WO2017181826A1 - Method for manufacturing three-dimensional hierarchical porous graphene powder - Google Patents

Method for manufacturing three-dimensional hierarchical porous graphene powder Download PDF

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WO2017181826A1
WO2017181826A1 PCT/CN2017/078523 CN2017078523W WO2017181826A1 WO 2017181826 A1 WO2017181826 A1 WO 2017181826A1 CN 2017078523 W CN2017078523 W CN 2017078523W WO 2017181826 A1 WO2017181826 A1 WO 2017181826A1
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resin
graphene powder
pore structure
preparing
dimensional multi
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沈培康
李运勇
田植群
朱金良
尹诗斌
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广西大学
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2204/00Structure or properties of graphene
    • C01B2204/04Specific amount of layers or specific thickness
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2204/00Structure or properties of graphene
    • C01B2204/20Graphene characterized by its properties
    • C01B2204/32Size or surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/04Particle morphology depicted by an image obtained by TEM, STEM, STM or AFM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • C01P2006/17Pore diameter distribution

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  • the invention belongs to the technical field of graphene, and in particular relates to a method for preparing a graphene powder having a three-dimensional multi-stage pore structure.
  • graphene is a single layer or a small layer of graphitized carbon material due to its large theoretical specific surface area, high conductivity, and strong electrochemical Characteristics such as stability and surface functionalization have been widely recognized in academia and industry.
  • Theoretical studies have proved that graphene materials have special properties and can play a role in many fields, such as supercapacitors, hydrogen storage, secondary batteries, catalysis, environmental protection, etc., and will have great application prospects in other application fields in the future.
  • the two-dimensional graphene material produced in the market is mainly derived from the method of reducing graphene oxide, and the synthesis cost is high and the process is complicated.
  • the graphene synthesized by the above method is generally affected by van der Waals force or ⁇ - ⁇ dangling bond, and is easy to accumulate or agglomerate when formed into a powder sample, so it needs to be dispersed in the stabilizer before use, and the concentration is very low, so it is disadvantageous Extensive use of graphene.
  • commercial powder samples typically have a graphene specific surface area of less than 100 m 2 /g, which is detrimental to practical industrial applications.
  • the three-dimensional graphene prepared by self-assembly method is mainly derived from graphene oxide or reductive graphene.
  • the resulting graphene structure still contains more Oxygen groups or distorted graphitized structures, thus affecting some of the intrinsic properties of graphene, such as electrical conductivity and electrochemical stability [Nanoscale 2012, 4, 5549 ⁇ 5563].
  • the three-dimensional graphene synthesized by CVD method has complete structure, good electrical conductivity and electrochemical stability, but usually requires special template and substrate, and the preparation conditions are strict, the process is complicated, and the cost is high [Chem. Soc. Rev. 2013, 42,794 ⁇ 830]. Further, the three-dimensional graphene prepared by the above method generally has a specific surface area of less than 500 m 2 /g.
  • the invention aims to overcome the deficiencies of the prior art for preparing three-dimensional graphene, in particular for preparing three-dimensional graphene having high specific surface area, and the obtained three-dimensional graphene has low specific surface area, poor electrical conductivity, high cost, complicated process and process flow.
  • a method for preparing a graphene powder of a three-dimensional multi-stage pore structure comprises the following steps:
  • a method for preparing a graphene powder of a three-dimensional multi-stage pore structure the more detailed steps of which are:
  • the material obtained by the heat treatment in the step (3) is pickled with one or more of hydrochloric acid, sulfuric acid or nitric acid for 2 to 12 hours, filtered, and kept at a temperature of 50 to 200 ° C to be dried.
  • the amount of water is ⁇ 20%.
  • the resin described in the step (1) is one or a mixture of one or more of an ion exchange resin, a phenol resin or a phenol resin.
  • the metal ion salt solution described in the step (1) is a metal ion salt solution having a concentration of 0.02 to 2 mol/L by dissolving the metal ion salt in deionized water.
  • the ratio of the catalyst metal ion salt to the resin in the step (1) is from 0.002 to 0.4 mol of the metal ion salt: 1 g of the resin.
  • the ratio of the catalyst metal ion salt to the resin in the step (1) is 0.02 to 0.2 mol of the metal ion salt: 1 g of the resin.
  • the metal ion salt is one or more of an iron salt, a cobalt salt or a nickel salt; wherein the iron salt is ferric chloride, ferrous chloride, iron sulfate, sulfuric acid One or more mixtures of ferrous iron, iron nitrate, ferrous nitrate, iron acetate, ferrous acetate, potassium ferrocyanide, potassium ferricyanide, sodium ferrocyanide or sodium ferricyanide;
  • the cobalt salts are cobalt chloride, cobalt chloride, cobalt sulfate, cobaltous cobalt sulfate, cobalt nitrate, cobaltous cobalt nitrate, cobalt acetate, cobaltous cobalt acetate, sodium hexanitrocobaltate or potassium hexanitrocobaltate.
  • the nickel salt being one or more mixtures of nickel chloride, nickel sulfate, nickel nitrate or nickel acetate.
  • the pore former solution in the step (2) is prepared by dissolving the pore former in a solvent.
  • a saturated pore-forming agent solution wherein the pore-forming agent is a hydroxide or an oxide, the hydroxide is potassium hydroxide or sodium hydroxide, and the oxide is potassium oxide or sodium oxide;
  • the solvent is one of water, acetone, methanol or ethanol.
  • the mass ratio of the resin to the pore former obtained after the step (1) is added in the step (2) is from 20:1 to 100.
  • the mass ratio of the resin to the pore former obtained after the step (1) is added in the step (2) is 20:2 to 60.
  • the heat treatment described in the step (3) is to raise the temperature to a temperature of 4 to 5 ° C / min to 100 ° C in a protective atmosphere, and then to 2 to 3 ° C / min to 450 ° C, and then The temperature is raised to 800 to 1000 ° C at 5 to 10 ° C, and the temperature is maintained for 0.5 to 3 hours.
  • the present invention has the following beneficial effects:
  • the obtained three-dimensional graphene prepared by the method of the invention has high specific surface area, high conductivity, low cost, simple preparation process, greatly shortened flow, easy scale and industrial production; and the invention adopts one-step catalytic activation combined method to synthesize specific surface area adjustable
  • the graphene powder of the three-dimensional multi-stage pore structure adopts the raw material resin to adsorb or exchange metal ions in the catalyst effectively and uniformly, so that the metal ions are uniformly distributed in the resin; further, the method of the invention does not need to be harsh
  • the material pretreatment, the resin used, the source is wide, the cost is low, the metal ions can be uniformly adsorbed or exchanged, so that the metal ions are uniformly distributed in the resin; the further high temperature cracking process forms uniform metal nanoparticles, and the localized catalytic graphite
  • the formation of a graphene layer; the pore former used in the present invention can regulate the appearance structure and internal pore structure of the three-dimensional graphene, resulting in
  • Example 1 is a graph showing the graphene powders of a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention, wherein A is a scanning electron microscope image, B is a transmission electron micrograph, and C is a pore distribution map.
  • FIG. 2 is a graph showing the thickness of a graphene wall of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention, wherein the graph A shows that the graphene wall thickness is 3 nm, and the B graph shows that the graphene wall thickness has ⁇ 1 nm.
  • Example 3 is an X-ray diffraction chart of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention.
  • FIG. 4 is a scanning electron micrograph A of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Embodiment 2 of the present invention, a transmission electron micrograph B, and a high-resolution graphene pore wall structure C.
  • Figure 5 is a nitrogen gas absorption and desorption curve A of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Embodiment 2 of the present invention, and a pore distribution diagram B.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 850 ° C at 5 ° C / min, and incubated at 850 ° C temperature for 2h;
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 800 ° C at 5 ° C / min, and incubated at 800 ° C temperature for 3h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1500 m 2 /g (Fig. 4 and Fig. 5).
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 1000 ° C at 10 ° C / min, and incubated at 1000 ° C for 0.5 h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 2700 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a heating rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 50 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 850 ° C at 7 ° C / min, and incubated at 850 ° C temperature for 2h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1900 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 850 ° C at 5 ° C / min, and at 850 ° C temperature Insulation for 2h;
  • a graphene powder having a three-dimensional multi-stage pore structure (Fig. 1) having a water content of ⁇ 20% has a specific surface area of about 1700 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 900 ° C at 5 ° C / min, and incubated at 900 ° C temperature for 2.5h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1850 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 870 ° C at 5 ° C / min, and incubated at 870 ° C temperature for 2h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1800 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 850 ° C at 5 ° C / min, and incubated at 850 ° C temperature for 2h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1900 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 860 ° C at 8 ° C / min, and incubated at 860 ° C temperature for 2h;
  • a graphene powder having a three-dimensional multi-stage pore structure with a water content of ⁇ 20% has a specific surface area of about 1870 m 2 /g.
  • the material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min.
  • FIG. 1 C shows that the graphene powder is known. Body Micropores, mesopores, and macropores.
  • the A diagram in FIG. 2 and the B diagram in FIG. 2 indicate that the graphene powder material consists essentially of 3 to 8 layers of graphene.
  • Figure 3 shows that the graphene powder material has good crystallization.
  • 4 and FIG. 5 are the three-dimensional graphene powder materials prepared in Example 2. The material still maintains a three-dimensional structure, and the proportion of micropores is reduced, and the pore structure is successfully controlled.

Abstract

Provided is a method for manufacturing three-dimensional hierarchical porous graphene powder. The method comprises:(1) mixing a resin with 0.02-2 mol/L of a catalytic metal salt solution, stirring until homogeneous, then washing the mixture;(2) adding a pore forming agent solution to the mixture, stirring and mixing until homogeneous, then oven drying and pulverizing the mixture; (3) heating, under a protective environment, at a rate of 1-10°C/min to reach a temperature of 800-1200°C, then holding the temperature for 0.5-4 hours for thermal treatment; (4) acid washing for 2-12 hours, filtering, and then oven drying. A three-dimensional graphene manufactured using the method has a high specific surface area and high electrical conductivity. The method provides a simple manufacturing technique, greatly shortens processing steps, and has a low cost, and therefore can be easily scaled up and adapted to industrial production. The pore forming agent used can modify an external appearance and an internal pore structure of the three-dimensional graphene, thereby forming a hierarchical porous structure and increasing the specific surface area of the three-dimensional graphene.

Description

一种三维多级孔结构的石墨烯粉体的制备方法Method for preparing graphene powder with three-dimensional multi-stage pore structure
交叉引用cross reference
本发明要求广西大学向中国专利局提交的、申请号为201610246139.3、发明名称为“一种三维多级孔结构的石墨烯粉体的制备方法”的中国专利申请的优先权,该申请的全部内容通过引用结合在本发明中。The present invention claims the priority of Chinese Patent Application No. 201610246139.3, entitled "Preparation of a graphene powder of a three-dimensional multi-stage pore structure", which is filed by the Chinese Patent Office of the Chinese Patent Office, the entire contents of which is hereby incorporated by reference. The invention is incorporated by reference.
技术领域Technical field
本发明属于石墨烯技术领域,具体涉及一种三维多级孔结构的石墨烯粉体的制备方法。The invention belongs to the technical field of graphene, and in particular relates to a method for preparing a graphene powder having a three-dimensional multi-stage pore structure.
背景技术Background technique
近年来,随着能源、分离技术、电催化技术的快速发展,石墨烯作为一种单层或少层的石墨化碳材料,由于其具有大的理论比表面积、高导电性、强的电化学稳定性以及表面可功能化等特性,目前在学术界和工业界已被广泛关注。理论研究证明石墨烯材料具有特殊的性能,可在多领域发挥作用,如超级电容器、储氢、二次电池、催化、环境保护等领域,并且在未来其它应用领域也将会有着巨大的应用前景[Adv.Mater.2013,25,1296~1300;Adv.Mater.2012,24,4419~4423;Mater.Today 2012,15,86~97]。目前,市场生产的二维石墨烯材料,主要来源于氧化石墨烯还原的方法,其合成成本高,工艺复杂。另外,上述方法合成的石墨烯通常受范德华力或π~π悬键作用的影响,制成粉末样品时,易于堆积或团聚,因而使用前需分散于稳定剂中,浓度很低,故不利于石墨烯的广泛使用。此外,商用粉末样品的石墨烯比表面积通常小于100m2/g,不利于实际工业应用。因此急需制备三维结构的石墨烯材料,这样的材料具有自支撑的作用,可避免石墨烯团聚,保持高比表面积。但是,目前合成三维结构的石墨烯主要采用自组装法和气相沉积法(CVD)。自组装法制备的三维石墨烯,其前驱体主要来源于氧化石墨烯或还原性石墨烯,虽然通过化学或物理的方法将其进行再还原,但最终得到的石墨烯结构仍包含 较多的含氧基团或扭曲的石墨化结构,因而会影响石墨烯的一些本征特性,如导电性和电化学稳定性等[Nanoscale 2012,4,5549~5563]。而CVD法合成的三维石墨烯,其结构完整、导电性好、电化学稳定,但通常都需要特殊的模板、基底且制备条件严格,工艺复杂,造成成本高昂[Chem.Soc.Rev.2013,42,794~830]。另外,上述方法制备的三维石墨烯,其比表面积通常低于500m2/g。因此,在应用于吸附剂、催化剂载体、电极材料以及能源储存介质有一定的限制。另外,现有技术中制备出较高比表面积的石墨烯的方法,对产品有较高的严格,需要对原料进行预处理,同时工艺流程时间较长,操作较为复杂。所以,发展一种高比表面积三维多级孔结构的石墨烯粉体及其制备方法,同时达到简化工艺流程,缩短流程耗时,显得十分重要。In recent years, with the rapid development of energy, separation technology and electrocatalytic technology, graphene is a single layer or a small layer of graphitized carbon material due to its large theoretical specific surface area, high conductivity, and strong electrochemical Characteristics such as stability and surface functionalization have been widely recognized in academia and industry. Theoretical studies have proved that graphene materials have special properties and can play a role in many fields, such as supercapacitors, hydrogen storage, secondary batteries, catalysis, environmental protection, etc., and will have great application prospects in other application fields in the future. [Adv. Mater. 2013, 25, 1296-1300; Adv. Mater. 2012, 24, 4419-4423; Mater. Today 2012, 15, 86-97]. At present, the two-dimensional graphene material produced in the market is mainly derived from the method of reducing graphene oxide, and the synthesis cost is high and the process is complicated. In addition, the graphene synthesized by the above method is generally affected by van der Waals force or π-π dangling bond, and is easy to accumulate or agglomerate when formed into a powder sample, so it needs to be dispersed in the stabilizer before use, and the concentration is very low, so it is disadvantageous Extensive use of graphene. In addition, commercial powder samples typically have a graphene specific surface area of less than 100 m 2 /g, which is detrimental to practical industrial applications. Therefore, it is urgent to prepare a three-dimensional structure of graphene material, which has a self-supporting effect, can avoid graphene agglomeration, and maintain a high specific surface area. However, graphene which synthesizes three-dimensional structures is mainly used in self-assembly and vapor deposition (CVD). The three-dimensional graphene prepared by self-assembly method is mainly derived from graphene oxide or reductive graphene. Although it is re-reduced by chemical or physical methods, the resulting graphene structure still contains more Oxygen groups or distorted graphitized structures, thus affecting some of the intrinsic properties of graphene, such as electrical conductivity and electrochemical stability [Nanoscale 2012, 4, 5549 ~ 5563]. The three-dimensional graphene synthesized by CVD method has complete structure, good electrical conductivity and electrochemical stability, but usually requires special template and substrate, and the preparation conditions are strict, the process is complicated, and the cost is high [Chem. Soc. Rev. 2013, 42,794 ~ 830]. Further, the three-dimensional graphene prepared by the above method generally has a specific surface area of less than 500 m 2 /g. Therefore, there are certain limitations in application to adsorbents, catalyst supports, electrode materials, and energy storage media. In addition, the method for preparing graphene with higher specific surface area in the prior art has higher strictness on the product, and requires pretreatment of the raw material, and the process time is longer and the operation is more complicated. Therefore, it is very important to develop a graphene powder with a high specific surface area and a three-dimensional multi-stage pore structure and a preparation method thereof, and at the same time, to simplify the process flow and shorten the process time.
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only intended to provide an understanding of the general background of the invention, and should not be construed as an admission
发明内容Summary of the invention
本发明旨在克服现有技术存在制备三维石墨烯特别是制备具有高比表面积三维石墨烯的不足,以及所得三维石墨烯的比表面积低、导电性不佳、成本高、工艺复杂、工艺流程耗时长,不易规模化及工业化的问题,提供一种以树脂为前驱体,制备一种高比表面积的并且可控调节的三维多级孔结构的石墨烯粉体的制备方法。The invention aims to overcome the deficiencies of the prior art for preparing three-dimensional graphene, in particular for preparing three-dimensional graphene having high specific surface area, and the obtained three-dimensional graphene has low specific surface area, poor electrical conductivity, high cost, complicated process and process flow. The method of preparing a graphene powder having a high specific surface area and a controllable three-dimensional multi-stage pore structure by using a resin as a precursor to provide a long-term, difficult-to-scale and industrialized problem.
为实现上述目的,本发明提供的技术方案如下:To achieve the above object, the technical solution provided by the present invention is as follows:
一种三维多级孔结构的石墨烯粉体的制备方法,包含以下操作步骤:A method for preparing a graphene powder of a three-dimensional multi-stage pore structure comprises the following steps:
(1)将树脂与摩尔浓度为0.6~1.0mol/L的催化剂金属离子盐溶液混合,搅拌均匀,清洗;(1) mixing the resin with a catalyst metal ion salt solution having a molar concentration of 0.6 to 1.0 mol/L, stirring uniformly, and washing;
(2)向步骤(1)中清洗后所得树脂中加入造孔剂溶液并搅拌混合均匀,烘干、粉碎;(2) adding a pore former solution to the resin obtained after washing in the step (1), stirring and mixing uniformly, drying and pulverizing;
(3)将步骤(2)中粉碎后所得物质在保护气氛下升温速率为1~10℃/min,温度为800~1200℃,达到指定温度后保温0.5~4h下进行加热处理; (3) The material obtained after the pulverization in the step (2) is heated at a rate of 1 to 10 ° C / min under a protective atmosphere, and the temperature is 800 to 1200 ° C, and the heat treatment is performed after the temperature is maintained at 0.5 to 4 hours after the specified temperature is reached;
(4)将步骤(3)中加热处理后所得物质酸洗2~12h、过滤、烘干。(4) The material obtained by the heat treatment in the step (3) is pickled for 2 to 12 hours, filtered, and dried.
一种三维多级孔结构的石墨烯粉体的制备方法,其更详细的步骤为:A method for preparing a graphene powder of a three-dimensional multi-stage pore structure, the more detailed steps of which are:
(1)将树脂与摩尔浓度为0.6~1.0mol/L的催化剂金属离子盐溶液混合,搅拌均匀,清洗;(1) mixing the resin with a catalyst metal ion salt solution having a molar concentration of 0.6 to 1.0 mol/L, stirring uniformly, and washing;
(2)向步骤(1)中清洗后所得树脂中加入造孔剂溶液并搅拌混合均匀,保持温度≤100℃下烘干至含水量≤10%、粉碎;(2) adding the pore-forming agent solution to the resin obtained after washing in the step (1), stirring and mixing uniformly, and drying at a temperature of ≤100 ° C until the water content is ≤10%, and pulverizing;
(3)将步骤(2)中粉碎后所得物质在保护气氛下升温速率为1~10℃/min,温度为800~1200℃,达到指定温度后保温0.5~4h下进行加热处理;(3) The material obtained after the pulverization in the step (2) is heated at a rate of 1 to 10 ° C / min under a protective atmosphere, and the temperature is 800 to 1200 ° C, and the heat treatment is performed after the temperature is maintained at 0.5 to 4 hours after the specified temperature is reached;
(4)将步骤(3)中加热处理后所得物质采用盐酸、硫酸或硝酸中的一种或一种以上的混合物进行酸洗2~12h、过滤、保持温度为50~200℃烘干至含水量≤20%。(4) The material obtained by the heat treatment in the step (3) is pickled with one or more of hydrochloric acid, sulfuric acid or nitric acid for 2 to 12 hours, filtered, and kept at a temperature of 50 to 200 ° C to be dried. The amount of water is ≤ 20%.
优选的是,步骤(1)中所述的树脂为离子交换树脂、酚醛树脂或苯酚树脂中的一种或一种以上的混合物。Preferably, the resin described in the step (1) is one or a mixture of one or more of an ion exchange resin, a phenol resin or a phenol resin.
优选的是,步骤(1)中所述的金属离子盐溶液为将金属离子盐溶解于去离子水中,制成浓度为0.02~2mol/L的金属离子盐溶液。Preferably, the metal ion salt solution described in the step (1) is a metal ion salt solution having a concentration of 0.02 to 2 mol/L by dissolving the metal ion salt in deionized water.
优选的是,步骤(1)中催化剂金属离子盐和树脂的用量比例为0.002~0.4mol金属离子盐:1g树脂。Preferably, the ratio of the catalyst metal ion salt to the resin in the step (1) is from 0.002 to 0.4 mol of the metal ion salt: 1 g of the resin.
优选的是,步骤(1)中催化剂金属离子盐和树脂的用量比例为0.02~0.2mol金属离子盐:1g树脂。Preferably, the ratio of the catalyst metal ion salt to the resin in the step (1) is 0.02 to 0.2 mol of the metal ion salt: 1 g of the resin.
优选的是,所述的金属离子盐为铁盐、钴盐或镍盐中的一种或一种以上混合物;其中,所述的铁盐为氯化铁、氯化亚铁、硫酸铁、硫酸亚铁、硝酸铁、硝酸亚铁、醋酸铁、醋酸亚铁、亚铁氰化钾、铁氰化钾、亚铁氰化钠或铁氰化钠中的一种或一种以上混合物;所述的钴盐为氯化钴、氯化亚钴、硫酸钴、硫酸亚钴、硝酸钴、硝酸亚钴、乙酸钴、乙酸亚钴、六硝基合钴酸钠或六硝基合钴酸钾中的一种或一种以上混合物;所述的镍盐为氯化镍、硫酸镍、硝酸镍或乙酸镍的一种或一种以上混合物。Preferably, the metal ion salt is one or more of an iron salt, a cobalt salt or a nickel salt; wherein the iron salt is ferric chloride, ferrous chloride, iron sulfate, sulfuric acid One or more mixtures of ferrous iron, iron nitrate, ferrous nitrate, iron acetate, ferrous acetate, potassium ferrocyanide, potassium ferricyanide, sodium ferrocyanide or sodium ferricyanide; The cobalt salts are cobalt chloride, cobalt chloride, cobalt sulfate, cobaltous cobalt sulfate, cobalt nitrate, cobaltous cobalt nitrate, cobalt acetate, cobaltous cobalt acetate, sodium hexanitrocobaltate or potassium hexanitrocobaltate. One or more mixtures; the nickel salt being one or more mixtures of nickel chloride, nickel sulfate, nickel nitrate or nickel acetate.
优选的是,步骤(2)中所述的造孔剂溶液为将造孔剂溶解于溶剂中,形 成饱和的造孔剂溶液;其中,所述的造孔剂为氢氧化物或氧化物,所述氢氧化物为氢氧化钾或氢氧化钠,所述的氧化物为氧化钾或氧化钠;其中,所述的溶剂为水、丙酮、甲醇或乙醇中的一种。Preferably, the pore former solution in the step (2) is prepared by dissolving the pore former in a solvent. a saturated pore-forming agent solution; wherein the pore-forming agent is a hydroxide or an oxide, the hydroxide is potassium hydroxide or sodium hydroxide, and the oxide is potassium oxide or sodium oxide; Wherein the solvent is one of water, acetone, methanol or ethanol.
优选的是,步骤(2)中加入步骤(1)清洗后所得树脂与造孔剂的质量比为20:1~100。Preferably, the mass ratio of the resin to the pore former obtained after the step (1) is added in the step (2) is from 20:1 to 100.
优选的是,步骤(2)中加入步骤(1)清洗后所得树脂与造孔剂的质量比为20:2~60。Preferably, the mass ratio of the resin to the pore former obtained after the step (1) is added in the step (2) is 20:2 to 60.
优选的是,步骤(3)中所述的加热处理为在保护气氛下,先以升温速率为4~5℃/min升温到100℃,再以2~3℃/min升到450℃,再以5~10℃升温到800~1000℃,保温0.5~3h。Preferably, the heat treatment described in the step (3) is to raise the temperature to a temperature of 4 to 5 ° C / min to 100 ° C in a protective atmosphere, and then to 2 to 3 ° C / min to 450 ° C, and then The temperature is raised to 800 to 1000 ° C at 5 to 10 ° C, and the temperature is maintained for 0.5 to 3 hours.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明方法制备所得三维石墨烯具有高的比表面积、高导电性、成本低,制备工艺简捷、流程大大缩短,易规模化及工业化生产;本发明采用一步催化活化联合法合成比表面积可调的三维多级孔结构的石墨烯粉体,采用的原料树脂能有效、均匀的吸附或交换催化剂中的金属离子,使得金属离子均匀地分布于树脂中;进一步的,本发明方法不需经过苛刻的材料前处理,所使用的树脂,来源广泛,成本低廉,能够均匀地吸附或交换金属离子,使得金属离子均匀地分布于树脂中;进一步的高温裂解过程形成均匀的金属纳米粒子,定域催化石墨化,形成石墨烯层;本发明所使用的造孔剂能调控三维石墨烯外观结构和内部孔结构,造成多级孔结构,增加三维石墨烯比表面积。The obtained three-dimensional graphene prepared by the method of the invention has high specific surface area, high conductivity, low cost, simple preparation process, greatly shortened flow, easy scale and industrial production; and the invention adopts one-step catalytic activation combined method to synthesize specific surface area adjustable The graphene powder of the three-dimensional multi-stage pore structure adopts the raw material resin to adsorb or exchange metal ions in the catalyst effectively and uniformly, so that the metal ions are uniformly distributed in the resin; further, the method of the invention does not need to be harsh The material pretreatment, the resin used, the source is wide, the cost is low, the metal ions can be uniformly adsorbed or exchanged, so that the metal ions are uniformly distributed in the resin; the further high temperature cracking process forms uniform metal nanoparticles, and the localized catalytic graphite The formation of a graphene layer; the pore former used in the present invention can regulate the appearance structure and internal pore structure of the three-dimensional graphene, resulting in a multi-stage pore structure and increasing the specific surface area of the three-dimensional graphene.
附图说明DRAWINGS
图1是根据本发明实施例1制备的三维多级孔结构的石墨烯粉体各项表征,其中A是扫描电镜图,B是透射电镜图,C是孔分布图。1 is a graph showing the graphene powders of a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention, wherein A is a scanning electron microscope image, B is a transmission electron micrograph, and C is a pore distribution map.
图2是根据本发明实施例1制备的三维多级孔结构的石墨烯粉体的石墨烯壁的厚度,其中A图展示石墨烯壁厚有3nm,B图展示石墨烯壁厚有<1nm。2 is a graph showing the thickness of a graphene wall of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention, wherein the graph A shows that the graphene wall thickness is 3 nm, and the B graph shows that the graphene wall thickness has <1 nm.
图3是根据本发明实施例1制备的三维多级孔结构的石墨烯粉体的X射线衍射图。 3 is an X-ray diffraction chart of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Example 1 of the present invention.
图4是根据本发明实施列2所制备的三维多级孔结构的石墨烯粉体的扫描电镜图A,透射电镜图B,高分辨的石墨烯孔壁结构C。4 is a scanning electron micrograph A of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Embodiment 2 of the present invention, a transmission electron micrograph B, and a high-resolution graphene pore wall structure C.
图5是根据本发明实施列2所制备的三维多级孔结构的石墨烯粉体的氮气吸脱附曲线A,孔分布图B。Figure 5 is a nitrogen gas absorption and desorption curve A of a graphene powder having a three-dimensional multi-stage pore structure prepared according to Embodiment 2 of the present invention, and a pore distribution diagram B.
具体实施方式detailed description
下面结合具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The detailed description of the present invention is not limited by the specific embodiments, but it should be understood that the scope of the present invention is not limited by the specific embodiments.
实施例1Example 1
(1)将0.2mol的乙酸镍溶于去离子水中,形成浓度为1.0mol/L的镍金属离子盐溶液,加入10g离子交换树脂,磁力搅拌均匀,使离子交换树脂吸附金属镍,然后用去离子水清洗吸附金属镍后的离子交换树脂;(1) Dissolving 0.2 mol of nickel acetate in deionized water to form a nickel metal ion salt solution having a concentration of 1.0 mol/L, adding 10 g of ion exchange resin, magnetically stirring uniformly, so that the ion exchange resin adsorbs metal nickel, and then used Ion water cleaning ion exchange resin after adsorbing metallic nickel;
(2)称量上述步骤(1)中清洗后所得离子交换树脂16g,加入到含40g造孔剂氢氧化钾的水溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the ion exchange resin obtained in the above step (1), add it to an aqueous solution containing 40g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature to ≤100 °C to dry to ≤10 After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以5℃/min的升温速率从室温升至100℃,再以2℃/min升到450℃,然后再以5℃/min升到850℃,并在850℃温度下保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 850 ° C at 5 ° C / min, and incubated at 850 ° C temperature for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗6h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在80℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体(图1),比表面积约为1800m2/g,其石墨化程度较高(图2和图3),所得到的石墨层很薄小于<3nm(如图2)。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 6 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 80 ° C, and dried. Graphene powder with three-dimensional multi-stage pore structure (Fig. 1) with a water content of ≤ 20%, a specific surface area of about 1800 m 2 /g, and a higher degree of graphitization (Fig. 2 and Fig. 3), the obtained graphite The layer is very thin and less than <3nm (Figure 2).
实施例2Example 2
(1)将2.0mol的乙酸镍溶于去离子水中,形成浓度为1.0mol/L的镍金 属离子盐溶液,加入10g离子交换树脂,磁力搅拌均匀,使离子交换树脂吸附金属镍,然后用去离子水清洗吸附金属镍后的离子交换树脂;(1) Dissolving 2.0 mol of nickel acetate in deionized water to form nickel gold at a concentration of 1.0 mol/L. Is an ion salt solution, adding 10g ion exchange resin, magnetically stirred evenly, so that the ion exchange resin adsorbs metal nickel, and then the ion exchange resin after adsorbing the metal nickel is washed with deionized water;
(2)称量上述步骤(1)中清洗后所得离子交换树脂16g,加入到含20g造孔剂氢氧化钾的乙醇溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the ion exchange resin obtained in the above step (1), and add it to an ethanol solution containing 20g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature at ≤100 °C until the water content ≤ After 10%, it is pulverized;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以5℃/min升到800℃,并在800℃温度下保温3h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 800 ° C at 5 ° C / min, and incubated at 800 ° C temperature for 3h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗6h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在80℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1500m2/g(图4和图5)。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 6 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 80 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1500 m 2 /g (Fig. 4 and Fig. 5).
实施例3Example 3
(1)将1.0mol的乙酸镍溶于去离子水中,形成浓度为0.02mol/L的镍金属离子盐溶液,加入10g离子交换树脂,磁力搅拌均匀,使离子交换树脂吸附金属镍,然后用去离子水清洗吸附金属镍后的离子交换树脂;(1) Dissolving 1.0 mol of nickel acetate in deionized water to form a nickel metal ion salt solution having a concentration of 0.02 mol/L, adding 10 g of ion exchange resin, magnetically stirring uniformly, so that the ion exchange resin adsorbs metal nickel, and then used Ion water cleaning ion exchange resin after adsorbing metallic nickel;
(2)称量上述步骤(1)中清洗后所得离子交换树脂16g,加入到含70g造孔剂氢氧化钾的乙醇溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the ion exchange resin obtained after the above step (1), add it to an ethanol solution containing 70g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature at ≤100 °C until the water content ≤ After 10%, it is pulverized;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以5℃/min的升温速率从室温升至100℃,再以2℃/min升到450℃,然后再以10℃/min升到1000℃,并在1000℃温度下保温0.5h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 1000 ° C at 10 ° C / min, and incubated at 1000 ° C for 0.5 h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗4h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在50℃下烘干,烘干至含 水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为2700m2/g。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 4 hours, filtered, and the filter residue is washed with deionized water until the pH of the cleaning solution is neutral, and then dried at 50 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 2700 m 2 /g.
实施例4Example 4
(1)将0.02mol的六硝基合钴酸钠溶于去离子水中,形成浓度为0.02mol/L的钴金属离子盐溶液,加入10g离子交换树脂,磁力搅拌均匀,使离子交换树脂吸附金属钴,然后用去离子水清洗吸附金属钴后的离子交换树脂;(1) Dissolving 0.02 mol of sodium hexanitrocobaltate in deionized water to form a cobalt metal ion salt solution having a concentration of 0.02 mol/L, adding 10 g of ion exchange resin, magnetically stirring uniformly, and causing the ion exchange resin to adsorb metal Cobalt, and then the ion exchange resin after adsorbing the metal cobalt is washed with deionized water;
(2)称量上述步骤(1)中清洗后所得离子交换树脂16g,加入到含1.6g造孔剂氢氧化钾的乙醇溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the ion exchange resin obtained in the above step (1), add it to an ethanol solution containing 1.6g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature to ≤100 °C to dry to moisture content After ≤10%, the pulverization is carried out;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为50mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以7℃/min升到850℃,并在850℃温度下保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a heating rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 50 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 850 ° C at 7 ° C / min, and incubated at 850 ° C temperature for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的硝酸酸洗10h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在100℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1900m2/g。(4) The material obtained after the heat treatment in step (3) is washed with 3 mol/L nitric acid for 10 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 100 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1900 m 2 /g.
实施例5Example 5
(1)将4.0mol的硝酸亚铁溶于去离子水中,形成浓度为2mol/L的铁金属离子盐溶液,加入10g离子交换树脂,磁力搅拌均匀,使离子交换树脂吸附金属铁,然后用去离子水清洗吸附金属铁后的离子交换树脂;(1) Dissolving 4.0 mol of ferrous nitrate in deionized water to form a 2 mol/L iron metal ion salt solution, adding 10 g of ion exchange resin, magnetically stirring uniformly, so that the ion exchange resin adsorbs metallic iron, and then used Ion water cleaning ion exchange resin after adsorbing metal iron;
(2)称量上述步骤(1)中清洗后所得离子交换树脂16g,加入到含0.8g造孔剂氢氧化钾的甲醇溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the ion exchange resin obtained after the above step (1), add it to a methanol solution containing 0.8g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature to ≤100 °C to dry to moisture content After ≤10%, the pulverization is carried out;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以5℃/min的升温速率从室温升至100℃,再以2℃/min升到450℃,然后再以5℃/min升到850℃,并在850℃温度下 保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then rise to 450 ° C at 2 ° C / min, then rise to 850 ° C at 5 ° C / min, and at 850 ° C temperature Insulation for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗2h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在200℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体(图1),比表面积约为1700m2/g。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 2 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 200 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure (Fig. 1) having a water content of ≤ 20% has a specific surface area of about 1700 m 2 /g.
实施例6Example 6
(1)将0.8mol的硫酸亚铁溶于去离子水中,形成浓度为0.6mol/L的铁金属离子盐溶液,加入10g苯酚树脂,磁力搅拌均匀,使苯酚树脂吸附金属铁,然后用去离子水清洗吸附金属铁后的苯酚树脂;(1) Dissolving 0.8 mol of ferrous sulfate in deionized water to form an iron metal ion salt solution with a concentration of 0.6 mol/L, adding 10 g of phenol resin, magnetically stirring uniformly, allowing the phenol resin to adsorb metallic iron, and then using deionized Washing the phenol resin after adsorbing metallic iron;
(2)称量上述步骤(1)中清洗后所得苯酚树脂16g,加入到含48g造孔剂氢氧化钠的水溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the phenol resin obtained after the above step (1), add it to an aqueous solution containing 48g of pore-forming agent sodium hydroxide, stir and dry, and keep the temperature at ≤100 °C until the water content is ≤10%. After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以5℃/min升到900℃,并在900℃温度下保温2.5h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 900 ° C at 5 ° C / min, and incubated at 900 ° C temperature for 2.5h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗5h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在90℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1850m2/g。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 5 hours, filtered, and the filter residue is washed with deionized water until the pH of the cleaning solution is neutral, then dried at 90 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1850 m 2 /g.
实施例7Example 7
(1)将0.1mol的氯化钴溶于去离子水中,形成浓度为0.8mol/L的钴金属离子盐溶液,加入10g酚醛树脂,磁力搅拌均匀,使酚醛树脂吸附金属钴,然后用去离子水清洗吸附金属钴后的酚醛树脂;(1) Dissolving 0.1 mol of cobalt chloride in deionized water to form a cobalt metal ion salt solution having a concentration of 0.8 mol/L, adding 10 g of phenolic resin, uniformly stirring magnetically, and adsorbing metal cobalt by the phenolic resin, and then using deionized Washing the phenolic resin after adsorbing metallic cobalt;
(2)称量上述步骤(1)中清洗后所得酚醛树脂16g,加入到含80g造孔剂氧化钠的乙醇溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10% 后进行粉碎;(2) Weigh 16g of the phenolic resin obtained after the cleaning in the above step (1), add it to an ethanol solution containing 80g of pore-forming agent sodium oxide, stir and dry, and keep the temperature to ≤100% at a temperature of ≤100 °C. After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以5℃/min升到870℃,并在870℃温度下保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 870 ° C at 5 ° C / min, and incubated at 870 ° C temperature for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的硫酸酸洗9h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在60℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1800m2/g。(4) The material obtained by the step (3) is treated with 3 mol/L of sulfuric acid for 9 hours, filtered, and the filter residue is washed with deionized water until the pH of the cleaning solution is neutral, and then dried at 60 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1800 m 2 /g.
实施例8Example 8
(1)将2mol的硝酸亚铁溶于去离子水中,形成浓度为1.0mol/L的铁金属离子盐溶液,加入10g苯酚树脂,磁力搅拌均匀,使苯酚树脂吸附金属铁,然后用去离子水清洗吸附金属铁后的苯酚树脂;(1) Dissolving 2 mol of ferrous nitrate in deionized water to form an iron metal ion salt solution having a concentration of 1.0 mol/L, adding 10 g of phenol resin, magnetically stirring uniformly, and phenol resin adsorbing metallic iron, and then using deionized water. Cleaning the phenol resin after adsorbing the metallic iron;
(2)称量上述步骤(1)中清洗后所得苯酚树脂16g,加入到含25g造孔剂氧化钾的丙酮溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the phenol resin obtained after the above step (1), add it to an acetone solution containing 25g of pore-forming agent potassium oxide, stir and dry, and keep the temperature to ≤100% at a temperature of ≤100 °C. After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以5℃/min升到850℃,并在850℃温度下保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 850 ° C at 5 ° C / min, and incubated at 850 ° C temperature for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的硝酸酸洗6h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在80℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1900m2/g。(4) The material obtained after the heat treatment in step (3) is washed with 3 mol/L nitric acid for 6 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 80 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1900 m 2 /g.
实施例9Example 9
(1)将0.8mol的硝酸镍溶于去离子水中,形成浓度为0.6mol/L的镍金属离子盐溶液,加入10g酚醛树脂,磁力搅拌均匀,使酚醛树脂吸附金属镍, 然后用去离子水清洗吸附金属镍后的酚醛树脂;(1) Dissolving 0.8 mol of nickel nitrate in deionized water to form a nickel metal ion salt solution having a concentration of 0.6 mol/L, adding 10 g of phenolic resin, and uniformly stirring magnetically, so that the phenolic resin adsorbs metallic nickel. Then, the phenolic resin after adsorbing the metallic nickel is washed with deionized water;
(2)称量上述步骤(1)中清洗后所得酚醛树脂16g,加入到含80g造孔剂氢氧化钠的水溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) weighing 16 g of the phenolic resin obtained after the above step (1), adding it to an aqueous solution containing 80 g of a pore-forming agent sodium hydroxide, stirring and drying, and drying at a temperature of ≤100 ° C until the water content is ≤10%. After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以4℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以8℃/min升到860℃,并在860℃温度下保温2h;(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, at a temperature increase rate of 4 ° C/min, from a room temperature to 100 ° C under a shielding gas having a nitrogen flow rate of 60 mL/min. , then rise to 450 ° C at 3 ° C / min, then rise to 860 ° C at 8 ° C / min, and incubated at 860 ° C temperature for 2h;
(4)将步骤(3)加热处理后所得物质用3mol/L的盐酸酸洗5h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在80℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1870m2/g。(4) The material obtained by the step (3) is treated with 3 mol/L hydrochloric acid for 5 h, filtered, and the filter residue is washed with deionized water until the pH of the washing liquid is neutral, and then dried at 80 ° C, and dried. A graphene powder having a three-dimensional multi-stage pore structure with a water content of ≤ 20% has a specific surface area of about 1870 m 2 /g.
实施例10Example 10
(1)将2mol的乙酸镍溶于去离子水中,形成浓度为0.8mol/L的镍金属离子盐溶液,加入10g苯酚树脂,磁力搅拌均匀,使苯酚树脂吸附金属镍,然后用去离子水清洗吸附金属镍后的苯酚树脂;(1) Dissolving 2 mol of nickel acetate in deionized water to form a nickel metal ion salt solution having a concentration of 0.8 mol/L, adding 10 g of phenol resin, uniformly stirring magnetically, and absorbing the metal nickel by the phenol resin, and then washing with deionized water. a phenol resin after adsorbing metallic nickel;
(2)称量上述步骤(1)中清洗后所得苯酚树脂16g,加入到含40g造孔剂氢氧化钾的水溶液中,搅拌烘干,保持温度≤100℃下烘干至含水量≤10%后进行粉碎;(2) Weigh 16g of the phenol resin obtained after washing in the above step (1), add it to an aqueous solution containing 40g of pore-forming agent potassium hydroxide, stir and dry, and keep the temperature at ≤100 °C until the water content is ≤10%. After smashing;
(3)将步骤(2)粉碎后所得物质放入管式炉中进行加热处理,即在氮气流量为60mL/min的保护气体下,以5℃/min的升温速率从室温升至100℃,再以3℃/min升到450℃,然后再以5℃/min升到850℃,并在850℃温度下保温2h;(4)将步骤(3)加热处理后所得物质用3mol/L的硝酸酸洗4h,过滤,取滤渣用去离子水清洗至清洗液pH呈中性,然后在100℃下烘干,烘干至含水量≤20%即得到三维多级孔结构的石墨烯粉体,比表面积约为1900m2/g。(3) The material obtained by the pulverization in the step (2) is placed in a tube furnace for heat treatment, that is, from a room temperature to a temperature of 5 ° C / min at a heating rate of 5 ° C / min to 100 ° C under a shielding gas flow rate of 60 mL / min. , then raise to 450 ° C at 3 ° C / min, then rise to 850 ° C at 5 ° C / min, and incubated at 850 ° C for 2 h; (4) the step (3) after heating the resulting material with 3 mol / L The nitric acid is pickled for 4 hours, filtered, and the filter residue is washed with deionized water until the pH of the cleaning solution is neutral, then dried at 100 ° C, and dried to a water content of ≤ 20% to obtain a graphene powder having a three-dimensional multi-stage pore structure. The specific surface area is about 1900 m 2 /g.
由图1中的A图和图1中的B图可以看出实施例1制备的石墨烯粉体呈现三维多孔结构,大孔和介孔清晰可见;图1中的C图可知该石墨烯粉体由 微孔、介孔和大孔组成。图2中的A图和图2中的B图表明该石墨烯粉体材料基本由3层到8层的石墨烯组成。图3表明该石墨烯粉体材料具有好的结晶。图4和图5是实施例2制备的三维石墨烯粉体材料,材料仍然保持三维结构,微孔比例减少,成功实现孔结构调控。It can be seen from the A diagram in FIG. 1 and the B diagram in FIG. 1 that the graphene powder prepared in Example 1 exhibits a three-dimensional porous structure, and macropores and mesopores are clearly visible; FIG. 1 C shows that the graphene powder is known. Body Micropores, mesopores, and macropores. The A diagram in FIG. 2 and the B diagram in FIG. 2 indicate that the graphene powder material consists essentially of 3 to 8 layers of graphene. Figure 3 shows that the graphene powder material has good crystallization. 4 and FIG. 5 are the three-dimensional graphene powder materials prepared in Example 2. The material still maintains a three-dimensional structure, and the proportion of micropores is reduced, and the pore structure is successfully controlled.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。 The foregoing description of the specific exemplary embodiments of the present invention has The description is not intended to limit the invention to the precise forms disclosed. The embodiments were chosen and described in order to explain the particular embodiments of the invention Choose and change. The scope of the invention is intended to be defined by the claims and their equivalents.

Claims (10)

  1. 一种三维多级孔结构的石墨烯粉体的制备方法,其特征在于,包含以下操作步骤:A method for preparing a graphene powder having a three-dimensional multi-stage pore structure, comprising the following steps:
    (1)将树脂与摩尔浓度为0.6~1.0mol/L的催化剂金属离子盐溶液混合,搅拌,清洗;(1) mixing the resin with a catalyst metal ion salt solution having a molar concentration of 0.6 to 1.0 mol/L, stirring, and washing;
    (2)向步骤(1)中清洗后所得树脂中加入造孔剂溶液并搅拌混合,烘干、粉碎;(2) adding a pore former solution to the resin obtained after washing in the step (1), stirring and mixing, drying and pulverizing;
    (3)将步骤(2)中粉碎后所得物质在保护气氛下升温速率为1~10℃/min,温度为800~1200℃,达到指定温度后保温0.5~4h下进行加热处理;(3) The material obtained after the pulverization in the step (2) is heated at a rate of 1 to 10 ° C / min under a protective atmosphere, and the temperature is 800 to 1200 ° C, and the heat treatment is performed after the temperature is maintained at 0.5 to 4 hours after the specified temperature is reached;
    (4)将步骤(3)中加热处理后所得物质酸洗2~12h、过滤、烘干。(4) The material obtained by the heat treatment in the step (3) is pickled for 2 to 12 hours, filtered, and dried.
  2. 根据权利要求1所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(1)中所述的树脂为离子交换树脂、酚醛树脂或苯酚树脂中的一种或一种以上的混合物。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 1, wherein the resin in the step (1) is one or a kind of an ion exchange resin, a phenol resin or a phenol resin. The above mixture.
  3. 根据权利要求1所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(1)中所述的金属离子盐溶液为将金属离子盐溶解于去离子水中,制成浓度为0.02~2mol/L的金属离子盐溶液。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 1, wherein the metal ion salt solution in the step (1) is prepared by dissolving a metal ion salt in deionized water to prepare a concentration. It is a metal ion salt solution of 0.02 to 2 mol/L.
  4. 根据权利要求3所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(1)中催化剂金属离子盐和树脂的用量比例为0.002~0.4mol金属离子盐:1g树脂。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 3, wherein the ratio of the catalyst metal ion salt to the resin in the step (1) is 0.002 to 0.4 mol of the metal ion salt: 1 g of the resin.
  5. 根据权利要求3所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(1)中催化剂金属离子盐和树脂的用量比例为0.02~0.2mol金属离子盐:1g树脂。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 3, wherein the ratio of the catalyst metal ion salt to the resin in the step (1) is 0.02 to 0.2 mol of the metal ion salt: 1 g of the resin.
  6. 根据权利要求3所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:所述的金属离子盐为铁盐、钴盐或镍盐中的一种或一种 以上混合物,所述的铁盐为氯化铁、氯化亚铁、硫酸铁、硫酸亚铁、硝酸铁、硝酸亚铁、醋酸铁、醋酸亚铁、亚铁氰化钾、铁氰化钾、亚铁氰化钠或铁氰化钠中的一种或一种以上混合物;所述的钴盐为氯化钴、氯化亚钴、硫酸钴、硫酸亚钴、硝酸钴、硝酸亚钴、乙酸钴、乙酸亚钴、六硝基合钴酸钠或六硝基合钴酸钾中的一种或一种以上混合物;所述的镍盐为氯化镍、硫酸镍、硝酸镍或乙酸镍的一种或一种以上混合物。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 3, wherein the metal ion salt is one or one of an iron salt, a cobalt salt or a nickel salt. In the above mixture, the iron salt is ferric chloride, ferrous chloride, iron sulfate, ferrous sulfate, iron nitrate, ferrous nitrate, iron acetate, ferrous acetate, potassium ferrocyanide, potassium ferricyanide, One or more mixtures of sodium ferrocyanide or sodium ferricyanide; the cobalt salts are cobalt chloride, cobalt chloride, cobalt sulfate, cobaltous cobalt sulfate, cobalt nitrate, cobaltous nitrate, acetic acid One or more mixtures of cobalt, cobalt acetate, sodium hexanitrocobaltate or potassium hexanitrocobaltate; the nickel salt is nickel chloride, nickel sulfate, nickel nitrate or nickel acetate One or more mixtures.
  7. 根据权利要求1所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(2)中所述的造孔剂溶液为将造孔剂溶解于溶剂中,形成饱和的造孔剂溶液;其中,所述的造孔剂为氢氧化物或氧化物,所述氢氧化物为氢氧化钾或氢氧化钠,所述的氧化物为氧化钾或氧化钠;其中,所述的溶剂为水、丙酮、甲醇或乙醇中的一种。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 1, wherein the pore-forming agent solution in the step (2) is formed by dissolving a pore-forming agent in a solvent to form a saturated state. a pore solution; wherein the pore former is a hydroxide or an oxide, the hydroxide is potassium hydroxide or sodium hydroxide, and the oxide is potassium oxide or sodium oxide; wherein The solvent is one of water, acetone, methanol or ethanol.
  8. 根据权利要求7所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(2)中加入步骤(1)清洗后所得树脂与造孔剂的质量比为20:1~100。The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 7, wherein the mass ratio of the resin to the pore-forming agent after the step (1) is added to the step (2) is 20:1. 100.
  9. 根据权利要求7所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(2)中加入步骤(1)清洗后所得树脂与造孔剂的质量比为20:2~60。The method for preparing a graphene powder having a three-dimensional multi-stage pore structure according to claim 7, wherein the mass ratio of the resin to the pore-forming agent after the step (1) is added to the step (2) is 20:2. 60.
  10. 根据权利要求1所述三维多级孔结构的石墨烯粉体的制备方法,其特征在于:步骤(3)中所述的加热处理为在保护气氛下,先以升温速率为4~5℃/min升温到100℃,再以2~3℃/min升到450℃,再以5~10℃升温到800~1000℃,保温0.5~3h。 The method for preparing a graphene powder of a three-dimensional multi-stage pore structure according to claim 1, wherein the heating treatment in the step (3) is performed under a protective atmosphere, and the heating rate is 4 to 5 ° C/ The temperature is raised to 100 ° C, and then raised to 450 ° C at 2 ~ 3 ° C / min, and then heated to 800 ~ 1000 ° C at 5 ~ 10 ° C, and kept for 0.5 ~ 3 h.
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