JP7328542B2 - Hot dip plated steel sheet - Google Patents

Description

The present invention relates to a hot dip plated steel sheet.

Hot-dip galvanized steel sheets have excellent corrosion resistance, and among them, Zn--Al--Mg-based hot-dip galvanized steel sheets have particularly excellent corrosion resistance. Such hot-dip plated steel sheets are widely used in various manufacturing industries such as building materials, home electric appliances, and automobile fields, and the amount of use thereof is increasing in recent years.

By the way, for the purpose of showing letters, patterns, design drawings, etc. on the surface of the hot-dip plated steel sheet, letters, patterns, designs, etc. It may appear on the surface of the hot-dip plating layer.

However, when a process such as printing or coating is performed on the hot-dip plated layer, there is a problem that the cost and time required for applying characters, designs, etc. are increased. Furthermore, when printing or painting characters or designs on the surface of the plating layer, not only does the metallic luster appearance that is highly popular with consumers be lost, but the coating itself deteriorates over time and the adhesion of the coating film deteriorates. Due to the problem of deterioration over time, the durability is poor, and characters and designs may disappear over time. In the case of stamping ink to reveal characters, designs, etc. on the surface of the plated layer, the cost and time can be relatively reduced, but there is a concern that the ink may reduce the corrosion resistance of the hot-dip plated layer. Furthermore, when the design, etc. is revealed by grinding the hot-dip plating layer, the durability of the design, etc. is excellent, but the thickness of the hot-dip plating layer at the grinding point is greatly reduced, which inevitably reduces the corrosion resistance, resulting in the deterioration of the plating properties. is concerned.

As shown in the following patent documents, various technical developments have been made for Zn-Al-Mg hot-dip plated steel sheets. Techniques for improving the durability of letters, designs, etc. on the surface of the plating layer. is not known.

Regarding Zn--Al--Mg hot-dip plated steel sheets, there are prior arts aimed at making the satin-like coating appearance seen in Zn--Al--Mg hot-dip plated steel sheets more beautiful.
For example, Patent Document 1 discloses a Zn-Al-Mg hot dip plated steel sheet having a fine texture and a satin-like appearance with many smooth glossy parts, that is, a large number of white parts per unit area, and a glossy A Zn-Al-Mg hot-dip plated steel sheet having a good satin-like appearance in which the ratio of the area of the part is large is described. In addition, Patent Document 1 describes that the unfavorable pear-skin state is a state in which irregular white portions and circular glossy portions are intermingled and scattered on the surface, presenting a surface appearance. there is
In addition, Patent Document 4 discloses a highly corrosion-resistant hot-dip galvanized steel sheet in which the ternary eutectic structure of Al/MgZn ₂ /Zn is refined to increase the glossiness of the coating layer as a whole and improve the appearance uniformity. Are listed.
However, no technique has been known in the past to improve the durability and prevent the corrosion resistance from deteriorating when characters or the like are displayed on the surface of the plating layer.

Japanese Patent No. 5043234 Japanese Patent No. 5141899 Japanese Patent No. 3600804 WO2013/002358

The present invention has been made in view of the above circumstances, and provides a hot-dip plated steel sheet that can display letters, designs, etc. on the surface of the plating layer, has excellent durability, and is also excellent in corrosion resistance. The challenge is to

The gist of the present invention is as follows.
[1] A steel plate and a hot-dip coating layer formed on the surface of the steel plate,
The hot dip plated layer has an average composition of Al: 0 to 90% by mass, Mg: 0 to 10% by mass, the balance being Zn and impurities,
A pattern portion arranged to have a predetermined shape and a non-pattern portion are formed on the hot-dip plating layer,
The pattern portion and the non-pattern portion each include one or two of a first region and a second region obtained by the following measurement method,
A hot-dip plated steel sheet, wherein the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is 30% or more.
[Measuring method]
Virtual grid lines are drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, and the arithmetic mean surface roughness Sa is measured in each of a plurality of regions partitioned by the virtual grid lines. The region where the obtained Sa is 1 μm or more is defined as the first region, and the region where the obtained Sa is less than 1 μm is defined as the second region.
[2] The hot dip plated layer has an average composition of 4 to 22% by mass of Al, 1 to 10% by mass of Mg, and the balance contains Zn and impurities. Hot dip plated steel sheet.
[3] The hot-dip plated steel sheet according to [1] or [2], wherein the hot-dip plated layer further contains Si: 0.0001 to 2% by mass in average composition.
[4] The hot-dip plated layer further has an average composition of Ni, Ti, Zr, Sr, Fe, Sb, Pb, Sn, Ca, Co, Mn, P, B, Bi, Cr, Sc, Y, REM , Hf, and C in a total content of 0.001 to 2% by mass, the hot dip plated steel sheet according to any one of [1] to [3].
[5] The pattern portion is arranged so as to form any one of linear portions, curved portions, dot portions, figures, numerals, symbols, patterns, or characters, or a combination of two or more of these. The hot-dip plated steel sheet according to any one of [1] to [4], characterized in that
[6] The hot-dip plated steel sheet according to any one of [1] to [5], wherein the pattern portions are arranged in an intentional shape .
[7] The hot-dip plated steel sheet according to any one of [1] to [6], wherein the total adhesion amount of the hot-dip plated layer on both sides of the steel sheet is 30 to 600 g/m ² .

According to the present invention, by setting the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion to 30% or more, the pattern portion and the non-pattern portion are separated. become identifiable. As a result, it is possible to provide a hot-dip plated steel sheet that is excellent in durability and corrosion resistance when characters, designs, etc. are displayed on the surface of the hot-dip plated layer.

FIG. 1 is an enlarged photograph of the first region of No. 1 by a scanning electron microscope. FIG. 1 is an enlarged photograph of the second region of No. 1 by a scanning electron microscope. FIG. 3 is an enlarged plan view showing the surface of the hot-dip plated steel sheet that is an example of the present embodiment.

A hot-dip plated steel sheet that is an embodiment of the present invention will be described below.
The hot-dip plated steel sheet of the present embodiment includes a steel plate and a hot-dip plated layer formed on the surface of the steel plate, and the hot-dip plated layer has an average composition of Al: 0 to 90% by mass and Mg: 0 to 10% by mass. %, the remainder containing Zn and impurities, and a pattern portion and a non-pattern portion arranged to have a predetermined shape are formed in the hot-dip plating layer, and the pattern portion and the non-pattern portion are each: Including one or two of the first region and the second region, the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is 30% or more in absolute value. The first region is a hot-dip plated steel sheet having a Sa of 1 μm or more obtained by the following measurement method, and the second region is a region of less than 1 μm Sa obtained by the following measurement method.

The measuring method is as follows. Virtual grid lines are drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, and the arithmetic mean surface roughness Sa is measured in each of a plurality of regions partitioned by the virtual grid lines.

In the hot-dip plated steel sheet of the present embodiment, when virtual grid lines are drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, each of the plurality of regions partitioned by the virtual grid lines has an arithmetic mean surface roughness Sa , a first region, or a second region.

The first region is a region having an arithmetic mean surface roughness Sa of 1 μm or more. Since the first region has a large arithmetic mean surface roughness Sa, a portion of the hot-dip plated layer that contains a large amount of the first region appears white or nearly white when observed with the naked eye or under a microscope. On the other hand, since the second region has an arithmetic mean surface roughness Sa of less than 1 μm, the part where the second region is included in the hot-dip plated layer and the first region is less is observed with the naked eye or under a microscope. , which appears to have a metallic sheen. Furthermore, the first region and the second region coexist, and the portion where the area ratio of the first region is 30 to 70% looks like a satin finish.

Thus, depending on the area ratio of the first region, the surface of the hot-dip plated layer appears white or nearly white, metallic luster, or satin-like. Here, in order to make characters, figures, lines, dots, patterns, etc. visible on the surface of the hot-dip plated layer, the pattern parts constituting these characters and the like and the other non-pattern parts I wish I could identify it. For this purpose, the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion should be different.

Specifically, the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is preferably 30% or more. This makes it possible to distinguish between the pattern portion and the non-pattern portion.

For example, when the area ratio of the first region of the pattern portion is 75%, the pattern portion appears white or close to white. In addition, when the area ratio of the first region in the non-pattern portion is 45% or less, the surface appears to have a satin finish or metallic luster. When the difference in the area ratio of the first region between the patterned portion and the non-patterned portion is 30% or more, the patterned portion and the non-patterned portion can be distinguished from each other due to the difference in appearance.

In addition, when the area ratio of the first region of the pattern portion is about 65% and the area ratio of the first region of the non-pattern portion is about 35%, both the pattern portion and the non-pattern portion look satin-like. Since the area ratio of the first region in the pattern portion is large, the pattern portion has a whiter appearance than the non-pattern portion. When the difference in the area ratio of the first region between the patterned portion and the non-patterned portion is 30% or more, the patterned portion and the non-patterned portion can be distinguished from each other due to the difference in appearance.

Furthermore, when the first area of the pattern portion is 50%, the pattern portion appears satin-like. In addition, when the area ratio of the first region in the non-pattern portion is 20% or less, it appears to have metallic luster. When the difference in the area ratio of the first region between the patterned portion and the non-patterned portion is 30% or more, the patterned portion and the non-patterned portion can be distinguished from each other due to the difference in appearance.

Thus, when the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is 30% or more, the appearance of the pattern portion and the non-pattern portion becomes different. Therefore, the pattern portion can be clearly identified. That is, in the visible light image of the surface of the plating layer, the difference in hue, brightness, saturation, etc. between the patterned portion and the non-patterned portion is large, so that the patterned portion and the non-patterned portion can be distinguished.

On the other hand, when the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is less than 30%, the difference in appearance between the pattern portion and the non-pattern portion disappears. cannot be clearly identified. That is, in a visible light image of the surface of the plating layer, the difference in hue, brightness, saturation, etc. between the patterned portion and the non-patterned portion becomes small, making it impossible to distinguish between the patterned portion and the non-patterned portion.

As described above, an example of the existence ratio of the first region in the pattern portion and the non-pattern portion was shown. The value may be 30% or more, and there is no need to limit the existence ratio of the first region in each of the pattern portion and the non-pattern portion.

Hereinafter, embodiments of the present invention will be described with respect to hot-dip plated steel sheets.

There are no particular restrictions on the material of the steel sheet that serves as the base of the hot-dip coating layer. Although the details will be described later, as the material, general steel can be used without any particular limitation, Al-killed steel or some high-alloy steel can also be used, and the shape is also not particularly limited. The hot-dip plating layer according to the present embodiment is formed by applying the hot-dip plating method, which will be described later, to the steel sheet.

Next, the chemical composition of the hot-dip plating layer will be explained.
The hot-dip plated layer contains, in average composition, Al: 0 to 90% by mass, Mg: 0 to 10% by mass, and Zn and impurities as the balance. More preferably, the average composition contains 4 to 22% by mass of Al, 1 to 10% by mass of Mg, and the balance of Zn and impurities. More preferably, the average composition contains 4 to 22% by mass of Al, 1 to 10% by mass of Mg, and the balance is Zn and impurities. Further, the hot-dip plated layer may contain Si: 0.0001 to 2% by mass in average composition. Furthermore, the hot-dip layer has an average composition of Ni, Ti, Zr, Sr, Fe, Sb, Pb, Sn, Ca, Co, Mn, P, B, Bi, Cr, Sc, Y, REM, Hf, C Any one or two or more of these may be contained in a total amount of 0.001 to 2% by mass.

The content of Al is in the range of 0 to 90% by mass, preferably 4 to 22% by mass in terms of average composition. Al is preferably contained in order to ensure corrosion resistance. If the content of Al in the hot-dip plated layer is 4% by mass or more, the effect of improving the corrosion resistance is enhanced. If it is 90% or less, the plating layer can be stably formed. If it exceeds 22% by mass, the effect of improving corrosion resistance is saturated. From the viewpoint of corrosion resistance, the content is preferably 5 to 18% by mass. More preferably, it is 6 to 16% by mass.

The content of Mg is in the range of 0 to 10% by mass, preferably 1 to 10% by mass, based on the average composition. Mg is preferably contained in order to improve corrosion resistance. If the content of Mg in the hot-dip plated layer is 1% by mass or more, the effect of improving the corrosion resistance is enhanced. If it exceeds 10% by mass, dross generation in the plating bath becomes significant, making it difficult to stably produce a hot-dip plated steel sheet. From the viewpoint of the balance between corrosion resistance and dross generation, the content is preferably 1.5 to 6% by mass. More preferably, it should be in the range of 2 to 5% by mass.

Al and Mg may each be 0%. That is, the hot-dip plated layer of the hot-dip plated steel sheet of the present embodiment is not limited to the Zn-Al-Mg-based hot-dip plated layer, and may be a Zn-Al-based hot-dip plated layer, or a hot-dip galvanized layer. It may be an alloyed hot-dip galvanized layer.

Further, the hot-dip plated layer may contain Si in the range of 0.0001 to 2% by mass.
Since Si may improve the adhesion of the hot-dip plating layer, it may be contained. By containing 0.0001% by mass or more of Si, the effect of improving adhesion is exhibited, so it is preferable to contain 0.0001% by mass or more of Si. On the other hand, even if the content exceeds 2% by mass, the effect of improving the plating adhesion is saturated, so the content of Si is made 2% by mass or less. From the viewpoint of plating adhesion, it may be in the range of 0.0010 to 1% by mass, or in the range of 0.0100 to 0.8% by mass.

In the hot dip plated layer, the average composition is Ni, Ti, Zr, Sr, Fe, Sb, Pb, Sn, Ca, Co, Mn, P, B, Bi, Cr, Sc, Y, REM, Hf, C may contain 0.001 to 2% by mass in total of one or more of Corrosion resistance can be further improved by containing these elements. REM is one or more of the rare earth elements with atomic numbers 57-71 in the periodic table.

The remainder of the chemical composition of the hot-dip layer is zinc and impurities. Impurities include those that are unavoidably contained in base metals such as zinc, and those that are contained by dissolving steel in the plating bath.

The average composition of the hot-dip plated layer can be measured by the following method. First, after removing the surface coating film with a coating remover that does not corrode the plating (for example, Neoriver SP-751 manufactured by Sansai Kako Co., Ltd.), the hot-dipped plating layer with hydrochloric acid containing an inhibitor (for example, Hibilon manufactured by Sugimura Chemical Industry Co., Ltd.) can be determined by dissolving and subjecting the resulting solution to inductively coupled plasma (ICP) emission spectrometry. Moreover, when the surface layer coating film is not provided, the operation for removing the surface layer coating film can be omitted.

Next, the structure of the hot-dip plated layer will be described. The structure described below is the structure when the hot-dip plated layer has an average composition of 4 to 22% by mass of Al, 1 to 10% by mass of Mg, and 0 to 2% by mass of Si.

The hot dip plated layer containing Al, Mg and Zn includes [Al phase] and [Al/Zn/ _MgZn2 ternary eutectic structure]. It has a form in which the [Al phase] is included in the [Al/Zn/ _MgZn2 ternary eutectic structure] matrix. Further, the [Al/Zn/ _MgZn2 ternary eutectic structure] matrix may contain [ _MgZn2 phase] or [Zn phase]. Further, when Si is added, [Mg ₂ Si phase] may be included in the matrix of [Al/Zn/MgZn ₂ ternary eutectic structure].

Here, the [Al/Zn/ _MgZn2 ternary eutectic structure] is a ternary eutectic structure of the Al phase, the Zn phase, and the intermetallic compound _MgZn2 phase. The Al phase that is formed corresponds to, for example, the "Al"phase" at high temperature in the Al-Zn-Mg ternary equilibrium diagram (an Al solid solution that dissolves Zn and contains a small amount of Mg). is. At room temperature, the Al″ phase at high temperatures usually appears separated into a fine Al phase and a fine Zn phase. is a Zn solid solution in which a small amount of Mg is dissolved in. The MgZn ₂ phase in the ternary eutectic structure is a metal that exists in the vicinity of Zn: about 84% by mass in the Zn-Mg binary system equilibrium diagram. As far as we can see from the phase diagram, each phase does not dissolve other additive elements, or even if they do, it is considered to be a very small amount, but the amount is clear in normal analysis. In this specification, the ternary eutectic structure consisting of these three phases is referred to as [Al/Zn/ _MgZn2 ternary eutectic structure].

In addition, [Al phase] is a phase that looks like an island with a clear boundary in the matrix of the ternary eutectic structure. (Al solid solution that dissolves Zn and contains a small amount of Mg). The Al″ phase at high temperature differs in the amount of solid-soluted Zn and Mg depending on the concentration of Al and Mg in the plating bath. It separates into phases, but the island-like shape seen at room temperature can be considered to be the remains of the Al″ phase at high temperature. It is thought that it is not dissolved, or even if it is dissolved, it is a very small amount, but it cannot be clearly distinguished by ordinary analysis. In this specification, the retained phase is referred to as [Al phase], which can be clearly distinguished from the Al phase forming the ternary eutectic structure by microscopic observation.

Further, the [Zn phase] is a phase that looks like an island with a clear boundary in the matrix of the ternary eutectic structure, and actually contains a small amount of Al and a small amount of Mg as a solid solution. There is also As far as the phase diagram is concerned, it is considered that this phase does not dissolve other additive elements or, if dissolved, the amount is extremely small. This [Zn phase] can be clearly distinguished from the Zn phase forming the ternary eutectic structure by microscopic observation. The plating layer of the present invention may contain [Zn phase] depending on the manufacturing conditions. there is no problem either.

The [MgZn ₂ phase] is a phase that looks like islands with clear boundaries in the matrix of the ternary eutectic structure, and actually contains a small amount of Al as a solid solution. As far as the phase diagram is concerned, it is considered that this phase does not dissolve other additive elements or, if dissolved, the amount is extremely small. This [MgZn ₂ phase] can be clearly distinguished from the MgZn ₂ phase forming the ternary eutectic structure by microscopic observation. The plating layer of the present invention may not contain the [MgZn ₂ phase] depending on the production conditions, but it is contained in the plating layer under most production conditions.

The [Mg ₂ Si phase] is a phase that looks like an island with clear boundaries in the solidified structure of the plating layer when Si is added. As far as the phase diagram is concerned, it is considered that Zn, Al, and other additive elements are not solid-dissolved, or even if they are solid-dissolved, the amount is extremely small. This [Mg ₂ Si phase] can be clearly distinguished in the plating by microscopic observation.

Next, the patterned portion, the non-patterned portion, the first region, and the second region in the surface layer of the hot-dip plating layer will be described.

A pattern portion and a non-pattern portion are formed on the surface of the hot-dip plating layer of the present embodiment so as to have a predetermined shape. It is preferable that the pattern portion is arranged so as to form any one of linear portions, curved portions, dot portions, figures, numerals, symbols, patterns, or characters, or a combination of two or more of these. . Also, the non-pattern portion is a region other than the pattern portion. The shape of the pattern portion is acceptable as long as it can be recognized as a whole, even if it is partially missing, such as missing dots. The non-pattern portion may have a shape that borders the boundary of the pattern portion.

If any one of straight lines, curved lines, dots, figures, numbers, symbols, patterns or characters, or a combination of two or more of these is arranged on the surface of the hot-dip plating layer, these can be used as the pattern area, and the other area can be used as the non-pattern area. The boundary between the patterned portion and the non-patterned portion can be recognized with the naked eye. The boundary between the patterned portion and the non-patterned portion may be grasped from an enlarged image using an optical microscope or a magnifying glass.

The pattern portion is preferably formed to have a size that allows the existence of the pattern portion to be determined with the naked eye, under a magnifying glass, or under a microscope. Moreover, the non-pattern portion is a region that occupies most of the hot-dip plated layer (the surface of the hot-dip plated layer), and the pattern portion may be arranged in the non-pattern portion. The pattern portion is arranged in a predetermined shape within the non-pattern portion. Specifically, in the non-pattern portion, the pattern portion includes any one of linear portions, curved portions, graphics, dot portions, graphics, numerals, symbols, patterns, or characters, or a combination of two or more of these. It is arranged so that it becomes a shape. By adjusting the shape of the pattern portion, any one or more of the straight line portion, curved portion, figure, dot portion, figure, number, symbol, pattern or letter on the surface of the hot-dip plating layer A shape that combines the For example, on the surface of the hot-dip plated layer, a string of characters, a string of numbers, a symbol, a mark, a diagram, a design image, or a combination of these, etc., formed of a pattern portion appears. This shape is a shape intentionally or artificially formed by a manufacturing method to be described later, and is not naturally formed.

Thus, the patterned portion and the non-patterned portion are regions formed on the surface of the hot-dip plating layer, and the patterned portion and the non-patterned portion each include one of the first region and the second region. Or two types are included.

The first region is a region in which the arithmetic mean surface roughness Sa obtained by the following measuring method is 1 μm or more. Also, the second region is a region in which the arithmetic mean surface roughness Sa obtained by the measuring method is less than 1 μm.

Since the first region has an arithmetic mean surface roughness Sa of 1 μm or more, a portion of the hot-dip plated layer with a large amount of the first region appears white or close to white. On the other hand, portions of the hot-dip plated layer where there are many second regions appear to have a metallic luster. Also, the first regions and the second regions gather in a dispersed manner, and the area where the area ratio of the first regions is 30 to 70% looks like a satin finish.

Next, a method for measuring the arithmetic mean surface roughness Sa will be described.
First, virtual grid lines are drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, and the arithmetic mean surface roughness Sa of each region is measured in a plurality of regions partitioned by the virtual grid lines.
A region having an arithmetic mean surface roughness Sa of 1 μm or more is the first region, and a region having an arithmetic mean surface roughness Sa of less than 1 μm is the second region.

In the above measuring method, the arithmetic mean surface roughness Sa is measured using a 3D laser microscope (manufactured by KEYENCE CORPORATION). In this embodiment, a 20× standard lens is used to measure the height A in each of a plurality of regions partitioned by virtual grid lines at intervals of 50 μm. When measured on a grid, 100 measurement points are obtained in the area. When the obtained height A100 point is defined as height A ₁ to height A ₁₀₀ , Sa is calculated using the following formula. _Aave is the average of 100 points of height A.
Sa=1/100×Σ[x=1→100](|height A _x −A _ave |)

The pattern portion includes a plurality of regions partitioned by virtual grid lines, and each region is classified as either a first region or a second region. The non-pattern portion also includes a plurality of regions partitioned by virtual grid lines, and each region is classified as either a first region or a second region. That is, the pattern portion may include either the first region or the second region, or may include both the first region and the second region. Similarly, the non-pattern portion may include either the first region or the second region, or may include both the first region and the second region.

Here, in the pattern portion, the area ratio of each of the first region and the second region can be obtained. When the area fraction of the first region exceeds 70%, the pattern portion looks white or close to white. When the area fraction of the first region is 30% or more and 70% or less, the pattern portion looks satin-like. Moreover, when the area fraction of the first region is less than 30%, the pattern portion appears to have metallic luster. Thus, the appearance of the pattern portion depends on the area fraction of the first region.

On the other hand, even in the non-pattern portion, the area ratio of each of the first region and the second region can be obtained. As with the patterned portion, the appearance of the non-patterned portion depends on the area fraction of the first region.

Then, when the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is 30% or more in absolute value, the pattern portion and the non-pattern portion can be distinguished. Become. When the difference in area ratio is less than 30%, the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is small, and the appearance of the pattern portion and the non-pattern portion are similar. It becomes an appearance, and it becomes difficult to identify the pattern portion. The larger the difference in the area ratio, the better, more preferably 40% or more, and even more preferably 60% or more.

The patterned portion and the non-patterned portion may be distinguishable to the naked eye or under a magnifying glass or microscope. Being identifiable under a magnifying glass or a microscope means, for example, that the shape formed by the pattern portion is identifiable in a field of view of 50 times or less. With a field of view of 50 times or less, the patterned portion and the non-patterned portion can be distinguished from each other by the difference in appearance. The patterned portion and the non-patterned portion are preferably distinguishable by a factor of 20 or less, more preferably by a factor of 10 or less, and more preferably by a factor of 5 or less.

The hot-dip plated steel sheet according to the present embodiment may have a chemical conversion treatment film layer or a coating film layer on the surface of the hot-dip plated layer. Here, the types of the chemical conversion treatment film layer and the coating film layer are not particularly limited, and known chemical conversion treatment film layers and coating film layers can be used.

Next, a method for manufacturing the hot-dip plated steel sheet of the present embodiment will be described.
The hot-dip plated steel sheet of the present embodiment is hot-dip plated on a steel sheet manufactured through steelmaking, casting, and hot rolling. When manufacturing the steel sheet, pickling, hot-rolled sheet annealing, cold rolling, and cold-rolled sheet annealing may be further performed. Hot-dip plating may be a continuous hot-dip plating method in which a steel sheet is continuously passed through a hot-dip plating bath, or a hot-dip plating method in which a steel material processed into a predetermined shape or the steel sheet itself is immersed in a hot-dip plating bath and then pulled out. It's okay.

The hot-dip plating bath preferably contains 0 to 90% by mass of Al, 0 to 10% by mass of Mg, and the balance of Zn and impurities. The hot-dip plating bath may contain 4 to 22% by mass of Al, 1 to 10% by mass of Mg, and the balance may be Zn and impurities. Furthermore, the hot dip plating bath may contain Si: 0.0001 to 2% by mass. Furthermore, the hot-dip plating bath is Ni, Ti, Zr, Sr, Fe, Sb, Pb, Sn, Ca, Co, Mn, P, B, Bi, Cr, Sc, Y, REM, Hf, or C. One or two or more may be contained in a total amount of 0.001 to 2% by mass. The average composition of the hot-dip plating layer of this embodiment is substantially the same as the composition of the hot-dip plating bath.

The temperature of the hot-dip plating bath varies depending on the composition, but is preferably in the range of 400-500° C., for example. This is because a desired hot-dip plating layer can be formed if the temperature of the hot-dip plating bath is within this range.
Also, the adhesion amount of the hot-dip coating layer may be adjusted by gas wiping or the like on the steel sheet pulled up from the hot-dip coating bath. It is preferable to adjust the coating weight of the hot-dip plating layer so that the total coating weight on both sides of the steel sheet is in the range of 30 to 600 g/m ² . If the adhesion amount is less than 30 g/m ² , the corrosion resistance of the hot-dip plated steel sheet is lowered, which is not preferable. If the coating amount exceeds 600 g/m ² , the molten metal that adheres to the steel sheet will drip, making it impossible to smoothen the surface of the hot-dip plated layer, which is not preferable.

After adjusting the adhesion amount of the hot-dip coating layer, the steel sheet is cooled. Cooling conditions do not have to be particularly limited.

After the formation of the hot-dip plating layer, formation of patterned portions and non-patterned portions is carried out. The patterned portion and the non-patterned portion are formed by pressing a roll having partially increased surface roughness against the surface of the hot-dip plating layer to transfer the surface shape of the roll to the hot-dip plating layer. For example, in order to form a pattern portion on the surface of the hot-dip plating layer, by increasing the roughness of the portion corresponding to the pattern portion on the surface of the roll relative to other portions, the first surface roughness is increased. It becomes possible to form a pattern portion including many regions. Conversely, it is also possible to use a roll in which the roughness of the portion corresponding to the pattern portion is made smaller than that of the other portions. Roughness of the roll surface (arithmetic mean surface roughness, Sa (μm)) is such that the range of roughness at the point where the roughness is increased is 0.6 to 3.0 μm, preferably 1.2 to 3.0 μm. do. The range of roughness at the portion where the roughness is to be lowered is preferably 0.05 to 1.0 μm, preferably 0.05 to 0.8 μm. It is preferable that the transfer is performed when the surface temperature of the hot-dip plating layer is in the range of 100 to 300.degree. Moreover, the difference between the roughness at the portion where the roughness is increased and the roughness at the portion where the roughness is decreased should be more than 0.2 μm, preferably 0.3 μm or more in terms of arithmetic mean surface roughness Sa. As the difference in roughness decreases, it becomes difficult to distinguish between patterned portions and non-patterned portions.

If the surface temperature of the hot-dip plated layer during roll transfer is less than 100° C., the hot-dip plated layer is not softened, making it difficult to form a clear pattern portion, which is not preferable. In addition, if the surface temperature of the hot-dip plated layer exceeds 300 ° C., the hot-dip plated layer will be roll-transferred in a significantly softened state, and it is not preferable because there is a possibility that the patterned portion and the non-patterned portion cannot be clearly distinguished.

In the hot-dip plated steel sheet of the present embodiment, the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion of the first region and the second region is 30% or more. By doing so, the pattern portion and the non-pattern portion can be discriminated. The formed patterned portion and non-patterned portion are not formed by printing or painting, and thus have high durability. Moreover, since the patterned portion and the non-patterned portion are not formed by printing or painting, there is no influence on the corrosion resistance of the hot-dip plating layer. Furthermore, the patterned portion and the non-patterned portion are not formed by grinding the surface of the hot-dip plating layer. Therefore, the thickness of the hot-dip plated layer in the pattern portion does not decrease as much as the corrosion resistance is deteriorated compared to the thickness of the hot-dip plated layer in the non-pattern portion. Therefore, the hot-dip plated steel sheet of the present embodiment has excellent corrosion resistance.

According to the present embodiment, it is possible to provide a hot-dip plated steel sheet having high durability in a pattern portion formed into a predetermined shape and having suitable plating properties such as corrosion resistance. Especially in this embodiment, by pressing rolls with different roughness partially against the surface of the hot-dip plating layer and transferring the surface shape of the roll to the hot-dip plating layer, the range of the pattern part or the non-pattern part is intended. The shape can be artificial or artificial, and can be any one of straight lines, curved lines, dots, figures, numbers, symbols, patterns, characters, or a combination of two or more of these. The pattern part can be placed in As a result, various designs, trademarks, and other identification marks can be displayed on the surface of the hot-dip plated layer without printing, painting, or grinding, and the identifiability of the source of the steel sheet and design can be improved. . In addition, the pattern portion can provide the hot-dip plated steel sheet with information necessary for process control, inventory control, and the like, and arbitrary information requested by the consumer. This can also contribute to the improvement of the productivity of the hot-dip plated steel sheet.

Next, examples of the present invention will be described. After the steel sheet was degreased and washed with water, it was subjected to reduction annealing, immersion in a plating bath, control of the amount of adhesion, and cooling, thereby obtaining No. 1 shown in Tables 2A and 2B. 1 to 32 hot-dip plated steel sheets were produced. Next, while the surface temperature of the hot dipping layer was 100 to 300° C., a pattern portion was formed by pressing a roll having a square pattern with a side of 50 mm against the surface of the hot dipping layer. Table 1 shows the roughness of the square pattern and the roughness of the roll surface other than the square pattern (arithmetic mean surface roughness, Sa (μm)). A portion of the square pattern was defined as a pattern portion, and a portion other than the square pattern was defined as a non-pattern portion.

Also, a Zn-Al-Mg hot-dip plated steel sheet was produced in the same manner as described above. After that, a square pattern with a side of 50 mm was printed on the surface of the hot-dip plated layer by an inkjet method. This result is No. 33 in Tables 2A and 2B.

Further, a Zn-Al-Mg hot-dip plated steel sheet was produced in the same manner as described above. After that, the surface of the hot-dip plated layer was ground to form a square pattern with a side of 50 mm. This result is No. 34 in Tables 2A and 2B.

The area ratios of the first region and the second region included in the patterned portion and the non-patterned portion of the obtained hot-dip plated steel sheet were obtained. First, the boundary between the patterned portion and the non-patterned portion was specified by observing the surface of the hot-dip plated layer with the naked eye. When it was difficult to identify the boundary with the naked eye, a magnifying glass or a magnified image of an optical microscope was used. In the example where the boundary was difficult to distinguish, the area ratios of the first region and the second region were evaluated assuming that the portion corresponding to the square pattern on the roll surface was the pattern portion.

Next, the area ratio of each region included in the patterned portion and the non-patterned portion was obtained by the measurement method described below. That is, virtual grid lines were drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, and a plurality of regions partitioned by the virtual grid lines were set to calculate the arithmetic mean surface roughness Sa.
A region with an arithmetic mean surface roughness A of 1 μm or more was determined as the first region, and a region with an arithmetic mean surface roughness A of less than 1 μm was determined as the second region.

Then, the area ratios of the first regions in the patterned portion and the non-patterned portion were obtained. Also, the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion was obtained.

In the above measuring method, the arithmetic mean surface roughness Sa was measured using a 3D laser microscope (manufactured by Keyence Corporation, VK-9710). Using a 20× standard lens, the height A in each of the multiple regions partitioned by the virtual grid lines was measured at a measurement interval of 50 μm. Using the obtained height A100 point as height A ₁ to height A ₁₀₀ , Sa was calculated using the following formula. _Aave is the average of 100 points of height A.
Sa=1/100×Σ[x=1→100](|height A _x −A _ave |)

[Identification]
Visual evaluation was performed based on the following criteria for the test plates having the square pattern portions in the initial state immediately after production and in the aging state after being exposed to the outdoors for 6 months. In both the initial state and the aged state, ⊚ to △ were regarded as acceptable.

⊚: The pattern portion can be visually recognized even from 5 m ahead.
○: The pattern portion cannot be visually recognized from 5 m away, but the visibility from 3 m away is high.
Δ: The pattern portion cannot be visually recognized from 3 m away, but the visibility from 1 m away is high.
x: The pattern portion cannot be visually recognized from 1 m away.

[Corrosion resistance]
A test plate was cut into a size of 150×70 mm and subjected to 30 cycles of accelerated corrosion test CCT according to JASO-M609. A to △ was regarded as a pass.
⊚: No rust occurred, and both the patterned portion and the non-patterned portion maintained a beautiful design appearance.
◯: No rust occurred, but a very slight change in design appearance was observed between the patterned portion and the non-patterned portion.
Δ: The design appearance is slightly impaired, but the patterned portion and the non-patterned portion can be visually distinguished.
x: The appearance quality of the patterned portion and the non-patterned portion is remarkably deteriorated and cannot be visually distinguished.

As shown in Tables 2A and 2B, No. 1 to No. The 29 Zn-Al-Mg system hot-dip plated steel sheets of the present invention example were excellent in both identifiability and corrosion resistance. In FIG. FIG. 2 shows observation results of the first region of No. 1 with a scanning electron microscope. 1 shows observation results of the second region of No. 1 with a scanning electron microscope. It can be seen that the first region shown in FIG. 1 clearly has a larger arithmetic mean surface roughness than the second region shown in FIG.

No. 30, since the difference between the roughness of the square pattern on the roll and the roughness of the other part was not sufficient, the difference between the area ratio of the first region in the pattern part and the area ratio of the first region in the non-pattern part became less than 30%, and the identifiability of the pattern portion was lowered.
Also, No. 31 and no. In No. 32, the composition of the hot-dip plated layer was outside the scope of the present invention, and the distinguishability was lowered after being exposed to the outdoors for 6 months.

No. 1 printed with a square pattern portion by the inkjet method. In No. 33, the pattern portion became thin due to exposure to the outdoors for 6 months, and the identifiability decreased.
In addition, No. 1, which formed a square-shaped pattern by grinding. In No. 34, the thickness of the plated layer at the ground portion decreased, and the corrosion resistance at the ground portion decreased.
In addition, No. The plating layers 1-6 and 10-34 contained an Al phase and a ternary eutectic structure of Al/Zn/ _MgZn2 .

FIG. 3 shows the surface of a hot-dip plated steel sheet in which character strings (alphabet letters) are represented by pattern portions by transferring the surface shape of the roll to the hot-dip plated layer of the Zn-Al-Mg system.
ADVANTAGE OF THE INVENTION According to this invention, the pattern part which consists of a character, a mark, etc. can be displayed intentionally on the surface of a hot-dip plated steel plate.

Claims (7)

A steel plate and a hot dip plated layer formed on the surface of the steel plate,
The hot dip plated layer has an average composition of Al: 0 to 90% by mass, Mg: 0 to 10% by mass, the balance being Zn and impurities,
A pattern portion arranged to have a predetermined shape and a non-pattern portion are formed on the hot-dip plating layer,
The pattern portion and the non-pattern portion each include one or two of a first region and a second region obtained by the following measurement method,
A hot-dip plated steel sheet, wherein the absolute value of the difference between the area ratio of the first region in the pattern portion and the area ratio of the first region in the non-pattern portion is 30% or more.
[Measuring method]
Virtual grid lines are drawn on the surface of the hot-dip plated layer at intervals of 0.5 mm, and the arithmetic mean surface roughness Sa is measured in each of a plurality of regions partitioned by the virtual grid lines. The region where the obtained Sa is 1 μm or more is defined as the first region, and the region where the obtained Sa is less than 1 μm is defined as the second region. The hot dip plated steel sheet according to claim 1, wherein the hot dip plated layer contains, in average composition, Al: 4 to 22 mass%, Mg: 1 to 10 mass%, and the balance containing Zn and impurities. . 3. The hot dip plated steel sheet according to claim 1, wherein the hot dip plated layer further contains Si: 0.0001 to 2 mass % in average composition. The hot-dip plated layer further has an average composition of Ni, Ti, Zr, Sr, Fe, Sb, Pb, Sn, Ca, Co, Mn, P, B, Bi, Cr, Sc, Y, REM, Hf, 4. The hot dip plated steel sheet according to any one of claims 1 to 3, characterized by containing 0.001 to 2% by mass of any one or more of C in total. The pattern portion is arranged so as to form any one of linear portions, curved portions, dot portions, figures, numerals, symbols, patterns, or characters, or a combination of two or more of these. The hot-dip plated steel sheet according to any one of claims 1 to 4. The hot-dip plated steel sheet according to any one of claims 1 to 5 , wherein the pattern portions are arranged to have an intentional shape . The hot-dip plated steel sheet according to any one of claims 1 to 6, wherein the total amount of adhesion of the hot-dip plated layer on both sides of the steel sheet is 30 to 600 g/m ² .