WO2017121381A1 - 太阳能充电折叠包 - Google Patents

太阳能充电折叠包 Download PDF

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Publication number
WO2017121381A1
WO2017121381A1 PCT/CN2017/071106 CN2017071106W WO2017121381A1 WO 2017121381 A1 WO2017121381 A1 WO 2017121381A1 CN 2017071106 W CN2017071106 W CN 2017071106W WO 2017121381 A1 WO2017121381 A1 WO 2017121381A1
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WO
WIPO (PCT)
Prior art keywords
layer
protective film
flexible protective
film layer
solar
Prior art date
Application number
PCT/CN2017/071106
Other languages
English (en)
French (fr)
Inventor
夏平
王继存
程晓龙
马思瑶
王月福
郜延雷
张宇
Original Assignee
北京铂阳顶荣光伏科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 北京铂阳顶荣光伏科技有限公司 filed Critical 北京铂阳顶荣光伏科技有限公司
Priority to US16/069,941 priority Critical patent/US20190028056A1/en
Priority to JP2018600079U priority patent/JP3220625U/ja
Priority to KR2020187000047U priority patent/KR20180002539U/ko
Priority to AU2017207673A priority patent/AU2017207673A1/en
Priority to EP17738194.4A priority patent/EP3389179A4/en
Publication of WO2017121381A1 publication Critical patent/WO2017121381A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/20Collapsible or foldable PV modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03923Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate including AIBIIICVI compound materials, e.g. CIS, CIGS
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/0445PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S10/00PV power plants; Combinations of PV energy systems with other systems for the generation of electric power
    • H02S10/40Mobile PV generator systems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells

Definitions

  • the present application relates to, but is not limited to, the field of semiconductor technology, and in particular, to a solar charging folding package.
  • solar chargers on the market generally include solar photovoltaic modules and voltage output units, which convert solar radiation into electrical energy through solar photovoltaic modules, and then form stable DC or AC output through current conversion devices to supply power for various loads.
  • a foldable solar mobile power source which comprises a solar panel, a rotating shaft, a casing, a battery, a photovoltaic charging controller and an AC AC power socket, and the solar panel is movably connected to the casing through a rotating shaft.
  • the solar panel is electrically connected to the photovoltaic charging controller and the battery in sequence, the battery and the photovoltaic charging controller are installed in the casing, and the AC power socket is located on the side wall of the casing.
  • the solar panel can be rotated by the rotating shaft, and when the solar energy is required to be charged, the solar panel is rotated to the outside of the casing; when the charging is completed, the solar panel can be rotated into the empty groove inside the casing, thereby effectively avoiding Damage to solar panels.
  • the solar mobile power source includes a solar panel, a rotating shaft, a casing, a battery, a photovoltaic charging controller, and an AC power socket, which has a complicated structure, high manufacturing cost, and large volume; in addition, the solar panel realizes solar energy conversion.
  • the conversion efficiency is low, and the solar photovoltaic panels are mostly inflexible or poorly flexible.
  • the solar cells are easily damaged after being folded or folded, and the solar photovoltaic panels are heavy, and the above reasons cause the solar mobile power source to be inconvenient to carry.
  • the solar charger has a complicated structure, a large volume, and can easily damage the solar cell after being folded or folded, resulting in inconvenience of carrying around and low efficiency of solar energy conversion.
  • the present application proposes a simple structure, small size, and foldable. And solar energy conversion energy efficient solar charging folding package.
  • the embodiment of the present application provides a solar charging folding package, including:
  • the body of the folding package is rectangular after being unfolded and is encapsulated by the first flexible protective film layer;
  • a solar thin film battery assembly comprising at least one solar thin film battery disposed along a length direction of an inner surface of the unfolded folded bag body, wherein a gap is formed between two adjacent solar thin film batteries and a folded indentation line is formed;
  • An electric energy output device configured to output electrical energy converted from the solar thin film battery assembly
  • the solar thin film battery assembly is encapsulated with a second flexible protective film layer, wherein the second flexible protective film layer comprises an upper surface layer and a bonding layer in order from top to bottom; and a solar thin film battery is removed from the side of the unfolded folded package body.
  • a third flexible protective film layer is encapsulated on a remaining area other than the component footprint, and the third flexible protective film layer includes an upper surface layer, a bonding layer, and a lower surface layer in order from top to bottom.
  • the first flexible protective film layer comprises a bonding layer and a lower layer in order from top to bottom.
  • the upper surface layer is an ETFE layer
  • the lower surface layer is a waterproof cloth
  • the adhesive layer is an EVA layer
  • the upper surface layer has a thickness ranging from 0.01 to 0.2 mm.
  • the bonding layer has a thickness ranging from 0.2 to 0.3 mm.
  • the thickness of the lower layer ranges from 0.1 to 0.2 mm.
  • the power output device comprises a junction box, wherein the junction box is provided with an integrated circuit board, and is arranged to control the electric energy converted by the solar thin film battery assembly, so that the output voltage thereof satisfies the use requirement of the load; At least one USB interface for connecting a load is provided on the junction box.
  • the integrated circuit board is provided with at least one display light that displays light intensity.
  • the wire is located between the first flexible protective film layer and the third flexible protective film layer, and passes through the adhesive layer of the first flexible protective film layer and the lower surface layer to be connected to the On the power output device.
  • the solar thin film battery assembly comprises an inner side of the folded package body
  • Three solar thin film cells are arranged horizontally equidistantly in the longitudinal direction of the surface, and the three solar thin film cells constitute a first folded indentation line and a second folded indentation line.
  • the solar charging folding package further includes: at least one fastening structure disposed on the folding package body for fixing the folding package after being folded.
  • the solar charging folding package further includes: at least one through hole disposed on the folding package body for hooking.
  • the solar charging folding package further comprises: at least one storage bag disposed on the back side of the unfolded folding bag body.
  • the at least one storage bag is connected to the back side of the unfolded folding bag body by a detachable connection structure.
  • the application also provides a solar charging folding package, comprising:
  • the folding bag body is composed of a first flexible protective film layer
  • An electric energy output device configured to output electrical energy converted by the solar thin film battery assembly
  • a wire disposed to connect the one or more solar thin film battery assemblies and the power output device
  • the transparent flexible protective film layer is disposed to cover at least the upper surface of the solar thin film battery assembly and is fixed on the first flexible protective film layer.
  • the solar charging folding package further includes:
  • Opening a flexible protective film layer configured to have a window in the middle to expose an upper surface of the solar thin film battery assembly
  • the non-window portion of the open-screen flexible protective film layer is fixed on the first flexible protective film layer
  • the transparent flexible protective film layer is disposed to cover the upper surface of the solar thin film battery assembly, and is fixed on Opening the window on the flexible protective film layer
  • the open-window flexible protective film layer is disposed to fix a portion of the transparent flexible protective film layer beyond a size of an upper surface of the solar thin film battery assembly to the open window flexible protection Between the film layer and the first flexible protective film layer.
  • the first flexible protective film layer comprises a bonding layer and a lower surface layer in order from top to bottom;
  • the transparent flexible protective film layer comprises an upper surface layer and an adhesive layer in order from top to bottom, and the transparent flexible protection layer
  • the film layer is fixed on the lower surface layer of the first flexible protective film layer through the adhesive layer or the adhesive layer of the first flexible protective film layer.
  • the first flexible protective film layer comprises a bonding layer and a lower surface layer in order from top to bottom;
  • the transparent flexible protective film layer comprises an upper surface layer and a bonding layer in order from top to bottom;
  • the non-window portion of the open-screen flexible protective film layer is fixed on the lower surface layer of the first flexible protective film layer by the adhesive layer of the first flexible protective film layer, and the transparent flexible protective film layer is adhered thereto a layer is fixed on the solar thin film battery assembly and the open window flexible protective film layer;
  • the transparent flexible protective film layer is fixed on the solar thin film battery assembly and the lower surface layer of the first flexible protective film layer by an adhesive layer thereof; the transparent flexible protective film layer is beyond the solar thin film battery assembly A portion of the size of the upper surface is fixed between the open window flexible protective film layer and the first flexible protective film layer.
  • the upper surface layer of the transparent flexible protective film layer is an ETFE layer or an ECTFE; the lower surface layer of the first flexible protective film layer and the open window flexible protective film layer are waterproof cloth; the first flexible protection The adhesive layer of the film layer and the adhesive layer of the transparent flexible protective film layer are EVA layers, and the upper surface layer of the second flexible protective film layer is a multi-point concave layer.
  • the thickness of the upper surface layer of the transparent flexible protective film layer ranges from 0.01 to 0.2 mm, and the thickness of the adhesive layer of the transparent flexible protective film layer ranges from 0.2 to 0.3 mm;
  • the thickness of the adhesive layer of the protective film layer ranges from 0.2 to 0.3 mm, the thickness of the lower surface layer of the first flexible protective film layer ranges from 0.1 to 0.2 mm; and the thickness of the open-wall flexible protective film layer ranges from 0.1 to 0.2mm.
  • three solar thin film battery assemblies connected by wires are horizontally arranged along a length direction of an inner side surface of the unfolded folded bag body, and the three solar thin film battery modules constitute a first fold The indentation line and the second folded indentation line.
  • the solar charging folding package provided by the embodiment of the present application greatly improves the conversion efficiency of solar energy into electrical energy by using a solar thin film battery assembly, and the solar thin film battery is light in weight, and is convenient for the user to carry around; and, the folding package body
  • the first flexible protective film layer and the third flexible protective film layer are also flexible, and the solar thin film battery set fixed on the inner side of the folded package body is also flexible.
  • the portable solar charging folding package of the present application can be folded, and the user can store the charger into a small volume, which greatly facilitates the user to carry around; in addition, through the first flexible protective film layer, the second flexible protective film layer and the third flexibility
  • the protective film layer can block the damage of the solar thin film battery component such as moisture, high temperature and external objects, and avoid mechanical and chemical damage, and ensure the reliability and stability of the portable solar charging folding package of the present application.
  • the solar charging folding package provided by the embodiment of the present application has at least one display light capable of displaying light intensity on the integrated circuit board, and the display light serves as an indication for guiding the user to use.
  • the solar charging folding package provided by the embodiment of the present application can conveniently connect the solar charger to the backpack and the bag when the user goes out, thereby further facilitating the user to carry.
  • At least one storage bag is disposed on the back side of the unfolding package body, and the storage bag can be used for holding a mobile device, such as a mobile phone, a tablet computer, or the like.
  • FIG. 1 is a front elevational view of the portable solar charging folding package provided by the specific embodiment of the present application.
  • FIG. 2 is a rear view of the portable solar charging folding package provided by the specific embodiment of the present application (without a storage bag);
  • FIG. 3 is a rear view of the portable solar charging folding package provided by the specific embodiment of the present application. Figure (with storage bag);
  • FIG. 4 is a longitudinal cross-sectional view of a solar thin film battery assembly.
  • Figure 5 is a longitudinal cross-sectional view of a solar charging folding package including a solar thin film battery assembly portion of the first embodiment
  • Figure 6 is a longitudinal cross-sectional view of a solar charging folding package including a solar thin film battery assembly portion of the second embodiment.
  • Reference numerals in the figures are denoted as: 1-folded package body; 11-through hole; 12-first folded indentation line; 13-second folded indentation line; 14-button; 2-solar thin film battery assembly; 201-water blocking film; 202-bonding layer; 203-solar film battery chip; 204-bonding layer; 205-water blocking film; 31-first flexible protective film layer; 311-bonding layer; 32-the second flexible protective film layer; 321-upper surface layer; 322-bonding layer; 3-open window flexible protective film layer; 201a-bonding layer, 203a-bonding layer; 4-electric power output device; 41-USB interface; 5-wire; 6-velcro; 7-storage bag.
  • FIG. 1 shows the main technical content of the specific embodiment.
  • the specific embodiment provides a portable solar charging folding package, and the portable solar charging folding package comprises: a folding package body 1 for converting solar energy into electric energy.
  • a solar thin film battery assembly 2 for converting solar energy into electric energy.
  • a solar thin film battery assembly 2 for converting solar energy into electric energy.
  • An electric power output device 4 for outputting electric energy converted by the solar thin film battery assembly, and a wire 5 for connecting the solar thin film battery assembly and the electric power output device.
  • the folded bag body 1 is rectangular or rectangular after being unfolded, and may be other suitable shapes, and is packaged by the foldable first flexible protective film layer 31; the solar thin film battery assembly itself is flexible And the solar thin film battery assembly converts solar energy into electric energy with high conversion efficiency and light weight.
  • the solar thin film battery assembly includes at least one solar thin film battery assembly disposed along the length direction of the inner side surface of the unfolded folded package body.
  • the solar thin film battery is preferably a CIGS solar thin film battery, and is left between two adjacent solar thin film batteries. There are gaps and constitute a folded indentation line.
  • the solar thin film battery assembly includes three CIGS solar thin film battery assemblies 2 disposed horizontally equidistantly along the inner surface of the unfolded folded package body 1, and three CIGS solar thin film battery assemblies are passed through the wires. 5 connected in series, the first folded indentation line 12 and the second folded indentation line 13 are formed between the three CIGS solar thin film battery modules 2.
  • the solar charging folding package is unfolded along the first folding indentation line 12 and the second folding indentation line 13 on the folded folding bag body.
  • the three CIGS solar thin film battery assemblies 2 are arranged to fully receive solar radiation and convert the solar radiation into electrical energy, and then output the electrical energy to the mobile device through the wires 5 and the power output device 4; when the user does not need to charge the mobile device,
  • the charging bag is folded into a smaller volume along the first folding indentation line 12 and the second folding indentation line 13, and the folded bag of a smaller volume is conveniently carried. It should be noted that, in the embodiment of the present application, the setting of the number of solar thin film batteries is not specifically limited.
  • each CIGS solar thin film battery assembly includes one or more CIGS solar thin film batteries.
  • the CIGS solar thin film battery includes a water blocking film 201, a bonding layer 202, a CIGS solar thin film battery chip 203, a bonding layer 204, and a water blocking film 205 in order from top to bottom.
  • the CIGS solar thin film battery chip 203 is flexible. Folded, curled, and not damaged after folding or curling;
  • the solar thin film battery assembly is packaged with a second flexible protective film layer 32, and the second flexible protective film layer 32 includes an upper surface layer 321 and an adhesive layer 322 in order from top to bottom;
  • the upper surface layer 321 is a transparent, waterproof, scratch-resistant, rub-resistant, weather-resistant material, such as an ETFE layer;
  • the adhesive layer 322 is a hot melt adhesive layer, such as an EVA layer.
  • a third flexible protective film layer is encapsulated on the inner side of the unfolded folded package body 1 except for the occupied area of the solar thin film battery assembly, and the third flexible protective film layer includes an upper surface layer and a bonding layer in order from top to bottom.
  • the upper surface layer is transparent, waterproof, scratch-resistant, friction-resistant, weather-resistant material, such as ETFE layer
  • the bonding layer is a hot melt adhesive layer,
  • the EVA layer is an opaque, flexible waterproof material such as a tarpaulin.
  • the upper surface layer of the third flexible protective film layer may be bonded to the upper surface layer of the second flexible protective film layer.
  • the thickness of the upper surface layer may range from 0.01 to 0.2 mm, which is difficult to achieve in a too thick packaging process.
  • the thickness of the upper surface layer is 0.05 mm; the thickness of the bonding layer The range is 0.2-0.3 mm. If it is too thin, the bonding performance is not good and the layer is easily delaminated; the thickness of the lower layer is preferably 0.1-0.2 mm.
  • the first flexible protective film layer 31 of the present embodiment includes an adhesive layer 311 and a lower surface layer 312 in order from top to bottom.
  • the bonding layer 311 is a hot melt adhesive layer, such as an EVA layer
  • the lower surface layer 312 is an opaque, flexible waterproof material such as a tarpaulin.
  • the power output device 4 is a junction box, and the junction box is provided with an integrated circuit board for controlling the electrical energy converted by the solar thin film battery assembly 2, so that the output voltage meets the use requirements of the load;
  • the junction box is provided with at least one USB interface 41 for connecting a load for connection with a load.
  • the load may be a mobile device such as a mobile phone, a tablet computer, a notebook computer, a smart watch, or a charging bag.
  • the integrated circuit board of the present embodiment is further provided with at least one display lamp capable of displaying light intensity, and the display lamp preferably adopts an LED display lamp.
  • the LED display light is set to: when the illumination condition is poor, the LED display light is red; when the illumination condition is good, the LED display light is green when the load is directly charged. When the solar charger is turned off or there is no power for the load, the LED indicator light is off, indicating no output.
  • the display manner of the display light in the embodiment of the present application is not limited to the above manner, and the display manner and display effect of the display light can be adjusted according to actual needs of the user.
  • the wire 5 is located between the third flexible protective film layer and the first flexible protective film layer 31, and passes through the adhesive layer 311 and the first flexible protective film layer 31.
  • the skin 312 is attached to the junction box 4.
  • the wire 5 is preferably a tin-plated braided copper strip.
  • the charger body 1 is encapsulated by a foldable, crimped first flexible protective film layer 31, the first flexible protective film.
  • the layer 31 includes, in order from top to bottom, an adhesive layer 311 and a lower surface layer 312.
  • the adhesive layer 311 is a hot melt adhesive layer, such as an EVA layer;
  • the lower surface layer 312 is an opaque, flexible waterproof material, such as a tarpaulin, which may also be transparent, waterproof, scratch resistant, friction resistant, and weather resistant. Strong materials, such as ETFE layers, or ECTFE or other materials that meet this performance requirement.
  • the solar thin film battery assembly 2 is composed of one or more CIGS solar thin film batteries, and a plurality of CIGS solar thin film batteries are connected by wires, and a plurality of CIGS solar thin film batteries may be connected in series and/or in parallel according to requirements.
  • the CIGS solar thin film battery includes a water blocking film 201, a CIGS solar thin film battery chip 202, a water blocking film 203, and a CIGS solar thin film battery chip 202 and a water blocking film 201 and 203 in one package. structure;
  • the CIGS solar thin film battery includes a water blocking film 201, a bonding layer 201a, a CIGS solar thin film battery chip 202, a bonding layer 203a, and a water blocking film in order from top to bottom.
  • 203, the CIGS solar thin film battery chip 202 and the water blocking film 201, the adhesive layer 201a, the adhesive layer 203a, and the water blocking film 203 are packaged as a unitary structure.
  • the specific structure of the solar thin film battery can be determined according to the situation of the CIGS solar thin film battery chip.
  • the CIGS solar thin film battery itself is flexible and converts solar energy into electrical energy with high conversion efficiency and light weight.
  • the CIGS solar thin film battery chip 202 is flexible, foldable, curled, and will not be damaged after folding or crimping.
  • the water blocking films 201 and 203 disposed on the upper and lower sides of the CIGS solar thin film battery chip 202 have waterproof and insulating functions.
  • the water blocking film can be made of hot melt adhesive and has a viscosity.
  • the CIGS solar thin film battery is shaped to be rectangular or square.
  • one or more solar thin film battery assemblies may be horizontally arranged along the length direction of the inner side surface of the unfolded folded bag body, and the first layer of the first flexible protective film 31 is fixed to the unfolded first layer. On the flexible protective film 31. A gap is left between two adjacent solar thin film battery modules and constitutes a folded indentation line.
  • three CIGS solar thin film battery modules 2 may be horizontally arranged at equal intervals in the longitudinal direction of the inner surface of the unfolded folded bag body 1.
  • the three CIGS solar thin film battery modules are connected in series by wires 5,
  • the first folded indentation line 12 and the second folding pressure are formed between the three CIGS solar thin film battery assemblies Trace line 13.
  • the solar charging folding package When the user needs to charge his mobile device, such as a mobile phone, a tablet computer, etc., the solar charging folding package is unfolded along the first folding indentation line 12 and the second folding indentation line 13 on the folded folding bag body.
  • the three CIGS solar thin film battery assemblies arranged can fully receive the solar radiation and convert the solar radiation into electrical energy, and then output the electric energy to the mobile device through the wire 5 and the power output device 4; when the user does not need to charge the mobile device, along the edge
  • the first folded indentation line 12 and the second folded indentation line 13 fold the charging bag into a smaller volume, and the folded bag in a smaller volume is convenient to carry.
  • each CIGS solar thin film battery assembly may be formed by one or more CIGS solar thin film batteries connected in series or in parallel.
  • one or two CIGS solar thin film battery modules may be arranged on a part of the side surface of the folded package body, and the other part may be left blank or arranged in a mirror or the like to form one or two folded indentation lines, and the left part or the mirror after folding
  • the CIGS solar thin film battery assembly can be protected, and a plurality of CIGS solar thin film battery modules can be connected in series or in parallel through the wires 5 as needed.
  • the open flexible protective film layer 3 may be covered, and the open window flexible protective film layer 3 is in contact with the solar thin film battery assembly.
  • the corresponding position of the upper surface of the second surface is opened with a window, and the window is theoretically preferably the same as the area of the solar thin film battery assembly 2, so that the solar thin film battery assembly 2 can be well exposed to facilitate the sun to be irradiated thereon. Electrical energy. If the window is larger than the area of the solar thin film battery assembly 2, the open window flexible protective film layer 3 and the solar thin film battery assembly 2 have a gap, which affects the appearance.
  • the open window flexible protective film layer 3 blocks the solar thin film battery assembly, affects power generation efficiency, and reduces power generation.
  • the open window flexible protective film layer 3 is opaque, and a tarpaulin may be used.
  • ETFE, ECTFE or other suitable materials may also be used.
  • a second flexible protective film layer 32 is further provided, the second flexible protective film layer is a transparent flexible protective film layer, and the second The flexible protective film layer 32 includes an upper surface layer 321 and an adhesive layer 322 in order from top to bottom.
  • the upper surface layer 321 is preferably a transparent, waterproof, scratch-resistant, rub-resistant, weather-resistant material such as ETFE.
  • the layer may also be ECTFE or other material having transparency, water resistance, scratch resistance, abrasion resistance, and weather resistance;
  • the bonding layer 322 is preferably a hot melt adhesive layer such as an EVA layer.
  • the second flexible protective layer adopts a multi-point concave structure to reduce reflection of sunlight and improve the efficiency of solar energy conversion.
  • the area of the second flexible protective film layer 32 is at least larger than the surface area of each of the solar thin film battery modules 2 to be sufficiently bonded to the open window flexible protective film layer 3,
  • the thin film battery assembly and its electrical connection components, such as junction boxes, wires, etc., are waterproof, scratch resistant, and resistant to friction.
  • the area of the second flexible protective film layer 32 may be the same as the surface area of the first flexible protective layer.
  • the second flexible protective film layer may extend to wrap around the periphery of the folded package body to enhance the sealing of the solar charging folded package.
  • the open flexible protective film layer 3 may not be used, and the second flexible protective film layer 32 may be directly covered on the solar thin film battery assembly 2, and the second flexible layer may be The protective film layer 32 is directly fixed on the lower surface layer 312 of the first flexible protective layer 31 by the adhesive layer 322; or the second flexible protective film layer 32 is fixed by the adhesive layer 322 in the After the lower surface layer 312 of the first flexible protective film layer 31, the open flexible protective film layer is covered on the second flexible protective film layer 32; when the latter is used, the area of the second flexible protective film layer is The size may be slightly larger than the surface area of each of the solar thin film battery modules 2, and a portion of the second flexible protective film layer 32 that exceeds the surface area of the solar thin film battery assembly 2 may be bonded and fixed to the open window flexible protection. Between the film layer 3 and the first flexible protective film layer 31.
  • the second flexible protective film layer 32 is fixed to the lower surface 312 of the solar cell module 2 and the first flexible protective film layer 31 through the adhesive layer 322, the second flexibility
  • the bonding portion of the protective film layer 32 and the first flexible protective film layer 31 may be selected from one of the adhesive layer 322 or the adhesive layer 311 to prevent the bonding layer from being too thick.
  • the thickness of the upper surface layer 321 may range from 0.01 to 0.2 mm, which is difficult to implement in a too thick packaging process.
  • the thickness of the upper surface layer is 0.05 mm; the thickness of the bonding layer may be The range is 0.2-0.3mm, if it is too thin, the bonding performance is not good, and the layer is easy to be delaminated; the thickness of the lower layer is preferably 0.1-0.2 mm, and the thickness of the open-wall flexible protective film layer is 0.1-0.2 mm.
  • the wire 5 is connected to the one or more solar thin film battery assemblies and the power output device.
  • the solar charging folding package uses the open window flexible protective film layer 3
  • the wire 5 is located at the open window flexible Between the protective film layer 3 and the first flexible protective film layer 31, and through the adhesive layer 311 and the lower surface layer 312 to be connected to the junction box;
  • the wire 5 may be located between the second flexible protective film layer 32 and the first flexible protective film layer 31, and pass through the bonding layer 311 and the lower layer.
  • the skin 312 is attached to the junction box.
  • the wire 5 is preferably a tin-plated braided copper strip.
  • the portable solar charging folding package provided by the embodiment further includes at least one fastening structure disposed on the folding package body for folding and folding the folding package;
  • the fastening structure is preferably a snap button. 14, but not limited to the snap button 14, it can also be a fastener structure, such as a nylon fastener, or a magnetic button.
  • the folding bag does not expand after being folded, which is beneficial for the user to carry.
  • the folding bag body 1 is provided with at least one through hole 11 for hooking, and the through hole 11 is adapted to be disposed at a corner of the folding bag body 1, so that the user can conveniently implement the present embodiment through the through hole 11.
  • the portable solar charging folding package provided by the method is attached to a bag carried by the user, such as a backpack, a satchel, and the like.
  • the portable solar charging folding package provided by the embodiment of the present application is provided with at least one storage bag 7 on the back side of the unfolded folding bag body 1, and the storage bag 7 is used.
  • the storage bag is set to one, and the storage bag is sized to be inserted into the mobile phone.
  • the storage bag is connected to the back side of the unfolded folding bag body 1 by a detachable connection structure.
  • the detachable connection structure is a Velcro 6, but is not limited to the Velcro 6.
  • the solar charging folding package provided by the embodiment of the present application adopts a solar thin film battery assembly, which can improve the conversion efficiency of solar energy conversion into electric energy, and the folding package body is encapsulated by the first flexible protective film layer, and the second flexible protective film layer and the first
  • the three flexible protective film layer or the open window flexible protective film layer is also flexible, and the solar thin film battery pack fixedly disposed on the inner side of the folded bag body itself is also flexible, so that the portable solar charging folding bag can be folded, which is convenient for the user to carry around. Carrying, it can block the damage of solar thin film battery components such as moisture, high temperature and external objects, and avoid mechanical and chemical damage, and ensure the reliability and stability of the portable solar charging folding package of the present application.

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Abstract

一种太阳能充电折叠包,包括:折叠包本体,展开后呈矩形,由第一柔性保护膜层封装而成;太阳能薄膜电池组件,包括沿展开的折叠包本体内侧表面长度方向上布置的至少一块太阳能薄膜电池,相邻两块所述太阳能薄膜电池间留有间隙并构成折叠压痕线;电能输出装置和导线;其中,太阳能薄膜电池组件上封装有第二柔性保护膜层,第二柔性保护膜层至上而下依次包括上表层、粘结层;在展开的折叠包本体内侧面除太阳能薄膜电池组件占用面积之外的剩余面积上封装有第三柔性保护膜层,第三柔性保护膜层至上而下依次包括上表层、粘结层、下表层;所述第一柔性保护膜层至上而下依次包括粘结层、下表层。

Description

太阳能充电折叠包 技术领域
本申请涉及但不限于半导体技术领域,尤其涉及一种太阳能充电折叠包。
背景技术
目前,市场上的太阳能充电器,一般包括太阳能光伏组件、电压输出单元,通过太阳能光伏组件将太阳辐射转换为电能,再通过电流转换装置形成稳定的直流或交流输出,为各类负载供电。例如中国专利文献CN103997090A公开了一种可折叠太阳能移动电源,其包括太阳能电池板、旋转轴、壳体、蓄电池、光伏充电控制器和交流AC电源插口,太阳能电池板通过旋转轴与壳体活动连接,太阳能电池板与光伏充电控制器、蓄电池依次电性连接,蓄电池和光伏充电控制器安装于壳体内,AC电源插口位于壳体的侧壁上。太阳能电池板可以通过旋转轴转动,需要利用太阳能进行充电时,将太阳能电池板旋转至壳体外侧;当充电完毕正常使用时,可以将太阳能电池板旋转至壳体内部的空槽中,有效避免太阳能电池板的损坏。
存在的问题是,太阳能移动电源包括太阳能电池板、旋转轴、壳体、蓄电池、光伏充电控制器和AC电源插口,其结构复杂,制造成本高,体积大;另外,太阳能电池板实现太阳能转换电能的转换效率较低,且太阳能光伏电池板多为非柔性或柔性较差,不能折叠或折叠后容易损坏太阳能电池,而且太阳能光伏电池板重量较大,以上原因导致太阳能移动电源不方便携带。
发明内容
为此,针对太阳能充电器结构复杂、体积大,不能折叠或折叠后容易损坏太阳能电池,导致不方便随身携带并且太阳能转换电能效率低的问题,本申请提出一种结构简单、体积小,可折叠并且太阳能转换电能效率高的太阳能充电折叠包。
本申请实施例提供一种太阳能充电折叠包,包括:
折叠包本体,展开后呈矩形,由第一柔性保护膜层封装而成;
太阳能薄膜电池组件,包括沿展开的折叠包本体内侧表面长度方向上布置的至少一块太阳能薄膜电池,相邻两块所述太阳能薄膜电池间留有间隙并构成折叠压痕线;
电能输出装置,设置为将太阳能薄膜电池组件转换来的电能输出;
导线,设置为用于太阳能薄膜电池间的连接以及太阳能薄膜电池组件与所述电能输出装置之间的连接;
其中,所述太阳能薄膜电池组件上封装有第二柔性保护膜层,所述第二柔性保护膜层至上而下依次包括上表层、粘结层;在展开的折叠包本体内侧面除太阳能薄膜电池组件占用面积之外的剩余面积上封装有第三柔性保护膜层,所述第三柔性保护膜层至上而下依次包括上表层、粘结层、下表层。
可选地,其中,所述第一柔性保护膜层至上而下依次包括粘结层、下表层。
可选地,其中,所述上表层为ETFE层;所述下表层为防水布;所述粘结层为EVA层。
可选地,其中,所述上表层的厚度范围为0.01-0.2mm。
可选地,其中,所述粘结层的厚度范围为0.2-0.3mm。
可选地,其中,所述下表层的厚度范围为0.1-0.2mm。
可选地,所述电能输出装置包括接线盒,所述接线盒内设有集成线路板,设置为对太阳能薄膜电池组件转换成的电能进行控制,使其输出的电压满足负载的使用要求;所述接线盒上设有用于连接负载的至少一个USB接口。
可选地,其中,所述集成线路板上设置至少一个显示光照强度的显示灯。
可选地,其中,所述导线位于所述第一柔性保护膜层与第三柔性保护膜层之间,并穿过所述第一柔性保护膜层的粘结层和下表层以连接至所述电能输出装置上。
可选地,其中,所述太阳能薄膜电池组件包括沿展开的折叠包本体内侧 表面长度方向上等间距水平布置有三块太阳能薄膜电池,所述三块太阳能薄膜电池之间构成第一折叠压痕线和第二折叠压痕线。
可选地,所述太阳能充电折叠包还包括:设置在所述折叠包本体上用于所述折叠包折叠后固定的至少一个扣接结构。
可选地,所述太阳能充电折叠包还包括:设置在所述折叠包本体上用于挂接的至少一个通孔。
可选地,所述太阳能充电折叠包还包括:设置在展开后的折叠包本体的背面上的至少一个储物袋。
可选地,其中,所述至少一个储物袋通过可拆卸连接结构连接到展开后的折叠包本体的背面。
本申请还提供了一种太阳能充电折叠包,包括:
折叠包本体,由第一柔性保护膜层组成;
在展开的所述折叠包本体的内侧表面的长度方向上布置有一个或多个太阳能薄膜电池组件,所述折叠包本体内留有间隙并构成折叠压痕线;
电能输出装置,设置为将太阳能薄膜电池组件转换的电能输出;
导线,设置为连接所述一个或多个太阳能薄膜电池组件和所述电能输出装置;
透明柔性保护膜层,设置为至少覆盖所述太阳能薄膜电池组件的上表面,并固定在所述第一柔性保护膜层上。
可选地,所述太阳能充电折叠包,还包括:
开窗口柔性保护膜层,设置为中部开有窗口以露出所述太阳能薄膜电池组件的上表面;
其中,所述开窗口柔性保护膜层的非窗口部分固定在所述第一柔性保护膜层上,所述透明柔性保护膜层是设置为覆盖所述太阳能薄膜电池组件的上表面,并固定在所述开窗口柔性保护膜层上;或者,
所述开窗口柔性保护膜层是设置为将所述透明柔性保护膜层的超出所述太阳能薄膜电池组件的上表面的大小的部分固定在所述开窗口柔性保护 膜层和所述第一柔性保护膜层之间。
可选地,其中,所述第一柔性保护膜层至上而下依次包括粘结层、下表层;所述透明柔性保护膜层至上而下依次包括上表层、粘结层,所述透明柔性保护膜层通过所述粘结层或所述第一柔性保护膜层的粘结层固定在所述第一柔性保护膜层的下表层上。
可选地,其中,所述第一柔性保护膜层至上而下依次包括粘结层、下表层;所述透明柔性保护膜层至上而下依次包括上表层、粘结层;
所述开窗口柔性保护膜层的非窗口部分通过所述第一柔性保护膜层的粘结层固定在所述第一柔性保护膜层的下表层上,所述透明柔性保护膜层通过其粘结层固定在所述太阳能薄膜电池组件上和所述开窗口柔性保护膜层上;
或者,所述透明柔性保护膜层通过其粘结层固定在所述太阳能薄膜电池组件上和第一柔性保护膜层的下表层上;所述透明柔性保护膜层的超出所述太阳能薄膜电池组件的上表面的大小的部分固定在所述开窗口柔性保护膜层和所述第一柔性保护膜层之间。
可选地,其中,所述透明柔性保护膜层的上表层为ETFE层或ECTFE;所述第一柔性保护膜层的下表层和开窗口柔性保护膜层为防水布;所述第一柔性保护膜层的粘结层和所述透明柔性保护膜层的粘结层为EVA层,所述第二柔性保护膜层的上表层为多点凹面层。
可选地,其中,所述透明柔性保护膜层的上表层的厚度范围为0.01-0.2mm,所述透明柔性保护膜层的粘结层的厚度范围为0.2-0.3mm;所述第一柔性保护膜层的粘结层的厚度范围为0.2-0.3mm,所述第一柔性保护膜层的下表层的厚度范围为0.1-0.2mm;所述开窗口柔性保护膜层的厚度范围为0.1-0.2mm。
可选地,其中,在沿展开的所述折叠包本体的内侧表面的长度方向上水平布置有通过导线连接的三块太阳能薄膜电池组件,所述三块太阳能薄膜电池组件之间构成第一折叠压痕线和第二折叠压痕线。
本申请实施例提供的上述技术方案相比现有技术具有以下优点:
1、本申请实施例提供的太阳能充电折叠包,其通过采用太阳能薄膜电池组件,大大提高了太阳能转换为电能的转换效率,而且太阳能薄膜电池质量轻,有利于用户随身携带;并且,折叠包本体由第一柔性保护膜层封装而成,其第二柔性保护膜层以及第三柔性保护膜层也是柔性的,固定设置在折叠包本体内侧面上的太阳能薄膜电池组本身也是柔性的,以上设置使得本申请的便携式太阳能充电折叠包可折叠,用户可以将充电器收纳为较小体积,大大方便了用户随身携带;另外,通过第一柔性保护膜层、第二柔性保护膜层和第三柔性保护膜层的设置,可以阻隔湿气、高温、外界物体等对太阳能薄膜电池组件的损害,以及避免了机械、化学方面损伤,保证了本申请的便携式太阳能充电折叠包工作的可靠性和稳定性。
2、本申请实施例提供的太阳能充电折叠包,在集成线路板上设置至少一个能够显示光照强度的显示灯,显示灯起到指示作用,用于指导用户使用。
3、本申请实施例提供的太阳能充电折叠包,通过在折叠包本体上设置通圈,使得用户外出时可以方便地将太阳能充电器挂接到背包、挎包上,进一步方便了用户携带。
4、本申请实施例提供的太阳能充电折叠包,在展开后折叠包本体的背面上设置至少一个储物袋,储物袋能够用于盛装移动设备,如手机、平板电脑等。
附图概述
为了使本申请的内容更容易被清楚的理解,下面根据本申请的具体实施例并结合附图,对本申请实施例作进一步详细的说明,其中
图1是本申请具体实施方式提供的便携式太阳能充电折叠包展开后的正面图;
图2是本申请具体实施方式提供的便携式太阳能充电折叠包展开后的背面图(不带有储物袋);
图3本申请具体实施方式提供的便携式太阳能充电折叠包展开后的背面 图(带有储物袋);
图4是太阳能薄膜电池组件的纵向剖视图。
图5是第一实施例的包括太阳能薄膜电池组件部分的太阳能充电折叠包的纵向剖视图;
图6是第二实施例的包括太阳能薄膜电池组件部分的太阳能充电折叠包的纵向剖视图。
图中附图标记表示为:1-折叠包本体;11-通孔;12-第一折叠压痕线;13-第二折叠压痕线;14-按扣;2-太阳能薄膜电池组件;;201-阻水膜;202-粘结层;203-太阳能薄膜电池芯片;204-粘结层;205-阻水膜;31-第一柔性保护膜层;311-粘结层;312-下表层;32-所述第二柔性保护膜层;321-上表层;322-粘结层;3-开窗口柔性保护膜层;201a-粘结层,203a-粘结层;4-电能输出装置;41-USB接口;5-导线;6-魔术贴;7-储物袋。
本发明的实施方式
以下结合附图对本申请的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请的实施例,并不用于限制本发明。
图1示出了本具体实施方式的主要技术内容,本具体实施方式提供了一种便携式太阳能充电折叠包,所述便携式太阳能充电折叠包包括:折叠包本体1、用于将太阳能转换为电能的太阳能薄膜电池组件2、用于将太阳能薄膜电池组件转换的电能输出的电能输出装置4以及用于连接太阳能薄膜电池组件和所述电能输出装置的导线5。
其中,所述折叠包本体1展开后呈矩形或长方形,也可以是其它合适的形状,由可折叠的第一柔性保护膜层31封装而成;所述太阳能薄膜电池组件,其本身是柔性的,并且太阳能薄膜电池将太阳能转换为电能的转换效率高,质量轻便,本申请实施例中,所述太阳能薄膜电池组件包括沿展开的折叠包本体内侧表面长度方向上布置的至少一块太阳能薄膜电池组件,太阳能薄膜电池优选为CIGS太阳能薄膜电池,相邻两块所述太阳能薄膜电池间留 有间隙并构成折叠压痕线。在本具体实施方式中,所述太阳能薄膜电池组件包括沿展开的折叠包本体1内侧表面长度方向上等间距水平布置有三块CIGS太阳能薄膜电池组件2,三块CIGS太阳能薄膜电池组件之间通过导线5串联连接,所述三块CIGS太阳能薄膜电池组件2之间构成第一折叠压痕线12和第二折叠压痕线13。当用户需要对其移动设备,例如手机、平板电脑等充电时,将太阳能充电折叠包沿着第一折叠压痕线12和第二折叠压痕线13展开折叠包,展开后的折叠包本体上布置的三块CIGS太阳能薄膜电池组件2能够充分接受太阳能辐射并将太阳能辐射转换为电能,然后通过导线5和电能输出装置4将电能输出给移动设备;当用户不需要对其移动设备充电时,沿着第一折叠压痕线12和第二折叠压痕线13将充电包折叠成较小体积,成较小体积的折叠包方便携带。需要说明的是,本申请实施例对于太阳能薄膜电池数量的设置不作具体限制,根据用户实际需求不同,可以适当调整CIGS太阳能薄膜电池组件数量,例如调整为四块、五块或者六块等,容易理解,根据实际需要,CIGS太阳能薄膜电池组件数量也可以是一块或两块。多块CIGS太阳能薄膜电池组件之间可以根据需要通过导线进行串联或并联连接。每块CIGS太阳能薄膜电池组件包括一个或多个CIGS太阳能薄膜电池。所述CIGS太阳能薄膜电池至上而下依次包括阻水膜201、粘结层202、CIGS太阳能薄膜电池芯片203、粘结层204、阻水膜205,其中,CIGS太阳能薄膜电池芯片203柔性好,可折叠、卷曲,而且折叠或卷曲后不会损坏;
可选地,如图4所示,所述太阳能薄膜电池组件上封装有第二柔性保护膜层32,所述第二柔性保护膜层32至上而下依次包括上表层321、粘结层322;其中,所述上表层321为透明、防水、防刮、耐摩擦、耐候性强的材料,例如ETFE层;所述粘结层322为热熔胶层,例如EVA层。在展开的折叠包本体1内侧面除太阳能薄膜电池组件占用面积之外的剩余面积上封装有第三柔性保护膜层,所述第三柔性保护膜层至上而下依次包括上表层、粘结层、防水布、阻水膜、粘结层;同上,所述上表层为透明、防水、防刮、耐摩擦、耐候性强的材料,例如ETFE层,所述粘结层为热熔胶层,例如EVA层。所述下表层为不透光、柔性的防水材料,例如防水布。所述第三柔性保护膜层的上表层可以和第二柔性保护膜层的上表层粘结在一起。在本申请 中,所述上表层的厚度可取范围为0.01-0.2mm,太厚封装工艺难以实现,本具体实施方式中,可选地,所述上表层的厚度为0.05mm;所述粘结层的厚度可取范围为0.2-0.3mm,太薄的话粘结性能不好,容易脱层;所述下表层厚度的可取范围为0.1-0.2mm。
通过第二柔性保护膜层32和第三柔性保护膜层的设置,可以阻隔湿气、高温、外界物体等对太阳能薄膜电池组件的损害,以及避免机械、化学方面损伤,保证本具体实施方式的便携式太阳能充电折叠包工作的可靠性和稳定性。
可选地,如图4所示,本具体实施方式的所述第一柔性保护膜层31至上而下依次包括粘结层311、下表层312。同上,所述粘结层311为热熔胶层,例如EVA层;所述下表层312为不透光、柔性的防水材料,例如防水布。
可选地,所述电能输出装置4为接线盒,所述接线盒内设有集成线路板,用于对太阳能薄膜电池组件2转换成的电能进行控制,使输出的电压满足负载的使用要求;所述接线盒上设有用于连接负载的至少一个USB接口41,用于与负载连接。其中,所述负载可以是手机、平板电脑、笔记本电脑、智能手表、充电包等移动设备。
为了方便使用,本具体实施方式的所述集成线路板上还设置有至少一个能够显示光照强度的显示灯,所述显示灯优选采用LED显示灯。在本具体实施方式中,所述LED显示灯设置为:当光照条件较差时,所述LED显示灯显示红色;当光照条件较好,可以直接给负载充电时,所述LED显示灯显示绿色;当太阳能充电器关闭或没有电能供负载使用时,所述LED显示灯不亮,表明没有输出。需要说明的是,本申请实施例的显示灯的显示方式并不限于上述方式,显示灯的显示方式和显示效果可以根据用户的实际需求进行调整。
在本具体实施方式中,所述导线5位于所述第三柔性保护膜层与第一柔性保护膜层31之间,并穿过所述粘结层311和第一柔性保护膜层31的下表层312以连接至所述接线盒4上。可选地,所述导线5优选为镀锡编织铜带。
作为本申请的另一可选实施方式,参见附图5或6所示,所述充电器本体1由可折叠、卷曲的第一柔性保护膜层31封装而成,所述第一柔性保护膜层31至上而下依次包括粘结层311、下表层312。所述粘结层311为热熔胶层,例如EVA层;所述下表层312为不透光、柔性的防水材料,例如防水布,也可以为透明、防水、防刮、耐摩擦、耐候性强的材料,例如ETFE层,或者ECTFE或者能满足该性能要求的其他材料。
所述太阳能薄膜电池组件2,由一块或多块CIGS太阳能薄膜电池组成,多块CIGS太阳能薄膜电池之间采用导线连接,多块CIGS太阳能薄膜电池之间根据需要可以是串联和/或并联。如图5所示,所述CIGS太阳能薄膜电池至上而下依次包括阻水膜201、CIGS太阳能薄膜电池芯片202、阻水膜203,CIGS太阳能薄膜电池芯片202与阻水膜201和203封装为一体结构;
作为另一可选实施方式,如图6所示,所述CIGS太阳能薄膜电池至上而下依次包括阻水膜201、粘结层201a、CIGS太阳能薄膜电池芯片202、粘结层203a、阻水膜203,CIGS太阳能薄膜电池芯片202与阻水膜201、粘结层201a、粘结层203a和阻水膜203封装为一体结构。太阳能薄膜电池的具体结构可以根据CIGS太阳能薄膜电池芯片的情况而定。
CIGS太阳能薄膜电池本身是柔性的,并且将太阳能转换为电能的转换效率高,质量轻便。CIGS太阳能薄膜电池芯片202柔性好,可折叠、卷曲,折叠或卷曲后不会损坏,分别设置在CIGS太阳能薄膜电池芯片202上下的阻水膜201和203具有防水、绝缘功能。阻水膜可以采用热熔胶制成,具有粘性。在本具体实施方式中,所述CIGS太阳能薄膜电池的形状为可以为矩形或方形。
本申请实施例中,可以沿展开的折叠包本体内侧表面的长度方向上水平布置一个或多个太阳能薄膜电池组件,通过所述第一柔性保护膜31的粘结层311固定在展开的第一柔性保护膜31上。相邻两块所述太阳能薄膜电池组件间留有间隙并构成折叠压痕线。作为一种优选实施方式,可以在展开的折叠包本体1内侧表面的长度方向上等间距水平布置三块CIGS太阳能薄膜电池组件2,三块CIGS太阳能薄膜电池组件之间通过导线5串联连接,所述三块CIGS太阳能薄膜电池组件之间构成第一折叠压痕线12和第二折叠压 痕线13。当用户需要对其移动设备,例如手机、平板电脑等充电时,将太阳能充电折叠包沿着第一折叠压痕线12和第二折叠压痕线13展开折叠包,展开后的折叠包本体上布置的三块CIGS太阳能薄膜电池组件能够充分接受太阳能辐射并将太阳能辐射转换为电能,然后通过导线5和电能输出装置4将电能输出给移动设备;当用户不需要对其移动设备充电时,沿着第一折叠压痕线12和第二折叠压痕线13将充电包折叠成较小体积,成较小体积的折叠包方便携带。
需要说明的是,本申请实施例对于太阳能薄膜电池或组件的数量设置不作具体限制,根据用户实际需求不同,可以适当调整CIGS太阳能薄膜电池组件数量,例如调整为一块、二块、四块、五块或者六块等,每个CIGS太阳能薄膜电池组件可以由一个或多个CIGS太阳能薄膜电池串联或并联形成。例如,可以在折叠包本体内侧面的一部分上布置一块或两块CIGS太阳能薄膜电池组件,另一部分留空或布置镜子等等,形成一条或两条折叠压痕线,折叠后留空部分或镜子可以保护该CIGS太阳能薄膜电池组件,多块CIGS太阳能薄膜电池组件之间可以根据需要通过导线5进行串联或并联连接。
在太阳能薄膜电池组件2固定在所述第一柔性保护膜层展开后的内侧表面上后,可以覆盖开窗口的柔性保护膜层3,所述开窗口柔性保护膜层3在与太阳能薄膜电池组件2的上表面相应的位置开有窗口,所述窗口理论上最好与太阳能薄膜电池组件2的面积大小相同,以方便太阳能薄膜电池组件2能够很好地暴露出来,以便于太阳照射其上产生电能。如果该窗口比太阳能薄膜电池组件2的面积大,会造成所述开窗口柔性保护膜层3与太阳能薄膜电池组件2有间隙,影响美观,如果窗口比太阳能薄膜电池组件2的面积小,会造成所述开窗口柔性保护膜层3遮挡太阳能薄膜电池组件,影响发电效率,降低发电量。其中所述开窗口柔性保护膜层3不透明,可以采用防水布,当然也可以采用ETFE,ECTFE或其它合适的材料。
在所述太阳能薄膜电池组件2和所述开窗口柔性保护膜层3之上,还设有第二柔性保护膜层32,该第二柔性保护膜层为透明柔性保护膜层,所述第二柔性保护膜层32至上而下依次包括上表层321、粘结层322;其中,所述上表层321优选为透明、防水、防刮、耐摩擦、耐候性强的材料,例如ETFE 层,也可以采用ECTFE或具有透明、防水、防刮、耐摩擦、耐候性强的其它材料;所述粘结层322优选为热熔胶层,例如EVA层。所述第二柔性保护层采用多点凹面结构,以减少太阳光的反射,提高太阳能转换电能的效率。
可选地,所述第二柔性保护膜层32的面积至少大于每块所述太阳能薄膜电池组件2的表面积,以与所述开窗口柔性保护膜层3充分粘结在一起,对所述太阳能薄膜电池组件及其电连接部件,例如接线盒、导线等起到防水、防刮、耐摩擦等效果。第二柔性保护膜层32的面积大小可以与第一柔性保护层的表面积相同。可选地,所述第二柔性保护膜层可以延伸以包裹封装所述折叠包本体的四周,增强太阳能充电折叠包的密封性。
作为一种可替换实施方式,也可以不采用所述开窗口柔性保护膜层3,在所述太阳能薄膜电池组件2上直接覆盖所述第二柔性保护膜层32,并将所述第二柔性保护膜层32通过所述粘结层322直接固定在所述第一柔性保护层31的下表层312上;或者在所述第二柔性保护膜层32通过所述粘结层322固定在所述第一柔性保护膜层31的下表层312上后,在所述第二柔性保护膜层32上覆盖所述开窗口柔性保护膜层;采用后者时,所述第二柔性保护膜层的面积大小略大于每块所述太阳能薄膜电池组件2的表面积即可,所述第二柔性保护膜层32的超出所述太阳能薄膜电池组件2的表面积的部分可以粘结固定在所述开窗口柔性保护膜层3和所述第一柔性保护膜层31之间。
容易理解,当所述第二柔性保护膜层32通过所述粘结层322固定到所述太阳能电池组件2和所述第一柔性保护膜层31的下表面312上时,所述第二柔性保护膜层32与所述第一柔性保护膜层31的粘结部分可以选用粘结层322或粘结层311之一即可,以避免粘结层太厚。
可选地,所述上表层321的厚度可取范围为0.01-0.2mm,太厚封装工艺难以实现,本具体实施方式中,所述上表层的厚度为0.05mm;所述粘结层的厚度可取范围为0.2-0.3mm,太薄则粘结性能不好,容易脱层;所述下表层厚度的可取范围为0.1-0.2mm,所述开窗口柔性保护膜层的厚度为0.1-0.2mm。
导线5连接所述一块或多块太阳能薄膜电池组件及电能输出装置,当太阳能充电折叠包采用开窗口柔性保护膜层3时,导线5位于所述开窗口柔性 保护膜层3与第一柔性保护膜层31之间,并穿过所述粘结层311和下表层312以连接至所述接线盒上;
当太阳能充电折叠包不采用开窗口柔性保护膜层时,导线5可以位于所述第二柔性保护膜层32与第一柔性保护膜层31之间,并穿过所述粘结层311和下表层312以连接至所述接线盒上。
可选地,所述导线5优选为镀锡编织铜带。
所述电能输出装置4及LED设置,可以参考前述的实施方式。
此外,本具体实施方式提供的便携式太阳能充电折叠包还包括设置在所述折叠包本体上的,用于所述折叠包折叠后固定的至少一个扣接结构;所述扣接结构优选为按扣14,但不限于按扣14,还可以为粘扣结构,例如尼龙粘扣,或者带磁性的纽扣。通过扣接结构的设置,使得折叠包折叠后不会展开,有利于用户携带。
所述折叠包本体1上设有用于挂接的至少一个通孔11,所述通孔11适于设置在折叠包本体1的角上,这样通过通孔11,用户可以方便地把本具体实施方式提供的便携式太阳能充电折叠包挂接到用户随身携带的包上,例如背包、挎包等。
另外,为了方便移动设备的携带,如图3所示,本申请实施例提供的便携式太阳能充电折叠包在展开后的折叠包本体1的背面上设置至少一个储物袋7,储物袋7用于盛装手机、平板电脑等移动设备,在本具体实施方式中,所述储物袋设置为一个,所述储物袋的大小适于手机放入。
可选地,如图2所示,所述储物袋通过可拆卸连接结构连接到展开后的折叠包本体1的背面。这样,当太阳能充电折叠包处于折叠状态时也不影响手机的放入和取出。本具体实施方式中,所述可拆卸连接结构为魔术贴6,但是不限于魔术贴6。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围 之中。
工业实用性
本申请实施例提供的太阳能充电折叠包,采用太阳能薄膜电池组件,可以提高太阳能转换为电能的转换效率,折叠包本体由第一柔性保护膜层封装而成,其第二柔性保护膜层以及第三柔性保护膜层或开窗口柔性保护膜层也是柔性的,固定设置在折叠包本体内侧面上的太阳能薄膜电池组本身也是柔性的,使得所述便携式太阳能充电折叠包可折叠,方便了用户随身携带,可以阻隔湿气、高温、外界物体等对太阳能薄膜电池组件的损害,以及避免机械、化学方面损伤,保证本申请的便携式太阳能充电折叠包工作的可靠性和稳定性。

Claims (20)

  1. 一种太阳能充电折叠包,包括:
    折叠包本体(1),展开后呈矩形,由第一柔性保护膜层(31)封装而成;
    太阳能薄膜电池组件,包括沿展开的折叠包本体内侧表面长度方向上布置的至少一块太阳能薄膜电池,相邻两块所述太阳能薄膜电池间留有间隙并构成折叠压痕线;
    电能输出装置(4),设置为将太阳能薄膜电池组件转换来的电能输出;
    导线(5),设置为用于太阳能薄膜电池间的连接以及太阳能薄膜电池组件与所述电能输出装置(4)之间的连接;
    其中,所述太阳能薄膜电池组件上封装有第二柔性保护膜层(32),所述第二柔性保护膜层至上而下依次包括上表层(321)、粘结层(322);在展开的折叠包本体内侧面除太阳能薄膜电池组件占用面积之外的剩余面积上封装有第三柔性保护膜层,所述第三柔性保护膜层至上而下依次包括上表层、粘结层、下表层。
  2. 根据权利要求1所述的太阳能充电折叠包,其中,所述第一柔性保护膜层(31)至上而下依次包括粘结层(311)、下表层(312)。
  3. 根据权利要求2所述的太阳能充电折叠包,其中,所述上表层为ETFE层;所述下表层为防水布;所述粘结层为EVA层。
  4. 根据权利要求1-3任意一项所述的太阳能充电器,其中,所述上表层的厚度范围为0.01-0.2mm。
  5. 根据权利要求1-3任意一项所述的太阳能充电器,其中,所述粘结层的厚度范围为0.2-0.3mm。
  6. 根据权利要求1-3任意一项所述的太阳能充电器,其中,所述下表层的厚度范围为0.1-0.2mm。
  7. 根据权利要求1所述的太阳能充电折叠包,其中,所述电能输出装 置(4)包括接线盒,所述接线盒内设有集成线路板,设置为对太阳能薄膜电池组件转换成的电能进行控制,使其输出的电压满足负载的使用要求;所述接线盒上设有用于连接负载的至少一个USB接口。
  8. 根据权利要求7所述的太阳能充电折叠包,其中,所述集成线路板上设置至少一个显示光照强度的显示灯。
  9. 根据权利要求2所述的太阳能充电折叠包,其中,所述导线(5)位于所述第一柔性保护膜层(31)与第三柔性保护膜层之间,并穿过所述第一柔性保护膜层的粘结层(311)和下表层(312)以连接至所述电能输出装置(4)上。
  10. 根据权利要求1所述的太阳能充电折叠包,其中,所述太阳能薄膜电池组件包括沿展开的折叠包本体内侧表面长度方向上等间距水平布置的三块太阳能薄膜电池,所述三块太阳能薄膜电池之间构成第一折叠压痕线(12)和第二折叠压痕线(13)。
  11. 根据权利要求1所述的太阳能充电折叠包,还包括:
    设置在所述折叠包本体上(1)用于所述太阳能充电折叠包折叠后固定的至少一个扣接结构(14)。
  12. 根据权利要求1所述的太阳能充电折叠包,还包括:设置在所述折叠包本体上用于挂接的至少一个通孔(11)。
  13. 根据权利要求1-3任意一项所述的太阳能充电折叠包,还包括:设置在展开后的折叠包本体的背面上的至少一个储物袋。
  14. 根据权利要求13所述的太阳能充电折叠包,其中,所述至少一个储物袋通过可拆卸连接结构连接到展开后的折叠包本体的背面。
  15. 一种太阳能充电折叠包,包括:
    折叠包本体(1),由第一柔性保护膜层(31)组成;
    在展开的所述折叠包本体的内侧表面的长度方向上设置有一个或多个太阳能薄膜电池组件(2),所述折叠包本体内留有间隙并构成折叠压痕线;
    电能输出装置(4),设置为将太阳能薄膜电池组件转换的电能输出;
    导线(5),设置为连接所述一个或多个太阳能薄膜电池组件和所述电能输出装置;
    透明柔性保护膜层(32),设置为至少覆盖所述太阳能薄膜电池组件的上表面,并固定在所述第一柔性保护膜层上。
  16. 根据权利要求15所述的太阳能充电折叠包,还包括:
    开窗口柔性保护膜层(3),设置为中部开有窗口以露出所述太阳能薄膜电池组件的上表面;
    其中,所述开窗口柔性保护膜层的非窗口部分固定在所述第一柔性保护膜层上,所述透明柔性保护膜层是设置为覆盖所述太阳能薄膜电池组件的上表面,并固定在所述开窗口柔性保护膜层上;或者,
    所述开窗口柔性保护膜层是设置为将所述透明柔性保护膜层的超出所述太阳能薄膜电池组件的上表面的大小的部分固定在所述开窗口柔性保护膜层和所述第一柔性保护膜层之间。
  17. 根据权利要求15所述的太阳能充电折叠包,其中,所述第一柔性保护膜层至上而下依次包括粘结层(311)、下表层(312);所述透明柔性保护膜层至上而下依次包括上表层(321)、粘结层(322),所述透明柔性保护膜层通过所述粘结层(322)或所述粘结层(311)固定在所述第一柔性保护膜层的下表层(312)上。
  18. 根据权利要求16所述的太阳能充电折叠包,其中,所述第一柔性保护膜层(31)至上而下依次包括粘结层(311)、下表层(312);所述透明柔性保护膜层(32)至上而下依次包括上表层(321)、粘结层(322);
    所述开窗口柔性保护膜层通过所述第一柔性保护膜层的粘结层(311)固定在所述第一柔性保护膜层(31)的下表层(312)上,所述透明柔性保护膜层(32)通过所述粘结层(322)固定在所述太阳能薄膜电池组件上和所述开窗口柔性保护膜层上;
    或者,所述透明柔性保护膜层(32)通过所述粘结层(322)固定在所 述太阳能薄膜电池组件上和第一柔性保护膜层的下表层(312)上;所述透明柔性保护膜层(32)的超出所述太阳能薄膜电池组件的上表面的大小的部分固定在所述开窗口柔性保护膜层和所述第一柔性保护膜层之间。
  19. 根据权利要求17或18所述的太阳能充电折叠包,其中,所述透明柔性保护膜层的上表层为ETFE层或ECTFE;所述第一柔性保护膜层的下表层和开窗口柔性保护膜层为防水布;所述第一柔性保护膜层的粘结层和所述透明柔性保护膜层的粘结层为EVA层,所述第二柔性保护膜层的上表层为多点凹面层。
  20. 根据权利要求17或18所述的太阳能充电折叠包,其中,所述透明柔性保护膜层的上表层的厚度范围为0.01-0.2mm,所述透明柔性保护膜层的粘结层的厚度范围为0.2-0.3mm;所述第一柔性保护膜层的粘结层的厚度范围为0.2-0.3mm,所述第一柔性保护膜层的下表层的厚度范围为0.1-0.2mm;所述开窗口柔性保护膜层的厚度范围为0.1-0.2mm。
PCT/CN2017/071106 2016-01-13 2017-01-13 太阳能充电折叠包 WO2017121381A1 (zh)

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