WO2017163894A1

WO2017163894A1 - Tetracarboxylic dianhydride, polyamic acid, and polyimide

Info

Publication number: WO2017163894A1
Application number: PCT/JP2017/009400
Authority: WO
Inventors: 舜祐石田; 芳範河村
Original assignee: 田岡化学工業株式会社
Priority date: 2016-03-24
Filing date: 2017-03-09
Publication date: 2017-09-28
Also published as: TW201803861A; KR102335654B1; JP6793434B2; JP2017178928A; KR20180128391A; TWI691491B; CN108602792A; CN108602792B

Abstract

Provided are: a tetracarboxylic dianhydride represented by formula (1) and a method for producing the tetracarboxylic dianhydride; and a polyamic acid and a polyimide each produced from the tetracarboxylic dianhydride.

Description

Tetracarboxylic dianhydride, polyamic acid and polyimide

The present invention relates to a novel tetracarboxylic dianhydride having a fluorenyl group, an ether group and an ester group, which are useful as raw materials for polyimide resins and the like, and a polyamic acid and a polyimide obtained from the tetracarboxylic dianhydride.

Since a resin material having a high refractive index has high workability compared with a conventional glass material, a lens such as an eyeglass lens, a camera, an optical disk lens, an fθ lens, and an optical system for an image display medium A wide range of applications are being studied for elements, optical films, films, substrates, various optical filters, prisms, optical elements for communication, etc., and polyesters, polycarbonates, polyimides, etc. have been proposed as resins exhibiting a high refractive index. Yes. Among these, polyimide is known as a resin excellent in heat resistance, and a polyimide having a high refractive index and excellent heat resistance is required in the field where heat resistance is particularly required among the above uses.

However, highly heat-resistant polyimide is usually insoluble in organic solvents, and it is usually not easy to mold the polyimide itself. Therefore, it is necessary to obtain a polyimide film by forming a film or the like with a polyamic acid solution of a precursor and heating and dehydrating and ring-closing (imidization) at a high temperature of 250 to 350 ° C. However, the method of obtaining a polyimide film by imidizing after forming a film or the like with a polyamic acid solution is often caused by thermal stress generated during cooling from the imidization temperature (250 to 350 ° C.) to room temperature. In addition, there is a problem that a uniform polyimide film cannot be obtained because it causes problems such as curling, film peeling and cracking, and at the same time, a high temperature furnace of 300 ° C. or higher is required at the time of imidization, resulting in a high manufacturing cost. There was also.

Therefore, for example, a polyimide obtained from an aromatic diamine compound having a naphthalene skeleton has been proposed as a polyimide having excellent solvent solubility and high refractive index [Japanese Patent Laid-Open No. 2010-070513 (Patent Document 1)]. The polyimide described in this document is soluble in a solvent and has a high refractive index of about 1.63. However, due to the recent demand for a higher refractive index for resin materials, further improvement of the refractive index is required. It was done.

JP 2010-070513 A

An object of the present invention is to provide a polyimide having excellent solvent solubility and high refractive index.

The inventors have studied various structures of tetracarboxylic dianhydride and diamine, which are polyimide raw materials, in order to solve the above-mentioned problems. As a result, tetracarboxylic acid having a fluorene skeleton represented by the following formula (1) is obtained. It has been found that a polyimide produced using a dianhydride has excellent solvent solubility and a high refractive index. Specifically, the present invention includes the following.

[1]
Following formula (1):

Tetracarboxylic dianhydride represented by
[2]
Following formula (2):

(In the formula, Z represents a diamine residue.)
The polyamic acid which has a repeating unit represented by these.

[3]
Following formula (3):

(In the formula, Z represents a diamine residue.)
The polyimide which has a repeating unit represented by these.

[4]
Trimellitic anhydride and the following formula (4):

The process for producing a tetracarboxylic dianhydride according to [1], wherein the bisphenol represented by the formula (1) is reacted.

The polyimide produced using the tetracarboxylic dianhydride having a fluorene skeleton of the present invention has excellent solvent solubility and a high refractive index. Furthermore, since it has a characteristic of excellent toughness despite having a rigid structure like a fluorene skeleton, glasses lenses, lenses such as cameras, optical disk lenses, fθ lenses, image display The optical system element of the medium, optical film, film, various optical filters, prism, optical element for communication, etc., as well as flexible printed wiring circuit boards, semiconductor element protective films, integrated circuit layers It can also be suitably used for applications such as an electronic material such as an insulating film, a flexible substrate that replaces a glass substrate generally used in liquid crystal displays, electronic paper, solar cells, and the like.

1 is a ¹ H-NMR spectrum of a tetracarboxylic dianhydride represented by the formula (1). 3 is a ¹³ C-NMR spectrum of a tetracarboxylic dianhydride represented by the formula (1). It is a mass spectrometry chart of the tetracarboxylic dianhydride represented by Formula (1).

<The manufacturing method of the tetracarboxylic dianhydride represented by Formula (1)>
As a method for obtaining the tetracarboxylic dianhydride represented by the above formula (1), a known method can be appropriately applied. For example, in the presence of a deoxidizer (base), the compound represented by the above formula (4) (9,9-bis (4- (4-hydroxyphenyloxy) phenyl) fluorene, hereinafter abbreviated as BPOPF) ) And trimellitic anhydride acid halide (acid halide method), direct dehydration reaction of BPOP and trimellitic anhydride, BPOP diacetate and trimellitic anhydride at high temperature A method of deaceticating with B, BPOF and trimellitic anhydride using a dehydrating agent such as dicyclohexylcarbodiimide, trimellitic anhydride using a tosyl chloride / N, N-dimethylformamide / pyridine mixture The method of activating BPOPF and activating BPOPF is mentioned. Among them, the acid halide method is preferable because trimellitic acid halide as a raw material can be obtained at low cost. Hereinafter, the acid halide method will be described in detail.

Specifically, the acid halide method involves reacting BPOPF with trimellitic anhydride acid halide represented by the following formula (5) in the presence of a deoxidizing agent, and then reacting the tetrahalide represented by the above formula (1). This indicates a reaction for obtaining a carboxylic dianhydride (hereinafter, this reaction may be referred to as an esterification reaction).

BPOPF used as a raw material may be a commercially available product, and can also be produced by a known method (for example, International Publication No. 2006/052001, Japanese Patent Application Laid-Open No. 2015-182970). Specifically, it can be obtained by reacting fluorenone with p-phenoxyphenol in the presence of an acid.

The acid halide of trimellitic anhydride used in the esterification reaction is represented by the following formula (5):

(In the formula, Y represents a halogen atom.)
It has the structure represented by these. Among these acid halides of trimellitic anhydride, Y is preferably a chlorine atom since trimellitic anhydride acid chloride is available at low cost.

The amount of trimellitic anhydride acid halide represented by the above formula (5) used in the esterification reaction is usually 2 to 4 times mol, preferably 2 to 3 times mol for 1 mol of BPOPF. It is. A sufficient reaction rate can be obtained by setting the amount of trimellitic anhydride acid halide to be 2 times mol or more. By setting the amount to be 4 times mol or less, the unreacted formula (5) It is possible to reduce the acid halide of trimellitic anhydride represented by the formula, and as a result, it is possible to improve the purity of the tetracarboxylic dianhydride represented by the above formula (1). Become.

Examples of the deoxidizer used in the esterification reaction include organic tertiary amines such as pyridine, triethylamine, N, N-dimethylaniline, epoxies such as propylene oxide and allyl glycidyl ether, potassium carbonate, sodium hydroxide and the like. An inorganic base is mentioned. These deoxidizers may be used alone or in combination of two or more if necessary. Among these deoxidizers, pyridine is preferably used because it is inexpensive and can be easily separated and removed after the reaction. The amount of the deoxidizing agent used is usually 2 to 4 times mol, preferably 2 to 3 times mol for 1 mol of BPOPF. The reaction rate is improved by setting the amount of the deoxidizer used to be twice or more mol, and the generation of impurities can be suppressed by setting the amount to be 4 times mol or less.

When carrying out the esterification reaction, an organic solvent can be used if necessary. Usable organic solvents include, for example, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, ethers such as 1,2-dimethoxyethane, tetrahydrofuran and cyclopentyl methyl ether, aromatic hydrocarbons such as benzene, toluene and xylene, Illustrative are halogenated aromatic hydrocarbons such as chlorobenzene and dichlorobenzene, and nitriles such as acetonitrile, propanonitrile, butyronitrile, isobutyronitrile, valeronitrile, isovaleronitrile, and benzonitrile. From the viewpoints of availability and handleability, ethers, aromatic hydrocarbons, and nitriles are preferred, and these organic solvents may be used alone or in admixture of two or more. The amount of these solvents used is usually 1 to 30 times by weight, preferably 1 to 5 times by weight with respect to 1 time by weight of BPOPF.

The esterification reaction is usually carried out at −10 ° C. to 110 ° C., preferably −5 ° C. to 80 ° C., more preferably 20 ° C. to 70 ° C. By-products can be reduced by setting the reaction temperature to 110 ° C. or lower, and a sufficient reaction rate can be obtained by setting the reaction temperature to −10 ° C. or higher.

As an esterification reaction, for example, separately prepared BPOPF and a deoxidizing agent are used as a solvent in a solution obtained by mixing a trimellitic anhydride acid halide represented by the above formula (5) and a solvent while stirring the solution. There is a method in which the mixed solution is added intermittently or continuously so as to be in the above temperature range, and then the reaction is further continued in the above temperature range. Further, the temperature range is reached after a deoxidizer is mixed with a solvent in which a trimellitic anhydride acid halide represented by the above formula (5) is mixed with BPOPF in a solvent. Alternatively, the reaction may be added intermittently or continuously, and after the addition, the reaction may be further continued in the above temperature range.

After completion of the esterification reaction, the reaction mass is cooled to 15 ° C. to 35 ° C. to precipitate crystals, and the crystals obtained by filtering the precipitated crystals are further washed with a solvent that can be used in the aforementioned reaction. Thus, a tetracarboxylic dianhydride represented by the above formula (1) can be obtained (hereinafter, this step may be referred to as a crystallization step). The resulting tetracarboxylic dianhydride represented by the above formula (1) can be subjected to general purification such as adsorption treatment and recrystallization as required.

In addition, after completion of the esterification reaction and before carrying out the above-described crystallization step, if necessary, water and an organic solvent that separates from water are added to the reaction mass, followed by stirring and separation of the aqueous layer. The tetracarboxylic dianhydride represented by the above formula (1) is extracted into the organic solvent layer by the following (sometimes referred to as a water washing step), and an excess of deoxidizer and trimellitic anhydride acid The hydrolyzate of halide and the halogenated salt of the deoxidizing agent were distributed and removed in the aqueous layer, and then the ring-opened product (tetracarboxylic dianhydride represented by the above formula (1)) formed as a by-product in the washing step. The product may be subjected to a ring-closing reaction in the presence of an organic solvent and acetic anhydride to form a tetracarboxylic dianhydride represented by the above formula (1) again.

The tetracarboxylic dianhydride represented by the above formula (1) obtained by the above method is not only used as a polyimide raw material, but also a resin raw material such as polyester, an additive, an epoxy resin, a curing agent for a polyurethane resin, etc. You may use for. Moreover, the purity of the tetracarboxylic dianhydride represented by the above formula (1) is likely to improve the degree of polymerization of the polyamic acid represented by the above formula (2) or the polyimide represented by the above formula (3). From the above, the HPLC purity measured by the method described later is preferably 95% or more, particularly preferably 99% or more.

<Polyamic acid having a repeating unit represented by the above formula (2) and method for producing the same>
The polyamic acid having the repeating unit represented by the above formula (2) (hereinafter sometimes referred to as the polyamic acid of the present invention) will be described in detail.

The polyamic acid of the present invention has a repeating unit represented by the above formula (2), and the diamine residue represented by Z in the above formula (2) is represented by the above formula (1). Represents a structural portion other than the amino group (—NH ₂ ) of the diamine, which is obtained by reacting a tetracarboxylic dianhydride with a diamine described later.

The molecular weight of the polyamic acid of the present invention is preferably 10,000 to 700,000, and more preferably 20,000 to 600,000 in terms of the weight average molecular weight obtained by the measurement method described later. If the molecular weight of the polyamic acid is 10,000 or more, molding is possible and it is easy to maintain good mechanical properties. If the molecular weight of the polyamic acid is 700,000 or less, it is easy to control the molecular weight in the synthesis, and it is easy to obtain a solution having an appropriate viscosity, and the handling is often easy. The molecular weight of the polyamic acid can be based on the viscosity of the polyamic acid solution.

The polyamic acid of the present invention is prepared by, for example, dissolving a diamine described later in a polymerization solvent described later, and then adding a tetracarboxylic dianhydride powder represented by the above formula (1) usually at 10 to 20 ° C. By stirring at 10 to 100 ° C., preferably 10 to 30 ° C., it can be obtained as a polyamic acid solution (hereinafter sometimes referred to as a polyamic acid solution).

As the diamines that can be used in the present invention, general aromatic diamines, aliphatic diamines, alicyclic diamines, and the like used in the production of polyimide can be used. Examples of such diamines include 1,4-diaminobenzene, 1,3-diaminobenzene, 2,4-diaminotoluene, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether (also known as 4,4 ' -Oxydianiline), 3,3'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'- Diaminobiphenyl, 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl (also known as 2,2′-bis (trifluoromethyl) benzidine), 3,7-diamino-dimethyldibenzothiophene-5 5-dioxide, 4,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 4,4'-bis 4-aminophenyl) sulfide, 4,4′-diaminodiphenylsulfone, 4,4′-diaminobenzanilide, 1,3-bis (4-aminophenoxy) propane, 1,4-bis (4-aminophenoxy) butane 1,5-bis (4-aminophenoxy) pentane, 1,3-bis (4-aminophenoxy) -2,2-dimethylpropane, 1,2-bis [2- (4-aminophenoxy) ethoxy] ethane 9,9-bis (4-aminophenyl) fluorene, 5 (6) -amino-1- (4-aminomethyl) -1,3,3-trimethylindane, 1,4-bis (4-aminophenoxy) Benzene, 1,3-bis (4-aminophenoxy) benzene, 1,3-bis (3-aminophenoxy) benzene, 4,4′-bis (4-aminophenoxy) bi Enyl, 4,4′-bis (3-aminophenoxy) biphenyl, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, bis [4- (4-aminophenoxy) phenyl] sulfone, bis [ 4- (3-aminophenoxy) phenyl] sulfone, 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, 3,3′-dicarboxy-4,4′-diaminodiphenylmethane, 4, 6-dihydroxy-1,3-phenylenediamine, 3,3′-dihydroxy-4,4′-diaminobiphenyl, 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, 3,3 ′, 4,4'-tetraaminobiphenyl, 1,6-diaminohexane, 1,3-bis (3-aminopropyl) tetramethyldisiloxy Sun, 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane, 4,4'-methylenebis (4-cyclohexylamine), trans-1,4-cyclohexanediamine, bicyclo [2.2.1] Heptanebis (methylamine), tricyclo [3.3.1.13,7] decane-1,3-diamine (also known as adamantane-1,3-diamine), 4-aminobenzoic acid-4-aminophenyl ester, 2- (4-aminophenyl) aminobenzoxazole, 9,9-bis [4- (4-aminophenoxy) phenyl] fluorene, 2,2′-bis (3-sulfopropoxy) -4,4′-diaminobiphenyl, 4 , 4′-bis (4-aminophenoxy) biphenyl-3,3′-disulfonic acid, 3,3′-diaminodiphenylsulfone, etc. It is below. Two or more of these diamines can be used in combination.

Among the above diamines, it is obtained when alicyclic diamines such as 3,3′-diaminodiphenylsulfone, bicyclo [2.2.1] heptanebis (methylamine), trans-1,4-cyclohexanediamine are used. The transparency of polyimide is further improved, and fluorine-containing diamines such as 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane and 2,2′-bis (trifluoromethyl) benzidine are added. When used, the solvent solubility of the resulting polyimide can be more significantly improved, and at the same time, the dielectric of the obtained polyimide can be reduced. When these diamines are used in combination with the tetracarboxylic dianhydride represented by the above formula (1) and other acid dianhydrides, 1 mol of all acid dianhydrides including other acid dianhydrides is used. The amount is usually 0.9 to 1.1 mol, and preferably 0.95 to 1.05 mol from the viewpoint of increasing the degree of polymerization.

Moreover, a general acid dianhydride can be used together as a copolymerization component if necessary. Examples of acid dianhydrides that can be used in combination include pyromellitic anhydride, oxydiphthalic dianhydride, biphenyl-3,4,3 ′, 4′-tetracarboxylic dianhydride, benzophenone-3,4,3 ′, 4 '-Tetracarboxylic dianhydride, diphenylsulfone-3,4,3', 4'-tetracarboxylic dianhydride, 4,4 '-(2,2-hexafluoroisopropylidene) diphthalic dianhydride, m-tert-phenyl-3,4,3 ′, 4′-tetracarboxylic dianhydride, p-tert-phenyl-3,4,3 ′, 4′-tetracarboxylic dianhydride, cyclobutane-1, 2,3,4-tetracarboxylic dianhydride, 1-carboxymethyl-2,3,5-cyclopentanetricarboxylic acid-2,6: 3,5-dioic anhydride, cyclohexane-1,2,4 5-tetracarboxylic acid , Butane-1,2,3,4-tetracarboxylic dianhydride, 4-phenylethynylphthalic anhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, bis (1,3 -Dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid) 1,4-phenylene and the like, and two or more of these acid dianhydrides can be used in combination. When other acid dianhydrides are used in combination, the amount of other acid dianhydrides used in the total acid dianhydride is preferably 10% by weight or more, more preferably 30% by weight or more, Preferably it is 90 weight% or less, More preferably, it is 70 weight% or less. By using other acid dianhydrides in an amount of 10% by weight or more, the effect of improving physical properties by using other acid dianhydrides, which will be described later, can be sufficiently obtained. On the other hand, the characteristic derived from the structure of the tetracarboxylic dianhydride represented by said Formula (1) is fully exhibited by making the usage-amount of another acid dianhydride or less into 90 weight% or less.

As an effect of using other acid dianhydrides in combination, for example, a polyimide obtained by using fluorine-containing dianhydrides such as 4,4 ′-(2,2-hexafluoroisopropylidene) diphthalic dianhydride together The dielectric constant can be reduced. Further, when an acid dianhydride such as pyromellitic anhydride having a rigid skeleton is used in combination, the heat resistance of the resulting polyimide can be improved.

When the polyamic acid is produced, the usable solvent is a raw material monomer, which can dissolve the tetracarboxylic dianhydride represented by the above formula (1) and the diamine, and these raw materials and the polyamic acid to be produced If it is inactive with respect to it, it will not specifically limit. Examples of such solvents include amide solvents such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methyl-2-pyrrolidone, chain ester solvents such as butyl acetate, ethyl acetate and isobutyl acetate, γ -Cyclic ester solvents such as butyrolactone, γ-caprolactone, ε-caprolactone, carbonate solvents such as ethylene carbonate, propylene carbonate, triethylene glycol, ethyl cellosolve, butyl cellosolve, propylene glycol methyl acetate, 2-methyl cellosolve acetate, ethyl cellosolve acetate, Glycol solvents such as butyl cellosolve acetate, dimethoxyethane, diethoxyethane, diethylene glycol, phenol, o-cresol, m-cresol, p-cresol, 3-chloro Phenolic solvents such as rophenol and 4-chlorophenol, ether solvents such as tetrahydrofuran, dibutyl ether and diethyl ether, ketone solvents such as methyl isobutyl ketone, diisobutyl ketone, cyclohexanone, methyl ethyl ketone, acetone and acetophenone, butanol, ethanol, etc. Alcohol solvents, aromatic solvents such as xylene, toluene and chlorobenzene, sulfone solvents such as sulfolane, dimethyl sulfoxide and the like can be used. Preferable examples include amide solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, and N-methyl-pyrrolidone. These solvents may be used alone or as a mixture of two or more if necessary.

The amount of the solvent used is such that the total concentration (monomer concentration) of the monomer components (tetracarboxylic dianhydride + diamine) in the reaction system is usually 5 to 40% by weight, preferably 8 to 25% by weight. By carrying out the polymerization in the monomer concentration range described above, a polyamic acid solution having a uniform and high degree of polymerization can be obtained. If polymerization is performed at a concentration lower than the above monomer concentration range, the degree of polymerization of the polyamic acid may not be sufficiently high, and the finally obtained polyimide film may become brittle, with a concentration higher than the above monomer concentration range. When the polymerization is carried out, the monomer may not be sufficiently dissolved or the reaction solution may become non-uniform and gel may occur. The solution of the polyamic acid having the repeating unit represented by the above formula (2) obtained by the above method is usually used as it is in the polyimide formation step described later.

<Polyimide having a repeating unit represented by the above formula (3) and its production method>
The polyimide having the repeating unit represented by the above formula (3) of the present invention is obtained by subjecting the polyamic acid having the repeating unit represented by the above formula (2) obtained by the above method to a dehydration ring closure reaction (imidation reaction). ). Examples of the imidation reaction method include a thermal imidization method and a chemical imidization method.

First, the thermal imidization method will be described in detail. The thermal imidization method is carried out by first casting a polymer solution of polyamic acid on a glass plate and heating in vacuum, an inert gas such as nitrogen, or in air to obtain a polyamic acid film. The Specifically, for example, a film of polyamic acid can be obtained by drying in an oven usually at 50 to 190 ° C., preferably 100 to 180 ° C.

Subsequently, the obtained polyamic acid film is heated on a glass plate at 200 to 400 ° C., preferably 250 to 350 ° C. Thereby, imidation reaction occurs and a polyimide film can be obtained. The heating temperature is preferably 200 ° C. or higher from the viewpoint of sufficiently performing the imidization reaction, and preferably 400 ° C. or lower from the viewpoint of the thermal stability of the produced polyimide film.

The imidation reaction is desirably performed in a vacuum or in an inert gas, but if the imidization reaction temperature is not too high, it may be performed in air.

Subsequently, the chemical imidization method will be described in detail. In the chemical imidization method, first, an appropriate solution viscosity that is easy to stir by adding the same solvent as in the polymerization to the polyamic acid solution having the repeating unit represented by the above formula (2) of the present invention obtained by the above method. With stirring, an organic acid anhydride and a dehydrating ring-closing agent (these two types are sometimes referred to as chemical imidizing agents) are added, and the temperature is 0 to 100 ° C., preferably 10 to 50 ° C. The imidization can be completed chemically by stirring for 72 hours.

Examples of organic acid anhydrides that can be used for chemical imidization include acetic anhydride and propionic anhydride. Among these organic acid anhydrides, acetic anhydride is preferable because of easy handling and separation. As the dehydrating ring-closing agent, pyridine, triethylamine, quinoline and the like can be used. Among these dehydrating ring-closing agents, pyridine is preferable because of easy handling and separation. The amount of the organic acid anhydride in the chemical imidizing agent is preferably in the range of 1 to 10 times mol, more preferably 2 to 10 times mol of the theoretical dehydration amount of the polyamic acid. The amount of the dehydrating ring-closing agent is preferably in the range of 0.1 to 5 times mol, more preferably in the range of 1 to 5 times mol with respect to the amount of the organic acid anhydride.

In the reaction solution obtained by the above chemical imidization method, unreacted chemical imidizing agent and by-products such as organic acids (hereinafter referred to as impurities) are mixed. It may be isolated and purified. A known method can be used for purification. For example, after dropping the imidized reaction solution into a poor solvent to deposit polyimide, the polyimide powder is recovered, washed repeatedly until impurities are removed, and dried to obtain polyimide powder. it can. As a solvent that can be used as a poor solvent, any solvent can be used as long as it can precipitate polyimide, efficiently remove impurities, and can be easily dried. For example, water, alcohols such as methanol, ethanol, and isopropanol are suitable. May be used in combination.

When the concentration of the polyimide solution when dropping into a poor solvent to deposit is too high, the deposited polyimide becomes agglomerates, and impurities remain in the agglomerates, or the obtained polyimide powder is redissolved in the solvent It may take a long time to do. Therefore, the concentration of the polyimide solution when dripped in the poor solvent is preferably 20% by weight or less, more preferably 10% by weight or less. The amount of the poor solvent used is preferably at least 1 times by weight, more preferably 1.5 to 10 times by weight of the polyimide solution.

The temperature at which the obtained polyimide powder is recovered and the residual solvent is removed by vacuum drying, hot air drying, or the like is not limited as long as the polyimide does not deteriorate, and is, for example, 30 to 150 ° C.

When the polyimide powder having the repeating unit represented by the above formula (3) thus obtained is used as a polyimide film, the polyimide powder having the repeating unit represented by the above formula (3) is once dissolved in a solvent, There is a need to. As the solvent that can be used, a solvent in which the polyimide powder is appropriately dissolved may be used according to the intended use and processing conditions. Specifically, for example, N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl- Amide solvents such as 2-pyrrolidone, ester solvents such as γ-butyrolactone, γ-valerolactone, δ-valerolactone, γ-caprolactone, ε-caprolactone, α-methyl-γ-butyrolactone, butyl acetate, ethyl acetate, and isobutyl acetate Carbonate solvents such as ethylene carbonate and propylene carbonate, glycol solvents such as diethylene glycol dimethyl ether, triethylene glycol and triethylene glycol dimethyl ether, phenol, m-cresol, p-cresol, o-cresol, 3-chlorophenol , Phenol solvents such as 4-chlorophenol, ketone solvents such as cyclopentanone, cyclohexanone, acetone, methyl ethyl ketone, diisobutyl ketone, methyl isobutyl ketone, tetrahydrofuran, 1,4-dioxane, dimethoxyethane, diethoxyethane, di In addition to ether solvents such as butyl ether, acetophenone, 1,3-dimethyl-2-imidazolidinone, sulfolane, dimethyl sulfoxide, propylene glycol methyl acetate, ethyl cellosolve, butyl cellosolve, 2-methyl cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate General-purpose solvents such as butanol, ethanol, xylene, toluene, chlorobenzene, terpenes, mineral spirits, and petroleum naphtha These solvents may be used alone or in combination of two or more. The polyimide powder can be dissolved in air or in an inert gas at a temperature ranging from room temperature to the boiling point of the solvent to obtain a polyimide solution.

A polyimide film can be obtained by casting the polyimide solution thus obtained on, for example, a glass plate and removing the solvent by heating in a vacuum, an inert gas such as nitrogen, or in the air. For example, a polyimide film can be obtained by drying in an oven usually at 200 to 400 ° C., preferably 250 to 350 ° C. The polyimide film is preferably produced in a vacuum or in an inert gas, but if the temperature is not too high, it may be carried out in air.

The molecular weight of the polyimide having the repeating unit represented by the above formula (3) obtained by the method described above is preferably 10,000 to 600,000 in terms of the weight average molecular weight obtained by the measurement method described later. More preferably, it is 500,000, more preferably 40,000 to 400,000. If the molecular weight of the polyimide is 10,000 or more, molding is possible and it is easy to maintain good mechanical properties. If the molecular weight of the polyimide is 400,000 or less, it is easy to control the molecular weight during synthesis, and it is easy to obtain a solution having an appropriate viscosity and is easy to handle. The molecular weight of the polyimide can be based on the viscosity of the polyimide solution.

The polyimide having the repeating unit represented by the above formula (3) of the present invention obtained by the method described above has excellent solvent solubility, a high refractive index of 1.65 or more, and a glass transition temperature. Excellent heat resistance at 260 ° C or higher. Furthermore, depending on the combination with the diamine to be used, it becomes a polyimide having characteristics such as low dielectric constant and high transparency.

Examples of the present invention are shown below, but the present invention is not limited to these. Each physical property value shown in each example / comparative example is a result of measurement using a measuring apparatus and conditions.

[1] NMR measurement ¹ H-NMR and ¹³ C-NMR were recorded with a JEOL-ESC400 spectrometer using tetramethylsilane as an internal standard and deuterated DMSO as a solvent.

[2] LC-MS measurement Separation and mass spectrometry were performed under the following measurement conditions to identify the target product.

・ Device: “Xevo G2 Q-Tof” manufactured by Waters Co., Ltd.
Column: ACQUITY UPLC BEHC18,
(1.7 μm, 2.1 mmφ × 100 mm),
Column temperature: 40 ° C
・ Detection wavelength: UV 220-500 nm,
Mobile phase: Liquid A = 0.1% aqueous formic acid, Liquid B = acetonitrile
-Mobile phase flow rate: 0.3 mL / min,
Mobile phase gradient: B solution concentration: 80% (0 minutes) → 80% (after 10 minutes) → 100% (after 15 minutes)
・ Detection method: Q-Tof,
-Ionization method: APCI (-) method,
-Ion Source: temperature 120 ° C,
Sampling Cone: voltage 50V, gas flow 50L / h,
Desolvation Gas: temperature 500 ° C., gas flow 1000 L / h.

[3] HPLC purity The area percentage value when high performance liquid chromatography (HPLC) measurement was performed under the following measurement conditions was defined as the purity of each compound.
・ Device: L-2130, manufactured by Hitachi, Ltd.
Column: ZORBAX CN (5 μm, 4.5 mmφ × 250 mm),
Column temperature: 40 ° C
・ Detection wavelength: UV 254 nm,
-Mobile phase: A liquid = hexane, B liquid = tetrahydrofuran,
-Mobile phase flow rate: 1.0 ml / min,
Mobile phase gradient: Solution A concentration: 85% (0 minutes) → 60% (after 35 minutes) → 0% (after 40 minutes).

[4] Weight average molecular weight of polyamic acid The weight average molecular weight was measured under the following measurement conditions. (Polystyrene conversion)
-Equipment: HLC-8320GPC manufactured by Tosoh Corporation
Column: TSK-GEL Super AWM-H (6.0 mm ID × 15 cm),
Mobile phase: N, N-dimethylformamide, flow rate: 0.6 ml / min,
Column temperature: 40 ° C.

[5] Measurement of melting point Using a differential scanning calorimeter ("EXSTAR DSC 7020C" manufactured by SII Nano Technology Co., Ltd.) It was.

[6] Measurement of glass transition temperature (Tg) Using a differential scanning calorimeter (“EXSTAR DSC 7020” manufactured by SII Nano Technology Co., Ltd.), measured at a heating rate of 30 ° C./min. The crossing point was defined as the glass transition temperature.

[7] Measurement of cut-off wavelength Using a spectrophotometer (“UV-2450” manufactured by Shimadzu Corporation), the transmittance of the polyimide film at 200 to 800 nm was measured. The wavelength at which the transmittance was 0.5% or less was taken as the cutoff wavelength. The shorter the cutoff wavelength, the better the transparency of the polyimide film.

[8] Measurement of light transmittance (T ₄₀₀ ) Using a spectrophotometer (“UV-2450” manufactured by Shimadzu Corporation), the transmittance of the polyimide film at 400 nm was measured. The higher the transmittance, the better the transparency of the polyimide film.

[9] Measurement of refractive index (n _in ) and dielectric constant (ε) Using an Abbe refractometer (“Multi-wavelength Abbe refractometer DR-M2” manufactured by Atago Co., Ltd.), the direction parallel to the polyimide film (n _in ) In the direction perpendicular to (n _out ) (wavelength: 589 nm) was measured, and the average refractive index (n _av ) of the polyimide film was determined by the following equation.

n _av = (2n _in + n _out ) / 3
Based on this average refractive index (n _av ), the dielectric constant (ε) of the polyimide film at 1 MHz was calculated from the following equation using the following equation.

ε = 1.1 × n _av ²
[10] Measurement of tensile elongation Using a tensile tester ("Autograph AGS-X" manufactured by Shimadzu Corporation), a tensile test (tensile test) on a polyimide film test piece (dumbbell-type test piece parallel part 5 mm x 20 mm) The tensile elongation (%) of the film was determined at a speed of 10 mm / min .. The higher the tensile elongation, the higher the toughness of the film.

[11] Solvent solubility 20 mg of the obtained polyimide film or powder was added to N, N-dimethylacetamide (DMAc), N-methyl-2-pyrrolidone (NMP), tetrahydrofuran (THF), cyclopentanone (CPN), γ- It was put into 1 mL of butyrolactone (GBL) and tested for solubility. The solvent solubility was evaluated according to the following criteria.
○: Dissolved at room temperature.
(Triangle | delta): It melt | dissolves when it heats and does not precipitate even if it cools to room temperature.
X: Insoluble.

1. Production example of acid dianhydride represented by the above formula (1) <Example 1>
Into a 1 L four-necked flask equipped with a thermometer, a dropping funnel and a stirring rod, 11.0 g (52.2 mmol) of trimellitic anhydride chloride, 20.0 g of acetonitrile, 10.0 g of toluene, 9,9-bis (4 10.0 g (18.7 mmol) of-(4-hydroxyphenyloxy) phenyl) fluorene (BPOPF) was charged, and the mixture was stirred and cooled to 2 ° C. After cooling, 4.1 g (51.8 mmol) of pyridine was further added dropwise at 2 to 7 ° C. After the dropwise addition, the temperature was raised to 25 ° C., and after the temperature was raised, stirring started at the same temperature for 1 hour, so that crystals began to precipitate. Therefore, 10.0 g of acetonitrile and 5.0 g of toluene were added, and the mixture was further stirred for 1 hour. It was.

After completion of stirring, the crystals were filtered off at 25 ° C., and the crystals were further washed with acetonitrile to obtain yellow crystals. The yellow crystals were vacuum dried at 80 ° C. to obtain 11.6 g (yield 70.2%, purity 99.4%) of tetracarboxylic dianhydride of the above formula (1).

From the ¹ H-NMR spectrum shown in FIG. 1, the ¹³ C-NMR spectrum shown in FIG. 2, and the mass spectrometry chart shown in FIG. 3, the resulting product was a tetracarboxylic dianhydride represented by the above formula (1). It was confirmed that. Hereinafter, ¹ H-NMR and ¹³ C-NMR of the tetracarboxylic dianhydride represented by the above formula (1) will be described in detail.

FIG. 1 shows a ¹ H-NMR (DMSO-d ₆ ) chart of the obtained tetracarboxylic dianhydride represented by the above formula (1). Here, the peak from 8.26 to 8.64 ppm is hydrogen on the benzene ring derived from trimellitic acid, the peak from 7.35 to 7.96 ppm is hydrogen on the benzene ring of the fluorenone skeleton, and 6.95 to 7 Peaks up to .43 ppm are attributed to hydrogen on the benzene ring of the 4- (4-hydroxyphenyloxy) phenyl group. Note that the peak observed at 2.5 ppm is derived from DMSO, which is a solvent, and the peak observed at 3.3 ppm is derived from water contained in DMSO.

^{A 13} C-NMR (DMSO-d ₆ ) chart is shown in FIG. Here, 164.0 to 168.9 ppm and 139.95 to 156.02 ppm are carbons derived from trimellitic anhydride skeleton, and 118.8 to 138.83 ppm are 9,9-bis (4- (4-hydroxy Carbon derived from the benzene ring of phenyloxy) phenyl) fluorene, the 64.4 ppm peak is attributed to the 9th carbon of fluorenone. The peak observed at 39.2 to 40.5 ppm is derived from the solvent DMSO.

The mass spectral value and melting point of the obtained tetracarboxylic dianhydride represented by the above formula (1) are as follows.

Mass spectrum value (M− ·): 882.17,
Melting point (DSC): 193 ° C.

2. Production Example of Polyamic Acid Having Repeating Unit Represented by Formula (2) and Polyimide Having Repeating Unit Represented by Formula (3) <Example 2>
(Of the polyamic acids represented by the above formula (2), tetracarboxylic dianhydride represented by the above formula (1) and 9,9-bis (4-aminophenyl) fluorene (hereinafter referred to as FDA) Example of production of polyamic acid obtained by reaction with (also referred to as polyamic acid having a repeating unit represented by the following formula (2-A)))

The tetracarboxylic dianhydride 5.0 g (5.66 mmol) represented by the above formula (1) obtained in Example 1 and FDA 2.0 g (5.66 mmol) were mixed with N, N-dimethylacetamide 80 at room temperature. After dissolving in 2 g and raising the temperature to 100 ° C., it was confirmed that the solution became homogeneous, and after allowing to cool, the mixture was allowed to react at room temperature for 24 hours to repeat the reaction represented by the above formula (2-A). A polyamic acid having a unit was synthesized. The weight average molecular weight (Mw) of the polyamic acid was 335,368.

<Example 3>
(Of the polyimide represented by the above formula (3), the repeating unit represented by the following formula (3-A) by chemical imidation of the polyamic acid having the repeating unit represented by the above formula (2-A) Of polyimide having

5.8 g of acetic anhydride and 2.2 g of pyridine were added to 87.2 g of an N, N-dimethylacetamide solution of polyamic acid having a repeating unit represented by the above formula (2-A) obtained in Example 2, By stirring at room temperature for 24 hours, an N, N-dimethylacetamide solution of polyimide having a repeating unit represented by the above formula (3-A) was obtained.

The obtained N, N-dimethylacetamide solution of polyimide having the repeating unit represented by the above formula (3-A) is dropped into 250 g of methanol, whereby the repeating unit represented by the above formula (3-A) is obtained. A polyimide having units was deposited. The precipitated polyimide was separated by filtration, washed with methanol, and dried to obtain 7.2 g of pale yellow polyimide powder.

By adding 28.3 g of N, N-dimethylacetamide to 5.0 g of the obtained polyimide powder and stirring until uniform, N, N of polyimide having a repeating unit represented by the above formula (3-A) is obtained. -A dimethylacetamide solution was obtained. This solution was applied on a glass plate and then heated at 150 ° C. for 1 hour and at 250 ° C. for 1 hour to obtain a polyimide thin film having a repeating unit represented by the above formula (3-A). The thickness of the thin film was about 19 μm.

Table 1 shows the glass transition temperature (Tg), cutoff wavelength, transmittance at 400 nm (T ₄₀₀ ), refractive index (n _in ), dielectric constant (ε), and tensile elongation of the polyimide thin film obtained. . Table 2 shows the solubility in various solvents.

<Example 4>
(Of the polyamic acids represented by the above formula (2), the tetracarboxylic dianhydride represented by the above formula (1) and 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl A polyamic acid obtained from a reaction with (alias 2,2′-bis (trifluoromethyl) benzidine) (hereinafter sometimes referred to as TFMB) (hereinafter, a polyamic having a repeating unit represented by the formula (2-B)) Acid) production)

The tetracarboxylic dianhydride 5.0 g (5.66 mmol) represented by the above formula (1) and 1.8 g (5.66 mmol) of TFMB obtained in Example 1 were combined with N, N-dimethylacetamide at room temperature. After dissolving in 16.8 g, the mixture was stirred at room temperature. Since the viscosity increased as the reaction proceeded, the reaction was expressed by the above formula (2-B) by stirring for 25 hours at room temperature while adding N, N-dimethylacetamide as appropriate (total additional amount: 52.0 g). An N, N-dimethylacetamide solution of polyamic acid having a repeating unit was synthesized. The weight average molecular weight (Mw) of the polyamic acid was 537,315.

<Example 5>
(Of the polyimide represented by the above formula (3), a repeating unit represented by the following formula (3-B) by chemical imidation of a polyamic acid having a repeating unit represented by the above formula (2-B) Of polyimide having

5.8 g of acetic anhydride and 2.2 g of pyridine were added to 92.3 g of an N, N-dimethylacetamide solution of polyamic acid having a repeating unit represented by the above formula (2-B) obtained in Example 4 at room temperature. Was stirred for 24 hours to obtain an N, N-dimethylacetamide solution of polyimide having a repeating unit represented by the above formula (3-B).

The obtained N, N-dimethylacetamide solution of polyimide having the repeating unit represented by the above formula (3-B) is dropped into 250 g of methanol, whereby the repeating unit represented by the above formula (3-B) is obtained. The polyimide which has was deposited. The deposited polyimide was separated by filtration, washed with methanol and dried to obtain 6.8 g of white polyimide powder.

By adding 45.0 g of N, N-dimethylacetamide to 5.0 g of the obtained polyimide powder and stirring until uniform, N, N of polyimide having a repeating unit represented by the above formula (3-B) is obtained. -A dimethylacetamide solution was obtained. The obtained solution was applied on a glass plate and then heated at 150 ° C. for 1 hour and at 250 ° C. for 1 hour to obtain a polyimide thin film having a repeating unit represented by the above formula (3-B). The thickness of the thin film was about 14 μm.

Table 1 shows the measurement results of the glass transition temperature (Tg), cutoff wavelength, transmittance at 400 nm (T ₄₀₀ ), refractive index (n _in ) dielectric constant (ε), and tensile elongation of the polyimide thin film obtained. Table 2 shows the solubility in various solvents.

3. About the example of manufacture of the polyimide induced | guided | derived from the acid dianhydride which has another fluorene frame | skeleton, and the physical property of this polyimide <Reference example 1>
(Production example of polyimide having a repeating unit represented by the following formula (7) obtained from an acid dianhydride represented by the following formula (6) and TFMB)

The following formula (6):

A tetracarboxylic dianhydride (5.0 g, 6.88 mmol) and TFMB (2.2 g, 6.88 mmol) are dissolved in 17.8 g of N, N-dimethylacetamide at room temperature and reacted at room temperature for 24 hours. Then, an N, N-dimethylacetamide solution of polyamic acid was synthesized. The weight average molecular weight (Mw) of the polyamic acid was 66,029.

By adding 11.0 g of N, N-dimethylacetamide, 7.0 g of acetic anhydride and 2.7 g of pyridine to 25.0 g of the N, N-dimethylacetamide solution of the obtained polyamic acid, the mixture was stirred at room temperature for 22 hours. An N, N-dimethylacetamide solution of polyimide having a repeating unit represented by the above formula (7) was obtained.

The obtained polyimide having a repeating unit represented by the above formula (7) is dropped into 250 g of methanol in a N, N-dimethylacetamide solution of the polyimide having the repeating unit represented by the above formula (7). Precipitated. The deposited polyimide was filtered, washed with methanol, and dried to obtain 6.6 g of white polyimide powder.

By adding 20.0 g of N, N-dimethylacetamide to 5.0 g of the obtained polyimide powder and stirring until uniform, polyimide N, N-dimethyl having a repeating unit represented by the above formula (7) is obtained. An acetamide solution was obtained. After apply | coating the obtained solution on a glass plate, it heated at 150 degreeC for 1 hour and 250 degreeC for 1 hour, and obtained the thin film of the polyimide which has a repeating unit represented by the said Formula (7). The thickness of the thin film was about 25 μm.

Table 1 shows the measurement results of the glass transition temperature (Tg), cutoff wavelength, transmittance at 400 nm (T ₄₀₀ ), refractive index (n _in ) dielectric constant (ε), and tensile elongation of the polyimide thin film obtained.

Claims

Following formula (1):

Tetracarboxylic dianhydride represented by
Following formula (2):

(In the formula, Z represents a diamine residue.)
The polyamic acid which has a repeating unit represented by these.
Following formula (3):

(In the formula, Z represents a diamine residue.)
The polyimide which has a repeating unit represented by these.
Trimellitic anhydride and the following formula (4):

The manufacturing method of the tetracarboxylic dianhydride of Claim 1 with which bisphenol represented by these is made to react.