connection part.
    상기 연결부는 상기 제1단부 및 상기 제2단부를 연결하는 스피커 장치.The connection unit is a speaker device for connecting the first end and the second end.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 커플러는 전도성 재질을 포함하고,The coupler comprises a conductive material,
    상기 커플러에는 상기 보이스코일이 전기적으로 연결되며,The voice coil is electrically connected to the coupler,
    상기 커플러는 단자에 전기적으로 연결되는 스피커 장치.The coupler is a speaker device electrically connected to the terminal.
  4. 청구항 2 또는 청구항 3에 있어서,The method according to claim 2 or 3,
    상기 커플러의 제1단부는 상기 연결부와 마주하는 상기 진동판의 제1가장자리에 고정되고,The first end of the coupler is fixed to the first edge of the diaphragm facing the connecting portion,
    상기 커플러는, 상기 제1단부(32)를 기준으로 상기 연결부와 대향하는 방향으로 연장되는 연장부(38)를 더 포함하는 스피커 장치.The coupler further comprises an extension part (38) extending in a direction facing the connection part with respect to the first end (32).
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 커플러는 상기 진동판의 제1가장자리에 대향하는 제2가장자리를 따라 고정되는 제3단부(39)를 더 포함하고,The coupler further includes a third end 39 fixed along a second edge opposite the first edge of the diaphragm,
    상기 연장부는 상기 제3단부에 연결되는 스피커 장치.The extension part is connected to the third end speaker device.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 연장부는 상기 진동판보다 더 외측으로 연장되며,The extension portion extends outwardly than the diaphragm,
    상기 제3단부는 프레임의 외측벽에 고정되는 스피커 장치.And the third end is fixed to an outer wall of the frame.
  7. 청구항 1에 있어서,The method according to claim 1,
    상기 진동판과 상기 자기회로 사이에는, 일단부가 진동판에 고정되고 타단부가 상기 자기회로 또는 상기 자기회로를 고정하는 프레임(10)에 고정되는 엣지가 설치되는 스피커 장치.Between the diaphragm and the magnetic circuit, one end is fixed to the diaphragm and the other end is provided with an edge is fixed to the magnetic circuit or the frame (10) for fixing the magnetic circuit.
  8. 청구항 1에 있어서,The method according to claim 1,
    상기 자기회로는,The magnetic circuit,
    자석(22);A magnet 22;
    상기 자석(22)의 제1극에 부착되는 플레이트(23); 및A plate 23 attached to the first pole of the magnet 22; And
    상기 자석(22)의 제2극에 부착되며 그 단부가 상기 플레이트의 단부와 인접하여 배치되는 요크(24)를 포함하고,A yoke 24 attached to the second pole of the magnet 22, the end of which is disposed adjacent to the end of the plate,
    상기 절개부는 상기 요크에 마련되는 스피커 장치.The cutout is a speaker device provided in the yoke.
  9. 청구항 8에 있어서,The method according to claim 8,
    상기 요크의 단부와 플레이트의 단부 사이의 공간은 스피커 장치의 후방을 향해 개방된 형태인 스피커 장치.And a space between the end of the yoke and the end of the plate is open toward the rear of the speaker device.
  10. 청구항 8 또는 청구항 9에 있어서,The method according to claim 8 or 9,
    적어도 상기 요크의 단부와 플레이트의 단부 사이의 공간을 덮는 커버(60)를 더 포함하는 스피커 장치.And a cover (60) covering at least the space between the end of the yoke and the end of the plate.
  11. 청구항 8에 있어서,The method according to claim 8,
    상기 요크의 단부와 플레이트의 단부 사이의 공간은 스피커 장치의 전방을 향해 개방된 형태인 스피커 장치.And a space between the end of the yoke and the end of the plate is open toward the front of the speaker device.
  12. 청구항 1에 있어서,The method according to claim 1,
    상기 진동판은 중심공(42)을 가지는 환형의 형상이고,The diaphragm is an annular shape having a central hole 42,
    상기 자기회로는 중심공 내부에 배치되는 스피커 장치.The magnetic circuit is disposed in the center hole speaker device.
  13. 청구항 12에 있어서,The method according to claim 12,
    상기 진동판의 외주는 실질적으로 직사각형이고, 상기 중심공은 원형인 스피커 장치.The outer circumference of the diaphragm is substantially rectangular, and the center hole is circular.
  14. 청구항 1에 있어서,The method according to claim 1,
    상기 자기회로는 상기 진동판의 외주와 이격되며 상기 진동판의 외주를 둘러싸는 형태인 스피커 장치.The magnetic circuit is spaced apart from the outer circumference of the diaphragm and surrounds the outer circumference of the diaphragm.
  15. 청구항 14에 있어서,The method according to claim 14,
    상기 자기회로는,The magnetic circuit,
    환형의 자석(22);An annular magnet 22;
    상기 자석(22)의 제1극에 부착되는 환형의 플레이트(23); 및An annular plate 23 attached to the first pole of the magnet 22; And
    상기 제석(22)의 제2극에 부착되며, 상기 플레이트의 내측 단부보다 더 내측에서 상기 플레이트의 내측 단부와 인접하여 배치되는 단부를 갖는 환형의 요크(24)를 포함하되,An annular yoke 24 attached to the second pole of the masonry 22 and having an end disposed adjacent to the inner end of the plate further inward than the inner end of the plate,
    상기 절개부는 상기 요크에 마련되는 스피커 장치.The cutout is a speaker device provided in the yoke.
  16. 청구항 1에 있어서,The method according to claim 1,
    상기 진동판(40)과 자기회로(20)가 고정되는 프레임(10)이 인클로져인 스피커 장치.The diaphragm 40 and the speaker 10 is a speaker device in which the frame 10 is fixed to the enclosure.
  17. 청구항 1 내지 청구항 3, 청구항 7 내지 청구항 9, 청구항 11 내지 청구항 16 중 어느 한 항의 스피커장치가 설치된 디스플레이 장치.Display device provided with the speaker device of any one of claims 1 to 3, 7 to 9, 11 to 16.
PCT/KR2016/011155 2016-05-17 2016-10-06 Thin type speaker WO2017200154A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR10-2016-0059992 2016-05-17
KR20160059992 2016-05-17
KR10-2016-0097509 2016-07-29
KR1020160097509A KR101804804B1 (en) 2016-05-17 2016-07-29 Slim Speaker

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