WO2017121164A1 - Operation mechanism for miniature circuit breaker - Google Patents

Operation mechanism for miniature circuit breaker Download PDF

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Publication number
WO2017121164A1
WO2017121164A1 PCT/CN2016/103018 CN2016103018W WO2017121164A1 WO 2017121164 A1 WO2017121164 A1 WO 2017121164A1 CN 2016103018 W CN2016103018 W CN 2016103018W WO 2017121164 A1 WO2017121164 A1 WO 2017121164A1
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WO
WIPO (PCT)
Prior art keywords
movable contact
contact
transmission
force
trip lever
Prior art date
Application number
PCT/CN2016/103018
Other languages
French (fr)
Chinese (zh)
Inventor
杨峰
江玉坤
司莺歌
黄东林
唐皓
Original Assignee
浙江正泰电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江正泰电器股份有限公司 filed Critical 浙江正泰电器股份有限公司
Priority to MYPI2018702826A priority Critical patent/MY191683A/en
Priority to EP16884716.8A priority patent/EP3404691B1/en
Priority to RU2018129468A priority patent/RU2716012C2/en
Priority to BR112018014124-0A priority patent/BR112018014124B1/en
Publication of WO2017121164A1 publication Critical patent/WO2017121164A1/en
Priority to PH12018501494A priority patent/PH12018501494A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/52Manual reset mechanisms which may be also used for manual release actuated by lever
    • H01H71/526Manual reset mechanisms which may be also used for manual release actuated by lever the lever forming a toggle linkage with a second lever, the free end of which is directly and releasably engageable with a contact structure

Definitions

  • the invention relates to an operating mechanism of a miniature circuit breaker, in particular to an operating mechanism of a low-voltage molded shell type modularized miniature circuit breaker, and belongs to the field of low-voltage electrical appliances.
  • the operating mechanism of the miniature circuit breaker is used to drive the breaking/closing of the moving contact and the static contact, and through the breaking/closing, the closing, opening and tripping of the circuit breaker are controlled.
  • the four-bar linkage mechanism is the most typical and most commonly used mechanism of the operation mechanism of the existing miniature circuit breaker, and includes a handle connected to the transmission link to constitute a toggle joint; and a movable contact support device having a rotatably mounted device A pivoting plate on the pivot; and a mechanical interlock (also commonly referred to as locking) that can be broken by the action of the trip bar, the bimetal being connected to the trip bar by a rotating link having a one-way drive.
  • the above mechanical interlock is formed by a stop of the trip bar and a latch (also commonly referred to as a lever) that is rotatably mounted on the mandrel of the plate, the link being directly connected to the latch, such assembly
  • a reduction gear stage is formed to reduce the operating mechanism trip force.
  • This mechanism is that the moving contact and the contact support are two independent components. In order to obtain the necessary overtravel function, an overtravel mechanism must be provided between the movable contact and the contact support.
  • connection between the head and the rotating plate supported by the contact is generally two ways, one is glued or welded together, the disadvantage is that the process is complicated and the firmness is unreliable, and the other is to pass the moving contact
  • the torsion spring is fixed on the contact support, and is not fixed on the rotating shaft of the operating mechanism.
  • the disadvantage is that the rotating arm of the contact is lengthened, and the moving speed of the mechanism is slow, which is not conducive to the breaking performance of the product.
  • the contact support in the four-bar linkage is generally fixed by a spring and a rotating plate, and the contact support and the rotating plate can be rotated in a small range, thereby ensuring the contact pressure and overtravel of the product, which can be seen.
  • the existing problem that the movable contact is fixed on the contact support by welding or spring is that the number of parts is large, the structure of the transmission chain is complicated, the assembly and debugging is complicated, and the assembly efficiency is further reduced, thereby affecting Circuit breakers are miniaturized and low cost.
  • the mechanical interlocking structure in the operating mechanism of the existing miniature circuit breaker is established on the transmission chain between the latch and the trip bar, and usually uses a ratcheting (also commonly referred to as a buckle, etc.).
  • a disadvantage of the toothed construction is that the sharp teeth are subject to wear, which affects the reliability and service life of the product.
  • miniaturization With the ever-increasing demands for miniaturization and versatility, there is an increasing demand for improved new technologies for the operation of miniature circuit breakers.
  • the technical improvement direction can be summarized as miniaturization, low cost, including reliability and service life.
  • Performance optimization within the core, and the common technology core associated with these directions is to overcome the constraints of weak environments that affect performance while simplifying the structure and reducing parts.
  • the invention solves the above problems existing in the prior art, and aims to provide an operating mechanism of a miniature circuit breaker, which can further improve the reliability, assembly and debugging of the circuit breaker operating mechanism while simplifying the structure and reducing the number of components. Convenience and productivity.
  • An operating mechanism of a miniature circuit breaker comprising a handle 2 pivotally mounted on the outer casing 1, a transmission link 3, and a static contact 10 and a movable contact 4 disposed in the outer casing 1, further comprising a tension spring 13 and a trip a lever 5, one end of the transmission link 3 is hingedly coupled with the handle 2, and the other end is coupled with the movable contact 4, one end of the tension spring 13 is fixed on the outer casing 1 and the other end is connected with the movable contact 4;
  • the movable contact 4 is driven by the tension spring 13 and the transmission link 3 to provide contact pressure and overtravel force required for ensuring electrical contact reliability for the closing of the movable contact 4 and the stationary contact 10, and
  • the tension spring 13 provides the energy storage elastic force required for the mechanism resetting of the driving dynamic contact 4 and the static contact 10;
  • the trip lever 5 is disposed on the movable contact 4 for control The locking and unlocking cooperation between the transmission link 3 and the movable contact 4, the trip lever 5 separates the transmission link 3
  • the outer casing 1 is provided with a mechanism rotating shaft 6 and a limiting shaft 7, and the moving contact 4 is pivotally mounted on the mechanism rotating shaft 6 in the outer casing 1, and the moving contact 4 is extended by a spring. 13 is fixed to the mechanism shaft 6 and the limit shaft 7 of the outer casing 1.
  • the moving contact 4 is rotatably mounted on the mechanism rotating shaft 6 through a strip-shaped arc-shaped slot 41 thereon, and between the curved slot 41 of the movable contact 4 and the mechanism rotating shaft 6
  • the mounting fit includes an overtravel gap h in a state where the movable contact 4 and the stationary contact 10 are closed.
  • the movable contact 4 is provided with an arcuate slot 41, a transmission slot 42, a pivot hole 43, a limiting slot 44, a spring hook 45 and a movable contact 40, and the arcuate slot 41 and
  • the mechanism rotating shaft 6 on the outer casing 1 is fitted and fitted; the limiting groove 44 is in contact with the limiting shaft 7 on the outer casing 1; the transmission groove 42 on the movable contact 4 and the transmission connecting rod 3 are The transmission end 32 is mechanically coupled, and the pivot hole 43 of the movable contact 4 is mounted and coupled with the pivot 52 of the trip lever 5.
  • the movable contact 4 is provided with an arcuate slot 41 and a pivot hole 43.
  • One end is provided with a concave transmission slot 42 and the other end is provided with a movable contact 40, a spring hook 45 and a limiting slot 44.
  • the spring hook 45 is located between the arcuate slot 41 and the transmission slot 42
  • the limiting slot 44 is located between the arcuate slot 41 and the movable contact 4
  • the pivot hole 43 is located at the limit.
  • the arcuate slot 41 is located on the movable contact 4 near the side of the spring hook 45
  • the pivot hole 43 is located on the movable contact 4 near the limiting slot 44 side.
  • one end of the movable contact 4 is provided with a transmission slot 42 that is in driving engagement with the transmission end 32 of the transmission link 3, and the trip lever 5 is pivotally mounted on the movable contact 4, and the trip lever 5 is A trip transmission portion 53 and a locking surface 51 for achieving a locking engagement and an unlocking engagement between the transmission link 3 and the movable contact 4 are provided.
  • the locking fit is a transmission groove 42 that abuts the locking surface 51 of the trip lever 5 with the transmission end 32 of the transmission link 3 and locks the transmission end 32 to the movable contact 4
  • the driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 generate a locking force that cooperates with the transmission groove 42; the unlocking engagement is to make the locking surface 51 and the transmission link on the trip lever 5
  • the drive end 32 of the motor 3 is disengaged and the drive end 32 is slidable within the drive slot 42 on the moving contact 4.
  • the trip lever 5 is further provided with a reset device for driving the trip lever 5 to rotate about its pivot 52.
  • the reset rotation of the trip lever 5 drives the locking surface 51 and the transmission link 3 on the trip lever 5.
  • the drive end 32 abuts, and the abutment locks the drive end 32 in the transmission slot 42 on the movable contact 4 to achieve a locking fit between the transmission link 3 and the movable contact 4.
  • the trip transmission portion 53 on the trip lever 5 is subjected to a trip device of the miniature circuit breaker
  • the drive rotates about its pivot 52, causing the locking surface 51 of the trip lever 5 to be separated from the drive end 32 of the transmission link 3, the separation allowing the drive end 32 to be within the drive slot 42 on the moving contact 4. Sliding to achieve the unlocking engagement between the transmission link 3 and the movable contact 4.
  • the extension of the line between the two ends 31, 32 of the transmission link 3 is stabilized below the center of rotation 0 of the handle 2 when the movable contact 4 and the fixed contact 10 are closed;
  • the extension line between the two ends 31, 32 of the transmission link 3 is stabilized above the rotation center 0 of the handle 2 in the state where the movable contact 4 and the stationary contact 10 are separated; the two ends of the transmission link 3
  • the extension line between 31 and 32 is transferred from below the center of rotation 0 of the handle 2 to above the center of rotation 0 during the trip.
  • the force on the movable contact 4 includes the tensile force of the tension spring 13 and the contact of the static contact 10 with the movable contact 40 of the movable contact 4.
  • the pressure, the drive end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42 of the movable contact 4, and the resultant force of the contact pressure and the locking force and the tension spring 13
  • the tension is balanced; in the state where the movable contact 4 and the fixed contact 10 are disconnected, the force on the movable contact 4 includes the pulling force of the tension spring 13, and the binding force of the mechanism rotating shaft 6 on the outer casing 1 acting on the curved slot 41
  • the contact force of the limiting shaft 7 on the outer casing 1 acts on the limiting groove 44 of the movable contact 4, the resultant force of the contact force and the tensile force of the tension spring 13 and the constraint of the mechanism rotating shaft 6 acting on the curved slot 41 Balance of force.
  • the operating mechanism of the miniature circuit breaker of the present invention realizes the closing/breaking conversion structure by adopting a three-bar linkage mechanism, eliminating the welding or spring connection process between the moving contact and the contact support, reducing the number of parts, effectively simplifying the structure, and reducing manufacturing. cost. Moreover, by adopting a three-bar linkage mechanism and an optimized design scheme of a new force structure, a lock structure, an overtravel structure, and a closing/breaking conversion structure, the operating mechanism can still provide the required overtravel function, and can also effectively simplify the structure. Reduce manufacturing costs, increase production efficiency and optimize system performance.
  • FIG. 1 is a plan view schematically showing the overall structure of an operating mechanism of the miniature circuit breaker of the present invention in which the movable contact 4 and the stationary contact 10 are in a stable breaking state.
  • Fig. 2 is a plan view schematically showing the overall configuration of an operating mechanism of the miniature circuit breaker of the present invention in a transient state in the process in which the movable contact 4 is operated from the breaking state to the closed state.
  • Fig. 3 is a plan view showing the overall structure of the operating mechanism of the miniature circuit breaker of the present invention in which the movable contact 4 and the fixed contact 10 are in a stable closed state.
  • FIG. 4 is a perspective view of the movable contact 4 in the operating mechanism shown in FIG. 1.
  • the operating mechanism of the miniature circuit breaker of the present invention includes a housing 1, a stationary contact 10 (shown schematically as a stationary contact), and is pivotally mounted on the housing 1.
  • the handle 2 is a transmission link 3 hingedly coupled to the handle 2.
  • the operating mechanism of the present invention further includes a tension spring 13, a movable contact 4 driven by the transmission link 3 and the tension spring 13, and a trip for controlling the locking and unlocking cooperation between the transmission link 3 and the movable contact 4.
  • Lever 5 5.
  • One end 31 of the transmission link 3 is hingedly coupled to the handle 2, and the other end of the transmission end 32 is engaged with the movable contact 4; one end of the tension spring 13 is fixed on the outer casing 1 and the other end is connected to the movable contact 4.
  • the moving contact 4 is driven by the tension spring 13 and the transmission link 3 to provide contact pressure and overtravel required for ensuring electrical contact reliability for the closing of the movable contact 4 and the stationary contact 10.
  • the trip lever 5 is disposed at the moving contact 4, for controlling the locking and unlocking cooperation between the transmission link 3 and the movable contact 4, the trip lever separating the transmission link 3 and the movable contact 4 when a fault occurs, so that The operating mechanism is automatically tripped regardless of the operating handle 2.
  • the outer casing 1 of the circuit breaker is provided with three shafts respectively mounted in the outer casing 1, which are respectively a shaft for fixing one end of the tension spring 13, and a mechanism shaft 6
  • the limiting shaft 7 the moving contact 4 is pivotally mounted on the mechanism rotating shaft 6 in the outer casing 1, and the moving contact 4 is fixed to the mechanism rotating shaft 6 and the limiting shaft 7 of the outer casing 1 by the tension spring 13.
  • the tension spring 13 and the limiting shaft 7 are respectively located at two sides of the movable contact 4, and the limiting shaft 7 defines a rotation range of the movable contact 4.
  • the movable contact 4 of the present invention is provided with an arcuate slot 41, a transmission slot 42, a pivot hole 43, a limiting slot 44, a spring hook 45 and a movable contact 40, and the arcuate slot
  • the hole 41 is fitted and fitted with the mechanism rotating shaft 6 on the outer casing 1; the limiting groove 44 is in contact with the limiting shaft 7 on the outer casing 1; the transmission groove 42 on the movable contact 4
  • the pivot hole 43 of the movable contact 4 is mounted and coupled to the pivot 52 of the trip lever 5.
  • the transmission link 3 can slide in the concave transmission groove 42 of the movable contact 4 and push the movable contact 4 to rotate.
  • the movable contact can be rotated around the mechanism rotating shaft 6 to reach the position of the moving and static contact, and the operating mechanism is further When the buckle is changed, the moving contact 4 is separated from the mechanism rotating shaft 6 due to the change of the force receiving point of the movable contact 4.
  • the movable contact 4 is provided with an arcuate slot 41 and a pivot hole 43. One end is provided with a concave transmission slot 42 and the other end is provided with a movement.
  • the contact 40, the spring hook 45 and the limiting slot 44 are respectively located on two sides of the movable contact 4, the spring hook 45 is located between the arcuate slot 41 and the transmission slot 42, and the limiting slot 44 is located in the arc slot 41 and Between the contacts 4, the pivot hole 43 is located between the limiting slot 44 and the arcuate slot 41.
  • the arcuate slot 41 is located on the movable contact 4 on the side of the spring hook 45, and the pivot hole 43 is located on the movable contact 4. Close to the side of the limiting slot 44.
  • a beneficial feature of the operating mechanism of the miniature circuit breaker of the present invention is that it simultaneously includes three structural solutions different from the prior art: the first is to use the transmission link 3, the moving contact 4 and the tripping.
  • the three-bar linkage constituted by the lever 5 omits the conventional latch lever;
  • the second scheme adopts the structure of a movable contact 4, omitting the conventional contact-supported rotating plate and the contact support and the movable contact
  • the third method is to adopt a spring structure capable of simultaneously providing energy storage elastic force, contact pressure and over-travel elastic force, that is, still ensuring complete elastic energy storage, elastic contact and elastic overtravel
  • the essence of the invention is not only to change the overall structural scheme and working principle of the operating mechanism, but also to change the specific structural scheme of the operating mechanism, such as the force structure, the locking structure, the overtravel structure, the closing/breaking conversion structure, etc. of the mechanism. .
  • this design has the characteristics of simple structure and few parts, which can effectively reduce manufacturing cost, improve production efficiency, and optimize the performance of the mechanism.
  • the force structure of the present invention mainly relates to a force-driven structure of the elastic drive structure and the core member.
  • the elastic driving structure can have various specific implementation manners.
  • a preferred mode adopted by the present invention is that the tension spring 13 not only provides the energy storage elastic force for driving the breaking of the movable contact 4 and the static contact 10, but also the tension spring 13 is The closing of the movable contact 4 and the stationary contact 10 provides contact pressure and overtravel force.
  • the elastic drive structure must use an energy storage spring and an overtravel spring, and the two springs each have respective functions, wherein the energy storage spring provides energy storage for driving the dynamic contact and the static contact.
  • Elastic force ie elastic energy storage
  • the overtravel spring provides contact pressure (ie elastic contact) and overtravel force (ie elastic overtravel) for the closing of the moving contact and the static contact, and lack of a spring is lacking Features.
  • the invention adopts a tension spring 13 to realize the three elastic driving functions of the elastic energy storage, the elastic contact and the elastic overtravel.
  • the force balance structure of the present invention can have various specific implementations, and a preferred mode employed by the present invention includes the following two cases. In the first case, in a state where the movable contact 4 and the fixed contact 10 are closed (as shown in FIG. 3), the force on the movable contact 4 includes a spring hook acting on the movable contact 4 by the tension spring 13.
  • the pulling force of 45, the contact pressure of the static contact 10 acting on the movable contact 40, the driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42 (ie, the transmission link 3)
  • the transmission fit between the transmission end 32 and the transmission groove 42 on the movable contact 4 is in a state of transmitting force, and there must be an interaction transmission force between the transmission end 32 and the transmission groove 42), and the contact pressure is
  • the resultant force of the locking force is balanced with the pulling force of the tension spring 13.
  • the mechanism shaft 6 on the outer casing 1 does not provide a binding force to the arcuate slot 41 on the movable contact 4, that is, between the mechanism shaft 6 and the curved slot 41.
  • the mounting fit is in a disengaged state; the limiting shaft 7 on the outer casing 1 does not provide a contact force to the limiting slot 44 on the movable contact 4, that is, the contact fit between the limiting slot 44 and the limiting shaft 7 on the outer casing 1 is Separated state.
  • the force on the movable contact 4 includes a spring hook acting on the movable contact 4 by the tension spring 13.
  • the tension of the 45, the mechanism shaft 6 on the outer casing 1 acts on the binding force of the arcuate slot 41 on the movable contact 4, and the contact shaft 7 on the outer casing 1 acts on the contact slot 44 on the movable contact 4.
  • the force, the resultant force of the contact force and the tensile force of the tension spring 13 is balanced with the binding force of the curved slot 41.
  • the transmission fit between the drive end 32 of the transmission link 3 and the transmission groove 42 on the movable contact 4 is in a state of no force transmission, despite the locking of the trip lever 5.
  • the face 51 is in a locked state, but there is no (actually no) interaction force between the drive end 32 of the drive link 3 and the drive groove 42 on the moving contact 4.
  • the force on the movable contact 4 includes the tension spring 13 acting on the spring hook
  • the pulling force of 45, the contact pressure of the fixed contact 10 on the movable contact 40, the driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42, and the contact
  • the resultant force of the pressure and the locking force is balanced with the pulling force of the tension spring 13.
  • the acting force on the movable contact 4 includes the pulling force of the tension spring 13 acting on the spring hook 45, and the mechanism rotating shaft 6 on the outer casing 1 acts on the curved slot 41.
  • the binding force, the contact force of the limiting shaft 7 on the outer casing 1 acts on the limiting groove 44, and the resultant force of the contact force and the tensile force of the tension spring 13 is balanced with the binding force of the curved slot 41.
  • the force balance structure is the key to ensure the operating performance and the performance of the mechanism for the operation mechanism of the miniature circuit breaker.
  • the force structure of the present invention is relatively simple and reasonable, and unnecessary loss of force can be avoided. Interference between force and force to ensure the stability and reliability of the force balance and the quick and sensitive action of the operating mechanism.
  • the locking structure can be implemented in a plurality of specific manners.
  • a preferred manner of the present invention is that the trip lever 5 is provided with a locking surface 51, a pivot 52 and a trip transmission portion 53, the locking surface. 51 is locked and unlocked with the transmission end 32 of the transmission link 3, and the pivot 52 is mounted and coupled with the pivot hole 43 of the movable contact 4.
  • the locking and unlocking cooperation between the transmission link 3 and the movable contact 4 includes a locking engagement and an unlocking engagement, and one end of the movable contact 4 is provided with a transmission that is coupled with the transmission end 32 of the transmission link 3 a slot 42 , the trip lever 5 is pivotally mounted on the movable contact 4 , and the trip lever 5 is provided with a trip transmission portion 53 and a locking fit between the transmission link 3 and the movable contact 4 and The mating locking surface 51 is unlocked.
  • the locking engagement causes the locking surface 51 on the trip lever 5 to abut the transmission end 32 of the transmission link 3, and locks the transmission end 32 of the transmission link 3 to the transmission of the movable contact 4.
  • the drive end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 generate a locking force that cooperates with the transmission slot 42; the unlocking engagement causes the locking surface 51 and the transmission end 32 of the transmission link 3
  • the separation and the drive end 32 of the transmission link 3 are slidable within the transmission slot 42.
  • the advantage of this configuration is that the locking and unlocking engagement is a cooperation between the locking surface 51 of the trip lever 5 and the transmission end 32 (rod-like structure) of the transmission link 3, which is Compared with the traditional jagged gear, it has obvious advantages of wear resistance, and can also provide a large locking force, which can effectively improve the reliability of the locking.
  • the trip lever 5 includes a locking arm and a transmission arm, and the locking arm end is provided with a locking surface 51, the transmission arm A tripping transmission portion 53 is disposed, a V-shaped groove is formed between the locking arm and the transmission arm, and a pivot shaft 52 is rotatably coupled to the movable contact 4 on the locking arm, and the trip lever 5 is mounted to the pivot shaft 52 through the pivot 52 On the pivot hole 43 of the movable contact 4, the V-shaped groove of the trip lever 5 is disposed corresponding to the limit shaft 7.
  • the trip lever 5 is further provided with a resetting device (not shown) for driving the tripping transmission 53 on the trip lever 5 to rotate about its pivot 52, and the trip lever 5 is reset.
  • the locking surface 51 on which the rotation is driven abuts the transmission end 32 of the transmission link 3 to lock the transmission end 32 in the transmission groove 42 of the movable contact 4, that is, the transmission end 51 and the transmission end of the transmission link 3 32 is in a locked fit state.
  • the resetting device may employ a return spring (not shown) having two ends coupled to the trip lever 5 and the movable contact 4, respectively.
  • the trip device of the miniature circuit breaker drives the trip transmission portion 53 on the trip lever 5 to rotate about its pivot 52, which rotates the locking surface 51 thereon and the transmission end 32 of the transmission link 3.
  • the separation allows the drive end 32 to slide within the transmission slot 42, i.e., the locking surface 51 and the drive end 32 of the transmission link 3 are in an unlocked engagement condition.
  • the trip device of the miniature circuit breaker includes two types of trip units, one of which is an electromagnetic trip unit.
  • the electromagnetic trip unit When the electromagnetic trip condition is reached in the circuit, the electromagnetic trip unit is provided with a jack action spring. The striker 12 of the 11 is ejected and strikes the trip drive portion 53 on the trip lever 5 to drive the trip lever 5 to rotate about its pivot 52. The other is a thermal tripper.
  • the thermal sensing device 9 (such as a bimetal device) bends and the drive rod 8 pulls the trip drive 53 on the trip lever 5 to drive The trip lever 5 rotates about its pivot 52. It should be emphasized that the unlocking engagement only occurs when the tripping device drives the trip lever 5, or only during the tripping of the miniature circuit breaker, but not during the normal closing and the normal opening. An unlocking match will occur.
  • the overtravel structure may have various specific implementation manners, and a preferred manner adopted by the present invention is as follows. As shown in FIG. 3, the movable contact 4 is rotatably mounted on the mechanism rotating shaft 6 through a strip-shaped arc-shaped slot 41 thereon, and in the state where the movable contact 4 and the stationary contact 10 are closed, the movable contact
  • the arcuate slot 41 of the 4 has an overtravel gap h with the mechanism shaft 6 on the outer casing 1, and the overtravel gap is realized by the strip-shaped arcuate slot 41 instead of the circular arcuate slot 41.
  • the overtravel gap is realized by the mounting and matching structure of the arcuate slot 41 and the mechanism shaft 6 on the outer casing 1.
  • the mounting fit enables the arcuate slot 41 mounted on the mechanism shaft 6 to be coupled to the mechanism shaft. 6 sliding fit, so that the overtravel gap h can be formed during the process of operating the movable contact 4 and the fixed contact 10 to be closed (ie, the closed state shown in FIG. 1 is the closed state shown in FIG. 3)
  • the gap h compensates for the overtravel of the known moving contact.
  • the specific overtravel compensation principle is as follows: In the breaking state shown in FIG. 1, the operating handle 2 is rotated clockwise, and the moving contact 5 is pushed by the transmission link 3 to rotate clockwise around the mechanism rotating shaft 6, and is static The contact 10 contacts and reaches the instantaneous state shown in FIG.
  • the movable contact 5 rotates with the mechanism rotating shaft 6 as a fulcrum, that is, the curved slot 41 and the mechanism rotating shaft 6 on the outer casing 1.
  • the overtravel gap h between the two is 0.
  • the pivot point of the movable contact 5 leaves the mechanism shaft 6 and is transferred to the fixed contact 10, at which time the movable contact 4 rotates at a point of contact with the fixed contact 10, and the movable contact 4 and
  • the mechanism shaft 6 on the outer casing 1 separates the overtravel gap h until the normal closing operation is completed by reaching the fully closed position as shown in FIG.
  • the handle 2 can be operated in the reverse direction to return to the breaking state shown in FIG. 1, and the normal opening operation is completed, and the position of each action member is a reverse change of the above operation.
  • the closing/breaking conversion structure can have various specific implementation manners.
  • a preferred mode adopted by the present invention is: when the movable contact 4 and the static contact 10 are closed, the two ends 31 of the transmission link 3, The extension line of the connection between 32 is stabilized below the center of rotation 0 of the handle 2 (as shown in FIG. 3), so that the operating mechanism is stabilized in the closing state; in the state where the moving contact 4 and the stationary contact 10 are disconnected, The extension line is stabilized above the center of rotation 0 of the handle 2 (as shown in FIG. 3), so that the operating mechanism is stabilized in the opening state; during the tripping, the extension line is transferred from below the center of rotation 0 of the handle 2 to the rotation. Above the center 0.

Abstract

An operation mechanism for a miniature circuit breaker comprises a handle, a driving connecting rod, a stationary contact and a moving contact, and further comprises a tension spring and a trip lever. One end of the driving connecting rod is hinged to the handle, and the other end of the driving connecting rod matches with the moving contact. One end of the tension spring is fixed to a housing, and the other end of the tension spring is connected to the moving contact. The moving contact is driven by the tension spring and the driving connecting rod together to provide a contact pressure and an overstretching elastic force required for ensuring the reliability of electrical contact for connecting the moving contact and the stationary contact. In addition, the tension spring provides an energy storage elastic force required for resetting the mechanism for disconnecting the moving contact from the stationary contact. The trip lever is disposed on the moving contact, and is configured to control locking and unlocking between the driving connecting rod and the moving contact. When a fault occurs, the trip lever separates the driving connecting rod from the moving contact to automatically release the operation mechanism. The mechanism can effective simplify the structure, reduce the manufacturing cost, improve the production efficiency, and optimize the mechanical performance.

Description

小型断路器的操作机构Operating mechanism of miniature circuit breaker 技术领域Technical field
本发明涉及小型断路器的操作机构,特别是适用于低压塑壳式模数化小型断路器的操作机构,属于低压电器领域。The invention relates to an operating mechanism of a miniature circuit breaker, in particular to an operating mechanism of a low-voltage molded shell type modularized miniature circuit breaker, and belongs to the field of low-voltage electrical appliances.
背景技术Background technique
众所周知,小型断路器的操作机构用于驱动动触头与静触头的分断/闭合,并通过该分断/闭合,控制断路器的合闸、分闸及跳闸。四连杆机构是现有的小型断路器的操作机构最典型最常用的机构,包括一个与传动连杆连接的手柄,构成-个肘节;一个动触头支持装置,具有一块可转动地安装在枢轴上的转动板;以及一个可被跳闸杆的动作断开的机械连锁(通常也称为锁定),双金属片通过一个具有单向传动的转动连杆连接到跳闸杆上。上述的机械连锁是由跳闸杆的一个止动挡与旋转安装在板的心轴上的一个锁闩(通常也称为杠杆)相配合构成的,连杆直接连接到锁闩上,这种装配组成了一个减速传动级,能够使操作机构跳闸力减小。这种机构一个特点是动触头与触头支持是两个独立的元件,为了获得必要的超程功能,还必须在动触头与触头支持之间设置超程机构,为此,动触头与触头支持的转动板之间的连接一般采用两种方式,一种是用胶粘结或焊接在一起,缺点是工序复杂,且牢固度不可靠,另一种是将动触头通过钮簧固定在触头支持上,并非固定在操作机构的旋转轴上,缺点是导致触头旋转臂加长,机构动作速度变慢,不利于产品断路性能。况且,四连杆机构中的触头支持一般是通过一个弹簧与一个旋转板固定在一起,并且触头支持与旋转板可以小范围转动,以此来保证产品的触头压力及超程,可见,现有的将动触头通过焊接或弹簧固定在触头支持上的方式共同存在的问题是零件数多,传动链结构复杂,且装配调试复杂,装配效率进一步降低,从而影响 断路器小型化和低成本。此外,现有的小型断路器的操作机构中的机械连锁的结构建立在锁闩与跳闸杆之间的传动链上,而且通常采用尖齿啮合(通常也称为搭扣等),这种尖齿啮合的结构的缺陷在于,尖齿易磨损,从而影响产品的可靠性和使用寿命。As is known, the operating mechanism of the miniature circuit breaker is used to drive the breaking/closing of the moving contact and the static contact, and through the breaking/closing, the closing, opening and tripping of the circuit breaker are controlled. The four-bar linkage mechanism is the most typical and most commonly used mechanism of the operation mechanism of the existing miniature circuit breaker, and includes a handle connected to the transmission link to constitute a toggle joint; and a movable contact support device having a rotatably mounted device A pivoting plate on the pivot; and a mechanical interlock (also commonly referred to as locking) that can be broken by the action of the trip bar, the bimetal being connected to the trip bar by a rotating link having a one-way drive. The above mechanical interlock is formed by a stop of the trip bar and a latch (also commonly referred to as a lever) that is rotatably mounted on the mandrel of the plate, the link being directly connected to the latch, such assembly A reduction gear stage is formed to reduce the operating mechanism trip force. One feature of this mechanism is that the moving contact and the contact support are two independent components. In order to obtain the necessary overtravel function, an overtravel mechanism must be provided between the movable contact and the contact support. The connection between the head and the rotating plate supported by the contact is generally two ways, one is glued or welded together, the disadvantage is that the process is complicated and the firmness is unreliable, and the other is to pass the moving contact The torsion spring is fixed on the contact support, and is not fixed on the rotating shaft of the operating mechanism. The disadvantage is that the rotating arm of the contact is lengthened, and the moving speed of the mechanism is slow, which is not conducive to the breaking performance of the product. Moreover, the contact support in the four-bar linkage is generally fixed by a spring and a rotating plate, and the contact support and the rotating plate can be rotated in a small range, thereby ensuring the contact pressure and overtravel of the product, which can be seen. The existing problem that the movable contact is fixed on the contact support by welding or spring is that the number of parts is large, the structure of the transmission chain is complicated, the assembly and debugging is complicated, and the assembly efficiency is further reduced, thereby affecting Circuit breakers are miniaturized and low cost. In addition, the mechanical interlocking structure in the operating mechanism of the existing miniature circuit breaker is established on the transmission chain between the latch and the trip bar, and usually uses a ratcheting (also commonly referred to as a buckle, etc.). A disadvantage of the toothed construction is that the sharp teeth are subject to wear, which affects the reliability and service life of the product.
随着小型化和多功能的使用要求的不断提高,对小型断路器的操作机构的改进新技术的需求日益迫切,其技术改进方向可以概括为小型化、低成本及包括可靠性、使用寿命在内的性能优化,而与这些方向相关的共同技术核心是在简化结构、减少零件的同时,能够克服影响性能的薄弱环境的制约。With the ever-increasing demands for miniaturization and versatility, there is an increasing demand for improved new technologies for the operation of miniature circuit breakers. The technical improvement direction can be summarized as miniaturization, low cost, including reliability and service life. Performance optimization within the core, and the common technology core associated with these directions is to overcome the constraints of weak environments that affect performance while simplifying the structure and reducing parts.
发明内容Summary of the invention
本发明要解决的是现有技术存在的上述问题,旨在提供一种小型断路器的操作机构,在简化结构、减少零部件数量的同时,可进一步提高断路器操作机构的可靠性、装配调试的便利性以及生产效率。The invention solves the above problems existing in the prior art, and aims to provide an operating mechanism of a miniature circuit breaker, which can further improve the reliability, assembly and debugging of the circuit breaker operating mechanism while simplifying the structure and reducing the number of components. Convenience and productivity.
为实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种小型断路器的操作机构,包括枢转安装在外壳1上的手柄2、传动连杆3以及设置在外壳1内的静触头10和动触头4,还包括拉簧13和脱扣杠杆5,所述的传动连杆3的一端与手柄2铰链联接,另一端与动触头4配合,所述拉簧13的一端固定在外壳1上,另一端与动触头4连接;所述的动触头4由所述的拉簧13和传动连杆3共同驱动,为动触头4与静触头10的闭合提供保证电接触可靠性所需的接触压力和超程弹力,并且,所述的拉簧13为驱动动触头4与静触头10的分断提供用于机构复位所需的储能弹力;脱扣杠杆5设置在所述的动触头4上,用于控制传动连杆3与动触头4之间的锁定和解锁配合,所述的脱扣杠杆5在故障发生时使所述的传动连杆3与动触头4分离以使操作机构自动脱扣。An operating mechanism of a miniature circuit breaker, comprising a handle 2 pivotally mounted on the outer casing 1, a transmission link 3, and a static contact 10 and a movable contact 4 disposed in the outer casing 1, further comprising a tension spring 13 and a trip a lever 5, one end of the transmission link 3 is hingedly coupled with the handle 2, and the other end is coupled with the movable contact 4, one end of the tension spring 13 is fixed on the outer casing 1 and the other end is connected with the movable contact 4; The movable contact 4 is driven by the tension spring 13 and the transmission link 3 to provide contact pressure and overtravel force required for ensuring electrical contact reliability for the closing of the movable contact 4 and the stationary contact 10, and The tension spring 13 provides the energy storage elastic force required for the mechanism resetting of the driving dynamic contact 4 and the static contact 10; the trip lever 5 is disposed on the movable contact 4 for control The locking and unlocking cooperation between the transmission link 3 and the movable contact 4, the trip lever 5 separates the transmission link 3 from the movable contact 4 when the failure occurs to automatically trip the operating mechanism.
优选的,所述的外壳1内设有机构转轴6和限位轴7,所述的动触头4枢转安装在外壳1内的机构转轴6上,所述的动触头4由拉簧13固定在外壳1的机构转轴6和限位轴7上。 Preferably, the outer casing 1 is provided with a mechanism rotating shaft 6 and a limiting shaft 7, and the moving contact 4 is pivotally mounted on the mechanism rotating shaft 6 in the outer casing 1, and the moving contact 4 is extended by a spring. 13 is fixed to the mechanism shaft 6 and the limit shaft 7 of the outer casing 1.
优选的,所述的动触头4通过其上的条状的弧形槽孔41转动安装在机构转轴6上,所述的动触头4的弧形槽孔41与机构转轴6之间的安装配合包括在动触头4与静触头10闭合的状态下具有超程间隙h。Preferably, the moving contact 4 is rotatably mounted on the mechanism rotating shaft 6 through a strip-shaped arc-shaped slot 41 thereon, and between the curved slot 41 of the movable contact 4 and the mechanism rotating shaft 6 The mounting fit includes an overtravel gap h in a state where the movable contact 4 and the stationary contact 10 are closed.
优选的,所述的动触头4上设置有弧形槽孔41、传动槽42、枢孔43、限位槽44、弹簧钩45和动触点40,所述的弧形槽孔41与外壳1上的机构转轴6安装配合;所述的限位槽44与外壳1上的限位轴7接触配合;所述的动触头4上的传动槽42与所述的传动连杆3的传动端32传动配合,所述的动触头4上的枢孔43与所述的脱扣杠杆5上的枢轴52安装联接。Preferably, the movable contact 4 is provided with an arcuate slot 41, a transmission slot 42, a pivot hole 43, a limiting slot 44, a spring hook 45 and a movable contact 40, and the arcuate slot 41 and The mechanism rotating shaft 6 on the outer casing 1 is fitted and fitted; the limiting groove 44 is in contact with the limiting shaft 7 on the outer casing 1; the transmission groove 42 on the movable contact 4 and the transmission connecting rod 3 are The transmission end 32 is mechanically coupled, and the pivot hole 43 of the movable contact 4 is mounted and coupled with the pivot 52 of the trip lever 5.
优选的,所述的动触头4上设置有弧形槽孔41和枢孔43,一端设有凹形的传动槽42,另一端设有动触点40,弹簧钩45和限位槽44分别位于动触头4的两侧,弹簧钩45位置弧形槽孔41和传动槽42之间,限位槽44位于弧形槽孔41和动触头4之间,枢孔43位于限位槽44和弧形槽孔41之间,弧形槽孔41位于动触头4上靠近弹簧钩45一侧,枢孔43位于动触头4上靠近限位槽44一侧。Preferably, the movable contact 4 is provided with an arcuate slot 41 and a pivot hole 43. One end is provided with a concave transmission slot 42 and the other end is provided with a movable contact 40, a spring hook 45 and a limiting slot 44. Between the two sides of the movable contact 4, the spring hook 45 is located between the arcuate slot 41 and the transmission slot 42, the limiting slot 44 is located between the arcuate slot 41 and the movable contact 4, and the pivot hole 43 is located at the limit. Between the groove 44 and the curved slot 41, the arcuate slot 41 is located on the movable contact 4 near the side of the spring hook 45, and the pivot hole 43 is located on the movable contact 4 near the limiting slot 44 side.
优选的,所述的动触头4的一端设有与传动连杆3的传动端32传动配合的传动槽42,所述的脱扣杠杆5枢转安装在动触头4,脱扣杠杆5上设置有脱扣传动部53和用于实现传动连杆3与动触头4之间的锁定配合和解锁配合的锁定面51。Preferably, one end of the movable contact 4 is provided with a transmission slot 42 that is in driving engagement with the transmission end 32 of the transmission link 3, and the trip lever 5 is pivotally mounted on the movable contact 4, and the trip lever 5 is A trip transmission portion 53 and a locking surface 51 for achieving a locking engagement and an unlocking engagement between the transmission link 3 and the movable contact 4 are provided.
优选的,所述的锁定配合是使脱扣杠杆5上的锁定面51与传动连杆3的传动端32抵接,并且将所述的传动端32锁定在动触头4上的传动槽42内,传动连杆3的传动端32和脱扣杠杆5的锁定面51产生共同作用于传动槽42的锁定力;所述的解锁配合是使脱扣杠杆5上的锁定面51与传动连杆3的传动端32分离,并使所述的传动端32可在动触头4上的传动槽42内滑动。Preferably, the locking fit is a transmission groove 42 that abuts the locking surface 51 of the trip lever 5 with the transmission end 32 of the transmission link 3 and locks the transmission end 32 to the movable contact 4 The driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 generate a locking force that cooperates with the transmission groove 42; the unlocking engagement is to make the locking surface 51 and the transmission link on the trip lever 5 The drive end 32 of the motor 3 is disengaged and the drive end 32 is slidable within the drive slot 42 on the moving contact 4.
优选的,所述的脱扣杠杆5还设置有驱动脱扣杠杆5绕其枢轴52转动的复位装置,脱扣杠杆5的复位转动带动脱扣杠杆5上的锁定面51与传动连杆3的传动端32抵接,该抵接将所述的传动端32锁定在动触头4上的传动槽42内,以实现所述的传动连杆3与动触头4之间的锁定配合。Preferably, the trip lever 5 is further provided with a reset device for driving the trip lever 5 to rotate about its pivot 52. The reset rotation of the trip lever 5 drives the locking surface 51 and the transmission link 3 on the trip lever 5. The drive end 32 abuts, and the abutment locks the drive end 32 in the transmission slot 42 on the movable contact 4 to achieve a locking fit between the transmission link 3 and the movable contact 4.
优选的,所述的脱扣杠杆5上的脱扣传动部53受小型断路器的脱扣装置 的驱动绕其枢轴52转动,带动脱扣杠杆5的锁定面51与传动连杆3的传动端32分离,该分离使所述的传动端32可在动触头4上的传动槽42内滑动,以实现所述的传动连杆3与动触头4之间的解锁配合。Preferably, the trip transmission portion 53 on the trip lever 5 is subjected to a trip device of the miniature circuit breaker The drive rotates about its pivot 52, causing the locking surface 51 of the trip lever 5 to be separated from the drive end 32 of the transmission link 3, the separation allowing the drive end 32 to be within the drive slot 42 on the moving contact 4. Sliding to achieve the unlocking engagement between the transmission link 3 and the movable contact 4.
优选的,所述的传动连杆3的两端31、32之间的连线的延长线在动触头4与静触头10闭合状态下稳定在手柄2的转动中心0的下方;所述的传动连杆3的两端31、32之间的延长线在动触头4与静触头10分断状态下稳定在手柄2的转动中心0的上方;所述的传动连杆3的两端31、32之间的延长线在跳闸过程中从手柄2的转动中心0的下方转移到转动中心0的上方。Preferably, the extension of the line between the two ends 31, 32 of the transmission link 3 is stabilized below the center of rotation 0 of the handle 2 when the movable contact 4 and the fixed contact 10 are closed; The extension line between the two ends 31, 32 of the transmission link 3 is stabilized above the rotation center 0 of the handle 2 in the state where the movable contact 4 and the stationary contact 10 are separated; the two ends of the transmission link 3 The extension line between 31 and 32 is transferred from below the center of rotation 0 of the handle 2 to above the center of rotation 0 during the trip.
优选的,在动触头4与静触头10闭合的状态下,动触头4上的作用力包括拉簧13的拉力、静触头10作用于动触头4的动触点40的接触压力、传动连杆3的传动端32和脱扣杠杆5的锁定面51共同作用于动触头4的传动槽42的锁定力,并且所述的接触压力和锁定力的合力与拉簧13的拉力平衡;在动触头4与静触头10分断的状态下,动触头4上的作用力包括拉簧13的拉力、外壳1上的机构转轴6作用于弧形槽孔41的约束力、外壳1上的限位轴7作用于动触头4的限位槽44的接触力,所述的接触力和拉簧13的拉力的合力与机构转轴6作用于弧形槽孔41的约束力平衡。Preferably, in a state where the movable contact 4 and the fixed contact 10 are closed, the force on the movable contact 4 includes the tensile force of the tension spring 13 and the contact of the static contact 10 with the movable contact 40 of the movable contact 4. The pressure, the drive end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42 of the movable contact 4, and the resultant force of the contact pressure and the locking force and the tension spring 13 The tension is balanced; in the state where the movable contact 4 and the fixed contact 10 are disconnected, the force on the movable contact 4 includes the pulling force of the tension spring 13, and the binding force of the mechanism rotating shaft 6 on the outer casing 1 acting on the curved slot 41 The contact force of the limiting shaft 7 on the outer casing 1 acts on the limiting groove 44 of the movable contact 4, the resultant force of the contact force and the tensile force of the tension spring 13 and the constraint of the mechanism rotating shaft 6 acting on the curved slot 41 Balance of force.
本发明的小型断路器的操作机构通过采用三连杆机构实现闭合/分断转换结构,取消了动触头与触头支持之间焊接或弹簧连接工艺,减少零部件数量,有效简化结构、降低制造成本。而且,通过采用三连杆机构及新的力系结构、锁定结构、超程结构、闭合/分断转换结构的优化设计方案,操作机构照样能提供所需的超程功能,而且还能有效简化结构、降低制造成本、提高生产效率和优化机构性能。The operating mechanism of the miniature circuit breaker of the present invention realizes the closing/breaking conversion structure by adopting a three-bar linkage mechanism, eliminating the welding or spring connection process between the moving contact and the contact support, reducing the number of parts, effectively simplifying the structure, and reducing manufacturing. cost. Moreover, by adopting a three-bar linkage mechanism and an optimized design scheme of a new force structure, a lock structure, an overtravel structure, and a closing/breaking conversion structure, the operating mechanism can still provide the required overtravel function, and can also effectively simplify the structure. Reduce manufacturing costs, increase production efficiency and optimize system performance.
附图说明DRAWINGS
从附图所示实施例的描述中可更清楚地看出本发明的优点和特征,其中:The advantages and features of the present invention will become more apparent from the description of the embodiments illustrated in the appended claims
图1是动触头4与静触头10处于稳定的分断状态的本发明的小型断路器的操作机构的整体结构的平面示意图。 1 is a plan view schematically showing the overall structure of an operating mechanism of the miniature circuit breaker of the present invention in which the movable contact 4 and the stationary contact 10 are in a stable breaking state.
图2是动触头4从分断状态向闭合状态操作的过程中的一个瞬间状态的本发明的小型断路器的操作机构的整体结构的平面示意图。Fig. 2 is a plan view schematically showing the overall configuration of an operating mechanism of the miniature circuit breaker of the present invention in a transient state in the process in which the movable contact 4 is operated from the breaking state to the closed state.
图3是动触头4与静触头10处于稳定的闭合状态的本发明的小型断路器的操作机构的整体结构的平面示意图。Fig. 3 is a plan view showing the overall structure of the operating mechanism of the miniature circuit breaker of the present invention in which the movable contact 4 and the fixed contact 10 are in a stable closed state.
图4是图1所示的操作机构中的动触头4的立体示意图。4 is a perspective view of the movable contact 4 in the operating mechanism shown in FIG. 1.
具体实施方式detailed description
以下结合附图1至4给出的实施例,进一步说明本发明的小型断路器的操作机构的具体实施方式。The specific embodiment of the operating mechanism of the miniature circuit breaker of the present invention will be further described below with reference to the embodiments given in Figs.
在图1-3所示的实施例中,本发明的小型断路器的操作机构包括外壳1、静触头10(图中示意性的示出静触点)、枢转安装在外壳1上的手柄2、与手柄2铰链联接的传动连杆3,。本发明的操作机构还包括拉簧13、由传动连杆3和拉簧13共同驱动的动触头4,以及用于控制传动连杆3与动触头4之间锁定和解锁配合的脱扣杠杆5。传动连杆3的一端31与手柄2铰链联接,另一端的传动端32与动触头4配合;所述拉簧13的一端固定在外壳1上,另一端与所述的动触头4连接,使所述的动触头4由所述的拉簧13和传动连杆3共同驱动,为动触头4与静触头10的闭合提供保证电接触可靠性所需的接触压力和超程弹力,并且,所述的拉簧13为驱动动触头4与静触头10的分断提供用于机构复位所需的储能弹力;所述的脱扣杠杆5设置在所述的动触头4上,用于控制传动连杆3与动触头4之间的锁定和解锁配合,所述的脱扣杠杆在故障发生时使所述的传动连杆3与动触头4分离,以使所述的操作机构自动脱扣,而与操作手柄2无关。In the embodiment shown in FIGS. 1-3, the operating mechanism of the miniature circuit breaker of the present invention includes a housing 1, a stationary contact 10 (shown schematically as a stationary contact), and is pivotally mounted on the housing 1. The handle 2 is a transmission link 3 hingedly coupled to the handle 2. The operating mechanism of the present invention further includes a tension spring 13, a movable contact 4 driven by the transmission link 3 and the tension spring 13, and a trip for controlling the locking and unlocking cooperation between the transmission link 3 and the movable contact 4. Lever 5. One end 31 of the transmission link 3 is hingedly coupled to the handle 2, and the other end of the transmission end 32 is engaged with the movable contact 4; one end of the tension spring 13 is fixed on the outer casing 1 and the other end is connected to the movable contact 4. The moving contact 4 is driven by the tension spring 13 and the transmission link 3 to provide contact pressure and overtravel required for ensuring electrical contact reliability for the closing of the movable contact 4 and the stationary contact 10. Elastic force, and the tension spring 13 provides the energy storage elastic force required for the mechanism resetting for the breaking of the driving movable contact 4 and the static contact 10; the trip lever 5 is disposed at the moving contact 4, for controlling the locking and unlocking cooperation between the transmission link 3 and the movable contact 4, the trip lever separating the transmission link 3 and the movable contact 4 when a fault occurs, so that The operating mechanism is automatically tripped regardless of the operating handle 2.
如图1-3所示的实施例,断路器的外壳1上设置有三个分别装在所述外壳1内的轴,它们分别是用于固定所述的拉簧13一端的轴、机构转轴6和限位轴7,所述的动触头4枢转安装在外壳1内的机构转轴6上,所述的动触头4由拉簧13固定在外壳1的机构转轴6和限位轴7上,拉簧13和限位轴7分别位于动触头4的两侧,限位轴7限定动触头4的转动范围。 In the embodiment shown in FIG. 1-3, the outer casing 1 of the circuit breaker is provided with three shafts respectively mounted in the outer casing 1, which are respectively a shaft for fixing one end of the tension spring 13, and a mechanism shaft 6 And the limiting shaft 7, the moving contact 4 is pivotally mounted on the mechanism rotating shaft 6 in the outer casing 1, and the moving contact 4 is fixed to the mechanism rotating shaft 6 and the limiting shaft 7 of the outer casing 1 by the tension spring 13. The tension spring 13 and the limiting shaft 7 are respectively located at two sides of the movable contact 4, and the limiting shaft 7 defines a rotation range of the movable contact 4.
如图4所示,本发明的动触头4上设置有弧形槽孔41、传动槽42、枢孔43、限位槽44、弹簧钩45和动触点40,所述的弧形槽孔41与所述的外壳1上的机构转轴6安装配合;所述的限位槽44与所述的外壳1上的限位轴7接触配合;所述的动触头4上的传动槽42与所述的传动连杆3的传动端32传动配合,所述的动触头4上的枢孔43与所述的脱扣杠杆5上的枢轴52安装联接。所述拉簧13的一端与外壳1联接,拉簧13的另一端与动触头4上的弹簧钩45联接,使动触头4由拉簧13固定在外壳1的旋转轴6和限位轴7上,并且,拉簧13提供动、静触头所需的接触压力,达到电接触的可靠性。传动连杆3可在动触头4的凹形的传动槽42内滑动并推动动触头4转动,所述动触头可绕所述机构转轴6转动达到动静触头接触位置,操作机构再扣时由于动触头4的受力点发生变化,使动触头4与机构转轴6分离。如图4所示的本发明的一个具体优选实施例,所述的动触头4上设置有弧形槽孔41和枢孔43,一端设有凹形的传动槽42,另一端设有动触点40,弹簧钩45和限位槽44分别位于动触头4的两侧,弹簧钩45位置弧形槽孔41和传动槽42之间,限位槽44位于弧形槽孔41和动触头4之间,枢孔43位于限位槽44和弧形槽孔41之间,弧形槽孔41位于动触头4上靠近弹簧钩45一侧,枢孔43位于动触头4上靠近限位槽44一侧。As shown in FIG. 4, the movable contact 4 of the present invention is provided with an arcuate slot 41, a transmission slot 42, a pivot hole 43, a limiting slot 44, a spring hook 45 and a movable contact 40, and the arcuate slot The hole 41 is fitted and fitted with the mechanism rotating shaft 6 on the outer casing 1; the limiting groove 44 is in contact with the limiting shaft 7 on the outer casing 1; the transmission groove 42 on the movable contact 4 In conjunction with the transmission end 32 of the transmission link 3, the pivot hole 43 of the movable contact 4 is mounted and coupled to the pivot 52 of the trip lever 5. One end of the tension spring 13 is coupled to the outer casing 1, and the other end of the tension spring 13 is coupled with the spring hook 45 on the movable contact 4, so that the movable contact 4 is fixed to the rotating shaft 6 and the limit of the outer casing 1 by the tension spring 13. On the shaft 7, and the tension spring 13 provides the contact pressure required for the moving and stationary contacts to achieve the reliability of the electrical contact. The transmission link 3 can slide in the concave transmission groove 42 of the movable contact 4 and push the movable contact 4 to rotate. The movable contact can be rotated around the mechanism rotating shaft 6 to reach the position of the moving and static contact, and the operating mechanism is further When the buckle is changed, the moving contact 4 is separated from the mechanism rotating shaft 6 due to the change of the force receiving point of the movable contact 4. As shown in FIG. 4, the movable contact 4 is provided with an arcuate slot 41 and a pivot hole 43. One end is provided with a concave transmission slot 42 and the other end is provided with a movement. The contact 40, the spring hook 45 and the limiting slot 44 are respectively located on two sides of the movable contact 4, the spring hook 45 is located between the arcuate slot 41 and the transmission slot 42, and the limiting slot 44 is located in the arc slot 41 and Between the contacts 4, the pivot hole 43 is located between the limiting slot 44 and the arcuate slot 41. The arcuate slot 41 is located on the movable contact 4 on the side of the spring hook 45, and the pivot hole 43 is located on the movable contact 4. Close to the side of the limiting slot 44.
由此可见,本发明的小型断路器的操作机构的一个有益特点是同时包括了三个不同于现有技术的结构方案:方案一是采用了由传动连杆3、动触头4和脱扣杠杆5构成的三连杆机构,省略了传统的锁闩杠杆;方案二是采用了一个动触头4的结构,省略了传统的触头支持的转板以及设置在触头支持与动触头之间的超程机构或联接机构;方案三是采用了一个能同时提供储能弹力、接触压力和超程弹力的弹簧结构,即:仍能确保齐全的弹力储能、弹性接触和弹性超程的功能的拉簧13,省略了传统的超程弹簧。本发明的实质不仅是改变了操作机构的整体结构方案和工作原理,而且势必还改变了操作机构的具体结构方案,例如机构的力系结构、锁定结构、超程结构、闭合/分断转换结构等。显然这种设计具有结构简单、零件数少的特点,从而可有效降低制造成本、提高生产效率,同时还能使机构的性能得到优化。 It can be seen that a beneficial feature of the operating mechanism of the miniature circuit breaker of the present invention is that it simultaneously includes three structural solutions different from the prior art: the first is to use the transmission link 3, the moving contact 4 and the tripping. The three-bar linkage constituted by the lever 5 omits the conventional latch lever; the second scheme adopts the structure of a movable contact 4, omitting the conventional contact-supported rotating plate and the contact support and the movable contact The overtravel mechanism or the coupling mechanism between the two; the third method is to adopt a spring structure capable of simultaneously providing energy storage elastic force, contact pressure and over-travel elastic force, that is, still ensuring complete elastic energy storage, elastic contact and elastic overtravel The function of the tension spring 13, omitting the traditional overtravel spring. The essence of the invention is not only to change the overall structural scheme and working principle of the operating mechanism, but also to change the specific structural scheme of the operating mechanism, such as the force structure, the locking structure, the overtravel structure, the closing/breaking conversion structure, etc. of the mechanism. . Obviously, this design has the characteristics of simple structure and few parts, which can effectively reduce manufacturing cost, improve production efficiency, and optimize the performance of the mechanism.
本发明的力系结构主要涉及弹力驱动结构和核心构件的力系平衡结构。弹力驱动结构可有多种具体实现方式,本发明采用的一种优选的方式是:拉簧13不仅为驱动动触头4与静触头10的分断提供储能弹力,并且拉簧13还为动触头4与静触头10的闭合提供接触压力和超程弹力。在现有的四连杆机构中,弹力驱动结构必须采用储能弹簧和超程弹簧,两个弹簧各有各的功能,其中储能弹簧为驱动动触头与静触头的分断提供储能弹力(即弹力储能),而超程弹簧为动触头与静触头的闭合提供的接触压力(即弹性接触)和超程弹力(即弹性超程),缺一弹簧则随之缺一功能。本发明采用一个拉簧13,就能实现所述的弹力储能、弹性接触和弹性超程三个弹力驱动功能。本发明的力系平衡结构可有多种具体实现方式,本发明采用的一种优选的方式包括以下两种情况。第一种情况是:在动触头4与静触头10闭合的状态下(如图3所示),动触头4上的作用力包括拉簧13作用于动触头4上的弹簧钩45的拉力、静触头10作用于动触点40的接触压力、传动连杆3的传动端32和脱扣杠杆5的锁定面51共同作用于传动槽42的锁定力(即传动连杆3的传动端32与动触头4上的传动槽42之间的传动配合处于传递力的状态,传动端32与传动槽42之间必须存在相互作用的传动力),并且,所述的接触压力和锁定力的合力与拉簧13的拉力平衡。在如图3所示的第一种情况下:外壳1上的机构转轴6对动触头4上的弧形槽孔41不提供约束力,即机构转轴6与弧形槽孔41之间的安装配合处于分离状态;外壳1上的限位轴7对动触头4上的限位槽44不提供接触力,即限位槽44与外壳1上的限位轴7之间的接触配合处于分离状态。第二种情况是:在动触头4与静触头10分断的状态下(如图1所示),动触头4上的作用力包括拉簧13作用于动触头4上的弹簧钩45的拉力、外壳1上的机构转轴6作用于动触头4上的弧形槽孔41的约束力、外壳1上的限位轴7作用于动触头4上的限位槽44的接触力,所述的接触力和拉簧13的拉力的合力与弧形槽孔41的约束力平衡。在如图1所示的第二种情况下,传动连杆3的传动端32与动触头4上的传动槽42之间的传动配合处于不传递力的状态,尽管脱扣杠杆5的锁定面51处于锁定状态,但传动连杆3的传动端32与动触头4上的传动槽42之间不需要(实际上也不存在)相互作用的传动力。在动触头4与静触头10闭合的状态下,动触头4上的作用力包括拉簧13作用于弹簧钩 45的拉力、静触头10作用于动触点40的接触压力、传动连杆3的传动端32和脱扣杠杆5的锁定面51共同作用于传动槽42的锁定力,并且所述的接触压力和锁定力的合力与拉簧13的拉力平衡。而在动触头4与静触头10分断的状态下,动触头4上的作用力包括拉簧13作用于弹簧钩45的拉力、外壳1上的机构转轴6作用于弧形槽孔41约束力、外壳1上的限位轴7作用于限位槽44的接触力,所述的接触力和拉簧13的拉力的合力与弧形槽孔41的约束力平衡。应当能理解到,力系平衡结构对于小型断路器的操作机构而言,是确保机构的操作性能和动作性能的关键,本发明的力系结构比较简单且合理,可避免不必要的力的损耗和力之间的干涉,以确保力平衡的稳定可靠以及操作机构动作的迅速和灵敏。The force structure of the present invention mainly relates to a force-driven structure of the elastic drive structure and the core member. The elastic driving structure can have various specific implementation manners. A preferred mode adopted by the present invention is that the tension spring 13 not only provides the energy storage elastic force for driving the breaking of the movable contact 4 and the static contact 10, but also the tension spring 13 is The closing of the movable contact 4 and the stationary contact 10 provides contact pressure and overtravel force. In the existing four-bar linkage mechanism, the elastic drive structure must use an energy storage spring and an overtravel spring, and the two springs each have respective functions, wherein the energy storage spring provides energy storage for driving the dynamic contact and the static contact. Elastic force (ie elastic energy storage), and the overtravel spring provides contact pressure (ie elastic contact) and overtravel force (ie elastic overtravel) for the closing of the moving contact and the static contact, and lack of a spring is lacking Features. The invention adopts a tension spring 13 to realize the three elastic driving functions of the elastic energy storage, the elastic contact and the elastic overtravel. The force balance structure of the present invention can have various specific implementations, and a preferred mode employed by the present invention includes the following two cases. In the first case, in a state where the movable contact 4 and the fixed contact 10 are closed (as shown in FIG. 3), the force on the movable contact 4 includes a spring hook acting on the movable contact 4 by the tension spring 13. The pulling force of 45, the contact pressure of the static contact 10 acting on the movable contact 40, the driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42 (ie, the transmission link 3) The transmission fit between the transmission end 32 and the transmission groove 42 on the movable contact 4 is in a state of transmitting force, and there must be an interaction transmission force between the transmission end 32 and the transmission groove 42), and the contact pressure is The resultant force of the locking force is balanced with the pulling force of the tension spring 13. In the first case shown in FIG. 3, the mechanism shaft 6 on the outer casing 1 does not provide a binding force to the arcuate slot 41 on the movable contact 4, that is, between the mechanism shaft 6 and the curved slot 41. The mounting fit is in a disengaged state; the limiting shaft 7 on the outer casing 1 does not provide a contact force to the limiting slot 44 on the movable contact 4, that is, the contact fit between the limiting slot 44 and the limiting shaft 7 on the outer casing 1 is Separated state. In the second case, in a state where the movable contact 4 and the stationary contact 10 are disconnected (as shown in FIG. 1), the force on the movable contact 4 includes a spring hook acting on the movable contact 4 by the tension spring 13. The tension of the 45, the mechanism shaft 6 on the outer casing 1 acts on the binding force of the arcuate slot 41 on the movable contact 4, and the contact shaft 7 on the outer casing 1 acts on the contact slot 44 on the movable contact 4. The force, the resultant force of the contact force and the tensile force of the tension spring 13 is balanced with the binding force of the curved slot 41. In the second case shown in FIG. 1, the transmission fit between the drive end 32 of the transmission link 3 and the transmission groove 42 on the movable contact 4 is in a state of no force transmission, despite the locking of the trip lever 5. The face 51 is in a locked state, but there is no (actually no) interaction force between the drive end 32 of the drive link 3 and the drive groove 42 on the moving contact 4. In a state where the movable contact 4 and the fixed contact 10 are closed, the force on the movable contact 4 includes the tension spring 13 acting on the spring hook The pulling force of 45, the contact pressure of the fixed contact 10 on the movable contact 40, the driving end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 cooperate with the locking force of the transmission groove 42, and the contact The resultant force of the pressure and the locking force is balanced with the pulling force of the tension spring 13. In a state where the movable contact 4 and the fixed contact 10 are disconnected, the acting force on the movable contact 4 includes the pulling force of the tension spring 13 acting on the spring hook 45, and the mechanism rotating shaft 6 on the outer casing 1 acts on the curved slot 41. The binding force, the contact force of the limiting shaft 7 on the outer casing 1 acts on the limiting groove 44, and the resultant force of the contact force and the tensile force of the tension spring 13 is balanced with the binding force of the curved slot 41. It should be understood that the force balance structure is the key to ensure the operating performance and the performance of the mechanism for the operation mechanism of the miniature circuit breaker. The force structure of the present invention is relatively simple and reasonable, and unnecessary loss of force can be avoided. Interference between force and force to ensure the stability and reliability of the force balance and the quick and sensitive action of the operating mechanism.
所述的锁定结构可有多种具体实现方式,本发明采用的一种优选的方式是:所述的脱扣杠杆5上设置有锁定面51、枢轴52和脱扣传动部53,锁定面51与传动连杆3的传动端32锁定和解锁配合,枢轴52与动触头4上的枢孔43安装联接。所述的传动连杆3与动触头4之间的锁定和解锁配合包括锁定配合和解锁配合,所述的动触头4的一端设有与传动连杆3的传动端32传动配合的传动槽42,所述的脱扣杠杆5枢转安装在动触头4,脱扣杠杆5上设置有脱扣传动部53和用于实现传动连杆3与动触头4之间的锁定配合和解锁配合的锁定面51。其中,所述的锁定配合致使脱扣杠杆5上的锁定面51与传动连杆3的传动端32抵接,并且将所述的传动连杆3的传动端32锁定在动触头4的传动槽42内,传动连杆3的传动端32和脱扣杠杆5的锁定面51产生共同作用于传动槽42的锁定力;所述的解锁配合致使锁定面51与传动连杆3的传动端32分离,并使所述的传动连杆3的传动端32可在传动槽42内滑动。显然,这种结构方式的优点在于,锁定配合和解锁配合是建立在脱扣杠杆5上的锁定面51与传动连杆3的传动端32(杆状结构)之间的配合,这种配合与传统的尖齿啮合相比,具有明显的耐磨损的优势,而且还能提供较大的锁定力,能有效提升锁定的可靠性。如图1-3所示,本发明的脱扣杠杆5的一个具体优选实施例,所述的脱扣杠杆5包括连接的锁定臂和传动臂,锁定臂端部设有锁定面51,传动臂上设有脱扣传动部53,锁定臂和传动臂之间形成V型槽,在锁定臂上设有与动触头4转动配合的枢轴52,脱扣杠杆5通过枢轴52安装到 动触头4的枢孔43上,脱扣杠杆5的V型槽与限位轴7对应设置。The locking structure can be implemented in a plurality of specific manners. A preferred manner of the present invention is that the trip lever 5 is provided with a locking surface 51, a pivot 52 and a trip transmission portion 53, the locking surface. 51 is locked and unlocked with the transmission end 32 of the transmission link 3, and the pivot 52 is mounted and coupled with the pivot hole 43 of the movable contact 4. The locking and unlocking cooperation between the transmission link 3 and the movable contact 4 includes a locking engagement and an unlocking engagement, and one end of the movable contact 4 is provided with a transmission that is coupled with the transmission end 32 of the transmission link 3 a slot 42 , the trip lever 5 is pivotally mounted on the movable contact 4 , and the trip lever 5 is provided with a trip transmission portion 53 and a locking fit between the transmission link 3 and the movable contact 4 and The mating locking surface 51 is unlocked. Wherein, the locking engagement causes the locking surface 51 on the trip lever 5 to abut the transmission end 32 of the transmission link 3, and locks the transmission end 32 of the transmission link 3 to the transmission of the movable contact 4. In the slot 42, the drive end 32 of the transmission link 3 and the locking surface 51 of the trip lever 5 generate a locking force that cooperates with the transmission slot 42; the unlocking engagement causes the locking surface 51 and the transmission end 32 of the transmission link 3 The separation and the drive end 32 of the transmission link 3 are slidable within the transmission slot 42. Obviously, the advantage of this configuration is that the locking and unlocking engagement is a cooperation between the locking surface 51 of the trip lever 5 and the transmission end 32 (rod-like structure) of the transmission link 3, which is Compared with the traditional jagged gear, it has obvious advantages of wear resistance, and can also provide a large locking force, which can effectively improve the reliability of the locking. 1-3, in a specific preferred embodiment of the trip lever 5 of the present invention, the trip lever 5 includes a locking arm and a transmission arm, and the locking arm end is provided with a locking surface 51, the transmission arm A tripping transmission portion 53 is disposed, a V-shaped groove is formed between the locking arm and the transmission arm, and a pivot shaft 52 is rotatably coupled to the movable contact 4 on the locking arm, and the trip lever 5 is mounted to the pivot shaft 52 through the pivot 52 On the pivot hole 43 of the movable contact 4, the V-shaped groove of the trip lever 5 is disposed corresponding to the limit shaft 7.
与上述的锁定和解锁配合结构相匹配的具体锁定结构可有多种具体实现方式,本发明采用的一种优选的方式包括以下两种情况。第一种情况是:脱扣杠杆5还设置有复位装置(图中未示出),用它驱动脱扣杠杆5上的脱扣传动部53绕其枢轴52转动,脱扣杠杆5的复位转动带动其上的锁定面51与传动连杆3的传动端32抵接,以将该传动端32锁定在动触头4的传动槽42内,即锁定面51与传动连杆3的传动端32处于锁定配合状态。所述的复位装置可采用复位弹簧(图中未示出),其两端分别与脱扣杠杆5和动触头4联接。还可采用设置在脱扣杠杆5上的弹性角装置(图中未示出),弹性角的角端与动触头4或外壳1建立摩擦和/或限位联接。第二种情况是:小型断路器的脱扣装置驱动脱扣杠杆5上的脱扣传动部53绕其枢轴52转动,该转动带动其上的锁定面51与传动连杆3的传动端32分离,使该传动端32可在传动槽42内滑动,即锁定面51与传动连杆3的传动端32处于解锁配合状态。通常情况下,小型断路器的脱扣装置包括两种脱扣器,其中一种是电磁脱扣器,当电路中达到电磁脱扣条件时,电磁脱扣器的其上套有顶杆作用弹簧11的撞针12弹出,撞击在脱扣杠杆5上的脱扣传动部53上,以驱动脱扣杠杆5绕其枢轴52转动。另一种是热脱扣器,当电路中达到热脱扣条件时,热感应器件9(如双金属片器件)弯曲并驱动杆8拉动脱扣杠杆5上的脱扣传动部53,以驱动脱扣杠杆5绕其枢轴52转动。需要强调的是:所述的解锁配合只是在脱扣装置驱动脱扣杠杆5的时候发生,或者说只是在小型断路器的跳闸过程中发生,而在正常合闸和正常分闸过程中都不会发生解锁配合。在正常合闸状态(如图3所示)和正常分闸状态(如图1所示)下,以及在正常合闸操作过程(如图1所示操作到图3所示的过程)和正常分闸操作过程(如图3所示操作到图1所示的过程)中,由于脱扣装置不驱动脱扣杠杆5,因此脱扣杠杆5始终处于锁定配合状态,特别是由于复位装置的作用,只要脱扣装置撤去对脱扣杠杆5的驱动,脱扣杠杆5不管处于何位置,都会自动复位到锁定配合状态,从而确保正常合闸和正常分闸的可靠性。The specific locking structure that matches the locking and unlocking mating structures described above can have a variety of specific implementations. One preferred approach employed by the present invention includes the following two scenarios. In the first case, the trip lever 5 is further provided with a resetting device (not shown) for driving the tripping transmission 53 on the trip lever 5 to rotate about its pivot 52, and the trip lever 5 is reset. The locking surface 51 on which the rotation is driven abuts the transmission end 32 of the transmission link 3 to lock the transmission end 32 in the transmission groove 42 of the movable contact 4, that is, the transmission end 51 and the transmission end of the transmission link 3 32 is in a locked fit state. The resetting device may employ a return spring (not shown) having two ends coupled to the trip lever 5 and the movable contact 4, respectively. It is also possible to employ a resilient angle means (not shown) provided on the trip lever 5, the angular end of which is frictionally and/or constrainedly coupled to the movable contact 4 or the outer casing 1. In the second case, the trip device of the miniature circuit breaker drives the trip transmission portion 53 on the trip lever 5 to rotate about its pivot 52, which rotates the locking surface 51 thereon and the transmission end 32 of the transmission link 3. The separation allows the drive end 32 to slide within the transmission slot 42, i.e., the locking surface 51 and the drive end 32 of the transmission link 3 are in an unlocked engagement condition. Under normal circumstances, the trip device of the miniature circuit breaker includes two types of trip units, one of which is an electromagnetic trip unit. When the electromagnetic trip condition is reached in the circuit, the electromagnetic trip unit is provided with a jack action spring. The striker 12 of the 11 is ejected and strikes the trip drive portion 53 on the trip lever 5 to drive the trip lever 5 to rotate about its pivot 52. The other is a thermal tripper. When a thermal trip condition is reached in the circuit, the thermal sensing device 9 (such as a bimetal device) bends and the drive rod 8 pulls the trip drive 53 on the trip lever 5 to drive The trip lever 5 rotates about its pivot 52. It should be emphasized that the unlocking engagement only occurs when the tripping device drives the trip lever 5, or only during the tripping of the miniature circuit breaker, but not during the normal closing and the normal opening. An unlocking match will occur. In the normal closing state (as shown in Figure 3) and the normal opening state (as shown in Figure 1), and in the normal closing operation (as shown in Figure 1 to the process shown in Figure 3) and normal In the opening operation process (the operation shown in FIG. 3 to the process shown in FIG. 1), since the tripping device does not drive the trip lever 5, the trip lever 5 is always in a locked engagement state, in particular due to the action of the resetting device. As long as the trip device removes the drive of the trip lever 5, the trip lever 5 is automatically reset to the lock-fit state regardless of the position, thereby ensuring the reliability of normal closing and normal opening.
所述的超程结构可有多种具体实现方式,本发明采用的一种优选的方式如 图3所示:所述的动触头4通过其上的条状的弧形槽孔41转动安装在机构转轴6上,在动触头4与静触头10闭合的状态下,动触头4的弧形槽孔41与外壳1上的机构转轴6之间具有超程间隙h,通过条状的弧形槽孔41,而非圆形的弧形槽孔41来实现超程间隙。所述的超程间隙是由弧形槽孔41与外壳1上的机构转轴6的安装配合结构实现的,这种安装配合,使得安装在机构转轴6上的弧形槽孔41能与机构转轴6滑动配合,使得在操作动触头4与静触头10闭合(即由图1所示的分断状态操作为图3所示的闭合状态)的过程中可形成超程间隙h,通过超程间隙h来补偿公知的动触头的超程。具体的超程补偿原理如下:在图1所示的分断状态下,操作手柄2按顺时针方向转动,通过传动连杆3推动动触头5绕机构转轴6按顺时针方向转动,并与静触头10接触,到达图2所示的瞬间状态,在此状态下及在此状态前,动触头5以机构转轴6为支点转动,即弧形槽孔41与外壳1上的机构转轴6之间的超程间隙h为0。当手柄2继续转动时,动触头5的转动支点离开机构转轴6并转移到静触头10,此时动触头4以与静触头10的接触点为圆心转动,动触头4与外壳1上的机构转轴6分离超程间隙h,直到到达如图3所示的完全闭合位置完成正常合闸操作。当然,从图3所示的闭合状态下,反方向操作手柄2便可回到图1所示的分断状态,完成正常分闸操作,各动作件的位置是上述操作的逆变化。The overtravel structure may have various specific implementation manners, and a preferred manner adopted by the present invention is as follows. As shown in FIG. 3, the movable contact 4 is rotatably mounted on the mechanism rotating shaft 6 through a strip-shaped arc-shaped slot 41 thereon, and in the state where the movable contact 4 and the stationary contact 10 are closed, the movable contact The arcuate slot 41 of the 4 has an overtravel gap h with the mechanism shaft 6 on the outer casing 1, and the overtravel gap is realized by the strip-shaped arcuate slot 41 instead of the circular arcuate slot 41. The overtravel gap is realized by the mounting and matching structure of the arcuate slot 41 and the mechanism shaft 6 on the outer casing 1. The mounting fit enables the arcuate slot 41 mounted on the mechanism shaft 6 to be coupled to the mechanism shaft. 6 sliding fit, so that the overtravel gap h can be formed during the process of operating the movable contact 4 and the fixed contact 10 to be closed (ie, the closed state shown in FIG. 1 is the closed state shown in FIG. 3) The gap h compensates for the overtravel of the known moving contact. The specific overtravel compensation principle is as follows: In the breaking state shown in FIG. 1, the operating handle 2 is rotated clockwise, and the moving contact 5 is pushed by the transmission link 3 to rotate clockwise around the mechanism rotating shaft 6, and is static The contact 10 contacts and reaches the instantaneous state shown in FIG. 2, and in this state and before the state, the movable contact 5 rotates with the mechanism rotating shaft 6 as a fulcrum, that is, the curved slot 41 and the mechanism rotating shaft 6 on the outer casing 1. The overtravel gap h between the two is 0. When the handle 2 continues to rotate, the pivot point of the movable contact 5 leaves the mechanism shaft 6 and is transferred to the fixed contact 10, at which time the movable contact 4 rotates at a point of contact with the fixed contact 10, and the movable contact 4 and The mechanism shaft 6 on the outer casing 1 separates the overtravel gap h until the normal closing operation is completed by reaching the fully closed position as shown in FIG. Of course, from the closed state shown in FIG. 3, the handle 2 can be operated in the reverse direction to return to the breaking state shown in FIG. 1, and the normal opening operation is completed, and the position of each action member is a reverse change of the above operation.
所述的闭合/分断转换结构可有多种具体实现方式,本发明采用的一种优选的方式是:在动触头4与静触头10闭合状态下,传动连杆3的两端31、32之间的连线的延长线稳定在手柄2的转动中心0的下方(如图3所示),使操作机构稳定在合闸状态;在动触头4与静触头10分断状态下,该延长线稳定在手柄2的转动中心0的上方(如图3所示),使操作机构稳定在分闸状态;在跳闸过程中,该延长线从手柄2的转动中心0的下方转移到转动中心0的上方。由此不难想象,在跳闸过程中,所述的延长线从下方转移到上方是由脱扣杠杆5的解锁动作所致的,即当脱扣杠杆5在脱扣装置的驱动下绕其枢轴52转动时,其上的锁定面51与传动连杆3的传动端32分离并可在传动槽42内滑动,该滑动导致传动连杆3的传动端32向下移动,该移动导致该延长线绕传动连杆3的一端31作顺时针转动,最终导致所述的延长线从下方越过拐点(手柄2的转动中心0)转移到上方,并且一旦所述的延长线越过拐点,则拉 簧13的弹力便驱动动触头4向分断方向(逆时针方向)转动,直到动触头4处于图1所示的稳定的分断状态,也即完成跳闸动作。The closing/breaking conversion structure can have various specific implementation manners. A preferred mode adopted by the present invention is: when the movable contact 4 and the static contact 10 are closed, the two ends 31 of the transmission link 3, The extension line of the connection between 32 is stabilized below the center of rotation 0 of the handle 2 (as shown in FIG. 3), so that the operating mechanism is stabilized in the closing state; in the state where the moving contact 4 and the stationary contact 10 are disconnected, The extension line is stabilized above the center of rotation 0 of the handle 2 (as shown in FIG. 3), so that the operating mechanism is stabilized in the opening state; during the tripping, the extension line is transferred from below the center of rotation 0 of the handle 2 to the rotation. Above the center 0. Therefore, it is not difficult to imagine that during the tripping process, the extension line is transferred from below to above due to the unlocking action of the trip lever 5, that is, when the trip lever 5 is driven by the trip device When the shaft 52 rotates, the locking surface 51 thereon is separated from the transmission end 32 of the transmission link 3 and slidable within the transmission groove 42, which causes the transmission end 32 of the transmission link 3 to move downward, which movement causes the extension Rotating one end 31 of the wire drive transmission link 3 clockwise, eventually causing the extension wire to shift from below the inflection point (the center of rotation of the handle 2) to the upper side, and once the extension line crosses the inflection point, pull The spring force of the spring 13 drives the movable contact 4 to rotate in the breaking direction (counterclockwise direction) until the movable contact 4 is in the stable breaking state shown in FIG. 1, that is, the tripping action is completed.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。 The above is a further detailed description of the present invention in connection with the specific preferred embodiments, and the specific embodiments of the present invention are not limited to the description. It will be apparent to those skilled in the art that the present invention may be made without departing from the spirit and scope of the invention.

Claims (11)

  1. 一种小型断路器的操作机构,包括枢转安装在外壳(1)上的手柄(2)、传动连杆(3)以及设置在外壳(1)内的静触头(10)和动触头(4),其特征在于:还包括拉簧(13)和脱扣杠杆(5),所述的传动连杆(3)的一端与手柄(2)铰链联接,另一端与动触头(4)配合,所述拉簧(13)的一端固定在外壳(1)上,另一端与动触头(4)连接;所述的动触头(4)由所述的拉簧(13)和传动连杆(3)共同驱动,为动触头(4)与静触头(10)的闭合提供保证电接触可靠性所需的接触压力和超程弹力,并且,所述的拉簧(13)为驱动动触头(4)与静触头(10)的分断提供用于机构复位所需的储能弹力;脱扣杠杆(5)设置在所述的动触头(4)上,用于控制传动连杆(3)与动触头(4)之间的锁定和解锁配合,所述的脱扣杠杆(5)在故障发生时使所述的传动连杆(3)与动触头(4)分离以使操作机构自动脱扣。An operating mechanism of a miniature circuit breaker, comprising a handle (2) pivotally mounted on the outer casing (1), a transmission link (3), and a static contact (10) and a movable contact disposed in the outer casing (1) (4), characterized in that it further comprises a tension spring (13) and a trip lever (5), one end of the transmission link (3) is hinge-coupled to the handle (2), and the other end and the movable contact (4) Cooperating, one end of the tension spring (13) is fixed on the outer casing (1), and the other end is connected with the movable contact (4); the movable contact (4) is composed of the tension spring (13) and The transmission link (3) is driven in common to provide contact pressure and overtravel force required for ensuring electrical contact reliability for closing of the movable contact (4) and the stationary contact (10), and the tension spring (13) Providing an energy storage elastic force for the mechanical reset of the movable contact (4) and the stationary contact (10); the trip lever (5) is disposed on the movable contact (4), For controlling the locking and unlocking cooperation between the transmission link (3) and the movable contact (4), the trip lever (5) causes the transmission link (3) and the movable contact when a fault occurs (4) Separate to allow the operating mechanism to automatically trip.
  2. 根据权利要求1所述的小型断路器的操作机构,其特征在于:所述的外壳(1)内设有机构转轴(6)和限位轴(7),所述的动触头(4)枢转安装在外壳(1)内的机构转轴(6)上,所述的动触头(4)由拉簧(13)固定在外壳(1)的机构转轴(6)和限位轴(7)上。The operating mechanism of the miniature circuit breaker according to claim 1, characterized in that: the casing (1) is provided with a mechanism rotating shaft (6) and a limiting shaft (7), and the movable contact (4) The pivot shaft (6) is pivotally mounted on the mechanism (1), and the movable contact (4) is fixed to the mechanism shaft (6) and the limiting shaft of the outer casing (1) by a tension spring (13). )on.
  3. 根据权利要求2所述的小型断路器的操作机构,其特征在于:所述的动触头(4)通过其上的条状的弧形槽孔(41)转动安装在机构转轴(6)上,所述的动触头(4)的弧形槽孔(41)与机构转轴(6)之间的安装配合包括在动触头(4)与静触头(10)闭合的状态下具有超程间隙h。The operating mechanism of the miniature circuit breaker according to claim 2, characterized in that: the movable contact (4) is rotatably mounted on the mechanism shaft (6) through a strip-shaped arc-shaped slot (41) thereon The mounting fit between the arcuate slot (41) of the movable contact (4) and the mechanism rotating shaft (6) includes an ultra-state in which the movable contact (4) and the stationary contact (10) are closed. Path gap h.
  4. 根据权利要求2所述的小型断路器的操作机构,其特征在于:所述的动触头(4)上设置有弧形槽孔(41)、传动槽(42)、枢孔(43)、限位槽(44)、弹簧钩(45)和动触点(40),所述的弧形槽孔(41)与外壳(1)上的机构转轴(6)安装配合;所述的限位槽(44)与外壳(1)上的限位轴(7)接触配合;所述的动触头(4)上的传动槽(42)与所述的传动连杆(3)的传动端(32)传动配合,所述的动触头(4)上的枢孔(43)与所述的脱扣杠杆 (5)上的枢轴(52)安装联接。The operating mechanism of the miniature circuit breaker according to claim 2, wherein the movable contact (4) is provided with an arcuate slot (41), a transmission slot (42), a pivot hole (43), a limiting slot (44), a spring hook (45) and a movable contact (40), the arcuate slot (41) being fitted with the mechanism rotating shaft (6) on the outer casing (1); the limit The slot (44) is in mating engagement with the limiting shaft (7) on the outer casing (1); the transmission slot (42) on the movable contact (4) and the transmission end of the transmission link (3) ( 32) transmission fit, the pivot hole (43) on the movable contact (4) and the trip lever (5) The upper pivot (52) is mounted and coupled.
  5. 根据权利要求4所述的小型断路器的操作机构,其特征在于:所述的动触头(4)上设置有弧形槽孔(41)和枢孔(43),一端设有凹形的传动槽(42),另一端设有动触点(40),弹簧钩(45)和限位槽(44)分别位于动触头(4)的两侧,弹簧钩(45)位置弧形槽孔(41)和传动槽(42)之间,限位槽(44)位于弧形槽孔(41)和动触头(4)之间,枢孔(43)位于限位槽(44)和弧形槽孔(41)之间,弧形槽孔(41)位于动触头(4)上靠近弹簧钩(45)一侧,枢孔(43)位于动触头(4)上靠近限位槽(44)一侧。The operating mechanism of the miniature circuit breaker according to claim 4, wherein the movable contact (4) is provided with an arcuate slot (41) and a pivot hole (43), and one end is provided with a concave shape. The transmission slot (42) has a movable contact (40) at the other end, and the spring hook (45) and the limiting slot (44) are respectively located on two sides of the movable contact (4), and the spring hook (45) is located in an arc groove. Between the hole (41) and the transmission groove (42), the limiting groove (44) is located between the arcuate slot (41) and the movable contact (4), and the pivot hole (43) is located in the limiting slot (44) and Between the arcuate slots (41), the arcuate slot (41) is located on the movable contact (4) near the side of the spring hook (45), and the pivot hole (43) is located on the movable contact (4) near the limit One side of the groove (44).
  6. 根据权利要求1所述的小型断路器的操作机构,其特征在于:所述的动触头(4)的一端设有与传动连杆(3)的传动端(32)传动配合的传动槽(42),所述的脱扣杠杆(5)枢转安装在动触头(4),脱扣杠杆(5)上设置有脱扣传动部(53)和用于实现传动连杆(3)与动触头(4)之间的锁定配合和解锁配合的锁定面(51)。The operating mechanism of the miniature circuit breaker according to claim 1, characterized in that one end of the movable contact (4) is provided with a transmission groove that is matched with the transmission end (32) of the transmission link (3) ( 42), the trip lever (5) is pivotally mounted on the movable contact (4), the trip lever (5) is provided with a trip transmission portion (53) and is used to realize the transmission link (3) A locking fit between the moving contacts (4) and a locking locking surface (51).
  7. 根据权利要求6所述的小型断路器的操作机构,其特征在于:所述的锁定配合是使脱扣杠杆(5)上的锁定面(51)与传动连杆(3)的传动端(32)抵接,并且将所述的传动端(32)锁定在动触头(4)上的传动槽(42)内,传动连杆(3)的传动端(32)和脱扣杠杆(5)的锁定面(51)产生共同作用于传动槽(42)的锁定力;所述的解锁配合是使脱扣杠杆(5)上的锁定面(51)与传动连杆(3)的传动端(32)分离,并使所述的传动端(32)可在动触头(4)上的传动槽(42)内滑动。The operating mechanism of the miniature circuit breaker according to claim 6, wherein said locking engagement is a driving end (32) of the trip lever (5) and a transmission end (32) of the transmission link (3) Abutting, and locking the transmission end (32) in the transmission groove (42) on the movable contact (4), the transmission end (32) of the transmission link (3) and the trip lever (5) The locking surface (51) produces a locking force that acts in conjunction with the transmission slot (42); the unlocking engagement is the drive end of the locking surface (51) on the trip lever (5) and the transmission link (3) ( 32) Separating and allowing the drive end (32) to slide within the drive slot (42) on the moving contact (4).
  8. 根据权利要求1所述的小型断路器的操作机构,其特征在于:所述的脱扣杠杆(5)还设置有驱动脱扣杠杆(5)绕其枢轴(52)转动的复位装置,脱扣杠杆(5)的复位转动带动脱扣杠杆(5)上的锁定面(51)与传动连杆(3)的传动端(32)抵接,该抵接将所述的传动端(32)锁定在动触头(4)上的传动槽(42)内,以实现所述的传动连杆(3)与动触头(4)之间的锁定配合。The operating mechanism of the miniature circuit breaker according to claim 1, characterized in that the trip lever (5) is further provided with a resetting device for driving the trip lever (5) to rotate about its pivot (52). The reset rotation of the buckle lever (5) drives the locking surface (51) on the trip lever (5) to abut the transmission end (32) of the transmission link (3), which abuts the transmission end (32) It is locked in the transmission groove (42) on the movable contact (4) to realize the locking cooperation between the transmission link (3) and the movable contact (4).
  9. 根据权利要求1所述的小型断路器的操作机构,其特征在于:所述的脱扣杠杆(5)上的脱扣传动部(53)受小型断路器的脱扣装置的驱动绕其枢轴(52)转动,带动脱扣杠杆(5)的锁定面(51)与传动连杆(3)的传动端 (32)分离,该分离使所述的传动端(32)可在动触头(4)上的传动槽(42)内滑动,以实现所述的传动连杆(3)与动触头(4)之间的解锁配合。The operating mechanism of the miniature circuit breaker according to claim 1, characterized in that the trip transmission portion (53) on the trip lever (5) is driven by the trip device of the miniature circuit breaker around its pivot (52) Rotating, driving the locking surface (51) of the trip lever (5) and the transmission end of the transmission link (3) (32) separating, the separating end of the transmission end (32) is slidable in a transmission groove (42) on the movable contact (4) to realize the transmission link (3) and the movable contact ( 4) The unlocking fit between.
  10. 根据权利要求1所述的小型断路器的操作机构,其特征在于:所述的传动连杆(3)的两端(31、32)之间的连线的延长线在动触头(4)与静触头(10)闭合状态下稳定在手柄(2)的转动中心0的下方;所述的传动连杆(3)的两端(31、32)之间的延长线在动触头(4)与静触头(10)分断状态下稳定在手柄(2)的转动中心0的上方;所述的传动连杆(3)的两端(31、32)之间的延长线在跳闸过程中从手柄(2)的转动中心0的下方转移到转动中心0的上方。The operating mechanism of the miniature circuit breaker according to claim 1, characterized in that the extension of the line between the two ends (31, 32) of the transmission link (3) is in the movable contact (4) And the stationary contact (10) is stabilized under the rotation center 0 of the handle (2) in a closed state; the extension line between the two ends (31, 32) of the transmission link (3) is in the movable contact ( 4) Stabilizing above the center of rotation 0 of the handle (2) in the state of being separated from the stationary contact (10); the extension line between the two ends (31, 32) of the transmission link (3) is in the tripping process The middle shifts from below the center of rotation 0 of the handle (2) to above the center of rotation 0.
  11. 根据权利要求3所述的小型断路器的操作机构,其特征在于:在动触头(4)与静触头(10)闭合的状态下,动触头(4)上的作用力包括拉簧(13)的拉力、静触头(10)作用于动触头(4)的动触点(40)的接触压力、传动连杆(3)的传动端(32)和脱扣杠杆(5)的锁定面(51)共同作用于动触头(4)的传动槽(42)的锁定力,并且所述的接触压力和锁定力的合力与拉簧(13)的拉力平衡;在动触头(4)与静触头(10)分断的状态下,动触头(4)上的作用力包括拉簧(13)的拉力、外壳(1)上的机构转轴(6)作用于弧形槽孔(41)的约束力、外壳(1)上的限位轴(7)作用于动触头(4)的限位槽(44)的接触力,所述的接触力和拉簧(13)的拉力的合力与机构转轴(6)作用于弧形槽孔(41)的约束力平衡。 The operating mechanism of the miniature circuit breaker according to claim 3, characterized in that in the state where the movable contact (4) and the fixed contact (10) are closed, the force on the movable contact (4) comprises a tension spring (13) tension, static contact (10) acts on the contact pressure of the movable contact (40) of the movable contact (4), the transmission end (32) of the transmission link (3) and the trip lever (5) The locking surface (51) cooperates with the locking force of the transmission groove (42) of the movable contact (4), and the resultant force of the contact pressure and the locking force is balanced with the pulling force of the tension spring (13); (4) In the state of being disconnected from the stationary contact (10), the force on the movable contact (4) includes the pulling force of the tension spring (13), and the mechanism rotating shaft (6) on the outer casing (1) acts on the curved groove The binding force of the hole (41), the contact force of the limiting shaft (7) on the outer casing (1) acting on the limiting groove (44) of the movable contact (4), the contact force and the tension spring (13) The resultant force of the pulling force and the mechanism shaft (6) act on the binding force balance of the curved slot (41).
PCT/CN2016/103018 2016-01-11 2016-10-24 Operation mechanism for miniature circuit breaker WO2017121164A1 (en)

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MYPI2018702826A MY191683A (en) 2016-01-11 2016-10-24 Operating mechanism of miniature circuit breaker
EP16884716.8A EP3404691B1 (en) 2016-01-11 2016-10-24 Operation mechanism for miniature circuit breaker
RU2018129468A RU2716012C2 (en) 2016-01-11 2016-10-24 Miniature circuit breaker operating mechanism
BR112018014124-0A BR112018014124B1 (en) 2016-01-11 2016-10-24 MINIATURE CIRCUIT BREAKER OPERATING MECHANISM
PH12018501494A PH12018501494A1 (en) 2016-01-11 2018-07-11 Operation mechanism for miniature circuit breaker

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CN201610012560.8A CN106960768B (en) 2016-01-11 2016-01-11 The operating mechanism of miniature circuit breaker

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CN108878209A (en) * 2018-09-03 2018-11-23 厦门大恒科技有限公司 A kind of miniature circuit breaker of internally provided with vacuum contact head mechanism
CN110459414A (en) * 2019-05-09 2019-11-15 厦门宏发汽车电子有限公司 A kind of the contact control mechanism and switch of active homing
CN113119089A (en) * 2021-04-20 2021-07-16 上海联影医疗科技股份有限公司 Mechanical arm locking mechanism for moving DR (digital radiography)

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CN109509647A (en) * 2019-01-17 2019-03-22 乐清东海电器有限公司 A kind of operating mechanism and its switching device
CN112490089A (en) * 2020-12-25 2021-03-12 浙江奥来电器有限公司 Locking device of circuit breaker
CN113745068B (en) * 2021-08-05 2023-11-24 杭州泰姆电气有限公司 Operating mechanism of circuit breaker

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CN113119089A (en) * 2021-04-20 2021-07-16 上海联影医疗科技股份有限公司 Mechanical arm locking mechanism for moving DR (digital radiography)

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MY191683A (en) 2022-07-07
BR112018014124A2 (en) 2018-12-11
CN106960768B (en) 2019-10-11
EP3404691A4 (en) 2019-08-28
RU2018129468A3 (en) 2020-02-13
PH12018501494A1 (en) 2019-03-25
RU2018129468A (en) 2020-02-13
CN106960768A (en) 2017-07-18
EP3404691B1 (en) 2021-01-27
RU2716012C2 (en) 2020-03-05

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