WO2017190299A1 - Seven-tower five-effect rectification system for dmac or dmf waste liquid and method for recovering same - Google Patents
Seven-tower five-effect rectification system for dmac or dmf waste liquid and method for recovering same Download PDFInfo
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- WO2017190299A1 WO2017190299A1 PCT/CN2016/081061 CN2016081061W WO2017190299A1 WO 2017190299 A1 WO2017190299 A1 WO 2017190299A1 CN 2016081061 W CN2016081061 W CN 2016081061W WO 2017190299 A1 WO2017190299 A1 WO 2017190299A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C231/00—Preparation of carboxylic acid amides
- C07C231/22—Separation; Purification; Stabilisation; Use of additives
- C07C231/24—Separation; Purification
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/01—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C233/02—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
- C07C233/03—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to hydrogen atoms
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/01—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C233/02—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
- C07C233/04—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
- C07C233/05—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton having the nitrogen atoms of the carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Definitions
- the invention relates to a solvent recovery method, in particular to a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, belonging to the field of separation and purification of DMAC (DMF).
- DMAC DMAC
- DMAC also known as N,N-dimethylacetamide
- DMF also known as N,N-dimethylformamide
- DMAC (DMF) waste liquid is produced at the same time as the use. Since DMAC (DMF) is a bacteriostatic agent, it also kills activated sludge in the sewage treatment tank at low concentrations. Therefore, there is currently no good way to treat DMAC (DMF) waste liquid by biochemical treatment. In addition, economically, the use of rectification to treat DMAC (DMF) waste liquid is the best choice.
- DMAC DMAC
- DMF DMAC
- the pyrolysis product, dimethylamine is toxic and has a foul odor.
- various methods have been adopted to effectively solve the problem of dimethylamine pollution.
- the problem of dimethylamine has increasingly attracted the attention of environmental protection bureaus and enterprises. It is urgent to have a good method to fundamentally Solve the problem of dimethylamine.
- the Chinese patent No. CN200910228354 discloses a four-effect rectification system and a recovery method for a wet synthetic leather dimethylformamide solution, which has a great improvement in energy saving effect, but since the rectification column adopts atmospheric pressure Distillation, DMF decomposes in a large amount at high temperature, and its decomposition products are formic acid and dimethylamine, and the content of dimethylamine in the top water is about 2000 ppm.
- the solution of dimethylamine in the top water is to remove dimethylamine from the top water by steam stripping.
- the dimethylamine in the top water can be removed to below 30 ppm, but two pollutants are regenerated: An aqueous solution having an amine content of about 10% and a dimethylamine gas.
- the object of the present invention is to solve the environmental protection problem of the prior art and save energy, and provide a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid with high environmental protection and low energy consumption.
- DMAC DMAC
- the present invention provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, and the processing steps of DMAC (DMF) in the material are as follows:
- Step 1 The waste liquid containing DMAC (DMF) is pumped into the feed preheater by the waste liquid, and the steam is steamed by the steam condensed water to be preheated and then enters the first concentration tower;
- DMAC DMAC
- Step 2 After the waste liquid is preheated, it is sent to the first concentration tower (T101) for the first dehydration concentration.
- the top temperature of the first concentration tower is 40-45 ° C (40 ° C in winter and 45 ° C in summer), and the corresponding tower temperature is 43. -48 ° C;
- Step 3 The tower liquid after dehydration and concentration through the first concentration tower is sent to the second concentration tower (T102) by the T101 discharge pump for the second dehydration concentration, and the temperature of the second concentration tower is 53 ° C - 58 ° C, corresponding to The temperature of the tower is 55 ° C -60 ° C;
- Step 4 The tower liquid after dehydration and concentration through the second concentration tower is sent to the third concentration tower (T103) by the T102 discharge pump for the third dehydration concentration, and the temperature of the third concentration tower is 65 ° C - 70 ° C, corresponding to Tower temperature of 67 ° C -72 ° C;
- Step 5 The tower liquid after dehydration and concentration through the third concentration tower is sent to the fourth concentration tower (T104) by the T103 discharge pump for the fourth dehydration concentration, and the temperature of the fourth concentration tower is 77 ° C-82 ° C, corresponding to Tower temperature of 79 ° C -84 ° C;
- Step 6 The tower liquid after dehydration and concentration through the fourth concentration tower is sent to the flash tank by the T104 discharge pump, and then sent to the feed evaporator by the forced circulation pump, and exchanges with the primary steam to enter the flash tank.
- the internal pressure is flashed to separate the gas and the liquid, and the gas phase is defoamed through the wire mesh demister to enter the fifth concentration column;
- Step 7 the gas entering the fifth concentration column in the gas phase is subjected to a fifth dehydration concentration in the fifth concentration column, the temperature of the top of the fifth concentration column is 89 ° C - 94 ° C, and the corresponding column temperature is 91 ° C - 96 ° C;
- Step 8 The bottom tank liquid after dehydration and concentration through the fifth concentration column (DMAC (DMF) is pumped by T105 to the middle of the rectification column (T106), and the volatile components in the liquid phase in the rectification column
- DMAC fifth concentration column
- T106 middle of the rectification column
- DMAC hard-to-volatile component DMAC
- the top of the tower is obtained with pure water containing DMAC (DMF) ⁇ 150ppm, the pure DMAC (DMF) water is ⁇ 150ppm in the tower, the top of the distillation column is 40-45°C (winter 40°C, summer 45°C), the corresponding tower temperature 95-100 ° C;
- Step 9 When the distillation column bottom liquid contains ⁇ 150ppm, the T106 discharge pump is sent to the deacidification tower (T107), in the deacidification tower, DMAC (DMF), dimethylamine and water are easily gasified in deacidification.
- the top of the tower is taken out, condensed by DMAC (DMF) condenser and then entered into DMAC (DMF) reflux tank, and then sent back to the deacidification tower by DMAC (DMF) reflux pump.
- DMAC DMAC
- the hard-to-volatile components DMAC (DMF) and acetic acid (formic acid) The azeotrope remains in the deacidification tower and decomposes by itself, the top of the deacidification tower is 90-95 ° C, and the corresponding tower temperature is 100-105 ° C;
- Step 10 Returning the DMAC of the deacidification tower (DMF) to remove the dimethylamine and water, the liquid phase is taken from the upper part of the deacidification tower, cooled by the DMAC (DMF) finished cooler, and then enters the DMAC (DMF) finished tank, and then The finished product tank of the tank area is pumped by DMAC (DMF) finished product.
- DMF deacidification tower
- the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, and the water treatment steps in the material are as follows:
- Step 1 The water vapor from the top of the first concentration tower enters the top condenser and exchanges heat with the circulating water to form the liquid top water into the liquid tank of the first concentration tower, and a part of the water is sent back to the first concentration tower by the T101 reflux pump.
- T101 pump is sent to the second concentration Tata top liquid tank;
- Step 2 The second concentration tower top water vapor enters the first concentration tower reboiler and the first concentration tower bottom liquid heat exchanges into liquid liquid top water, and then enters the second concentration tower top liquid tank, and part of the T102 reflux pump Returning to the second concentration tower, and sending a part of the water from the T102 to the top tank of the third concentration tower;
- Step 3 The third concentration tower top water vapor enters the second concentration tower reboiler and the second concentration tower bottom liquid heat exchange into liquid liquid top water, and then enters the third concentration tower top liquid tank, and part of the T103 reflux pump Returning to the third concentration tower, and sending a part of the water from the T103 to the liquid tank of the fourth concentration tower;
- Step 4 The fourth concentration tower top water vapor enters the third concentration tower reboiler and the third concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fourth concentration tower overhead liquid tank, and part of the T104 reflux pump Returning to the fourth concentration tower, a part of which is sent by the T104 pump to the top tank of the fifth concentration tower;
- Step 5 The fifth concentration tower top water vapor enters the fourth concentration tower reboiler and the fourth concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fifth concentration tower top liquid tank, and part of the T105 reflux pump Returning to the fifth concentration tower, a part of the water tank sent to the tank area by the T105 pump is returned to the production line for reuse;
- Step 6 The steam at the top of the distillation column enters the top of the distillation column and exchanges heat with the circulating water to form a liquid top water into the top liquid tank of the distillation column, and a part of the liquid is sent back to the distillation column by a T106 reflux pump.
- the T106 water pump is sent to the gas water separation tank and then sent to the fifth concentration tower top liquid tank.
- the present invention also provides a seven-column five-effect rectification system for DMAC (DMF) waste liquid and a recovery method, and the steps of processing high-boiling substances and solid materials in the material are as follows:
- Step 1 Adjust the discharge flow rate by using the discharge regulating valve of the flash tank, and continuously extract the mixed liquid containing high boiler, solid matter, DMAC (DMF) and water in the flash tank into the evaporation kettle, and then flash.
- the high boilers and solids in the tank maintain a balanced low concentration to reduce clogging of the heat exchange tubes in the feed evaporator.
- Step 2 A mixed liquid containing a high boiler, a solid, DMAC (DMF) and water is heated in a vaporizer using a single steam while a high vacuum is used to vaporize the water into the first concentration column at a low temperature.
- DMAC DMAC
- Step 3 After the water is vaporized, a mixed liquid containing high boilers, solid matter, and DMAC (DMF) is obtained in the evaporation kettle, and is discharged to the production workshop for recycling by using an evaporating kettle discharge pump.
- DMAC DMAC
- the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the energy utilization processing steps are as follows:
- Step 1 The fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler energy are one steam heating, and the steam flow is regulated by the respective steam regulating valves to control the four devices. Their respective temperatures;
- Step 2 The fifth concentration tower reboiler adopts a steam heating tower liquid, and the water in the tower liquid increases and heats up to form The top water vapor of the fifth concentration tower;
- Step 3 The feed evaporator uses one steam to heat the liquid in the flash tank, vaporizes DMAC (DMF) and water into the fifth concentration tower, and the water vapor rises to form the top water vapor of the fifth concentration tower;
- DMAC DMAC
- Step 4 The top water vapor of the fifth concentration tower is heated to the fourth concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the fourth concentration tower.
- Step 5 The top water vapor of the fourth concentration tower is heated to the third concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the third concentration tower.
- Step 6 The top water vapor of the third concentration tower heats the second concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the second concentration tower.
- Step 7 The top water vapor of the second concentration tower heats the first concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the top water vapor of the first concentration tower.
- Step 8 The water vapor at the top of the first concentration tower is exchanged with the circulating water to form liquid top water into the liquid tank of the first concentration tower.
- Step 9 The rectification column reboiler adopts a steam heating tower liquid, and the water in the tower is heated and vaporized by energy transfer to form the top water vapor of the rectification tower;
- Step 10 The water vapor at the top of the rectification column is exchanged with the circulating water to form a liquid top water into the liquid tank of the distillation column.
- Step 11 The deacidification tower reboiler adopts a steam heating tower liquid, and the DMAC (DMF) heat exchange gasification in the tower is increased by energy transfer to form the top DMAC (DMF) vapor of the deacidification tower;
- DMAC DMAC
- Step 12 The overhead DMAC (DMF) vapor of the deacidification column is exchanged with the circulating water to form a liquid DMAC (DMF) into a DMAC (DMF) reflux tank.
- DMF overhead DMAC
- the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the processing steps of vacuum utilization are as follows:
- Step 1 The first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, the rectification tower and the deacidification tower are all vacuum operated, and the intake air flow is regulated by respective vacuum regulating valves. To control the respective vacuum of the seven towers;
- Step 2 The first concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.09MPa-0.0925MPa
- Step 3 The second concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.0815MPa-0.0855MPa
- Step 4 The third concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.066 MPa - 0.072 MPa.
- Step 5 The fourth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.048 MPa - 0.057 MPa.
- Step 6 The fifth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.018 MPa - 0.032 MPa.
- Step 7 The distillation column is pumped by a water ring vacuum pump, and the vacuum degree at the top of the column is: -0.09MPa-0.0925MPa
- Step 8 The deacidification tower is pumped by a vacuum pump of a rectification tower, and the vacuum degree at the top of the tower is: -0.086 MPa - 0.09 MPa.
- the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a feed preheater, a first concentration tower, and a second concentration tower , third concentration tower, fourth concentration tower, fifth concentration tower, rectification tower, deacidification tower, flash tank, feed evaporator, DMAC (DMF) finished cooler, DMAC (DMF) condenser, DMAC ( DMF) reflux tank, DMAC (DMF) finished tank;
- the material outlet of the waste liquid tank in the tank area is connected to the feed inlet of the feed preheater through the waste liquid pump, and the material exit of the feed preheater is connected with the material inlet of the first concentration tower, and the material outlet of the first concentration tower is discharged through T101.
- the pump is connected to the material inlet of the second concentration tower, and the material outlet of the second concentration tower is connected to the material inlet of the third concentration tower via the T102 discharge pump, and the material outlet of the third concentration tower is passed through the T103 discharge pump and the fourth concentration tower.
- the material inlet is connected, and the material outlet of the fourth concentration tower is connected to the liquid material inlet of the flash tank through the T104 discharge pump, and the liquid material outlet of the flash tank is connected to the material inlet of the feed evaporator through the forced circulation pump.
- the material outlet of the feed evaporator is connected to the gas phase material inlet of the flash tank, the gas phase material outlet of the flash tank is connected with the material inlet of the fifth concentration tower, and the material outlet of the fifth concentration tower is passed through the T105 discharge pump and the distillation tower.
- the material inlet is connected, and the material outlet of the rectification tower is connected to the material inlet of the deacidification tower through the T106 discharge pump, and the gas phase material outlet of the deacidification tower is connected with the material inlet of the DMAC (DMF) condenser, DMAC (DMF) Condenser
- DMAC (DMF) Condenser The outlet is connected to the material inlet of the DMAC (DMF) reflux tank, and the material outlet of the DMAC (DMF) reflux tank is connected to the reflux port of the top of the deacidification tower via a DMAC (DMF) reflux pump.
- the liquid phase material outlet of the deacidification tower and the DMAC The material inlet of the (DMF) finished cooler is connected, the material outlet of the DMAC (DMF) finished cooler is connected with the material inlet of the DMAC (DMF) finished tank, and the material export of the DMAC (DMF) finished tank is processed by the DMAC (DMF) finished pump and The material inlets of the finished tanks in the tank area are connected.
- the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: an overhead condenser, a first concentration tower reboiler, and a second Concentration tower reboiler, third concentration tower reboiler, fourth concentration tower reboiler, distillation tower overhead condenser, first concentration tower overhead liquid tank, second concentration tower overhead liquid tank, third Concentration tower overhead liquid tank, fourth concentration tower overhead liquid tank, fifth concentration tower overhead liquid tank, and distillation tower top liquid tank;
- DMAC DMAC
- the overhead vapor outlet of the first concentration tower is connected to the steam inlet of the overhead condenser, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the first concentration tank overhead tank, the first concentration tower overhead tank
- the water outlet is connected to the top reflux port of the first concentration tower via a T101 reflux pump, and the water outlet of the first concentration tower overhead liquid tank is connected to the water inlet of the second concentration tower overhead liquid tank via the T101 outlet water pump.
- the overhead vapor outlet of the second concentration column is connected to the steam inlet of the first concentration column reboiler, and the condensate outlet of the first concentration column reboiler is connected to the condensate inlet of the second concentration column overhead tank, second
- the outlet of the top tank of the concentration tower is connected to the reflux port of the second concentration tower via a T102 reflux pump, and the outlet of the liquid tank of the second concentration tower is passed through the T102 outlet water pump and the third concentration tower top liquid tank.
- the water inlet is connected.
- the top steam outlet of the third concentration tower and the second thick The steam inlet of the condensation tower reboiler is connected, the condensate outlet of the second concentration tower reboiler is connected with the condensate inlet of the third concentration tower overhead tank, and the outlet of the third concentration tower overhead tank is refluxed by T103.
- the pump is connected to the top return port of the third concentration column, and the water outlet of the third concentration column top liquid tank is connected to the water inlet of the fourth concentration column top liquid tank via the T103 output pump.
- the overhead vapor outlet of the fourth concentration column is connected to the steam inlet of the third concentration column reboiler, and the condensate outlet of the third concentration column reboiler is connected to the condensate inlet of the fourth concentration tower overhead liquid tank, fourth
- the outlet of the top tank of the concentration tower is connected to the reflux port of the fourth concentration tower via a T104 reflux pump, and the outlet of the liquid tank of the fourth concentration tower is passed through the T104 outlet pump and the fifth concentration tower overhead tank.
- the water inlet is connected.
- the overhead vapor outlet of the fifth concentration column is connected to the steam inlet of the fourth concentration column reboiler, and the condensate outlet of the fourth concentration column reboiler is connected to the condensate inlet of the fifth concentration column overhead liquid tank, fifth
- the outlet of the top tank of the concentration tower is connected to the reflux port of the top of the fifth concentration tower via a T105 reflux pump, and the outlet of the liquid tank of the fifth concentration tower is fed through the T105 water pump and the top tank of the tank area.
- the nozzles are connected.
- the overhead steam outlet of the rectification column is connected to the steam inlet of the top condenser of the rectification column, and the condensate outlet of the top condenser of the rectification column is connected to the condensate inlet of the top tank of the rectification column, and the distillation tower is connected
- the water outlet of the top liquid tank is connected to the top reflux port of the rectification column through a T106 reflux pump, and the water outlet of the top liquid tank of the rectification tower is connected to the water inlet of the gas water separation tank through the T106 outlet pump.
- the water outlet of the gas water separation tank is connected to the water inlet of the liquid tank of the fifth concentration tower through the gas water separation tank outlet water pump.
- the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a flash tank, an evaporation kettle and a first concentration tower;
- DMAC DMAC
- the slag outlet of the flash tank is connected to the feed port of the evaporation kettle, and the gas phase discharge port of the evaporation kettle is connected to the gas phase feed port of the first concentration column, and the liquid phase discharge port of the evaporation kettle is discharged through the evaporation vessel discharge pump and The feed port of the ingredient storage tank in the production workshop is connected.
- the primary steam is connected to the steam inlet of the evaporator, and the condensate outlet of the evaporator is connected to the condensate inlet of the hot water tank.
- the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a fifth concentration column reboiler, a feed evaporator, and a rectification Tower reboiler, deacidification column reboiler, fourth concentration tower reboiler, third concentration tower reboiler, second concentration tower reboiler, first concentration tower reboiler, first concentration tower top Liquid tank, distillation tower overhead tank, DMAC (DMF) reflux tank;
- DMAC DMAC
- the primary steam is connected to the vapor inlet of the fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler, and the condensate outlets of the four plants are connected to the condensate inlet of the hot water tank.
- the overhead steam outlet of the fifth concentration tower is connected to the steam inlet of the fourth concentration tower reboiler, and the overhead steam outlet of the fourth concentration tower is connected to the steam inlet of the third concentration tower reboiler, and the tower of the third concentration tower
- the top steam outlet is connected to the steam inlet of the second concentration column reboiler, and the overhead steam outlet of the second concentration column is connected to the steam inlet of the first concentration column reboiler, and the top vapor outlet and the top of the first concentration tower
- the steam inlet of the condenser is connected, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the tank of the first concentration column.
- the invention further provides an apparatus for recovering a seven-column five-effect rectification system of DMAC (DMF) waste liquid and a method for recovering the same, comprising: a first concentration tower, a second concentration tower, a third concentration tower, a water circulation vacuum pump of a fourth concentration tower, a fifth concentration tower, and a rectification tower;
- DMAC DMAC
- the vacuum ports of the first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, and the rectification tower are connected to the inlets of the respective water ring vacuum pumps, and the gas outlets of the water ring vacuum pumps are The air inlet of the gas water separation tank is connected.
- the invention has the advantage of solving the problems of air pollution and water pollution.
- the decomposition reaction of DMAC (DMF) is an autocatalytic reaction. In the presence of an acid or a base, it accelerates its decomposition, and it decomposes slightly under 120 °C. The decomposition amount increases with the increase of temperature above 120 °C. . Therefore, only low temperature concentration and cryogenic rectification and low temperature deacidification can fundamentally inhibit the decomposition of DMAC (DMF).
- the DMAC (DMF) of the invention is concentrated within 100 ° C, and is subjected to rectification and deacidification within 105 ° C.
- DMAC DMAC
- DMF product of DMAC
- Methylamine in the atmosphere ⁇ 10mg / m 3 can be discharged to the standard; in the top of the water content ⁇ 30ppm, can be reused back to the production line. Thoroughly solved air pollution and water pollution.
- the invention has the advantages of solving the problem of solid waste pollution, realizing the recycling of high boilers and solid materials, and turning pollution into treasure.
- the high boilers and solids in the DMAC (DMF) waste liquid are the raw materials in the production process. After the high-vacuum low temperature is used to remove the water in the evaporation kettle, a mixture containing high boilers, solid matter and DMAC (DMF) is formed. Liquid can be returned to the production line for reuse.
- the advantage of the invention is that it is more energy-saving. Since the heat is utilized five times in the DMAC (DMF) waste liquid concentration process, it is used more than the prior art, and the energy saving effect is obvious, and the energy saving is compared with the four-effect distillation system. %.
- the invention has the advantages of high recovery rate and good product quality. Since DMAC (DMF) is concentrated within 100 ° C, rectification and deacidification are carried out within 105 ° C, DMAC (DMF) does not substantially decompose, DMAC (DMF) The recovery rate of the finished product is >99%, while the DMAC (DMF) finished product has a water content of ⁇ 200 ppm, acetic acid ⁇ 20 ppm, and dimethylamine ⁇ 10 ppm.
- Figure 1 is a process flow diagram of the present invention.
- DMAC DMF
- rectification and deacidification are carried out within 105 ° C, and the whole process is carried out at a low temperature
- DMAC DMF basically does not decompose, including the following steps:
- Step 1 The waste liquid containing DMAC (DMF) is pumped into the feed preheater by the waste liquid, and the steam is steamed by the steam condensed water to be preheated and then enters the first concentration tower;
- DMAC DMAC
- Step 2 After the waste liquid is preheated, it is sent to the first concentration tower (T101) for the first dehydration concentration.
- the top temperature of the first concentration tower is 40-45 ° C (40 ° C in winter and 45 ° C in summer), and the corresponding tower temperature is 43. -48 ° C;
- Step 3 The tower liquid after dehydration and concentration through the first concentration tower is sent to the second concentration tower (T102) by the T101 discharge pump for the second dehydration concentration, and the temperature of the second concentration tower is 53 ° C - 58 ° C, corresponding to The temperature of the tower is 55 ° C -60 ° C;
- Step 4 The tower liquid after dehydration and concentration through the second concentration tower is sent to the third concentration tower (T103) by the T102 discharge pump for the third dehydration concentration, and the temperature of the third concentration tower is 65 ° C - 70 ° C, corresponding to Tower temperature of 67 ° C -72 ° C;
- Step 5 The tower liquid after dehydration and concentration through the third concentration tower is sent to the fourth concentration tower (T104) by the T103 discharge pump for the fourth dehydration concentration, and the temperature of the fourth concentration tower is 77 ° C-82 ° C, corresponding to Tower temperature of 79 ° C -84 ° C;
- Step 6 The tower liquid after dehydration and concentration through the fourth concentration tower is sent to the flash tank by the T104 discharge pump, and then sent to the feed evaporator by the forced circulation pump, and exchanges with the primary steam to enter the flash tank.
- the internal pressure is flashed to separate the gas and the liquid, and the gas phase is defoamed through the wire mesh demister to enter the fifth concentration column;
- Step 7 the gas entering the fifth concentration column in the gas phase is subjected to a fifth dehydration concentration in the fifth concentration column, the temperature of the top of the fifth concentration column is 89 ° C - 94 ° C, and the corresponding column temperature is 91 ° C - 96 ° C;
- Step 8 The bottom tank liquid after dehydration and concentration through the fifth concentration column (DMAC (DMF) is pumped by T105 to the middle of the rectification column (T106), and the volatile components in the liquid phase in the rectification column
- DMAC fifth concentration column
- T106 middle of the rectification column
- DMAC hard-to-volatile component DMAC
- the top of the tower is obtained with pure water containing DMAC (DMF) ⁇ 150ppm, the pure DMAC (DMF) water is ⁇ 150ppm in the tower, the top of the distillation column is 40-45°C (winter 40°C, summer 45°C), the corresponding tower temperature 95-100 ° C;
- Step 9 When the distillation column bottom liquid contains ⁇ 150ppm, the T106 discharge pump is sent to the deacidification tower (T107), DMAC (DMF) and ppm grade dimethylamine, ppm level water in the deacidification tower. Easy gasification is produced at the top of the deacidification tower, condensed by DMAC (DMF) condenser and then into DMAC (DMF) reflux tank, and then sent back to the deacidification tower by DMAC (DMF) reflux pump.
- DMAC DMAC
- DMAC DMAC
- the azeotrope with acetic acid (formic acid) is left in the deacidification tower to decompose and balance itself, the top of the deacidification tower is 90-95 ° C, and the corresponding tower temperature is 100-105 ° C;
- Step 10 Returning the DMAC of the deacidification tower (DMF) to remove the dimethylamine and water, the liquid phase is taken from the upper part of the deacidification tower, cooled by the DMAC (DMF) finished cooler, and then enters the DMAC (DMF) finished tank, and then Pumped into the tank with DMAC (DMF) finished product Finished cans in the district.
- DMF deacidification tower
- the invention solves the solid waste pollution of the prior art, and adopts the technical scheme: the high-boiling and solid matter in the material is reused in the production workshop after high-vacuum low-temperature dehydration, and the following steps are included:
- Step 1 Adjust the discharge flow rate by using the discharge regulating valve of the flash tank, and continuously extract the mixed liquid containing high boiler, solid matter, DMAC (DMF) and water in the flash tank into the evaporation kettle, and then flash.
- the high boilers and solids in the tank maintain a balanced low concentration to reduce clogging of the heat exchange tubes in the feed evaporator.
- Step 2 A mixed liquid containing a high boiler, a solid, DMAC (DMF) and water is heated in a vaporizer using a single steam while a high vacuum is used to vaporize the water into the first concentration column at a low temperature.
- DMAC DMAC
- Step 3 After the water is vaporized, a mixed liquid containing high boilers, solid matter, and DMAC (DMF) is obtained in the evaporation kettle, and is discharged to the production workshop for recycling by using an evaporating kettle discharge pump.
- DMAC DMAC
- the invention is more energy-saving than the prior art, and the technical solution adopted is: the heat is utilized five times in the concentration process, and the utility model is used once more than the prior art, and the energy-saving effect is obvious, and the method comprises the following steps:
- Step 1 The fifth concentration tower reboiler adopts a steam heating tower liquid, and the water in the tower liquid is vaporized and rises to form the top water vapor of the fifth concentration tower;
- Step 2 The feed evaporator uses a steam to heat the liquid in the flash tank, vaporizes DMAC (DMF) and water into the fifth concentration tower, and the water vapor rises to form the top water vapor of the fifth concentration tower;
- DMAC DMAC
- Step 3 The top water vapor of the fifth concentration tower is heated to the fourth concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and heated to form the top water vapor of the fourth concentration tower.
- Step 4 The top water vapor of the fourth concentration tower is heated to the third concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and heated to form the top water vapor of the third concentration tower.
- Step 5 The top water vapor of the third concentration tower heats the second concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the second concentration tower.
- Step 6 The top water vapor of the second concentration tower heats the first concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the first concentration tower.
- Step 7 The water vapor at the top of the first concentration tower is exchanged with the circulating water to form liquid top water into the liquid tank of the first concentration tower.
- Table 1 compares the four-effect rectification system with the present invention in terms of utility conditions and operating conditions.
- the invention has the advantage of solving the problems of air pollution and water pollution.
- the decomposition reaction of DMAC (DMF) is an autocatalytic reaction. In the presence of an acid or a base, it accelerates its decomposition, and it decomposes slightly under 120 °C. The decomposition amount increases with the increase of temperature above 120 °C. . Therefore, only low temperature concentration and cryogenic rectification and low temperature deacidification can fundamentally inhibit the decomposition of DMAC (DMF).
- the DMAC (DMF) of the invention is concentrated within 100 ° C, and is subjected to rectification and deacidification within 105 ° C.
- DMAC DMAC
- DMF product of DMAC
- Methylamine in the atmosphere ⁇ 10mg / m 3 can be discharged to the standard; in the top of the water content ⁇ 30ppm, can be reused back to the production line. Thoroughly solved air pollution and water pollution.
- the invention has the advantages of solving the problem of solid waste pollution, realizing the recycling of high boilers and solid materials, and turning pollution into treasure.
- the high boilers and solids in the DMAC (DMF) waste liquid are the raw materials in the production process. After the high-vacuum low temperature is used to remove the water in the evaporation kettle, a mixture containing high boilers, solid matter and DMAC (DMF) is formed. Liquid can be returned to the production line for reuse.
- the invention has the advantages that it is more energy-saving. Since the heat is utilized five times in the DMAC (DMF) waste liquid concentration process, it is used more than the prior art, and the energy saving effect is obvious, and the energy saving is 16% compared with the four-effect distillation system.
- DMAC DMAC
- the invention has the advantages of high recovery rate and good product quality, and since DMAC (DMF) is concentrated within 100 ° C, Distillation and deacidification within 105 ° C, DMAC (DMF) is basically not decomposed, DMAC (DMF) finished product recovery rate > 99%, while DMAC (DMF) finished product water ⁇ 200ppm, acetic acid ⁇ 20ppm, dimethylamine ⁇ 10ppm .
- the present invention not only solves environmental protection problems but also creates good economic benefits.
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Abstract
A method for recovering a DMAC or DMF waste liquid using seven-tower five-effect rectification. The waste liquid comprising DMAC or DMF is entered into a DMAC or DMF finished product tank after being successively processed via a preheater, a first concentrating tower, a second concentrating tower, a third concentrating tower, a fourth concentrating tower, a flash drum, a fifth concentrating tower, a rectifying tower and a deacidification tower in the method. The method resolves the problem of solid waste pollution and realizes the recycling of high boilers and solid matter. DMAC and DMF are not decomposed substantially, and the recovering rate of a DMAC or DMF finished product is more than 99%. A seven-tower five-effect rectification system for the DMAC or DMF waste liquid to implement the recovering method is also disclosed.
Description
本发明涉及一种溶剂回收方法,具体是一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,属于DMAC(DMF)的分离纯化领域。The invention relates to a solvent recovery method, in particular to a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, belonging to the field of separation and purification of DMAC (DMF).
DMAC又名N,N-二甲基乙酰胺、DMF又名N,N-二甲基甲酰胺,是优良的有机溶剂,广泛的应用在医药、农药、膜行业、皮革行业、纺织行业等行业,在使用的同时产生了DMAC(DMF)废液。由于DMAC(DMF)是一种抑菌剂,在低浓度下也会杀死污水处理池中的活性污泥,因此目前利用生化处理的方法处理DMAC(DMF)废液尚无很好的办法。另外从经济上考虑,采用精馏的方法处理DMAC(DMF)废液是最佳的选择,目前国内有很多DMAC(DMF)废液的精馏回收方法,但是普遍存在一个环保问题:DMAC(DMF)高温分解的产物二甲胺,二甲胺具有毒性同时气味恶臭。近年来采取了各种办法都不能有效的解决二甲胺的污染问题,随着环保法的成立,二甲胺问题越来越引起环保局和企业的重视,急需一个很好的办法从根本上解决二甲胺的问题。DMAC, also known as N,N-dimethylacetamide, DMF, also known as N,N-dimethylformamide, is an excellent organic solvent widely used in the pharmaceutical, pesticide, film, leather, textile and other industries. , DMAC (DMF) waste liquid is produced at the same time as the use. Since DMAC (DMF) is a bacteriostatic agent, it also kills activated sludge in the sewage treatment tank at low concentrations. Therefore, there is currently no good way to treat DMAC (DMF) waste liquid by biochemical treatment. In addition, economically, the use of rectification to treat DMAC (DMF) waste liquid is the best choice. At present, there are many rectification methods for DMAC (DMF) waste liquid in China, but there is a common environmental problem: DMAC (DMF) The pyrolysis product, dimethylamine, is toxic and has a foul odor. In recent years, various methods have been adopted to effectively solve the problem of dimethylamine pollution. With the establishment of environmental protection law, the problem of dimethylamine has increasingly attracted the attention of environmental protection bureaus and enterprises. It is urgent to have a good method to fundamentally Solve the problem of dimethylamine.
专利号为CN200910228354的中国专利公开了一种湿法合成革二甲基甲酰胺溶液四效精馏系统及回收方法,该专利在节能效果上有很大的改善,但是由于精馏塔采用常压精馏,DMF在高温情况下大量分解,其分解产物为甲酸和二甲胺,二甲胺在塔顶水中含量约为2000ppm。目前塔顶水中二甲胺的解决办法是通过蒸汽汽提脱除塔顶水中的二甲胺,塔顶水中的二甲胺可脱除到30ppm以下,但是重新产生了两个污染物:二甲胺含量约10%的水溶液和二甲胺气体。这两个污染物目前均是送去锅炉房焚烧,其最终的产物为一氧化氮和二氧化氮,再次污染环境,给企业带来新的环保难题。另外,由于环保的原因,现在很多企业自有的烧煤锅炉要求在近两年内改为天然气锅炉或改用园区内的蒸汽,二甲胺不能焚烧了,如何处理二甲胺成为近期亟待解决的环保难题。The Chinese patent No. CN200910228354 discloses a four-effect rectification system and a recovery method for a wet synthetic leather dimethylformamide solution, which has a great improvement in energy saving effect, but since the rectification column adopts atmospheric pressure Distillation, DMF decomposes in a large amount at high temperature, and its decomposition products are formic acid and dimethylamine, and the content of dimethylamine in the top water is about 2000 ppm. At present, the solution of dimethylamine in the top water is to remove dimethylamine from the top water by steam stripping. The dimethylamine in the top water can be removed to below 30 ppm, but two pollutants are regenerated: An aqueous solution having an amine content of about 10% and a dimethylamine gas. These two pollutants are currently sent to the boiler room for incineration. The final products are nitrogen monoxide and nitrogen dioxide, which pollute the environment again, bringing new environmental problems to the enterprise. In addition, due to environmental reasons, many enterprises' own coal-fired boilers are now required to be converted into natural gas boilers or converted to steam in the park in the past two years. The dimethylamine cannot be incinerated. How to deal with dimethylamine has become an urgent problem to be solved recently. Environmental problems.
发明内容Summary of the invention
本发明的目的是解决现有技术的环保问题同时更节约能源,提供高环保、低能耗的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法。The object of the present invention is to solve the environmental protection problem of the prior art and save energy, and provide a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid with high environmental protection and low energy consumption.
为了实现上述目的,本发明提供一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,物料中DMAC(DMF)的处理步骤如下:In order to achieve the above object, the present invention provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, and the processing steps of DMAC (DMF) in the material are as follows:
步骤1:含有DMAC(DMF)的废液经废液泵送入进料预热器采用蒸汽冷凝水闪蒸的蒸汽预热后进入第一浓缩塔;
Step 1: The waste liquid containing DMAC (DMF) is pumped into the feed preheater by the waste liquid, and the steam is steamed by the steam condensed water to be preheated and then enters the first concentration tower;
步骤2:废液预热后进入第一浓缩塔(T101)进行第一次脱水浓缩,第一浓缩塔塔顶温度40-45℃(冬天40℃、夏天45℃),对应的塔釜温度43-48℃;Step 2: After the waste liquid is preheated, it is sent to the first concentration tower (T101) for the first dehydration concentration. The top temperature of the first concentration tower is 40-45 ° C (40 ° C in winter and 45 ° C in summer), and the corresponding tower temperature is 43. -48 ° C;
步骤3:经过第一浓缩塔脱水浓缩后的塔釜液由T101出料泵送入第二浓缩塔(T102)进行第二次脱水浓缩,第二浓缩塔塔顶温度53℃-58℃,对应的塔釜温度55℃-60℃;Step 3: The tower liquid after dehydration and concentration through the first concentration tower is sent to the second concentration tower (T102) by the T101 discharge pump for the second dehydration concentration, and the temperature of the second concentration tower is 53 ° C - 58 ° C, corresponding to The temperature of the tower is 55 ° C -60 ° C;
步骤4:经过第二浓缩塔脱水浓缩后的塔釜液由T102出料泵送入第三浓缩塔(T103)进行第三次脱水浓缩,第三浓缩塔塔顶温度65℃-70℃,对应的塔釜温度67℃-72℃;Step 4: The tower liquid after dehydration and concentration through the second concentration tower is sent to the third concentration tower (T103) by the T102 discharge pump for the third dehydration concentration, and the temperature of the third concentration tower is 65 ° C - 70 ° C, corresponding to Tower temperature of 67 ° C -72 ° C;
步骤5:经过第三浓缩塔脱水浓缩后的塔釜液由T103出料泵送入第四浓缩塔(T104)进行第四次脱水浓缩,第四浓缩塔塔顶温度77℃-82℃,对应的塔釜温度79℃-84℃;Step 5: The tower liquid after dehydration and concentration through the third concentration tower is sent to the fourth concentration tower (T104) by the T103 discharge pump for the fourth dehydration concentration, and the temperature of the fourth concentration tower is 77 ° C-82 ° C, corresponding to Tower temperature of 79 ° C -84 ° C;
步骤6:经过第四浓缩塔脱水浓缩后的塔釜液由T104出料泵送入闪蒸罐,然后用强制循环泵送入进料蒸发器,与一次蒸汽进行换热后,进入闪蒸罐内减压闪蒸,使气、液分离,气相经过丝网除沫器除沫后进入第五浓缩塔;Step 6: The tower liquid after dehydration and concentration through the fourth concentration tower is sent to the flash tank by the T104 discharge pump, and then sent to the feed evaporator by the forced circulation pump, and exchanges with the primary steam to enter the flash tank. The internal pressure is flashed to separate the gas and the liquid, and the gas phase is defoamed through the wire mesh demister to enter the fifth concentration column;
步骤7:气相进入第五浓缩塔的气体在第五浓缩塔内进行第五次脱水浓缩,第五浓缩塔塔顶温度89℃-94℃,对应的塔釜温度91℃-96℃;Step 7: the gas entering the fifth concentration column in the gas phase is subjected to a fifth dehydration concentration in the fifth concentration column, the temperature of the top of the fifth concentration column is 89 ° C - 94 ° C, and the corresponding column temperature is 91 ° C - 96 ° C;
步骤8:经过第五浓缩塔脱水浓缩后的塔釜液(DMAC(DMF)由T105出料泵送至精馏塔(T106)中部进料,在精馏塔内液相中易挥发的组分水向气相中转移,气相中难挥发组分DMAC(DMF)向液相中转移,气、液两相在塔中逆流接触,多次的部分气化和部分冷凝,使混合液得到分离,在塔顶得到纯水含DMAC(DMF)<150ppm,在塔釜得到纯DMAC(DMF)含水<150ppm,精馏塔塔顶40-45℃(冬天40℃、夏天45℃),对应的塔釜温度95-100℃;Step 8: The bottom tank liquid after dehydration and concentration through the fifth concentration column (DMAC (DMF) is pumped by T105 to the middle of the rectification column (T106), and the volatile components in the liquid phase in the rectification column The water is transferred to the gas phase, and the hard-to-volatile component DMAC (DMF) in the gas phase is transferred to the liquid phase. The gas and liquid phases are countercurrently contacted in the column, and the partial gasification and partial condensation are repeated several times to separate the mixed solution. The top of the tower is obtained with pure water containing DMAC (DMF) <150ppm, the pure DMAC (DMF) water is <150ppm in the tower, the top of the distillation column is 40-45°C (winter 40°C, summer 45°C), the corresponding tower temperature 95-100 ° C;
步骤9:当精馏塔塔釜液含水<150ppm时,由T106出料泵送入脱酸塔(T107),在脱酸塔内DMAC(DMF)、二甲胺和水易气化在脱酸塔塔顶采出,经DMAC(DMF)冷凝器冷凝后进入DMAC(DMF)回流罐,再用DMAC(DMF)回流泵送回脱酸塔,难挥发组分DMAC(DMF)与乙酸(甲酸)的共沸物留在脱酸塔塔釜自行分解平衡,脱酸塔塔顶90-95℃,对应的塔釜温度100-105℃;Step 9: When the distillation column bottom liquid contains <150ppm, the T106 discharge pump is sent to the deacidification tower (T107), in the deacidification tower, DMAC (DMF), dimethylamine and water are easily gasified in deacidification. The top of the tower is taken out, condensed by DMAC (DMF) condenser and then entered into DMAC (DMF) reflux tank, and then sent back to the deacidification tower by DMAC (DMF) reflux pump. The hard-to-volatile components DMAC (DMF) and acetic acid (formic acid) The azeotrope remains in the deacidification tower and decomposes by itself, the top of the deacidification tower is 90-95 ° C, and the corresponding tower temperature is 100-105 ° C;
步骤10:送回脱酸塔的DMAC(DMF)脱除二甲胺和水后液相从脱酸塔上部采出,经DMAC(DMF)成品冷却器冷却后进入DMAC(DMF)成品罐,然后用DMAC(DMF)成品泵送入罐区的成品罐。Step 10: Returning the DMAC of the deacidification tower (DMF) to remove the dimethylamine and water, the liquid phase is taken from the upper part of the deacidification tower, cooled by the DMAC (DMF) finished cooler, and then enters the DMAC (DMF) finished tank, and then The finished product tank of the tank area is pumped by DMAC (DMF) finished product.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,物料中水的处理步骤如下:Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, and the water treatment steps in the material are as follows:
步骤1:第一浓缩塔塔顶水蒸汽进入塔顶冷凝器与循环水换热成液态塔顶水进入第一浓缩塔塔顶液罐,一部分由T101回流泵送回第一浓缩塔、一部分由T101出水泵送至第二浓缩
塔塔顶液罐;Step 1: The water vapor from the top of the first concentration tower enters the top condenser and exchanges heat with the circulating water to form the liquid top water into the liquid tank of the first concentration tower, and a part of the water is sent back to the first concentration tower by the T101 reflux pump. T101 pump is sent to the second concentration
Tata top liquid tank;
步骤2:第二浓缩塔塔顶水蒸汽进入第一浓缩塔再沸器与第一浓缩塔塔釜液换热成液态塔顶水后进入第二浓缩塔塔顶液罐,一部分由T102回流泵送回第二浓缩塔、一部分由T102出水泵送至第三浓缩塔塔顶液罐;Step 2: The second concentration tower top water vapor enters the first concentration tower reboiler and the first concentration tower bottom liquid heat exchanges into liquid liquid top water, and then enters the second concentration tower top liquid tank, and part of the T102 reflux pump Returning to the second concentration tower, and sending a part of the water from the T102 to the top tank of the third concentration tower;
步骤3:第三浓缩塔塔顶水蒸汽进入第二浓缩塔再沸器与第二浓缩塔塔釜液换热成液态塔顶水后进入第三浓缩塔塔顶液罐,一部分由T103回流泵送回第三浓缩塔、一部分由T103出水泵送至第四浓缩塔塔顶液罐;Step 3: The third concentration tower top water vapor enters the second concentration tower reboiler and the second concentration tower bottom liquid heat exchange into liquid liquid top water, and then enters the third concentration tower top liquid tank, and part of the T103 reflux pump Returning to the third concentration tower, and sending a part of the water from the T103 to the liquid tank of the fourth concentration tower;
步骤4:第四浓缩塔塔顶水蒸汽进入第三浓缩塔再沸器与第三浓缩塔塔釜液换热成液态塔顶水后进入第四浓缩塔塔顶液罐,一部分由T104回流泵送回第四浓缩塔、一部分由T104出水泵送至第五浓缩塔塔顶液罐;Step 4: The fourth concentration tower top water vapor enters the third concentration tower reboiler and the third concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fourth concentration tower overhead liquid tank, and part of the T104 reflux pump Returning to the fourth concentration tower, a part of which is sent by the T104 pump to the top tank of the fifth concentration tower;
步骤5:第五浓缩塔塔顶水蒸汽进入第四浓缩塔再沸器与第四浓缩塔塔釜液换热成液态塔顶水后进入第五浓缩塔塔顶液罐,一部分由T105回流泵送回第五浓缩塔、一部分由T105出水泵送至罐区的塔顶水罐回生产线重复使用;Step 5: The fifth concentration tower top water vapor enters the fourth concentration tower reboiler and the fourth concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fifth concentration tower top liquid tank, and part of the T105 reflux pump Returning to the fifth concentration tower, a part of the water tank sent to the tank area by the T105 pump is returned to the production line for reuse;
步骤6:精馏塔塔顶水蒸汽进入精馏塔塔顶冷凝器与循环水换热成液态塔顶水进入精馏塔塔顶液罐,一部分由T106回流泵送回精馏塔、一部分由T106出水泵送至气水分离罐后再送入第五浓缩塔塔顶液罐。Step 6: The steam at the top of the distillation column enters the top of the distillation column and exchanges heat with the circulating water to form a liquid top water into the top liquid tank of the distillation column, and a part of the liquid is sent back to the distillation column by a T106 reflux pump. The T106 water pump is sent to the gas water separation tank and then sent to the fifth concentration tower top liquid tank.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,物料中高沸物和固态物的处理步骤如下:Optimized, the present invention also provides a seven-column five-effect rectification system for DMAC (DMF) waste liquid and a recovery method, and the steps of processing high-boiling substances and solid materials in the material are as follows:
步骤1:利用闪蒸罐的出料调节阀调节出料流量,连续微量采出闪蒸罐内的含高沸物、固态物、DMAC(DMF)和水的混合液体进入蒸发釜,则闪蒸罐内的高沸物和固态物会维持一个平衡的低浓度,以减少进料蒸发器内换热管的堵塞。Step 1: Adjust the discharge flow rate by using the discharge regulating valve of the flash tank, and continuously extract the mixed liquid containing high boiler, solid matter, DMAC (DMF) and water in the flash tank into the evaporation kettle, and then flash. The high boilers and solids in the tank maintain a balanced low concentration to reduce clogging of the heat exchange tubes in the feed evaporator.
步骤2:含高沸物、固态物、DMAC(DMF)和水的混合液体在蒸发釜利用一次蒸汽进行加热,同时采用高真空将水在低温下气化进入第一浓缩塔。Step 2: A mixed liquid containing a high boiler, a solid, DMAC (DMF) and water is heated in a vaporizer using a single steam while a high vacuum is used to vaporize the water into the first concentration column at a low temperature.
步骤3:水气化后蒸发釜内得到一个含高沸物、固态物、DMAC(DMF)的混合液体,用蒸发釜出料泵送到生产车间循环使用。Step 3: After the water is vaporized, a mixed liquid containing high boilers, solid matter, and DMAC (DMF) is obtained in the evaporation kettle, and is discharged to the production workshop for recycling by using an evaporating kettle discharge pump.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,能量利用的处理步骤如下:Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the energy utilization processing steps are as follows:
步骤1:第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器和脱酸塔再沸器能源为一次蒸汽加热,由各自的蒸汽调节阀调节蒸汽流量来控制这四台设备的各自的温度;Step 1: The fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler energy are one steam heating, and the steam flow is regulated by the respective steam regulating valves to control the four devices. Their respective temperatures;
步骤2:第五浓缩塔再沸器采用一次蒸汽加热塔釜液,塔釜液中的水换热气化上升形成
第五浓缩塔的塔顶水蒸汽;Step 2: The fifth concentration tower reboiler adopts a steam heating tower liquid, and the water in the tower liquid increases and heats up to form
The top water vapor of the fifth concentration tower;
步骤3:进料蒸发器采用一次蒸汽加热闪蒸罐内的液体,使DMAC(DMF)和水气化进入第五浓缩塔,水蒸汽上升形成第五浓缩塔的塔顶水蒸汽;Step 3: The feed evaporator uses one steam to heat the liquid in the flash tank, vaporizes DMAC (DMF) and water into the fifth concentration tower, and the water vapor rises to form the top water vapor of the fifth concentration tower;
步骤4:第五浓缩塔的塔顶水蒸汽加热第四浓缩塔再沸器,塔釜液中的水换热气化上升形成第四浓缩塔的塔顶水蒸汽。Step 4: The top water vapor of the fifth concentration tower is heated to the fourth concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the fourth concentration tower.
步骤5:第四浓缩塔的塔顶水蒸汽加热第三浓缩塔再沸器,塔釜液中的水换热气化上升形成第三浓缩塔的塔顶水蒸汽。Step 5: The top water vapor of the fourth concentration tower is heated to the third concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the third concentration tower.
步骤6:第三浓缩塔的塔顶水蒸汽加热第二浓缩塔再沸器,塔釜液中的水换热气化上升形成第二浓缩塔的塔顶水蒸汽。Step 6: The top water vapor of the third concentration tower heats the second concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the second concentration tower.
步骤7:第二浓缩塔的塔顶水蒸汽加热第一浓缩塔再沸器,塔釜液中的水换热气化上升形成第一浓缩塔的塔顶水蒸汽。Step 7: The top water vapor of the second concentration tower heats the first concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the top water vapor of the first concentration tower.
步骤8:第一浓缩塔的塔顶水蒸汽与循环水换热成液态塔顶水进入第一浓缩塔塔顶液罐。Step 8: The water vapor at the top of the first concentration tower is exchanged with the circulating water to form liquid top water into the liquid tank of the first concentration tower.
步骤9:精馏塔再沸器采用一次蒸汽加热塔釜液,通过能量传递使塔内的水换热气化上升形成精馏塔的塔顶水蒸汽;Step 9: The rectification column reboiler adopts a steam heating tower liquid, and the water in the tower is heated and vaporized by energy transfer to form the top water vapor of the rectification tower;
步骤10:精馏塔的塔顶水蒸汽与循环水换热成液态塔顶水进入精馏塔塔顶液罐。Step 10: The water vapor at the top of the rectification column is exchanged with the circulating water to form a liquid top water into the liquid tank of the distillation column.
步骤11:脱酸塔再沸器采用一次蒸汽加热塔釜液,通过能量传递使塔内的DMAC(DMF)换热气化上升形成脱酸塔的塔顶DMAC(DMF)蒸汽;Step 11: The deacidification tower reboiler adopts a steam heating tower liquid, and the DMAC (DMF) heat exchange gasification in the tower is increased by energy transfer to form the top DMAC (DMF) vapor of the deacidification tower;
步骤12:脱酸塔的塔顶DMAC(DMF)蒸汽与循环水换热成液态DMAC(DMF)进入DMAC(DMF)回流罐。Step 12: The overhead DMAC (DMF) vapor of the deacidification column is exchanged with the circulating water to form a liquid DMAC (DMF) into a DMAC (DMF) reflux tank.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,真空利用的处理步骤如下:Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the processing steps of vacuum utilization are as follows:
步骤1:第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔和脱酸塔均为真空操作,由各自的真空调节阀调节进气流量来控制这七台塔器的各自的真空度;Step 1: The first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, the rectification tower and the deacidification tower are all vacuum operated, and the intake air flow is regulated by respective vacuum regulating valves. To control the respective vacuum of the seven towers;
步骤2:第一浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.09MPa-0.0925MPaStep 2: The first concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.09MPa-0.0925MPa
步骤3:第二浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.0815MPa-0.0855MPaStep 3: The second concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.0815MPa-0.0855MPa
步骤4:第三浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.066MPa-0.072MPaStep 4: The third concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.066 MPa - 0.072 MPa.
步骤5:第四浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.048MPa-0.057MPaStep 5: The fourth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.048 MPa - 0.057 MPa.
步骤6:第五浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.018MPa-0.032MPa
Step 6: The fifth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.018 MPa - 0.032 MPa.
步骤7:精馏塔采用水环真空泵抽吸,其塔顶真空度为:-0.09MPa-0.0925MPaStep 7: The distillation column is pumped by a water ring vacuum pump, and the vacuum degree at the top of the column is: -0.09MPa-0.0925MPa
步骤8:脱酸塔采用精馏塔的真空泵抽吸,其塔顶真空度为:-0.086MPa-0.09MPaStep 8: The deacidification tower is pumped by a vacuum pump of a rectification tower, and the vacuum degree at the top of the tower is: -0.086 MPa - 0.09 MPa.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括进料预热器、第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔、脱酸塔、闪蒸罐、进料蒸发器、DMAC(DMF)成品冷却器、DMAC(DMF)冷凝器、DMAC(DMF)回流罐、DMAC(DMF)成品罐;Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a feed preheater, a first concentration tower, and a second concentration tower , third concentration tower, fourth concentration tower, fifth concentration tower, rectification tower, deacidification tower, flash tank, feed evaporator, DMAC (DMF) finished cooler, DMAC (DMF) condenser, DMAC ( DMF) reflux tank, DMAC (DMF) finished tank;
罐区的废液罐的物料出口经废液泵与进料预热器物料进口相连,进料预热器物料出口与第一浓缩塔物料进口相连,第一浓缩塔的物料出口经T101出料泵与第二浓缩塔的物料进口相连,第二浓缩塔的物料出口经T102出料泵与第三浓缩塔的物料进口相连,第三浓缩塔的物料出口经T103出料泵与第四浓缩塔的物料进口相连,第四浓缩塔的物料出口经T104出料泵与闪蒸罐的液相物料进口相连,闪蒸罐的液相物料出口经强制循环泵与进料蒸发器的物料进口相连,进料蒸发器的物料出口与闪蒸罐的气相物料进口相连,闪蒸罐的气相物料出口与第五浓缩塔的物料进口相连,第五浓缩塔的物料出口经T105出料泵与精馏塔的物料进口相连,精馏塔的物料出口经T106出料泵与脱酸塔的物料进口相连,脱酸塔的塔顶气相物料出口与DMAC(DMF)冷凝器的物料进口相连,DMAC(DMF)冷凝器的物料出口与DMAC(DMF)回流罐的物料进口相连,DMAC(DMF)回流罐的物料出口经DMAC(DMF)回流泵与脱酸塔塔顶的回流口相连,脱酸塔的液相物料出口与DMAC(DMF)成品冷却器的物料进口相连,DMAC(DMF)成品冷却器的物料出口与DMAC(DMF)成品罐的物料进口相连,DMAC(DMF)成品罐的物料出口经DMAC(DMF)成品泵与罐区的成品罐的物料进口相连。The material outlet of the waste liquid tank in the tank area is connected to the feed inlet of the feed preheater through the waste liquid pump, and the material exit of the feed preheater is connected with the material inlet of the first concentration tower, and the material outlet of the first concentration tower is discharged through T101. The pump is connected to the material inlet of the second concentration tower, and the material outlet of the second concentration tower is connected to the material inlet of the third concentration tower via the T102 discharge pump, and the material outlet of the third concentration tower is passed through the T103 discharge pump and the fourth concentration tower. The material inlet is connected, and the material outlet of the fourth concentration tower is connected to the liquid material inlet of the flash tank through the T104 discharge pump, and the liquid material outlet of the flash tank is connected to the material inlet of the feed evaporator through the forced circulation pump. The material outlet of the feed evaporator is connected to the gas phase material inlet of the flash tank, the gas phase material outlet of the flash tank is connected with the material inlet of the fifth concentration tower, and the material outlet of the fifth concentration tower is passed through the T105 discharge pump and the distillation tower. The material inlet is connected, and the material outlet of the rectification tower is connected to the material inlet of the deacidification tower through the T106 discharge pump, and the gas phase material outlet of the deacidification tower is connected with the material inlet of the DMAC (DMF) condenser, DMAC (DMF) Condenser The outlet is connected to the material inlet of the DMAC (DMF) reflux tank, and the material outlet of the DMAC (DMF) reflux tank is connected to the reflux port of the top of the deacidification tower via a DMAC (DMF) reflux pump. The liquid phase material outlet of the deacidification tower and the DMAC The material inlet of the (DMF) finished cooler is connected, the material outlet of the DMAC (DMF) finished cooler is connected with the material inlet of the DMAC (DMF) finished tank, and the material export of the DMAC (DMF) finished tank is processed by the DMAC (DMF) finished pump and The material inlets of the finished tanks in the tank area are connected.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括塔顶冷凝器、第一浓缩塔再沸器、第二浓缩塔再沸器、第三浓缩塔再沸器、第四浓缩塔再沸器、精馏塔塔顶冷凝器、第一浓缩塔塔顶液罐、第二浓缩塔塔顶液罐、第三浓缩塔塔顶液罐、第四浓缩塔塔顶液罐、第五浓缩塔塔顶液罐、精馏塔塔顶液罐;Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: an overhead condenser, a first concentration tower reboiler, and a second Concentration tower reboiler, third concentration tower reboiler, fourth concentration tower reboiler, distillation tower overhead condenser, first concentration tower overhead liquid tank, second concentration tower overhead liquid tank, third Concentration tower overhead liquid tank, fourth concentration tower overhead liquid tank, fifth concentration tower overhead liquid tank, and distillation tower top liquid tank;
第一浓缩塔的塔顶蒸汽出口与塔顶冷凝器的蒸汽进口相连,塔顶冷凝器的冷凝水出口与第一浓缩塔塔顶液罐的冷凝水进口相连,第一浓缩塔塔顶液罐的出水口经T101回流泵与第一浓缩塔的塔顶回流口相连,第一浓缩塔塔顶液罐的出水口经T101出水泵与第二浓缩塔塔顶液罐的进水口相连。第二浓缩塔的塔顶蒸汽出口与第一浓缩塔再沸器的蒸汽进口相连,第一浓缩塔再沸器的冷凝水出口与第二浓缩塔塔顶液罐的冷凝水进口相连,第二浓缩塔塔顶液罐的出水口经T102回流泵与第二浓缩塔的塔顶回流口相连,第二浓缩塔塔顶液罐的出水口经T102出水泵与第三浓缩塔塔顶液罐的进水口相连。第三浓缩塔的塔顶蒸汽出口与第二浓
缩塔再沸器的蒸汽进口相连,第二浓缩塔再沸器的冷凝水出口与第三浓缩塔塔顶液罐的冷凝水进口相连,第三浓缩塔塔顶液罐的出水口经T103回流泵与第三浓缩塔的塔顶回流口相连,第三浓缩塔塔顶液罐的出水口经T103出水泵与第四浓缩塔塔顶液罐的进水口相连。第四浓缩塔的塔顶蒸汽出口与第三浓缩塔再沸器的蒸汽进口相连,第三浓缩塔再沸器的冷凝水出口与第四浓缩塔塔顶液罐的冷凝水进口相连,第四浓缩塔塔顶液罐的出水口经T104回流泵与第四浓缩塔的塔顶回流口相连,第四浓缩塔塔顶液罐的出水口经T104出水泵与第五浓缩塔塔顶液罐的进水口相连。第五浓缩塔的塔顶蒸汽出口与第四浓缩塔再沸器的蒸汽进口相连,第四浓缩塔再沸器的冷凝水出口与第五浓缩塔塔顶液罐的冷凝水进口相连,第五浓缩塔塔顶液罐的出水口经T105回流泵与第五浓缩塔的塔顶回流口相连,第五浓缩塔塔顶液罐的出水口经T105出水泵与罐区的塔顶水罐的进水口相连。精馏塔的塔顶蒸汽出口与精馏塔塔顶冷凝器的蒸汽进口相连,精馏塔塔顶冷凝器的冷凝水出口与精馏塔塔顶液罐的冷凝水进口相连,精馏塔塔顶液罐的出水口经T106回流泵与精馏塔的塔顶回流口相连,精馏塔塔顶液罐的出水口经T106出水泵与气水分离罐的进水口相连。气水分离罐的出水口经气水分离罐出水泵与第五浓缩塔塔顶液罐的进水口相连。The overhead vapor outlet of the first concentration tower is connected to the steam inlet of the overhead condenser, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the first concentration tank overhead tank, the first concentration tower overhead tank The water outlet is connected to the top reflux port of the first concentration tower via a T101 reflux pump, and the water outlet of the first concentration tower overhead liquid tank is connected to the water inlet of the second concentration tower overhead liquid tank via the T101 outlet water pump. The overhead vapor outlet of the second concentration column is connected to the steam inlet of the first concentration column reboiler, and the condensate outlet of the first concentration column reboiler is connected to the condensate inlet of the second concentration column overhead tank, second The outlet of the top tank of the concentration tower is connected to the reflux port of the second concentration tower via a T102 reflux pump, and the outlet of the liquid tank of the second concentration tower is passed through the T102 outlet water pump and the third concentration tower top liquid tank. The water inlet is connected. The top steam outlet of the third concentration tower and the second thick
The steam inlet of the condensation tower reboiler is connected, the condensate outlet of the second concentration tower reboiler is connected with the condensate inlet of the third concentration tower overhead tank, and the outlet of the third concentration tower overhead tank is refluxed by T103. The pump is connected to the top return port of the third concentration column, and the water outlet of the third concentration column top liquid tank is connected to the water inlet of the fourth concentration column top liquid tank via the T103 output pump. The overhead vapor outlet of the fourth concentration column is connected to the steam inlet of the third concentration column reboiler, and the condensate outlet of the third concentration column reboiler is connected to the condensate inlet of the fourth concentration tower overhead liquid tank, fourth The outlet of the top tank of the concentration tower is connected to the reflux port of the fourth concentration tower via a T104 reflux pump, and the outlet of the liquid tank of the fourth concentration tower is passed through the T104 outlet pump and the fifth concentration tower overhead tank. The water inlet is connected. The overhead vapor outlet of the fifth concentration column is connected to the steam inlet of the fourth concentration column reboiler, and the condensate outlet of the fourth concentration column reboiler is connected to the condensate inlet of the fifth concentration column overhead liquid tank, fifth The outlet of the top tank of the concentration tower is connected to the reflux port of the top of the fifth concentration tower via a T105 reflux pump, and the outlet of the liquid tank of the fifth concentration tower is fed through the T105 water pump and the top tank of the tank area. The nozzles are connected. The overhead steam outlet of the rectification column is connected to the steam inlet of the top condenser of the rectification column, and the condensate outlet of the top condenser of the rectification column is connected to the condensate inlet of the top tank of the rectification column, and the distillation tower is connected The water outlet of the top liquid tank is connected to the top reflux port of the rectification column through a T106 reflux pump, and the water outlet of the top liquid tank of the rectification tower is connected to the water inlet of the gas water separation tank through the T106 outlet pump. The water outlet of the gas water separation tank is connected to the water inlet of the liquid tank of the fifth concentration tower through the gas water separation tank outlet water pump.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括闪蒸罐、蒸发釜和第一浓缩塔;Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a flash tank, an evaporation kettle and a first concentration tower;
闪蒸罐的出渣口与蒸发釜的进料口相连,蒸发釜的气相出料口与第一浓缩塔的气相进料口相连,蒸发釜的液相出料口经蒸发釜出料泵与生产车间的配料贮罐的进料口相连。一次蒸汽与蒸发釜的蒸汽进口相连,蒸发釜的冷凝水出口与热水槽的冷凝水进口相连。The slag outlet of the flash tank is connected to the feed port of the evaporation kettle, and the gas phase discharge port of the evaporation kettle is connected to the gas phase feed port of the first concentration column, and the liquid phase discharge port of the evaporation kettle is discharged through the evaporation vessel discharge pump and The feed port of the ingredient storage tank in the production workshop is connected. The primary steam is connected to the steam inlet of the evaporator, and the condensate outlet of the evaporator is connected to the condensate inlet of the hot water tank.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器、脱酸塔再沸器、第四浓缩塔再沸器、第三浓缩塔再沸器、第二浓缩塔再沸器、第一浓缩塔再沸器、第一浓缩塔塔顶液罐、精馏塔塔顶液罐、DMAC(DMF)回流罐;Optimized, the present invention also provides a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid, comprising: a fifth concentration column reboiler, a feed evaporator, and a rectification Tower reboiler, deacidification column reboiler, fourth concentration tower reboiler, third concentration tower reboiler, second concentration tower reboiler, first concentration tower reboiler, first concentration tower top Liquid tank, distillation tower overhead tank, DMAC (DMF) reflux tank;
一次蒸汽与第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器和脱酸塔再沸器的蒸汽进口相连,四台设备的冷凝水出口与热水槽的冷凝水进口相连。第五浓缩塔的塔顶蒸汽出口与第四浓缩塔再沸器的蒸汽进口相连,第四浓缩塔的塔顶蒸汽出口与第三浓缩塔再沸器的蒸汽进口相连,第三浓缩塔的塔顶蒸汽出口与第二浓缩塔再沸器的蒸汽进口相连,第二浓缩塔的塔顶蒸汽出口与第一浓缩塔再沸器的蒸汽进口相连,第一浓缩塔的塔顶蒸汽出口与塔顶冷凝器的蒸汽进口相连,塔顶冷凝器的冷凝水出口与第一浓缩塔塔顶液罐的冷凝水进口相连。精馏塔的塔顶蒸汽出口与精馏塔塔顶冷凝器的蒸汽进口相连,精馏塔塔顶冷凝器的冷凝水出口与
精馏塔塔顶液罐的冷凝水进口相连。脱酸塔的塔顶DMAC(DMF)蒸汽出口与DMAC(DMF)冷凝器的蒸汽进口相连,DMAC(DMF)冷凝器的成品出口与DMAC(DMF)回流罐的成品进口相连。The primary steam is connected to the vapor inlet of the fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler, and the condensate outlets of the four plants are connected to the condensate inlet of the hot water tank. The overhead steam outlet of the fifth concentration tower is connected to the steam inlet of the fourth concentration tower reboiler, and the overhead steam outlet of the fourth concentration tower is connected to the steam inlet of the third concentration tower reboiler, and the tower of the third concentration tower The top steam outlet is connected to the steam inlet of the second concentration column reboiler, and the overhead steam outlet of the second concentration column is connected to the steam inlet of the first concentration column reboiler, and the top vapor outlet and the top of the first concentration tower The steam inlet of the condenser is connected, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the tank of the first concentration column. The overhead steam outlet of the rectification column is connected to the steam inlet of the top condenser of the rectification column, and the condensate outlet of the top condenser of the rectification column is
The condensate inlet of the liquid tank of the distillation column is connected. The overhead DMAC (DMF) vapor outlet of the deacidification column is connected to the steam inlet of the DMAC (DMF) condenser, and the finished product outlet of the DMAC (DMF) condenser is connected to the finished product inlet of the DMAC (DMF) reflux tank.
优化的,本发明还提供了一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔的水环真空泵;The invention further provides an apparatus for recovering a seven-column five-effect rectification system of DMAC (DMF) waste liquid and a method for recovering the same, comprising: a first concentration tower, a second concentration tower, a third concentration tower, a water circulation vacuum pump of a fourth concentration tower, a fifth concentration tower, and a rectification tower;
第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔的真空口与各自的水环真空泵的进气口相连,水环真空泵的出气口与气水分离罐的进气口相连。The vacuum ports of the first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, and the rectification tower are connected to the inlets of the respective water ring vacuum pumps, and the gas outlets of the water ring vacuum pumps are The air inlet of the gas water separation tank is connected.
本发明的优点在于解决了大气污染和水污染问题。DMAC(DMF)的分解反应是自催化反应,在酸或碱存在的情况下,会催化加速其分解,在120℃以下极微量分解,120℃以上随着温度的上升分解量呈几何倍数的增加。因此只有采用低温浓缩和低温精馏、低温脱酸,才能从根本上抑制DMAC(DMF)的分解。本发明DMAC(DMF)在100℃以内进行浓缩,在105℃以内进行精馏和脱酸,整个工艺过程全部在低温下进行,DMAC(DMF)基本不分解,最终DMAC(DMF)分解的产物二甲胺在大气中含量<10mg/m3,可以达标排放;在塔顶水中含量<30ppm,可以回生产线重复使用。彻底的解决了大气污染和水污染。The invention has the advantage of solving the problems of air pollution and water pollution. The decomposition reaction of DMAC (DMF) is an autocatalytic reaction. In the presence of an acid or a base, it accelerates its decomposition, and it decomposes slightly under 120 °C. The decomposition amount increases with the increase of temperature above 120 °C. . Therefore, only low temperature concentration and cryogenic rectification and low temperature deacidification can fundamentally inhibit the decomposition of DMAC (DMF). The DMAC (DMF) of the invention is concentrated within 100 ° C, and is subjected to rectification and deacidification within 105 ° C. The whole process is carried out at a low temperature, DMAC (DMF) is basically not decomposed, and finally the product of DMAC (DMF) decomposition is two. Methylamine in the atmosphere <10mg / m 3 , can be discharged to the standard; in the top of the water content <30ppm, can be reused back to the production line. Thoroughly solved air pollution and water pollution.
相比现有技术,本发明提供的的有益效果体现在:Compared with the prior art, the beneficial effects provided by the present invention are embodied in:
1、本发明的优点在于解决了固废污染问题,实现了高沸物和固态物循环利用,变污染为宝。DMAC(DMF)废液中的高沸物和固态物是生产过程中的原材料,在蒸发釜内采用高真空低温将水脱除后,形成含高沸物、固态物、DMAC(DMF)的混合液体,可返回生产线重复使用。1. The invention has the advantages of solving the problem of solid waste pollution, realizing the recycling of high boilers and solid materials, and turning pollution into treasure. The high boilers and solids in the DMAC (DMF) waste liquid are the raw materials in the production process. After the high-vacuum low temperature is used to remove the water in the evaporation kettle, a mixture containing high boilers, solid matter and DMAC (DMF) is formed. Liquid can be returned to the production line for reuse.
2、本发明的优点在于更节能,由于在DMAC(DMF)废液浓缩过程中热量利用了五次,比现有技术多利用了一次,节能效果明显,与四效精馏系统相比节能16%。2. The advantage of the invention is that it is more energy-saving. Since the heat is utilized five times in the DMAC (DMF) waste liquid concentration process, it is used more than the prior art, and the energy saving effect is obvious, and the energy saving is compared with the four-effect distillation system. %.
3、本发明的优点在于回收率高、产品品质好,由于DMAC(DMF)在100℃以内进行浓缩,在105℃以内进行精馏和脱酸,DMAC(DMF)基本不分解,DMAC(DMF)成品的回收率>99%,同时DMAC(DMF)成品含水<200ppm、乙酸<20ppm、二甲胺<10ppm。3. The invention has the advantages of high recovery rate and good product quality. Since DMAC (DMF) is concentrated within 100 ° C, rectification and deacidification are carried out within 105 ° C, DMAC (DMF) does not substantially decompose, DMAC (DMF) The recovery rate of the finished product is >99%, while the DMAC (DMF) finished product has a water content of <200 ppm, acetic acid <20 ppm, and dimethylamine <10 ppm.
图1是本发明的工艺流程图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a process flow diagram of the present invention.
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。
The embodiments of the present invention are described in detail below. The present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation manners and specific operation procedures are given, but the scope of protection of the present invention is not limited to the following implementation. example.
本发明解决现有技术的大气污染和水污染,提供技术方案是:DMAC(DMF)在100℃以内进行浓缩,在105℃以内进行精馏和脱酸,整个工艺过程全部在低温下进行,DMAC(DMF)基本不分解,包括以下步骤:The invention solves the prior art air pollution and water pollution, and provides a technical solution: DMAC (DMF) is concentrated within 100 ° C, rectification and deacidification are carried out within 105 ° C, and the whole process is carried out at a low temperature, DMAC (DMF) basically does not decompose, including the following steps:
步骤1:含有DMAC(DMF)的废液经废液泵送入进料预热器采用蒸汽冷凝水闪蒸的蒸汽预热后进入第一浓缩塔;Step 1: The waste liquid containing DMAC (DMF) is pumped into the feed preheater by the waste liquid, and the steam is steamed by the steam condensed water to be preheated and then enters the first concentration tower;
步骤2:废液预热后进入第一浓缩塔(T101)进行第一次脱水浓缩,第一浓缩塔塔顶温度40-45℃(冬天40℃、夏天45℃),对应的塔釜温度43-48℃;Step 2: After the waste liquid is preheated, it is sent to the first concentration tower (T101) for the first dehydration concentration. The top temperature of the first concentration tower is 40-45 ° C (40 ° C in winter and 45 ° C in summer), and the corresponding tower temperature is 43. -48 ° C;
步骤3:经过第一浓缩塔脱水浓缩后的塔釜液由T101出料泵送入第二浓缩塔(T102)进行第二次脱水浓缩,第二浓缩塔塔顶温度53℃-58℃,对应的塔釜温度55℃-60℃;Step 3: The tower liquid after dehydration and concentration through the first concentration tower is sent to the second concentration tower (T102) by the T101 discharge pump for the second dehydration concentration, and the temperature of the second concentration tower is 53 ° C - 58 ° C, corresponding to The temperature of the tower is 55 ° C -60 ° C;
步骤4:经过第二浓缩塔脱水浓缩后的塔釜液由T102出料泵送入第三浓缩塔(T103)进行第三次脱水浓缩,第三浓缩塔塔顶温度65℃-70℃,对应的塔釜温度67℃-72℃;Step 4: The tower liquid after dehydration and concentration through the second concentration tower is sent to the third concentration tower (T103) by the T102 discharge pump for the third dehydration concentration, and the temperature of the third concentration tower is 65 ° C - 70 ° C, corresponding to Tower temperature of 67 ° C -72 ° C;
步骤5:经过第三浓缩塔脱水浓缩后的塔釜液由T103出料泵送入第四浓缩塔(T104)进行第四次脱水浓缩,第四浓缩塔塔顶温度77℃-82℃,对应的塔釜温度79℃-84℃;Step 5: The tower liquid after dehydration and concentration through the third concentration tower is sent to the fourth concentration tower (T104) by the T103 discharge pump for the fourth dehydration concentration, and the temperature of the fourth concentration tower is 77 ° C-82 ° C, corresponding to Tower temperature of 79 ° C -84 ° C;
步骤6:经过第四浓缩塔脱水浓缩后的塔釜液由T104出料泵送入闪蒸罐,然后用强制循环泵送入进料蒸发器,与一次蒸汽进行换热后,进入闪蒸罐内减压闪蒸,使气、液分离,气相经过丝网除沫器除沫后进入第五浓缩塔;Step 6: The tower liquid after dehydration and concentration through the fourth concentration tower is sent to the flash tank by the T104 discharge pump, and then sent to the feed evaporator by the forced circulation pump, and exchanges with the primary steam to enter the flash tank. The internal pressure is flashed to separate the gas and the liquid, and the gas phase is defoamed through the wire mesh demister to enter the fifth concentration column;
步骤7:气相进入第五浓缩塔的气体在第五浓缩塔内进行第五次脱水浓缩,第五浓缩塔塔顶温度89℃-94℃,对应的塔釜温度91℃-96℃;Step 7: the gas entering the fifth concentration column in the gas phase is subjected to a fifth dehydration concentration in the fifth concentration column, the temperature of the top of the fifth concentration column is 89 ° C - 94 ° C, and the corresponding column temperature is 91 ° C - 96 ° C;
步骤8:经过第五浓缩塔脱水浓缩后的塔釜液(DMAC(DMF)由T105出料泵送至精馏塔(T106)中部进料,在精馏塔内液相中易挥发的组分水向气相中转移,气相中难挥发组分DMAC(DMF)向液相中转移,气、液两相在塔中逆流接触,多次的部分气化和部分冷凝,使混合液得到分离,在塔顶得到纯水含DMAC(DMF)<150ppm,在塔釜得到纯DMAC(DMF)含水<150ppm,精馏塔塔顶40-45℃(冬天40℃、夏天45℃),对应的塔釜温度95-100℃;Step 8: The bottom tank liquid after dehydration and concentration through the fifth concentration column (DMAC (DMF) is pumped by T105 to the middle of the rectification column (T106), and the volatile components in the liquid phase in the rectification column The water is transferred to the gas phase, and the hard-to-volatile component DMAC (DMF) in the gas phase is transferred to the liquid phase. The gas and liquid phases are countercurrently contacted in the column, and the partial gasification and partial condensation are repeated several times to separate the mixed solution. The top of the tower is obtained with pure water containing DMAC (DMF) <150ppm, the pure DMAC (DMF) water is <150ppm in the tower, the top of the distillation column is 40-45°C (winter 40°C, summer 45°C), the corresponding tower temperature 95-100 ° C;
步骤9:当精馏塔塔釜液含水<150ppm时,由T106出料泵送入脱酸塔(T107),在脱酸塔内DMAC(DMF)和ppm级的二甲胺、ppm级的水易气化在脱酸塔塔顶采出,经DMAC(DMF)冷凝器冷凝后进入DMAC(DMF)回流罐,再用DMAC(DMF)回流泵送回脱酸塔,难挥发组分DMAC(DMF)与乙酸(甲酸)的共沸物留在脱酸塔塔釜自行分解平衡,脱酸塔塔顶90-95℃,对应的塔釜温度100-105℃;Step 9: When the distillation column bottom liquid contains <150ppm, the T106 discharge pump is sent to the deacidification tower (T107), DMAC (DMF) and ppm grade dimethylamine, ppm level water in the deacidification tower. Easy gasification is produced at the top of the deacidification tower, condensed by DMAC (DMF) condenser and then into DMAC (DMF) reflux tank, and then sent back to the deacidification tower by DMAC (DMF) reflux pump. DMAC (DMF) The azeotrope with acetic acid (formic acid) is left in the deacidification tower to decompose and balance itself, the top of the deacidification tower is 90-95 ° C, and the corresponding tower temperature is 100-105 ° C;
步骤10:送回脱酸塔的DMAC(DMF)脱除二甲胺和水后液相从脱酸塔上部采出,经DMAC(DMF)成品冷却器冷却后进入DMAC(DMF)成品罐,然后用DMAC(DMF)成品泵送入罐
区的成品罐。Step 10: Returning the DMAC of the deacidification tower (DMF) to remove the dimethylamine and water, the liquid phase is taken from the upper part of the deacidification tower, cooled by the DMAC (DMF) finished cooler, and then enters the DMAC (DMF) finished tank, and then Pumped into the tank with DMAC (DMF) finished product
Finished cans in the district.
本发明解决现有技术的固废污染,所采用的技术方案是:针对物料中的高沸物和固态物采用高真空低温脱水后回生产车间重复使用,包括以下步骤:The invention solves the solid waste pollution of the prior art, and adopts the technical scheme: the high-boiling and solid matter in the material is reused in the production workshop after high-vacuum low-temperature dehydration, and the following steps are included:
步骤1:利用闪蒸罐的出料调节阀调节出料流量,连续微量采出闪蒸罐内的含高沸物、固态物、DMAC(DMF)和水的混合液体进入蒸发釜,则闪蒸罐内的高沸物和固态物会维持一个平衡的低浓度,以减少进料蒸发器内换热管的堵塞。Step 1: Adjust the discharge flow rate by using the discharge regulating valve of the flash tank, and continuously extract the mixed liquid containing high boiler, solid matter, DMAC (DMF) and water in the flash tank into the evaporation kettle, and then flash. The high boilers and solids in the tank maintain a balanced low concentration to reduce clogging of the heat exchange tubes in the feed evaporator.
步骤2:含高沸物、固态物、DMAC(DMF)和水的混合液体在蒸发釜利用一次蒸汽进行加热,同时采用高真空将水在低温下气化进入第一浓缩塔。Step 2: A mixed liquid containing a high boiler, a solid, DMAC (DMF) and water is heated in a vaporizer using a single steam while a high vacuum is used to vaporize the water into the first concentration column at a low temperature.
步骤3:水气化后蒸发釜内得到一个含高沸物、固态物、DMAC(DMF)的混合液体,用蒸发釜出料泵送到生产车间循环使用。Step 3: After the water is vaporized, a mixed liquid containing high boilers, solid matter, and DMAC (DMF) is obtained in the evaporation kettle, and is discharged to the production workshop for recycling by using an evaporating kettle discharge pump.
本发明比现有技术更节能,所采用的技术方案是:在浓缩过程中热量利用了五次,比现有技术多利用了一次,节能效果明显,其特征在于包括以下步骤:The invention is more energy-saving than the prior art, and the technical solution adopted is: the heat is utilized five times in the concentration process, and the utility model is used once more than the prior art, and the energy-saving effect is obvious, and the method comprises the following steps:
步骤1:第五浓缩塔再沸器采用一次蒸汽加热塔釜液,塔釜液中的水换热气化上升形成第五浓缩塔的塔顶水蒸汽;Step 1: The fifth concentration tower reboiler adopts a steam heating tower liquid, and the water in the tower liquid is vaporized and rises to form the top water vapor of the fifth concentration tower;
步骤2:进料蒸发器采用一次蒸汽加热闪蒸罐内的液体,使DMAC(DMF)和水气化进入第五浓缩塔,水蒸汽上升形成第五浓缩塔的塔顶水蒸汽;Step 2: The feed evaporator uses a steam to heat the liquid in the flash tank, vaporizes DMAC (DMF) and water into the fifth concentration tower, and the water vapor rises to form the top water vapor of the fifth concentration tower;
步骤3:第五浓缩塔的塔顶水蒸汽加热第四浓缩塔再沸器,塔釜液中的水换热气化上升形成第四浓缩塔的塔顶水蒸汽。Step 3: The top water vapor of the fifth concentration tower is heated to the fourth concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and heated to form the top water vapor of the fourth concentration tower.
步骤4:第四浓缩塔的塔顶水蒸汽加热第三浓缩塔再沸器,塔釜液中的水换热气化上升形成第三浓缩塔的塔顶水蒸汽。Step 4: The top water vapor of the fourth concentration tower is heated to the third concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and heated to form the top water vapor of the third concentration tower.
步骤5:第三浓缩塔的塔顶水蒸汽加热第二浓缩塔再沸器,塔釜液中的水换热气化上升形成第二浓缩塔的塔顶水蒸汽。Step 5: The top water vapor of the third concentration tower heats the second concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the second concentration tower.
步骤6:第二浓缩塔的塔顶水蒸汽加热第一浓缩塔再沸器,塔釜液中的水换热气化上升形成第一浓缩塔的塔顶水蒸汽。Step 6: The top water vapor of the second concentration tower heats the first concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the first concentration tower.
步骤7:第一浓缩塔的塔顶水蒸汽与循环水换热成液态塔顶水进入第一浓缩塔塔顶液罐。Step 7: The water vapor at the top of the first concentration tower is exchanged with the circulating water to form liquid top water into the liquid tank of the first concentration tower.
表1 是四效精馏系统与本发明在公用工程条件和运行情况上的比较。
Table 1 compares the four-effect rectification system with the present invention in terms of utility conditions and operating conditions.
表1Table 1
本发明的优点在于解决了大气污染和水污染问题。DMAC(DMF)的分解反应是自催化反应,在酸或碱存在的情况下,会催化加速其分解,在120℃以下极微量分解,120℃以上随着温度的上升分解量呈几何倍数的增加。因此只有采用低温浓缩和低温精馏、低温脱酸,才能从根本上抑制DMAC(DMF)的分解。本发明DMAC(DMF)在100℃以内进行浓缩,在105℃以内进行精馏和脱酸,整个工艺过程全部在低温下进行,DMAC(DMF)基本不分解,最终DMAC(DMF)分解的产物二甲胺在大气中含量<10mg/m3,可以达标排放;在塔顶水中含量<30ppm,可以回生产线重复使用。彻底的解决了大气污染和水污染。The invention has the advantage of solving the problems of air pollution and water pollution. The decomposition reaction of DMAC (DMF) is an autocatalytic reaction. In the presence of an acid or a base, it accelerates its decomposition, and it decomposes slightly under 120 °C. The decomposition amount increases with the increase of temperature above 120 °C. . Therefore, only low temperature concentration and cryogenic rectification and low temperature deacidification can fundamentally inhibit the decomposition of DMAC (DMF). The DMAC (DMF) of the invention is concentrated within 100 ° C, and is subjected to rectification and deacidification within 105 ° C. The whole process is carried out at a low temperature, DMAC (DMF) is basically not decomposed, and finally the product of DMAC (DMF) decomposition is two. Methylamine in the atmosphere <10mg / m 3 , can be discharged to the standard; in the top of the water content <30ppm, can be reused back to the production line. Thoroughly solved air pollution and water pollution.
本发明的优点在于解决了固废污染问题,实现了高沸物和固态物循环利用,变污染为宝。DMAC(DMF)废液中的高沸物和固态物是生产过程中的原材料,在蒸发釜内采用高真空低温将水脱除后,形成含高沸物、固态物、DMAC(DMF)的混合液体,可返回生产线重复使用。The invention has the advantages of solving the problem of solid waste pollution, realizing the recycling of high boilers and solid materials, and turning pollution into treasure. The high boilers and solids in the DMAC (DMF) waste liquid are the raw materials in the production process. After the high-vacuum low temperature is used to remove the water in the evaporation kettle, a mixture containing high boilers, solid matter and DMAC (DMF) is formed. Liquid can be returned to the production line for reuse.
本发明的优点在于更节能,由于在DMAC(DMF)废液浓缩过程中热量利用了五次,比现有技术多利用了一次,节能效果明显,与四效精馏系统相比节能16%。The invention has the advantages that it is more energy-saving. Since the heat is utilized five times in the DMAC (DMF) waste liquid concentration process, it is used more than the prior art, and the energy saving effect is obvious, and the energy saving is 16% compared with the four-effect distillation system.
本发明的优点在于回收率高、产品品质好,由于DMAC(DMF)在100℃以内进行浓缩,
在105℃以内进行精馏和脱酸,DMAC(DMF)基本不分解,DMAC(DMF)成品的回收率>99%,同时DMAC(DMF)成品含水<200ppm、乙酸<20ppm、二甲胺<10ppm。The invention has the advantages of high recovery rate and good product quality, and since DMAC (DMF) is concentrated within 100 ° C,
Distillation and deacidification within 105 ° C, DMAC (DMF) is basically not decomposed, DMAC (DMF) finished product recovery rate > 99%, while DMAC (DMF) finished product water <200ppm, acetic acid <20ppm, dimethylamine <10ppm .
根据以上数据,本发明既解决了环保问题又有创造了良好的经济效益。According to the above data, the present invention not only solves environmental protection problems but also creates good economic benefits.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。
In addition, it should be understood that although the description is described in terms of embodiments, not every embodiment includes only one independent technical solution. The description of the specification is merely for the sake of clarity, and those skilled in the art should regard the specification as a whole. The technical solutions in the respective embodiments may also be combined as appropriate to form other embodiments that can be understood by those skilled in the art.
Claims (10)
- 一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,物料中DMAC(DMF)的处理步骤如下:A seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the processing steps of DMAC (DMF) in the material are as follows:步骤1:含有DMAC(DMF)的废液经废液泵送入进料预热器采用蒸汽冷凝水闪蒸的蒸汽预热后进入第一浓缩塔;Step 1: The waste liquid containing DMAC (DMF) is pumped into the feed preheater by the waste liquid, and the steam is steamed by the steam condensed water to be preheated and then enters the first concentration tower;步骤2:废液预热后进入第一浓缩塔(T101)进行第一次脱水浓缩,第一浓缩塔塔顶温度40-45℃(冬天40℃、夏天45℃),对应的塔釜温度43-48℃;Step 2: After the waste liquid is preheated, it is sent to the first concentration tower (T101) for the first dehydration concentration. The top temperature of the first concentration tower is 40-45 ° C (40 ° C in winter and 45 ° C in summer), and the corresponding tower temperature is 43. -48 ° C;步骤3:经过第一浓缩塔脱水浓缩后的塔釜液由T101出料泵送入第二浓缩塔(T102)进行第二次脱水浓缩,第二浓缩塔塔顶温度53℃-58℃,对应的塔釜温度55℃-60℃;Step 3: The tower liquid after dehydration and concentration through the first concentration tower is sent to the second concentration tower (T102) by the T101 discharge pump for the second dehydration concentration, and the temperature of the second concentration tower is 53 ° C - 58 ° C, corresponding to The temperature of the tower is 55 ° C -60 ° C;步骤4:经过第二浓缩塔脱水浓缩后的塔釜液由T102出料泵送入第三浓缩塔(T103)进行第三次脱水浓缩,第三浓缩塔塔顶温度65℃-70℃,对应的塔釜温度67℃-72℃;Step 4: The tower liquid after dehydration and concentration through the second concentration tower is sent to the third concentration tower (T103) by the T102 discharge pump for the third dehydration concentration, and the temperature of the third concentration tower is 65 ° C - 70 ° C, corresponding to Tower temperature of 67 ° C -72 ° C;步骤5:经过第三浓缩塔脱水浓缩后的塔釜液由T103出料泵送入第四浓缩塔(T104)进行第四次脱水浓缩,第四浓缩塔塔顶温度77℃-82℃,对应的塔釜温度79℃-84℃;Step 5: The tower liquid after dehydration and concentration through the third concentration tower is sent to the fourth concentration tower (T104) by the T103 discharge pump for the fourth dehydration concentration, and the temperature of the fourth concentration tower is 77 ° C-82 ° C, corresponding to Tower temperature of 79 ° C -84 ° C;步骤6:经过第四浓缩塔脱水浓缩后的塔釜液由T104出料泵送入闪蒸罐,然后用强制循环泵送入进料蒸发器,与一次蒸汽进行换热后,进入闪蒸罐内减压闪蒸,使气、液分离,气相经过丝网除沫器除沫后进入第五浓缩塔;Step 6: The tower liquid after dehydration and concentration through the fourth concentration tower is sent to the flash tank by the T104 discharge pump, and then sent to the feed evaporator by the forced circulation pump, and exchanges with the primary steam to enter the flash tank. The internal pressure is flashed to separate the gas and the liquid, and the gas phase is defoamed through the wire mesh demister to enter the fifth concentration column;步骤7:气相进入第五浓缩塔的气体在第五浓缩塔内进行第五次脱水浓缩,第五浓缩塔塔顶温度89℃-94℃,对应的塔釜温度91℃-96℃;Step 7: the gas entering the fifth concentration column in the gas phase is subjected to a fifth dehydration concentration in the fifth concentration column, the temperature of the top of the fifth concentration column is 89 ° C - 94 ° C, and the corresponding column temperature is 91 ° C - 96 ° C;步骤8:经过第五浓缩塔脱水浓缩后的塔釜液(DMAC(DMF)由T105出料泵送至精馏塔(T106)中部进料,在精馏塔内液相中易挥发的组分水向气相中转移,气相中难挥发组分DMAC(DMF)向液相中转移,气、液两相在塔中逆流接触,多次的部分气化和部分冷凝,使混合液得到分离,在塔顶得到纯水含DMAC(DMF)<150ppm,在塔釜得到纯DMAC(DMF)含水<150ppm,精馏塔塔顶40-45℃(冬天40℃、夏天45℃),对应的塔釜温度95-100℃;Step 8: The bottom tank liquid after dehydration and concentration through the fifth concentration column (DMAC (DMF) is pumped by T105 to the middle of the rectification column (T106), and the volatile components in the liquid phase in the rectification column The water is transferred to the gas phase, and the hard-to-volatile component DMAC (DMF) in the gas phase is transferred to the liquid phase. The gas and liquid phases are countercurrently contacted in the column, and the partial gasification and partial condensation are repeated several times to separate the mixed solution. The top of the tower is obtained with pure water containing DMAC (DMF) <150ppm, the pure DMAC (DMF) water is <150ppm in the tower, the top of the distillation column is 40-45°C (winter 40°C, summer 45°C), the corresponding tower temperature 95-100 ° C;步骤9:当精馏塔塔釜液含水<150ppm时,由T106出料泵送入脱酸塔(T107),在脱酸塔内DMAC(DMF)、二甲胺和水易气化在脱酸塔塔顶采出,经DMAC(DMF)冷凝器冷凝后进入DMAC(DMF)回流罐,再用DMAC(DMF)回流泵送回脱酸塔,难挥发组分DMAC(DMF)与乙酸(甲酸)的共沸物留在脱酸塔塔釜自行分解平衡,脱酸塔塔顶90-95℃,对应的塔釜温度100-105℃;Step 9: When the distillation column bottom liquid contains <150ppm, the T106 discharge pump is sent to the deacidification tower (T107), in the deacidification tower, DMAC (DMF), dimethylamine and water are easily gasified in deacidification. The top of the tower is taken out, condensed by DMAC (DMF) condenser and then entered into DMAC (DMF) reflux tank, and then sent back to the deacidification tower by DMAC (DMF) reflux pump. The hard-to-volatile components DMAC (DMF) and acetic acid (formic acid) The azeotrope remains in the deacidification tower and decomposes by itself, the top of the deacidification tower is 90-95 ° C, and the corresponding tower temperature is 100-105 ° C;步骤10:送回脱酸塔的DMAC(DMF)脱除二甲胺和水后液相从脱酸塔上部采出,经DMAC(DMF)成品冷却器冷却后进入DMAC(DMF)成品罐,然后用DMAC(DMF)成品泵送入罐区的成品罐。 Step 10: Returning the DMAC of the deacidification tower (DMF) to remove the dimethylamine and water, the liquid phase is taken from the upper part of the deacidification tower, cooled by the DMAC (DMF) finished cooler, and then enters the DMAC (DMF) finished tank, and then The finished product tank of the tank area is pumped by DMAC (DMF) finished product.
- 一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,物料中水的处理步骤如下:A seven-tower five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the water treatment steps in the material are as follows:步骤1:第一浓缩塔塔顶水蒸汽进入塔顶冷凝器与循环水换热成液态塔顶水进入第一浓缩塔塔顶液罐,一部分由T101回流泵送回第一浓缩塔、一部分由T101出水泵送至第二浓缩塔塔顶液罐;Step 1: The water vapor from the top of the first concentration tower enters the top condenser and exchanges heat with the circulating water to form the liquid top water into the liquid tank of the first concentration tower, and a part of the water is sent back to the first concentration tower by the T101 reflux pump. The T101 outlet pump is sent to the second concentration tower top liquid tank;步骤2:第二浓缩塔塔顶水蒸汽进入第一浓缩塔再沸器与第一浓缩塔塔釜液换热成液态塔顶水后进入第二浓缩塔塔顶液罐,一部分由T102回流泵送回第二浓缩塔、一部分由T102出水泵送至第三浓缩塔塔顶液罐;Step 2: The second concentration tower top water vapor enters the first concentration tower reboiler and the first concentration tower bottom liquid heat exchanges into liquid liquid top water, and then enters the second concentration tower top liquid tank, and part of the T102 reflux pump Returning to the second concentration tower, and sending a part of the water from the T102 to the top tank of the third concentration tower;步骤3:第三浓缩塔塔顶水蒸汽进入第二浓缩塔再沸器与第二浓缩塔塔釜液换热成液态塔顶水后进入第三浓缩塔塔顶液罐,一部分由T103回流泵送回第三浓缩塔、一部分由T103出水泵送至第四浓缩塔塔顶液罐;Step 3: The third concentration tower top water vapor enters the second concentration tower reboiler and the second concentration tower bottom liquid heat exchange into liquid liquid top water, and then enters the third concentration tower top liquid tank, and part of the T103 reflux pump Returning to the third concentration tower, and sending a part of the water from the T103 to the liquid tank of the fourth concentration tower;步骤4:第四浓缩塔塔顶水蒸汽进入第三浓缩塔再沸器与第三浓缩塔塔釜液换热成液态塔顶水后进入第四浓缩塔塔顶液罐,一部分由T104回流泵送回第四浓缩塔、一部分由T104出水泵送至第五浓缩塔塔顶液罐;Step 4: The fourth concentration tower top water vapor enters the third concentration tower reboiler and the third concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fourth concentration tower overhead liquid tank, and part of the T104 reflux pump Returning to the fourth concentration tower, a part of which is sent by the T104 pump to the top tank of the fifth concentration tower;步骤5:第五浓缩塔塔顶水蒸汽进入第四浓缩塔再沸器与第四浓缩塔塔釜液换热成液态塔顶水后进入第五浓缩塔塔顶液罐,一部分由T105回流泵送回第五浓缩塔、一部分由T105出水泵送至罐区的塔顶水罐回生产线重复使用;Step 5: The fifth concentration tower top water vapor enters the fourth concentration tower reboiler and the fourth concentration tower bottom liquid is exchanged into liquid liquid top water, and then enters the fifth concentration tower top liquid tank, and part of the T105 reflux pump Returning to the fifth concentration tower, a part of the water tank sent to the tank area by the T105 pump is returned to the production line for reuse;步骤6:精馏塔塔顶水蒸汽进入精馏塔塔顶冷凝器与循环水换热成液态塔顶水进入精馏塔塔顶液罐,一部分由T106回流泵送回精馏塔、一部分由T106出水泵送至气水分离罐后再送入第五浓缩塔塔顶液罐。Step 6: The steam at the top of the distillation column enters the top of the distillation column and exchanges heat with the circulating water to form a liquid top water into the top liquid tank of the distillation column, and a part of the liquid is sent back to the distillation column by a T106 reflux pump. The T106 water pump is sent to the gas water separation tank and then sent to the fifth concentration tower top liquid tank.
- 一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,物料中高沸物和固态物的处理步骤如下:A seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, the processing steps of high-boiling substances and solid substances in the material are as follows:步骤1:利用闪蒸罐的出料调节阀调节出料流量,连续微量采出闪蒸罐内的含高沸物、固态物、DMAC(DMF)和水的混合液体进入蒸发釜,则闪蒸罐内的高沸物和固态物会维持一个平衡的低浓度,以减少进料蒸发器内换热管的堵塞。Step 1: Adjust the discharge flow rate by using the discharge regulating valve of the flash tank, and continuously extract the mixed liquid containing high boiler, solid matter, DMAC (DMF) and water in the flash tank into the evaporation kettle, and then flash. The high boilers and solids in the tank maintain a balanced low concentration to reduce clogging of the heat exchange tubes in the feed evaporator.步骤2:含高沸物、固态物、DMAC(DMF)和水的混合液体在蒸发釜利用一次蒸汽进行加热,同时采用高真空将水在低温下气化进入第一浓缩塔。Step 2: A mixed liquid containing a high boiler, a solid, DMAC (DMF) and water is heated in a vaporizer using a single steam while a high vacuum is used to vaporize the water into the first concentration column at a low temperature.步骤3:水气化后蒸发釜内得到一个含高沸物、固态物、DMAC(DMF)的混合液体,用蒸发釜出料泵送到生产车间循环使用。Step 3: After the water is vaporized, a mixed liquid containing high boilers, solid matter, and DMAC (DMF) is obtained in the evaporation kettle, and is discharged to the production workshop for recycling by using an evaporating kettle discharge pump.
- 一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,能量利用的 处理步骤如下:Seven-seven-effect rectification system and recovery method for DMAC (DMF) waste liquid, characterized in that energy utilization The processing steps are as follows:步骤1:第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器和脱酸塔再沸器能源为一次蒸汽加热,由各自的蒸汽调节阀调节蒸汽流量来控制这四台设备的各自的温度;Step 1: The fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler energy are one steam heating, and the steam flow is regulated by the respective steam regulating valves to control the four devices. Their respective temperatures;步骤2:第五浓缩塔再沸器采用一次蒸汽加热塔釜液,塔釜液中的水换热气化上升形成第五浓缩塔的塔顶水蒸汽;Step 2: The fifth concentration column reboiler adopts a steam heating tower liquid, and the water in the bottom liquid of the tower is vaporized and rises to form the water vapor of the top of the fifth concentration tower;步骤3:进料蒸发器采用一次蒸汽加热闪蒸罐内的液体,使DMAC(DMF)和水气化进入第五浓缩塔,水蒸汽上升形成第五浓缩塔的塔顶水蒸汽;Step 3: The feed evaporator uses one steam to heat the liquid in the flash tank, vaporizes DMAC (DMF) and water into the fifth concentration tower, and the water vapor rises to form the top water vapor of the fifth concentration tower;步骤4:第五浓缩塔的塔顶水蒸汽加热第四浓缩塔再沸器,塔釜液中的水换热气化上升形成第四浓缩塔的塔顶水蒸汽。Step 4: The top water vapor of the fifth concentration tower is heated to the fourth concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the fourth concentration tower.步骤5:第四浓缩塔的塔顶水蒸汽加热第三浓缩塔再沸器,塔釜液中的水换热气化上升形成第三浓缩塔的塔顶水蒸汽。Step 5: The top water vapor of the fourth concentration tower is heated to the third concentration column reboiler, and the water in the bottom liquid of the tower is heated and vaporized to form the top water vapor of the third concentration tower.步骤6:第三浓缩塔的塔顶水蒸汽加热第二浓缩塔再沸器,塔釜液中的水换热气化上升形成第二浓缩塔的塔顶水蒸汽。Step 6: The top water vapor of the third concentration tower heats the second concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the water vapor at the top of the second concentration tower.步骤7:第二浓缩塔的塔顶水蒸汽加热第一浓缩塔再沸器,塔釜液中的水换热气化上升形成第一浓缩塔的塔顶水蒸汽。Step 7: The top water vapor of the second concentration tower heats the first concentration column reboiler, and the water in the bottom liquid of the tower is vaporized and vaporized to form the top water vapor of the first concentration tower.步骤8:第一浓缩塔的塔顶水蒸汽与循环水换热成液态塔顶水进入第一浓缩塔塔顶液罐。Step 8: The water vapor at the top of the first concentration tower is exchanged with the circulating water to form liquid top water into the liquid tank of the first concentration tower.步骤9:精馏塔再沸器采用一次蒸汽加热塔釜液,通过能量传递使塔内的水换热气化上升形成精馏塔的塔顶水蒸汽;Step 9: The rectification column reboiler adopts a steam heating tower liquid, and the water in the tower is heated and vaporized by energy transfer to form the top water vapor of the rectification tower;步骤10:精馏塔的塔顶水蒸汽与循环水换热成液态塔顶水进入精馏塔塔顶液罐。Step 10: The water vapor at the top of the rectification column is exchanged with the circulating water to form a liquid top water into the liquid tank of the distillation column.步骤11:脱酸塔再沸器采用一次蒸汽加热塔釜液,通过能量传递使塔内的DMAC(DMF)换热气化上升形成脱酸塔的塔顶DMAC(DMF)蒸汽;Step 11: The deacidification tower reboiler adopts a steam heating tower liquid, and the DMAC (DMF) heat exchange gasification in the tower is increased by energy transfer to form the top DMAC (DMF) vapor of the deacidification tower;步骤12:脱酸塔的塔顶DMAC(DMF)蒸汽与循环水换热成液态DMAC(DMF)进入DMAC(DMF)回流罐。Step 12: The overhead DMAC (DMF) vapor of the deacidification column is exchanged with the circulating water to form a liquid DMAC (DMF) into a DMAC (DMF) reflux tank.
- 一种DMAC(DMF)废液的七塔五效精馏系统及回收方法,其特征在于,真空利用的处理步骤如下:A seven-column five-effect rectification system and a recovery method for DMAC (DMF) waste liquid, characterized in that the processing steps of vacuum utilization are as follows:步骤1:第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔和脱酸塔均为真空操作,由各自的真空调节阀调节进气流量来控制这七台塔器的各自的真空度;Step 1: The first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, the rectification tower and the deacidification tower are all vacuum operated, and the intake air flow is regulated by respective vacuum regulating valves. To control the respective vacuum of the seven towers;步骤2:第一浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.09MPa-0.0925MPa Step 2: The first concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.09MPa-0.0925MPa步骤3:第二浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.0815MPa-0.0855MPaStep 3: The second concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.0815MPa-0.0855MPa步骤4:第三浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.066MPa-0.072MPaStep 4: The third concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.066 MPa - 0.072 MPa.步骤5:第四浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.048MPa-0.057MPaStep 5: The fourth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.048 MPa - 0.057 MPa.步骤6:第五浓缩塔采用水环真空泵抽吸,其塔顶真空度为:-0.018MPa-0.032MPaStep 6: The fifth concentration tower is pumped by a water ring vacuum pump, and the vacuum degree at the top of the tower is: -0.018 MPa - 0.032 MPa.步骤7:精馏塔采用水环真空泵抽吸,其塔顶真空度为:-0.09MPa-0.0925MPaStep 7: The distillation column is pumped by a water ring vacuum pump, and the vacuum degree at the top of the column is: -0.09MPa-0.0925MPa步骤8:脱酸塔采用精馏塔的真空泵抽吸,其塔顶真空度为:-0.086MPa-0.09MPaStep 8: The deacidification tower is pumped by a vacuum pump of a rectification tower, and the vacuum degree at the top of the tower is: -0.086 MPa - 0.09 MPa.
- 根据权利要求1所述的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括进料预热器、第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔、脱酸塔、闪蒸罐、进料蒸发器、DMAC(DMF)成品冷却器、DMAC(DMF)冷凝器、DMAC(DMF)回流罐、DMAC(DMF)成品罐;The apparatus for recovering a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid according to claim 1, comprising: a feed preheater, a first concentration tower, a second concentration tower, Third concentration tower, fourth concentration tower, fifth concentration tower, rectification tower, deacidification tower, flash tank, feed evaporator, DMAC (DMF) finished cooler, DMAC (DMF) condenser, DMAC (DMF) Recirculation tank, DMAC (DMF) finished product tank;罐区的废液罐的物料出口经废液泵与进料预热器物料进口相连,进料预热器物料出口与第一浓缩塔物料进口相连,第一浓缩塔的物料出口经T101出料泵与第二浓缩塔的物料进口相连,第二浓缩塔的物料出口经T102出料泵与第三浓缩塔的物料进口相连,第三浓缩塔的物料出口经T103出料泵与第四浓缩塔的物料进口相连,第四浓缩塔的物料出口经T104出料泵与闪蒸罐的液相物料进口相连,闪蒸罐的液相物料出口经强制循环泵与进料蒸发器的物料进口相连,进料蒸发器的物料出口与闪蒸罐的气相物料进口相连,闪蒸罐的气相物料出口与第五浓缩塔的物料进口相连,第五浓缩塔的物料出口经T105出料泵与精馏塔的物料进口相连,精馏塔的物料出口经T106出料泵与脱酸塔的物料进口相连,脱酸塔的塔顶气相物料出口与DMAC(DMF)冷凝器的物料进口相连,DMAC(DMF)冷凝器的物料出口与DMAC(DMF)回流罐的物料进口相连,DMAC(DMF)回流罐的物料出口经DMAC(DMF)回流泵与脱酸塔塔顶的回流口相连,脱酸塔的液相物料出口与DMAC(DMF)成品冷却器的物料进口相连,DMAC(DMF)成品冷却器的物料出口与DMAC(DMF)成品罐的物料进口相连,DMAC(DMF)成品罐的物料出口经DMAC(DMF)成品泵与罐区的成品罐的物料进口相连。The material outlet of the waste liquid tank in the tank area is connected to the feed inlet of the feed preheater through the waste liquid pump, and the material exit of the feed preheater is connected with the material inlet of the first concentration tower, and the material outlet of the first concentration tower is discharged through T101. The pump is connected to the material inlet of the second concentration tower, and the material outlet of the second concentration tower is connected to the material inlet of the third concentration tower via the T102 discharge pump, and the material outlet of the third concentration tower is passed through the T103 discharge pump and the fourth concentration tower. The material inlet is connected, and the material outlet of the fourth concentration tower is connected to the liquid material inlet of the flash tank through the T104 discharge pump, and the liquid material outlet of the flash tank is connected to the material inlet of the feed evaporator through the forced circulation pump. The material outlet of the feed evaporator is connected to the gas phase material inlet of the flash tank, the gas phase material outlet of the flash tank is connected with the material inlet of the fifth concentration tower, and the material outlet of the fifth concentration tower is passed through the T105 discharge pump and the distillation tower. The material inlet is connected, and the material outlet of the rectification tower is connected to the material inlet of the deacidification tower through the T106 discharge pump, and the gas phase material outlet of the deacidification tower is connected with the material inlet of the DMAC (DMF) condenser, DMAC (DMF) Condenser The outlet is connected to the material inlet of the DMAC (DMF) reflux tank, and the material outlet of the DMAC (DMF) reflux tank is connected to the reflux port of the top of the deacidification tower via a DMAC (DMF) reflux pump. The liquid phase material outlet of the deacidification tower and the DMAC The material inlet of the (DMF) finished cooler is connected, the material outlet of the DMAC (DMF) finished cooler is connected with the material inlet of the DMAC (DMF) finished tank, and the material export of the DMAC (DMF) finished tank is processed by the DMAC (DMF) finished pump and The material inlets of the finished tanks in the tank area are connected.
- 根据权利要求2所述的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括塔顶冷凝器、第一浓缩塔再沸器、第二浓缩塔再沸器、第三浓缩塔再沸器、第四浓缩塔再沸器、精馏塔塔顶冷凝器、第一浓缩塔塔顶液罐、第二浓缩塔塔顶液罐、第三浓缩塔塔顶液罐、第四浓缩塔塔顶液罐、第五浓缩塔塔顶液罐、精馏塔塔顶液罐;The apparatus for recovering a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid according to claim 2, comprising: an overhead condenser, a first concentration tower reboiler, and a second concentration Tower reboiler, third concentration tower reboiler, fourth concentration tower reboiler, distillation tower overhead condenser, first concentration tower overhead tank, second concentration tower overhead tank, third concentration Tata top liquid tank, fourth concentration tower top liquid tank, fifth concentration tower top liquid tank, and distillation tower top liquid tank;第一浓缩塔的塔顶蒸汽出口与塔顶冷凝器的蒸汽进口相连,塔顶冷凝器的冷凝水出口与第一浓缩塔塔顶液罐的冷凝水进口相连,第一浓缩塔塔顶液罐的出水口经T101回流泵与第一浓缩塔的塔顶回流口相连,第一浓缩塔塔顶液罐的出水口经T101出水泵与第二浓缩塔塔 顶液罐的进水口相连。第二浓缩塔的塔顶蒸汽出口与第一浓缩塔再沸器的蒸汽进口相连,第一浓缩塔再沸器的冷凝水出口与第二浓缩塔塔顶液罐的冷凝水进口相连,第二浓缩塔塔顶液罐的出水口经T102回流泵与第二浓缩塔的塔顶回流口相连,第二浓缩塔塔顶液罐的出水口经T102出水泵与第三浓缩塔塔顶液罐的进水口相连。第三浓缩塔的塔顶蒸汽出口与第二浓缩塔再沸器的蒸汽进口相连,第二浓缩塔再沸器的冷凝水出口与第三浓缩塔塔顶液罐的冷凝水进口相连,第三浓缩塔塔顶液罐的出水口经T103回流泵与第三浓缩塔的塔顶回流口相连,第三浓缩塔塔顶液罐的出水口经T103出水泵与第四浓缩塔塔顶液罐的进水口相连。第四浓缩塔的塔顶蒸汽出口与第三浓缩塔再沸器的蒸汽进口相连,第三浓缩塔再沸器的冷凝水出口与第四浓缩塔塔顶液罐的冷凝水进口相连,第四浓缩塔塔顶液罐的出水口经T104回流泵与第四浓缩塔的塔顶回流口相连,第四浓缩塔塔顶液罐的出水口经T104出水泵与第五浓缩塔塔顶液罐的进水口相连。第五浓缩塔的塔顶蒸汽出口与第四浓缩塔再沸器的蒸汽进口相连,第四浓缩塔再沸器的冷凝水出口与第五浓缩塔塔顶液罐的冷凝水进口相连,第五浓缩塔塔顶液罐的出水口经T105回流泵与第五浓缩塔的塔顶回流口相连,第五浓缩塔塔顶液罐的出水口经T105出水泵与罐区的塔顶水罐的进水口相连。精馏塔的塔顶蒸汽出口与精馏塔塔顶冷凝器的蒸汽进口相连,精馏塔塔顶冷凝器的冷凝水出口与精馏塔塔顶液罐的冷凝水进口相连,精馏塔塔顶液罐的出水口经T106回流泵与精馏塔的塔顶回流口相连,精馏塔塔顶液罐的出水口经T106出水泵与气水分离罐的进水口相连。气水分离罐的出水口经气水分离罐出水泵与第五浓缩塔塔顶液罐的进水口相连。The overhead vapor outlet of the first concentration tower is connected to the steam inlet of the overhead condenser, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the first concentration tank overhead tank, the first concentration tower overhead tank The water outlet is connected to the top reflux port of the first concentration tower via a T101 reflux pump, and the water outlet of the first concentration tower overhead liquid tank passes through the T101 water pump and the second concentration tower. The water inlet of the top tank is connected. The overhead vapor outlet of the second concentration column is connected to the steam inlet of the first concentration column reboiler, and the condensate outlet of the first concentration column reboiler is connected to the condensate inlet of the second concentration column overhead tank, second The outlet of the top tank of the concentration tower is connected to the reflux port of the second concentration tower via a T102 reflux pump, and the outlet of the liquid tank of the second concentration tower is passed through the T102 outlet water pump and the third concentration tower top liquid tank. The water inlet is connected. The overhead vapor outlet of the third concentration column is connected to the steam inlet of the second concentration column reboiler, and the condensate outlet of the second concentration column reboiler is connected to the condensate inlet of the third concentration column overhead liquid tank, third The outlet of the top tank of the concentration tower is connected to the reflux port of the third concentration tower via a T103 reflux pump, and the outlet of the liquid tank of the third concentration tower is passed through the T103 outlet pump and the fourth concentration tower overhead tank. The water inlet is connected. The overhead vapor outlet of the fourth concentration column is connected to the steam inlet of the third concentration column reboiler, and the condensate outlet of the third concentration column reboiler is connected to the condensate inlet of the fourth concentration tower overhead liquid tank, fourth The outlet of the top tank of the concentration tower is connected to the reflux port of the fourth concentration tower via a T104 reflux pump, and the outlet of the liquid tank of the fourth concentration tower is passed through the T104 outlet pump and the fifth concentration tower overhead tank. The water inlet is connected. The overhead vapor outlet of the fifth concentration column is connected to the steam inlet of the fourth concentration column reboiler, and the condensate outlet of the fourth concentration column reboiler is connected to the condensate inlet of the fifth concentration column overhead liquid tank, fifth The outlet of the top tank of the concentration tower is connected to the reflux port of the top of the fifth concentration tower via a T105 reflux pump, and the outlet of the liquid tank of the fifth concentration tower is fed through the T105 water pump and the top tank of the tank area. The nozzles are connected. The overhead steam outlet of the rectification column is connected to the steam inlet of the top condenser of the rectification column, and the condensate outlet of the top condenser of the rectification column is connected to the condensate inlet of the top tank of the rectification column, and the distillation tower is connected The water outlet of the top liquid tank is connected to the top reflux port of the rectification column through a T106 reflux pump, and the water outlet of the top liquid tank of the rectification tower is connected to the water inlet of the gas water separation tank through the T106 outlet pump. The water outlet of the gas water separation tank is connected to the water inlet of the liquid tank of the fifth concentration tower through the gas water separation tank outlet water pump.
- 根据权利要求3所述的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括闪蒸罐、蒸发釜和第一浓缩塔;The apparatus for recovering a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid according to claim 3, comprising: a flash tank, an evaporation tank and a first concentration tower;闪蒸罐的出渣口与蒸发釜的进料口相连,蒸发釜的气相出料口与第一浓缩塔的气相进料口相连,蒸发釜的液相出料口经蒸发釜出料泵与生产车间的配料贮罐的进料口相连。一次蒸汽与蒸发釜的蒸汽进口相连,蒸发釜的冷凝水出口与热水槽的冷凝水进口相连。The slag outlet of the flash tank is connected to the feed port of the evaporation kettle, and the gas phase discharge port of the evaporation kettle is connected to the gas phase feed port of the first concentration column, and the liquid phase discharge port of the evaporation kettle is discharged through the evaporation vessel discharge pump and The feed port of the ingredient storage tank in the production workshop is connected. The primary steam is connected to the steam inlet of the evaporator, and the condensate outlet of the evaporator is connected to the condensate inlet of the hot water tank.
- 根据权利要求4所述的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器、脱酸塔再沸器、第四浓缩塔再沸器、第三浓缩塔再沸器、第二浓缩塔再沸器、第一浓缩塔再沸器、第一浓缩塔塔顶液罐、精馏塔塔顶液罐、DMAC(DMF)回流罐;The apparatus for recovering a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid according to claim 4, comprising: a fifth concentration column reboiler, a feed evaporator, and a rectification tower Reboiler, deacidification tower reboiler, fourth concentration tower reboiler, third concentration tower reboiler, second concentration tower reboiler, first concentration tower reboiler, first concentration tower overhead liquid Tank, distillation tower overhead tank, DMAC (DMF) reflux tank;一次蒸汽与第五浓缩塔再沸器、进料蒸发器、精馏塔再沸器和脱酸塔再沸器的蒸汽进口相连,四台设备的冷凝水出口与热水槽的冷凝水进口相连。第五浓缩塔的塔顶蒸汽出口与第四浓缩塔再沸器的蒸汽进口相连,第四浓缩塔的塔顶蒸汽出口与第三浓缩塔再沸器的蒸汽进 口相连,第三浓缩塔的塔顶蒸汽出口与第二浓缩塔再沸器的蒸汽进口相连,第二浓缩塔的塔顶蒸汽出口与第一浓缩塔再沸器的蒸汽进口相连,第一浓缩塔的塔顶蒸汽出口与塔顶冷凝器的蒸汽进口相连,塔顶冷凝器的冷凝水出口与第一浓缩塔塔顶液罐的冷凝水进口相连。精馏塔的塔顶蒸汽出口与精馏塔塔顶冷凝器的蒸汽进口相连,精馏塔塔顶冷凝器的冷凝水出口与精馏塔塔顶液罐的冷凝水进口相连。脱酸塔的塔顶DMAC(DMF)蒸汽出口与DMAC(DMF)冷凝器的蒸汽进口相连,DMAC(DMF)冷凝器的成品出口与DMAC(DMF)回流罐的成品进口相连。The primary steam is connected to the vapor inlet of the fifth concentration column reboiler, the feed evaporator, the rectification column reboiler and the deacidification column reboiler, and the condensate outlets of the four plants are connected to the condensate inlet of the hot water tank. The overhead steam outlet of the fifth concentration tower is connected to the steam inlet of the fourth concentration tower reboiler, and the steam outlet of the fourth concentration tower and the steam of the third concentration tower reboiler The mouth is connected, the overhead steam outlet of the third concentration tower is connected to the steam inlet of the second concentration tower reboiler, and the overhead steam outlet of the second concentration tower is connected to the steam inlet of the first concentration tower reboiler, the first concentration The overhead steam outlet of the column is connected to the steam inlet of the overhead condenser, and the condensate outlet of the overhead condenser is connected to the condensate inlet of the first concentration tank overhead tank. The overhead steam outlet of the rectification column is connected to the steam inlet of the top condenser of the rectification column, and the condensate outlet of the top condenser of the rectification column is connected to the condensate inlet of the top tank of the rectification column. The overhead DMAC (DMF) vapor outlet of the deacidification column is connected to the steam inlet of the DMAC (DMF) condenser, and the finished product outlet of the DMAC (DMF) condenser is connected to the finished product inlet of the DMAC (DMF) reflux tank.
- 根据权利要求5所述的一种DMAC(DMF)废液的七塔五效精馏系统及回收方法的设备,其特征在于:包括第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔的水环真空泵;The apparatus for recovering a seven-column five-effect rectification system and a recovery method for a DMAC (DMF) waste liquid according to claim 5, comprising: a first concentration tower, a second concentration tower, a third concentration tower, and a first a water ring vacuum pump of a fourth concentration tower, a fifth concentration tower, and a rectification tower;第一浓缩塔、第二浓缩塔、第三浓缩塔、第四浓缩塔、第五浓缩塔、精馏塔的真空口与各自的水环真空泵的进气口相连,水环真空泵的出气口与气水分离罐的进气口相连。 The vacuum ports of the first concentration tower, the second concentration tower, the third concentration tower, the fourth concentration tower, the fifth concentration tower, and the rectification tower are connected to the inlets of the respective water ring vacuum pumps, and the gas outlets of the water ring vacuum pumps are The air inlet of the gas water separation tank is connected.
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