WO2017193425A1 - Automatic wall calendar hook drawing-in system - Google Patents

Automatic wall calendar hook drawing-in system Download PDF

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Publication number
WO2017193425A1
WO2017193425A1 PCT/CN2016/083584 CN2016083584W WO2017193425A1 WO 2017193425 A1 WO2017193425 A1 WO 2017193425A1 CN 2016083584 W CN2016083584 W CN 2016083584W WO 2017193425 A1 WO2017193425 A1 WO 2017193425A1
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WO
WIPO (PCT)
Prior art keywords
plate
calendar
cam
hook
calendar hook
Prior art date
Application number
PCT/CN2016/083584
Other languages
French (fr)
Chinese (zh)
Inventor
房晓
Original Assignee
宋延伟
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宋延伟 filed Critical 宋延伟
Publication of WO2017193425A1 publication Critical patent/WO2017193425A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D5/00Sheets united without binding to form pads or blocks
    • B42D5/04Calendar blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F45/00Wire-working in the manufacture of other particular articles

Definitions

  • the invention belongs to the field of calendar processing equipment, and in particular relates to a calendar hook automatic wearing system.
  • the calendar is one of the standing supplies for people living at home. There are many types of products on the market, and the demand is large.
  • the wall calendar bound by the coil usually has a calendar hook for hanging the calendar.
  • the calendar hook is stamped or bent by a metal strip (called a calendar pole) to form a projection as a hanging portion.
  • the molding of the calendar hook is subsequently installed in the coil, and then the coil is pressed.
  • manual installation of calendar hooks is generally used, and production efficiency is low.
  • the invention solves the technical problem of the automatic equipment in the calendar hook installation technology, and proposes a wearing system which is reasonable in structure and can automatically complete the process of transporting the calendar hook into the coil, instead of the manual calendar hooking work, improving the production efficiency.
  • the device can also be used for the installation of hooks in coil notebooks.
  • a calendar hook automatic wearing system comprising a controller, a binding machine and a calendar hook forming machine, the calendar hook forming machine comprising a conveying mechanism, the conveying mechanism comprising a guiding plate and a ejector at the end of the guiding plate, the calendar hook After the guide plate slides to the upper end of the jack, the jack is ejected.
  • the binding machine comprises a carrying platform, a movable opening plate, a pressing plate and a pushing plate, wherein the pushing plate is driven by the transmission mechanism to move up and down; the bottom of the movable opening plate is provided with an opening for the ejector rod to pass through, and the movable opening plate is separated from the bottom by the spring support
  • the carrying platform pushes the plate down to move the movable opening plate and the pressing plate downward, and presses the coil.
  • the upper end surface of the jack is provided with a groove.
  • the calendar hook forming machine comprises a first motor, a coupling, a cam, a silo, a forming mechanism and a conveying mechanism, wherein the first motor drives the cam main shaft to rotate via a coupling;
  • the cam comprises an integral structure a first cam, a second cam and a third cam;
  • the silo is for holding a calendar pole, and a lever mechanism is arranged under the silo, the lever mechanism is connected to the first cam via a transmission rod, and the lever mechanism is The calendar pole is dialed to the forming mechanism.
  • the molding mechanism comprises a concave mold fixed on the frame, and a convex mold matched with the concave mold, wherein the convex mold is driven up and down by the first cam; both sides of the convex mold A pressing block driven by the second cam is provided for pressing the calendar bar against the concave mold.
  • the lever mechanism comprises a shifting lever shaft, a shifting gear gear installed in a middle of the shifting lever shaft, a ratchet wheel mounted on one end of the shifting lever shaft, a connecting rod is connected to the ratchet wheel at one end, and the other end is driven by the first cam, the cam main shaft One revolution, the ratchet rotates one tooth, and the lever gear rotates one pitch to flip the calendar pole on the gear to the pressing block.
  • the silo is divided into a symmetric left side plate and a right side plate, wherein the upper end is a Y-shaped converging port, and the lower end is a linear channel, and the two ends of the calendar bar are respectively placed in the left and right side plates.
  • the guide plate comprises a bottom plate and a semicircular protrusion provided on the bottom plate.
  • Figure 1 is a perspective view of the calendar hook automatic wearing system of the present invention
  • Figure 2 is a perspective view of the calendar hook forming machine of the present invention.
  • FIG. 3 is a schematic structural view of a transmission part of a calendar hook forming machine of the present invention.
  • Figure 4 is a schematic structural view of a calendar hook forming machine of the present invention.
  • Figure 5 is a schematic view showing the structure of a cam of the calendar hook forming machine of the present invention.
  • Figure 6 is a front elevational view of Figure 1;
  • Figure 7 is a partial structural view of the calendar hook automatically wearing the system
  • Figure 8 is a partial structural view of the calendar hook automatically wearing the system
  • Figure 9 is a partial enlarged view of a portion I of Figure 8.
  • a calendar hook automatically wears the system, including a PLC controller, a binding machine 9 and a calendar hook forming machine 9, and the controller receives the detection signals of the photoelectric switch and the proximity switch in the system and controls all the motors in the system, The operation of the cylinder, etc., thereby achieving automatic control of the system.
  • the calendar hook forming machine includes a frame 1 on which a first motor 2, a coupling 21, a cam 3, a silo 4, a molding mechanism 6 and Transport mechanism 7.
  • the cam 3 is integrally formed and includes three sub-cam structures for respectively moving different components.
  • the left side is the first cam 32, and the right side is the second cam 33 and the third cam 34.
  • the first motor 2 drives the cam main shaft 31 to rotate via the clutch 21 to realize one-axis multi-motion.
  • the silo 4 is divided into a symmetrically disposed left side panel 41 and a right side panel 42.
  • the two side panels are oppositely disposed, and the calendar poles are horizontally sandwiched between the two side panels.
  • the upper ends of the left and right side plates 42 are Y-shaped converging ports 43, and the lower end is a linear passage 44.
  • the calendar posts are dropped by the converging ports 43 and form a row in the linear passages 44, which are dropped one by one on the lever mechanism 5 below the silo 4.
  • the left side plate 41 and the right side plate 42 are all mounted on the frame 1 by screws Above, when processing the calendar poles of different lengths, it is only necessary to adjust the distance between the two to realize the processing of the calendar hooks of different specifications, so that the machine has a wide application range.
  • the straight channel 44 has a smooth surface and a width slightly larger than the diameter of the calendar pole, so that the calendar pole is easy to fall.
  • the lever mechanism 5 is disposed downstream of the silo 4, and the calendar pole is dialed to the molding mechanism 6 in a cycle.
  • the lever mechanism 5 includes a lever shaft 52, a lever gear 53, a transmission rod 51, and a ratchet 54.
  • the lever shaft 52 is horizontally mounted under the linear passage 44 of the silo 4, the shifting gear 53 is fitted on the shifting shaft 52, the ratchet 54 is mounted on one end of the shifting shaft 52, and one end of the transmission rod 51 is connected to the ratchet 54 and the other end is connected A cam 32 drives the movement.
  • the calendar pole that slides down through the silo 4 falls onto the teeth of the shift lever gear 53, the cam main shaft 31 rotates once, the ratchet 54 rotates one tooth, and the shift gear 53 rotates by one pitch to flip the calendar pole on the gear to the forming mechanism 6 is pressed on the block 63.
  • the molding mechanism 6 includes a concave mold 62 fixed to the frame 1, and a convex mold 61 that cooperates with the concave mold 62, and the convex mold 61 is driven up and down by the third cam 34. motion.
  • the pressing block 63 is located on both sides of the convex mold 61, and is moved up and down by the second cam 33.
  • the calendar pole is dropped by the lever mechanism 5 to the upper portion of the pressing block 63.
  • the rotation of the cam 3 causes the pressing block 63 to rise to press the calendar rod against the concave grinding tool, and the convex mold rises to punch the middle portion of the calendar rod out of the arc shape, and the molding process carry out.
  • the transport mechanism 7 includes a guide plate 71, a jack 72, a cylinder that pushes the jack 72 up and down, and a proximity switch.
  • the guide plate 71 is disposed in an inclined manner, and includes a bottom plate 711 and a semicircular protrusion 712 disposed on the bottom plate 711.
  • the top end of the protrusion is a pointed corner structure, and the calendar hook is formed and falls on the guide plate 71, and the curved portion of the calendar hook is stuck.
  • the semi-circular projection is fitted so that the calendar hook slides straight along the guide plate 71 and falls on the ejector 72 at the end of the guide plate 71.
  • the upper end surface of the ejector pin 72 is provided with a groove, and the calendar hook just falls within the groove.
  • the proximity switch detects the calendar hook, starts the cylinder push, pushes the calendar hook to the calendar 96 on the binding machine, and the conveying process is completed.
  • the pushing mechanism of the jack is not limited to a cylinder, but may be a robot arm or a cam, and can drive the jack to be ejected and reset.
  • a universal wheel 11 is mounted on the bottom of the frame 1, and a brake mechanism is disposed on the universal wheel 11.
  • the bookbinding machine 9 includes a booklet tray 91, a push plate 92, a movable opening plate, and a pressure plate 94.
  • the push plate 92 is driven by the transmission mechanism to move up and down.
  • the transmission mechanism includes a sprocket 95 and a push plate 92 cam connected to the sprocket 95.
  • the push plate 92 is set on the guide post 921.
  • the main motor of the binding machine operates to drive the sprocket 95 to rotate, so that the push plate 92 moves up and down along the guiding column 921.
  • the movable opening plate 93 is disposed above the book tray 91, and has a spring 932 supporting the bottom thereof out of the book tray 91 to form a gap through which the calendar hook passes.
  • the movable opening plate 93 is provided with a ejector for the hook hook forming machine. Through the opening 931.
  • the plywood 94 is used to press a half-open coil to form a finished article 96.
  • the pressing plate 94 is connected to the push plate 92, and the push plate 92 is moved downward. First, the movable opening plate 93 is pressed down. The movable opening plate 93 falls on the booklet plate, the push plate 92 continues downward, and the pressing plate 94 is pressed on the coil. , is the coil closed.
  • the booklet tray 91 is provided with a photoelectric switch. When the photoelectric switch detects that the book 96 reaches the working position, the process is started.
  • the running process of the calendar hook automatic wearing system of the embodiment is as follows: the calendar pole is dropped from the silo to the forming mechanism, and is formed by the forming mechanism and then falls onto the guiding plate of the conveying mechanism, and slides down to the upper end of the jack through the guiding plate. In the groove, the proximity switch detects that the calendar hook is in place. At this time, the book 96 is transported to the processing station of the tray 91 of the book by the binding machine, and the photoelectric switch detects that the book 96 is in place. The controller controls the delivery mechanism cylinder piston rod to push out, and the jack passes through the opening 931 to push the calendar to the 96 coil of the book. After that, the binding machine motor runs, and the cam drives the push plate 92 to descend.
  • the movable opening plate 93 is driven downward, and the gap between the movable opening plate 93 and the booklet tray 91 is closed, and then the pressing plate 94 is pressed on the coil, and the movable opening plate is pressed.
  • the side stops function and the compression of the pressure plate 94, the coil is completely closed.
  • the push plate 92 and the ejector pin are reset, and the primary press-through process is completed, and the reciprocating operation is performed for the next wear.
  • the calendar hook automatic wearing system of the embodiment has a reasonable structure, and the calendar hook forming machine with the hook forming and conveying function is used together with the binding machine to realize the automatic wearing and pressing of the calendar hook, and the automation degree is high. Significant savings in the cost of purchasing multiple devices. It can be used not only for the processing of calendars, but also for the processing of other hooks such as coil notebooks. In addition, the one-piece machine has high work efficiency, which replaces the artificial calendar hook-and-hook type and manual wear work, saving labor.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheet Holders (AREA)
  • Supports Or Holders For Household Use (AREA)

Abstract

Provided is an automatic wall calendar hook drawing-in system, comprising a controller, a binding machine (9) and a wall calendar hook forming machine. The wall calendar hook forming machine comprises a conveying mechanism (7). The conveying mechanism (7) comprises a guide plate (71) and an ejector pin (72) located at one end of the guide plate (71). After a wall calendar hook (8) slides to the upper end of the ejector pin (72) via the guide plate (71), the ejector pin (72) is ejected out. The binding machine (9) comprises a bearing platform, a movable opening plate (93), a press-fit plate (94) and a pushing plate (92). The pushing plate (92) is driven by a transmission mechanism to move up and down. An opening is provided at the bottom of the movable opening plate (93) to enable the ejector pin (72) to pass through. The movable opening plate (93) is detached from the bearing platform by means of a spring (932) supporting the bottom thereof. The pushing plate is pressed downward to move the movable opening plate (93) and the press-fit plate (94) downward, so as to press-fit a coil. The automatic wall calendar hook drawing-in system has a rational structure, and cooperatively uses the wall calendar hook forming machine, which has wall calendar hook forming and conveying functions, and the binding machine (9), so as to realize the automatic wall calendar hook drawing-in and press-fit with a high degree of automation, and thereby the cost for purchasing a plurality of devices is greatly reduced.

Description

一种挂历钩自动穿本系统A calendar hook automatically wears the system 技术领域Technical field
本发明属于挂历加工设备领域,尤其涉及一种挂历钩自动穿本系统。The invention belongs to the field of calendar processing equipment, and in particular relates to a calendar hook automatic wearing system.
背景技术Background technique
挂历是人们居家生活常备用品之一。市场上的产品种类繁多,需求量大。经线圈装订的挂历,通常设有用于悬挂挂历的挂历钩。挂历钩由一根金属条(称为挂历杆)经冲压或弯折,制成一个凸起,作为悬挂部。挂历钩的成型后续安装在线圈内,然后将线圈压合。目前普遍采用人工安装挂历钩,生产效率低下。The calendar is one of the standing supplies for people living at home. There are many types of products on the market, and the demand is large. The wall calendar bound by the coil usually has a calendar hook for hanging the calendar. The calendar hook is stamped or bent by a metal strip (called a calendar pole) to form a projection as a hanging portion. The molding of the calendar hook is subsequently installed in the coil, and then the coil is pressed. At present, manual installation of calendar hooks is generally used, and production efficiency is low.
发明内容Summary of the invention
本发明针对挂历钩安装技术中,缺少自动化设备的技术问题,提出一种结构合理,可自动完成挂历钩输送至线圈内这一工序的穿本系统,代替人工挂历钩穿本工作,提高生产效率,该设备也可用于线圈笔记本中挂钩的安装。The invention solves the technical problem of the automatic equipment in the calendar hook installation technology, and proposes a wearing system which is reasonable in structure and can automatically complete the process of transporting the calendar hook into the coil, instead of the manual calendar hooking work, improving the production efficiency. The device can also be used for the installation of hooks in coil notebooks.
为了达到上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical solution adopted by the present invention is:
一种挂历钩自动穿本系统,包括控制器、装订机及挂历钩成型机,所述挂历钩成型机包括输送机构,所述输送机构包括导向板及位于导向板末端的顶杆,挂历钩经导向板滑至顶杆上端后,顶杆顶出。所述装订机包括承载台、活动开口板、压合板及推板,推板由传动机构带动做上下运动;活动开口板底部设置有供顶杆穿过的开口,活动开口板经弹簧支撑底部脱离承载台,推板下压使活动开口板和压合板下移,压合线圈。A calendar hook automatic wearing system, comprising a controller, a binding machine and a calendar hook forming machine, the calendar hook forming machine comprising a conveying mechanism, the conveying mechanism comprising a guiding plate and a ejector at the end of the guiding plate, the calendar hook After the guide plate slides to the upper end of the jack, the jack is ejected. The binding machine comprises a carrying platform, a movable opening plate, a pressing plate and a pushing plate, wherein the pushing plate is driven by the transmission mechanism to move up and down; the bottom of the movable opening plate is provided with an opening for the ejector rod to pass through, and the movable opening plate is separated from the bottom by the spring support The carrying platform pushes the plate down to move the movable opening plate and the pressing plate downward, and presses the coil.
作为优选,所述顶杆上端面设置有凹槽。Preferably, the upper end surface of the jack is provided with a groove.
作为优选,所述挂历钩成型机包括第一电机、联轴器、凸轮、料仓、成型机构及输送机构,所述第一电机经联轴器带动凸轮主轴转动;所述凸轮包括一体结构的第一凸轮、第二凸轮及第三凸轮;所述料仓用于盛放挂历杆,料仓下方设置有拨杆机构,所述拨杆机构经传动杆连接至第一凸轮,拨杆机构将挂历杆拨送至成型机构。 Preferably, the calendar hook forming machine comprises a first motor, a coupling, a cam, a silo, a forming mechanism and a conveying mechanism, wherein the first motor drives the cam main shaft to rotate via a coupling; the cam comprises an integral structure a first cam, a second cam and a third cam; the silo is for holding a calendar pole, and a lever mechanism is arranged under the silo, the lever mechanism is connected to the first cam via a transmission rod, and the lever mechanism is The calendar pole is dialed to the forming mechanism.
作为优选,所述成型机构包括固定在机架上的凹形模具,及与凹形模具配合的凸形模具,所述凸形模具经第一凸轮带动做上下运动;所述凸形模具两侧设置有由第二凸轮带动的压紧块,用于将挂历杆压紧在凹形模具上。Preferably, the molding mechanism comprises a concave mold fixed on the frame, and a convex mold matched with the concave mold, wherein the convex mold is driven up and down by the first cam; both sides of the convex mold A pressing block driven by the second cam is provided for pressing the calendar bar against the concave mold.
作为优选,所述拨杆机构包括拨杆轴、安装在拨杆轴中部的拨杆齿轮、安装在拨杆轴一端的棘轮,传动杆一端连接棘轮,另一端由第一凸轮带动运动,凸轮主轴转动一周,棘轮转动一个轮齿,拨杆齿轮转动一个齿距将齿轮上的挂历杆翻转至压紧块上。Preferably, the lever mechanism comprises a shifting lever shaft, a shifting gear gear installed in a middle of the shifting lever shaft, a ratchet wheel mounted on one end of the shifting lever shaft, a connecting rod is connected to the ratchet wheel at one end, and the other end is driven by the first cam, the cam main shaft One revolution, the ratchet rotates one tooth, and the lever gear rotates one pitch to flip the calendar pole on the gear to the pressing block.
作为优选,所述料仓分为对称设置的左侧板和右侧板,其上端为Y型汇聚口,下端为直线通道,挂历杆两端分别放在左、右侧板内。Preferably, the silo is divided into a symmetric left side plate and a right side plate, wherein the upper end is a Y-shaped converging port, and the lower end is a linear channel, and the two ends of the calendar bar are respectively placed in the left and right side plates.
作为优选,所述导向板包括底板及设置在底板上的半圆型凸起。Preferably, the guide plate comprises a bottom plate and a semicircular protrusion provided on the bottom plate.
与现有技术相比,本发明的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the present invention are:
1、所述穿本系统,结构合理,体积小巧。1, the wearing system, the structure is reasonable, small size.
2、同时具备挂历钩成型及输送、穿本及压合功能,一机多用,大大节省了购买多种设备的费用。2, at the same time with calendar hook forming and conveying, wearing and pressing functions, a multi-purpose machine, greatly saving the cost of purchasing a variety of equipment.
3、工作效率高,代替了人工挂历钩冲型及人工穿本工作,节约劳动力。3, high work efficiency, instead of the artificial calendar hook-and-hook type and manual wear work, saving labor.
附图说明DRAWINGS
图1为本发明挂历钩自动穿本系统的立体图;Figure 1 is a perspective view of the calendar hook automatic wearing system of the present invention;
图2为本发明挂历钩成型机的立体图;Figure 2 is a perspective view of the calendar hook forming machine of the present invention;
图3为本发明挂历钩成型机传动部分结构示意图;3 is a schematic structural view of a transmission part of a calendar hook forming machine of the present invention;
图4为本发明挂历钩成型机的结构示意图;Figure 4 is a schematic structural view of a calendar hook forming machine of the present invention;
图5为本发明挂历钩成型机的凸轮结构示意图;Figure 5 is a schematic view showing the structure of a cam of the calendar hook forming machine of the present invention;
图6为图1的主视图;Figure 6 is a front elevational view of Figure 1;
图7为挂历钩自动穿本系统的部分结构示意图;Figure 7 is a partial structural view of the calendar hook automatically wearing the system;
图8为挂历钩自动穿本系统的部分结构示意图;Figure 8 is a partial structural view of the calendar hook automatically wearing the system;
图9为图8中Ⅰ部分的局部放大图。Figure 9 is a partial enlarged view of a portion I of Figure 8.
以上各图中:1、机架;11、万向轮;2、第一电机;21、联轴器;3、凸轮;31、凸轮主轴;32、第一凸轮;33、第二凸轮;34、第三凸轮;4、料仓; 41、左侧板;42、右侧板;43、汇聚口;44、直线通道;5、拨杆机构;51、传动杆;52、拨杆轴;53、拨杆齿轮;54、棘轮;6、成型机构;61、凸形模具;62、凹形模具;63、压紧块;7、输送机构;71、导向板;711、底板;712、半圆型凸起;72、顶杆;8、挂历钩;9、装订机;91、本册托盘;92、推板;921、导向柱;93、活动开口板;931、开口;932、弹簧;94、压合板;95、链轮;96、本册。In the above figures: 1, the frame; 11, the universal wheel; 2, the first motor; 21, the coupling; 3, the cam; 31, the cam spindle; 32, the first cam; 33, the second cam; Third cam; 4, silo; 41, left side plate; 42, right side plate; 43, converging port; 44, linear channel; 5, lever mechanism; 51, transmission rod; 52, lever shaft; 53, lever gear; 54, ratchet; , molding mechanism; 61, convex mold; 62, concave mold; 63, pressing block; 7, conveying mechanism; 71, guide plate; 711, bottom plate; 712, semi-circular protrusion; 72, ejector; Calendar hook; 9, binding machine; 91, the book tray; 92, push plate; 921, guide column; 93, movable opening plate; 931, opening; 932, spring; 94, pressure plate; 95, sprocket; This booklet.
具体实施方式detailed description
为了更好的理解本发明,下面结合附图和实施例做具体说明。In order to better understand the present invention, the following detailed description will be made with reference to the accompanying drawings and embodiments.
实施例:在本实用新型的描述中,需要说明的是,“左”、“右”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图2和图3所示的位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。挂历杆指加工成型之前的直线金属杆,挂历钩指成型之后的弯曲型成品。Embodiments: In the description of the present invention, it should be noted that the orientation or positional relationship of the indications of "left", "right", "upper", "lower", "front", "rear", etc. is based on the drawings. 2 and the positional relationship shown in FIG. 3 is for the convenience of describing the present invention and the simplified description, and does not indicate or imply that the device or component referred to has a specific orientation, is constructed and operated in a specific orientation, and therefore cannot be understood. To limit the invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The calendar pole refers to a straight metal rod before the forming, and the calendar hook refers to the curved finished product after forming.
如图1所示,一种挂历钩自动穿本系统,包括PLC控制器、装订机9及挂历钩成型机9,控制器接收系统中光电开关和接近开关的检测信号并控制系统中所有电机、气缸等的运行,从而实现穿本系统的自动化控制。As shown in Fig. 1, a calendar hook automatically wears the system, including a PLC controller, a binding machine 9 and a calendar hook forming machine 9, and the controller receives the detection signals of the photoelectric switch and the proximity switch in the system and controls all the motors in the system, The operation of the cylinder, etc., thereby achieving automatic control of the system.
如图2、图3所示,所述挂历钩成型机,包括机架1,所述机架1上安装有第一电机2、联轴器21、凸轮3、料仓4、成型机构6及输送机构7。所述凸轮3为一体成型,其包括三个分凸轮结构,分别带动不同的部件运动。左侧为第一凸轮32,右侧为第二凸轮33和第三凸轮34,所述第一电机2经离合器21带动凸轮主轴31转动,以实现一轴多动。As shown in FIG. 2 and FIG. 3, the calendar hook forming machine includes a frame 1 on which a first motor 2, a coupling 21, a cam 3, a silo 4, a molding mechanism 6 and Transport mechanism 7. The cam 3 is integrally formed and includes three sub-cam structures for respectively moving different components. The left side is the first cam 32, and the right side is the second cam 33 and the third cam 34. The first motor 2 drives the cam main shaft 31 to rotate via the clutch 21 to realize one-axis multi-motion.
所述料仓4分为对称设置的左侧板41和右侧板42,两侧板相对设置,挂历杆水平夹放在两侧板之间。左、右侧板42上端为Y型汇聚口43,下端为直线通道44,挂历杆由汇聚口43下落,至直线通道44内形成一列,逐一下落在料仓4下方的拨杆机构5上。左侧板41及右侧板42均通过螺钉安装在机架1 上方,当加工不同长度的挂历杆时,只需调节两者之间的距离,即可实现不同规格挂历钩的加工,使机器适用范围广。所述直线通道44表面光滑,宽度略大于挂历杆的直径,使挂历杆便于下落。The silo 4 is divided into a symmetrically disposed left side panel 41 and a right side panel 42. The two side panels are oppositely disposed, and the calendar poles are horizontally sandwiched between the two side panels. The upper ends of the left and right side plates 42 are Y-shaped converging ports 43, and the lower end is a linear passage 44. The calendar posts are dropped by the converging ports 43 and form a row in the linear passages 44, which are dropped one by one on the lever mechanism 5 below the silo 4. The left side plate 41 and the right side plate 42 are all mounted on the frame 1 by screws Above, when processing the calendar poles of different lengths, it is only necessary to adjust the distance between the two to realize the processing of the calendar hooks of different specifications, so that the machine has a wide application range. The straight channel 44 has a smooth surface and a width slightly larger than the diameter of the calendar pole, so that the calendar pole is easy to fall.
所述拨杆机构5设置于料仓4下游,将挂历杆按周期拨送至成型机构6。所述拨杆机构5包括拨杆轴52、拨杆齿轮53、传动杆51及棘轮54。拨杆轴52水平安装在料仓4的直线通道44下方,拨杆齿轮53套装在拨杆轴52上,棘轮54安装在拨杆轴52一端,传动杆51一端连接棘轮54,另一端由第一凸轮32带动运动。经料仓4下滑的挂历杆下落至拨杆齿轮53的轮齿上,凸轮主轴31转动一周,棘轮54转动一个轮齿,拨杆齿轮53转动一个齿距将齿轮上的挂历杆翻转至成型机构6的压紧块63上。The lever mechanism 5 is disposed downstream of the silo 4, and the calendar pole is dialed to the molding mechanism 6 in a cycle. The lever mechanism 5 includes a lever shaft 52, a lever gear 53, a transmission rod 51, and a ratchet 54. The lever shaft 52 is horizontally mounted under the linear passage 44 of the silo 4, the shifting gear 53 is fitted on the shifting shaft 52, the ratchet 54 is mounted on one end of the shifting shaft 52, and one end of the transmission rod 51 is connected to the ratchet 54 and the other end is connected A cam 32 drives the movement. The calendar pole that slides down through the silo 4 falls onto the teeth of the shift lever gear 53, the cam main shaft 31 rotates once, the ratchet 54 rotates one tooth, and the shift gear 53 rotates by one pitch to flip the calendar pole on the gear to the forming mechanism 6 is pressed on the block 63.
参见图4和图5,成型机构6包括固定在机架1上的凹形模具62,及与凹形模具62配合的凸形模具61,所述凸形模具61经第三凸轮34带动做上下运动。所述压紧块63位于凸形模具61两侧,并由第二凸轮33带动作上下运动。挂历杆经拨杆机构5下落至压紧块63上方,凸轮3转动使压紧块63上升将挂历杆压紧在凹型磨具上,凸型模具上升将挂历杆中部冲出弧形,成型过程完成。此后凸型模具和压紧块63下降,然后凸型模具上升,将挂历钩推出至背面的输送机构7中。通过同一凸轮的三个分凸轮结构,实现了拨杆轴52、凸型磨具及压紧块63的相互配合的机械运动,机构紧凑。无需控制器及检测器件,通过简单机械即实现了整个加工过程。4 and 5, the molding mechanism 6 includes a concave mold 62 fixed to the frame 1, and a convex mold 61 that cooperates with the concave mold 62, and the convex mold 61 is driven up and down by the third cam 34. motion. The pressing block 63 is located on both sides of the convex mold 61, and is moved up and down by the second cam 33. The calendar pole is dropped by the lever mechanism 5 to the upper portion of the pressing block 63. The rotation of the cam 3 causes the pressing block 63 to rise to press the calendar rod against the concave grinding tool, and the convex mold rises to punch the middle portion of the calendar rod out of the arc shape, and the molding process carry out. Thereafter, the male mold and the pressing block 63 are lowered, and then the male mold is raised, and the calendar hook is pushed out to the conveying mechanism 7 on the back side. Through the three sub-cam structures of the same cam, the mechanical movement of the lever shaft 52, the convex grinding tool and the pressing block 63 is achieved, and the mechanism is compact. The entire process is realized by simple machine without the need for a controller and test device.
参见图6,所述输送机构7包括导向板71、顶杆72、推动顶杆72上下运动的气缸及接近开关。所述导向板71呈倾斜设置,包括底板711及设置在底板711上的半圆型凸起712,凸起顶端为尖角结构,挂历钩成型后落在导向板71上,挂历钩的弯曲部卡合在半圆形凸起上,使挂历钩沿导向板71直线下滑,落在导向板71末端的顶杆72上。所述顶杆72上端面设置有凹槽,挂历钩刚好落在凹槽内。接近开关检测到挂历钩,启动气缸上推,将挂历钩推至装订机上的挂历本册96中,输送过程完成。顶杆的推动机构不限于气缸,也可以是机械臂或凸轮,能够带动顶杆顶出及复位的装置均可。 Referring to Figure 6, the transport mechanism 7 includes a guide plate 71, a jack 72, a cylinder that pushes the jack 72 up and down, and a proximity switch. The guide plate 71 is disposed in an inclined manner, and includes a bottom plate 711 and a semicircular protrusion 712 disposed on the bottom plate 711. The top end of the protrusion is a pointed corner structure, and the calendar hook is formed and falls on the guide plate 71, and the curved portion of the calendar hook is stuck. The semi-circular projection is fitted so that the calendar hook slides straight along the guide plate 71 and falls on the ejector 72 at the end of the guide plate 71. The upper end surface of the ejector pin 72 is provided with a groove, and the calendar hook just falls within the groove. The proximity switch detects the calendar hook, starts the cylinder push, pushes the calendar hook to the calendar 96 on the binding machine, and the conveying process is completed. The pushing mechanism of the jack is not limited to a cylinder, but may be a robot arm or a cam, and can drive the jack to be ejected and reset.
为方便移动挂历钩成型机,所述机架1底部安装有万向轮11,万向轮11上设置有刹车机构。In order to facilitate the movement of the calendar hook forming machine, a universal wheel 11 is mounted on the bottom of the frame 1, and a brake mechanism is disposed on the universal wheel 11.
所述装订机9包括本册托盘91、推板92、活动开口板及压合板94。本册托盘91上方设置有由传动机构带动做上下运动的推板92,所述传动机构包括、链轮95及与链轮95相连接的推板92凸轮,推板92套装在导向柱921,装订机主电机运行,带动链轮95转动,从而使推板92沿导向柱921上下运动。活动开口板93设置在本册托盘91上方,并有弹簧932支撑使其底部脱离本册托盘91,以形成挂历钩穿过的空隙,活动开口板93上设置有供挂历钩成型机的顶杆穿过的开口931。压合板94用于将半开口的线圈压合,形成成品本册96。压合板94与推板92连接,推板92向下运动,首先下压活动开口板93,是活动开口板93落在本册托板上,推板92继续下行,压合板94压在线圈上,是线圈闭合。所述本册托盘91上设置有光电开关,当光电开关检测到本册96到达作业位置时,启动穿本工序。The bookbinding machine 9 includes a booklet tray 91, a push plate 92, a movable opening plate, and a pressure plate 94. The push plate 92 is driven by the transmission mechanism to move up and down. The transmission mechanism includes a sprocket 95 and a push plate 92 cam connected to the sprocket 95. The push plate 92 is set on the guide post 921. The main motor of the binding machine operates to drive the sprocket 95 to rotate, so that the push plate 92 moves up and down along the guiding column 921. The movable opening plate 93 is disposed above the book tray 91, and has a spring 932 supporting the bottom thereof out of the book tray 91 to form a gap through which the calendar hook passes. The movable opening plate 93 is provided with a ejector for the hook hook forming machine. Through the opening 931. The plywood 94 is used to press a half-open coil to form a finished article 96. The pressing plate 94 is connected to the push plate 92, and the push plate 92 is moved downward. First, the movable opening plate 93 is pressed down. The movable opening plate 93 falls on the booklet plate, the push plate 92 continues downward, and the pressing plate 94 is pressed on the coil. , is the coil closed. The booklet tray 91 is provided with a photoelectric switch. When the photoelectric switch detects that the book 96 reaches the working position, the process is started.
本实施例所述的挂历钩自动穿本系统运行过程如下:挂历杆由料仓下落至成型机构,经成型机构冲压成型后下落至输送机构的导向板上,经导向板滑落至顶杆上端的凹槽内,此时接近开关检测到挂历钩到位。此时,本册96经装订机运输至本册托盘91的加工工位上,光电开关检测到本册96到位。控制器控制输送机构气缸活塞杆推出,顶杆穿过开口931将挂历推至本册96线圈内。此后装订机电机运行,凸轮带动推板92下行,首先带动活动开口板93下行,闭合活动开口板93与本册托盘91之间的空隙,随后压合板94压合在线圈上,在活动开口板的侧挡作用及压合板94的压合作用下,线圈完整闭合。随后,推板92和顶杆复位,一次穿本压合过程完成,往复运行进行下一次穿本。The running process of the calendar hook automatic wearing system of the embodiment is as follows: the calendar pole is dropped from the silo to the forming mechanism, and is formed by the forming mechanism and then falls onto the guiding plate of the conveying mechanism, and slides down to the upper end of the jack through the guiding plate. In the groove, the proximity switch detects that the calendar hook is in place. At this time, the book 96 is transported to the processing station of the tray 91 of the book by the binding machine, and the photoelectric switch detects that the book 96 is in place. The controller controls the delivery mechanism cylinder piston rod to push out, and the jack passes through the opening 931 to push the calendar to the 96 coil of the book. After that, the binding machine motor runs, and the cam drives the push plate 92 to descend. First, the movable opening plate 93 is driven downward, and the gap between the movable opening plate 93 and the booklet tray 91 is closed, and then the pressing plate 94 is pressed on the coil, and the movable opening plate is pressed. The side stops function and the compression of the pressure plate 94, the coil is completely closed. Subsequently, the push plate 92 and the ejector pin are reset, and the primary press-through process is completed, and the reciprocating operation is performed for the next wear.
本实施例所述的挂历钩自动穿本系统,结构合理,将同时具备挂历钩成型及输送功能的挂历钩成型机与装订机配合使用,实现挂历钩自动穿本及压合,自动化程度高,大大节省了购买多种设备的费用。不仅可用于挂历的加工生产,也可用于线圈笔记本等其他挂钩的加工。另外,一体机工作效率高,代替了人工挂历钩冲型及人工穿本工作,节约劳动力。 The calendar hook automatic wearing system of the embodiment has a reasonable structure, and the calendar hook forming machine with the hook forming and conveying function is used together with the binding machine to realize the automatic wearing and pressing of the calendar hook, and the automation degree is high. Significant savings in the cost of purchasing multiple devices. It can be used not only for the processing of calendars, but also for the processing of other hooks such as coil notebooks. In addition, the one-piece machine has high work efficiency, which replaces the artificial calendar hook-and-hook type and manual wear work, saving labor.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any person skilled in the art may use the above-disclosed technical contents to change or modify the equivalent equivalent. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments in accordance with the technical spirit of the present invention are still within the scope of protection of the technical solutions of the present invention.

Claims (7)

  1. 一种挂历钩自动穿本系统,包括控制器、装订机及挂历钩成型机,其特征在于:所述挂历钩成型机包括输送机构,所述输送机构包括导向板及位于导向板末端的顶杆,挂历钩经导向板滑至顶杆上端后,顶杆顶出;A calendar hook automatic wearing system, comprising a controller, a binding machine and a calendar hook forming machine, characterized in that: the calendar hook forming machine comprises a conveying mechanism, and the conveying mechanism comprises a guiding plate and a ejector at the end of the guiding plate After the hook is slid to the upper end of the ejector by the guide plate, the ejector rod is ejected;
    所述装订机包括承载台、活动开口板、压合板及推板,推板由传动机构带动做上下运动;活动开口板底部设置有供顶杆穿过的开口,活动开口板经弹簧支撑底部脱离承载台,推板下压使活动开口板和压合板下移,压合线圈。The binding machine comprises a carrying platform, a movable opening plate, a pressing plate and a pushing plate, wherein the pushing plate is driven by the transmission mechanism to move up and down; the bottom of the movable opening plate is provided with an opening for the ejector rod to pass through, and the movable opening plate is separated from the bottom by the spring support The carrying platform pushes the plate down to move the movable opening plate and the pressing plate downward, and presses the coil.
  2. 根据权利要求1所述的挂历钩自动穿本系统,其特征在于:所述顶杆上端面设置有凹槽。The calendar hook automatic threading system according to claim 1, wherein the upper end surface of the jack is provided with a groove.
  3. 根据权利要求1或2所述的挂历钩自动穿本系统,其特征在于:所述挂历钩成型机包括第一电机、联轴器、凸轮、料仓、成型机构及输送机构,所述第一电机经联轴器带动凸轮主轴转动;所述凸轮包括一体结构的第一凸轮、第二凸轮及第三凸轮;所述料仓用于盛放挂历杆,料仓下方设置有拨杆机构,所述拨杆机构经传动杆连接至第一凸轮,拨杆机构将挂历杆拨送至成型机构。The calendar hook automatic threading system according to claim 1 or 2, wherein the calendar hook forming machine comprises a first motor, a coupling, a cam, a silo, a molding mechanism and a conveying mechanism, the first The motor drives the cam main shaft to rotate by the coupling; the cam comprises a first cam, a second cam and a third cam of a unitary structure; the silo is used for holding the calendar pole, and a lever mechanism is arranged below the silo; The lever mechanism is connected to the first cam via a transmission rod, and the lever mechanism sends the calendar pole to the molding mechanism.
  4. 根据权利要求3所述的挂历钩自动穿本系统,其特征在于:所述成型机构包括固定在机架上的凹形模具,及与凹形模具配合的凸形模具,所述凸形模具经第一凸轮带动做上下运动;所述凸形模具两侧设置有由第二凸轮带动的压紧块,用于将挂历杆压紧在凹形模具上。The calendar hook automatic threading system according to claim 3, wherein the molding mechanism comprises a concave mold fixed to the frame, and a convex mold matched with the concave mold, the convex mold The first cam is driven to move up and down; the two sides of the convex mold are provided with a pressing block driven by the second cam for pressing the calendar rod on the concave mold.
  5. 根据权利要求4所述的挂历钩自动穿本系统,其特征在于:所述拨杆机构包括拨杆轴、安装在拨杆轴中部的拨杆齿轮、安装在拨杆轴一端的棘轮,传动杆一端连接棘轮,另一端由第一凸轮带动运动,凸轮主轴转动一周,棘轮转动一个轮齿,拨杆齿轮转动一个齿距将齿轮上的挂历杆翻转至压紧块上。The calendar hook automatic threading system according to claim 4, wherein the lever mechanism comprises a shift lever shaft, a shift lever gear installed in a middle portion of the shift lever shaft, a ratchet wheel installed at one end of the shift lever shaft, and a transmission rod One end is connected to the ratchet, the other end is driven by the first cam, the cam main shaft rotates once, the ratchet rotates one tooth, and the shifting gear rotates one pitch to flip the calendar pole on the gear to the pressing block.
  6. 根据权利要求5所述的挂历钩自动穿本系统,其特征在于:所述料仓分为对称设置的左侧板和右侧板,其上端为Y型汇聚口,下端为直线通道,挂历杆两端分别放在左、右侧板内。The calendar hook automatic threading system according to claim 5, wherein the silo is divided into a symmetrically disposed left side plate and a right side plate, wherein the upper end is a Y-shaped converging port, the lower end is a linear channel, and the wall bar is The two ends are placed in the left and right panels respectively.
  7. 根据权利要求6所述的挂历钩自动穿本系统,其特征在于:所述导向板包括底板及设置在底板上的半圆型凸起。 The calendar hook automatic threading system according to claim 6, wherein the guide plate comprises a bottom plate and a semicircular protrusion disposed on the bottom plate.
PCT/CN2016/083584 2016-05-09 2016-05-27 Automatic wall calendar hook drawing-in system WO2017193425A1 (en)

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