WO2017145625A1 - Inventory management apparatus, inventory management system, inventory management method, and program - Google Patents

Inventory management apparatus, inventory management system, inventory management method, and program Download PDF

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Publication number
WO2017145625A1
WO2017145625A1 PCT/JP2017/002653 JP2017002653W WO2017145625A1 WO 2017145625 A1 WO2017145625 A1 WO 2017145625A1 JP 2017002653 W JP2017002653 W JP 2017002653W WO 2017145625 A1 WO2017145625 A1 WO 2017145625A1
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WO
WIPO (PCT)
Prior art keywords
electronic component
electronic
replenishment
mounting apparatus
component mounting
Prior art date
Application number
PCT/JP2017/002653
Other languages
French (fr)
Japanese (ja)
Inventor
慎太郎 岡部
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2018501074A priority Critical patent/JPWO2017145625A1/en
Priority to CN201780007091.3A priority patent/CN108702865A/en
Publication of WO2017145625A1 publication Critical patent/WO2017145625A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • the present invention relates to an inventory management device, an inventory management system, an inventory management method, and a program that support a component replenishment operation.
  • the electronic component replenishment method includes stopping the electronic component mounting device and mounting a new reel on the tape feeder, and joining the new reel tape while the electronic component mounting device is in operation, and removing the electronic component without interruption. There is a way to replenish.
  • the electronic component mounting apparatus When replenishing with the former method, it is necessary to stop the electronic component mounting apparatus, so that the operating rate of the electronic component mounting apparatus is lowered.
  • the operation rate of the electronic component mounting apparatus does not decrease.
  • the replenishment timing in the latter method is wrong, the electronic component mounting apparatus stops. For this reason, in order to suppress a reduction in the operating rate of the electronic component mounting apparatus, timely replenishment of electronic components by the latter method is indispensable. Therefore, a technique for predicting the replenishment timing of the electronic component from the remaining number of electronic components and preventing an error in the replenishment timing has been developed.
  • the number of remaining parts is calculated by sequentially subtracting the number of parts that are reduced by the repetition of the part picking operation of the electronic part mounting apparatus, and the part replenishment operation that requires parts replenishment work based on the number of remaining parts
  • An electronic component mounting apparatus that predicts timing and displays a code indicating component supply timing is disclosed.
  • Patent Document 2 when the number of parts used is calculated by detecting the parts continuously carried out from the parts storage box with a sensor, and the number of parts used after subtracting the number of parts used becomes equal to the warning value A used component management apparatus that outputs a warning signal to an external interface is disclosed.
  • Patent Document 3 the number of parts used is calculated in accordance with an extraction detection signal input every time a part is taken out, and the time until each part runs out of parts is calculated based on the number of parts remaining after subtracting the number of parts used.
  • a component supply device that calculates and notifies that a component has run out.
  • JP 2013-175618 A JP 63-162131 A JP-A-4-267472
  • the electronic component mounting apparatus since the electronic component mounting apparatus includes a control device that calculates the component supply timing and displays the component supply timing on the tape feeder, it is necessary to replace existing equipment, which increases costs. To do.
  • a recording medium for recording data indicating the remaining number of parts is provided in a parts storage box of a parts cassette that feeds out a tape with parts attached thereto, and a device that reads the recording medium in the parts cassette, Since the sensor is provided with a sensor for detecting parts that are continuously carried out from the storage box, it is necessary to replace existing equipment, which increases costs.
  • Patent Document 3 includes a processing operation unit that calculates the number of parts used in a parts cassette that sends out tape-shaped parts, and subtracts the number of parts used from the number of parts mounted. Therefore, the existing equipment needs to be replaced, and the cost increases.
  • the present invention has been made in view of the circumstances as described above, and an object thereof is to prevent an error in the replenishment timing of the electronic component of the electronic component mounting apparatus at a low cost.
  • an inventory management apparatus is an inventory management apparatus connected to a sensor that detects that an electronic circuit board on which an electronic component is mounted is carried out from the electronic component mounting apparatus.
  • the inventory management apparatus includes a detection signal acquisition unit, a remaining component number calculation unit, a replenishment instruction generation unit, and a replenishment instruction output unit.
  • a detection signal acquisition part acquires the detection signal which shows having detected carrying out of the electronic circuit board from the sensor.
  • the component remaining number calculation unit calculates the electronic component mounted on the single electronic circuit board from the number of electronic components held by the electronic component mounting device.
  • the number of components is subtracted to calculate the remaining number of electronic components held by the electronic component mounting apparatus, and the time from the remaining number of electronic components to the replenishment timing of the electronic components is calculated.
  • the electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated by the remaining component calculation unit is equal to or less than the threshold, the electronic component mounting with the time until the electronic component replenishment timing is equal to or less than the threshold
  • Replenishment instruction information for instructing replenishment of electronic parts of the apparatus is generated.
  • the replenishment instruction output unit outputs replenishment instruction information.
  • the inventory management device independent of the electronic component mounting apparatus calculates the time until the electronic component replenishment timing, and performs the electronic component replenishment operation of the electronic component mounting apparatus whose time until the replenishment timing is equal to or less than the threshold value.
  • the figure which shows the structural example of the inventory control system which concerns on embodiment of this invention The figure which shows the function structural example of the inventory control apparatus which concerns on embodiment
  • the figure which shows an example of the product information which concerns on embodiment The figure which shows an example of the work instruction information which concerns on embodiment
  • the figure which shows an example of the manufacturing information which concerns on embodiment The figure which shows an example of the component information which concerns on embodiment
  • FIG. 1 is a diagram showing a configuration example of an inventory management system according to an embodiment of the present invention.
  • the parts inventory management and replenishment necessary time point prediction system 100 includes an inventory management apparatus 1, a sensor 2A and a sensor 2B, an electronic component mounting apparatus 3A, and an electronic component mounting apparatus 3B.
  • the sensor 2A and the sensor 2B are collectively referred to as the sensor 2
  • the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B are collectively referred to as the electronic component mounting apparatus 3.
  • the electronic component mounting apparatus 3 for mounting electronic components on the electronic circuit board 5 has a plurality of insertion ports for replenishing the electronic components for each electronic component.
  • the electronic component mounting apparatus 3 includes a tape feeder having a tape feeding mechanism, and arranges an electronic component attached to a tape fed from the tape feeder on the electronic circuit board 5.
  • a reel that winds up a tape with electronic components attached at predetermined intervals is mounted on the tape feeder. Mounting the reel from the slot into the tape feeder and joining the new reel tape is hereinafter referred to as setting the reel at the slot.
  • the number of electronic component mounting apparatuses 3 is not limited to two but may be one or more.
  • the sensor 2A detects that the electronic circuit board 5 on which the electronic component has been mounted is carried out from the electronic component mounting apparatus 3A.
  • the sensor 2B detects that the electronic circuit board 5 on which the electronic component has been mounted is carried out from the electronic component mounting apparatus 3B.
  • the inventory management device 1 is connected to the sensor 2 and acquires from the sensor 2 a detection signal indicating that the electronic circuit board 5 has been unloaded. Each time the inventory management apparatus 1 acquires a detection signal from the sensor 2, the inventory management apparatus 1 calculates the remaining number of electronic components on the reel set at the insertion port of the electronic component mounting apparatus 3.
  • the inventory management device 1 calculates the time until the replenishment timing of the electronic component from the remaining number of electronic components on the reel set in the insertion slot of the electronic component mounting device 3, and the electronic component whose time until the replenishment timing is equal to or less than the threshold value
  • the component replenishment instruction information for instructing the splicing operation of the electronic component of the reel set at the insertion port of the mounting apparatus 3 is output.
  • the threshold is set to a time sufficient for the operator to check the component replenishment instruction information output and prepare for the splicing operation.
  • FIG. 2 is a diagram illustrating a functional configuration example of the inventory management apparatus according to the embodiment.
  • the inventory management apparatus 1 includes an input unit 11, a manufacturing information generation unit 12, a product information storage unit 13, a work instruction output unit 14, a reel information storage unit 15, a manufacturing information storage unit 16, a detection signal acquisition unit 17, and a remaining component number calculation.
  • the worker inputs input information including information for identifying the product to be manufactured and information indicating the number of manufactured products to the input unit 11.
  • the input information input method is not limited to manual input, and the barcode may be read by a barcode reader, for example.
  • a barcode indicating input information is printed on an instruction sheet for instructing manufacture of the product, and the barcode is read by a barcode reader.
  • the input unit 11 acquires input information from the barcode reader.
  • the input unit 11 sends the input information that has been input to the manufacturing information generation unit 12.
  • the product information storage unit 13 includes information for identifying a product, information indicating an electronic component necessary for manufacturing the product (hereinafter, referred to as a necessary component), and an input port of the electronic component mounting apparatus 3 for setting a reel of the required component (
  • product information including information indicating a designated slot and information indicating the number of necessary parts per product is stored.
  • FIG. 3 is a diagram illustrating an example of product information according to the embodiment.
  • the product information includes a “product ID” that identifies a product, a “necessary part” that indicates a required part of the product, a “specified input port” that indicates a specified input port of the required part, and one product. It is composed of “required part quantity” indicating the number of required parts.
  • the manufacture of one product with product ID AB123 requires two electronic components RA and four electronic components RB, and the designated input ports for electronic component RA and electronic component RB are A-1 and B, respectively. -1.
  • A-1 and B-1 are inlets of the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B, respectively.
  • the manufacturing information generation unit 12 When the manufacturing information generation unit 12 receives the input information from the input unit 11, the manufacturing information generation unit 12 reads the product information in which the received input information and the information for identifying the product match from the product information storage unit 13.
  • the manufacturing information generation unit 12 is configured to provide information for identifying the manufacture of the product, information indicating the necessary parts, information indicating the designated input port of the required parts, and manufacturing based on the received input information and the read product information.
  • Work instruction information including information indicating the total number of necessary parts of the number of products is generated.
  • work instruction information when input information indicating that 100 products having a product ID of AB123 are manufactured is input to the input unit 11 will be described with reference to FIG.
  • FIG. 4 is a diagram illustrating an example of work instruction information according to the embodiment.
  • the work instruction information includes a “manufacturing ID” that identifies the manufacture of the product, a “necessary part” that indicates a necessary part of the product, a “specified input port” that indicates a specified input port of the necessary part, This is composed of “total amount of necessary parts” indicating the total number of necessary parts of the manufactured product.
  • the manufacturing information generation unit 12 assigns a manufacturing ID.
  • the production ID 0001 is assigned.
  • the manufacturing information generation unit 12 refers to the product information whose product ID is AB123 shown in FIG. 3.
  • A-1 and B-1 are information for identifying the insertion ports of the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B, respectively.
  • the manufacturing information generation unit 12 of the inventory management apparatus 1 in FIG. 2 sends the generated work instruction information to the work instruction output unit 14.
  • the work instruction output unit 14 outputs the work instruction information received from the manufacturing information generation unit 12.
  • the output of the work instruction information may be transmitted to the worker by e-mail, may be displayed on a terminal used by the worker, or may be printed out a work instruction form for displaying the work instruction information.
  • the worker sets a reel of a necessary part at a designated slot, information for identifying product manufacture, information for identifying the set reel, reel
  • the input information including the information for identifying the designated insertion port for which is set is input to the input unit 11.
  • the input method of the input information is not limited to manual input, and the barcode may be read by a barcode reader, for example.
  • a barcode reader for example, information for identifying the manufacture of the product, information for identifying the reel, and information for identifying the slot are respectively provided on the work instruction sheet, the reel body, and the slot of the electronic component mounting apparatus 3. Bar codes shown are printed, and these bar codes are read by a bar code reader.
  • the input unit 11 acquires input information from the barcode reader.
  • the input unit 11 sends the input input information to the manufacturing information generation unit 12.
  • the reel information storage unit 15 stores reel information including information for identifying a reel, information indicating an electronic component held by the reel, and information indicating the number of electronic components held by the reel. The reel information will be described with reference to FIG.
  • FIG. 5 is a diagram illustrating an example of reel information according to the embodiment.
  • the reel information includes “reel ID” for identifying the reel, “electronic component” indicating the electronic component held by the reel, and “component quantity” indicating the number of electronic components held by the reel. Consists of. For example, a reel whose “reel ID” is RA012 holds 200 electronic components RA. The reel whose “reel ID” is RB005 holds 250 electronic components RB.
  • the manufacturing information generation unit 12 reads from the reel information storage unit 15 reel information in which the input information received from the input unit 11 matches the information for identifying the reel.
  • the manufacturing information generating unit 12 is information for identifying the set reel included in the input information received in the work instruction information in which the input information, the information identifying the manufacture of the product, and the information indicating the designated input port match. And manufacturing information to which information indicating the number of electronic components held by the reel included in the read reel information is generated.
  • the manufacturing information includes information for identifying the manufacture of the product, information indicating the necessary parts, information indicating the designated input port of the necessary parts, information indicating the total number of necessary parts of the product of the number of products, and the specified input port And information indicating the number of electronic components held by the reel set in the designated slot.
  • the manufacturing information whose “manufacturing ID” is 0001 will be described with reference to FIG.
  • FIG. 6 is a diagram illustrating an example of manufacturing information according to the embodiment.
  • the manufacturing information includes a “manufacturing ID” that identifies the manufacturing of the product, a “necessary part” that indicates a necessary part of the product, a “specified input port” that indicates a specified input port of the required part, and a manufacturing
  • the total number of electronic components required to manufacture a certain number of products, the “input reel ID” for identifying the reel set in the designated slot, and the reel set in the designated slot are held. It is composed of “number of input parts” indicating the number of electronic parts.
  • “Manufacturing ID”, “Necessary parts”, “Designated slot” and “Total amount of necessary parts” are the same as the work instruction information shown in FIG.
  • the manufacturing information shown in FIG. 6 requires 200 electronic components RA and 400 electronic components RB to manufacture the manufacturing ID 0001, and 200 are installed in the insertion port A-1 of the electronic component mounting apparatus 3A.
  • the reel RA012 holding the electronic component RA is set, and the reel RB005 holding 250 electronic components RB is set in the insertion port B-1 of the electronic component mounting apparatus 3B. Is shown.
  • the electronic component RB requires a splicing operation because the number of electronic components RB held by the reel RB005 is 250 while the number necessary for manufacturing the manufacturing ID 0001 is 400.
  • the manufacturing information generation unit 12 stores the generated manufacturing information in the manufacturing information storage unit 16.
  • the manufacturing information generation unit 12 determines whether or not the manufacturing information storage unit 16 has manufacturing information in which the received input information and information for identifying the product manufacture match. When there is no manufacturing information that matches the information for identifying the manufacturing of the product, the manufacturing information is generated and stored in the manufacturing information storage unit 16 as described above. The case where there is manufacturing information that matches the information for identifying the product manufacturing will be described later.
  • start information including information for identifying the manufacture of the product and information indicating that the manufacture is started is stored in the inventory management apparatus 1.
  • the input unit 11 sends the input start information to the component remaining number calculation unit 18.
  • the electronic circuit board 5 on which the electronic components are mounted is unloaded from the electronic component mounting apparatus 3A and is loaded into the electronic component mounting apparatus 3B.
  • the sensor 2A detects that the electronic circuit board 5 has been carried out from the electronic component mounting apparatus 3A. Subsequently, the electronic circuit board 5 on which the electronic component is mounted is unloaded from the electronic component mounting apparatus 3B.
  • the sensor 2B detects that the electronic circuit board 5 has been carried out from the electronic component mounting apparatus 3B.
  • Each of the sensors 2 ⁇ / b> A and 2 ⁇ / b> B transmits a detection signal to the inventory management device 1 when detecting the carry-out of the electronic circuit board 5.
  • the detection signal acquisition unit 17 of the inventory management apparatus 1 in FIG. 2 acquires the detection signal from the sensor 2
  • the detection signal acquisition unit 17 sends the detection signal to the component remaining number calculation unit 18.
  • the component information storage unit 19 stores component information including information indicating an electronic component and information indicating an interval between the electronic components on the tape wound on the reel.
  • the device information storage unit 20 includes information indicating the electronic component mounting device 3, information indicating a process work time for mounting the electronic component on one electronic circuit board 5 by the electronic component mounting device 3, and the electronic component mounting device 3 Device information including information indicating the quantity of electronic components mounted on one electronic circuit board 5 is stored. The component information and device information will be described with reference to FIGS.
  • FIG. 7 is a diagram illustrating an example of component information according to the embodiment.
  • the component information includes “electronic component” indicating an electronic component and “pitch” indicating an interval between the electronic components on a tape wound on a reel.
  • the electronic components RA are attached on the tape at intervals of 2 mm, and the electronic components RB are attached on the tape at intervals of 1 mm.
  • FIG. 8 is a diagram illustrating an example of device information according to the embodiment.
  • the device information indicates “electronic component mounting device” indicating the electronic component mounting device 3, and process work time when the electronic component mounting device 3 mounts the electronic component on one electronic circuit board 5.
  • the “tact time” and the “unit component quantity” indicating the number of electronic components to be mounted on one electronic circuit board 5 by the electronic component mounting apparatus 3.
  • the electronic component mounting apparatus 3A places one electronic component RA on the electronic circuit board 5 in 1.0 second, and the electronic component mounting apparatus 3B places two electronic components RB on the electronic circuit board 5 in 1.0 second. To place.
  • the component remaining number calculation unit 18 of the inventory management apparatus 1 in FIG. 2 obtains from the manufacturing information storage unit 16 the manufacturing information in which the received start information and the information for identifying the product match. read out.
  • the component remaining number calculation unit 18 receives the detection signal of the sensor 2 from the detection signal acquisition unit 17, it reads out the device information of the electronic component mounting apparatus 3 corresponding to the sensor 2 that has acquired the detection signal from the device information storage unit 20.
  • the component remaining number calculation unit 18 obtains the number Y of electronic components held by the reel set in the designated insertion slot from the read manufacturing information.
  • the remaining component number calculation unit 18 obtains the quantity X of electronic components that the electronic component mounting apparatus 3 mounts on one electronic circuit board 5 from the read device information.
  • the component remaining number calculation unit 18 calculates YX, and calculates the remaining number Yr of electronic components held by the reel set in the designated insertion slot.
  • the remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel set in the specified insertion slot of the manufacturing information stored in the manufacturing information storage unit 16 from Y to Yr.
  • the component remaining number calculation unit 18 updates the manufacturing information every time the detection signal of the sensor 2 is received from the detection signal acquisition unit 17.
  • the remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 from Y to Yr.
  • the remaining component number calculation unit 18 calculates the remaining number Yr of electronic components held by the reel set in the designated slot
  • the component information of the necessary component indicated by the manufacturing information is read from the component information storage unit 19.
  • the remaining component number calculation unit 18 obtains the interval P between the electronic components on the tape from the component information of the necessary components.
  • the remaining component number calculation unit 18 multiplies Yr by P to calculate the current tape length L wound on the reel set in the designated insertion slot.
  • the component remaining number calculation unit 18 uses a process work time T for the electronic component mounting apparatus 3 to mount an electronic component on one electronic circuit board 5 based on the device information of the electronic component mounting apparatus 3, and the electronic component mounting apparatus 3
  • the number N of electronic components to be mounted on one electronic circuit board 5 is obtained.
  • the remaining component number calculation unit 18 calculates N ⁇ P / T and calculates a tape length decrease value Lm per unit time.
  • the remaining part number calculator 18 stores in advance the tape length Ls at which the splicing work is possible, calculates (L ⁇ Ls) / Lm, and calculates the time until the replenishment timing at which the splicing work is performed.
  • the remaining component number calculation unit 18 sends remaining time information indicating the time until the replenishment timing calculated for each insertion port of the electronic component mounting apparatus 3 to the replenishment instruction generation unit 21.
  • the replenishment instruction generation unit 21 determines whether or not there is an insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than a threshold.
  • replenishment instruction information for instructing splicing work of the electronic components on the reel set in the insertion slot of the electronic component mounting apparatus 3 is generated To the replenishment instruction output unit 22.
  • the replenishment instruction output unit 22 outputs the replenishment instruction information received from the replenishment instruction generation unit 21.
  • the output of the replenishment instruction information may be sent to the worker by mail, may be displayed on a terminal used by the worker, or a replenishment instruction form for displaying the replenishment instruction information may be printed out.
  • the component replenishment instruction information includes information indicating an insertion port of the electronic component mounting apparatus 3 whose time until replenishment timing is equal to or less than a threshold, and information indicating an electronic component to be replenished.
  • the parts replenishment instruction information may further include information indicating the time until the replenishment timing.
  • the worker prepares a new reel of electronic parts to be replenished according to the replenishment instruction information output from the replenishment instruction output unit 22, and performs splicing work.
  • the worker inputs input information including information for identifying the manufacture of the product, information for identifying the set reel, and information for identifying the designated insertion slot on which the reel is set to the input unit 11. To do.
  • the input unit 11 sends the input input information to the manufacturing information generation unit 12.
  • the manufacturing information generation unit 12 When receiving the insertion information from the input unit 11, the manufacturing information generation unit 12 reads out from the reel information storage unit 15 reel information in which the received insertion information and information for identifying the reel match. Further, the manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product. Here, since the manufacturing information storage unit 16 has the manufacturing information that matches the information for identifying the manufacturing of the product, the manufacturing information generation unit 12 has the manufacturing information that matches the received input information and the information that identifies the manufacturing of the product. The information for identifying the reel set in the designated insertion slot is updated to the information for identifying the set reel included in the received insertion information, and the reel set in the designated insertion slot indicated by the manufacturing information is held. The number of electronic components held by the reel indicated by the read reel information is added to the number of electronic components. As a result, the contents of the splicing work are reflected in the manufacturing information.
  • the worker When the production of the product is completed, the worker inputs information for identifying the production of the product and completion information indicating that the production is finished to the input unit 11 of the inventory management apparatus 1.
  • processing performed by the electronic component mounting apparatus 3 will be described with reference to FIGS. 9 and 10.
  • FIG. 9 is a flowchart showing an example of the operation of the manufacturing information generation process according to the embodiment.
  • the inventory management device 1 starts manufacturing information generation processing.
  • the input unit 11 of the inventory management apparatus 1 repeats step S11 and waits for the input information to be input.
  • the input unit 11 sends the input information to the manufacturing information generation unit 12.
  • the manufacturing information generation unit 12 reads product information in which the input information received from the input unit 11 and the information for identifying the product match from the product information stored in the product information storage unit 13 as illustrated in FIG.
  • the manufacturing information generation unit 12 generates work instruction information based on the received input information and the read product information (step S12).
  • the manufacturing information generation unit 12 sends the generated work instruction information to the work instruction output unit 14 as shown in FIG.
  • the work instruction output unit 14 outputs the work instruction information received from the manufacturing information generation unit 12 (step S13).
  • step S14 When the input information is not input by the operator (step S14; NO), the input unit 11 repeats step S14 and waits for input of input information.
  • the input unit 11 sends the input input information to the manufacturing information generation unit 12.
  • the manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product (step S15).
  • the manufacturing information generation unit 12 executes step S15 on the input information of all necessary parts included in the work instruction information.
  • step S15 When the input information is input for the first time, there is no manufacturing information in the manufacturing information storage unit 16 in which the input information received matches the information for identifying the product manufacturing (step S15; NO). As shown in FIG.
  • the reel information stored in the reel information storage unit 15 is read out the reel information in which the insertion information received from the input unit 11 and the information for identifying the reel match.
  • the manufacturing information generation unit 12 generates manufacturing information based on the work instruction information, the received input information, and the read reel information. (Step S16).
  • the manufacturing information generation unit 12 stores the generated manufacturing information as shown in FIG. 6 in the manufacturing information storage unit 16 (step S17).
  • step S18 When the end information is not input by the operator (step S18; NO), the input unit 11 returns to step S14 and waits for input information.
  • the input unit 11 sends the input input information to the manufacturing information generation unit 12.
  • the manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product (step S15).
  • the manufacturing information generation unit 12 executes step S15 on the input information of all necessary parts included in the replenishment instruction information.
  • the manufacturing information storage unit 16 has manufacturing information in which the input information received matches the information for identifying the manufacturing of the product (step S15; YES). Updates the manufacturing information that matches the information for identifying the manufacturing of the product based on the received input information (step S19).
  • the manufacturing information generation process is ended.
  • FIG. 10 is a flowchart showing an example of the operation of the replenishment instruction output process according to the embodiment.
  • the inventory management device 1 starts a replenishment instruction output process.
  • the input unit 11 of the inventory management device 1 repeats step S21 and waits for the start information to be input.
  • start information is input by the operator (step S21; YES)
  • the input unit 11 sends the input start information to the component remaining number calculation unit 18.
  • the remaining part number calculation unit 18 receives the start information from the input unit 11, the received start information matches the information for identifying the product manufacture from the manufacture information stored in the manufacture information storage unit 16 as shown in FIG. 6. Read manufacturing information.
  • the detection signal acquisition unit 17 When the detection signal acquisition unit 17 does not acquire the detection signal from the sensor 2 (step S22; NO), the detection signal acquisition unit 17 repeats step S22 and waits for acquisition of the detection signal.
  • the detection signal acquisition unit 17 sends the acquired detection signal to the component remaining number calculation unit 18.
  • the component remaining number calculation unit 18 receives the detection signal of the sensor 2 from the detection signal acquisition unit 17, the component remaining number calculation unit 18 receives the detection signal from the device information stored in the device information storage unit 20 as illustrated in FIG. 8. The device information of the corresponding electronic component mounting device 3 is read.
  • the component remaining number calculation unit 18 obtains the number Y of electronic components held by the reel set in the designated insertion slot from the read manufacturing information.
  • the remaining component number calculation unit 18 obtains the quantity X of electronic components that the electronic component mounting apparatus 3 mounts on one electronic circuit board 5 from the read device information.
  • the component remaining number calculation unit 18 calculates YX, and calculates the remaining number Yr of electronic components held by the reel set in the designated insertion slot (step S23).
  • the remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel set in the designated entry slot of the manufacturing information stored in the manufacturing information storage unit 16 from Y to Yr (step S24). .
  • the remaining component number calculation unit 18 reads out the component information of the necessary component indicated by the manufacturing information from the component information stored in the component information storage unit 19 as shown in FIG.
  • the remaining component number calculation unit 18 obtains the interval P between the electronic components on the tape from the component information of the necessary components.
  • the remaining component number calculator 18 multiplies Yr by P to calculate the current tape length L wound on the reel set at the designated insertion slot (step S25).
  • the component remaining number calculation unit 18 uses a process work time T in which the electronic component mounting apparatus 3 mounts an electronic component on one electronic circuit board 5 based on the device information of the electronic component mounting apparatus 3, and one electronic component mounting apparatus 3.
  • the number N of electronic components to be mounted on the electronic circuit board 5 is obtained.
  • the remaining component number calculation unit 18 calculates N ⁇ P ⁇ T, and calculates a tape length decrease value Lm per unit time (step S26).
  • the remaining component number calculation unit 18 stores in advance the tape length Ls that can be spliced, calculates (L ⁇ Ls) / Lm, and calculates the time until the replenishment timing for performing the splicing operation (step). S27).
  • the remaining component number calculation unit 18 sends remaining time information indicating the time until the replenishment timing calculated for each insertion port of the electronic component mounting apparatus 3 to the replenishment instruction generation unit 21.
  • the replenishment instruction generation unit 21 determines whether or not there is an insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than a threshold (step). S28). When there is no insertion slot for the electronic component mounting apparatus 3 whose time until the replenishment time is equal to or less than the threshold value (step S28; NO), the process proceeds to step S31.
  • step S28 When there is an insertion slot of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than the threshold value (step S28; YES), the replenishment instruction generation unit 21 sets the electronic components of the reel set in the insertion slot of the electronic component mounting apparatus 3 Replenishment instruction information for instructing the component splicing work is generated (step S29) and sent to the replenishment instruction output unit 22.
  • the replenishment instruction output unit 22 outputs the replenishment instruction information received from the replenishment instruction generation unit 21 (step S30).
  • step S31 NO
  • the replenishment instruction output process is ended.
  • the component remaining number calculation unit 18 updates the information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 to the remaining number Yr every time the remaining number Yr is calculated in step S23.
  • information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 may be updated to the remaining number Yr calculated last.
  • the remaining component number calculation unit 18 counts the number of electronic components held by the reels set in the designated insertion slots of all the electronic component mounting apparatuses 3 when start information is input by the operator in step S21. Display information for displaying Y may be generated, and the replenishment instruction output unit 22 may output the display information.
  • the inventory management apparatus 1 independent of the electronic component mounting apparatus 3 calculates the time until the electronic component replenishment timing, and the time until the replenishment timing.
  • the operator By instructing the operator to replenish the electronic component at the insertion port of the electronic component mounting apparatus 3 whose value is less than or equal to the threshold value, it is not necessary to replace existing equipment, and the electronic component of the electronic component mounting apparatus 3 is replenished at low cost. An error in timing can be prevented, and a reduction in the operating rate of the electronic component mounting apparatus 3 can be suppressed.
  • the electronic component mounting apparatus When an electronic component is inserted into the electronic component mounting device, and after the production of the lot of the model that uses the electronic component is finished, the remaining electronic component is not removed and returned to the component storage Based on the inventory information before the electronic component is put in, the electronic component mounting apparatus must calculate the remaining number of electronic components and the time when refilling is necessary. In a production line that switches between different models, when the production of a lot of a certain model is completed, the remaining electronic components that have been thrown into the electronic component mounting device are returned to the component warehouse, or to a different electronic component mounting device. In the case of re-introduction, in inventory management of only the parts warehouse, it is necessary to manually update the remaining number of parts in the inventory information each time.
  • the inventory management apparatus 1 of the above embodiment includes the parts used in the electronic component mounting apparatus, and updates and manages the remaining number of parts in units of the parts packaging, so it is input to the electronic component mounting apparatus It is not necessary to manually update the remaining number of parts when returning the remaining electronic parts to the parts warehouse or when putting them back into a different electronic component mounting apparatus. Therefore, the possibility that a human error occurs in the remaining number of parts in the inventory information can be reduced.
  • the manufacturing information generation unit 12 of the inventory management device 1 generates manufacturing information and stores it in the manufacturing information storage unit 16, but is not limited thereto.
  • the manufacturing information storage unit 16 may store manufacturing information in advance, or may acquire manufacturing information from the outside and store it in the manufacturing information storage unit 16.
  • the inventory management device 1 may not include the manufacturing information generation unit 12, the product information storage unit 13, the work instruction output unit 14, and the reel information storage unit 15.
  • the replenishment instruction generation unit 21 of the inventory management apparatus 1 instructs the splicing operation of the electronic components on the reel set at the insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than the threshold value.
  • the component replenishment instruction information is generated, and the replenishment instruction output unit 22 outputs it.
  • the replenishment instruction generating unit 21 may generate time display information for displaying the time until the electronic component replenishment timing for each electronic component mounting apparatus 3, and the replenishment instruction output unit 22 may output the time display information. Thereby, the operator can know the replenishment timing of the electronic component of the other electronic component mounting apparatus 3, and the convenience is improved.
  • the replenishment instruction generation unit 21 generates time display information for displaying the time until the replenishment timing of the electronic component for each electronic component mounting apparatus 3 in order from the shortest time until the replenishment timing of the electronic component. 22 may output. Thereby, the operator can grasp the regular version whose electronic component replenishment timing of the electronic component mounting apparatus 3 is close, and the convenience is further improved.
  • the time display information may be output when the worker inputs start information, when requested by the worker, or may be output periodically, or replenishment instruction information may be output. Sometimes it may be output simultaneously.
  • the electronic component mounting apparatus 3 has a plurality of insertion ports for each electronic component to be mounted, but is not limited thereto.
  • the electronic component mounting apparatus 3 may be configured to mount only one type of electronic component and have one slot.
  • the information indicating the designated input port of the necessary parts may be information indicating the electronic component mounting apparatus 3 that mounts the necessary parts.
  • the electronic component mounting apparatus 3 holds the electronic component with the reel that has wound the tape with the electronic component attached at a predetermined interval, and supplies the electronic component with the tape feeder. Not limited to. Any method can be used for supplying electronic components as long as the number of electronic components held by the electronic component mounting apparatus 3 can be grasped.
  • the parts inventory management and replenishment point prediction system 100 includes the electronic component mounting apparatus 3, but is not limited thereto.
  • the component inventory management and replenishment necessary point forecast system 100 may be applied to an existing electronic component mounting apparatus without including the electronic component mounting apparatus 3.
  • the remaining component number calculation unit 18 of the inventory management device 1 calculates the time from the remaining number of electronic components on the reel set at the insertion port of the electronic component mounting device 3 to the replenishment timing of the electronic component.
  • the component replenishment instruction information for instructing the replenishment of the electronic component of the electronic component mounting apparatus 3 that is calculated and has a time until the replenishment timing is equal to or less than the threshold value is generated, but is not limited thereto.
  • the remaining component number calculation unit 18 generates component replenishment instruction information for instructing replenishment of the electronic components of the electronic component mounting apparatus 3 in which the remaining number of electronic components on the reel set in the insertion slot of the electronic component mounting apparatus 3 is equal to or less than a threshold value. May be.
  • the inventory management device 1 may not include the component information storage unit 19, and the device information stored in the device information storage unit 20 is that the electronic component mounting device 3 mounts the electronic component on one electronic circuit board 5. It is not necessary to include information indicating the process work time.
  • the sensor 2 of the parts inventory management and replenishment necessary time point prediction system 100 detects that the electronic circuit board 5 on which the electronic parts have been mounted is carried out from the electronic part mounting apparatus 3, but is not limited thereto. Absent.
  • the sensor 2 may detect that the electronic circuit board 5 has been carried into the electronic component mounting apparatus 3. In this case, the sensor 2 transmits a detection signal indicating that the electronic circuit board 5 has been carried into the inventory management apparatus 1.
  • FIG. 11 is a block diagram illustrating an example of a hardware configuration of the inventory management apparatus according to the embodiment.
  • the inventory management apparatus 1 includes a control unit 81, a main storage unit 82, an external storage unit 83, an operation unit 84, a display unit 85, and a transmission / reception unit 86.
  • the main storage unit 82, the external storage unit 83, the operation unit 84, the display unit 85, and the transmission / reception unit 86 are all connected to the control unit 81 via the internal bus 80.
  • the control unit 81 includes a CPU (Central (Processing Unit) and the like, and in accordance with a control program 89 stored in the external storage unit 83, the manufacturing information generation unit 12, the remaining component number calculation unit 18, and the replenishment instruction generation of the inventory management apparatus 1 Each process of the unit 21 is executed.
  • CPU Central (Processing Unit) and the like
  • the main storage unit 82 is composed of a RAM (Random-Access Memory) or the like, loads a control program 89 stored in the external storage unit 83, and is used as a work area of the control unit 81.
  • RAM Random-Access Memory
  • the external storage unit 83 includes a nonvolatile memory such as a flash memory, a hard disk, a DVD-RAM, and a DVD-RW, and stores in advance a program for causing the control unit 81 to perform the process of the inventory management device 1.
  • a program for causing the control unit 81 to perform the process of the inventory management device 1.
  • the data stored in the program is supplied to the control unit 81, and the data supplied from the control unit 81 is stored.
  • the product information storage unit 13, the reel information storage unit 15, the manufacturing information storage unit 16, the component information storage unit 19, and the device information storage unit 20 are configured in an external storage unit 83.
  • the operation unit 84 includes a keyboard, a pointing device such as a mouse and a touch panel, and an interface device that connects these to the internal bus 80.
  • the input information is supplied to the control unit 81 via the operation unit 84.
  • the operation unit 84 functions as the input unit 11.
  • the display unit 85 includes a CRT or LCD.
  • the display unit 85 functions as the work instruction output unit 14 and the replenishment instruction output unit 22.
  • the transmission / reception unit 86 includes a network termination device or a wireless communication device connected to the network, and a serial interface or a LAN (Local Area Network) interface connected to them.
  • the transmission / reception unit 86 functions as the detection signal acquisition unit 17.
  • the transmission / reception unit 86 functions as the work instruction output unit 14 and the replenishment instruction output unit 22.
  • the control program 89 includes a control unit 81, a main storage unit 82, an external storage unit 83, and an operation unit for processing of the remaining number calculation unit 18, component information storage unit 19, device information storage unit 20, and replenishment instruction output unit 22. 84, the display unit 85, the transmission / reception unit 86, and the like are used as resources for processing.
  • a central part that performs processing of the inventory management apparatus 1 including the control unit 81, the main storage unit 82, the external storage unit 83, the operation unit 84, the display unit 85, the transmission / reception unit 86, the internal bus 80, etc.
  • a computer program for executing the above operation is stored and distributed in a computer-readable recording medium (flexible disk, CD-ROM, DVD-ROM, etc.), and the computer program is installed in the computer.
  • the inventory management apparatus 1 that executes the above-described processing may be configured.
  • the stock management device 1 may be configured by storing the computer program in a storage device included in a server device on a communication network such as the Internet, and downloading it by a normal computer system.
  • the functions of the inventory management device 1 are realized by sharing of an OS (operating system) and an application program, or by cooperation between the OS and the application program, only the application program portion is stored in a recording medium or a storage device. May be.
  • the computer program may be posted on a bulletin board (BBS, Bulletin Board System) on a communication network, and the computer program may be provided via the network.
  • BSS bulletin Board System
  • the computer program may be started and executed in the same manner as other application programs under the control of the OS, so that the above-described processing may be executed.
  • 1 inventory management device 2, 2A, 2B sensor, 3, 3A, 3B electronic component mounting device, 5 electronic circuit board, 11 input unit, 12 manufacturing information generation unit, 13 product information storage unit, 14 work instruction output unit, 15 Reel information storage unit, 16 manufacturing information storage unit, 17 detection signal acquisition unit, 18 component remaining number calculation unit, 19 component information storage unit, 20 device information storage unit, 21 replenishment instruction generation unit, 22 replenishment instruction output unit, 80 inside Bus, 81 control unit, 82 main storage unit, 83 external storage unit, 84 operation unit, 85 display unit, 86 transmission / reception unit, 89 control program, 100 parts inventory management and replenishment point forecast system.

Abstract

A remaining parts number calculation unit (18) of an inventory management apparatus (1) according to the present invention subtracts a number of electronic parts mounted on one electronic circuit board by an electronic parts mounting apparatus from a number of electronic parts held by the electronic parts mounting apparatus for every time a detection signal acquisition unit (17) acquires, from sensors (2A) and (2B) for detecting a discharge of an electronic circuit board mounted with electronic parts from the electronic parts mounting apparatus, a detection signal which indicates that an electronic part has been discharged, calculates a remaining number of electronic parts held by the electronic parts mounting apparatus, and calculates, from the remaining number of electronic parts, the time to a replenishment timing of the electronic parts. A replenishment instruction generation unit (21) generates replenishment instruction information instructing the replenishment of electronic parts of the electronic parts mounting apparatus in cases where there is an electronic parts mounting apparatus in which the time until the replenishment timing of the electronic parts calculated by the remaining parts number calculation unit (18) is equal to or less than a threshold value and a replenishment instruction output unit (22) outputs the replenishment instruction information.

Description

在庫管理装置、在庫管理システム、在庫管理方法およびプログラムInventory management device, inventory management system, inventory management method, and program
 本発明は、部品の補充作業を支援する在庫管理装置、在庫管理システム、在庫管理方法およびプログラムに関する。 The present invention relates to an inventory management device, an inventory management system, an inventory management method, and a program that support a component replenishment operation.
 電気製品の小型化・多機能化が進み、プリント基板にチップ型の電子部品を配置する方法が多くの製品で採用されている。一般的に電子部品を電子回路基板に配置する電子部品実装装置では、電子部品が決められた間隔で付されたテープを巻き取ったリールを、テープ送り機構を備えるテープフィーダに装着し、テープを送ることで電子部品が供給される。 As electronic products become smaller and more multifunctional, a method of arranging chip-type electronic components on a printed circuit board is used in many products. In general, in an electronic component mounting apparatus in which electronic components are arranged on an electronic circuit board, a reel around which the electronic components are wound at a predetermined interval is mounted on a tape feeder having a tape feeding mechanism, and the tape is attached. Electronic parts are supplied by sending.
 電子部品の補充方法としては、電子部品実装装置を停止して新しいリールをテープフィーダに装着する方法と、電子部品実装装置を稼働させたまま新しいリールのテープを接合して途切れることなく電子部品を補充する方法がある。前者の方法で補充する場合、電子部品実装装置を停止する必要があるため、電子部品実装装置の稼働率が下がってしまう。後者の方法で補充する場合、装置の稼働を継続したまま補充できるため、電子部品実装装置の稼働率が下がらない。しかしながら、後者の方法での補充タイミングを誤った場合、電子部品実装装置が停止してしまう。このため、電子部品実装装置の稼働率の低下を抑制するためには、後者の方法によるタイムリーな電子部品の補充作業が必要不可欠である。そこで、電子部品の残数から電子部品の補充タイミングを予測し、補充タイミングの誤りを防止する技術が開発されている。 The electronic component replenishment method includes stopping the electronic component mounting device and mounting a new reel on the tape feeder, and joining the new reel tape while the electronic component mounting device is in operation, and removing the electronic component without interruption. There is a way to replenish. When replenishing with the former method, it is necessary to stop the electronic component mounting apparatus, so that the operating rate of the electronic component mounting apparatus is lowered. In the case of replenishment by the latter method, since the replenishment can be performed while the operation of the apparatus is continued, the operation rate of the electronic component mounting apparatus does not decrease. However, if the replenishment timing in the latter method is wrong, the electronic component mounting apparatus stops. For this reason, in order to suppress a reduction in the operating rate of the electronic component mounting apparatus, timely replenishment of electronic components by the latter method is indispensable. Therefore, a technique for predicting the replenishment timing of the electronic component from the remaining number of electronic components and preventing an error in the replenishment timing has been developed.
 特許文献1には、 電子部品実装装置の部品取り出し動作の反復よって減少する部品数を逐次減算することで部品残数を算出し、部品残数に基づいて部品補給作業が必要とされる部品補給タイミングを予測して、部品補給タイミングを示す符号を表示する電子部品実装装置が開示されている。 In Patent Document 1, the number of remaining parts is calculated by sequentially subtracting the number of parts that are reduced by the repetition of the part picking operation of the electronic part mounting apparatus, and the part replenishment operation that requires parts replenishment work based on the number of remaining parts An electronic component mounting apparatus that predicts timing and displays a code indicating component supply timing is disclosed.
 特許文献2には、部品収納箱より連続的に搬出される部品をセンサで検出して部品使用数を算出し、部品使用数を減算した部品残数の値が警告値と等しくなったときに外部インタフェースに警告信号を出力する使用部品管理装置が開示されている。 In Patent Document 2, when the number of parts used is calculated by detecting the parts continuously carried out from the parts storage box with a sensor, and the number of parts used after subtracting the number of parts used becomes equal to the warning value A used component management apparatus that outputs a warning signal to an external interface is disclosed.
 特許文献3には、部品を取り出す度に入力される取出検出信号に応じて部品使用数を算出し、部品使用数を減算した部品残数に基づいて各部品が部品切れとなるまでの時間を演算し、部品切れを予告する部品供給装置が開示されている。 In Patent Document 3, the number of parts used is calculated in accordance with an extraction detection signal input every time a part is taken out, and the time until each part runs out of parts is calculated based on the number of parts remaining after subtracting the number of parts used. There is disclosed a component supply device that calculates and notifies that a component has run out.
特開2013-175618号公報JP 2013-175618 A 特開昭63-162131号公報JP 63-162131 A 特開平4-267472号公報JP-A-4-267472
 特許文献1に記載の技術では、電子部品実装装置が部品補給タイミングを算出する制御装置を備え、テープフィーダに部品補給タイミングを表示する構成のため、既存の設備を取り替える必要があり、コストが増大する。 In the technique described in Patent Document 1, since the electronic component mounting apparatus includes a control device that calculates the component supply timing and displays the component supply timing on the tape feeder, it is necessary to replace existing equipment, which increases costs. To do.
 特許文献2に記載の技術では、部品が付されたテープを送り出すパーツカセットの部品収納箱に部品残数を示すデータを記録する記録媒体が設けられ、パーツカセットに記録媒体を読み取る装置と、部品収納箱より連続的に搬出される部品を検出するセンサとが設けられる構成のため、既存の設備を取り替える必要があり、コストが増大する。 In the technology described in Patent Document 2, a recording medium for recording data indicating the remaining number of parts is provided in a parts storage box of a parts cassette that feeds out a tape with parts attached thereto, and a device that reads the recording medium in the parts cassette, Since the sensor is provided with a sensor for detecting parts that are continuously carried out from the storage box, it is necessary to replace existing equipment, which increases costs.
 特許文献3に記載の技術では、テープ状の部品を送り出すパーツカセットに部品使用数を算出し、部品の搭載数量から部品使用数を減算する処理演算部を備え、部品装着機に部品切れの予告を表示する構成のため、既存の設備を取り替える必要があり、コストが増大する。 The technology described in Patent Document 3 includes a processing operation unit that calculates the number of parts used in a parts cassette that sends out tape-shaped parts, and subtracts the number of parts used from the number of parts mounted. Therefore, the existing equipment needs to be replaced, and the cost increases.
 本発明は、上述のような事情に鑑みてなされたもので、低コストで、電子部品実装装置の電子部品の補充タイミングの誤りを防止することを目的とする。 The present invention has been made in view of the circumstances as described above, and an object thereof is to prevent an error in the replenishment timing of the electronic component of the electronic component mounting apparatus at a low cost.
 上記目的を達成するため、本発明に係る在庫管理装置は、電子部品実装装置から電子部品を実装した電子回路基板が搬出されたことを検出するセンサと接続する在庫管理装置である。在庫管理装置は、検出信号取得部と、部品残数演算部と、補充指示生成部と、補充指示出力部とを備える。検出信号取得部は、センサから電子回路基板の搬出を検出したことを示す検出信号を取得する。部品残数演算部は、検出信号取得部が検出信号を取得するごとに、電子部品実装装置が保持している電子部品の数から、電子部品実装装置が1枚の電子回路基板に実装する電子部品の数を減算して、電子部品実装装置が保持している電子部品の残数を算出し、電子部品の残数から電子部品の補充タイミングまでの時間を算出する。補充指示生成部は、部品残数演算部が算出した電子部品の補充タイミングまでの時間が閾値以下の電子部品実装装置がある場合に、電子部品の補充タイミングまでの時間が閾値以下の電子部品実装装置の電子部品の補充を指示する補充指示情報を生成する。補充指示出力部は、補充指示情報を出力する。 To achieve the above object, an inventory management apparatus according to the present invention is an inventory management apparatus connected to a sensor that detects that an electronic circuit board on which an electronic component is mounted is carried out from the electronic component mounting apparatus. The inventory management apparatus includes a detection signal acquisition unit, a remaining component number calculation unit, a replenishment instruction generation unit, and a replenishment instruction output unit. A detection signal acquisition part acquires the detection signal which shows having detected carrying out of the electronic circuit board from the sensor. Each time the detection signal acquisition unit acquires a detection signal, the component remaining number calculation unit calculates the electronic component mounted on the single electronic circuit board from the number of electronic components held by the electronic component mounting device. The number of components is subtracted to calculate the remaining number of electronic components held by the electronic component mounting apparatus, and the time from the remaining number of electronic components to the replenishment timing of the electronic components is calculated. When there is an electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated by the remaining component calculation unit is equal to or less than the threshold, the electronic component mounting with the time until the electronic component replenishment timing is equal to or less than the threshold Replenishment instruction information for instructing replenishment of electronic parts of the apparatus is generated. The replenishment instruction output unit outputs replenishment instruction information.
 本発明によれば、電子部品実装装置とは独立した在庫管理装置で電子部品の補充タイミングまでの時間を算出し、補充タイミングまでの時間が閾値以下の電子部品実装装置の電子部品の補充作業を作業者に指示することで、既存の設備を取り替える必要がなく、低コストで、電子部品実装装置の電子部品の補充タイミングの誤りを防止することができる。 According to the present invention, the inventory management device independent of the electronic component mounting apparatus calculates the time until the electronic component replenishment timing, and performs the electronic component replenishment operation of the electronic component mounting apparatus whose time until the replenishment timing is equal to or less than the threshold value. By instructing the operator, it is not necessary to replace existing equipment, and an error in the replenishment timing of the electronic components of the electronic component mounting apparatus can be prevented at low cost.
本発明の実施の形態に係る在庫管理システムの構成例を示す図The figure which shows the structural example of the inventory control system which concerns on embodiment of this invention 実施の形態に係る在庫管理装置の機能構成例を示す図The figure which shows the function structural example of the inventory control apparatus which concerns on embodiment 実施の形態に係る製品情報の一例を示す図The figure which shows an example of the product information which concerns on embodiment 実施の形態に係る作業指示情報の一例を示す図The figure which shows an example of the work instruction information which concerns on embodiment 実施の形態に係るリール情報の一例を示す図The figure which shows an example of the reel information which concerns on embodiment 実施の形態に係る製造情報の一例を示す図The figure which shows an example of the manufacturing information which concerns on embodiment 実施の形態に係る部品情報の一例を示す図The figure which shows an example of the component information which concerns on embodiment 実施の形態に係る装置情報の一例を示す図The figure which shows an example of the apparatus information which concerns on embodiment 実施の形態に係る製造情報生成処理の動作の一例を示すフローチャートThe flowchart which shows an example of operation | movement of the manufacture information generation process which concerns on embodiment 実施の形態に係る補充指示出力処理の動作の一例を示すフローチャートThe flowchart which shows an example of operation | movement of the replenishment instruction | indication output process which concerns on embodiment 実施の形態に係る在庫管理装置のハードウェア構成の一例を示すブロック図The block diagram which shows an example of the hardware constitutions of the inventory control apparatus which concerns on embodiment
 以下に、本発明を実施するための形態について図面を参照して詳細に説明する。なお、図中同一または相当する部分には同じ符号を付す。本実施の形態では、作業者が電子部品実装装置を稼働させたまま新しいリールのテープを接合して途切れることなく電子部品を補充するスプライシング作業を行う。 Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings. In addition, the same code | symbol is attached | subjected to the part which is the same or it corresponds in a figure. In the present embodiment, a splicing operation is performed in which an operator joins a new reel tape while the electronic component mounting apparatus is in operation and refills the electronic component without interruption.
 図1は、本発明の実施の形態に係る在庫管理システムの構成例を示す図である。部品在庫管理および補充必要時点予報システム100は、在庫管理装置1と、センサ2Aおよびセンサ2Bと、電子部品実装装置3Aおよび電子部品実装装置3Bとで構成される。以下では、センサ2Aおよびセンサ2Bを総称する場合にはセンサ2といい、電子部品実装装置3Aおよび電子部品実装装置3Bを総称する場合には電子部品実装装置3という。電子部品を電子回路基板5に実装する電子部品実装装置3は、電子部品ごとに電子部品を補充するための複数の投入口を有する。電子部品実装装置3は、テープ送り機構を備えるテープフィーダを備え、テープフィーダから送られるテープに付された電子部品を電子回路基板5上に配置する。テープフィーダには、電子部品が決められた間隔で付されたテープを巻き取ったリールが装着される。投入口からテープフィーダにリールを装着すること、および、新しいリールのテープを接合することを以下、リールを投入口にセットするという。電子部品実装装置3は、2台に限らず1台以上であればよい。 FIG. 1 is a diagram showing a configuration example of an inventory management system according to an embodiment of the present invention. The parts inventory management and replenishment necessary time point prediction system 100 includes an inventory management apparatus 1, a sensor 2A and a sensor 2B, an electronic component mounting apparatus 3A, and an electronic component mounting apparatus 3B. Hereinafter, the sensor 2A and the sensor 2B are collectively referred to as the sensor 2, and the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B are collectively referred to as the electronic component mounting apparatus 3. The electronic component mounting apparatus 3 for mounting electronic components on the electronic circuit board 5 has a plurality of insertion ports for replenishing the electronic components for each electronic component. The electronic component mounting apparatus 3 includes a tape feeder having a tape feeding mechanism, and arranges an electronic component attached to a tape fed from the tape feeder on the electronic circuit board 5. A reel that winds up a tape with electronic components attached at predetermined intervals is mounted on the tape feeder. Mounting the reel from the slot into the tape feeder and joining the new reel tape is hereinafter referred to as setting the reel at the slot. The number of electronic component mounting apparatuses 3 is not limited to two but may be one or more.
 センサ2Aは、電子部品を実装済みの電子回路基板5が電子部品実装装置3Aから搬出されたことを検出する。センサ2Bは、電子部品を実装済みの電子回路基板5が電子部品実装装置3Bから搬出されたことを検出する。在庫管理装置1は、センサ2に接続し、電子回路基板5の搬出を検出したことを示す検出信号をセンサ2から取得する。在庫管理装置1は、センサ2から検出信号を取得するごとに、電子部品実装装置3の投入口にセットされたリールの電子部品の残数を算出する。在庫管理装置1は、電子部品実装装置3の投入口にセットされたリールの電子部品の残数から、電子部品の補充タイミングまでの時間を算出し、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口にセットされたリールの電子部品のスプライシング作業を指示する部品補充指示情報を出力する。閾値は、作業者が出力された部品補充指示情報を確認して、スプライシング作業を行う準備をするのに十分な時間に設定する。 The sensor 2A detects that the electronic circuit board 5 on which the electronic component has been mounted is carried out from the electronic component mounting apparatus 3A. The sensor 2B detects that the electronic circuit board 5 on which the electronic component has been mounted is carried out from the electronic component mounting apparatus 3B. The inventory management device 1 is connected to the sensor 2 and acquires from the sensor 2 a detection signal indicating that the electronic circuit board 5 has been unloaded. Each time the inventory management apparatus 1 acquires a detection signal from the sensor 2, the inventory management apparatus 1 calculates the remaining number of electronic components on the reel set at the insertion port of the electronic component mounting apparatus 3. The inventory management device 1 calculates the time until the replenishment timing of the electronic component from the remaining number of electronic components on the reel set in the insertion slot of the electronic component mounting device 3, and the electronic component whose time until the replenishment timing is equal to or less than the threshold value The component replenishment instruction information for instructing the splicing operation of the electronic component of the reel set at the insertion port of the mounting apparatus 3 is output. The threshold is set to a time sufficient for the operator to check the component replenishment instruction information output and prepare for the splicing operation.
 図2は、実施の形態に係る在庫管理装置の機能構成例を示す図である。在庫管理装置1は、入力部11、製造情報生成部12、製品情報記憶部13、作業指示出力部14、リール情報記憶部15、製造情報記憶部16、検出信号取得部17、部品残数演算部18、部品情報記憶部19、装置情報記憶部20、補充指示生成部21、および、補充指示出力部22を備える。まず、製品の製造が決定すると、作業者は、製造する製品を識別する情報と、製品の製造数を示す情報とを含む入力情報を入力部11に入力する。入力情報の入力方法は、手入力に限らず、例えばバーコードリーダでバーコードを読み取ってもよい。この場合、例えば、製品の製造を指示する指示票に入力情報を示すバーコードが印刷されており、そのバーコードをバーコードリーダで読み取る。入力部11はバーコードリーダから入力情報を取得する。入力部11は、入力された入力情報を製造情報生成部12に送る。 FIG. 2 is a diagram illustrating a functional configuration example of the inventory management apparatus according to the embodiment. The inventory management apparatus 1 includes an input unit 11, a manufacturing information generation unit 12, a product information storage unit 13, a work instruction output unit 14, a reel information storage unit 15, a manufacturing information storage unit 16, a detection signal acquisition unit 17, and a remaining component number calculation. Unit 18, component information storage unit 19, device information storage unit 20, replenishment instruction generation unit 21, and replenishment instruction output unit 22. First, when the manufacture of the product is determined, the worker inputs input information including information for identifying the product to be manufactured and information indicating the number of manufactured products to the input unit 11. The input information input method is not limited to manual input, and the barcode may be read by a barcode reader, for example. In this case, for example, a barcode indicating input information is printed on an instruction sheet for instructing manufacture of the product, and the barcode is read by a barcode reader. The input unit 11 acquires input information from the barcode reader. The input unit 11 sends the input information that has been input to the manufacturing information generation unit 12.
 製品情報記憶部13は、製品を識別する情報と、製品の製造に必要な電子部品(以下、必要部品という)を示す情報と、必要部品のリールをセットする電子部品実装装置3の投入口(以下、指定投入口という)を示す情報と、製品1台あたりの必要部品の数を示す情報と、を含む製品情報を記憶している。製品情報について図3を用いて説明する。 The product information storage unit 13 includes information for identifying a product, information indicating an electronic component necessary for manufacturing the product (hereinafter, referred to as a necessary component), and an input port of the electronic component mounting apparatus 3 for setting a reel of the required component ( Hereinafter, product information including information indicating a designated slot and information indicating the number of necessary parts per product is stored. Product information will be described with reference to FIG.
 図3は、実施の形態に係る製品情報の一例を示す図である。図3の例では、製品情報は、製品を識別する「製品ID」と、製品の必要部品を示す「必要部品」と、必要部品の指定投入口を示す「指定投入口」と、製品1台あたりの必要部品の数を示す「必要部品数量」とで構成される。例えば、製品IDがAB123の製品1台の製造には、電子部品RAが2個および電子部品RBが4個必要であり、電子部品RAおよび電子部品RBの指定投入口はそれぞれA-1およびB-1である。ここでは、A-1およびB-1はそれぞれ、電子部品実装装置3Aおよび電子部品実装装置3Bの投入口であるとする。 FIG. 3 is a diagram illustrating an example of product information according to the embodiment. In the example of FIG. 3, the product information includes a “product ID” that identifies a product, a “necessary part” that indicates a required part of the product, a “specified input port” that indicates a specified input port of the required part, and one product. It is composed of “required part quantity” indicating the number of required parts. For example, the manufacture of one product with product ID AB123 requires two electronic components RA and four electronic components RB, and the designated input ports for electronic component RA and electronic component RB are A-1 and B, respectively. -1. Here, it is assumed that A-1 and B-1 are inlets of the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B, respectively.
 製造情報生成部12は、入力部11から入力情報を受け取ると、受け取った入力情報と製品を識別する情報が一致する製品情報を製品情報記憶部13から読み出す。製造情報生成部12は、受け取った入力情報と、読み出した製品情報とに基づいて、製品の製造を識別する情報と、必要部品を示す情報と、必要部品の指定投入口を示す情報と、製造数の製品の必要部品の総数を示す情報とを含む作業指示情報を生成する。ここで、製品IDがAB123の製品を100台製造することを示す入力情報が入力部11に入力された場合の作業指示情報について図4を用いて説明する。 When the manufacturing information generation unit 12 receives the input information from the input unit 11, the manufacturing information generation unit 12 reads the product information in which the received input information and the information for identifying the product match from the product information storage unit 13. The manufacturing information generation unit 12 is configured to provide information for identifying the manufacture of the product, information indicating the necessary parts, information indicating the designated input port of the required parts, and manufacturing based on the received input information and the read product information. Work instruction information including information indicating the total number of necessary parts of the number of products is generated. Here, work instruction information when input information indicating that 100 products having a product ID of AB123 are manufactured is input to the input unit 11 will be described with reference to FIG.
 図4は、実施の形態に係る作業指示情報の一例を示す図である。図4の例では、作業指示情報は、製品の製造を識別する「製造ID」と、製品の必要部品を示す「必要部品」と、必要部品の指定投入口を示す「指定投入口」と、製造数の製品の必要部品の総数を示す「必要部品総量」とで構成される。製品IDがAB123の製品を100台製造することを示す入力情報が入力部11に入力されると、製造情報生成部12は、製造IDを採番する。ここでは、製造ID0001を採番している。製造情報生成部12は、図3に示す製品IDがAB123の製品情報を参照し、製造ID0001の製造には、電子部品RAが2×100=200個および電子部品RBが4×100=400個必要であり、電子部品RAおよび電子部品RBの指定投入口はそれぞれA-1およびB-1であることを示す作業指示情報を生成する。ここでは、A-1およびB-1はそれぞれ、電子部品実装装置3Aおよび電子部品実装装置3Bの投入口を識別する情報である。 FIG. 4 is a diagram illustrating an example of work instruction information according to the embodiment. In the example of FIG. 4, the work instruction information includes a “manufacturing ID” that identifies the manufacture of the product, a “necessary part” that indicates a necessary part of the product, a “specified input port” that indicates a specified input port of the necessary part, This is composed of “total amount of necessary parts” indicating the total number of necessary parts of the manufactured product. When input information indicating that 100 products having a product ID of AB123 are manufactured is input to the input unit 11, the manufacturing information generation unit 12 assigns a manufacturing ID. Here, the production ID 0001 is assigned. The manufacturing information generation unit 12 refers to the product information whose product ID is AB123 shown in FIG. 3. For manufacturing with the manufacturing ID0001, 2 × 100 = 200 electronic components RA and 4 × 100 = 400 electronic components RB are used. It is necessary to generate work instruction information indicating that the designated input ports of the electronic component RA and the electronic component RB are A-1 and B-1, respectively. Here, A-1 and B-1 are information for identifying the insertion ports of the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B, respectively.
 図2の在庫管理装置1の製造情報生成部12は、生成した作業指示情報を作業指示出力部14に送る。作業指示出力部14は、製造情報生成部12から受け取った作業指示情報を出力する。作業指示情報の出力は、作業者にメールで送信してもよいし、作業者の使用する端末に表示させてもよいし、作業指示情報を表示する作業指示票をプリントアウトしてもよい。作業者は、作業指示出力部14から出力された作業指示情報にしたがって、必要部品のリールを指定投入口にセットし、製品の製造を識別する情報と、セットしたリールを識別する情報と、リールをセットした指定投入口を識別する情報とを含む投入情報を入力部11に入力する。 The manufacturing information generation unit 12 of the inventory management apparatus 1 in FIG. 2 sends the generated work instruction information to the work instruction output unit 14. The work instruction output unit 14 outputs the work instruction information received from the manufacturing information generation unit 12. The output of the work instruction information may be transmitted to the worker by e-mail, may be displayed on a terminal used by the worker, or may be printed out a work instruction form for displaying the work instruction information. In accordance with the work instruction information output from the work instruction output unit 14, the worker sets a reel of a necessary part at a designated slot, information for identifying product manufacture, information for identifying the set reel, reel The input information including the information for identifying the designated insertion port for which is set is input to the input unit 11.
 投入情報の入力方法は、手入力に限らず、例えばバーコードリーダでバーコードを読み取ってもよい。この場合、例えば、作業指示票と、リール本体と、電子部品実装装置3の投入口とにそれぞれ、製品の製造を識別する情報と、リールを識別する情報と、投入口を識別する情報とを示すバーコードが印刷されており、それらのバーコードをバーコードリーダで読み取る。入力部11はバーコードリーダから投入情報を取得する。入力部11は、入力された投入情報を製造情報生成部12に送る。 The input method of the input information is not limited to manual input, and the barcode may be read by a barcode reader, for example. In this case, for example, information for identifying the manufacture of the product, information for identifying the reel, and information for identifying the slot are respectively provided on the work instruction sheet, the reel body, and the slot of the electronic component mounting apparatus 3. Bar codes shown are printed, and these bar codes are read by a bar code reader. The input unit 11 acquires input information from the barcode reader. The input unit 11 sends the input input information to the manufacturing information generation unit 12.
 リール情報記憶部15は、リールを識別する情報と、リールが保持する電子部品を示す情報と、リールが保持している電子部品の数を示す情報とを含むリール情報を記憶している。リール情報について図5を用いて説明する。 The reel information storage unit 15 stores reel information including information for identifying a reel, information indicating an electronic component held by the reel, and information indicating the number of electronic components held by the reel. The reel information will be described with reference to FIG.
 図5は、実施の形態に係るリール情報の一例を示す図である。図5の例では、リール情報は、リールを識別する「リールID」と、リールが保持する電子部品を示す「電子部品」、リールが保持している電子部品の数を示す「部品数量」とで構成される。例えば「リールID」がRA012のリールは、200個の電子部品RAを保持している。「リールID」がRB005のリールは、250個の電子部品RBを保持している。 FIG. 5 is a diagram illustrating an example of reel information according to the embodiment. In the example of FIG. 5, the reel information includes “reel ID” for identifying the reel, “electronic component” indicating the electronic component held by the reel, and “component quantity” indicating the number of electronic components held by the reel. Consists of. For example, a reel whose “reel ID” is RA012 holds 200 electronic components RA. The reel whose “reel ID” is RB005 holds 250 electronic components RB.
 製造情報生成部12は、入力部11から受け取った投入情報とリールを識別する情報が一致するリール情報をリール情報記憶部15から読み出す。製造情報生成部12は、受け取った投入情報と、製品の製造を識別する情報および指定投入口を示す情報とが一致する作業指示情報に、受け取った投入情報に含まれるセットしたリールを識別する情報と、読み出したリール情報に含まれるリールが保持している電子部品の数を示す情報とを付与した製造情報を生成する。つまり、製造情報は、製品の製造を識別する情報と、必要部品を示す情報と、必要部品の指定投入口を示す情報と、製造数の製品の必要部品の総数を示す情報と、指定投入口にセットされたリールを識別する情報と、指定投入口にセットされたリールが保持している電子部品の数を示す情報とを含む。ここで、「製造ID」が0001の製造情報について、図6を用いて説明する。 The manufacturing information generation unit 12 reads from the reel information storage unit 15 reel information in which the input information received from the input unit 11 matches the information for identifying the reel. The manufacturing information generating unit 12 is information for identifying the set reel included in the input information received in the work instruction information in which the input information, the information identifying the manufacture of the product, and the information indicating the designated input port match. And manufacturing information to which information indicating the number of electronic components held by the reel included in the read reel information is generated. That is, the manufacturing information includes information for identifying the manufacture of the product, information indicating the necessary parts, information indicating the designated input port of the necessary parts, information indicating the total number of necessary parts of the product of the number of products, and the specified input port And information indicating the number of electronic components held by the reel set in the designated slot. Here, the manufacturing information whose “manufacturing ID” is 0001 will be described with reference to FIG.
 図6は、実施の形態に係る製造情報の一例を示す図である。図6の例では、製造情報は、製品の製造を識別する「製造ID」と、製品の必要部品を示す「必要部品」と、必要部品の指定投入口を示す「指定投入口」と、製造数の製品の製造に必要な電子部品の総数を示す「必要部品総量」と、指定投入口にセットされたリールを識別する「投入リールID」と、指定投入口にセットされたリールが保持している電子部品の数を示す「投入部品数量」とで構成される。「製造ID」、「必要部品」、「指定投入口」および「必要部品総量」とは、図4に示す作業指示情報と同様である。 FIG. 6 is a diagram illustrating an example of manufacturing information according to the embodiment. In the example of FIG. 6, the manufacturing information includes a “manufacturing ID” that identifies the manufacturing of the product, a “necessary part” that indicates a necessary part of the product, a “specified input port” that indicates a specified input port of the required part, and a manufacturing The total number of electronic components required to manufacture a certain number of products, the “input reel ID” for identifying the reel set in the designated slot, and the reel set in the designated slot are held. It is composed of “number of input parts” indicating the number of electronic parts. “Manufacturing ID”, “Necessary parts”, “Designated slot” and “Total amount of necessary parts” are the same as the work instruction information shown in FIG.
 図6の製造情報は、図4に示す作業指示情報に「投入リールID」および「投入部品数量」が付与されている。図6の製造情報は、製造IDが0001の製造には、200個の電子部品RAおよび400個の電子部品RBが必要であり、電子部品実装装置3Aの投入口A-1には、200個の電子部品RAを保持しているリールRA012がセットされており、電子部品実装装置3Bの投入口B-1には、250個の電子部品RBを保持しているリールRB005がセットされていることを示している。電子部品RBは、製造IDが0001の製造に必要な数量が400個であるのに対してリールRB005が保持している電子部品RBの数が250個であるので、スプライシング作業が必要である。製造情報生成部12は、生成した製造情報を製造情報記憶部16に記憶する。 In the manufacturing information of FIG. 6, “input reel ID” and “input part quantity” are added to the work instruction information shown in FIG. The manufacturing information shown in FIG. 6 requires 200 electronic components RA and 400 electronic components RB to manufacture the manufacturing ID 0001, and 200 are installed in the insertion port A-1 of the electronic component mounting apparatus 3A. The reel RA012 holding the electronic component RA is set, and the reel RB005 holding 250 electronic components RB is set in the insertion port B-1 of the electronic component mounting apparatus 3B. Is shown. The electronic component RB requires a splicing operation because the number of electronic components RB held by the reel RB005 is 250 while the number necessary for manufacturing the manufacturing ID 0001 is 400. The manufacturing information generation unit 12 stores the generated manufacturing information in the manufacturing information storage unit 16.
 なお、製造情報生成部12は、入力部11から投入情報を受け取ると、受け取った投入情報と製品の製造を識別する情報が一致する製造情報が製造情報記憶部16にあるか否かを判定し、製品の製造を識別する情報が一致する製造情報がない場合に、上記のように製造情報を生成して製造情報記憶部16に記憶させる。製品の製造を識別する情報が一致する製造情報がある場合については、後述する。 When the manufacturing information generation unit 12 receives the input information from the input unit 11, the manufacturing information generation unit 12 determines whether or not the manufacturing information storage unit 16 has manufacturing information in which the received input information and information for identifying the product manufacture match. When there is no manufacturing information that matches the information for identifying the manufacturing of the product, the manufacturing information is generated and stored in the manufacturing information storage unit 16 as described above. The case where there is manufacturing information that matches the information for identifying the product manufacturing will be described later.
 作業者は、必要部品のリールを電子部品実装装置3の投入口にセットした後、製品の製造を識別する情報と、製造を開始することを示す情報とを含む開始情報を在庫管理装置1の入力部11に入力し、電子部品実装装置3を稼働させる。入力部11は、入力された開始情報を部品残数演算部18に送る。 After the operator sets the reel of the necessary component at the insertion port of the electronic component mounting apparatus 3, start information including information for identifying the manufacture of the product and information indicating that the manufacture is started is stored in the inventory management apparatus 1. Input to the input unit 11 to operate the electronic component mounting apparatus 3. The input unit 11 sends the input start information to the component remaining number calculation unit 18.
 図1の電子部品実装装置3Aおよび電子部品実装装置3Bが稼働すると、電子部品を実装された電子回路基板5が電子部品実装装置3Aから搬出され、電子部品実装装置3Bに搬入される。電子部品実装装置3Aから電子回路基板5が搬出されたことをセンサ2Aが検出する。続いて、電子部品を実装された電子回路基板5が電子部品実装装置3Bから搬出される。電子部品実装装置3Bから電子回路基板5が搬出されたことをセンサ2Bが検出する。センサ2Aおよびセンサ2Bはそれぞれ、電子回路基板5の搬出を検出すると、検出信号を在庫管理装置1に送信する。図2の在庫管理装置1の検出信号取得部17は、センサ2から検出信号を取得すると、部品残数演算部18に送る。 When the electronic component mounting apparatus 3A and the electronic component mounting apparatus 3B in FIG. 1 operate, the electronic circuit board 5 on which the electronic components are mounted is unloaded from the electronic component mounting apparatus 3A and is loaded into the electronic component mounting apparatus 3B. The sensor 2A detects that the electronic circuit board 5 has been carried out from the electronic component mounting apparatus 3A. Subsequently, the electronic circuit board 5 on which the electronic component is mounted is unloaded from the electronic component mounting apparatus 3B. The sensor 2B detects that the electronic circuit board 5 has been carried out from the electronic component mounting apparatus 3B. Each of the sensors 2 </ b> A and 2 </ b> B transmits a detection signal to the inventory management device 1 when detecting the carry-out of the electronic circuit board 5. When the detection signal acquisition unit 17 of the inventory management apparatus 1 in FIG. 2 acquires the detection signal from the sensor 2, the detection signal acquisition unit 17 sends the detection signal to the component remaining number calculation unit 18.
 部品情報記憶部19は、電子部品を示す情報と、リールに巻き取られたテープ上での電子部品の間隔を示す情報とを含む部品情報を記憶している。装置情報記憶部20は、電子部品実装装置3を示す情報と、電子部品実装装置3が1枚の電子回路基板5に電子部品を実装する工程作業時間を示す情報と、電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量を示す情報とを含む装置情報を記憶している。部品情報および装置情報について図7および図8を用いて説明する。 The component information storage unit 19 stores component information including information indicating an electronic component and information indicating an interval between the electronic components on the tape wound on the reel. The device information storage unit 20 includes information indicating the electronic component mounting device 3, information indicating a process work time for mounting the electronic component on one electronic circuit board 5 by the electronic component mounting device 3, and the electronic component mounting device 3 Device information including information indicating the quantity of electronic components mounted on one electronic circuit board 5 is stored. The component information and device information will be described with reference to FIGS.
 図7は、実施の形態に係る部品情報の一例を示す図である。図7の例では、部品情報は、電子部品を示す「電子部品」と、リールに巻き取られたテープ上での電子部品の間隔を示す「ピッチ」とで構成される。電子部品RAはテープ上に2mm間隔で付されており、電子部品RBはテープ上に1mm間隔で付されている。 FIG. 7 is a diagram illustrating an example of component information according to the embodiment. In the example of FIG. 7, the component information includes “electronic component” indicating an electronic component and “pitch” indicating an interval between the electronic components on a tape wound on a reel. The electronic components RA are attached on the tape at intervals of 2 mm, and the electronic components RB are attached on the tape at intervals of 1 mm.
 図8は、実施の形態に係る装置情報の一例を示す図である。図8の例では、装置情報は、電子部品実装装置3を示す「電子部品実装装置」と、電子部品実装装置3が1枚の電子回路基板5に電子部品を実装する工程作業時間を示す「タクトタイム」と、電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量を示す「単位部品数量」とで構成される。電子部品実装装置3Aは1.0秒で1個の電子部品RAを電子回路基板5上に配置し、電子部品実装装置3Bは1.0秒で2個の電子部品RBを電子回路基板5上に配置する。 FIG. 8 is a diagram illustrating an example of device information according to the embodiment. In the example of FIG. 8, the device information indicates “electronic component mounting device” indicating the electronic component mounting device 3, and process work time when the electronic component mounting device 3 mounts the electronic component on one electronic circuit board 5. The “tact time” and the “unit component quantity” indicating the number of electronic components to be mounted on one electronic circuit board 5 by the electronic component mounting apparatus 3. The electronic component mounting apparatus 3A places one electronic component RA on the electronic circuit board 5 in 1.0 second, and the electronic component mounting apparatus 3B places two electronic components RB on the electronic circuit board 5 in 1.0 second. To place.
 図2の在庫管理装置1の部品残数演算部18は、入力部11から開始情報を受け取ると、受け取った開始情報と製品の製造を識別する情報が一致する製造情報を製造情報記憶部16から読み出す。部品残数演算部18は、検出信号取得部17からセンサ2の検出信号を受け取ると、検出信号を取得したセンサ2に対応する電子部品実装装置3の装置情報を装置情報記憶部20から読み出す。 2 receives the start information from the input unit 11, the component remaining number calculation unit 18 of the inventory management apparatus 1 in FIG. 2 obtains from the manufacturing information storage unit 16 the manufacturing information in which the received start information and the information for identifying the product match. read out. When the component remaining number calculation unit 18 receives the detection signal of the sensor 2 from the detection signal acquisition unit 17, it reads out the device information of the electronic component mounting apparatus 3 corresponding to the sensor 2 that has acquired the detection signal from the device information storage unit 20.
 部品残数演算部18は、読み出した製造情報から、指定投入口にセットされたリールが保持している電子部品の数Yを得る。部品残数演算部18は、読み出した装置情報から電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量Xを得る。部品残数演算部18は、Y-Xを計算し、指定投入口にセットされたリールが保持している電子部品の残数Yrを算出する。部品残数演算部18は、製造情報記憶部16が記憶する製造情報の指定投入口にセットされたリールが保持している電子部品の数を示す情報をYからYrに更新する。このように、部品残数演算部18は、検出信号取得部17からセンサ2の検出信号を受け取る度に、製造情報を更新する。同様に、部品残数演算部18は、リール情報記憶部15が記憶するリールが保持している電子部品の数を示す情報をYからYrに更新する。 The component remaining number calculation unit 18 obtains the number Y of electronic components held by the reel set in the designated insertion slot from the read manufacturing information. The remaining component number calculation unit 18 obtains the quantity X of electronic components that the electronic component mounting apparatus 3 mounts on one electronic circuit board 5 from the read device information. The component remaining number calculation unit 18 calculates YX, and calculates the remaining number Yr of electronic components held by the reel set in the designated insertion slot. The remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel set in the specified insertion slot of the manufacturing information stored in the manufacturing information storage unit 16 from Y to Yr. As described above, the component remaining number calculation unit 18 updates the manufacturing information every time the detection signal of the sensor 2 is received from the detection signal acquisition unit 17. Similarly, the remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 from Y to Yr.
 部品残数演算部18は、指定投入口にセットされたリールが保持している電子部品の残数Yrを算出すると、製造情報が示す必要部品の部品情報を部品情報記憶部19から読み出す。部品残数演算部18は、必要部品の部品情報からテープ上での電子部品の間隔Pを得る。部品残数演算部18は、YrにPを乗算し、指定投入口にセットされたリールに巻き取られている現在のテープ長Lを算出する。また、部品残数演算部18は、電子部品実装装置3の装置情報から電子部品実装装置3が1枚の電子回路基板5に電子部品を実装する工程作業時間Tと、電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量Nを得る。部品残数演算部18は、N×P/Tを計算し、単位時間あたりのテープ長さ減少値Lmを算出する。 When the remaining component number calculation unit 18 calculates the remaining number Yr of electronic components held by the reel set in the designated slot, the component information of the necessary component indicated by the manufacturing information is read from the component information storage unit 19. The remaining component number calculation unit 18 obtains the interval P between the electronic components on the tape from the component information of the necessary components. The remaining component number calculation unit 18 multiplies Yr by P to calculate the current tape length L wound on the reel set in the designated insertion slot. In addition, the component remaining number calculation unit 18 uses a process work time T for the electronic component mounting apparatus 3 to mount an electronic component on one electronic circuit board 5 based on the device information of the electronic component mounting apparatus 3, and the electronic component mounting apparatus 3 The number N of electronic components to be mounted on one electronic circuit board 5 is obtained. The remaining component number calculation unit 18 calculates N × P / T and calculates a tape length decrease value Lm per unit time.
 部品残数演算部18は、あらかじめ、スプライシング作業が可能となるテープ長Lsを記憶しており、(L-Ls)/Lmを計算し、スプライシング作業を行う補充タイミングまでの時間を算出する。部品残数演算部18は、電子部品実装装置3の投入口ごとに算出した補充タイミングまでの時間を示す残時間情報を補充指示生成部21に送る。補充指示生成部21は、部品残数演算部18から受け取った残時間情報に基づいて、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口があるか否かを判定し、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口がある場合には、当該電子部品実装装置3の投入口にセットされたリールの電子部品のスプライシング作業を指示する補充指示情報を生成し、補充指示出力部22に送る。補充指示出力部22は補充指示生成部21から受け取った補充指示情報を出力する。補充指示情報の出力は、作業者にメールで送信してもよいし、作業者の使用する端末に表示させてもよいし、補充指示情報を表示する補充指示票をプリントアウトしてもよい。部品補充指示情報は、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口を示す情報と、補充する電子部品を示す情報とを含む。部品補充指示情報は、さらに補充タイミングまでの時間を示す情報を含んでもよい。 The remaining part number calculator 18 stores in advance the tape length Ls at which the splicing work is possible, calculates (L−Ls) / Lm, and calculates the time until the replenishment timing at which the splicing work is performed. The remaining component number calculation unit 18 sends remaining time information indicating the time until the replenishment timing calculated for each insertion port of the electronic component mounting apparatus 3 to the replenishment instruction generation unit 21. Based on the remaining time information received from the remaining component number calculation unit 18, the replenishment instruction generation unit 21 determines whether or not there is an insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than a threshold. When there is an insertion slot of the electronic component mounting apparatus 3 whose time until timing is equal to or less than the threshold value, replenishment instruction information for instructing splicing work of the electronic components on the reel set in the insertion slot of the electronic component mounting apparatus 3 is generated To the replenishment instruction output unit 22. The replenishment instruction output unit 22 outputs the replenishment instruction information received from the replenishment instruction generation unit 21. The output of the replenishment instruction information may be sent to the worker by mail, may be displayed on a terminal used by the worker, or a replenishment instruction form for displaying the replenishment instruction information may be printed out. The component replenishment instruction information includes information indicating an insertion port of the electronic component mounting apparatus 3 whose time until replenishment timing is equal to or less than a threshold, and information indicating an electronic component to be replenished. The parts replenishment instruction information may further include information indicating the time until the replenishment timing.
 作業者は、補充指示出力部22から出力された補充指示情報にしたがって、補充する電子部品の新しいリールを用意し、スプライシング作業を行う。作業者は、スプライシング作業を行うと、製品の製造を識別する情報と、セットしたリールを識別する情報と、リールをセットした指定投入口を識別する情報とを含む投入情報を入力部11に入力する。入力部11は、入力された投入情報を製造情報生成部12に送る。 The worker prepares a new reel of electronic parts to be replenished according to the replenishment instruction information output from the replenishment instruction output unit 22, and performs splicing work. When the worker performs the splicing work, the worker inputs input information including information for identifying the manufacture of the product, information for identifying the set reel, and information for identifying the designated insertion slot on which the reel is set to the input unit 11. To do. The input unit 11 sends the input input information to the manufacturing information generation unit 12.
 製造情報生成部12は、入力部11から投入情報を受け取ると、受け取った投入情報とリールを識別する情報が一致するリール情報をリール情報記憶部15から読み出す。また、製造情報生成部12は、製造情報記憶部16に受け取った投入情報と製品の製造を識別する情報が一致する製造情報があるか否かを判定する。ここでは、製造情報記憶部16に製品の製造を識別する情報が一致する製造情報があるので、製造情報生成部12は、受け取った投入情報と、製品の製造を識別する情報が一致する製造情報の指定投入口にセットされたリールを識別する情報を、受け取った投入情報に含まれるセットしたリールを識別する情報に更新し、製造情報が示す指定投入口にセットされたリールが保持している電子部品の数に、読み出したリール情報が示すリールが保持している電子部品の数を加算する。これによって、スプライシング作業の内容が製造情報に反映される。 When receiving the insertion information from the input unit 11, the manufacturing information generation unit 12 reads out from the reel information storage unit 15 reel information in which the received insertion information and information for identifying the reel match. Further, the manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product. Here, since the manufacturing information storage unit 16 has the manufacturing information that matches the information for identifying the manufacturing of the product, the manufacturing information generation unit 12 has the manufacturing information that matches the received input information and the information that identifies the manufacturing of the product. The information for identifying the reel set in the designated insertion slot is updated to the information for identifying the set reel included in the received insertion information, and the reel set in the designated insertion slot indicated by the manufacturing information is held. The number of electronic components held by the reel indicated by the read reel information is added to the number of electronic components. As a result, the contents of the splicing work are reflected in the manufacturing information.
 作業者は、製品の製造が終了すると、製品の製造を識別する情報と、製造を終了することを示す終了情報を在庫管理装置1の入力部11に入力する。ここで、電子部品実装装置3が行う処理について図9および図10を用いて説明する。 When the production of the product is completed, the worker inputs information for identifying the production of the product and completion information indicating that the production is finished to the input unit 11 of the inventory management apparatus 1. Here, processing performed by the electronic component mounting apparatus 3 will be described with reference to FIGS. 9 and 10.
 図9は、実施の形態に係る製造情報生成処理の動作の一例を示すフローチャートである。在庫管理装置1は、起動されると、製造情報生成処理を開始する。在庫管理装置1の入力部11は、作業者によって入力情報が入力されない場合(ステップS11;NO)、ステップS11を繰り返し、入力情報が入力されるのを待機する。作業者によって入力情報が入力されると(ステップS11;YES)、入力部11は、入力された入力情報を製造情報生成部12に送る。製造情報生成部12は、図3に示すような、製品情報記憶部13が記憶する製品情報から、入力部11から受け取った入力情報と製品を識別する情報が一致する製品情報を読み出す。製造情報生成部12は、受け取った入力情報と、読み出した製品情報とに基づいて、作業指示情報を生成する(ステップS12)。製造情報生成部12は、図4に示すような、生成した作業指示情報を作業指示出力部14に送る。作業指示出力部14は、製造情報生成部12から受け取った作業指示情報を出力する(ステップS13)。 FIG. 9 is a flowchart showing an example of the operation of the manufacturing information generation process according to the embodiment. When activated, the inventory management device 1 starts manufacturing information generation processing. When the input information is not input by the worker (step S11; NO), the input unit 11 of the inventory management apparatus 1 repeats step S11 and waits for the input information to be input. When input information is input by the worker (step S11; YES), the input unit 11 sends the input information to the manufacturing information generation unit 12. The manufacturing information generation unit 12 reads product information in which the input information received from the input unit 11 and the information for identifying the product match from the product information stored in the product information storage unit 13 as illustrated in FIG. The manufacturing information generation unit 12 generates work instruction information based on the received input information and the read product information (step S12). The manufacturing information generation unit 12 sends the generated work instruction information to the work instruction output unit 14 as shown in FIG. The work instruction output unit 14 outputs the work instruction information received from the manufacturing information generation unit 12 (step S13).
 入力部11は、作業者によって投入情報が入力されない場合(ステップS14;NO)、ステップS14を繰り返し、投入情報の入力を待機する。作業者によって投入情報が入力されると(ステップS14;YES)、入力部11は、入力された投入情報を製造情報生成部12に送る。製造情報生成部12は、製造情報記憶部16に受け取った投入情報と製品の製造を識別する情報が一致する製造情報があるか否かを判定する(ステップS15)。製造情報生成部12は、作業指示情報に含まれるすべての必要部品の投入情報に対してステップS15を実行する。投入情報の入力が1回目の場合は、製造情報記憶部16に受け取った投入情報と製品の製造を識別する情報が一致する製造情報がないので(ステップS15;NO)、製造情報生成部12は、図5に示すような、リール情報記憶部15が記憶するリール情報から、入力部11から受け取った投入情報とリールを識別する情報が一致するリール情報を読み出す。製造情報生成部12は、作業指示情報と、受け取った投入情報と、読み出したリール情報とに基づいて製造情報を生成する。(ステップS16)。製造情報生成部12は、図6に示すような、生成した製造情報を製造情報記憶部16に記憶する(ステップS17)。 When the input information is not input by the operator (step S14; NO), the input unit 11 repeats step S14 and waits for input of input information. When the input information is input by the worker (step S14; YES), the input unit 11 sends the input input information to the manufacturing information generation unit 12. The manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product (step S15). The manufacturing information generation unit 12 executes step S15 on the input information of all necessary parts included in the work instruction information. When the input information is input for the first time, there is no manufacturing information in the manufacturing information storage unit 16 in which the input information received matches the information for identifying the product manufacturing (step S15; NO). As shown in FIG. 5, the reel information stored in the reel information storage unit 15 is read out the reel information in which the insertion information received from the input unit 11 and the information for identifying the reel match. The manufacturing information generation unit 12 generates manufacturing information based on the work instruction information, the received input information, and the read reel information. (Step S16). The manufacturing information generation unit 12 stores the generated manufacturing information as shown in FIG. 6 in the manufacturing information storage unit 16 (step S17).
 入力部11は、作業者によって終了情報が入力されない場合(ステップS18;NO)、ステップS14に戻り、投入情報の入力を待機する。スプライシング作業後に作業者によって投入情報が入力されると(ステップS14;YES)、入力部11は、入力された投入情報を製造情報生成部12に送る。製造情報生成部12は、製造情報記憶部16に受け取った投入情報と製品の製造を識別する情報が一致する製造情報があるか否かを判定する(ステップS15)。製造情報生成部12は、補充指示情報に含まれるすべての必要部品の投入情報に対してステップS15を実行する。投入情報の入力が2回目以降の場合は、製造情報記憶部16に受け取った投入情報と製品の製造を識別する情報が一致する製造情報があるので(ステップS15;YES)、製造情報生成部12は、受け取った投入情報に基づいて、製品の製造を識別する情報が一致する製造情報を更新する(ステップS19)。作業者によって終了情報が入力されると(ステップS18;YES)、製造情報生成処理を終了する。 When the end information is not input by the operator (step S18; NO), the input unit 11 returns to step S14 and waits for input information. When the input information is input by the operator after the splicing work (step S14; YES), the input unit 11 sends the input input information to the manufacturing information generation unit 12. The manufacturing information generation unit 12 determines whether there is manufacturing information in the manufacturing information storage unit 16 that matches the input information received and the information for identifying the manufacturing of the product (step S15). The manufacturing information generation unit 12 executes step S15 on the input information of all necessary parts included in the replenishment instruction information. When the input information is input for the second time or later, the manufacturing information storage unit 16 has manufacturing information in which the input information received matches the information for identifying the manufacturing of the product (step S15; YES). Updates the manufacturing information that matches the information for identifying the manufacturing of the product based on the received input information (step S19). When the end information is input by the operator (step S18; YES), the manufacturing information generation process is ended.
 図10は、実施の形態に係る補充指示出力処理の動作の一例を示すフローチャートである。在庫管理装置1は、起動されると、補充指示出力処理を開始する。在庫管理装置1の入力部11は、作業者によって開始情報が入力されない場合(ステップS21;NO)、ステップS21を繰り返し、開始情報が入力されるのを待機する。作業者によって開始情報が入力されると(ステップS21;YES)、入力部11は、入力された開始情報を部品残数演算部18に送る。部品残数演算部18は、入力部11から開始情報受け取ると、図6に示すような、製造情報記憶部16が記憶する製造情報から、受け取った開始情報と製品の製造を識別する情報が一致する製造情報を読み出す。 FIG. 10 is a flowchart showing an example of the operation of the replenishment instruction output process according to the embodiment. When activated, the inventory management device 1 starts a replenishment instruction output process. When the start information is not input by the worker (step S21; NO), the input unit 11 of the inventory management device 1 repeats step S21 and waits for the start information to be input. When start information is input by the operator (step S21; YES), the input unit 11 sends the input start information to the component remaining number calculation unit 18. When the remaining part number calculation unit 18 receives the start information from the input unit 11, the received start information matches the information for identifying the product manufacture from the manufacture information stored in the manufacture information storage unit 16 as shown in FIG. 6. Read manufacturing information.
 検出信号取得部17は、センサ2から検出信号を取得しない場合(ステップS22;NO)、ステップS22を繰り返し、検出信号の取得を待機する。センサ2から検出信号を取得すると(ステップS22;YES)、検出信号取得部17は、取得した検出信号を部品残数演算部18に送る。部品残数演算部18は、検出信号取得部17からセンサ2の検出信号を受け取ると、図8に示すような、装置情報記憶部20が記憶する装置情報から、検出信号を取得したセンサ2に対応する電子部品実装装置3の装置情報を読み出す。 When the detection signal acquisition unit 17 does not acquire the detection signal from the sensor 2 (step S22; NO), the detection signal acquisition unit 17 repeats step S22 and waits for acquisition of the detection signal. When the detection signal is acquired from the sensor 2 (step S22; YES), the detection signal acquisition unit 17 sends the acquired detection signal to the component remaining number calculation unit 18. When the component remaining number calculation unit 18 receives the detection signal of the sensor 2 from the detection signal acquisition unit 17, the component remaining number calculation unit 18 receives the detection signal from the device information stored in the device information storage unit 20 as illustrated in FIG. 8. The device information of the corresponding electronic component mounting device 3 is read.
 部品残数演算部18は、読み出した製造情報から、指定投入口にセットされたリールが保持している電子部品の数Yを得る。部品残数演算部18は、読み出した装置情報から電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量Xを得る。部品残数演算部18は、Y-Xを計算し、指定投入口にセットされたリールが保持している電子部品の残数Yrを算出する(ステップS23)。部品残数演算部18は、製造情報記憶部16が記憶する製造情報の指定投入口にセットされたリールが保持している電子部品の数を示す情報をYからYrに更新する(ステップS24)。部品残数演算部18は、図7に示すような、部品情報記憶部19が記憶する部品情報から、製造情報が示す必要部品の部品情報を読み出す。部品残数演算部18は、必要部品の部品情報からテープ上での電子部品の間隔Pを得る。部品残数演算部18は、YrにPを乗算し、指定投入口にセットされたリールに巻き取られている現在のテープ長Lを算出する(ステップS25)。 The component remaining number calculation unit 18 obtains the number Y of electronic components held by the reel set in the designated insertion slot from the read manufacturing information. The remaining component number calculation unit 18 obtains the quantity X of electronic components that the electronic component mounting apparatus 3 mounts on one electronic circuit board 5 from the read device information. The component remaining number calculation unit 18 calculates YX, and calculates the remaining number Yr of electronic components held by the reel set in the designated insertion slot (step S23). The remaining component number calculation unit 18 updates the information indicating the number of electronic components held by the reel set in the designated entry slot of the manufacturing information stored in the manufacturing information storage unit 16 from Y to Yr (step S24). . The remaining component number calculation unit 18 reads out the component information of the necessary component indicated by the manufacturing information from the component information stored in the component information storage unit 19 as shown in FIG. The remaining component number calculation unit 18 obtains the interval P between the electronic components on the tape from the component information of the necessary components. The remaining component number calculator 18 multiplies Yr by P to calculate the current tape length L wound on the reel set at the designated insertion slot (step S25).
 部品残数演算部18は、電子部品実装装置3の装置情報から電子部品実装装置3が1枚の電子回路基板5に電子部品を実装する工程作業時間Tと、電子部品実装装置3が1枚の電子回路基板5に実装する電子部品の数量Nを得る。部品残数演算部18は、N×P÷Tを計算し、単位時間あたりのテープ長さ減少値Lmを算出する(ステップS26)。部品残数演算部18は、あらかじめ、スプライシング作業が可能であるテープ長Lsを記憶しており、(L-Ls)/Lmを計算し、スプライシング作業を行う補充タイミングまでの時間を算出する(ステップS27)。部品残数演算部18は、電子部品実装装置3の投入口ごとに算出した補充タイミングまでの時間を示す残時間情報を補充指示生成部21に送る。 The component remaining number calculation unit 18 uses a process work time T in which the electronic component mounting apparatus 3 mounts an electronic component on one electronic circuit board 5 based on the device information of the electronic component mounting apparatus 3, and one electronic component mounting apparatus 3. The number N of electronic components to be mounted on the electronic circuit board 5 is obtained. The remaining component number calculation unit 18 calculates N × P ÷ T, and calculates a tape length decrease value Lm per unit time (step S26). The remaining component number calculation unit 18 stores in advance the tape length Ls that can be spliced, calculates (L−Ls) / Lm, and calculates the time until the replenishment timing for performing the splicing operation (step). S27). The remaining component number calculation unit 18 sends remaining time information indicating the time until the replenishment timing calculated for each insertion port of the electronic component mounting apparatus 3 to the replenishment instruction generation unit 21.
 補充指示生成部21は、部品残数演算部18から受け取った残時間情報に基づいて、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口があるか否かを判定する(ステップS28)。補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口がない場合には(ステップS28;NO)、処理はステップS31に移行する。補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口がある場合(ステップS28;YES)、補充指示生成部21は、当該電子部品実装装置3の投入口にセットされたリールの電子部品のスプライシング作業を指示する補充指示情報を生成し(ステップS29)、補充指示出力部22に送る。補充指示出力部22は、補充指示生成部21から受け取った補充指示情報を出力する(ステップS30)。入力部11は、作業者によって終了情報が入力されない場合(ステップS31;NO)、ステップS22に戻り、ステップS22~ステップS31を繰り返す。 Based on the remaining time information received from the remaining component number calculation unit 18, the replenishment instruction generation unit 21 determines whether or not there is an insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than a threshold (step). S28). When there is no insertion slot for the electronic component mounting apparatus 3 whose time until the replenishment time is equal to or less than the threshold value (step S28; NO), the process proceeds to step S31. When there is an insertion slot of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than the threshold value (step S28; YES), the replenishment instruction generation unit 21 sets the electronic components of the reel set in the insertion slot of the electronic component mounting apparatus 3 Replenishment instruction information for instructing the component splicing work is generated (step S29) and sent to the replenishment instruction output unit 22. The replenishment instruction output unit 22 outputs the replenishment instruction information received from the replenishment instruction generation unit 21 (step S30). When the end information is not input by the operator (step S31; NO), the input unit 11 returns to step S22 and repeats steps S22 to S31.
 作業者によって終了情報が入力されると(ステップS31;YES)、補充指示出力処理を終了する。部品残数演算部18は、ステップS23で残数Yrを算出される度に、リール情報記憶部15が記憶するリールが保持している電子部品の数を示す情報を残数Yrに更新してもよいし、ステップS31の後、リール情報記憶部15が記憶するリールが保持している電子部品の数を示す情報を最後に算出された残数Yrに更新してもよい。また、部品残数演算部18は、ステップS21で作業者によって開始情報が入力されたときに、すべての電子部品実装装置3の指定投入口にセットされたリールが保持している電子部品の数Yを表示する表示情報を生成し、補充指示出力部22が表示情報を出力してもよい。 When the end information is input by the worker (step S31; YES), the replenishment instruction output process is ended. The component remaining number calculation unit 18 updates the information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 to the remaining number Yr every time the remaining number Yr is calculated in step S23. Alternatively, after step S31, information indicating the number of electronic components held by the reel stored in the reel information storage unit 15 may be updated to the remaining number Yr calculated last. Further, the remaining component number calculation unit 18 counts the number of electronic components held by the reels set in the designated insertion slots of all the electronic component mounting apparatuses 3 when start information is input by the operator in step S21. Display information for displaying Y may be generated, and the replenishment instruction output unit 22 may output the display information.
 以上説明したように、本実施の形態の在庫管理装置1によれば、電子部品実装装置3とは独立した在庫管理装置1で電子部品の補充タイミングまでの時間を算出し、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口の電子部品の補充作業を作業者に指示することで、既存の設備を取り替える必要がなく、低コストで、電子部品実装装置3の電子部品の補充タイミングの誤りを防止することができ、電子部品実装装置3の稼働率の低下を抑制することができる。補充タイミングまでの時間を基準として電子部品の補充作業を作業者に指示することで、1枚の電子回路基板5に電子部品を実装する工程作業時間や1枚の電子回路基板5に実装する電子部品の数量といった電子部品実装装置3の仕様が変更された場合にも、閾値を変更する必要がない。 As described above, according to the inventory management apparatus 1 of the present embodiment, the inventory management apparatus 1 independent of the electronic component mounting apparatus 3 calculates the time until the electronic component replenishment timing, and the time until the replenishment timing. By instructing the operator to replenish the electronic component at the insertion port of the electronic component mounting apparatus 3 whose value is less than or equal to the threshold value, it is not necessary to replace existing equipment, and the electronic component of the electronic component mounting apparatus 3 is replenished at low cost. An error in timing can be prevented, and a reduction in the operating rate of the electronic component mounting apparatus 3 can be suppressed. By instructing the worker to replenish the electronic component based on the time until the replenishment timing, the process work time for mounting the electronic component on one electronic circuit board 5 or the electronic to be mounted on one electronic circuit board 5 Even when the specification of the electronic component mounting apparatus 3 such as the number of components is changed, it is not necessary to change the threshold value.
 電子部品実装装置へ電子部品を投入してから、その電子部品を使用する機種のロットの生産を終えた後に、投入された残りの電子部品の取り外しおよび部品保管庫への戻し入れを行わない場合、その電子部品が投入される前の在庫情報を元に、電子部品実装装置で、その電子部品の残数および補充必要時点を算出しなければならない。異なる機種を切替えて生産を行う生産ラインにおいて、ある機種のロットの生産を終えた後に、電子部品実装装置に投入された残りの電子部品を部品倉庫へ戻す場合、または、異なる電子部品実装装置へ再度投入する場合、部品倉庫だけの在庫管理では、その都度、在庫情報の部品残数を人手にて更新する必要がある。 When an electronic component is inserted into the electronic component mounting device, and after the production of the lot of the model that uses the electronic component is finished, the remaining electronic component is not removed and returned to the component storage Based on the inventory information before the electronic component is put in, the electronic component mounting apparatus must calculate the remaining number of electronic components and the time when refilling is necessary. In a production line that switches between different models, when the production of a lot of a certain model is completed, the remaining electronic components that have been thrown into the electronic component mounting device are returned to the component warehouse, or to a different electronic component mounting device. In the case of re-introduction, in inventory management of only the parts warehouse, it is necessary to manually update the remaining number of parts in the inventory information each time.
 上記の実施の形態の在庫管理装置1は、電子部品実装装置で使用された部品を含めて、また、部品荷姿単位で部品の残数の更新および管理を行うので、電子部品実装装置に投入された残りの電子部品を部品倉庫へ戻す場合、または、異なる電子部品実装装置へ再度投入する場合においても、部品残数を人手にて更新する必要がない。そのため、在庫情報の部品残数にヒューマンエラーの発生する可能性を小さくできる。 The inventory management apparatus 1 of the above embodiment includes the parts used in the electronic component mounting apparatus, and updates and manages the remaining number of parts in units of the parts packaging, so it is input to the electronic component mounting apparatus It is not necessary to manually update the remaining number of parts when returning the remaining electronic parts to the parts warehouse or when putting them back into a different electronic component mounting apparatus. Therefore, the possibility that a human error occurs in the remaining number of parts in the inventory information can be reduced.
 上記の実施の形態では、在庫管理装置1の製造情報生成部12は、製造情報を生成して、製造情報記憶部16に記憶するが、これに限らない。製造情報記憶部16があらかじめ製造情報を記憶していてもよいし、外部から製造情報を取得して、製造情報記憶部16に記憶してもよい。この場合、在庫管理装置1は、製造情報生成部12、製品情報記憶部13、作業指示出力部14およびリール情報記憶部15を備えなくてもよい。 In the above embodiment, the manufacturing information generation unit 12 of the inventory management device 1 generates manufacturing information and stores it in the manufacturing information storage unit 16, but is not limited thereto. The manufacturing information storage unit 16 may store manufacturing information in advance, or may acquire manufacturing information from the outside and store it in the manufacturing information storage unit 16. In this case, the inventory management device 1 may not include the manufacturing information generation unit 12, the product information storage unit 13, the work instruction output unit 14, and the reel information storage unit 15.
 上記の実施の形態では、在庫管理装置1の補充指示生成部21は、補充タイミングまでの時間が閾値以下の電子部品実装装置3の投入口にセットされたリールの電子部品のスプライシング作業を指示する部品補充指示情報を生成し、補充指示出力部22が出力する。これに加え、補充指示生成部21は、電子部品実装装置3ごとの電子部品の補充タイミングまでの時間を表示する時間表示情報を生成し、補充指示出力部22が出力してもよい。これにより、作業者は、他の電子部品実装装置3の電子部品の補充タイミングも知ることができ、利便性が向上する。また、補充指示生成部21は、電子部品実装装置3ごとの電子部品の補充タイミングまでの時間を、電子部品の補充タイミングまでの時間が短い順に表示する時間表示情報を生成し、補充指示出力部22が出力してもよい。これにより、作業者は、電子部品実装装置3の電子部品の補充タイミングが近い順版を把握することができ、さらに利便性が向上する。なお、時間表示情報の出力のタイミングは、作業者が開始情報を入力したときでもよいし、作業者が要求した時でもよいし、定期的に出力してもよいし、補充指示情報を出力するときに同時に出力してもよい。 In the above-described embodiment, the replenishment instruction generation unit 21 of the inventory management apparatus 1 instructs the splicing operation of the electronic components on the reel set at the insertion port of the electronic component mounting apparatus 3 whose time until the replenishment timing is equal to or less than the threshold value. The component replenishment instruction information is generated, and the replenishment instruction output unit 22 outputs it. In addition to this, the replenishment instruction generating unit 21 may generate time display information for displaying the time until the electronic component replenishment timing for each electronic component mounting apparatus 3, and the replenishment instruction output unit 22 may output the time display information. Thereby, the operator can know the replenishment timing of the electronic component of the other electronic component mounting apparatus 3, and the convenience is improved. In addition, the replenishment instruction generation unit 21 generates time display information for displaying the time until the replenishment timing of the electronic component for each electronic component mounting apparatus 3 in order from the shortest time until the replenishment timing of the electronic component. 22 may output. Thereby, the operator can grasp the regular version whose electronic component replenishment timing of the electronic component mounting apparatus 3 is close, and the convenience is further improved. The time display information may be output when the worker inputs start information, when requested by the worker, or may be output periodically, or replenishment instruction information may be output. Sometimes it may be output simultaneously.
 上記の実施の形態では、電子部品実装装置3は実装する電子部品ごとに複数の投入口を有するが、これに限らない。電子部品実装装置3は、1種類の電子部品のみを実装し、1つの投入口を有する構成でもよい。すべての電子部品実装装置3がこのような構成である場合には、必要部品の指定投入口を示す情報は、必要部品を実装する電子部品実装装置3を示す情報であってもよい。 In the above embodiment, the electronic component mounting apparatus 3 has a plurality of insertion ports for each electronic component to be mounted, but is not limited thereto. The electronic component mounting apparatus 3 may be configured to mount only one type of electronic component and have one slot. When all the electronic component mounting apparatuses 3 have such a configuration, the information indicating the designated input port of the necessary parts may be information indicating the electronic component mounting apparatus 3 that mounts the necessary parts.
 上記の実施の形態では、電子部品実装装置3は電子部品が決められた間隔で付されたテープを巻き取ったリールで電子部品を保持し、テープフィーダで電子部品を供給しているが、これに限らない。電子部品を供給する方法は、電子部品実装装置3が保持している電子部品の数を把握することが可能な方法であれば何でもよい。 In the above embodiment, the electronic component mounting apparatus 3 holds the electronic component with the reel that has wound the tape with the electronic component attached at a predetermined interval, and supplies the electronic component with the tape feeder. Not limited to. Any method can be used for supplying electronic components as long as the number of electronic components held by the electronic component mounting apparatus 3 can be grasped.
 上記の実施の形態では、部品在庫管理および補充必要時点予報システム100は、電子部品実装装置3を含むが、これに限らない。部品在庫管理および補充必要時点予報システム100は、電子部品実装装置3を含まず、既存の電子部品実装装置に適用してもよい。 In the above embodiment, the parts inventory management and replenishment point prediction system 100 includes the electronic component mounting apparatus 3, but is not limited thereto. The component inventory management and replenishment necessary point forecast system 100 may be applied to an existing electronic component mounting apparatus without including the electronic component mounting apparatus 3.
 上記の実施の形態では、在庫管理装置1の部品残数演算部18は、電子部品実装装置3の投入口にセットされたリールの電子部品の残数から、電子部品の補充タイミングまでの時間を算出し、補充タイミングまでの時間が閾値以下の電子部品実装装置3の電子部品の補充を指示する部品補充指示情報を生成するが、これに限らない。部品残数演算部18は、電子部品実装装置3の投入口にセットされたリールの電子部品の残数が閾値以下の電子部品実装装置3の電子部品の補充を指示する部品補充指示情報を生成してもよい。この場合、在庫管理装置1は部品情報記憶部19を備えなくてもよく、装置情報記憶部20が記憶する装置情報は、電子部品実装装置3が1枚の電子回路基板5に電子部品を実装する工程作業時間を示す情報を含まなくてもよい。 In the above embodiment, the remaining component number calculation unit 18 of the inventory management device 1 calculates the time from the remaining number of electronic components on the reel set at the insertion port of the electronic component mounting device 3 to the replenishment timing of the electronic component. The component replenishment instruction information for instructing the replenishment of the electronic component of the electronic component mounting apparatus 3 that is calculated and has a time until the replenishment timing is equal to or less than the threshold value is generated, but is not limited thereto. The remaining component number calculation unit 18 generates component replenishment instruction information for instructing replenishment of the electronic components of the electronic component mounting apparatus 3 in which the remaining number of electronic components on the reel set in the insertion slot of the electronic component mounting apparatus 3 is equal to or less than a threshold value. May be. In this case, the inventory management device 1 may not include the component information storage unit 19, and the device information stored in the device information storage unit 20 is that the electronic component mounting device 3 mounts the electronic component on one electronic circuit board 5. It is not necessary to include information indicating the process work time.
 上記の実施の形態では、部品在庫管理および補充必要時点予報システム100のセンサ2は、電子部品実装装置3から電子部品を実装済みの電子回路基板5が搬出されたことを検出するがこれに限らない。センサ2は、電子部品実装装置3に電子回路基板5が搬入されたことを検出してもよい。この場合、センサ2は、電子回路基板5の搬入を検出したことを示す検出信号を在庫管理装置1に送信する。 In the above embodiment, the sensor 2 of the parts inventory management and replenishment necessary time point prediction system 100 detects that the electronic circuit board 5 on which the electronic parts have been mounted is carried out from the electronic part mounting apparatus 3, but is not limited thereto. Absent. The sensor 2 may detect that the electronic circuit board 5 has been carried into the electronic component mounting apparatus 3. In this case, the sensor 2 transmits a detection signal indicating that the electronic circuit board 5 has been carried into the inventory management apparatus 1.
 図11は、実施の形態に係る在庫管理装置のハードウェア構成の一例を示すブロック図である。在庫管理装置1は、図11に示すように、制御部81、主記憶部82、外部記憶部83、操作部84、表示部85および送受信部86を備える。主記憶部82、外部記憶部83、操作部84、表示部85および送受信部86はいずれも内部バス80を介して制御部81に接続されている。 FIG. 11 is a block diagram illustrating an example of a hardware configuration of the inventory management apparatus according to the embodiment. As shown in FIG. 11, the inventory management apparatus 1 includes a control unit 81, a main storage unit 82, an external storage unit 83, an operation unit 84, a display unit 85, and a transmission / reception unit 86. The main storage unit 82, the external storage unit 83, the operation unit 84, the display unit 85, and the transmission / reception unit 86 are all connected to the control unit 81 via the internal bus 80.
 制御部81はCPU(Central Processing Unit)などから構成され、外部記憶部83に記憶されている制御プログラム89に従って、在庫管理装置1の製造情報生成部12、部品残数演算部18および補充指示生成部21の各処理を実行する。 The control unit 81 includes a CPU (Central (Processing Unit) and the like, and in accordance with a control program 89 stored in the external storage unit 83, the manufacturing information generation unit 12, the remaining component number calculation unit 18, and the replenishment instruction generation of the inventory management apparatus 1 Each process of the unit 21 is executed.
 主記憶部82はRAM(Random-Access Memory)などから構成され、外部記憶部83に記憶されている制御プログラム89をロードし、制御部81の作業領域として用いられる。 The main storage unit 82 is composed of a RAM (Random-Access Memory) or the like, loads a control program 89 stored in the external storage unit 83, and is used as a work area of the control unit 81.
 外部記憶部83は、フラッシュメモリ、ハードディスク、DVD-RAM、DVD-RWなどの不揮発性メモリから構成され、在庫管理装置1の処理を制御部81に行わせるためのプログラムをあらかじめ記憶し、また、制御部81の指示に従って、このプログラムが記憶するデータを制御部81に供給し、制御部81から供給されたデータを記憶する。製品情報記憶部13、リール情報記憶部15、製造情報記憶部16、部品情報記憶部19および装置情報記憶部20は外部記憶部83に構成される。 The external storage unit 83 includes a nonvolatile memory such as a flash memory, a hard disk, a DVD-RAM, and a DVD-RW, and stores in advance a program for causing the control unit 81 to perform the process of the inventory management device 1. In accordance with an instruction from the control unit 81, the data stored in the program is supplied to the control unit 81, and the data supplied from the control unit 81 is stored. The product information storage unit 13, the reel information storage unit 15, the manufacturing information storage unit 16, the component information storage unit 19, and the device information storage unit 20 are configured in an external storage unit 83.
 操作部84はキーボードおよびマウスやタッチパネルなどのポインティングデバイスと、これらを内部バス80に接続するインタフェース装置から構成されている。操作部84を介して、入力された情報が制御部81に供給される。操作部84は、入力部11として機能する。 The operation unit 84 includes a keyboard, a pointing device such as a mouse and a touch panel, and an interface device that connects these to the internal bus 80. The input information is supplied to the control unit 81 via the operation unit 84. The operation unit 84 functions as the input unit 11.
 表示部85は、CRTまたはLCDなどから構成されている。在庫管理装置1が作業指示情報および補充指示情報を表示する構成の場合、表示部85は、作業指示出力部14および補充指示出力部22として機能する。 The display unit 85 includes a CRT or LCD. When the inventory management apparatus 1 is configured to display work instruction information and replenishment instruction information, the display unit 85 functions as the work instruction output unit 14 and the replenishment instruction output unit 22.
 送受信部86は、ネットワークに接続する網終端装置または無線通信装置、およびそれらと接続するシリアルインタフェースまたはLAN(Local Area Network)インタフェースから構成されている。送受信部86は、検出信号取得部17として機能する。また、在庫管理装置1が作業指示情報および補充指示情報を送信する構成の場合、送受信部86は、作業指示出力部14および補充指示出力部22として機能する。 The transmission / reception unit 86 includes a network termination device or a wireless communication device connected to the network, and a serial interface or a LAN (Local Area Network) interface connected to them. The transmission / reception unit 86 functions as the detection signal acquisition unit 17. When the inventory management apparatus 1 is configured to transmit work instruction information and replenishment instruction information, the transmission / reception unit 86 functions as the work instruction output unit 14 and the replenishment instruction output unit 22.
 図2に示す在庫管理装置1の入力部11、製造情報生成部12、製品情報記憶部13、作業指示出力部14、リール情報記憶部15、製造情報記憶部16、検出信号取得部17、部品残数演算部18、部品情報記憶部19、装置情報記憶部20、および、補充指示出力部22の処理は、制御プログラム89が、制御部81、主記憶部82、外部記憶部83、操作部84、表示部85および送受信部86などを資源として用いて処理することによって実行する。 The input unit 11, the manufacturing information generation unit 12, the product information storage unit 13, the work instruction output unit 14, the reel information storage unit 15, the manufacturing information storage unit 16, the detection signal acquisition unit 17, and the parts of the inventory management apparatus 1 illustrated in FIG. The control program 89 includes a control unit 81, a main storage unit 82, an external storage unit 83, and an operation unit for processing of the remaining number calculation unit 18, component information storage unit 19, device information storage unit 20, and replenishment instruction output unit 22. 84, the display unit 85, the transmission / reception unit 86, and the like are used as resources for processing.
 その他、前記のハードウェア構成やフローチャートは一例であり、任意に変更および修正が可能である。 In addition, the hardware configuration and flowchart described above are merely examples, and can be arbitrarily changed and modified.
 制御部81、主記憶部82、外部記憶部83、操作部84、表示部85、送受信部86、内部バス80などから構成される在庫管理装置1の処理を行う中心となる部分は、専用のシステムによらず、通常のコンピュータシステムを用いて実現可能である。例えば、前記の動作を実行するためのコンピュータプログラムを、コンピュータが読み取り可能な記録媒体(フレキシブルディスク、CD-ROM、DVD-ROMなど)に格納して配布し、当該コンピュータプログラムをコンピュータにインストールすることにより、前記の処理を実行する在庫管理装置1を構成してもよい。また、インターネットなどの通信ネットワーク上のサーバ装置が有する記憶装置に当該コンピュータプログラムを格納しておき、通常のコンピュータシステムがダウンロードなどすることで在庫管理装置1を構成してもよい。 A central part that performs processing of the inventory management apparatus 1 including the control unit 81, the main storage unit 82, the external storage unit 83, the operation unit 84, the display unit 85, the transmission / reception unit 86, the internal bus 80, etc. Regardless of the system, it can be realized using a normal computer system. For example, a computer program for executing the above operation is stored and distributed in a computer-readable recording medium (flexible disk, CD-ROM, DVD-ROM, etc.), and the computer program is installed in the computer. Thus, the inventory management apparatus 1 that executes the above-described processing may be configured. Further, the stock management device 1 may be configured by storing the computer program in a storage device included in a server device on a communication network such as the Internet, and downloading it by a normal computer system.
 また、在庫管理装置1の機能を、OS(オペレーティングシステム)とアプリケーションプログラムの分担、またはOSとアプリケーションプログラムとの協働により実現する場合などには、アプリケーションプログラム部分のみを記録媒体や記憶装置に格納してもよい。 Further, when the functions of the inventory management device 1 are realized by sharing of an OS (operating system) and an application program, or by cooperation between the OS and the application program, only the application program portion is stored in a recording medium or a storage device. May be.
 また、搬送波にコンピュータプログラムを重畳し、通信ネットワークを介して提供することも可能である。例えば、通信ネットワーク上の掲示板(BBS, Bulletin Board System)に前記コンピュータプログラムを掲示し、ネットワークを介して前記コンピュータプログラムを提供してもよい。そして、このコンピュータプログラムを起動し、OSの制御下で、他のアプリケーションプログラムと同様に実行することにより、前記の処理を実行できるように構成してもよい。 It is also possible to superimpose a computer program on a carrier wave and provide it via a communication network. For example, the computer program may be posted on a bulletin board (BBS, Bulletin Board System) on a communication network, and the computer program may be provided via the network. The computer program may be started and executed in the same manner as other application programs under the control of the OS, so that the above-described processing may be executed.
 本発明は、本発明の広義の精神と範囲を逸脱することなく、様々な実施の形態及び変形が可能とされるものである。また、上述した実施の形態は、この発明を説明するためのものであり、本発明の範囲を限定するものではない。すなわち、本発明の範囲は、実施の形態ではなく、特許請求の範囲によって示される。そして、特許請求の範囲内及びそれと同等の発明の意義の範囲内で施される様々な変形が、この発明の範囲内とみなされる。 The present invention is capable of various embodiments and modifications without departing from the broad spirit and scope of the present invention. The above-described embodiments are for explaining the present invention and do not limit the scope of the present invention. In other words, the scope of the present invention is shown not by the embodiments but by the claims. Various modifications within the scope of the claims and within the scope of the equivalent invention are considered to be within the scope of the present invention.
 本出願は、2016年2月23日に出願された、日本国特許出願特願2016-031652号に基づく。本明細書中に日本国特許出願特願2016-031652号の明細書、特許請求の範囲、図面全体を参照として取り込むものとする。 This application is based on Japanese Patent Application No. 2016-031652 filed on Feb. 23, 2016. The specification, claims, and entire drawings of Japanese Patent Application No. 2016-031652 are incorporated in this specification as a reference.
 1 在庫管理装置、2,2A,2B センサ、3,3A,3B 電子部品実装装置、5 電子回路基板、11 入力部、12 製造情報生成部、13 製品情報記憶部、14 作業指示出力部、15 リール情報記憶部、16 製造情報記憶部、17 検出信号取得部、18 部品残数演算部、19 部品情報記憶部、20 装置情報記憶部、21 補充指示生成部、22 補充指示出力部、80 内部バス、81 制御部、82 主記憶部、83 外部記憶部、84 操作部、85 表示部、86 送受信部、89 制御プログラム、100 部品在庫管理および補充必要時点予報システム。 1 inventory management device, 2, 2A, 2B sensor, 3, 3A, 3B electronic component mounting device, 5 electronic circuit board, 11 input unit, 12 manufacturing information generation unit, 13 product information storage unit, 14 work instruction output unit, 15 Reel information storage unit, 16 manufacturing information storage unit, 17 detection signal acquisition unit, 18 component remaining number calculation unit, 19 component information storage unit, 20 device information storage unit, 21 replenishment instruction generation unit, 22 replenishment instruction output unit, 80 inside Bus, 81 control unit, 82 main storage unit, 83 external storage unit, 84 operation unit, 85 display unit, 86 transmission / reception unit, 89 control program, 100 parts inventory management and replenishment point forecast system.

Claims (7)

  1.  電子部品実装装置から電子部品を実装した電子回路基板が搬出されたことを検出するセンサと接続する在庫管理装置であって、
     前記センサから前記電子回路基板の搬出を検出したことを示す検出信号を取得する検出信号取得部と、
     前記検出信号取得部が前記検出信号を取得するごとに、前記在庫管理装置で保持する、前記電子部品実装装置に投入している前記電子部品の数情報から、前記電子部品実装装置が1枚の前記電子回路基板に実装する前記電子部品の数を減算して、前記電子部品実装装置が保持している前記電子部品の残数を算出し、前記電子部品の残数から前記電子部品の補充タイミングまでの時間を算出する部品残数演算部と、
     前記部品残数演算部が算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記電子部品の補充を指示する補充指示情報を生成する補充指示生成部と、
     前記補充指示情報を出力する補充指示出力部と、
     を備える在庫管理装置。
    An inventory management device connected to a sensor for detecting that an electronic circuit board on which an electronic component is mounted from an electronic component mounting device is carried out,
    A detection signal acquisition unit that acquires a detection signal indicating that the electronic circuit board has been unloaded from the sensor;
    Each time the detection signal acquisition unit acquires the detection signal, the number of the electronic components mounted on the electronic component mounting apparatus, which is held by the inventory management apparatus, is one piece of the electronic component mounting apparatus. Subtracting the number of the electronic components to be mounted on the electronic circuit board to calculate the remaining number of the electronic components held by the electronic component mounting apparatus, and the replenishment timing of the electronic components from the remaining number of the electronic components A remaining component number calculation unit for calculating the time until,
    When there is the electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated by the component remaining number calculation unit is equal to or less than a threshold, the electronic component mounting apparatus in which the time until the electronic component replenishment timing is equal to or less than the threshold A replenishment instruction generating unit that generates replenishment instruction information for instructing replenishment of the electronic component;
    A replenishment instruction output unit for outputting the replenishment instruction information;
    An inventory management device comprising:
  2.  前記電子部品実装装置は、前記電子部品ごとに前記電子部品を補充するための複数の投入口を有しており、
     前記部品残数演算部は、前記検出信号取得部が前記検出信号を取得するごとに、前記電子部品実装装置が保持する前記投入口に対応する前記電子部品の数から、前記電子部品実装装置が1枚の前記電子回路基板に実装する前記投入口に対応する前記電子部品の数を減算して、前記電子部品実装装置が保持する前記投入口に対応する前記電子部品の残数を算出し、前記投入口に対応する前記電子部品の残数から前記電子部品の補充タイミングまでの時間を算出し、
     前記補充指示生成部は、前記部品残数演算部が算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記投入口がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記投入口の前記電子部品の補充を指示する補充指示情報を生成する、
     請求項1に記載の在庫管理装置。
    The electronic component mounting apparatus has a plurality of inlets for replenishing the electronic component for each electronic component,
    The component remaining number calculation unit determines whether the electronic component mounting apparatus calculates the number of electronic components corresponding to the insertion port held by the electronic component mounting apparatus every time the detection signal acquisition unit acquires the detection signal. Subtracting the number of electronic components corresponding to the insertion port to be mounted on one electronic circuit board, calculating the remaining number of electronic components corresponding to the insertion port held by the electronic component mounting apparatus; Calculate the time from the remaining number of electronic parts corresponding to the input port to the replenishment timing of the electronic parts,
    The replenishment instruction generation unit, until the replenishment timing of the electronic component when there is the insertion port of the electronic component mounting apparatus whose time until the replenishment timing of the electronic component calculated by the remaining component number calculation unit is equal to or less than a threshold value Generating replenishment instruction information for instructing replenishment of the electronic component at the insertion port of the electronic component mounting apparatus whose time is equal to or less than a threshold
    The inventory management apparatus according to claim 1.
  3.  前記電子部品実装装置は、前記電子部品が決められた間隔で付されたテープを巻き取ったリールで前記電子部品を保持しており、
     前記補充指示生成部は、前記部品残数演算部が算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置を稼働させたまま前記電子部品の新しいリールのテープを接合して途切れることなく前記電子部品を補充する補充作業を指示する補充指示情報を生成する、
     請求項1または2に記載の在庫管理装置。
    The electronic component mounting apparatus holds the electronic component with a reel that has wound up a tape with the electronic component attached at a predetermined interval.
    When the electronic component mounting apparatus has a time until the replenishment timing of the electronic component calculated by the remaining component number calculation unit is less than or equal to a threshold, Generating replenishment instruction information for instructing a replenishment operation to replenish the electronic component without interruption by joining a tape of a new reel of the electronic component while operating the electronic component mounting apparatus described below.
    The inventory management apparatus according to claim 1 or 2.
  4.  前記補充指示生成部は、前記電子部品実装装置ごとの前記電子部品の補充タイミングまでの時間を、前記電子部品の補充タイミングまでの時間が短い順に表示する時間表示情報をさらに生成し、
     前記補充指示出力部は、前記時間表示情報をさらに出力する、
     請求項1から3のいずれか1項に記載の在庫管理装置。
    The replenishment instruction generation unit further generates time display information for displaying the time until the replenishment timing of the electronic component for each electronic component mounting apparatus in order from the shortest time until the replenishment timing of the electronic component,
    The replenishment instruction output unit further outputs the time display information;
    The inventory management apparatus according to any one of claims 1 to 3.
  5.  電子部品実装装置と、センサと、前記センサと接続する在庫管理装置とで構成される部品在庫管理および補充必要時点予報システムであって、
     前記電子部品実装装置は、電子回路基板に電子部品を実装し、
     前記センサは、前記電子部品実装装置から前記電子部品を実装した前記電子回路基板が搬出されたこと検出し、前記電子回路基板の搬出を検出したことを示す検出信号を前記在庫管理装置に送信し、
     前記在庫管理装置は、
     前記センサから前記検出信号を取得する検出信号取得部、
     前記検出信号取得部が前記検出信号を取得するごとに、前記在庫管理装置で保持する、前記電子部品実装装置に投入している前記電子部品の数情報から、前記電子部品実装装置が1枚の前記電子回路基板に実装する前記電子部品の数を減算して、前記電子部品実装装置が保持している前記電子部品の残数を算出し、前記電子部品の残数から前記電子部品の補充タイミングまでの時間を算出する部品残数演算部、
     前記部品残数演算部が算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記電子部品の補充を指示する補充指示情報を生成する補充指示生成部、および、
     前記補充指示情報を出力する補充指示出力部、
     を備える部品在庫管理および補充必要時点予報システム。
    A component inventory management and replenishment necessary point time prediction system comprising an electronic component mounting apparatus, a sensor, and an inventory management apparatus connected to the sensor,
    The electronic component mounting apparatus mounts an electronic component on an electronic circuit board,
    The sensor detects that the electronic circuit board on which the electronic component is mounted is carried out from the electronic component mounting apparatus, and transmits a detection signal indicating that the electronic circuit board is carried out to the inventory management apparatus. ,
    The inventory management device comprises:
    A detection signal acquisition unit for acquiring the detection signal from the sensor;
    Each time the detection signal acquisition unit acquires the detection signal, the number of the electronic components mounted on the electronic component mounting apparatus, which is held by the inventory management apparatus, is one piece of the electronic component mounting apparatus. Subtracting the number of the electronic components to be mounted on the electronic circuit board to calculate the remaining number of the electronic components held by the electronic component mounting apparatus, and the replenishment timing of the electronic components from the remaining number of the electronic components The remaining component number calculation unit that calculates the time until
    When there is the electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated by the component remaining number calculation unit is equal to or less than a threshold, the electronic component mounting apparatus in which the time until the electronic component replenishment timing is equal to or less than the threshold A replenishment instruction generating unit that generates replenishment instruction information for instructing replenishment of the electronic component, and
    A replenishment instruction output unit for outputting the replenishment instruction information;
    Parts inventory management and replenishment point forecast system with.
  6.  電子部品実装装置と、センサと、前記センサと接続する在庫管理装置とで構成される部品在庫管理および補充必要時点予報システムが実行する在庫管理方法であって、
     前記電子部品実装装置が実行する、
     電子回路基板に電子部品を実装するステップと、
     前記センサが実行する、
     前記電子部品実装装置から前記電子部品を実装した前記電子回路基板が搬出されたこと検出するステップと、
     前記電子回路基板の搬出を検出したことを示す検出信号を前記在庫管理装置に送信するステップと、
     前記在庫管理装置が実行する、
     前記センサから前記検出信号を取得するごとに、前記電子部品実装装置が保持している前記電子部品の数から、前記電子部品実装装置が1枚の前記電子回路基板に実装する前記電子部品の数を減算して、前記電子部品実装装置が保持している前記電子部品の残数を算出し、前記電子部品の残数から前記電子部品の補充タイミングまでの時間を算出する部品残数演算ステップと、
     前記部品残数演算ステップで算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記電子部品の補充を指示する補充指示情報を生成する補充指示生成ステップと、
     前記補充指示情報を出力する補充指示出力ステップと、
     を備える在庫管理方法。
    An inventory management method executed by a component inventory management and replenishment necessary point forecast system comprising an electronic component mounting apparatus, a sensor, and an inventory management apparatus connected to the sensor,
    The electronic component mounting apparatus executes,
    Mounting electronic components on an electronic circuit board;
    The sensor performs,
    Detecting that the electronic circuit board mounted with the electronic component is unloaded from the electronic component mounting apparatus;
    Transmitting a detection signal indicating that the electronic circuit board has been unloaded to the inventory management device;
    The inventory management device executes;
    Each time the detection signal is acquired from the sensor, the number of the electronic components that the electronic component mounting device mounts on one electronic circuit board from the number of the electronic components that the electronic component mounting device holds. A remaining component number calculating step for calculating the remaining number of the electronic component held by the electronic component mounting apparatus and calculating the time from the remaining number of the electronic component to the replenishment timing of the electronic component; ,
    When there is the electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated in the remaining component number calculating step is less than or equal to a threshold, the electronic component mounting apparatus in which the time until the electronic component replenishment timing is less than or equal to the threshold A replenishment instruction generating step for generating replenishment instruction information for instructing replenishment of the electronic component;
    A replenishment instruction output step for outputting the replenishment instruction information;
    An inventory management method comprising:
  7.  電子部品実装装置から電子部品を実装した電子回路基板が搬出されたことを検出するセンサと接続するコンピュータを、
     前記センサから前記電子回路基板の搬出を検出したことを示す検出信号を取得するごとに、前記電子部品実装装置が保持している前記電子部品の数から、前記電子部品実装装置が1枚の前記電子回路基板に実装する前記電子部品の数を減算して、前記電子部品実装装置が保持している前記電子部品の残数を算出し、前記電子部品の残数から前記電子部品の補充タイミングまでの時間を算出する部品残数演算部、
     前記部品残数演算部が算出した前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置がある場合に、前記電子部品の補充タイミングまでの時間が閾値以下の前記電子部品実装装置の前記電子部品の補充を指示する補充指示情報を生成する補充指示生成部、および、
     前記補充指示情報を出力する補充指示出力部、
     として機能させるプログラム。
    A computer connected to a sensor for detecting that an electronic circuit board mounted with an electronic component is carried out from the electronic component mounting apparatus;
    Each time a detection signal indicating that the electronic circuit board has been carried out is detected from the sensor, the electronic component mounting apparatus is replaced with one electronic component mounting apparatus from the number of the electronic components held by the electronic component mounting apparatus. Subtracting the number of electronic components to be mounted on the electronic circuit board to calculate the remaining number of electronic components held by the electronic component mounting apparatus, from the remaining number of electronic components to the replenishment timing of the electronic components The remaining parts calculation unit for calculating the time
    When there is the electronic component mounting apparatus in which the time until the electronic component replenishment timing calculated by the component remaining number calculation unit is equal to or less than a threshold, the electronic component mounting apparatus in which the time until the electronic component replenishment timing is equal to or less than the threshold A replenishment instruction generating unit that generates replenishment instruction information for instructing replenishment of the electronic component, and
    A replenishment instruction output unit for outputting the replenishment instruction information;
    Program to function as.
PCT/JP2017/002653 2016-02-23 2017-01-26 Inventory management apparatus, inventory management system, inventory management method, and program WO2017145625A1 (en)

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