WO2017183997A1 - Method for producing nonwoven textiles - Google Patents

Method for producing nonwoven textiles Download PDF

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Publication number
WO2017183997A1
WO2017183997A1 PCT/PE2016/000005 PE2016000005W WO2017183997A1 WO 2017183997 A1 WO2017183997 A1 WO 2017183997A1 PE 2016000005 W PE2016000005 W PE 2016000005W WO 2017183997 A1 WO2017183997 A1 WO 2017183997A1
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WO
WIPO (PCT)
Prior art keywords
sheet
sewing
fiber
stitches
product according
Prior art date
Application number
PCT/PE2016/000005
Other languages
Spanish (es)
French (fr)
Inventor
Virginia Judith Malaga Valverde
Original Assignee
Toro Malaga, Ana Lucia
Toro Malaga, Oscar Felipe
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toro Malaga, Ana Lucia, Toro Malaga, Oscar Felipe filed Critical Toro Malaga, Ana Lucia
Priority to PCT/PE2016/000005 priority Critical patent/WO2017183997A1/en
Publication of WO2017183997A1 publication Critical patent/WO2017183997A1/en

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/04—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by applying or incorporating chemical or thermo-activatable bonding agents in solid or liquid form

Definitions

  • the present invention relates to a process for the manufacture of non-woven textile sheets, based on fibers of natural, artificial or synthetic origin, useful for making high-performance textiles, for home and clothing.
  • the wet felt is made by placing on a surface, tufts of carded sheep or camelid fiber, in two or more directions, then the fiber is moistened with soapy water, pressure is applied and rubbing is achieved that the fibers open, interlock and embed each other to form a textile sheet.
  • Felt with needles use special needles with spikes that are introduced repeatedly from top to bottom, on a surface of several layers of fiber.
  • the needles spikes collect the fibers of the first layer and introduce them to the lower layers entangling them between them, when the needle is removed, this process compresses the fiber to form the felt.
  • the fiber is placed on another textile material, which will serve as a permanent support, this textile material can be silk cloth, cotton, etc. then the fiber is compacted and joined with the support material, for this the wet felt processes are used incorporating hot soapy water, pressure and rubbing; or the processes of felt with needles, and the needles are introduced into the fiber so that it becomes entangled with the fibers of the support material.
  • this process invented in 1992 in Australia, always requires another material to support, better results are achieved with sheep fiber, camelid fiber does not have the same qualities as sheep.
  • the wadding is a textile material made of cotton filaments, which is mainly used as padding and thermal insulation, it is always lined constituting the filling.
  • the cotton is carded, put on square plates, felted by kneading, the upper parts are glued, and dried, placed with stitches inside another textile material, used to pad clothes and make them hotter.
  • the processes are:
  • the fiber is placed on a surface, by tufts, in layers, of varying thickness, size and shape depending on the characteristics of the final product to be made.
  • the present invention can process fiber of animal, vegetable or artificial origin, alone or in combination with each other.
  • To produce the textile sheets it is necessary to be clear about the design or final use that will be given to the product obtained, this will determine the particular requirements of the sheet such as size, shape, thickness, fiber quality, type of stitches applied, material used for stitching , etc.
  • Example 1 The present invention is further illustrated by the following examples, which are not intended to be limiting in scope.
  • Example 1 The present invention is further illustrated by the following examples, which are not intended to be limiting in scope.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention relates to a nonwoven textile product, formed by fibres that remain joined together due to the application of stitches with a needle and thread. The stitches can be applied to the fibre using a soluble binder which makes the fibres temporarily rigid once dry, forming a sheet. The rigidity is removed by dissolving the binder, and the fibres recover their flexibility and remain permanently joined by the stitches.

Description

TITULO DE LA INVENCION  TITLE OF THE INVENTION
Procedimiento para Elaborar Textiles No Tejidos Procedure for Making Nonwoven Textiles
DESCRIPCIÓN DESCRIPTION
La presente invención se refiere a un procedimiento para la fabricación de láminas textiles no tejidas, en base a fibras de origen natural, artificial o sintéticas, de utilidad para la confección de textiles de altas prestaciones, para el hogar y vestimenta. The present invention relates to a process for the manufacture of non-woven textile sheets, based on fibers of natural, artificial or synthetic origin, useful for making high-performance textiles, for home and clothing.
ANTECEDENTES Se conocen diversos procedimientos para la fabricación de productos textiles no tejidos, de altas prestaciones, en base a fibras sin hilar, de cualquier naturaleza u origen, en los que se unen las fibras, por vía húmeda, por vía seca o por fusión, utilizando medios mecánicos, físicos o químicos. Los procedimientos más cercanos a la técnica propuesta son: BACKGROUND Various processes are known for the manufacture of non-woven, high-performance textile products, based on non-spun fibers, of any nature or origin, in which the fibers are joined, wet, dry or melted, using mechanical, physical or chemical means. The procedures closest to the proposed technique are:
El fieltro húmedo se realiza colocando sobre una superficie, mechones de fibra cardada de oveja o camélidos, en dos o más direcciones, luego se humecta la fibra con agua jabonosa, se aplica presión y por frotación se consigue que las fibras se abran, se entrelacen e incrusten unas a otras hasta formar una lámina textil. The wet felt is made by placing on a surface, tufts of carded sheep or camelid fiber, in two or more directions, then the fiber is moistened with soapy water, pressure is applied and rubbing is achieved that the fibers open, interlock and embed each other to form a textile sheet.
Sin embargo este proceso que se considera el primer invento de la humanidad, en relación a los textiles, requiere que la fibra utilizada tenga una alta capacidad de afieltrarse como la de oveja: La de camélido no tiene la misma capacidad por lo que se debe compactar mucho o mezclar con otras fibras como la de oveja, logrando láminas textiles compactas, con cierta rigidez. However, this process that is considered the first invention of mankind, in relation to textiles, requires that the fiber used has a high capacity to felt like that of sheep: Camelid does not have the same capacity so it must be compacted a lot or mix with other fibers such as sheep, achieving compact textile sheets, with some rigidity.
Fieltro con agujas, utiliza agujas especiales con púas que se introducen repetidamente de arriba hacia abajo, sobre una superficie de varias capas de fibra. Las púas de las agujas recogen las fibras de la primera capa y las introducen hacia las capas inferiores enredándolas entre ellas, cuando la aguja se retira, este proceso va comprimiendo la fibra hasta formar el fieltro. Felt with needles, use special needles with spikes that are introduced repeatedly from top to bottom, on a surface of several layers of fiber. The needles spikes collect the fibers of the first layer and introduce them to the lower layers entangling them between them, when the needle is removed, this process compresses the fiber to form the felt.
Sin embargo este proceso que viene de hace muchos siglos atrás, logra productos compactos y gruesos. However, this process that comes from many centuries ago, achieves compact and thick products.
En el nuno felting que es un invento más reciente, se coloca la fibra sobre otro material textil, que servirá de soporte permanente, este material textil puede ser tela de seda, algodón, etc. luego se procede a compactar y unir la fibra con el material de soporte, para ello se utilizan los procesos del fieltro húmedo incorporando agua caliente jabonosa, presión y frotación; o los procesos del fieltro con agujas, y se introduce las agujas en la fibra para que se enrede con las fibras del material de soporte. Sin embargo este proceso, inventado en 1992 en Australia, requiere siempre de otro material que sirva de soporte, se logran mejores resultados con la fibra de oveja, la fibra de camélidos no tiene las mismas cualidades que la de oveja. In the nuno felting that is a more recent invention, the fiber is placed on another textile material, which will serve as a permanent support, this textile material can be silk cloth, cotton, etc. then the fiber is compacted and joined with the support material, for this the wet felt processes are used incorporating hot soapy water, pressure and rubbing; or the processes of felt with needles, and the needles are introduced into the fiber so that it becomes entangled with the fibers of the support material. However, this process, invented in 1992 in Australia, always requires another material to support, better results are achieved with sheep fiber, camelid fiber does not have the same qualities as sheep.
La guata es un material textil fabricado con filamentos de algodón, que se usa principalmente como acolchado y aislante térmico, siempre va forrado constituyendo el relleno. El algodón se carda, se pone en planchas cuadradas, se afieltra amasando, se encolan las partes superiores, y se hace secar, se coloca con puntadas dentro de otro material textil, sirve para acolchar prendas y hacerlas más calientes. The wadding is a textile material made of cotton filaments, which is mainly used as padding and thermal insulation, it is always lined constituting the filling. The cotton is carded, put on square plates, felted by kneading, the upper parts are glued, and dried, placed with stitches inside another textile material, used to pad clothes and make them hotter.
Sin embargo en este antiguo proceso de acolchado, los filamentos de algodón no van expuestos, siempre va como relleno. Con el fin de conseguir una opción totalmente diferenciada, para la fabricación de textiles no tejidos con fibras, que permitan el diseño y creación de artículos y prendas que satisfagan necesidades o modas nuevas, con procedimientos simples, que no involucren costosos procesos industriales, se ha ideado el presente procedimiento objeto de la invención. However, in this old quilting process, the cotton filaments are not exposed, it always goes as filler. In order to achieve a totally differentiated option, for the manufacture of nonwoven textiles with fibers, that allow the design and creation of articles and garments that meet new needs or fashions, with simple procedures, that do not involve expensive industrial processes, it has been devised the present process object of the invention.
Todo lo obtenido se ha realizado considerando los pasos del método científico como son: Observación del medio, de las oportunidades y debilidades del mismo; hipótesis de como inventar la maquinaria para obtener los mejores y con más bajos costos productos; experimentación en función al uso de múltiples pruebas de diferentes laminas textiles para obtener finalmente los resultados satisfactorios Everything obtained has been done considering the steps of the scientific method such as: Observation of the environment, its opportunities and weaknesses; hypothesis of how to invent the machinery to obtain the best and lowest cost products; experimentation based on the use of multiple tests of different textile sheets to finally obtain satisfactory results
DESCRIPCION DETALLADA DE LA INVENCION DETAILED DESCRIPTION OF THE INVENTION
Los procesos son: The processes are:
(1 ) Moldeado (1) Molded
(2) Aglomerado temporal (2) Temporary agglomerate
(3) Secado del aglomerante (3) Drying the binder
(4) Cosido (4) Sewn
(5) Disolución del aglomerante. (6) Secado de la lámina textil. (5) Dissolution of the binder. (6) Drying the textile sheet.
(1 ) Moldeado, la fibra se coloca sobre una superficie, por mechones, en capas, de grosor, tamaño y forma variable dependiendo de las características del producto final a confeccionar. (1) Molded, the fiber is placed on a surface, by tufts, in layers, of varying thickness, size and shape depending on the characteristics of the final product to be made.
(2) Aglomerado temporal, se aplica una solución aglomerante soluble, que consolida la fibra temporalmente, formando una lámina rígida. (2) Temporary agglomerate, a soluble binder solution is applied, which consolidates the fiber temporarily, forming a rigid sheet.
(3) Secado del aglomerante. (3) Drying the binder.
(4) Cosido, sobre la superficie de la lámina se aplican puntadas con hilado y una aguja de coser. (4) Sewn, stitches with yarn and a sewing needle are applied on the surface of the sheet.
(5) Disolución del aglomerante. El efecto del endurecimiento se rompe con el respectivo solvente, por el alto grado de solubilidad del aglomerante utilizado. (6) Secado de la lámina textil. (5) Dissolution of the binder. The hardening effect is broken with the respective solvent, due to the high degree of solubility of the binder used. (6) Drying the textile sheet.
La calidad, tipo y cantidad de fibra, el espesor y número de capas, el tipo de puntadas aplicadas durante el proceso, la composición, calidad y grosor del hilado utilizado para dar las puntadas, la cantidad y formas de las puntadas aplicadas por pulgada cuadrada, etc. conferirán a la lámina textil un conjunto de propiedades estéticas como color, relieve, brillo, diseños, grosor, elasticidad, rigidez, etc. Permitiendo obtener diversos acabados, de acuerdo al uso y diseño final del producto que se confeccionará con la lámina. DESCRIPCION DE COMO LLEVAR A LA PRACTICA LA INVENCION The quality, type and quantity of fiber, the thickness and number of layers, the type of stitches applied during the process, the composition, quality and thickness of the yarn used to give the stitches, the quantity and shapes of the stitches applied per square inch , etc. They will confer on the textile sheet a set of aesthetic properties such as color, relief, brightness, designs, thickness, elasticity, stiffness, etc. Allowing to obtain various finishes, according to the use and final design of the product that will be made with the sheet. DESCRIPTION OF HOW TO CARRY OUT THE INVENTION
El presente invento puede procesar fibra de origen animal, vegetal o artificial, solas o combinadas entre ellas. Para producir las láminas textiles es necesario tener claro el diseño o uso final que se dará al producto obtenido, esto determinará los requerimientos particulares de la lámina como tamaño, forma, grosor, calidad de fibra, tipo de puntadas aplicadas, material utilizado para la puntada, etc. The present invention can process fiber of animal, vegetable or artificial origin, alone or in combination with each other. To produce the textile sheets it is necessary to be clear about the design or final use that will be given to the product obtained, this will determine the particular requirements of the sheet such as size, shape, thickness, fiber quality, type of stitches applied, material used for stitching , etc.
La presente invención se ilustra adicionalmente mediante los siguientes ejemplos, los cuales no pretenden ser limitativos de su alcance. Ejemplo 1 The present invention is further illustrated by the following examples, which are not intended to be limiting in scope. Example 1
Con el siguiente ejemplo queremos confeccionar una funda para cojín, de fibra 100% alpaca. Utilizaremos fibra escarmenada, lavada, cardada y peinada With the following example we want to make a cushion cover, made of 100% alpaca fiber. We will use weathered, washed, carded and combed fiber
(1) Moldear la fibra, colocándola sobre una superficie de 50 x 50 cms, cubriéndola totalmente, sin dejar espacios vacíos, (2) Colocar una capa de fibra transversalmente sobre la primera capa y una tercera capa en el mismo sentido que la primera, sin dejar espacios vacíos (1) Mold the fiber, placing it on a surface of 50 x 50 cm, covering it completely, without leaving empty spaces, (2) Place a fiber layer transversely on the first layer and a third layer in the same direction as the first, without leaving empty spaces
(3) Aplicar una solución de alcohol polivinílico disolviendo 50 gramos de alcohol polivinílico en escamas en un litro de agua hirviendo. La aplicación líquida se realiza con un pulverizador impregnando toda la superficie (4) Dejar secar (3) Apply a solution of polyvinyl alcohol by dissolving 50 grams of polyvinyl alcohol in flakes in a liter of boiling water. The liquid application is carried out with a sprayer impregnating the entire surface (4) Let dry
(5) Sobre la lámina seca se aplican puntadas con aguja e hilo de una máquina de coser sobre toda la superficie de la lámina a una distancia de 2 centímetros de separación (5) On the dried sheet stitches with needle and thread of a sewing machine are applied over the entire surface of the sheet at a distance of 2 centimeters apart
(6) Se disuelve el alcohol polivinílico en agua dando un enjuague final (6) Polyvinyl alcohol is dissolved in water giving a final rinse
(7) Se seca, quedando la lista la lámina de 50x50 para confeccionar un cojín (7) Dry, leaving the 50x50 sheet ready to make a cushion

Claims

REIVINDICACIONES
1. Un procedimiento para la elaboración de una lámina textil no tejida, por el cual obtenemos laminas textiles artesanales o industriales sin necesidad de los procedimientos convencionales de hilandería y tejeduría, el mismo que comprende las siguientes etapas: 1. A procedure for the elaboration of a non-woven textile sheet, by which we obtain handmade or industrial textile sheets without the need of conventional spinning and weaving procedures, which includes the following stages:
Moldeado, Aglomerado temporal, Secado, Cosido, Disolución del aglomerante, Secado del producto Molding, Temporary agglomerate, Drying, Sewing, Binder solution, Product drying
2. Un procedimiento para la elaboración de un producto textil no tejido, según reivindicación 1 , caracterizado porque la lámina resultante puede tener forma variable. 2. A process for the preparation of a nonwoven textile product according to claim 1, characterized in that the resulting sheet can have a variable shape.
3. Un procedimiento para la elaboración de un producto textil no tejido, según la reivindicación 1 , caracterizado por que la solución aglomerante aplicada para formar la lámina es soluble, por lo que una vez terminado el cosido se disuelve y se retira totalmente del producto.  3. A process for the production of a non-woven textile product according to claim 1, characterized in that the binder solution applied to form the sheet is soluble, so that once the sewing is finished it is dissolved and completely removed from the product.
4. Un procedimiento para la fabricación de un producto textil no tejido según la reivindicación 1 caracterizado por que el cosido se realiza con hilado y aguja, en forma manual, con ayuda de herramientas o máquinas de coser manual o industrial, y las puntadas son las que cohesionan las fibras en forma permanente.  4. A process for the manufacture of a nonwoven textile product according to claim 1 characterized in that the sewing is done by spinning and needle, manually, with the help of manual or industrial sewing tools or machines, and the stitches are that coalesce the fibers permanently.
5. Un procedimiento para la fabricación de un producto textil no tejido según la reivindicación 1 donde la fibra puede extenderse y ordenarse en forma continua y de esta manera realizar todas las etapas en forma automatizada y por consiguiente industrializada.  5. A process for the manufacture of a nonwoven textile product according to claim 1 wherein the fiber can be extended and ordered in a continuous manner and thus perform all stages in an automated and therefore industrialized manner.
PCT/PE2016/000005 2016-04-21 2016-04-21 Method for producing nonwoven textiles WO2017183997A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/PE2016/000005 WO2017183997A1 (en) 2016-04-21 2016-04-21 Method for producing nonwoven textiles

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PCT/PE2016/000005 WO2017183997A1 (en) 2016-04-21 2016-04-21 Method for producing nonwoven textiles

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1129045A (en) * 1965-07-23 1968-10-02 Kurashiki Rayon Kk Process for production of sheet materials
GB1181036A (en) * 1968-05-29 1970-02-11 Nippon Cloth Industry Co Ltd Sheets comprising Fibrous Materials and process for producing same
WO1994004737A1 (en) * 1992-08-21 1994-03-03 Minnesota Mining And Manufacturing Company Entangled continuous filament nonwoven scouring articles and methods of making same
BR9305831A (en) * 1992-02-03 1997-02-18 Minnesota Mining & Mfg Non-woven sheet material pressure sensitive adhesive tape and production process of a non-woven sheet material
BR9714781A (en) * 1997-07-31 2000-07-25 Minnesota Mining & Mfg Absorbent article and manufacturing process
EP1302587A2 (en) * 2001-10-12 2003-04-16 ALCANTARA S.p.A. Production of suede-finish woven and non-woven fabric with high-elasticity microfiber
US20070190875A1 (en) * 2003-10-31 2007-08-16 Wolfgang Greiser Dimensionally stable ply suitable for roofing webs or roof-sealing webs

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1129045A (en) * 1965-07-23 1968-10-02 Kurashiki Rayon Kk Process for production of sheet materials
GB1181036A (en) * 1968-05-29 1970-02-11 Nippon Cloth Industry Co Ltd Sheets comprising Fibrous Materials and process for producing same
BR9305831A (en) * 1992-02-03 1997-02-18 Minnesota Mining & Mfg Non-woven sheet material pressure sensitive adhesive tape and production process of a non-woven sheet material
WO1994004737A1 (en) * 1992-08-21 1994-03-03 Minnesota Mining And Manufacturing Company Entangled continuous filament nonwoven scouring articles and methods of making same
BR9714781A (en) * 1997-07-31 2000-07-25 Minnesota Mining & Mfg Absorbent article and manufacturing process
EP1302587A2 (en) * 2001-10-12 2003-04-16 ALCANTARA S.p.A. Production of suede-finish woven and non-woven fabric with high-elasticity microfiber
US20070190875A1 (en) * 2003-10-31 2007-08-16 Wolfgang Greiser Dimensionally stable ply suitable for roofing webs or roof-sealing webs

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