WO2017121177A1 - 基于侧架定位检测的防脱轨转向架及其脱轨检测方法 - Google Patents

基于侧架定位检测的防脱轨转向架及其脱轨检测方法 Download PDF

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Publication number
WO2017121177A1
WO2017121177A1 PCT/CN2016/104358 CN2016104358W WO2017121177A1 WO 2017121177 A1 WO2017121177 A1 WO 2017121177A1 CN 2016104358 W CN2016104358 W CN 2016104358W WO 2017121177 A1 WO2017121177 A1 WO 2017121177A1
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WIPO (PCT)
Prior art keywords
side frame
derailing
mounting base
value
laser displacement
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PCT/CN2016/104358
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English (en)
French (fr)
Inventor
神圣
刘凤伟
王宝磊
姜瑞金
徐勇
陈祖顺
张良威
肖光毅
罗辉
刘爱文
易军恩
黎巧能
江荷燕
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中车长江车辆有限公司
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Application filed by 中车长江车辆有限公司 filed Critical 中车长江车辆有限公司
Publication of WO2017121177A1 publication Critical patent/WO2017121177A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F9/00Rail vehicles characterised by means for preventing derailing, e.g. by use of guide wheels
    • B61F9/005Rail vehicles characterised by means for preventing derailing, e.g. by use of guide wheels by use of non-mechanical means, e.g. acoustic or electromagnetic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F9/00Rail vehicles characterised by means for preventing derailing, e.g. by use of guide wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/50Other details
    • B61F5/52Bogie frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K9/00Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles

Definitions

  • the invention relates to the technical field of railway transportation equipment, in particular to an anti-derailing bogie based on side frame positioning detection and a derailment detecting method thereof.
  • Derailment of trains is a major driving accident in the operation of railway vehicles.
  • the occurrence of derailment accidents will cause damage to vehicles, cargo, transportation equipment and communication equipment. In serious cases, it will also hurt life. Therefore, it is highly valued by countries all over the world.
  • the ratio of derailment accidents in China's railway traffic and major accidents is as high as 70%.
  • derailment accidents are complex, that is, human factors, equipment factors, and natural disasters. Derailment accidents can be greatly reduced after improving train performance, strengthening staff quality and safety education, but it is impossible to completely eliminate them, because irresistible natural disasters are one of the main causes of derailment.
  • derailment Although derailment is unavoidable, it is possible to increase the derailment detection device on the vehicle to achieve the effect of early warning before derailment and braking loss after derailment.
  • the derailment braking technology is relatively mature.
  • the derailment automatic braking device developed by CSR has been widely used in trucks of 70t class or above, and the effect is remarkable.
  • the derailment detection technology capable of realizing the early warning function has not been put into use.
  • the railway company has begun to organize the development of express trucks.
  • the Jinzhongnan heavy-duty coal line will also be put into use.
  • the demand for express trucks and heavy trucks is becoming more and more urgent.
  • One of the key technologies to achieve these goals is to prevent vehicles from derailing. .
  • the object of the present invention is to provide an anti-derailing bogie based on side frame positioning detection and a derailment detecting method thereof, thereby realizing an early warning function before the rail vehicle derails, solving the problem that the railway vehicle cannot predict the derailment, and ensuring the safety of the railway transportation and reducing the freight train. Derailment accidents offer the possibility.
  • the anti-derailing bogie based on the side frame positioning detection designed by the invention comprises an axle box positioning device, a side frame composition, a bolster composition, a basic braking device and an axle component, and the special features are:
  • It also includes a derailment detecting device mounted on the end portion of the side frame, the derailing detecting device comprising two pairs of support seats, two beams and two pairs of laser displacement meters and a processor system;
  • the side frame comprises two side frames arranged in parallel, and the end portions of the side frames are integrally molded with a mounting base, and the mounting base is provided with a through hole, and the mounting base is further opened. There are craft square holes;
  • the support base is integrally formed by a casting mold, and is formed by a combination of a mounting base surface, a rib plate and a connecting plate; a corner of one end of the mounting base surface and one end of the rib plate forms a chamfer, and the connecting plate has a triangular-like shape and one side thereof Connected to the mounting base, the other side of which is connected to the rib, the mounting base is provided with a mounting hole; and the other end of the rib is provided with a mounting hinge hole;
  • the mounting base of the support base is fixedly mounted on the mounting base of the side frame, and the cross beam is located between two support seats of the opposite end ends of the two side frames, and the two ends of the beam are respectively Hinged to the mounting hinge holes of the two support seats;
  • the laser displacement meter and the processor system are symmetrically mounted on both inner sides of the beam, and the laser bit
  • the shifting and processor system is located directly above the railroad rails and is used to measure the amount of lift of the wheel relative to the railroad rails and to process and judge the data based on the amount of lift.
  • the mounting base of the support base is fixed to the mounting base of the side frame by rivets or bolts.
  • the processor of the laser displacement meter and the processor system is a single chip microcomputer.
  • the number of the through holes in the mounting base is four, and the through holes are distributed in a matrix; the number of the mounting holes in the mounting base is in one-to-one correspondence with the through holes.
  • the present invention also provides a derailment detecting method for the anti-derailing bogie based on the side frame positioning detection described above, which is characterized in that it comprises the following steps:
  • the laser displacement meter and the processor system mainly play two roles in use: one is to monitor the running state of the bogie; the other is to send an alarm message before the vehicle is derailed.
  • the invention has the beneficial effects that the warning function of the railway vehicle before derailment is realized by adding the derailment detecting device on the bogie, and the problem that the railway vehicle cannot predict the derailment is solved, and the railway transportation safety is ensured, and the derailment accident of the truck is guaranteed.
  • 1 is a schematic structural view of an anti-derailing bogie based on side frame positioning detection
  • Figure 2 is a schematic structural view of the derailment detecting device of Figure 1;
  • Figure 3 is a schematic structural view of the side frame of Figure 1;
  • Figure 4 is a perspective view showing the structure of the support base of Figure 1;
  • Figure 5 is a front view showing the structure of the support base of Figure 4.
  • FIG. 6 is a schematic flow chart of a derailment detecting method for an anti-derailing bogie based on side frame positioning detection
  • Figure 7 is a schematic view showing the normal contact state of the wheel and rail
  • Figure 8 is a schematic view of the rim abutment state
  • Figure 9 is a schematic view of the continuous climbing state
  • Figure 10 is a schematic view of the derailment state.
  • axle box positioning device 1 the side frame composition 2, the side frame 2a, the mounting base 2b, the process square hole 2c, through hole 2d, bolster composition 3, basic brake device 4, axle assembly 5, wheel 5a, derailment detecting device 6, support base 7, mounting base 7a, rib 7b, connecting plate 7c, mounting hinge hole 7d
  • an anti-derailing bogie based on side frame positioning detection includes an axle box positioning device 1, a side frame component 2, a bolster composition 3, a basic braking device 4 and an axle assembly 5;
  • FIG. 2 it further comprises a derailment detecting device 6 mounted on the end of the side frame 2, the derailing detecting device 6 comprising two pairs of support seats 7, two beams 8 and two pairs of laser displacement meters and processor systems. 9;
  • the side frame composition 2 includes two side frames 2a arranged in parallel, and the end portions of the side frames 2a are integrally molded with a mounting base 2b, and the mounting base 2b is opened.
  • the support base 7 is integrally formed by a casting mold, and is composed of a mounting base surface 7a, a rib plate 7b and a connecting plate 7c; one end of the mounting base surface 7a is connected to one end of the rib plate 7b.
  • the connecting plate 7c is formed in a triangular-like shape, one side of which is connected to the mounting base surface 7a, and the other side of which is connected to the rib plate 7b.
  • the mounting base surface 7a is provided with a mounting hole 7e, and the mounting base surface 7a is provided.
  • the number of the installation holes 7e is one-to-one corresponding to the through hole 2d; the other end of the rib 7b is provided with a mounting hinge hole 7d;
  • the mounting base 7a of the support base 7 is fixedly mounted on the mounting base 2b of the side frame 2a by rivets or bolts, and the cross member 8 is located at two support seats 7 at the same end portions of the two side frames 2a. Between, And the two ends of the beam 8 are respectively hinged with the mounting hinge holes 7d of the two support seats 7;
  • the laser displacement meter is mounted symmetrically with the processor system 9 inside the two ends of the beam 8, and the laser displacement meter and processor system 9 is located directly above the railway rail 10 for measuring the amount of lift of the wheel relative to the railway rail And according to the amount of lifting for data processing and judgment;
  • the processor of the laser displacement meter and processor system 9 is a single chip microcomputer.
  • the method for detecting the derailment of the anti-derailing bogie based on the side frame positioning detection disclosed in this embodiment, as shown in FIG. 6, includes the following steps:
  • the security value is set to 12 mm in this embodiment, and the processor records the current data h m , which is marked as 1 time;
  • the wheel 5a makes a small serpentine motion centering on the center line of the rail 10, the wheel rim rim does not abut against the rail 10, and the wheel 5a rises relative to the rail 10.
  • the quantity h m is zero;
  • the rim is in a state of contact
  • the processor records the current data h m , which is marked as 1 time;
  • the critical point of the climbing is reached. If the lateral force decreases or the vertical force increases before reaching the critical point, the wheel pair may still slide down to return to the original stable position. When the contact point exceeds the critical point, if the lateral force and the vertical force do not change much, the wheel 5a may gradually climb up the rail 10 to derail.
  • the value of the lifting amount h m of the wheel 5a relative to the rail 10 continues to increase, h m+1 is greater than h m , marked 2 times, h m+2 is greater than h m+1 , marked 3 times, and then sent Alarm;
  • the rail 10 is climbed up until the top of the rim reaches the top surface of the rail 10 and derails.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Train Traffic Observation, Control, And Security (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

一种基于侧架定位检测的防脱轨转向架及其脱轨检测方法,防脱轨转向架包括轴箱定位装置(1)、侧架组成(2)、摇枕组成(3)、基础制动装置(4)和轮轴组成(5)和安装于侧架组成(2)端部的脱轨检测装置(6)。脱轨检测装置(6)包括两对支承座(7)、两根横梁(8)和两对激光位移计与处理器系统(9)。通过在转向架上增加脱轨检测装置,实现铁道车辆脱轨前的预警功能,解决了铁道车辆无法预测脱轨的问题。为确保铁路运输安全,减少货车脱轨事故提供了保障。

Description

基于侧架定位检测的防脱轨转向架及其脱轨检测方法 技术领域
本发明涉及铁路运输装备技术领域,具体涉及一种基于侧架定位检测的防脱轨转向架及其脱轨检测方法。
背景技术
列车脱轨是铁道车辆运行中的重大行车事故。脱轨事故的发生,将造成车辆、货物、交通设备和通讯设备的损坏,严重时还将伤及生命,因此受到世界各国的高度重视。自1997年我国铁路提速以后,货物列车脱轨有上升趋势;近l0年来,脱轨事故在我国铁路行车重大、大事故中的比率高达70%左右。为确保铁路运输安全,找出防范的对策,减少货车脱轨事故是一项重要而紧迫的任务。
引起脱轨事故的原因比较复杂,即有人为因素、设备因素,还有自然灾害等。脱轨事故在改善列车运行性能、加强职工素质和安全教育后可以大大减少,但不可能完全杜绝,因为无法抗拒的自然灾害是引起脱轨的主要原因之一。
脱轨虽不可避免,但是可以在车辆上增加脱轨检测装置达到脱轨前预警和脱轨后制动减损的效果。目前,脱轨制动技术比较成熟,南车公司研制的脱轨自动制动装置已经广泛应用于70t级以上货车,效果显著;相对的,能够实现预警功能的脱轨检测技术还没有可靠产品投入运用。当前铁路总公司已经开始组织快运货车的研制工作,晋中南重载运煤专线也将投入运用,铁路货车的快运重载需求越来越紧迫,而实现这些目标的关键技术之一就是防止车辆脱轨。然而当前针对脱轨问题主要发展的是脱轨制动技术,具有脱轨预警功能的产品 还处于试验阶段,因技术难度大,未见规模化成功案例,尚处于市场空白期,其潜力和价值十分巨大。因此研制防脱轨转向架是具有重大意义的研究课题。
发明内容
本发明的目的在于提供一种基于侧架定位检测的防脱轨转向架及其脱轨检测方法,实现铁道车辆脱轨前的预警功能,解决铁道车辆无法预测脱轨的问题,为确保铁路运输安全,减少货车脱轨事故提供了可能。
为实现上述目的,本发明所设计的基于侧架定位检测的防脱轨转向架,包括轴箱定位装置、侧架组成、摇枕组成、基础制动装置和轮轴组成,其特殊之处在于:
它还包括安装于侧架组成端部的脱轨检测装置,所述脱轨检测装置包括两对支承座、两根横梁和两对激光位移计与处理器系统;
所述侧架组成包括平行布置的两个侧架,所述侧架两端端部位置均一体铸造成型有安装基座,所述安装基座开设有通孔,所述安装基座上方还开设有工艺方孔;
所述支承座经铸造模具一体成型,由安装基面、筋板和连接板组合而成;所述安装基面一端和筋板一端连接处形成折角,所述连接板为类似三角板形状,其一边与安装基面连接,其另一边与筋板连接,所述安装基面开设有安装孔;所述筋板另一端末尾设有安装铰接孔;
所述支承座的安装基面固定安装于所述侧架的安装基座上,所述横梁位于两个侧架同向端端部的两个支承座之间,且所述横梁的两端分别与两个支承座的安装铰接孔铰接;
所述激光位移计与处理器系统对称安装在横梁的两端内侧,且所述激光位 移计与处理器系统位于铁路钢轨正上方,从而用于测量车轮相对于铁路钢轨的抬升量,并根据抬升量进行数据处理和判断。
优选地,所述支承座的安装基面通过铆钉或螺栓固定于所述侧架的安装基座上。
优选地,所述激光位移计与处理器系统的处理器为单片机。
进一步地,所述安装基座开设通孔的数量为四个,且各通孔呈矩阵分布;所述安装基面开设安装孔的数量与所述通孔一一对应。
另外,本发明还提供一种上述基于侧架定位检测的防脱轨转向架的脱轨检测方法,其特殊之处在于:包括以下步骤:
1)激光位移计与处理器系统开机,通过激光位移计采集激光位移计本身距离钢轨上表面的垂向距离数据,第m次采集的数据记为Hm,通过处理器计算数据的平均值作为本次测量的基准点,记为H0
2)Hm与H0求差,即得到车轮相对于钢轨的抬升量为hm=Hm-H0,用于执行判断;
3)如果第m次数值hm值大于所设定的安全值,处理器记录本次数据hm,标记为1次;
4)如果第m+1次数值hm+1大于第m次数值hm,处理器记录本次数据hm+1,标记为2次;
5)如果第m+2次数值hm+2大于第m+1次数值hm+1,标记为3次;
6)如果连续满足上述步骤3)、步骤4)和步骤5),则处理器发送报警信号,直至hm值小于所设定的安全值;
7)如果没有连续满足上述步骤3)、步骤4)和步骤5),则继续采样判断, 不报警。
在上述技术方案中,通过安全值与hm,hm与hm+1,hm+1与hm+2的三次连续比较,大大降低了因为线路损坏、轨缝和道岔等线路损伤造成的误报。
激光位移计与处理器系统在使用中主要起到两个作用:一是监控转向架的运行状态;二是在车辆发生脱轨危险之前发送报警信息。
本发明有益效果:通过在转向架上增加脱轨检测装置,实现铁道车辆脱轨前的预警功能,解决了铁道车辆无法预测脱轨的问题,为确保铁路运输安全,减少货车脱轨事故提供了保障。
附图说明
图1为一种基于侧架定位检测的防脱轨转向架的结构示意图;
图2为图1中脱轨检测装置的结构示意图;
图3为图1中侧架的结构示意图;
图4为图1中支承座的立体结构示意图;
图5为图4中支承座的主视结构示意图;
图6为一种基于侧架定位检测的防脱轨转向架的脱轨检测方法流程示意图;
图7为轮轨正常接触状态示意图;
图8为轮缘贴靠状态示意图;
图9为持续爬轨状态示意图;
图10为脱轨状态示意图。
图中,轴箱定位装置1、侧架组成2、侧架2a、安装基座2b、工艺方孔 2c、通孔2d、摇枕组成3、基础制动装置4、轮轴组成5、车轮5a、脱轨检测装置6、支承座7、安装基面7a、筋板7b、连接板7c、安装铰接孔7d、安装孔7e、横梁8、激光位移计与处理器系统9、钢轨10。
具体实施方式
下面结合附图和具体实施例对本发明作进一步的详细描述:
如图1所示的一种基于侧架定位检测的防脱轨转向架,包括轴箱定位装置1、侧架组成2、摇枕组成3、基础制动装置4和轮轴组成5;
如图2所示,它还包括安装于侧架组成2端部的脱轨检测装置6,所述脱轨检测装置6包括两对支承座7、两根横梁8和两对激光位移计与处理器系统9;
如图3所示,所述侧架组成2包括平行布置的两个侧架2a,所述侧架2a两端端部位置均一体铸造成型有安装基座2b,所述安装基座2b开设有四个通孔2d,且各通孔2d呈矩阵分布,所述安装基座2b上方还开设有工艺方孔2c;
如图4、图5所示,所述支承座7经铸造模具一体成型,由安装基面7a、筋板7b和连接板7c组合而成;所述安装基面7a一端和筋板7b一端连接处形成折角;所述连接板7c为类似三角板形状,其一边与安装基面7a连接,其另一边与筋板7b连接,所述安装基面7a开设有安装孔7e,所述安装基面7a开设安装孔7e的数量与所述通孔2d一一对应;所述筋板7b另一端末尾设有安装铰接孔7d;
所述支承座7的安装基面7a通过铆钉或螺栓固定安装于所述侧架2a的安装基座2b上,所述横梁8位于两个侧架2a同向端端部的两个支承座7之间, 且所述横梁8的两端分别与两个支承座7的安装铰接孔7d铰接;
所述激光位移计与处理器系统9对称安装在横梁8的两端内侧,且所述激光位移计与处理器系统9位于铁路钢轨10正上方,从而用于测量车轮相对于铁路钢轨的抬升量,并根据抬升量进行数据处理和判断;
所述激光位移计与处理器系统9的处理器为单片机。
本实施例公开的基于侧架定位检测的防脱轨转向架的脱轨检测方法,如图6所示,包括以下步骤:
1)激光位移计与处理器系统9开机,通过激光位移计采集激光位移计本身距离钢轨10上表面的垂向距离数据,第m次采集的数据记为Hm;本实施例选择t>5s后,通过处理器计算数据的平均值作为本次测量的基准点,记为H0
2)Hm与H0求差,即得到车轮5a相对于钢轨10的抬升量为hm=Hm-H0,用于执行判断;
3)如果第m次数值hm值大于所设定的安全值,本实施例设定安全值为12mm,处理器记录本次数据hm,标记为1次;
4)如果第m+1次数值hm+1大于第m次数值hm,处理器记录本次数据hm+1,标记为2次;
5)如果第m+2次数值hm+2大于第m+1次数值hm+1,标记为3次;
6)如果连续满足上述步骤3)、步骤4)和步骤5),则处理器发送报警信号,直至hm值小于所设定的安全值;
7)如果没有连续满足上述步骤3、步骤4和步骤5,则继续采样判断,不报警。
结合车轮5a爬轨脱轨过程,其脱轨检测具体描述如下:
一、正常状态
如图7所示,铁道车辆在轨道上正常运行时,车轮5a以钢轨10中心线为中心做小幅蛇形运动,车轮5a轮缘没有贴靠到钢轨10上,车轮5a相对于钢轨10的抬升量hm为零;
二、轮缘贴靠状态
如图8所示,如果在某种特定条件下,车轮5a给钢轨10的横向力很大,而车轮5a给钢轨10的垂向力很小,以至车轮5a在滚动过程中新的接触点逐渐移向轮缘顶部,车轮5a逐渐升高,车轮5a相对于钢轨10的抬升量hm值逐渐增大,当hm值大于安全值,处理器记录本次数据hm,标记为1次;
三、持续爬轨状态
如图9所示,如果轮缘上接触点的位置到达轮缘圆弧面上的拐点,即轮缘根部与中部圆弧连接处轮缘倾角最大的一点时,就到达爬轨的临界点。如果在到达临界点以前横向力减小或垂向力增大,则轮对仍可能向下滑动,恢复到原来稳定位置。当接触点超过临界点以后,如果横向力、垂向力的变化不大,车轮5a有可能逐渐爬上钢轨10而脱轨。
此过程中,车轮5a相对于钢轨10的抬升量hm值继续增大,hm+1大于hm,标记为2次,hm+2大于hm+1,标记为3次,然后发送报警信号;
四、脱轨状态
如图10所示,如果车轮5a继续爬轨,就会爬上钢轨10直到轮缘顶部达到钢轨10顶面而脱轨。

Claims (5)

  1. 一种基于侧架定位检测的防脱轨转向架,包括轴箱定位装置(1)、侧架组成(2)、摇枕组成(3)、基础制动装置(4)和轮轴组成(5),其特征在于:
    它还包括安装于侧架组成(2)端部的脱轨检测装置(6),所述脱轨检测装置(6)包括两对支承座(7)、两根横梁(8)和两对激光位移计与处理器系统(9);
    所述侧架组成(2)包括平行布置的两个侧架(2a),所述侧架(2a)两端端部位置均一体铸造成型有安装基座(2b),所述安装基座(2b)开设有通孔(2d),所述安装基座(2b)上方还开设有工艺方孔(2c);
    所述支承座(7)经铸造模具一体成型,由安装基面(7a)、筋板(7b)和连接板(7c)组合而成;所述安装基面(7a)一端和筋板(7b)一端连接处形成折角,所述连接板(7c)为类似三角板形状,其一边与安装基面(7a)连接,其另一边与筋板(7b)连接,所述安装基面(7a)开设有安装孔(7e);所述筋板(7b)另一端末尾设有安装铰接孔(7d);
    所述支承座(7)的安装基面(7a)固定安装于所述侧架(2a)的安装基座(2b)上,所述横梁(8)位于两个侧架(2a)同向端端部的两个支承座(7)之间,且所述横梁(8)的两端分别与两个支承座(7)的安装铰接孔(7d)铰接;
    所述激光位移计与处理器系统(9)对称安装在横梁(8)的两端内侧,且所述激光位移计与处理器系统(9)位于铁路钢轨(10)正上方,从而用于测量车轮(5a)相对于铁路钢轨(10)的抬升量,并根据抬升量进行数据处理和 判断。
  2. 根据权利要求1所述的基于侧架定位检测的防脱轨转向架,其特征在于:所述支承座(7)的安装基面(7a)通过铆钉或螺栓固定于所述侧架(2a)的安装基座(2b)上。
  3. 根据权利要求1所述的基于侧架定位检测的防脱轨转向架,其特征在于:所述激光位移计与处理器系统(9)的处理器为单片机。
  4. 根据权利要求1所述的基于侧架定位检测的防脱轨转向架,其特征在于:所述安装基座(2b)开设通孔(2d)的数量为四个,且各通孔(2d)呈矩阵分布;所述安装基面(7a)开设安装孔(7e)的数量与所述通孔(2d)一一对应。
  5. 一种权利要求1所述基于侧架定位检测的防脱轨转向架的脱轨检测方法,其特征在于:包括以下步骤:
    1)激光位移计与处理器系统(9)开机,通过激光位移计采集激光位移计本身距离钢轨(10)上表面的垂向距离数据,第m次采集的数据记为Hm;通过处理器计算数据的平均值作为本次测量的基准点,记为H0
    2)Hm与H0求差,即得到车轮(5a)相对于钢轨(10)的抬升量为hm=Hm-H0,用于执行判断;
    3)如果第m次数值hm值大于所设定的安全值,处理器记录本次数据hm,标记为1次;
    4)如果第m+1次数值hm+1大于第m次数值hm,处理器记录本次数据hm+1,标记为2次;
    5)如果第m+2次数值hm+2大于第m+1次数值hm+1,标记为3次;
    6)如果连续满足上述步骤3)、步骤4)和步骤5),则处理器发送报警信号,直至hm值小于所设定的安全值;
    7)如果没有连续满足上述步骤3)、步骤4)和步骤5),则继续采样判断,不报警。
PCT/CN2016/104358 2015-12-30 2016-11-02 基于侧架定位检测的防脱轨转向架及其脱轨检测方法 WO2017121177A1 (zh)

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