WO2017080135A1 - 3d printing-oriented model decomposition and arrangement method - Google Patents

3d printing-oriented model decomposition and arrangement method Download PDF

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WO2017080135A1
WO2017080135A1 PCT/CN2016/079151 CN2016079151W WO2017080135A1 WO 2017080135 A1 WO2017080135 A1 WO 2017080135A1 CN 2016079151 W CN2016079151 W CN 2016079151W WO 2017080135 A1 WO2017080135 A1 WO 2017080135A1
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intermediate solution
blocks
model
csolu
isolu
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陈宝权
贝纳斯佰德瑞驰
陈学霖
科恩奥丹尼尔
胡瑞珍
黄其兴
林金杰
吕琳
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山东大学
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    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects

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Abstract

Proposed is a 3D printing-oriented model decomposition and arrangement method, comprising: giving a model S and a printing space PV; calculating an initial pyramid attribute block decomposition of the model S, and performing voxelization on these pyramid attribute blocks to generate a first initial intermediate solution isolu0; initializing an intermediate solution set ISolu = {isolu0}; initializing an optimal complete solution P*; with regard to each intermediate solution isolii in the intermediate solution set ISolu, calculating a series of candidate intermediate solutions generated by the intermediate solution, and solving an optimal solution of decomposition and arrangement of the model S; and performing local optimization on a three-dimensional mesh of a plurality of extracted blocks, and by means of the translation of each block in the negative direction of the Z axis, arranging these blocks to be more compact, thereby obtaining the optimal decomposition and arrangement regarding the model S. A model is decomposed into fewer blocks so as to be effectively arranged into a printing space, so that the printing process is effectively carried out.

Description

一种面向3D打印的模型分解与排列方法A model decomposition and alignment method for 3D printing 技术领域Technical field
本发明涉及一种面向3D打印的模型的分解与排列的优化方法,具体涉及一种基于模型近似金字塔分解和定向搜索的模型的分割与排列的优化方法。The invention relates to an optimization method for decomposition and arrangement of a model for 3D printing, in particular to an optimization method for segmentation and arrangement of a model based on model approximate pyramid decomposition and directed search.
背景技术Background technique
3D打印,即快速成型技术的一种,它是一种以数字模型文件为基础,运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术。3D printing, a kind of rapid prototyping technology, is a technique of constructing an object by layer-by-layer printing based on a digital model file using a bondable material such as powdered metal or plastic.
最近几年,3D打印越来越多的被人们所提及,将数字模型文件打印成实物的能力,使得它在许多行业得到广泛应用。从技术实现上来看,3D打印通常是将打印材料“一层一层”地叠加起来,从而将数字蓝图变为实物。并且这样的3D打印过程都是限定在一个具有一定空间的打印平台之内的。所以,模型和打印平台的大小直接关系到能否一次性打印出成品。当模型的整体大小超出了打印空间的大小,无法完整的摆放进打印平台进行打印,这就需要我们对模型进行分解,然后将模型的各个部分排列进打印空间内进行打印了。针对这一问题,Hu(HU,R.,LI,H.,ZHANG,H.,AND COHEN-OR,D.2014.Approximate pyramidal shape decomposition.ACM Trans.on Graph 33,6,213:1–213:12)等人在2014年提出了一种可以将模型分解成尽可能少的满足近似金字塔属性的块的方法,然后将这些满足近似金字塔属性的块分开,利用熔融沉积快速成型(FDM)打印机进行打印,可以非常有效的节省支撑材料。但是该方法只考虑了将模型分解成近似金字塔形状的块,并没有考虑如何将这些块排列进打印空间里,进行有效的打印。Luo(LUO,L.,BARAN,I.,RUSINKIEWICZ,S.,AND MATUSIK,W.2012.Chopper:Partitioning models into 3D-printable parts.ACM Trans.on Graph 31,6,129:1–129:9)等人在2012年提出的方法,可以将一个三维模型分解成许多块,每一个单独的块都可以放进打印空间内进行单独打印。在这个方法中所考虑的因素有块数,可装配性和切割线的美观性。但是这个方法并没有考虑到支撑材料或者打印时间的约束。Vanek(VANEK,J.,GARCIA,J.,BENES,B.,MECH,R.,CARR,N.,STAVA,O.,AND MILLER,G.2014.PackMerger:A 3D print volume optimizer.Computer Graphics Forum 33,6,322–332)等人在2014年提出的一个方法,考虑到如何更好地分解模型可以使得排列的结果更好。该方法首先提取模型的表面外壳,并不是针对实心的模型进行处理的,然后对提取的壳状模型进行四面体化处理,再采用 自底向上的搜索策略,先进行模型分解,再利用分解得到的块进行排列。这个方法的问题在于,它先将模型分解成了一些固定的块,然后再用这些块去排列,导致了搜索的空间大大的被缩小了,从而大大降低了算法能够找到最优解的可能性。该方法是先分解,再排列的,我们希望在解决这个模型的分解与排列的问题的时候,分解与排列是能够同时进行的,这样就使得算法所能遍历到的模型分解情况与排列情况都大大的增加了。由于这是一个NP-hard问题,我们希望在有限的搜索时间内找到一个近似的最优解。考虑到目前的3D打印成型工艺从成型过程中是否需要支撑结构来讲主要分为两类,一类是基于粉末材料的粘合喷射法,以3DP为代表,另一类是基于树脂、塑料材料的以FDM为代表的成型工艺。在成型过程中,前者无需支撑结构,整体打印时间取决于模型在成型方向上的高度,打印材料取决于三维模型本身的耗费;后者需要支撑结构,整体打印时间与材料由三维模型本身以及支撑材料共同决定。本发明公开的方法适用于以上两类成型工艺,可以分别考虑两者不同的约束。另外,在分解与排列的过程中,我们希望模型被分解成的块数较少,以便于后期对模型的重新组装。In recent years, more and more 3D printing has been mentioned, and the ability to print digital model files into physical objects has made it widely used in many industries. From a technical point of view, 3D printing usually superimposes printed materials "layer by layer" to turn the digital blueprint into a real object. And such a 3D printing process is limited to a printing platform with a certain space. Therefore, the size of the model and the printing platform is directly related to whether the finished product can be printed at one time. When the overall size of the model exceeds the size of the print space, it cannot be completely placed in the print platform for printing. This requires us to decompose the model and then arrange the various parts of the model into the print space for printing. In response to this problem, Hu (HU, R., LI, H., ZHANG, H., AND COHEN-OR, D. 2014. Approximate pyramidal shape decomposition. ACM Trans. on Graph 33, 6, 213: 1–213:12 In 2014, et al. proposed a method that can decompose the model into as few blocks as possible satisfying the approximate pyramid properties, and then separate these blocks that satisfy the approximate pyramid properties and print them using a fused deposition rapid prototyping (FDM) printer. It can save support materials very effectively. However, this method only considers the decomposition of the model into blocks of approximate pyramid shape, and does not consider how to arrange these blocks into the print space for efficient printing. Luo(LUO,L.,BARAN,I.,RUSINKIEWICZ,S.,AND MATUSIK,W.2012.Chopper:Partitioning models into 3D-printable parts.ACM Trans.on Graph 31,6,129:1–129:9) etc. The method proposed by Man in 2012 can decompose a 3D model into a number of blocks, each of which can be placed in the print space for separate printing. The factors considered in this method are the number of blocks, the assemblability and the aesthetics of the cutting line. However, this method does not take into account the constraints of the support material or printing time. Vanek (VANEK, J., GARCIA, J., BENES, B., MECH, R., CARR, N., STAVA, O., AND MILLER, G. 2014. PackMerger: A 3D print volume optimizer. Computer Graphics Forum 33, 6, 322–332) A method proposed by others in 2014, considering how to better decompose the model can make the alignment result better. The method first extracts the surface shell of the model, and does not process it for the solid model. Then, the extracted shell model is tetrahedralized and then adopted. The bottom-up search strategy first decomposes the model and then uses the blocks obtained by the decomposition to arrange. The problem with this method is that it first decomposes the model into fixed blocks and then uses them to arrange them, which leads to a large reduction in the search space, which greatly reduces the possibility that the algorithm can find the optimal solution. . The method is decomposed and then arranged. We hope that when solving the problem of decomposition and arrangement of the model, the decomposition and the arrangement can be performed simultaneously, so that the model can be traversed and the arrangement and arrangement of the model can be traversed. Greatly increased. Since this is an NP-hard problem, we hope to find an approximate optimal solution within a limited search time. Considering that the current 3D printing and forming process is mainly divided into two types from the need of supporting structure in the molding process, one is based on the powder material bonding spray method, represented by 3DP, and the other is based on resin and plastic materials. The molding process represented by FDM. In the molding process, the former does not need a supporting structure, the overall printing time depends on the height of the model in the forming direction, the printing material depends on the cost of the three-dimensional model itself; the latter requires a supporting structure, the overall printing time and materials are supported by the three-dimensional model itself and The materials are determined together. The method disclosed in the present invention is applicable to the above two types of molding processes, and different constraints can be considered separately. In addition, in the process of decomposition and alignment, we hope that the model is decomposed into fewer blocks to facilitate the reassembly of the model later.
注:金字塔形状定义,满足金字塔属性的形状,是指,该形状具有这样一条底边(底面),从该形状的内部的任意一点做该底边(底面)的垂线,这条垂线上的任意一点都在该形状内部,满足上述性质的形状即我们所说的金字塔形状。Note: The pyramid shape definition, which satisfies the shape of the pyramid attribute, means that the shape has such a bottom edge (bottom surface), and the vertical line of the bottom edge (bottom surface) is formed from any point inside the shape. Any point is inside the shape, and the shape that satisfies the above properties is what we call the pyramid shape.
发明内容Summary of the invention
本发明为了解决上述问题,提出了一种面向3D打印的模型分解与排列的优化方法。该方法基于模型的近似金字塔分解和定向搜索策略,能够将模型分解成较少的块,并且根据不同的打印技术的约束排列进打印空间内,适用于粉末打印机和熔融沉积快速成型打印机。In order to solve the above problems, the present invention proposes an optimization method for model decomposition and alignment for 3D printing. Based on the model's approximate pyramid decomposition and directed search strategy, the method can decompose the model into fewer blocks and arrange them into the print space according to the constraints of different printing technologies, which is suitable for powder printers and fused deposition rapid prototyping printers.
一种面向3D打印的模型分解与排列方法,包括以下步骤:A model decomposition and alignment method for 3D printing, comprising the following steps:
步骤一:给定一个模型S,打印空间PV,计算模型S初始的金字塔属性块分解,并将这些金字塔属性块体素化,生成第一个初始中间解isolu0Step 1: Given a model S, print the space PV, calculate the initial pyramid attribute block decomposition of the model S, and voxelize these pyramid attribute blocks to generate the first initial intermediate solution isolu 0 ;
步骤二:初始化中间解集合ISolu={isolu0},初始化最优完全解P*Step 2: Initialize the intermediate solution set ISolu={isolu 0 }, and initialize the optimal complete solution P * ;
步骤三:对中间解集合ISolu中的每一个中间解isolui,计算中间解产生的一系列的候选中间解,并加入候选中间解集合CSolu;Step 3: Calculate a series of candidate intermediate solutions generated by the intermediate solution for each intermediate solution isolu i in the intermediate solution set ISolu, and add the candidate intermediate solution set CSolu;
步骤四:对每个属于候选中间解集合CSolu的csolui,计算其局部目标函数值,并选出分数最高的k个候选中间解csolu0,...,csoluk-1,并使得候选中间解集合CSolu={csolu0,...,csoluk-1}; Step 4: Calculate the local objective function value for each csolu i belonging to the candidate intermediate solution set CSolu, and select the k candidate intermediate solutions csolu 0 ,..., csolu k-1 with the highest score, and make the candidate intermediate Solution set CSolu={csolu 0 ,...,csolu k-1 };
步骤五:对每个属于候选中间解集合CSolu候选中间解的csolui,如果候选中间解csolui是一个完全解了,计算其目标函数值,如果候选中间解csolui的目标函数值大于P*的目标函数值,则P*=csolui;否则舍弃该候选中间解csoluiStep 5: For each csolu i belonging to the intermediate solution of the candidate intermediate solution set CSolu candidate, if the candidate intermediate solution csolu i is a complete solution, calculate the objective function value, if the objective function value of the candidate intermediate solution csolu i is greater than P * The objective function value, then P * = csolu i ; otherwise discard the candidate intermediate solution csolu i ;
如果候选中间解csolui还不是一个完全解并且该中间解的目标函数值大于或等于P*的目标函数值,则将候选中间解csolui加入中间解集合ISolu;If the candidate intermediate solution csolu i is not yet a complete solution and the objective function value of the intermediate solution is greater than or equal to the objective function value of P * , then the candidate intermediate solution csolu i is added to the intermediate solution set ISolu;
步骤六:如果中间解集合ISolu不为空,则跳转到步骤三;如果中间解集合ISolu为空,则此时的P*即为求解出的最优解,根据P*里打印空间里面块的排列情况,提取出体素化的块实际对应于模型S的三维网格,即求解出模型S的分解与排列最优解;Step 6: If the intermediate solution set ISolu is not empty, jump to step 3; if the intermediate solution set ISolu is empty, then P * is the optimal solution solved, according to the block inside the print space in P * Arrangement, extracting the voxelized block actually corresponds to the three-dimensional mesh of the model S, that is, solving the decomposition and permutation optimal solution of the model S;
步骤七:将步骤六提取出来的多个块的三维网格进行局部优化,通过每个块的沿Z轴负方向平移,将这些块排列的更加紧实,由此,得到了关于模型S的最优的分解与排列。Step 7: Locally optimize the three-dimensional meshes of the plurality of blocks extracted in step six, and perform the panning in the negative direction of the Z-axis of each block to make the blocks more compact, thereby obtaining the model S. Optimal decomposition and alignment.
所述步骤一中的具体步骤为:The specific steps in the first step are:
(1-1)将模型S进行金字塔属性块分解,并变换这些金字塔属性块的朝向,使其底面与xoy平面平行,体素化得到一系列块{p0,p1,p2,...};(1-1) Decompose the model S into the pyramid attribute block, and transform the orientation of these pyramid attribute blocks so that the bottom surface is parallel to the xoy plane, and voxelization results in a series of blocks {p 0 , p 1 , p 2 , .. .};
(1-2)初始化中间解isolu0,在isolu0中,p0,p1,p2,...都未被排列进打印空间PV。(1-2) Initialize the intermediate solution isolu 0. In isolu 0 , p 0 , p 1 , p 2 , ... are not arranged in the print space PV.
所述步骤二中的具体步骤为:The specific steps in the second step are:
(2-1)初始化中间解集合,令ISolu={isolu0};(2-1) Initialize the intermediate solution set, so that ISolu={isolu 0 };
(2-2)初始化最优完全解P*,令P*的目标函数值为无穷最小值。(2-2) Initialize the optimal complete solution P * such that the objective function value of P * is an infinite minimum.
所述步骤三中的计算候选中间解的具体步骤为:The specific steps of calculating the candidate intermediate solution in the third step are:
(3-1)初始化候选中间解集合CSolu为空;(3-1) Initializing the candidate intermediate solution set CSolu is empty;
(3-2)对于每个属于中间解集合ISolu的isolui,在该中间解中,有块{p0,p1,p2,...}未被排列进打印空间PV,对于每个块在排列到打印空间的每个特定位置时会产生一系列的候选中间解;(3-2) For each isolu i belonging to the intermediate solution set ISolu, in the intermediate solution, the blocks {p 0 , p 1 , p 2 , ...} are not arranged into the print space PV, for each A block produces a series of candidate intermediate solutions when arranged at each specific location in the print space;
(3-3)将步骤(3-2)中产生的所有候选中间解加入候选中间解集合CSolu。(3-3) Add all candidate intermediate solutions generated in the step (3-2) to the candidate intermediate solution set CSolu.
进一步的,对于步骤(3-2)中,对于每个块以完整排列方式排列到打印空间的特定位置或者以部分排列方式排列到打印空间的每个特定位置;Further, in step (3-2), each block is arranged in a complete arrangement to a specific position of the printing space or in a partial arrangement to each specific position of the printing space;
对于每个块pi,它可以绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动,即将块pi排列到打印空间的每个特定位置,产生一系列的候选中间解,在这种情况下,一个处在打印空间外的块被完整的排列进打印空间,称其为完整排 列;For each block p i , it can be rotated 0°, 90°, 180° or 270° around the x, y or z axis and then moved in the form of a moving window at the bottom of the print space, ie the block p i is arranged to print Each specific position of the space produces a series of candidate intermediate solutions. In this case, a block outside the print space is completely arranged into the print space, which is called a complete arrangement;
另外,一个块pi还可以被一次横切或者竖切切分成两个块pi0,pi1,pi0或者pi1绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动,即将块pi0或者pi1排列到打印空间的每个特定位置,产生一系列的候选中间解,在这种情况下,一个处在打印空间外的块只有被切分下来的部分块被排列进打印空间内部,余下的部分形成一个单独的块,留在打印空间外部,称其为部分排列。In addition, a block p i can also be divided into two blocks p i0 , p i1 , p i0 or p i1 by one cross or vertical cut by 0°, 90°, 180° or 270° around the x, y or z axis. And then move in the form of a moving window at the bottom of the print space, ie, block p i0 or p i1 is arranged at each specific position of the print space, resulting in a series of candidate intermediate solutions, in which case one is in the print space The outer block has only the divided pieces that are arranged into the print space, and the remaining parts form a single block, which is left outside the print space and is called a partial arrangement.
所述步骤四中对一个候选中间解的局部目标函数值计算方法为:The method for calculating the local objective function value of a candidate intermediate solution in the fourth step is:
假设当前打印空间内部已经有由一些排列好的块组成的堆D,一个候选中间解就是将一个块p排列进打印空间内,与D形成一个新的堆D’,定义一个用来评估将块p排列进堆D的局部目标函数:Assume that there is already a heap D consisting of some arranged blocks inside the current print space. One candidate intermediate solution is to arrange a block p into the print space, form a new heap D' with D, and define a block for evaluating the block. The local objective function of p arranged into heap D:
Figure PCTCN2016079151-appb-000001
Figure PCTCN2016079151-appb-000001
n:当前候选中间解下所有的块数,包括排列或为排列进打印空间的所有块数;n: the current candidate intermediate solution all the number of blocks, including the arrangement or the number of all blocks arranged into the print space;
v:
Figure PCTCN2016079151-appb-000002
形成的新的堆D’中的体素;
v:
Figure PCTCN2016079151-appb-000002
The voxels in the new pile D'formed;
Figure PCTCN2016079151-appb-000003
p,D形成的D’中所有垂直间隙的体素数量,这些垂直间隙将在打印的过程被粉末材料所暂时填充;
Figure PCTCN2016079151-appb-000003
p, D forms the number of voxels in all vertical gaps in D', these vertical gaps will be temporarily filled by the powder material during the printing process;
Figure PCTCN2016079151-appb-000004
Hv即体素v在打印空间中的高度,HPV即整个打印空间的高度;
Figure PCTCN2016079151-appb-000004
H v is the height of voxel v in the print space, H PV is the height of the entire print space;
α,η:用户输入指定,可调的参数。α, η: User input specified, adjustable parameters.
所述步骤五中对于一个完全解的目标函数值的计算方法为:The calculation method of the objective function value for a complete solution in the step 5 is:
Figure PCTCN2016079151-appb-000005
Figure PCTCN2016079151-appb-000005
N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
H(PV):打印空间的高度;H (PV): the height of the print space;
H(D):完全解中打印空间内所有块排列成的堆D的高度;H(D): completely solves the height of the stack D in which all the blocks in the print space are arranged;
α:用户输入指定,可调的参数。α: User input specified, adjustable parameters.
上述算法适用于粉末打印机。The above algorithm is suitable for powder printers.
进一步的,将步骤五中的目标函数改为以下的目标函数计算方式,即可将上述描述算法适用于熔融沉积快速成型打印机:Further, the above description algorithm can be applied to the fused deposition rapid prototyping printer by changing the objective function in the fifth step to the following objective function calculation method:
Figure PCTCN2016079151-appb-000006
Figure PCTCN2016079151-appb-000006
V(S):为步骤一中对所有块的体素化之后所有体素的数量;V(S): the number of all voxels after voxelization of all blocks in step one;
GFDM(D):为堆D中所有垂直间隙的体素数量;G FDM (D): the number of voxels for all vertical gaps in heap D;
N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
α:用户输入指定,可调的参数。α: User input specified, adjustable parameters.
本发明的有益效果为:解决打印模型太大,不能放入打印空间内打印的问题,提出新的算法,根据不同打印机的打印约束,将模型分解成较少的块,有效的排列进打印空间,使得打印过程有效的进行。The invention has the beneficial effects that the printing model is too large to be printed in the printing space, and a new algorithm is proposed. According to the printing constraints of different printers, the model is decomposed into fewer blocks and effectively arranged into the printing space. To make the printing process work effectively.
本发明的该方法基于模型的近似金字塔分解和定向搜索策略,能够将模型分解成较少的块,并且根据不同的打印技术的约束排列进打印空间内,适用于粉末打印机和熔融沉积快速成型打印机。The method of the present invention is based on model approximate pyramid decomposition and directed search strategy, can decompose the model into fewer blocks, and is arranged into the printing space according to the constraints of different printing technologies, and is suitable for powder printers and fused deposition rapid prototyping printers. .
注:中间解,中间解即不完全的解,由打印空间和处在打印空间外的块组成,在中间解中,虽然打印空间内部有一些已经排列好的块,但还有至少一个块还未被排列进入打印空间内部。Note: The intermediate solution, the intermediate solution is an incomplete solution, consisting of the print space and the blocks outside the print space. In the intermediate solution, although there are some blocks that have been arranged inside the print space, there are at least one block. Not arranged into the print space.
完全解,不同于中间解,所有的块已经全部被排列进入打印空间内部。Complete solution, unlike the intermediate solution, all blocks have been arranged inside the print space.
附图说明DRAWINGS
图1为将模型四面体化后的切面图;Figure 1 is a cross-sectional view of a tetrahedralized model;
图2中展示了初始解,由左边的一些未被排列进PV的块和空的PV组成;The initial solution is shown in Figure 2, consisting of some blocks on the left that are not aligned into the PV and an empty PV;
图3为展示了从图2所述的初始解经过一次完整排列之后的中间解;Figure 3 is a diagram showing the intermediate solution after a complete arrangement from the initial solution described in Figure 2;
图4为展示了图3中的中间解经过一次部分排列之后所形成的中间解;Figure 4 is a diagram showing the intermediate solution formed after the intermediate solution of Figure 3 has been partially aligned;
图5中,是由图4所展示中间解再经过一步完整排列的结果所得到的最优解;In Fig. 5, the optimal solution obtained by the result of the intermediate solution shown in Fig. 4 is further arranged in one step;
图6中所展示的是体素化的块中提取出来的对应于模型S的网格;Shown in Figure 6 is a mesh corresponding to the model S extracted from the voxelized block;
如图7中所示,即是图6经过步骤(7)的局部优化后所得到的最终的结果;As shown in FIG. 7, it is the final result obtained by the partial optimization of step (7) of FIG. 6;
图8本算法的具体流程图。Figure 8 is a specific flow chart of the algorithm.
具体实施方式:detailed description:
下面结合附图与实施例对本发明作进一步说明。为了便于理解与说明,部分以二维的附图形式来展示算法的细节。The invention will be further described below in conjunction with the drawings and embodiments. For ease of understanding and explanation, the details of the algorithm are shown in part in two-dimensional drawings.
为了实现适用于粉末打印机和熔融沉积快速成型打印机的模型的分解与排列,本发明采用如下技术方案(以下描述以粉末打印机为例,并在最后给出如何将本方法用于熔融沉积快速成型打印机的描述) In order to achieve the decomposition and alignment of the models suitable for powder printers and fused deposition rapid prototyping printers, the present invention adopts the following technical solutions (the following description takes a powder printer as an example, and finally gives a method of how to apply the method to a fused deposition rapid prototyping printer. description of)
本算法的具体流程图见图8。The specific flow chart of this algorithm is shown in Figure 8.
(1)给定一个模型S,打印空间PV,计算S初始的金字塔属性块分解,并将这些金字塔属性块体素化,生成第一个初始中间解isolu0(在这个中间解中,所有的块都未被排列进打PV);(1) Given a model S, print the space PV, calculate the initial pyramid attribute block decomposition of S, and voxelize these pyramid attribute blocks to generate the first initial intermediate solution isolu 0 (in this intermediate solution, all The blocks are not arranged into the PV);
(2)初始化中间解集合ISolu={isolu0},初始化最优完全解P*(2) Initialize the intermediate solution set ISolu={isolu 0 }, initialize the optimal complete solution P * ;
(3)对ISolu中的每一个中间解isolui,计算产生其一系列的候选中间解,并加入候选中间解集合CSolu;清空
Figure PCTCN2016079151-appb-000007
(3) For each intermediate solution in the ISolu solution isolu i , calculate a series of candidate intermediate solutions, and add the candidate intermediate solution set CSolu; empty
Figure PCTCN2016079151-appb-000007
(4)对每个csolui属于CSolu,计算其分数(局部目标函数值),并选出分数最高的k个候选中间解csolu0,...,csoluk-1,并使得CSolu={csolu0,...,csoluk-1};(4) For each csolu i belonging to CSolu, calculate its score (local objective function value), and select the k candidate intermediate solutions csolu 0 ,..., csolu k-1 with the highest score, and make CSolu={csolu 0 ,...,csolu k-1 };
(5)对每个csolui属于CSolu,(5) For each csolu i belongs to CSolu,
如果csolui是一个完全解了,计算其目标函数值,如果csolui的目标函数值大于P*的目标函数值,则P*=csolui;否则舍弃csoluiIf csolu i is a complete solution, calculate its objective function value, if csou i 's objective function value is greater than the P * objective function value, then P * = csolu i ; otherwise discard csou i ;
如果csolui还不是一个完全解并且该中间解的目标函数值大于或等于P*的目标函数值,则将csolui加入ISolu,ISolu=ISolu+{csolui};If csolu i is not yet a complete solution and the objective function value of the intermediate solution is greater than or equal to the objective function value of P * , add csolu i to ISolu, ISolu=ISolu+{csolu i };
(6)如果ISolu不为空,则跳转到步骤(3);如果ISolu为空,则此时的P*即为求解出的最优解,根据P*里打印空间里面块的排列情况,提取出体素化的块实际对应于S的三维网格,即求解出S的分解与排列最优解。(6) If the ISolu is not empty, then jump to step (3); if the ISolu is empty, then the P * at this time is the optimal solution solved, according to the arrangement of the blocks in the print space in P * , The extracted voxelized block actually corresponds to the three-dimensional mesh of S, that is, the decomposition and the optimal solution of S are solved.
如图5中,是由图4所展示中间解再经过一步完整排列的结果所得到的最优解。该解由三个块组成,并且排列的结果高度很低,有利于加速粉末打印机的打印过程。As shown in Fig. 5, it is the optimal solution obtained by the result of the intermediate solution shown in Fig. 4 and then completely arranged in one step. The solution consists of three blocks, and the result of the arrangement is very low, which is advantageous for accelerating the printing process of the powder printer.
图6中所展示的是体素化的块中提取出来的对应于模型S的网格。Shown in Figure 6 is a mesh corresponding to the model S extracted from the voxelized block.
(7)将步骤6提取出来的多个块的三维网格进行局部优化,通过每个块的沿Z轴负方向平移,将这些块排列的更加紧实。由此,我们得到了关于模型S的最优的分解与排列。(7) The three-dimensional mesh of the plurality of blocks extracted in step 6 is locally optimized, and the blocks are arranged more tightly by being translated in the negative direction of the Z-axis of each block. Thus, we get the optimal decomposition and arrangement of the model S.
如图7中所示,即是图6经过步骤(7)的局部优化后所得到的最终的结果。As shown in Figure 7, this is the final result of Figure 6 after partial optimization of step (7).
所述步骤(1)中的具体步骤为:The specific steps in the step (1) are as follows:
(1-1)将S进行金字塔属性块分解,并变换这些金字塔属性块的朝向,使其底面与xoy平面平行,体素化得到一系列块{p0,p1,p2,...};(1-1) Decompose the pyramid attribute block by S, and transform the orientation of these pyramid attribute blocks so that the bottom surface is parallel to the xoy plane, and voxelization results in a series of blocks {p 0 , p 1 , p 2 ,... };
图1中,展示了一个二维的例子,图中左边分别列出了初始输入形状(以及其 金字塔形状分解),和其分解成的金字塔形状的体素化结果(图右边)。In Figure 1, a two-dimensional example is shown, with the initial input shape (and its The pyramid shape is decomposed), and the voxelization result of the pyramid shape that it decomposes (right side of the figure).
(1-2)初始化中间解isolu0,在isolu0中,p0,p1,p2,...都未被排列进PV;(1-2) Initialize the intermediate solution isolu 0 , in isolu 0 , p 0 , p 1 , p 2 , ... are not arranged into the PV;
图2中展示了初始解,由左边的一些未被排列进PV的块和空的PV组成。The initial solution is shown in Figure 2, consisting of some blocks on the left that are not aligned into the PV and an empty PV.
所述步骤(2)中的具体步骤为:The specific steps in the step (2) are:
(2-1)初始化中间解集合,令ISolu={isolu0};(2-1) Initialize the intermediate solution set, so that ISolu={isolu 0 };
(2-2)初始化最优完全解P*,令P*的目标函数值为无穷最小值;(2-2) Initializing the optimal complete solution P * , and let the objective function value of P * be an infinite minimum value;
所述步骤(3)中的计算候选中间解的具体步骤为:The specific steps of calculating the candidate intermediate solution in the step (3) are:
(3-1)初始化候选中间解集合为空CSolu;(3-1) Initializing the candidate intermediate solution set to be empty CSolu;
(3-2)对于每个属于ISolu的isolui,在该中间解中,有块{p0,p1,p2,...}未被排列进PV。(3-2) For each isolu i belonging to ISolu, in the intermediate solution, blocks {p 0 , p 1 , p 2 , ...} are not arranged into the PV.
对于每个块pi,它可以绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动(即将块pi排列到打印空间的每个特定位置),产生一系列的候选中间解。在这种情况下,一个处在打印空间外的块被完整的排列进打印空间,我们称其为完整排列;For each block p i , it can be rotated 0°, 90°, 180° or 270° around the x, y or z axis and then moved in the form of a moving window at the bottom of the print space (ie the block p i is arranged to print) Each specific location of the space produces a series of candidate intermediate solutions. In this case, a block outside the print space is completely arranged into the print space, which we call a complete arrangement;
图3为我们展示了从图2所述的初始解经过一次完整排列之后的中间解。Figure 3 shows the intermediate solution after a complete alignment from the initial solution described in Figure 2.
另外,一个块pi还可以被一次横切或者竖切切分成两个块pi0,pi1(这里我们过滤掉切分结果不是两块的情况),pi0或者pi1绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动(即将块pi0或者pi1排列到打印空间的每个特定位置),产生一系列的候选中间解。在这种情况下,一个处在打印空间外的块只有被切分下来的部分块被排列进打印空间内部,余下的部分形成一个单独的块,留在打印空间外部,我们称其为部分排列。In addition, a block p i can also be divided into two blocks p i0 , p i1 by one cross cut or vertical cut (here we filter out the case where the split result is not two), p i0 or p i1 around x, y or The z-axis is rotated by 0°, 90°, 180° or 270° and then moved in the form of a moving window at the bottom of the print space (ie, the block p i0 or p i1 is arranged at each specific position of the print space), resulting in a series of Candidate intermediate solution. In this case, a block outside the print space has only the portion that has been sliced into the print space, and the remaining portion forms a separate block, which remains outside the print space, which we call a partial arrangement. .
图4为我们展示了图3中的中间解经过一次部分排列之后所形成的中间解。Figure 4 shows the intermediate solution formed by the intermediate solution in Figure 3 after a partial arrangement.
(3-3)将步骤(3-2)中产生的所有候选中间解加入CSolu。(3-3) Add all candidate intermediate solutions generated in the step (3-2) to CSolu.
所述步骤(4)中对一个候选中间解的局部目标函数值计算方法为:The calculation method of the local objective function value for a candidate intermediate solution in the step (4) is:
假设当前打印空间内部已经有由一些排列好的块组成的堆D,一个候选中间解就是将一个块p排列进打印空间内,与D形成一个新的堆D’。我们定义一个用来评估将块p排列进堆D的局部目标函数: Assume that there is already a heap D consisting of some arranged blocks inside the current print space. One candidate intermediate solution is to arrange a block p into the print space to form a new heap D' with D. We define a local objective function for evaluating the arrangement of the block p into the heap D:
Figure PCTCN2016079151-appb-000008
Figure PCTCN2016079151-appb-000008
n:当前候选中间解下所有的块数(包括排列或为排列进打印空间的所有块数);n: the current candidate intermediate solution all the number of blocks (including the arrangement or the number of all blocks arranged into the print space);
v:
Figure PCTCN2016079151-appb-000009
形成的新的堆D’中的体素;
v:
Figure PCTCN2016079151-appb-000009
The voxels in the new pile D'formed;
Figure PCTCN2016079151-appb-000010
p,D形成的D’中所有垂直间隙的体素数量,这些垂直间隙将在打印的过程被粉末材料暂时填充;
Figure PCTCN2016079151-appb-000010
p, D forms the number of voxels in all vertical gaps in D', these vertical gaps will be temporarily filled by the powder material during the printing process;
Figure PCTCN2016079151-appb-000011
Hv即体素v在打印空间中的高度,HPV即整个打印空间的高度;
Figure PCTCN2016079151-appb-000011
H v is the height of voxel v in the print space, H PV is the height of the entire print space;
α,η:用户输入指定,可调的参数。α, η: User input specified, adjustable parameters.
所述步骤(5)中对于一个完全解的目标函数值的计算方法为:The calculation method of the objective function value for a complete solution in the step (5) is:
Figure PCTCN2016079151-appb-000012
Figure PCTCN2016079151-appb-000012
N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
H(PV):打印空间的高度;H (PV): the height of the print space;
H(D):完全解中打印空间内所有块排列成的堆D的高度;H(D): completely solves the height of the stack D in which all the blocks in the print space are arranged;
α:用户输入指定,可调的参数。α: User input specified, adjustable parameters.
最后,通过将步骤(5)中的目标函数改为以下的目标函数计算方式,即可将上述描述算法适用于熔融沉积快速成型打印机:Finally, the above described algorithm can be applied to a fused deposition rapid prototyping printer by changing the objective function in step (5) to the following objective function calculation method:
Figure PCTCN2016079151-appb-000013
Figure PCTCN2016079151-appb-000013
V(S):为步骤(1)中对所有块的体素化之后所有体素的数量;V(S): the number of all voxels after voxelization of all blocks in step (1);
GFDM(D):为堆D中所有垂直间隙的体素数量;G FDM (D): the number of voxels for all vertical gaps in heap D;
N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
α:用户输入指定,可调的参数。α: User input specified, adjustable parameters.
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。 The above description of the specific embodiments of the present invention has been described with reference to the accompanying drawings, but it is not intended to limit the scope of the present invention. Those skilled in the art should understand that the skilled in the art does not require the creative work on the basis of the technical solutions of the present invention. Various modifications or variations that can be made are still within the scope of the invention.

Claims (10)

  1. 一种面向3D打印的模型分解与排列方法,其特征是,包括以下步骤:A model decomposition and alignment method for 3D printing, characterized in that it comprises the following steps:
    步骤一:给定一个模型S,打印空间PV,计算模型S初始的金字塔属性块分解,并将这些金字塔属性块体素化,生成第一个初始中间解isolu0Step 1: Given a model S, print the space PV, calculate the initial pyramid attribute block decomposition of the model S, and voxelize these pyramid attribute blocks to generate the first initial intermediate solution isolu 0 ;
    步骤二:初始化中间解集合ISolu={isolu0},初始化最优完全解P*Step 2: Initialize the intermediate solution set ISolu={isolu 0 }, and initialize the optimal complete solution P * ;
    步骤三:对中间解集合ISolu中的每一个中间解isolui,计算中间解产生的一系列的候选中间解,并加入候选中间解集合CSolu;Step 3: Calculate a series of candidate intermediate solutions generated by the intermediate solution for each intermediate solution isolu i in the intermediate solution set ISolu, and add the candidate intermediate solution set CSolu;
    步骤四:对每个属于候选中间解集合CSolu的csolui,计算其局部目标函数值,并选出分数最高的k个候选中间解csolu0,...,csoluk-1,并使得候选中间解集合CSolu={csolu0,...,csoluk-1};Step 4: Calculate the local objective function value for each csolu i belonging to the candidate intermediate solution set CSolu, and select the k candidate intermediate solutions csolu 0 ,..., csolu k-1 with the highest score, and make the candidate intermediate Solution set CSolu={csolu 0 ,...,csolu k-1 };
    步骤五:对每个属于候选中间解集合CSolu候选中间解的csolui,如果候选中间解csolui是一个完全解了,计算其目标函数值,如果候选中间解csolui的目标函数值大于P*的目标函数值,则P*=csolui;否则舍弃该候选中间解csoluiStep 5: For each csolu i belonging to the intermediate solution of the candidate intermediate solution set CSolu candidate, if the candidate intermediate solution csolu i is a complete solution, calculate the objective function value, if the objective function value of the candidate intermediate solution csolu i is greater than P * The objective function value, then P * = csolu i ; otherwise discard the candidate intermediate solution csolu i ;
    如果候选中间解csolui还不是一个完全解并且该中间解的目标函数值大于或等于P*的目标函数值,则将候选中间解csolui加入中间解集合ISolu;If the candidate intermediate solution csolu i is not yet a complete solution and the objective function value of the intermediate solution is greater than or equal to the objective function value of P * , then the candidate intermediate solution csolu i is added to the intermediate solution set ISolu;
    步骤六:如果中间解集合ISolu不为空,则跳转到步骤三;如果中间解集合ISolu为空,则此时的P*即为求解出的最优解,根据P*里打印空间里面块的排列情况,提取出体素化的块实际对应于模型S的三维网格,即求解出模型S的分解与排列最优解;Step 6: If the intermediate solution set ISolu is not empty, jump to step 3; if the intermediate solution set ISolu is empty, then P * is the optimal solution solved, according to the block inside the print space in P * Arrangement, extracting the voxelized block actually corresponds to the three-dimensional mesh of the model S, that is, solving the decomposition and permutation optimal solution of the model S;
    步骤七:将步骤六提取出来的多个块的三维网格进行局部优化,通过每个块的沿Z轴负方向平移,将这些块排列的更加紧实,由此,得到了关于模型S的最优的分解与排列。Step 7: Locally optimize the three-dimensional meshes of the plurality of blocks extracted in step six, and perform the panning in the negative direction of the Z-axis of each block to make the blocks more compact, thereby obtaining the model S. Optimal decomposition and alignment.
  2. 如权利要求1所述的一种面向3D打印的模型分解与排列方法,其特征是,所述步骤一中的具体步骤为:A model for 3D printing-based model decomposition and arrangement according to claim 1, wherein the specific steps in the first step are:
    (1-1)将模型S进行金字塔属性块分解,并变换这些金字塔属性块的朝向,使其底面与xoy平面平行,体素化得到一系列块{p0,p1,p2,...};(1-1) Decompose the model S into the pyramid attribute block, and transform the orientation of these pyramid attribute blocks so that the bottom surface is parallel to the xoy plane, and voxelization results in a series of blocks {p 0 , p 1 , p 2 , .. .};
    (1-2)初始化中间解isolu0,在isolu0中,p0,p1,p2,...都未被排列进打印空间PV。(1-2) Initialize the intermediate solution isolu 0. In isolu 0 , p 0 , p 1 , p 2 , ... are not arranged in the print space PV.
  3. 如权利要求1所述的一种面向3D打印的模型分解与排列方法,其特征是,所述步骤二中的具体步骤为:A model for 3D printing-based model decomposition and arrangement according to claim 1, wherein the specific steps in the second step are:
    (2-1)初始化中间解集合,令ISolu={isolu0};(2-1) Initialize the intermediate solution set, so that ISolu={isolu 0 };
    (2-2)初始化最优完全解P*,令P*的目标函数值为无穷最小值。 (2-2) Initialize the optimal complete solution P * such that the objective function value of P * is an infinite minimum.
  4. 如权利要求1所述的一种面向3D打印的模型分解与排列方法,其特征是,所述步骤三中的计算候选中间解的具体步骤为:A model for 3D printing-based model decomposition and arrangement according to claim 1, wherein the specific steps of calculating the candidate intermediate solution in the third step are:
    (3-1)初始化候选中间解集合CSolu为空;(3-1) Initializing the candidate intermediate solution set CSolu is empty;
    (3-2)对于每个属于中间解集合ISolu的isolui,在该中间解中,有块{p0,p1,p2,...}未被排列进打印空间PV,对于每个块在排列到打印空间的一个特定位置时会产生一系列的候选中间解;(3-2) For each isolu i belonging to the intermediate solution set ISolu, in the intermediate solution, the blocks {p 0 , p 1 , p 2 , ...} are not arranged into the print space PV, for each A block produces a series of candidate intermediate solutions when arranged in a particular location in the print space;
    (3-3)将步骤(3-2)中产生的所有候选中间解加入候选中间解集合CSolu。(3-3) Add all candidate intermediate solutions generated in the step (3-2) to the candidate intermediate solution set CSolu.
  5. 如权利要求4所述的一种面向3D打印的模型分解与排列方法,其特征是,对于步骤(3-2)中,对于每个块以完整排列方式排列到打印空间的每个特定位置或者以部分排列方式排列到打印空间的一个特定位置。A 3D printing-oriented model decomposition and arrangement method according to claim 4, wherein, in the step (3-2), each block is arranged in a complete arrangement to each specific position of the printing space or Arranged in a partial arrangement to a specific location in the print space.
  6. 如权利要求5所述的一种面向3D打印的模型分解与排列方法,其特征是,对于每个块pi,它可以绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动,即将块pi排列到打印空间的每个特定位置,产生一系列的候选中间解,在这种情况下,一个处在打印空间外的块被完整的排列进打印空间,称其为完整排列。A 3D printing-oriented model decomposition and alignment method according to claim 5, wherein for each block p i , it can be rotated by 0°, 90°, 180° around the x, y or z axis or 270°, then moving in the form of a moving window at the bottom of the print space, ie, arranging the blocks p i to each specific position of the print space, producing a series of candidate intermediate solutions, in which case one is outside the print space The blocks are completely arranged into the print space, which is called a complete arrangement.
  7. 如权利要求5所述的一种面向3D打印的模型分解与排列方法,其特征是,一个块pi还可以被一次横切或者竖切切分成两个块pi0,pi1,pi0或者pi1绕着x,y或者z轴旋转0°,90°,180°或者270°,然后以移动窗口的形式在打印空间的底部移动,即将块pi0或者pi1排列到打印空间的每个特定位置,产生一系列的候选中间解,在这种情况下,一个处在打印空间外的块只有被切分下来的部分块被排列进打印空间内部,余下的部分形成一个单独的块,留在打印空间外部,称其为部分排列。A model for 3D printing-based model decomposition and arrangement according to claim 5, wherein a block p i can also be divided into two blocks p i0 , p i1 , p i0 or p by one cross-cut or vertical cut. I1 is rotated by 0°, 90°, 180° or 270° around the x, y or z axis and then moved in the form of a moving window at the bottom of the print space, ie the block p i0 or p i1 is arranged to each specific print space Position, produces a series of candidate intermediate solutions, in which case a block outside the print space has only the segmented partial blocks arranged inside the print space, and the remaining portions form a single block, leaving Outside the print space, call it a partial arrangement.
  8. 如权利要求1所述的一种面向3D打印的模型分解与排列方法,其特征是,所述步骤四中对一个候选中间解的局部目标函数值计算方法为:A model for 3D printing-based model decomposition and arrangement according to claim 1, wherein the method for calculating the local objective function value of a candidate intermediate solution in the fourth step is:
    假设当前打印空间内部已经有由一些排列好的块组成的堆D,一个候选中间解就是将一个块p排列进打印空间内,与D形成一个新的堆D’,定义一个用来评估将块p排列进堆D的局部目标函数:Assume that there is already a heap D consisting of some arranged blocks inside the current print space. One candidate intermediate solution is to arrange a block p into the print space, form a new heap D' with D, and define a block for evaluating the block. The local objective function of p arranged into heap D:
    Figure PCTCN2016079151-appb-100001
    Figure PCTCN2016079151-appb-100001
    n:当前候选中间解下所有的块数,包括排列或为排列进打印空间的所有块数; n: the current candidate intermediate solution all the number of blocks, including the arrangement or the number of all blocks arranged into the print space;
    v:
    Figure PCTCN2016079151-appb-100002
    形成的新的堆D’中的体素;
    v:
    Figure PCTCN2016079151-appb-100002
    The voxels in the new pile D'formed;
    Figure PCTCN2016079151-appb-100003
    p,D形成的D’中所有垂直间隙的体素数量,这些垂直间隙将在打印的过程被粉末材料所暂时填充;
    Figure PCTCN2016079151-appb-100003
    p, D forms the number of voxels in all vertical gaps in D', these vertical gaps will be temporarily filled by the powder material during the printing process;
    HGAIN(v,D):
    Figure PCTCN2016079151-appb-100004
    Hv即体素v在打印空间中的高度,HPV即整个打印空间的高度;
    H GAIN (v, D):
    Figure PCTCN2016079151-appb-100004
    H v is the height of voxel v in the print space, H PV is the height of the entire print space;
    α,η:用户输入指定,可调的参数。α, η: User input specified, adjustable parameters.
  9. 如权利要求1所述的一种面向3D打印的模型分解与排列方法,其特征是,所述步骤五中对于一个完全解的目标函数值的计算方法为:A model for 3D printing-based model decomposition and arrangement according to claim 1, wherein the calculation method of the objective function value for a complete solution in the step 5 is:
    Figure PCTCN2016079151-appb-100005
    Figure PCTCN2016079151-appb-100005
    N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
    H(PV):打印空间的高度;H (PV): the height of the print space;
    H(D):完全解中打印空间内所有块排列成的堆D的高度;H(D): completely solves the height of the stack D in which all the blocks in the print space are arranged;
    α:用户输入指定,可调的参数。α: User input specified, adjustable parameters.
  10. 如权利要求9所述的一种面向3D打印的模型分解与排列方法,其特征是,将步骤五中的目标函数改为以下的目标函数计算方式,即可将上述描述算法适用于熔融沉积快速成型打印机:A model for 3D printing-based model decomposition and arrangement according to claim 9, wherein the description algorithm in the fifth step is changed to the following objective function calculation method, and the above description algorithm can be applied to the rapid deposition of fused deposition. Forming printer:
    Figure PCTCN2016079151-appb-100006
    Figure PCTCN2016079151-appb-100006
    V(S):为步骤一中对所有块的体素化之后所有体素的数量;V(S): the number of all voxels after voxelization of all blocks in step one;
    GFDM(D):为堆D中所有垂直间隙的体素数量;G FDM (D): the number of voxels for all vertical gaps in heap D;
    N:完全解中打印空间内的所有的块数;N: completely solves all the blocks in the print space;
    α:用户输入指定,可调的参数。 α: User input specified, adjustable parameters.
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