WO2017157686A1 - Godet destiné à contenir un récipient de produit - Google Patents

Godet destiné à contenir un récipient de produit Download PDF

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Publication number
WO2017157686A1
WO2017157686A1 PCT/EP2017/054948 EP2017054948W WO2017157686A1 WO 2017157686 A1 WO2017157686 A1 WO 2017157686A1 EP 2017054948 W EP2017054948 W EP 2017054948W WO 2017157686 A1 WO2017157686 A1 WO 2017157686A1
Authority
WO
WIPO (PCT)
Prior art keywords
base
sidewall
puck
insert
carriage
Prior art date
Application number
PCT/EP2017/054948
Other languages
English (en)
Inventor
Dean QUICK
Stuart Michael Ruan Jones
Neil Anthony Litten
George Edward SYKES
Original Assignee
Unilever Plc
Unilever N.V.
Conopco, Inc., D/B/A Unilever
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unilever Plc, Unilever N.V., Conopco, Inc., D/B/A Unilever filed Critical Unilever Plc
Publication of WO2017157686A1 publication Critical patent/WO2017157686A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0261—Puck as article support

Definitions

  • the present disclosure relates to a puck for holding a product container in an orientation for product filling, capping, labeling, and/or other processing as the container moves along an automated line and, in particular, to a puck that includes a removable insert in which a product container is received and held.
  • carrier pucks for holding product containers, herein alternatively referred to as "carrier pucks" or “pucks” are used, typically in automated production lines, to hold containers in a desired orientation, e.g., an upright position.
  • Use of a puck simplifies movement of a container along a production line and is of assistance in regulating line operations.
  • a container is commonly inserted in a puck in an inbound staging area.
  • the container-bearing puck then moves through one or more processing stations where different operations are performed, among others, one or more of the following: the container may be filled with one or more materials, the container may be subjected to pre- and/or post-filling procedures or treatments, for example, heating and/or cooling, the container may have a tamper-resistant seal and/or a cap affixed thereto, one or more labels or other container indicia may be applied, and/or the container may undergo one or more quality control operations, for example, weight and/or label verification, and the like.
  • the puck and container are moved to an outbound staging area, the container is removed from the puck and the puck is rerouted back to the inbound staging area, or other designated station. It is not uncommon for an automated production line to have hundreds of pucks in use at a single time.
  • pucks used commercially are designed for containers of a particular configuration, i.e., they are container specific.
  • having a puck that is adaptable for use with containers of a variety of different shapes and sizes can help reduce production costs, including downtime for puck changeovers.
  • US Pat. No. 8,695,791 discloses a carrier puck that includes a circular lower body on which is mounted an upper body. As therein illustrated, the upper body is mounted to the lower body via a pair of opposing bayonet side mountings.
  • JP5659780 discloses a carrier puck having inner and outer holder components. As illustrated, the inner holder includes a moveable interior wall that can be adjusted to brace a container within the inner holder.
  • pucks having a base and a separate component for holding a container, more particularly a removable insert is limited by several real-world considerations.
  • the environment created by automated production can be hard on pucks. In use, there is a tendency for pucks to collide with one another. These collisions can occur with considerable force given the speed at which many automated production operations are run, with collision force being increased when containers are filled and the weight of the container-bearing pucks increased.
  • a puck having a removable insert should withstand the rigors of automated processing without premature release or displacement of the insert. Conversely, to accommodate container changeover, the puck should facilitate engagement and disengagement of the removable insert. There remains a need for pucks that provide a balance between these competing requirements.
  • One aspect of this invention is to provide a carrier puck for use in an automated production line, the carrier puck having a removable insert for receiving and holding a product container. Another aspect of this invention is to provide a carrier puck that provides robust engagement of a removable insert. Another aspect of this invention is to provide a carrier puck that resists premature release of a removable insert. A further aspect of this invention is to provide a carrier puck that provides engagement of a removable insert that withstands the vertical pull forces of container removal. Another aspect of this invention is to provide a carrier puck that allows for expeditious engagement and disengagement of a removable insert.
  • A) a removable insert comprising:
  • a latching arm associated with the spring-loaded carriage, the latching arm including a first locking member that engages with a mating second locking member of the upper rim.
  • FIG. 1 a perspective view from above of one embodiment of a puck of the present invention
  • FIG. 2a is a simplified sectional view of the puck of FIG. 1 with the insert in a locked configuration
  • FIG. 2b is a simplified sectional view of the puck of FIG. 1 with the insert in an unlocked configuration;
  • FIG. 3 perspective view from above of the puck of FIG. 1 without the insert;
  • FIG. 4 is a perspective view from below of the puck of FIG. 1 without the insert.
  • the puck of the subject invention combines a number of elements that together enable the production of a container-holding/transport device having a removable insert and a separate base.
  • the subject puck comprises a removable insert (alternatively referred to as "insert”), a base that holds the removable insert, and a plurality of fasteners that secure the insert to the base.
  • the insert comprises a sidewall and bottom wall that together generally define a cavity, the insert cavity, for holding a container.
  • the insert includes an upper rim (alternatively referred to as the "insert rim” or “rim”) that extends outward from the insert sidewall.
  • the rim generally defines the perimeter of the upper end of the insert.
  • the rim may be continuous or may include one or more gaps or regions of discontinuity, i.e., the rim may be discontinuous.
  • the rim includes a downwardly extending skirt (alternatively referred to as "rim skirt").
  • rim skirt may extend downward from the rim as a full skirt; alternatively, the skirt may extend downward from one or more portions of the rim.
  • one or more container support arms may extend upward from the insert rim and/or insert sidewall.
  • the insert is provided with first and second support arms positioned on opposing sections of the insert rim and/or insert sidewall.
  • inserts To reduce the space needed to store the inserts when not in use on pucks, it may be desirable to taper or otherwise configure the insert sidewall and, when present, features such as support arms, to enable the inserts to be stacked or nested one within the other. Providing inserts that are able to be stacked or nested aids in their organization and handling.
  • the insert bottom wall includes one or more drainage holes. Drainage holes may assist in removing product that misses or overflows from the container during filling or other processing. Where periodic washing or rinsing is part of a puck's maintenance regimen, drainage holes may be an aid to drying. When drainage holes are present, the bottom wall may be tapered to channel overflow to such holes.
  • the insert includes one or more projections that extend outward from the insert sidewall and engage with an interior surface of the base sidewall and/or an interior structure of the base.
  • the inclusion of such projections may help to stabilize and/or support the removable insert in the base.
  • the base comprises a sidewall and a bottom wall that together generally define a cavity, the base cavity, for holding the removable insert.
  • the base has an outside perimeter (the “base perimeter") that, in one embodiment, is generally defined by the base sidewall.
  • the base sidewall is, in one embodiment, generally parallel to the central vertical axis of the base.
  • the base sidewall is of varying height; i.e., the sidewall is higher in some places and lower in other places. Excluding appendages that extend above and generally do not define the base cavity, the height of the base sidewall at a given location is commonly the vertical distance between the top of base sidewall and the bottom of the base sidewall.
  • the base sidewall may have a stepped or castellated appearance.
  • the base sidewall includes an upper end (in one embodiment, such upper end is an upper edge) that engages with the insert rim.
  • the configuration of the upper end of the base sidewall and the insert rim may be such that these components fit together in complementary fashion, i.e., the insert rim mates with the upper end, in one embodiment the upper edge, of the base sidewall.
  • Providing a base sidewall of varying height and a mating insert rim, particularly a rim, at least a portion of which includes a downwardly depending skirt, may aid in interlocking the insert to the base and/or distributing load to the base sidewall.
  • a mating configuration of the insert rim and base sidewall may assist in aligning the removable insert with the base and, particularly when the base sidewall is of varying height, may contribute to a robust base/insert attachment.
  • the base further includes one or more interior structures that extend upward from the base bottom wall and/or inward from the base sidewall; one such structure is a platform. These structures may aid in supporting the insert.
  • the platform is positioned interior to the base sidewall and below the upper edge thereof. In one embodiment the platform is positioned in what is generally the center of the base perimeter. In one embodiment the platform is closer to the base bottom wall than to the upper edge of the base sidewalk In one embodiment, the platform comprises a platform top wall and a platform sidewalk In one embodiment, the platform defines a space that opens into the bottom of the base. In one embodiment, the platform forms a portion of the base bottom wall.
  • the platform includes a recess (the “platform recess”) and/or aperture (the “platform aperture”).
  • the platform recess may, for example, be provided as a depression, concavity, hollow or sink in the platform.
  • the insert bottom wall further includes one or more features, for example, a recess and/or a downwardly extending collar, that align with and extend into an platform recess and/or a platform aperture. The inclusion of such features may contribute to robust engagement of the insert and base.
  • the puck further comprises a plurality of fasteners that secure the removable insert to the base.
  • the fasteners are spring-loaded fasteners situated in the base of the puck.
  • the puck includes two to six fasteners.
  • the puck includes two to four fasteners.
  • the puck includes four fasteners.
  • the fasteners are employed in pairs in what are generally opposing sections of the puck base.
  • the fasteners individually comprise a spring-loaded carriage (alternatively referred to as "carriage") and a latching arm associated with the spring-loaded carriage.
  • the latching arm may, but need not, be molded as part of the carriage or may be attached thereto as a separate component.
  • the latching arms of the fastener individually further include a first locking member that engages with a mating second locking member of the upper rim.
  • the first locking member generally faces outward from the latching arm in a direction toward the base sidewalk
  • the spring-loaded carriage forces the latching arm into a position of engagement with the insert rim, thereby engaging the first locking member with the second locking member.
  • the rim skirt includes the second locking member.
  • the first and second locking members are tabs, lugs, hooks, ledges, catches, and the like.
  • the spring-loaded carriage engages with a corresponding carriage track (herein alternatively referred to as "track”) of the base.
  • the carriage track comprises first and second rails that extend upward from the base bottom wall and between which is positioned a spring.
  • the spring is compressed between the carriage and a spring stop interior to the base sidewall.
  • the base includes a platform that comprises a platform top wall and a platform sidewall, and the platform sidewall functions as the spring stop.
  • the base further includes a carriage stop that engages with the carriage when the carriage is in an outermost position on the carriage track.
  • the carriage stop is proximate to the base sidewall. The carriage stop may extend inward from the base sidewall and/or upward from the base bottom wall.
  • the carriage is engaged with the carriage track by a connection that allows the carriage to travel the carriage track.
  • the bottom wall includes a generally parallel slot on either side of the carriage track, and the carriage is configured with a mating connection, for example, a snap fit, that slidably engages with the slot.
  • the fasteners individually further comprise a release tab.
  • two or more fasteners are associated with a release tab.
  • the release tab may be integral with one or more fastener carriages or may be attached thereto as a separate component.
  • pushing the release tab inward moves the carriage of a fastener associated with the release tab in a direction away from the base sidewall, releasing the first locking member of the fastener from the second locking member of the upper rim of the insert.
  • the release tab is configured as part of the carriage; in another embodiment the release tab is configured as a separate component.
  • the release tab is accessible from a port in the base sidewall.
  • the puck may include one or more features that minimize the potential for premature engagement of the release tab.
  • the release tab may be positioned away from regions most likely to bear the force of puck collisions, for example, leading and trailing ends of the puck; the release tab may be recessed inward from the access port and/or may be protected by one or more guards; and/or the release force of the tab may be engineered to be relatively high.
  • the latching mechanism of the subject puck may be engaged in synchronous manner with insert placement or removal.
  • a suitable tool for lifting the insert onto or off the base may be in place and engaged with the insert as the fastener is being unlocked. This is of assistance in reducing insert changeover times, particularly in systems where insert changeover is frequent.
  • the inclusion, in the insert base wall, of an insert recess or similar feature provides a site of access for a lifting tool to engage with the insert.
  • Pneumatic grippers, vacuum grippers, and mechanical grippers are examples of tools for lifting the insert onto or off the base.
  • Pneumatic grippers include, but are not limited to, pneumatic picking heads.
  • a pneumatic picking head includes a bellows that that can be inserted into and expanded in the insert such that the expanded bellows conforms to an interior surface of the insert, enabling the insert to be lifted and otherwise moved.
  • Mechanical grippers include, but are not limited to, tools with mechanically expandable fingers or other picker configurations.
  • the puck includes components that may be molded from plastic materials.
  • Plastic materials that may be considered for molding puck components include, for example, polyacetal, polyamide, polyarylate, polyarylsulfone, polyolefin, polyester, butadiene-styrene and acrylonitrile-styrene-butadiene copolymers, and the like.
  • Moldable components include the base, removable insert and one or more components of the fasteners. Material selection depends on factors that include configuration of a component and the mechanical and/or physical requirements thereof, e.g., hardness, impact strength, modulus, flexural strength, dimensional stability, chemical and/or heat resistance and the like, as well as requirements related to mold design and/or mold fill.
  • the material employed in the base of the puck will typically need to provide sufficient toughness and impact strength to withstand the collision forces and other requirements of an automated production line, it may be desirable that the material from which the insert is fabricated is more elastic and flexible, with tactile characteristics that enable it to better grip a container.
  • the use of thermoplastic resins is of particular interest.
  • the insert and/or base are fabricated from a polyolefin such as, for example, polyethylene or polypropylene.
  • the puck may be configured for use with containers for a variety of consumer, commercial, industrial and institutional products.
  • Non-limiting examples of such products are personal care products, household care products, beverages and other foodstuffs, pharmaceuticals, neutraceuticals, automotive products, marine products, veterinary products, industrial products, and the like.
  • the puck is adaptable to many different sizes and configurations, depending upon factors that include, for example: the dimensions, configuration and weight of the container the puck is intended to hold; the material the container is intended to hold and the fill volume thereof; the center of gravity of the container and its contents; and production line considerations, including, for example, line bends, curves, gradients, drops, discontinuities, speeds, collision forces, guide rail dimensions, and the like, as well as puck positioning, transport and handling requirements related thereto.
  • the puck comprises a base having a length of from 50mm to 300mm and a width of from 50mm to 300mm. In another embodiment, the puck comprises a base having a length of from 70 to 200 mm and a width of from 50 to 200mm. In yet another embodiment, the puck comprises a base having a length of from 80 to 150mm and a width of from 50 to 120mm. In yet another embodiment the puck comprises a base having a length of from 90 to 150mm and a width of from 70 to 1 10mm. Larger or smaller base dimensions are possible, depending upon the containers with which the pucks are to be used. In one embodiment, the base has a generally rectangular perimeter.
  • FIGS. 1 , 2a and 2b One exemplary embodiment of a puck 10 of the present invention is shown in FIGS. 1 , 2a and 2b.
  • puck 10 includes a base 20, removable insert 60, and fasteners 100.
  • base 20 includes base sidewall 22, platform 24 and a base bottom wall 26.
  • Base sidewall 22 forms what, is generally the perimeter of base 20.
  • the perimeter of base 20 is generally rectangular in shape, with eased corners.
  • the base sidewall comprises a pair of generally opposing short walls and a pair of opposing long walls.
  • Base sidewall 22 includes upper end 40 which includes upper edge 42.
  • the base sidewall includes access ports 23.
  • Platform 24 extends upward from base bottom wall 26 and includes platform sidewall
  • bottom wall collar 25 is shown to extend downward from base bottom wall 26.
  • the inclusion of a bottom wall collar may be helpful in holding, positioning and/or orienting a puck, as it is not uncommon for a production line to include orientation tools that can be extended upward from a conveyor surface or production station to engage with the base of a puck.
  • the perimeter of bottom wall collar 25 shown in FIG. 4 is of similar shape to the perimeter of platform 24 shown in FIG. 3. Having the perimeter of the bottom wall collar generally correspond to the perimeter of the platform may simplify mold design; it should be appreciated that the perimeters of such components are not required to so correspond.
  • base sidewall 22 includes grip ports 86, guides ridges 92 and orientation slots 94.
  • Grip ports provide a site of access for an automated claw or similar implement to engage with and lift or otherwise move the puck from one location to another.
  • the presence of guide ridges is of particular interest when the production line includes guide rails in one or more regions thereof.
  • guide rails are a pair of opposing rails or bars that the puck fits between.
  • Orientation slots provide additional sites for gripping, holding and/or positioning the puck.
  • the base sidewall optionally includes one or more bumpers. The bumpers may function as end-pieces and may be integral with or extensions of the base sidewall.
  • bumpers are positioned on opposing sections of the base sidewall as a leading bumper and trailing bumper; in such a configuration, the bumpers may be aligned such that when a plurality of pucks are facing end-to-end on a production line, the trailing bumper of a leading puck engages with the leading bumper of a trailing puck.
  • the bumpers are fabricated of a shock absorbing material such as an elastomeric resin or rubber. The inclusion of bumpers, particularly when fabricated of a shock absorbing material, may help to reduce line noise.
  • base sidewall 22 is shown as including bumpers 88.
  • the base includes a holder (not shown) for a radio-frequency identification detection (RFID) chip.
  • RFID radio-frequency identification detection
  • the RFID chip can be used to incorporate information about a container that a puck holds. In use, it may serve as an identifying or tracking tag that allows for the wireless identification or monitoring of a container/puck in a production line.
  • Removable insert 60 is shown to include insert sidewall 62 and insert bottom wall 64.
  • Removable insert 60 includes insert cavity 74 for holding a container (not shown).
  • Insert 60 further includes rim 80 which, as illustrated, extends outward of sidewall 62. To assist in directing a container into the insert, the rim may angle into the insert cavity.
  • the rim further includes one or more container easement areas (not shown) to assist in maneuvering a container into the insert.
  • Container easement may take the form of concavities or indentations that reduce the clearance height of the puck.
  • rim skirt 82 extends downward from rim 80.
  • rim 80 engages with upper end 40 and, more particularly, upper edge 42 of base sidewall 22.
  • a detection post may extend upward from the insert sidewall and/or rim.
  • a detection post may be included on the base.
  • a production line may be equipped with optical scanners to detect the post and monitor puck position, for example, the arrival at the puck at a processing station.
  • Puck 10 further includes a plurality of fasteners 100 that secure removable insert 60 to base 20.
  • fastener 100 includes carriage 102a and spring 120; additionally fastener 100 includes latching arm 102b that extends upward from carriage 102a and includes first locking member 102c, shown as a locking lug.
  • spring 120 is tensioned against carriage 100a, engaging latching arm 100b with rim 80 and, more particularly, engaging first member 100c, with second locking member 84 (shown as an inwardly extending ledge) of rim skirt 82.
  • platform sidewall 27 includes region 27a that functions as a spring stop and base sidewall 22 includes carriage stop 22a.
  • Fastener 100 further includes release tab 102d, shown as integral with carriage 100a.
  • release tab 102d In the unlocked configuration shown in FIG. 2b, release tab 102d has been pushed inward, moving carriage 100a inward from base sidewall 22, further compressing spring 120, and disengaging first locking member 100c from second locking member 84.
  • a tool such as release peg may be used to apply a force that pushes the release tab inward for assembly or disassembly of the insert with the base.
  • carriage 100a engages with and travels on carriage track 95.
  • carriage track 95 includes first rail 95a and opposing second rail 95b, between which is positioned spring 120.
  • Connection 100e engages carriage 100a with carriage track 95.
  • Connection 10Oe is shown as a pair of snap connections that pass through corresponding slots 103a and 103b of base bottom wall 26.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

L'invention concerne un godet de support (10) qui comprend une garniture amovible (60), une base (20) et une pluralité d'éléments de fixation (100, 102), la garniture amovible comportant un rebord supérieur (80) qui s'étend vers l'extérieur à partir d'une paroi latérale de garniture (62) et qui vient en prise avec une extrémité supérieure (40) de la base, et les éléments de fixation comprenant individuellement (a) un support à ressort (102a) qui entre en prise avec une rainure de support correspondante (95) sur la base et (b) un bras de verrouillage (102b) associé au support à ressort, le bras de verrouillage comprenant un premier élément de blocage (102c) qui vient en prise avec un second élément de blocage (85) correspondant du rebord supérieur de la garniture.
PCT/EP2017/054948 2016-03-15 2017-03-02 Godet destiné à contenir un récipient de produit WO2017157686A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662308432P 2016-03-15 2016-03-15
US62/308,432 2016-03-15

Publications (1)

Publication Number Publication Date
WO2017157686A1 true WO2017157686A1 (fr) 2017-09-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019166460A1 (fr) * 2018-02-28 2019-09-06 PAPACKS SALES GmbH Palette, système de palette et procédé de fabrication d'une palette

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3342304A (en) * 1966-03-08 1967-09-19 Wilhelm B Bronander Jr Container-transport apparatus
US8695791B2 (en) 2009-09-04 2014-04-15 Flexlink Components Ab Carrier puck
JP5659780B2 (ja) 2010-12-22 2015-01-28 日本電気株式会社 コンピュータ、コア割り当て方法およびプログラム

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3342304A (en) * 1966-03-08 1967-09-19 Wilhelm B Bronander Jr Container-transport apparatus
US8695791B2 (en) 2009-09-04 2014-04-15 Flexlink Components Ab Carrier puck
JP5659780B2 (ja) 2010-12-22 2015-01-28 日本電気株式会社 コンピュータ、コア割り当て方法およびプログラム

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019166460A1 (fr) * 2018-02-28 2019-09-06 PAPACKS SALES GmbH Palette, système de palette et procédé de fabrication d'une palette

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