WO2017155132A1 - Method for manufacturing portable ceramic filter used for container standardized to enable mass production thereof, and water purifying structure in which container standardized to enable mass production thereof is used - Google Patents

Method for manufacturing portable ceramic filter used for container standardized to enable mass production thereof, and water purifying structure in which container standardized to enable mass production thereof is used Download PDF

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Publication number
WO2017155132A1
WO2017155132A1 PCT/KR2016/002298 KR2016002298W WO2017155132A1 WO 2017155132 A1 WO2017155132 A1 WO 2017155132A1 KR 2016002298 W KR2016002298 W KR 2016002298W WO 2017155132 A1 WO2017155132 A1 WO 2017155132A1
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WO
WIPO (PCT)
Prior art keywords
standardized
container
diameter
container lid
ceramic filter
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Application number
PCT/KR2016/002298
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French (fr)
Korean (ko)
Inventor
권종승
Original Assignee
권종승
권경희
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Publication date
Application filed by 권종승, 권경희 filed Critical 권종승
Priority to PCT/KR2016/002298 priority Critical patent/WO2017155132A1/en
Publication of WO2017155132A1 publication Critical patent/WO2017155132A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires

Definitions

  • the present invention relates to a method for manufacturing a portable ceramic filter used in a container capable of producing a standardized mass and a water purification structure using a container capable of producing a standardized mass, manufactured using mud, sawdust, and sand, which are commonly seen in the vicinity.
  • the portable ceramic filter is attached to the lid of a standardized and mass-produced container which is commonly seen in the surrounding area, and is used in combination with the standardized and mass-produced container body, which is easy to carry, eco-friendly, and inexpensive to produce.
  • the present invention relates to a method for manufacturing a portable ceramic filter for use in a container capable of being mass-produced and to a water purification structure using a container for standardization and mass-production.
  • the water purifier is a kind of filtration means for filtering the foreign matter contained in the water in a form suitable for drinking, the situation where a variety of portable water purifiers are placed and used.
  • Conventional portable water purifiers are not easy to carry, because they are complicated in configuration and the size of the water purifier itself is not easy to carry, and a separate container is required. There was.
  • the conventional portable water purifier as described above has a problem in that the manufacturing method is complicated and the manufacturing cost is high and economic efficiency is low.
  • a portable water purifier there is a portable water purifier disclosed through Korean Utility Model No. 0206117.
  • the disclosed portable water purifier is a method of filtration by raising water through a process of immersing an inlet in a river or a stream and pumping a piston of a pump part in order to purify a river or a stream outdoors (Korean Registered Utility Model No. 0206117).
  • Such a conventional portable water purifier is manufactured in a relatively large volume and is not easy to carry, and it takes a relatively long time to obtain filtered drinking water because it has to go through a process of pumping a piston of a pump unit to filter water. Since it is not easy to pump the piston, there was a problem that inconveniences in use.
  • the purpose of the present invention is to use a combination of a standardized mass-capable container by attaching a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly seen around, to a standardized, mass-produced container lid that is discarded.
  • a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly seen around, to a standardized, mass-produced container lid that is discarded.
  • the object of the present invention is to attach a portable ceramic filter to a container lid capable of mass production, which is standardized, and the manufacturing process is simple and economical. Manufacturing method of portable ceramic filter used for standardized and mass-produced container with enhanced portability by using standardized and mass-produced container body that can be easily obtained at It provides an integer structure.
  • An object of the present invention as described above is the step of pulverizing the mud to select the mud powder of 5-15 ⁇ m diameter, the sawdust having a diameter of 1-2mm and sand with a diameter of 1-2mm in a 1ppm ionized silver aqueous solution to coat the silver ion Step, to prepare a mixture by mixing 4-8 parts by weight of silver ions coated sawdust, 8-12 parts by weight of silver ions coated sand, 10-15 parts by weight of water to 100 parts by weight of the mud powder, the mixture is standardized It has a cylindrical shape so that the upper portion can be attached to the inside of the container lid capable of mass production, the diameter corresponding to the diameter of the suction pipe and the cylindrical shape at the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid can be inserted Manufacturing a molding having a shape having a receiving portion having a depth of 1/2 of the height, and drying the molding for 24-48 hours in a shade and heating at a heating rate of 100 °
  • An object of the present invention as described above is a standardized and mass-produced container lid having a diameter d punched in the center and capable of mass production, a suction pipe diameter d that penetrates the punched hole by a length h / 2, It has a cylindrical shape of height h so that the upper portion can be attached to the inside of the container lid, the receiving portion having a diameter d and depth h / 2 in the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid Mud is pulverized to select a mud powder of 5-15 ⁇ m diameter, and sawdust having a diameter of 1-2mm and sand having a diameter of 1-2mm in a 1ppm aqueous solution of ionized silver, coated with silver ions, 100 parts by weight of the mud powder 4-8 parts by weight of silver ion-coated sawdust, 8-12 parts by weight of silver ion-coated sand, 10-15 parts by weight of water were mixed, dried 24-48 hours in the shade
  • the portable ceramic filter is manufactured, the portable ceramic filter is positioned on the cylindrical shape, and adheres the inside of the container lid to the cylindrical shape while forcibly injecting one end of the suction tube through the container lid to the receiving portion, and closes the container lid. It is achieved by a purified water structure using a standardized mass-capable container including an adhesive layer sealing the penetrating suction tube and a standardized and mass-produced container body coupled with the container lid.
  • the manufacturing process is simple and has excellent economic efficiency.
  • the present invention it is possible to omit the manufacturing process of the container lid by attaching a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly available in the surroundings, to a standardized, mass-produced container lid for recycling.
  • a portable ceramic filter manufactured using mud, sawdust, sand, etc. which are commonly available in the surroundings
  • a standardized, mass-produced container lid for recycling a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly available in the surroundings.
  • Eco-friendly, portable ceramic filter is attached to the standardized and mass-produced container lids only carry the standardized and mass-produced container body can be procured locally and used for replacement, it is easy to carry and has excellent economic efficiency.
  • a portable ceramic filter manufactured using environmentally friendly materials such as mud, sawdust, sand, etc. is attached to a container lid capable of being recycled to a standardized, mass-produced container, and combined with a container body capable of producing a standardized container to be recycled.
  • the manufacturing process of the container body is omitted, and the resources are recycled, thereby preventing environmental pollution.
  • a portable ceramic filter is manufactured using mud and silver ion coated sawdust, silver ion coated sand, and the like, thereby forming voids in the portable ceramic filter to improve water purification ability, and forming a silver ion coating layer in the voids. Sterilization ability is improved.
  • FIG. 1 is a flow chart showing each step of the method for manufacturing a portable ceramic filter used in a container that is standardized and capable of mass production.
  • Figure 2 is a perspective view showing the structure of the standardized and mass-produced container lid and suction tube with perforated holes.
  • FIG 3 is a coupling relationship showing a coupling relationship between a standardized container lid having a perforated hole and a suction pipe penetrating a standardized container lid capable of mass production.
  • Figure 4 is a standardized using the adhesive layer while forcing the suction tube penetrating through the container lid that is standardized in the receiving portion of the portable ceramic filter can be mass-produced by using the adhesive layer and the upper portion of the cylindrical ceramic portable portable filter It is a state diagram showing a process of sealing a perforated hole of a container lid that is standardized and mass-produced and a suction tube penetrating the container lid that is bonded and standardized and mass-produced.
  • FIG. 5 is a state diagram showing a process of water purification using a portable ceramic filter used in a container capable of being standardized and mass-produced.
  • FIG. 6 is a perspective view showing a water purification structure using a standardized container capable of mass production, wherein a suction hole is formed in which suction water is sucked at one end of the suction pipe.
  • FIG. 7 is a perspective view showing a water purification structure using a standardized mass-produced container including a straw that is replaceably coupled to the other end of the suction pipe.
  • 1 is a flow chart showing each step of the method for manufacturing a portable ceramic filter used in a container that is standardized and capable of mass production. 1 illustrates a method of manufacturing a portable ceramic filter that is standardized and used in a container capable of mass production.
  • Mud is a sedimentary deposit consisting of a mixture of silt and clay particles and sand. This is one of the materials that can be easily collected anywhere in the world, including Korea.
  • the collected mud is dried and ground in a grinder to even out the particles.
  • Particles having a diameter of 5-15 ⁇ m are selected from the ground mud powder (mud powder selection step). If the diameter of the ground mud powder is less than 5 ⁇ m, there is a problem in the formation of pores of the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the diameter of the crushed mud powder exceeds 15 ⁇ m may cause problems in the water purification function using a portable ceramic filter.
  • Sawdust refers to the debris that comes from cutting wood with a saw, and selects sawdust with a diameter of 1-2 mm regardless of the type of wood, such as conifers and hardwoods. If the sawdust diameter is less than 1mm, there is a problem in forming voids in the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the sawdust diameter exceeds 2mm, the air gap becomes large, which may cause problems in the water purification function using a portable ceramic filter.
  • Sand is a generic term for rock pieces and ore pieces with a diameter of 0.02-2 mm. Sand is screened 1-2 mm in diameter. If the sand diameter is less than 1 mm, there is a problem in forming voids in the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the sand diameter exceeds 2 mm, the air gap becomes large, which may cause problems in the water purification function using a portable ceramic filter.
  • Ionized silver is a composite of silver atoms with a size of less than 100 nm on one side, with a very large surface area for the same volume, which has bactericidal and antibacterial properties.
  • the ionized silver solution with antibacterial and bactericidal properties uses two concentrations of 1 ppm and 10-12 ppm. Selected sawdust with a diameter of 1-2mm and sand with a diameter of 1-2mm are immersed in a 1 ppm aqueous solution of ionized silver for 3-5 hours to perform a silver ion coating process (sawdust and sand silver ion coating step).
  • the antibacterial and bactericidal power of the portable ceramic filter may be insufficient. If the silver ion concentration exceeds 1 ppm, the selected sawdust having a diameter of 1-2 mm and the silver ion coating layer of sand having a diameter of 1-2 mm may be uneven. There is also a problem with economics. Coating the portable ceramic filter surface after the firing step uses a 10-12 ppm aqueous ionized silver solution. If the silver ion concentration is less than 10ppm, the surface coating effect is inferior, and if the silver ion concentration exceeds 12ppm, there is a problem in economic efficiency.
  • a dough-like mixture was prepared by mixing 4-8 parts by weight of silver ions coated sawdust, 8-12 parts by weight of silver ions coated sand and 10-15 parts by weight of water to 100 parts by weight of the selected mud powder having a diameter of 5-15 ⁇ m. (Mixture preparation step).
  • silver ion coated sawdust is less than 4 parts by weight, the amount of carbonized sawdust during the firing process is small, which causes problems in adsorption of impurities and odors due to carbonized sawdust, and in the formation of air gaps in portable ceramic filters. Weakening causes a problem that the amount of water purified through the portable ceramic filter becomes small.
  • the concentration of the dough-like mixture may be high, causing cracking or cracking during the firing process, thereby causing a problem in forming a molding having a desired shape. If the water is more than 15 parts by weight, the concentration of the mixture in the form of dough is low, there may be a problem in producing a molding of the desired form.
  • the cylindrical diameter b is shaped smaller than the inner diameter a of the container lid, which is standardized and mass produced (a> b).
  • the diameter b of the cylinder is standardized and smaller than the inner diameter a of the container lid that can be mass-produced, the upper part of the cylinder-shaped filter is standardized so that it can be attached to the inside of the container lid that can be mass-produced using an adhesive layer.
  • a receiving portion having a diameter d equal to the depth of h / 2 and the diameter of the suction pipe is formed at the center of the cylindrical upper surface.
  • the diameter of the accommodation portion may be slightly smaller than that of the suction pipe. If the diameter of the receiving part is slightly smaller than the diameter of the suction tube, one end of the suction tube should be forced into the receiving part by external force. If the receiving portion formed in the center of the cylindrical upper surface is less than the depth of h / 2, there is a problem that excessive suction force and pressure is required to pass through the portable ceramic filter used in a container capable of mass production of contaminated water. If the receiving portion formed in the center of the cylindrical upper surface exceeds the depth of h / 2 may cause a problem that the contaminated water is not sufficiently purified.
  • the cylindrical shaped article having a receptacle is dried in the shade for 24 to 48 hours. If the drying time is less than 24 hours or more than 48 hours, cracking or cracking may occur in the subsequent firing process.
  • the dried molding is heated in a furnace at a heating rate of 100 ° C. per hour, stayed at 400 ° C. for 1 hour, and then heated at 100 ° C. per hour, stopping heating at 800 ° C., and then firing with natural cooling (firing step). If the temperature increase rate of the oven is less than 100 °C can not be sufficiently baked and have a compact structure may cause problems in the water purification effect. If the heating rate of the oven exceeds 100 ° C., cracking or cracking may occur. Maintaining the temperature of the oven at 400 ° C. for 1 hour is sufficient to allow the silver ion coated sawdust to carbonize. When the temperature of the stove reaches 800 °C, the heating is stopped and the stove is naturally cooled for 15-20 hours.
  • the portable ceramic filter used in a standardized and mass-produced container has a plurality of fine pores through which water passes while filtering impurities therein.
  • the silver ion-coated sawdust is carbonized so that volume shrinkage occurs and voids are formed between the silver-ion coating layer and the carbonized sawdust.
  • voids are formed between the silver ion coated sand and the fired mud during the firing process.
  • the polluted water passes through the carbonized sawdust and deodorizes and purifies to show the water purification effect on the polluted water.
  • the portable ceramic filter surface which is standardized and used in a mass production container, is coated with an aqueous solution of 10-12 ppm of ionized silver (surface silver ion coating and drying step).
  • Standardized and mass-produced containers by adding silver ions to the surface of the portable ceramic filter used for mass-produced containers that have the longest contact time with water contaminated during water purification, giving them additional antibacterial and bactericidal power. To prevent bacterial growth and contamination of the surface of the portable ceramic filter used in the.
  • Standardized and mass-produced container body means any container body that is mass-produced, including beverage container bodies, water bottles, disposable PET bottles, bottled water bottles, and the like.
  • Disposable PET bottles are bottles molded by a biaxial stretching method using polyethylene terephthalate (PET) in a polyester resin.
  • PET polyethylene terephthalate
  • PET bottle including a blow molding container using a thermoplastic polyester resin.
  • the container body which is standardized and capable of mass production, is not limited by the above materials, and includes various container bodies made of glass and plastic. Therefore, it is possible to apply to various container bodies that can be mass-produced and standardized to be recycled regardless of materials.
  • An example of a standardized, mass-capable container lid is a disposable PET bottle cap.
  • Disposable PET bottle cap is generally made of polyethylene (PE) material, but is not limited thereto.
  • the suction tube may be a metal tube, a plastic tube, or the like, and a tube of natural material such as a bamboo tube may also be used.
  • the suction pipe is preferably made of a material that is not bent so that one end can be inserted into the receiving portion.
  • a suction hole may be formed to allow a person to easily suck water passing through the portable ceramic filter. It is preferable that the suction hole is formed only in the length h / 2 of the suction pipe into which one end is inserted into the perforated hole of the container lid which is standardized and mass-produced.
  • the number of suction holes may be adjusted according to the length h / 2 of the suction pipes in which the suction holes are formed, and the diameter of the suction holes may also be adjusted.
  • the suction hole is formed only at the length h / 2 of the suction pipe into which one end is inserted into the perforated hole of the container lid, so that the entire portion of the suction hole is inserted into the receiving part, thereby facilitating the water purification process through the portable ceramic filter, and suctioning the purified water. It can be done easily.
  • Standardized and mass-produced container lids must be drilled in advance by drilling a hole with a diameter d in the center (standardized and centralized stage of container lids for mass production).
  • One end of the suction tube having a diameter d is inserted into the perforated hole of the container lid, which is standardized and mass-produced.
  • the length of the suction tube, one end of which is inserted into the perforated hole of the container lid, which is standardized and mass production, is equal to the depth h / 2 of the receiving portion.
  • a suction hole may be formed at a length h / 2 of one end of the suction pipe to be inserted.
  • the entire length of the suction tube inserted into the perforated hole of the container lid, which is standardized and mass-produced, is inserted into the receiving portion, and when the suction hole is formed in one end of the inserted suction tube, the suction hole comes into contact with the receiving portion (suction tube receiving portion). Ingestion stage).
  • the upper part of the portable ceramic filter used for the container that is standardized and mass-produced is standardized so that the mass-produced container lid and the adhesive layer are interposed. (Adhering and sealing step using an adhesive layer).
  • the diameter of the container lid hole and the diameter of the suction pipe that can be standardized and mass produced be the same, or the diameter of the suction pipe be slightly larger.
  • the diameter of the container lid hole that can be standardized and mass produced and the diameter of the suction pipe must be the same or the diameter of the suction pipe is slightly larger so that one end of the suction tube is standardized and inserted into the hole of the container lid that can be mass-produced and inserted into close contact.
  • the adhesive layer is located between the inside of the container lid capable of being standardized and mass-produced and the top of the cylindrical portable ceramic filter, and serves to fix the cylindrical portable ceramic filter to the container lid capable of being mass-produced. It fills and seals any gaps that may occur between the container lid hole that can be produced and the suction pipe through it.
  • the adhesive layer may be any material that is harmless to the human body and has adhesive strength, and preferably a silicone material that is harmless to the human body and has strong adhesive force.
  • the mud was ground to select mud powder having a diameter of 5-15 ⁇ m.
  • Sawdust with a diameter of 1-2 mm and sand with a diameter of 1-2 mm were immersed in a 1 ppm aqueous solution of ionized silver for 3-5 hours and coated with silver ions.
  • 100 g of the selected mud powder was mixed with 6 g of silver ion coated sawdust, 10 g of silver ion coated sand, 1 g of Calcium Carbonate powder, 1 g of Magnesium Dioxide powder, and 13 g of water.
  • the kneaded mixture was put into a lower mold having a cylindrical shape, and the upper mold having a shape of a receiving part into which the suction tube was inserted was pressed for 10 seconds using a press, and the molding process was performed. It has a cylindrical shape so that the upper portion can be attached to the inside of the container lid that is standardized from the upper and lower frames after the molding process and can be mass-produced, and the one end of the suction tube penetrating the standardized and mass-produced container lid can be inserted.
  • the molded article having a shape having a diameter corresponding to the diameter of the suction pipe at the center of the cylindrical shape and a depth of 1/2 the height of the cylindrical shape was taken out and dried in the shade for 36 hours.
  • the dried moldings were put in an oven at room temperature, heated at a temperature of 100 ° C. per hour in the oven, stayed at 400 ° C. for 1 hour, then heated at a temperature of 100 ° C. per hour, stopped heating at 800 ° C., and then cooled naturally. Proceeded. When the temperature of the oven reached 800 °C, the heating was stopped and the oven was naturally cooled for 18 hours and left until room temperature. After cooling to room temperature, the filter surface was coated with an aqueous 11 ppm ionized silver solution and dried at room temperature for 24 hours.
  • the standardized and mass-produced container lid is subjected to a perforation process of punching a central portion of the lid of the disposable PET bottle (see FIG. 2).
  • the disposable PET bottle cap prepared using the above procedure was combined with the disposable PET bottle body containing contaminated water and pressured by hand to pass purified water through a portable ceramic filter used in the disposable PET bottle to collect purified water (FIG. 5). Reference). Turbidity and TDS (Total Dissolved Solids) were measured for contaminated and purified water.
  • the purified water met the drinking water standard, and when the contaminated water was purified using a portable ceramic filter used in a disposable PET bottle, it can be seen that there is an excellent water purification effect.
  • FIG. 6 is a perspective view showing a water purification structure using a standardized container capable of mass production, wherein a suction hole is formed in which suction water is sucked at one end of the suction pipe.
  • 7 is a perspective view showing a water purification structure using a standardized mass-produced container including a straw that is replaceably coupled to the other end of the suction pipe.
  • the purified water structure using the standardized and mass-produced container has a diameter d drilled in the center and has a diameter a Join the suction line.
  • a suction hole once through the suction tube passing through a hole having a diameter d punched in the center of the container lid may have a suction hole for facilitating suction of purified water.
  • One end of a h / 2 length suction tube formed with a suction hole is pushed into the accommodating portion having a diameter d and a depth h / 2 of the cylindrical ceramic filter having a height h.
  • One end of the h / 2 length suction tube with the suction hole is inserted into the receiving part and pushed in, and the adhesive layer located on the cylindrical portable ceramic filter adheres the inside of the container lid to the cylindrical upper part, and seals between the container lid and the suction tube.
  • Standardized container lid that can be mass-produced combined by suction tube and portable ceramic filter adhesive layer is standardized and screwed with container body that can be mass-produced.
  • Replaceable straws can be attached to the other end of the suction pipe of the water purification structure where standardized and mass-produced containers are used.
  • the straw can be any material that can be bent. It may have a plastic material, and polyethylene, polyester and the like are particularly preferable. When used by several people, the straw can be replaced to inhale purified water, which is desirable in terms of hygiene.

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  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Filtering Materials (AREA)

Abstract

The present invention relates to a method for manufacturing a portable ceramic filter used for a container standardized to enable the mass production thereof, and a water purifying structure in which a container standardized to enable the mass production thereof is used, the method and structure enabling: a portable ceramic filter manufactured using eco-friendly materials such as mud, sawdust, and sand to be attached to a container cap standardized to enable the mass production thereof, and to be used by being coupled to a container body standardized to enable the mass production thereof such that the portable ceramic filter is economical and eco-friendly; pores to be formed in the portable ceramic filter so as to improve water purifying power; and a silver ion coating layer to be formed within the pores so as to improve a sterilizing ability.

Description

규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체Method for manufacturing portable ceramic filter used in standardized and mass-produced containers and water purification structure using standardized and mass-produced containers
본 발명은 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체에 관한 것으로서, 주변에서 흔히 볼 수 있는 진흙과 톱밥, 모래를 이용하여 제조된 휴대용 세라믹 필터를 주변에서 흔히 볼 수 있는 규격화되어 대량 생산이 가능한 용기의 뚜껑에 부착하고 규격화되어 대량 생산이 가능한 용기몸체와 결합하여 사용함으로써, 휴대가 간편하고 친환경적이고 생산원가가 저렴하여 경제적인 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체에 관한 것이다.The present invention relates to a method for manufacturing a portable ceramic filter used in a container capable of producing a standardized mass and a water purification structure using a container capable of producing a standardized mass, manufactured using mud, sawdust, and sand, which are commonly seen in the vicinity. The portable ceramic filter is attached to the lid of a standardized and mass-produced container which is commonly seen in the surrounding area, and is used in combination with the standardized and mass-produced container body, which is easy to carry, eco-friendly, and inexpensive to produce. The present invention relates to a method for manufacturing a portable ceramic filter for use in a container capable of being mass-produced and to a water purification structure using a container for standardization and mass-production.
산업의 발전과 함께 환경 오염이 심각해지면서 세균 등에 의해 수질의 오염 또한 점점 커져 사회적 문제로 대두되고 있다. 이러한 수질의 오염은 사용자들에게 물을 마음 놓고 음용할 수 없도록 하는 상황에 이르게 하고 있다. 또한 낙후된 제3세계, 특히 아프리카 등에서는 비용 등의 문제로 정수된 물을 섭취하지 못하여 질병이 발생하고, 보건위생에 큰 문제가 있었다. 따라서 현지에서 구하기 쉬운 재료와 용기를 이용하여 정수장치를 제조할 필요성이 대두 되고 있다.As the pollution of the environment becomes serious with the development of the industry, the pollution of the water due to bacteria etc. is also increasing and it is becoming a social problem. This pollution of water leads to a situation in which users can not drink water freely. In addition, in the underdeveloped third world, especially in Africa, the disease does not take up purified water due to problems such as cost, causing a serious problem in health and hygiene. Therefore, the necessity of manufacturing a water purifier using a material and a container which are easily available locally is increasing.
일반적으로, 정수장치는 물에 포함된 이물질을 걸러내어 음용하기에 적합한 형태로 정수하는 여과수단의 한 종류로서, 다양한 종류의 휴대용 정수기가 안출, 사용되고 있는 실정이다. 종래의 휴대용 정수기는 그 구성이 복잡하고 정수기 자체의 크기가 커서 휴대 보관이 용이하지 못할 뿐만 아니라, 별도의 용기가 반드시 요구되는 구성으로 되는 것이어서 친환경적이지 못하고 정수장치의 가격이 고가로 되어 경제성에 문제가 있었다. 또한 상기와 같은 종래의 휴대용 정수기는 그 제조방법이 복잡하고 제조단가가 높아 경제성이 떨어지는 문제가 있었다. In general, the water purifier is a kind of filtration means for filtering the foreign matter contained in the water in a form suitable for drinking, the situation where a variety of portable water purifiers are placed and used. Conventional portable water purifiers are not easy to carry, because they are complicated in configuration and the size of the water purifier itself is not easy to carry, and a separate container is required. There was. In addition, the conventional portable water purifier as described above has a problem in that the manufacturing method is complicated and the manufacturing cost is high and economic efficiency is low.
현대에는 산업발달에 따른 문명 혜택과 상반하여 환경 오염이라는 심각한 문제가 대두되고 있는데, 특히 수질오염으로 대부분의 가정에서는 수돗물의 음용을 기피하여 수돗물을 끓여 먹거나, 고가의 정수기를 비치하여 수돗물이 정수된 음용수를 섭취하고 있다.In contrast to the civilization benefits of industrial development, serious problems such as environmental pollution are emerging. Especially, due to water pollution, most households avoid drinking water and boil tap water or have expensive water purifiers to clean water. I am drinking drinking water.
한편, 가정에서 고가의 정수기를 사용하지 않는 경우에는 시판되는 생수를 구매하여 섭취하고 있으며, 각 지역의 산, 계곡 등의 야외에서도 물을 안전하게 섭취할 수 있는 지하수 시설이 많지 않으므로 야외활동시에도 시판되는 생수를 구매하여 휴대 및 섭취하는 경우가 일반적이다.On the other hand, when expensive water purifiers are not used at home, they purchase commercial bottled water and consume it.In addition, since there are not many groundwater facilities that can safely intake water even in the mountains and valleys of each region, it is marketed even during outdoor activities. It is common to buy, carry and consume bottled water.
따라서, 최근에는 휴대용 정수기의 개발이 요구되고 있으며, 이러한 요구에 의해 소수의 휴대용 정수기가 개발되어 있으나 물을 정수하는 방식이 복잡하고, 사용이 쉽지 않은 문제가 있다.Therefore, in recent years, the development of a portable water purifier has been required, a small number of portable water purifiers have been developed by such a demand, but there is a problem that the water purification method is complicated and not easy to use.
예를 들면, 휴대용 정수기로서, 대한민국 등록실용신안 0206117호를 통해 개시된 휴대용 정수기가 있다. 개시된 휴대용 정수기는, 야외에서 강이나 냇물 등을 정수하기 위하여, 유입부를 강이나 냇물에 담근 후 펌프부의 피스톤을 펌핑하는 과정을 통해 물을 끌어올려 여과하는 방식이다(대한민국 등록실용신안 0206117호).For example, as a portable water purifier, there is a portable water purifier disclosed through Korean Utility Model No. 0206117. The disclosed portable water purifier is a method of filtration by raising water through a process of immersing an inlet in a river or a stream and pumping a piston of a pump part in order to purify a river or a stream outdoors (Korean Registered Utility Model No. 0206117).
이러한 종래의 휴대용 정수기는 비교적 큰 부피로 제작되어 휴대가 용이하지 못하고, 물을 여과하기 위해 펌프부의 피스톤을 펌핑하는 과정을 거쳐야 하므로 여과된 음용수를 얻기까지 비교적 많은 시간이 소요되었고, 여성, 노약자 등은 피스톤을 펌핑하는 것이 쉽지 않으므로 사용에 불편이 따르는 문제가 있었다.Such a conventional portable water purifier is manufactured in a relatively large volume and is not easy to carry, and it takes a relatively long time to obtain filtered drinking water because it has to go through a process of pumping a piston of a pump unit to filter water. Since it is not easy to pump the piston, there was a problem that inconveniences in use.
본 발명의 목적은 버려지는 규격화되어 대량 생산이 가능한 용기뚜껑에 주변에서 흔히 볼 수 있는 진흙과 톱밥, 모래 등을 이용하여 제조된 휴대용 세라믹 필터를 부착하여 규격화되어 대량 생산이 가능한 용기와 결합하여 사용함으로써 경제적이며 장소와 관계없이 언제든지 정수된 물을 제공할 수 있는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터의 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 제공하는 것이다. 또한 본 발명의 목적은 규격화되어 대량 생산이 가능한 용기뚜껑에 휴대용 세라믹 필터를 부착함으로써 제조공정이 단순하고 경제적이며, 휴대용 세라믹 필터가 부착된 규격화되어 대량 생산이 가능한 용기뚜껑만을 휴대하고 상황에 따라 주변에서 쉽게 구할 수 있는 규격화되어 대량 생산이 가능한 용기몸체를 현장에서 이용함으로써 휴대성이 강화된 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터의 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 제공하는 것이다. The purpose of the present invention is to use a combination of a standardized mass-capable container by attaching a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly seen around, to a standardized, mass-produced container lid that is discarded. By providing a method of manufacturing a portable ceramic filter that is used in a standardized and mass-produced container capable of providing purified water at any time regardless of location and economical, and to provide a purified structure using a standardized and mass-produced container. In addition, the object of the present invention is to attach a portable ceramic filter to a container lid capable of mass production, which is standardized, and the manufacturing process is simple and economical. Manufacturing method of portable ceramic filter used for standardized and mass-produced container with enhanced portability by using standardized and mass-produced container body that can be easily obtained at It provides an integer structure.
상기와 같은 본 발명의 목적은 진흙을 분쇄하여 직경 5-15㎛의 진흙분말을 선별하는 단계, 직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 담궈 은이온 코팅하는 단계, 상기 진흙분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부, 물 10-15 중량부를 혼합하여 혼합물을 제조하는 단계, 상기 혼합물을 규격화되어 대량 생산이 가능한 용기뚜껑의 내부에 상부가 부착할 수 있도록 원기둥 형상을 가지며, 상기 용기뚜껑을 관통하는 흡입관 일단이 내입될 수 있도록 상기 원기둥 형상 상부 중앙에 상기 흡입관 지름에 상응하는 지름과 상기 원기둥 형상 높이의 1/2 깊이를 갖는 수용부를 가지는 형상의 성형물로 제조하는 단계 및 상기 성형물을 그늘에서 24-48 시간 건조하고, 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성하는 단계를 포함하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법에 의해 달성된다.An object of the present invention as described above is the step of pulverizing the mud to select the mud powder of 5-15㎛ diameter, the sawdust having a diameter of 1-2mm and sand with a diameter of 1-2mm in a 1ppm ionized silver aqueous solution to coat the silver ion Step, to prepare a mixture by mixing 4-8 parts by weight of silver ions coated sawdust, 8-12 parts by weight of silver ions coated sand, 10-15 parts by weight of water to 100 parts by weight of the mud powder, the mixture is standardized It has a cylindrical shape so that the upper portion can be attached to the inside of the container lid capable of mass production, the diameter corresponding to the diameter of the suction pipe and the cylindrical shape at the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid can be inserted Manufacturing a molding having a shape having a receiving portion having a depth of 1/2 of the height, and drying the molding for 24-48 hours in a shade and heating at a heating rate of 100 ° C. per hour in an oven After a one-hour stay at high temperature 400 ℃, and again heating at 100 ℃ rate per hour, stop heating at 800 ℃ and then calcining while natural cooling to a portable ceramic filter manufacturing method used in a container capable of mass production Is achieved.
상기와 같은 본 발명의 목적은 중앙에 천공된 직경 d의 구멍을 가지고 내경 a를 가지는 규격화되어 대량 생산이 가능한 용기뚜껑, 상기 천공된 구멍을 길이 h/2만큼 관통하여 결합되는 직경 d의 흡입관, 상기 용기뚜껑의 내부에 상부가 부착할 수 있도록 높이 h인 원기둥 형상을 가지며, 상기 용기뚜껑을 관통하는 흡입관 일단이 내입될 수 있도록 상기 원기둥 형상 상부 중앙에 지름 d와 깊이 h/2를 갖는 수용부를 가지며, 진흙을 분쇄하여 직경 5-15㎛의 진흙분말을 선별하고, 직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 담궈 은이온 코팅하고, 상기 진흙분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부, 물 10-15 중량부를 혼합하여 성형하고, 그늘에서 24-48 시간 건조하고, 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성하고, 표면을 10-12ppm의 이온화 은 수용액으로 코팅하고 상온에서 24시간 건조하여 제조된 휴대용 세라믹 필터, 상기 휴대용 세라믹 필터 원기둥 형상의 상부에 위치하며 상기 수용부에 상기 용기뚜껑을 관통하는 흡입관 일단을 강제로 내입시키면서 상기 용기뚜껑의 내부와 원기둥 형상 상부를 접착시키고 상기 용기뚜껑을 관통하는 흡입관을 밀봉하는 접착층 및 상기 용기뚜껑과 결합하는 규격화되어 대량 생산이 가능한 용기몸체를 포함하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체에 의해 달성된다.An object of the present invention as described above is a standardized and mass-produced container lid having a diameter d punched in the center and capable of mass production, a suction pipe diameter d that penetrates the punched hole by a length h / 2, It has a cylindrical shape of height h so that the upper portion can be attached to the inside of the container lid, the receiving portion having a diameter d and depth h / 2 in the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid Mud is pulverized to select a mud powder of 5-15㎛ diameter, and sawdust having a diameter of 1-2mm and sand having a diameter of 1-2mm in a 1ppm aqueous solution of ionized silver, coated with silver ions, 100 parts by weight of the mud powder 4-8 parts by weight of silver ion-coated sawdust, 8-12 parts by weight of silver ion-coated sand, 10-15 parts by weight of water were mixed, dried 24-48 hours in the shade, and heated at 100 ° C. per hour in the oven By After heating and staying at 400 ° C for 1 hour, it is heated again at 100 ° C per hour heating rate and stopped heating at 800 ° C and then calcined with natural cooling.The surface is coated with 10-12ppm of ionized silver aqueous solution and dried at room temperature for 24 hours. The portable ceramic filter is manufactured, the portable ceramic filter is positioned on the cylindrical shape, and adheres the inside of the container lid to the cylindrical shape while forcibly injecting one end of the suction tube through the container lid to the receiving portion, and closes the container lid. It is achieved by a purified water structure using a standardized mass-capable container including an adhesive layer sealing the penetrating suction tube and a standardized and mass-produced container body coupled with the container lid.
본 발명에 의하면 주변에서 흔히 구할 수 있는 진흙, 톱밥, 모래 등을 이용하여 휴대용 세라믹 필터를 제조함으로써 제조과정이 단순하고 경제성이 뛰어난 효과가 있다.According to the present invention, by manufacturing a portable ceramic filter using mud, sawdust, sand, and the like, which are commonly available in the surroundings, the manufacturing process is simple and has excellent economic efficiency.
본 발명에 의하면 주변에서 흔히 구할 수 있는 진흙, 톱밥, 모래 등을 이용하여 제조된 휴대용 세라믹 필터를 재활용되는 규격화되어 대량 생산이 가능한 용기뚜껑에 부착함으로써 용기뚜껑의 제조공정을 생략할 수 있어 경제적이고 친환경적이며, 휴대용 세라믹 필터가 부착된 규격화되어 대량 생산이 가능한 용기뚜껑만을 휴대하고 규격화되어 대량 생산이 가능한 용기몸체는 현지에서 조달하여 교체 사용할 수 있으므로 휴대가 용이하고 경제성이 뛰어난 효과가 있다.According to the present invention, it is possible to omit the manufacturing process of the container lid by attaching a portable ceramic filter manufactured using mud, sawdust, sand, etc., which are commonly available in the surroundings, to a standardized, mass-produced container lid for recycling. Eco-friendly, portable ceramic filter is attached to the standardized and mass-produced container lids only carry the standardized and mass-produced container body can be procured locally and used for replacement, it is easy to carry and has excellent economic efficiency.
본 발명에 의하면 친환경적인 재료인 진흙, 톱밥, 모래 등을 이용하여 제조된 휴대용 세라믹 필터를 재활용되는 규격화되어 대량 생산이 가능한 용기뚜껑에 부착하고, 재활용되는 규격화되어 대량 생산이 가능한 용기몸체와 결합시켜 사용함으로써 용기몸체의 제조공정이 생략되고 자원이 재활용되어 환경오염을 방지하는 효과가 있다. 또한 본 발명에 의하면 사용된 휴대용 세라믹 필터를 끓는 물에 소독하여 재활용하는 것이 가능하여 경제성 측면에서 우수한 효과가 있다. According to the present invention, a portable ceramic filter manufactured using environmentally friendly materials such as mud, sawdust, sand, etc. is attached to a container lid capable of being recycled to a standardized, mass-produced container, and combined with a container body capable of producing a standardized container to be recycled. By using it, the manufacturing process of the container body is omitted, and the resources are recycled, thereby preventing environmental pollution. In addition, according to the present invention, it is possible to recycle the used portable ceramic filter by boiling water, which is excellent in terms of economics.
본 발명에 의하면 진흙과 은이온 코팅된 톱밥, 은이온 코팅된 모래 등을 이용하여 휴대용 세라믹 필터가 제조됨으로써, 휴대용 세라믹 필터 내에 공극을 형성시켜 정수능력을 향상시키고, 공극 내에 은이온 코팅층을 형성시켜 살균능력이 향상되는 효과가 있다. According to the present invention, a portable ceramic filter is manufactured using mud and silver ion coated sawdust, silver ion coated sand, and the like, thereby forming voids in the portable ceramic filter to improve water purification ability, and forming a silver ion coating layer in the voids. Sterilization ability is improved.
본 발명에 의하면 휴대용 세라믹 필터에 Calcium Carbonate 분말과 Magnesium Dioxide 분말이 추가됨으로써 정수 과정에서 유용한 미네랄이 정수된 물에 녹으면서 우리 몸에 필요한 calcium과 magnesium이 공급될 수 있다. According to the present invention, by adding Calcium Carbonate powder and Magnesium Dioxide powder to the portable ceramic filter, calcium and magnesium necessary for the body can be supplied while the minerals useful in the water purification process are dissolved in purified water.
도 1은 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법의 각 단계를 나타내는 순서도이다. 1 is a flow chart showing each step of the method for manufacturing a portable ceramic filter used in a container that is standardized and capable of mass production.
도 2는 천공된 구멍을 가진 규격화되어 대량 생산이 가능한 용기뚜껑과 흡입관의 구조를 보여주는 사시도이다.Figure 2 is a perspective view showing the structure of the standardized and mass-produced container lid and suction tube with perforated holes.
도 3은 천공된 구멍을 가진 규격화되어 대량 생산이 가능한 용기뚜껑과 규격화되어 대량 생산이 가능한 용기뚜껑을 관통하는 흡입관의 결합관계를 보여주는 결합관계도이다.3 is a coupling relationship showing a coupling relationship between a standardized container lid having a perforated hole and a suction pipe penetrating a standardized container lid capable of mass production.
도 4는 휴대용 세라믹 필터의 수용부에 규격화되어 대량 생산이 가능한 용기뚜껑을 관통하는 흡입관을 강제로 내입시키면서 접착층을 이용하여 규격화되어 대량 생산이 가능한 용기뚜껑의 내부와 원기둥 형상의 휴대용 세라믹 필터 상부를 접착시키고 규격화되어 대량 생산이 가능한 용기뚜껑을 관통하는 흡입관과 규격화되어 대량 생산이 가능한 용기뚜껑의 천공된 구멍을 밀봉하는 과정을 보여주는 상태도이다.Figure 4 is a standardized using the adhesive layer while forcing the suction tube penetrating through the container lid that is standardized in the receiving portion of the portable ceramic filter can be mass-produced by using the adhesive layer and the upper portion of the cylindrical ceramic portable portable filter It is a state diagram showing a process of sealing a perforated hole of a container lid that is standardized and mass-produced and a suction tube penetrating the container lid that is bonded and standardized and mass-produced.
도 5는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터를 이용하여 정수되는 과정을 보여주는 사용상태도이다.5 is a state diagram showing a process of water purification using a portable ceramic filter used in a container capable of being standardized and mass-produced.
도 6은 흡입관 일단에 정수된 물이 흡입되는 흡입공이 형성되는 것을 특징으로 하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 보여주는 사시도이다.6 is a perspective view showing a water purification structure using a standardized container capable of mass production, wherein a suction hole is formed in which suction water is sucked at one end of the suction pipe.
도 7은 흡입관 타단에 교체 가능하게 결합하는 빨대를 포함하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 보여주는 사시도이다.7 is a perspective view showing a water purification structure using a standardized mass-produced container including a straw that is replaceably coupled to the other end of the suction pipe.
이하, 첨부한 도면을 참조하여 본 발명인 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법 및 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체에 대해 상세히 설명한다. 본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는바, 특정 실시 예들을 도면에 예시하고 본문에 상세하게 설명하였다고 하여 특정 실시 예에 의해 본 발명이 한정되는 것은 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 도면상에서 동일한 부호는 동일한 요소를 지칭한다. Hereinafter, with reference to the accompanying drawings, the present invention will be described in detail a method of manufacturing a portable ceramic filter used in a standardized container capable of mass production and a purified water structure using a standardized container capable of mass production. The present invention may be modified in various ways and may have various forms. Specific embodiments are illustrated in the drawings and described in detail in the present disclosure, but the present invention is not limited by the specific embodiments, and the spirit of the present invention. And all modifications, equivalents, and substitutes included in the technical scope. In the drawings like reference numerals refer to like elements.
도 1은 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법의 각 단계를 나타내는 순서도이다. 도 1은 참조하여 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법을 설명한다.1 is a flow chart showing each step of the method for manufacturing a portable ceramic filter used in a container that is standardized and capable of mass production. 1 illustrates a method of manufacturing a portable ceramic filter that is standardized and used in a container capable of mass production.
진흙이란 실트입자와 점토입자 그리고 모래의 혼합으로 이루어진 쇄설퇴적물을 말한다. 이는 우리나라를 비롯해 세계 어디서든 용이하게 채취할 수 있는 재료 중의 하나이다. 채취한 진흙을 건조시키고 분쇄기에서 분쇄하여 입자를 고르게 만든다. 분쇄된 진흙분말 중 직경 5-15㎛의 입자를 선별한다(진흙분말 선별단계). 분쇄된 진흙분말의 직경이 5㎛ 미만이면 휴대용 세라믹 필터의 공극 형성에 문제가 있고, 물의 투수성이 약해져 휴대용 세라믹 필터를 통해 정수된 물의 양이 작아지는 문제가 있다. 분쇄된 진흙분말의 직경이 15㎛를 초과하면 휴대용 세라믹 필터를 이용한 정수 기능에 문제가 발생할 수 있다. Mud is a sedimentary deposit consisting of a mixture of silt and clay particles and sand. This is one of the materials that can be easily collected anywhere in the world, including Korea. The collected mud is dried and ground in a grinder to even out the particles. Particles having a diameter of 5-15 μm are selected from the ground mud powder (mud powder selection step). If the diameter of the ground mud powder is less than 5 μm, there is a problem in the formation of pores of the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the diameter of the crushed mud powder exceeds 15㎛ may cause problems in the water purification function using a portable ceramic filter.
톱밥은 톱으로 나무를 잘랐을 때 나오는 부스러기를 말하는 것으로서, 침엽수, 활엽수 등 나무의 종류를 불문하고 직경 1-2mm의 톱밥을 선별한다. 톱밥 직경이 1mm 미만이면 휴대용 세라믹 필터의 공극 형성에 문제가 있고, 물의 투수성이 약해져 휴대용 세라믹 필터를 통해 정수된 물의 양이 작아지는 문제가 있다. 톱밥 직경이 2mm를 초과하면 공극이 커져 휴대용 세라믹 필터를 이용한 정수 기능에 문제가 발생할 수 있다. Sawdust refers to the debris that comes from cutting wood with a saw, and selects sawdust with a diameter of 1-2 mm regardless of the type of wood, such as conifers and hardwoods. If the sawdust diameter is less than 1mm, there is a problem in forming voids in the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the sawdust diameter exceeds 2mm, the air gap becomes large, which may cause problems in the water purification function using a portable ceramic filter.
모래는 지름 0.02-2㎜ 사이의 암석편, 광석편의 총칭을 말한다. 모래는 직경 1-2mm를 선별한다. 모래 직경이 1mm 미만이면 휴대용 세라믹 필터의 공극 형성에 문제가 있고, 물의 투수성이 약해져 휴대용 세라믹 필터를 통해 정수된 물의 양이 작아지는 문제가 있다. 모래 직경이 2mm를 초과하면 공극이 커져 휴대용 세라믹 필터를 이용한 정수 기능에 문제가 발생할 수 있다.Sand is a generic term for rock pieces and ore pieces with a diameter of 0.02-2 mm. Sand is screened 1-2 mm in diameter. If the sand diameter is less than 1 mm, there is a problem in forming voids in the portable ceramic filter, the water permeability is weakened, there is a problem that the amount of water purified through the portable ceramic filter is reduced. If the sand diameter exceeds 2 mm, the air gap becomes large, which may cause problems in the water purification function using a portable ceramic filter.
이온화 은은 한 변의 크기가 100nm이하인 은 원자 복합체로서 동일 부피에 대한 표면적이 매우 넓어 살균력과 항균력을 지닌다. 항균력과 살균력을 가진 이온화 은 수용액은 1ppm과 10-12ppm의 두가지 농도를 이용한다. 선별된 직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 3-5시간 담궈 은이온 코팅 과정을 수행한다(톱밥과 모래 은이온 코팅단계). 은이온 농도가 1ppm 미만이면 휴대용 세라믹 필터의 항균력과 살균력이 미흡하고, 은이온 농도가 1ppm을 초과하면 선별된 직경 1-2mm의 톱밥과 직경 1-2mm의 모래의 은이온 코팅층이 불균일하게 될 수 있고 경제성에도 문제가 있다. 소성하는 단계 이후에 휴대용 세라믹 필터 표면을 코팅하는 단계는 10-12ppm의 이온화 은 수용액을 이용한다. 은이온 농도가 10ppm 미만이면 표면 코팅 효과가 떨어지고, 은이온 농도가 12ppm을 초과하면 경제성에 문제가 발생한다.Ionized silver is a composite of silver atoms with a size of less than 100 nm on one side, with a very large surface area for the same volume, which has bactericidal and antibacterial properties. The ionized silver solution with antibacterial and bactericidal properties uses two concentrations of 1 ppm and 10-12 ppm. Selected sawdust with a diameter of 1-2mm and sand with a diameter of 1-2mm are immersed in a 1 ppm aqueous solution of ionized silver for 3-5 hours to perform a silver ion coating process (sawdust and sand silver ion coating step). If the silver ion concentration is less than 1 ppm, the antibacterial and bactericidal power of the portable ceramic filter may be insufficient. If the silver ion concentration exceeds 1 ppm, the selected sawdust having a diameter of 1-2 mm and the silver ion coating layer of sand having a diameter of 1-2 mm may be uneven. There is also a problem with economics. Coating the portable ceramic filter surface after the firing step uses a 10-12 ppm aqueous ionized silver solution. If the silver ion concentration is less than 10ppm, the surface coating effect is inferior, and if the silver ion concentration exceeds 12ppm, there is a problem in economic efficiency.
선별된 직경 5-15㎛의 진흙 분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부와 물 10-15 중량부를 혼합하여 반죽 형태의 혼합물을 제조한다(혼합물 제조단계). 은이온 코팅된 톱밥이 4 중량부 미만이면 소성과정에서 탄화된 톱밥의 양이 작아 탄화된 톱밥에 의한 불순물과 악취 흡착 효과에 문제가 발생하고 휴대용 세라믹 필터의 공극 형성에 문제가 있어 물의 투수성이 약해져 휴대용 세라믹 필터를 통해 정수된 물의 양이 작아지는 문제가 발생한다. 은이온 코팅된 톱밥이 8 중량부를 초과하면 공극이 과다해져서 세라믹 필터에 의한 정수 효율이 떨어지는 문제가 발생한다. 은이온 코팅된 모래가 8 중량부 미만이면 휴대용 세라믹 필터의 공극 형성에 문제가 있고, 물의 투수성이 약해져 휴대용 세라믹 필터를 통해 정수된 물의 양이 작아지는 문제가 있다. 은이온 코팅된 모래가 12 중량부를 초과하면 공극이 과다해져서 세라믹 필터에 의한 정수 효율이 떨어지는 문제가 발생한다. 물은 10-15 중량부가 혼합되어 반죽 형태의 혼합물이 제조된다. 물이 10 중량부 미만이면 혼합과정에서 균일한 혼합에 어려움이 발생할 수 있고, 반죽 형태 혼합물의 농도가 높아 소성과정에서 갈라짐이나 균열이 발생하여 원하는 형태의 성형물을 만드는데 문제가 발생할 수 있다. 물이 15 중량부를 초과하면 반죽형태의 혼합물의 농도가 낮아 원하는 형태의 성형물을 제조하는데 문제가 발생할 수 있다. A dough-like mixture was prepared by mixing 4-8 parts by weight of silver ions coated sawdust, 8-12 parts by weight of silver ions coated sand and 10-15 parts by weight of water to 100 parts by weight of the selected mud powder having a diameter of 5-15 μm. (Mixture preparation step). When silver ion coated sawdust is less than 4 parts by weight, the amount of carbonized sawdust during the firing process is small, which causes problems in adsorption of impurities and odors due to carbonized sawdust, and in the formation of air gaps in portable ceramic filters. Weakening causes a problem that the amount of water purified through the portable ceramic filter becomes small. When silver ion-coated sawdust exceeds 8 parts by weight, the voids are excessively generated, resulting in a problem of lowering the water purification efficiency by the ceramic filter. If the silver ion-coated sand is less than 8 parts by weight, there is a problem in the formation of pores of the portable ceramic filter, the water permeability is weak, there is a problem that the amount of water purified through the portable ceramic filter is reduced. When the silver ion-coated sand exceeds 12 parts by weight, the voids are excessive, resulting in a problem of lowering the water purification efficiency by the ceramic filter. Water is mixed 10-15 parts by weight to prepare a mixture in the form of a dough. If the water is less than 10 parts by weight, it may be difficult to uniformly mix in the mixing process, and the concentration of the dough-like mixture may be high, causing cracking or cracking during the firing process, thereby causing a problem in forming a molding having a desired shape. If the water is more than 15 parts by weight, the concentration of the mixture in the form of dough is low, there may be a problem in producing a molding of the desired form.
진흙 분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부와 물 10-15 중량부를 혼합한 반죽 형태의 혼합물을 원기둥 형상으로 성형한다(성형물 제조단계). 원기둥 형상의 지름 b는 규격화되어 대량 생산이 가능한 용기뚜껑의 내경 지름 a보다 작게 성형된다(a〉b). 원기둥의 지름 b가 규격화되어 대량 생산이 가능한 용기뚜껑의 내경 지름 a보다 작아야 원기둥 형상의 필터 상부가 규격화되어 대량 생산이 가능한 용기뚜껑 내부에 접착층을 이용해 부착되는 것이 가능해 진다. 원기둥 형상의 높이를 h라 할때, 원기둥 형상 윗면 중앙에 h/2 깊이와 흡입관 지름과 동일한 지름 d를 가지는 수용부를 성형한다. 경우에 따라서는 흡입관의 지름보다 수용부의 지름이 약간 작게 성형되는 것이 가능하다. 흡입관의 지름보다 수용부의 지름이 약간 작은 경우에는 외력을 주어 강제로 흡입관 일단을 수용부에 내입시켜야 한다. 원기둥 형상 윗면 중앙에 성형되는 수용부가 h/2의 깊이 미만이면 오염된 물이 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터를 통과하는데에 과도한 흡입력과 압력이 요구되는 문제가 있다. 원기둥 형상 윗면 중앙에 성형되는 수용부가 h/2의 깊이를 초과하면 오염된 물이 충분히 정수되지 못하는 문제가 발생할 수 있다. 4-8 parts by weight of silver ion-coated sawdust, 8-12 parts by weight of silver ion-coated sand and 10-15 parts by weight of mud powder are molded into a cylindrical shape in a cylindrical form. ). The cylindrical diameter b is shaped smaller than the inner diameter a of the container lid, which is standardized and mass produced (a> b). When the diameter b of the cylinder is standardized and smaller than the inner diameter a of the container lid that can be mass-produced, the upper part of the cylinder-shaped filter is standardized so that it can be attached to the inside of the container lid that can be mass-produced using an adhesive layer. Assuming that the height of the cylindrical shape is h, a receiving portion having a diameter d equal to the depth of h / 2 and the diameter of the suction pipe is formed at the center of the cylindrical upper surface. In some cases, the diameter of the accommodation portion may be slightly smaller than that of the suction pipe. If the diameter of the receiving part is slightly smaller than the diameter of the suction tube, one end of the suction tube should be forced into the receiving part by external force. If the receiving portion formed in the center of the cylindrical upper surface is less than the depth of h / 2, there is a problem that excessive suction force and pressure is required to pass through the portable ceramic filter used in a container capable of mass production of contaminated water. If the receiving portion formed in the center of the cylindrical upper surface exceeds the depth of h / 2 may cause a problem that the contaminated water is not sufficiently purified.
수용부를 가지는 원기둥 형상의 성형물을 그늘에서 24시간에서 48시간 건조한다. 건조 시간이 24시간 미만이거나 48시간을 초과하는 경우 이후의 소성과정에서 갈라짐이나 균열이 발생할 우려가 있다. 건조된 성형물을 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성시킨다(소성단계). 화덕의 승온속도가 100℃ 미만이면 충분히 소성되지 못하고 조밀한 구조를 가지지 못하여 정수효과에 문제가 발생할 수 있다. 화덕의 승온속도가 100℃를 초과하면 갈라짐이나 균열이 발생할 우려가 있다. 화덕의 온도를 400℃에서 1시간 동안 유지하는 것은 은이온 코팅된 톱밥이 탄화되는 충분한 시간을 주기 위함이다. 화덕의 온도가 800℃가 되면 가열을 멈추고 15-20시간 화덕을 자연 냉각시킨다.The cylindrical shaped article having a receptacle is dried in the shade for 24 to 48 hours. If the drying time is less than 24 hours or more than 48 hours, cracking or cracking may occur in the subsequent firing process. The dried molding is heated in a furnace at a heating rate of 100 ° C. per hour, stayed at 400 ° C. for 1 hour, and then heated at 100 ° C. per hour, stopping heating at 800 ° C., and then firing with natural cooling (firing step). If the temperature increase rate of the oven is less than 100 ℃ can not be sufficiently baked and have a compact structure may cause problems in the water purification effect. If the heating rate of the oven exceeds 100 ° C., cracking or cracking may occur. Maintaining the temperature of the oven at 400 ° C. for 1 hour is sufficient to allow the silver ion coated sawdust to carbonize. When the temperature of the stove reaches 800 ℃, the heating is stopped and the stove is naturally cooled for 15-20 hours.
소성과정을 거치게 되면 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터는 내부에 불순물을 걸러내면서 물이 통과하는 다수의 미세 기공을 가지게 된다. 소성과정에서 은이온 코팅된 톱밥은 탄화되면서 부피의 수축이 일어나고 은이온 코팅층과 탄화톱밥 사이에 공극이 형성되게 된다. 또한 소성과정 중에 은이온 코팅된 모래와 소성된 진흙 사이에 공극이 형성되게 된다. 이러한 공극을 통해 오염된 물이 지나면서 은이온 코팅층과 접촉하고 항균, 살균 작용이 일어나게 된다. 또한 오염된 물이 탄화톱밥을 지나면서 탈취작용과 정화작용을 하여 오염된 물에 대한 정수 효과를 나타내게 된다.After the firing process, the portable ceramic filter used in a standardized and mass-produced container has a plurality of fine pores through which water passes while filtering impurities therein. In the firing process, the silver ion-coated sawdust is carbonized so that volume shrinkage occurs and voids are formed between the silver-ion coating layer and the carbonized sawdust. In addition, voids are formed between the silver ion coated sand and the fired mud during the firing process. As the contaminated water passes through these pores, it comes into contact with the silver ion coating layer and antibacterial and bactericidal action occurs. In addition, the polluted water passes through the carbonized sawdust and deodorizes and purifies to show the water purification effect on the polluted water.
진흙 분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부와 물 10-15 중량부를 혼합한 혼합물에는 Calcium Carbonate 분말 1 중량부와 Magnesium Dioxide 분말 1 중량부가 추가로 포함될 수 있다. Calcium Carbonate 분말과 Magnesium Dioxide 분말이 추가됨으로써 정수 과정에서 유용한 미네랄이 정수된 물에 녹으면서 우리 몸에 필요한 calcium과 magnesium이 공급될 수 있다. 또한 진흙보다 큰 입자의 Calcium Carbonate 분말과 Magnesium Dioxide 분말이 포함되어 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 내에 공극 형성을 촉진하고 정수된 물의 양을 증가시키는 효과를 얻을 수 있다. 칼슘은 이빨과 뼈의 필수요소이고, 심장 박동과 동맥과 근육의 작동에도 필수적인 요소에 해당한다. 마그네슘은 우리 몸의 면역 체계와 피의 순환을 돕는 300개 이상의 생화학적 역할을 하고 있는 필수적인 요소에 해당한다. 4 parts by weight of silver ion-coated sawdust, 8-12 parts by weight of silver ion-coated sand, and 10-15 parts by weight of water are contained in 100 parts by weight of mud powder, 1 part by weight of Calcium Carbonate powder and 1 part by weight of Magnesium Dioxide powder. An additional may be included. The addition of Calcium Carbonate powder and Magnesium Dioxide powder can provide the calcium and magnesium needed for our bodies by dissolving useful minerals in purified water. In addition, Calcium Carbonate powder and Magnesium Dioxide powder with larger particle size than mud are included to achieve the effect of promoting the formation of pores and increasing the amount of purified water in portable ceramic filters used in containers that are standardized. Calcium is an essential component of teeth and bones, and it is also essential for heart rate and the functioning of arteries and muscles. Magnesium is an essential element that plays over 300 biochemical roles that help the body's immune system and blood circulation.
소성하는 단계 이후에 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 표면을 10-12ppm의 이온화 은 수용액으로 코팅한다(표면 은이온 코팅 및 건조단계). 정수과정에서 오염된 물과 접촉하는 시간이 가장 긴 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 표면에 추가로 은이온으로 코팅하여 항균력과 살균력을 추가로 부여함으로써 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터의 표면의 세균증식과 오염을 방지할 수 있다.After the firing step, the portable ceramic filter surface, which is standardized and used in a mass production container, is coated with an aqueous solution of 10-12 ppm of ionized silver (surface silver ion coating and drying step). Standardized and mass-produced containers by adding silver ions to the surface of the portable ceramic filter used for mass-produced containers that have the longest contact time with water contaminated during water purification, giving them additional antibacterial and bactericidal power. To prevent bacterial growth and contamination of the surface of the portable ceramic filter used in the.
규격화되어 대량 생산이 가능한 용기몸체란 음료수용기몸체, 물통, 1회용 페트병, 생수통 등을 포함하여 대량 생산되는 모든 용기몸체를 말한다. 1회용 페트병은 폴리에스테르 수지 중 폴리에틸렌 테레프탈레이트(PET)를 사용한 2축연신 성형법으로 성형된 병이다. 단, 열 가소성 폴리에스테르 수지를 사용한 블로우성형 용기를 포함하여 PET 병이라 부르기도 한다. 다만 규격화되어 대량 생산이 가능한 용기몸체가 상기 재질에 의해 한정되는 것은 아니고 유리, 플라스틱 재질의 다양한 용기몸체가 포함된다. 따라서 재질을 불문하고 재활용할 수 있는 규격화되어 대량생산이 가능한 다양한 용기몸체에 적용하는 것이 가능하다. 규격화되어 대량 생산이 가능한 용기뚜껑의 예로는 1회용 페트병 뚜껑을 들 수 있다. 1회용 페트병 뚜껑은 PE(Polyethylene) 재질로 된 것이 일반적이지만 이에 한정되는 것은 아니다. Standardized and mass-produced container body means any container body that is mass-produced, including beverage container bodies, water bottles, disposable PET bottles, bottled water bottles, and the like. Disposable PET bottles are bottles molded by a biaxial stretching method using polyethylene terephthalate (PET) in a polyester resin. However, it is also called a PET bottle including a blow molding container using a thermoplastic polyester resin. However, the container body, which is standardized and capable of mass production, is not limited by the above materials, and includes various container bodies made of glass and plastic. Therefore, it is possible to apply to various container bodies that can be mass-produced and standardized to be recycled regardless of materials. An example of a standardized, mass-capable container lid is a disposable PET bottle cap. Disposable PET bottle cap is generally made of polyethylene (PE) material, but is not limited thereto.
흡입관은 금속관, 플라스틱관 등이 이용될 수 있으며, 대나무관 등 천연 소재의 관도 이용될 수 있다. 흡입관은 일단이 수용부에 내입될 수 있도록 휘어지지 않는 재질을 가지는 것이 바람직하다. 흡입관의 일단에는 휴대용 세라믹 필터를 통과한 물을 사람이 쉽게 흡입할 수 있도록 흡입공이 형성되어 있을 수 있다. 규격화되어 대량 생산이 가능한 용기뚜껑의 천공된 구멍에 일단이 삽입되는 흡입관의 길이 h/2에만 흡입공이 형성되는 것이 바람직하다. 흡입공의 갯수는 흡입공이 형성되는 흡입관의 길이 h/2에 따라 조절될 수 있으며, 흡입공의 직경도 조절될 수 있다. 용기뚜껑의 천공된 구멍에 일단이 삽입되는 흡입관의 길이 h/2에만 흡입공이 형성됨으로써 흡입공이 형성된 부분 전체가 수용부에 내입되어 휴대용 세라믹 필터를 통한 정수과정을 용이하게 하고, 정수된 물의 흡입을 용이하게 할 수 있다. The suction tube may be a metal tube, a plastic tube, or the like, and a tube of natural material such as a bamboo tube may also be used. The suction pipe is preferably made of a material that is not bent so that one end can be inserted into the receiving portion. At one end of the suction pipe, a suction hole may be formed to allow a person to easily suck water passing through the portable ceramic filter. It is preferable that the suction hole is formed only in the length h / 2 of the suction pipe into which one end is inserted into the perforated hole of the container lid which is standardized and mass-produced. The number of suction holes may be adjusted according to the length h / 2 of the suction pipes in which the suction holes are formed, and the diameter of the suction holes may also be adjusted. The suction hole is formed only at the length h / 2 of the suction pipe into which one end is inserted into the perforated hole of the container lid, so that the entire portion of the suction hole is inserted into the receiving part, thereby facilitating the water purification process through the portable ceramic filter, and suctioning the purified water. It can be done easily.
규격화되어 대량 생산이 가능한 용기뚜껑은 사전에 중앙부에 직경 d를 가지는 구멍을 뚫는 천공과정을 거쳐야 한다(규격화되어 대량 생산이 가능한 용기뚜껑 중앙 천공단계). 규격화되어 대량 생산이 가능한 용기뚜껑의 천공된 구멍에 직경 d를 갖는 흡입관 일단이 삽입되게 된다(규격화되어 대량 생산이 가능한 용기뚜껑 흡입관 관통단계). 규격화되어 대량 생산이 가능한 용기뚜껑의 천공된 구멍에 일단이 삽입되는 흡입관의 길이는 수용부의 깊이 h/2와 동일하다. 삽입되는 흡입관 일단의 길이 h/2에는 흡입공이 형성되어 있을 수 있다. 따라서 규격화되어 대량 생산이 가능한 용기뚜껑의 천공된 구멍에 삽입된 흡입관의 길이 전부가 수용부에 내입되고, 삽입된 흡입관의 일단에 흡입공이 형성된 경우에는 흡입공이 수용부와 접촉하게 된다(흡입관 수용부 내입단계). 용기뚜껑의 천공된 구멍에 삽입된 흡입관의 길이 전부가 수용부에 내입될 때 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 상부가 규격화되어 대량 생산이 가능한 용기뚜껑 내부와 접착층을 사이에 두고 만나게 된다(접착층을 이용한 접착 및 밀봉 단계). 규격화되어 대량 생산이 가능한 용기뚜껑 구멍의 직경과 흡입관의 직경은 동일하거나 흡입관의 직경이 약간 큰 것이 바람직하다. 규격화되어 대량 생산이 가능한 용기뚜껑 구멍의 직경과 흡입관의 직경은 동일하거나 흡입관의 직경이 약간 커야 흡입관 일단이 규격화되어 대량 생산이 가능한 용기뚜껑의 구멍에 끼워지며 삽입되어 밀착되게 된다. 이후에 접착층을 이용하여 규격화되어 대량 생산이 가능한 용기뚜껑 내부와 원기둥 형상의 휴대용 세라믹 필터 상부를 접착시킬 때 규격화되어 대량 생산이 가능한 용기뚜껑 구멍과 이를 관통하는 흡입관 사이도 밀봉되게 된다. Standardized and mass-produced container lids must be drilled in advance by drilling a hole with a diameter d in the center (standardized and centralized stage of container lids for mass production). One end of the suction tube having a diameter d is inserted into the perforated hole of the container lid, which is standardized and mass-produced. The length of the suction tube, one end of which is inserted into the perforated hole of the container lid, which is standardized and mass production, is equal to the depth h / 2 of the receiving portion. A suction hole may be formed at a length h / 2 of one end of the suction pipe to be inserted. Therefore, the entire length of the suction tube inserted into the perforated hole of the container lid, which is standardized and mass-produced, is inserted into the receiving portion, and when the suction hole is formed in one end of the inserted suction tube, the suction hole comes into contact with the receiving portion (suction tube receiving portion). Ingestion stage). When the length of the suction pipe inserted into the perforated hole of the container lid is inserted into the receiving part, the upper part of the portable ceramic filter used for the container that is standardized and mass-produced is standardized so that the mass-produced container lid and the adhesive layer are interposed. (Adhering and sealing step using an adhesive layer). It is preferable that the diameter of the container lid hole and the diameter of the suction pipe that can be standardized and mass produced be the same, or the diameter of the suction pipe be slightly larger. The diameter of the container lid hole that can be standardized and mass produced and the diameter of the suction pipe must be the same or the diameter of the suction pipe is slightly larger so that one end of the suction tube is standardized and inserted into the hole of the container lid that can be mass-produced and inserted into close contact. After the standardized using an adhesive layer to seal the inside of the container lid that can be mass-produced and the cylindrical portable ceramic filter upper part is sealed between the standardized and mass-capable container lid hole and the suction tube penetrating it.
접착층은 규격화되어 대량 생산이 가능한 용기뚜껑 내부와 원기둥 형상의 휴대용 세라믹 필터 상부 사이에 위치하는 것으로서, 원기둥 형상의 휴대용 세라믹 필터를 규격화되어 대량 생산이 가능한 용기뚜껑에 고정시키는 역할을 하고, 규격화되어 대량 생산이 가능한 용기뚜껑 구멍과 이를 관통하는 흡입관 사이에 발생할 수 있는 틈새를 메워 밀봉하는 역할을 수행한다. 접착층은 인체에 무해하면서 접착력을 가지는 어떠한 재질이라도 무방하고, 바람직하게는 인체에 무해하면서 강한 접착력을 가지는 실리콘 재질이 가능하다. The adhesive layer is located between the inside of the container lid capable of being standardized and mass-produced and the top of the cylindrical portable ceramic filter, and serves to fix the cylindrical portable ceramic filter to the container lid capable of being mass-produced. It fills and seals any gaps that may occur between the container lid hole that can be produced and the suction pipe through it. The adhesive layer may be any material that is harmless to the human body and has adhesive strength, and preferably a silicone material that is harmless to the human body and has strong adhesive force.
실시예Example
진흙을 분쇄하여 직경 5-15㎛의 진흙분말을 선별하였다. 선별된 직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 3-5시간 담궈 은이온 코팅을 하였다. 선별된 진흙분말 100g에 은이온 코팅된 톱밥 6g, 은이온 코팅된 모래 10g, Calcium Carbonate 분말 1g, Magnesium Dioxide 분말 1g, 물 13g을 혼합하여 반죽된 혼합물을 제조하였다. 반죽된 혼합물을 원기둥 형상을 가지는 하부 틀에 넣고, 흡입관이 내입되는 수용부 형상을 가지는 상부 틀을 결합하여 프레스를 이용하여 10초간 압력을 가하고 성형과정을 진행하였다. 성형 과정 후에 상, 하부 틀로부터 규격화되어 대량 생산이 가능한 용기뚜껑의 내부에 상부가 부착할 수 있도록 원기둥 형상을 가지며, 상기 규격화되어 대량 생산이 가능한 용기뚜껑을 관통하는 흡입관 일단이 내입될 수 있도록 상기 원기둥 형상 상부 중앙에 상기 흡입관 지름에 상응하는 지름과 상기 원기둥 형상 높이의 1/2 깊이를 갖는 수용부를 가지는 형상의 성형물을 꺼내 그늘에서 36시간 건조시켰다. 건조된 성형물을 상온의 화덕에 넣고, 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성과정을 진행하였다. 화덕의 온도가 800℃가 되면 가열을 멈추고 18시간 동안 화덕을 자연 냉각시켜 상온이 될 때까지 방치하였다. 상온으로 냉각시키고 필터 표면을 11ppm의 이온화 은 수용액으로 코팅하고 상온에서 24시간 건조시켰다. 규격화되어 대량 생산이 가능한 용기뚜껑 중 1회용 페트병의 뚜껑의 중앙부에 구멍을 뚫는 천공과정을 거친다(도 2 참조). 1회용 페트병 뚜껑의 천공된 구멍에 스테인레스 흡입관 일단을 삽입시킨다(도 3 참조). 1회용 페트병 뚜껑의 천공된 구멍에 삽입되는 스테인레스 흡입관의 길이가 수용부의 깊이와 동일하도록 조절하는 과정을 수행하였다. 건조된 원기둥 형상의 필터 상부에 수용부를 제외하고 실리콘 접착층을 도포하였다(도 4 참조). 1회용 페트병 뚜껑의 천공된 구멍에 삽입된 흡입관의 길이 전부를 수용부에 내입시키면서, 원기둥 형상의 휴대용 세라믹 필터 상부에 도포된 실리콘 접착층이 페트병 뚜껑 내부와 접착되도록 5분간 압력을 가하였다. 1회용 페트병 뚜껑 내부와 원기둥 형상의 휴대용 세라믹 필터 상부를 실리콘 접착층에 의해 접착될 때 1회용 페트병 뚜껑 구멍과 이를 관통하는 흡입관 사이의 틈도 밀봉되게 된다. 이상의 과정을 이용해 제조된 1회용 페트병 뚜껑을 오염된 물이 들어 있는 1회용 페트병 몸체와 결합시키고 손으로 압력을 주어 1회용 페트병에 사용되는 휴대용 세라믹 필터를 통과하여 정수된 물을 취수하였다(도 5 참조). 오염된 물과 정수된 물에 대하여 탁도(Turbidity)와 TDS(Total Dissolved Solids, 총 용존 고형물) 측정을 하였다.The mud was ground to select mud powder having a diameter of 5-15 µm. Sawdust with a diameter of 1-2 mm and sand with a diameter of 1-2 mm were immersed in a 1 ppm aqueous solution of ionized silver for 3-5 hours and coated with silver ions. 100 g of the selected mud powder was mixed with 6 g of silver ion coated sawdust, 10 g of silver ion coated sand, 1 g of Calcium Carbonate powder, 1 g of Magnesium Dioxide powder, and 13 g of water. The kneaded mixture was put into a lower mold having a cylindrical shape, and the upper mold having a shape of a receiving part into which the suction tube was inserted was pressed for 10 seconds using a press, and the molding process was performed. It has a cylindrical shape so that the upper portion can be attached to the inside of the container lid that is standardized from the upper and lower frames after the molding process and can be mass-produced, and the one end of the suction tube penetrating the standardized and mass-produced container lid can be inserted. The molded article having a shape having a diameter corresponding to the diameter of the suction pipe at the center of the cylindrical shape and a depth of 1/2 the height of the cylindrical shape was taken out and dried in the shade for 36 hours. The dried moldings were put in an oven at room temperature, heated at a temperature of 100 ° C. per hour in the oven, stayed at 400 ° C. for 1 hour, then heated at a temperature of 100 ° C. per hour, stopped heating at 800 ° C., and then cooled naturally. Proceeded. When the temperature of the oven reached 800 ℃, the heating was stopped and the oven was naturally cooled for 18 hours and left until room temperature. After cooling to room temperature, the filter surface was coated with an aqueous 11 ppm ionized silver solution and dried at room temperature for 24 hours. The standardized and mass-produced container lid is subjected to a perforation process of punching a central portion of the lid of the disposable PET bottle (see FIG. 2). Insert one end of the stainless suction tube into the perforated hole of the disposable PET bottle cap (see Figure 3). The process of adjusting the length of the stainless suction tube inserted into the perforated hole of the disposable PET bottle cap is equal to the depth of the receiving portion. The silicone adhesive layer was applied to the dried cylindrical filter upper portion except for the receiving portion (see FIG. 4). Injecting the entire length of the suction tube inserted into the perforated hole of the disposable PET bottle cap, the pressure was applied for 5 minutes so that the silicone adhesive layer applied on the cylindrical portable ceramic filter was adhered to the inside of the PET bottle cap. When the inside of the disposable PET bottle cap and the cylindrical portable ceramic filter upper part are bonded by the silicone adhesive layer, the gap between the disposable PET bottle cap hole and the suction pipe passing therethrough is also sealed. The disposable PET bottle cap prepared using the above procedure was combined with the disposable PET bottle body containing contaminated water and pressured by hand to pass purified water through a portable ceramic filter used in the disposable PET bottle to collect purified water (FIG. 5). Reference). Turbidity and TDS (Total Dissolved Solids) were measured for contaminated and purified water.
오염된 물polluted water 정수된 물Purified water
탁도(NTU, Nephelo-metric Turbidity Unit)Turbidity (NTU, Nephelo-metric Turbidity Unit) 4.564.56 0.430.43
TDS(mg/L)TDS (mg / L) 1068.051068.05 103.8103.8
측정결과 정수된 물은 먹는 물 기준을 충족하였으며, 오염된 물을 1회용 페트병에 사용되는 휴대용 세라믹 필터를 이용하여 정수하였을 때 뛰어난 정수효과가 있음을 알 수 있다. As a result of the measurement, the purified water met the drinking water standard, and when the contaminated water was purified using a portable ceramic filter used in a disposable PET bottle, it can be seen that there is an excellent water purification effect.
도 6은 흡입관 일단에 정수된 물이 흡입되는 흡입공이 형성되는 것을 특징으로 하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 보여주는 사시도이다. 도 7은 흡입관 타단에 교체 가능하게 결합하는 빨대를 포함하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 보여주는 사시도이다. 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체는 중앙에 천공된 직경 d의 구멍을 가지고 내경 a를 가지는 규격화되어 대량 생산이 가능한 용기뚜껑에 천공된 구멍을 길이 h/2만큼 관통하여 직경 d의 흡입관을 결합한다. 용기뚜껑 중앙에 천공된 직경 d의 구멍을 관통하는 흡입관 일단 h/2 길이에는 정수된 물의 흡입을 용이하게 하기 위한 흡입공이 형성될 수 있다. 높이 h인 원기둥 형상의 휴대용 세라믹 필터의 지름 d와 깊이 h/2를 갖는 수용부에 흡입공이 형성된 h/2 길이의 흡입관 일단 전부를 내입시키며 밀어 넣는다. 흡입공이 형성된 h/2 길이의 흡입관 일단이 수용부에 전부 내입되어 밀어 넣어지면서 원기둥 형상의 휴대용 세라믹 필터 상부에 위치한 접착층이 용기뚜껑의 내부와 원기둥 형상 상부를 접착시키고, 용기뚜껑과 흡입관 사이를 밀봉한다. 흡입관과 휴대용 세라믹 필터 접착층에 의해 결합된 규격화되어 대량 생산이 가능한 용기뚜껑을 규격화되어 대량 생산이 가능한 용기몸체와 나사결합하여 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체를 완성하였다. 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체의 흡입관 타단에는 교체가능한 빨대가 결합할 수 있다. 빨대는 구부러질 수 있는 어떠한 재질이어도 무방하다. 플라스틱의 재질을 가질 수 있으며, 특히 폴리에틸렌, 폴리에스테르 등이 바람직하다. 여러 사람이 이용할 때 빨대를 교체하여 정수된 물을 흡입할 수 있어 위생적인 측면에서 바람직하다. 6 is a perspective view showing a water purification structure using a standardized container capable of mass production, wherein a suction hole is formed in which suction water is sucked at one end of the suction pipe. 7 is a perspective view showing a water purification structure using a standardized mass-produced container including a straw that is replaceably coupled to the other end of the suction pipe. The purified water structure using the standardized and mass-produced container has a diameter d drilled in the center and has a diameter a Join the suction line. A suction hole once through the suction tube passing through a hole having a diameter d punched in the center of the container lid may have a suction hole for facilitating suction of purified water. One end of a h / 2 length suction tube formed with a suction hole is pushed into the accommodating portion having a diameter d and a depth h / 2 of the cylindrical ceramic filter having a height h. One end of the h / 2 length suction tube with the suction hole is inserted into the receiving part and pushed in, and the adhesive layer located on the cylindrical portable ceramic filter adheres the inside of the container lid to the cylindrical upper part, and seals between the container lid and the suction tube. do. Standardized container lid that can be mass-produced combined by suction tube and portable ceramic filter adhesive layer is standardized and screwed with container body that can be mass-produced. Replaceable straws can be attached to the other end of the suction pipe of the water purification structure where standardized and mass-produced containers are used. The straw can be any material that can be bent. It may have a plastic material, and polyethylene, polyester and the like are particularly preferable. When used by several people, the straw can be replaced to inhale purified water, which is desirable in terms of hygiene.
a: 규격화되어 대량 생산이 가능한 용기뚜껑의 내경 지름 a: Internal diameter of container lid for standard production
b: 원기둥 형상의 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 지름b: Portable ceramic filter diameter used in standardized, mass-produced containers with cylindrical shapes
d: 흡입관 지름, 수용부 지름d: suction pipe diameter, receiving part diameter
h: 원기둥 높이 h: cylinder height
h/2: 수용부 깊이, 천공된 구멍을 통해 규격화되어 대량 생산이 가능한 용기뚜껑을 관통하는 흡입관 길이h / 2: Suction tube length through the lid of the container, standardized through perforated holes and ready for mass production
10: 천공된 구멍10: perforated hole
20: 수용부20: receptacle
30: 흡입공30: suction hole
100: 규격화되어 대량 생산이 가능한 용기뚜껑100: standardized container lid for mass production
200: 흡입관200: suction pipe
300: 휴대용 세라믹 필터300: portable ceramic filter
400: 접착층400: adhesive layer
500: 규격화되어 대량 생산이 가능한 용기몸체500: standardized container body for mass production
600: 빨대600: straw

Claims (8)

  1. 진흙을 분쇄하여 직경 5-15㎛의 진흙분말을 선별하는 단계;Grinding the mud to screen the mud powder having a diameter of 5-15 µm;
    직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 담궈 은이온 코팅하는 단계;Dipping sawdust having a diameter of 1-2 mm and sand having a diameter of 1-2 mm in a 1 ppm aqueous solution of ionized silver to coat silver ions;
    상기 진흙분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부, 물 10-15 중량부를 혼합하여 혼합물을 제조하는 단계; Preparing a mixture by mixing 4-8 parts by weight of silver ions coated sawdust, 8-12 parts by weight of silver ions coated sand, and 10-15 parts by weight of water to 100 parts by weight of the mud powder;
    상기 혼합물을 규격화되어 대량 생산이 가능한 용기뚜껑의 내부에 상부가 부착할 수 있도록 원기둥 형상을 가지며, 상기 용기뚜껑을 관통하는 흡입관 일단이 내입될 수 있도록 상기 원기둥 형상 상부 중앙에 상기 흡입관 지름에 상응하는 지름과 상기 원기둥 형상 높이의 1/2 깊이를 갖는 수용부를 가지는 형상의 성형물로 제조하는 단계; 및The mixture has a cylindrical shape so that the upper portion can be attached to the inside of the container lid that can be mass-produced and mass-produced, and corresponding to the diameter of the suction pipe in the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid can be inserted. Manufacturing a molded article having a shape having an accommodating portion having a diameter and a depth of 1/2 of the cylindrical height; And
    상기 성형물을 그늘에서 24-48 시간 건조하고, 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성하는 단계를 포함하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법.The molded product is dried in the shade for 24-48 hours, heated at 100 ° C. per hour in an oven, stayed at 400 ° C. for 1 hour, and then heated at 100 ° C. per hour and stopped at 800 ° C., then calcined with natural cooling. Portable ceramic filter manufacturing method used in a standardized and mass-produced container comprising a step.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 혼합물은 Calcium Carbonate 분말 1 중량부와 Magnesium Dioxide 분말 1 중량부를 추가로 포함하는 것을 특징으로 하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법.The mixture is 1 part by weight of Calcium Carbonate powder and 1 part by weight of Magnesium Dioxide powder characterized in that the portable ceramic filter manufacturing method used in the standardized mass production container.
  3. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 소성하는 단계 이후에 표면을 10-12ppm의 이온화 은 수용액으로 코팅하고 상온에서 24시간 건조하는 단계를 추가로 포함하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법.After the firing step, the surface is coated with a 10-12ppm ionized silver aqueous solution and dried at room temperature for 24 hours, further comprising a portable ceramic filter manufacturing method for use in a standardized mass production container.
  4. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 수용부에 상기 용기뚜껑을 관통하는 흡입관 일단을 강제로 내입시키면서 접착층을 이용하여 상기 용기뚜껑의 내부와 원기둥 형상 상부를 접착시키고 상기 용기뚜껑을 관통하는 흡입관을 밀봉하는 단계를 추가로 포함하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법. Standardizing further comprising the step of adhering one end of the suction pipe through the container lid to the receiving portion by forcing the inside of the container lid and the cylindrical upper portion by using an adhesive layer and sealing the suction pipe through the container lid. Portable ceramic filter manufacturing method used in containers capable of mass production.
  5. 제 3 항에 있어서, The method of claim 3, wherein
    상기 수용부에 상기 용기뚜껑을 관통하는 흡입관 일단을 강제로 내입시키면서 접착층을 이용하여 상기 용기뚜껑의 내부와 원기둥 형상 상부를 접착시키고 상기 용기뚜껑을 관통하는 흡입관을 밀봉하는 단계를 추가로 포함하는 규격화되어 대량 생산이 가능한 용기에 사용되는 휴대용 세라믹 필터 제조방법. Standardizing further comprising the step of adhering one end of the suction pipe through the container lid to the receiving portion by forcing the inside of the container lid and the cylindrical upper portion by using an adhesive layer and sealing the suction pipe through the container lid. Portable ceramic filter manufacturing method used in containers capable of mass production.
  6. 중앙에 천공된 직경 d의 구멍을 가지고 내경 a를 가지는 규격화되어 대량 생산이 가능한 용기뚜껑;A standardized container lid having a diameter d punched in the center and having an inner diameter a;
    상기 천공된 구멍을 길이 h/2만큼 관통하여 결합되는 직경 d의 흡입관;A suction pipe having a diameter d coupled through the drilled hole by a length h / 2;
    상기 용기뚜껑의 내부에 상부가 부착할 수 있도록 높이 h인 원기둥 형상을 가지며, 상기 용기뚜껑을 관통하는 흡입관 일단이 내입될 수 있도록 상기 원기둥 형상 상부 중앙에 지름 d와 깊이 h/2를 갖는 수용부를 가지며, 진흙을 분쇄하여 직경 5-15㎛의 진흙분말을 선별하고, 직경 1-2mm의 톱밥과 직경 1-2mm의 모래를 1ppm의 이온화 은 수용액에 담궈 은이온 코팅하고, 상기 진흙분말 100 중량부에 은이온 코팅된 톱밥 4-8 중량부, 은이온 코팅된 모래 8-12 중량부, 물 10-15 중량부를 혼합하여 성형하고, 그늘에서 24-48 시간 건조하고, 화덕에서 시간당 100℃ 승온속도로 가열하고 400℃에서 1시간 머문 후, 다시 시간당 100℃ 승온속도로 가열하고 800℃에서 가열을 멈춘 후 자연 냉각하면서 소성하고, 표면을 10-12ppm의 이온화 은 수용액으로 코팅하고 상온에서 24시간 건조하여 제조된 휴대용 세라믹 필터;It has a cylindrical shape of height h so that the upper portion can be attached to the inside of the container lid, the receiving portion having a diameter d and depth h / 2 in the center of the cylindrical shape so that one end of the suction pipe penetrating the container lid Mud is pulverized to select a mud powder of 5-15㎛ diameter, and sawdust having a diameter of 1-2mm and sand having a diameter of 1-2mm in a 1ppm aqueous solution of ionized silver, coated with silver ions, 100 parts by weight of the mud powder 4-8 parts by weight of silver ion-coated sawdust, 8-12 parts by weight of silver ion-coated sand, 10-15 parts by weight of water were mixed, dried 24-48 hours in the shade, and heated at 100 ° C. per hour in the oven Heated at 400 ° C for 1 hour, heated at a rate of 100 ° C per hour, stopped heating at 800 ° C, calcined with natural cooling, and the surface was coated with an aqueous solution of 10-12 ppm of ionized silver and dried at room temperature for 24 hours. W manufacture the portable ceramic filter;
    상기 휴대용 세라믹 필터 원기둥 형상의 상부에 위치하며 상기 수용부에 상기 용기뚜껑을 관통하는 흡입관 일단을 강제로 내입시키면서 상기 용기뚜껑의 내부와 원기둥 형상 상부를 접착시키고 상기 용기뚜껑을 관통하는 흡입관을 밀봉하는 접착층; 및 Located in the upper portion of the cylindrical shape of the portable ceramic filter cylinder and forcibly inserting one end of the suction tube penetrating the container lid to the receiving portion to bond the inside of the container lid and the cylindrical upper portion and seal the suction tube penetrating the container lid. Adhesive layer; And
    상기 용기뚜껑과 결합하는 규격화되어 대량 생산이 가능한 용기몸체를 포함하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체.A purified water structure using a standardized and mass-produced container including a standardized and mass-produced container body coupled to the container lid.
  7. 제 6 항에 있어서,The method of claim 6,
    상기 용기뚜껑을 관통하는 흡입관 일단에 흡입공이 형성되는 것을 특징으로 하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체.The purified water structure using a standardized and mass-produced container, characterized in that the suction hole is formed in one end of the suction pipe penetrating the container lid.
  8. 제 6 항 또는 제 7 항에 있어서,The method according to claim 6 or 7,
    상기 흡입관 타단에 교체 가능하게 결합하는 빨대를 더 포함하는 규격화되어 대량 생산이 가능한 용기가 사용되는 정수구조체.Water purification structure using a standardized and mass-produced container further comprises a straw that is replaceably coupled to the other end of the suction pipe.
PCT/KR2016/002298 2016-03-08 2016-03-08 Method for manufacturing portable ceramic filter used for container standardized to enable mass production thereof, and water purifying structure in which container standardized to enable mass production thereof is used WO2017155132A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100623283B1 (en) * 2006-02-06 2006-09-12 김광원 Method for producing a perforated block using clay
KR100809869B1 (en) * 2007-01-25 2008-03-06 주식회사 현진기업 Ion water purifier included photocatalyst-filter
KR20080084884A (en) * 2007-03-17 2008-09-22 한현수 Portable water purifier
KR100886170B1 (en) * 2007-10-29 2009-02-27 위니아만도 주식회사 Preparation method of solid composition comprising ceramic and silver ion for bactericide
US20100237003A1 (en) * 2000-10-20 2010-09-23 Anthony Reid Harvey Ceramic water purification device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100237003A1 (en) * 2000-10-20 2010-09-23 Anthony Reid Harvey Ceramic water purification device
KR100623283B1 (en) * 2006-02-06 2006-09-12 김광원 Method for producing a perforated block using clay
KR100809869B1 (en) * 2007-01-25 2008-03-06 주식회사 현진기업 Ion water purifier included photocatalyst-filter
KR20080084884A (en) * 2007-03-17 2008-09-22 한현수 Portable water purifier
KR100886170B1 (en) * 2007-10-29 2009-02-27 위니아만도 주식회사 Preparation method of solid composition comprising ceramic and silver ion for bactericide

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