WO2017081910A1 - Catalyst for gas electrodes and battery - Google Patents

Catalyst for gas electrodes and battery Download PDF

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Publication number
WO2017081910A1
WO2017081910A1 PCT/JP2016/074858 JP2016074858W WO2017081910A1 WO 2017081910 A1 WO2017081910 A1 WO 2017081910A1 JP 2016074858 W JP2016074858 W JP 2016074858W WO 2017081910 A1 WO2017081910 A1 WO 2017081910A1
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gas
catalyst
gas electrode
carrier
electrode catalyst
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PCT/JP2016/074858
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French (fr)
Japanese (ja)
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裕輝 名古
峻 園田
横田 博
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デンカ株式会社
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/96Carbon-based electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention relates to a gas electrode catalyst and a battery.
  • a battery using gas as a reactant is useful as a device capable of obtaining electric energy larger than the volume of the battery itself.
  • fuel cells are considered promising as clean power generators that consume hydrogen and air and discharge only water.
  • polymer electrolyte fuel cells (PEFC) that use polymer electrolytes as ion conductors have room temperature. From the advantages of being able to operate in the vicinity and being relatively easy to downsize, it is promising as a new power generator for home use or automobile use.
  • a gas electrode catalyst is generally used to promote the reaction of the reactant gas and efficiently extract a current.
  • the gas electrode catalyst there is a form in which a substance having catalytic activity is attached and supported on a porous carrier having conductivity.
  • metal particles such as platinum are widely used as a substance having catalytic activity, and carbon materials such as carbon black are widely used as a porous carrier having conductivity.
  • PEFC is designed to form three types of conduction paths of gas, ions and electrons for each metal fine particle by coating this type of gas electrode catalyst with a thin film of polymer electrolyte. Yes.
  • PEFC In PEFC, there is a problem that the power generation performance gradually decreases because the carbon material as a support is corroded. In particular, since oxygen and moisture in the air promote the corrosion of the carbon material, the corrosion deterioration of the air electrode is one factor that determines the life performance of the PEFC.
  • Patent Document 1 In order to suppress the corrosion deterioration of the carbon material in the air electrode and improve the life performance of the PEFC, for example, in Patent Document 1, a metal oxide or metal nitride having conductivity that is less susceptible to corrosion by oxygen or moisture than the carbon material is disclosed. A method of using as a carrier is disclosed.
  • metal oxides and metal nitrides are not necessarily stable in the entire potential range in the battery usage environment, and there is a problem that they are easily corroded when the potential varies greatly.
  • Patent Document 2 discloses a method using a carbon material coated with a silicon-based polymer as a carrier.
  • the method according to the prior art described in Patent Document 2 does not improve the corrosion resistance depending on the pore distribution of the carbon material, or may result in a decrease in output performance. .
  • JP 2014-1112569 A Japanese Patent No. 3613330
  • the present invention provides a gas electrode catalyst that suppresses corrosion deterioration of a carbon material and realizes high catalytic activity in a battery using a gas such as PEFC as a reactant, and uses the same.
  • the purpose is to provide a battery having excellent life performance and output performance.
  • the present invention employs the following means in order to solve the above problems.
  • a gas electrode catalyst comprising a support having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide and metal fine particles having catalytic activity attached to the surface of the support,
  • a catalyst for a gas electrode wherein a pore volume having a pore radius of 10 to 40 mm measured by a nitrogen adsorption method of the conductive carbon is 0.3 mL / g or less.
  • the pH measured at 25 ° C. is 3.0 or more and 6.5 or less after the carrier is dispersed in ion-exchanged water.
  • the catalyst for gas electrodes as described.
  • FIG. 1 is a schematic view of a gas electrode catalyst of the present invention.
  • FIG. 2 is a diagram illustrating a state in which a thin-film inorganic oxide covers the surface of conductive carbon.
  • FIG. 3 is a diagram for explaining a state in which the particulate inorganic oxide covers the surface of the conductive carbon.
  • FIG. 4 is a view for explaining a state in which oxygen or moisture penetrates into pores having a pore radius of not less than 10 and not more than 40.
  • FIG. 5 is a diagram for explaining a state in which a reaction gas cannot enter a closed pore having a radius of 10 to 40 mm.
  • FIG. 6 is a diagram for explaining a state in which the path of hydrogen ions is interrupted at a position where the polymer electrolyte is interrupted.
  • FIG. 7 is a diagram for explaining a mode of mediating a hydrogen ion pathway when an acidic functional group is present at a position where the polymer electrolyte is interrupted.
  • a gas electrode catalyst comprising a support having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide, and fine metal particles having catalytic activity attached to the surface of the conductive carbon.
  • a catalyst for a gas electrode wherein a pore volume having a pore radius of 10 to 40 mm measured by a nitrogen adsorption method is 0.3 mL / g or less.
  • the pore volume measured by the nitrogen adsorption method in the present invention with a pore radius of 10 to 40 mm is measured by the measurement method defined in JIS Z 8831-2: 2010, and is 14.3. 2
  • BJH method mesopore size distribution determination method
  • the gas electrode catalyst in the present invention comprises a carrier having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide, and metal fine particles having catalytic activity attached to the surface.
  • the inorganic oxide covers part or all of the surface of the conductive carbon, as shown in FIG. 2 and FIG.
  • the metal fine particles adhere to the surface of the carrier means that the metal fine particles come into contact with the carrier surface (which may be a region coated with an inorganic oxide or a region not coated) by chemical bonding or physical adsorption. Means that the electrons are held at positions where mutual movement is possible.
  • the inorganic oxide in the present invention is one or more selected from solid oxides such as silica, phosphorus oxide, titanium oxide, and alumina among oxides of various typical elements or transition elements.
  • silica is particularly preferable from the viewpoints of stability and acidity.
  • Inorganic oxides are less susceptible to corrosion by oxygen and moisture than conductive carbon, and this coats the surface of the carbon material, making it difficult for the conductive carbon to come into contact with oxygen and moisture and suppressing the corrosion deterioration of the conductive carbon. can do.
  • the conductive carbon in the present invention is selected from carbon black, carbon nanotubes, carbon nanofibers, graphite, graphene, carbon fibers, elemental carbon, glassy carbon and the like, as in the case of a general gas electrode catalyst carrier. is there.
  • carbon black is preferable from the viewpoints of electronic conductivity, specific surface area that greatly affects the amount of metal fine particles attached, porosity that greatly affects gas transport, and among them, acetylene black or furnace black is more preferable.
  • the pore volume having a pore radius of 10 to 40 mm measured by the nitrogen adsorption method is 0.3 mL / g or less, and more preferably 0.25 mL / g or less.
  • the inner surface of the pore may be in direct contact with oxygen or moisture. Therefore, the effect of suppressing the corrosion deterioration of the present invention is reduced.
  • the metal fine particles attached to the inner surface of the pore cannot contact the reactant gas, and thus cannot function as a catalyst.
  • the catalytic activity of the gas electrode catalyst as a whole is reduced.
  • the pore volume having a pore radius of 10 to 40 mm is large, and conversely, it is preferable that the pore volume is small because both the effect of suppressing corrosion deterioration and the catalytic activity are increased.
  • the metal fine particles having catalytic activity in the present invention are metal fine particles having a function of catalyzing a chemical reaction (electrode reaction) that oxidizes or reduces a reactant gas to generate a flow of electrons and ions, that is, an electric current.
  • a chemical reaction electrode reaction
  • an electrode reaction that oxidizes a fuel gas (typically hydrogen) to extract electrons and hydrogen ions, and an electrode reaction that consumes electrons and hydrogen ions to reduce oxygen gas are used.
  • Metal fine particles that catalyze seed electrode reactions are each required.
  • platinum fine particles, platinum fine particles, alloy fine particles of platinum and different metals iron, cobalt, nickel, ruthenium, rhodium, palladium, gold, etc.
  • platinum and foreign elements titanium are used for any electrode reaction.
  • the number average diameter is preferably 5 nm or less, and more preferably 3 nm or less.
  • the surface coverage of the conductive carbon by the inorganic oxide in the present invention is preferably 20 area% or more and 80 area% or less, and more preferably 40 area% or more and 70 area% or less.
  • the surface coverage is preferably 20 area% or more and 80 area% or less, and more preferably 40 area% or more and 70 area% or less.
  • the pH measured at 25 ° C. is preferably 3.0 or more and 6.5 or less, and more preferably 4.0 or more and 6.0 or less.
  • the electrode is manufactured by coating the surface of the gas electrode catalyst with a polymer electrolyte thin film in order to deliver hydrogen ions to the metal fine particles.
  • the polymer electrolyte rarely completely covers the surface of the gas electrode catalyst, and a portion in which the path of hydrogen ions is partially interrupted is generally generated.
  • the path of hydrogen ions can be mediated.
  • the amount of acidic functional groups necessary to mediate the hydrogen ion pathway can be obtained, and the entire catalyst for gas electrodes As a result, the catalytic activity increases.
  • the pH measured at 25 ° C. after dispersing the carrier in ion-exchanged water is preferably 3.0 or more.
  • the gas electrode catalyst When producing a battery using a gas as a reactant using the gas electrode catalyst of the present invention, the gas electrode catalyst is mixed with a binder and formed into a flat plate to form a gas electrode, which is an ion conductor.
  • the battery is brought into contact with one or two surfaces of the electrolyte. When contacting only one surface, another type of gas electrode or an electrode that is not a gas electrode is brought into contact with the opposite surface.
  • the electrolyte that is an ionic conductor is a solid polymer electrolyte
  • the ions that are conducted are typically hydrogen ions.
  • the solid polymer electrolyte may be any one that conducts hydrogen ions or other desired ions. From the viewpoint of oxidation-reduction stability and ionic conductivity, a sulfonic acid-modified polyfluorinated olefin (for example, Nafion®) Etc.) is particularly preferred.
  • a solid polymer electrolyte as a binder used when manufacturing a gas electrode, and to make the solid polymer electrolyte coat
  • Example 1 (Measurement of pore volume)
  • acetylene black manufactured by Denka Co., BET specific surface area of 740 m 2 / g
  • the pore volume of acetylene black having a pore radius of 10 to 40 mm was measured by the nitrogen adsorption method described below. After 0.03 g of the sample was vacuum degassed at 100 ° C. for 14 hours, a fully automatic gas adsorption / desorption measuring device OMISORP360CX (manufactured by Beckman Coulter) was used, and adsorption / desorption curves by a continuous capacity method using nitrogen as an adsorption gas. Got. Using this, the pore size distribution was calculated based on the BJH method, and the cumulative pore volume in the range of the pore radius of 10 to 40 cm was calculated to be 0.219 mL / g.
  • a carrier was produced in the following manner.
  • 1N ammonia water (manufactured by Kanto Chemical Co., Inc.) was added to adjust the pH to 11.
  • [PH] 0.2 g of the carrier was mixed with 100 mL of ion exchanged water, allowed to stand in a constant temperature room at 25 ° C. for 24 hours, and then measured for pH using a desktop pH meter F-71 (manufactured by Horiba, Ltd.). .9.
  • Catalytic activity The following operations were all carried out in a constant temperature room at 25 ° C. A half cell was prepared using the catalyst evaluation electrode as a working electrode, platinum as a counter electrode, a standard hydrogen electrode as a reference electrode, and a 0.1 M perchloric acid aqueous solution as an electrolyte. First, nitrogen bubbling was performed on the electrolyte solution for 30 minutes, and cyclic voltammetry was performed for 5 cycles under the conditions of 0.05 to 1.20 V and 50 mV / s for pretreatment in a state where the number of rotations of the working electrode was zero.
  • Manufacturing PEFC 50 ⁇ L of an ink prepared by mixing 18.5 mg of the gas electrode catalyst and 100 ⁇ L of 5% Nafion (registered trademark) dispersion in a mixed solution of 19 mL of ultrapure water and 6 mL of 2-propanol was dropped onto 1 cm ⁇ 1 cm carbon paper.
  • the electrode for evaluation was dried at 15 ° C. for 15 minutes.
  • As a counter electrode an electrode produced in the same manner as the evaluation electrode was used except that the gas electrode catalyst was changed to a commercially available catalyst (TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.).
  • An electrolyte membrane (Nafion (registered trademark) NR211, manufactured by DuPont) is cut into 1 cm ⁇ 1 cm, and an evaluation electrode is provided on one side, a counter electrode is provided on the opposite side, and the surface on which the ink is dropped is attached to the electrolyte membrane side.
  • the membrane electrode assembly was obtained by hot pressing at 120 ° C. This was attached to a standard cell (manufactured by Japan Automobile Research Institute) to obtain PEFC.
  • the PEFC temperature is adjusted to 80 ° C., and as a pre-treatment, 100% relative humidity oxygen is introduced into the gas electrode catalyst side (cathode) and 100% relative humidity hydrogen is introduced into the gas electrode catalyst side (anode). And aging was performed for 30 minutes. Next, after blocking only oxygen on the cathode side and allowing to stand until the open circuit voltage was stabilized at around 0 V, oxygen was introduced and the open circuit potential was measured for 2 minutes. The potential was measured for 15 minutes at 0, 0.2, 0.1, 0.08, 0.06, 0.04, and 0.02 A / cm 2 , respectively.
  • the obtained potential value was plotted against the current, and a current value (unit: A / cm 2 ) at a potential of 0.9 V was obtained by extrapolation, and this value was used as output characteristics. In this example, it was 1.30 A / cm 2 .
  • Examples 2 to 5 A support was produced and evaluated in the same manner as in Example 1 except that the amount of hexadecyltrimethylammonium chloride added in Example 1 was changed to 180 mg, 450 mg, 900 mg, and 1800 mg. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 6 A carrier was produced and evaluated in the same manner as in Example 1 except that acetylene black in Example 1 was changed to acetylene black (Denka Co., BET specific surface area 750 m 2 / g). In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Examples 7 to 8> A carrier was produced and evaluated in the same manner as in Example 6 except that the amount of hexadecyltrimethylammonium chloride added in Example 6 was changed to 450 mg and 1800 mg. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 9 The same as Example 1 except that 80 g of tetraethoxysilane (manufactured by Tokyo Chemical Industry Co., Ltd.) was changed to 60 g of trimethyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) and the amount of hexadecyltrimethylammonium chloride added was changed to 900 mg.
  • the carrier was produced by the method described above and evaluated.
  • a gas electrode catalyst, PEFC was prepared and evaluated. The results are shown in Table 1.
  • Example 10 A carrier was produced in the same manner as in Example 1 except that 80 g of tetraethoxysilane of Example 1 was changed to 80 g of tetraethoxytitanium (manufactured by Tokyo Chemical Industry Co., Ltd.) and the addition amount of hexadecyltrimethylammonium chloride was changed to 900 mg. And evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 11 The carrier was prepared in the same manner as in Example 1 except that 80 g of tetraethoxysilane of Example 1 was changed to 110 g of aluminum triisopropoxide (manufactured by Tokyo Chemical Industry Co., Ltd.) and the addition amount of hexadecyltrimethylammonium chloride was changed to 900 mg. Manufactured and evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 1 A support was produced and evaluated in the same manner as in Example 1 except that 80 g of tetraethoxysilane in Example 1 was changed to 80 g of ethanol. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 2 A support was produced in the same manner as in Example 1 except that the acetylene black of Example 1 was changed to Ketjen Black EC600JD (manufactured by Lion Corporation, specific surface area 1190 m 2 / g), and 80 g of tetraethoxysilane was changed to 80 g of ethanol. And evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • Example 3 A carrier was produced and evaluated in the same manner as in Example 1 except that the acetylene black in Example 1 was changed to Ketjen Black EC600JD. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
  • the gas electrode catalyst of the present invention in a battery using gas as a reactant, it is possible to achieve both suppression of corrosion deterioration of the carbon material and excellent catalytic activity. Thereby, a battery using a gas excellent in output characteristics and life performance as a reactant can be obtained.

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Abstract

Provided is a catalyst for gas electrodes, which is capable of elongating the service life of a battery that uses a gas as a reactant by suppressing corrosion deterioration of a carbon material, and which enables the achievement of excellent output characteristics. A catalyst for gas electrodes, which is composed of: a carrier that is obtained by covering a part or the whole of the surface of a conductive carbon with an inorganic oxide; and metal fine particles that adhere to the surface of the carrier and have catalytic activity. This catalyst for gas electrodes is characterized in that the volume of pores having a pore radius of from 10 Å to 40 Å (inclusive) of the conductive carbon as determined by a nitrogen adsorption method is 0.3 mL/g or less.

Description

ガス電極用触媒および電池Gas electrode catalyst and battery
 本発明は、ガス電極用触媒および電池に関する。 The present invention relates to a gas electrode catalyst and a battery.
 ガスを反応物質として用いる電池は、電池自体の体積に比して大きい電気エネルギーを得ることのできる装置として有用である。特に燃料電池は、水素と空気を消費し水のみを排出するクリーンな発電装置として有望視されており、中でも高分子電解質をイオン伝導体として使用する固体高分子形燃料電池(PEFC)は、室温付近で動作できること、小型化が比較的容易であることなどの利点から、家庭用または自動車用の新たな発電装置として有力である。 A battery using gas as a reactant is useful as a device capable of obtaining electric energy larger than the volume of the battery itself. In particular, fuel cells are considered promising as clean power generators that consume hydrogen and air and discharge only water. Among them, polymer electrolyte fuel cells (PEFC) that use polymer electrolytes as ion conductors have room temperature. From the advantages of being able to operate in the vicinity and being relatively easy to downsize, it is promising as a new power generator for home use or automobile use.
 PEFCをはじめとするガスを反応物質として用いる電池には、反応物質であるガスの反応を促進し、効率良く電流を取り出すためのガス電極用触媒が一般的に使用される。ガス電極用触媒の一形態としては、触媒活性を有する物質を、導電性を有する多孔質の担体に付着担持させた形態のものがある。PEFCにおいては、触媒活性を有する物質として白金などの金属微粒子が、導電性を有する多孔質の担体としてカーボンブラックなどの炭素材料が広く用いられる。PEFCは、この形態のガス電極用触媒を更に高分子電解質の薄膜で被覆することにより、個々の金属微粒子に対してガス、イオンおよび電子の3種の伝導経路が形成されるように設計されている。 In a battery using a gas such as PEFC as a reactant, a gas electrode catalyst is generally used to promote the reaction of the reactant gas and efficiently extract a current. As one form of the gas electrode catalyst, there is a form in which a substance having catalytic activity is attached and supported on a porous carrier having conductivity. In PEFC, metal particles such as platinum are widely used as a substance having catalytic activity, and carbon materials such as carbon black are widely used as a porous carrier having conductivity. PEFC is designed to form three types of conduction paths of gas, ions and electrons for each metal fine particle by coating this type of gas electrode catalyst with a thin film of polymer electrolyte. Yes.
 PEFCにおいては、担体である炭素材料が腐食される為に、発電性能が徐々に低下するという課題がある。特に空気中の酸素や水分は炭素材料の腐食を促進するため、空気電極の腐食劣化はPEFCの寿命性能を決定づける一因となっている。 In PEFC, there is a problem that the power generation performance gradually decreases because the carbon material as a support is corroded. In particular, since oxygen and moisture in the air promote the corrosion of the carbon material, the corrosion deterioration of the air electrode is one factor that determines the life performance of the PEFC.
 空気電極における炭素材料の腐食劣化を抑制し、PEFCの寿命性能を向上させるため、例えば特許文献1では、炭素材料よりも酸素や水分による腐食を受けにくい導電性を有する金属酸化物または金属窒化物を担体として用いる方法が開示されている。しかしながら、金属酸化物及び金属窒化物は、必ずしも電池の使用環境における全ての電位範囲で安定ではなく、電位が大きく変動する場合には腐食されやすいという問題がある。 In order to suppress the corrosion deterioration of the carbon material in the air electrode and improve the life performance of the PEFC, for example, in Patent Document 1, a metal oxide or metal nitride having conductivity that is less susceptible to corrosion by oxygen or moisture than the carbon material is disclosed. A method of using as a carrier is disclosed. However, metal oxides and metal nitrides are not necessarily stable in the entire potential range in the battery usage environment, and there is a problem that they are easily corroded when the potential varies greatly.
 また、例えば特許文献2では、ケイ素系高分子でコートした炭素材料を担体として用いる方法が開示されている。しかしながら、特許文献2に記載の従来技術に係る方法では炭素材料の持つ細孔分布によっては耐食性が向上しない、または出力性能が低下する結果が生じうることが、本発明者の検討の結果判明した。 For example, Patent Document 2 discloses a method using a carbon material coated with a silicon-based polymer as a carrier. However, as a result of the inventor's examination, the method according to the prior art described in Patent Document 2 does not improve the corrosion resistance depending on the pore distribution of the carbon material, or may result in a decrease in output performance. .
特開2014-112569号公報JP 2014-1112569 A 特許第3613330号公報Japanese Patent No. 3613330
 本発明は、上記問題と実情に鑑み、PEFCをはじめとするガスを反応物質として用いる電池において、炭素材料の腐食劣化を抑制し、かつ高い触媒活性を実現するガス電極用触媒、並びにそれを用いた寿命性能と出力性能に優れた電池を提供することを目的とする。 In view of the above problems and circumstances, the present invention provides a gas electrode catalyst that suppresses corrosion deterioration of a carbon material and realizes high catalytic activity in a battery using a gas such as PEFC as a reactant, and uses the same. The purpose is to provide a battery having excellent life performance and output performance.
 すなわち、本発明は上記の課題を解決するために、以下の手段を採用する。 That is, the present invention employs the following means in order to solve the above problems.
(1)導電性炭素の表面の一部または全部を無機酸化物が被覆した形態を持つ担体と、前記担体の表面に付着した触媒活性を有する金属微粒子とからなるガス電極用触媒であって、前記導電性炭素の窒素吸着法によって測定される細孔半径10Å以上40Å以下の細孔容積が0.3mL/g以下であることを特徴とする、ガス電極用触媒。 (1) A gas electrode catalyst comprising a support having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide and metal fine particles having catalytic activity attached to the surface of the support, A catalyst for a gas electrode, wherein a pore volume having a pore radius of 10 to 40 mm measured by a nitrogen adsorption method of the conductive carbon is 0.3 mL / g or less.
(2)前記無機酸化物がシリカであることを特徴とする、(1)に記載のガス電極用触媒。 (2) The gas electrode catalyst according to (1), wherein the inorganic oxide is silica.
(3)前記無機酸化物による前記導電性炭素の表面被覆率が20面積%以上80面積%以下であることを特徴とする、(1)または(2)に記載のガス電極用触媒。 (3) The gas electrode catalyst as set forth in (1) or (2), wherein the surface coverage of the conductive carbon by the inorganic oxide is 20 area% or more and 80 area% or less.
(4)イオン交換水に前記担体を分散した後、25℃で測定したpHが3.0以上6.5以下であることを特徴とする、(1)~(3)のいずれか1つに記載のガス電極用触媒。 (4) In any one of (1) to (3), the pH measured at 25 ° C. is 3.0 or more and 6.5 or less after the carrier is dispersed in ion-exchanged water. The catalyst for gas electrodes as described.
(5)(1)~(4)のいずれか1つに記載のガス電極用触媒を用いた、ガスを反応物質として用いる電池。 (5) A battery using a gas electrode catalyst according to any one of (1) to (4) and using a gas as a reactant.
 本発明者らは鋭意研究の結果、担体として導電性炭素の表面の一部または全部を無機酸化物で被覆した形態のものを用いることにより、炭素材料の腐食劣化を抑制できることを見出した。さらに、導電性炭素として、特定半径の細孔容積が小さいものを用いることにより、高い触媒活性を実現することを見出した。加えて、無機酸化物として適切な酸性度のものを使用することにより、さらに高い触媒活性を実現することを見出した。これらを用いて製造したガスを反応物質として用いる電池は、優れた寿命性能と出力性能を持つ。 As a result of intensive studies, the present inventors have found that corrosion deterioration of carbon materials can be suppressed by using a support in which a part or all of the surface of conductive carbon is coated with an inorganic oxide. Furthermore, it discovered that high catalytic activity was implement | achieved by using the thing with small pore volume of a specific radius as electroconductive carbon. In addition, it has been found that even higher catalytic activity can be realized by using an inorganic oxide having an appropriate acidity. A battery using a gas produced using these as a reactant has excellent life performance and output performance.
図1は本発明のガス電極用触媒の模式図である。FIG. 1 is a schematic view of a gas electrode catalyst of the present invention. 図2は薄膜状の無機酸化物が導電性炭素の表面を被覆する様態を説明する図である。FIG. 2 is a diagram illustrating a state in which a thin-film inorganic oxide covers the surface of conductive carbon. 図3は粒子状の無機酸化物が導電性炭素の表面を被覆する様態を説明する図である。FIG. 3 is a diagram for explaining a state in which the particulate inorganic oxide covers the surface of the conductive carbon. 図4は閉塞されていない細孔半径10Å以上40Å以下の細孔に酸素または水分の侵入する様態を説明する図である。FIG. 4 is a view for explaining a state in which oxygen or moisture penetrates into pores having a pore radius of not less than 10 and not more than 40. 図5は閉塞されている細孔半径10Å以上40Å以下の細孔に反応ガスの侵入できない様態を説明する図である。FIG. 5 is a diagram for explaining a state in which a reaction gas cannot enter a closed pore having a radius of 10 to 40 mm. 図6は高分子電解質の途切れている位置で水素イオンの経路が途切れる様態を説明する図である。FIG. 6 is a diagram for explaining a state in which the path of hydrogen ions is interrupted at a position where the polymer electrolyte is interrupted. 図7は高分子電解質の途切れている位置に酸性官能基がある場合に水素イオンの経路を仲介する様態を説明する図である。FIG. 7 is a diagram for explaining a mode of mediating a hydrogen ion pathway when an acidic functional group is present at a position where the polymer electrolyte is interrupted.
 以下、本発明を詳細に説明する。導電性炭素の表面の一部または全部を無機酸化物が被覆した形態を持つ担体と、その表面に付着した触媒活性を有する金属微粒子とからなるガス電極用触媒であって、前記導電性炭素の窒素吸着法によって測定される細孔半径10Å以上40Å以下の細孔容積が0.3mL/g以下であることを特徴とする、ガス電極用触媒である。なお、本発明における窒素吸着法によって測定される細孔半径10Å以上40Å以下の細孔容積とは、JIS Z 8831-2:2010に規定される測定法で測定され、JIS同項14.3.2 Barrett,Joyner及びHalendaによるメソ細孔径分布の決定法(BJH法)に基づき算定される細孔径分布のうち、細孔半径10Å以上40Å以下の範囲の累積細孔容積を意味する。 Hereinafter, the present invention will be described in detail. A gas electrode catalyst comprising a support having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide, and fine metal particles having catalytic activity attached to the surface of the conductive carbon. A catalyst for a gas electrode, wherein a pore volume having a pore radius of 10 to 40 mm measured by a nitrogen adsorption method is 0.3 mL / g or less. The pore volume measured by the nitrogen adsorption method in the present invention with a pore radius of 10 to 40 mm is measured by the measurement method defined in JIS Z 8831-2: 2010, and is 14.3. 2 In the pore size distribution calculated based on the mesopore size distribution determination method (BJH method) by Barrett, Joyner and Halenda, it means the cumulative pore volume in the range of 10 to 40 pores.
 本発明におけるガス電極用触媒は、導電性炭素の表面の一部または全部を無機酸化物が被覆した形態を持つ担体と、その表面に付着した触媒活性を有する金属微粒子とからなる。ここで、導電性炭素の表面の一部または全部を無機酸化物が被覆するとは、図2および図3に示すように、導電性炭素の表面の一部または全部に、薄膜状または導電性炭素よりも十分小さい大きさの粒子状の形態の無機酸化物が、導電性炭素の表面のうち一部または全部の領域に化学結合または物理吸着によって接触し、その領域の導電性炭素表面に他の固体、液体または気体などが実質的に接触できない状態にあることを意味する。また、担体の表面に金属微粒子が付着するとは、金属微粒子が担体表面(無機酸化物によって被覆されている領域でも、被覆されていない領域でもよい)に化学結合または物理吸着によって接触し、担体との間で電子の相互移動が可能な位置に保持されていることを意味する。 The gas electrode catalyst in the present invention comprises a carrier having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide, and metal fine particles having catalytic activity attached to the surface. Here, the inorganic oxide covers part or all of the surface of the conductive carbon, as shown in FIG. 2 and FIG. An inorganic oxide in the form of particles that is sufficiently smaller than the surface contacts with a part or all of the surface of the conductive carbon by chemical bonding or physical adsorption, and the other surface of the surface of the conductive carbon It means that a solid, liquid, gas or the like is in a state where it cannot substantially contact. In addition, the metal fine particles adhere to the surface of the carrier means that the metal fine particles come into contact with the carrier surface (which may be a region coated with an inorganic oxide or a region not coated) by chemical bonding or physical adsorption. Means that the electrons are held at positions where mutual movement is possible.
 本発明における無機酸化物は、各種典型元素または遷移元素の酸化物のうち、シリカ、酸化リン、酸化チタン、アルミナなどの固体であるものの中から選ばれる1種以上である。この中では、安定性および酸性度の観点から、シリカが特に好ましい。無機酸化物は導電性炭素に比べて酸素や水分によって腐食しにくいため、これが炭素材料の表面を被覆することによって、導電性炭素が酸素や水分に触れにくくなり、導電性炭素の腐食劣化を抑制することができる。 The inorganic oxide in the present invention is one or more selected from solid oxides such as silica, phosphorus oxide, titanium oxide, and alumina among oxides of various typical elements or transition elements. Among these, silica is particularly preferable from the viewpoints of stability and acidity. Inorganic oxides are less susceptible to corrosion by oxygen and moisture than conductive carbon, and this coats the surface of the carbon material, making it difficult for the conductive carbon to come into contact with oxygen and moisture and suppressing the corrosion deterioration of the conductive carbon. can do.
 本発明における導電性炭素は、一般のガス電極用触媒の担体と同様、カーボンブラック、カーボンナノチューブ、カーボンナノファイバー、黒鉛、グラフェン、炭素繊維、元素状炭素、グラッシーカーボンなどの中から選ばれるものである。中でも、電子伝導性、金属微粒子の付着量に大きく影響する比表面積、ガスの輸送に大きく影響する空孔率等の観点から、カーボンブラックが好ましく、その中でもアセチレンブラックまたはファーネスブラックがより好ましい。 The conductive carbon in the present invention is selected from carbon black, carbon nanotubes, carbon nanofibers, graphite, graphene, carbon fibers, elemental carbon, glassy carbon and the like, as in the case of a general gas electrode catalyst carrier. is there. Among these, carbon black is preferable from the viewpoints of electronic conductivity, specific surface area that greatly affects the amount of metal fine particles attached, porosity that greatly affects gas transport, and among them, acetylene black or furnace black is more preferable.
 本発明における導電性炭素は、その窒素吸着法によって測定される細孔半径10Å以上40Å以下の細孔容積が0.3mL/g以下であり、0.25mL/g以下であることがより好ましい。導電性炭素の細孔半径10Å以上40Å以下の細孔は、図4に示すとおり、その入り口が無機酸化物によって閉塞されていない場合、細孔の内部表面は直接酸素や水分に接触することができるため、本発明の腐食劣化を抑制する効果が小さくなる。また、図5に示すとおり、その入り口が無機酸化物によって閉塞されている場合、細孔の内部表面に付着している金属微粒子は反応物質であるガスに接触できないため、触媒として機能できなくなり、ガス電極用触媒全体としての触媒活性が小さくなる。いずれの場合においても、細孔半径10Å以上40Å以下の細孔容積が大きいほど好ましくなく、逆に小さいほど、腐食劣化を抑制する効果と触媒活性がともに高くなるため好ましい。 In the conductive carbon in the present invention, the pore volume having a pore radius of 10 to 40 mm measured by the nitrogen adsorption method is 0.3 mL / g or less, and more preferably 0.25 mL / g or less. As shown in FIG. 4, when the entrance of the conductive carbon has a pore radius of 10 to 40 mm, the inner surface of the pore may be in direct contact with oxygen or moisture. Therefore, the effect of suppressing the corrosion deterioration of the present invention is reduced. In addition, as shown in FIG. 5, when the inlet is blocked by an inorganic oxide, the metal fine particles attached to the inner surface of the pore cannot contact the reactant gas, and thus cannot function as a catalyst. The catalytic activity of the gas electrode catalyst as a whole is reduced. In any case, it is not preferable that the pore volume having a pore radius of 10 to 40 mm is large, and conversely, it is preferable that the pore volume is small because both the effect of suppressing corrosion deterioration and the catalytic activity are increased.
 本発明における触媒活性を有する金属微粒子は、反応物質であるガスを酸化または還元し、電子及びイオンの流れすなわち電流を生ぜしめる化学反応(電極反応)を触媒する機能を持つ金属微粒子である。特にPEFCの用途で用いる場合には、燃料ガス(典型的には水素)を酸化し電子及び水素イオンを取り出す電極反応、及び電子及び水素イオンを消費して酸素ガスを還元する電極反応、の2種の電極反応を触媒する金属微粒子がそれぞれ必要である。安定性及び活性の観点から、いずれの電極反応に対しても、白金微粒子、白金と異金属(鉄、コバルト、ニッケル、ルテニウム、ロジウム、パラジウム、金など)の合金微粒子、白金と異元素(チタン、バナジウム、クロム、マンガン、鉄、コバルト、ニッケル、ルテニウム、ロジウム、パラジウム、鉛、ビスマスなど)の化合物微粒子または白金と異金属(鉄、コバルト、ニッケル、ルテニウム、ロジウム、パラジウム、金など)が粒子内で相分離して存在する微粒子から選ばれる1種以上であることが好ましい。 The metal fine particles having catalytic activity in the present invention are metal fine particles having a function of catalyzing a chemical reaction (electrode reaction) that oxidizes or reduces a reactant gas to generate a flow of electrons and ions, that is, an electric current. Particularly when used in PEFC applications, an electrode reaction that oxidizes a fuel gas (typically hydrogen) to extract electrons and hydrogen ions, and an electrode reaction that consumes electrons and hydrogen ions to reduce oxygen gas are used. Metal fine particles that catalyze seed electrode reactions are each required. From the standpoint of stability and activity, platinum fine particles, platinum fine particles, alloy fine particles of platinum and different metals (iron, cobalt, nickel, ruthenium, rhodium, palladium, gold, etc.), platinum and foreign elements (titanium) are used for any electrode reaction. , Vanadium, chromium, manganese, iron, cobalt, nickel, ruthenium, rhodium, palladium, lead, bismuth, etc.) fine particles or platinum and different metals (iron, cobalt, nickel, ruthenium, rhodium, palladium, gold, etc.) particles It is preferable that it is 1 or more types chosen from the microparticles | fine-particles which phase-separate and exist in the inside.
 本発明における触媒活性を有する金属微粒子の粒子径は、小さいほど反応物質であるガスとの接触面積が大きくなり、触媒活性が高くなるため好ましい。具体的には、個数平均直径5nm以下が好ましく、3nm以下がさらに好ましい。また、粒子径が大きいものと小さいものが混在しているよりも、粒子径が均等であるほうが、安定性の観点から好ましい。 In the present invention, the smaller the particle diameter of the metal fine particles having catalytic activity, the larger the contact area with the reactant gas, which is preferable. Specifically, the number average diameter is preferably 5 nm or less, and more preferably 3 nm or less. In addition, it is preferable from the viewpoint of stability that the particle diameter is uniform rather than a mixture of large and small particle diameters.
 本発明における無機酸化物による前記導電性炭素の表面被覆率は、20面積%以上80面積%以下であることが好ましく、40面積%以上70面積%以下であることがより好ましい。表面被覆率を20面積%以上とすることで、導電性炭素が直接酸素や水分に接触することができる部分が小さくなるため、腐食劣化を抑制する効果が高くなる。また、表面被覆率を80面積%以下とすることで、疎水性の導電性炭素が露出している部分があることにより、ガス電極内部に液体の水が蓄積して反応物質であるガスの経路を閉塞してしまう現象(フラッディング)が生じにくくなるため、電池としての出力性能が高くなる。 The surface coverage of the conductive carbon by the inorganic oxide in the present invention is preferably 20 area% or more and 80 area% or less, and more preferably 40 area% or more and 70 area% or less. By setting the surface coverage to 20% by area or more, the portion where the conductive carbon can directly contact oxygen or moisture is reduced, so that the effect of suppressing corrosion deterioration is enhanced. Further, by setting the surface coverage to 80 area% or less, there is a portion where the hydrophobic conductive carbon is exposed, so that liquid water accumulates inside the gas electrode, and a gas path as a reactant Since the phenomenon (flooding) that clogs the battery is less likely to occur, the output performance as a battery is improved.
 本発明における担体をイオン交換水に分散した後、25℃で測定したpHは3.0以上6.5以下であることが好ましく、4.0以上6.0以下であることがより好ましい。ガス電極用触媒をPEFC等の用途で用いる場合、金属微粒子に水素イオンを届けるため、ガス電極用触媒の表面に高分子電解質の薄膜で被覆させて電極が製造される。この際、図6に示すとおり、高分子電解質がガス電極用触媒の表面を完全に覆っていることは少なく、部分的に水素イオンの経路が途切れている部分が生じるのが一般的である。この時、図7に示すとおり、途切れている部分に酸性官能基を持った無機酸化物が存在していれば、水素イオンの経路を仲介することができる。担体をイオン交換水に分散した後25℃で測定したpHを6.5以下とすることで、水素イオンの経路を仲介するのに必要な酸性官能基の量が得られ、ガス電極用触媒全体としての触媒活性が高くなる。一方、酸性官能基が多すぎると、酸性官能基は親水性であるため担体表面に水分が捕らわれやすくなり、フラッディングが発生しやすくなる。この観点から、担体をイオン交換水に分散した後25℃で測定したpHは3.0以上が好ましい。 After dispersing the carrier in the present invention in ion-exchanged water, the pH measured at 25 ° C. is preferably 3.0 or more and 6.5 or less, and more preferably 4.0 or more and 6.0 or less. When the gas electrode catalyst is used in applications such as PEFC, the electrode is manufactured by coating the surface of the gas electrode catalyst with a polymer electrolyte thin film in order to deliver hydrogen ions to the metal fine particles. At this time, as shown in FIG. 6, the polymer electrolyte rarely completely covers the surface of the gas electrode catalyst, and a portion in which the path of hydrogen ions is partially interrupted is generally generated. At this time, as shown in FIG. 7, if an inorganic oxide having an acidic functional group is present in the interrupted portion, the path of hydrogen ions can be mediated. By dispersing the support in ion-exchanged water and setting the pH measured at 25 ° C. to 6.5 or less, the amount of acidic functional groups necessary to mediate the hydrogen ion pathway can be obtained, and the entire catalyst for gas electrodes As a result, the catalytic activity increases. On the other hand, when there are too many acidic functional groups, since the acidic functional groups are hydrophilic, moisture is easily trapped on the surface of the carrier, and flooding is likely to occur. From this viewpoint, the pH measured at 25 ° C. after dispersing the carrier in ion-exchanged water is preferably 3.0 or more.
 本発明のガス電極用触媒を用いてガスを反応物質として用いる電池を作製する際は、ガス電極用触媒を結着剤と共に混合し、平板状に成形してガス電極とし、これをイオン伝導体である電解質の1面または2面に接触させて電池とする。1面のみに接触させる場合には、対面に、別種のガス電極またはガス電極でない電極を接触させる。 When producing a battery using a gas as a reactant using the gas electrode catalyst of the present invention, the gas electrode catalyst is mixed with a binder and formed into a flat plate to form a gas electrode, which is an ion conductor. The battery is brought into contact with one or two surfaces of the electrolyte. When contacting only one surface, another type of gas electrode or an electrode that is not a gas electrode is brought into contact with the opposite surface.
 ガスを反応物質として用いる電池がPEFCである場合には、イオン伝導体である電解質は、固体高分子電解質であり、伝導されるイオンは典型的には水素イオンである。固体高分子電解質は水素イオンまたは他の目的とするイオンを伝導するものであればよいが、酸化還元に対する安定性およびイオン伝導度の観点から、スルホン酸変性ポリフッ化オレフィン(例えばNafion(登録商標)など)が特に好ましい。また、ガス電極を製造する際に用いる結着剤としても固体高分子電解質を用い、固体高分子電解質がガス電極用触媒の表面を被覆した形態にすることが好ましい。 When the battery using gas as a reactant is PEFC, the electrolyte that is an ionic conductor is a solid polymer electrolyte, and the ions that are conducted are typically hydrogen ions. The solid polymer electrolyte may be any one that conducts hydrogen ions or other desired ions. From the viewpoint of oxidation-reduction stability and ionic conductivity, a sulfonic acid-modified polyfluorinated olefin (for example, Nafion®) Etc.) is particularly preferred. Moreover, it is preferable to use a solid polymer electrolyte as a binder used when manufacturing a gas electrode, and to make the solid polymer electrolyte coat | cover the surface of the catalyst for gas electrodes.
 以下、実施例及び比較例により、本発明のガス電極用触媒を詳細に説明する。しかし、本発明はその要旨を超えない限り、以下の実施例に限定されるものではない。 Hereinafter, the gas electrode catalyst of the present invention will be described in detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the following examples unless it exceeds the gist.
<実施例1>
(細孔容積の測定)
 本実施例では、導電性炭素としてアセチレンブラック(デンカ社製、BET比表面積740m2/g)を使用した。アセチレンブラックの細孔半径10Å以上40Å以下の細孔容積を、下記に示す窒素吸着法によって測定した。試料0.03gに100℃、14時間の真空脱気処理を行った後、全自動ガス吸脱着測定装置OMNISORP360CX(ベックマン・コールター社製)を用い、窒素を吸着ガスとして連続容量法による吸脱着曲線を得た。これを用いて、BJH法に基づいて細孔径分布を算定し、このうち細孔半径10Å以上40Å以下の範囲の累積細孔容積を計算したところ、0.219mL/gであった。
<Example 1>
(Measurement of pore volume)
In this example, acetylene black (manufactured by Denka Co., BET specific surface area of 740 m 2 / g) was used as the conductive carbon. The pore volume of acetylene black having a pore radius of 10 to 40 mm was measured by the nitrogen adsorption method described below. After 0.03 g of the sample was vacuum degassed at 100 ° C. for 14 hours, a fully automatic gas adsorption / desorption measuring device OMISORP360CX (manufactured by Beckman Coulter) was used, and adsorption / desorption curves by a continuous capacity method using nitrogen as an adsorption gas. Got. Using this, the pore size distribution was calculated based on the BJH method, and the cumulative pore volume in the range of the pore radius of 10 to 40 cm was calculated to be 0.219 mL / g.
(担体の製造)
 下記の要領で担体を製造した。前記アセチレンブラック2.0gおよびヘキサデシルトリメチルアンモニウムクロリド(関東化学社製)90mgを水/エタノール=1/1(質量比)混合溶媒1kgに精密分散乳化機(エム・テクニック社製、クレアミックス)を用いて分散させ、次いで1Nアンモニア水(関東化学社製)を加えてpH11に調製した。この分散液をマグネチックスターラーで撹拌しながらテトラエトキシシラン(東京化成工業社製)80gを室温下で10時間かけて滴下し、さらに2時間撹拌し、反応させた。その後反応液を吸引ろ過し、純水で洗浄を行い、乾燥させたところ、カーボンブラック表面をシリカで被覆した担体2.1gが黒色粉末として得られた。
(Manufacture of carrier)
A carrier was produced in the following manner. A precision dispersion emulsifier (M Technique Co., Ltd., Claremix) is added to 1 kg of a mixed solvent of water / ethanol = 1/1 (mass ratio) of 2.0 g of the acetylene black and 90 mg of hexadecyltrimethylammonium chloride (Kanto Chemical Co., Ltd.). Then, 1N ammonia water (manufactured by Kanto Chemical Co., Inc.) was added to adjust the pH to 11. While stirring this dispersion with a magnetic stirrer, 80 g of tetraethoxysilane (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise at room temperature over 10 hours, and the mixture was further stirred for 2 hours to be reacted. Thereafter, the reaction solution was suction filtered, washed with pure water, and dried to obtain 2.1 g of a carrier having a carbon black surface coated with silica as a black powder.
(担体の評価)
 製造した担体の評価を、下記の要領で行った。結果を表1に示す。
(Evaluation of carrier)
The produced carrier was evaluated in the following manner. The results are shown in Table 1.
[表面被覆率]
 前記担体をカーボン粘着テープ上に敷き詰めて接着した試料を、電界放射型走査電子顕微鏡MERLIN(カール・ツァイス社製)を用いて、加速電圧0.8kV、観察倍率50,000倍の条件で、視野全域を前記担体が占めている視野の反射電子組成像を得た。この反射電子組成像の、明度の最大値および最小値の平均値を閾値として、明度が閾値以上である部分の面積割合を表面被覆率として算出したところ、11面積%であった。
[Surface coverage]
Using a field emission scanning electron microscope MERLIN (manufactured by Carl Zeiss), a sample in which the carrier is spread on a carbon adhesive tape is bonded under the conditions of an acceleration voltage of 0.8 kV and an observation magnification of 50,000 times. A backscattered electron composition image was obtained in which the entire area was occupied by the carrier. When the average value of the maximum value and the minimum value of the lightness of the reflected electron composition image was used as a threshold value, and the area ratio of the portion where the lightness was not less than the threshold value was calculated as the surface coverage, it was 11 area%.
[pH]
 前記担体0.2gをイオン交換水100mLと混合し、25℃の恒温室で24時間静置した後、卓上型pHメータF-71(堀場製作所社製)を用いてpHを測定したところ、pH4.9であった。
[PH]
0.2 g of the carrier was mixed with 100 mL of ion exchanged water, allowed to stand in a constant temperature room at 25 ° C. for 24 hours, and then measured for pH using a desktop pH meter F-71 (manufactured by Horiba, Ltd.). .9.
(ガス電極用触媒の製造)
 前記担体0.22gを塩化白金酸(IV)0.12gおよび炭酸ナトリウム0.13gと共に超純水100gに混合し、80℃の湯浴中で0.07mol/Lホルムアルデヒド水溶液20mLを5分間かけて滴下しながら撹拌し、更に4時間撹拌を行った。この撹拌液を吸引ろ過して固形物を取り出し、60℃で1時間真空乾燥して、黒色粉末を得た。この黒色粉末を、窒素雰囲気下、120℃で加熱処理し、ガス電極用触媒0.20gを黒色粉末として得た。ICPを用いて白金担持率を測定したところ、Pt/C=0.11(質量比)であった。またCOパルス法を用いて白金の比表面積を測定したところ、112m2/gであった。
(Manufacture of gas electrode catalyst)
0.22 g of the carrier was mixed with 100 g of ultrapure water together with 0.12 g of chloroplatinic acid (IV) and 0.13 g of sodium carbonate, and 20 mL of 0.07 mol / L formaldehyde aqueous solution was added in an 80 ° C. water bath for 5 minutes. The mixture was stirred while dropping, and further stirred for 4 hours. The stirred liquid was suction filtered to take out a solid, and vacuum dried at 60 ° C. for 1 hour to obtain a black powder. This black powder was heat-treated at 120 ° C. in a nitrogen atmosphere to obtain 0.20 g of a gas electrode catalyst as a black powder. When the platinum loading was measured using ICP, it was Pt / C = 0.11 (mass ratio). Moreover, it was 112 m < 2 > / g when the specific surface area of platinum was measured using the CO pulse method.
(ガス電極用触媒の評価)
 製造したガス電極用触媒の評価を、下記の要領で行った。結果を表1に示す。
(Evaluation of catalyst for gas electrode)
The produced gas electrode catalyst was evaluated in the following manner. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
[電極の作製]
 前記ガス電極用触媒18.5mgおよび5%Nafion(登録商標)分散液100μLを超純水19mLと2-プロパノール6mLの混合溶液に混合したインクを、グラッシーカーボン製の回転電極(0.196cm2)上に10μL滴下し、60℃で15分間乾燥させて、触媒評価用電極を得た。
[Production of electrodes]
An ink obtained by mixing 18.5 mg of the gas electrode catalyst and 100 μL of 5% Nafion (registered trademark) dispersion in a mixed solution of 19 mL of ultrapure water and 6 mL of 2-propanol was used as a rotating electrode (0.196 cm 2 ) made of glassy carbon. 10 μL of the solution was dropped on the substrate and dried at 60 ° C. for 15 minutes to obtain a catalyst evaluation electrode.
[触媒活性]
 下記の操作は全て25℃の恒温室で実施した。前記触媒評価用電極を作用極、白金を対極、標準水素電極を参照極、0.1M過塩素酸水溶液を電解液としたハーフセルを作製した。まず電解液に30分間窒素バブリングを行い、作用極の回転数をゼロとした状態で、前処理のため0.05~1.20V、50mV/sの条件でサイクリックボルタンメトリーを5サイクル実施した。次いで、電解液に30分間酸素バブリングを行い、作用極の回転速度を400、900、1600、2500rpmとした状態で、それぞれ0.05~1.20V、10mV/sの条件で対流ボルタンメトリーを実施し、0.9V時点の電流値を記録した。得られた電流値をKoutecky-Levich式で物質移動補正して得た値(単位:A)を、白金の質量(単位:g)で除した値(単位:A/g)を触媒活性とした。本実施例では、301A/gであった。
[Catalytic activity]
The following operations were all carried out in a constant temperature room at 25 ° C. A half cell was prepared using the catalyst evaluation electrode as a working electrode, platinum as a counter electrode, a standard hydrogen electrode as a reference electrode, and a 0.1 M perchloric acid aqueous solution as an electrolyte. First, nitrogen bubbling was performed on the electrolyte solution for 30 minutes, and cyclic voltammetry was performed for 5 cycles under the conditions of 0.05 to 1.20 V and 50 mV / s for pretreatment in a state where the number of rotations of the working electrode was zero. Next, oxygen bubbling was performed on the electrolyte solution for 30 minutes, and convection voltammetry was performed under the conditions of 0.05 to 1.20 V and 10 mV / s, respectively, with the working electrode rotation speed set to 400, 900, 1600, and 2500 rpm. The current value at the time of 0.9 V was recorded. The value (unit: A / g) obtained by dividing the value (unit: A) obtained by mass transfer correction of the obtained current value by the Koutecky-Levic equation by the mass of platinum (unit: g) was defined as the catalytic activity. . In this example, it was 301 A / g.
[耐久性]
 下記の操作は全て25℃の恒温室で実施した。前記触媒活性の測定を行ったセルに、再び30分間窒素バブリングを行い、作用極の回転数をゼロとした状態で、1.0Vで30秒間保持した後、1.0~1.5V、0.5V/sの条件でサイクリックボルタンメトリーを1000サイクル実施した。次いで、電解液に30分間酸素バブリングを行い、前記触媒活性の測定と同様に触媒活性を測定した。得られた触媒活性の値の、初期の触媒活性に対する割合(単位:%)を耐久性とした。本実施例では、79%であった。
[durability]
The following operations were all carried out in a constant temperature room at 25 ° C. The cell in which the catalytic activity was measured was subjected to nitrogen bubbling again for 30 minutes, and maintained at 1.0 V for 30 seconds with the working electrode rotating at zero, then 1.0 to 1.5 V, 0 1000 cycles of cyclic voltammetry were performed under the condition of 5 V / s. Next, oxygen bubbling was performed on the electrolytic solution for 30 minutes, and the catalytic activity was measured in the same manner as the measurement of the catalytic activity. The ratio (unit:%) of the obtained catalyst activity value to the initial catalyst activity was defined as durability. In this example, it was 79%.
(PEFCの製造)
 前記ガス電極用触媒18.5mgおよび5%Nafion(登録商標)分散液100μLを超純水19mLと2-プロパノール6mLの混合溶液に混合したインクを、1cm×1cmカーボンペーパー上に50μL滴下し、60℃で15分間乾燥させ、評価用電極とした。対極として、前記ガス電極用触媒を市販の触媒(TEC10E50E、田中貴金属工業製)に変更した以外は評価用電極と同様にして作製した電極を用いた。電解質膜(Nafion(登録商標)NR211、デュポン社製)を1cm×1cmに裁断し、一面に評価用電極、対面に対極を、それぞれインクを滴下した面を電解質膜側に向けて貼付し、5MPa、120℃でホットプレスして膜電極接合体を得た。これを標準セル(日本自動車研究所製)に取り付け、PEFCを得た。
(Manufacturing PEFC)
50 μL of an ink prepared by mixing 18.5 mg of the gas electrode catalyst and 100 μL of 5% Nafion (registered trademark) dispersion in a mixed solution of 19 mL of ultrapure water and 6 mL of 2-propanol was dropped onto 1 cm × 1 cm carbon paper. The electrode for evaluation was dried at 15 ° C. for 15 minutes. As a counter electrode, an electrode produced in the same manner as the evaluation electrode was used except that the gas electrode catalyst was changed to a commercially available catalyst (TEC10E50E, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.). An electrolyte membrane (Nafion (registered trademark) NR211, manufactured by DuPont) is cut into 1 cm × 1 cm, and an evaluation electrode is provided on one side, a counter electrode is provided on the opposite side, and the surface on which the ink is dropped is attached to the electrolyte membrane side. The membrane electrode assembly was obtained by hot pressing at 120 ° C. This was attached to a standard cell (manufactured by Japan Automobile Research Institute) to obtain PEFC.
(PEFCの評価)
 製造したPEFCの評価を、下記の要領で行った。結果を表1に示す。
(Evaluation of PEFC)
The manufactured PEFC was evaluated in the following manner. The results are shown in Table 1.
[出力特性]
 前記PEFCの温度を80℃に調整し、前処理として開回路の状態で前記ガス電極用触媒側(カソード)に相対湿度100%の酸素、対極側(アノード)に相対湿度100%の水素を導入し、30分間のエージングを実施した。次いで、カソード側の酸素のみを遮断し、開回路電圧が0V付近で安定するまで静置した後、酸素を導入して2分間開回路電位を測定した後、電流を白金表面積に対して1.0、0.2、0.1、0.08、0.06、0.04、0.02A/cm2としてそれぞれ15分間電位を測定した。得られた電位の値を、電流に対してプロットし、電位0.9Vの電流値(単位:A/cm2)を外挿で求め、この値を出力特性とした。本実施例では、1.30A/cm2であった。
[Output characteristics]
The PEFC temperature is adjusted to 80 ° C., and as a pre-treatment, 100% relative humidity oxygen is introduced into the gas electrode catalyst side (cathode) and 100% relative humidity hydrogen is introduced into the gas electrode catalyst side (anode). And aging was performed for 30 minutes. Next, after blocking only oxygen on the cathode side and allowing to stand until the open circuit voltage was stabilized at around 0 V, oxygen was introduced and the open circuit potential was measured for 2 minutes. The potential was measured for 15 minutes at 0, 0.2, 0.1, 0.08, 0.06, 0.04, and 0.02 A / cm 2 , respectively. The obtained potential value was plotted against the current, and a current value (unit: A / cm 2 ) at a potential of 0.9 V was obtained by extrapolation, and this value was used as output characteristics. In this example, it was 1.30 A / cm 2 .
[サイクル特性]
 前記出力特性測定を行ったPEFCの温度を80℃に調整し、カソードに相対湿度100%の窒素、アノードに相対湿度100%の水素を導入し、1.0Vで30秒間保持した後、1.0~1.5V、0.5V/sの条件でサイクリックボルタンメトリーを1000サイクル実施した。次いで、カソード側の窒素のみを遮断し、開回路電圧が安定するまで静置した後、酸素を導入して、前記出力特性の測定と同様に出力特性を測定した。得られた出力特性の値の、初期の出力特性に対する割合(単位:%)をサイクル特性とした。本実施例では72%であった。
[Cycle characteristics]
The temperature of the PEFC where the output characteristics were measured was adjusted to 80 ° C., nitrogen with a relative humidity of 100% was introduced into the cathode, and hydrogen with a relative humidity of 100% was introduced into the anode, and maintained at 1.0 V for 30 seconds. 1000 cycles of cyclic voltammetry were performed under the conditions of 0 to 1.5 V and 0.5 V / s. Subsequently, only nitrogen on the cathode side was cut off and allowed to stand until the open circuit voltage was stabilized, oxygen was introduced, and the output characteristics were measured in the same manner as the measurement of the output characteristics. The ratio (unit:%) of the obtained output characteristic value to the initial output characteristic was defined as the cycle characteristic. In this example, it was 72%.
<実施例2~5>
 実施例1のヘキサデシルトリメチルアンモニウムクロリドの添加量を180mg、450mg、900mg、1800mgと変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Examples 2 to 5>
A support was produced and evaluated in the same manner as in Example 1 except that the amount of hexadecyltrimethylammonium chloride added in Example 1 was changed to 180 mg, 450 mg, 900 mg, and 1800 mg. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<実施例6>
 実施例1のアセチレンブラックをアセチレンブラック(デンカ社製、BET比表面積750m2/g)に変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Example 6>
A carrier was produced and evaluated in the same manner as in Example 1 except that acetylene black in Example 1 was changed to acetylene black (Denka Co., BET specific surface area 750 m 2 / g). In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<実施例7~8>
 実施例6のヘキサデシルトリメチルアンモニウムクロリドの添加量を450mg、1800mgと変更した以外は実施例6と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Examples 7 to 8>
A carrier was produced and evaluated in the same manner as in Example 6 except that the amount of hexadecyltrimethylammonium chloride added in Example 6 was changed to 450 mg and 1800 mg. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<実施例9>
 実施例1のテトラエトキシシラン(東京化成工業社製)80gをリン酸トリメチル(東京化成工業社製)60gに、またヘキサデシルトリメチルアンモニウムクロリドの添加量を900mgに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Example 9>
Example 1 The same as Example 1 except that 80 g of tetraethoxysilane (manufactured by Tokyo Chemical Industry Co., Ltd.) was changed to 60 g of trimethyl phosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) and the amount of hexadecyltrimethylammonium chloride added was changed to 900 mg. The carrier was produced by the method described above and evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<実施例10>
 実施例1のテトラエトキシシラン80gをテトラエトキシチタン(東京化成工業社製)80gに、またヘキサデシルトリメチルアンモニウムクロリドの添加量を900mgに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Example 10>
A carrier was produced in the same manner as in Example 1 except that 80 g of tetraethoxysilane of Example 1 was changed to 80 g of tetraethoxytitanium (manufactured by Tokyo Chemical Industry Co., Ltd.) and the addition amount of hexadecyltrimethylammonium chloride was changed to 900 mg. And evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<実施例11>
 実施例1のテトラエトキシシラン80gをアルミニウムトリイソプロポキシド(東京化成工業社製)110gに、またヘキサデシルトリメチルアンモニウムクロリドの添加量を900mgに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Example 11>
The carrier was prepared in the same manner as in Example 1 except that 80 g of tetraethoxysilane of Example 1 was changed to 110 g of aluminum triisopropoxide (manufactured by Tokyo Chemical Industry Co., Ltd.) and the addition amount of hexadecyltrimethylammonium chloride was changed to 900 mg. Manufactured and evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<比較例1>
 実施例1のテトラエトキシシラン80gをエタノール80gに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Comparative Example 1>
A support was produced and evaluated in the same manner as in Example 1 except that 80 g of tetraethoxysilane in Example 1 was changed to 80 g of ethanol. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<比較例2>
 実施例1のアセチレンブラックをケッチェンブラックEC600JD(ライオン社製、比表面積1190m2/g)に、またテトラエトキシシラン80gをエタノール80gに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Comparative Example 2>
A support was produced in the same manner as in Example 1 except that the acetylene black of Example 1 was changed to Ketjen Black EC600JD (manufactured by Lion Corporation, specific surface area 1190 m 2 / g), and 80 g of tetraethoxysilane was changed to 80 g of ethanol. And evaluated. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
<比較例3>
 実施例1のアセチレンブラックをケッチェンブラックEC600JDに変更した以外は実施例1と同様の方法で担体を製造し、評価を行った。また、これを用いてガス電極用触媒、PEFCを作製し、評価を行った。結果を表1に示す。
<Comparative Example 3>
A carrier was produced and evaluated in the same manner as in Example 1 except that the acetylene black in Example 1 was changed to Ketjen Black EC600JD. In addition, a gas electrode catalyst, PEFC, was prepared and evaluated. The results are shown in Table 1.
 表1の結果から、本発明の実施例のガス電極用触媒は触媒活性及び耐久性に優れ、さらにこれを用いて製造されるPEFCは出力特性およびサイクル特性に優れることが分かった。 From the results shown in Table 1, it was found that the gas electrode catalysts of the examples of the present invention were excellent in catalytic activity and durability, and the PEFC produced using the catalyst was excellent in output characteristics and cycle characteristics.
 以上の結果は、実施例で用いたPEFCカソードのほか、同様に作製したPEFCアノード、さらにはメタノール直接型燃料電池の電極に対しても同様であった。 The above results were the same for the PEFC anodes produced in the same manner as the PEFC cathodes used in the examples, and also for the electrodes of methanol direct fuel cells.
 本発明のガス電極用触媒を利用することで、ガスを反応物質として用いる電池において、炭素材料の腐食劣化の抑制と、優れた触媒活性を両立することができる。これにより、出力特性および寿命性能に優れたガスを反応物質として用いる電池を得ることができる。 By using the gas electrode catalyst of the present invention, in a battery using gas as a reactant, it is possible to achieve both suppression of corrosion deterioration of the carbon material and excellent catalytic activity. Thereby, a battery using a gas excellent in output characteristics and life performance as a reactant can be obtained.
 1 導電性炭素
 2 無機酸化物
 2a 薄膜状の無機酸化物
 2b 粒子状の無機酸化物
 3 触媒活性を有する金属微粒子
 3a 反応ガスに接触できない金属微粒子
 4 ガス電極用触媒
 5 液体または気体
 6 酸素または水分
 7 細孔半径10Å以上40Å以下の細孔
 8 反応ガス
 9 高分子電解質
 10 水素イオンの経路
 10a 酸性官能基によって仲介された水素イオンの経路
 11 酸性官能基
DESCRIPTION OF SYMBOLS 1 Conductive carbon 2 Inorganic oxide 2a Thin-film-like inorganic oxide 2b Particulate inorganic oxide 3 Metal fine particle which has catalytic activity 3a Metal fine particle which cannot contact with reaction gas 4 Gas electrode catalyst 5 Liquid or gas 6 Oxygen or moisture 7 Pore with a pore radius of 10 to 40 mm 8 Reactive gas 9 Polymer electrolyte 10 Path of hydrogen ion 10a Path of hydrogen ion mediated by acidic functional group 11 Acid functional group

Claims (5)

  1. 導電性炭素の表面の一部または全部を無機酸化物が被覆した形態を持つ担体と、前記担体の表面に付着した触媒活性を有する金属微粒子とからなるガス電極用触媒であって、前記導電性炭素の窒素吸着法によって測定される細孔半径10Å以上40Å以下の細孔容積が0.3mL/g以下であることを特徴とする、ガス電極用触媒。 A gas electrode catalyst comprising a support having a form in which a part or all of the surface of conductive carbon is coated with an inorganic oxide and metal fine particles having catalytic activity attached to the surface of the support, A catalyst for a gas electrode, wherein a pore volume having a pore radius of 10 to 40 mm measured by a nitrogen adsorption method of carbon is 0.3 mL / g or less.
  2. 前記無機酸化物がシリカであることを特徴とする、請求項1に記載のガス電極用触媒。 The catalyst for a gas electrode according to claim 1, wherein the inorganic oxide is silica.
  3. 前記無機酸化物による前記導電性炭素の表面被覆率が20面積%以上80面積%以下であることを特徴とする、請求項1または2に記載のガス電極用触媒。 The gas electrode catalyst according to claim 1 or 2, wherein a surface coverage of the conductive carbon by the inorganic oxide is 20 area% or more and 80 area% or less.
  4. イオン交換水に前記担体を分散した後、25℃で測定したpHが3.0以上6.5以下であることを特徴とする、請求項1~3のいずれか1つに記載のガス電極用触媒。 The gas electrode according to any one of claims 1 to 3, wherein the carrier measured at 25 ° C after dispersing the carrier in ion-exchanged water has a pH of 3.0 to 6.5. catalyst.
  5. 請求項1~4のいずれか1つに記載のガス電極用触媒を用いた、ガスを反応物質として用いる電池。 A battery using the gas electrode catalyst according to any one of claims 1 to 4 as a reactant.
PCT/JP2016/074858 2015-11-10 2016-08-25 Catalyst for gas electrodes and battery WO2017081910A1 (en)

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JPS62132548A (en) * 1985-12-04 1987-06-15 Hitachi Ltd Production of catalyst
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