本发明申请涉及一种打柴装置，特别是一种应用在染色机上的打柴检测装置，属于纺织行业技术领域。The invention relates to a firewood device, in particular to a firewood detecting device applied to a dyeing machine, and belongs to the technical field of the textile industry.
一般染色机布匹在染色机内循环时，在布槽中往前移动时，所靠的动力不外乎布匹自重、染液之推力、浮力或风力，但其特点是布槽多数固定而布匹移动，因此传统的染色机对于布匹的输送方式至少具有以下的缺点：首先，利用染液带动布匹前进，因此浴比会提高，需要大量染液、染料、成本较高，且布匹循环不易。Generally, when the dyeing machine is circulated in the dyeing machine, when moving forward in the cloth groove, the power to be relied on is not related to the weight of the cloth, the thrust of the dyeing liquid, buoyancy or wind, but it is characterized in that the cloth groove is mostly fixed and the cloth moves. Therefore, the conventional dyeing machine has at least the following disadvantages for the conveying method of the cloth: Firstly, the dyeing liquid is used to drive the cloth to advance, so the bath ratio is increased, a large amount of dyeing liquid, dye is required, the cost is high, and the cloth circulation is not easy.
后来出现了一种具有输送装置的染色机，是一种突破传统、不靠染液输送的染色机，其方式为在缸体槽底面设有输送装置，藉由该输送装置支撑布匹移送，使布匹不需要借助染液，因而可大量降低浴比，精确控制染色浴比。但由于布匹在布槽的移动取决于输送带的速度，所以有时会出现布匹挤拥的情况，如果布匹掉落缸底可能会致布匹擦伤，布匹在缸底堆积时会因拉动造成的张力而破坏布匹。上述这些问题，需要给出新的解决方案。Later, a dyeing machine with a conveying device appeared, which is a dyeing machine that breaks through the tradition and does not rely on dyeing liquid transportation. The method is to provide a conveying device on the bottom surface of the cylinder groove, and the conveying device supports the cloth transfer, so that The cloth does not need to be dyed, so the bath ratio can be greatly reduced and the dye bath ratio can be precisely controlled. However, since the movement of the cloth in the cloth groove depends on the speed of the conveyor belt, there is sometimes a situation in which the cloth is crowded. If the cloth falls to the bottom of the cylinder, the cloth may be scratched, and the tension of the cloth may be pulled when the bottom of the cylinder is piled up. And destroy the cloth. For these problems, a new solution needs to be given.
发明内容Summary of the invention
本发明的目的是针对目前染色机存在的上述问题，提供一个改善方案，改善由输送带运送布匹所产生的问题，其方式是在输送带上安装一种可检测布匹堆积情况而自动调整运输带的速度的装置。The object of the present invention is to provide an improvement to the above problems of the present dyeing machine, and to improve the problem of transporting the cloth by the conveyor belt by installing a detectable cloth accumulation on the conveyor belt and automatically adjusting the conveyor belt. The speed of the device.
设有可感应水位高低的水位感应器和可降低水位的去水装置，水位感应器与控制器连接，将水位的变化传输至控制器，控制器与输送装置连接并控制输送带的运动。Specifically, the dyeing machine of the dyeing machine according to the application of the present invention comprises a cylinder for accommodating the traveling of the cloth, and a conveying device for conveying the cloth is provided in the cylinder body, and a positionally opposite injection is arranged in the conveying direction of the cloth in the cylinder body. The device and the water storage device, the liquid sprayed from the spray device can enter the water storage device, and the water storage device
There is a water level sensor that can sense the water level and a water removal device that can lower the water level. The water level sensor is connected to the controller to transmit the change of the water level to the controller, and the controller is connected with the conveying device and controls the movement of the conveyor belt.
特别的，本发明申请所述的染色机打柴装置，包括容纳布匹行进的缸体，缸体内设有用于输送布匹的输送带，在输送带的上方设有位置相对的喷射装置和储水装置，喷射装置喷出的液体可进入储水装置中，喷射装置包括与供水喉路连接的喷嘴，储水装置包括储水盒，储水盒内设有可感应水位高低的水位感应器和可降低水位的去水装置，水位感应器与控制器连接将水位的情况传输至控制器，控制器与输送带的驱动装置连接并控制输送带的运动。In particular, the dyeing machine of the dyeing machine of the present application includes a cylinder for accommodating the cloth, a conveyor belt for conveying the cloth is provided in the cylinder body, and a relative position spraying device and water storage are arranged above the conveyor belt. The device, the liquid ejected by the spraying device can enter the water storage device, the spraying device comprises a nozzle connected to the water supply throat, the water storage device comprises a water storage box, and the water storage box is provided with a water level sensor capable of sensing the water level and the A water removal device that lowers the water level, the water level sensor is coupled to the controller to transmit the condition of the water level to the controller, and the controller is coupled to the driving device of the conveyor belt and controls the movement of the conveyor belt.
进一步的，所述水位感应器包括接触式或非接触式水位感应器。Further, the water level sensor comprises a contact or non-contact water level sensor.
更进一步的，所述接触式水位感应器包括浮球式水位感应器、磁性水位感应器、投入式水位感应器、电动内浮球水位感应器、电动浮筒水位感应器、电容式水位感应器、磁致伸缩水位感应器或侍服水位感应器。Further, the contact water level sensor comprises a floating ball type water level sensor, a magnetic water level sensor, an input water level sensor, an electric inner floating water level sensor, an electric buoy water level sensor, a capacitive water level sensor, Magnetostrictive water level sensor or servo water level sensor.
可选择的，所述非接触式水位感应器包括超声波水位感应器或雷达水位感应器。上述各种水位感应器均可在市面上获得，属于现有的技术，在此不再赘述。Optionally, the non-contact water level sensor comprises an ultrasonic water level sensor or a radar water level sensor. The above various water level sensors are available on the market and belong to the prior art, and are not described herein again.
进一步的，所述水位感应器为音频感应器，利用音频的改变产生信号，信号会传送到控制器，当储水装置的水位高于水位感应器的时候，水位感应器会传送信号给控制器，而该控制器会传送启动指令给控制输送装置的驱动装置，使输送装置运行；如果储水装置中的水位低于水位感应器，相反的信号会传送到控制器而令输送装置停止。Further, the water level sensor is an audio sensor, and the signal is generated by the change of the audio, and the signal is transmitted to the controller. When the water level of the water storage device is higher than the water level sensor, the water level sensor transmits a signal to the controller. And the controller transmits a start command to the drive device that controls the conveyor device to operate the conveyor device; if the water level in the water storage device is lower than the water level sensor, the opposite signal is transmitted to the controller to stop the conveyor device.
信号给控制器，而该控制器会传送启动指令给控制输送带的马达，使输送带运行；如果储水盒中的水位低于水位感应器，相反的信号会传送到控制器而令输送带停止。In particular, the water level sensor is an audio sensor that generates a signal by using a change in audio, and the signal is transmitted to the controller. When the water level of the water storage box is higher than the water level sensor, the water level sensor transmits
The signal is sent to the controller, and the controller transmits a start command to the motor that controls the conveyor belt to operate the conveyor belt; if the water level in the water storage tank is lower than the water level sensor, the opposite signal is transmitted to the controller to cause the conveyor belt stop.
进一步的，所述去水装置为设置在所述储水盒内的排水孔，储水盒内的水可由排水孔流出。Further, the water removal device is a drainage hole disposed in the water storage box, and water in the water storage box may flow out through the drainage hole.
进一步的，所述喷射装置和储水装置分别设置在缸体内壁相对的两侧。Further, the spraying device and the water storage device are respectively disposed on opposite sides of the inner wall of the cylinder.
进一步的，所述喷射装置和储水装置分别设置在输送带末端的缸体上。Further, the spraying device and the water storage device are respectively disposed on the cylinder at the end of the conveyor belt.
进一步的，所述驱动装置包括电机。Further, the driving device includes a motor.
本发明申请所述的染色机打柴装置，应用在染色机上，当布匹在进行循环时，布匹从导布管出来后会由输送带运送到滚筒附近，再进行第二次循环，为了避免布匹移动速度过快而掉落布槽底，在输送带的尾部加装一个打柴装置，打柴装置的水喷嘴由主泵负责供水，从启动染布机开始，水喷嘴会一直喷出水柱，而水柱会横跨整个输送带到达缸体的另一端，而另一端装有储水盒，储水盒的内部设有水位感应器，储水器会把从水喷嘴的水接收，当储水盒的水量一直处于高位，代表布匹的移动速度正常，输送带会一直移动。如果布匹行速过快，而布匹己到达水柱的位置并阻碍水柱从水喷嘴到储水盒，同一时间，由于储水盒具有一个去水位，如果一段短时间没有水进入，储水盒内的水会很快流失，当水量少于一定水位时，便会触发水位感应器并传送停止运行指令给输送带，输送带会停止运行直到阻塞的布匹重新进入导布管，而水喷嘴的水柱能够到达储水盒并重新载满。The dyeing machine of the dyeing machine according to the application of the present invention is applied to a dyeing machine. When the cloth is in circulation, the cloth is transported from the guide tube to the vicinity of the drum by the conveyor belt, and then the second cycle is performed to avoid the cloth. The moving speed is too fast and the bottom of the cloth is dropped. A fire-fighting device is installed at the tail of the conveyor belt. The water nozzle of the diesel-making device is supplied by the main pump. From the start of the dyeing machine, the water nozzle will always spray the water column. The water column will reach the other end of the cylinder across the entire conveyor belt, and the other end is equipped with a water storage box. The water storage box is provided with a water level sensor. The water storage device will receive water from the water nozzle when storing water. The water volume of the box is always at a high level, which means that the movement speed of the cloth is normal and the conveyor belt will always move. If the cloth speed is too fast, and the cloth has reached the position of the water column and hinders the water column from the water nozzle to the water storage tank, at the same time, since the water storage box has a water level, if there is no water entering for a short period of time, the water storage box The water will quickly drain. When the water volume is less than a certain water level, the water level sensor will be triggered and the stop operation command will be sent to the conveyor belt. The conveyor belt will stop running until the blocked cloth re-enters the guide tube, and the water nozzle can Reach the water tank and refill it.
图1为本发明申请所述打柴装置的位置图；Figure 1 is a positional view of the firewood device of the present application;
Figure 2 is a cross-sectional view of the firewood device of the present application;
图3为本发明申请所述打柴装置的储水盒和水位感应器的示意图；3 is a schematic view of a water storage box and a water level sensor of the firewood device according to the present application;
其中，1为储水盒、2为喷嘴、3为输送带、4为水位感应器、5为去水装置、6为缸体、7为供水喉路、8为控制器。1 is a water storage tank, 2 is a nozzle, 3 is a conveyor belt, 4 is a water level sensor, 5 is a water removal device, 6 is a cylinder block, 7 is a water supply throat, and 8 is a controller.
以下结合附图，对本发明申请所述的技术内容进行非限制性地说明，目的是为了公众更好地理解所述技术方案。The technical content described in the present application is described below in conjunction with the accompanying drawings, and the purpose is to better understand the technical solution for the public.
图1-3是本发明申请所述的染色机打柴装置的一个实施例的结构示意图，所述装置包括容纳布匹行进的缸体6，缸体6底部设有输送带3，在缸体6内壁输送带3的上方设有位置相对的喷射装置和储水装置，喷射装置喷出的液体可进入储水装置中，喷射装置包括与供水喉路7连接的喷嘴2，储水装置包括储水盒1，储水盒1内设有可感应水位高低的水位感应器4和去水装置5，在本实施例中，去水装置5为排水孔，水位感应器4与控制器8连接将水位的情况传输至控制器8，控制器与输送带3的驱动装置(例如马达)连接并控制输送带3的运动。1-3 is a schematic structural view of an embodiment of a dyeing machine of the dyeing machine according to the application of the present invention, the device comprising a cylinder 6 for accommodating the travel of the cloth, and a conveyor belt 3 at the bottom of the cylinder 6 at the cylinder 6 Above the inner wall conveyor belt 3, there are provided oppositely-positioned spraying devices and water storage devices, and the liquid ejected from the spraying device can enter the water storage device, the spraying device comprising a nozzle 2 connected to the water supply throat circuit 7, the water storage device including the water storage device In the box 1, the water tank 1 is provided with a water level sensor 4 and a water removing device 5 which can sense the water level. In the embodiment, the water removing device 5 is a drain hole, and the water level sensor 4 is connected with the controller 8 to set the water level. The situation is transmitted to the controller 8, which is connected to the drive of the conveyor belt 3, such as a motor, and controls the movement of the conveyor belt 3.
所述水位感应器为音频感应器，利用音频的改变产生信号，信号会传送到控制器，当储水盒的水位高于水位感应器的时候，水位感应器会传送信号给控制器，而该控制器会传送启动指令给控制输送带的马达，使输送带运行；如果储水盒中的水位低于水位感应器，相反的信号会传送到控制器而令输送带停止。The water level sensor is an audio sensor, and the signal is generated by the change of the audio, and the signal is transmitted to the controller. When the water level of the water storage box is higher than the water level sensor, the water level sensor transmits a signal to the controller, and the The controller transmits a start command to the motor that controls the conveyor belt to operate the conveyor belt; if the water level in the water storage tank is lower than the water level sensor, the opposite signal is transmitted to the controller to stop the conveyor belt.
储水盒1当中包括水位感应器4及去水装置5。当水位高于水位感应器4的时候，机身的输送带3便会开始运行，在输送带3移动过快的时候，在末端造成布匹阻塞，当布匹阻碍到由水喷嘴2射出的水柱，储水盒3的水便会在去水位流失，水位下降，当水位下降低于水位感应器，控制器8便会发放停止运行指令给输送带3，输送带3停止时并不会影响染色机其它的功能，如常运作，直到阻塞的布匹排除后，水喷嘴2的水柱能够重新进入储水盒1，水位回复正常后输送带3再开始运行。In the present embodiment, the water storage tank 1 and the water nozzle 2 are mounted on both sides of the cylinder 6 and across the end of the conveyor belt 3, and the water outlet of the water nozzle 2 is aligned with the water level of the water storage tank 1 to ensure the water column. It will be directly shot from the water nozzle 2 to the water storage tank 1. Since the water supply throat 7 of the water nozzle 2 is directly connected to the main pump throat, when the dyeing machine starts and runs the main pump throat, the water nozzle 2 starts to discharge water and fills the water storage tank 1.
The water storage tank 1 includes a water level sensor 4 and a water removal device 5. When the water level is higher than the water level sensor 4, the conveyor belt 3 of the fuselage will start to operate. When the conveyor belt 3 moves too fast, the cloth is blocked at the end, and when the cloth blocks the water column that is emitted by the water nozzle 2, The water in the water storage tank 3 will be lost at the water level, and the water level will drop. When the water level drops below the water level sensor, the controller 8 will issue a stop operation command to the conveyor belt 3. When the conveyor belt 3 stops, the dyeing machine will not be affected. Other functions, as usual, until the blocked cloth is removed, the water column of the water nozzle 2 can re-enter the water storage tank 1, and the conveyor belt 3 starts to operate again after the water level returns to normal.
It should be understood that the above description including the drawings is not intended to limit the technical solution. In fact, any improvement of the technical solution by the same or similar principle, including the size, shape, and material change of the structure, And replacement of functionally similar components are within the technical solutions claimed in the present application.