WO2017186107A1 - Heat-bent glass processing apparatus - Google Patents

Heat-bent glass processing apparatus Download PDF

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Publication number
WO2017186107A1
WO2017186107A1 PCT/CN2017/081931 CN2017081931W WO2017186107A1 WO 2017186107 A1 WO2017186107 A1 WO 2017186107A1 CN 2017081931 W CN2017081931 W CN 2017081931W WO 2017186107 A1 WO2017186107 A1 WO 2017186107A1
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Prior art keywords
zone
heating
area
glass processing
processing apparatus
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PCT/CN2017/081931
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French (fr)
Chinese (zh)
Inventor
张虎成
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深圳市尊泰自动化设备有限公司
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Publication of WO2017186107A1 publication Critical patent/WO2017186107A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Definitions

  • the present application relates to a glass processing apparatus, in particular to a hot bending glass processing apparatus.
  • the existing glass hot bending forming process is formed by softening and deforming the glass by heating.
  • the common processing equipment is generally realized by a combination of a forming mold and a heating furnace, and the heating furnace generally adopts a heating tube or a heating wire. Heating, that is, under the action of the heating furnace, the glass piece can be softened and formed into a specific size or shape according to the forming mold, because the establishment scale and working mode of the heating furnace are one of the factors of high cost production, and thus it can be seen that Some glass sheet hot bending forming processing equipment and its process realization require large cost and limited limitation, and the total yield of hot-bending glass is low, the heating speed is slow, the energy consumption is high, and the surface of the product is uneven. The luminosity difference is not conducive to the development of the glass sheet hot bending forming process.
  • the purpose of the present application is to provide a hot bending glass processing apparatus which has a high heating speed and low energy consumption to solve the problems raised in the above background art.
  • a hot bending glass processing apparatus which may include a frame, a preheating zone, a heating zone, a molding zone, and a cooling zone, wherein the preheating zone, the heating zone, the molding zone, and the cooling zone are all mounted on a frame,
  • the hot zone is located at the right end of the rack, the heating zone is located on the left side of the preheating zone, the heating zone is provided with a heating platform, and the outer periphery of the heating platform is provided with a plurality of coils, and the forming zone is located in the heating zone On the left side, the cooling zone is located on the left side of the forming zone, and the cooling zone includes an upper cold plate and a lower cold plate, and the upper cold plate is located above the lower cold plate.
  • a control area is further disposed on the frame on the right side of the preheating zone.
  • the application of the magnetic field heating principle in the field of glass processing has the advantages of fast heating speed, low energy consumption, high output, smooth surface, good transparency, safe and reliable operation, and simple processing technology, which greatly reduces the molding processing time. And increase production output, efficiency, cost savings, and achieve resource-saving, fast and safe work results.
  • Figure 1 is a schematic view of the structure of the present application.
  • a hot bending glass processing apparatus may include a frame 1, a preheating zone 2, a heating zone 3, a molding zone 4, and a cooling zone 5, the preheating zone 2, the heating zone 3, and the forming zone 4
  • the cooling zone 5 is mounted on the frame 1
  • the preheating zone 2 is located at the right end of the frame 1
  • the heating zone 3 is located on the left side of the preheating zone 2
  • the heating zone 3 is provided with a heating platform 6
  • the outer circumference of the heating platform 6 is provided with a plurality of coils 7,
  • the forming zone 4 is located on the left side of the heating zone 3,
  • the cooling zone 5 is located on the left side of the forming zone 4, and the cooling zone 5 comprises an upper cold plate 8 and the lower cold plate 9, the upper cold plate 8 is located above the lower cold plate 9, and the control frame 10 is further disposed on the frame 1 on the right side of the preheating zone 2.
  • the hot bending glass processing device opens a switch in the control area 10, and the device is energized, and a special high-frequency magnetic field is generated through the coil 7, and acts on the heating platform 6, and the heating platform 6 conducts heat to the glass product through a mold, in particular, The shape of the glass changes, the heating process is completed, and then the cutting process is followed.
  • the application of the magnetic field heating principle in the field of glass processing has the advantages of fast heating speed, low energy consumption, high output, smooth surface, good transparency, safe and reliable operation, and simple processing technology, which greatly reduces the molding processing time. And increase production output, efficiency, cost savings, and achieve resource-saving, fast and safe work results.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

A heat-bent glass processing apparatus, comprising a machine frame (1), a pre-heating area (2), a heating area (3), a forming area (4), and a cooling area (5). The pre-heating area (2), heating area (3), forming area (4), and cooling area (5) are installed on the machine frame (1). The pre-heating area (2) is provided on the right end of the machine frame (1). The heating area (3) is provided on the left side of the pre-heating area (2). A heating platform (6) is provided within the heating area (3). A plurality of coils (7) are provided along an outer perimeter of the heating platform (6). The forming area (4) is provided on the left side of the heating area (3). The cooling area (5) is provided on the left side of the forming area (4). The cooling area (5) comprises an upper cooling plate (8) and a lower cooling plate (9). The upper cooling plate (8) is positioned above the lower cooling plate (9).

Description

一种热弯玻璃加工设备Hot bending glass processing equipment
本申请要求于2016年04月29日提交中国专利局的申请号为CN201620410579.3、名称为“一种热弯玻璃加工设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. CN201620410579.3, entitled "A Hot Bending Glass Processing Equipment", filed on April 29, 2016, the entire contents of which is incorporated herein by reference. in.
技术领域Technical field
本申请涉及一种玻璃加工设备,具体是一种热弯玻璃加工设备。The present application relates to a glass processing apparatus, in particular to a hot bending glass processing apparatus.
背景技术Background technique
现有的玻璃热弯成型加工是通过加热使玻璃软化变形而形成的,其常用的加工设备一般由成型模具和加热炉结合运用而实现其加工工艺,所述加热炉一般采用发热管或者发热丝加热,即在加热炉作用下,玻璃片可根据成型模具而软化成型为特定尺寸或形状,因为加热炉的建立规模以及工作模式,其运用是高成本生产的因素之一,由此可见,现有的玻璃片热弯成型加工设备及其工艺的实现,是需要较大成本且局限性较大,而且热弯成型的玻璃总产量低,加热速度慢,能耗高,产品表面不平整,透光度差,不利于玻璃片热弯成型工艺的发展。The existing glass hot bending forming process is formed by softening and deforming the glass by heating. The common processing equipment is generally realized by a combination of a forming mold and a heating furnace, and the heating furnace generally adopts a heating tube or a heating wire. Heating, that is, under the action of the heating furnace, the glass piece can be softened and formed into a specific size or shape according to the forming mold, because the establishment scale and working mode of the heating furnace are one of the factors of high cost production, and thus it can be seen that Some glass sheet hot bending forming processing equipment and its process realization require large cost and limited limitation, and the total yield of hot-bending glass is low, the heating speed is slow, the energy consumption is high, and the surface of the product is uneven. The luminosity difference is not conducive to the development of the glass sheet hot bending forming process.
发明内容Summary of the invention
本申请的目的在于提供一种加热速度快、能耗低的热弯玻璃加工设备,以解决上述背景技术中提出的问题。The purpose of the present application is to provide a hot bending glass processing apparatus which has a high heating speed and low energy consumption to solve the problems raised in the above background art.
为实现上述目的,本申请提供如下技术方案:To achieve the above objective, the present application provides the following technical solutions:
—种热弯玻璃加工设备,可以包括机架、预热区、加热区、成型区和冷却区,所述预热区、加热区、成型区和冷却区均安装在机架上,所述预热区位于机架的右端,所述加热区位于预热区的左侧,所述加热区中设置有加热平台,所述加热平台的外周设置有多个线圈,所述成型区位于加热区的左侧,所述冷却区位于成型区的左侧,所述冷却区包括上冷板和下冷板,所述上冷板位于下冷板的上方。a hot bending glass processing apparatus, which may include a frame, a preheating zone, a heating zone, a molding zone, and a cooling zone, wherein the preheating zone, the heating zone, the molding zone, and the cooling zone are all mounted on a frame, The hot zone is located at the right end of the rack, the heating zone is located on the left side of the preheating zone, the heating zone is provided with a heating platform, and the outer periphery of the heating platform is provided with a plurality of coils, and the forming zone is located in the heating zone On the left side, the cooling zone is located on the left side of the forming zone, and the cooling zone includes an upper cold plate and a lower cold plate, and the upper cold plate is located above the lower cold plate.
作为本申请再进一步的方案:所述预热区右侧的机架上还设置有控制区。As a further solution of the present application, a control area is further disposed on the frame on the right side of the preheating zone.
与现有技术相比,本申请的有益效果是:Compared with the prior art, the beneficial effects of the present application are:
本申请把磁场加热原理运用在玻璃加工领域,加热速度快、能耗低、产量高、产品表面平整,透光度好,作业安全可靠,成就了简易的加工工艺,使成型加工的时间大大缩减,并且提高了生产产量,效率提升、成本节省,达到了节省资源、快速安全的作业成果。The application of the magnetic field heating principle in the field of glass processing has the advantages of fast heating speed, low energy consumption, high output, smooth surface, good transparency, safe and reliable operation, and simple processing technology, which greatly reduces the molding processing time. And increase production output, efficiency, cost savings, and achieve resource-saving, fast and safe work results.
附图说明DRAWINGS
图1为本申请的结构示意图。Figure 1 is a schematic view of the structure of the present application.
具体实施方式 detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solutions of the present patent are further described in detail below in conjunction with specific embodiments.
请参阅图1,一种热弯玻璃加工设备,可以包括机架1、预热区2、加热区3、成型区4和冷却区5,所述预热区2、加热区3、成型区4和冷却区5均安装在机架1上,所述预热区2位于机架1的右端,所述加热区3位于预热区2的左侧,所述加热区3中设置有加热平台6,所述加热平台6的外周设置有多个线圈7,所述成型区4位于加热区3的左侧,所述冷却区5位于成型区4的左侧,所述冷却区5包括上冷板8和下冷板9,所述上冷板8位于下冷板9的上方,所述预热区2右侧的机架1上还设置有控制区10。Referring to FIG. 1 , a hot bending glass processing apparatus may include a frame 1, a preheating zone 2, a heating zone 3, a molding zone 4, and a cooling zone 5, the preheating zone 2, the heating zone 3, and the forming zone 4 And the cooling zone 5 is mounted on the frame 1, the preheating zone 2 is located at the right end of the frame 1, the heating zone 3 is located on the left side of the preheating zone 2, and the heating zone 3 is provided with a heating platform 6 The outer circumference of the heating platform 6 is provided with a plurality of coils 7, the forming zone 4 is located on the left side of the heating zone 3, the cooling zone 5 is located on the left side of the forming zone 4, and the cooling zone 5 comprises an upper cold plate 8 and the lower cold plate 9, the upper cold plate 8 is located above the lower cold plate 9, and the control frame 10 is further disposed on the frame 1 on the right side of the preheating zone 2.
所述热弯玻璃加工设备在工作时,打开控制区10内的开关,设备通电,通过线圈7产生特别是高频磁场,作用于加热平台6,加热平台6通过特别是模具导热到玻璃制品,玻璃形状改变,加热过程完成,然后进入后面的切割流程。During operation, the hot bending glass processing device opens a switch in the control area 10, and the device is energized, and a special high-frequency magnetic field is generated through the coil 7, and acts on the heating platform 6, and the heating platform 6 conducts heat to the glass product through a mold, in particular, The shape of the glass changes, the heating process is completed, and then the cutting process is followed.
本申请把磁场加热原理运用在玻璃加工领域,加热速度快、能耗低、产量高、产品表面平整,透光度好,作业安全可靠,成就了简易的加工工艺,使成型加工的时间大大缩减,并且提高了生产产量,效率提升、成本节省,达到了节省资源、快速安全的作业成果。The application of the magnetic field heating principle in the field of glass processing has the advantages of fast heating speed, low energy consumption, high output, smooth surface, good transparency, safe and reliable operation, and simple processing technology, which greatly reduces the molding processing time. And increase production output, efficiency, cost savings, and achieve resource-saving, fast and safe work results.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。 The preferred embodiments of the present invention have been described in detail above, but the present patent is not limited to the above embodiments, and various modifications may be made without departing from the scope of the patents of the present invention. Kind of change.

Claims (4)

  1. 一种热弯玻璃加工设备,其特征在于,所述热弯玻璃加工设备包括机架(1)、预热区(2)、加热区(3)、成型区(4)和冷却区(5),所述预热区(2)、所述加热区(3)、所述成型区(4)和所述冷却区(5)均安装在所述机架(1)上,所述预热区(2)位于所述机架(1)的右端,所述加热区(3)位于所述预热区(2)的左侧,所述加热区(3)中设置有加热平台(6),所述加热平台(6)的外周设置有多个线圈(7),所述成型区(4)位于所述加热区(3)的左侧,所述冷却区(5)位于所述成型区(4)的左侧,所述冷却区(5)包括上冷板(8)和下冷板(9),所述上冷板(8)位于所述下冷板(9)的上方。A hot bending glass processing apparatus, characterized in that the hot bending glass processing equipment comprises a frame (1), a preheating zone (2), a heating zone (3), a forming zone (4) and a cooling zone (5) The preheating zone (2), the heating zone (3), the forming zone (4) and the cooling zone (5) are both mounted on the frame (1), the preheating zone (2) located at the right end of the frame (1), the heating zone (3) is located on the left side of the preheating zone (2), and the heating zone (3) is provided with a heating platform (6), The outer circumference of the heating platform (6) is provided with a plurality of coils (7), the forming zone (4) is located on the left side of the heating zone (3), and the cooling zone (5) is located in the forming zone ( On the left side of 4), the cooling zone (5) comprises an upper cold plate (8) and a lower cold plate (9), the upper cold plate (8) being located above the lower cold plate (9).
  2. 根据权利要求1所述的热弯玻璃加工设备,其特征在于,在所述预热区(2)右侧的机架(1)上还设置有控制区(10)。The hot bending glass processing apparatus according to claim 1, characterized in that a control zone (10) is further provided on the frame (1) on the right side of the preheating zone (2).
  3. 根据权利要求1或2所述的热弯玻璃加工设备,其特征在于,在所述加热平台(6)上设置有模具。A hot bending glass processing apparatus according to claim 1 or 2, characterized in that a mold is provided on the heating platform (6).
  4. 根据权利要求1或2所述的热弯玻璃加工设备,其特征在于,所述线圈(7)设置为能够产生高频磁场。 A hot bending glass processing apparatus according to claim 1 or 2, characterized in that the coil (7) is arranged to be capable of generating a high frequency magnetic field.
PCT/CN2017/081931 2016-04-29 2017-04-25 Heat-bent glass processing apparatus WO2017186107A1 (en)

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CN201620410579.3U CN205653337U (en) 2016-04-29 2016-04-29 Hot bending glass processing equipment
CN201620410579.3 2016-04-29

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Cited By (2)

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CN114228116A (en) * 2021-12-16 2022-03-25 深圳市恒永达科技有限公司 Pipe fitting hot bending forming jig, device and method and storage medium
CN115724575A (en) * 2022-11-29 2023-03-03 河南曲显光电科技有限公司 Combined hot bending machine forming mechanism

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CN107324641A (en) * 2016-04-29 2017-11-07 深圳市尊泰自动化设备有限公司 A kind of heat-bending glass process equipment
CN205653337U (en) * 2016-04-29 2016-10-19 深圳市尊泰自动化设备有限公司 Hot bending glass processing equipment
CN107160664B (en) * 2017-07-05 2023-07-21 广西鑫德利科技有限责任公司 Heating structure of energy-saving heat bender and energy-saving heat bender
CN107445460A (en) * 2017-09-26 2017-12-08 深圳市创智自动化有限公司 Glass bending former
CN109748487A (en) * 2017-11-03 2019-05-14 深圳市力沣实业有限公司 A kind of hot-bending machine

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CN103803779A (en) * 2012-11-08 2014-05-21 Daeho科技株式会社 Protective glass cover forming device for mobile phone and mold for forming
CN104556644A (en) * 2013-10-23 2015-04-29 Daeho科技株式会社 Molding device of glass molding articles
CN205011620U (en) * 2015-08-23 2016-02-03 洛阳新兆电子有限公司 Cell -phone 3D curved surface glass apron thermoforming stove
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CN103803779A (en) * 2012-11-08 2014-05-21 Daeho科技株式会社 Protective glass cover forming device for mobile phone and mold for forming
CN104556644A (en) * 2013-10-23 2015-04-29 Daeho科技株式会社 Molding device of glass molding articles
CN205011620U (en) * 2015-08-23 2016-02-03 洛阳新兆电子有限公司 Cell -phone 3D curved surface glass apron thermoforming stove
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Publication number Priority date Publication date Assignee Title
CN114228116A (en) * 2021-12-16 2022-03-25 深圳市恒永达科技有限公司 Pipe fitting hot bending forming jig, device and method and storage medium
CN115724575A (en) * 2022-11-29 2023-03-03 河南曲显光电科技有限公司 Combined hot bending machine forming mechanism

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