WO2017110839A1 - Adhesive composition and adhesive tape - Google Patents

Adhesive composition and adhesive tape Download PDF

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Publication number
WO2017110839A1
WO2017110839A1 PCT/JP2016/088019 JP2016088019W WO2017110839A1 WO 2017110839 A1 WO2017110839 A1 WO 2017110839A1 JP 2016088019 W JP2016088019 W JP 2016088019W WO 2017110839 A1 WO2017110839 A1 WO 2017110839A1
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WO
WIPO (PCT)
Prior art keywords
sensitive adhesive
pressure
resin
acrylic polymer
functional group
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PCT/JP2016/088019
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French (fr)
Japanese (ja)
Inventor
由貴 石川
泰志 石堂
彩葉 小栗
戸田 智基
Original Assignee
積水化学工業株式会社
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Application filed by 積水化学工業株式会社 filed Critical 積水化学工業株式会社
Priority to JP2017502274A priority Critical patent/JPWO2017110839A1/en
Priority to CN201680035145.2A priority patent/CN107683315A/en
Priority to KR1020187002204A priority patent/KR20180090980A/en
Publication of WO2017110839A1 publication Critical patent/WO2017110839A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers

Definitions

  • An adhesive tape having an adhesive layer made of an adhesive composition is used in various industrial fields because it can be simply joined.
  • adhesive tapes are used for assembling modules and attaching modules to a housing in electronic devices such as personal computers, mobile phones, smartphones, and tablets.
  • a double-sided pressure-sensitive adhesive tape is used for assembly in a portable electronic device (for example, a mobile phone, a portable information terminal, etc.) equipped with an image display device or an input device.
  • a double-sided adhesive tape is used to bond a cover panel for protecting the surface of a portable electronic device to a touch panel module or a display panel module, or to bond a touch panel module and a display panel module.
  • Thin adhesive tapes are desired.
  • a thin adhesive tape cannot provide a sufficient adhesive force and is inferior in repulsion resistance that maintains high adhesion reliability against deformation such as warping of a fixed part.
  • so-called narrower frames in which the periphery of the display screen is narrowed to ensure a wider screen, are progressing, and the width of the peripheral portion of the screen is extremely narrow in narrowed portable electronic devices.
  • An object of this invention is to provide the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance, and is excellent also in handleability, and the adhesive tape using this adhesive composition.
  • the present invention is a pressure-sensitive adhesive composition containing a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, and a crosslinking agent. .
  • the present invention is described in detail below.
  • the inventors of the present invention contain a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, and a crosslinking agent.
  • the present inventors have found that a pressure-sensitive adhesive composition having excellent resilience and handling properties can be obtained by using the pressure-sensitive adhesive composition.
  • a pressure-sensitive adhesive composition comprising a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifier resin having an alcoholic hydroxyl group (hereinafter also simply referred to as “tackifier resin”), and a crosslinker.
  • the polymer layer or the polymer chain and the tackifying resin are cross-linked in the pressure-sensitive adhesive layer.
  • tackifying resin having a hydroxyl value of alcoholic hydroxyl group of 70 mgKOH / g or more as the tackifying resin, it is highly cross-linked and exhibits higher resilience and is punched into a narrow line width. Even when trying to do so, it is considered that no adhesive residue is left on the punching blade, so that it can be punched efficiently and accurately.
  • an alcoholic hydroxyl group means a hydroxyl group bonded to a carbon atom having an sp 3 hybrid orbital that can participate in a crosslinking reaction, and is clearly distinguished from a phenolic hydroxyl group.
  • the pressure-sensitive adhesive composition of the present invention contains a polymer component containing an acrylic polymer having a crosslinkable functional group.
  • an acrylic polymer having a crosslinkable functional group when a crosslinking agent is used in combination, the polymer chains or between the polymer chain and the tackifier resin are crosslinked, and repulsion resistance can be exhibited.
  • Examples of the monomer having a hydroxyl group include (meth) acrylic acid esters having a hydroxyl group such as 4-hydroxybutyl (meth) acrylate and 2-hydroxyethyl (meth) acrylate.
  • a monomer which has a carboxyl group (meth) acrylic acid is mentioned, for example.
  • Examples of the monomer having a glycidyl group include glycidyl (meth) acrylate.
  • Examples of the monomer having an amide group include hydroxyethyl acrylamide, isopropyl acrylamide, dimethylaminopropyl acrylamide and the like.
  • Examples of the monomer having a nitrile group include acrylonitrile.
  • the preferable lower limit of the content of the component derived from the acrylic monomer having a crosslinkable functional group is 0.01% by weight, and the preferable upper limit is 20% by weight.
  • the content of the structural component derived from the acrylic monomer having a crosslinkable functional group is 0.05% by weight, and the more preferable upper limit is 10% by weight.
  • the monomer mixture may use a radical polymerizable monomer other than the acrylic monomer having a crosslinkable functional group.
  • a radical polymerizable monomer other than the acrylic monomer having a crosslinkable functional group.
  • other (meth) acrylic acid ester is mentioned, for example.
  • acrylic monomers having other polar functional groups such as amino groups, amide groups, and nitrile groups can also be used.
  • a vinyl compound may be used as a monomer.
  • the vinyl compound is not particularly limited, and examples thereof include (meth) acrylamide compounds such as N, N-dimethylacrylamide, N, N-diethylacrylamide, N-isopropylacrylamide, N-hydroxyethylacrylamide, and acrylamide, N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylacetamide, N-acryloylmorpholine, acrylonitrile, styrene, vinyl acetate and the like can be mentioned. These vinyl compounds may be used alone or in combination of two or more.
  • the acrylic polymer having a crosslinkable functional group is preferably an acrylic polymer obtained by living radical polymerization (hereinafter also referred to as “living radical polymerization acrylic polymer”).
  • Living radical polymerization is polymerization in which molecular chains grow without the polymerization reaction being hindered by side reactions such as termination reactions or chain transfer reactions. According to living radical polymerization, for example, a polymer having a more uniform molecular weight and composition than that of free radical polymerization can be obtained, and the generation of low molecular weight components and the like can be suppressed. Sometimes it is possible to obtain an adhesive tape that is less likely to have adhesive residue.
  • FIG. 1 shows a schematic diagram for explaining living radical polymerization.
  • Living radical polymerization is polymerization in which molecular chains grow without the polymerization reaction being hindered by side reactions such as termination reactions or chain transfer reactions.
  • the reaction proceeds without the growth terminal radicals being deactivated and without generating new radical species during the reaction.
  • the crosslinkable functional group-containing monomer 112 is included in all the polymers of the acrylic polymer 11 to be obtained.
  • FIG. 2 shows a schematic diagram for explaining a case where an acrylic polymer obtained by living radical polymerization is crosslinked.
  • the composition of all polymers is uniform, and since the crosslinkable functional group-containing monomer is included, all polymer chains are involved in crosslinking.
  • a hydroxyl group is shown as an example of the crosslinkable functional group.
  • FIG. 3 is a schematic diagram for explaining free radical polymerization.
  • free radical polymerization radical species are continuously generated during the reaction and added to the monomer, and the polymerization proceeds. Therefore, in the free radical polymerization, a polymer 123 in which the growing terminal radical is deactivated during the reaction and a polymer 124 grown by the radical species newly generated during the reaction are generated. Therefore, when an acrylic polymer containing a crosslinkable functional group is produced by free radical polymerization, a polymer containing no relatively low molecular weight crosslinkable functional group-containing monomer is produced.
  • FIG. 4 is a schematic diagram for explaining a case where an acrylic polymer obtained by free radical polymerization is crosslinked.
  • the acrylic polymer obtained by free radical polymerization has a non-uniform polymer composition and contains a polymer that does not contain a relatively low molecular weight crosslinkable functional group-containing monomer. ing.
  • a hydroxyl group is shown as an example of the crosslinkable functional group.
  • the part that does not contain a crosslinkable functional group-containing monomer that cannot participate in crosslinking is easy to peel off.
  • the adhesiveness is liable to decrease, and the adhesive remains easily at the time of punching.
  • the living radical polymerization acrylic polymer has a more uniform molecular weight and composition as compared with free radical polymerization and the like, has a low content of low molecular weight components, and almost all polymers have a crosslinkable functional group-containing monomer. It has the property of being included.
  • the effect of the present invention that it is possible to achieve both high adhesive strength and releasability that can be peeled without adhesive residue is particularly excellent when a living radical polymerization acrylic polymer is used.
  • the characteristics of such a living radical polymerization acrylic polymer are due to a production method called living radical polymerization in which a molecular chain grows without being hindered by a side reaction such as a termination reaction or a chain transfer reaction.
  • living radical polymerization using an organic tellurium polymerization initiator protects all radical polymerizable monomers having polar functional groups such as hydroxyl groups and carboxyl groups, unlike other living radical polymerizations. Without polymerization, the same initiator can be polymerized to obtain a polymer having a uniform molecular weight and composition. For this reason, the radically polymerizable monomer having a polar functional group can be easily copolymerized.
  • the methyl terranyl group in these organic tellurium compounds may be an ethyl terranyl group, n-propyl terranyl group, isopropyl terranyl group, n-butyl terranyl group, isobutyl terranyl group, t-butyl terranyl group, phenyl terranyl group, etc.
  • These organic tellurium compounds may be used alone or in combination of two or more.
  • organic telluride compound examples include dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, diisopropyl ditelluride, dicyclopropyl ditelluride, di-n-butyl ditelluride, di-sec-butyl ditelluride.
  • These organic telluride compounds may be used alone or in combination of two or more. Of these, dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, di-n-butyl ditelluride and diphenyl ditelluride are preferable.
  • an azo compound as a polymerization initiator for the purpose of acceleration
  • the azo compound is not particularly limited as long as it is generally used for radical polymerization.
  • 2,2′-azobis isobutyronitrile
  • a nonpolar solvent such as hexane, cyclohexane, octane, toluene, xylene, water, methanol, ethanol, propanol, butanol, acetone, Highly polar solvents such as methyl ethyl ketone, methyl isobutyl ketone, tetrahydrofuran, dioxane, N, N-dimethylformamide can be used. These polymerization solvents may be used alone or in combination of two or more.
  • the polymerization temperature is preferably 0 to 110 ° C. from the viewpoint of the polymerization rate.
  • the acrylic polymer having the crosslinkable functional group has a preferred lower limit of 300,000 and a preferred upper limit of 2,000,000 for the weight average molecular weight (Mw). By setting the weight average molecular weight within this range, higher resilience resistance can be exhibited.
  • the acrylic polymer having the crosslinkable functional group has a preferred lower limit of 1.05 and a preferred upper limit of 2.5 for the molecular weight distribution (Mw / Mn). By setting the molecular weight distribution within this range, higher resilience can be exhibited. A more preferable upper limit of the molecular weight distribution is 2.0, and a further preferable upper limit is 1.8.
  • the molecular weight distribution (Mw / Mn) is a ratio between the weight average molecular weight (Mw) and the number average molecular weight (Mn).
  • the said weight average molecular weight (Mw) and number average molecular weight (Mn) are measured as a polystyrene conversion molecular weight by the gel permeation chromatography (GPC) method. Specifically, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are obtained by filtering a diluted solution obtained by diluting an acrylic polymer having a crosslinkable functional group 50 times with tetrahydrofuran (THF) through a filter. Using the obtained filtrate, it is measured as a polystyrene-equivalent molecular weight by the GPC method. In the GPC method, for example, 2690 Separations Model (manufactured by Waters) can be used.
  • the polymer component may contain a polymer other than the acrylic polymer having the crosslinkable functional group.
  • the preferable lower limit of the content of the acrylic polymer having the crosslinkable functional group in the polymer component is 60% by weight, and the total amount (100% by weight) of the polymer component has the crosslinkable functional group. It is preferable that By setting the content of the acrylic polymer having the crosslinkable functional group in the polymer component to 60% by weight or more, a higher heat-sensitive adhesive force can be exhibited.
  • the tackifying resin is not included in the polymer component.
  • a tackifier resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more By using a tackifier resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, it is highly cross-linked, exhibits higher resilience resistance, and is also punched when trying to punch into a narrow line width. It is difficult for glue to remain on the blade, and it can be punched efficiently and accurately.
  • the hydroxyl value of the alcoholic hydroxyl group of the tackifying resin is preferably 85 mgKOH / g or more, and more preferably 100 mgKOH / g or more.
  • heat sensitivity improves the flowability of the pressure-sensitive adhesive composition and improves the adhesion to the adherend, dramatically improving the heat-sensitive adhesive force and preventing adhesive residue at the time of peeling. It is done.
  • the adhesive is used for fixing abrasives. Even if a large stress is applied to the tape, it is possible to reliably prevent the abrasive from peeling off during polishing.
  • the upper limit of the alcoholic hydroxyl group contained in one molecule is not particularly limited, but is 3 or less from the viewpoint of reactivity with the acrylic polymer having a crosslinkable functional group and a crosslinking agent, and a chemical structure. Is preferred.
  • the number of alcoholic hydroxyl groups contained in one molecule of the tackifier resin is measured as follows, for example.
  • the diluted solution obtained by diluting the tackifying resin 50 times with tetrahydrofuran (THF) is filtered through a filter (for example, a filter made of polytetrafluoroethylene having a pore diameter of 0.2 ⁇ m), and the obtained filtrate is obtained.
  • a filter for example, a filter made of polytetrafluoroethylene having a pore diameter of 0.2 ⁇ m
  • GPC measurement is performed under the conditions of a sample flow rate of 1 mL / min and a column temperature of 40 ° C., and the molecular weight in terms of polystyrene is measured.
  • the tackifier resin is not particularly limited, but rosin ester resin and hydrogenated terpene phenol resin are preferable.
  • the rosin ester-based resin is a rosin resin mainly composed of abietic acid, a disproportionated rosin resin, a hydrogenated rosin resin, a dimer of a resin acid such as abietic acid (polymerized rosin resin), or the like. It is a resin obtained by esterification. A part of hydroxyl groups of alcohols used for esterification are contained in the resin without being used for esterification, whereby the hydroxyl value is adjusted to the above range.
  • Examples of the isocyanate-based crosslinking agent include Coronate HX (manufactured by Nippon Polyurethane Industry Co., Ltd.), Coronate L (manufactured by Nippon Polyurethane Industry Co., Ltd.), and Mytec NY260A (manufactured by Mitsubishi Chemical Corporation).
  • the pressure-sensitive adhesive composition of the present invention contains other resins such as plasticizers, emulsifiers, softeners, fillers, pigments, dyes, silane coupling agents, antioxidants and other additives as necessary. It may be.
  • the pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition of the present invention is also one aspect of the present invention.
  • the pressure-sensitive adhesive tape of the present invention may be a support type having a base material or a non-support type having no base material.
  • it may be a single-sided pressure-sensitive adhesive tape in which a pressure-sensitive adhesive layer is formed on one side of the base material, or a double-sided pressure-sensitive adhesive tape in which a pressure-sensitive adhesive layer is formed on both sides of the base material.
  • the pressure-sensitive adhesive tape of the present invention is a double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer formed on both sides of the substrate, the pressure-sensitive adhesive layer on only one surface is a pressure-sensitive adhesive layer comprising the pressure-sensitive adhesive composition of the present invention.
  • the pressure-sensitive adhesive layer on both sides may be a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition of the present invention.
  • a double-sided adhesive layer is an adhesive layer which consists of an adhesive composition of this invention.
  • the pressure-sensitive adhesive layer preferably has a gel fraction of 50% by weight or less.
  • the lower limit of the gel fraction of the pressure-sensitive adhesive layer is not particularly limited, but is preferably 1% by weight or more, more preferably 5% by weight or more, and more preferably 20% by weight or more from the viewpoint of heat resistance and the like. More preferably.
  • the gel fraction is measured as follows. First, a double-sided pressure-sensitive adhesive tape was cut into a flat rectangular shape of 50 mm ⁇ 100 mm to prepare a test piece.
  • the test piece was immersed in ethyl acetate at 23 ° C. for 24 hours, then taken out from ethyl acetate, and the condition of 110 ° C. Dry under 1 hour.
  • the weight of the test piece after drying is measured, and the gel fraction is calculated using the following formula.
  • the release film for protecting an adhesive layer shall not be laminated
  • Gel fraction (% by weight) 100 ⁇ (W2-W0) / (W1-W0) (W0: weight of substrate, W1: weight of test piece before immersion, W2: weight of test piece after immersion and drying)
  • a resin film, a resin foam, paper, a nonwoven fabric, a yarn cloth cloth etc. are mentioned.
  • the resin film include polyolefin resin films such as polyethylene films and polypropylene films, polyester resin films such as PET films, and modified olefins such as ethylene-vinyl acetate copolymers and ethylene-acrylic ester copolymers. Examples thereof include a resin film, a polyvinyl chloride resin film, a polyurethane resin film, and a cycloolefin polymer resin film.
  • the resin foam include polyethylene foam, polypropylene foam, acrylic foam, urethane foam, and ethylene propylene rubber foam.
  • the yarn cloth cloth include a woven polyethylene flat yarn and a laminate of a resin film on the surface thereof.
  • the thickness of the substrate is not particularly limited because it is set depending on the use, but for example, in the case of a film substrate, it is preferably 1 to 100 ⁇ m, more preferably 5 to 75 ⁇ m. When the thickness of the substrate is less than 1 ⁇ m, the mechanical strength of the adhesive tape may be lowered. If the thickness of the base material exceeds 100 ⁇ m, the adhesive tape may become too stiff and it may be difficult to adhere and adhere together along the shape of the adherend.
  • the production method of the pressure-sensitive adhesive tape of the present invention is not particularly limited.
  • the acrylic polymer having a crosslinkable functional group, a tackifier resin, and a crosslinking agent are mixed with other components to be blended as necessary, and stirred.
  • the pressure-sensitive adhesive composition is prepared, and subsequently, the pressure-sensitive adhesive composition is coated and dried on a release-treated PET film to form a pressure-sensitive adhesive layer.
  • Examples thereof include a method of transferring to both surfaces and a method of directly coating and drying the substrate.
  • a pressure-sensitive adhesive layer formed by coating and drying a PET film obtained by releasing the pressure-sensitive adhesive solution may be used as a non-support type double-sided pressure-sensitive adhesive tape without a substrate.
  • the use of the adhesive tape of this invention is not specifically limited, For example, it can use especially suitably for fixation of electronic equipment components, and fixation of vehicle-mounted components.
  • the pressure-sensitive adhesive tape of the present invention can be used for adhesive fixing of electronic device parts in large-sized portable electronic devices, adhesive fixing of in-vehicle components (for example, in-vehicle panels), and the like.
  • the double-sided pressure-sensitive adhesive tape for fixing electronic device parts comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention.
  • the in-vehicle component fixing double-sided pressure-sensitive adhesive tape comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention.
  • the shape of the double-sided pressure-sensitive adhesive tape for fixing electronic device parts and the double-sided pressure-sensitive adhesive tape for fixing vehicle-mounted parts of the present invention is not particularly limited, and examples thereof include a rectangular shape, a frame shape, a circular shape, an elliptical shape, and a donut shape. Since the double-sided pressure-sensitive adhesive tape of the present invention has a high heat-resistant adhesive property, it can be particularly preferably used for fixing electronic device parts and in-vehicle parts even if the line width is 1 mm or less.
  • the pressure-sensitive adhesive tape of the present invention fixes an abrasive material used for polishing a semiconductor wafer to a predetermined thickness on a surface plate of a polishing machine, fixes an abrasive material on a liquid crystal glass substrate, or CMP (Chemical Mechanical Planarization). It can also be suitably used for applications such as fixing a mechanical polishing pad) and fixing a rubbing cloth.
  • An abrasive fixing double-sided pressure-sensitive adhesive tape comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention.
  • a pressure-sensitive adhesive solution for the platen fixing pressure-sensitive adhesive layer was applied to the release-treated surface of one release film, and the solvent in the pressure-sensitive adhesive solution was completely dried and removed to remove the release film.
  • a platen-fixing pressure-sensitive adhesive layer laminated film in which a platen-fixing pressure-sensitive adhesive layer is formed on the release treatment surface is prepared.
  • the adhesive solution for the adhesive layer for fixing the abrasive is applied to the release treatment surface of the other release film, and the solvent in the adhesive solution is completely dried and removed to remove the release film.
  • An abrasive fixing pressure-sensitive adhesive layer laminated film in which an abrasive fixing pressure-sensitive adhesive layer is formed on the treated surface is prepared.
  • a base film to be a base layer is prepared, and the surface plate fixing adhesive laminated film is placed on one surface of the base film with the surface plate fixing adhesive layer facing the base film.
  • the abrasive film fixing pressure-sensitive adhesive layer laminated film is laminated on the other surface of the base film so that the abrasive fixing pressure-sensitive adhesive layer faces the base film. Is made.
  • the surface plate fixing adhesive layer, the base material layer and the abrasive fixing adhesive layer are laminated and integrated in this order, and A double-sided adhesive tape for fixing an abrasive, in which a release film is laminated and integrated so as to be peelable on the surface of the pressure-sensitive adhesive layer for fixing a board and the pressure-sensitive adhesive layer for fixing an abrasive, can be obtained.
  • the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance and is excellent also in the handleability, and the adhesive tape using this adhesive composition can be provided.
  • GPC measurement was performed under the conditions of a sample flow rate of 1 ml / min and a column temperature of 40 ° C., and the molecular weight in terms of polystyrene of the polymer was measured. Molecular weight (Mw) and molecular weight distribution (Mw / Mn) were determined. GPC KF-806L (manufactured by Showa Denko) was used as the column, and a differential refractometer was used as the detector.
  • Tackifying resin 1 As tackifying resin 1, YS Polystar NH (manufactured by Yasuhara Chemical Co., Ltd., hydrogenated terpene phenol resin, alcoholic hydroxyl value 130 mgKOH / g, 2.8 alcoholic hydroxyl groups contained in one molecule, softening point 130 ° C.) is used. It was.
  • the obtained tackifying resin 2 had an alcoholic hydroxyl value of 73 mgKOH / g, 1.7 alcoholic hydroxyl groups contained in one molecule, and a softening point of 147 ° C.
  • Tackifying resin 4 As the tackifier resin 4, a rosin resin having an alcoholic hydroxyl value of 85 mgKOH / g, 1.8 alcoholic hydroxyl groups contained in one molecule, and a softening point of 150 ° C. was prepared.
  • Tackifying resin 5 As the tackifier resin 5, a rosin resin having an alcoholic hydroxyl value of 75 mgKOH / g, 1.6 alcoholic hydroxyl groups contained in one molecule, and a softening point of 150 ° C. was prepared.
  • Pencel D135 manufactured by Arakawa Chemical Industry Co., Ltd., polymerized rosin ester resin, alcoholic hydroxyl value 45 mgKOH / g, 0.7 alcoholic hydroxyl groups contained in one molecule, softening point 135 ° C.
  • Tackifying resin 7 As the tackifier resin 7, super ester A115 (Arakawa Chemical Industries, rosin ester resin, alcoholic hydroxyl value 19 mgKOH / g, 0.25 alcoholic hydroxyl group contained in one molecule, softening point 115 ° C.) is used. It was.
  • Examples 1 to 10, Comparative Examples 1 to 8 Ethyl acetate is added to 100 parts by weight of the nonvolatile content of the obtained acrylic polymer-containing solution and stirred, and the resulting tackifier resin and an isocyanate-based crosslinking agent as a crosslinking agent (Coronate L, manufactured by Nippon Polyurethane Co., Ltd.) Were added in the amounts shown in Tables 2 and 3 and stirred to obtain an adhesive solution having a nonvolatile content of 30% by weight.
  • an adhesive solution having a nonvolatile content of 30% by weight.
  • FIG. 5 shows a test method for resilience.
  • the obtained double-sided adhesive tape was cut into a flat rectangular shape of 25 mm wide ⁇ 150 mm long to produce a test piece 1, and a release film provided on both sides of the test piece 1 was peeled off The pressure-sensitive adhesive layer was exposed by removing. Thereafter, an aluminum plate 2 having a width of 25 mm, a length of 150 mm and a thickness of 0.3 mm was superimposed on the surface of the test piece 1, and a polycarbonate resin plate 3 having a width of 25 mm ⁇ length of 200 mm ⁇ thickness of 1 mm was superimposed on the back surface of the test piece 1.
  • test piece 1 might be located in the center part of the length direction of the polycarbonate resin board 3.
  • a 2 kg rubber roller is reciprocated once on the polycarbonate resin plate 3 at a speed of 300 mm / min so that the polycarbonate resin plate 3 and the aluminum plate 2 are integrated through the test piece 1 at 23 ° C. for 24 hours.
  • the test sample 4 in which the aluminum plate 2 was stuck and integrated with the central part of the vertical direction of the polycarbonate resin plate 3 through the test piece 1 was produced. Subsequently, as shown in FIG.
  • the test sample 4 is set on the jig 5, and bending stress is applied in the longitudinal direction of the test sample 4 to thereby fix the test sample 4 to both ends in the length direction of the polycarbonate resin plate 3.
  • the test sample 4 was deformed into an arc shape so that the distance between them was 180 mm. In this state, the test sample 4 was placed in an 85 ° C. oven and allowed to stand for 24 hours. Thereafter, the test sample 4 is taken out from the oven while being curved in an arc shape, the height H (mm) of the floating between the aluminum plate 2 and the polycarbonate resin plate 3 is measured with a caliper, and the average value is measured. It was set as the value of evaluation of resilience.
  • the height H (mm) of the float between the aluminum plate 2 and the polycarbonate resin plate 3 of the test sample 4 is the aluminum plate 2 and the polycarbonate resin plate 3 in the direction perpendicular to the upper surface of the jig 5.
  • the position where the distance between the opposing surfaces of the aluminum plate 2 takes the maximum value is specified, and at this position, the test piece is determined from the distance between the opposing surfaces of the aluminum plate 2 and the polycarbonate resin plate 3 in the direction perpendicular to the upper surface of the jig 5.
  • ⁇ : Floating height is 1.0 mm or less
  • Floating height exceeds 1.0 mm but 2.5 mm or less
  • Floating height is larger than 2.5 mm
  • the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance and is excellent also in the handleability, and the adhesive tape using this adhesive composition can be provided.
  • Acrylic polymer 111 obtained by living radical polymerization 111 Monomer not containing a crosslinkable functional group 112
  • Crosslinkable functional group-containing monomer 12 Acrylic polymer 121 obtained by free radical polymerization 121 Monomer 122 not containing a crosslinkable functional group
  • Crosslinkability Functional group-containing monomer 123 Polymer whose growth terminal radical is deactivated during the reaction 124 Polymer grown by radical species newly generated during the reaction 1
  • Test piece 2 Aluminum plate 3
  • Polycarbonate resin plate 4 Test sample 5 Jig H Aluminum plate and polycarbonate Height of float between resin plates (mm)

Abstract

The purpose of the invention is to provide an adhesive composition that makes it possible to obtain an adhesive tape having excellent repulsion resistance as well as excellent handleability, and an adhesive tape obtained using the adhesive composition. The invention is an adhesive composition containing a polymer component containing an acrylic polymer having crosslinkable functional groups, a tackifying resin in which the hydroxyl value of the alcoholic hydroxyl groups is 70 mg KOH/g or higher, and a crosslinking agent.

Description

粘着剤組成物及び粘着テープAdhesive composition and adhesive tape
本発明は、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができる粘着剤組成物、及び、該粘着剤組成物を用いた粘着テープに関する。 The present invention relates to a pressure-sensitive adhesive composition capable of obtaining a pressure-sensitive adhesive tape having excellent resilience and handling properties, and a pressure-sensitive adhesive tape using the pressure-sensitive adhesive composition.
粘着剤組成物からなる粘着剤層を有する粘着テープは簡便に接合が可能なことから各種産業分野に用いられている。電気電子分野では、例えばパソコン、携帯電話、スマートフォン、タブレット等の電子デバイス中で、モジュール組み立て、モジュール類の筐体への貼り合わせ等に粘着テープが用いられている。より具体的には、例えば、画像表示装置又は入力装置を搭載した携帯電子機器(例えば、携帯電話、携帯情報端末等)において、組み立てのために両面粘着テープが用いられている。例えば、携帯電子機器の表面を保護するためのカバーパネルをタッチパネルモジュール又はディスプレイパネルモジュールに接着したり、タッチパネルモジュールとディスプレイパネルモジュールとを接着したりするために両面粘着テープが用いられている。このような両面粘着テープは、例えば、額縁状等の形状に打ち抜かれ、表示画面の周辺に配置されるようにして用いられる(例えば、特許文献1、2)。また、車輌部品(例えば、車載用パネル)を車両本体に固定する用途にも、粘着剤組成物からなる粘着剤層を有する両面粘着テープが用いられている。 An adhesive tape having an adhesive layer made of an adhesive composition is used in various industrial fields because it can be simply joined. In the electric and electronic field, for example, adhesive tapes are used for assembling modules and attaching modules to a housing in electronic devices such as personal computers, mobile phones, smartphones, and tablets. More specifically, for example, a double-sided pressure-sensitive adhesive tape is used for assembly in a portable electronic device (for example, a mobile phone, a portable information terminal, etc.) equipped with an image display device or an input device. For example, a double-sided adhesive tape is used to bond a cover panel for protecting the surface of a portable electronic device to a touch panel module or a display panel module, or to bond a touch panel module and a display panel module. Such a double-sided pressure-sensitive adhesive tape is used, for example, by being punched into a frame shape or the like and arranged around the display screen (for example, Patent Documents 1 and 2). Moreover, the double-sided adhesive tape which has an adhesive layer which consists of an adhesive composition is also used for the use which fixes vehicle components (for example, vehicle-mounted panel) to a vehicle main body.
近年の大型の携帯電子機器における部品の接着固定、車輌部品の接着固定等の用途においては、部品の小型化、薄化又は軽量化、或いは、省資源化へのニーズの増大に従って、従来よりも薄い粘着テープが要望されている。しかしながら、薄い粘着テープでは充分な粘着力が得られず、固定した部品の反り等の変形に対して高い接着信頼性を維持する、耐反発性の点で劣るという問題があった。
また、近年の携帯電子機器では、表示画面の周辺を狭くしてより広い画面を確保する、いわゆる狭額縁化が進んでおり、狭額縁化した携帯電子機器では画面の周辺部の幅が極めて狭いため、従来よりも線幅が狭い(接着面積が狭い)粘着テープが要望されている。しかしながら、このような狭い線幅に打ち抜こうとすると、打ち抜き刃に糊残りがして、効率よく正確に打ち抜けないという、取り扱い性の問題もあった。
In applications such as adhesive bonding of parts and adhesion fixing of vehicle parts in large-sized portable electronic devices in recent years, according to increasing needs for miniaturization, thinning or weight reduction of parts, or resource saving, Thin adhesive tapes are desired. However, there is a problem that a thin adhesive tape cannot provide a sufficient adhesive force and is inferior in repulsion resistance that maintains high adhesion reliability against deformation such as warping of a fixed part.
Also, in recent portable electronic devices, so-called narrower frames, in which the periphery of the display screen is narrowed to ensure a wider screen, are progressing, and the width of the peripheral portion of the screen is extremely narrow in narrowed portable electronic devices. Therefore, there is a demand for an adhesive tape having a narrower line width (a smaller bonding area) than in the past. However, when it is attempted to punch into such a narrow line width, there is a problem in handling property that adhesive remains on the punching blade and the punch cannot be punched efficiently and accurately.
特開2009-242541号公報JP 2009-242541 A 特開2009-258274号公報JP 2009-258274 A
本発明は、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができる粘着剤組成物、及び、該粘着剤組成物を用いた粘着テープを提供することを目的とする。 An object of this invention is to provide the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance, and is excellent also in handleability, and the adhesive tape using this adhesive composition.
本発明は、架橋性官能基を有するアクリル系ポリマーを含有するポリマー成分と、アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂と、架橋剤とを含有する粘着剤組成物である。
以下に本発明を詳述する。
The present invention is a pressure-sensitive adhesive composition containing a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, and a crosslinking agent. .
The present invention is described in detail below.
本発明者らは、鋭意検討の結果、架橋性官能基を有するアクリル系ポリマーを含有するポリマー成分と、アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂と、架橋剤とを含有する粘着剤組成物を用いれば、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができることを見出し、本発明を完成した。
架橋性官能基を有するアクリル系ポリマーを含有するポリマー成分と、アルコール性水酸基を有する粘着付与樹脂(以下、単に「粘着付与樹脂」ともいう。)と、架橋剤とを含有する粘着剤組成物を用いて粘着テープを製造した場合、粘着剤層中において、ポリマー鎖間や、ポリマー鎖と粘着付与樹脂との間が架橋される。この際、粘着付与樹脂として「アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂」を用いることにより高架橋されて、より高い耐反発性が発揮されるとともに、狭い線幅に打ち抜こうとするときにも、打ち抜き刃に糊残りがしにくく、効率よく正確に打ち抜けるようになるものと考えられる。
なお、本明細書においてアルコール性水酸基とは、架橋反応に関与できるsp混成軌道を有する炭素原子に結合した水酸基であって、フェノール性水酸基とは明確に区別される水酸基を意味する。
As a result of intensive studies, the inventors of the present invention contain a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, and a crosslinking agent. The present inventors have found that a pressure-sensitive adhesive composition having excellent resilience and handling properties can be obtained by using the pressure-sensitive adhesive composition.
A pressure-sensitive adhesive composition comprising a polymer component containing an acrylic polymer having a crosslinkable functional group, a tackifier resin having an alcoholic hydroxyl group (hereinafter also simply referred to as “tackifier resin”), and a crosslinker. When the pressure-sensitive adhesive tape is produced by using, the polymer layer or the polymer chain and the tackifying resin are cross-linked in the pressure-sensitive adhesive layer. At this time, by using “tackifying resin having a hydroxyl value of alcoholic hydroxyl group of 70 mgKOH / g or more” as the tackifying resin, it is highly cross-linked and exhibits higher resilience and is punched into a narrow line width. Even when trying to do so, it is considered that no adhesive residue is left on the punching blade, so that it can be punched efficiently and accurately.
In the present specification, an alcoholic hydroxyl group means a hydroxyl group bonded to a carbon atom having an sp 3 hybrid orbital that can participate in a crosslinking reaction, and is clearly distinguished from a phenolic hydroxyl group.
本発明の粘着剤組成物は、架橋性官能基を有するアクリル系ポリマーを含有するポリマー成分を含有する。架橋性官能基を有するアクリル系ポリマーを用いることにより、架橋剤を併用したときにポリマー鎖間や、ポリマー鎖と粘着付与樹脂との間が架橋され、耐反発性を発揮することができる。 The pressure-sensitive adhesive composition of the present invention contains a polymer component containing an acrylic polymer having a crosslinkable functional group. By using an acrylic polymer having a crosslinkable functional group, when a crosslinking agent is used in combination, the polymer chains or between the polymer chain and the tackifier resin are crosslinked, and repulsion resistance can be exhibited.
上記架橋性官能基を有するアクリル系ポリマーは、架橋性官能基を有するアクリル系モノマーを含むモノマー混合物を重合することにより得られる。
上記架橋性官能基としては、例えば、水酸基、カルボキシル基、グリシジル基、アミノ基、アミド基、ニトリル基等が挙げられる。なかでも、上記粘着剤層のゲル分率の調整が容易であることから、水酸基又はカルボキシル基が好ましく、水酸基がより好ましい。
The acrylic polymer having a crosslinkable functional group can be obtained by polymerizing a monomer mixture containing an acrylic monomer having a crosslinkable functional group.
Examples of the crosslinkable functional group include a hydroxyl group, a carboxyl group, a glycidyl group, an amino group, an amide group, and a nitrile group. Especially, since adjustment of the gel fraction of the said adhesive layer is easy, a hydroxyl group or a carboxyl group is preferable and a hydroxyl group is more preferable.
水酸基を有するモノマーとしては、例えば、4-ヒドロキシブチル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリレート等の水酸基を有する(メタ)アクリル酸エステルが挙げられる。
カルボキシル基を有するモノマーとしては、例えば、(メタ)アクリル酸が挙げられる。
グリシジル基を有するモノマーとしては、例えば、グリシジル(メタ)アクリレートが挙げられる。
アミド基を有するモノマーとしては、例えば、ヒドロキシエチルアクリルアミド、イソプロピルアクリルアミド、ジメチルアミノプロピルアクリルアミド等が挙げられる。
ニトリル基を有するモノマーとしては、例えば、アクリロニトリル等が挙げられる。
Examples of the monomer having a hydroxyl group include (meth) acrylic acid esters having a hydroxyl group such as 4-hydroxybutyl (meth) acrylate and 2-hydroxyethyl (meth) acrylate.
As a monomer which has a carboxyl group, (meth) acrylic acid is mentioned, for example.
Examples of the monomer having a glycidyl group include glycidyl (meth) acrylate.
Examples of the monomer having an amide group include hydroxyethyl acrylamide, isopropyl acrylamide, dimethylaminopropyl acrylamide and the like.
Examples of the monomer having a nitrile group include acrylonitrile.
上記架橋性官能基を有するアクリル系ポリマーは、架橋性官能基を有するアクリル系モノマーに由来する構成成分の含有量の好ましい下限が0.01重量%、好ましい上限が20重量%である。上記架橋性官能基を有するアクリル系モノマーに由来する構成成分の含有量をこの範囲内とすることにより、より高い耐反発性が発揮されるとともに、狭い線幅に打ち抜こうとするときにも、打ち抜き刃に糊残りがしにくく、効率よく正確に打ち抜けるようになる。上記架橋性官能基を有するアクリル系モノマーに由来する構成成分の含有量のより好ましい下限は0.05重量%、より好ましい上限は10重量%である。 In the acrylic polymer having a crosslinkable functional group, the preferable lower limit of the content of the component derived from the acrylic monomer having a crosslinkable functional group is 0.01% by weight, and the preferable upper limit is 20% by weight. By setting the content of the structural component derived from the acrylic monomer having a crosslinkable functional group within this range, higher resilience resistance is exhibited and also when trying to punch into a narrow line width. It is difficult to leave glue on the punching blade, and it can be punched efficiently and accurately. The more preferable lower limit of the content of the component derived from the acrylic monomer having the crosslinkable functional group is 0.05% by weight, and the more preferable upper limit is 10% by weight.
上記モノマー混合物は、架橋性官能基を有するアクリル系モノマー以外の他のラジカル重合性モノマーを用いてもよい。上記他のラジカル重合性モノマーとしては、例えば、他の(メタ)アクリル酸エステルが挙げられる。また、アミノ基、アミド基及びニトリル基等の他の極性官能基を有するアクリル系モノマーも用いることができる。更に、上記アクリル系モノマーに加えて、ビニル化合物をモノマーとして用いてもよい。 The monomer mixture may use a radical polymerizable monomer other than the acrylic monomer having a crosslinkable functional group. As said other radically polymerizable monomer, other (meth) acrylic acid ester is mentioned, for example. In addition, acrylic monomers having other polar functional groups such as amino groups, amide groups, and nitrile groups can also be used. Furthermore, in addition to the acrylic monomer, a vinyl compound may be used as a monomer.
上記他の(メタ)アクリル酸エステルは特に限定されず、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、イソミリスチル(メタ)アクリレート、ステアリル(メタ)アクリレート等の(メタ)アクリル酸アルキルエステルや、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ベンジル(メタ)アクリレート、2-ブトキシエチル(メタ)アクリレート、2-フェノキシエチル(メタ)アクリレート、グリシジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート等が挙げられる。これらの(メタ)アクリル酸エステルは、単独で用いてもよく、2種以上を併用してもよい。 The other (meth) acrylic acid esters are not particularly limited, and are methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, tert-butyl (meth) acrylate, 2 (Meth) acrylic acid alkyl esters such as ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, isomyristyl (meth) acrylate, stearyl (meth) acrylate, Cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, benzyl (meth) acrylate, 2-butoxyethyl (meth) acrylate, 2-phenoxyethyl (meth) acrylate, glycidyl (meth) acrylate , Tetrahydrofurfuryl (meth) acrylate, polypropylene glycol mono (meth) acrylate. These (meth) acrylic acid esters may be used alone or in combination of two or more.
上記ビニル化合物は特に限定されず、例えば、N,N-ジメチルアクリルアミド、N,N-ジエチルアクリルアミド、N-イソプロピルアクリルアミド、N-ヒドロキシエチルアクリルアミド、アクリルアミド等の(メタ)アクリルアミド化合物、N-ビニルピロリドン、N-ビニルカプロラクタム、N-ビニルアセトアミド、N-アクリロイルモルフォリン、アクリロニトリル、スチレン、酢酸ビニル等が挙げられる。これらのビニル化合物は、単独で用いてもよく、2種以上を併用してもよい。 The vinyl compound is not particularly limited, and examples thereof include (meth) acrylamide compounds such as N, N-dimethylacrylamide, N, N-diethylacrylamide, N-isopropylacrylamide, N-hydroxyethylacrylamide, and acrylamide, N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylacetamide, N-acryloylmorpholine, acrylonitrile, styrene, vinyl acetate and the like can be mentioned. These vinyl compounds may be used alone or in combination of two or more.
上記架橋性官能基を有するアクリル系ポリマーは、リビングラジカル重合により得られたアクリル系ポリマー(以下、「リビングラジカル重合アクリル系ポリマー」ともいう。)であることが好ましい。
リビングラジカル重合は、重合反応が停止反応又は連鎖移動反応等の副反応で妨げられることなく分子鎖が生長していく重合である。リビングラジカル重合によれば、例えばフリーラジカル重合等と比較してより均一な分子量及び組成を有するポリマーが得られ、低分子量成分等の生成を抑えることができるため、特に感熱接着力が高く、剥離時に糊残りしにくい粘着テープを得ることができる。
The acrylic polymer having a crosslinkable functional group is preferably an acrylic polymer obtained by living radical polymerization (hereinafter also referred to as “living radical polymerization acrylic polymer”).
Living radical polymerization is polymerization in which molecular chains grow without the polymerization reaction being hindered by side reactions such as termination reactions or chain transfer reactions. According to living radical polymerization, for example, a polymer having a more uniform molecular weight and composition than that of free radical polymerization can be obtained, and the generation of low molecular weight components and the like can be suppressed. Sometimes it is possible to obtain an adhesive tape that is less likely to have adhesive residue.
図1にリビングラジカル重合を説明する模式図を示した。リビングラジカル重合は、重合反応が停止反応又は連鎖移動反応等の副反応で妨げられることなく分子鎖が生長していく重合である。リビングラジカル重合では、生長末端ラジカルが失活することなく、また反応中に新しくラジカル種が発生することもなく、反応が進行する。その反応途中では、全てのポリマー鎖が均一にモノマーと反応しながら重合し、全てのポリマーの組成は均一に近づく。そのため、架橋性官能基含有モノマー112は、得られるアクリル系ポリマー11の全てのポリマーに含まれる。このようなリビングラジカル重合により得られたアクリル系ポリマー11に粘着付与樹脂と、架橋剤とを組み合わせれば、ほぼ全てのポリマーがポリマー鎖間の架橋や、ポリマー鎖と粘着付与樹脂との架橋に関与することができる。図2に、リビングラジカル重合により得られたアクリル系ポリマーを架橋した場合を説明する模式図を示した。リビングラジカル重合により得られたアクリル系ポリマーでは、全てのポリマーの組成は均一であり、架橋性官能基含有モノマーを含むことから、すべてのポリマー鎖が架橋に関与している。なお、図2では架橋性官能基の例として水酸基を記載した。
このように、ほとんど全てのポリマーがポリマー鎖間の架橋に関与することができることから、特に耐反発性が高く、打ち抜き字時に糊残りしにくい粘着テープを得ることができる。
FIG. 1 shows a schematic diagram for explaining living radical polymerization. Living radical polymerization is polymerization in which molecular chains grow without the polymerization reaction being hindered by side reactions such as termination reactions or chain transfer reactions. In living radical polymerization, the reaction proceeds without the growth terminal radicals being deactivated and without generating new radical species during the reaction. In the middle of the reaction, all polymer chains are polymerized while uniformly reacting with the monomer, and the composition of all polymers approaches uniform. Therefore, the crosslinkable functional group-containing monomer 112 is included in all the polymers of the acrylic polymer 11 to be obtained. If the acrylic polymer 11 obtained by such living radical polymerization is combined with a tackifier resin and a cross-linking agent, almost all polymers can crosslink between polymer chains or crosslink between a polymer chain and a tackifier resin. Can be involved. FIG. 2 shows a schematic diagram for explaining a case where an acrylic polymer obtained by living radical polymerization is crosslinked. In the acrylic polymer obtained by living radical polymerization, the composition of all polymers is uniform, and since the crosslinkable functional group-containing monomer is included, all polymer chains are involved in crosslinking. In FIG. 2, a hydroxyl group is shown as an example of the crosslinkable functional group.
As described above, since almost all polymers can participate in the crosslinking between polymer chains, it is possible to obtain a pressure-sensitive adhesive tape that has particularly high repulsion resistance and is less likely to remain glue when stamped.
このような効果は、従来のフリーラジカル重合により得られたアクリル系ポリマー(以下、「フリーラジカル重合アクリル系ポリマー」ともいう。)を用いても得ることはできない。
図3にフリーラジカル重合を説明する模式図を示した。フリーラジカル重合では、反応中に連続的にラジカル種が発生してモノマーに付加し、重合が進行する。そのためフリーラジカル重合では、反応の途中で生長末端ラジカルが失活したポリマー123や、反応中に新しく発生したラジカル種により生長したポリマー124が生成する。そのため、架橋性官能基を含有するアクリル系ポリマーをフリーラジカル重合で製造すると、比較的低分子量の架橋性官能基含有モノマーを含まないポリマーが生成してしまう。このようなフリーラジカル重合により得られたアクリル系ポリマー12を、架橋剤を用いて架橋しても、架橋性官能基含有モノマーを含まないポリマーは、ポリマー鎖間での架橋に関与することができない。図4に、フリーラジカル重合により得られたアクリル系ポリマーを架橋した場合を説明する模式図を示した。フリーラジカル重合により得られたアクリル系ポリマーでは、ポリマーの組成が不均一であり、比較的低分子量の架橋性官能基含有モノマーを含まないポリマーを含むことから、架橋に関与できないポリマー鎖が存在している。なお、図4では架橋性官能基の例として水酸基を記載した。両面粘着テープとして被着体に貼着したときに、架橋に関与できない架橋性官能基含有モノマーを含まない部位が剥離しやすいことから、リビングラジカル重合アクリル系ポリマーを用いた場合に比べると耐反発性が低下しやすく、打ち抜き時に糊残りしやすくなる。
Such an effect cannot be obtained even by using an acrylic polymer obtained by conventional free radical polymerization (hereinafter also referred to as “free radical polymerization acrylic polymer”).
FIG. 3 is a schematic diagram for explaining free radical polymerization. In free radical polymerization, radical species are continuously generated during the reaction and added to the monomer, and the polymerization proceeds. Therefore, in the free radical polymerization, a polymer 123 in which the growing terminal radical is deactivated during the reaction and a polymer 124 grown by the radical species newly generated during the reaction are generated. Therefore, when an acrylic polymer containing a crosslinkable functional group is produced by free radical polymerization, a polymer containing no relatively low molecular weight crosslinkable functional group-containing monomer is produced. Even when the acrylic polymer 12 obtained by such free radical polymerization is crosslinked using a crosslinking agent, a polymer that does not contain a crosslinkable functional group-containing monomer cannot participate in crosslinking between polymer chains. . FIG. 4 is a schematic diagram for explaining a case where an acrylic polymer obtained by free radical polymerization is crosslinked. The acrylic polymer obtained by free radical polymerization has a non-uniform polymer composition and contains a polymer that does not contain a relatively low molecular weight crosslinkable functional group-containing monomer. ing. In FIG. 4, a hydroxyl group is shown as an example of the crosslinkable functional group. When pasted on an adherend as a double-sided adhesive tape, the part that does not contain a crosslinkable functional group-containing monomer that cannot participate in crosslinking is easy to peel off. The adhesiveness is liable to decrease, and the adhesive remains easily at the time of punching.
このようにリビングラジカル重合アクリル系ポリマーは、フリーラジカル重合等と比較してより均一な分子量及び組成を有し、低分子量成分の含有量が少なく、ほぼ全てのポリマーに架橋性官能基含有モノマーが含まれるという性質を有する。高い粘着力と糊残りなく剥離できる剥離性とを両立できるという本発明の効果は、リビングラジカル重合アクリル系ポリマーを用いた場合に特に優れたものとなる。
このようなリビングラジカル重合アクリル系ポリマーの特性は、重合反応が停止反応又は連鎖移動反応等の副反応で妨げられることなく分子鎖が生長していくというリビングラジカル重合という製造方法によるものである。しかしながら、重量平均分子量(Mw)や分子量分布(Mw/Mn)といったポリマー全体の平均値としてリビングラジカル重合アクリル系ポリマーの特性を間接的に表すことは可能であっても、含まれる個々のポリマーの鎖長や、個々のポリマー中のモノマー成分等の構造や特性を直接的に特定することは極めて困難である。上記リビングラジカル重合アクリル系ポリマーを、その構造又は特性により直接特定することは、不可能であるか、又はおよそ実際的でないといわざるを得ない。従って、本発明においては、リビングラジカル重合アクリル系ポリマーを、「リビングラジカル重合により得られたアクリル系ポリマー」と、その物の製造方法により記載することは許容されるべきである。
As described above, the living radical polymerization acrylic polymer has a more uniform molecular weight and composition as compared with free radical polymerization and the like, has a low content of low molecular weight components, and almost all polymers have a crosslinkable functional group-containing monomer. It has the property of being included. The effect of the present invention that it is possible to achieve both high adhesive strength and releasability that can be peeled without adhesive residue is particularly excellent when a living radical polymerization acrylic polymer is used.
The characteristics of such a living radical polymerization acrylic polymer are due to a production method called living radical polymerization in which a molecular chain grows without being hindered by a side reaction such as a termination reaction or a chain transfer reaction. However, although it is possible to indirectly represent the characteristics of the living radical polymerization acrylic polymer as an average value of the whole polymer such as weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn), It is extremely difficult to directly specify the structure and properties of the chain length and the monomer component in each polymer. It must be said that it is impossible or not practical to directly identify the living radical polymerized acrylic polymer by its structure or properties. Therefore, in the present invention, it should be allowed to describe the living radical polymerization acrylic polymer by the “acrylic polymer obtained by living radical polymerization” and the production method thereof.
リビングラジカル重合のなかでも、有機テルル重合開始剤を用いたリビングラジカル重合は、他のリビングラジカル重合とは異なり、水酸基やカルボキシル基のような極性官能基を有するラジカル重合性モノマーをいずれも保護することなく、同一の開始剤で重合して均一な分子量及び組成を有するポリマーを得ることができる。このため、極性官能基を有するラジカル重合性モノマーを容易に共重合することができる。 Among living radical polymerizations, living radical polymerization using an organic tellurium polymerization initiator protects all radical polymerizable monomers having polar functional groups such as hydroxyl groups and carboxyl groups, unlike other living radical polymerizations. Without polymerization, the same initiator can be polymerized to obtain a polymer having a uniform molecular weight and composition. For this reason, the radically polymerizable monomer having a polar functional group can be easily copolymerized.
上記有機テルル重合開始剤は、リビングラジカル重合に一般的に用いられるものであれば特に限定されず、例えば、有機テルル化合物、有機テルリド化合物等が挙げられる。
上記有機テルル化合物として、例えば、(メチルテラニル-メチル)ベンゼン、(1-メチルテラニル-エチル)ベンゼン、(2-メチルテラニル-プロピル)ベンゼン、1-クロロ-4-(メチルテラニル-メチル)ベンゼン、1-ヒドロキシ-4-(メチルテラニル-メチル)ベンゼン、1-メトキシ-4-(メチルテラニル-メチル)ベンゼン、1-アミノ-4-(メチルテラニル-メチル)ベンゼン、1-ニトロ-4-(メチルテラニル-メチル)ベンゼン、1-シアノ-4-(メチルテラニル-メチル)ベンゼン、1-メチルカルボニル-4-(メチルテラニル-メチル)ベンゼン、1-フェニルカルボニル-4-(メチルテラニル-メチル)ベンゼン、1-メトキシカルボニル-4-(メチルテラニル-メチル)ベンゼン、1-フェノキシカルボニル-4-(メチルテラニル-メチル)ベンゼン、1-スルホニル-4-(メチルテラニル-メチル)ベンゼン、1-トリフルオロメチル-4-(メチルテラニル-メチル)ベンゼン、1-クロロ-4-(1-メチルテラニル-エチル)ベンゼン、1-ヒドロキシ-4-(1-メチルテラニル-エチル)ベンゼン、1-メトキシ-4-(1-メチルテラニル-エチル)ベンゼン、1-アミノ-4-(1-メチルテラニル-エチル)ベンゼン、1-ニトロ-4-(1-メチルテラニル-エチル)ベンゼン、1-シアノ-4-(1-メチルテラニル-エチル)ベンゼン、1-メチルカルボニル-4-(1-メチルテラニル-エチル)ベンゼン、1-フェニルカルボニル-4-(1-メチルテラニル-エチル)ベンゼン、1-メトキシカルボニル-4-(1-メチルテラニル-エチル)ベンゼン、1-フェノキシカルボニル-4-(1-メチルテラニル-エチル)ベンゼン、1-スルホニル-4-(1-メチルテラニル-エチル)ベンゼン、1-トリフルオロメチル-4-(1-メチルテラニル-エチル)ベンゼン、1-クロロ-4-(2-メチルテラニル-プロピル)ベンゼン、1-ヒドロキシ-4-(2-メチルテラニル-プロピル)ベンゼン、1-メトキシ-4-(2-メチルテラニル-プロピル)ベンゼン、1-アミノ-4-(2-メチルテラニル-プロピル)ベンゼン、1-ニトロ-4-(2-メチルテラニル-プロピル)ベンゼン、1-シアノ-4-(2-メチルテラニル-プロピル)ベンゼン、1-メチルカルボニル-4-(2-メチルテラニル-プロピル)ベンゼン、1-フェニルカルボニル-4-(2-メチルテラニル-プロピル)ベンゼン、1-メトキシカルボニル-4-(2-メチルテラニル-プロピル)ベンゼン、1-フェノキシカルボニル-4-(2-メチルテラニル-プロピル)ベンゼン、1-スルホニル-4-(2-メチルテラニル-プロピル)ベンゼン、1-トリフルオロメチル-4-(2-メチルテラニル-プロピル)ベンゼン、2-(メチルテラニル-メチル)ピリジン、2-(1-メチルテラニル-エチル)ピリジン、2-(2-メチルテラニル-プロピル)ピリジン、2-メチルテラニル-エタン酸メチル、2-メチルテラニル-プロピオン酸メチル、2-メチルテラニル-2-メチルプロピオン酸メチル、2-メチルテラニル-エタン酸エチル、2-メチルテラニル-プロピオン酸エチル、2-メチルテラニル-2-メチルプロピオン酸エチル、2-メチルテラニルアセトニトリル、2-メチルテラニルプロピオニトリル、2-メチル-2-メチルテラニルプロピオニトリル等が挙げられる。これらの有機テルル化合物中のメチルテラニル基は、エチルテラニル基、n-プロピルテラニル基、イソプロピルテラニル基、n-ブチルテラニル基、イソブチルテラニル基、t-ブチルテラニル基、フェニルテラニル基等であってもよく、また、これらの有機テルル化合物は、単独で用いてもよく、2種以上を併用してもよい。
The organic tellurium polymerization initiator is not particularly limited as long as it is generally used for living radical polymerization, and examples thereof include organic tellurium compounds and organic telluride compounds.
Examples of the organic tellurium compounds include (methylterranyl-methyl) benzene, (1-methylterranyl-ethyl) benzene, (2-methylterranyl-propyl) benzene, 1-chloro-4- (methylterranyl-methyl) benzene, 1-hydroxy- 4- (methylterranyl-methyl) benzene, 1-methoxy-4- (methylterranyl-methyl) benzene, 1-amino-4- (methylterranyl-methyl) benzene, 1-nitro-4- (methylterranyl-methyl) benzene, 1- Cyano-4- (methylterranyl-methyl) benzene, 1-methylcarbonyl-4- (methylterranyl-methyl) benzene, 1-phenylcarbonyl-4- (methylterranyl-methyl) benzene, 1-methoxycarbonyl-4- (methylterranyl-methyl) ) Benzene, 1- Enoxycarbonyl-4- (methylterranyl-methyl) benzene, 1-sulfonyl-4- (methylterranyl-methyl) benzene, 1-trifluoromethyl-4- (methylterranyl-methyl) benzene, 1-chloro-4- (1 -Methylterranyl-ethyl) benzene, 1-hydroxy-4- (1-methylterranyl-ethyl) benzene, 1-methoxy-4- (1-methylterranyl-ethyl) benzene, 1-amino-4- (1-methylterranyl-ethyl) Benzene, 1-nitro-4- (1-methylterranyl-ethyl) benzene, 1-cyano-4- (1-methylterranyl-ethyl) benzene, 1-methylcarbonyl-4- (1-methylterranyl-ethyl) benzene, 1- Phenylcarbonyl-4- (1-methylterranyl-ethyl) benzene, 1-meth Sicarbonyl-4- (1-methylterranyl-ethyl) benzene, 1-phenoxycarbonyl-4- (1-methylterranyl-ethyl) benzene, 1-sulfonyl-4- (1-methylterranyl-ethyl) benzene, 1-trifluoromethyl -4- (1-methylterranyl-ethyl) benzene, 1-chloro-4- (2-methylterranyl-propyl) benzene, 1-hydroxy-4- (2-methylterranyl-propyl) benzene, 1-methoxy-4- (2 -Methylterranyl-propyl) benzene, 1-amino-4- (2-methylterranyl-propyl) benzene, 1-nitro-4- (2-methylterranyl-propyl) benzene, 1-cyano-4- (2-methylterranyl-propyl) Benzene, 1-methylcarbonyl-4- (2-methylterranyl-propyl ) Benzene, 1-phenylcarbonyl-4- (2-methylterranyl-propyl) benzene, 1-methoxycarbonyl-4- (2-methylterranyl-propyl) benzene, 1-phenoxycarbonyl-4- (2-methylterranyl-propyl) benzene 1-sulfonyl-4- (2-methylterranyl-propyl) benzene, 1-trifluoromethyl-4- (2-methylterranyl-propyl) benzene, 2- (methylterranyl-methyl) pyridine, 2- (1-methylterranyl-ethyl) ) Pyridine, 2- (2-methyl teranyl-propyl) pyridine, 2-methyl teranyl-methyl ethanoate, 2-methyl teranyl-methyl propionate, 2-methyl teranyl-2-methyl propionate, 2-methyl teranyl-ethyl ethanoate, 2 -Methylterranil Ethyl propionate, 2-Mechiruteraniru -2-methylpropionic acid ethyl, 2-methyl-Terra alkylsulfonyl acetonitrile, 2-methyl-Terra sulfonyl propionitrile, 2-methyl-2-methyl-Terra sulfonyl propionitrile, and the like. The methyl terranyl group in these organic tellurium compounds may be an ethyl terranyl group, n-propyl terranyl group, isopropyl terranyl group, n-butyl terranyl group, isobutyl terranyl group, t-butyl terranyl group, phenyl terranyl group, etc. These organic tellurium compounds may be used alone or in combination of two or more.
上記有機テルリド化合物として、例えば、ジメチルジテルリド、ジエチルジテルリド、ジ-n-プロピルジテルリド、ジイソプロピルジテルリド、ジシクロプロピルジテルリド、ジ-n-ブチルジテルリド、ジ-sec-ブチルジテルリド、ジ-tert-ブチルジテルリド、ジシクロブチルジテルリド、ジフェニルジテルリド、ビス-(p-メトキシフェニル)ジテルリド、ビス-(p-アミノフェニル)ジテルリド、ビス-(p-ニトロフェニル)ジテルリド、ビス-(p-シアノフェニル)ジテルリド、ビス-(p-スルホニルフェニル)ジテルリド、ジナフチルジテルリド、ジピリジルジテルリド等が挙げられる。これらの有機テルリド化合物は、単独で用いてもよく、2種以上を併用してもよい。なかでも、ジメチルジテルリド、ジエチルジテルリド、ジ-n-プロピルジテルリド、ジ-n-ブチルジテルリド、ジフェニルジテルリドが好ましい。 Examples of the organic telluride compound include dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, diisopropyl ditelluride, dicyclopropyl ditelluride, di-n-butyl ditelluride, di-sec-butyl ditelluride. , Di-tert-butylditelluride, dicyclobutylditelluride, diphenylditelluride, bis- (p-methoxyphenyl) ditelluride, bis- (p-aminophenyl) ditelluride, bis- (p-nitrophenyl) ditelluride, bis -(P-cyanophenyl) ditelluride, bis- (p-sulfonylphenyl) ditelluride, dinaphthyl ditelluride, dipyridyl ditelluride and the like. These organic telluride compounds may be used alone or in combination of two or more. Of these, dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, di-n-butyl ditelluride and diphenyl ditelluride are preferable.
なお、本発明の効果を損なわない範囲内で、上記有機テルル重合開始剤に加えて、重合速度の促進を目的として重合開始剤としてアゾ化合物を用いてもよい。
上記アゾ化合物は、ラジカル重合に一般的に用いられるものであれば特に限定されず、例えば、2,2’-アゾビス(イソブチロニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、1,1-アゾビス(シクロヘキサン-1-カルボニトリル)、1-[(1-シアノ-1-メチルエチル)アゾ]ホルムアミド、4,4’-アゾビス(4-シアノバレリアン酸)、ジメチル-2,2’-アゾビス(2-メチルプロピオネート)、ジメチル-1,1’-アゾビス(1-シクロヘキサンカルボキシレート)、2,2’-アゾビス{2-メチル-N-[1,1’-ビス(ヒドロキシメチル)-2-ヒドロキシエチル]プロピオンアミド}、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]、2,2’-アゾビス[N-(2-プロペニル)-2-メチルプロピオンアミド]、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]二塩酸塩、2,2’-アゾビス{2-[1-(2-ヒドロキシエチル)-2-イミダゾリン-2-イル]プロパン}二塩酸塩、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]、2,2’-アゾビス(2-アミジノプロパン)二塩酸塩、2,2’-アゾビス[N-(2-カルボキシエチル)-2-メチルプロピオンアミジン]四水和物、2,2’-アゾビス(1-イミノ-1-ピロリジノ-2-メチルプロパン)二塩酸塩、2,2’-アゾビス(2,4,4-トリメチルペンタン)等が挙げられる。これらのアゾ化合物は、単独で用いてもよく、2種以上を併用してもよい。
In addition, within the range which does not impair the effect of this invention, in addition to the said organic tellurium polymerization initiator, you may use an azo compound as a polymerization initiator for the purpose of acceleration | stimulation of a polymerization rate.
The azo compound is not particularly limited as long as it is generally used for radical polymerization. For example, 2,2′-azobis (isobutyronitrile), 2,2′-azobis (2-methylbutyronitrile) is used. ), 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 1,1-azobis (cyclohexane-1-carbonitrile) ), 1-[(1-cyano-1-methylethyl) azo] formamide, 4,4′-azobis (4-cyanovaleric acid), dimethyl-2,2′-azobis (2-methylpropionate), Dimethyl-1,1′-azobis (1-cyclohexanecarboxylate), 2,2′-azobis {2-methyl-N- [1,1′-bis (hydroxymethyl) -2-hydroxyethyl Propionamide}, 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2′-azobis [N- (2-propenyl) -2-methylpropionamide], 2 , 2′-azobis (N-butyl-2-methylpropionamide), 2,2′-azobis (N-cyclohexyl-2-methylpropionamide), 2,2′-azobis [2- (2-imidazoline-2 -Yl) propane] dihydrochloride, 2,2'-azobis {2- [1- (2-hydroxyethyl) -2-imidazolin-2-yl] propane} dihydrochloride, 2,2'-azobis [2 -(2-imidazolin-2-yl) propane], 2,2'-azobis (2-amidinopropane) dihydrochloride, 2,2'-azobis [N- (2-carboxyethyl) -2-methylpropionami Tetrahydrate, 2,2′-azobis (1-imino-1-pyrrolidino-2-methylpropane) dihydrochloride, 2,2′-azobis (2,4,4-trimethylpentane), etc. It is done. These azo compounds may be used alone or in combination of two or more.
上記リビングラジカル重合においては、分散安定剤を用いてもよい。上記分散安定剤として、例えば、ポリビニルピロリドン、ポリビニルアルコール、メチルセルロース、エチルセルロース、ポリ(メタ)アクリル酸、ポリ(メタ)アクリル酸エステル、ポリエチレングリコール等が挙げられる。
上記リビングラジカル重合の方法として、従来公知の方法が用いられ、例えば、溶液重合(沸点重合又は定温重合)、乳化重合、懸濁重合、塊状重合等が挙げられる。
上記リビングラジカル重合において重合溶媒を用いる場合、該重合溶媒は特に限定されず、例えば、ヘキサン、シクロヘキサン、オクタン、トルエン、キシレン等の非極性溶媒や、水、メタノール、エタノール、プロパノール、ブタノール、アセトン、メチルエチルケトン、メチルイソブチルケトン、テトラヒドロフラン、ジオキサン、N,N-ジメチルホルムアミド等の高極性溶媒を用いることができる。これらの重合溶媒は、単独で用いてもよく、2種以上を併用してもよい。
また、重合温度は、重合速度の観点から0~110℃が好ましい。
In the living radical polymerization, a dispersion stabilizer may be used. Examples of the dispersion stabilizer include polyvinyl pyrrolidone, polyvinyl alcohol, methyl cellulose, ethyl cellulose, poly (meth) acrylic acid, poly (meth) acrylic acid ester, and polyethylene glycol.
As the living radical polymerization method, conventionally known methods are used, and examples thereof include solution polymerization (boiling point polymerization or constant temperature polymerization), emulsion polymerization, suspension polymerization, bulk polymerization and the like.
When a polymerization solvent is used in the living radical polymerization, the polymerization solvent is not particularly limited. For example, a nonpolar solvent such as hexane, cyclohexane, octane, toluene, xylene, water, methanol, ethanol, propanol, butanol, acetone, Highly polar solvents such as methyl ethyl ketone, methyl isobutyl ketone, tetrahydrofuran, dioxane, N, N-dimethylformamide can be used. These polymerization solvents may be used alone or in combination of two or more.
The polymerization temperature is preferably 0 to 110 ° C. from the viewpoint of the polymerization rate.
上記架橋性官能基を有するアクリル系ポリマーは、重量平均分子量(Mw)の好ましい下限が30万、好ましい上限が200万である。上記重量平均分子量をこの範囲内とすることにより、より高い耐反発性を発揮することができる。 The acrylic polymer having the crosslinkable functional group has a preferred lower limit of 300,000 and a preferred upper limit of 2,000,000 for the weight average molecular weight (Mw). By setting the weight average molecular weight within this range, higher resilience resistance can be exhibited.
上記架橋性官能基を有するアクリル系ポリマーは、分子量分布(Mw/Mn)の好ましい下限が1.05、好ましい上限が2.5である。上記分子量分布をこの範囲内とすることにより、より高い耐反発性を発揮することができる。上記分子量分布のより好ましい上限は2.0であり、更に好ましい上限は1.8である。
なお、分子量分布(Mw/Mn)は、重量平均分子量(Mw)と数平均分子量(Mn)との比である。
The acrylic polymer having the crosslinkable functional group has a preferred lower limit of 1.05 and a preferred upper limit of 2.5 for the molecular weight distribution (Mw / Mn). By setting the molecular weight distribution within this range, higher resilience can be exhibited. A more preferable upper limit of the molecular weight distribution is 2.0, and a further preferable upper limit is 1.8.
The molecular weight distribution (Mw / Mn) is a ratio between the weight average molecular weight (Mw) and the number average molecular weight (Mn).
上記重量平均分子量(Mw)及び数平均分子量(Mn)は、ゲルパミエーションクロマトグラフィ(GPC)法によりポリスチレン換算分子量として測定される。具体的には、重量平均分子量(Mw)及び数平均分子量(Mn)は、架橋性官能基を有するアクリル系ポリマーをテトラヒドロフラン(THF)によって50倍希釈して得られた希釈液をフィルターで濾過し、得られた濾液を用いてGPC法によりポリスチレン換算分子量として測定される。GPC法では、例えば、2690 Separations Model(Waters社製)等を使用できる。 The said weight average molecular weight (Mw) and number average molecular weight (Mn) are measured as a polystyrene conversion molecular weight by the gel permeation chromatography (GPC) method. Specifically, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are obtained by filtering a diluted solution obtained by diluting an acrylic polymer having a crosslinkable functional group 50 times with tetrahydrofuran (THF) through a filter. Using the obtained filtrate, it is measured as a polystyrene-equivalent molecular weight by the GPC method. In the GPC method, for example, 2690 Separations Model (manufactured by Waters) can be used.
上記ポリマー成分は、上記架橋性官能基を有するアクリル系ポリマー以外のポリマーを含有してもよい。
ただし、上記ポリマー成分中における上記架橋性官能基を有するアクリル系ポリマーの含有量の好ましい下限は60重量%であり、ポリマー成分の全量(100重量%)が上記架橋性官能基を有するアクリル系ポリマーであることが好ましい。ポリマー成分中の上記架橋性官能基を有するアクリル系ポリマーの含有量を60重量%以上とすることにより、より高い感熱接着力を発揮することができる。
なお、粘着付与樹脂は、ポリマー成分には含まない。
The polymer component may contain a polymer other than the acrylic polymer having the crosslinkable functional group.
However, the preferable lower limit of the content of the acrylic polymer having the crosslinkable functional group in the polymer component is 60% by weight, and the total amount (100% by weight) of the polymer component has the crosslinkable functional group. It is preferable that By setting the content of the acrylic polymer having the crosslinkable functional group in the polymer component to 60% by weight or more, a higher heat-sensitive adhesive force can be exhibited.
The tackifying resin is not included in the polymer component.
本発明の粘着剤組成物は、アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂を含有する。上記架橋性官能基を有するアクリル系ポリマーに、アルコール性水酸基を有する粘着付与樹脂と架橋剤を併用することにより、ポリマー鎖と粘着付与樹脂との間が架橋される。例えば、上記架橋性官能基を有するアクリル系ポリマーが水酸基を有する場合、架橋剤として例えばイソシアネート系架橋剤を用いることにより、上記架橋性官能基を有するアクリル系ポリマーとアルコール性水酸基を有する粘着付与樹脂の双方が架橋剤を介して反応して架橋する。アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂を用いることにより、高架橋されて、より高い耐反発性が発揮されるとともに、狭い線幅に打ち抜こうとするときにも、打ち抜き刃に糊残りがしにくく、効率よく正確に打ち抜けるようになる。上記粘着付与樹脂のアルコール性水酸基の水酸基価は、85mgKOH/g以上であることが好ましく、100mgKOH/g以上であることがより好ましい。
とりわけ、上記架橋性官能基を有するアクリル系ポリマーがリビングラジカル重合アクリル系ポリマーである場合、含有するほぼ全てのポリマーの組成が均一で、架橋性官能基を有することから、ほぼ全てのポリマーがポリマー鎖間の架橋や、ポリマー鎖と粘着付与樹脂との架橋に関与することができる。
なお、上記アルコール性水酸基の水酸基価は、JIS K1557(無水フタル酸法)により測定できる。
The pressure-sensitive adhesive composition of the present invention contains a tackifier resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more. By using a tackifier resin having an alcoholic hydroxyl group and a crosslinking agent in combination with the acrylic polymer having the crosslinkable functional group, the polymer chain and the tackifier resin are crosslinked. For example, when the acrylic polymer having a crosslinkable functional group has a hydroxyl group, a tackifier resin having an acrylic polymer having the crosslinkable functional group and an alcoholic hydroxyl group is obtained by using, for example, an isocyanate crosslinker as a crosslinker. Both of them react and crosslink via a crosslinking agent. By using a tackifier resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more, it is highly cross-linked, exhibits higher resilience resistance, and is also punched when trying to punch into a narrow line width. It is difficult for glue to remain on the blade, and it can be punched efficiently and accurately. The hydroxyl value of the alcoholic hydroxyl group of the tackifying resin is preferably 85 mgKOH / g or more, and more preferably 100 mgKOH / g or more.
In particular, when the acrylic polymer having a crosslinkable functional group is a living radical polymerization acrylic polymer, the composition of almost all the polymers contained is uniform and the crosslinkable functional group is present, so almost all the polymers are polymers. It can participate in cross-linking between chains and cross-linking between polymer chains and tackifying resins.
The hydroxyl value of the alcoholic hydroxyl group can be measured by JIS K1557 (phthalic anhydride method).
上記粘着付与樹脂は、1分子中に含まれるアルコール性水酸基が1.6個以上であることが好ましい。これにより、80℃程度の温度をかけながら貼り合わせを行ったときの接着力(感熱接着力)が飛躍的に向上する一方、剥離時には糊残りなく剥離できるという優れた効果を発揮することができる。上記1分子中に含まれるアルコール性水酸基は1.7個以上であることがより好ましく、1.8個以上であることが更に好ましい。
1分子中に含まれるアルコール性水酸基が1.6個未満の粘着付与樹脂と比較し、化学構造上「1分子中に含まれるアルコール性水酸基が1.6個以上である」粘着付与樹脂は、アルコール性水酸基周辺の立体障害が減るため、粘着付与樹脂同士や、粘着付与樹脂と架橋性官能基を有するアクリル系ポリマーとの反応性が高くなり、粘着層のバルク強度が向上する。感熱することで粘着剤組成物の流動性が向上して被着体との接着性が良くなり、感熱接着力が飛躍的に向上するとともに、剥離時における糊残りを防止できるのではないかと考えられる。
例えば、半導体ウエハを所定の厚さにまで研磨する工程においては、研磨機の定盤に固定された研磨材を用いて研磨が行われる。研磨材を研磨機の定盤に固定するためには、通常、両面粘着テープが使用される。この研磨材固定用両面粘着テープには、研磨中に研磨材が剥離しない程度に充分な接着力を有するとともに、使用した研磨材を交換する際には定盤から糊残りなく剥離できることが求められてきた。同様の用途としては、液晶ガラス基板の研磨材の固定、CMP(Chemical Mechanical Planarization:化学機械研磨パッド)の固定、ラビングクロスの固定等が挙げられる。上記粘着付与樹脂の1分子中に含まれるアルコール性水酸基を1.6個以上として、ポリプロピレン等の基材に対する感熱接着力が20N/25mmを超えるようにできれば、研磨材を固定する用途において、粘着テープに大きな応力がかかっても研磨中に研磨材が剥離してしまうのを確実に防止することができる。
上記1分子中に含まれるアルコール性水酸基の上限は特に限定されないが、上記架橋性官能基を有するアクリル系ポリマー及び架橋剤との反応性や、化学構造上の観点から、3個以下であることが好ましい。
The tackifier resin preferably has 1.6 or more alcoholic hydroxyl groups contained in one molecule. As a result, the adhesive force (heat-sensitive adhesive force) when bonding is performed while applying a temperature of about 80 ° C. can be drastically improved. On the other hand, it is possible to exert an excellent effect that the adhesive can be peeled without any adhesive residue. . The number of alcoholic hydroxyl groups contained in one molecule is more preferably 1.7 or more, and still more preferably 1.8 or more.
In comparison with a tackifier resin having less than 1.6 alcoholic hydroxyl groups contained in one molecule, the tackifier resin having a chemical structure of “1.6 or more alcoholic hydroxyl groups contained in one molecule” Since the steric hindrance around the alcoholic hydroxyl group is reduced, the reactivity between the tackifying resins or between the tackifying resin and the acrylic polymer having a crosslinkable functional group is increased, and the bulk strength of the adhesive layer is improved. We believe that heat sensitivity improves the flowability of the pressure-sensitive adhesive composition and improves the adhesion to the adherend, dramatically improving the heat-sensitive adhesive force and preventing adhesive residue at the time of peeling. It is done.
For example, in the step of polishing a semiconductor wafer to a predetermined thickness, polishing is performed using an abrasive fixed to a surface plate of a polishing machine. In order to fix the abrasive to the surface plate of the polishing machine, a double-sided adhesive tape is usually used. This double-sided pressure-sensitive adhesive tape for fixing abrasives is required to have sufficient adhesive strength so that the abrasive does not peel during polishing, and when the used abrasive is replaced, it can be peeled off from the surface plate without any adhesive residue. I came. Similar applications include fixing an abrasive on a liquid crystal glass substrate, fixing a CMP (Chemical Mechanical Planarization), and fixing a rubbing cloth. If the number of alcoholic hydroxyl groups contained in one molecule of the tackifying resin is 1.6 or more and the heat-sensitive adhesive force to a base material such as polypropylene can exceed 20 N / 25 mm, the adhesive is used for fixing abrasives. Even if a large stress is applied to the tape, it is possible to reliably prevent the abrasive from peeling off during polishing.
The upper limit of the alcoholic hydroxyl group contained in one molecule is not particularly limited, but is 3 or less from the viewpoint of reactivity with the acrylic polymer having a crosslinkable functional group and a crosslinking agent, and a chemical structure. Is preferred.
なお、粘着付与樹脂の1分子中に含まれるアルコール性水酸基数は、例えば、以下のようにして測定される。
まず、粘着付与樹脂をテトラヒドロフラン(THF)によって50倍に希釈して得られた希釈液を、フィルター(例えば、ポリテトラフルオロエチレンからなるポア径0.2μmのフィルター)で濾過し、得られた濾液をゲルパミエーションクロマトグラフ(GPC、例えばWaters社製、2690 Separations Model)に供給して、サンプル流量1mL/min、カラム温度40℃の条件でGPC測定を行い、ポリスチレン換算分子量を測定して、数平均分子量を求める。更に、JIS K1557(無水フタル酸法)により水酸基価を測定し、下記式(1)を用いて粘着付与樹脂の1分子中に含まれるアルコール性水酸基数を算出する。
水酸基数=(Mn×OHV)/56110   (1)
(Mn:粘着付与樹脂の数平均分子量、OHV:粘着付与樹脂のアルコール性水酸基の水酸基価(mgKOH/g))
In addition, the number of alcoholic hydroxyl groups contained in one molecule of the tackifier resin is measured as follows, for example.
First, the diluted solution obtained by diluting the tackifying resin 50 times with tetrahydrofuran (THF) is filtered through a filter (for example, a filter made of polytetrafluoroethylene having a pore diameter of 0.2 μm), and the obtained filtrate is obtained. Is supplied to a gel permeation chromatograph (GPC, for example, 2690 Separations Model, manufactured by Waters), GPC measurement is performed under the conditions of a sample flow rate of 1 mL / min and a column temperature of 40 ° C., and the molecular weight in terms of polystyrene is measured. Determine the average molecular weight. Furthermore, the hydroxyl value is measured by JIS K1557 (phthalic anhydride method), and the number of alcoholic hydroxyl groups contained in one molecule of the tackifier resin is calculated using the following formula (1).
Number of hydroxyl groups = (Mn × OHV) / 56110 (1)
(Mn: number average molecular weight of tackifying resin, OHV: hydroxyl value of alcoholic hydroxyl group of tackifying resin (mgKOH / g))
上記粘着付与樹脂は、特に限定されないが、ロジンエステル系樹脂、水添テルペンフェノール系樹脂が好ましい。
上記ロジンエステル系樹脂とは、アビエチン酸を主成分とするロジン樹脂、不均化ロジン樹脂及び水添ロジン樹脂や、アビエチン酸等の樹脂酸の二量体(重合ロジン樹脂)等を、アルコール類によってエステル化させて得られる樹脂である。エステル化に用いたアルコール類の水酸基の一部がエステル化に使用されずに樹脂内に含有されてなることで、水酸基価が上記範囲に調整されるものである。
ロジン樹脂をエステル化したものがロジンエステル樹脂、不均化ロジン樹脂をエステル化したものが不均化ロジンエステル樹脂、水添ロジン樹脂をエステル化したものが水添ロジンエステル樹脂、重合ロジン樹脂をエステル化したものが重合ロジンエステル樹脂である。上記エステル化に使用されるアルコール類としては、エチレングリコール、グリセリン、ペンタエリスリトール等の多価アルコールが挙げられる。
上記水添テルペンフェノール系樹脂とは、フェノールの存在下においてテルペンを重合させて得られたテルペンフェノール系樹脂において、樹脂内の不飽和二重結合の一部又は全てが適当な操作により水素添加された樹脂である。
これらの粘着付与樹脂は、単独で用いてもよく、2種以上を併用してもよい。
The tackifier resin is not particularly limited, but rosin ester resin and hydrogenated terpene phenol resin are preferable.
The rosin ester-based resin is a rosin resin mainly composed of abietic acid, a disproportionated rosin resin, a hydrogenated rosin resin, a dimer of a resin acid such as abietic acid (polymerized rosin resin), or the like. It is a resin obtained by esterification. A part of hydroxyl groups of alcohols used for esterification are contained in the resin without being used for esterification, whereby the hydroxyl value is adjusted to the above range.
Esterified rosin resin is rosin ester resin, disproportionated rosin resin is esterified disproportionated rosin ester resin, hydrogenated rosin resin is esterified hydrogenated rosin ester resin, polymerized rosin resin The esterified product is a polymerized rosin ester resin. Examples of the alcohols used for the esterification include polyhydric alcohols such as ethylene glycol, glycerin, and pentaerythritol.
The hydrogenated terpene phenolic resin is a terpene phenolic resin obtained by polymerizing terpene in the presence of phenol. Resin.
These tackifier resins may be used alone or in combination of two or more.
上記粘着付与樹脂のアルコール性水酸基の水酸基価や1分子中に含まれるアルコール性水酸基数を制御する方法としては特に限定されないが、例えば粘着付与樹脂がロジンエステル系樹脂である場合には、原料となるロジン系樹脂酸とアルコール類とのエステル化反応の度合いを調整することにより制御することができる。具体的には例えば、アルコール類として多価アルコールを用い、エステル化の度合いを低くすることにより、高水酸基化された、分子中のアルコール性水酸基量の多いロジンエステル系樹脂を得ることができる。また、例えば粘着付与樹脂が水添テルペンフェノール系樹脂である場合には、原料となるテルペンフェノール系樹脂のフェノール共重合量と水添の度合いを調整することにより制御することができる。具体的には例えば、テルペンフェノール系樹脂のフェノール共重合量を増やしたり、テルペンフェノール系樹脂の分子量を大きくして水添の度合いを多くしたりすることにより、高水酸基化された、分子中のアルコール性水酸基量の多い水添テルペンフェノール系樹脂を得ることができる。 The method for controlling the hydroxyl value of the alcoholic hydroxyl group of the tackifier resin and the number of alcoholic hydroxyl groups contained in one molecule is not particularly limited. For example, when the tackifier resin is a rosin ester resin, This can be controlled by adjusting the degree of esterification reaction between the rosin resin acid and the alcohol. Specifically, for example, by using a polyhydric alcohol as the alcohol and reducing the degree of esterification, it is possible to obtain a rosin ester resin having a high hydroxyl group and a large amount of alcoholic hydroxyl groups in the molecule. For example, when the tackifier resin is a hydrogenated terpene phenol resin, it can be controlled by adjusting the phenol copolymerization amount of the terpene phenol resin as a raw material and the degree of hydrogenation. Specifically, for example, by increasing the degree of hydrogenation by increasing the amount of phenol copolymerization of the terpene phenol-based resin or increasing the molecular weight of the terpene phenol-based resin, A hydrogenated terpene phenol resin having a large amount of alcoholic hydroxyl group can be obtained.
上記粘着付与樹脂は、軟化温度の好ましい下限が100℃、好ましい上限が180℃である。上記軟化温度がこの範囲内であると、特に優れた耐反発性を発揮することができる。
なお、軟化温度とは、JIS K2207環球法により測定した軟化温度である。
The tackifying resin has a preferred softening temperature lower limit of 100 ° C. and a preferred upper limit of 180 ° C. When the softening temperature is within this range, particularly excellent resilience can be exhibited.
The softening temperature is a softening temperature measured by the JIS K2207 ring and ball method.
上記粘着付与樹脂の含有量は、上記架橋性官能基を有するアクリル系ポリマー100重量部に対する好ましい下限が5重量部、好ましい上限が50重量部である。上記水酸基を有する粘着付与樹脂の含有量がこの範囲内とすることにより、特に優れた耐反発性を発揮することができ、また、打ち抜き時には糊残りなく打ち抜くことができる粘着剤層とすることができる。上記水酸基を有する粘着付与樹脂の含有量のより好ましい下限は10重量部、より好ましい上限は45重量部である。 The content of the tackifier resin is preferably 5 parts by weight with respect to 100 parts by weight of the acrylic polymer having a crosslinkable functional group, and 50 parts by weight with a preferred upper limit. By setting the content of the tackifying resin having a hydroxyl group within this range, a particularly excellent repulsion resistance can be exhibited, and a pressure-sensitive adhesive layer that can be punched without any adhesive residue at the time of punching. it can. The minimum with more preferable content of the tackifying resin which has the said hydroxyl group is 10 weight part, and a more preferable upper limit is 45 weight part.
本発明の粘着剤組成物は、架橋剤を含有する。
上記架橋剤は特に限定されず、上記架橋性官能基を有するアクリル系ポリマーと、水酸基を有する粘着付与樹脂との組合せに応じて、これらを架橋可能な架橋剤を適宜選択する。
上記架橋剤は、例えば、イソシアネート系架橋剤、アジリジン系架橋剤、エポキシ系架橋剤、金属キレート型架橋剤等が挙げられる。なかでも、基材に対する密着安定性に優れるため、イソシアネート系架橋剤が好ましい。
上記イソシアネート系架橋剤として、例えば、コロネートHX(日本ポリウレタン工業社製)、コロネートL(日本ポリウレタン工業社製)、マイテックNY260A(三菱化学社製)等が挙げられる。
The pressure-sensitive adhesive composition of the present invention contains a crosslinking agent.
The said crosslinking agent is not specifically limited, According to the combination of the acrylic polymer which has the said crosslinkable functional group, and the tackifier resin which has a hydroxyl group, the crosslinking agent which can bridge | crosslink these is selected suitably.
Examples of the crosslinking agent include isocyanate crosslinking agents, aziridine crosslinking agents, epoxy crosslinking agents, metal chelate crosslinking agents, and the like. Especially, since it is excellent in the adhesive stability with respect to a base material, an isocyanate type crosslinking agent is preferable.
Examples of the isocyanate-based crosslinking agent include Coronate HX (manufactured by Nippon Polyurethane Industry Co., Ltd.), Coronate L (manufactured by Nippon Polyurethane Industry Co., Ltd.), and Mytec NY260A (manufactured by Mitsubishi Chemical Corporation).
上記架橋剤の配合量の含有量は、上記架橋性官能基を有するアクリル系ポリマー100重量部に対して好ましい下限が0.1重量部、好ましい上限が5重量部である。上記架橋剤の含有量をこの範囲内とすることにより、特に優れた耐反発性を発揮することができ、また、打ち抜き時には糊残りなく打ち抜くことができる粘着剤層とすることができる。また、上記架橋剤の種類又は量を適宜調整することによって、粘着剤層のゲル分率を調整することができる。 The content of the crosslinking agent is preferably 0.1 parts by weight and preferably 5 parts by weight with respect to 100 parts by weight of the acrylic polymer having a crosslinkable functional group. By setting the content of the cross-linking agent within this range, a particularly excellent repulsion resistance can be exhibited, and a pressure-sensitive adhesive layer that can be punched without any adhesive residue during punching can be obtained. Moreover, the gel fraction of an adhesive layer can be adjusted by adjusting the kind or quantity of the said crosslinking agent suitably.
本発明の粘着剤組成物は、必要に応じて、可塑剤、乳化剤、軟化剤、充填剤、顔料、染料、シランカップリング剤、酸化防止剤等の添加剤等のその他の樹脂等を含有していてもよい。 The pressure-sensitive adhesive composition of the present invention contains other resins such as plasticizers, emulsifiers, softeners, fillers, pigments, dyes, silane coupling agents, antioxidants and other additives as necessary. It may be.
本発明の粘着剤組成物を用いれば、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができる。
本発明の粘着剤組成物からなる粘着剤層を有する粘着テープもまた、本発明の1つである。
If the pressure-sensitive adhesive composition of the present invention is used, a pressure-sensitive adhesive tape having excellent resilience and handling properties can be obtained.
The pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition of the present invention is also one aspect of the present invention.
本発明の粘着テープは、基材を有するサポートタイプであってもよいし、基材を有さないノンサポートタイプであってもよい。サポートタイプの場合には、基材の片面に粘着剤層が形成された片面粘着テープであってもよく、基材の両面に粘着剤層が形成された両面粘着テープであってもよい。
なお、本発明の粘着テープが基材の両面に粘着剤層が形成された両面粘着テープである場合、一方の面のみの粘着剤層が本発明の粘着剤組成物からなる粘着剤層であってもよく、両面の粘着剤層が本発明の粘着剤組成物からなる粘着剤層であってもよい。なかでも、より高い耐反発性が得られることから、両面の粘着剤層が本発明の粘着剤組成物からなる粘着剤層であることが好ましい。
The pressure-sensitive adhesive tape of the present invention may be a support type having a base material or a non-support type having no base material. In the case of the support type, it may be a single-sided pressure-sensitive adhesive tape in which a pressure-sensitive adhesive layer is formed on one side of the base material, or a double-sided pressure-sensitive adhesive tape in which a pressure-sensitive adhesive layer is formed on both sides of the base material.
When the pressure-sensitive adhesive tape of the present invention is a double-sided pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer formed on both sides of the substrate, the pressure-sensitive adhesive layer on only one surface is a pressure-sensitive adhesive layer comprising the pressure-sensitive adhesive composition of the present invention. The pressure-sensitive adhesive layer on both sides may be a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition of the present invention. Especially, since higher resilience resistance is obtained, it is preferable that a double-sided adhesive layer is an adhesive layer which consists of an adhesive composition of this invention.
上記粘着剤層は、ゲル分率が50重量%以下であることが好ましい。上記ゲル分率が50重量%を超えると、上記粘着剤層の架橋密度が高くなりすぎて、粘着テープが剥がれやすくなり、耐反発性が低下することがある。
上記粘着剤層のゲル分率の下限は特に限定されないが、耐熱性等の点からは1重量%以上であることが好ましく、5重量%以上であることがより好ましく、20重量%以上であることが更に好ましい。
なお、ゲル分率は、次のようにして測定される。まず、両面粘着テープを50mm×100mmの平面長方形状に裁断して試験片を作製し、試験片を酢酸エチル中に23℃にて24時間浸漬した後、酢酸エチルから取り出して、110℃の条件下で1時間乾燥させる。乾燥後の試験片の重量を測定し、下記式を用いてゲル分率を算出する。なお、試験片には、粘着剤層を保護するための離型フィルムは積層されていないものとする。
ゲル分率(重量%)=100×(W2-W0)/(W1-W0)
(W0:基材の重量、W1:浸漬前の試験片の重量、W2:浸漬、乾燥後の試験片の重量)
The pressure-sensitive adhesive layer preferably has a gel fraction of 50% by weight or less. When the gel fraction exceeds 50% by weight, the cross-linking density of the pressure-sensitive adhesive layer becomes too high, and the pressure-sensitive adhesive tape is easily peeled off, and the resilience resistance may be lowered.
The lower limit of the gel fraction of the pressure-sensitive adhesive layer is not particularly limited, but is preferably 1% by weight or more, more preferably 5% by weight or more, and more preferably 20% by weight or more from the viewpoint of heat resistance and the like. More preferably.
The gel fraction is measured as follows. First, a double-sided pressure-sensitive adhesive tape was cut into a flat rectangular shape of 50 mm × 100 mm to prepare a test piece. The test piece was immersed in ethyl acetate at 23 ° C. for 24 hours, then taken out from ethyl acetate, and the condition of 110 ° C. Dry under 1 hour. The weight of the test piece after drying is measured, and the gel fraction is calculated using the following formula. In addition, the release film for protecting an adhesive layer shall not be laminated | stacked on the test piece.
Gel fraction (% by weight) = 100 × (W2-W0) / (W1-W0)
(W0: weight of substrate, W1: weight of test piece before immersion, W2: weight of test piece after immersion and drying)
上記粘着剤層の厚みは用途によって設定されるので特に限定されないが、好ましい下限が1μm、好ましい上限が100μmである。上記厚みが1μm未満であると、粘着テープが剥がれやすくなり、高い耐反発性を発揮できないことがあり。上記厚みが100μmを超えると、薄い粘着テープが得られないことがある。上記厚みのより好ましい下限は5μm、より好ましい上限は75μmである。 The thickness of the pressure-sensitive adhesive layer is not particularly limited because it is set depending on the application, but a preferred lower limit is 1 μm and a preferred upper limit is 100 μm. When the thickness is less than 1 μm, the pressure-sensitive adhesive tape is easily peeled off, and high resilience resistance may not be exhibited. When the said thickness exceeds 100 micrometers, a thin adhesive tape may not be obtained. The more preferable lower limit of the thickness is 5 μm, and the more preferable upper limit is 75 μm.
上記基材は特に限定されないが、樹脂フィルム、樹脂発泡体、紙、不織布、ヤーンクロス布等が挙げられる。
上記樹脂フィルムとしては、例えば、ポリエチレンフィルム、ポリプロピレンフィルム等のポリオレフィン系樹脂フィルム、PETフィルム等のポリエステル系樹脂フィルム、エチレン-酢酸ビニル共重合体やエチレン-アクリル酸エステル共重合体等の変性オレフィン系樹脂フィルム、ポリ塩化ビニル系樹脂フィルム、ポリウレタン系樹脂フィルム、シクロオレフィンポリマー樹脂フィルム等が挙げられる。
上記樹脂発泡体としては、例えば、ポリエチレンフォーム、ポリプロピレンフォーム、アクリルフォーム、ウレタンフォーム、エチレンプロピレンゴムフォーム等が挙げられる。
上記ヤーンクロス布としては、例えば、ポリエチレンフラットヤーンを織ったものや、その表面に樹脂フィルムをラミネートしたもの等が挙げられる。
Although the said base material is not specifically limited, A resin film, a resin foam, paper, a nonwoven fabric, a yarn cloth cloth etc. are mentioned.
Examples of the resin film include polyolefin resin films such as polyethylene films and polypropylene films, polyester resin films such as PET films, and modified olefins such as ethylene-vinyl acetate copolymers and ethylene-acrylic ester copolymers. Examples thereof include a resin film, a polyvinyl chloride resin film, a polyurethane resin film, and a cycloolefin polymer resin film.
Examples of the resin foam include polyethylene foam, polypropylene foam, acrylic foam, urethane foam, and ethylene propylene rubber foam.
Examples of the yarn cloth cloth include a woven polyethylene flat yarn and a laminate of a resin film on the surface thereof.
上記基材の厚みは用途によって設定されるので特に限定されないが、例えばフィルム基材の場合には1~100μmが好ましく、5~75μmがより好ましい。上記基材の厚みが1μm未満であると、粘着テープの機械的強度が低下することがある。上記基材の厚みが100μmを超えると、粘着テープの腰が強くなりすぎて、被着体の形状に沿って密着させて貼り合わせることが困難になることがある。 The thickness of the substrate is not particularly limited because it is set depending on the use, but for example, in the case of a film substrate, it is preferably 1 to 100 μm, more preferably 5 to 75 μm. When the thickness of the substrate is less than 1 μm, the mechanical strength of the adhesive tape may be lowered. If the thickness of the base material exceeds 100 μm, the adhesive tape may become too stiff and it may be difficult to adhere and adhere together along the shape of the adherend.
本発明の粘着テープの製造方法は特に限定されず、例えば、上記架橋性官能基を有するアクリル系ポリマー、粘着付与樹脂及び架橋剤と、必要に応じて配合するその他の成分とを混合し、攪拌して粘着剤組成物を調製し、続いて、この粘着剤組成物を離型処理したPETフィルムに塗工乾燥させて粘着剤層を形成し、得られた粘着剤層を基材の片面又は両面に転着させる方法、基材に直接塗工乾燥させる方法等が挙げられる。粘着剤溶液を離型処理したPETフィルムに塗工乾燥させて形成した粘着剤層を、基材なしでそのままノンサポートタイプの両面粘着テープとしてもよい。 The production method of the pressure-sensitive adhesive tape of the present invention is not particularly limited. For example, the acrylic polymer having a crosslinkable functional group, a tackifier resin, and a crosslinking agent are mixed with other components to be blended as necessary, and stirred. Then, the pressure-sensitive adhesive composition is prepared, and subsequently, the pressure-sensitive adhesive composition is coated and dried on a release-treated PET film to form a pressure-sensitive adhesive layer. Examples thereof include a method of transferring to both surfaces and a method of directly coating and drying the substrate. A pressure-sensitive adhesive layer formed by coating and drying a PET film obtained by releasing the pressure-sensitive adhesive solution may be used as a non-support type double-sided pressure-sensitive adhesive tape without a substrate.
本発明の粘着テープの用途は特に限定されないが、例えば、電子機器部品の固定や車載部品の固定に特に好適に用いることができる。具体的には、大型の携帯電子機器における電子機器部品の接着固定、車載部品(例えば、車載用パネル)の接着固定等に、本発明の粘着テープを用いることができる。
本発明の粘着テープからなる電子機器部品固定用両面粘着テープもまた、本発明の1つである。本発明の粘着テープからなる車載部品固定用両面粘着テープもまた、本発明の1つである。
本発明の電子機器部品固定用両面粘着テープ及び車載部品固定用両面粘着テープの形状は特に限定されないが、長方形、額縁状、円形、楕円形、ドーナツ型等が挙げられる。
本発明の両面粘着テープは、高い耐熱接着性を有することから、1mm以下の狭い線幅であっても、電子機器部品の固定や車載部品の固定に特に好適に用いることができる。
Although the use of the adhesive tape of this invention is not specifically limited, For example, it can use especially suitably for fixation of electronic equipment components, and fixation of vehicle-mounted components. Specifically, the pressure-sensitive adhesive tape of the present invention can be used for adhesive fixing of electronic device parts in large-sized portable electronic devices, adhesive fixing of in-vehicle components (for example, in-vehicle panels), and the like.
The double-sided pressure-sensitive adhesive tape for fixing electronic device parts comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention. The in-vehicle component fixing double-sided pressure-sensitive adhesive tape comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention.
The shape of the double-sided pressure-sensitive adhesive tape for fixing electronic device parts and the double-sided pressure-sensitive adhesive tape for fixing vehicle-mounted parts of the present invention is not particularly limited, and examples thereof include a rectangular shape, a frame shape, a circular shape, an elliptical shape, and a donut shape.
Since the double-sided pressure-sensitive adhesive tape of the present invention has a high heat-resistant adhesive property, it can be particularly preferably used for fixing electronic device parts and in-vehicle parts even if the line width is 1 mm or less.
本発明の粘着テープは、半導体ウエハを所定の厚さにまで研磨する工程においては用いる研磨材を研磨機の定盤に固定や、液晶ガラス基板の研磨材の固定、CMP(Chemical Mechanical Planarization:化学機械研磨パッド)の固定、ラビングクロスの固定等の研磨材を固定する用途にも好適に用いることができる。
本発明の粘着テープからなる研磨材固定用両面粘着テープもまた、本発明の1つである。
The pressure-sensitive adhesive tape of the present invention fixes an abrasive material used for polishing a semiconductor wafer to a predetermined thickness on a surface plate of a polishing machine, fixes an abrasive material on a liquid crystal glass substrate, or CMP (Chemical Mechanical Planarization). It can also be suitably used for applications such as fixing a mechanical polishing pad) and fixing a rubbing cloth.
An abrasive fixing double-sided pressure-sensitive adhesive tape comprising the pressure-sensitive adhesive tape of the present invention is also one aspect of the present invention.
本発明の研磨材固定用両面粘着テープの製造方法としては、例えば、まず一面に離型処理が施されてなる離型フィルム2枚と、定盤固定用粘着剤層用の粘着剤に溶剤(例えば、トルエン、キシレン、酢酸エチル等)を加えて形成された定盤固定用粘着剤層用の粘着剤液と、研磨材固定用粘着剤層用の粘着剤に溶剤(例えば、トルエン、キシレン、酢酸エチル等)を加えて形成された研磨固定用粘着剤層用の粘着剤液とを用意する。続いて、定盤固定用粘着剤層用の粘着剤溶液を一方の離型フィルムの離型処理面に塗布して、粘着剤溶液中の溶剤が完全に乾燥、除去することにより離型フィルムの離型処理面上に定盤固定用粘着剤層が形成させてなる定盤固定用粘着剤層積層フィルムを作製する。その一方、研磨材固定用粘着剤層用の粘着剤溶液を他方の離型フィルムの離型処理面に塗布して、粘着剤溶液中の溶剤を完全に乾燥、除去することにより離型フィルムの処理面上に研磨材固定用粘着剤層が形成されてなる研磨材固定用粘着剤層積層フィルムを作製する。
しかる後に、基材層となる基材フィルムを用意し、この基材フィルムの一面に上記定盤固定用粘着剤積層フィルムをその定盤固定用粘着剤層が基材フィルムに対向した状態となるように積層させる一方、上記基材フィルムの他面に上記研磨材固定用粘着剤層積層フィルムをその研磨材固定用粘着剤層が基材フィルムに対向した状態となるように積層させて積層体を作製する。
そして、この積層体をゴムローラなどによって厚み方向に加圧することによって、定盤固定用粘着剤層、基材層および研磨材固定用粘着剤層がこの順に積層一体化されてなり、且つ、その定盤固定用粘着剤層および研磨材固定用粘着剤層の表面に離型フィルムが剥離可能に積層一体化されてなる研磨材固定用両面粘着テープを得ることができる。
As a manufacturing method of the double-sided pressure-sensitive adhesive tape for fixing an abrasive material of the present invention, for example, first, two release films that are subjected to a release treatment on one surface, and a pressure-sensitive adhesive for a pressure-sensitive adhesive layer for fixing a platen (a solvent ( For example, a solvent (for example, toluene, xylene, an adhesive solution for an adhesive layer for fixing a platen and an adhesive layer for fixing an abrasive material) formed by adding toluene, xylene, ethyl acetate, etc. A pressure-sensitive adhesive liquid for polishing and fixing pressure-sensitive adhesive layer formed by adding ethyl acetate or the like) is prepared. Subsequently, a pressure-sensitive adhesive solution for the platen fixing pressure-sensitive adhesive layer was applied to the release-treated surface of one release film, and the solvent in the pressure-sensitive adhesive solution was completely dried and removed to remove the release film. A platen-fixing pressure-sensitive adhesive layer laminated film in which a platen-fixing pressure-sensitive adhesive layer is formed on the release treatment surface is prepared. On the other hand, the adhesive solution for the adhesive layer for fixing the abrasive is applied to the release treatment surface of the other release film, and the solvent in the adhesive solution is completely dried and removed to remove the release film. An abrasive fixing pressure-sensitive adhesive layer laminated film in which an abrasive fixing pressure-sensitive adhesive layer is formed on the treated surface is prepared.
After that, a base film to be a base layer is prepared, and the surface plate fixing adhesive laminated film is placed on one surface of the base film with the surface plate fixing adhesive layer facing the base film. On the other hand, the abrasive film fixing pressure-sensitive adhesive layer laminated film is laminated on the other surface of the base film so that the abrasive fixing pressure-sensitive adhesive layer faces the base film. Is made.
Then, by pressing the laminate in the thickness direction with a rubber roller or the like, the surface plate fixing adhesive layer, the base material layer and the abrasive fixing adhesive layer are laminated and integrated in this order, and A double-sided adhesive tape for fixing an abrasive, in which a release film is laminated and integrated so as to be peelable on the surface of the pressure-sensitive adhesive layer for fixing a board and the pressure-sensitive adhesive layer for fixing an abrasive, can be obtained.
本発明によれば、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができる粘着剤組成物、及び、該粘着剤組成物を用いた粘着テープを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance and is excellent also in the handleability, and the adhesive tape using this adhesive composition can be provided.
リビングラジカル重合を説明する模式図である。It is a schematic diagram explaining living radical polymerization. リビングラジカル重合により得られたアクリル系ポリマーを架橋した場合を説明する模式図である。It is a schematic diagram explaining the case where the acrylic polymer obtained by living radical polymerization is bridge | crosslinked. フリーラジカル重合を説明する模式図である。It is a schematic diagram explaining free radical polymerization. フリーラジカル重合により得られたアクリル系ポリマーを架橋した場合を説明する模式図である。It is a schematic diagram explaining the case where the acrylic polymer obtained by free radical polymerization is bridge | crosslinked. 実施例における耐反発性の試験方法を示した図である。It is the figure which showed the test method of the resilience resistance in an Example.
以下に実施例を挙げて本発明の態様を更に詳しく説明するが、本発明はこれら実施例にのみ限定されるものではない。 Hereinafter, embodiments of the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
<架橋性官能基を有するアクリル系ポリマーの調製>
(ポリマー1)
Tellurium(40メッシュ、金属テルル、アルドリッチ社製)6.38g(50mmol)をテトラヒドロフラン(THF)50mLに懸濁させ、これに1.6mol/Lのn-ブチルリチウム/ヘキサン溶液(アルドリッチ社製)34.4mL(55mmol)を、室温でゆっくり滴下した。この反応溶液を金属テルルが完全に消失するまで攪拌した。この反応溶液に、エチル-2-ブロモーイソブチレート10.7g(55mmol)を室温で加え、2時間攪拌した。反応終了後、減圧下で溶媒を濃縮し、続いて減圧蒸留して、黄色油状物の2-メチル-2-n-ブチルテラニル-プロピオン酸エチルを得た。
<Preparation of acrylic polymer having crosslinkable functional group>
(Polymer 1)
Tellurium (40 mesh, metal tellurium, Aldrich) 6.38 g (50 mmol) was suspended in tetrahydrofuran (THF) 50 mL, and 1.6 mol / L n-butyllithium / hexane solution (Aldrich) 34 4 mL (55 mmol) was slowly added dropwise at room temperature. The reaction solution was stirred until the metal tellurium disappeared completely. To this reaction solution, 10.7 g (55 mmol) of ethyl-2-bromo-isobutyrate was added at room temperature and stirred for 2 hours. After completion of the reaction, the solvent was concentrated under reduced pressure, followed by distillation under reduced pressure to obtain a yellow oily ethyl 2-methyl-2-n-butylteranyl-propionate.
アルゴン置換したグローブボックス内で、反応容器中に、製造した2-メチル-2-n-ブチルテラニル-プロピオン酸エチル19μL、V-60(2,2’-アゾビスイソブチロニトリル、和光純薬工業社製)1.4mg、酢酸エチル1mLを投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、混合モノマー(アクリル酸2-エチルへキシル(2EHA)82重量部、アクリル酸ブチル(BA)10重量部、アクリル酸エチル(EA)5重量部、アクリル酸(AAc)2.9重量部、及び、アクリル酸2-ヒドロキシエチル(HEA)0.1重量部)の合計100g、重合溶媒として酢酸エチル66.5gを投入し、60℃で20時間重合反応を行い、リビングラジカル重合されたアクリル系ポリマー含有溶液を得た。
得られたアクリル系ポリマー含有溶液をテトラヒドロフラン(THF)によって50倍希釈して得られた希釈液をフィルター(材質:ポリテトラフルオロエチレン、ポア径:0.2μm)で濾過し、得られた濾液をゲルパミエーションクロマトグラフ(Waters社製、2690 Separations Model)に供給して、サンプル流量1ミリリットル/min、カラム温度40℃の条件でGPC測定を行い、ポリマーのポリスチレン換算分子量を測定して、重量平均分子量(Mw)及び分子量分布(Mw/Mn)を求めた。カラムとしてはGPC KF-806L(昭和電工社製)を用い、検出器としては示差屈折計を用いた。
In a glove box substituted with argon, in a reaction vessel, 19 μL of the produced ethyl 2-methyl-2-n-butylterranyl-propionate, V-60 (2,2′-azobisisobutyronitrile, Wako Pure Chemical Industries, Ltd.) After adding 1.4 mg and 1 mL of ethyl acetate, the reaction vessel was sealed, and the reaction vessel was taken out of the glove box. Subsequently, while flowing argon gas into the reaction vessel, a mixed monomer (82 parts by weight of 2-ethylhexyl acrylate (2EHA), 10 parts by weight of butyl acrylate (BA), ethyl acrylate (EA) was introduced into the reaction vessel. ) 5 parts by weight, acrylic acid (AAc) 2.9 parts by weight, and 2-hydroxyethyl acrylate (HEA) 0.1 part by weight) in total 100 g, and 66.5 g of ethyl acetate as a polymerization solvent were added. A polymerization reaction was carried out at 20 ° C. for 20 hours to obtain a living radical polymerized acrylic polymer-containing solution.
The obtained acrylic polymer-containing solution was diluted 50-fold with tetrahydrofuran (THF), and the resulting diluted solution was filtered with a filter (material: polytetrafluoroethylene, pore diameter: 0.2 μm). Supplied to a gel permeation chromatograph (manufactured by Waters, 2690 Separations Model), GPC measurement was performed under the conditions of a sample flow rate of 1 ml / min and a column temperature of 40 ° C., and the molecular weight in terms of polystyrene of the polymer was measured. Molecular weight (Mw) and molecular weight distribution (Mw / Mn) were determined. GPC KF-806L (manufactured by Showa Denko) was used as the column, and a differential refractometer was used as the detector.
(ポリマー2~6)
2-メチル-2-n-ブチルテラニル-プロピオン酸エチルとV-60の仕込み量、及び、混合モノマーの組成物を表1に示したようにした以外はポリマー1と同様にして、リビングラジカル重合されたアクリル系ポリマー含有溶液を得て、得られたアクリル系ポリマーについて重量平均分子量(Mw)及び分子量分布(Mw/Mn)を求めた。
(Polymers 2-6)
Living radical polymerization was conducted in the same manner as Polymer 1 except that the amounts of ethyl 2-methyl-2-n-butylterranyl-propionate and V-60 and the composition of the mixed monomer were as shown in Table 1. An acrylic polymer-containing solution was obtained, and the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) of the obtained acrylic polymer were determined.
(ポリマー7)
反応容器内に、重合溶媒として酢酸エチル50gを加え、窒素でバブリングした後、窒素を流入しながら反応容器を加熱して還流を開始した。ついで、重合開始剤としてV-60(2,2’-アゾビスイソブチロニトリル、和光純薬工業社製)0.1gを酢酸エチルで10倍希釈した重合開始剤溶液を反応容器内に投入し、反応容器内に、混合モノマー(アクリル酸ブチル96.7重量部、アクリル酸3重量部、アクリル酸2-ヒドロキシエチル0.3重量部)の合計100gを2時間かけて滴下添加した。滴下終了後、重合開始剤としてV-60を0.08gを酢酸エチルで10倍希釈した重合開始剤溶液を反応容器内に再度投入し、5時間重合反応を行い、フリーラジカル重合されたアクリル系ポリマー含有溶液を得た。
得られたアクリル系ポリマーについて、ポリマー1と同様にして重量平均分子量(Mw)及び分子量分布(Mw/Mn)を求めた。
(Polymer 7)
50 g of ethyl acetate was added as a polymerization solvent in the reaction vessel, and after bubbling with nitrogen, the reaction vessel was heated while flowing nitrogen and refluxing was started. Next, a polymerization initiator solution in which 0.1 g of V-60 (2,2′-azobisisobutyronitrile, manufactured by Wako Pure Chemical Industries, Ltd.) as a polymerization initiator was diluted 10-fold with ethyl acetate was charged into the reaction vessel. Then, a total of 100 g of mixed monomers (96.7 parts by weight of butyl acrylate, 3 parts by weight of acrylic acid, and 0.3 parts by weight of 2-hydroxyethyl acrylate) were added dropwise to the reaction vessel over 2 hours. After completion of the dropping, a polymerization initiator solution obtained by diluting 0.08 g of V-60 as a polymerization initiator 10 times with ethyl acetate was again put into the reaction vessel, and the polymerization reaction was carried out for 5 hours, thereby carrying out free radical polymerization. A polymer-containing solution was obtained.
About the obtained acrylic polymer, it carried out similarly to the polymer 1, and calculated | required the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn).
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
<粘着付与樹脂の調製>
(粘着付与樹脂1)
粘着付与樹脂1として、YSポリスターNH(ヤスハラケミカル社製、水添テルペンフェノール系樹脂、アルコール性水酸基価130mgKOH/g、1分子中に含まれるアルコール性水酸基2.8個、軟化点130℃)を用いた。
<Preparation of tackifying resin>
(Tackifying resin 1)
As tackifying resin 1, YS Polystar NH (manufactured by Yasuhara Chemical Co., Ltd., hydrogenated terpene phenol resin, alcoholic hydroxyl value 130 mgKOH / g, 2.8 alcoholic hydroxyl groups contained in one molecule, softening point 130 ° C.) is used. It was.
(粘着付与樹脂2)
5Lのステンレス製オートクレーブの中に、YSポリスターG150(ヤスハラケミカル社製、テルペンフェノール系樹脂)を400g、2-プロパノールを2L、および粉末状の5%ルテニウム担持アルミナ触媒10.0gを仕込んだ。
次いで、これを密閉し、雰囲気を窒素ガスで置換した後、水素ガス10kg/cmの圧力をかけながら導入した。そして攪拌しながら加熱し150℃となったところで、水素の圧力を40kg/cmとし、吸収された水素を補うことで圧力を40kg/cmに保ちながら14時間反応させた。その後、室温まで冷却し、得られた懸濁液に、エタノール500mLを追加し、ブフナーロートで吸引濾過を行い、触媒を濾別した。濾液を、最終的に150℃、真空度1mmHg以下で30分間かけて蒸留濃縮し、高粘度性の粘着付与樹脂2を380g得た。
得られた粘着付与樹脂2のアルコール性水酸基価は73mgKOH/g、1分子中に含まれるアルコール性水酸基は1.7個、軟化点147℃であった。
(Tackifying resin 2)
In a 5 L stainless steel autoclave, 400 g of YS Polystar G150 (manufactured by Yasuhara Chemical Co., Ltd., terpene phenol resin), 2 L of 2-propanol, and 10.0 g of a powdery 5% ruthenium-supported alumina catalyst were charged.
Next, this was sealed, and the atmosphere was replaced with nitrogen gas, and then introduced while applying a pressure of 10 kg / cm 2 of hydrogen gas. Then, the mixture was heated with stirring to 150 ° C., and the pressure of hydrogen was 40 kg / cm 2, and the reaction was carried out for 14 hours while maintaining the pressure at 40 kg / cm 2 by supplementing the absorbed hydrogen. Thereafter, the mixture was cooled to room temperature, 500 mL of ethanol was added to the obtained suspension, and suction filtration was performed with a Buchner funnel, and the catalyst was filtered off. The filtrate was finally distilled and concentrated at 150 ° C. and a vacuum degree of 1 mmHg or less over 30 minutes to obtain 380 g of a highly viscous tackifying resin 2.
The obtained tackifying resin 2 had an alcoholic hydroxyl value of 73 mgKOH / g, 1.7 alcoholic hydroxyl groups contained in one molecule, and a softening point of 147 ° C.
(粘着付与樹脂3)
YSポリスターT145(ヤスハラケミカル社製、テルペンフェノール系樹脂)を用い、粘着付与樹脂2を得た水素添加法と同様にして、粘着付与樹脂3を得た。
得られた粘着付与樹脂3のアルコール性水酸基価は66mgKOH/g、1分子中に含まれるアルコール性水酸基は1.5個、軟化点145℃であった。
(Tackifying resin 3)
Using YS Polystar T145 (manufactured by Yashara Chemical Co., Ltd., terpene phenol resin), tackifying resin 3 was obtained in the same manner as the hydrogenation method for obtaining tackifying resin 2.
The obtained tackifying resin 3 had an alcoholic hydroxyl value of 66 mgKOH / g, 1.5 alcoholic hydroxyl groups contained in one molecule, and a softening point of 145 ° C.
(粘着付与樹脂4)
粘着付与樹脂4として、アルコール性水酸基価が85mgKOH/g、1分子中に含まれるアルコール性水酸基が1.8個、軟化点が150℃であるロジン系樹脂を準備した。
(Tackifying resin 4)
As the tackifier resin 4, a rosin resin having an alcoholic hydroxyl value of 85 mgKOH / g, 1.8 alcoholic hydroxyl groups contained in one molecule, and a softening point of 150 ° C. was prepared.
(粘着付与樹脂5)
粘着付与樹脂5として、アルコール性水酸基価が75mgKOH/g、1分子中に含まれるアルコール性水酸基が1.6個、軟化点が150℃であるロジン系樹脂を準備した。
(Tackifying resin 5)
As the tackifier resin 5, a rosin resin having an alcoholic hydroxyl value of 75 mgKOH / g, 1.6 alcoholic hydroxyl groups contained in one molecule, and a softening point of 150 ° C. was prepared.
(粘着付与樹脂6)
粘着付与樹脂6として、ペンセルD135(荒川化学工業社製、重合ロジンエステル系樹脂、アルコール性水酸基価45mgKOH/g、1分子中に含まれるアルコール性水酸基0.7個、軟化点135℃)を用いた。
(Tackifying resin 6)
As the tackifier resin 6, Pencel D135 (manufactured by Arakawa Chemical Industry Co., Ltd., polymerized rosin ester resin, alcoholic hydroxyl value 45 mgKOH / g, 0.7 alcoholic hydroxyl groups contained in one molecule, softening point 135 ° C.) is used. It was.
(粘着付与樹脂7)
粘着付与樹脂7として、スーパーエステルA115(荒川化学工業社製、ロジンエステル系樹脂、アルコール性水酸基価19mgKOH/g、1分子中に含まれるアルコール性水酸基0.25個、軟化点115℃)を用いた。
(Tackifying resin 7)
As the tackifier resin 7, super ester A115 (Arakawa Chemical Industries, rosin ester resin, alcoholic hydroxyl value 19 mgKOH / g, 0.25 alcoholic hydroxyl group contained in one molecule, softening point 115 ° C.) is used. It was.
(粘着付与樹脂8)
粘着付与樹脂8として、マイティーエースG150(ヤスハラケミカル社製、テルペンフェノール系樹脂、フェノール性水酸基価130mgKOH/g、1分子中に含まれるフェノール性水酸基3.0個、軟化点150℃)を用いた。
(Tackifying resin 8)
Mighty Ace G150 (manufactured by Yasuhara Chemical Co., Ltd., terpene phenol resin, phenolic hydroxyl value 130 mgKOH / g, 3.0 phenolic hydroxyl groups contained in one molecule, softening point 150 ° C.) was used as the tackifier resin 8.
(粘着付与樹脂9)
粘着付与樹脂9として、アルコール性水酸基価が75mgKOH/g、1分子中に含まれるアルコール性水酸基が1.4個、軟化点が140℃であるロジン系樹脂を準備した。
(Tackifying resin 9)
As tackifier resin 9, a rosin resin having an alcoholic hydroxyl value of 75 mgKOH / g, 1.4 alcoholic hydroxyl groups contained in one molecule, and a softening point of 140 ° C. was prepared.
(実施例1~10、比較例1~8)
得られたアクリル系ポリマー含有溶液の不揮発分100重量部に対して酢酸エチルを加えて攪拌し、得られた粘着付与樹脂、及び、架橋剤としてイソシアネート系架橋剤(コロネートL、日本ポリウレタン社製)を表2、3に示した配合量で添加して攪拌し、不揮発分30重量%の粘着剤溶液を得た。厚み50μmの離型処理したPETフィルムに、得られた粘着剤溶液を、実施例1~6及び比較例1~4においては乾燥後に糊厚みが10μmとなるように塗工し、実施例7~10及び比較例5~8においては乾燥後に糊厚みが20μmとなるように塗工した後、100℃で10分間乾燥させ、ノンサポートタイプの両面粘着テープを得た。なお、粘着剤層の両側の表面には、粘着剤層を保護するための離型フィルムを積層した。
(Examples 1 to 10, Comparative Examples 1 to 8)
Ethyl acetate is added to 100 parts by weight of the nonvolatile content of the obtained acrylic polymer-containing solution and stirred, and the resulting tackifier resin and an isocyanate-based crosslinking agent as a crosslinking agent (Coronate L, manufactured by Nippon Polyurethane Co., Ltd.) Were added in the amounts shown in Tables 2 and 3 and stirred to obtain an adhesive solution having a nonvolatile content of 30% by weight. The obtained pressure-sensitive adhesive solution was applied to a PET film having a thickness of 50 μm which was subjected to a release treatment in Examples 1 to 6 and Comparative Examples 1 to 4 so that the paste had a thickness of 10 μm after drying. In No. 10 and Comparative Examples 5 to 8, coating was performed so that the glue thickness would be 20 μm after drying, followed by drying at 100 ° C. for 10 minutes to obtain a non-support type double-sided pressure-sensitive adhesive tape. In addition, the release film for protecting an adhesive layer was laminated | stacked on the surface of the both sides of an adhesive layer.
得られた両面粘着テープを50mm×100mmの平面長方形状に裁断して試験片を作製し、試験片を酢酸エチル中に23℃にて24時間浸漬した後、酢酸エチルから取り出して、110℃の条件下で1時間乾燥させた。乾燥後の試験片の重量を測定し、下記式を用いてゲル分率を算出した。
ゲル分率(重量%)=100×(W2-W0)/(W1-W0)
(W0:基材の重量、W1:浸漬前の試験片の重量、W2:浸漬、乾燥後の試験片の重量)
The obtained double-sided pressure-sensitive adhesive tape was cut into a flat rectangular shape of 50 mm × 100 mm to prepare a test piece. After the test piece was immersed in ethyl acetate at 23 ° C. for 24 hours, the test piece was taken out from ethyl acetate and heated to 110 ° C. Dry under conditions for 1 hour. The weight of the test piece after drying was measured, and the gel fraction was calculated using the following formula.
Gel fraction (% by weight) = 100 × (W2-W0) / (W1-W0)
(W0: weight of substrate, W1: weight of test piece before immersion, W2: weight of test piece after immersion and drying)
(評価)
実施例、比較例で得られた両面粘着テープについて、下記の評価を行った。結果を表2、3に示した。
(Evaluation)
The following evaluation was performed about the double-sided adhesive tape obtained by the Example and the comparative example. The results are shown in Tables 2 and 3.
(1)打ち抜き刃への糊残り性の評価
両面粘着テープを50mm×50mmのトムソン刃で30回打ち抜いたときに、トムソン刃へのシート状層間充填材料の付着(糊残り)発生の有無を目視により観察し、以下のように評価した。
○:打ち抜き刃への糊残りが全く認められなかった
△:打ち抜き刃への糊残りは認められたものの、継続使用に影響はない程度であった
×:打ち抜き刃への糊残りは認められ、継続使用は困難であった
(1) Evaluation of adhesive residue on punching blade When double-sided adhesive tape was punched 30 times with a 50 mm x 50 mm Thomson blade, visual check was made for the occurrence of adhesion (adhesive residue) of the sheet-like interlayer filling material to the Thomson blade And evaluated as follows.
○: No adhesive residue on the punching blade was observed. Δ: Adhesive residue on the punching blade was recognized, but there was no effect on continuous use. ×: Adhesive residue on the punching blade was observed. Continued use was difficult
(2)耐反発性試験
図5に耐反発性の試験方法を示した。図5に示したように、得られた両面粘着テープを横25mm×縦150mmの平面長方形状に裁断して試験片1を作製し、試験片1の両面に設けられている離型フィルムを剥離除去して粘着剤層を露出させた。
しかる後、試験片1の表面に横25mm×縦150mm×厚み0.3mmのアルミニウム板2を、試験片1の裏面に横25mm×縦200mm×厚み1mmのポリカーボネート樹脂板3を重ね合わせた。なお、試験片1がポリカーボネート樹脂板3の長さ方向の中央部に位置するように調整した。
次に、ポリカーボネート樹脂板3上に300mm/分の速度で2kgのゴムローラを一往復させて、ポリカーボネート樹脂板3とアルミニウム板2とを試験片1を介して一体化させ、23℃で24時間に亘って静置することにより、試験片1を介してアルミニウム板2がポリカーボネート樹脂板3の縦方向の中央部に貼着一体化されてなる試験サンプル4を作製した。
続いて、図5に示したように、上記試験サンプル4を冶具5にセットし、試験サンプル4の縦方向に曲げ応力を加えることによって試験サンプル4をそのポリカーボネート樹脂板3の長さ方向の両端間の距離が180mmとなるように円弧状に反った状態に変形させ、この状態にて試験サンプル4を85℃のオーブンに入れて24時間に亘って静置した。
しかる後、試験サンプル4を円弧状に反った状態のままオーブンから取り出し、アルミニウム板2とポリカーボネート樹脂板3との間の浮きの高さH(mm)をノギスで測定し、この平均値を耐反発性の評価の値とした。
ここで、上記試験サンプル4のアルミニウム板2とポリカーボネート樹脂板3との間の浮きの高さH(mm)とは、冶具5の上面に対して垂直方向におけるアルミニウム板2とポリカーボネート樹脂板3との対向面間の間隔が最大値をとる位置を特定し、この位置にて、冶具5の上面に対して垂直方向において、アルミニウム板2とポリカーボネート樹脂板3との対向面間の間隔から試験片1の厚みを減じた値をいう。
○:浮きの高さが1.0mm以下
△:浮きの高さが1.0mmを超えるが2.5mm以下
×:浮きの高さが2.5mmより大きい
(2) Resilience test FIG. 5 shows a test method for resilience. As shown in FIG. 5, the obtained double-sided adhesive tape was cut into a flat rectangular shape of 25 mm wide × 150 mm long to produce a test piece 1, and a release film provided on both sides of the test piece 1 was peeled off The pressure-sensitive adhesive layer was exposed by removing.
Thereafter, an aluminum plate 2 having a width of 25 mm, a length of 150 mm and a thickness of 0.3 mm was superimposed on the surface of the test piece 1, and a polycarbonate resin plate 3 having a width of 25 mm × length of 200 mm × thickness of 1 mm was superimposed on the back surface of the test piece 1. In addition, it adjusted so that the test piece 1 might be located in the center part of the length direction of the polycarbonate resin board 3. FIG.
Next, a 2 kg rubber roller is reciprocated once on the polycarbonate resin plate 3 at a speed of 300 mm / min so that the polycarbonate resin plate 3 and the aluminum plate 2 are integrated through the test piece 1 at 23 ° C. for 24 hours. By leaving still, the test sample 4 in which the aluminum plate 2 was stuck and integrated with the central part of the vertical direction of the polycarbonate resin plate 3 through the test piece 1 was produced.
Subsequently, as shown in FIG. 5, the test sample 4 is set on the jig 5, and bending stress is applied in the longitudinal direction of the test sample 4 to thereby fix the test sample 4 to both ends in the length direction of the polycarbonate resin plate 3. The test sample 4 was deformed into an arc shape so that the distance between them was 180 mm. In this state, the test sample 4 was placed in an 85 ° C. oven and allowed to stand for 24 hours.
Thereafter, the test sample 4 is taken out from the oven while being curved in an arc shape, the height H (mm) of the floating between the aluminum plate 2 and the polycarbonate resin plate 3 is measured with a caliper, and the average value is measured. It was set as the value of evaluation of resilience.
Here, the height H (mm) of the float between the aluminum plate 2 and the polycarbonate resin plate 3 of the test sample 4 is the aluminum plate 2 and the polycarbonate resin plate 3 in the direction perpendicular to the upper surface of the jig 5. The position where the distance between the opposing surfaces of the aluminum plate 2 takes the maximum value is specified, and at this position, the test piece is determined from the distance between the opposing surfaces of the aluminum plate 2 and the polycarbonate resin plate 3 in the direction perpendicular to the upper surface of the jig 5. The value obtained by reducing the thickness of 1.
○: Floating height is 1.0 mm or less Δ: Floating height exceeds 1.0 mm but 2.5 mm or less ×: Floating height is larger than 2.5 mm
(3)定荷重剥離性の評価
幅20mm×50mmの裏打ちした粘着テープをポリカーボネート樹脂板に貼り、23℃50%湿度で一晩養生した後、85℃で90°の方向に50gの荷重を掛け、30分後の剥離距離(剥がれ長さ)を測定した。
(3) Evaluation of constant load peelability Adhere a backing adhesive tape with a width of 20 mm x 50 mm to a polycarbonate resin plate, and after curing at 23 ° C and 50% humidity overnight, apply a load of 50 g in the direction of 90 ° at 85 ° C. The peeling distance (peeling length) after 30 minutes was measured.
(4)23℃における接着力の評価
幅25mm×75mmの裏打ちした粘着テープをポリカーボネート(PC)板に貼り、23℃、50%湿度で20分養生した。その後、JIS Z 0237:2009に従い、引張速度300mm/minの条件で180°剥離試験を行い、23℃における接着力(N/25mm)を測定した。
(4) Evaluation of adhesive strength at 23 ° C. A lined adhesive tape having a width of 25 mm × 75 mm was attached to a polycarbonate (PC) plate and cured at 23 ° C. and 50% humidity for 20 minutes. Thereafter, in accordance with JIS Z 0237: 2009, a 180 ° peel test was performed under the condition of a tensile speed of 300 mm / min, and the adhesive strength (N / 25 mm) at 23 ° C. was measured.
(5)80℃における感熱接着力の評価
幅25mm×75mmの裏打ちした粘着テープを、ポリカーボネート(PC)板に貼り、更に、80℃で3時間加熱した。23℃に戻した後、JIS Z 0237:2009に従い、引張速度300mm/minの条件で180°剥離試験を行い、感熱接着力(N/25mm)を測定した。
(5) Evaluation of heat-sensitive adhesive strength at 80 ° C. A backed adhesive tape having a width of 25 mm × 75 mm was attached to a polycarbonate (PC) plate and further heated at 80 ° C. for 3 hours. After returning to 23 ° C., a 180 ° peel test was performed in accordance with JIS Z 0237: 2009 under the condition of a tensile speed of 300 mm / min, and the heat-sensitive adhesive force (N / 25 mm) was measured.
(6)糊残り性の評価
感熱接着力の評価後、粘着テープを剥離したポリカーボネート(PC)板の表面を目視にて観察して、糊残りが全く認められなかった場合を「◎」と、糊残りがわずかに認められた場合を「○」、糊残りが多く認められた場合を「×」と評価した。
(6) Evaluation of adhesive residue After evaluation of the heat-sensitive adhesive force, the surface of the polycarbonate (PC) plate from which the adhesive tape was peeled was visually observed. The case where a slight adhesive residue was recognized was evaluated as “◯”, and the case where a large amount of adhesive residue was observed was evaluated as “x”.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
本発明によれば、耐反発性に優れ、取り扱い性にも優れる粘着テープを得ることができる粘着剤組成物、及び、該粘着剤組成物を用いた粘着テープを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the adhesive composition which can obtain the adhesive tape which is excellent in resilience resistance and is excellent also in the handleability, and the adhesive tape using this adhesive composition can be provided.
11 リビングラジカル重合により得られたアクリル系ポリマー
111 架橋性官能基を含まないモノマー
112 架橋性官能基含有モノマー
12 フリーラジカル重合により得られたアクリル系ポリマー
121 架橋性官能基を含まないモノマー
122 架橋性官能基含有モノマー
123 反応の途中で生長末端ラジカルが失活したポリマー
124 反応中に新しく発生したラジカル種により生長したポリマー
1 試験片
2 アルミニウム板
3 ポリカーボネート樹脂板
4 試験サンプル
5 冶具
H アルミニウム板とポリカーボネート樹脂板との間の浮きの高さ(mm)
11 Acrylic polymer 111 obtained by living radical polymerization 111 Monomer not containing a crosslinkable functional group 112 Crosslinkable functional group-containing monomer 12 Acrylic polymer 121 obtained by free radical polymerization 121 Monomer 122 not containing a crosslinkable functional group Crosslinkability Functional group-containing monomer 123 Polymer whose growth terminal radical is deactivated during the reaction 124 Polymer grown by radical species newly generated during the reaction 1 Test piece 2 Aluminum plate 3 Polycarbonate resin plate 4 Test sample 5 Jig H Aluminum plate and polycarbonate Height of float between resin plates (mm)

Claims (8)

  1. 架橋性官能基を有するアクリル系ポリマーを含有するポリマー成分と、アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂と、架橋剤とを含有することを特徴とする粘着剤組成物。 A pressure-sensitive adhesive composition comprising: a polymer component containing an acrylic polymer having a crosslinkable functional group; a tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more; and a crosslinking agent.
  2. アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂は、1分子中に含まれるアルコール性水酸基が1.6個以上であることを特徴とする請求項1記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 1, wherein the tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more has 1.6 or more alcoholic hydroxyl groups contained in one molecule.
  3. アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂は、軟化温度が100~180℃であることを特徴とする請求項1又は2記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 1 or 2, wherein the tackifying resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more has a softening temperature of 100 to 180 ° C.
  4. 架橋性官能基を有するアクリル系ポリマーは、架橋性官能基を有するアクリル系モノマーに由来する構成成分の含有量が0.01~20重量%であることを特徴とする請求項1、2又は3記載の粘着剤組成物。 The acrylic polymer having a crosslinkable functional group has a content of a component derived from an acrylic monomer having a crosslinkable functional group in an amount of 0.01 to 20% by weight. The pressure-sensitive adhesive composition described.
  5. 架橋性官能基を有するアクリル系ポリマーは、重量平均分子量が30万~200万、かつ、分子量分布(Mw/Mn)が1.05~2.5であることを特徴とする請求項1、2、3又は4記載の粘着剤組成物。 The acrylic polymer having a crosslinkable functional group has a weight average molecular weight of 300,000 to 2,000,000 and a molecular weight distribution (Mw / Mn) of 1.05 to 2.5. 3. The pressure-sensitive adhesive composition according to 3 or 4.
  6. 架橋性官能基を有するアクリル系ポリマーは、リビングラジカル重合により得られたアクリル系ポリマーであることを特徴とする請求項1、2、3、4又は5記載の粘着剤組成物。 The pressure-sensitive adhesive composition according to claim 1, 2, 3, 4, or 5, wherein the acrylic polymer having a crosslinkable functional group is an acrylic polymer obtained by living radical polymerization.
  7. 架橋性官能基を有するアクリル系ポリマー100重量部に対して、アルコール性水酸基の水酸基価が70mgKOH/g以上である粘着付与樹脂を5~50重量部含有することを特徴とする請求項1、2、3、4、5又は6記載の粘着剤組成物。 5. The tackifier resin having a hydroxyl value of an alcoholic hydroxyl group of 70 mgKOH / g or more per 5 parts by weight of an acrylic polymer having a crosslinkable functional group, The pressure-sensitive adhesive composition according to 3, 4, 5 or 6.
  8. 請求項1、2、3、4、5、6又は7記載の粘着剤組成物からなる粘着剤層を有することを特徴とする粘着テープ。 An adhesive tape comprising an adhesive layer comprising the adhesive composition according to claim 1, 2, 3, 4, 5, 6 or 7.
PCT/JP2016/088019 2015-12-21 2016-12-21 Adhesive composition and adhesive tape WO2017110839A1 (en)

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