WO2017171017A1

WO2017171017A1 - Nonwoven fabric for absorbent article, top sheet for absorbent article, and absorbent article including same

Info

Publication number: WO2017171017A1
Application number: PCT/JP2017/013641
Authority: WO
Inventors: 保紀中村; 悦聖五百藏
Original assignee: ダイワボウホールディングス株式会社; ダイワボウポリテック株式会社
Priority date: 2016-03-31
Filing date: 2017-03-31
Publication date: 2017-10-05
Also published as: JP7433583B2; JP2024026636A; KR20180131582A; CN109069321A; JPWO2017171017A1; JP2022136194A

Abstract

Provided is a nonwoven fabric having a structure comprising at least two layers that are a first fiber layer and a second fiber layer, wherein: each of the first fiber layer and the second fiber layer has a specific fineness; the fiber diameter of the first fiber layer is larger than the fiber diameter of the second fiber layer; each of the first fiber layer and the second fiber layer has such a hydrophilicity that allows the level thereof to be kept even when the first fiber layer and the second fiber comes into contact with water; and both the first fiber layer and the second fiber layer have the same hydrophilicity. The nonwoven fabric is modified in terms of at least one selected from texture, wet back amount, liquid absorbing speed, diffusion length, repetition durability (for wet back amount, liquid absorbing speed, and diffusion length), preservability, and the like, and is suitable for used as an absorbent article.

Description

Non-woven fabric for absorbent articles, top sheet for absorbent articles, and absorbent articles including the same

The present invention relates to a nonwoven fabric, a sheet for absorbent articles, and an absorbent article including the same. More specifically, the present invention relates to a nonwoven fabric used for an absorbent article, an absorbent article topsheet including the nonwoven fabric, and an absorbent article including the nonwoven fabric.

As a top sheet of absorbent articles such as disposable diapers, sanitary napkins, incontinence pads and panty liners, a nonwoven fabric having a two-layer structure has been proposed. For example, Patent Document 1 is a two-layer nonwoven fabric having a first fiber layer that touches the user's skin and a second fiber layer adjacent to the first fiber layer, and the fibers of the first fiber layer have a smaller specific fiber diameter. (11-18 μm), the fibers of the second fiber layer have a larger specific fiber diameter (19-31 μm), and the basis weights of the first fiber layer and the second fiber layer are both specified values (7 A top sheet for absorbent articles made of a non-woven fabric of ˜30 g / m ² ) is proposed. Patent Document 1 states that since the nonwoven fabric has such characteristics, the texture of the top sheet can be improved and the amount of wet back can be reduced.

Further, in Patent Document 1, both the fibers of the first fiber layer and the second fiber layer are hydrophilized, and the fibers of the first fiber layer are more hydrophilic in contact with water than the fibers of the second fiber layer. It will be described that it is preferable that the surface is made hydrophilic so that the degree of conversion tends to decrease, since the amount of wetback can be further reduced.

Patent Document 2 is composed of a laminated nonwoven fabric having an upper layer disposed on the skin side and a lower layer disposed on the absorber side, and before liquid permeation, the hydrophilicity of the lower layer is higher than or substantially equal to that of the upper layer. After permeation, the hydrophilic oil agent used in the upper layer is selected as a hydrophilic oil agent whose water resistance is clearly higher than that of the hydrophilic oil agent used in the lower layer. A surface sheet of an absorbent article, which is characterized by a clearly increased degree, is proposed. According to Patent Document 2, according to the surface sheet of the absorbent article, the liquid permeability is maintained in a stable state when the absorbent article is used, and the surface flow of liquid such as urine and menstrual blood and wetback It can be said that it can be prevented for a long time during use.

JP 2004-166832 A JP 2005-324010 A

In addition to the texture and wetback amount, absorbent articles are also required to improve properties such as liquid absorption rate, diffusion length, repeated durability (of wetback amount, liquid absorption rate and diffusion length), storage stability, and cost. It is done. Furthermore, since a diaper or the like is not changed immediately after it gets wet, it is extremely important to be able to cope with repeated excretion (that is, repeated durability).
Patent Document 1 states that it is preferable to hydrophilize a non-woven fabric having a two-layer structure, and that the degree of hydrophilization of the fibers of the first fiber layer is liable to decrease when they come into contact with water. However, Patent Document 1 does not specifically describe anything about the degree of hydrophilization and its water resistance in the examples, and further does not indicate any properties other than the texture and the wetback amount.

Moreover, the nonwoven fabric and surface sheet of patent document 1 and patent document 2 are distribute | arranged to the skin side, and comprise the surface (generally also called skin contact surface) which contacts a wearer's skin at the time of use. And a fiber layer that constitutes a surface opposite to the skin contact surface and that does not contact the wearer's skin during use and constitutes a surface facing the absorbent body, and is hydrophilic to the liquid. The strength of hydrophilicity (degree of hydrophilization), and the strength of hydrophilicity is not easily lowered even when it comes into contact with liquids. In other words, the durability against hydrophilic liquids is different between the upper and lower fiber layers. It is said.

In order to obtain such non-woven fabrics and surface sheets, the synthetic fibers constituting these fiber layers have strong affinity for liquids (for example, hydrophilicity) and durability when in contact with liquids (contact with liquids). Even if the hydrophilizing agent (also referred to as a fiber treating agent) considering the difficulty of falling off the fiber is attached to the fiber surface, the nonwoven fabric is manufactured.

However, when a non-woven fabric having a two-layer structure is manufactured, the non-woven fabric is manufactured, stored and shipped in the form of a roll. At this time, fibers having different properties are stored in close contact with each other. When the rolled state lasts for a long period of time, if the storage environment is a hot and humid environment, the hydrophilizing agent is mutually connected at the part where different fiber treatment agents are in contact with each other. When the product is moved to an absorbent article, the performance as designed may not be exhibited.

The present inventors have surprisingly found that the nonwoven fabric has at least a two-layer structure of a first fiber layer and a second fiber layer, and both the first fiber layer and the second fiber layer each have a specific fineness. The fiber diameter of the first fiber layer is smaller than the fiber diameter of the second fiber layer, and both the first fiber layer and the second fiber layer maintain the degree of hydrophilicity even when they come into contact with water. The texture, wetback amount, liquid absorption time, diffusion length, (wetback amount, liquid absorption time and It is found that at least one selected from repetition durability (diffusion length), storage stability, etc. is improved, and more preferably, at least selected from wet back amount, liquid absorption time and diffusion length repetition durability. Finding one type to improve and complete the present invention This has led to the.

That is, the present invention provides one aspect,
A non-woven fabric having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Both the fibers forming the first fiber layer and the fibers forming the second fiber layer are hydrophilized so that the degree of hydrophilicity (degree of hydrophilization) is maintained even when the fibers come into contact with water. Treated (ie, the degree of hydrophilicity of the fiber is water resistant) and its hydrophilicity (the degree of hydrophilicity and its water resistance) is substantially the same,
The nonwoven fabric for absorbent articles is provided in which the nonwoven fabric is arranged so that the first fiber layer faces human skin.

The affinity between the nonwoven fabric surface and water can be expressed by the size of the contact angle formed between the fiber surface constituting the nonwoven fabric and water droplets. That is, if the contact angle is small, the nonwoven fabric and the liquid have high affinity (hydrophilicity), and if the contact angle is large, it can be said that the affinity (hydrophilicity) is low. The durability against a hydrophilic liquid can be expressed by a change in contact angle before and after the liquid is permeated.

Thus, in another aspect, the present invention provides:
A non-woven fabric having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Contact angle (A1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer before contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer before contacting with water ( A2) satisfies the following (I),
(I): A1 ≦ 80 °, A2 ≦ 80 °, | A1-A2 | <12
Contact angle (B1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer after contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer after contact with water ( B2) satisfies the following (II),
(II): −5 ≦ (B1-A1) <40 °, −5 ≦ (B2-A2) <40 °
Provided is a nonwoven fabric for absorbent articles in which the nonwoven fabric is disposed so that the first fiber layer faces human skin.

Since the present invention has the characteristics as described above, it is selected from texture, wetback amount, liquid absorption time, diffusion length, repeated durability (wetback amount, liquid absorption time and diffusion length), storage stability, and the like. At least one is improved. More preferably, at least one selected from the repetition durability of the wetback amount, the liquid absorption time, and the diffusion length is improved.

FIG. 1 schematically shows a contact angle formed between a water droplet and a fiber (surface). FIG. 2 schematically shows a stainless steel plate for attaching water droplets to a nonwoven fabric sample in order to measure the contact angle after water permeation.

The present invention provides a nonwoven fabric for absorbent articles.
Absorbent articles generally include a liquid-retaining absorbent body, a liquid-impermeable back sheet, and a liquid-permeable top sheet, and the back sheet is disposed between the absorbent body and the top sheet. The nonwoven fabric for absorbent articles which concerns on embodiment of this invention is arrange | positioned as a top sheet which contact | abuts a wearer's skin. As the back sheet and the absorbent body, those usually used for absorbent articles can be used.
For example, a film of a thermoplastic resin with or without moisture permeability can be used as the back sheet. For example, an absorbent body in which pulp fibers, superabsorbent polymer particles or a mixture thereof is wrapped or sandwiched with paper such as tissue paper can be used as the absorbent body.

Nonwoven fabric for absorbent articles in the form of the present invention,
A non-woven fabric having at least two layers having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Both the fibers forming the first fiber layer and the fibers forming the second fiber layer have a hydrophilic property that maintains the degree of their hydrophilicity even when the fibers come into contact with water. , Their hydrophilicity is the same,
A nonwoven fabric is arrange | positioned so that a 1st fiber layer may face human skin, ie, it may face the outer side of an absorbent article.

The nonwoven fabric for absorbent articles in the form of the present invention has a hydrophilic strength that is easy to adapt to a liquid containing water on the fiber surface constituting the nonwoven fabric, and is hydrophilic even when contacted with such a liquid. It is also possible to describe the property that is not easily lowered by using the contact angle between the fiber surface and water as follows.

Nonwoven fabric for absorbent articles in the form of the present invention,
A non-woven fabric having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Contact angle (A1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer before contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer before contacting with water ( A2) satisfies the following (I),
(I): A1 ≦ 80 °, A2 ≦ 80 °, | A1-A2 | <12
Contact angle (B1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer after contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer after contact with water ( B2) satisfies the following (II),
(II): −5 ≦ (B1-A1) <40 °, −5 ≦ (B2-A2) <40 °
A nonwoven fabric is arrange | positioned so that a 1st fiber layer may oppose human skin.

The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex, preferably 1.5 to 2.6 dtex, and more preferably 1.7 to 2.3 dtex.
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex, preferably 2.0 to 5.0 dtex, more preferably 2.6 to 4.0 dtex.
Furthermore, the fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer.
Therefore, in this invention, a thinner fiber is used for the 1st fiber layer facing human skin, and a fiber thicker than the 1st fiber layer is used for the 2nd fiber layer facing an absorber.
Since the fibers of the first fiber layer facing the human skin have a specific fineness finer than the fibers of the second fiber layer, the texture and feel are preferred.

The first fiber layer and the second fiber layer preferably all of the fibers forming them have a fiber fineness in the above range, but within the range not impairing the desired effect of the present invention, the fibers outside the above range. May be included.
The fiber diameter of the fibers forming the first fiber layer is preferably 10 to 20 μm, more preferably 12 to 19 μm, and still more preferably 14 to 18 μm.
The fiber diameter of the fibers forming the second fiber layer is preferably 13 to 28 μm, more preferably 15 to 26 μm, still more preferably 17 to 24 μm, and even more preferably 17 to 21 μm.

The fiber (raw material or material) of the first fiber layer is not particularly limited as long as the desired nonwoven fabric can be obtained.
The fibers of the first fiber layer can include, for example, the following fibers: natural fibers such as cotton, silk, and wool; viscose rayon, cupra, and solvent-spun cellulose fibers (eg, Lenzungryocell® and Recycled fibers such as Tencel (registered trademark); polyolefin fibers, polyester fibers, polyamide fibers, (poly) acrylic fibers made of acrylonitrile, polycarbonate fibers, polyacetal fibers, polystyrene fibers, and cyclic polyolefin fibers Synthetic fibers such as fibers.
The fibers of the first fiber layer are not only fibers made of a single type of resin, but also composite fibers made of two or more types of resins (for example, concentric or eccentric core-sheath type composite fibers, sea-island type composite fibers) , Side-by-side type composite fibers) can also be used.
When natural fibers are included, the fineness or fiber diameter can be calculated according to the method according to JIS L 1019 7.4.1 Micro Ney.

As the fibers of the first fiber layer, synthetic fibers are preferable, and polyester fibers, polyolefin fibers, and combinations thereof are more preferable. The fibers of the first fiber layer can contain regenerated fibers and / or natural fibers in the synthetic fibers as long as the nonwoven fabric intended by the present invention can be obtained.
The fibers of the first fiber layer are, for example, polyester fibers such as polyethylene terephthalate; and polyethylene (high density polyethylene, low density polyethylene, linear low density polyethylene), polypropylene, ethylene-propylene copolymer, ethylene-butene Polyolefin fibers such as a -1-propylene terpolymer; and a combination thereof.

It is more preferable that the polyethylene is high-density polyethylene because crimps can be easily imparted. In the present invention, as will be described later, a fiber treating agent can be used to impart hydrophilicity to the fiber. In the case where crimps can be easily imparted to the fiber, for example, the need for the fiber treatment agent to contain an additional component for imparting water repellency can be reduced, and an unnecessary influence on the liquid absorption characteristics can be suppressed.
These fibers can be used alone or in combination.

When two kinds of fibers are combined, the form of the combination, such as a simple mixed fiber of each fiber, a concentric or eccentric core-sheath type composite fiber, etc., is not particularly limited as long as the desired nonwoven fabric can be obtained. Absent.
A concentric or eccentric core-sheath type composite fiber is preferable, and a concentric core-sheath type composite fiber is more preferable because the thickness of the first fiber layer can be reduced.
The thinner the non-woven fabric, the shorter the distance to the absorbent body, the better the mobility of the liquid, and the better the absorption time and the amount of wet back, so the first fiber layer is also thinner. Is preferred.
A concentric or eccentric core-sheath type composite fiber composed of a polyester resin and a polyolefin resin is even more preferable. In particular, a core-sheath type composite fiber in which the core component is a polyester resin and the sheath component is a polyolefin resin is preferable.

The fibers of the first fiber layer preferably contain 50% by mass or more, more preferably 70% by mass or more of concentric core-sheath type composite fibers, and all the fibers forming the first fiber layer are concentric core-sheath type composite fibers. A fiber is particularly preferred. When the fibers of the first fiber layer contain 50% by mass or more of the concentric core-sheath composite fiber, the increase in the thickness of the nonwoven fabric can be further suppressed.
The fibers of the first fiber layer can contain an additive such as titanium oxide in the fibers in order to improve the texture and feel. Such an additive is preferably contained in an amount of 0.1 to 10% by mass, more preferably 1 to 5% by mass, based on 100% by mass of the entire fiber including the additive. Moreover, when the fiber of a 1st fiber layer is a core-sheath-type composite fiber, it is preferable that many additives are contained in the core component, and it is preferable that it is contained only in the core component. When the additive is contained in the sheath component, a manufacturing apparatus such as a nonwoven fabric may be damaged.

In the case of the core-sheath composite fiber, the composite ratio of the core component to the sheath component is preferably 80:20 to 40:60, more preferably 70:30 to 50:50, and 65: More preferably, it is 35 to 55:45. When the composite ratio is within this range, particularly when the core component is larger in the composite ratio (mass ratio), it is preferable because unevenness of the fabric weight and formation of the nonwoven fabric can be reduced.

The fiber (raw material or material) of the second fiber layer is not particularly limited as long as the objective nonwoven fabric can be obtained.
The fibers of the second fiber layer can include, for example, the following fibers: natural fibers such as cotton, silk, and wool; viscose rayon, cupra, and solvent-spun cellulose fibers (eg, Lenzungryocell® and Recycled fibers such as Tencel (registered trademark); polyolefin fibers, polyester fibers, polyamide fibers, (poly) acrylic fibers made of acrylonitrile, polycarbonate fibers, polyacetal fibers, polystyrene fibers, and cyclic polyolefin fibers Synthetic fibers such as fibers.
The fibers of the second fiber layer are not only fibers made of a single type of resin, but also composite fibers made of two or more types of resins (for example, concentric or eccentric core-sheath type composite fibers, sea-island type composite fibers) , Side-by-side type composite fibers) can also be used.
When natural fibers are included, the fineness or fiber diameter can be calculated according to the method according to JIS L 1019 7.4.1 Micro Ney.

As the fibers of the second fiber layer, synthetic fibers are preferable, and polyester fibers, polyolefin fibers, and combinations thereof are more preferable. The fibers of the second fiber layer can contain regenerated fibers and / or natural fibers in the synthetic fibers as long as the nonwoven fabric intended by the present invention can be obtained.
The fibers of the second fiber layer are, for example, polyester fibers such as polyethylene terephthalate; and polyethylene (high density polyethylene, low density polyethylene, linear low density polyethylene), polypropylene, ethylene-propylene copolymer, ethylene-butene Polyolefin fibers such as a -1-propylene terpolymer; and a combination thereof.

When two kinds of fibers are combined, the form of the combination, such as a simple mixed fiber of each fiber, a concentric or eccentric core-sheath type composite fiber, etc., is not particularly limited as long as the desired nonwoven fabric can be obtained. Absent.
A concentric or eccentric core-sheath type composite fiber is preferable, and a concentric core-sheath type composite fiber is more preferable because the thickness of the second fiber layer can be reduced.
The thinner the non-woven fabric, the shorter the distance to the absorbent body, so the liquid mobility is better, and the liquid absorption time and wetback amount can be improved, so the second fiber layer is also thinner. Is preferred.
A concentric or eccentric core-sheath type composite fiber composed of a polyester resin and a polyolefin resin is even more preferable. In particular, a core-sheath type composite fiber in which the core component is a polyester resin and the sheath component is a polyolefin resin is preferable.

The fibers of the second fiber layer preferably contain 50% by mass or more of concentric core-sheath type composite fibers, more preferably contain 70% by mass or more, and all the fibers forming the second fiber layer are concentric core-sheath type composite fibers. A fiber is particularly preferred. When the fibers of the second fiber layer contain 50% by mass or more of the concentric core-sheath composite fiber, the increase in the thickness of the nonwoven fabric can be further suppressed. The fibers of the second fiber layer can contain an additive such as titanium oxide in the fibers in order to improve the texture and feel. Such an additive is preferably contained in an amount of 0.1 to 10% by mass, more preferably 1 to 5% by mass, based on 100% by mass of the entire fiber including the additive of the second fiber layer. Moreover, when the fiber of a 2nd fiber layer is a core-sheath-type composite fiber, it is preferable that many additives are contained in the core component, and it is preferable that it is contained only in the core component. When the additive is contained in the sheath component, a manufacturing apparatus such as a nonwoven fabric may be damaged.

In the case of the core-sheath composite fiber, the composite ratio of the core component to the sheath component is preferably 80:20 to 40:60, more preferably 70:30 to 50:50, and 65: More preferably, it is 35 to 55:45. When the composite ratio is within this range, particularly when the core component is larger in the composite ratio (mass ratio), the fabric weight and the unevenness of the nonwoven fabric can be reduced, which is more preferable.

Further, the basis weight of the whole nonwoven fabric is preferably 10 to 80 g / m ² , more preferably 15 to 50 g / m ² , and further preferably 17 to 40 g / m ² .
In the case of a disposable diaper, the overall weight of the nonwoven fabric may be as low as possible in terms of cost. In that case, the basis weight is preferably 10 to 50 g / m ² , and more preferably 15 to 40 g / m ² .

The thickness of the nonwoven fabric is preferably 0.2 to 3.0 mm, more preferably 0.3 to 1.5 mm, and still more preferably 0.35 to 0.8 mm. In the case of disposable diapers, the thickness of the nonwoven fabric may be as low as possible in view of cost. In this case, the thickness is preferably 0.2 to 1.0 mm, and preferably 0.3 to 0.8 mm. More preferred.

The basis weight of the first fiber layer is preferably 3 to 40 g / m ² , and more preferably 5 to 15 g / m ² .
The basis weight of the second fiber layer is preferably 3 to 40 g / m ² , more preferably 8 to 20 g / m ² .

The ratio of the basis weight of the second fiber layer to the basis weight of the first fiber layer (the basis weight of the second fiber layer / the basis weight of the first fiber layer) is preferably 0.8 to 3.0, and preferably 1.0 to 2 Is more preferably 0.0, more preferably 1.3 to 1.7. In particular, when the basis weight of the first fiber layer having a smaller fiber diameter is smaller than the basis weight of the second fiber layer, that is, the ratio between the basis weight of the second fiber layer and the basis weight of the first fiber layer (the basis weight of the second fiber layer / When the basis weight of the first fiber layer is larger than 1, it is more preferable because better liquid absorption characteristics can be obtained while having a texture and touch.

Both the fibers forming the first fiber layer and the fibers forming the second fiber layer are provided with hydrophilicity that maintains the degree of hydrophilicity (degree of hydrophilization) even when in contact with water. (That is, the fiber is hydrophilic with water resistance).
The “hydrophilicity that maintains the degree of hydrophilicity even when contacted with water” is preferably a water resistance index of 15 or less obtained by the following method for measuring a water resistance index. More preferably, it is more preferably 10 or less. The smaller the water resistance index, the higher the hydrophilic water resistance.
When the water resistance index is 15 or less, repeated liquid absorption characteristics (durability of liquid absorption characteristics), in particular, repeated wetback characteristics (durability of wetback) become better and more preferable.

“Hydrophilicity that maintains the degree of hydrophilicity even when contacted with water” means “first liquid absorption time (seconds)” obtained by the same method as the calculation of the water resistance index and “ The value of the ratio of the third liquid absorption time (seconds) to the first liquid absorption time (seconds) (third liquid absorption time (seconds) / first time liquid absorption time (seconds) " You may represent by liquid absorption time (second). The value of such a ratio is preferably 30 or less, more preferably 20 or less, and particularly preferably 15 or less. When the value of such a ratio is 30 or less, repeated liquid absorption characteristics (durability of liquid absorption characteristics), particularly repeated wetback characteristics (durability of wetback) become better and more preferable.

The hydrophilic water resistance (water resistance index) of the fiber treatment agent is evaluated as follows.
(1) Concentric core-sheath type composite fiber (fineness: 2.0 dtex, fiber length) in which polyethylene terephthalate is the core, high-density polyethylene is the sheath, and the composite ratio (core / sheath, mass ratio) is 60/40 : 45 mm) (for example, NBF (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.) 0.40% by mass of the fiber treatment agent is applied, and the parallel card method and the air-through method (heating temperature: 135 ° C., treatment time: A non-woven fabric sample (weight per unit: 20.0 g / m ² , dimensions: length 10.0 cm × width 10.0 cm, thickness: 1.2 mm) was produced using 10 seconds, wind speed: 1.0 m / s). Prepared.
In addition, the following items were prepared.
Plate with injection cylinder (use Strike-through plate described in NWSP 070.3.R0 (15) of EDANA Nonwovens Standard Procedures-Edition 2015)
0.90% physiological saline (colored with blue dye)
Filter paper (trade name Lister Paper (Grade 989, 10 cm × 10 cm) manufactured by MEZGER Inc.)

(2) The liquid absorption time of the nonwoven fabric sample was measured by the following method.
(I) Three filter papers were laminated, and a nonwoven fabric sample was laminated thereon. A plate with an injection tube was placed thereon.
(Ii) 5.0 ml of physiological saline warmed to about 37 ° C. was injected from the cylinder. The time from the injection until the physiological saline disappeared from the surface of the nonwoven fabric (the physiological saline was no longer confirmed as a liquid) was measured and used as the liquid absorption time.
(Iii) After standing for 30 seconds after liquid absorption, the measurement was performed twice by repeating the above (ii). The liquid absorption time was measured 3 times in total.
(Iv) The water resistance index was calculated by the following formula.
Formula: Water resistance index = 3rd liquid absorption time (second)-1st liquid absorption time (second)

The “degree of hydrophilic height” when wetted by the fibers of the first fiber layer and the fibers of the second fiber layer is particularly limited as long as the nonwoven fabric for absorbent articles intended by the present invention can be obtained. There is no. The degree of hydrophilicity when wet is evaluated by the following run-off evaluation method, and the sum total of run-off times 2 to 5 is preferably 9.0 to 30, more preferably 9.5 to 20, particularly preferably 10.0 to 15.
When the sum of runoffs 2 to 5 is 9.0 to 30, repeated liquid absorption characteristics, particularly repeated wetback characteristics are improved, which is more preferable.

The “degree of hydrophilicity” is a value (runoff index) obtained by the following formula for the runoff values of the first to fifth times obtained by the same method as the calculation of the sum total of the second and fifth runoffs. It may be expressed as

A value (runoff index) obtained by such a formula is preferably 13.7 to 55, more preferably 14.0 to 40, and particularly preferably 14.5 to 30. When the value (runoff index) obtained by such a formula is 13.7 to 55, the repeated liquid absorption characteristics, particularly the repeated wetback characteristics, are more preferable and more preferable.

The degree of hydrophilicity of the fiber treatment agent was evaluated by measuring runoff as follows.
Concentric core-sheath type composite fiber (fineness: 2.0 dtex, fiber length: 45 mm) in which polyethylene terephthalate is the core, high-density polyethylene is the sheath, and the composite ratio (core / sheath, mass ratio) is 60/40 (For example, Daiwabo Polytech Co., Ltd. NBF (registered trademark) product number (SH)), 0.40% by mass of the fiber treatment agent is applied, and the parallel card method and the air-through method (heating temperature: 135 ° C., treatment time: 10 seconds, A non-woven fabric sample (weight per unit: 20.0 g / m ² , dimensions: length 18.0 cm × width 7.0 cm, thickness: 0.70 mm) was prepared using wind speed: 1.0 m / s).

A triangular prism having a substantially right-angled isosceles triangular bottom surface was laid down to prepare a support base whose slope has an angle of 45 degrees with the horizontal plane. Two filter papers (trade name Lister Paper (Grade 989, 27.5 cm × 14 cm) manufactured by MEZGER Inc.) were laid on the slope, and a nonwoven fabric sample was placed thereon and fixed.

0.9 g of physiological saline (colored with blue dye) at a position 1 cm below the upper end of the nonwoven fabric from the microtube pump or burette at a rate of 1.0 g / 30 sec. It was dripped over 30 seconds so that it might become. All the physiological saline was absorbed by the nonwoven fabric, and the position of the tip of the physiological saline was measured when the saline water droplets disappeared from the nonwoven fabric surface. The distance between the position and the position where the physiological saline was dropped on the nonwoven fabric surface, that is, the longest distance that the physiological water droplets flowed on the nonwoven fabric surface was determined.

For the second run-off, use the non-woven fabric sample used for the first run-off, 30 seconds after the end of the first run-off measurement, and the same position as the first time at the position where the physiological saline was dropped first time. Then, physiological saline was dropped, and the distance that the physiological saline flowed on the nonwoven fabric surface was determined. The third and subsequent runoffs were measured repeatedly using the previous nonwoven fabric sample.

Furthermore, the fibers forming the second fiber layer are given substantially the same hydrophilicity as the fibers forming the first fiber layer. Since the fibers of the first fiber layer and the fibers of the second fiber layer have such hydrophilicity, they are selected from repeated liquid absorption characteristics, more specifically, wetback amount, liquid absorption time and diffusion length. At least one kind of repeated durability can be further improved.
Further, since the fibers forming the first fiber layer and the fibers forming the second fiber layer have substantially the same hydrophilicity, the hydrophilicity of the first fiber layer and the second fiber layer is mixed. This is preferable because the liquid absorption characteristics do not change.

In the nonwoven fabric for absorbent articles in the form of the present invention, each of the first fiber layer and the second fiber layer has a degree of hydrophilicity (degree of hydrophilicity or strength of hydrophilicity), and each fiber layer is configured. The hydrophilic water resistance (water resistance index or hydrophilic durability of each fiber layer when each fiber layer comes into contact with water) indicated by the fiber treatment agent applied to the surface of the fiber It can be expressed by using the angle (contact angle) between the surface and the surface of the water droplet attached thereon. The contact angle is measured by the method described later.

That is, the nonwoven fabric for absorbent articles in the form of the present invention is
Contact angle (A1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer before contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer before contacting with water ( A2) satisfies the following (I),
(I): A1 ≦ 80 °, A2 ≦ 80 °, | A1-A2 | <12
Contact angle (B1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer after contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer after contact with water ( B2) satisfies the following (II).
(II): −5 ≦ (B1-A1) <40 °, −5 ≦ (B2-A2) <40 °

In the nonwoven fabric for absorbent articles in the form of the present invention, the contact angle (A1) of ion-exchanged water with respect to the surface of the fibers forming the first fiber layer before contact with water (before liquid permeation) and the second fiber layer are formed. The contact angle (A2) of ion-exchanged water with respect to the fiber surface will be described.
A1 and A2 are sprayed with ion exchange water of about 20 ° C. on the surface of the fiber forming each fiber layer, so that fine water droplets of the sprayed ion exchange water adhere to the fiber surface, and the surface of the droplet The angle between the fiber surface and the fiber surface.
A1 and A2 are hydrophilicity on the surface of the fiber layer before receiving liquid discharged from a wearer (including humans and mammals) of absorbent articles such as urine and menstrual blood in the nonwoven fabric for absorbent articles according to the present invention. High or low sex.

In the nonwoven fabric for absorbent articles in the form of the present invention, both A1 and A2 are 80 ° or less (A1 ≦ 80 °, A2 ≦ 80 °).
Since both A1 and A2 are 80 ° or less, both the hydrophilicity of the first fiber layer and the hydrophilicity of the second fiber layer are sufficiently high, and when urine, menstrual blood, loose stool, etc. are discharged and come into contact with the nonwoven fabric The water and fibers contained in these liquids and discharges are easily mixed with each other, and the non-woven fabric easily absorbs these liquids and water instantly.
Both A1 and A2 are preferably 20 ° or more and 80 ° or less, more preferably 30 ° or more and 75 ° or less, particularly preferably 35 ° or more and 75 ° or less, and 40 ° or more and 70 °. Most preferably:

In the nonwoven fabric for absorbent articles according to the present invention, the first fiber layer and the second fiber layer have the same degree of hydrophilicity (degree of hydrophilicity).
Therefore, in the nonwoven fabric for absorbent articles of the present invention, the absolute value of the difference between A1 and A2 is less than 12 (| A1-A2 | <12).
Since the absolute value of the difference between A1 and A2 is less than 12, the non-woven fabric for absorbent articles according to the embodiment of the present invention has hydrophilic strength (degree of hydrophilization) exhibited by the first fiber layer before contact with water, The hydrophilic strength (degree of hydrophilization) exhibited by the second fiber layer before contact is approximately the same.
That is, for example, the hydrophilic strength of the fiber treatment agent treated with the fibers constituting the first fiber layer is the same as the hydrophilic strength of the fiber treatment agent treated with the fibers constituting the second fiber layer. Degree.
Since the absolute value of the difference between A1 and A2 is less than 12, the hydrophilization degree of the first fiber layer and the hydrophilization degree of the second fiber layer are the same, and the compatibility with urine and menstrual blood is the same. One layer is extremely hydrophilic compared to the other layer, and it is difficult for a liquid such as urine and menstrual blood to be easily retained.
The absolute value of the difference between A1 and A2 is preferably 10 or less, more preferably 8 or less, and particularly preferably 6 or less.

Next, in the nonwoven fabric for absorbent articles according to the present invention, the contact angle (B1) of ion-exchanged water with the surface of the fibers forming the first fiber layer after contact with water (after liquid permeation), and contact with water The contact angle (B2) of ion-exchanged water with respect to the surface of the fiber that forms the subsequent second fiber layer will be described.
B1 and B2 are about 20 ° C. ion-exchanged water on the surface of the non-woven fabric where the ion-exchanged water was allowed to pass after 0.04 ml of about 20 ° C. ion-exchanged water was allowed to pass through the non-woven fabric. By spraying, fine droplets adhere to the fiber surface, and the angle between the surface of the droplet and the fiber surface is defined.
B1 and B2 are not particularly limited as long as the nonwoven fabric for absorbent articles in the form of the present invention can be obtained, but it is preferably less than 90 °.
When B1 and B2 are less than 90 °, the hydrophilicity of the first fiber layer and the second fiber layer is maintained to some extent, and even when urine and menstrual blood are repeatedly discharged, they can be sufficiently absorbed. B1 and B2 are more preferably 30 ° or more and 85 ° or less, particularly preferably 40 ° or more and 80 ° or less, and most preferably 45 ° or more and 80 ° or less.

The absolute value of the difference between B1 and B2 is not particularly limited as long as the nonwoven fabric for absorbent articles in the form of the present invention can be obtained, but it is preferably less than 14.
When the absolute value of the difference between B1 and B2 is less than 14, the hydrophilicity exerted by the surface of the fibers forming each of the first fiber layer and the second fiber layer after contact with water (after liquid permeation) Means the same level. That is, the first fiber layer and the second fiber layer have the same level of hydrophilicity (degree of hydrophilicity), and the compatibility with urine and menstrual blood is the same even after passing these liquids, One layer is extremely hydrophilic compared to the other layer, and it is difficult for a liquid such as urine and menstrual blood to be easily retained.
The absolute value of the difference between B1 and B2 is more preferably 12 or less, particularly preferably 10 or less, and most preferably 8 or less.

In the nonwoven fabric for absorbent articles in the form of the present invention, there is the following relationship between the contact angles (A1, A2) before contact with water and the contact angles (B1 and B2) after contact with water.
−5 ≦ (B1-A1) <40 °, −5 ≦ (B2-A2) <40 °
Since B1-A1 and B2-A2 are within the above range, the hydrophilic durability of the fiber surface forming the first fiber layer and the second fiber layer, that is, the water of the fiber treatment agent imparted to the fiber surface For example, it may be a fiber treating agent that has moderate durability against water (eg, water contained in urine or menstrual fluid, soft stool, etc.) and gradually elutes into water.
The fiber layer provided with such a fiber treatment agent maintains the degree of hydrophilicity capable of absorbing and passing water multiple times, but since the degree of hydrophilicity gradually decreases, each fiber layer continues to retain water. It is considered that the amount of liquid return (so-called wet back) in which the liquid remaining in the fiber layer returns to the nonwoven fabric surface can be suppressed.

When B1-A1 and B2-A2 are smaller than −5 °, the fiber layer after contact with water has a too high degree of hydrophilicity and a large change in the degree of hydrophilicity. Can increase.
When B1-A1 and B2-A2 are 40 ° or more, that is, when the degree of hydrophilicity is greatly reduced by contact with water, this fiber layer is a fiber whose degree of hydrophilicity tends to decrease upon contact with water. In addition to being present, the fiber layer after contact with water has a low degree of hydrophilicity. Since such a fiber layer has low water resistance of the degree of hydrophilicity, the degree of hydrophilicity is likely to be greatly reduced by contact with water, and it is difficult to absorb and pass water (for example, urine and menstrual blood) multiple times. Therefore, leakage of water (for example, urine and menstrual blood) is likely to occur.
B1-A1 and B2-A2 are preferably from −3 ° to 35 °, more preferably from 0 ° to 30 °, particularly preferably from 3 ° to 25 °. Most preferably, it is 20 ° or less.

In the nonwoven fabric for absorbent articles in the form of the present invention, the change in contact angle (B1-A1) in the first fiber layer before and after contact with water and the change in contact angle (B2-A1) in the second fiber layer before and after contact with water. A2) is preferably comparable.
That is, the absolute value (| (B1-A1)-(B2-A2) |) of (B1-A1)-(B2-A2), which is the difference between B1-A1 and B2-A2, is preferably 18 or less. .
Since the change in the contact angle of the first fiber layer and the change in the contact angle of the second fiber layer are the same before and after contact with water, the hydrophilic durability of the first fiber layer and the hydrophilicity of the second fiber layer Water resistance (that is, the durability of the fiber treatment agent attached to the surface of the fiber forming the first fiber layer with respect to the liquid and the durability of the fiber treatment agent attached to the fiber forming the second fiber layer with respect to water) is: The degree of hydrophilization by the fiber treatment agent can be reduced to the same extent by contact with water.
After contact with water, the degree of hydrophilicity (affinity to liquid) of either the first fiber layer or the second fiber layer does not occur extremely high or extremely low, so that the liquid return amount is further increased. It is thought that it tends to decrease.
The absolute value of the difference between B1−A1 and B2−A2 ((B1−A1) − (B2−A2)) is more preferably 15 or less, particularly preferably 12 or less, and preferably 10 or less. And most preferred.

[Measurement of contact angle before liquid permeation]
The contact angle of water on the fiber surface forming the first fiber layer and the contact angle of water on the fiber surface forming the second fiber layer are such that ion exchange water is sprayed on the surface of each fiber layer to form each fiber layer. The angle between the fiber surface and the surface of the water droplet is measured.
The contact angle between water and the fiber surface can be measured by the following method.
A measuring unit, to which a zoom lens (manufactured by Keyence Corporation, model number: VH-Z100R) is attached to a microscope VHX-1000 manufactured by Keyence Corporation, is fixed in a state where it is tilted horizontally. A non-woven fabric containing fibers that are objects of contact angle measurement is cut so that the length (MD direction) × width (CD direction) is 50 mm × 10 mm, and a measurement sample is prepared. With the measurement surface of the measurement sample facing upward, test the measurement sample so that the CD direction of the nonwoven fabric is perpendicular to the lens surface of the zoom lens (that is, the observation direction is parallel to the CD direction). Place it on the table and fix both ends with tape. Note that the observation direction (the direction in which the object is viewed through the zoom lens) is not particularly limited as long as the fiber is selected so as to extend in a direction orthogonal to the observation direction. Depending on the type of nonwoven fabric, the viewing direction may be a direction that forms an angle of 45 ° with the CD direction of the nonwoven fabric, for example.

Next, water droplets of ion-exchanged water (water temperature of about 20 ° C.) are sprayed on the measurement sample using a spray that makes the mist size as constant and fine as possible. Within 5 seconds after spraying, a water droplet placed on the fiber surface is observed with a zoom lens at 50 to 1000 times according to the fiber diameter of the fiber to be observed, and an image is captured. Spraying and image capture are repeated to obtain 20 images with clear water droplets. From the obtained images, select an image in which the fibers are horizontal. This is because the contact angle changes when the fiber is tilted. When the number of selected images is 10 or more, the contact angle is obtained using these images. If the number of images in which the fibers are leveled is less than 10, obtain 20 more images and select the image in which the fibers are leveled from among them. Repeat until the total number of images is 10 or more.

As shown in FIG. 1, the contact angle is an angle formed by drawing a tangent line to the water drop at a position where the surface of the water drop that comes into contact with the air and the fiber makes contact with the fiber. The contact angle is measured by image analysis processing software (for example, two-dimensional image analysis software “MicroMeasure” available from SCARA Co., Ltd.) or a protractor. The contact angle is measured in each of the selected images, and the average value (arithmetic average value) of them is obtained to obtain the contact angle of the fiber to be measured.
The contact angle may be measured by a method in which a target constituent fiber is taken out from the measurement surface and water droplets are sprayed on the constituent fiber without measuring using a nonwoven fabric.

Pay attention to the following points when measuring the contact angle.
(1) Measure the contact angle of a water drop placed on the fiber. Do not measure the contact angle of water drops that hang down to the bottom of the fiber and water drops that span two or more fibers.
(2) When the fiber has a fine crimp such as a spiral shape, it is measured at a place where the crimp is small or the fiber is stretched to eliminate the crimped state.
(3) As described above, the measurement result of the contact angle is obtained by changing the place to be measured or the measurement sample, selecting 10 or more images in which the fibers are horizontal, and averaging the measured values. When the degree of hydrophilicity of the fiber is high, water droplets can move on the fiber when measuring the contact angle (ie, the shape of the water droplets can change). In this case, the “contact angle” is obtained in consideration of the movement situation.
Less than 40% of the total number of measurements (total number of measurement points where shooting of water droplets was attempted, total when water droplets moved during shooting and when they did not move) before reaching 20 contact angle measurement points When the water droplet moves, 10 or more images in which the fibers are horizontal are selected and the measured values are averaged to obtain the contact angle.
If the water droplets move at 40% or more of the total number of measurements before the contact angle is measured at 20 points, the contact angle is 20 ° or less.

[Measurement of contact angle after liquid permeation]
The measurement is performed in the same manner as described above for the contact angle before liquid permeation except that a nonwoven fabric sample for contact angle measurement is prepared as follows.

[Adjustment of non-woven fabric sample]
The nonwoven fabric is cut into a size of 22 cm in the vertical direction and 5 cm in the horizontal direction to produce a measurement sample. Next, a stainless plate shown in FIG. 2 in which holes with a diameter of 15 mm are formed at equal intervals (the distance between the centers of the holes is 20 mm) is prepared. Mark with 4 oily magic pens in the hole of the plate. Place the plate on the measurement surface of the measurement sample. While placing the stainless steel plate on the measurement sample, 0.04 ml of ion-exchanged water adjusted to about 20 ° C. is applied to the measurement surface of the measurement sample located at the center of the hole provided in the stainless steel plate, Drip using a burette. After the ion exchange water is dropped, the ion exchange water of the measurement sample is absorbed. After the dropped water droplets disappear from the surface of the measurement sample, the measurement sample is dried in an atmosphere of 20 to 50 ° C. In addition, when the water droplet is absorbed after the water droplet is dropped on the measurement sample, the portion where the water droplet remains is sucked and the water is forcibly absorbed by the lower layer (second fiber layer, if any). Also good.

The dried measurement sample is cut along a straight line passing through

points

1 and 2 in the hole of the stainless steel plate shown in FIG. From the cut surface of the measurement sample corresponding to the location where ion exchange water is dropped, ion exchange water of about 20 ° C. is sprayed by the above-described spraying, and water droplets are attached to the fibers of the measurement sample.
Hereinafter, the contact angle after water permeation is measured by observing water droplets on the fibers of the measurement sample by the same method as the method for measuring the contact angle before liquid permeation.

Both the first fiber layer and the second fiber layer are preferably treated with the same fiber treating agent to impart substantially the same degree of hydrophilicity. Even if the fiber treatment agent comes into contact with water, it can maintain the same level of hydrophilicity when wet, and preferably has the same level of hydrophilic water resistance.

Examples of such fiber treating agents include polyglycerin fatty acid esters, polyether-polyester block copolymers, polyether-modified silicones, and fatty acid esters of ethylene oxide-added polyhydric alcohols, even if they come into contact with water. Examples thereof include substances that do not easily leave the surface. For example, it is possible to impart substantially the same hydrophilicity to the first fiber layer and the second fiber layer using a method such as applying such a fiber treatment agent to the surface of the fiber, , The degree of hydrophilicity can be substantially maintained, i.e. the hydrophilicity is substantially water resistant. The treatment of the fiber using the fiber treatment agent may be performed either before or after the fiber forms the fiber layer.

The fiber treatment agent described above is attached to the fibers of the first fiber layer and the second fiber layer in an amount of 0.1 to 1.5% by mass with 100% by mass of the entire fiber containing the fiber treatment agent and the like. It is preferable that 0.2 to 1.0% by mass is adhered, and 0.25 to 0.8% by mass is more preferable. It is preferable that a predetermined amount of the fiber treatment agent adheres to the fibers because desired liquid absorption characteristics, particularly wetback characteristics, become better.

The first fiber layer and the second fiber layer used in the present invention can be manufactured using various fiber web manufacturing methods. As long as the nonwoven fabric for absorbent articles intended by the present invention can be obtained, the production method is not particularly limited. As such a production method, for example, a card method such as a parallel web, a cross web, a Chris cross web, a semi-random web and a random web, an air lay method and the like can be exemplified.

The nonwoven fabric for absorbent articles in the form of the present invention can be manufactured by superimposing and integrating the first fiber web and the second fiber web. As long as the nonwoven fabric for absorbent articles intended by the present invention can be obtained, the production method is not particularly limited. As such a manufacturing method, for example, an air through method (hot air penetration heat treatment method), a hot air spraying heat treatment method, a heat roll method, an infrared heat treatment method, a needle punch method and the like can be exemplified.
The fibers of the first and second fiber layers of the integrated nonwoven fabric may be bonded together.
The nonwoven fabric for absorbent articles in the form of the present invention can further have an additional layer that the nonwoven fabric normally has, if necessary.

The nonwoven fabric for absorbent articles in the form of the present invention may be subjected to additional processing such as embossing as necessary, and may have such additional form and shape.

The nonwoven fabric for absorbent articles in the form of the present invention preferably has a strength at 10% elongation in the MD direction (machine direction) of 3.5 N / 5 cm or more, more preferably 6.0 N / 5 cm or more, It is still more preferably 8.5 N / 5 cm or more, and even more preferably 10.0 N / 5 cm or more. Further, the strength at 20% elongation in the MD direction is preferably 8.0 N / 5 cm or more, more preferably 10.0 N / 5 cm or more, still more preferably 13.0 N / 5 cm or more, 15 It is still more preferable that it is 0.0 N / 5 cm or more, and it is especially preferable that it is 18.0 N / 5 cm or more. When the strength at the time of low elongation is in such a range, the dimensional stability of the nonwoven fabric is good, the width of the nonwoven fabric is suppressed when processed into an absorbent article, and the processability of the nonwoven fabric is improved. Further, from the viewpoint of the tactile sensation of the nonwoven fabric, for example, drape, the strength at 10% elongation in the MD direction is preferably 30.0 N / 5 cm or less, preferably 25.0 N / 5 cm or less, and 20.0 N / More preferably, it is 5 cm or less. The strength is measured according to JIS L 1096 6.12.1 A method (strip method).

The nonwoven fabric for absorbent articles in the form of the present invention can be used for various absorbent articles such as disposable diapers, sanitary napkins, incontinence pads and panty liners.
Furthermore, this invention can provide various absorbent articles containing such a nonwoven fabric for absorbent articles.

Hereinafter, the present invention will be described using examples and comparative examples, but these examples are for explaining the present invention and do not limit the present invention in any way.

[Fibers] used for producing the nonwoven fabrics of Examples and Comparative Examples are shown below.
Fiber 1: Polyethylene terephthalate is the core, high-density polyethylene is the sheath, the composite ratio (core / sheath, mass ratio) is 60/40, the fineness is 2.0 dtex (fiber diameter 15 μm), and the fiber length is 45 mm. Core-sheath type composite fiber (trade name NBF (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.)
Fiber 2: Polyethylene terephthalate is the core, high-density polyethylene is the sheath, the composite ratio (core / sheath, mass ratio) is 60/40, the fineness is 3.3 dtex (fiber diameter: 19 μm), and the fiber length is 51 mm. Core-sheath type composite fiber (trade name NBF (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.)
Fiber 3: Polyethylene terephthalate is the core, high-density polyethylene is the sheath, the composite ratio (core / sheath, mass ratio) is 60/40, the fineness is 4.4 dtex (fiber diameter 22 μm), and the fiber length is 51 mm. Core-sheath type composite fiber (trade name NBF (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.)

[Fiber treatment agent (hydrophilizing agent)] used for producing the nonwoven fabrics of Examples and Comparative Examples is shown below. The hydrophilicity and durability of the fiber treatment agent were evaluated as follows. In addition, about 0.40 mass% is given to the fiber treatment agent by making the whole fiber containing a fiber treatment agent etc. into a mass 100%.
Fiber treatment agent A: Water-resistant hydrophilic fiber treatment agent containing C12 alkyl phosphate potassium salt and having water resistance Fiber treatment agent B: C12 alkyl phosphate ester potassium salt is included and has higher water resistance than fiber treatment agent A Water-resistant hydrophilic fiber treatment agent Fiber treatment agent C: C12 alkyl phosphate ester potassium salt, water-resistant hydrophilic fiber treatment agent having higher hydrophilicity than fiber treatment agent B Fiber treatment agent D: C12 alkyl phosphate ester Hydrophilic fiber treatment agent that contains potassium salt and does not have water resistance

[Hydrophilicity of fiber treatment agent when wet (total of runoff 2 to 5 values)]
The wetness of the fiber treatment agents A to D was defined by the sum of the numerical values of run-off performed 2 to 5 times as follows. The smaller the numerical value of each time, the higher the hydrophilicity, and the smaller the change in the numerical value even when the number of run-offs increases, the higher the water resistance. As a result, it is considered that the hydrophilicity when wet is higher as the sum of the numerical values of run-off 2-5 times is smaller.

Concentric core-sheath type composite fiber (fineness: 2.0 dtex, fiber length: 45 mm) in which polyethylene terephthalate is the core, high-density polyethylene is the sheath, and the composite ratio (core / sheath, mass ratio) is 60/40 0.40% by mass of a fiber treatment agent is applied to (Niwa (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.), and the parallel card method and the air-through method (heating temperature: 135 ° C., treatment time: 10 seconds, wind speed: 1.0 m / s) was used to prepare and prepare a nonwoven fabric sample (weight per unit: 20.0 g / m ² , dimensions: 18.0 cm x 7.0 cm, thickness: 0.70 mm).

The second run-off uses the nonwoven fabric sample used for the first run-off, 30 seconds after the end of the first run-off measurement, and the same position as the first time at the position where the physiological saline was dropped first time. Then, physiological saline was dropped, and the distance that the physiological saline flowed on the nonwoven fabric surface was determined. The third and subsequent runoffs were measured repeatedly using the previous nonwoven fabric sample.
The results are shown in Table 1.
It is considered that the hydrophilicity at the time of wetting increases in the order of the fiber treatment agents D, A, B, and C.

Moreover, when the above-mentioned run-off index was calculated, the numerical values were as follows.
Fiber treatment agent A: 19.5
Fiber treatment agent B: 14.9
Fiber treatment agent C: 13.6
Textile treatment agent D: 61.4

[Hydrophilic water resistance of fiber treatment agents (water resistance index)]
The water resistance index of the fiber treatment agents A to D was evaluated by the following method.
(1) Concentric core-sheath type composite fiber (fineness: 2.0 dtex, fiber length) in which polyethylene terephthalate is the core, high-density polyethylene is the sheath, and the composite ratio (core / sheath, mass ratio) is 60/40 : 45 mm) (Niwa (registered trademark) product number (SH) manufactured by Daiwabo Polytech Co., Ltd.) 0.40% by mass of the fiber treatment agent is applied, and the parallel card method and the air-through method (heating temperature: 135 ° C., treatment time: 10 seconds) The wind speed: 1.0 m / s) was used to prepare and prepare a nonwoven fabric sample (weight per unit: 20.0 g / m ² , dimensions: vertical 10.0 cm × width 10.0 cm, thickness: 1.2 mm). .
In addition, the following items were prepared.
Plate with injection cylinder (use Strike-through plate described in NWSP 070.3.R0 (15) of EDANA Nonwovens Standard Procedures-Edition 2015)
0.90% physiological saline (colored with blue dye)
Filter paper (trade name Lister Paper (Grade 989, 10 cm × 10 cm) manufactured by MEZGER Inc.)

(2) Method The liquid absorption time was measured by the following method.
(I) Three filter papers were laminated, and a nonwoven fabric sample was laminated thereon. A plate with an injection tube was placed thereon.
(Ii) 5.0 ml of physiological saline warmed to about 37 ° C. was injected from the cylinder. The time from the injection until the physiological saline disappeared from the surface of the nonwoven fabric (the physiological saline was no longer confirmed as a liquid) was measured and used as the liquid absorption time.
(Iii) After standing for 30 seconds after liquid absorption, the measurement was performed twice by repeating the above (ii). The liquid absorption time was measured 3 times in total.
(Iv) The water resistance index was calculated by the following formula.
Formula: Water resistance index = 3rd liquid absorption time (second)-1st liquid absorption time (second)

The numerical values of the water resistance indexes of the fiber treatment agents A to D are as follows.
Fiber treatment agent A: 6.2
Textile treatment agent B: 1.0
Textile treatment agent C: 1.0
Textile treatment agent D: 49.0
The smaller the water resistance index, the higher the water resistance.
It is considered that the water resistance increases in the order of the fiber treatment agents D, A, B, and C (B and C are substantially the same).

Further, depending on the liquid absorption time used for the calculation of the water resistance index, the ratio of the third liquid absorption time (seconds) to the first liquid absorption time (seconds) of the fiber treatment agents A to D (third time) The liquid absorption time (second) / first liquid absorption time (second) was as follows. The smaller the value of this ratio, the higher the water resistance.
Textile treatment agent A: 8.0
Fiber treatment agent B: 2.3
Textile treatment agent C: 2.0
Textile treatment agent D: 50.5

[Thickness of non-woven fabric]
The thickness of the nonwoven fabric was measured using a thickness measuring machine (trade name THICKNESS GAUGE model CR-60A manufactured by Daiei Kagaku Seisakusho Co., Ltd.) with a load of 300 Pa applied to the nonwoven fabric.

[Measurement of contact angle before and after liquid passage]
The contact angle of the nonwoven fabric before and after liquid permeation was measured by the method described above. The measurement results are shown in Table 4.

[Example 1]
Using the fiber 1 to which 0.40% by mass of the fiber treating agent A was applied, a first fiber web serving as a first fiber layer was manufactured using a parallel card machine. The basis weight of the first fiber web was about 8 g / m ² .
The 2nd fiber web used as the 2nd fiber layer was manufactured using the parallel card machine using the fiber 2 to which the 0.4 mass% fiber processing agent A was provided. The basis weight of the second fiber web was about 12 g / m ² .
The first fiber web and the second fiber web were overlapped, heat-treated at 135 ° C. using a hot air through heat treatment machine, and integrated to obtain the nonwoven fabric of Example 1. The basis weight of the nonwoven fabric of Example 1 was 18.2 g / m ² , and the thickness was 1.32 mm.

[Examples 2 to 4] and [Comparative Examples 4 to 5]
For Examples 2 to 4 and Comparative Examples 4 to 5, using the fibers and fiber treatment agents listed in Tables 2 to 3, and using the same method as the above-described method for producing the nonwoven fabric of Example 1, Nonwoven fabrics of 2 to 4 and Comparative Examples 4 to 5 were obtained.

[Comparative Examples 1 to 3 and 6]
For Comparative Examples 1-3 and 6, the nonwoven fabric of Example 1 described above was manufactured except that the second fiber web was not manufactured and laminated using the fibers and fiber treatment agents listed in Table 3. Nonwoven fabrics of Comparative Examples 1 to 3 and 6 were obtained using the same method.

About the nonwoven fabric of the Example and the comparative example which were obtained in this way, the liquid absorbent article for evaluation was manufactured and the absorptivity was evaluated.
[Manufacture of absorbent articles]
An absorbent article having a three-layer structure of top sheet / second sheet / absorber was taken out from a commercially available diaper (trade name GOO.N (registered trademark) manufactured by Daio Paper Corporation). The top sheet was peeled off from the absorbent article and removed, and the nonwoven fabrics of the above-described Examples and Comparative Examples were laminated instead of the top sheet to obtain an absorbent article for evaluation. In addition, it arrange | positioned so that the 1st fiber layer might face outside at the time of lamination | stacking. Using this absorbent article for evaluation, the liquid absorbability (wet back, liquid absorption time and diffusion length) of the nonwoven fabrics of Examples and Comparative Examples was evaluated.

[Wetback]
The nonwoven fabric wetbacks of the examples and comparative examples were evaluated by the following methods.
(1) In order to measure the amount of wetback, the following articles were prepared.
Absorbent article for evaluation of the above-mentioned Examples and Comparative Examples Plate with injection cylinder (inner diameter 2.5 cm at the bottom of the cylinder)
0.90% physiological saline (colored with blue dye)
Filter paper (Toyo Filter Paper ADVANTEC (registered trademark) No. 2) 10 cm × 10 cm
Weight (5kg) 10cm x 10cm

(2) Method The amount of wetback was measured according to the following procedure.
(I) The absorbent article for evaluation was placed so that the nonwoven fabric (vertical 42 cm × width 21 cm) faced upward, and a plate with an injection tube was placed thereon.
(Ii) 50 ml of physiological saline warmed to about 37 ° C. was injected from the cylinder. The physiological saline was left until it disappeared from the nonwoven fabric surface (the physiological saline was not confirmed as a liquid).
(Iii) The plate with the injection tube was removed and left to stand for 10 minutes.
(Iv) Filter paper (30 sheets) whose mass was measured in advance was placed on the non-woven fabric, and a 5 kg weight was placed thereon for 20 seconds. Thereafter, the mass of the filter paper was measured. The difference between the mass of the filter paper before being placed on the nonwoven fabric and the mass of the filter paper after being placed on the nonwoven fabric and further having the weight placed thereon corresponds to the wetback amount.
(Vi) Returning to the above (i), (i) to (iv) were repeated, and measurement was performed three times. The wet back was evaluated a total of 4 times.

Three samples were prepared for one sample (nonwoven fabric). The average value of the wetback amount measured for each of the three samples was taken as the wetback amount of the sample.
The results are shown in Tables 2-3. The smaller the amount of moisture that exudes from the non-woven fabric, the less the human skin is peeled off.

[Liquid absorption time]
During the measurement of the wet back, the time during which physiological saline was not visible from the nonwoven fabric surface (the physiological saline was no longer confirmed as a liquid) from the injection of physiological saline was measured and used as the liquid absorption time.
The results are shown in Tables 2-3. Absorbing in a shorter period of time is more difficult for human skin, so the liquid absorption time (seconds) is preferably smaller.

[Diffusion length]
At the time of measuring the wet bag, 5 minutes after the injection of the physiological saline, the length of the absorbent article for evaluation in which the physiological saline was absorbed in the vertical direction was measured to obtain a diffusion length.
The results are shown in Tables 2-3. Since it is considered that the entire absorbent article can be effectively used, the diffusion length (cm) is preferably as large as possible.

Examples 1 and 4 are compared with Comparative Examples 1 and 3, respectively. It can be seen that when the single layer is laminated, the third or fourth wetback, that is, the repeated durability with respect to the wetback amount is improved.
Example 3 is compared with Comparative Example 2. It can be seen that when the single layer is laminated, the repeated durability for the second to fourth liquid absorption times is greatly improved.
In Examples 1, 3 and 4 and Comparative Examples 1 to 3, fiber treatment agents A to C are used. The fiber treatment agents A to C all have high hydrophilicity and high water resistance. It has been found that when these fiber treatment agents of the examples are used, repeated durability is improved by laminating a single layer.

Examples 1 and 3 to 4 are compared with Comparative Example 4. In Examples 1 and 3 to 4, fiber treatment agents A to C having high hydrophilicity and high water resistance are used for both the first fiber layer and the second fiber layer. Although both the fiber layer and the second fiber layer have high hydrophilicity, a fiber treatment agent D having low water resistance is used. It can be seen that when the fiber treatment agent having high hydrophilicity and high water resistance is used, the third and fourth wetbacks, that is, the repeated durability concerning the wetback amount and the repeated durability concerning the liquid absorption time are improved.

Note that Comparative Example 4 is compared with Comparative Example 6 just in case. In any case, a fiber treatment agent D having high hydrophilicity but low water resistance is used. When the fiber treatment agent D is used, if the single layer is laminated, the liquid absorption time for the third to fourth times is not much different, but the amount of wetback for the third to fourth times is rather deteriorated. It can be understood that it is important to use a fiber treatment agent having high hydrophilicity and high water resistance.

Examples 1 and 3 to 4 are compared with Comparative Example 5. Both the first fiber layer and the second fiber layer use fiber treatment agents A to C having high hydrophilicity and high water resistance. In Examples 1 and 3 to 4, the fiber treatment agent for treating the first fiber layer and the fiber treatment agent for treating the second fiber layer are the same, but in Comparative Example 5, the fiber treatment for treating the first fiber layer. And the fiber treatment agent for treating the second fiber layer. In this case, there was no significant difference between the wetback and the liquid absorption speed.

However, using different fiber treatment agents for the first fiber layer and the second fiber layer is more complicated than using the same fiber treatment agent, resulting in an increase in cost. Furthermore, if the nonwoven fabric is wound into a roll shape, especially if it is stored for a long time in a high temperature environment, both fiber treatment agents may be mixed and the prescribed performance may not be exhibited. The benefit of making it differently hydrophilic may be substantially eliminated.

Example 1 and Example 4 are compared. It is the third or fourth time to use fiber treatment agent A (Example 1) in which the hydrophilicity and water resistance of the fiber treatment agent are not too high rather than to use fiber treatment agent C (Example 4). It can be seen that repeated wetback is improved.

The contact angle measurement result is substantially the same as the run-off measurement result.

The present invention provides a nonwoven fabric, a sheet for absorbent articles, and an absorbent article containing the same. At least one selected from texture, wetback amount, liquid absorption time, diffusion length, repeated durability (wetback amount, liquid absorption time, diffusion length), cost, storage stability and the like is preferably improved.

Claims

A non-woven fabric having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Both the fibers forming the first fiber layer and the fibers forming the second fiber layer have a hydrophilic property that maintains the degree of their hydrophilicity even when the fibers come into contact with water. , Their hydrophilicity is the same,
The nonwoven fabric for absorbent articles, wherein the nonwoven fabric is arranged so that the first fiber layer faces human skin.
A non-woven fabric having a first fiber layer and a second fiber layer adjacent to the first fiber layer;
The fineness of the fibers forming the first fiber layer is 1.0 to 2.8 dtex,
The fineness of the fibers forming the second fiber layer is 1.7 to 5.6 dtex,
The fiber diameter of the fibers forming the first fiber layer is smaller than the fiber diameter of the fibers forming the second fiber layer,
Contact angle (A1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer before contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer before contacting with water ( A2) satisfies the following (I),
(I): A1 ≦ 80 °, A2 ≦ 80 °, | A1-A2 | <12
Contact angle (B1) of ion-exchanged water with respect to the surface of the fiber forming the first fiber layer after contact with water, and contact angle of ion-exchanged water with respect to the surface of the fiber forming the second fiber layer after contact with water ( B2) satisfies the following (II),
(II): −5 ≦ (B1-A1) <40 °, −5 ≦ (B2-A2) <40 °
The nonwoven fabric for absorbent articles, wherein the nonwoven fabric is arranged so that the first fiber layer faces human skin.
The difference between B1-A1 and B2-A2 in the contact angle (A1, A2) before contact with water and the contact angle (B1, B2) after contact with water (B1-A1)-(B2-A2) The nonwoven fabric for absorbent articles according to claim 2, wherein the absolute value of satisfies the following (III).
(III): | (B1-A1)-(B2-A2) | ≦ 18
The nonwoven fabric according to any one of claims 1 to 3, wherein the fiber forming the first fiber layer includes a concentric core-sheath composite fiber in which the core component is polyester and the sheath component is high-density polyethylene.
The ratio of the basis weight of the second fiber layer to the basis weight of the first fiber layer (the basis weight of the second fiber layer / the basis weight of the first fiber layer) is 0.8 to 3.0. The nonwoven fabric described in 1.
A top sheet for absorbent articles, comprising the non-woven fabric according to any one of claims 1 to 5 and disposed so that the first fiber layer faces human skin.
An absorptive article comprising the top sheet according to claim 6 and arranged so that the first fiber layer faces human skin.