WO2017187894A1 - Portable cutting machine - Google Patents

Portable cutting machine Download PDF

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Publication number
WO2017187894A1
WO2017187894A1 PCT/JP2017/013672 JP2017013672W WO2017187894A1 WO 2017187894 A1 WO2017187894 A1 WO 2017187894A1 JP 2017013672 W JP2017013672 W JP 2017013672W WO 2017187894 A1 WO2017187894 A1 WO 2017187894A1
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WO
WIPO (PCT)
Prior art keywords
main body
elongated hole
long hole
hole
penetrating member
Prior art date
Application number
PCT/JP2017/013672
Other languages
French (fr)
Japanese (ja)
Inventor
慎治 倉賀野
Original Assignee
日立工機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日立工機株式会社 filed Critical 日立工機株式会社
Priority to JP2018514222A priority Critical patent/JP6614338B2/en
Publication of WO2017187894A1 publication Critical patent/WO2017187894A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/16Hand-held sawing devices with circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B9/00Portable power-driven circular saws for manual operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B9/00Portable power-driven circular saws for manual operation
    • B27B9/02Arrangements for adjusting the cutting depth or the amount of tilting

Definitions

  • the present invention relates to a portable cutting machine, and more particularly to a mechanism for tilting a cutting blade.
  • a general portable cutting machine has a main body including a driving source and a rotary blade (saw blade) that is rotationally driven by the driving source, and a base.
  • a slit is provided in the base, and a part of the rotary blade protrudes below the base through the slit. Therefore, when the base is placed on the material to be cut and the main body is moved so that the base bottom surface slides on the surface of the material to be cut, the material to be cut is cut by a part of the rotary blade protruding below the base. .
  • the main body and the base are connected so as to be relatively rotatable so that the rotary blade is inclined with respect to the base.
  • the rotary blade tilts with respect to the base.
  • the angle of the rotary blade with respect to the bottom surface of the base sliding on the surface of the material to be cut changes within a predetermined angle range.
  • an oblique cut (sometimes referred to as “inclined cut”) in which the cut surface is inclined with respect to the surface of the workpiece is realized.
  • the portable cutting machine is provided with a tilting mechanism.
  • the tilt mechanism has a connecting member that connects the main body and the base so as to be relatively rotatable, and the main body rotates relative to the base with the connecting member as a rotation center.
  • the tilt mechanism includes a plate erected on the upper surface of the base, an arc-shaped long hole formed in the plate, and a bolt inserted into the long hole.
  • the portable cutting machine In order to further improve the convenience of the portable cutting machine, it is required to increase the inclination angle of the rotary blade. Since the inclination angle of the rotary blade depends on the rotation amount of the main body with respect to the base, it is necessary to increase the rotation amount of the main body with respect to the base in order to increase the inclination angle of the rotary blade. Furthermore, since the amount of rotation of the main body with respect to the base is defined by the length of the long hole of the tilting mechanism, it is necessary to extend the long hole in order to increase the amount of rotation of the main body. However, in order to extend the elongated hole, it is necessary to enlarge the plate on which the elongated hole is provided, leading to an increase in the size and weight of the tilting mechanism.
  • An object of the present invention is to increase the amount of rotation of the main body relative to the base while avoiding an increase in the size and weight of the tilting mechanism.
  • the portable cutting machine includes a connecting member that connects the main body and the base in a relatively rotatable manner, a first plate provided on the base, and a first length provided on the first plate.
  • a penetrating member that moves along the first elongated hole as the main body rotates.
  • the second elongated hole is an elongated hole extending in a direction allowing the penetrating member that has reached one end of the first elongated hole to move in a direction approaching the connecting member,
  • the two long holes extend in a direction intersecting with a straight line connecting the center of the connecting member and the center of the penetrating member.
  • the portable cutting machine includes a connecting member that connects the main body and the base so as to be relatively rotatable, a first plate provided on the base, and a first plate provided on the first plate.
  • the first elongated hole and the second elongated hole extend in mutually different directions, and the penetrating member moves along the first elongated hole inside the first elongated hole as the main body rotates. It moves along the hole and moves along the second long hole inside the second long hole.
  • the rotation amount of the main body with respect to a base can be increased, avoiding the enlargement and weight increase of a tilting mechanism.
  • (d) is a front view of the tilting mechanism when the tilt angle of the rotary blade is 55 degrees. It is a disassembled perspective view of another tilting mechanism.
  • (A) is a front view of another tilting mechanism when the tilt angle of the rotary blade is 0 degrees
  • (b) is a front view of another tilt mechanism when the tilt angle of the rotary blade is 30 degrees
  • (c) is a front view of the tilt mechanism.
  • FIG. 6D is a front view of another tilting mechanism when the tilt angle of the rotary blade is 45 degrees
  • FIG. 6D is a front view of another tilt mechanism when the tilt angle of the rotary blade is 55 degrees.
  • (A) is an enlarged front view of another tilting mechanism, which is an enlarged front view when the tilt angle of the rotary blade is 0 degree, and (b) is an enlarged front view of the other tilting mechanism, and is rotated. It is an enlarged front view when the inclination angle of the blade is 55 degrees.
  • the portable cutting machine according to this embodiment includes a disk-shaped rotary blade, and is generally called “a circular saw”. Therefore, in the following description, the portable cutting machine according to this embodiment is referred to as a “circular saw”.
  • the circular saw 1 includes a main body 2 and a base 3 that are connected so as to be relatively rotatable.
  • the main body 2 includes a rotary blade 4 that is rotationally driven, and a housing 5 that holds the rotary blade 4 rotatably.
  • the housing 5 includes a motor case 6 in which a motor that is a driving source of the rotary blade 4 is accommodated, a gear case 7 in which a reduction mechanism that decelerates rotation of the motor is accommodated, and a saw cover that covers a part of the rotary blade 4.
  • the gear case 7 is disposed under the handle 10
  • the rotary blade 4 the saw cover 8 and the safety cover 9 are disposed on one side of the gear case 7, and the motor case 6 is disposed on the other side of the gear case 7. Has been.
  • the safety cover 9 covers substantially half (lower half) of the rotary blade 4 including a part of the rotary blade 4 protruding downward from the base 3 through the opening 11, and the saw cover 8 is covered by the safety cover 9. It covers substantially half (the upper half) of the rotating blade 4 that is not present. That is, the saw cover 8 and the safety cover 9 cover substantially the entire rotary blade 4 (substantially the entire circumference).
  • the safety cover 9 is rotatable with respect to the saw cover 8, and a spring is interposed between the saw cover 8 and the safety cover 9. When the safety cover 9 is rotated against the bias of the spring, a part of the rotary blade 4 is exposed according to the amount of rotation.
  • the motor case 6 includes a fan that is rotationally driven by a motor.
  • the motor case 6 is formed with a plurality of wind windows 6a. When the fan is rotationally driven by the motor, outside air is introduced into the motor case 6 through the wind window 6a, and the motor, circuit board, and the like are cooled by the introduced outside air.
  • a trigger switch for controlling the operation of the motor and a stopper for holding the trigger switch in an ON state are provided inside the handle 10.
  • the trigger switch When the trigger switch is turned on, the motor operates and the rotary blade 4 and the fan are driven to rotate.
  • the main body 2 and the base 3 are connected so as to be relatively rotatable.
  • the rotary blade 4 tilts with respect to the base 3. Specifically, the angle of the rotary blade 4 with respect to the base bottom surface 3a sliding on the surface of the material to be cut changes.
  • an oblique cut (sometimes referred to as an “inclined cut”) in which the cut surface is inclined with respect to the surface of the material to be cut is realized.
  • the tilting mechanism 20 includes a pin-shaped connecting member 21, and the connecting member 21 connects the main body 2 and the base 3 so as to be relatively rotatable.
  • the tilt mechanism 20 includes a first plate 30 provided in the base 3 (FIG. 1 and the like), a first long hole 31 provided in the first plate 30, and a second plate provided in the main body 2 (FIG. 1 and the like).
  • the plate 40 and the second long hole 41 provided in the second plate 40 and communicating with the first long hole 31 are provided.
  • the first plate 30 provided on the base 3 is referred to as “bevel stand 30”
  • the second plate 40 provided on the main body 2 is referred to as “bevel plate 40”.
  • the bevel stand 30 and the bevel plate 40 are disposed adjacent to each other in the front-rear direction, and the bevel plate 40 is located behind the bevel stand 30.
  • 5 is an exploded view, the illustrated bevel stand 30 and bevel plate 40 are separated from each other.
  • the actual bevel stand 30 and the bevel plate 40 face each other with almost no gap.
  • the bevel stand 30 and the bevel plate 40 are provided with through holes 30a and 40a communicating with each other.
  • the connecting member 21 shown in FIG. 1 and the like is inserted into the through holes 30 a and 40 a and penetrates the bevel stand 30 and the bevel plate 40. Therefore, as shown in FIGS.
  • the bevel plate 40 and the main body 2 provided with the bevel plate 40 are connected to the bevel stand 30 and the base 3 provided with the connecting member 21 at the rotation center (rotation shaft). ).
  • the center of the connecting member 21 may be referred to as “rotation center” or “fulcrum”.
  • the first long hole 31 provided in the bevel stand 30 has an arc shape.
  • the first elongated hole 31 is an arc-shaped elongated hole extending along the circumference of a circle centered on the center of the connecting member 21 that is the rotation center (fulcrum).
  • the second long hole 41 provided in the bevel plate 40 is a straight long hole. The first elongated hole 31 and the second elongated hole 41 are in communication with each other, and a penetrating member 50 is inserted into the first elongated hole 31 and the second elongated hole 41.
  • the penetrating member 50 is provided between the shaft portion 51 having a screw formed on the outer peripheral surface, the disc-shaped head portion 52 provided at the proximal end of the shaft portion 51, and the shaft portion 51 and the head portion 52. And an engaging portion 53 having a prismatic shape (in this embodiment, a hexagonal prism shape).
  • the diameter of the head 52 is larger than the width of the second slot 41 and cannot pass through the second slot 41.
  • the diameter of the shaft portion 51 is smaller than the widths of the second elongated hole 41 and the first elongated hole 31, and the shaft portion 51 penetrates the second elongated hole 41 and the first elongated hole 31 in this order.
  • a nut 61 is embedded in the lever 60, and the nut 61 is fixed to the lever 60 with a screw 62.
  • the tip of the shaft portion 51 is screwed to a nut 61 embedded in the lever 60 through a washer 63.
  • the penetrating member 50 in which the shaft portion 51 passes through the first long hole 31 and the second long hole 41 is as shown in FIGS.
  • the inside of the first long hole 31 moves along the first long hole 31.
  • the penetrating member 50 moves from the first end (lower end 31a) to the second end (upper end 31b) of the first elongated hole 31 shown in FIG. It moves from the 2nd end part (upper end 31b) of 31 to the 1st end part (lower end 31a).
  • the penetrating member 50 is positioned at the lower end 31a of the first elongated hole 31 (FIG.
  • the rotary blade 4 is perpendicular to the base bottom surface 3a (FIG. 2).
  • the inclination angle of the rotary blade 4 with respect to the base bottom surface 3a is defined with the state where the rotary blade 4 is perpendicular to the base bottom surface 3a as a reference (0 degree). That is, the inclination angle of the rotary blade 4 with respect to the base bottom surface 3a is defined with reference to the state shown in FIG.
  • the straight second elongated hole 41 is a rectangular square hole extending in a direction intersecting with the straight line X connecting the center of the connecting member 21 and the center of the penetrating member 50.
  • the center line Y of the second elongated hole 41 is not parallel to the straight line X and intersects the straight line X at the center of the penetrating member 50.
  • the straight line X corresponds to the radius of a circle centered on the center of the connecting member 21 that is the rotation center of the main body 2.
  • the center line Y corresponds to the radius of a circle centered on a point different from the rotation center of the main body 2.
  • the center line Y of the second long hole 41 is a straight line that passes through the midpoint of the two short sides of the second long hole 41 and bisects the second long hole 41.
  • the bevel stand 30 is provided with an adjustment hole 32 continuous with the upper end of the first elongated hole 31.
  • the adjustment hole 32 extends from the upper end 31 b of the first elongated hole 31 toward the rotation center of the main body 2. In other words, the adjustment hole 32 extends in the radial direction of the circle that defines the first elongated hole 31.
  • the penetrating member 50 moves between the lower end 31a and the upper end 31b of the first elongated hole 31 as the main body 2 rotates.
  • the penetrating member 50 that moves between the lower end 31 a and the upper end 31 b of the first elongated hole 31 is not in a predetermined direction due to the inner surface of the first elongated hole 31 during that time. Movement in the direction of is restricted. Specifically, the movement of the first long hole 31 in a direction other than the extending direction is restricted.
  • the penetrating member 50 moves between the lower end 31a and the upper end 31b of the first elongated hole 31, the penetrating member 50 moves in the extending direction of the second elongated hole 41 (straight line Y direction shown in FIG. 6). There is nothing. In other words, the penetrating member 50 is always located at one end (the upper end 41b) of the second long hole 41, and therefore the distance between the penetrating member 50 and the connecting member 21 does not change. That is, the distance between the penetrating member 50 and the rotation center (fulcrum) of the main body 2 does not change.
  • the penetrating member 50 when the penetrating member 50 reaches the upper end 31 b of the first long hole 31, the movement restriction by the inner surface of the first long hole 31 is released. As a result, the penetrating member 50 can move with respect to the second long hole 41. In other words, the penetrating member 50 that has reached the upper end 31b of the first elongated hole 31 can move from one end (upper end 41b) of the second elongated hole 41 toward the other end (lower end 41a). Furthermore, in other words, the penetrating member 50 can move in the extending direction of the second long hole 41 and at the same time can move in the extending direction of the adjustment hole 32.
  • the second long hole 41 allows the penetrating member 50 that has reached the upper end 31 b of the first long hole 31 to move in the direction of approaching the connecting member 21. Therefore, as shown in FIGS. 7C to 7D, when the penetrating member 50 is moved along the second elongated hole 41 and the adjusting hole 32, that is, the penetrating member 50 is rotated at the center of rotation (fulcrum) of the main body 2.
  • the main body 2 When the main body 2 is moved closer to the center of the connecting member 21, the main body 2 further rotates with respect to the base 3.
  • the penetrating member 50 extends along the second long hole 41 and the adjustment hole 32. Move.
  • one end of the second elongated hole 41 and the adjustment hole 32 is located at a position (starting point) before the penetrating member 50 is moved, and in the state of FIG.
  • the other end of the adjustment hole 32 is located at a post-movement point (end point) of the penetrating member 50.
  • the direction in which the main body 2 is rotated around the fulcrum (the connecting member 21), and the inclination direction of the second elongated hole 41 that is inclined with respect to the adjustment hole 32 extending from the penetrating member 50 (FIG. 7C) before the movement.
  • the second elongated hole 41 is counter-rotated around the penetrating member 50 with respect to the adjustment hole 32 in order to rotate the bevel plate 40 counterclockwise around the connecting member 21. Tilt clockwise.
  • FIGS. 7A to 7D the main body 2 and the base 3 are not shown for convenience of drawing.
  • the penetration member 50 located at the lower end 41a of the second elongated hole 41 from the center of the penetration member 50 (FIG. 7 (c)) located at the upper end 41b of the second elongated hole 41.
  • the distance to the center is 10 mm. That is, the penetrating member 50 that has reached the upper end 31b of the first elongated hole 31 can move 10 mm in the direction approaching the rotation center (fulcrum) therefrom. As a result, the main body 2 is further 10 degrees with respect to the base 3. Rotate.
  • the rotary blade 4 Since the angle of inclination of the rotary blade 4 when the penetrating member 50 is positioned at the upper end 31b of the first elongated hole 31 is 45 degrees, the rotary blade 4 is inclined at a maximum of 55 degrees with respect to the base bottom surface 3a. That is, the tilt angle range of the rotary blade 4 is 0 to 55 degrees.
  • 3 is a front view of the circular saw 1 when the inclination angle of the rotary blade 4 is 45 degrees
  • FIG. 4 is a front view of the circular saw 1 when the inclination angle of the rotary blade 4 is 55 degrees.
  • FIG. In other words, when the main body 2 and the base 3 are in the positional relationship shown in FIG. 3, the penetrating member 50 is in the position shown in FIG. Further, when the main body 2 and the base 3 are in the positional relationship shown in FIG. 4, the penetrating member 50 is in the position shown in FIG. 7 (d).
  • the maximum inclination angle of the rotary blade 4 can be made larger than 55 degree
  • the main body 2 can be further rotated by +10 degrees by moving the penetrating member 50 that has reached the upper end 31 b of the first long hole 31 in a direction close to the rotation center (fulcrum) of the main body 2. . That is, the inclination angle is changed (in conjunction with) the change in the distance between the penetrating member 50 and the connecting member 21. At this time, the penetrating member 50 moves in the extending direction with respect to the adjustment hole 32 and the second elongated hole 41, but the moving direction of the penetrating member 50 with respect to the adjusting hole 32 and the moving direction with respect to the second elongated hole 41 are Is different.
  • the penetrating member 50 is made to extend in the extending direction of the first long hole 31.
  • the circular saw 1 is often used in a state where the inclination angle of the rotary blade 4 is 0 degree or 45 degrees. Therefore, when the main body 2 is rotated 45 degrees with respect to the base 3, that is, when the inclination angle of the rotary blade 4 becomes 45 degrees, the penetrating member 50 hits the upper end 31 b of the first long hole 31 and the main body 2 rotates. Is temporarily stopped. That is, the circular saw 1 has an auto-stop function that automatically stops the rotation of the main body 2 when the inclination angle of the rotary blade 4 reaches 45 degrees.
  • the adjustment hole 32 or the penetrating member 50 may not be moved in the direction close to the rotation center (fulcrum).
  • a duct 70 that forms an air passage is provided in the vicinity of the bevel stand 30.
  • the duct 70 extends between the main body 2 shown in FIG. 1 and the like and a blow-off port 71 provided in the vicinity of the rotary blade 4 (the tip of the saw cover 8 in this embodiment), and is incorporated in the main body 2.
  • the air flow generated by the rotation of the fan is guided to the outlet 71.
  • the duct 70 shown in FIG. 6 is provided at the tip of the upper end 31b of the first elongated hole 31, and crosses the extending direction of the first elongated hole 31, and the main body 2 shown in FIG. It extends between the mouth 71 (saw cover 8). Therefore, if the bevel stand 30 is expanded in the extending direction of the first long hole 31 in order to extend the first long hole 31, the bevel stand 30 and the duct 70 may interfere with each other.
  • the penetrating member 50 Since the outer surface of the prismatic engaging portion 53 of the penetrating member 50 and the inner surface of the second long hole 41 are in contact with each other, the penetrating member 50 does not rotate with the rotation operation of the lever 60. That is, the penetrating member 50 does not rotate together.
  • the shape of the first long hole 31 provided in the bevel stand 30 and the second long hole 41 provided in the bevel plate 40 is not limited to the above shape.
  • the second long hole 41 can be changed to an arc-shaped long hole as shown in FIG.
  • the second elongated hole 41 shown in FIG. 8 is an arc-shaped elongated hole that curves in the opposite direction to the first elongated hole 31.
  • the penetrating member 50 that has reached the upper end 31 b of the first elongated hole 31. Can be more reliably paused at that position. In other words, the auto stop function works more reliably.
  • the frequency at which the inclination angle of the rotary blade 4 is set to 45 degrees is higher than the frequency at which the angle is set to 55 degrees. Therefore, the above-described auto stop function works more reliably further improves the convenience of the circular saw 1.
  • the penetrating member 50 is caused to react with the upper end inner surface of the first long hole 31, and the penetrating member 50 is adjusted to the adjustment hole. Inadvertently entering 32 is avoided, and unintentional rotation of the main body 2 is prevented. As shown in FIGS. 9A to 9D, when the main body 2 is rotated until the inclination angle of the rotary blade 4 reaches 45 degrees, the penetrating member 50 reaches the upper end 31b of the first elongated hole 31. .
  • the penetrating member 50 collides with the inner surface of the upper end of the first long hole 31.
  • the penetrating member 50 is likely to move (drop) to the lower end side of the second long hole 41 due to a reaction that collides with the inner surface of the upper end of the first long hole 31 (FIG. 7). (See (c)).
  • the penetrating member 50 enters the adjustment hole 32 and easily moves along the adjustment hole 32 in a direction close to the rotation center.
  • the reaction that the penetrating member 50 collides with the inner surface of the upper end of the first long hole 31 causes the inner periphery of the second long hole 41 to It is received by the surface (see FIG. 9C). Therefore, a situation in which the penetrating member 50 inadvertently enters the adjustment hole 32 and moves in a direction close to the rotation center along the adjustment hole 32 is avoided.
  • the portable cutting machine according to the present embodiment is a circular saw having the same basic configuration as the circular saw 1 according to the first embodiment. Therefore, regarding the configuration common to the circular saw 1 according to the first embodiment, the same reference numerals are attached to FIGS. 10A and 10B and the description thereof is omitted.
  • the first long hole 31 is provided in the bevel stand 30 included in the circular saw according to this embodiment, and the second long hole 41 is provided in the bevel plate 40. Is provided. That is, the circular saw according to the present embodiment and the circular saw according to the first embodiment in that the bevel stand 30 provided with the first long hole 31 and the bevel plate 40 provided with the second long hole 41 are provided. 1 is common.
  • each of the first long hole 31 and the second long hole 41 in the present embodiment is a substantially rectangular long hole and is a long hole extending in different directions.
  • FIGS. 10A and 10B the penetrating member 50 (shaft portion 51) penetrating the first elongated hole 31 and the second elongated hole 41 is used to rotate the body not shown. Accordingly, the inside of the first long hole 31 moves along the first long hole 31 and the inside of the second long hole 41 moves along the second long hole 41. In other words, the penetrating member 50 moves simultaneously inside the first long hole 31 and the second long hole 41 as the main body rotates.
  • FIG. 10A shows the positional relationship between the bevel stand 30, the bevel plate 40, and the penetrating member 50 (shaft portion 51) when the inclination angle of a rotary blade (not shown) is 0 degree.
  • FIG. 10B shows the positional relationship between the bevel stand 30, the bevel plate 40, and the penetrating member 50 (shaft portion 51) when the inclination angle of the rotary blade is 55 degrees.
  • the penetrating member 50 moves from the lower end 31a of the first elongated hole 31 toward the upper end 31b as the main body rotates, and the second elongated hole 31 41 moves from the upper end 41b toward the lower end 41a.
  • the lower end 31a of the first elongated hole 31 and the upper end 41b of the second elongated hole 41 are starting points of movement of the penetrating member 50 when the main body is rotated in a direction in which the inclination angle of the rotary blade increases.
  • the upper end 31 b of the first elongated hole 31 and the lower end 41 a of the second elongated hole 41 are the end points of the movement of the penetrating member 50.
  • the 1st long hole 31 will be the penetration member 50 in this 1st long hole 31.
  • the second long hole 41 extends along a straight line Z ⁇ b> 2 that connects the start point and the end point of the movement of the penetrating member 50 in the second long hole 41.
  • the straight line Z1 and the straight line Z2 are non-parallel and intersect at the center of the penetrating member 50.
  • the bevel is centered on the connecting member 21.
  • the second long hole 41 is inclined counterclockwise around the penetrating member 50 with respect to the first long hole 31. Further, the inclination angle is changed (in conjunction with) the change in the distance between the penetrating member 50 and the connecting member 21.
  • the main body by moving the penetrating member 50 simultaneously with respect to the first long hole 31 and the second long hole 41, the main body can be maximized without extending the first long hole 31 and the second long hole 41. It can be rotated up to 55 degrees. That is, the rotation amount of the main body with respect to the base 3 is increased while avoiding the enlargement of the bevel stand 30 and the bevel plate 40 due to the extension of the first long hole 31 and the second long hole 41.
  • the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention.
  • the inclination angle is changed by forming a long hole inward from a 45 ° inclined position.
  • the bevel stand area required for the inclination between 0 ° and 15 ° can be reduced, and further miniaturization can be realized.

Abstract

Provided is a portable cutting machine that increases the amount that a main body rotates with respect to a base without a tilting mechanism being enlarged or increased in weight. A circular saw in which a base and a main body that comprises a rotating blade are connected so as to be capable of relative rotation. The circular saw has: a connection member 21 that connects the base and the main body such that the base and the main body are capable of relative rotation; a bevel stand 30 that is provided to the base; a first long hole 31 that is provided in the bevel stand 30; a bevel plate 40 that is provided to the main body; a second long hole 41 that is provided in the bevel plate 40 and that communicates with the first long hole 31; and a through member 50 that passes through the first long hole 31 and the second long hole 41 and that moves along the first long hole 31 in association with the rotation of the main body. The second long hole 41 extends in a direction that allows the through member 50 to move toward the connection member 21 when the former has reached one end of the first long hole 31. The second long hole 41 extends in a direction that intersects a straight line that connects the center of the connection member 21 and the center of the through member 50.

Description

携帯型切断機Portable cutting machine
本発明は、携帯型切断機に関するものであり、特に、切断刃を傾斜させるための機構に関する。 The present invention relates to a portable cutting machine, and more particularly to a mechanism for tilting a cutting blade.
一般的な携帯型切断機は、駆動源および駆動源より回転駆動される回転刃(鋸刃)を備える本体とベースとを有する。ベースにはスリットが設けられており、このスリットを通して回転刃の一部がベースの下方に突出する。よって、ベースを被切断材に載せ、ベース底面が被切断材の表面を摺動するように本体を移動させると、ベースの下方に突出している回転刃の一部によって被切断材が切断される。 A general portable cutting machine has a main body including a driving source and a rotary blade (saw blade) that is rotationally driven by the driving source, and a base. A slit is provided in the base, and a part of the rotary blade protrudes below the base through the slit. Therefore, when the base is placed on the material to be cut and the main body is moved so that the base bottom surface slides on the surface of the material to be cut, the material to be cut is cut by a part of the rotary blade protruding below the base. .
また、本体とベースは、回転刃をベースに対して傾斜させるべく、相対回転可能に連結されている。本体をベースに対して回動させると、ベースに対して回転刃が傾動する。具体的には、被切断材の表面を摺動するベース底面に対する回転刃の角度が所定の角度範囲内で変化する。ベース底面に対して回転刃を傾斜させると、切断面が被切断材の表面に対して傾斜した斜め切り(「傾斜切り」と呼ばれることもある。)が実現される。 Further, the main body and the base are connected so as to be relatively rotatable so that the rotary blade is inclined with respect to the base. When the main body is rotated with respect to the base, the rotary blade tilts with respect to the base. Specifically, the angle of the rotary blade with respect to the bottom surface of the base sliding on the surface of the material to be cut changes within a predetermined angle range. When the rotary blade is inclined with respect to the bottom surface of the base, an oblique cut (sometimes referred to as “inclined cut”) in which the cut surface is inclined with respect to the surface of the workpiece is realized.
上記のような回転刃の傾動を実現すべく、携帯型切断機には傾動機構が設けられる。傾動機構は、本体とベースを相対回転可能に連結する連結部材を有し、この連結部材を回転中心として本体がベースに対して回動する。また、傾動機構は、ベース上面に立設されたプレートと、プレートに形成された円弧状の長穴と、長穴に挿通されたボルトと、を有する。ボルトの結合を緩めた上で本体をベースに対して回動させると、長穴の内側で長穴に沿ってボルトが移動する。つまり、本体の回動範囲は、長穴の内側におけるボルトの移動範囲によって規制される。換言すれば、本体の回動量(=回転刃の傾斜角度)は、長穴の長さによって規制される。 In order to realize the tilting of the rotary blade as described above, the portable cutting machine is provided with a tilting mechanism. The tilt mechanism has a connecting member that connects the main body and the base so as to be relatively rotatable, and the main body rotates relative to the base with the connecting member as a rotation center. Further, the tilt mechanism includes a plate erected on the upper surface of the base, an arc-shaped long hole formed in the plate, and a bolt inserted into the long hole. When the main body is rotated with respect to the base after loosening the bolt connection, the bolt moves along the long hole inside the long hole. That is, the rotation range of the main body is regulated by the movement range of the bolt inside the elongated hole. In other words, the rotation amount of the main body (= the inclination angle of the rotary blade) is regulated by the length of the long hole.
特開2002-264101号公報Japanese Patent Laid-Open No. 2002-264101
携帯型切断機の利便性をさらに向上させるべく、回転刃の傾斜角度を増やすことが求められている。回転刃の傾斜角度は、ベースに対する本体の回動量に依存するので、回転刃の傾斜角度を増やすためには、ベースに対する本体の回動量を増やす必要がある。さらに、ベースに対する本体の回動量は、傾動機構の長穴の長さによって規定されるので、本体の回動量を増やすためには長穴を延長する必要がある。しかし、長穴を延長するためには、これが設けられるプレートを拡大する必要があり、傾動機構の大型化や重量増加を招く。 In order to further improve the convenience of the portable cutting machine, it is required to increase the inclination angle of the rotary blade. Since the inclination angle of the rotary blade depends on the rotation amount of the main body with respect to the base, it is necessary to increase the rotation amount of the main body with respect to the base in order to increase the inclination angle of the rotary blade. Furthermore, since the amount of rotation of the main body with respect to the base is defined by the length of the long hole of the tilting mechanism, it is necessary to extend the long hole in order to increase the amount of rotation of the main body. However, in order to extend the elongated hole, it is necessary to enlarge the plate on which the elongated hole is provided, leading to an increase in the size and weight of the tilting mechanism.
本発明の目的は、傾動機構の大型化や重量増加を回避しつつ、ベースに対する本体の回動量を増やすことである。 An object of the present invention is to increase the amount of rotation of the main body relative to the base while avoiding an increase in the size and weight of the tilting mechanism.
本発明の一態様では、携帯型切断機は、本体とベースとを相対回転可能に連結する連結部材と、前記ベースに設けられた第1プレートと、前記第1プレートに設けられた第1長穴と、前記本体に設けられた第2プレートと、前記第2プレートに設けられ、前記第1長穴と連通する第2長穴と、前記第1長穴および前記第2長穴を貫通し、前記本体の回動に伴って前記第1長穴に沿って移動する貫通部材と、を有する。そして、前記第2長穴は、前記第1長穴の一方の端部に到達した前記貫通部材が前記連結部材に近接する方向に移動することを許容する方向に延びる長穴であり、前記第2長穴は、前記連結部材の中心と前記貫通部材の中心とを結ぶ直線と交差する方向に延びている。 In one aspect of the present invention, the portable cutting machine includes a connecting member that connects the main body and the base in a relatively rotatable manner, a first plate provided on the base, and a first length provided on the first plate. A hole, a second plate provided in the main body, a second slot provided in the second plate and communicating with the first slot, and passing through the first slot and the second slot. And a penetrating member that moves along the first elongated hole as the main body rotates. The second elongated hole is an elongated hole extending in a direction allowing the penetrating member that has reached one end of the first elongated hole to move in a direction approaching the connecting member, The two long holes extend in a direction intersecting with a straight line connecting the center of the connecting member and the center of the penetrating member.
本発明の他の態様では、携帯型切断機は、本体とベースとを相対回転可能に連結する連結部材と、前記ベースに設けられた第1プレートと、前記第1プレートに設けられた第1長穴と、前記本体に設けられた第2プレートと、前記第2プレートに設けられ、前記第1長穴と連通する第2長穴と、前記第1長穴および前記第2長穴を貫通する貫通部材と、を有する。そして、前記第1長穴および前記第2長穴は、互に異なる方向に延びており、前記貫通部材は、前記本体の回動に伴って、前記第1長穴の内側を前記第1長穴に沿って移動すると共に、前記第2長穴の内側を前記第2長穴に沿って移動する。 In another aspect of the present invention, the portable cutting machine includes a connecting member that connects the main body and the base so as to be relatively rotatable, a first plate provided on the base, and a first plate provided on the first plate. A long hole, a second plate provided in the main body, a second long hole provided in the second plate and communicating with the first long hole, and passing through the first long hole and the second long hole And a penetrating member. The first elongated hole and the second elongated hole extend in mutually different directions, and the penetrating member moves along the first elongated hole inside the first elongated hole as the main body rotates. It moves along the hole and moves along the second long hole inside the second long hole.
本発明によれば、傾動機構の大型化や重量増加を回避しつつ、ベースに対する本体の回動量を増やすことができる。 ADVANTAGE OF THE INVENTION According to this invention, the rotation amount of the main body with respect to a base can be increased, avoiding the enlargement and weight increase of a tilting mechanism.
丸鋸の斜視図である。It is a perspective view of a circular saw. 回転刃の傾斜角度が0度であるときの丸鋸の正面図である。It is a front view of a circular saw when the inclination angle of a rotary blade is 0 degree. 回転刃の傾斜角度が45度であるときの丸鋸の正面図である。It is a front view of a circular saw when the inclination angle of a rotary blade is 45 degrees. 回転刃の傾斜角度が55度であるときの丸鋸の正面図である。It is a front view of a circular saw when the inclination angle of a rotary blade is 55 degrees. 傾動機構の分解斜視図である。It is a disassembled perspective view of a tilting mechanism. 傾動機構の拡大正面図である。It is an enlarged front view of a tilting mechanism. (a)は回転刃の傾斜角度が0度のときの傾動機構の正面図、(b)は回転刃の傾斜角度が30度のときの傾動機構の正面図、(c)は回転刃の傾斜角度が45度のときの傾動機構の正面図、(d)は回転刃の傾斜角度が55度のときの傾動機構の正面図である。(A) is a front view of a tilting mechanism when the tilt angle of the rotary blade is 0 degree, (b) is a front view of the tilt mechanism when the tilt angle of the rotary blade is 30 degrees, and (c) is a tilt of the rotary blade. The front view of the tilting mechanism when the angle is 45 degrees, (d) is a front view of the tilting mechanism when the tilt angle of the rotary blade is 55 degrees. 他の傾動機構の分解斜視図である。It is a disassembled perspective view of another tilting mechanism. (a)は回転刃の傾斜角度が0度のときの他の傾動機構の正面図、(b)は回転刃の傾斜角度が30度のときの他の傾動機構の正面図、(c)は回転刃の傾斜角度が45度のときの他の傾動機構の正面図、(d)は回転刃の傾斜角度が55度のときの他の傾動機構の正面図である。(A) is a front view of another tilting mechanism when the tilt angle of the rotary blade is 0 degrees, (b) is a front view of another tilt mechanism when the tilt angle of the rotary blade is 30 degrees, and (c) is a front view of the tilt mechanism. FIG. 6D is a front view of another tilting mechanism when the tilt angle of the rotary blade is 45 degrees, and FIG. 6D is a front view of another tilt mechanism when the tilt angle of the rotary blade is 55 degrees. (a)は他の傾動機構の拡大正面図であって、回転刃の傾斜角度が0度のときの拡大正面図であり、(b)は他の傾動機構の拡大正面図であって、回転刃の傾斜角度が55度のときの拡大正面図である。(A) is an enlarged front view of another tilting mechanism, which is an enlarged front view when the tilt angle of the rotary blade is 0 degree, and (b) is an enlarged front view of the other tilting mechanism, and is rotated. It is an enlarged front view when the inclination angle of the blade is 55 degrees.
(実施形態1) 以下、本発明の携帯型切断機の実施形態の一例について説明する。本実施形態に係る携帯型切断機は、円板状の回転刃を備えており、一般的に「丸鋸」と呼ばれる。そこで、以下の説明では、本実施形態に係る携帯型切断機を「丸鋸」と呼ぶ。 (Embodiment 1) Hereinafter, an example of embodiment of the portable cutting machine of this invention is demonstrated. The portable cutting machine according to this embodiment includes a disk-shaped rotary blade, and is generally called “a circular saw”. Therefore, in the following description, the portable cutting machine according to this embodiment is referred to as a “circular saw”.
図1,図2に示されるように、本実施形態に係る丸鋸1は、相対回転可能に連結された本体2およびベース3を有する。本体2は、回転駆動される回転刃4と、回転刃4を回転自在に保持するハウジング5と、を有する。ハウジング5は、回転刃4の駆動源であるモータが収容されているモータケース6と、モータの回転を減速させる減速機構が収容されているギアケース7と、回転刃4の一部を覆うソーカバー8と、回転刃4の他の一部を覆うセーフティカバー9と、ハンドル10と、を有し、ギアケース7から突出している駆動軸(減速機構の出力軸)の端部に回転刃4が取り付けられている。ハンドル10は、該ハンドル10の前後左右における重量バランスがなるべく均等になる位置に設けられている。本実施形態では、ハンドル10の下にギアケース7が配置され、ギアケース7の一側に回転刃4,ソーカバー8およびセーフティカバー9が配置され、ギアケース7の他側にモータケース6が配置されている。 As shown in FIGS. 1 and 2, the circular saw 1 according to the present embodiment includes a main body 2 and a base 3 that are connected so as to be relatively rotatable. The main body 2 includes a rotary blade 4 that is rotationally driven, and a housing 5 that holds the rotary blade 4 rotatably. The housing 5 includes a motor case 6 in which a motor that is a driving source of the rotary blade 4 is accommodated, a gear case 7 in which a reduction mechanism that decelerates rotation of the motor is accommodated, and a saw cover that covers a part of the rotary blade 4. 8, a safety cover 9 that covers the other part of the rotary blade 4, and a handle 10, and the rotary blade 4 is attached to the end of the drive shaft (output shaft of the speed reduction mechanism) protruding from the gear case 7. It is attached. The handle 10 is provided at a position where the weight balance between the front, rear, left and right of the handle 10 is as uniform as possible. In the present embodiment, the gear case 7 is disposed under the handle 10, the rotary blade 4, the saw cover 8 and the safety cover 9 are disposed on one side of the gear case 7, and the motor case 6 is disposed on the other side of the gear case 7. Has been.
ベース3には開口部11が設けられており、この開口部11を通して回転刃4の一部がベース3の下方に突出している。セーフティカバー9は、開口部11を通してベース3の下方に突出している回転刃4の一部を含む回転刃4の略半分(下半分)を覆っており、ソーカバー8は、セーフティカバー9によって覆われない回転刃4の略半分(上半分)を覆っている。つまり、ソーカバー8およびセーフティカバー9により、回転刃4の略全部(略全周)が覆われる。もっとも、セーフティカバー9はソーカバー8に対して回動可能であるとともに、ソーカバー8とセーフティカバー9との間にはばねが介在している。このばねの付勢に抗してセーフティカバー9を回動させると、その回動量に応じて回転刃4の一部が露出する。 An opening 11 is provided in the base 3, and a part of the rotary blade 4 protrudes below the base 3 through the opening 11. The safety cover 9 covers substantially half (lower half) of the rotary blade 4 including a part of the rotary blade 4 protruding downward from the base 3 through the opening 11, and the saw cover 8 is covered by the safety cover 9. It covers substantially half (the upper half) of the rotating blade 4 that is not present. That is, the saw cover 8 and the safety cover 9 cover substantially the entire rotary blade 4 (substantially the entire circumference). However, the safety cover 9 is rotatable with respect to the saw cover 8, and a spring is interposed between the saw cover 8 and the safety cover 9. When the safety cover 9 is rotated against the bias of the spring, a part of the rotary blade 4 is exposed according to the amount of rotation.
モータケース6には、モータによって回転駆動されるファンが内蔵されている。また、モータケース6には複数の風窓6aが形成されている。モータによってファンが回転駆動されると、風窓6aを通してモータケース6内に外気が導入され、導入された外気によってモータや回路基板等が冷却される。 The motor case 6 includes a fan that is rotationally driven by a motor. The motor case 6 is formed with a plurality of wind windows 6a. When the fan is rotationally driven by the motor, outside air is introduced into the motor case 6 through the wind window 6a, and the motor, circuit board, and the like are cooled by the introduced outside air.
ハンドル10の内側には、モータの動作を制御するトリガスイッチと、トリガスイッチをON状態に保持するストッパと、が設けられている。トリガスイッチがON状態にされると、モータが作動し、回転刃4およびファンが回転駆動される。 Inside the handle 10, a trigger switch for controlling the operation of the motor and a stopper for holding the trigger switch in an ON state are provided. When the trigger switch is turned on, the motor operates and the rotary blade 4 and the fan are driven to rotate.
上記のとおり、本体2とベース3は相対回転可能に連結されている。図3,図4に示されるように、ベース3に対して本体2を回動させると、ベース3に対して回転刃4が傾動する。具体的には、被切断材の表面を摺動するベース底面3aに対する回転刃4の角度が変化する。このようにしてベース底面3aに対して回転刃4を傾斜させると、切断面が被切断材の表面に対して傾斜した斜め切り(「傾斜切り」と呼ばれることもある。)が実現される。 As described above, the main body 2 and the base 3 are connected so as to be relatively rotatable. As shown in FIGS. 3 and 4, when the main body 2 is rotated with respect to the base 3, the rotary blade 4 tilts with respect to the base 3. Specifically, the angle of the rotary blade 4 with respect to the base bottom surface 3a sliding on the surface of the material to be cut changes. When the rotary blade 4 is inclined with respect to the base bottom surface 3a in this way, an oblique cut (sometimes referred to as an “inclined cut”) in which the cut surface is inclined with respect to the surface of the material to be cut is realized.
上記のような回転刃4の傾動を実現すべく、丸鋸1には傾動機構20が設けられている。傾動機構20はピン状の連結部材21を含み、連結部材21は、本体2とベース3とを相対回転可能に連結している。以下、傾動機構20の詳細について主に図5を参照して説明する。傾動機構20は、ベース3(図1等)に設けられた第1プレート30と、第1プレート30に設けられた第1長穴31と、本体2(図1等)に設けられた第2プレート40と、第2プレート40に設けられ、第1長穴31と連通する第2長穴41と、を有する。以下の説明では、ベース3に設けられている第1プレート30を「ベベルスタンド30」と呼び、本体2に設けられている第2プレート40を「ベベルプレート40」と呼ぶ。 In order to realize the tilting of the rotary blade 4 as described above, the circular saw 1 is provided with a tilting mechanism 20. The tilting mechanism 20 includes a pin-shaped connecting member 21, and the connecting member 21 connects the main body 2 and the base 3 so as to be relatively rotatable. Hereinafter, the details of the tilting mechanism 20 will be described mainly with reference to FIG. The tilt mechanism 20 includes a first plate 30 provided in the base 3 (FIG. 1 and the like), a first long hole 31 provided in the first plate 30, and a second plate provided in the main body 2 (FIG. 1 and the like). The plate 40 and the second long hole 41 provided in the second plate 40 and communicating with the first long hole 31 are provided. In the following description, the first plate 30 provided on the base 3 is referred to as “bevel stand 30”, and the second plate 40 provided on the main body 2 is referred to as “bevel plate 40”.
ベベルスタンド30とベベルプレート40は前後方向に隣接して配置されており、ベベルプレート40はベベルスタンド30の背後に位置している。尚、図5は分解図であるため、図示されているベベルスタンド30とベベルプレート40は互いに離反している。しかし、実際のベベルスタンド30とベベルプレート40はほぼ隙間なく対向している。ベベルスタンド30およびベベルプレート40には、互いに連通する貫通孔30a,40aがそれぞれ設けられている。図1等に示されている連結部材21は、これら貫通孔30a,40aに挿入され、ベベルスタンド30およびベベルプレート40を貫通している。よって、図2~図4に示されるように、ベベルプレート40及びこれが設けられている本体2は、ベベルスタンド30及びこれが設けられているベース3に対して、連結部材21を回転中心(回転軸)として回動する。以下の説明では、連結部材21の中心を「回転中心」または「支点」と呼ぶ場合がある。 The bevel stand 30 and the bevel plate 40 are disposed adjacent to each other in the front-rear direction, and the bevel plate 40 is located behind the bevel stand 30. 5 is an exploded view, the illustrated bevel stand 30 and bevel plate 40 are separated from each other. However, the actual bevel stand 30 and the bevel plate 40 face each other with almost no gap. The bevel stand 30 and the bevel plate 40 are provided with through holes 30a and 40a communicating with each other. The connecting member 21 shown in FIG. 1 and the like is inserted into the through holes 30 a and 40 a and penetrates the bevel stand 30 and the bevel plate 40. Therefore, as shown in FIGS. 2 to 4, the bevel plate 40 and the main body 2 provided with the bevel plate 40 are connected to the bevel stand 30 and the base 3 provided with the connecting member 21 at the rotation center (rotation shaft). ). In the following description, the center of the connecting member 21 may be referred to as “rotation center” or “fulcrum”.
図6に示されるように、ベベルスタンド30に設けられている第1長穴31は円弧状である。具体的には、第1長穴31は、回転中心(支点)である連結部材21の中心を中心とする円の円周に沿って延びる円弧状の長穴である。一方、ベベルプレート40に設けられている第2長穴41は直線状の長穴である。第1長穴31と第2長穴41は互いに連通しており、これら第1長穴31および第2長穴41に貫通部材50が挿入されている。 As shown in FIG. 6, the first long hole 31 provided in the bevel stand 30 has an arc shape. Specifically, the first elongated hole 31 is an arc-shaped elongated hole extending along the circumference of a circle centered on the center of the connecting member 21 that is the rotation center (fulcrum). On the other hand, the second long hole 41 provided in the bevel plate 40 is a straight long hole. The first elongated hole 31 and the second elongated hole 41 are in communication with each other, and a penetrating member 50 is inserted into the first elongated hole 31 and the second elongated hole 41.
再び図5を参照する。貫通部材50は、外周面にねじが形成された軸部51と、軸部51の基端に設けられた円板状の頭部52と、軸部51と頭部52との間に設けられた角柱形状(本実施形態では六角柱形状)の係合部53と、を有する。頭部52の直径は第2長穴41の幅よりも大きく、第2長穴41を通過することはできない。一方、軸部51の直径は第2長穴41および第1長穴31の幅よりも小さく、軸部51は第2長穴41および第1長穴31をこの順で貫通している。第2長穴41および第1長穴31を貫通している軸部51の先端はベベルスタンド30の前方に突出し、ベベルスタンド30の手前に配置されているレバー60にねじ結合されている。具体的には、レバー60にはナット61が埋設されており、このナット61はねじ62によってレバー60に固定されている。軸部51の先端は、ワッシャ63を通してレバー60に埋設されているナット61にねじ結合されている。 Refer to FIG. 5 again. The penetrating member 50 is provided between the shaft portion 51 having a screw formed on the outer peripheral surface, the disc-shaped head portion 52 provided at the proximal end of the shaft portion 51, and the shaft portion 51 and the head portion 52. And an engaging portion 53 having a prismatic shape (in this embodiment, a hexagonal prism shape). The diameter of the head 52 is larger than the width of the second slot 41 and cannot pass through the second slot 41. On the other hand, the diameter of the shaft portion 51 is smaller than the widths of the second elongated hole 41 and the first elongated hole 31, and the shaft portion 51 penetrates the second elongated hole 41 and the first elongated hole 31 in this order. The tip of the shaft 51 passing through the second elongated hole 41 and the first elongated hole 31 protrudes forward of the bevel stand 30 and is screwed to a lever 60 disposed in front of the bevel stand 30. Specifically, a nut 61 is embedded in the lever 60, and the nut 61 is fixed to the lever 60 with a screw 62. The tip of the shaft portion 51 is screwed to a nut 61 embedded in the lever 60 through a washer 63.
図7(a)~(d)に示されるように、その軸部51が第1長穴31および第2長穴41を貫通している貫通部材50は、図2~図4に示されるような本体2の回動に伴って、第1長穴31の内側を第1長穴31に沿って移動する。具体的には、貫通部材50は、図6に示されている第1長穴31の第1端部(下端31a)から第2端部(上端31b)へ移動し、または、第1長穴31の第2端部(上端31b)から第1端部(下端31a)へ移動する。貫通部材50が第1長穴31の下端31aに位置しているとき(図7(a))、回転刃4はベース底面3aに対して垂直になる(図2)。本実施形態では、回転刃4がベース底面3aに対して垂直である状態を基準(0度)として、回転刃4のベース底面3aに対する傾斜角度を定義する。つまり、図2に示されている状態を基準として回転刃4のベース底面3aに対する傾斜角度を定義する。 As shown in FIGS. 7A to 7D, the penetrating member 50 in which the shaft portion 51 passes through the first long hole 31 and the second long hole 41 is as shown in FIGS. As the main body 2 rotates, the inside of the first long hole 31 moves along the first long hole 31. Specifically, the penetrating member 50 moves from the first end (lower end 31a) to the second end (upper end 31b) of the first elongated hole 31 shown in FIG. It moves from the 2nd end part (upper end 31b) of 31 to the 1st end part (lower end 31a). When the penetrating member 50 is positioned at the lower end 31a of the first elongated hole 31 (FIG. 7A), the rotary blade 4 is perpendicular to the base bottom surface 3a (FIG. 2). In the present embodiment, the inclination angle of the rotary blade 4 with respect to the base bottom surface 3a is defined with the state where the rotary blade 4 is perpendicular to the base bottom surface 3a as a reference (0 degree). That is, the inclination angle of the rotary blade 4 with respect to the base bottom surface 3a is defined with reference to the state shown in FIG.
従って、貫通部材50が図7(a),(b),(c)に示される順で移動するように本体2を回動させると、つまり貫通部材50が第1長穴31の下端31aから上端31bに向かって移動するように本体2を回動させると、回転刃4の傾斜角度が次第に大きくなる。図7(c)に示されるように、貫通部材50が第1長穴31の上端31bに到達すると、回転刃4の傾斜角度は45度になる。一方、貫通部材50が図7(c),(b),(a)に示される順で移動するように本体2を回動させると、つまり貫通部材50が第1長穴31の上端31bから下端31aに向かって移動するように本体2を回動させると、回転刃4の傾斜角度が次第に小さくなる。図7(a)に示されるように、貫通部材50が第1長穴31の下端31aに到達すると、回転刃4の傾斜角度は0度になる。図6に示されるように、ベベルスタンド30の外枠には、回転刃4の傾斜角度を示す目盛が表示されており、ベベルプレート40にはそれに隣接するように矢印が設けられている。本体2と一緒に回動するベベルプレート40に設けられている矢印が指し示す目盛を読み取ることによって、回転刃4の現在の傾斜角度を知ることができる。 Accordingly, when the main body 2 is rotated so that the penetrating member 50 moves in the order shown in FIGS. 7A, 7 </ b> B, and 7 </ b> C, that is, the penetrating member 50 moves from the lower end 31 a of the first long hole 31. When the main body 2 is rotated so as to move toward the upper end 31b, the inclination angle of the rotary blade 4 gradually increases. As shown in FIG. 7C, when the penetrating member 50 reaches the upper end 31 b of the first long hole 31, the inclination angle of the rotary blade 4 becomes 45 degrees. On the other hand, when the main body 2 is rotated so that the penetrating member 50 moves in the order shown in FIGS. 7C, 7 </ b> B, and 7 </ b> A, that is, the penetrating member 50 moves from the upper end 31 b of the first long hole 31. When the main body 2 is rotated so as to move toward the lower end 31a, the inclination angle of the rotary blade 4 gradually decreases. As shown in FIG. 7A, when the penetrating member 50 reaches the lower end 31 a of the first long hole 31, the inclination angle of the rotary blade 4 becomes 0 degree. As shown in FIG. 6, a scale indicating the inclination angle of the rotary blade 4 is displayed on the outer frame of the bevel stand 30, and an arrow is provided on the bevel plate 40 so as to be adjacent thereto. The current inclination angle of the rotary blade 4 can be known by reading the scale indicated by the arrow provided on the bevel plate 40 that rotates together with the main body 2.
直線状の第2長穴41は、連結部材21の中心と貫通部材50の中心とを結ぶ直線Xと交差する方向に延びる長方形の角穴である。換言すれば、第2長穴41の中心線Yは直線Xと非平行であって、貫通部材50の中心において直線Xと交差している。ここで、直線Xは、本体2の回転中心である連結部材21の中心を中心とする円の半径に相当である。また、中心線Yは、本体2の回転中心とは異なる一点を中心とする円の半径に相当する。さらに、第2長穴41の中心線Yは、第2長穴41の2つの短辺の中点を通り、第2長穴41を二分する直線である。 The straight second elongated hole 41 is a rectangular square hole extending in a direction intersecting with the straight line X connecting the center of the connecting member 21 and the center of the penetrating member 50. In other words, the center line Y of the second elongated hole 41 is not parallel to the straight line X and intersects the straight line X at the center of the penetrating member 50. Here, the straight line X corresponds to the radius of a circle centered on the center of the connecting member 21 that is the rotation center of the main body 2. The center line Y corresponds to the radius of a circle centered on a point different from the rotation center of the main body 2. Furthermore, the center line Y of the second long hole 41 is a straight line that passes through the midpoint of the two short sides of the second long hole 41 and bisects the second long hole 41.
一方、ベベルスタンド30には、第1長穴31の上端に連続する調整穴32が設けられている。この調整穴32は、第1長穴31の上端31bから本体2の回転中心に向かって延びている。換言すれば、調整穴32は、第1長穴31を規定する円の半径方向に延びている。 On the other hand, the bevel stand 30 is provided with an adjustment hole 32 continuous with the upper end of the first elongated hole 31. The adjustment hole 32 extends from the upper end 31 b of the first elongated hole 31 toward the rotation center of the main body 2. In other words, the adjustment hole 32 extends in the radial direction of the circle that defines the first elongated hole 31.
図7(a)~(c)に示されているように、貫通部材50は、本体2の回動に伴って第1長穴31の下端31aと上端31bとの間を移動する。図7(a),(b)に示されるように、第1長穴31の下端31aと上端31bとの間を移動する貫通部材50は、その間、第1長穴31の内面によって所定方向以外の方向への移動が規制されている。具体的には、第1長穴31の延在方向以外の方向への移動が規制されている。よって、貫通部材50は、第1長穴31の下端31aと上端31bとの間を移動している間、第2長穴41の延在方向(図6に示される直線Y方向)に移動することはない。換言すれば、貫通部材50は常に第2長穴41の一端(上端41b)に位置しており、よって貫通部材50と連結部材21との間の距離は変化しない。つまり、貫通部材50と本体2の回転中心(支点)との間の距離は変化しない。 As shown in FIGS. 7A to 7C, the penetrating member 50 moves between the lower end 31a and the upper end 31b of the first elongated hole 31 as the main body 2 rotates. As shown in FIGS. 7A and 7B, the penetrating member 50 that moves between the lower end 31 a and the upper end 31 b of the first elongated hole 31 is not in a predetermined direction due to the inner surface of the first elongated hole 31 during that time. Movement in the direction of is restricted. Specifically, the movement of the first long hole 31 in a direction other than the extending direction is restricted. Therefore, while the penetrating member 50 moves between the lower end 31a and the upper end 31b of the first elongated hole 31, the penetrating member 50 moves in the extending direction of the second elongated hole 41 (straight line Y direction shown in FIG. 6). There is nothing. In other words, the penetrating member 50 is always located at one end (the upper end 41b) of the second long hole 41, and therefore the distance between the penetrating member 50 and the connecting member 21 does not change. That is, the distance between the penetrating member 50 and the rotation center (fulcrum) of the main body 2 does not change.
しかし、図7(c)に示されるように、貫通部材50が第1長穴31の上端31bに到達すると、第1長穴31の内面による移動規制が解除される。この結果、貫通部材50は、第2長穴41に対して移動可能となる。換言すれば、第1長穴31の上端31bに到達した貫通部材50は、第2長穴41の一端(上端41b)から他端(下端41a)に向かって移動可能となる。さらに、換言すれば、貫通部材50は、第2長穴41の延在方向に移動可能になると同時に、調整穴32の延在方向に移動可能となる。つまり、第2長穴41は、第1長穴31の上端31bに到達した貫通部材50が連結部材21に近接する方向に移動することを許容する。そこで、図7(c)~(d)に示されるように、貫通部材50を第2長穴41および調整穴32に沿って移動させると、つまり貫通部材50を本体2の回転中心(支点)である連結部材21の中心に近接させると、本体2がベース3に対してさらに回動する。換言すれば、図7(c)の状態から回転刃4を更に傾斜させるために本体2をベース3に対して回動させるとき、貫通部材50は、第2長穴41および調整穴32に沿って移動する。 However, as shown in FIG. 7C, when the penetrating member 50 reaches the upper end 31 b of the first long hole 31, the movement restriction by the inner surface of the first long hole 31 is released. As a result, the penetrating member 50 can move with respect to the second long hole 41. In other words, the penetrating member 50 that has reached the upper end 31b of the first elongated hole 31 can move from one end (upper end 41b) of the second elongated hole 41 toward the other end (lower end 41a). Furthermore, in other words, the penetrating member 50 can move in the extending direction of the second long hole 41 and at the same time can move in the extending direction of the adjustment hole 32. That is, the second long hole 41 allows the penetrating member 50 that has reached the upper end 31 b of the first long hole 31 to move in the direction of approaching the connecting member 21. Therefore, as shown in FIGS. 7C to 7D, when the penetrating member 50 is moved along the second elongated hole 41 and the adjusting hole 32, that is, the penetrating member 50 is rotated at the center of rotation (fulcrum) of the main body 2. When the main body 2 is moved closer to the center of the connecting member 21, the main body 2 further rotates with respect to the base 3. In other words, when the main body 2 is rotated with respect to the base 3 in order to further tilt the rotary blade 4 from the state of FIG. 7C, the penetrating member 50 extends along the second long hole 41 and the adjustment hole 32. Move.
これは図7(c)の状態、つまり貫通部材50が第2長穴41と調整穴32の双方の内部を移動可能な状態において、貫通部材50の移動前の位置(始点)から延びる2つの穴(第2長穴41と調整穴32)の方向が互いに異なるため、貫通部材50を第2長穴41に沿って移動させる際に、貫通部材50が第2長穴41と調整穴32とを貫通している状態を維持しようとベベルプレート40が回動するためである。従って、図7(c)の状態では第2長穴41および調整穴32の一端が貫通部材50の移動前箇所(始点)に位置し、図7(d)の状態では第2長穴41と調整穴32の他端が貫通部材50の移動後箇所(終点)に位置する。このとき支点(連結部材21)を中心に本体2を回転させる方向と、移動前の貫通部材50(図7(c))から延びる調整穴32に対して傾斜する第2長穴41の傾斜方向とは同方向である必要がある。すなわち、図7(c)の状態では、連結部材21を中心としてベベルプレート40を反時計回りに回動させるために、調整穴32に対して第2長穴41が貫通部材50を中心として反時計回りに傾いている。 In the state shown in FIG. 7C, that is, in a state in which the penetrating member 50 can move in both the second elongated hole 41 and the adjustment hole 32, the two extending from the position (starting point) before the penetrating member 50 is moved. Since the directions of the holes (the second elongated hole 41 and the adjustment hole 32) are different from each other, when the penetrating member 50 is moved along the second elongated hole 41, the penetrating member 50 is connected to the second elongated hole 41 and the adjusting hole 32. This is because the bevel plate 40 rotates so as to maintain the state of penetrating through. Accordingly, in the state of FIG. 7C, one end of the second elongated hole 41 and the adjustment hole 32 is located at a position (starting point) before the penetrating member 50 is moved, and in the state of FIG. The other end of the adjustment hole 32 is located at a post-movement point (end point) of the penetrating member 50. At this time, the direction in which the main body 2 is rotated around the fulcrum (the connecting member 21), and the inclination direction of the second elongated hole 41 that is inclined with respect to the adjustment hole 32 extending from the penetrating member 50 (FIG. 7C) before the movement. Must be in the same direction. That is, in the state of FIG. 7C, the second elongated hole 41 is counter-rotated around the penetrating member 50 with respect to the adjustment hole 32 in order to rotate the bevel plate 40 counterclockwise around the connecting member 21. Tilt clockwise.
尚、図7(a)~(d)では、作図の便宜上の理由から本体2およびベース3の図示は省略されている。 In FIGS. 7A to 7D, the main body 2 and the base 3 are not shown for convenience of drawing.
第2長穴41の上端41bに位置している貫通部材50(図7(c))の中心から第2長穴41の下端41aに位置している貫通部材50(図7(d))の中心までの距離は10mmである。つまり、第1長穴31の上端31bに到達した貫通部材50は、そこから回転中心(支点)に近接する方向に10mm移動可能であり、この結果、本体2はベース3に対してさらに10度回動する。貫通部材50が第1長穴31の上端31bに位置しているときの回転刃4の傾斜角度は45度であるから、回転刃4はベース底面3aに対して最大で55度傾斜する。つまり、回転刃4の傾斜角度範囲は0度~55度である。尚、図3は、回転刃4の傾斜角度が45度であるときの丸鋸1の正面図であり、図4は、回転刃4の傾斜角度が55度であるときの丸鋸1の正面図である。換言すれば、本体2とベース3とが図3に示される位置関係にあるとき、貫通部材50は図7(c)に示される位置にある。また、本体2とベース3とが図4に示される位置関係にあるとき、貫通部材50は図7(d)に示される位置にある。 The penetration member 50 (FIG. 7 (d)) located at the lower end 41a of the second elongated hole 41 from the center of the penetration member 50 (FIG. 7 (c)) located at the upper end 41b of the second elongated hole 41. The distance to the center is 10 mm. That is, the penetrating member 50 that has reached the upper end 31b of the first elongated hole 31 can move 10 mm in the direction approaching the rotation center (fulcrum) therefrom. As a result, the main body 2 is further 10 degrees with respect to the base 3. Rotate. Since the angle of inclination of the rotary blade 4 when the penetrating member 50 is positioned at the upper end 31b of the first elongated hole 31 is 45 degrees, the rotary blade 4 is inclined at a maximum of 55 degrees with respect to the base bottom surface 3a. That is, the tilt angle range of the rotary blade 4 is 0 to 55 degrees. 3 is a front view of the circular saw 1 when the inclination angle of the rotary blade 4 is 45 degrees, and FIG. 4 is a front view of the circular saw 1 when the inclination angle of the rotary blade 4 is 55 degrees. FIG. In other words, when the main body 2 and the base 3 are in the positional relationship shown in FIG. 3, the penetrating member 50 is in the position shown in FIG. Further, when the main body 2 and the base 3 are in the positional relationship shown in FIG. 4, the penetrating member 50 is in the position shown in FIG. 7 (d).
もっとも、調整穴32を延長して貫通部材50の可動距離を延長すれば、回転刃4の最大傾斜角度を55度よりも大きくすることができる。この際、調整穴32の延在方向に照らせば、調整穴32が延長されてもベベルスタンド30が拡大することはなく、少なくともベベルスタンド30が第1長穴31の延在方向に拡大することはない。 But if the adjustment hole 32 is extended and the movable distance of the penetration member 50 is extended, the maximum inclination angle of the rotary blade 4 can be made larger than 55 degree | times. At this time, if the adjustment hole 32 is illuminated, the bevel stand 30 does not expand even if the adjustment hole 32 is extended, and at least the bevel stand 30 expands in the extension direction of the first elongated hole 31. There is no.
上記のように、第1長穴31の上端31bに到達した貫通部材50を本体2の回転中心(支点)に近接する方向に移動させることにより、本体2をさらに+10度回動させることができる。すなわち、貫通部材50と連結部材21との距離の変更に伴って(連動して)傾斜角度が変更される。このとき、貫通部材50は、調整穴32および第2長穴41に対してそれぞれの延在方向に移動するが、貫通部材50の調整穴32に対する移動方向と第2長穴41に対する移動方向とは異なる。 As described above, the main body 2 can be further rotated by +10 degrees by moving the penetrating member 50 that has reached the upper end 31 b of the first long hole 31 in a direction close to the rotation center (fulcrum) of the main body 2. . That is, the inclination angle is changed (in conjunction with) the change in the distance between the penetrating member 50 and the connecting member 21. At this time, the penetrating member 50 moves in the extending direction with respect to the adjustment hole 32 and the second elongated hole 41, but the moving direction of the penetrating member 50 with respect to the adjusting hole 32 and the moving direction with respect to the second elongated hole 41 are Is different.
以上のように、本実施形態に係る丸鋸1においては、本体2をベース3に対して45度回動させた後(図3)、貫通部材50を第1長穴31の延在方向とは異なる方向に移動させることにより、本体2を最大で55度まで回動させることができる(図4)。よって、本体2の回動量を増やすために第1長穴31を延長する必要がなく、第1長穴31が設けられているベベルスタンド30を拡大するも必要がない。つまり、傾動機構20の大型化や重量増加を回避しつつ、ベース3に対する本体2の回動量(=回転刃4の傾斜角度)を増やすことができる。 As described above, in the circular saw 1 according to the present embodiment, after the main body 2 is rotated by 45 degrees with respect to the base 3 (FIG. 3), the penetrating member 50 is made to extend in the extending direction of the first long hole 31. The main body 2 can be rotated up to 55 degrees by moving it in different directions (FIG. 4). Therefore, it is not necessary to extend the first elongated hole 31 in order to increase the amount of rotation of the main body 2, and it is not necessary to enlarge the bevel stand 30 provided with the first elongated hole 31. That is, the amount of rotation of the main body 2 relative to the base 3 (= the inclination angle of the rotary blade 4) can be increased while avoiding an increase in the size and weight of the tilt mechanism 20.
尚、丸鋸1は、回転刃4の傾斜角度が0度または45度の状態で使用されることが多い。そこで、本体2をベース3に対して45度回動させると、つまり回転刃4の傾斜角度が45度になると、貫通部材50が第1長穴31の上端31bに突き当たり、本体2の回動が一時的に停止されるようになっている。つまり、丸鋸1は、回転刃4の傾斜角度が45度になると本体2の回動が自動的に一時停止されるオートストップ機能を備えている。 The circular saw 1 is often used in a state where the inclination angle of the rotary blade 4 is 0 degree or 45 degrees. Therefore, when the main body 2 is rotated 45 degrees with respect to the base 3, that is, when the inclination angle of the rotary blade 4 becomes 45 degrees, the penetrating member 50 hits the upper end 31 b of the first long hole 31 and the main body 2 rotates. Is temporarily stopped. That is, the circular saw 1 has an auto-stop function that automatically stops the rotation of the main body 2 when the inclination angle of the rotary blade 4 reaches 45 degrees.
ここで、図6等に示されている第1長穴31を延長すれば、調整穴32を設けたり、貫通部材50を回転中心(支点)に近接する方向に移動させたりしなくても、本体2の回動量(=回転刃4の傾斜角度)を45度よりも大きくすることができる。しかし、図6に示されるように、ベベルスタンド30の近傍には風路を形成するダクト70が設けられている。このダクト70は、図1等に示される本体2と回転刃4の近傍(本実施形態ではソーカバー8の先端)に設けられた吹出し口71との間に延びており、本体2に内蔵されているファンの回転によって発生した気流を吹出し口71に導く。つまり、モータが作動すると、回転刃4およびファンの双方が回転駆動され、回転刃4によって被切断材が切断されるとともに、吹出し口71から風が吹き出す。よって、被切断材の切断に伴って発生する木屑等が吹出し口71から吹き出す風によって吹き飛ばされる。つまり、ダクト70および吹出し口71はブロアを構成している。 Here, if the first long hole 31 shown in FIG. 6 or the like is extended, the adjustment hole 32 or the penetrating member 50 may not be moved in the direction close to the rotation center (fulcrum). The amount of rotation of the main body 2 (= the inclination angle of the rotary blade 4) can be made larger than 45 degrees. However, as shown in FIG. 6, a duct 70 that forms an air passage is provided in the vicinity of the bevel stand 30. The duct 70 extends between the main body 2 shown in FIG. 1 and the like and a blow-off port 71 provided in the vicinity of the rotary blade 4 (the tip of the saw cover 8 in this embodiment), and is incorporated in the main body 2. The air flow generated by the rotation of the fan is guided to the outlet 71. That is, when the motor is operated, both the rotary blade 4 and the fan are driven to rotate, the workpiece is cut by the rotary blade 4, and the wind blows out from the outlet 71. Therefore, wood chips and the like generated in association with the cutting of the material to be cut are blown away by the wind blown from the blowout port 71. That is, the duct 70 and the outlet 71 constitute a blower.
図6に示されているダクト70は、第1長穴31の上端31bの先に設けられており、第1長穴31の延在方向を横切って、図1等に示される本体2と吹出し口71(ソーカバー8)との間に延びている。よって、第1長穴31を延長するためにベベルスタンド30を第1長穴31の延在方向に拡大すると、ベベルスタンド30とダクト70とが干渉する虞がある。この点、本実施形態では、第1長穴31の上端31bに到達した貫通部材50を本体2の回転中心(支点)に近接する方向に移動可能とすることによって、本体2の回動量(=回転刃4の傾斜角度)を45度よりも大きくしている。つまり、第1長穴31を延長することなく本体2の回動量を増やしており、ベベルスタンド30の拡大によるベベルスタンド30とダクト70との干渉は発生しない。 The duct 70 shown in FIG. 6 is provided at the tip of the upper end 31b of the first elongated hole 31, and crosses the extending direction of the first elongated hole 31, and the main body 2 shown in FIG. It extends between the mouth 71 (saw cover 8). Therefore, if the bevel stand 30 is expanded in the extending direction of the first long hole 31 in order to extend the first long hole 31, the bevel stand 30 and the duct 70 may interfere with each other. In this regard, in the present embodiment, by allowing the penetrating member 50 that has reached the upper end 31b of the first long hole 31 to move in a direction close to the rotation center (fulcrum) of the main body 2, the rotation amount of the main body 2 (= The inclination angle of the rotary blade 4) is made larger than 45 degrees. That is, the rotation amount of the main body 2 is increased without extending the first long hole 31, and interference between the bevel stand 30 and the duct 70 due to the expansion of the bevel stand 30 does not occur.
尚、本体2を回動させて回転刃4の傾斜角度を変更する際には、図5に示されているレバー60を回し、貫通部材50とナット61とのねじ結合を緩める。一方、回転刃4の傾斜角度を変更した後は、レバー60を逆向きに回して、貫通部材50とナット61とのねじ結合を強める。すると、貫通部材50の頭部52とレバー60とに挟まれたベベルスタンド30とベベルプレート40とが互いに圧接され、本体2の回動が規制される。つまり、回転刃4が変更後の傾斜角度で固定される。尚、貫通部材50の角柱形状の係合部53の外面と第2長穴41の内面とが当接しているので、レバー60の回転操作に伴って貫通部材50が回転することはない。つまり、貫通部材50が共回りすることはない。 When the main body 2 is rotated and the inclination angle of the rotary blade 4 is changed, the lever 60 shown in FIG. 5 is turned to loosen the screw connection between the penetrating member 50 and the nut 61. On the other hand, after changing the inclination angle of the rotary blade 4, the lever 60 is turned in the opposite direction to strengthen the screw connection between the penetrating member 50 and the nut 61. Then, the bevel stand 30 and the bevel plate 40 sandwiched between the head 52 of the penetrating member 50 and the lever 60 are pressed against each other, and the rotation of the main body 2 is restricted. That is, the rotary blade 4 is fixed at the changed inclination angle. Since the outer surface of the prismatic engaging portion 53 of the penetrating member 50 and the inner surface of the second long hole 41 are in contact with each other, the penetrating member 50 does not rotate with the rotation operation of the lever 60. That is, the penetrating member 50 does not rotate together.
ベベルスタンド30に設けられる第1長穴31やベベルプレート40に設けられる第2長穴41の形状は、上記形状に限られない。例えば、第2長穴41は、図8に示されるような円弧状の長穴に変更することができる。図8に示されている第2長穴41は、第1長穴31と逆向きに湾曲する円弧状の長穴であり、この場合、第1長穴31の上端31bに到達した貫通部材50をその位置でより確実に一時停止させることができる。つまり、オートストップ機能がより確実に働く。 The shape of the first long hole 31 provided in the bevel stand 30 and the second long hole 41 provided in the bevel plate 40 is not limited to the above shape. For example, the second long hole 41 can be changed to an arc-shaped long hole as shown in FIG. The second elongated hole 41 shown in FIG. 8 is an arc-shaped elongated hole that curves in the opposite direction to the first elongated hole 31. In this case, the penetrating member 50 that has reached the upper end 31 b of the first elongated hole 31. Can be more reliably paused at that position. In other words, the auto stop function works more reliably.
一般的に、回転刃4の傾斜角度が45度に設定される頻度は、同角度が55度に設定される頻度よりも高い。よって、上述のオートストップ機能がより確実に働くことは、丸鋸1の利便性をさらに向上させる。 Generally, the frequency at which the inclination angle of the rotary blade 4 is set to 45 degrees is higher than the frequency at which the angle is set to 55 degrees. Therefore, the above-described auto stop function works more reliably further improves the convenience of the circular saw 1.
この点、第2長穴41が図8に示されるような円弧状の長穴であれば、貫通部材50が第1長穴31の上端内面に衝突した反動で、該貫通部材50が調整穴32に不用意に進入する事態が回避され、意図しない本体2の回動が防止される。図9(a)~(d)に示されるように、回転刃4の傾斜角度が45度になるまで本体2を回動させると、貫通部材50は第1長穴31の上端31bに到達する。このとき、本体2を勢いよく回動させると、貫通部材50(軸部51)が第1長穴31の上端内面に衝突する。この場合、第2長穴41が直線状であると、第1長穴31の上端内面に衝突した反動で貫通部材50が第2長穴41の下端側に移動(落下)しやすい(図7(c)参照)。つまり、貫通部材50が調整穴32に進入し、調整穴32に沿って回転中心に近接する方向に移動しやすい。一方、第2長穴41が第1長穴31と逆向きに湾曲する円弧状であると、貫通部材50が第1長穴31の上端内面に衝突した反動が第2長穴41の内周面によって受け止められる(図9(c)参照)。よって、貫通部材50が不用意に調整穴32に進入し、該調整穴32に沿って回転中心に近接する方向に移動する事態が回避される。 In this regard, if the second long hole 41 is an arc-shaped long hole as shown in FIG. 8, the penetrating member 50 is caused to react with the upper end inner surface of the first long hole 31, and the penetrating member 50 is adjusted to the adjustment hole. Inadvertently entering 32 is avoided, and unintentional rotation of the main body 2 is prevented. As shown in FIGS. 9A to 9D, when the main body 2 is rotated until the inclination angle of the rotary blade 4 reaches 45 degrees, the penetrating member 50 reaches the upper end 31b of the first elongated hole 31. . At this time, when the main body 2 is pivoted vigorously, the penetrating member 50 (shaft portion 51) collides with the inner surface of the upper end of the first long hole 31. In this case, if the second long hole 41 is linear, the penetrating member 50 is likely to move (drop) to the lower end side of the second long hole 41 due to a reaction that collides with the inner surface of the upper end of the first long hole 31 (FIG. 7). (See (c)). In other words, the penetrating member 50 enters the adjustment hole 32 and easily moves along the adjustment hole 32 in a direction close to the rotation center. On the other hand, when the second long hole 41 has an arc shape that curves in the opposite direction to the first long hole 31, the reaction that the penetrating member 50 collides with the inner surface of the upper end of the first long hole 31 causes the inner periphery of the second long hole 41 to It is received by the surface (see FIG. 9C). Therefore, a situation in which the penetrating member 50 inadvertently enters the adjustment hole 32 and moves in a direction close to the rotation center along the adjustment hole 32 is avoided.
(実施形態2) 以下、図10(a),(b)を参照しながら本発明の携帯型切断機の実施形態の他の一例について説明する。もっとも、本実施形態に係る携帯型切断機は、実施形態1に係る丸鋸1と基本構成を共通にする丸鋸である。そこで、実施形態1に係る丸鋸1と共通する構成については、図10(a),(b)に同一の符号を付して説明を省略する。 (Embodiment 2) Hereinafter, another example of the embodiment of the portable cutting machine of the present invention will be described with reference to FIGS. 10 (a) and 10 (b). However, the portable cutting machine according to the present embodiment is a circular saw having the same basic configuration as the circular saw 1 according to the first embodiment. Therefore, regarding the configuration common to the circular saw 1 according to the first embodiment, the same reference numerals are attached to FIGS. 10A and 10B and the description thereof is omitted.
図10(a),(b)に示されるように、本実施形態に係る丸鋸が有するベベルスタンド30には第1長穴31が設けられており、ベベルプレート40には第2長穴41が設けられている。つまり、第1長穴31が設けられたベベルスタンド30と、第2長穴41が設けられたベベルプレート40と、を有する点において、本実施形態に係る丸鋸と実施形態1に係る丸鋸1とは共通している。 As shown in FIGS. 10A and 10B, the first long hole 31 is provided in the bevel stand 30 included in the circular saw according to this embodiment, and the second long hole 41 is provided in the bevel plate 40. Is provided. That is, the circular saw according to the present embodiment and the circular saw according to the first embodiment in that the bevel stand 30 provided with the first long hole 31 and the bevel plate 40 provided with the second long hole 41 are provided. 1 is common.
しかし、本実施形態においては、第2長穴41のみでなく、第1長穴31も直線状の長穴である。具体的には、本実施形態における第1長穴31および第2長穴41のそれぞれは、略長方形の長穴であって、互いに異なる方向に延びる長穴である。 However, in the present embodiment, not only the second elongated hole 41 but also the first elongated hole 31 is a linear elongated hole. Specifically, each of the first long hole 31 and the second long hole 41 in the present embodiment is a substantially rectangular long hole and is a long hole extending in different directions.
図10(a),(b)に示されるように、第1長穴31および第2長穴41を貫通している貫通部材50(軸部51)は、図示されていない本体の回動に伴って、第1長穴31の内側を第1長穴31に沿って移動すると共に、第2長穴41の内側を第2長穴41に沿って移動する。換言すれば、貫通部材50は、本体の回動に伴って、第1長穴31および第2長穴41の内側を同時に移動する。尚、図10(a)は、図示されていない回転刃の傾斜角度が0度であるときのべべルスタンド30,べべルプレート40および貫通部材50(軸部51)の位置関係を示している。また、図10(b)は、回転刃の傾斜角度が55度であるときのベベルスタンド30,べべルプレート40および貫通部材50(軸部51)の位置関係を示している。 As shown in FIGS. 10A and 10B, the penetrating member 50 (shaft portion 51) penetrating the first elongated hole 31 and the second elongated hole 41 is used to rotate the body not shown. Accordingly, the inside of the first long hole 31 moves along the first long hole 31 and the inside of the second long hole 41 moves along the second long hole 41. In other words, the penetrating member 50 moves simultaneously inside the first long hole 31 and the second long hole 41 as the main body rotates. FIG. 10A shows the positional relationship between the bevel stand 30, the bevel plate 40, and the penetrating member 50 (shaft portion 51) when the inclination angle of a rotary blade (not shown) is 0 degree. . FIG. 10B shows the positional relationship between the bevel stand 30, the bevel plate 40, and the penetrating member 50 (shaft portion 51) when the inclination angle of the rotary blade is 55 degrees.
図10(a),(b)から明らかなように、貫通部材50は、本体の回動に伴って、第1長穴31の下端31aから上端31bへ向かって移動すると共に、第2長穴41の上端41bから下端41aへ向かって移動する。換言すれば、第1長穴31の下端31aおよび第2長穴41の上端41bは、回転刃の傾斜角度が増加する方向に本体が回動される際の貫通部材50の移動の始点であり、第1長穴31の上端31bおよび第2長穴41の下端41aは、貫通部材50の移動の終点である。 As is clear from FIGS. 10A and 10B, the penetrating member 50 moves from the lower end 31a of the first elongated hole 31 toward the upper end 31b as the main body rotates, and the second elongated hole 31 41 moves from the upper end 41b toward the lower end 41a. In other words, the lower end 31a of the first elongated hole 31 and the upper end 41b of the second elongated hole 41 are starting points of movement of the penetrating member 50 when the main body is rotated in a direction in which the inclination angle of the rotary blade increases. The upper end 31 b of the first elongated hole 31 and the lower end 41 a of the second elongated hole 41 are the end points of the movement of the penetrating member 50.
上記のような貫通部材50の移動軌跡の観点から第1長穴31および第2長穴41の延在方向を捉えれば、第1長穴31は、該第1長穴31内における貫通部材50の移動の始点と終点とを結ぶ直線Z1に沿って延びている。また、第2長穴41は、該第2長穴41内おける貫通部材50の移動の始点と終点とを結ぶ直線Z2に沿って延びている。そして、直線Z1と直線Z2とは非平行であって、貫通部材50の中心において交差する。実施形態1と同様に、貫通部材50が第2長穴41と第1長穴31の双方の内部を移動する前の状態(図10(a)の状態)では、連結部材21を中心としてベベルプレート40を反時計回りに回動させるために、第1長穴31に対して第2長穴41が貫通部材50を中心として反時計回りに傾いている。また、貫通部材50と連結部材21との距離の変更に伴って(連動して)傾斜角度が変更される。 If the extending direction of the 1st long hole 31 and the 2nd long hole 41 is caught from a viewpoint of the movement locus of the above penetration members 50, the 1st long hole 31 will be the penetration member 50 in this 1st long hole 31. Extends along a straight line Z1 connecting the starting point and the ending point of the movement. The second long hole 41 extends along a straight line Z <b> 2 that connects the start point and the end point of the movement of the penetrating member 50 in the second long hole 41. The straight line Z1 and the straight line Z2 are non-parallel and intersect at the center of the penetrating member 50. As in the first embodiment, in a state before the penetrating member 50 moves inside both the second elongated hole 41 and the first elongated hole 31 (the state shown in FIG. 10A), the bevel is centered on the connecting member 21. In order to rotate the plate 40 counterclockwise, the second long hole 41 is inclined counterclockwise around the penetrating member 50 with respect to the first long hole 31. Further, the inclination angle is changed (in conjunction with) the change in the distance between the penetrating member 50 and the connecting member 21.
本実施形態では、貫通部材50を第1長穴31および第2長穴41に対して同時に移動させることによって、第1長穴31および第2長穴41を延長することなく、本体を最大で55度まで回動可能としてある。つまり、第1長穴31や第2長穴41の延長に伴うベベルスタンド30やベベルプレート40の拡大を回避しつつ、ベース3に対する本体の回動量が増やされている。 In the present embodiment, by moving the penetrating member 50 simultaneously with respect to the first long hole 31 and the second long hole 41, the main body can be maximized without extending the first long hole 31 and the second long hole 41. It can be rotated up to 55 degrees. That is, the rotation amount of the main body with respect to the base 3 is increased while avoiding the enlargement of the bevel stand 30 and the bevel plate 40 due to the extension of the first long hole 31 and the second long hole 41.
本発明は上記実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能である。例えば、長穴の配置及び角度や長さを変更することでさらなるベベルスタンドの小型化が可能であり、実施形態1では45°傾斜の位置から内側に向かう長穴を形成することで傾斜角度を増加させたが、15°傾斜の位置に外側へ向かう長穴を形成することで、0°~15°間の傾斜に必要なベベルスタンド領域を減少させ、一層の小型化を実現できる。 The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention. For example, it is possible to further reduce the size of the bevel stand by changing the arrangement and the angle and length of the long holes. In the first embodiment, the inclination angle is changed by forming a long hole inward from a 45 ° inclined position. However, by forming a long hole toward the outside at a position inclined at 15 °, the bevel stand area required for the inclination between 0 ° and 15 ° can be reduced, and further miniaturization can be realized.
1…丸鋸、2…本体、3…ベース、3a…ベース底面、4…回転刃、5…ハウジング、6…モータケース、6a…風窓、7…ギアケース、8…ソーカバー、9…セーフティカバー、10…ハンドル、11…開口部、20…傾動機構、21…連結部材、30…(第1プレート)ベベルスタンド、30a,40a…貫通孔、31…第1長穴、31a…下端、31b…上端、32…調整穴、40…(第2プレート)ベベルプレート、41…第2長穴、41a…下端、41b…上端、50…貫通部材、51…軸部、52…頭部、53…係合部、60…レバー、61…ナット、62…ねじ、63…ワッシャ、70…ダクト、71…吹出し口 DESCRIPTION OF SYMBOLS 1 ... Circular saw, 2 ... Main body, 3 ... Base, 3a ... Base bottom surface, 4 ... Rotary blade, 5 ... Housing, 6 ... Motor case, 6a ... Wind window, 7 ... Gear case, 8 ... Saw cover, 9 ... Safety cover, DESCRIPTION OF SYMBOLS 10 ... Handle, 11 ... Opening part, 20 ... Tilt mechanism, 21 ... Connecting member, 30 ... (1st plate) Bevel stand, 30a, 40a ... Through-hole, 31 ... First long hole, 31a ... Lower end, 31b ... Upper end , 32 ... adjustment hole, 40 ... (second plate) bevel plate, 41 ... second elongated hole, 41a ... lower end, 41b ... upper end, 50 ... penetrating member, 51 ... shaft portion, 52 ... head, 53 ... engagement 60, lever, 61, nut, 62, screw, 63, washer, 70, duct, 71, outlet

Claims (7)

  1. 回転刃を備える本体とベースとが相対回転可能に連結されている携帯型切断機であって、前記本体と前記ベースとを相対回転可能に連結する連結部材と、前記ベースに設けられた第1プレートと、前記第1プレートに設けられた第1長穴と、前記本体に設けられた第2プレートと、前記第2プレートに設けられ、前記第1長穴と連通する第2長穴と、前記第1長穴および前記第2長穴を貫通し、前記本体の回動に伴って前記第1長穴に沿って移動する貫通部材と、を有し、前記第2長穴は、前記第1長穴の一方の端部に到達した前記貫通部材が前記連結部材に近接する方向に移動することを許容する方向に延びる長穴であり、前記第2長穴は、前記連結部材の中心と前記貫通部材の中心とを結ぶ直線と交差する方向に延びている、携帯型切断機。 A portable cutting machine in which a main body including a rotary blade and a base are connected so as to be relatively rotatable, a connecting member for connecting the main body and the base so as to be relatively rotatable, and a first provided on the base. A plate, a first slot provided in the first plate, a second plate provided in the main body, a second slot provided in the second plate and communicating with the first slot, A penetrating member that penetrates through the first elongated hole and the second elongated hole and moves along the first elongated hole as the main body rotates. The penetrating member that has reached one end of the long hole is a long hole that extends in a direction that allows the penetrating member to move in a direction close to the connecting member, and the second long hole is a center of the connecting member. Portable cutting extending in a direction intersecting with a straight line connecting the center of the penetrating member .
  2. 前記第1プレートには、前記第1長穴の前記端部に連続する調整穴であって、前記端部から前記連結部材の中心に向かって延びる調整穴が設けられており、前記第1長穴の前記端部に到達した前記貫通部材は、前記調整穴に沿って前記連結部材に近接する方向に移動する、請求項1に記載の携帯型切断機。 The first plate is provided with an adjustment hole that is continuous with the end portion of the first elongated hole and extends from the end portion toward the center of the connecting member. 2. The portable cutting machine according to claim 1, wherein the penetrating member that has reached the end of the hole moves in a direction adjacent to the connecting member along the adjustment hole.
  3. 前記第1長穴は円弧状であり、前記第2長穴は直線状である、請求項1または2に記載の携帯型切断機。 The portable cutting machine according to claim 1 or 2, wherein the first long hole has an arc shape and the second long hole has a linear shape.
  4. 前記第1長穴は円弧状であり、前記第2長穴は、前記第1長穴と逆向きに湾曲する円弧状である、請求項1または2に記載の携帯型切断機。 The portable cutting machine according to claim 1 or 2, wherein the first elongated hole has an arc shape, and the second elongated hole has an arc shape that curves in a direction opposite to the first elongated hole.
  5. 回転刃を備える本体とベースとが相対回転可能に連結されている携帯型切断機であって、前記本体と前記ベースとを相対回転可能に連結する連結部材と、前記ベースに設けられた第1プレートと、前記第1プレートに設けられた第1長穴と、前記本体に設けられた第2プレートと、前記第2プレートに設けられ、前記第1長穴と連通する第2長穴と、前記第1長穴および前記第2長穴を貫通する貫通部材と、を有し、前記第1長穴および前記第2長穴は、互に異なる方向に延びており、前記貫通部材は、前記本体の回動に伴って、前記第1長穴の内側を前記第1長穴に沿って移動すると共に、前記第2長穴の内側を前記第2長穴に沿って移動する、携帯型切断機。 A portable cutting machine in which a main body including a rotary blade and a base are connected so as to be relatively rotatable, a connecting member for connecting the main body and the base so as to be relatively rotatable, and a first provided on the base. A plate, a first slot provided in the first plate, a second plate provided in the main body, a second slot provided in the second plate and communicating with the first slot, A penetrating member penetrating the first elongated hole and the second elongated hole, wherein the first elongated hole and the second elongated hole extend in different directions, and the penetrating member is A portable cutting device that moves inside the first elongated hole along the first elongated hole and moves along the second elongated hole along the second elongated hole as the main body rotates. Machine.
  6. 前記本体に内蔵されたファンと、前記回転刃の近傍に設けられた吹出し口と、前記本体と前記吹出し口との間に延びて、前記ファンの回転によって発生した気流を前記吹出し口に導く風路と、を有し、前記風路は、前記第1長穴の延在方向を横切って前記本体と前記吹出し口との間に延びている、請求項1~5のいずれか一項に記載の携帯型切断機。 A fan built in the main body, a blowout port provided in the vicinity of the rotary blade, and a wind that extends between the main body and the blowout port and guides an airflow generated by rotation of the fan to the blowout port. And the air passage extends between the main body and the outlet through a direction in which the first elongated hole extends. Portable cutting machine.
  7. 前記第2長穴は角穴であり、前記貫通部材には角柱形状の係合部が設けられており、前記第2長穴の内面と前記係合部の外面とが当接することにより、前記貫通部材の回転が規制される、請求項1~6のいずれか一項に記載の携帯型切断機。 The second elongated hole is a square hole, and the penetrating member is provided with a prismatic engaging portion, and the inner surface of the second elongated hole and the outer surface of the engaging portion abut, The portable cutting machine according to any one of claims 1 to 6, wherein rotation of the penetrating member is restricted.
PCT/JP2017/013672 2016-04-28 2017-03-31 Portable cutting machine WO2017187894A1 (en)

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JP2016-090550 2016-04-28

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4999916A (en) * 1990-08-17 1991-03-19 Ryobi Motor Products Corp. Circular saw base angle adjustment mechanism
JP2001232515A (en) * 1999-12-16 2001-08-28 Makita Corp Cutting machine
JP2002264101A (en) * 2001-03-09 2002-09-18 Hitachi Koki Co Ltd Portable circular saw
JP2003071803A (en) * 2001-08-31 2003-03-12 Ryobi Ltd Circular saw

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4999916A (en) * 1990-08-17 1991-03-19 Ryobi Motor Products Corp. Circular saw base angle adjustment mechanism
JP2001232515A (en) * 1999-12-16 2001-08-28 Makita Corp Cutting machine
JP2002264101A (en) * 2001-03-09 2002-09-18 Hitachi Koki Co Ltd Portable circular saw
JP2003071803A (en) * 2001-08-31 2003-03-12 Ryobi Ltd Circular saw

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JP6614338B2 (en) 2019-12-04

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