WO2017063358A1 - Optical communication module and carrier board - Google Patents

Optical communication module and carrier board Download PDF

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WO2017063358A1
WO2017063358A1 PCT/CN2016/081725 CN2016081725W WO2017063358A1 WO 2017063358 A1 WO2017063358 A1 WO 2017063358A1 CN 2016081725 W CN2016081725 W CN 2016081725W WO 2017063358 A1 WO2017063358 A1 WO 2017063358A1
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optical
waveguide
chip
carrier
optical chip
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PCT/CN2016/081725
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French (fr)
Chinese (zh)
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薛海韵
曹彤彤
刘丰满
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华为技术有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Integrated Circuits (AREA)
  • Optical Couplings Of Light Guides (AREA)

Abstract

An optical communication module and a carrier board. Taking the implementation of an optical communication module as an example, the optical communication module comprises an optical chip, an electric chip, a carrier board, and a wire; the carrier board comprises a waveguide and an optical signal can pass through the carrier board by means of the waveguide; the waveguide is a waveguide obtained by doping the carrier board; the optical chip and the electric chip are located at the same side of the carrier board, the wire is attached onto the carrier board, and an electrode of the optical chip is connected to an electrode of the electric chip by means of the wire; the optical chip is inversely placed on the carrier board with the front surface of the optical chip facing towards the waveguide; and the front surface of the optical chip is a portion of the optical chip comprising an optical device. The electrode of the optical chip can be interconnected with the electric chip by means of the wire on the carrier board, the distance between the optical chip and the electric chip is small and no additional wire is required, so that the problem of excessive loss caused by interconnection between the optical chip and the electric chip can be alleviated. Therefore, a miniaturized optical communication module is provided and signal quality is improved.

Description

一种光通信模块,及载板Optical communication module and carrier board 技术领域Technical field
本发明涉及通信技术领域,特别涉及一种光通信模块,及载板。The present invention relates to the field of communications technologies, and in particular, to an optical communication module and a carrier board.
背景技术Background technique
在通信技术领域,随着数据处理需求的不断增长,未来数据中心将更多地引入光互连系统来提升机柜间、板间、片间乃至片上的通信带宽。光收发模块是光互连系统的不可缺少的关键模块。超小尺寸并且高度集成的光收发模块更适应于光互连系统巨大的带宽需求。In the field of communication technology, as data processing requirements continue to grow, future data centers will introduce more optical interconnect systems to increase communication bandwidth between cabinets, boards, inter-chips, and even on-chip. The optical transceiver module is an indispensable key module of the optical interconnection system. Ultra-small and highly integrated optical transceiver modules are more suitable for the enormous bandwidth requirements of optical interconnect systems.
近年来,随着半导体技术的发展,基于半导体材料的光芯片不断取得技术突破,以硅基电光调制器为例,目前实验报道的单个芯片的单通道速率已经达到50Gbps以上。然而若应用到实际系统中,高速的光芯片需要高速的电芯片作为驱动,光芯片和电芯片的集成方案将直接影响光收发模块的尺寸和性能指标。In recent years, with the development of semiconductor technology, optical chips based on semiconductor materials have continuously achieved technological breakthroughs. Taking silicon-based electro-optic modulators as an example, the single-channel rate of a single chip reported by the experiment has reached more than 50 Gbps. However, if applied to an actual system, a high-speed optical chip requires a high-speed electric chip as a driving, and an integrated solution of the optical chip and the electric chip directly affects the size and performance index of the optical transceiver module.
如图1是一种光收发模块的结构示意图,示意了光芯片和电芯片集成结构。光芯片101正面(光芯片正面是指包含光器件107的部分)朝上放置于载板106上,光芯片101和电芯片102间连线采用线焊(wire bonding)的方式。Wire bonding技术从光芯片101的电极103将金属线105焊接(bonding)到电芯片102的电极103或者载板106上面的电极103(图1所示为焊接到载板103上面的电极103)。以上集成结构,通过焊线结构可以实现光芯片和电芯片的互连。光芯片正面朝上,光芯片可以采用光栅耦合或者侧边耦合的方式与外界的光传输介质(如光纤)相连接。FIG. 1 is a schematic structural diagram of an optical transceiver module, illustrating an integrated structure of an optical chip and an electrical chip. The front side of the optical chip 101 (the front side of the optical chip means the portion including the optical device 107) is placed on the carrier 106 upward, and the connection between the optical chip 101 and the electric chip 102 is by wire bonding. The wire bonding technique bonds the metal line 105 from the electrode 103 of the optical chip 101 to the electrode 103 of the electric chip 102 or the electrode 103 above the carrier 106 (shown in FIG. 1 as the electrode 103 soldered to the upper surface of the carrier 103). In the above integrated structure, the interconnection of the optical chip and the electric chip can be realized by the wire bonding structure. The optical chip faces upward, and the optical chip can be connected to an external optical transmission medium (such as an optical fiber) by means of grating coupling or side coupling.
但是,以上图1所示的连接结构,光芯片和电芯片之间需要采用较长金属线连接,导致传输高速电信号时的衰减大,导致信号质量差。另外,在设备中存在很多互连通道时,金属线将会密集排布而出现线间串扰,也会导致信号质量差。However, in the connection structure shown in FIG. 1 above, a long metal wire connection is required between the optical chip and the electric chip, which causes a large attenuation when transmitting a high-speed electric signal, resulting in poor signal quality. In addition, when there are many interconnection channels in the device, the metal wires will be densely arranged and crosstalk between the lines will occur, which will also result in poor signal quality.
发明内容Summary of the invention
本发明实施例提供了一种光通信模块、载板,及制造方法,用于提供小 型化的光通信模块,并且提高信号质量。Embodiments of the present invention provide an optical communication module, a carrier board, and a manufacturing method for providing a small Modeled optical communication modules and improved signal quality.
一方面,针对光芯片和电芯片集成方案中光芯片和电芯片互连损耗过大的问题,本申请的实施例提供一种光通信模块,包括:光芯片、电芯片、载板,以及导线;所述载板包含波导,光信号能够通过所述波导穿过所述载板;所述波导为采用对所述载板进行掺杂得到的波导;波导是用于导光的通道,光信号从波导的一端进入,则会从另一端传出;采用掺杂的方式获得波导,可以解决由于开设通孔导致制造成本较高的问题,而且通过掺杂可以方便控制通过光导的光信号的波长;On the one hand, the optical communication module includes an optical chip, an electric chip, a carrier board, and a wire for the problem that the optical chip and the electrical chip are excessively lost in the optical chip and the electronic chip integration solution. The carrier includes a waveguide through which an optical signal can pass; the waveguide is a waveguide obtained by doping the carrier; the waveguide is a channel for guiding light, and the optical signal When entering from one end of the waveguide, it will be transmitted from the other end; obtaining the waveguide by doping can solve the problem of high manufacturing cost due to opening the through hole, and the wavelength of the optical signal passing through the light guide can be conveniently controlled by doping. ;
所述光芯片与所述电芯片位于所述载板的同一侧,所述导线贴于所述载板之上,所述光芯片的电极通过所述导线连接到所述光芯片的电极;The optical chip and the electric chip are located on the same side of the carrier, the wire is attached to the carrier, and the electrode of the optical chip is connected to the electrode of the optical chip through the wire;
所述光芯片正面朝向所述波导倒向放置于所述载板之上;所述光芯片正面为所述光芯片包含光器件的部分。The front surface of the optical chip is placed on the carrier plate in a reverse direction toward the waveguide; the front surface of the optical chip is a portion of the optical chip including the optical device.
在一个可能的设计中,为了提供成本较低并且适应于掺杂的工艺,所述载板为玻璃载板。In one possible design, the carrier is a glass carrier in order to provide a less costly and adaptable doping process.
在一个可能的设计中,还提供了光芯片与波导之间进行光互联的方案,所述光芯片正面朝向所述波导包括:所述光芯片的光栅朝向所述波导。In one possible design, a solution for optically interconnecting the optical chip with the waveguide is also provided, the front face of the optical chip facing the waveguide comprising: a grating of the optical chip facing the waveguide.
在一个可能的设计中,采用光栅的方案如果波导与光栅垂直,光信号的耦合效率会较低,为了提高光信号的耦合效率,所述波导具有倾斜角,所述倾斜角与所述光栅最大光透过入射角匹配。In a possible design, the scheme using a grating may have a lower coupling efficiency of the optical signal if the waveguide is perpendicular to the grating. In order to improve the coupling efficiency of the optical signal, the waveguide has a tilt angle, and the tilt angle is the largest with the grating. Light is matched by the angle of incidence.
在一个可能的设计中,还提供了改善单模光光耦合的工艺容忍度,提高光芯片和波导之间的耦合容差的方案,所述波导为折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。In a possible design, there is also provided a solution for improving the process tolerance of single mode optical coupling and improving the coupling tolerance between the optical chip and the waveguide, the waveguide being a refractive index grading optical channel, the waveguide The refractive index from the center to the carrier plate is getting smaller and smaller.
在一个可能的设计中,受制造工艺限制光芯片和波导之间可能不能完全贴合,那么光信号在光芯片和波导之间的空气内传播会发生损耗,为了减少这部分损耗,所述光芯片正面与所述波导之间还设置有导光结构;所述导光结构紧贴所述波导以及所述光芯片正面。In a possible design, the manufacturing process may limit the optical chip and the waveguide between the optical chip and the waveguide, and the optical signal may be lost in the air between the optical chip and the waveguide. To reduce the loss, the light is reduced. A light guiding structure is further disposed between the front surface of the chip and the waveguide; the light guiding structure is in close contact with the waveguide and the front surface of the optical chip.
在一个可能的设计中,为了方便的对接外部的光传输介质(例如光纤),所述波导与所述光芯片反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜。In one possible design, in order to conveniently interface with an external optical transmission medium (for example, an optical fiber), a side of the waveguide opposite to the optical chip is provided with a lens for changing a mode field or a transmission direction of the optical signal.
二方面,本申请的实施例提供一种载板,包括:导线,导线的一端设置有用于连接电芯片的电极,另一端设置有用于连接光芯片的电极, In another aspect, an embodiment of the present application provides a carrier board, including: a wire, one end of the wire is provided with an electrode for connecting the electric chip, and the other end is provided with an electrode for connecting the optical chip,
所述载板包含波导,光信号能够通过所述波导穿过所述载板;所述波导为采用对所述载板进行掺杂得到的波导;波导是用于导光的通道,光信号从波导的一端进入,则会从另一端传出;采用掺杂的方式获得波导,可以解决由于开设通孔导致制造成本较高的问题,而且通过掺杂可以方便控制通过光导的光信号的波长;The carrier includes a waveguide through which an optical signal can pass; the waveguide is a waveguide obtained by doping the carrier; the waveguide is a channel for guiding light, and the optical signal is When one end of the waveguide enters, it will be transmitted from the other end; obtaining the waveguide by doping can solve the problem of high manufacturing cost due to opening the through hole, and the wavelength of the optical signal passing through the light guide can be conveniently controlled by doping;
若所述光芯片倒向放置于所述载板之上,所述光芯片正面会朝向所述波导;所述光芯片正面为所述光芯片包含光器件的部分。If the optical chip is placed on the carrier plate, the front surface of the optical chip faces the waveguide; the front surface of the optical chip is a portion of the optical chip that includes the optical device.
在一个可能的设计中,为了提供成本较低并且适应于掺杂的工艺,所述载板为玻璃载板。In one possible design, the carrier is a glass carrier in order to provide a less costly and adaptable doping process.
在一个可能的设计中,若光芯片采用光栅的方案,如果波导与光栅垂直,光信号的耦合效率会较低,为了提高光信号的耦合效率,所述波导具有倾斜角,所述倾斜角与将要设置于所述载板的光芯片的光栅最大光透过入射角匹配。In a possible design, if the optical chip adopts a grating scheme, if the waveguide is perpendicular to the grating, the coupling efficiency of the optical signal may be low. In order to improve the coupling efficiency of the optical signal, the waveguide has a tilt angle, and the tilt angle is The maximum light transmission through the incident angle of the grating of the optical chip to be placed on the carrier.
在一个可能的设计中,还提供了改善单模光光耦合的工艺容忍度,提高光芯片和波导之间的耦合容差的方案,所述波导为折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。In a possible design, there is also provided a solution for improving the process tolerance of single mode optical coupling and improving the coupling tolerance between the optical chip and the waveguide, the waveguide being a refractive index grading optical channel, the waveguide The refractive index from the center to the carrier plate is getting smaller and smaller.
在一个可能的设计中,为了方便的对接外部的光传输介质(例如光纤),所述波导与所述光芯片反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜。In one possible design, in order to conveniently interface with an external optical transmission medium (for example, an optical fiber), a side of the waveguide opposite to the optical chip is provided with a lens for changing a mode field or a transmission direction of the optical signal.
三方面,本申请的实施例提供一种光通信模块的制造方法,包括:In three aspects, an embodiment of the present application provides a method for manufacturing an optical communication module, including:
获得光芯片、电芯片、载板,以及导线;Obtaining an optical chip, an electric chip, a carrier board, and a wire;
对所述载板进行掺杂得到波导,光信号能够通过所述波导穿过所述载板;波导是用于导光的通道,光信号从波导的一端进入,则会从另一端传出;采用掺杂的方式获得波导,可以解决由于开设通孔导致制造成本较高的问题,而且通过掺杂可以方便控制通过光导的光信号的波长。Doping the carrier to obtain a waveguide through which the optical signal can pass; the waveguide is a channel for guiding light, and the optical signal enters from one end of the waveguide and is transmitted from the other end; Obtaining the waveguide by doping can solve the problem of high manufacturing cost due to the opening of the via hole, and the wavelength of the optical signal passing through the light guide can be conveniently controlled by doping.
将所述光芯片与所述电芯片设置于所述载板的同一侧,将所述导线贴于所述载板之上,使用所述导线连接所述光芯片的电极和所述光芯片的电极;Disposing the optical chip and the electric chip on the same side of the carrier, attaching the wire to the carrier, and connecting the electrode of the optical chip and the optical chip by using the wire electrode;
将所述光芯片正面朝向所述波导倒向放置于所述载板之上;所述光芯片正面为所述光芯片包含光器件的部分。The front surface of the optical chip is placed on the carrier plate in a reverse direction toward the waveguide; the front surface of the optical chip is a portion of the optical chip including the optical device.
在一个可能的设计中,所述将所述导线贴于所述载板之上,使用所述导线连接所述光芯片的电极和所述光芯片的电极包括: In a possible design, the wire is attached to the carrier, and the electrode connecting the electrode of the optical chip and the electrode of the optical chip using the wire comprises:
在所述载板表面沉积一层金属,在金属表面涂光刻胶,曝光后对金属刻蚀得到所述导线;Depositing a layer of metal on the surface of the carrier, applying a photoresist on the surface of the metal, and etching the metal to obtain the wire after exposure;
在所述导线上制作两个电极,将光芯片的电极和电芯片的电极分别焊接到所述导线的两个电极。Two electrodes are fabricated on the wire, and the electrodes of the optical chip and the electrodes of the electrical chip are respectively soldered to the two electrodes of the wire.
该流程,导线采用金属结构可以紧贴于载板上,而且制造工艺简单精度高。电芯片和光芯片的安装也较为方便。In the process, the wire can be closely attached to the carrier plate by using a metal structure, and the manufacturing process is simple and accurate. The installation of the electric chip and the optical chip is also convenient.
在一个可能的设计中,为了提高光芯片和波导之间的耦合容差,改善单模光光耦合的工艺容忍度,所述对所述载板进行掺杂得到波导包括:In a possible design, in order to improve the coupling tolerance between the optical chip and the waveguide and improve the process tolerance of the single mode optical coupling, the doping of the carrier to obtain the waveguide includes:
对所述载板采用多孔径图形不同程度的掺杂,使所述波导形成折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小;Doping the carrier with different degrees of multi-aperture pattern, so that the waveguide forms an optical channel with a graded index of refraction, and the waveguide has a smaller refractive index from the center to the carrier;
或者,对所述载板采用多孔径图形不同程度的掺杂,并且在掺杂之后通过慢速退火形成缓慢扩散的方式,使所述波导形成折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。Alternatively, the carrier plate is doped to different degrees by a multi-aperture pattern, and after the doping is formed by slow annealing to form a slow diffusion manner, the waveguide is formed into an optical path having a graded refractive index, the waveguide from the center to The refractive index in the direction of the carrier plate is getting smaller and smaller.
在一个可能的设计中,基于采用光栅的结构,为了进一步提高光信号的耦合效率,所述将所述光芯片正面朝向所述波导包括:将所述光芯片的光栅朝向所述波导;In a possible design, based on the structure using the grating, in order to further improve the coupling efficiency of the optical signal, the facing the optical chip toward the waveguide comprises: directing a grating of the optical chip toward the waveguide;
所述载板包含波导包括:在所述载板制作具有倾斜角的波导,所述倾斜角与所述光栅最大光透过入射角匹配。The carrier comprising a waveguide includes: fabricating a waveguide having a tilt angle on the carrier, the tilt angle matching a maximum light transmission angle of incidence of the grating.
四方面,本申请的实施例提供一种载板的制造方法,包括:In four aspects, an embodiment of the present application provides a method for manufacturing a carrier board, including:
获得载板,对所述载板进行掺杂得到所述波导;Obtaining a carrier plate, doping the carrier plate to obtain the waveguide;
在所述载板表面沉积一层金属,在金属表面涂光刻胶,曝光后对金属刻蚀得到导线;Depositing a layer of metal on the surface of the carrier, applying a photoresist on the surface of the metal, and etching the metal to obtain a wire after exposure;
在所述导线上制作两个电极,所述两个电极分别用于连接光芯片的电极和电芯片的电极;若所述光芯片倒向放置于所述载板之上,所述光芯片正面会朝向所述波导,光信号能够通过所述波导穿过所述载板投射向所述光芯片包含光器件的部分。Two electrodes are formed on the wire, the two electrodes are respectively used for connecting the electrode of the optical chip and the electrode of the electric chip; if the optical chip is placed upside down on the carrier, the front of the optical chip Towards the waveguide, an optical signal can be projected through the waveguide through the waveguide to a portion of the optical chip containing the optical device.
该流程,导线采用金属结构可以紧贴于载板上,而且制造工艺简单精度高。电芯片和光芯片的安装也较为方便。In the process, the wire can be closely attached to the carrier plate by using a metal structure, and the manufacturing process is simple and accurate. The installation of the electric chip and the optical chip is also convenient.
在一个可能的设计中,为了提高光芯片和波导之间的耦合容差,改善单模光光耦合的工艺容忍度,所述对所述载板进行掺杂得到所述波导包括:In a possible design, in order to improve the coupling tolerance between the optical chip and the waveguide, and improve the process tolerance of the single mode optical coupling, the doping of the carrier to obtain the waveguide includes:
对所述载板采用多孔径图形不同程度的掺杂,使所述波导形成折射率渐 变的光学通道,所述波导从中心到载板方向折射率越来越小;Applying different degrees of doping to the carrier plate with different aperture patterns, so that the waveguide forms a refractive index gradually a variable optical channel, the waveguide having a smaller refractive index from the center to the carrier;
或者,对所述载板采用多孔径图形不同程度的掺杂,并且在掺杂之后通过慢速退火形成缓慢扩散的方式,使所述波导形成折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。Alternatively, the carrier plate is doped to different degrees by a multi-aperture pattern, and after the doping is formed by slow annealing to form a slow diffusion manner, the waveguide is formed into an optical path having a graded refractive index, the waveguide from the center to The refractive index in the direction of the carrier plate is getting smaller and smaller.
在一个可能的设计中,基于采用光栅的结构,为了进一步提高光信号的耦合效率,所述光芯片正面会朝向所述波导包括:所述光芯片的光栅朝向所述波导;In a possible design, based on the structure using the grating, in order to further improve the coupling efficiency of the optical signal, the front side of the optical chip may face the waveguide: the grating of the optical chip faces the waveguide;
所述对所述载板进行掺杂得到所述波导包括:在所述载板掺杂得到具有倾斜角的波导,所述倾斜角与所述光栅最大光透过入射角匹配。The doping the carrier to obtain the waveguide comprises: doping the carrier to obtain a waveguide having an oblique angle, the tilt angle matching a maximum light transmission incident angle of the grating.
从以上技术方案可以看出,本发明实施例具有以下优点:光芯片倒向放置于载板上,采用对载板掺杂方式获得光导,光芯片通过载板上的波导与光通信模块外部实现特定波长的光信号通信;光芯片的电极可以通过位于载板的导线与电芯片互连,光芯片与电芯片的距离近,并且不需要额外的导线,可以减少光芯片和电芯片互连损耗过大的问题;因此,提供小型化的光通信模块,并且提高信号质量。It can be seen from the above technical solutions that the embodiment of the present invention has the following advantages: the optical chip is placed on the carrier board in reverse, and the light guide is obtained by doping the carrier board, and the optical chip is realized by the waveguide on the carrier board and the external part of the optical communication module. Optical signal communication of a specific wavelength; the electrode of the optical chip can be interconnected with the electric chip through a wire located on the carrier board, the optical chip is close to the electric chip, and no additional wires are needed, and the optical chip and the electrical chip interconnection loss can be reduced. Too large a problem; therefore, a miniaturized optical communication module is provided, and signal quality is improved.
附图说明DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简要介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention, Those skilled in the art can also obtain other drawings based on these drawings without paying for inventive labor.
图1为现有技术光收发模块结构示意图;1 is a schematic structural view of a prior art optical transceiver module;
图2为本发明实施例光通信模块结构示意图;2 is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图3为本发明实施例光通信模块结构示意图;3 is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图4A为本发明实施例光通信模块结构示意图;4A is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图4B为本发明实施例波导折射率示意图;4B is a schematic view showing a refractive index of a waveguide according to an embodiment of the present invention;
图5为本发明实施例光通信模块结构示意图;FIG. 5 is a schematic structural diagram of an optical communication module according to an embodiment of the present invention; FIG.
图6为本发明实施例光通信模块结构示意图;6 is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图7A为本发明实施例光通信模块结构示意图;7A is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图7B为本发明实施例光通信模块结构示意图;7B is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图8A为本发明实施例光通信模块结构示意图; 8A is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图8B为本发明实施例光通信模块结构示意图;8B is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图8C为本发明实施例光通信模块结构示意图;8C is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图8D为本发明实施例光通信模块结构示意图;8D is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图8E为本发明实施例光通信模块结构示意图;8E is a schematic structural diagram of an optical communication module according to an embodiment of the present invention;
图9为本发明实施例方法流程示意图;FIG. 9 is a schematic flowchart of a method according to an embodiment of the present invention;
图10为本发明实施例方法流程示意图。FIG. 10 is a schematic flowchart of a method according to an embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述,显然,所描述的实施例仅仅是本发明一部份实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The present invention will be further described in detail with reference to the accompanying drawings, in which . All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明实施例主要针对光芯片和电芯片集成方案中光芯片和电芯片互连损耗过大的问题。图1所示的互连方案光芯片采用正向放置在载板,正向放置的主要原因在于:由于光芯片中的光器件位于光芯片顶层,若采用倒向放置,光器件以及与外界耦合接口会紧贴载板,这样与外界光传输介质无论是光栅耦合还是侧向耦合都难以实现。本发明实施例提出基于以二氧化硅(silica)为主要成分的玻璃载板,通过在silica中掺杂形成波导,光芯片可以采用光栅耦合经波导传播的外界光信号。由于光芯片倒置,因此光芯片电极可以直接与载板电极相连,通过载板的导线与电芯片的电极连接实现互连,因此可以省去图1所示的金属线,降低光传输损耗。载板有时候也称为基板或者衬底,其通常作为器件和布线的载体使用。The embodiments of the present invention are mainly directed to the problem that the optical chip and the electrical chip have excessive interconnect loss in the optical chip and the electrical chip integration solution. The interconnection scheme optical chip shown in FIG. 1 is placed in the positive direction on the carrier board, and the main reason for the forward placement is that since the optical device in the optical chip is located on the top layer of the optical chip, if the reverse placement is used, the optical device and the external device are coupled. The interface will be close to the carrier, which is difficult to achieve with external optical transmission medium, whether it is grating coupling or lateral coupling. The embodiment of the present invention proposes a glass carrier plate based on silica as a main component. By doping into a waveguide in the silica, the optical chip can adopt a grating to couple an external light signal propagated through the waveguide. Since the optical chip is inverted, the optical chip electrode can be directly connected to the carrier electrode, and the wire of the carrier plate is connected to the electrode of the electric chip to realize interconnection, so that the metal wire shown in FIG. 1 can be omitted, and the optical transmission loss can be reduced. Carrier boards are sometimes also referred to as substrates or substrates, which are commonly used as carriers for devices and wiring.
本发明实施例提供了一种光通信模块,如图2所示,包括:光芯片201、电芯片202、载板203,以及导线205;上述载板203包含波导204,光信号能够通过上述波导204穿过上述载板203;An embodiment of the present invention provides an optical communication module, as shown in FIG. 2, including: an optical chip 201, an electrical chip 202, a carrier 203, and a wire 205. The carrier 203 includes a waveguide 204 through which the optical signal can pass. 204 passes through the above carrier 203;
上述光芯片201与上述电芯片202位于上述载板203的同一侧,上述导线205贴于上述载板203之上,上述光芯片201的电极206通过上述导线205连接到上述光芯片201的电极206;The optical chip 201 and the electrical chip 202 are located on the same side of the carrier 203, the wire 205 is attached to the carrier 203, and the electrode 206 of the optical chip 201 is connected to the electrode 206 of the optical chip 201 via the wire 205. ;
上述光芯片201正面朝向上述波导204倒向放置于上述载板203之上;上述光芯片201正面为上述光芯片201包含光器件207的部分。 The front surface of the optical chip 201 is placed on the carrier 203 so as to face the waveguide 204. The front surface of the optical chip 201 is a portion of the optical chip 201 including the optical device 207.
本实施例中,波导204是用于导光的通道,光信号从波导204的一端进入,则会从另一端传出。波导204可以是在载板203上开设通孔后填入的导光材料获得的,也可以是通过其他工艺不开设通孔的方式获得的。本实施例对是否开设通孔的实现方式不作唯一性限定。载板203的功能是承载芯片,可以使用集成电路板,可以采用绝缘材料的板或者半导体材料的板,载板203的具体材料本发明实施例也不作唯一性限定。In this embodiment, the waveguide 204 is a channel for guiding light, and an optical signal enters from one end of the waveguide 204 and is transmitted from the other end. The waveguide 204 may be obtained by a light guiding material filled in the through hole of the carrier 203, or may be obtained by other methods without providing a through hole. In this embodiment, the implementation manner of whether or not the through hole is opened is not limited. The function of the carrier 203 is to carry the chip. The integrated circuit board can be used. The board of the insulating material or the board of the semiconductor material can be used. The specific material of the carrier 203 is not limited by the embodiment of the present invention.
本实施例,光芯片倒向放置于载板上,采用对载板掺杂方式获得光导,光芯片通过载板上的波导与光通信模块外部实现特定波长的光信号通信;光芯片的电极可以通过位于载板的导线与电芯片互连,光芯片与电芯片的距离近,并且不需要额外的导线,可以减少光芯片和电芯片互连损耗过大的问题;因此,提供小型化的光通信模块,并且提高信号质量。另外,由于光芯片倒置,可以在光芯片的外侧设置散热结构,利于光通信模块散热。In this embodiment, the optical chip is placed on the carrier board in reverse direction, and the light guide is obtained by doping the carrier board. The optical chip communicates with the optical communication module to realize optical signal of a specific wavelength through the waveguide on the carrier board; the electrode of the optical chip can be By interconnecting the wires on the carrier board and the electric chip, the optical chip is close to the electric chip, and no additional wires are needed, which can reduce the problem of excessive loss of optical chip and electrical chip interconnection; therefore, providing miniaturized light Communication module and improve signal quality. In addition, since the optical chip is inverted, a heat dissipation structure can be disposed on the outer side of the optical chip to facilitate heat dissipation of the optical communication module.
由于开设通孔制造成本较高,本发明实施例提供了如下解决方案:上述波导204为采用对上述载板203进行掺杂得到的波导204。The embodiment of the present invention provides a solution in which the waveguide 204 is a waveguide 204 obtained by doping the carrier 203.
能够通过掺杂得到波导204,对应载板203的材料有一定的需求,例如不透光的集成电路板通常是不行的,具有能够掺杂改变导光特性的材料均可以作为候选,通常来说载板203是具有透光特性的材料,具体采用何种材料的载板203本发明实施例不作唯一性限定。The waveguide 204 can be obtained by doping, and there is a certain requirement for the material of the carrier 203. For example, an opaque integrated circuit board is generally not acceptable, and a material capable of doping to change the light guiding property can be used as a candidate. The carrier 203 is a material having a light transmitting property, and the carrier 203 of which material is specifically used is not limited to the embodiment of the present invention.
作为一个优选的举例,上述载板203为玻璃载板203。As a preferred example, the carrier 203 is a glass carrier 203.
玻璃可以是以二氧化硅(silica)为主要成分,还可以包含其他成分;在本发明实施例中,掺杂的具体成分依据需要传输的光信号的波长确定,本实施例不作唯一性限定。玻璃作为一个较为常见和成本相对较低的材料,在本实施例中可以作为一个优选实现方案的举例,但是需要说明的是,玻璃的成分并不一定是以silica为主要成分,掺杂获得波导的技术实现可以基于其他具有透光特性的材料,玻璃不应理解为对本发明实施例的唯一性限定。本实施例,在解决光芯片201倒置的同时,使用二氧化硅(silica)载板203不需要刻蚀通孔,降低工艺难度和成本;silica相对于硅(silicon)而言,电互连损耗更小,在未来高速互连技术应用上,具有更显著的优势。The glass may be composed of silica as a main component, and may further contain other components. In the embodiment of the present invention, the specific component of the doping is determined according to the wavelength of the optical signal to be transmitted, which is not limited in this embodiment. Glass, as a relatively common and relatively low cost material, can be exemplified as a preferred implementation in this embodiment, but it should be noted that the composition of the glass is not necessarily based on silica, and the doping is obtained as a waveguide. The technical implementation may be based on other materials having light transmissive properties, and glass is not to be construed as limiting the uniqueness of the embodiments of the invention. In this embodiment, while solving the inversion of the optical chip 201, the use of the silica carrier 203 does not require etching the via hole, thereby reducing the process difficulty and cost; and the electrical interconnection loss of the silicon relative to the silicon. Smaller, it has more significant advantages in the application of high-speed interconnect technology in the future.
作为一个应用举例,光芯片201的光器件可以是光信号的输入输出接口,本实施例可以采用光栅207来实现,具体如下:上述光芯片201正面朝向上述波导204包括:上述光芯片201的光栅207朝向上述波导204。 As an application example, the optical device of the optical chip 201 may be an input/output interface of the optical signal. The embodiment may be implemented by using a grating 207. The specific surface of the optical chip 201 facing the waveguide 204 includes: the grating of the optical chip 201. 207 faces the waveguide 204 described above.
光栅207(grating)是由大量等宽等间距的平行狭缝构成的光学器件。一般常用的光栅207是在玻璃片上刻出大量平行刻痕制成,刻痕为不透光部分,两刻痕之间的光滑部分可以透光,相当于一狭缝。精制的光栅207,在1cm宽度内刻有几千条乃至上万条刻痕。这种利用透射光衍射的光栅207称为透射光栅207,本实施例采用的可以是这种透射光栅207。在图2中光器件与光栅207为同一结构示意。The grating 207 is an optical device composed of a plurality of parallel slits of equal width and equal pitch. The commonly used grating 207 is made by engraving a large number of parallel indentations on the glass sheet, and the scoring is an opaque portion, and the smooth portion between the two indentations can transmit light, which is equivalent to a slit. The refined grating 207 is engraved with thousands or even tens of thousands of indentations in a width of 1 cm. Such a grating 207 that utilizes transmitted light diffraction is referred to as a transmission grating 207, which may be employed in this embodiment. In Fig. 2, the optical device and the grating 207 are shown in the same structure.
在图2所示的光电集成方案的具体结构中包含了:光芯片201、电芯片202、silica载板203,以及电互连线(导线205)几个部分。The specific structure of the optoelectronic integration scheme shown in FIG. 2 includes: an optical chip 201, an electric chip 202, a silica carrier 203, and electrical interconnections (wires 205).
其中光芯片201可以包含光器件层,电极206,以及光栅207耦合接口。光器件层是实现光收发功能的核心部分,通常包括调制器或者探测器等;电极206是与电芯片202集成的接口,用于将外界待调制的电信号输入或者将探测器得到的电信号返回给电芯片202;光栅207作为耦合接口是与外界光传输介质的接口,用于将调制器调制后的光信号耦合到光传输介质或者将光传输介质中的光信号耦合到光芯片201中。The optical chip 201 may include an optical device layer, an electrode 206, and a grating 207 coupling interface. The optical device layer is a core part of the optical transceiver function, and usually includes a modulator or a detector. The electrode 206 is an interface integrated with the electrical chip 202 for inputting an external electrical signal to be modulated or an electrical signal obtained by the detector. Returning to the power chip 202; the grating 207 as a coupling interface is an interface with an external optical transmission medium for coupling the modulator-modulated optical signal to the optical transmission medium or coupling the optical signal in the optical transmission medium to the optical chip 201 .
电芯片202主要起驱动作用,可以是调制器的驱动或者是探测器的驱动。The electrical chip 202 functions primarily as a driver or as a driver for the detector.
silica载板203一方面用于作为互连布线载体,载板203表面可以有电极206从而与光芯片201和/或电芯片202的电极206相连接。另一方面在其中做了掺杂,并形成波导204,作为光芯片201与外界光传输介质的导光通道。The silica carrier 203 is used on the one hand as an interconnect wiring carrier, and the surface of the carrier 203 may have electrodes 206 to be connected to the optical chip 201 and/or the electrode 206 of the electrical chip 202. On the other hand, doping is performed therein, and the waveguide 204 is formed as a light guiding path of the optical chip 201 and the external optical transmission medium.
外界光传输介质可以传输光信号通过波导204与光栅207之间实现光信号传递。The external optical transmission medium can transmit optical signals through the waveguide 204 and the grating 207 to achieve optical signal transmission.
电互连线用于传输电信号。Electrical interconnects are used to transmit electrical signals.
本发明实施例,通过采用将光芯片201倒置的方式,使光芯片201的电极206与载板203电极206并不需要wire bonding,直接采用倒装芯片(flip-chip)即可以实现光芯片201与电芯片202之间的互连。由于silica载板203良好的互连特性,互连线的衰减很小,而且flip-chip工艺的衰减要比wire bonding技术的衰减小的多,因此本发明能够实现更好的光芯片201和电芯片202互连。同时,通过在silica基底中采用掺杂形成波导204的方式,也保证了光芯片201中的光能够导入到外界光传输介质中。In the embodiment of the present invention, by using the method of inverting the optical chip 201, the electrode 206 of the optical chip 201 and the electrode 206 of the carrier 203 do not need to be wire bonded, and the optical chip 201 can be realized by directly using a flip-chip. Interconnection with the electrical chip 202. Due to the good interconnect characteristics of the silica carrier 203, the attenuation of the interconnect is small, and the attenuation of the flip-chip process is much less than the attenuation of the wire bonding technique, so the present invention can achieve a better optical chip 201 and electricity. Chips 202 are interconnected. At the same time, by forming the waveguide 204 by doping in the silica substrate, it is also ensured that light in the optical chip 201 can be introduced into the external optical transmission medium.
基于采用光栅207的结构,本实施例为了进一步提高光信号的耦合效率,提供了如下解决方案,如图3所示:上述波导204具有倾斜角,上述倾斜角与上述光栅207最大光透过入射角匹配。 Based on the structure using the grating 207, in order to further improve the coupling efficiency of the optical signal, the present embodiment provides the following solution. As shown in FIG. 3, the waveguide 204 has a tilt angle, and the tilt angle and the maximum light transmittance of the grating 207 are incident. Angle matching.
本实施例,可以改善光芯片201与silica载板203波导204的耦合效率。通过控制掺杂离子注入的倾斜角与光芯片201光栅207最大光透过入射角匹配,从而形成具有一定倾斜角的波导204,可以提高光芯片201与silica载板203波导204的耦合效率。In this embodiment, the coupling efficiency of the optical chip 201 and the silica carrier 203 waveguide 204 can be improved. By controlling the tilt angle of the doping ion implantation to match the maximum light transmission angle of incidence of the grating 207 of the optical chip 201, thereby forming the waveguide 204 having a certain inclination angle, the coupling efficiency of the optical chip 201 and the waveguide 204 of the silica carrier 203 can be improved.
为了提高光芯片201和波导204之间的耦合容差,改善单模光光耦合的工艺容忍度,本实施例提供了如下解决方案:如图4A所示,上述波导204为折射率渐变的光学通道,上述波导204从中心到载板203方向折射率越来越小。In order to improve the coupling tolerance between the optical chip 201 and the waveguide 204 and improve the process tolerance of the single mode optical coupling, the present embodiment provides the following solution: as shown in FIG. 4A, the waveguide 204 is a refractive index grading optical. In the channel, the waveguide 204 has a smaller refractive index from the center to the carrier 203.
请参阅图4B所示,其中d1和d2分别代表掺杂定义图形的不同孔径,n为折射率,d2对应图4A中孔径较大的波导204,d1对应图4A中孔径较小的波导204。本实施例将波导204设计成折射率渐变的光学通道,其中d1和d2分别代表掺杂定义图形的不同孔径;具体的实施方式,可以采用多孔径图形不同程度的掺杂水平定义光通道的折射率,还可以在掺杂之后通过慢速退火以形成缓变扩散的方式形成折射率缓变的光学通道。Please refer to FIG. 4B, where d1 and d2 respectively represent different apertures of the doping definition pattern, n is the refractive index, d2 corresponds to the waveguide 204 having a larger aperture in FIG. 4A, and d1 corresponds to the waveguide 204 having a smaller aperture in FIG. 4A. In this embodiment, the waveguide 204 is designed as a refractive index-grading optical channel, wherein d1 and d2 respectively represent different apertures of the doping defining pattern; in a specific embodiment, the refractive index of the optical channel can be defined by using different levels of doping levels of the multi-aperture pattern. At the rate, it is also possible to form a refractive index-grading optical channel by slow annealing to form a graded diffusion after doping.
受制造工艺限制光芯片201和波导204之间可能不能完全贴合,那么光信号在光芯片201和波导204之间的空气内传播会发生损耗,为了减少这部分损耗本发明实施例提供了如下解决方案,如图5所示:上述光芯片201正面与上述波导204之间还设置有导光结构208;Due to the manufacturing process, the optical chip 201 and the waveguide 204 may not be completely adhered to each other, and the optical signal may be lost in the air between the optical chip 201 and the waveguide 204. In order to reduce the loss, the embodiment of the present invention provides the following The solution is as shown in FIG. 5: a light guiding structure 208 is further disposed between the front surface of the optical chip 201 and the waveguide 204;
上述导光结构208紧贴上述波导204以及上述光芯片201正面。The light guiding structure 208 is in close contact with the waveguide 204 and the front surface of the optical chip 201.
导光结构208更具体地可以是:通过在silica载板203中波导204上表面和光芯片201光栅207中间添加折射率匹配液或者光学灌封胶形成的导光结构208。该导光结构208能够减小从光芯片201的光栅207中输出的光在空气中的传播损耗,从而增大silica中波导204结构域外界光传输介质的耦合效率。The light guiding structure 208 may more specifically be: a light guiding structure 208 formed by adding an index matching liquid or an optical potting glue between the upper surface of the waveguide 204 in the silica carrier 203 and the grating 207 of the optical chip 201. The light guiding structure 208 can reduce the propagation loss of light outputted from the grating 207 of the optical chip 201 in the air, thereby increasing the coupling efficiency of the external optical transmission medium of the waveguide 204 domain in the silica.
为了方便的对接外部的光传输介质(例如光纤),本发明实施例还提供了如下解决方案:如图6所示,上述波导204与上述光芯片201反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜209。In order to facilitate the docking of an external optical transmission medium (for example, an optical fiber), the embodiment of the present invention further provides a solution: as shown in FIG. 6, the waveguide 204 and the optical chip 201 are disposed on one side opposite to the optical chip 201 for changing an optical signal. The mode field or lens 209 in the direction of transmission.
在图6所示的结构中,透镜209改变传输方案90°,那么光纤可以平行于载板203连接到光通信模块,这种结构有利于光通信模块紧密排布。In the configuration shown in Fig. 6, the lens 209 changes the transmission scheme by 90°, and the optical fiber can be connected to the optical communication module in parallel with the carrier 203. This structure facilitates the tight arrangement of the optical communication module.
图7A是本发明实施例提供的光通信模块的俯视图。可以根据需要配置光芯片201和电芯片202的数量,从而实现多个光通信模块的集成。图7B是本发明实施例提供的光通信模块的仰视图,silica通过不同掺杂剂和不同掺杂浓度的掺杂可以实现不同的折射率,因此通过控制掺杂剂及其掺杂浓度即可实 现高掺杂的导光通道,即形成导波导204结构。FIG. 7A is a top plan view of an optical communication module according to an embodiment of the present invention. The number of the optical chip 201 and the electrical chip 202 can be configured as needed, thereby implementing integration of a plurality of optical communication modules. 7B is a bottom view of an optical communication module according to an embodiment of the present invention. Silica can achieve different refractive indices by doping with different dopants and different doping concentrations, so by controlling the dopant and its doping concentration, Real The highly doped light guiding channel is formed to form the waveguide 204 structure.
基于前面对光通信模块的介绍,载板203作为其重要的组成部件,本发明实施例还提供了一种载板203,如图2所示,包括:导线205,导线205的一端设置有用于连接电芯片202的电极206,另一端设置有用于连接光芯片201的电极206;Based on the introduction of the optical communication module, the carrier 203 is an important component. The embodiment of the present invention further provides a carrier 203. As shown in FIG. 2, the device includes a wire 205, and one end of the wire 205 is provided. The electrode 206 is connected to the electrode chip 206, and the other end is provided with an electrode 206 for connecting the optical chip 201;
上述载板203包含波导204,光信号能够通过上述波导204穿过上述载板203;The carrier 203 includes a waveguide 204 through which the optical signal can pass through the carrier 204;
若上述光芯片201倒向放置于上述载板203之上,上述光芯片201正面会朝向上述波导204;上述光芯片201正面为上述光芯片201包含光器件的部分。When the optical chip 201 is placed on the carrier 203, the front surface of the optical chip 201 faces the waveguide 204. The front surface of the optical chip 201 is a portion of the optical chip 201 that includes the optical device.
本实施例,光芯片可以倒向放置于载板上,光芯片通过载板上的波导与光通信模块外部实现光信号通信;光芯片的电极可以通过位于载板的导线与电芯片互连,光芯片与电芯片的距离近,并且不需要额外的导线,可以减少光芯片和电芯片互连损耗过大的问题;因此,提供小型化的光通信模块,并且提高信号质量。In this embodiment, the optical chip can be placed on the carrier board in reverse, and the optical chip can communicate with the optical communication module through the waveguide on the carrier board; the electrodes of the optical chip can be interconnected with the electrical chip through the wires on the carrier board. The distance between the optical chip and the electric chip is short, and no additional wires are required, which can reduce the problem of excessive loss of interconnection between the optical chip and the electric chip; therefore, a miniaturized optical communication module is provided, and signal quality is improved.
由于开设通孔制造成本较高,本发明实施例提供了如下解决方案:上述波导204为采用对上述载板203进行掺杂得到的波导204。能够通过掺杂得到波导204,对应载板203的材料有一定的需求,例如不透光的集成电路板通常是不行的,具有能够掺杂改变导光特性的材料均可以作为候选,具体采用何种材料的载板203本发明实施例不作唯一性限定。The embodiment of the present invention provides a solution in which the waveguide 204 is a waveguide 204 obtained by doping the carrier 203. The waveguide 204 can be obtained by doping, and the material of the corresponding carrier 203 has certain requirements. For example, an opaque integrated circuit board is generally not acceptable, and materials having the ability to be doped to change the light guiding property can be used as candidates. The carrier plate 203 of the material is not limited to the embodiment of the present invention.
作为一个优选的举例,上述载板203为玻璃载板203。As a preferred example, the carrier 203 is a glass carrier 203.
作为一个应用举例,光芯片201的光器件可以是光信号的输入输出接口,基于采用光栅207的结构,本实施例为了进一步提高光信号的耦合效率,提供了如下解决方案,如图3所示:上述波导204具有倾斜角,上述倾斜角与将要设置于上述载板203的光芯片201的光栅207最大光透过入射角匹配。As an application example, the optical device of the optical chip 201 may be an input/output interface of the optical signal. Based on the structure using the grating 207, in order to further improve the coupling efficiency of the optical signal, the present embodiment provides the following solution, as shown in FIG. The waveguide 204 has an inclination angle which matches the maximum light transmission angle of incidence of the grating 207 of the optical chip 201 to be mounted on the carrier 203.
为了提高光芯片201和波导204之间的耦合容差,改善单模光光耦合的工艺容忍度,本实施例提供了如下解决方案:如图4A所示,上述波导204为折射率渐变的光学通道,上述波导204从中心到载板203方向折射率越来越小。In order to improve the coupling tolerance between the optical chip 201 and the waveguide 204 and improve the process tolerance of the single mode optical coupling, the present embodiment provides the following solution: as shown in FIG. 4A, the waveguide 204 is a refractive index grading optical. In the channel, the waveguide 204 has a smaller refractive index from the center to the carrier 203.
为了方便的对接外部的光传输介质(例如光纤),本发明实施例还提供了如下解决方案:如图6所示,上述波导204与上述光芯片201反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜209。In order to facilitate the docking of an external optical transmission medium (for example, an optical fiber), the embodiment of the present invention further provides a solution: as shown in FIG. 6, the waveguide 204 and the optical chip 201 are disposed on one side opposite to the optical chip 201 for changing an optical signal. The mode field or lens 209 in the direction of transmission.
在图6所示的结构中,透镜209改变传输方案90°,那么光纤可以平行于 载板203连接到光通信模块,这种结构有利于光通信模块紧密排布。In the configuration shown in Figure 6, the lens 209 changes the transmission scheme by 90°, then the fiber can be parallel to The carrier board 203 is connected to the optical communication module, and this structure facilitates the tight arrangement of the optical communication module.
图8A~图8E所示为本发明实施例提供的光通信模块的制作工艺流程,可以一并参考图2、图3、图4A、图5、图6、图7A以及图7B:8A to FIG. 8E are diagrams showing a manufacturing process flow of an optical communication module according to an embodiment of the present invention, which can be referred to FIG. 2, FIG. 3, FIG. 4A, FIG. 5, FIG. 6, FIG.
图8A是载板203原始示意图;载板203也称为基板;在图8A中基板为玻璃(glass)载板203;Figure 8A is a schematic view of the carrier 203; the carrier 203 is also referred to as a substrate; in Figure 8A the substrate is a glass carrier 203;
图8B是对玻璃(glass)载板203进行掺杂,形成波导204结构的示意图;FIG. 8B is a schematic view showing the structure of the waveguide 204 by doping the glass carrier 203;
图8C是在玻璃载板203表面沉积一层金属205的示意图;FIG. 8C is a schematic view showing deposition of a layer of metal 205 on the surface of the glass carrier 203;
图8D是在金属表面涂光刻胶210,曝光后对金属205刻蚀形成互连线结构,即作为连接电芯片202和光芯片201之间的导线205使用的结构;8D is a photoresist 210 coated on a metal surface, and the metal 205 is etched to form an interconnect structure after exposure, that is, a structure used as a wire 205 connecting the electrical chip 202 and the optical chip 201;
图8E是在互连线(导线205)上制作电极206的示意图;Figure 8E is a schematic illustration of the fabrication of an electrode 206 on an interconnect (wire 205);
图2是通过Flip-chip将光芯片201和电芯片202进行焊接后的示意图,实现了光芯片201和电芯片202互连。FIG. 2 is a schematic view of the optical chip 201 and the electrical chip 202 soldered by Flip-chip, and the optical chip 201 and the electrical chip 202 are interconnected.
通过以上工艺流程,可以实现本发明实施例提供的光电集成方案的光通信模块的结构,光芯片201通过玻璃载板203内的波导204与外界光传输介质相连。另外,在该光通信模块的上表面可以添加导热结构改善光通信模块的散热;这一便利特性图1所示的光通信模块也是不具备的。Through the above process flow, the structure of the optical communication module of the photoelectric integration scheme provided by the embodiment of the present invention can be realized, and the optical chip 201 is connected to the external optical transmission medium through the waveguide 204 in the glass carrier 203. In addition, a heat conduction structure may be added to the upper surface of the optical communication module to improve heat dissipation of the optical communication module; this convenient characteristic is also not provided by the optical communication module shown in FIG.
本发明实施例可以主要针对1310nm~1550nm光通信波段的光互连应用,其中光芯片除了可以采用硅基光芯片外,也适用于基于其他半导体材料如III-IV族材料的光芯片。另外,本发明所涉及的光芯片耦合接口方式除了光栅耦合外也适用于其他垂直耦合的结构。The embodiments of the present invention can be mainly applied to optical interconnection applications of optical communication bands of 1310 nm to 1550 nm. The optical chips can be applied to optical chips based on other semiconductor materials such as III-IV materials, in addition to silicon-based optical chips. In addition, the optical chip coupling interface method according to the present invention is applicable to other vertically coupled structures in addition to the grating coupling.
基于以上对光通信模块的结构的详细说明,本发明实施例还提供了一种光通信模块的制造方法,如图9所示,包括:Based on the above detailed description of the structure of the optical communication module, the embodiment of the present invention further provides a method for manufacturing an optical communication module, as shown in FIG.
901:获得光芯片、电芯片、载板,以及导线;对上述载板进行掺杂得到波导,光信号能够通过上述波导穿过上述载板;901: Obtain an optical chip, an electric chip, a carrier, and a wire; doping the carrier to obtain a waveguide, and the optical signal can pass through the carrier through the waveguide;
902:将上述光芯片与上述电芯片设置于上述载板的同一侧,将上述导线贴于上述载板之上,使用上述导线连接上述光芯片的电极和上述光芯片的电极;902: The optical chip and the electrical chip are disposed on the same side of the carrier, the conductive wire is attached to the carrier, and the electrode of the optical chip and the electrode of the optical chip are connected by using the wire;
903:将上述光芯片正面朝向上述波导倒向放置于上述载板之上;上述光芯片正面为上述光芯片包含光器件的部分。903: The front surface of the optical chip is vertically placed on the carrier plate, and the front surface of the optical chip is a portion of the optical chip including the optical device.
以上902和903并不具有必然的先后执行顺序,例如:先放置光芯片和电芯片,然后再连接也是可以的;因此,以上编号不应理解为对本发明实施例 的限定。The above 902 and 903 do not have a certain order of execution, for example, it is also possible to place the optical chip and the electrical chip first, and then connect again; therefore, the above numbering should not be understood as an embodiment of the present invention. Limited.
本实施例,光芯片倒向放置于载板上,采用对载板掺杂方式获得光导,光芯片通过载板上的波导与光通信模块外部实现特定波长的光信号通信;光芯片的电极可以通过位于载板的导线与电芯片互连,光芯片与电芯片的距离近,并且不需要额外的导线,可以减少光芯片和电芯片互连损耗过大的问题;因此,提供小型化的光通信模块,并且提高信号质量。另外,由于光芯片倒置,可以在光芯片的外侧设置散热结构,利于光通信模块散热。In this embodiment, the optical chip is placed on the carrier board in reverse direction, and the light guide is obtained by doping the carrier board. The optical chip communicates with the optical communication module to realize optical signal of a specific wavelength through the waveguide on the carrier board; the electrode of the optical chip can be By interconnecting the wires on the carrier board and the electric chip, the optical chip is close to the electric chip, and no additional wires are needed, which can reduce the problem of excessive loss of optical chip and electrical chip interconnection; therefore, providing miniaturized light Communication module and improve signal quality. In addition, since the optical chip is inverted, a heat dissipation structure can be disposed on the outer side of the optical chip to facilitate heat dissipation of the optical communication module.
采用掺杂的方式获得波导,可以解决由于开设通孔导致制造成本较高的问题,而且通过掺杂可以方便控制通过光导的光信号的波长。Obtaining the waveguide by doping can solve the problem of high manufacturing cost due to the opening of the via hole, and the wavelength of the optical signal passing through the light guide can be conveniently controlled by doping.
本发明实施例还提供了载板的具体制造流程如下:上述将上述导线贴于上述载板之上,使用上述导线连接上述光芯片的电极和上述光芯片的电极包括:The embodiment of the present invention further provides a specific manufacturing process of the carrier board. The electrode is attached to the carrier board, and the electrode of the optical chip and the electrode of the optical chip are connected by using the wire.
在上述载板表面沉积一层金属,在金属表面涂光刻胶,曝光后对金属刻蚀得到上述导线;Depositing a layer of metal on the surface of the carrier plate, applying a photoresist on the surface of the metal, and etching the metal to obtain the wire after exposure;
在上述导线上制作两个电极,将光芯片的电极和电芯片的电极分别焊接到上述导线的两个电极。Two electrodes are formed on the above-mentioned wires, and the electrodes of the optical chip and the electrodes of the electric chip are respectively soldered to the two electrodes of the above-mentioned wires.
该流程,导线采用金属结构可以紧贴于载板上,而且制造工艺简单精度高。电芯片和光芯片的安装也较为方便。In the process, the wire can be closely attached to the carrier plate by using a metal structure, and the manufacturing process is simple and accurate. The installation of the electric chip and the optical chip is also convenient.
为了提高光芯片和波导之间的耦合容差,改善单模光光耦合的工艺容忍度,本实施例提供了如下解决方案:如图4A所示,上述对上述载板进行掺杂得到上述波导包括:In order to improve the coupling tolerance between the optical chip and the waveguide and improve the process tolerance of the single mode optical coupling, the present embodiment provides the following solution: as shown in FIG. 4A, the above carrier is doped to obtain the waveguide. include:
对上述载板采用多孔径图形不同程度的掺杂,使上述波导形成折射率渐变的光学通道,上述波导从中心到载板方向折射率越来越小;The above-mentioned carrier plate is doped with different degrees of multi-aperture pattern, so that the waveguide forms an optical channel with a gradual refractive index, and the refractive index of the waveguide from the center to the carrier plate is smaller and smaller;
或者,对上述载板采用多孔径图形不同程度的掺杂,并且在掺杂之后通过慢速退火形成缓慢扩散的方式,使上述波导形成折射率渐变的光学通道,上述波导从中心到载板方向折射率越来越小。Alternatively, the carrier plate is doped to different degrees by a multi-aperture pattern, and after the doping is formed by slow annealing to form a slow diffusion manner, the waveguide is formed into an optical path having a graded refractive index, and the waveguide is from the center to the carrier. The refractive index is getting smaller and smaller.
基于采用光栅的结构,本实施例为了进一步提高光信号的耦合效率,提供了如下解决方案,如图3所示:上述将上述光芯片正面朝向上述波导包括:将上述光芯片的光栅朝向上述波导;In order to further improve the coupling efficiency of the optical signal, the present embodiment provides the following solution. As shown in FIG. 3, the front surface of the optical chip facing the waveguide includes: directing the grating of the optical chip toward the waveguide. ;
上述载板包含波导包括:在上述载板制作具有倾斜角的波导,上述倾斜角与上述光栅最大光透过入射角匹配。 The carrier board includes a waveguide including: a waveguide having a tilt angle formed on the carrier, wherein the tilt angle matches a maximum light transmission angle of incidence of the grating.
基于以上对光通信模块的结构的详细说明,载板作为其重要的组成部分,本发明实施例还提供了一种载板的制造方法,如图10所示,包括:Based on the above detailed description of the structure of the optical communication module, the carrier board is an important component thereof. The embodiment of the present invention further provides a method for manufacturing a carrier board, as shown in FIG. 10, including:
1001:获得载板,对上述载板进行掺杂得到上述波导;1001: obtaining a carrier plate, doping the carrier plate to obtain the waveguide;
1002:在上述载板表面沉积一层金属,在金属表面涂光刻胶,曝光后对金属刻蚀得到导线;1002: depositing a layer of metal on the surface of the carrier plate, applying a photoresist on the surface of the metal, and etching the metal to obtain a wire after exposure;
1003:在上述导线上制作两个电极,上述两个电极分别用于连接光芯片的电极和电芯片的电极;若上述光芯片倒向放置于上述载板之上,上述光芯片正面会朝向上述波导,光信号能够通过上述波导穿过上述载板投射向上述光芯片包含光器件的部分。1003: two electrodes are formed on the wire, the two electrodes are respectively used for connecting the electrode of the optical chip and the electrode of the electric chip; if the optical chip is placed on the carrier, the front side of the optical chip faces the above The waveguide, the optical signal can be projected through the waveguide through the carrier to a portion of the optical chip including the optical device.
本实施例,通过掺杂的方式获得波导,不需要开设通孔,降低了工艺难度和生产成本。另外,光芯片可以倒向放置于载板上,光芯片通过载板上的波导与光通信模块外部实现特定波长的光信号通信;光芯片的电极可以通过位于载板的导线与电芯片互连,光芯片与电芯片的距离近,并且不需要额外的导线,可以减少光芯片和电芯片互连损耗过大的问题;因此,提供小型化的光通信模块,并且提高信号质量。In this embodiment, the waveguide is obtained by doping, and no through hole is required, which reduces the process difficulty and the production cost. In addition, the optical chip can be placed on the carrier board in reverse, and the optical chip can communicate with the optical signal of the specific wavelength through the waveguide on the carrier board; the electrodes of the optical chip can be interconnected with the electrical chip through the wires on the carrier board. The distance between the optical chip and the electric chip is short, and no additional wires are needed, which can reduce the problem of excessive loss of interconnection between the optical chip and the electric chip; therefore, a miniaturized optical communication module is provided, and signal quality is improved.
为了提高光芯片和波导之间的耦合容差,改善单模光光耦合的工艺容忍度,本实施例提供了如下解决方案:如图4A所示,上述对上述载板进行掺杂得到上述波导包括:In order to improve the coupling tolerance between the optical chip and the waveguide and improve the process tolerance of the single mode optical coupling, the present embodiment provides the following solution: as shown in FIG. 4A, the above carrier is doped to obtain the waveguide. include:
对上述载板采用多孔径图形不同程度的掺杂,使上述波导形成折射率渐变的光学通道,上述波导从中心到载板方向折射率越来越小;The above-mentioned carrier plate is doped with different degrees of multi-aperture pattern, so that the waveguide forms an optical channel with a gradual refractive index, and the refractive index of the waveguide from the center to the carrier plate is smaller and smaller;
或者,对上述载板采用多孔径图形不同程度的掺杂,并且在掺杂之后通过慢速退火形成缓慢扩散的方式,使上述波导形成折射率渐变的光学通道,上述波导从中心到载板方向折射率越来越小。Alternatively, the carrier plate is doped to different degrees by a multi-aperture pattern, and after the doping is formed by slow annealing to form a slow diffusion manner, the waveguide is formed into an optical path having a graded refractive index, and the waveguide is from the center to the carrier. The refractive index is getting smaller and smaller.
基于采用光栅的结构,本实施例为了进一步提高光信号的耦合效率,提供了如下解决方案,如图3所示:上述光芯片正面会朝向上述波导包括:上述光芯片的光栅朝向上述波导;In order to further improve the coupling efficiency of the optical signal, the present embodiment provides the following solution. As shown in FIG. 3, the front surface of the optical chip faces the waveguide, and the grating of the optical chip faces the waveguide.
上述对上述载板进行掺杂得到上述波导包括:在上述载板掺杂得到具有倾斜角的波导,上述倾斜角与上述光栅最大光透过入射角匹配。The doping the carrier plate to obtain the waveguide includes: doping the carrier plate to obtain a waveguide having an oblique angle, and the tilt angle matches a maximum light transmission incident angle of the grating.
以上仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明实施例揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。 The above is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the embodiments of the present invention. All should be covered by the scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims (12)

  1. 一种光通信模块,包括:光芯片、电芯片、载板,以及导线;其特征在于,所述载板包含波导,光信号能够通过所述波导穿过所述载板;所述波导为采用对所述载板进行掺杂得到的波导;An optical communication module comprising: an optical chip, an electric chip, a carrier board, and a wire; wherein the carrier board comprises a waveguide through which an optical signal can pass through the waveguide; the waveguide is adopted a waveguide obtained by doping the carrier;
    所述光芯片与所述电芯片位于所述载板的同一侧,所述导线贴于所述载板之上,所述光芯片的电极通过所述导线连接到所述光芯片的电极;The optical chip and the electric chip are located on the same side of the carrier, the wire is attached to the carrier, and the electrode of the optical chip is connected to the electrode of the optical chip through the wire;
    所述光芯片正面朝向所述波导倒向放置于所述载板之上;所述光芯片正面为所述光芯片包含光器件的部分。The front surface of the optical chip is placed on the carrier plate in a reverse direction toward the waveguide; the front surface of the optical chip is a portion of the optical chip including the optical device.
  2. 根据权利要求1所述光通信模块,其特征在于,所述载板为玻璃载板。The optical communication module according to claim 1, wherein said carrier is a glass carrier.
  3. 根据权利要求1所述光通信模块,其特征在于,所述光芯片正面朝向所述波导包括:所述光芯片的光栅朝向所述波导。The optical communication module according to claim 1, wherein the front side of the optical chip faces the waveguide comprises: a grating of the optical chip facing the waveguide.
  4. 根据权利要求3所述光通信模块,其特征在于,The optical communication module according to claim 3, wherein
    所述波导具有倾斜角,所述倾斜角与所述光栅最大光透过入射角匹配。The waveguide has a tilt angle that matches the maximum light transmission angle of incidence of the grating.
  5. 根据权利要求1所述光通信模块,其特征在于,所述波导为折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。The optical communication module according to claim 1, wherein said waveguide is an optical path having a graded refractive index, and said waveguide has a refractive index which is smaller from a center to a carrier.
  6. 根据权利要求1至5任意一项所述光通信模块,其特征在于,所述光芯片正面与所述波导之间还设置有导光结构;The optical communication module according to any one of claims 1 to 5, wherein a light guiding structure is further disposed between the front surface of the optical chip and the waveguide;
    所述导光结构紧贴所述波导以及所述光芯片正面。The light guiding structure is in close contact with the waveguide and the front surface of the optical chip.
  7. 根据权利要求1至5任意一项所述光通信模块,其特征在于,所述波导与所述光芯片反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜。The optical communication module according to any one of claims 1 to 5, characterized in that the side of the waveguide opposite to the optical chip is provided with a lens for changing a mode field or a transmission direction of the optical signal.
  8. 一种载板,包括:导线,导线的一端设置有用于连接电芯片的电极,另一端设置有用于连接光芯片的电极,其特征在于,A carrier board comprising: a wire, one end of which is provided with an electrode for connecting an electric chip, and the other end is provided with an electrode for connecting the optical chip, wherein
    所述载板包含波导,光信号能够通过所述波导穿过所述载板;所述波导为采用对所述载板进行掺杂得到的波导;The carrier includes a waveguide through which an optical signal can pass through the waveguide; the waveguide is a waveguide obtained by doping the carrier;
    若所述光芯片倒向放置于所述载板之上,所述光芯片正面会朝向所述波导;所述光芯片正面为所述光芯片包含光器件的部分。If the optical chip is placed on the carrier plate, the front surface of the optical chip faces the waveguide; the front surface of the optical chip is a portion of the optical chip that includes the optical device.
  9. 根据权利要求8所述载板,其特征在于,所述载板为玻璃载板。The carrier of claim 8 wherein said carrier is a glass carrier.
  10. 根据权利要求8所述载板,其特征在于,A carrier according to claim 8 wherein:
    所述波导具有倾斜角,所述倾斜角与将要设置于所述载板的光芯片的光 栅最大光透过入射角匹配。The waveguide has a tilt angle that is light with an optical chip to be disposed on the carrier The maximum light of the grid is matched by the incident angle.
  11. 根据权利要求8至10任意一项所述载板,其特征在于,所述波导为折射率渐变的光学通道,所述波导从中心到载板方向折射率越来越小。The carrier according to any one of claims 8 to 10, wherein the waveguide is an optical path having a graded index of refraction, and the waveguide has a smaller refractive index from the center to the carrier.
  12. 根据权利要求8至10任意一项所述载板,其特征在于,所述波导与所述光芯片反方向的一侧设置有用于改变光信号的模场或者传输方向的透镜。 The carrier according to any one of claims 8 to 10, characterized in that the side of the waveguide opposite to the optical chip is provided with a lens for changing a mode field or a transmission direction of the optical signal.
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