WO2017111523A1 - Plating device and plating method - Google Patents
Plating device and plating method Download PDFInfo
- Publication number
- WO2017111523A1 WO2017111523A1 PCT/KR2016/015153 KR2016015153W WO2017111523A1 WO 2017111523 A1 WO2017111523 A1 WO 2017111523A1 KR 2016015153 W KR2016015153 W KR 2016015153W WO 2017111523 A1 WO2017111523 A1 WO 2017111523A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- steel sheet
- cooling
- plating
- steel plate
- knife
- Prior art date
Links
- 238000007747 plating Methods 0.000 title claims abstract description 305
- 238000000034 method Methods 0.000 title claims abstract description 57
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 328
- 239000010959 steel Substances 0.000 claims abstract description 328
- 238000001816 cooling Methods 0.000 claims abstract description 291
- 239000007788 liquid Substances 0.000 claims abstract description 109
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 26
- 239000003507 refrigerant Substances 0.000 claims abstract description 19
- 239000001307 helium Substances 0.000 claims abstract description 17
- 229910052734 helium Inorganic materials 0.000 claims abstract description 17
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- 230000003746 surface roughness Effects 0.000 claims description 9
- 238000010791 quenching Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 24
- 230000002250 progressing effect Effects 0.000 abstract 2
- 238000007598 dipping method Methods 0.000 abstract 1
- 230000008021 deposition Effects 0.000 description 22
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 239000007789 gas Substances 0.000 description 14
- 238000005246 galvanizing Methods 0.000 description 11
- 239000011701 zinc Substances 0.000 description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 8
- 230000007547 defect Effects 0.000 description 8
- 229910052725 zinc Inorganic materials 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000002826 coolant Substances 0.000 description 5
- 239000000356 contaminant Substances 0.000 description 4
- 230000005856 abnormality Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 229910001092 metal group alloy Inorganic materials 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000112 cooling gas Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/14—Removing excess of molten coatings; Controlling or regulating the coating thickness
- C23C2/16—Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
- C23C2/18—Removing excess of molten coatings from elongated material
- C23C2/20—Strips; Plates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
Definitions
- the present invention relates to a plating apparatus and a plating method for continuously plating a molten metal on a steel sheet surface.
- the technique of providing corrosion resistance is widely performed by plating a zinc type metal or a metal alloy on the surface of a steel plate. Based on the excellent corrosion resistance, the coated steel sheet is increasingly used for exterior construction materials such as home appliances, automobiles, shipbuilding, etc., which require beautiful surface management.
- Continuous Galvanizing Line is a facility for producing galvanized steel by attaching molten zinc to the surface of steel sheet.
- the steel sheet is plated in a plating port containing molten zinc while going through a sink roll disposed in the plating port.
- Molten zinc is attached to the steel plate through the sink roll is turned to the top of the plating port.
- the steel sheet drawn out of the galvanizing port is then made into a plated steel sheet through a process of adjusting the coating amount on the surface of the steel sheet and then cooling the plating layer.
- It provides a plating apparatus and plating method that can increase productivity and product quality while simplifying the process.
- the present invention provides a plating apparatus and a plating method that enable easier and precise control of the coating weight.
- a plating apparatus and a plating method that simplify the plating deposition amount control process and minimize the occurrence of plating defects that may occur during the plating deposition amount control process.
- a plating apparatus and a plating method that simplify the steel sheet cooling process and enable faster cooling.
- the present invention provides a plating apparatus and a plating method which can improve plating quality by minimizing plating adhesion amount and plating layer structure deviation of plated steel sheet.
- a plating apparatus and a plating method capable of manufacturing plated steel sheets of various compositions are provided.
- Plating bath for hot-dip steel plate a wiping part disposed on one side or both sides of the steel plate at the rear end of the plating bath along the steel plate traveling direction to control the plating adhesion amount of the steel plate, and one side of the steel plate at the rear end of the wiping part along the steel plate traveling direction
- a cooling unit disposed on both sides to cool the steel sheet, wherein the wiping unit contacts the plating layer on the surface of the steel sheet to control the plating amount, and supplies the cryogenic liquid including liquid nitrogen or liquid helium to the knife. It may include a refrigerant supply for cooling the knife.
- Plating bath for hot-dip steel plate a wiping part disposed on one side or both sides of the steel plate at the rear end of the plating bath along the steel plate traveling direction to control the plating adhesion amount of the steel plate, and one side of the steel plate at the rear end of the wiping part along the steel plate traveling direction
- a cooling unit disposed on both sides to cool the steel sheet, wherein the cooling unit is in contact with the plating layer on the surface of the steel sheet and at least one cooling body for cooling the plating layer, and the cryogenic liquid containing liquid nitrogen or liquid helium as the cooling body. It may include a refrigerant supply for supplying to cool the cooling body.
- Plating bath for hot-dip steel plate a wiping part disposed on one side or both sides of the steel plate at the rear end of the plating bath along the steel plate traveling direction to control the plating adhesion amount of the steel plate, and one side of the steel plate at the rear end of the wiping part along the steel plate traveling direction Or a cooling unit disposed on both sides to cool the steel sheet, wherein the wiping unit contacts the plating layer on the surface of the steel sheet to control the plating amount, and supplies the cryogenic liquid including liquid nitrogen or liquid helium to the knife.
- Refrigerant supply unit for cooling the knife The cooling unit is in contact with the plating layer on the surface of the steel plate at least one cooling body for cooling the plating layer, and supplying the cryogenic liquid containing liquid nitrogen or liquid helium to the cooling body to cool the cooling body It may include a refrigerant supply for cooling.
- the knife may include a body extending in the width direction of the steel sheet and having a mild cryogenic liquid therein, and a tip portion installed at the tip of the body and in contact with the plating layer of the steel sheet to control the plating amount.
- the knife may be cooled to a temperature of the tip portion -250 to 5 °C.
- the knife extends in the width direction of the steel plate and is rotatably installed therein, and a rotating body in which cryogenic liquid is circulated therein, and is disposed at intervals along the circumferential direction on the outer circumferential surface of the rotating body and in contact with the plating layer on the surface of the steel plate to control the plating amount. It may include a tip portion, and a rotary driving portion connected to the rotating body to rotate the rotating body to place one tip portion toward the steel plate surface.
- the tip portion may be detachably installed on the body or the rotating body.
- the wiping unit further includes a load sensor provided in the knife to detect a contact load of the tip portion with respect to the steel plate, and a control unit for controlling the pressing force against the steel sheet by moving the knife with respect to the steel plate according to the detection signal of the load sensor. It may include.
- the tip portion may be a structure disposed parallel to the width direction on the steel sheet.
- the tip portion may have a structure inclined with respect to the width direction of the steel sheet.
- the tip portion may be bent to form a V-shape or an inverted V-shape along the moving direction of the steel sheet.
- the wiping part may further include a chill roll extending from the rear end of the knife in the steel plate width direction along the moving direction of the steel plate to circulate the cryogenic liquid therein, to control the coating amount by closely contacting the plating layer on the surface of the steel plate, and to quench the steel plate. .
- the wiping unit further includes a load sensor provided in the chill roll to detect a contact load of the chill roll with respect to the steel sheet, and a control unit for controlling the pressing force of the chill roll against the steel sheet by moving the chill roll with respect to the steel sheet according to the detection signal of the load sensor. It may include.
- the wiping unit may further include a scraper in contact with the chill roll to remove contaminants attached to the chill roll surface.
- the cooling body includes a cooling roll extending in the width direction of the steel sheet and having a cryogenic liquid circulated therein and pressurized by a plating layer on the surface of the steel sheet to apply cold air, and the plurality of cooling rolls are arranged at intervals along the advancing direction of the steel sheet. It may be a structure.
- the cooling body may further include a cooling belt wound and installed between at least two cooling rolls to apply cold air in close contact with the plating layer on the surface of the steel sheet.
- the cooling belt may be a pattern to be transferred to the plating layer on the surface.
- the cooling belt may be a pattern to be transferred to the plating layer on the surface.
- the chill roll or cooling roll may be cooled to a temperature of -250 to 5 °C.
- the chill roll or cooling roll may have an average surface roughness of 0.1 to 3um.
- the cooling unit is provided on the cooling roll to control the pressing force of the cooling belt against the steel sheet by moving the cooling roll with respect to the steel sheet in accordance with the load sensor for detecting the contact load of the cooling belt to the steel sheet, and the detection signal of the load sensor
- the control unit may further include.
- the gap from the steel plate decreases as it goes from the knife to the cooling roll, thereby reducing the thickness of the plated layer of the steel plate.
- the plating method of the present embodiment includes a plating step of plating the steel sheet, an adjusting step of adjusting the plating adhesion amount of the steel sheet, and a cooling step of cooling the steel sheet, wherein the adjusting step comprises adjusting the plating deposition amount with a knife contacting the plating layer on the surface of the steel sheet.
- the step of adjusting first, and cooling the knife by supplying a cryogenic liquid containing liquid nitrogen or liquid helium to the knife.
- the plating method of the present embodiment includes a plating step of plating the steel sheet, an adjusting step of adjusting the plating adhesion amount of the steel sheet, and a cooling step of cooling the steel sheet, wherein the cooling step is cold air to the steel sheet with a cooling body in contact with the plating layer on the surface of the steel sheet. Cooling the steel sheet by adding a, and supplying a cryogenic liquid containing liquid nitrogen or liquid helium to the cooling body to cool the cooling body.
- the plating method of the present embodiment includes a plating step of plating the steel sheet, an adjusting step of adjusting the plating adhesion amount of the steel sheet, and a cooling step of cooling the steel sheet, wherein the adjusting step comprises adjusting the plating deposition amount with a knife contacting the plating layer on the surface of the steel sheet.
- the adjusting step comprises adjusting the plating deposition amount with a knife contacting the plating layer on the surface of the steel sheet.
- the adjusting step includes the steps of: cooling the steel sheet while secondly adjusting the plating adhesion amount with the chill roll which is in close contact with the plating layer on the surface of the steel sheet, and supplying the cryogenic liquid containing liquid nitrogen or liquid helium to the chill roll to cool the chill roll. It may further include.
- the adjusting step may further include detecting a contact load of the knife or chill roll on the steel sheet, and controlling the pressing force of the knife or chill roll on the steel sheet according to the detected contact load.
- the cooling step may further include detecting a contact load of the cooling body against the steel sheet, and controlling a pressing force of the cooling body against the steel sheet according to the detected contact load.
- the adjusting step and the cooling step may be a structure that gradually reduces the thickness of the plated layer of the steel sheet along the moving direction of the steel sheet.
- the tip portion of the knife can be maintained at a temperature of -250 to 5 °C.
- the chillol may be maintained at a temperature of -250 to 5 °C.
- the cooling body may be maintained at a temperature of -250 to 5 °C.
- the plated steel sheet may be quenched at a cooling rate of 20 ° C./sec or more.
- the plated steel sheet may be quenched to a temperature of 250 ° C. or less at a cooling rate of 20 ° C./sec or more.
- the method may further include using the exhaust gas by the liquid nitrogen used in the adjusting or cooling step as a reducing gas in the heat treatment furnace, an atmosphere maintaining gas of the cooling process.
- the method may further include transferring the pattern formed on the surface of the cooling body to the plating layer to form a pattern on the surface of the plating layer.
- the cooling gas does not come into contact with the steel sheet, thereby eliminating problems of generation of galvanized scattering, dross and noise caused by conventional gas injection.
- FIG. 1 is a schematic diagram showing a hot dip galvanizing apparatus according to the present embodiment.
- FIG. 2 is a schematic view showing a knife structure of the hot dip galvanizing apparatus according to the present embodiment.
- FIG 3 is a schematic view showing another embodiment of a knife of the hot dip galvanizing apparatus according to the present embodiment.
- FIG. 4 is a schematic view showing a contact load control structure for the steel sheet of the knife according to the present embodiment.
- FIG. 5 is a schematic view showing various embodiments of the tip structure of the knife and the arrangement structure with respect to the steel sheet according to the present embodiment.
- FIG. 6 is a schematic diagram showing the structure of a chill roll of a hot dip galvanizing apparatus according to the present embodiment.
- FIG. 7 to 8 are schematic views showing the cooling unit structure of the hot dip galvanizing apparatus according to the present embodiment.
- the present embodiment will be described by way of example a hot dip galvanizing apparatus for plating a zinc-based metal or a metal alloy on a steel sheet surface with a plating apparatus.
- the present plating apparatus is not limited to the plating of zinc-based metals or metal alloys, and is applicable to both hot dip plating apparatuses for various metals.
- FIG. 1 schematically shows a hot dip galvanizing apparatus according to the present embodiment.
- the plating apparatus of the present embodiment is a plating bath 10 for hot-dip steel plate (P), the steel plate is disposed on one side or both sides of the steel plate at the rear end of the plating bath 10 along the steel plate traveling direction Wiping part for controlling the plating deposition of the, and the cooling unit for cooling the steel sheet is disposed on one side or both sides of the steel plate at the rear end of the wiping portion along the steel plate traveling direction.
- P hot-dip steel plate
- the steel sheet P guided to the plating bath 10 is immersed in the molten metal while passing through a sink roll 12 disposed in the plating bath 10 to perform a hot dip plating process.
- the steel sheet P is moved in the direction of movement by the sink roll 12 to move above the plating bath 10.
- the steel plate P whose surface is plated by the molten metal in the plating bath 10 is drawn out to the upper portion of the plating bath 10.
- the steel sheet is made of a plated steel sheet via a wiping portion and a cooling portion that are sequentially disposed along a traveling direction.
- the steel sheet quenched through the cooling section proceeds to the process via the tension roll (14).
- the plating solution applicable in the present embodiment may be applied to both metal and alloy melts such as zinc and zinc alloys and aluminum and aluminum alloys, and may be applied without any limitation as long as the plating solution is metal and alloy.
- the wiping part is in direct contact with the plating layer attached to the surface of the steel sheet to have a structure for adjusting the plating adhesion amount.
- the wiping unit 20 contacts the plating layer on the surface of the steel sheet P to control the coating amount, and supplies the cryogenic liquid including liquid nitrogen or liquid helium to the knife 20 to supply the knife 20. It may include a refrigerant supply unit 50 for cooling).
- the coolant supply unit 50 cools the knife 20 to a cryogenic liquid, thereby lowering the temperature of the knife 20 so that the plating solution is fused to the knife 20 even when the knife 20 is in direct contact with the hot plating layer. Can be prevented.
- the cooling unit is configured to cool the steel sheet by directly contacting the plating layer on the surface of the steel sheet.
- the cooling unit cools the cooling body 60 to a cryogenic liquid, thereby lowering the temperature of the cooling body 60 so that the plating solution is fused to the cooling body 60 even when the cooling body 60 is in direct contact with the hot plating layer. Can be prevented.
- the refrigerant supply unit 50 is for supplying cryogenic liquid to the knife 20 or the cooling body 60, for example, a tank containing cryogenic liquid, a supply line for transporting cryogenic liquid, a supply installed on a supply line It may include a pump.
- the refrigerant supply unit 50 is applicable to all of the structural surface to supply the cryogenic liquid can be variously modified.
- cryogenic liquid used in the refrigerant supply unit 50 various liquids such as liquid argon may be used in addition to liquid nitrogen and liquid helium.
- liquid nitrogen can be more economical.
- the knife 20 and the cooling body 60 cooled by using the cryogenic liquid directly contact the steel sheet P to control and rapidly cool the plating amount of the steel sheet, thereby precisely adjusting the plating adhesion amount of the plated steel sheet through this embodiment. It can control and can raise the cooling rate of a plated steel plate to 20 degree-C / sec or more. Therefore, it is possible to significantly shorten the equipment line length for cooling the steel sheet and increase the product production speed.
- the cryogenic liquid supplied to the knife 20 or the cooling body 60 through the coolant supply unit 50 may be gasified by heat exchange with the plating layer while passing through the knife 20 or the cooling body 60.
- the gas discharged from the knife 20 or the cooling body 60 may be recycled by using a reducing gas in a heat treatment furnace of a steelmaking process or a gas for maintaining a non-oxidizing atmosphere in a cooling process through an appropriate filtration device. .
- FIG. 2 illustrates a specific structure of the knife according to the present embodiment.
- the knife 20 is disposed opposite to both sides of the steel sheet to adjust the deposition amount of the plating liquid on both sides of the steel sheet (P).
- Knife 20 disposed on both sides of the steel sheet (P) is made of the same structure, the following description will be described by way of example only a knife for one surface of the steel sheet.
- the knife 20 extends in the width direction of the steel plate P and has a body 22 in which a cryogenic liquid is gentle, and is installed at the tip of the body 22 and in contact with a plating layer of the steel plate.
- a cryogenic liquid is gentle
- the body 22 and the tip portion 24 are made of metal, ceramic, or ceramic coated metal such as stainless steel having excellent cryogenic durability, so that the body 22 and the tip portion 24 can be stably used in a cryogenic environment due to the use of liquid nitrogen. Can be prepared.
- the body 22 has a flow path 26 formed therein so that cryogenic liquid passes therethrough.
- the refrigerant supply unit 50 connected to the body 22 circulates and supplies the cryogenic liquid through the flow path 26.
- the flow path 26 extends to the tip where the tip 24 is positioned to sufficiently cool the tip 24 installed at the tip of the body 22, so that the cryogenic liquid can contact the tip 24.
- the tip part 24 may be detachably installed with respect to the body 22.
- the tip portion 24 keeps in contact with the hot plating layer and wears out. Accordingly, the tip portion 24 that is consumable can be replaced to replace the tip portion 24 in the body 22 when worn, so that the knife 20 can be continuously used.
- the tip portion 24 may have a structure that is pointed toward the tip for more precise plating deposition control.
- the cryogenic liquid supplied to the body 22 is circulated along the flow path 26 to cool the tip 24, thereby keeping the tip 24 at a low temperature. Accordingly, the tip part 24 may first control the plating adhesion layer more accurately while preventing the plating solution from being attached to the tip part 24 in the state in contact with the plating layer.
- Knife according to the embodiment of Figure 3 has a structure having a plurality of tips to be used immediately to replace the tip portion.
- the knife 21 of the present embodiment extends in the width direction of the steel sheet and is rotatably installed therein and a space along the circumferential direction on the outer circumferential surface of the rotating body 23 and the outer surface of the rotating body 23 circulating cryogenic liquid.
- the tip part 24 which is installed in contact with the plated layer on the surface of the steel sheet P and controls the plating amount, and is connected to the rotating body 23 to rotate the rotating body 23 so that the one side tip part 24 faces the steel plate surface. It may include a rotation driving unit to be disposed.
- the tip part 24 is immediately moved by rotating the rotating body 23 to separate the tip part 24 in use from the steel plate and moving the other tip part 24 in the air toward the steel plate. It can be replaced.
- four tip parts 24 may be disposed at an angle of 90 degrees along the outer circumferential surface of the rotating body 23. As a result, the rotating body 23 is rotated at an angle of 90 degrees to move each tip portion 24 toward the steel plate surface.
- the number of installation of the tip portion 24 can be variously modified.
- the rotating body 23 may have a cylindrical shape.
- the rotating body 23 is not limited to a cylindrical shape, for example, may have a structure in which the above-mentioned body 22 is continuously disposed at an angle along the outer circumferential surface of the rotating shaft. Both ends of the rotating body 23 may be rotatably supported by a separate support (not shown) on the installation.
- the rotating body 23 may also be made of metal, ceramic, or ceramic coated metal material having excellent cryogenic durability such that it can be stably used for a long time in a cryogenic environment due to the use of liquid nitrogen.
- the rotating body 23 is formed with a flow path (not shown) so that the cryogenic liquid passes therein.
- the flow path formed inside the rotating body 23 may be connected to the refrigerant supply unit 50 through both ends of the rotating shaft of the rotating body 23.
- the cryogenic liquid supplied from the coolant supply unit 50 is circulated and supplied to the flow path inside the rotor 23 through the tip of the rotor 23.
- the flow path is formed to extend to the surface on which the tip portion 24 is located to sufficiently cool the tip portion 24 installed on the outer circumferential surface of the rotating body 23 to allow the cryogenic liquid to contact the tip portion 24.
- a tip portion 24 is installed along the axial direction on the surface of the rotating body 23.
- the tip part 24 may be detachably installed on the surface of the rotating body 23.
- the rotation driving unit is applicable to all of the structural surface to rotate the rotating body 23 by a predetermined angle.
- the rotating shaft may include a step motor 27 connected to the rotating body 23 and the driving belt 25 to transmit power.
- the step motor 27 is rotated by a predetermined amount, power is transmitted to the rotating body 23 through the driving belt 25 so that the rotating body 23 is rotated by the disposition interval of the tip portion 24.
- the new tip portion 24 provided on the rotor 23 surface in the air moves toward the steel sheet and contacts the plating layer on the steel sheet surface.
- the tip portion 24 that is worn or abnormal according to the rotation of the rotor 23 is spaced outward from the steel plate surface is moved to the standby position.
- the worn tip 24 is processed through a replacement or surface polishing operation in the standby position.
- the time required for replacing the tip portion 24 can be reduced and the work can be continuously performed.
- the knives 20 and 21 may circulate the cryogenic liquid therein to cool the tip portion 24 to -250 to 5 ° C.
- the temperature of the tip part 24 is higher than 5 ° C., a problem arises in that the hot plating solution is attached to the tip part 24.
- the temperature of the tip portion 24 is lower than ⁇ 250 ° C., low temperature brittle fracture of the tip portion 24 occurs.
- the knives 20 and 21 are moved relative to the steel plate to precisely control the amount of plating deposition by the tip portion 24 by varying the distance from the steel plate.
- the gap between the tip portion 24 and the steel sheet P is changed to control the plating adhesion amount of the steel sheet.
- the interval between the tip portion 24 and the steel sheet P can be confirmed through the contact load of the tip portion detected through the load sensor 30.
- the tip portion 24 deeply enters the plating layer of the steel sheet, and the contact load increases as the amount of contact with the plating solution increases, whereas the tip portion 24 becomes the steel sheet P.
- spaced apart from decreases the contact load with the plating solution.
- the controller 32 controls the plating amount by calculating the detection value of the load sensor 30 by moving the knife 20 with respect to the steel plate P according to the plating amount set primarily.
- Movement of the knife 20 relative to the steel sheet may be made through, for example, a driving unit 34 such as a driving cylinder coupled to the knife 20.
- the drive unit 34 may be used a variety of power sources such as a drive cylinder or a motor, it is possible to apply both of the structural surface to move the knife 20 in a straight line with respect to the steel sheet.
- control unit 32 may detect the change in the measured value of the load sensor 30, and determine whether there is a device abnormality. When determining the abnormality of the device, it is possible to immediately take the necessary measures, such as replacing the tip portion 24 in the knife 20.
- FIG 5 illustrates the shape of the tip portion of the knife with respect to the steel plate and the arrangement of the tip portion with respect to the steel plate.
- the tip portion 24 installed in the knife 20, 21 may be formed in a variety of structures, such as a straight form, or a bent in the middle to form a V-shape.
- the body 22 or the rotating body 23 of the knife in which the tip part 24 is installed may also have the same structure as that of the tip part 24.
- the body 22 of the knife 20 on which the tip portion 24 is installed may also have a V shape having the same shape as the tip portion 24. .
- the tip portion 24 may be disposed parallel to the steel plate P with respect to the width direction.
- the tip portion 24 may be disposed to be inclined with respect to the width direction of the steel sheet.
- the bent portion may be disposed in an inverted V shape or in a V shape so that the bent portion faces the moving direction of the steel plate or faces the moving direction of the steel plate. Can be.
- the wiping portion is disposed at the rear end of the knife 20 along the steel plate traveling direction to more precisely control the plating deposition amount of the steel sheet and to rapidly cool the plating layer of the steel sheet 40 It may further include.
- the chill roll 40 is a roll structure that is disposed in the width direction of the steel sheet and is in close contact with the plating layer. Both ends of the chill roll 40 may be rotatably supported by a separate support (not shown) on the installation.
- the chill roll 40 may be freely rotatable and may be rotated according to the movement of the steel sheet or may be rotated at a set speed by being connected to a separate driving source.
- the chill roll 40 may have an average surface roughness of 0.1 to 3um.
- the surface roughness of the chill roll 40 is higher than 3um, a non-uniform after-treatment problem occurs due to poor surface quality. If the surface roughness of the chill roll 40 is lower than 0.1um, there is a problem that post-treatment characteristics such as chemical conversion are lowered.
- the chill roll 40 has a structure in which the cryogenic liquid is circulated inside and cooled to a low temperature.
- the chill roll 40 may be made of metal, ceramic, or ceramic coated metal material having excellent cryogenic durability such that it can be stably used for a long time in a cryogenic environment due to the use of liquid nitrogen.
- a flow path is formed in the chill roll 40 to allow cryogenic liquid to pass.
- the flow path formed in the chill roll 40 may be connected to the refrigerant supply unit (see 50 of FIG. 1) through both ends of the rotation shaft of the chill roll 40.
- the cryogenic liquid supplied from the coolant supply unit 50 is circulated and supplied to the flow path inside the chill roll 40 through the tip of the chill roll 40.
- the surface of the chill roll 40 is maintained at a low temperature by the cryogenic liquid supplied into the chill roll 40.
- the chill roll 40 prevents the plating solution from adhering to the surface of the chill roll 40 in a state of being in contact with the plating layer of the steel sheet P, and rapidly cools the plating layer.
- the chill roll 40 is pressed in close contact with the plating layer on the surface of the steel sheet (P) to control the plating deposition amount of the steel sheet in which the plating deposition amount is primarily controlled while passing through the knife 20.
- the chill roll 40 is capable of rapidly cooling the plating layer through direct heat exchange with the steel sheet in a state of being in close contact with the steel plate plating layer.
- the chill roll 40 may circulate the cryogenic liquid therein to cool the temperature to -250 to 5 ° C.
- the temperature of the chill roll 40 is higher than 5 ° C., the cooling performance and the surface quality improvement efficiency of the coated steel sheet are deteriorated.
- the chill roll 40 has a temperature lower than ⁇ 250 ° C., low temperature brittle fracture of the chill roll 40 occurs.
- the plating apparatus of the present embodiment can more precisely control the plating adhesion amount and adjust the thickness of the plating layer through the low temperature knife 20 and the chill roll 40 in contact with the plating solution on the surface of the steel sheet.
- the chill roll (40) cooled to a low temperature pressurizes the plating layer and rapidly cools the microstructure of the plating layer, thereby making it possible to obtain a small and uniform surface solidification structure, and to effectively reduce the plating deposition amount variation and the plating layer structure variation in the width direction. do.
- the plating apparatus can quench the steel sheet at a cooling rate of 20 ° C / sec.
- the chill roll 40 can improve the plating performance even for the non-plated steel type because the cooling proceeds while pressing the plating layer under a predetermined pressure.
- the sink roll 12 and the chill roll 40 of the plating bath 10 are interlocked to support the steel sheet P so that the steel sheet passes through the contact knife 20 in the width direction. Bending does not occur at all. That is, the steel sheet passes through the sink roll 12 and the chill roll 40 at the front end and the rear end of the knife 20 in the steel plate moving direction, respectively. Thus, the steel sheet P passes through the knife 20 without the occurrence of the bending phenomenon in the flattened state by the sink roll 12 and the chill roll 40.
- the plating adhesion amount deviation in the width direction occurs, and plating surface defects such as comb defects due to side over plating occur.
- plating surface defects frequently occur due to the bending of the steel sheet, but in the present embodiment, by preventing bending of the steel sheet, it is possible to manufacture a coated steel sheet having almost no plating deposition amount and plating layer structure deviation in the width direction. .
- the wiping part of the present embodiment is provided on the chill roll 40 like a knife for precise control of the plating adhesion amount by the chill roll 40 and detects a contact load of the chill roll 40 against the steel sheet.
- a control unit 32 for controlling the pressing force of the chill roll 40 against the steel sheet by moving the chill roll 40 with respect to the steel sheet by operating the driving unit 34 according to the detection signal of the load sensor.
- the gap between the chill roll 40 and the steel sheet is changed to precisely control the plating adhesion amount of the steel sheet and the thickness of the plating layer.
- the structure of the load sensor and the control unit for the chill roll 40 is the same as that of the load sensor 30 and the control unit 32 and the drive unit 34 for the knife 20 mentioned above, and the same reference numerals are used, and the structure thereof. And the action refers to the description of the load sensor 30 and the control unit 32 for the knife 20, the detailed description thereof will be omitted.
- the control unit 32 may calculate the detection value of the load sensor 30 to move the chill roll 40 against the steel sheet to press the plating layer, thereby more precisely controlling the amount of plating and the thickness of the plating layer accordingly.
- the plating layer is pressed by the chill roll and quenched at a cooling rate of 20 ° C./sec or more, it is possible to obtain a plating layer having a finer structure while minimizing the variation in the width direction plating amount.
- the wiping unit is configured to remove contaminants on the surface of the chill roll 40 in case the surface of the chill roll 40 is contaminated.
- the wiping unit may further include a scraper 44 in contact with the chill roll 40 to remove contaminants attached to the surface of the chill roll 40.
- the scraper 44 may be installed to extend in the axial direction of the chill roll 40 to contact the surface of the chill roll 40. As a result, as the chill roll 40 is rotated, contaminants attached to the chill roll 40 surface are caught by the scraper 44 and removed from the chill roll 40 surface.
- the coating amount is precisely adjusted and quenched through the wiping part.
- the steel sheet is rapidly cooled below the set temperature while passing through the cooling unit disposed at the rear end of the wiping unit, and the thickness of the plating layer is precisely controlled.
- FIG 7 and 8 illustrate the structure of the cooling unit according to the present embodiment.
- the cooling unit adheres to the plating layer on the surface of the steel sheet to supply at least one cooling body 60 to cool the plating layer, and to supply the cryogenic liquid including liquid nitrogen or liquid helium to the cooling body 60 to supply the cooling body 60. It may include a refrigerant supply unit 50 for cooling.
- the cooling body 60 may include a cooling roll 62 extending in the width direction of the steel sheet and having a cryogenic liquid circulated therein and pressurized to the plating layer on the surface of the steel sheet P to apply cold air.
- the cooling rolls 62 may have a structure in which a plurality of cooling rolls 62 are arranged in multiple stages at intervals along a traveling direction of the steel sheet.
- the cooling roll 62 is a roll structure that is disposed in the width direction of the steel sheet similarly to the chill roll 40. Both ends of the cooling roll 62 may be rotatably supported by a separate support (not shown) on the installation.
- the cooling roll 62 may be freely rotatable and may be rotated according to the movement of the steel sheet or may be rotated at a set speed by being connected to a separate driving source.
- the cooling roll 62 has a structure in which the cryogenic liquid is circulated and cooled to low temperature.
- the cooling roll 62 has a flow path 64 formed therein to allow the cryogenic liquid to pass therethrough.
- the flow path 64 formed in the cooling roll 62 may be connected to the refrigerant supply unit (see 50 of FIG. 1) through both ends of the rotation shaft of the cooling roll 62.
- the cryogenic liquid supplied from the coolant supply unit 50 is circulated and supplied to the flow path 64 inside the cooling roll 62 through the tip of the cooling roll 62.
- the surface of the cooling roll 62 is maintained at a low temperature by the cryogenic liquid supplied into the cooling roll 62.
- the cooling body 60 may further include a cooling belt 66 that is wound and installed between at least two cooling rolls 62 and presses and adheres to the plating layer on the surface of the steel sheet P to apply cold air.
- the cooling belt 66 not the cooling roll 62, is in direct contact with the plated layer of the steel sheet.
- the cooling roll 62 and the cooling belt 66 are metal, ceramic, or ceramic coated metal such as stainless steel having excellent cryogenic durability, so that the cooling roll 62 and the cooling belt 66 can be stably used in a cryogenic environment due to the use of liquid nitrogen. Or the like.
- the cooling roll 62 or the cooling belt 66 in contact with the surface of the steel sheet may have an average surface roughness of 0.1 to 3um. If the surface roughness of the cooling roll 62 or the cooling belt 66 is higher than 3um, non-uniform after-treatment problems may occur due to poor surface quality, and if the surface roughness is lower than 0.1um, post-treatment such as chemical conversion The problem that a characteristic falls is produced.
- the cooling belts 66 are wound around the two cooling rolls 62 to form one cooling body 60, and one or more of these cooling bodies 60 are disposed at intervals along the advancing direction of the steel sheet. Structure. Installation intervals and the number of the respective cooling bodies 60 can be variously modified depending on the facilities and process conditions.
- Each of the cooling bodies 60 may have the same structure, and the structure of one cooling body will be described below as an example.
- the cooling belt 66 is wound around the two cooling rolls 62 spaced apart from each other, and the cooling belt 66 is in surface contact with the plating layer on the surface of the steel sheet.
- the cooling belt 66 may be rotated according to the moving speed of the steel sheet by, for example, the rotational drive of the cooling roll 62 in contact with the steel sheet. By rotating the cooling belt 66 in accordance with the moving speed of the steel sheet, it is possible to minimize the friction between the steel sheet and the cooling belt 66 and to prevent the plating layer damage due to the friction.
- the cooling roll 62 cools the provided cooling belt 66 to a low temperature.
- the cooling belt 66 is in surface contact with the plating layer in a state of being cooled to a low temperature by the cooling roll 62, so that the plating layer can be rapidly cooled. That is, the cooling belt 66 is in surface contact with the plated layer on the surface of the steel sheet between the two cooling rolls (62).
- the cooling unit of the present embodiment can increase the cooling area for the steel plate plated layer through the cooling belt 66 to increase the cooling rate.
- the cooling roll 62 may circulate the cryogenic liquid therein to cool the temperature of the cooling belt 66 in contact with the plating layer to -250 to 5 ° C.
- the temperature of the cooling belt 66 is higher than 5 °C causes a problem that the cooling performance and surface quality improvement efficiency of the coated steel sheet is lowered.
- the temperature of the cooling belt 66 is lower than -250 °C problem of low temperature brittle fracture of the cooling belt 66 occurs.
- the cooling belt 66 provided on the cooling roll 62 contacts the plating layer and rapidly solidifies the plating solution within a faster time, so that the plating apparatus of the present embodiment cools the steel sheet through the cooling section at a cooling rate of 20 ° C / sec. It can be quenched to the temperature below 250 degreeC.
- the cooling unit may tension the cooling belt 66 by adjusting a gap between two cooling rolls 62 constituting the unit. As the cooling belt 66 is tensioned and unfolded, the plating layer on the surface of the steel sheet and the cooling belt 66 are in contact with each other and the pressing force is uniform, and the plated layer can be pressure-cooled more evenly.
- a driving cylinder 68 may be installed between the cooling rolls 62 between the two cooling rolls 62 in which the cooling belt 66 is wound.
- the driving cylinder 68 is driven in accordance with the signal of the control unit 32 to be separated between the cooling roll 62. As the gap between the cooling rolls 62 opens, the cooling belt 66 is stretched taut.
- the cooling roll 62 can precisely adjust the pressing force on the plated layer of the steel sheet.
- the cooling roll 62 is not shown, but may be provided with a load sensor, a control unit and a driving unit in the same manner as the chill roll 40.
- the pressing force adjusting structure of the cooling roll is the same as the structure of the load sensor 30 and the control unit 32 and the driving unit 34 for the chill roll 40 mentioned above, and a detailed description thereof will be omitted.
- the cooling roll is pressed tightly to the cooling belt at a set pressure to precisely control the thickness of the plated layer of the steel sheet.
- the cooling unit calculates the detection value of the load sensor to move the cooling roll 62 with respect to the steel sheet to precisely adjust the plated layer pressing force by the cooling belt 66, thereby precisely controlling the thickness of the plated layer. .
- the pressing force of the cooling belt 66 according to the movement of the cooling roll 62 may be the same or different for each of the plurality of cooling bodies 60 arranged along the moving direction of the steel sheet. That is, each of the cooling bodies 60 arranged along the moving direction of the steel sheet may be in close contact with the steel sheet with the same pressing force. Alternatively, the cooling bodies 60 may be in close contact with the steel sheet by gradually increasing the pressing force along the moving direction of the steel sheet. In the case of such a structure, the steel sheet receives a progressively high pressing force while passing through each cooling body 60 to gradually reduce the thickness of the plating layer.
- the thickness of the plating layer may be gradually reduced by going from the knife 20 to the cooling unit along the moving direction of the steel sheet, thereby more precisely controlling the plating layer thickness.
- the cooling unit can improve the plating performance even for non-plated steel grades.
- the cooling unit may finally control the surface roughness of the steel plate plating layer through a cooling roll or a cooling belt disposed at the end of the rear end in the traveling direction of the steel sheet. Thus, higher quality products can be produced.
- the plating apparatus of the present embodiment can rapidly cool the plating layer in comparison with the prior art by closely cooling the cooling belt cooled by the cryogenic liquid to the plating layer.
- Plated steel sheet cooling has a direct impact on the surface quality of the product. If the uncondensed plating layer comes in contact with contaminated gas or rolls in the rear of the installation, the plating layer must be completely solidified before entering the rear of the installation, as this causes direct surface defects.
- the heat capacity is low, the cooling capacity is lowered, and in order to cool the plated steel sheet below a certain temperature to completely solidify the plated layer required a very long multi-stage cooling line.
- the cooling line is considerably complicated and the size of the facility is so large that it is difficult to effectively manage the facility, so that surface defects are frequently generated.
- the difference between the solidification start temperature and the solidification completion temperature of the plating layer is large, such as an alloy plated steel sheet in which a large amount of Al and Mg are added to the Zn plating solution, it is difficult to obtain a sufficient cooling effect using a conventional gas method. Accordingly, the cooling of the plating layer is not properly performed, and a coarse and fragile plating layer structure containing Al and Mg, which is a strong oxidizing metal, is generated. In this region, plating layer surface bonding such as black spots and black edges occurs, and problems of plating layer cracking and deterioration of corrosion resistance are generated. Will cause.
- the cooling belt 66 directly contacts the plating layer of the steel sheet, thereby applying the cooling ability by the cryogenic liquid to the plating layer, thereby further increasing the cooling efficiency.
- the time required for cooling the plating layer can be greatly shortened. Therefore, according to the present embodiment, the cooling rate of the plated steel sheet is increased to 20 ° C./sec or more, thereby further reducing the facility line of the cooling unit.
- gas is not directly in contact with the steel sheet, it is possible to minimize the occurrence of surface defects, and to obtain a smaller and more uniform surface structure, thereby manufacturing a high quality coated steel sheet.
- the cooling belt 66 may have a structure formed by stamping a pattern on the plating layer in the process of pressing and cooling the plating layer of the plated steel sheet.
- the pattern may mean a repetitive pattern or pattern.
- the surface of the plated layer may be processed through a structure in which various patterns are formed on the cooling belt and transferred.
- the cooling belt 66 may be a pattern to be transferred to the plating layer on the surface.
- the steel plate coated with molten zinc through the plating bath is moved to the upper portion of the plating bath to manufacture a plated steel sheet through a process of adjusting the plating adhesion amount of the steel plate and a process of cooling the steel plate.
- the steel sheet coming out of the plating bath is primarily controlled by the low temperature knife contacting the plating layer on the surface of the steel sheet. Then, the plating deposition amount is secondarily controlled by the low temperature chill roll in contact with the steel plate surface plating layer at the rear end of the knife.
- the coating amount adjustment by the knife and the chill roll can be precisely controlled by detecting the contact load between the knife and the chill roll with respect to the steel sheet, and controlling the pressing force by moving the knife and the chill roll with respect to the steel sheet in accordance with the detected contact load.
- the knife and chill roll are cooled to a low temperature by supplying a cryogenic liquid such as liquid nitrogen.
- the tip portion provided to the knife is cooled to a temperature of 5 ° C or lower by the cryogenic liquid supplied to the knife.
- the plating solution is not fused to the tip portion cooled to a low temperature in a state in which the tip portion contacts the plating layer to adjust the plating deposition amount. Therefore, the knife can accurately control the plating adhesion amount of the plating layer in a state where the tip portion is in physical contact with the plating layer. In this way, the plated amount of the plated layer of the steel sheet from the plating bath is controlled by the knife.
- the chill roll primarily contacts the plating layer of the steel sheet whose deposition amount is controlled by the knife and physically pressurizes the plating layer, thereby controlling the plating deposition amount more precisely.
- the chill roll is also cooled to low temperature by the cryogenic liquid supplied therein, so that the surface of the chill roll in contact with the plating layer is cooled to 5 ° C or lower.
- the plating solution does not adhere to the chill roll surface in the state where the chill roll is pressed against the plating layer and pressed. Therefore, by pressing the chill roll on the plating layer, it is possible to precisely control the plating adhesion amount of the plating layer, and to adjust the thickness of the plating layer of the steel sheet.
- the plated layer of the steel sheet is rapidly cooled by a chilled chill roll while the steel sheet is pressed by the chill roll to control the coating amount.
- the chill roll is rapidly cooled as the plating layer in contact with the chill roll heats up with the chill roll while being cooled by the cryogenic liquid as mentioned. In this way, the chill roll is in contact with the plating layer to cool the plating layer, the plated steel sheet can be quenched at a cooling rate of 20 ° C / sec or more.
- the steel sheet rapidly cooled while passing through the chill roll is quenched below a set temperature while passing through a cooling section disposed at the rear end of the chill roll.
- a plurality of units including a cooling roll and a cooling belt are continuously arranged as the cooling body, and the cooling belt of each unit is pressed against the plated layer on the surface of the steel sheet.
- the chill roll like the chill roll, is supplied with a cryogenic liquid such as liquid nitrogen to the inside, and cooled to a low temperature. Cold air of the cooling roll is applied to the plating layer through the cooling belt to quench the plating layer.
- a cryogenic liquid such as liquid nitrogen
- the cooling belt is cooled to low temperature by the cryogenic liquid so that the plating layer is not attached to the cooling belt while the cooling belt is pressed against the plating layer.
- the cooling belt cools the plating layer in a state in which the plating layer of the steel sheet is pressed at an appropriate pressure. Adjusting the pressing force of the cooling belt with respect to the steel sheet can detect the contact load of the cooling belt with respect to the steel sheet, and move the cooling belt with respect to the steel sheet according to the detected contact load to precisely control the pressing force.
- the plated steel sheet subjected to the chill roll may be cooled by a cooling belt while passing through a cooling section, and may be quenched to a temperature of 250 ° C. or less at a cooling rate of 20 ° C./sec or more.
- the thickness of the steel sheet is gradually reduced along the moving direction of the steel sheet, so that the thickness of the steel sheet can be more precisely controlled. do.
- Liquid nitrogen may be gasified in the process of adjusting the coating weight and cooling the plating layer, and the exhaust gas generated in this process may be reduced gas in the furnace or gas for maintaining the atmosphere of the plating steel plate cooling process after filtration. Can be recycled.
- a pattern may be formed on the surface of the plated layer of the plated steel sheet.
- the pattern formed on the surface of the cooling belt presses the plated layer.
- the pattern formed on the surface of the cooling belt is transferred to the plating layer as it is, the same pattern as the pattern formed on the surface of the cooling belt is formed on the surface of the plating layer.
- a pattern having a desired shape may be formed on the surface of the plated steel sheet.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
Claims (20)
- 강판을 용융 도금하는 도금 욕조;Plating bath for hot-dip steel plate;상기 강판 진행방향을 따라 상기 도금 욕조 후단에서 강판의 일면 또는 양면에 배치되어 강판의 도금 부착량을 제어하는 와이핑부; 및A wiping part disposed on one side or both sides of the steel plate at the rear end of the plating bath along the advancing direction of the steel plate to control the plating adhesion amount of the steel plate; And상기 강판 진행방향을 따라 상기 와이핑부 후단에서 강판의 일면 또는 양면에 배치되어 강판을 냉각시키기 위한 냉각부를 포함하고,A cooling unit for cooling the steel sheet is disposed on one side or both sides of the steel sheet at the rear end of the wiping portion along the steel plate traveling direction,상기 냉각부는 강판 표면의 도금층에 밀착하여 도금층을 냉각하는 적어도 하나 이상의 냉각체, 및 상기 냉각체로 액체 질소나 액체 헬륨을 포함하는 극저온 액체를 공급하여 냉각체를 냉각하는 냉매공급부를 포함하는 도금 장치. The cooling unit plating apparatus comprising at least one cooling body in close contact with the plating layer on the surface of the steel sheet to cool the plating layer, and a refrigerant supply unit for supplying cryogenic liquid containing liquid nitrogen or liquid helium to the cooling body to cool the cooling body.
- 제 1 항에 있어서, The method of claim 1,상기 와이핑부는 강판 표면의 도금층에 접촉하여 도금 부착량을 제어하는 나이프, 및 상기 나이프로 액체 질소나 액체 헬륨을 포함하는 극저온 액체를 공급하여 나이프를 냉각하는 냉매공급부를 포함하는 도금 장치.The wiping unit includes a knife for contacting the plated layer on the surface of the steel sheet to control the plating amount, and a refrigerant supply unit for supplying a cryogenic liquid containing liquid nitrogen or liquid helium to the knife to cool the knife.
- 제 2 항에 있어서,The method of claim 2,상기 와이핑부는 강판 진행방향을 따라 상기 나이프 후단에서 강판 폭방향으로 연장되고 내부에는 극저온 액체가 순환되며, 강판 표면의 도금층에 밀착하여 도금 부착량을 제어하고 강판을 급냉시키는 칠롤을 더 포함하는 도금 장치.The wiping part further includes a chill roll extending from the rear end of the knife in the steel plate width direction along the steel plate traveling direction, and having a cryogenic liquid circulated therein, in close contact with the plating layer on the surface of the steel plate, to control the coating amount and to quench the steel plate. .
- 강판을 용융 도금하는 도금 욕조;Plating bath for hot-dip steel plate;상기 강판 진행방향을 따라 상기 도금 욕조 후단에서 강판의 일면 또는 양면에 배치되어 강판의 도금 부착량을 제어하는 와이핑부; 및A wiping part disposed on one side or both sides of the steel plate at the rear end of the plating bath along the advancing direction of the steel plate to control the plating adhesion amount of the steel plate; And상기 강판 진행방향을 따라 상기 와이핑부 후단에서 강판의 일면 또는 양면에 배치되어 강판을 냉각시키기 위한 냉각부를 포함하고,A cooling unit for cooling the steel sheet is disposed on one side or both sides of the steel sheet at the rear end of the wiping portion along the steel plate traveling direction,상기 와이핑부는 강판 표면의 도금층에 접촉하여 도금 부착량을 제어하는 나이프, 및 상기 나이프로 액체 질소나 액체 헬륨을 포함하는 극저온 액체를 공급하여 나이프를 냉각하는 냉매공급부를 포함하는 도금 장치.The wiping unit includes a knife for contacting the plated layer on the surface of the steel sheet to control the plating amount, and a refrigerant supply unit for supplying a cryogenic liquid containing liquid nitrogen or liquid helium to the knife to cool the knife.
- 제 4 항에 있어서,The method of claim 4, wherein상기 와이핑부는 강판 진행방향을 따라 상기 나이프 후단에서 강판 폭방향으로 연장되고 내부에는 극저온 액체가 순환되며, 강판 표면의 도금층에 밀착하여 도금 부착량을 제어하고 강판을 급냉시키는 칠롤을 더 포함하는 도금 장치.The wiping part further includes a chill roll extending from the rear end of the knife in the steel plate width direction along the steel plate traveling direction, and having a cryogenic liquid circulated therein, in close contact with the plating layer on the surface of the steel plate, to control the coating amount and to quench the steel plate. .
- 제 2 항 내지 제 5 항 중 어느 한 항에 있어서,The method according to any one of claims 2 to 5,상기 나이프는 강판 폭방향으로 연장되고 내부에는 극저온 액체가 순한되는 바디, 및 상기 바디 선단에 설치되고 강판의 도금층에 접촉하여 도금 부착량을 제어하는 팁부를 포함하는 도금 장치.The knife includes a body extending in the width direction of the steel sheet and the inside is a mild cryogenic liquid, and a tip portion provided at the tip of the body and in contact with the plating layer of the steel sheet to control the coating amount.
- 제 2 항 내지 제 5 항 중 어느 한 항에 있어서,The method according to any one of claims 2 to 5,상기 나이프는 강판 폭방향으로 연장되고 회전가능하게 설치되며 내부에는 극저온 액체가 순환되는 회전체와, 상기 회전체 외주면에 원주방향을 따라 간격을 두고 설치되고 강판 표면의 도금층에 접하여 도금 부착량을 제어하는 팁부, 및 상기 회전체에 연결되어 회전체를 회전시켜 일측 팁부를 강판 표면을 향하여 배치시키는 회전구동부를 포함하는 도금 장치.The knife extends in the width direction of the steel plate and is rotatably installed therein, and a rotating body in which cryogenic liquid is circulated therein, and is disposed at intervals along the circumferential direction on the outer circumferential surface of the rotating body and in contact with the plating layer on the surface of the steel plate to control the plating amount A plating apparatus comprising a tip portion, and a rotary driving portion connected to the rotating body to rotate the rotating body to place one tip portion toward the steel plate surface.
- 제 6 항에 있어서,The method of claim 6,상기 와이핑부는 상기 나이프에 구비되어 강판에 대한 팁부의 접촉 하중을 검출하는 로드센서, 및 상기 로드센서의 검출신호에 따라 강판에 대해 나이프를 이동하여 강판에 대한 팁부의 가압력을 제어하는 제어부를 더 포함하는 도금 장치.The wiping unit further includes a load sensor provided in the knife to detect a contact load of the tip portion with respect to the steel plate, and a control unit for controlling the pressing force against the steel sheet by moving the knife with respect to the steel plate according to the detection signal of the load sensor. Plating device comprising.
- 제 6 항에 있어서,The method of claim 6,상기 나이프는 팁부가 -250 내지 5℃의 온도로 냉각되는 도금 장치.The knife is a plating apparatus wherein the tip is cooled to a temperature of -250 to 5 ℃.
- 제 6 항에 있어서,The method of claim 6,상기 팁부는 강판에 폭방향에 대해 평행하게 배치된 구조의 도금 장치.And the tip portion is disposed on the steel sheet in parallel with the width direction.
- 제 6 항에 있어서,The method of claim 6,상기 팁부는 강판의 폭방향에 대해 경사지게 배치된 구조의 도금 장치.The tip portion plating apparatus having a structure arranged inclined with respect to the width direction of the steel sheet.
- 제 6 항에 있어서,The method of claim 6,상기 팁부는 꺽여져 형성되어, 강판의 이동방향을 따라 V 자 형태 또는 역V 자 형태로 배치된 구조의 도금 장치.The tip portion is formed by bending, the plating apparatus having a structure arranged in a V-shape or inverted V-shape along the moving direction of the steel sheet.
- 제 3 항 또는 제 5 항에 있어서,The method according to claim 3 or 5,상기 와이핑부는 상기 칠롤에 구비되어 강판에 대한 칠롤의 접촉 하중을 검출하는 로드센서, 및 상기 로드센서의 검출신호에 따라 강판에 대해 칠롤을 이동하여 강판에 대한 칠롤의 가압력을 제어하는 제어부를 더 포함하는 도금 장치.The wiping unit further includes a load sensor provided in the chill roll to detect a contact load of the chill roll with respect to the steel sheet, and a control unit for controlling the pressing force of the chill roll against the steel sheet by moving the chill roll with respect to the steel sheet according to the detection signal of the load sensor. Plating device comprising.
- 제 3 항 또는 제 5 항에 있어서,The method according to claim 3 or 5,상기 칠롤은 -250 내지 5℃의 온도로 냉각되는 도금 장치.The chill roll is a plating apparatus that is cooled to a temperature of -250 to 5 ℃.
- 제 3 항 또는 제 5 항에 있어서,The method according to claim 3 or 5,상기 칠롤 또는 냉각롤은 표면조도가 평균 0.1 내지 3um 인 도금 장치.The chill roll or the cooling roll has a surface roughness of 0.1 to 3um average plating device.
- 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,상기 냉각체는 강판 폭방향으로 연장되고 내부에는 극저온 액체가 순환되며 강판 표면의 도금층에 가압되어 냉기를 가하는 냉각롤을 포함하고, 상기 냉각롤은 복수개가 강판의 진행방향을 따라 간격을 두고 배치된 구조의 도금 장치.The cooling body includes a cooling roll extending in the width direction of the steel sheet and having a cryogenic liquid circulated therein and pressurized by a plating layer on the surface of the steel sheet to apply cold air, and the plurality of cooling rolls are arranged at intervals along the advancing direction of the steel sheet. Plating device of structure.
- 제 16 항에 있어서,The method of claim 16,상기 냉각체는 적어도 두 개의 냉각롤 사이에 감겨져 설치되고 강판 표면의 도금층에 밀착하여 냉기를 가하는 냉각벨트를 더 포함하는 도금 장치.The cooling apparatus further comprises a cooling belt wound and installed between at least two cooling rolls and in close contact with the plating layer on the surface of the steel sheet to apply cold air.
- 제 17 항에 있어서,The method of claim 17,상기 냉각벨트는 -250 내지 5℃의 온도로 냉각되는 도금 장치.The cooling belt is a plating apparatus that is cooled to a temperature of -250 to 5 ℃.
- 제 17 항에 있어서,The method of claim 17,상기 냉각부는 상기 냉각롤에 구비되어 강판에 대한 냉각벨트의 접촉 하중을 검출하는 로드센서, 및 상기 로드센서의 검출신호에 따라 강판에 대해 냉각롤을 이동하여 강판에 대한 냉각벨트의 가압력을 제어하는 제어부를 더 포함하는 도금 장치.The cooling unit is provided on the cooling roll to control the pressing force of the cooling belt against the steel sheet by moving the cooling roll with respect to the steel sheet in accordance with the load sensor for detecting the contact load of the cooling belt to the steel sheet, and the detection signal of the load sensor Plating apparatus further comprising a control unit.
- 제 16 항에 있어서,The method of claim 16,상기 냉각벨트는 표면에 도금층으로 전사될 패턴이 형성된 도금 장치.The cooling belt is a plating apparatus having a pattern to be transferred to the plating layer on the surface.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2018007843A MX2018007843A (en) | 2015-12-24 | 2016-12-23 | Plating device and plating method. |
CN201680075453.8A CN108431284A (en) | 2015-12-24 | 2016-12-23 | Plater and coating method |
JP2018533132A JP6667641B2 (en) | 2015-12-24 | 2016-12-23 | Plating apparatus and plating method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2015-0186322 | 2015-12-24 | ||
KR1020150186322A KR101711856B1 (en) | 2015-12-24 | 2015-12-24 | Continuous galvanizing apparatus and method |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017111523A1 true WO2017111523A1 (en) | 2017-06-29 |
Family
ID=58410611
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2016/015153 WO2017111523A1 (en) | 2015-12-24 | 2016-12-23 | Plating device and plating method |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP6667641B2 (en) |
KR (1) | KR101711856B1 (en) |
CN (1) | CN108431284A (en) |
MX (1) | MX2018007843A (en) |
WO (1) | WO2017111523A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101847567B1 (en) | 2015-12-24 | 2018-04-10 | 주식회사 포스코 | Coated steel sheet |
JP7328542B2 (en) * | 2019-11-29 | 2023-08-17 | 日本製鉄株式会社 | Hot dip plated steel sheet |
CN112011753A (en) * | 2020-09-11 | 2020-12-01 | 昆山奥特莱机电科技有限公司 | Wire cooling device |
CN113463001B (en) * | 2021-07-01 | 2023-08-01 | 深圳市展鑫威科技有限公司 | Metal plating device applicable to steel belts with different thicknesses |
CN113322427B (en) * | 2021-08-02 | 2021-10-29 | 天津市新宇彩板有限公司 | Method for controlling spangles on surface of steel plate by adopting aluminum-zinc-magnesium plating solution |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960000868Y1 (en) * | 1993-08-09 | 1996-02-02 | 포항종합제철 주식회사 | Cooling device of continuous hot-dipping tester |
JPH09256131A (en) * | 1996-03-18 | 1997-09-30 | Kawasaki Steel Corp | Method for adjusting spangle of continuously hot dip galvanized steel strip |
KR20000041285A (en) * | 1998-12-22 | 2000-07-15 | 이구택 | Method and apparatus for cooling alloyed molten galvanized steel sheet |
KR20120132442A (en) * | 2011-05-27 | 2012-12-05 | 동부제철 주식회사 | Coating composition, and method for coating of steel using the same, and coating steel coated coating composition |
JP2014151636A (en) * | 2013-02-14 | 2014-08-25 | Toray Ind Inc | Endless belt-shaped metal mold, and method for producing the same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63111164A (en) * | 1986-10-30 | 1988-05-16 | Kawasaki Steel Corp | Apparatus for regulating amount of molten metal adhering by hot dipping |
DE4134108C1 (en) * | 1991-10-15 | 1993-05-06 | Linde Ag, 6200 Wiesbaden, De | Steel strip metal coating - by passing through melt container, then up between two slot nozzles fed with e.g. liq. nitrogen@ to accelerate cooling |
KR100511513B1 (en) * | 2003-03-21 | 2005-09-02 | 주식회사 포스코 | A method for equalizing iron content of GA steel plate |
-
2015
- 2015-12-24 KR KR1020150186322A patent/KR101711856B1/en active IP Right Grant
-
2016
- 2016-12-23 MX MX2018007843A patent/MX2018007843A/en unknown
- 2016-12-23 JP JP2018533132A patent/JP6667641B2/en active Active
- 2016-12-23 CN CN201680075453.8A patent/CN108431284A/en active Pending
- 2016-12-23 WO PCT/KR2016/015153 patent/WO2017111523A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960000868Y1 (en) * | 1993-08-09 | 1996-02-02 | 포항종합제철 주식회사 | Cooling device of continuous hot-dipping tester |
JPH09256131A (en) * | 1996-03-18 | 1997-09-30 | Kawasaki Steel Corp | Method for adjusting spangle of continuously hot dip galvanized steel strip |
KR20000041285A (en) * | 1998-12-22 | 2000-07-15 | 이구택 | Method and apparatus for cooling alloyed molten galvanized steel sheet |
KR20120132442A (en) * | 2011-05-27 | 2012-12-05 | 동부제철 주식회사 | Coating composition, and method for coating of steel using the same, and coating steel coated coating composition |
JP2014151636A (en) * | 2013-02-14 | 2014-08-25 | Toray Ind Inc | Endless belt-shaped metal mold, and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
CN108431284A (en) | 2018-08-21 |
JP2018538448A (en) | 2018-12-27 |
KR101711856B1 (en) | 2017-03-03 |
MX2018007843A (en) | 2018-11-09 |
JP6667641B2 (en) | 2020-03-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2017111523A1 (en) | Plating device and plating method | |
WO2016104879A1 (en) | Hot press-formed member with excellent powdering resistance at time of press forming, and method for manufacturing same | |
EP3396009B1 (en) | Plated steel sheet having fine and even plating structure and plated steel sheet manufacturing method | |
WO2011155768A2 (en) | Descaling apparatus | |
CA2225537C (en) | Hot dip coating apparatus and method | |
WO2018101636A1 (en) | Metal material cooling apparatus | |
WO2013100518A1 (en) | Electromagnetic wiping device, steel sheet wiping device including same, and method for manufacturing steel sheet | |
WO2013073872A1 (en) | High speed horizontal electroforming apparatus for manufacturing metal foil and method for manufacturing metal foil | |
WO2016195172A1 (en) | Continuous casting and rolling apparatus and continuous casting and rolling method | |
WO2018110946A1 (en) | Rolling facility and rolling method | |
WO2017111530A1 (en) | Plated steel sheet having fine and even plating structure and plated steel sheet manufacturing method | |
WO2011071196A1 (en) | Titanium alloy bolt manufacturing facility and method for manufacturing titanium alloy bolt using same | |
WO2021125901A2 (en) | Aluminum-based alloy-plated steel sheet having excellent workability and corrosion resistance, and manufacturing method therefor | |
WO2022010030A1 (en) | Method for manufacturing hot press formed member with excellent producibility, weldability and formability | |
WO2011034290A2 (en) | Cooling apparatus and cooling method for an indirect extruder | |
US6474103B1 (en) | Glass spraying method | |
WO2020040360A1 (en) | Mg-comprising hot-dip galvanized steel sheet manufacturing method and manufacturing apparatus | |
WO2018062860A2 (en) | Uniform treatment apparatus and pickling apparatus | |
KR101711858B1 (en) | Continuous galvanizing apparatus and method | |
WO2020130566A2 (en) | Apparatus for cooling metal material | |
KR101711857B1 (en) | Continuous galvanizing apparatus and method | |
KR100601328B1 (en) | Glass thermal spraying method for metallic roll and device therefor | |
WO2019132343A1 (en) | Device for cooling steel sheet | |
JP2650248B2 (en) | Continuous metal plating equipment for steel sheets | |
WO2023055065A1 (en) | Plated steel sheet having excellent corrosion resistance and surface appearance and method for manufacturing same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 16879390 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2018533132 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: MX/A/2018/007843 Country of ref document: MX |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 16879390 Country of ref document: EP Kind code of ref document: A1 |