WO2017119297A1 - Laminated heat-generating sheet for ih cooker - Google Patents

Laminated heat-generating sheet for ih cooker Download PDF

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Publication number
WO2017119297A1
WO2017119297A1 PCT/JP2016/088116 JP2016088116W WO2017119297A1 WO 2017119297 A1 WO2017119297 A1 WO 2017119297A1 JP 2016088116 W JP2016088116 W JP 2016088116W WO 2017119297 A1 WO2017119297 A1 WO 2017119297A1
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WO
WIPO (PCT)
Prior art keywords
sheet
container
resin
laminated
cooker
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Application number
PCT/JP2016/088116
Other languages
French (fr)
Japanese (ja)
Inventor
萩乃 藤田
充由 斉藤
Original Assignee
東洋製罐グループホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 東洋製罐グループホールディングス株式会社 filed Critical 東洋製罐グループホールディングス株式会社
Priority to JP2017511368A priority Critical patent/JP6150029B1/en
Priority to CN201680078287.7A priority patent/CN108430280A/en
Publication of WO2017119297A1 publication Critical patent/WO2017119297A1/en

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/12Cooking devices

Definitions

  • the present invention relates to a laminated heating sheet for an IH cooker used for cooking by an IH cooker.
  • electromagnetic cookers In recent years, heating cookers called electromagnetic cookers have come into widespread use in place of gas stoves and the like.
  • This electromagnetic cooker also called an IH cooker, generates a high-frequency magnetic field by an electromagnetic induction heating coil provided therein, and generates a joule generated by an eddy current induced in a cooking container placed on the cooker. Heating heats foods contained in a cooking container or an object to be heated such as water. Since such an electromagnetic cooker can be cooked without using a flame, it is highly safe, easy to wipe off dirt, excellent in cleanliness, and more economical than conventional cookers. Are better.
  • Patent Document 1 discloses a heating cooker for an IH cooker in which a heat generating sheet made of a metal foil such as an aluminum foil is attached to a plastic container. As the heat generating sheet, a metal foil such as an aluminum foil is disclosed. A laminated heating sheet having a structure in which a layer of a thermoplastic resin such as an olefin resin is laminated has also been proposed.
  • the heat-generating sheet is not fixed only by being placed on the bottom of the plastic container, but causes problems such as the heat-generating sheet moving during cooking (cooking), so heat sealing is performed on the bottom of the plastic container. It is fixed by. Therefore, the thermoplastic resin layer laminated on the metal foil needs to have heat sealability with respect to the bottom of the plastic container.
  • the heat generating sheet as described above is not suitable for a disposable application because it needs to be bonded and fixed to the bottom of the container. Further, since a manufacturing process for bonding and fixing to the bottom of the plastic container is required, there is a problem that it is difficult to manufacture at a low cost.
  • the present applicant has further developed the function of the heat generating sheet, and previously proposed a heat generating sheet for an IH cooker comprising a laminated sheet of a conductive sheet (metal foil) and a dielectric layer formed of an olefin resin or the like.
  • a heat generating sheet is patented (Patent Document 2).
  • the heat generating sheet can be folded into a container shape, and a container (heat generating container) formed by folding the heat generating sheet is inserted into a container-shaped thermoplastic resin holder, and the heat generating container
  • the ingredients to be boiled and cooked are put in the inside of the, and in this state, cooking by heating with an IH cooker is performed.
  • the heat generating sheet as described above is not fixed to a container-shaped thermoplastic resin holder by heat sealing, but has an advantage that it is suitable for disposable use.
  • the shape of the container formed by folding the sheet Improvement of retention is desired.
  • JP 2014-239852 A Japanese Patent No. 5788557
  • an object of the present invention is to provide a laminated heat generating sheet used for an IH cooker, which can be formed by folding a container whose shape does not collapse even when food or the like is added. .
  • the conductive sheet is laminated on one surface of the resin sheet, and on the other surface of the resin sheet, a reinforcing dielectric piece having a strength higher than that of the resin sheet is provided on the surface of the resin sheet.
  • a laminated heat generating sheet for an IH cooker characterized in that a part thereof is pasted so as to be exposed.
  • the reinforcing dielectric piece is a paper sheet
  • the resin sheet is a silicone rubber sheet
  • the reinforcing dielectric piece has a form including a ring-shaped base portion and a plurality of projecting pieces extending radially and spaced from each other outside the ring-shaped base portion.
  • the protruding pieces are formed in odd numbers.
  • a part of the protruding piece is connected to the ring-shaped base, (6)
  • the conductive sheet is provided with an eddy current control cut line penetrating the sheet in the thickness direction; Is preferred.
  • the resin sheet laminated on one surface of the conductive sheet is a dielectric, preventing direct contact between the conductive sheet and the IH cooker, and generating heat from the conductive sheet by the IH cooker.
  • a reinforcing dielectric having a strength higher than that of the resin sheet is formed on the other surface (surface opposite to the conductive sheet) of the resin sheet. A piece is affixed. For this reason, the reinforcing dielectric piece of this laminated heat generating sheet is folded into the shape of a container with the outer surface side, the formed container is placed on a holder placed on an IH cooker, and ingredients are placed in the container. Even in this case, the container can be effectively prevented from being deformed, and the cooking by the IH cooker can be performed stably.
  • the above-mentioned reinforcing dielectric piece is not provided so as to cover the entire surface of the resin sheet, but is attached so that a part of the surface of the resin sheet is exposed. For this reason, this laminated heat generating sheet can be effectively folded into a container shape. Furthermore, the heat generation stop by the sensor when the conductive sheet generates heat or excessive heat is not generated by the IH cooker is not hindered by the reinforcing dielectric piece.
  • FIG. 1 Schematic which shows the cross-section of the laminated heat_generation
  • seat of FIG. The bottom view of the lamination
  • seat of FIG. The figure which shows the other form of the cut line provided in the electrically conductive sheet in the lamination
  • the top view which shows the blank sheet
  • the schematic sectional drawing which shows the procedure which mounts the lamination
  • the conductive sheet 3 is laminated on one surface of the resin sheet 5 and the other surface of the resin sheet 5 ( A reinforcing dielectric piece 7 is affixed to the surface opposite to the conductive sheet 3.
  • the laminated heat generating sheet 1 was folded into the shape of the container A with the reinforcing dielectric piece 7 as the outer surface side and placed on the dielectric holding member 30. It is placed in the induction heating part of the IH cooker in a state.
  • the conductive sheet 3 of the laminated heat generating sheet 1 is formed of a metal foil typified by aluminum foil or the like, and this laminated heat generating sheet 1 is used as an induction heating part of the IH cooker so that the resin sheet 5 is on the lower side. Then, when the IH cooker is operated, the conductive sheet 3 generates heat due to the eddy current induced by the high frequency magnetic field.
  • the resin sheet 5 of the laminated heat generating sheet 1 is a dielectric, and is formed to prevent direct contact between the conductive sheet 3 and the IH cooker and to moderate the heat generation of the conductive sheet 3. is there.
  • the resin sheet 5 is not particularly limited as long as it is a resin that is not energized, but is generally formed from the following resins from the viewpoints of moldability, cost, lightness, and the like.
  • Examples of the resin of the resin sheet 5 include rubbery silicone rubbers among silicone resins; low density polyethylene, high density polyethylene, polypropylene, poly 1-butene, poly 4-methyl-1-pentene, or ⁇ -olefin.
  • Olefin resins such as co-polymers and cyclic olefin copolymers; ethylene / vinyl copolymer resins such as ethylene / vinyl acetate copolymer, ethylene / vinyl alcohol copolymer, ethylene / vinyl chloride copolymer; Styrene resins such as polystyrene, acrylonitrile / styrene copolymer, ABS, ⁇ -methylstyrene / styrene copolymer; polyvinyl chloride, polyvinylidene chloride, vinyl chloride / vinylidene chloride copolymer, polymethyl acrylate, polymethacryl Vinyl resins such as methyl acid; nylon 6, nylon 6 -6, nylon 6
  • silicone rubber In the present invention, silicone rubber, polyester resin such as PET and PEN, olefin resin such as polypropylene, polycarbonate resin, and polyimide resin are particularly suitable. From the viewpoint of excellent heat resistance, rubber among silicone resins is particularly preferable. Shaped silicone is optimal. In addition, when putting high viscosity and cooking oil etc. heated at high temperature into the inside of a heat_generation
  • the resin sheet 5 as described above generally has a thickness of about 5 to 80 ⁇ m, although it varies depending on the size of the laminated heat generating sheet 1 and the like.
  • cut lines X1, X2, and X3 are formed in order to adjust eddy currents induced by induction heating by the operation of the IH cooker. That is, these cut lines are linearly formed so as to penetrate the conductive sheet 3 and leave the resin sheet 5 so that the eddy current induced in the conductive sheet 3 is completely divided (see FIG. 1 and 2), and is formed by known means such as laser processing.
  • the laminated heat generating sheet 1 is generally circular as a whole, but by folding, the conductive sheet 3 side is the inner surface, the central circular region is the bottom 10, and the annular region around the periphery is the peripheral side wall 13.
  • a container A (see FIG. 7 described later) can be formed. That is, the size of the container A formed in this way is usually the same as a pot used for cooking at home.
  • the conductive sheet 3 in the portion (annular region) that becomes the circumferential side wall portion 13 of the container formed by folding is a first extending radially from the portion that becomes the center O of the bottom portion 10 (central circular region).
  • a number of cut lines X1 are formed at equal intervals (see FIG. 2).
  • this first cut line X1 induction of eddy current flowing through the conductive sheet 3 of the circumferential side wall 13 of the container formed by folding is reduced or blocked, and excessive heat generation of the circumferential side wall 13 is prevented.
  • it is possible to effectively prevent damage due to heating of the dielectric holding member 30 (see FIG. 6 described later) in contact with the peripheral side wall 13. can do.
  • Such a first cut line X1 may be appropriately selected according to the size of the container formed by folding, so that the number of eddy currents induced by the high-frequency magnetic field during cooking can be reduced or cut off. Generally, the number is 2 or more, preferably 3 to 40. 2 and 3, the first cut line X1 extends radially, but may be formed in a curved shape or other shapes as long as the eddy current can be reduced or cut off.
  • a plurality of concentric endless second cut lines X2 centering on the bottom center O are formed in the region to be the bottom 10 of the container thus formed.
  • the endless cut line X2 divides the eddy current flowing through the conductive sheet 3 corresponding to the bottom portion 10 of the container A formed by folding into each region to prevent excessive heat generation of the bottom portion 10 at an appropriate temperature. It is effective in performing cooking such as cooking.
  • the number of such endless second cut lines X2 is not particularly limited, but may be usually several.
  • the first cut line X1 described above extends to the position of the maximum diameter (maximum) cut line of the second cut line X2. Thereby, the energization to the side wall part 13 of the eddy current induced by the bottom part 10 can be prevented, and the excessive heat_generation
  • the region surrounded by the minimum diameter (minimum) cut line of the endless second cut line X2 has a minimum diameter cut line of the second cut line X2.
  • a third cut line X3 extending to the position is formed. That is, the third cut line X3 reduces or cuts off the eddy current induced in the center portion of the bottom portion 10 and effectively makes bumping due to partial heating of the center portion of the bottom portion 10 during cooking (cooking). It is something to prevent.
  • Such a third cut line X3 only has to extend to the direction of reducing or blocking induced eddy current, that is, the position of the minimum diameter cut line of the endless second cut line X2, for example, In FIG. 2, it is formed in an arc shape, but it may be formed in a straight line like a so-called cross cut, and the number thereof is not limited.
  • the first cut line X1 is in contact with the maximum diameter cut line of the second cut line X2, and the maximum diameter cut line of the second cut line X2 is formed endlessly.
  • the minimum diameter cut line of the second cut line X2 is in contact with the third cut line X3.
  • these cut lines can be formed so as not to contact each other, and such a pattern has an advantage that damage to the resin sheet 5 that occurs particularly when the cut lines are formed can be surely prevented.
  • the first cut line X1 does not extend to the position of the maximum diameter cut line of the second cut line X2.
  • the clearance ⁇ exists between the end X1a of the first cut line X1 and the maximum diameter cut line of the second cut line X2.
  • the maximum diameter cut line of the second cut line X2 is not completely endless, and ends X2a, X2a are formed in a circular arc shape with a part missing, and between the ends, There is a clearance ⁇ .
  • the third cut line X3 does not extend to the position of the minimum diameter cut line of the second cut line X2, but the end portion X3a of the third cut line X3 and the minimum diameter of the second cut line X2.
  • a clearance ⁇ exists between the cut line. That is, the cut lines X1 to X3 penetrating the conductive sheet 3 are formed by processing by laser irradiation (laser processing), but laser processing is repeated at the portion where these cut lines are in contact with each other. Due to the heat of the heated object (conductive sheet: metal foil such as aluminum foil), the underlying resin sheet 5 is easily damaged at this portion and a hole is easily formed. The same applies to the case where the cut line is formed in a perfect circle (endless shape) like the second cut line X2. This is because in order to obtain a complete endless shape, laser processing is performed repeatedly at the end of a line formed by laser processing.
  • the first to third cut lines X1 to X3 are not in contact with each other, and a constant clearance ⁇ is formed between them, and the second cut line X2 is also A part is cut away to form a clearance ⁇ .
  • this clearance ⁇ should be an appropriate size, and is generally about 0.5 to 1.0 mm.
  • the clearance ⁇ in the maximum diameter cut line of the second cut line X2 it is preferable to form a short leakage prevention cut line Y from the extension line of the cut line to the outside.
  • the reduction of the eddy current in the maximum diameter cut line (leakage to the outer periphery) or the reduction of the blocking effect can be further suppressed.
  • the clearance ⁇ in the minimum diameter cut line of the second cut line X2 it is preferable to form a short leakage prevention cut line Y from the extension line of the cut line inward. Thereby, the eddy current induced in the minimum diameter cut line can be reduced or cut off, and bumping due to partial heating of the central portion can be more effectively prevented during cooking (cooking).
  • the length of the leakage prevention cut line Y is preferably about 0.5 to 2.0 mm from the extended line of the cut line.
  • the surface of the resin sheet 5 (the surface opposite to the conductive sheet 3) is reinforced.
  • a dielectric piece 7 is affixed. That is, when the laminated heat generating sheet 1 is formed by the two-layer structure of the conductive sheet 3 and the resin sheet 5 described above, if a foodstuff or the like is put into the container A formed by folding the sheet, the container will lose its shape. Inconveniences often occur. For example, as shown in FIG.
  • the container A formed by folding the laminated heating sheet 1 when the container A formed by folding the laminated heating sheet 1 is placed in the holder 30 and the ingredients are put, and when cooking with an IH cooker, the container A is It cannot be set along the shape of the holder 30 or set in a stable state, and cooking may become difficult.
  • the reinforcing dielectric piece 7 since the reinforcing dielectric piece 7 is provided on the surface of the resin sheet 5, the container A having a stable form is formed by folding the reinforcing dielectric piece 7 on the outer surface side. Can do. That is, when the container A is formed by fold folding or the like, a reinforcing dielectric piece 7 (a plurality of protrusions 23 to be described later) can be present on each of the adjacent pleat surfaces. The form is stably maintained.
  • the container A formed by folding is placed in the holder 30 and the ingredients are put into the holder 30 and cooked by the IH cooker, the container A is placed along the shape of the holder 30. It can be set or set in a stable state, and heat cooking by the IH cooker can be performed stably.
  • the reinforcing dielectric piece 7 is formed of a material that is not energized, like the resin sheet 5, but must be stronger than the resin sheet 5. If the reinforcing dielectric piece 7 is formed of a material having a lower strength than the resin sheet 5, the reinforcing effect is insufficient, and the form retainability of the container A formed by folding is insufficient. Accordingly, the reinforcing dielectric piece 7 is formed of a high-strength material that is not energized, and depending on the material of the resin sheet 5, it may be formed of a polyester resin such as PET or PEN. It is optimal to use paper because it is inexpensive.
  • the reinforcing dielectric piece 7 is positioned between the conductive sheet 3 and the IH cooker when the container A formed by folding the laminated heat generating sheet 1 is placed on the IH cooker. Become. Therefore, the reinforcing dielectric piece 7 does not hinder the power generation of the conductive sheet 3 by the IH cooker 7 (or the power generation stoppage when the sensor is overheated) and prevents the folding into the container shape. Must not be. Accordingly, the thickness of the reinforcing dielectric piece 7 is, for example, about 0.1 to 5 mm, and at the same time, it is necessary not to cover the entire surface of the resin sheet 5 but to expose a part thereof. .
  • the reinforcing dielectric piece 7 includes a ring-shaped base portion 21 and a plurality of projecting pieces 23 extending radially outside the ring-shaped base portion 21. And it is affixed on the back surface (surface on the opposite side to the conductive sheet 3) of the resin sheet 5 with such a form.
  • the ring-shaped base portion 21 defines the bottom portion 10 of the container A when the laminated heating sheet 1 is folded to form the container A (see FIGS. 6 and 7). Although it is located in the part corresponding to the side wall part 13 of this, and extends radially from the center O (corresponding to the center of the bottom part 10), it is not formed inside the ring-shaped base part 21.
  • the IH cooker In the region surrounded by the ring-shaped base portion 21, the surface of the resin sheet 5 is exposed, so that when the container A is placed on the IH cooker, the IH cooker By operation, when the conductive sheet 3 generates heat through the resin sheet 5 and the bottom portion 10 of the container A becomes abnormally hot during cooking, a sensor provided in the IH cooker detects it. The movement of the IH cooker stops.
  • the plurality of protruding pieces 23 of the reinforcing dielectric piece 7 located on the portion corresponding to the side wall portion 13 of the container A are provided at intervals. .
  • the projecting pieces 23 are present on each surface of the fold-folded side wall portion 13, Adjacent protrusions 23 overlap each other, and the shape of the container A formed by the laminated heat generating sheet 1 can be stably maintained. If the plurality of protruding pieces 23 of the reinforcing dielectric piece 7 are connected to each other, it is difficult to fold them into the shape of the container A. Therefore, it is important to provide them at intervals as described above.
  • the number of the protrusions 23 of the reinforcing dielectric piece 7 is determined in consideration of the ease of folding into the container A and the form retainability. For example, if the number of the projecting pieces 23 is too large, the interval between the adjacent projecting pieces 23 becomes narrow, so that it is difficult to fold the container A into the shape. If the number of the projecting pieces 23 is too small, the reinforcing effect is obtained. There is a risk that the shape retention may be impaired.
  • the specific number of the projecting pieces 23 varies depending on the size of the container A formed by folding (the size of the laminated heat generating sheet 1) and the like, and cannot be generally specified. In the case of the same size as the pan used in the above, it is usually about 9 to 27 pieces.
  • the number of the protruding pieces 23 as described above is an odd number (in the example of FIG. 3, the number of the protruding pieces 23 is 19 pieces. Is). That is, as shown in FIG. 3, assuming a virtual straight line L extending in the radial direction through the center O, when the number of the projecting pieces 23 is set to an even number, the straight line L is not connected to the projecting pieces 23. However, if the number of the projecting pieces 23 is an odd number, the virtual straight line L always comes into contact with the projecting pieces 23.
  • the laminated heat generating sheet 1 is easily divided into two with the virtual straight line L as a broken line. Is accidentally formed, and as a result, the form retainability of the container A is lowered.
  • the number of the projecting pieces 23 is set to an odd number, the virtual straight line L comes into contact with the projecting piece 23 as shown in FIG. Formation can be prevented, and the form retainability of the container A can be further enhanced.
  • the protruding piece 23 as described above preferably has an appropriate distance D from the ring-shaped base 21 and is set to an interval of about 1.0 to 20 mm. If the distance D is too small, when the reinforcing dielectric piece 7 is manufactured by punching or the like, or when the reinforcing dielectric piece 7 is attached to the surface of the resin sheet 5, damage or deformation is likely to occur. . Moreover, when this space
  • the protruding pieces 23 are not connected to the outer peripheral edge of the ring-shaped base portion 21, but all the protruding pieces 23 are separated from the ring-shaped base portion 21. If this is the case, when the reinforcing dielectric piece 7 is attached to the surface of the resin sheet 5, the ring-shaped base portion 21 and the plurality of protruding pieces 23 must be attached separately in a disjointed state. For this reason, it is preferable to have a structure in which a part of the protruding pieces 23 are connected to the ring-shaped base portion 21 by the thin connecting portion 25.
  • the surface of the resin sheet 5 is integrally formed with the projecting piece 23 and the ring-shaped base 21 without impairing the ease of folding of the laminated heat generating sheet 1 into the container A and the shape retention of the container A. Can be pasted on.
  • three of the 19 protruding pieces 23 are connected to the ring-shaped base portion 21.
  • the above-described lamination of the conductive sheet 3 and the resin sheet 5 and the attachment of the reinforcing dielectric piece 7 to the surface of the resin sheet 5 can be appropriately performed using an adhesive depending on the material.
  • a silicone rubber sheet is used as the resin sheet 5
  • a thermosetting silicone primer an oligomer of a curable silicone resin
  • the laminated heat generating sheet 1 having the above-described form is prepared, for example, as a blank sheet B for forming the reinforcing dielectric piece 7 having the form shown in FIG. And can be easily manufactured.
  • the blank sheet B is formed by punching a dielectric sheet such as paper, and the punched portion 27 has the reinforcing dielectric piece 7 attached thereto. It corresponds to the surface portion of the resin sheet 5 that is sometimes exposed.
  • the outer end portion of the projecting piece 23 is held continuously to the peripheral edge portion 29, and the ring-shaped base portion 21 is connected to and held by a part of the projecting piece 23 by the connecting portion 25.
  • a blank sheet B is formed by punching a long dielectric sheet and forming a number of punched portions 27 as described above in a row.
  • an adhesive for example, a curable silicone primer
  • a long resin sheet for example, a silicone rubber sheet
  • an adhesive is appropriately applied to the pasting surface of the blank sheet B. deep.
  • a long laminate having the blank sheet B attached thereto is obtained, and is appropriately pressure-bonded under heating, firmly bonding the resin sheet and the blank sheet B, and finally cut into a predetermined size,
  • the target laminated heat generating sheet 1 can be obtained.
  • the adhesive strength of the surface portion of the resin sheet 5 where the punched portion 27 is exposed is lowered. If the surface portion is sticky, it is difficult to fold the laminated heat generating sheet 1 into the container A, or when the laminated heat generating sheets 1 are stacked, the sheets 1 adhere to each other, which hinders storage and sales. Come.
  • Such a decrease in adhesive strength can be performed, for example, by a roughening treatment such as blasting or pressure bonding of a rough roll, and an antiblocking agent such as silica particles is blended in the resin sheet 5. Thus, the adhesive strength can be reduced.
  • the laminated heat generating sheet 1 described above is folded in the form of a container A (see FIG. 6 (b)), for example, a dielectric holding shown in FIG. 6 (a). In a state of being placed in the member 30, it is used by being placed on the induction heating unit of the IH cooker.
  • the holding member 30 is also made of a dielectric material, like the resin sheet 5 and the reinforcing dielectric piece 7 described above.
  • a dielectric material like the resin sheet 5 and the reinforcing dielectric piece 7 described above.
  • it is formed from a thermoplastic resin, particularly from an olefin resin, and most preferably formed from polypropylene.
  • the holding member 30 is formed from an annular wall 31 having a tapered shape with a large upper end diameter and a smaller diameter toward the lower side.
  • a circumferential flange 33 projecting inward is formed, and a handle 34 is formed at the upper end thereof.
  • the container A formed from the laminated heat generating sheet 1 of the present invention is accommodated in the annular wall 31 of the holding member 30 as described above, and subjected to cooking by the IH cooker while being stably held.
  • the annular wall 31 is set to a size that can accommodate the container A therein.
  • the container A formed by folding the laminated heat generating sheet 1 inserts the laminated heat generating sheet 1 into the annular wall 31 of the holding member 30. 7 protrudes from the ring-shaped base 21 and a container A in which the laminated heat generating sheet 1 composed of the conductive sheet 3, the resin sheet 5, and the reinforcing dielectric piece 7 is folded is formed inside the annular wall 31 of the holding member 30. , Housed. Next, the food 50 is put in the container A, and in this state, cooking is performed by the IH cooker.
  • the shape of the laminated heat generating sheet 1 of the present invention has been described by taking a circular shape as an example. However, as long as it can be folded into the shape of a container, this shape may be a rectangular shape or a reinforcing dielectric piece. 7 or the endless second cut line X2 formed on the conductive sheet 3 may be rectangular, and the planar shape of the annular wall 31 of the holding member 30 is also rectangular. It may be.
  • Laminated heat generating sheet 3 Conductive sheet 5: Resin sheet 7: Reinforcing dielectric piece 10: Bottom portion 13: Circumferential side wall portion 21: Ring-shaped base portion 23: Protruding piece 25: Connecting portion 27: Punched portion 30: Holding member 31: annular wall 33: inward flange 35: circumferential step A: container B: blank sheet X1: first cut line X2: second cut line X3: third cut line

Abstract

A laminated heat-generating sheet of the present invention, said laminated heat-generating sheet being to be used in IH cookers, is characterized in that: a conductive sheet 3 is laminated on one surface of a resin sheet 5; and a reinforcing dielectric piece 7 having a strength higher than that of the resin sheet 5 is adhered on the other surface of the resin sheet 5 such that at least a part of the surface of the resin sheet 5 is exposed.

Description

IH調理器用積層発熱シートLaminated heating sheet for IH cooker
 本発明は、IH調理器による加熱調理に使用されるIH調理器用積層発熱シートに関する。 The present invention relates to a laminated heating sheet for an IH cooker used for cooking by an IH cooker.
 近年において、電磁調理器と称される加熱調理器が、ガスコンロなどに代わって広く普及するようになった。この電磁調理器は、IH調理器とも呼ばれ、内部に設けられた電磁誘導加熱コイルにより高周波磁界を発生させ、該調理器の上に置かれた調理用容器に誘起された渦電流により生じるジュール熱により、調理用容器内に収容された食材、或いは水等の被加熱物を加熱するものである。
 このような電磁調理器は、炎を使わずに加熱調理できるため、安全性が高く、さらに汚れの払拭が容易であり、清潔性に優れ、さらに経済性の面でも従来の加熱調理器よりも優れている。
In recent years, heating cookers called electromagnetic cookers have come into widespread use in place of gas stoves and the like. This electromagnetic cooker, also called an IH cooker, generates a high-frequency magnetic field by an electromagnetic induction heating coil provided therein, and generates a joule generated by an eddy current induced in a cooking container placed on the cooker. Heating heats foods contained in a cooking container or an object to be heated such as water.
Since such an electromagnetic cooker can be cooked without using a flame, it is highly safe, easy to wipe off dirt, excellent in cleanliness, and more economical than conventional cookers. Are better.
 しかしながら、電磁調理器は、その原理上、使用できる調理用器具が限られてしまい、鉄に代表される磁性材料からなる専用器具を使用しなければならない。このため、最近では、磁性材料以外の材料からなる調理用器具、或いは調理用容器が多く提案され、実用化もされている。例えば、特許文献1には、アルミ箔等の金属箔からなる発熱シートをプラスチック製の容器に装着したIH調理器用の加熱調理器が開示されており、この発熱シートとして、アルミ箔等の金属箔にオレフィン系樹脂等の熱可塑性樹脂の層を積層した構造の積層発熱シートも提案されている。 However, the electromagnetic cooker has limited cooking utensils that can be used due to its principle, and a special utensil made of a magnetic material represented by iron must be used. For this reason, recently, many cooking utensils or cooking containers made of materials other than magnetic materials have been proposed and put into practical use. For example, Patent Document 1 discloses a heating cooker for an IH cooker in which a heat generating sheet made of a metal foil such as an aluminum foil is attached to a plastic container. As the heat generating sheet, a metal foil such as an aluminum foil is disclosed. A laminated heating sheet having a structure in which a layer of a thermoplastic resin such as an olefin resin is laminated has also been proposed.
 前記の発熱シートは、プラスチック製容器の底部に載せただけでは固定されず、加熱調理(煮炊き)に際して、発熱シートが動いてしまうなどの不都合を生じるため、プラスチック製容器の内部の底部にヒートシールにより固定される。従って、金属箔に積層される熱可塑性樹脂の層は、プラスチック製容器の底部に対してヒートシール性を有していることが必要である。 The heat-generating sheet is not fixed only by being placed on the bottom of the plastic container, but causes problems such as the heat-generating sheet moving during cooking (cooking), so heat sealing is performed on the bottom of the plastic container. It is fixed by. Therefore, the thermoplastic resin layer laminated on the metal foil needs to have heat sealability with respect to the bottom of the plastic container.
 しかるに、前記のような発熱シートは、容器の底部に接着固定する必要があるため、使い捨て用途には適していない。また、プラスチック製容器の底部に接着固定する製造工程を必要としているため、安価に製造することが難しいという問題がある。 However, the heat generating sheet as described above is not suitable for a disposable application because it needs to be bonded and fixed to the bottom of the container. Further, since a manufacturing process for bonding and fixing to the bottom of the plastic container is required, there is a problem that it is difficult to manufacture at a low cost.
 本出願人は、前記の発熱シートの機能をさらに発展させ、導電シート(金属箔)とオレフィン系樹脂などにより形成された誘電体層との積層シートからなるIH調理器用発熱シートを先に提案しており、かかる発熱シートは特許されている(特許文献2)。
 この発熱シートは、容器形状に折り込み可能となっており、該発熱シートの折り込みにより形成された容器(発熱容器)を、容器形状の熱可塑性樹脂製の保持具の内部に挿入し、該発熱容器の内部に水や煮炊きする食材を入れ、この状態でIH調理器による加熱調理が行われる。
The present applicant has further developed the function of the heat generating sheet, and previously proposed a heat generating sheet for an IH cooker comprising a laminated sheet of a conductive sheet (metal foil) and a dielectric layer formed of an olefin resin or the like. Such a heat generating sheet is patented (Patent Document 2).
The heat generating sheet can be folded into a container shape, and a container (heat generating container) formed by folding the heat generating sheet is inserted into a container-shaped thermoplastic resin holder, and the heat generating container The ingredients to be boiled and cooked are put in the inside of the, and in this state, cooking by heating with an IH cooker is performed.
 前記のような発熱シートは、容器形状の熱可塑性樹脂製の保持具にヒートシールにより固定するものではなく、使い捨て用途に適しているという利点があり、このシートの折り込みにより形成された容器の形状保持性の向上が望まれている。 The heat generating sheet as described above is not fixed to a container-shaped thermoplastic resin holder by heat sealing, but has an advantage that it is suitable for disposable use. The shape of the container formed by folding the sheet Improvement of retention is desired.
特開2014-239852号JP 2014-239852 A 特許第5788557号Japanese Patent No. 5788557
 従って、本発明の目的は、IH調理器用に使用される積層発熱シートであって、食材等を入れたときにも形状が崩れない容器を折り込みにより形成し得る積層発熱シートを提供することにある。 Accordingly, an object of the present invention is to provide a laminated heat generating sheet used for an IH cooker, which can be formed by folding a container whose shape does not collapse even when food or the like is added. .
 本発明によれば、導電シートが樹脂シートの一方の面に積層され、該樹脂シートの他方の面には、該樹脂シートよりも高強度の補強用誘電体片が、該樹脂シートの表面の一部が露出するように貼付けられていることを特徴とするIH調理器用積層発熱シートが提供される。 According to the present invention, the conductive sheet is laminated on one surface of the resin sheet, and on the other surface of the resin sheet, a reinforcing dielectric piece having a strength higher than that of the resin sheet is provided on the surface of the resin sheet. A laminated heat generating sheet for an IH cooker, characterized in that a part thereof is pasted so as to be exposed.
 本発明の積層発熱シートにおいては、
(1)前記補強用誘電体片が、紙製シートであること、
(2)前記樹脂シートが、シリコーンゴムシートであること、
(3)前記補強用誘電体片は、リング状基部と、該リング状基部の外側に放射状に且つ互いに間隔をおいて延びる複数の突片とからなる形態を有していること、
(4)前記突片は、奇数本形成されていること、
(5)前記突片の一部が、前記リング状基部に連結されていること、
(6)前記導電シートには、該シートを厚み方向に貫通する渦電流制御用カットラインが設けられていること、
が好適である。
In the laminated heating sheet of the present invention,
(1) The reinforcing dielectric piece is a paper sheet,
(2) The resin sheet is a silicone rubber sheet,
(3) The reinforcing dielectric piece has a form including a ring-shaped base portion and a plurality of projecting pieces extending radially and spaced from each other outside the ring-shaped base portion.
(4) The protruding pieces are formed in odd numbers.
(5) A part of the protruding piece is connected to the ring-shaped base,
(6) The conductive sheet is provided with an eddy current control cut line penetrating the sheet in the thickness direction;
Is preferred.
 本発明の積層発熱シートにおいて、導電シートの一方の面に積層される樹脂シートは誘電体であり、導電シートとIH調理器との直接の接触を防止し、IH調理器による導電シートの発熱を適度なものとするために形成されるものであるが、本発明では、この樹脂シートの他方の面(導電シートとは反対側の面)に、該樹脂シートよりも高強度の補強用誘電体片が貼付けられている。このため、この積層発熱シートの補強用誘電体片を外面側として容器の形状に折り込み、形成された容器をIH調理器上に載置された保持具上に置き、該容器内に食材を入れた場合においても、該容器の型崩れを有効に防止することができ、IH調理器による加熱調理を安定に行うことができる。 In the laminated heat generating sheet of the present invention, the resin sheet laminated on one surface of the conductive sheet is a dielectric, preventing direct contact between the conductive sheet and the IH cooker, and generating heat from the conductive sheet by the IH cooker. In the present invention, a reinforcing dielectric having a strength higher than that of the resin sheet is formed on the other surface (surface opposite to the conductive sheet) of the resin sheet. A piece is affixed. For this reason, the reinforcing dielectric piece of this laminated heat generating sheet is folded into the shape of a container with the outer surface side, the formed container is placed on a holder placed on an IH cooker, and ingredients are placed in the container. Even in this case, the container can be effectively prevented from being deformed, and the cooking by the IH cooker can be performed stably.
 また、上記の補強用誘電体片は、樹脂シートの全面を覆うように設けられるものではなく、樹脂シートの表面の一部が露出するように貼り付けられている。このため、この積層発熱シートを容器形状への折り込みを有効に行うことができる。さらに、IH調理器による導電シートの発熱や過度の発熱が生じたときのセンサによる発熱停止が、この補強用誘電体片によって阻害されることはない。 Further, the above-mentioned reinforcing dielectric piece is not provided so as to cover the entire surface of the resin sheet, but is attached so that a part of the surface of the resin sheet is exposed. For this reason, this laminated heat generating sheet can be effectively folded into a container shape. Furthermore, the heat generation stop by the sensor when the conductive sheet generates heat or excessive heat is not generated by the IH cooker is not hindered by the reinforcing dielectric piece.
本発明の積層発熱シートの断面構造を示す概略図。Schematic which shows the cross-section of the laminated heat_generation | fever sheet | seat of this invention. 図1の積層発熱シートの平面図。The top view of the lamination | stacking heat_generation | fever sheet | seat of FIG. 図1の積層発熱シートの底面図。The bottom view of the lamination | stacking heat_generation | fever sheet | seat of FIG. 本発明の積層発熱シート中の導電シートに設けられるカットラインの他の形態を示す図。The figure which shows the other form of the cut line provided in the electrically conductive sheet in the lamination | stacking heat_generation | fever sheet | seat of this invention. 図1の積層発熱シートにおける補強用誘電体片の貼り付けに用いるブランクシートを示す平面図。The top view which shows the blank sheet | seat used for affixing the dielectric piece for reinforcement in the lamination | stacking heat_generation | fever sheet | seat of FIG. 図1の積層発熱シートを載置する保持部材の半斜視図。The semi-perspective view of the holding member which mounts the laminated heat generating sheet of FIG. 図1の積層発熱シートを保持部材に載置する手順を示す概略断面図。The schematic sectional drawing which shows the procedure which mounts the lamination | stacking heat generating sheet of FIG. 1 on a holding member.
 図1~3に示されているように、本発明の積層発熱シート(全体として1で示す)は、導電シート3が樹脂シート5の一方の面に積層され、樹脂シート5の他方の面(導電シート3とは反対側の面)には、補強用誘電体片7が貼り付けられている。この積層発熱シート1は、後述する図6に示されているように、補強用誘電体片7を外面側として容器Aの形態に折り込まれ、誘電体製の保持部材30上に載置された状態でIH調理器の誘導加熱部に置かれるものである。 As shown in FIGS. 1 to 3, in the laminated heat generating sheet of the present invention (indicated by 1 as a whole), the conductive sheet 3 is laminated on one surface of the resin sheet 5 and the other surface of the resin sheet 5 ( A reinforcing dielectric piece 7 is affixed to the surface opposite to the conductive sheet 3. As shown in FIG. 6 to be described later, the laminated heat generating sheet 1 was folded into the shape of the container A with the reinforcing dielectric piece 7 as the outer surface side and placed on the dielectric holding member 30. It is placed in the induction heating part of the IH cooker in a state.
 積層発熱シート1の導電シート3は、アルミ箔等に代表される金属箔から形成されており、この積層発熱シート1を、樹脂シート5が下側となるようにIH調理器の誘導加熱部に置き、IH調理器を作動させると、高周波磁界による誘起された渦電流によって導電シート3が発熱する。 The conductive sheet 3 of the laminated heat generating sheet 1 is formed of a metal foil typified by aluminum foil or the like, and this laminated heat generating sheet 1 is used as an induction heating part of the IH cooker so that the resin sheet 5 is on the lower side. Then, when the IH cooker is operated, the conductive sheet 3 generates heat due to the eddy current induced by the high frequency magnetic field.
 また、積層発熱シート1の樹脂シート5は誘電体であり、導電シート3とIH調理器との直接の接触を防止し、導電シート3の発熱を適度なものとするために形成されるものである。かかる樹脂シート5は、通電しない樹脂であれば特に制限されないが、一般的には、成形性、コスト、軽量性などの観点から、以下の樹脂から形成される。 Further, the resin sheet 5 of the laminated heat generating sheet 1 is a dielectric, and is formed to prevent direct contact between the conductive sheet 3 and the IH cooker and to moderate the heat generation of the conductive sheet 3. is there. The resin sheet 5 is not particularly limited as long as it is a resin that is not energized, but is generally formed from the following resins from the viewpoints of moldability, cost, lightness, and the like.
 上記の樹脂シート5の樹脂としては、例えば、シリコーン樹脂のうちゴム状のシリコーンゴム;低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、ポリ1-ブテン、ポリ4-メチル-1-ペンテン、或いはα-オレフィン同志の共重合体や環状オレフィン共重合体などのオレフィン系樹脂;エチレン・酢酸ビニル共重合体、エチレン・ビニルアルコール共重合体、エチレン・塩化ビニル共重合体等のエチレン・ビニル系共重合樹脂;ポリスチレン、アクリロニトリル・スチレン共重合体、ABS、α-メチルスチレン・スチレン共重合体等のスチレン系樹脂;ポリ塩化ビニル、ポリ塩化ビニリデン、塩化ビニル・塩化ビニリデン共重合体、ポリアクリル酸メチル、ポリメタクリル酸メチル等のビニル系樹脂;ナイロン6、ナイロン6-6、ナイロン6-10、ナイロン11、ナイロン12等のアミド樹脂;ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート、ポリエチレンナフタレート(PEN)等のポリエステル樹脂;ポリカーボネート樹脂;ポリフェニレンオキサイド;ポリイミド樹脂;ポリアミドイミド樹脂;ポリエーテルイミド樹脂;フッ素樹脂;アリル樹脂;ポリウレタン樹脂;セルロース樹脂;ポリスルホン樹脂;ポリエーテルスルホン樹脂;ケトン樹脂;アミノ樹脂;等を例示することができ、さらに、これらのブレンド物や、これら樹脂が適宜共重合により変性されたものであってもよいし、多層構造を有していてもよい。
 本発明では、特に、シリコーンゴム、PETやPENなどのポリエステル樹脂、ポリプロピレンなどのオレフィン系樹脂、ポリカーボネート樹脂、ポリイミド樹脂が好適であり、特に耐熱性に優れているという観点から、シリコーン樹脂のうちゴム状のシリコーンが最適である。
 尚、発熱シート容器の内部に高粘度、高温加熱する食油等を入れてIH調理器で調理する場合は、樹脂シート5はシリコーンゴムシートであることが特に好ましい。
Examples of the resin of the resin sheet 5 include rubbery silicone rubbers among silicone resins; low density polyethylene, high density polyethylene, polypropylene, poly 1-butene, poly 4-methyl-1-pentene, or α-olefin. Olefin resins such as co-polymers and cyclic olefin copolymers; ethylene / vinyl copolymer resins such as ethylene / vinyl acetate copolymer, ethylene / vinyl alcohol copolymer, ethylene / vinyl chloride copolymer; Styrene resins such as polystyrene, acrylonitrile / styrene copolymer, ABS, α-methylstyrene / styrene copolymer; polyvinyl chloride, polyvinylidene chloride, vinyl chloride / vinylidene chloride copolymer, polymethyl acrylate, polymethacryl Vinyl resins such as methyl acid; nylon 6, nylon 6 -6, nylon 6-10, nylon 11, nylon 12 and other amide resins; polyethylene terephthalate (PET), polybutylene terephthalate, polyethylene naphthalate (PEN) and other polyester resins; polycarbonate resin; polyphenylene oxide; polyimide resin; Resin; Polyetherimide resin; Fluororesin; Allyl resin; Polyurethane resin; Cellulose resin; Polysulfone resin; Polyethersulfone resin; Ketone resin; Amino resin; The resin may be appropriately modified by copolymerization, or may have a multilayer structure.
In the present invention, silicone rubber, polyester resin such as PET and PEN, olefin resin such as polypropylene, polycarbonate resin, and polyimide resin are particularly suitable. From the viewpoint of excellent heat resistance, rubber among silicone resins is particularly preferable. Shaped silicone is optimal.
In addition, when putting high viscosity and cooking oil etc. heated at high temperature into the inside of a heat_generation | fever sheet container and cooking with an IH cooker, it is especially preferable that the resin sheet 5 is a silicone rubber sheet.
 前記のような樹脂シート5は、この積層発熱シート1の大きさ等によっても異なるが、一般に、5~80μm程度の厚みを有していればよい。 The resin sheet 5 as described above generally has a thickness of about 5 to 80 μm, although it varies depending on the size of the laminated heat generating sheet 1 and the like.
 そして、積層発熱シート1の導電シート3には、IH調理器の動作による誘導加熱によって誘起される渦電流を調整するために、種々の形態のカットラインX1,X2,X3が形成されている。即ち、これらのカットラインは、導電シート3に誘起される渦電流が完全に分断されるように、導電シート3を貫通し樹脂シート5を残すように線状に形成されるものであり(図1、2参照)、レーザ加工等の公知の手段によって形成される。 In the conductive sheet 3 of the laminated heat generating sheet 1, various forms of cut lines X1, X2, and X3 are formed in order to adjust eddy currents induced by induction heating by the operation of the IH cooker. That is, these cut lines are linearly formed so as to penetrate the conductive sheet 3 and leave the resin sheet 5 so that the eddy current induced in the conductive sheet 3 is completely divided (see FIG. 1 and 2), and is formed by known means such as laser processing.
 この積層発熱シート1は、通常、全体として円形であるが、折り込みにより、導電シート3側を内面とし、中央円形領域が底部10となり、その周縁の環状領域が周状側壁部13となる形態の容器A(後述する図7参照)を形成し得るようになっている。即ち、このようにして形成される容器Aの大きさは、通常、家庭で煮炊きに使用される鍋と同程度である。 The laminated heat generating sheet 1 is generally circular as a whole, but by folding, the conductive sheet 3 side is the inner surface, the central circular region is the bottom 10, and the annular region around the periphery is the peripheral side wall 13. A container A (see FIG. 7 described later) can be formed. That is, the size of the container A formed in this way is usually the same as a pot used for cooking at home.
 折り込みにより形成される容器の周状側壁部13となる部分(環状領域)の導電シート3には、底部10(中央円形領域)の中心Oとなる部分を起点とする放射状に延びている第1のカットラインX1が等間隔に多数形成されている(図2参照)。この第1のカットラインX1により、折り込みによって形成された容器の周状側壁部13の導電シート3を流れる渦電流の誘起を低減、或いは遮断し、周状側壁部13の過度の発熱を防止し、適温で加熱調理(煮炊き)を行うことが可能となるばかりか、周状側壁部13に接触している誘電体製の保持部材30(後述する図6参照)の加熱による損傷を有効に防止することができる。 The conductive sheet 3 in the portion (annular region) that becomes the circumferential side wall portion 13 of the container formed by folding is a first extending radially from the portion that becomes the center O of the bottom portion 10 (central circular region). A number of cut lines X1 are formed at equal intervals (see FIG. 2). By this first cut line X1, induction of eddy current flowing through the conductive sheet 3 of the circumferential side wall 13 of the container formed by folding is reduced or blocked, and excessive heat generation of the circumferential side wall 13 is prevented. In addition to being able to perform cooking (cooking) at an appropriate temperature, it is possible to effectively prevent damage due to heating of the dielectric holding member 30 (see FIG. 6 described later) in contact with the peripheral side wall 13. can do.
 このような第1のカットラインX1は、折り込みにより形成される容器サイズに応じて、加熱調理に際して高周波磁界により誘起される渦電流を低減、或いは遮断できる本数を適宜選択すればよい。一般には、2本以上、好ましくは3本~40本である。また、図2、図3において、第1のカットラインX1は、放射状に延びているが、渦電流を低減或いは遮断できる限りにおいて、曲線状、或いは他の形状に形成されていてもよい。 Such a first cut line X1 may be appropriately selected according to the size of the container formed by folding, so that the number of eddy currents induced by the high-frequency magnetic field during cooking can be reduced or cut off. Generally, the number is 2 or more, preferably 3 to 40. 2 and 3, the first cut line X1 extends radially, but may be formed in a curved shape or other shapes as long as the eddy current can be reduced or cut off.
 また、図2に示すように、このように形成される容器の底部10となる領域には、底部中心Oを中心とする同心円形状の無端状の第2のカットラインX2を複数本形成することが好適である。即ち、この無端状カットラインX2により、折り込みによって形成された容器Aの底部10に相当する導電シート3に流れる渦電流を各領域ごとに分断し、底部10の過度な発熱を防止し、適温で煮炊き等の加熱調理を行う上で効果的である。このような無端状の第2のカットラインX2の数は、特に制限されないが、通常、数本でよい。
 また、図2から理解されるように、前述した第1のカットラインX1は、この第2のカットラインX2の最大径(最大)カットラインの位置まで延びている。これにより、底部10に誘起される渦電流の側壁部13への通電を防止することができ、側壁部13の過度な発熱を確実に防止することができる。
In addition, as shown in FIG. 2, a plurality of concentric endless second cut lines X2 centering on the bottom center O are formed in the region to be the bottom 10 of the container thus formed. Is preferred. That is, the endless cut line X2 divides the eddy current flowing through the conductive sheet 3 corresponding to the bottom portion 10 of the container A formed by folding into each region to prevent excessive heat generation of the bottom portion 10 at an appropriate temperature. It is effective in performing cooking such as cooking. The number of such endless second cut lines X2 is not particularly limited, but may be usually several.
Further, as can be understood from FIG. 2, the first cut line X1 described above extends to the position of the maximum diameter (maximum) cut line of the second cut line X2. Thereby, the energization to the side wall part 13 of the eddy current induced by the bottom part 10 can be prevented, and the excessive heat_generation | fever of the side wall part 13 can be prevented reliably.
 さらに、図2に示されているように、前記の無端状の第2のカットラインX2の最小径(最小)カットラインで囲まれる領域には、該第2のカットラインX2の最小径カットラインの位置まで延びる第3のカットラインX3が形成されている。即ち、この第3のカットラインX3は、底部10の中心部分に誘起される渦電流を低減、或いは遮断し、加熱調理(煮炊き)に際して、底部10の中心部分の部分的な加熱による突沸を有効に防止するものである。
 このような第3のカットラインX3は、誘起される渦電流を低減、或いは遮断する方向、即ち、無端状の第2のカットラインX2の最小径カットラインの位置まで延びていればよく、例えば、図2では、弧状に形成されているが、所謂クロスカットのように、直線状に形成されていてもよく、さらに、その本数も制限されない。
Further, as shown in FIG. 2, the region surrounded by the minimum diameter (minimum) cut line of the endless second cut line X2 has a minimum diameter cut line of the second cut line X2. A third cut line X3 extending to the position is formed. That is, the third cut line X3 reduces or cuts off the eddy current induced in the center portion of the bottom portion 10 and effectively makes bumping due to partial heating of the center portion of the bottom portion 10 during cooking (cooking). It is something to prevent.
Such a third cut line X3 only has to extend to the direction of reducing or blocking induced eddy current, that is, the position of the minimum diameter cut line of the endless second cut line X2, for example, In FIG. 2, it is formed in an arc shape, but it may be formed in a straight line like a so-called cross cut, and the number thereof is not limited.
 また、図2の例では、第1のカットラインX1が第2のカットラインX2の最大径カットラインと接触しており、第2のカットラインX2の最大径カットラインは無端状に形成され、第2のカットラインX2の最小径カットラインと第3のカットラインX3とが接触している。一方、これらのカットラインは、互いに接触しないように形成することができ、このようなパターンは、特にカットラインを形成する際に生じる樹脂シート5の破損を確実に防止できるという利点がある。 In the example of FIG. 2, the first cut line X1 is in contact with the maximum diameter cut line of the second cut line X2, and the maximum diameter cut line of the second cut line X2 is formed endlessly. The minimum diameter cut line of the second cut line X2 is in contact with the third cut line X3. On the other hand, these cut lines can be formed so as not to contact each other, and such a pattern has an advantage that damage to the resin sheet 5 that occurs particularly when the cut lines are formed can be surely prevented.
 具体的に説明すると、カットラインの他のパターンを示す図4を参照して、この例では、第1のカットラインX1は、第2のカットラインX2の最大径カットラインの位置まで延びておらず、第1のカットラインX1の端部X1aと第2のカットラインX2の最大径カットラインとの間にクリアランスαが存在している。また、この第2のカットラインX2の最大径カットラインは、完全な無端状となっておらず、一部が欠落した円弧状で端部X2a,X2aが形成されており、この端部間にクリアランスαが存在している。同様に、第3のカットラインX3は、第2のカットラインX2の最小径カットラインの位置まで延びておらず、第3のカットラインX3の端部X3aと第2のカットラインX2の最小径カットラインとの間にクリアランスαが存在している。
 即ち、導電シート3を貫通するカットラインX1~X3は、レーザ照射による加工(レーザ加工)により形成されるが、これらのカットライン同士が接触する部分では、レーザ加工が重ねて行われるため、被加熱物(導電シート:アルミ箔等の金属箔)による熱によって、この部分で下地の樹脂シート5が破損し、穴が開いてしまうなどの不都合を生じ易い。これは、第2のカットラインX2のように、カットラインが完全な円形(無端状)に形成されている場合も同様である。完全に無端状とするためには、レーザ加工により形成されるラインの終端部でレーザ加工が重ねて行われるからである。
Specifically, referring to FIG. 4 showing another pattern of cut lines, in this example, the first cut line X1 does not extend to the position of the maximum diameter cut line of the second cut line X2. The clearance α exists between the end X1a of the first cut line X1 and the maximum diameter cut line of the second cut line X2. Further, the maximum diameter cut line of the second cut line X2 is not completely endless, and ends X2a, X2a are formed in a circular arc shape with a part missing, and between the ends, There is a clearance α. Similarly, the third cut line X3 does not extend to the position of the minimum diameter cut line of the second cut line X2, but the end portion X3a of the third cut line X3 and the minimum diameter of the second cut line X2. A clearance α exists between the cut line.
That is, the cut lines X1 to X3 penetrating the conductive sheet 3 are formed by processing by laser irradiation (laser processing), but laser processing is repeated at the portion where these cut lines are in contact with each other. Due to the heat of the heated object (conductive sheet: metal foil such as aluminum foil), the underlying resin sheet 5 is easily damaged at this portion and a hole is easily formed. The same applies to the case where the cut line is formed in a perfect circle (endless shape) like the second cut line X2. This is because in order to obtain a complete endless shape, laser processing is performed repeatedly at the end of a line formed by laser processing.
 しかるに、図4の態様では、第1~第3のカットラインX1~X3は、互いに接触しておらず、その間には一定のクリアランスαが形成されており、また、第2のカットラインX2も一部が切欠かれてクリアランスαが形成されている。これにより、レーザ加工が重ねて行われることによる過度の加熱を防止することができ、レーザ加工による樹脂シート5の破損を有効に防止することができる。 However, in the embodiment of FIG. 4, the first to third cut lines X1 to X3 are not in contact with each other, and a constant clearance α is formed between them, and the second cut line X2 is also A part is cut away to form a clearance α. Thereby, the excessive heating by carrying out laser processing repeatedly can be prevented, and the damage of the resin sheet 5 by laser processing can be prevented effectively.
 上記のようなクリアランスαは、これが大きくなると、カットラインX1~X3による上述した効果が低下する。従って、このクリアランスαは、適度な大きさとすべきであり、一般に、0.5~1.0mm程度とするのがよい。 When the clearance α as described above is increased, the above-described effects by the cut lines X1 to X3 are reduced. Therefore, this clearance α should be an appropriate size, and is generally about 0.5 to 1.0 mm.
 さらに、上記の第2のカットラインX2の最大径カットラインにおけるクリアランスαにおいては、カットラインの延長線上から外方に向かって短い漏洩防止カットラインYを形成することが好ましい。これにより、最大径カットライン内の渦電流の低減(外周への漏洩)、或いは遮断効果の低下をより一層抑制することができる。一方、第2のカットラインX2の最小径カットラインにおけるクリアランスαにおいては、カットラインの延長線上から内方に向かって短い漏洩防止カットラインYを形成することが好ましい。これにより、最小径カットライン内に誘起される渦電流を低減、或いは遮断し、加熱調理(煮炊き)に際して、中心部分の部分的な加熱による突沸をより一層有効に防止することができる。
 尚、この漏洩防止カットラインYの長さは、カットラインの延長線上から0.5~2.0mm程度とするのがよい。
Furthermore, in the clearance α in the maximum diameter cut line of the second cut line X2, it is preferable to form a short leakage prevention cut line Y from the extension line of the cut line to the outside. Thereby, the reduction of the eddy current in the maximum diameter cut line (leakage to the outer periphery) or the reduction of the blocking effect can be further suppressed. On the other hand, in the clearance α in the minimum diameter cut line of the second cut line X2, it is preferable to form a short leakage prevention cut line Y from the extension line of the cut line inward. Thereby, the eddy current induced in the minimum diameter cut line can be reduced or cut off, and bumping due to partial heating of the central portion can be more effectively prevented during cooking (cooking).
The length of the leakage prevention cut line Y is preferably about 0.5 to 2.0 mm from the extended line of the cut line.
 上記のような基本構造を有している積層発熱シート1において、本発明では、図1に示されているように、樹脂シート5の表面(導電シート3とは反対側の面)に、補強用誘電体片7が貼り付けられている。
 即ち、前述した導電シート3と樹脂シート5との2層構造により積層発熱シート1を形成した場合、これを折り込んで形成した容器Aに食材等を入れると、この容器が型崩れしてしまうという不都合がしばしば生じる。例えば、図7に示されているように、保持具30内に、積層発熱シート1の折り込みにより形成された容器Aを置いて食材を入れ、IH調理器により加熱調理を行う場合、容器Aを保持具30の形状に沿ってセット、或いは安定した状態にセットすることができず、加熱調理が困難となってしまうことがある。
 しかるに、本発明においては、樹脂シート5の表面に補強用誘電体片7が設けられているため、補強用誘電体片7を外面側とした折り込みにより、形態が安定した容器Aを形成することができる。即ち、ひだ折り等によって容器Aを形成したとき、隣同士のひだ面のそれぞれに補強用誘電体片7(後述する複数の突片23)を存在させることができ、これにより、上記容器Aの形態が安定的に保持される。
In the laminated heat generating sheet 1 having the basic structure as described above, in the present invention, as shown in FIG. 1, the surface of the resin sheet 5 (the surface opposite to the conductive sheet 3) is reinforced. A dielectric piece 7 is affixed.
That is, when the laminated heat generating sheet 1 is formed by the two-layer structure of the conductive sheet 3 and the resin sheet 5 described above, if a foodstuff or the like is put into the container A formed by folding the sheet, the container will lose its shape. Inconveniences often occur. For example, as shown in FIG. 7, when the container A formed by folding the laminated heating sheet 1 is placed in the holder 30 and the ingredients are put, and when cooking with an IH cooker, the container A is It cannot be set along the shape of the holder 30 or set in a stable state, and cooking may become difficult.
However, in the present invention, since the reinforcing dielectric piece 7 is provided on the surface of the resin sheet 5, the container A having a stable form is formed by folding the reinforcing dielectric piece 7 on the outer surface side. Can do. That is, when the container A is formed by fold folding or the like, a reinforcing dielectric piece 7 (a plurality of protrusions 23 to be described later) can be present on each of the adjacent pleat surfaces. The form is stably maintained.
 従って、本発明によれば、保持具30内に、折り込みにより形成された容器Aを置いて食材を入れ、IH調理器により加熱調理を行う場合、上記容器Aを保持具30の形状に沿ってセット、或いは安定した状態にセットすることでき、IH調理器による加熱調理を安定して行うことが可能となる。 Therefore, according to the present invention, in the case where the container A formed by folding is placed in the holder 30 and the ingredients are put into the holder 30 and cooked by the IH cooker, the container A is placed along the shape of the holder 30. It can be set or set in a stable state, and heat cooking by the IH cooker can be performed stably.
 上記の補強用誘電体片7は、樹脂シート5と同様、通電しない材料から形成されるが、樹脂シート5よりも強度が大きくなければならない。この補強用誘電体片7が樹脂シート5よりも低強度の材料で形成されると、補強効果が不十分となり、折り込みにより形成される容器Aの形態保持性が不十分となってしまう。
 従って、この補強用誘電体片7は、通電しない高強度の材料により形成され、樹脂シート5の材質によっては、PETやPEN等のポリエステル樹脂などにより形成されていてもよいが、一般的には、安価であることなどから、紙製であることが最適である。
The reinforcing dielectric piece 7 is formed of a material that is not energized, like the resin sheet 5, but must be stronger than the resin sheet 5. If the reinforcing dielectric piece 7 is formed of a material having a lower strength than the resin sheet 5, the reinforcing effect is insufficient, and the form retainability of the container A formed by folding is insufficient.
Accordingly, the reinforcing dielectric piece 7 is formed of a high-strength material that is not energized, and depending on the material of the resin sheet 5, it may be formed of a polyester resin such as PET or PEN. It is optimal to use paper because it is inexpensive.
 また、上記の補強用誘電体片7は、この積層発熱シート1の折り込みによって形成された容器AをIH調理器上に置いたとき、導電シート3とIH調理器との間に位置することとなる。従って、この補強用誘電体片7は、IH調理器7による導電シート3の発電(或いはセンサによる過熱時の発電停止など)を阻害せず、且つ容器形状への折り込みを阻害するようなものであってはならない。
 従って、かかる補強用誘電体片7の厚みは、例えば0.1~5mm程度の厚みであると同時に、樹脂シート5の全面を被覆せず、その一部を露出しておくことが必要である。
The reinforcing dielectric piece 7 is positioned between the conductive sheet 3 and the IH cooker when the container A formed by folding the laminated heat generating sheet 1 is placed on the IH cooker. Become. Therefore, the reinforcing dielectric piece 7 does not hinder the power generation of the conductive sheet 3 by the IH cooker 7 (or the power generation stoppage when the sensor is overheated) and prevents the folding into the container shape. Must not be.
Accordingly, the thickness of the reinforcing dielectric piece 7 is, for example, about 0.1 to 5 mm, and at the same time, it is necessary not to cover the entire surface of the resin sheet 5 but to expose a part thereof. .
 例えば、図3に示されているように、この補強用誘電体片7は、リング状基部21と、リング状基部21の外側において、放射状に延びている複数の突片23とから構成されており、このような形態で樹脂シート5の裏面(導電シート3とは反対側の面)に貼り付けられている。
 リング状基部21は、積層発熱シート1を折り込んで容器A(図6及び図7参照)を形成した時、この容器Aの底部10を画定するものであり、複数の突片23は、容器Aの側壁部13に対応する部分に位置しており、中心O(底部10の中心に相当)を起点として放射状に延びているが、リング状基部21の内側には形成されていない。
For example, as shown in FIG. 3, the reinforcing dielectric piece 7 includes a ring-shaped base portion 21 and a plurality of projecting pieces 23 extending radially outside the ring-shaped base portion 21. And it is affixed on the back surface (surface on the opposite side to the conductive sheet 3) of the resin sheet 5 with such a form.
The ring-shaped base portion 21 defines the bottom portion 10 of the container A when the laminated heating sheet 1 is folded to form the container A (see FIGS. 6 and 7). Although it is located in the part corresponding to the side wall part 13 of this, and extends radially from the center O (corresponding to the center of the bottom part 10), it is not formed inside the ring-shaped base part 21.
 図3から理解されるように、リング状基部21で囲まれる領域では、樹脂シート5の表面が露出しており、これにより、容器AがIH調理器上に置かれたとき、IH調理器の作動により、樹脂シート5を介して導電シート3が発熱し、また、加熱調理中に、容器Aの底部10が異常に高温になったとき、IH調理器に設けられているセンサが検知してIH調理器の可動が停止する。 As understood from FIG. 3, in the region surrounded by the ring-shaped base portion 21, the surface of the resin sheet 5 is exposed, so that when the container A is placed on the IH cooker, the IH cooker By operation, when the conductive sheet 3 generates heat through the resin sheet 5 and the bottom portion 10 of the container A becomes abnormally hot during cooking, a sensor provided in the IH cooker detects it. The movement of the IH cooker stops.
 また、容器Aの側壁部13に対応する部分(即ち、リング状基部21の外側)に位置している補強用誘電体片7の複数の突片23は、互いに間隔を置いて設けられている。これにより、図6(b)に示されているように、ひだ折り等により折り込んで容器Aを形成した時、ひだ折りされた側壁部13の各面のそれぞれに、突片23が存在し、隣り合う突片23同士が重なり、この積層発熱シート1により形成された容器Aの形状を安定に保持することができる。
 尚、補強用誘電体片7の複数の突片23が互いに連なっていると、容器Aの形状に折り込むことが困難となるため、前述したように互いに間隔を置いて設けることが重要である。
Further, the plurality of protruding pieces 23 of the reinforcing dielectric piece 7 located on the portion corresponding to the side wall portion 13 of the container A (that is, outside the ring-shaped base portion 21) are provided at intervals. . Thereby, as shown in FIG. 6B, when the container A is formed by folding by fold folding or the like, the projecting pieces 23 are present on each surface of the fold-folded side wall portion 13, Adjacent protrusions 23 overlap each other, and the shape of the container A formed by the laminated heat generating sheet 1 can be stably maintained.
If the plurality of protruding pieces 23 of the reinforcing dielectric piece 7 are connected to each other, it is difficult to fold them into the shape of the container A. Therefore, it is important to provide them at intervals as described above.
 補強用誘電体片7の突片23の数は、容器Aへの折り込み易さと形態保持性とを考慮して決定される。例えば、突片23の数が多すぎると、隣り合う突片23の間隔が狭くなってしまうため、容器Aの形状に折り込み難くなってしまい、突片23の数が少なすぎると、補強効果が希薄となり、形態保持性が損なわれてしまうおそれがある。具体的な突片23の数は、折り込みより形成する容器Aの大きさ(積層発熱シート1の大きさ)等によっても異なり、一概に規定することはできないが、容器Aの大きさを一般家庭で使用する鍋と同程度の大きさとする場合では、通常、9~27本程度である。 The number of the protrusions 23 of the reinforcing dielectric piece 7 is determined in consideration of the ease of folding into the container A and the form retainability. For example, if the number of the projecting pieces 23 is too large, the interval between the adjacent projecting pieces 23 becomes narrow, so that it is difficult to fold the container A into the shape. If the number of the projecting pieces 23 is too small, the reinforcing effect is obtained. There is a risk that the shape retention may be impaired. The specific number of the projecting pieces 23 varies depending on the size of the container A formed by folding (the size of the laminated heat generating sheet 1) and the like, and cannot be generally specified. In the case of the same size as the pan used in the above, it is usually about 9 to 27 pieces.
 さらに、容器Aの形態保持性をより強固なものとするためには、上記のような突片23の数を奇数とすることが望ましい(図3の例では、突片23の数は19本である)。即ち、図3に示されているように、中心Oを通って径方向に延びる仮想直線Lを想定すると、突片23の数を偶数に設定した場合、この直線Lは、突片23と非接触で延びてしまうが、突片23の数を奇数とした場合、この仮想直線Lは、必ず、突片23と接触する。このことから理解されるように、突片23の数が偶数の場合、この仮想直線Lを折れ線として、この積層発熱シート1が容易に2分されるため、加熱調理前に、このような折れ線が偶発的に形成されてしまい、この結果、容器Aの形態保持性が低下する。一方、突片23の数を奇数に設定すると、仮想直線Lは、図3に示されているように、突片23と接触するため、この突片23が抵抗となり、仮想直線Lによる折れ線の形成を阻止することができ、容器Aの形態保持性をより高めることができる。 Further, in order to further strengthen the shape retention of the container A, it is desirable that the number of the protruding pieces 23 as described above is an odd number (in the example of FIG. 3, the number of the protruding pieces 23 is 19 pieces. Is). That is, as shown in FIG. 3, assuming a virtual straight line L extending in the radial direction through the center O, when the number of the projecting pieces 23 is set to an even number, the straight line L is not connected to the projecting pieces 23. However, if the number of the projecting pieces 23 is an odd number, the virtual straight line L always comes into contact with the projecting pieces 23. As can be understood from this, when the number of protrusions 23 is an even number, the laminated heat generating sheet 1 is easily divided into two with the virtual straight line L as a broken line. Is accidentally formed, and as a result, the form retainability of the container A is lowered. On the other hand, when the number of the projecting pieces 23 is set to an odd number, the virtual straight line L comes into contact with the projecting piece 23 as shown in FIG. Formation can be prevented, and the form retainability of the container A can be further enhanced.
 また、本発明においては、上記のような突片23は、リング状基部21と適宜の間隔Dを有していることが好ましく、1.0~20mm程度の間隔に設定される。この間隔Dが小さ過ぎると、打ち抜き等によって補強用誘電体片7を作製した時或いはこの補強用誘電体片7を樹脂シート5の表面に貼り付けるとき、破損や変形等を生じ易くなってしまう。また、この間隔Lが大き過ぎると、積層発熱シート1が座屈するなどの補強効果が低下するおそれがある。 In the present invention, the protruding piece 23 as described above preferably has an appropriate distance D from the ring-shaped base 21 and is set to an interval of about 1.0 to 20 mm. If the distance D is too small, when the reinforcing dielectric piece 7 is manufactured by punching or the like, or when the reinforcing dielectric piece 7 is attached to the surface of the resin sheet 5, damage or deformation is likely to occur. . Moreover, when this space | interval L is too large, there exists a possibility that the reinforcement effects, such as the lamination heat_generation | fever sheet | seat 1 buckling, may fall.
 また、積層発熱シート1の折り込み易さという点で、突片23は、リング状基部21の外周縁に連結していないことが望ましいが、全ての突片23がリング状基部21から分離していると、この補強用誘電体片7を樹脂シート5の表面に貼り付ける場合、リング状基部21と複数の突片23をバラバラな状態で別々に貼り付け作業を行わなければならない。このため、一部の突片23がリング状基部21に細い連結部25により連結された構造とすることが好ましい。このような構造とすることにより、積層発熱シート1の容器Aへの折り込み易さ、容器Aの形態保持性を損なうことなく、突片23とリング状基部21とを一体として樹脂シート5の表面に貼り付けることができる。因みに、図3の例では、19本中、3本の突片23がリング状基部21に連結されている。 Further, in terms of ease of folding the laminated heat generating sheet 1, it is desirable that the protruding pieces 23 are not connected to the outer peripheral edge of the ring-shaped base portion 21, but all the protruding pieces 23 are separated from the ring-shaped base portion 21. If this is the case, when the reinforcing dielectric piece 7 is attached to the surface of the resin sheet 5, the ring-shaped base portion 21 and the plurality of protruding pieces 23 must be attached separately in a disjointed state. For this reason, it is preferable to have a structure in which a part of the protruding pieces 23 are connected to the ring-shaped base portion 21 by the thin connecting portion 25. By adopting such a structure, the surface of the resin sheet 5 is integrally formed with the projecting piece 23 and the ring-shaped base 21 without impairing the ease of folding of the laminated heat generating sheet 1 into the container A and the shape retention of the container A. Can be pasted on. Incidentally, in the example of FIG. 3, three of the 19 protruding pieces 23 are connected to the ring-shaped base portion 21.
 尚、前述した導電シート3と樹脂シート5との積層及び樹脂シート5の表面への補強用誘電体片7の貼り付けは、その材質に応じて、適宜接着剤を用いて行うことができる。特に、樹脂シート5としてシリコーンゴムシートのものを使用した場合には、熱硬化性のシリコーンプライマー(硬化性シリコーン樹脂のオリゴマー)を接着剤として使用することが好適である。 The above-described lamination of the conductive sheet 3 and the resin sheet 5 and the attachment of the reinforcing dielectric piece 7 to the surface of the resin sheet 5 can be appropriately performed using an adhesive depending on the material. In particular, when a silicone rubber sheet is used as the resin sheet 5, it is preferable to use a thermosetting silicone primer (an oligomer of a curable silicone resin) as an adhesive.
 本発明において、上記のような形態を有する積層発熱シート1は、例えば、図5に示す形態の補強用誘電体片7を形成するためのブランクシートBを作成しておき、このブランクシートBを用いて容易に製造することができる。
 このブランクシートBは、図5に示されているように、紙等の誘電体シートを打ち抜いて作成されたものであり、打ち抜かれている部分27が、補強用誘電体片7を貼り付けたときに露出する樹脂シート5の表面部分に対応するものである。この形態のブランクシートBでは、突片23の外側端部が周縁部29に連なって保持されており、リング状基部21は、一部の突片23に連結部25により連結されて保持されている。
 即ち、長尺の誘電体シートを打ち抜き、上記のような打ち抜き部27を列状に多数形成してブランクシートBを形成しておく。
In the present invention, the laminated heat generating sheet 1 having the above-described form is prepared, for example, as a blank sheet B for forming the reinforcing dielectric piece 7 having the form shown in FIG. And can be easily manufactured.
As shown in FIG. 5, the blank sheet B is formed by punching a dielectric sheet such as paper, and the punched portion 27 has the reinforcing dielectric piece 7 attached thereto. It corresponds to the surface portion of the resin sheet 5 that is sometimes exposed. In the blank sheet B of this form, the outer end portion of the projecting piece 23 is held continuously to the peripheral edge portion 29, and the ring-shaped base portion 21 is connected to and held by a part of the projecting piece 23 by the connecting portion 25. Yes.
That is, a blank sheet B is formed by punching a long dielectric sheet and forming a number of punched portions 27 as described above in a row.
 そして、長尺の導電シートをロールで巻き取りながら、その一方の面に、適宜、接着剤(例えば硬化性シリコーンプライマー)を塗布し、この面に、長尺の樹脂シート(例えばシリコーンゴムシート)を積層する。このようにして作製される長尺の積層体の樹脂シート面に、上記のブランクシートBを連続して貼り付けるが、この際、ブランクシートBの貼り付け面には適宜接着剤を塗布しておく。このようにしてブランクシートBが貼り付けられた長尺積層体を得、適宜加熱下に圧着して、樹脂シート及びブランクシートBを強固に接着し、最後に、所定の大きさに切断し、目的とする積層発熱シート1を得ることができる。 Then, while winding the long conductive sheet with a roll, an adhesive (for example, a curable silicone primer) is appropriately applied to one surface thereof, and a long resin sheet (for example, a silicone rubber sheet) is applied to this surface. Are laminated. The blank sheet B is continuously pasted on the resin sheet surface of the long laminate produced in this way. At this time, an adhesive is appropriately applied to the pasting surface of the blank sheet B. deep. In this way, a long laminate having the blank sheet B attached thereto is obtained, and is appropriately pressure-bonded under heating, firmly bonding the resin sheet and the blank sheet B, and finally cut into a predetermined size, The target laminated heat generating sheet 1 can be obtained.
 尚、上記のようにして作製される積層発熱シート1において、打ち抜き部27の露出している樹脂シート5の表面部分は、その粘着力を低下させておくことが好ましい。この表面部分がべた付いていると、積層発熱シート1の容器Aへの折り込みがしづらく、或いは積層発熱シート1を積載したときにシート1同士が接着してしまい、その保管や販売に支障を来す。
 このような粘着力の低下は、例えば、ブラスト処理や粗面ロールの圧着などによる粗面化処理により行うことができ、また、シリカ粒子等のアンチブロッキング剤を樹脂シート5中に配合しておくことにより粘着力を低下させることもできる。
In the laminated heat generating sheet 1 manufactured as described above, it is preferable that the adhesive strength of the surface portion of the resin sheet 5 where the punched portion 27 is exposed is lowered. If the surface portion is sticky, it is difficult to fold the laminated heat generating sheet 1 into the container A, or when the laminated heat generating sheets 1 are stacked, the sheets 1 adhere to each other, which hinders storage and sales. Come.
Such a decrease in adhesive strength can be performed, for example, by a roughening treatment such as blasting or pressure bonding of a rough roll, and an antiblocking agent such as silica particles is blended in the resin sheet 5. Thus, the adhesive strength can be reduced.
 図6及び図7を参照して、前述した積層発熱シート1は、容器Aの形態に折り込まれ(図6(b)参照)、例えば図6(a)に示されている誘電体製の保持部材30内に載置された状態で、IH調理器の誘導加熱部に置かれて使用される。 Referring to FIGS. 6 and 7, the laminated heat generating sheet 1 described above is folded in the form of a container A (see FIG. 6 (b)), for example, a dielectric holding shown in FIG. 6 (a). In a state of being placed in the member 30, it is used by being placed on the induction heating unit of the IH cooker.
 本発明においては、前記の保持部材30も、前述した樹脂シート5や補強用誘電体片7と同様、誘電体材料により形成される。特に、成形性等の観点から、熱可塑性樹脂から形成され、特にオレフィン系樹脂から形成され、最も好ましくはポリプロピレンにより形成される。 In the present invention, the holding member 30 is also made of a dielectric material, like the resin sheet 5 and the reinforcing dielectric piece 7 described above. In particular, from the viewpoint of moldability and the like, it is formed from a thermoplastic resin, particularly from an olefin resin, and most preferably formed from polypropylene.
 かかる保持部材30は、図6(a)及び図7に示すとおり、上端の径が大きく、下方に向かって小径となるテーパー形状を有する環状壁31から形成されており、環状壁31の下端には、内方に突出した周状フランジ33が形成されており、その上端には把手34が形成されている。 As shown in FIGS. 6A and 7, the holding member 30 is formed from an annular wall 31 having a tapered shape with a large upper end diameter and a smaller diameter toward the lower side. A circumferential flange 33 projecting inward is formed, and a handle 34 is formed at the upper end thereof.
 本発明の積層発熱シート1から形成される容器Aは、前記のような保持部材30の環状壁31の内部に収容され、安定的に保持された状態でIH調理器による加熱調理に付されるが、この環状壁31は、その内部に容器Aを収容し得る大きさに設定される。 The container A formed from the laminated heat generating sheet 1 of the present invention is accommodated in the annular wall 31 of the holding member 30 as described above, and subjected to cooking by the IH cooker while being stably held. However, the annular wall 31 is set to a size that can accommodate the container A therein.
 特に図7に示されているように、積層発熱シート1の折り込みにより形成される容器Aは、積層発熱シート1を保持部材30の環状壁31の内部に挿入することにより、補強用誘電体片7の突片23がリング状基部21から立ち上がり、導電シート3、樹脂シート5及び補強用誘電体片7から成る積層発熱シート1を折り込んだ容器Aが保持部材30の環状壁31の内部に形成、収容される。
 次いで、食材50を容器Aに入れ、この状態でIH調理器による加熱調理が行われる。
In particular, as shown in FIG. 7, the container A formed by folding the laminated heat generating sheet 1 inserts the laminated heat generating sheet 1 into the annular wall 31 of the holding member 30. 7 protrudes from the ring-shaped base 21 and a container A in which the laminated heat generating sheet 1 composed of the conductive sheet 3, the resin sheet 5, and the reinforcing dielectric piece 7 is folded is formed inside the annular wall 31 of the holding member 30. , Housed.
Next, the food 50 is put in the container A, and in this state, cooking is performed by the IH cooker.
 以上、本発明の積層発熱シート1の形状は円形を例にとって説明したが、容器の形態に折り込むことが可能である限りにおいて、この形状は矩形状であってもよいし、補強用誘電体片7のリング状基部21、或いは導電シート3に形成される無端状の第2のカットラインX2の形状も矩形状であってよく、さらに、保持部材30の環状壁31の平面形状も矩形状であってよい。 The shape of the laminated heat generating sheet 1 of the present invention has been described by taking a circular shape as an example. However, as long as it can be folded into the shape of a container, this shape may be a rectangular shape or a reinforcing dielectric piece. 7 or the endless second cut line X2 formed on the conductive sheet 3 may be rectangular, and the planar shape of the annular wall 31 of the holding member 30 is also rectangular. It may be.
  1:積層発熱シート
  3:導電シート
  5:樹脂シート
  7:補強用誘電体片
 10:底部
 13:周状側壁部
 21:リング状基部
 23:突片
 25:連結部
 27:打ち抜き部
 30:保持部材
 31:環状壁
 33:内方フランジ
 35:周状段差部
  A:容器
  B:ブランクシート
 X1:第1のカットライン
 X2:第2のカットライン
 X3:第3のカットライン
1: Laminated heat generating sheet 3: Conductive sheet 5: Resin sheet 7: Reinforcing dielectric piece 10: Bottom portion 13: Circumferential side wall portion 21: Ring-shaped base portion 23: Protruding piece 25: Connecting portion 27: Punched portion 30: Holding member 31: annular wall 33: inward flange 35: circumferential step A: container B: blank sheet X1: first cut line X2: second cut line X3: third cut line

Claims (7)

  1.  導電シートが樹脂シートの一方の面に積層され、該樹脂シートの他方の面には、該樹脂シートよりも高強度の補強用誘電体片が、該樹脂シートの表面の一部が露出するように貼付けられていることを特徴とするIH調理器用積層発熱シート。 A conductive sheet is laminated on one surface of the resin sheet, and a reinforcing dielectric piece having a strength higher than that of the resin sheet is exposed on the other surface of the resin sheet so that a part of the surface of the resin sheet is exposed. A laminated heating sheet for an IH cooker, characterized in that it is affixed to.
  2.  前記補強用誘電体片が、紙製である請求項1に記載のIH調理器用積層発熱シート。 The laminated heating sheet for an IH cooker according to claim 1, wherein the reinforcing dielectric piece is made of paper.
  3.  前記樹脂シートが、シリコーンゴムシートである請求項1に記載のIH調理器用積層発熱シート。 The laminated heat generating sheet for an IH cooker according to claim 1, wherein the resin sheet is a silicone rubber sheet.
  4.  前記補強用誘電体片は、リング状基部と、該リング状基部の外側に放射状に且つ互いに間隔をおいて延びる複数の突片とからなる形態を有している請求項1に記載のIH調理器用積層発熱シート。 2. The IH cooking according to claim 1, wherein the reinforcing dielectric piece has a form including a ring-shaped base portion and a plurality of projecting pieces extending radially and spaced from each other outside the ring-shaped base portion. Laminate exothermic sheet.
  5.  前記突片は、奇数本形成されている請求項4に記載のIH調理器用積層発熱シート。 The laminated exothermic sheet for an IH cooker according to claim 4, wherein an odd number of the protruding pieces are formed.
  6.  前記突片の一部が、前記リング状基部に連結されている請求項4に記載のIH調理器用積層発熱シート。 The laminated heat generating sheet for an IH cooker according to claim 4, wherein a part of the protruding piece is connected to the ring-shaped base.
  7.  前記導電シートには、該シートを厚み方向に貫通する渦電流制御用カットラインが設けられている請求項1に記載のIH調理器用積層発熱シート。 The laminated heat generating sheet for an IH cooker according to claim 1, wherein the conductive sheet is provided with an eddy current control cut line penetrating the sheet in the thickness direction.
PCT/JP2016/088116 2016-01-06 2016-12-21 Laminated heat-generating sheet for ih cooker WO2017119297A1 (en)

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Citations (7)

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JPH08104324A (en) * 1994-08-05 1996-04-23 Dainippon Printing Co Ltd Reinforced container
JP2009045255A (en) * 2007-08-21 2009-03-05 Dainippon Printing Co Ltd Electromagnetic cooking container
WO2012132284A1 (en) * 2011-03-30 2012-10-04 東洋製罐株式会社 Induction heater, production method therefor, and induction heating container
JP2014036811A (en) * 2012-08-20 2014-02-27 Shin Etsu Polymer Co Ltd Cooking device
JP3190567U (en) * 2014-02-25 2014-05-15 株式会社Nyプランニング kitchenware
WO2015098910A1 (en) * 2013-12-27 2015-07-02 東洋製罐グループホールディングス株式会社 Heat-generating sheet for induction cooker, and heat-cooking set for induction cooker
JP2016198952A (en) * 2015-04-10 2016-12-01 東洋製罐グループホールディングス株式会社 Heat-resistant laminated sheet

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08104324A (en) * 1994-08-05 1996-04-23 Dainippon Printing Co Ltd Reinforced container
JP2009045255A (en) * 2007-08-21 2009-03-05 Dainippon Printing Co Ltd Electromagnetic cooking container
WO2012132284A1 (en) * 2011-03-30 2012-10-04 東洋製罐株式会社 Induction heater, production method therefor, and induction heating container
JP2014036811A (en) * 2012-08-20 2014-02-27 Shin Etsu Polymer Co Ltd Cooking device
WO2015098910A1 (en) * 2013-12-27 2015-07-02 東洋製罐グループホールディングス株式会社 Heat-generating sheet for induction cooker, and heat-cooking set for induction cooker
JP3190567U (en) * 2014-02-25 2014-05-15 株式会社Nyプランニング kitchenware
JP2016198952A (en) * 2015-04-10 2016-12-01 東洋製罐グループホールディングス株式会社 Heat-resistant laminated sheet

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