CN114735679A - Method for preparing porous graphene electrode material by utilizing pyrolysis activation of mulberry stem carbon - Google Patents
Method for preparing porous graphene electrode material by utilizing pyrolysis activation of mulberry stem carbon Download PDFInfo
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Abstract
The invention provides a method for preparing a porous graphene electrode material by utilizing pyrolysis and activation of mulberry stem carbon, and belongs to the technical field of preparation of biomass activated carbon materials. According to the method, mulberry stems are carbonized to serve as a carbon source, superheated steam, carbon dioxide and potassium hydroxide serve as activating agents, the four substances are mixed and then uniformly conveyed to high-temperature pyrolysis equipment for pyrolysis activation, and finally the porous graphene electrode material is directly prepared. The porous graphene electrode material prepared by the method can be used as an energy storage electrode nano material for a supercapacitor, and shows higher power energy density and electric energy storage capacity.
Description
Technical Field
The invention belongs to the technical field of biomass activated carbon material preparation, and particularly relates to a method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stem carbon.
Background
A supercapacitor is a new type of energy storage device between a conventional capacitor and a rechargeable battery, and its capacity can reach several hundreds to thousands of methods. Compared with the traditional capacitor, the capacitor has larger capacity, specific energy or capacity density, wider working temperature range and extremely long service life; compared with accumulator, it has higher specific power and no environmental pollution. Compared with a storage battery and a traditional physical capacitor, the super capacitor is mainly characterized in that: high power density, long cycle life, wide working temperature limit, high charging and discharging speed, safety, no maintenance, environmental protection and the like. A supercapacitor is a novel component that stores energy through an interfacial double layer formed between electrodes and an electrolyte. It is mainly composed of an electrode formed by loading porous nanometer materials on a current collector, a diaphragm arranged between two electrodes and electrolyte.
At present, the electrode material for domestic high-end supercapacitors is prepared from coconut shell activated carbon, the coconut shell is a high-quality activated carbon raw material, and the coconut shell activated carbon has excellent adsorption performance. The coconut shell activated carbon is the highest quality of shell activated carbon, is amorphous particles, and not only has good adsorption performance, but also has high mechanical strength. Coconut shell carbon has high adsorption capacity and large micropore volume, but the raw material source is mainly imported from southeast Asia countries (Malaysia, Indonesia, Vietnam and the like), and the raw material source is limited abroad, so that the cost is high.
Disclosure of Invention
The invention provides a method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stem carbon, which aims at the problems of shortage and insufficient raw material source in the existing direct preparation technology of the porous graphene material, the raw material source is rich, the process for preparing activated carbon by pyrolysis activation is simple, the production cost is low, the method is suitable for industrial scale production, and the prepared porous graphene electrode material can be used as an energy storage electrode nano material for a supercapacitor.
In order to realize the purpose of the invention, the invention adopts the following technical scheme:
the method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon comprises the following steps:
(1) collecting mulberry stems, carbonizing at high temperature, and pulverizing to obtain primary mulberry stem carbon pulverized powder with solid particle size below 3 mm.
(2) Pulverizing the primary crushed mulberry stalk carbon powder into superfine carbon powder with the granularity D501500 meshes or more (below 10 mu m).
(3) Adding a chemical activating agent into the superfine carbon powder, soaking, mixing, stirring and activating for 1 hour, then mixing the obtained chemical activating mixture with physical activating gas, carrying out pyrolysis activation treatment at the temperature of 500-800 ℃, and finally cooling under the protection of inert gas to obtain the porous graphene electrode material.
Further optimizing, in the step (1), the mulberry stems are heated and decomposed at a high temperature of more than 500 ℃ under the condition of air isolation to obtain carbonized raw material products.
Further optimizing, in the step (1), the water content of the primary mulberry stalk charcoal crushed powder is less than 5%.
Further preferably, in the step (3), the chemical activating agent is a potassium hydroxide saturated solution.
Further optimizing, in the step (3), the mass ratio of the chemical activating agent to the superfine carbon powder is 2: 1.
further preferably, in step (3), the physically activated gas comprises superheated steam and carbon dioxide.
Further optimizing, mixing the superheated steam and the carbon dioxide according to the volume ratio of 1:1, and maintaining the pressure of the carbon powder after chemical activation and the mixed gas under the condition of differential pressure for pyrolysis activation air flow conveying.
Further optimizing, wherein the superheated steam pressure is 0.5-2.5 MPa, and the temperature is 250-600 ℃.
Further preferably, in the step (3), the inert protective gas is nitrogen.
Further optimization, in the step (3), the thermal medium in the thermal cracking equipment is heated by an external electromagnetic heating mode through the pyrolysis activation treatment at the temperature of 500-800 ℃.
Compared with the prior other preparation technologies of the active carbon, the invention has the following technical advantages:
1. the invention provides a method for preparing a porous graphene electrode material by using mulberry stem resources which are specially and widely planted in Guangxi and rich in sources as raw materials after carbonization treatment and utilizing pyrolysis activation of mulberry stem carbon, and the method has the advantages of rich and easily-obtained raw materials, high carbon content, simple process, environmental friendliness, low cost, high comprehensive utilization rate, suitability for industrial mass production and the like.
2. The pressure and temperature of steam in the process of pyrolysis activation of the superfine carbon powder in a tubular furnace of a thermal cracking reactor can be adjusted at will, the activation mode adopts a physical method of carbon dioxide gas activation and a chemical method of potassium hydroxide saturated solution activation to be simultaneously used in a composite way, the activation effect is better, and the product quality is better.
3. In the pyrolysis activation preparation process, wet thermal mixing is adopted, the porous graphene is directly pyrolyzed and activated, the process is simple, the activation speed is high, the energy consumption is effectively reduced, and the industrial and large-scale production is easy to realize.
4. The porous graphene material product prepared by the method has the advantages of large specific surface area, strong adsorption capacity, high adsorption speed, low impurity content and the like, wherein the average specific surface area is 1200-2500 m2Between/g; the average pore diameter is between 0.5 and 3 nm; the thickness (1-10 layers) is 0.35-10 nm on average; the average particle diameter is 0.5 to 1 μm.
5. The graphene material of the porous activated carbon prepared by the invention has the advantages of both the porous activated carbon material and the graphene material, and can be used as an energy storage electrode material of a super capacitor, the developed pore structure of the graphene material can improve the ion conduction rate and the energy density of the graphene material, and the highly graphitized thin layer of the graphene material also improves the electron transfer rate, so that the electrochemical performance of the super capacitor is effectively improved.
Drawings
Fig. 1 is a flow chart of a pyrolysis activation production process of a porous graphene material according to an embodiment of the present invention, in which:
1. the system comprises a superheated steam boiler, 2, an ultrafine grinding and grading machine, 3, a slurry plunger pump, 4, a carbon dioxide activator tank, 5, a material mixer, 6, a pyrolysis activation reactor, 7, a cyclone separator, 8, a tube cooler, 9, a negative pressure pulse dust collector, 10 and a nitrogen protection product cooling bin.
Fig. 2 is a transmission electron micrograph of the porous graphene electrode material prepared according to the embodiment of the present invention.
Detailed Description
In order to more clearly illustrate the present invention, the present invention will be further described in detail with reference to the following examples and drawings. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
In the present invention, the expressions "less than", "above" and "below" all include the present numbers.
Examples
Referring to fig. 1, the method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stalk carbon according to the present invention includes:
firstly, collecting mulberry stem raw material high-temperature carbonization
Charring is a process of thermochemical processing of solid fuels or the thermal decomposition of organic compounds into carbon and other products in the absence of air.
The mulberry resources in Guangxi are very rich, the mulberry planting area reaches more than 300 ten thousand mu in 2020, the annual resource amount of mulberry stems reaches 100 ten thousand tons, and the method is recyclable and has the advantages of low price, easy obtainment, less impurities, low ash content, high carbon content and the like.
According to the invention, mulberry stems are collected from a field of a mulberry planting area by an organizer, carbonized raw material products are processed by high-temperature heating decomposition at the temperature of more than 500 ℃ under the condition of air isolation, generally the carbonized raw materials are rod-shaped, strip-shaped and crushed charcoals, and the carbonized raw materials are processed and crushed by a crusher to primary mulberry stem carbon crushed powder of solid particles with the particle size of less than 3mm and the water content of less than 5%.
Second, ultrafine grinding mulberry stem carbon into pre-treated carbon powder
Crushing the primary mulberry stalk carbon obtained after crushing in the step one, collecting and transporting the crushed primary mulberry stalk carbon to an active carbon production workshop, and carrying out ultrafine crushing and classification by a classifier 2 to obtain pretreated carbon powder (ultrafine carbon powder) with the particle size D50 of more than 1500 meshes (less than 10 mu m) (the crushed particle size of the embodiment is 2000 meshes/6.5 mu m).
Thirdly, the ultrafine carbon powder is treated by mixed pyrolysis activation (physical method/chemical method)
Adding a potassium hydroxide saturated solution into the pretreated carbon powder (superfine carbon powder) obtained by crushing in the second step for dipping, mixing and stirring, wherein the activation time is 1 hour, then conveying the chemical activation mixture to a material mixer 5 through a slurry plunger pump 3, mixing and colliding superheated steam (the pressure is 2.0MPa and the temperature is 600 ℃) generated by a superheated steam boiler 1 and a carbon dioxide activator stored in a carbon dioxide activator tank 4 in the material mixer 5, conveying the high-temperature mixture to a pyrolysis activation reactor 6 tubular furnace, and carrying out pyrolysis and activation treatment at the temperature of 500-800 ℃ under high temperature and high pressure.
The method adopts the mulberry stem carbon as the raw material, is different from other additional purification and activation preparation methods, and is carried out by utilizing a physical method and a chemical method for simultaneous mixed activation, taking a potassium hydroxide saturated solution as a chemical activating agent and taking (superheated steam and carbon dioxide, the mixed volume ratio is 1: 1) as a gas gasifying agent of the physical method. The granularity of the carbon powder is more than 1500 meshes, the superheated steam pressure is 0.5-2.5 MPa, the temperature is 250-600 ℃, and the mass ratio of (the superfine carbon powder and the potassium hydroxide saturated solution) to the alkali carbon is 2: adding carbon powder and a potassium hydroxide saturated solution into the mixture to perform dipping, mixing and stirring, wherein the activation time is 1 hour, the activation temperature is 800 ℃, the collision activation is performed by adopting high-efficiency high-speed fluid, the activation time is short, the efficiency is high, the speed is high, the activation time is about 5-10 seconds, the energy is saved, the efficiency is high, the environment is protected, the pores are developed, the specific surface area is large, and high-efficiency high-quality activated carbon can be produced.
The mulberry stem carbon activated product is nano activated carbon, is one of important carbon sources of porous graphene, is directly synthesized into graphene activated carbon with high added value from the activation of the mulberry stem carbon, especially the porous graphene, and can realize the high added value utilization of the activated carbon activated by the mulberry stem carbon.
Fourthly, cooling and collecting for producing porous graphene products
And step three, after high-temperature and high-pressure pyrolysis and activation treatment, the product of the porous graphene produced in the tubular furnace of the pyrolysis activation reactor 6 is finally conveyed to a tubular cooler 8 through a cyclone separator 7 to be subjected to waste heat recovery of activated carbon cooling and cooling water heat exchange heat absorption, and the hot water recovered by the activated carbon heat exchanger is supplied to the superheated steam boiler 1 for recycling, so that waste heat utilization, energy conservation and emission reduction are realized. And (3) conveying the activated carbon product with the temperature of about 150-250 ℃ after cooling to a negative pressure pulse dust collector 9 for powder collection, discharging the hot waste gas reaching the environmental standard outdoors by a draught fan, conveying the porous graphene powder to a nitrogen protection product cooling bin 10 by the negative pressure pulse dust collector 9 under the protection of inert gas nitrogen for storage, and finally obtaining the porous graphene product, wherein the transmission electron microscope picture of the porous graphene product is shown in figure 2.
Fifthly, detecting performance indexes of porous graphene products
The performance detection and parameter index results of the porous graphene product obtained in the embodiment are shown in the following table:
therefore, the method can prepare a green and environment-friendly porous material graphene product with high specific surface area and high quality, and the activated carbon product has the advantages of large specific surface area, strong adsorption capacity, high adsorption speed, low impurity content and the like.
It should be noted that the preparation method of the embodiment is not only suitable for preparing the porous graphene electrode material for the supercapacitor by using the pyrolysis activation of the mulberry stalk carbon, but also can be used for preparing other wood (wood chips, mulberry trees, moso bamboos and the like) carbon source porous graphene activated carbon; shell (coconut shell, walnut shell, apricot shell, rice hull, etc.) carbon source porous graphene activated carbon; coal (lignite, peat, soft coal, anthracite and the like) type carbon source porous graphene activated carbon; organic matter (starch, white sugar, rock sugar and the like) carbon source porous graphene activated carbon and the like.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it will be obvious to those skilled in the art that other variations or modifications can be made on the basis of the above description, and all the implementation methods cannot be exhaustive, and the obvious variations or modifications introduced in the technical scheme of the present invention are within the protection scope of the present invention.
Claims (10)
1. The method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon comprises the following steps:
(1) collecting mulberry stems, carbonizing at high temperature, and pulverizing to obtain primary mulberry stem carbon crushed powder with solid particle size of less than 3 mm;
(2) crushing the primary mulberry stalk carbon crushed powder into superfine carbon powder with the granularity D501500 meshes;
(3) adding a chemical activating agent into the superfine carbon powder, soaking, mixing, stirring and activating for 1 hour, then mixing the obtained chemical activating mixture with physical activating gas, carrying out pyrolysis activation treatment at the temperature of 500-800 ℃, and finally cooling under the protection of inert gas to obtain the porous graphene electrode material.
2. The method for preparing a porous graphene electrode material by utilizing mulberry stalk carbon pyrolysis activation as claimed in claim 1, wherein in the step (1), the mulberry stalk is heated and decomposed at a high temperature of more than 500 ℃ under the condition of air isolation to process a carbonized raw material product.
3. The method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon as claimed in claim 1, wherein in the step (1), the water content of the primary mulberry stalk carbon crushed powder is less than 5%.
4. The method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon according to claim 1, wherein in the step (3), the chemical activating agent is a potassium hydroxide saturated solution.
5. The method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon according to claim 1 or 4, wherein in the step (3), the mass ratio of the chemical activating agent to the ultrafine carbon powder is 2: 1.
6. the method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stalk carbon according to claim 1, wherein in the step (3), the physical activation gas comprises superheated steam and carbon dioxide.
7. The method for preparing the porous graphene electrode material by utilizing the mulberry stem carbon through pyrolysis activation according to claim 6, wherein superheated steam and carbon dioxide are mixed according to a volume ratio of 1:1, and the carbon powder after chemical activation and the mixed gas are subjected to pressure maintaining under a pressure difference condition for pyrolysis activation air flow conveying.
8. The method for preparing the porous graphene electrode material by utilizing the pyrolysis activation of the mulberry stalk carbon according to claim 6, wherein the superheated steam pressure is 0.5-2.5 MPa, and the temperature is 250-600 ℃.
9. The method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stalk carbon according to claim 1, wherein in the step (3), the inert protective gas is nitrogen.
10. The method for preparing a porous graphene electrode material by utilizing pyrolysis activation of mulberry stalk carbon according to any one of claims 1 to 9, wherein in the step (3), the pyrolysis activation treatment at a temperature of 500 to 800 ℃ is carried out, and an external electromagnetic heating manner is used for heating a thermal medium in a pyrolysis device.
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