WO2017095597A1 - Interior trim components with integrated electrical wiring - Google Patents

Interior trim components with integrated electrical wiring Download PDF

Info

Publication number
WO2017095597A1
WO2017095597A1 PCT/US2016/060770 US2016060770W WO2017095597A1 WO 2017095597 A1 WO2017095597 A1 WO 2017095597A1 US 2016060770 W US2016060770 W US 2016060770W WO 2017095597 A1 WO2017095597 A1 WO 2017095597A1
Authority
WO
WIPO (PCT)
Prior art keywords
interior trim
housing
trim component
electrical
electrical conductor
Prior art date
Application number
PCT/US2016/060770
Other languages
French (fr)
Inventor
Robert J. SEIDLER
Gerald A. RHINEHART
Original Assignee
Delphi Technologies, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies, Inc. filed Critical Delphi Technologies, Inc.
Priority to KR1020187015120A priority Critical patent/KR20180080257A/en
Priority to EP16871252.9A priority patent/EP3383708B1/en
Priority to CN201680067714.1A priority patent/CN108349443B/en
Priority to JP2018528296A priority patent/JP6735828B2/en
Publication of WO2017095597A1 publication Critical patent/WO2017095597A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R1/00Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
    • B60R1/02Rear-view mirror arrangements
    • B60R1/04Rear-view mirror arrangements mounted inside vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0287Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners integrating other functions or accessories

Definitions

  • the invention relates to interior trim components for vehicles, particularly trim components with integrated electrical wiring.
  • trim components typically referred to as trimpieces, having a desired color, shape, and texture on the exterior surface to provide an aesthetically pleasing appearance within the interior compartment.
  • wiring harness connecting lights, switches, and motors located above the vehicle headliner to the vehicle's electrical system are typically routed through the roof pillars.
  • Trimpieces are attached to the roof pillars to hide the wiring harness from view of vehicle occupants.
  • Another example is a trimpiece used to hide the wiring harness connection electrical devices in the rear view mirror to the vehicle's electrical system.
  • the wiring harnesses is first connected to the mating connectors in the vehicle and then the trimpiece is attached to the vehicle, thereby covering the wiring harness. This requires at least two separate labor steps by an assembly operator.
  • an interior trim component configured for use in a vehicle.
  • the interior trim component includes a housing formed of a dielectric material and an electrical conductor encased within the housing being surrounded by and in intimate contact with the dielectric material forming the housing.
  • the electrical conductor defines two exposed contact points.
  • the electrical conductor may be formed of a metallic material.
  • the interior trim component may be formed by insert molding the electrical conductor within the interior trim component.
  • the interior trim component may be formed by a 3D printing process depositing the dielectric material forming the housing and depositing a conductive material forming the electrical conductor.
  • the interior trim component may include a number of metallic electrical conductors.
  • each conductor is encased within the housing and is surrounded by and in intimate contact with the dielectric material forming the housing and each electrical conductor defines two exposed contact points.
  • An exterior surface of the housing may have a desired trim color and desired trim texture.
  • the interior trim component may be configured to interconnect a rear view mirror to a vehicle electrical system.
  • FIG. 1 is a perspective view of an interior trim components with integrated electrical wiring connecting a rear view mirror assembly to a vehicle electrical connector according to one embodiment
  • Fig. 2 is a perspective view of the interior trim component of Fig. 1 according to one embodiment.
  • FIG. 3 is a close up perspective view of the contact points of the interior trim component of Fig. 1 according to one embodiment.
  • Fig. 1 illustrates a non-limiting example of a rear view mirror assembly, hereinafter referred to as the mirror 10.
  • Mirrors in modern vehicles may include a wide variety of electrical and electronic components including, but not limited to, lights, switches, electrochromatic glass and light sensors for auto-dimming, and rear view camera displays. Therefore, in order to supply electrical power and signals from the vehicle's electrical wiring system to the mirror 10, a mirror electrical connector 12 is connected to a vehicle electrical connector 14 by an interior trim component 16 with integrated electrical wiring, hereinafter referred to as a trimpiece 16.
  • Any number of attachment features known to those skilled in the art, such as snap locks or threaded fasteners, may be employed to attach the trimpiece 16 to the mirror connector 12 and vehicle connector 14. The type of attachment feature selected may be dependent on the size constraints of the connectors and trimpiece 16 as well as ergonomic requirements of the assembly process of attaching the trimpiece 16 to the connectors.
  • the trimpiece 16 includes an enclosure or housing 18 that is formed of a dielectric, or electrically insulating, material such as acrylonitrile butadiene styrene (ABS) or polyamide (PA), commonly referred to as NYLON.
  • the housing 18 encloses a number of electrical conductors 20 formed of an electrically conductive material, such as copper or aluminum based materials.
  • the material forming the housing 18 surrounds and intimately contacts the conductive material forming the conductors 20.
  • the housing 18 provides electrical insulation for the electrical conductors 20.
  • Each conductor has two exposed contact points 22, one on each end of the conductor, that are configured to interface with the mirror and vehicle connectors 12, 14.
  • the housing 18 also provides proper dimensional spacing and location for the electrical conductors 20 and contact points 22 for proper mating with the vehicle and mirror connectors 12, 14.
  • each of the contact points 22 are curved to provide a spring force for the contact points 22 against the mating contact points 22 of the vehicle and mirror connectors 12, 14.
  • the contact points may comprise male pin or blade terminals configured to interface with mating female terminals in the vehicle and mirror connectors 12, 14 or any other type of suitable electrical contact known to those skilled in the art.
  • the trimpiece 16 may be integrally formed using a 3D printing process capable of deposition of both dielectric and conductive materials, such as the process described by Shinas, et al. in U.S Patent Publication No. 2015/0201499 entitled DEVICE, SYSTEM, AND METHOD OF THREE-DIMENSIONAL PRINTING.
  • the electrical conductors 20 and contact points 22 can be printed and integrated into the trimpiece 16 during the 3D printing process.
  • the conductors 20 can also be layered and formed in any shape required for packaging.
  • the conductors 20 may be formed by stamping from a sheet of conductive material and then placed in a mold and insert molded within the housing 18 using an injection molding process.
  • the housing 18 may be formed so that an exterior surface 24 of the trimpiece 16 has a desired trim color and trim texture to match or compliment other interior trim components.
  • trimpiece 16 is used to connect a mirror 10 to the vehicle electrical system
  • other embodiments of the trim piece may be used in other interior application, for example a roof pillar trimpiece that is used to connect the wiring in the vehicle headliner to the vehicle's' electrical system.
  • Other embodiments may include structural elements formed of a dielectric material similarly encasing electrical conductors.
  • the trimpiece 16 described herein provides the benefits of reducing assembly time since making electrical connections and installing a trimpiece can be accomplished in a single operation rather than two separate operations of connecting a separate wiring harness and installing a separate trimpiece as was required previously.
  • the trimpiece 16 also provides the benefit of eliminating rattles that could previously occur if a separate wiring harness contacted an interior surface of a separate trimpiece due to vibration. Producing the trimpiece 16 using 3D printing methods would further provide the benefits of a reduction in part numbers, tooling and labor costs.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

An interior trim component (16) configured for use in a vehicle including a housing (18) formed of a dielectric material and an electrical conductor (20) encased within the housing (18) being surrounded by and in intimate contact with the dielectric material forming the housing (18). The electrical conductor (20) defines two exposed contact points (22). An exterior surface (24) of the housing (18) has a desired trim color and desired trim texture. The trim component may be manufactured using a 3D printing process or an insert molding process.

Description

INTERIOR TRIM COMPONENTS WITH INTEGRATED ELECTRICAL
WIRING
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of priority under Article 8 of the Patent Cooperation Treaty to U.S. Patent Application No. 14/955,139, having a filing date of December 1, 2015, the entire disclosure of which is hereby incorporated herein by reference.
TECHNICAL FIELD OF THE INVENTION
[0002] The invention relates to interior trim components for vehicles, particularly trim components with integrated electrical wiring.
BACKGROUND OF THE INVENTION
[0003] Electrical wiring harnesses within the interior compartment (cockpit) of a vehicle are often covered by trim components, often referred to as trimpieces, having a desired color, shape, and texture on the exterior surface to provide an aesthetically pleasing appearance within the interior compartment. For example, wiring harness connecting lights, switches, and motors located above the vehicle headliner to the vehicle's electrical system are typically routed through the roof pillars. Trimpieces are attached to the roof pillars to hide the wiring harness from view of vehicle occupants. Another example is a trimpiece used to hide the wiring harness connection electrical devices in the rear view mirror to the vehicle's electrical system. [0004] The wiring harnesses is first connected to the mating connectors in the vehicle and then the trimpiece is attached to the vehicle, thereby covering the wiring harness. This requires at least two separate labor steps by an assembly operator.
[0005] Vibration of the vehicle could cause the wiring harness to rattle against the trimpiece causing customer dissatisfaction and a reduction in wiring harness reliability, either of which could result in warranty repair claims for the vehicle manufacturer and suppliers. Additional countermeasures such as wire harness retaining clips and/or sound insulation on the inside surface of the trimpiece in order to avoid rattling may be required. Wiring and trim components that can avoid these assembly and rattle issues are desired.
[0006] The subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also be inventions.
BRIEF SUMMARY OF THE INVENTION
[0007] In accordance with an embodiment of the invention, an interior trim component configured for use in a vehicle is provided. The interior trim component includes a housing formed of a dielectric material and an electrical conductor encased within the housing being surrounded by and in intimate contact with the dielectric material forming the housing. The electrical conductor defines two exposed contact points.
[0008] The electrical conductor may be formed of a metallic material. The interior trim component may be formed by insert molding the electrical conductor within the interior trim component. Alternatively, the interior trim component may be formed by a 3D printing process depositing the dielectric material forming the housing and depositing a conductive material forming the electrical conductor.
[0009] The interior trim component may include a number of metallic electrical conductors. In this case, each conductor is encased within the housing and is surrounded by and in intimate contact with the dielectric material forming the housing and each electrical conductor defines two exposed contact points.
[0010] An exterior surface of the housing may have a desired trim color and desired trim texture.
[0011] The interior trim component may be configured to interconnect a rear view mirror to a vehicle electrical system.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
[0012] The present invention will now be described, by way of example with reference to the accompanying drawings, in which:
[0013] Fig. 1 is a perspective view of an interior trim components with integrated electrical wiring connecting a rear view mirror assembly to a vehicle electrical connector according to one embodiment;
[0014] Fig. 2 is a perspective view of the interior trim component of Fig. 1 according to one embodiment; and
[0015] Fig. 3 is a close up perspective view of the contact points of the interior trim component of Fig. 1 according to one embodiment.
DETAILED DESCRIPTION OF THE INVENTION
[0016] Fig. 1 illustrates a non-limiting example of a rear view mirror assembly, hereinafter referred to as the mirror 10. Mirrors in modern vehicles may include a wide variety of electrical and electronic components including, but not limited to, lights, switches, electrochromatic glass and light sensors for auto-dimming, and rear view camera displays. Therefore, in order to supply electrical power and signals from the vehicle's electrical wiring system to the mirror 10, a mirror electrical connector 12 is connected to a vehicle electrical connector 14 by an interior trim component 16 with integrated electrical wiring, hereinafter referred to as a trimpiece 16. [0017] Any number of attachment features known to those skilled in the art, such as snap locks or threaded fasteners, may be employed to attach the trimpiece 16 to the mirror connector 12 and vehicle connector 14. The type of attachment feature selected may be dependent on the size constraints of the connectors and trimpiece 16 as well as ergonomic requirements of the assembly process of attaching the trimpiece 16 to the connectors.
[0018] As shown in the non-limiting example of Fig. 2, the trimpiece 16 includes an enclosure or housing 18 that is formed of a dielectric, or electrically insulating, material such as acrylonitrile butadiene styrene (ABS) or polyamide (PA), commonly referred to as NYLON. The housing 18 encloses a number of electrical conductors 20 formed of an electrically conductive material, such as copper or aluminum based materials. The material forming the housing 18 surrounds and intimately contacts the conductive material forming the conductors 20. The housing 18 provides electrical insulation for the electrical conductors 20. Each conductor has two exposed contact points 22, one on each end of the conductor, that are configured to interface with the mirror and vehicle connectors 12, 14. The housing 18 also provides proper dimensional spacing and location for the electrical conductors 20 and contact points 22 for proper mating with the vehicle and mirror connectors 12, 14.
[0019] As shown in Fig. 3, each of the contact points 22 are curved to provide a spring force for the contact points 22 against the mating contact points 22 of the vehicle and mirror connectors 12, 14. Alternatively, the contact points may comprise male pin or blade terminals configured to interface with mating female terminals in the vehicle and mirror connectors 12, 14 or any other type of suitable electrical contact known to those skilled in the art.
[0020] The trimpiece 16 may be integrally formed using a 3D printing process capable of deposition of both dielectric and conductive materials, such as the process described by Shinas, et al. in U.S Patent Publication No. 2015/0201499 entitled DEVICE, SYSTEM, AND METHOD OF THREE-DIMENSIONAL PRINTING. The electrical conductors 20 and contact points 22 can be printed and integrated into the trimpiece 16 during the 3D printing process. The conductors 20 can also be layered and formed in any shape required for packaging.
[0021] Alternatively, the conductors 20 may be formed by stamping from a sheet of conductive material and then placed in a mold and insert molded within the housing 18 using an injection molding process.
[0022] The housing 18 may be formed so that an exterior surface 24 of the trimpiece 16 has a desired trim color and trim texture to match or compliment other interior trim components.
[0023] While the illustrated example of the trimpiece 16 is used to connect a mirror 10 to the vehicle electrical system, other embodiments of the trim piece may be used in other interior application, for example a roof pillar trimpiece that is used to connect the wiring in the vehicle headliner to the vehicle's' electrical system. Other embodiments may include structural elements formed of a dielectric material similarly encasing electrical conductors. [0024] The trimpiece 16 described herein provides the benefits of reducing assembly time since making electrical connections and installing a trimpiece can be accomplished in a single operation rather than two separate operations of connecting a separate wiring harness and installing a separate trimpiece as was required previously. The trimpiece 16 also provides the benefit of eliminating rattles that could previously occur if a separate wiring harness contacted an interior surface of a separate trimpiece due to vibration. Producing the trimpiece 16 using 3D printing methods would further provide the benefits of a reduction in part numbers, tooling and labor costs.
[0025] While this invention has been described in terms of the preferred
embodiments thereof, it is not intended to be so limited, but rather only to the extent set forth in the claims that follow. Moreover, the use of the terms first, second, etc. does not denote any order of importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items.

Claims

WE CLAIM:
1. An interior trim component (16) configured for use in a vehicle, comprising:
a housing (18) formed of a dielectric material; and
an electrical conductor (20) encased within the housing (18) being surrounded by and in intimate contact with the dielectric material forming the housing (18), wherein the electrical conductor (20) defines two exposed contact points (22).
2. The interior trim component (16) according to claim 1, wherein the electrical conductor (20) is formed of a metallic material.
3. The interior trim component (16) according to claim 2, wherein the interior trim component (16) is formed by insert molding the electrical conductor (20) within the interior trim component (16).
4. The interior trim component (16) according to claim 1, wherein the interior trim component (16) is formed by a 3D printing process depositing the dielectric material forming the housing (18) and depositing a conductive material forming the electrical conductor (20).
5. The interior trim component (16) according to claim 1, further comprising a plurality of metallic electrical conductors (20), wherein each conductor is encased within the housing (18) and is surrounded by and in intimate contact with the dielectric material forming the housing (18) and wherein each electrical conductor (20) defines two exposed contact points (22).
6. The interior trim component (16) according to claim 1, wherein an exterior surface (24) of the housing (18) has a desired trim color and desired trim texture.
7. The interior trim component (16) according to claim 1, wherein the interior trim component (16) is configured to interconnect a rear view mirror (10) to a vehicle electrical connector (14).
PCT/US2016/060770 2015-12-01 2016-11-07 Interior trim components with integrated electrical wiring WO2017095597A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
KR1020187015120A KR20180080257A (en) 2015-12-01 2016-11-07 Internal trim parts with integral electrical wiring
EP16871252.9A EP3383708B1 (en) 2015-12-01 2016-11-07 Interior trim components with integrated electrical wiring
CN201680067714.1A CN108349443B (en) 2015-12-01 2016-11-07 Interior trim component with integrated electrical wire
JP2018528296A JP6735828B2 (en) 2015-12-01 2016-11-07 Interior trim parts with integrated electrical wiring

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/955,139 US9783130B2 (en) 2015-12-01 2015-12-01 Interior trim components with integrated electrical wiring
US14/955,139 2015-12-01

Publications (1)

Publication Number Publication Date
WO2017095597A1 true WO2017095597A1 (en) 2017-06-08

Family

ID=58778047

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2016/060770 WO2017095597A1 (en) 2015-12-01 2016-11-07 Interior trim components with integrated electrical wiring

Country Status (6)

Country Link
US (1) US9783130B2 (en)
EP (1) EP3383708B1 (en)
JP (1) JP6735828B2 (en)
KR (1) KR20180080257A (en)
CN (1) CN108349443B (en)
WO (1) WO2017095597A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW202416610A (en) * 2022-07-08 2024-04-16 美商山鐵克公司 Cable apparatus and method

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Also Published As

Publication number Publication date
EP3383708B1 (en) 2024-01-10
EP3383708A1 (en) 2018-10-10
EP3383708A4 (en) 2019-07-17
CN108349443B (en) 2021-02-02
JP2019501058A (en) 2019-01-17
CN108349443A (en) 2018-07-31
US20170151915A1 (en) 2017-06-01
US9783130B2 (en) 2017-10-10
KR20180080257A (en) 2018-07-11
JP6735828B2 (en) 2020-08-05

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