WO2017048023A1

WO2017048023A1 - Energy saving cold and hot water mat

Info

Publication number: WO2017048023A1
Application number: PCT/KR2016/010276
Authority: WO
Inventors: 허중
Original assignee: 허중
Priority date: 2015-09-18
Filing date: 2016-09-12
Publication date: 2017-03-23
Also published as: KR101613666B1

Abstract

A cold and hot water mat according to the present invention comprises: a rubber tube (2); a core mat (10) configured having foamed foam (12), to which a reflective plate (11) is attached, stacked in multiple layers on the bottom side thereof, having a tube groove (13), into which the rubber tube (2) is inserted, formed in the uppermost portion of the foamed foam (12), and configured having a rubber plate (14) attached to the lowermost end thereof; a far infrared emitter (3) stacked on top of the core mat (10) to which the rubber tube (2) is coupled; an insulating sheet (4) covering the edges of the far infrared emitter (3) together with the undersurface and side surfaces of the core mat (10); a waterproof sheet (5) stacked on top of the far infrared emitter (3); and a finishing cover (6) stacked on the outside of the waterproof sheet (5), wherein the cold and hot water mat has the advantage of being able to provide good shock absorbing effects through the configuration of the multiple-layered foamed foam, while minimizing the loss of heat emitted externally.

Description

Energy-saving cold and hot water mat

The present invention is an energy-saving cold and hot water mat, which will be described in more detail so that the hot and cold water is not easily escaped to the outside just by putting hot water or cold water and circulating once so that the cooling and heating effect can be maintained for a long time, and effectively reduce floor noise. The purpose of the present invention is to provide a close-type energy-saving cold / hot water mat with excellent effects.

The hot water mat generally used has a configuration of a boiler body for producing hot water by a predetermined heat source, and a piping line for receiving hot water generated from the boiler body and circulating the mat with hot water heat for heating. Hot water can be continuously circulated through the pipe line.

As a representative example of the hot water mat, the hot water mat of the Republic of Korea Registered Utility Model Publication (Y1) 20-0404137 (2005.12.19.) Is provided, the configuration of the hot water mat in the hot water mat circulated by the hot water supplied from the control unit, A lower sheet constituting the lower portion of the; An upper sheet constituting an upper portion of the hot water mat; It comprises a hot water pipe inserted in a zigzag shape between the lower sheet and the upper sheet, the lower sheet, hot water pipe and the upper sheet are sequentially attached and vacuum-fused on the mock-up formed in the zigzag-shaped concave groove, hot water The pipe is configured to protrude downward.

Another example is a hot water mat of the Republic of Korea Patent Publication (B1) 10-1164801 (2012.07.11.), The configuration is a mattress; A piping line disposed at a predetermined interval inside the mattress; And a hot water mat boiler connected to the pipe line and supplying hot water to the pipe line, wherein the hot water mat boiler includes: an apparatus body forming an exterior and having a component accommodating space therein; A heat generating resistance unit disposed on one side of the water supply unit to heat the water circulated; A detector for sensing a temperature of water heated by the heat generating resistor unit; An input unit provided outside the apparatus main body and inputting a set time of water; And a controller configured to control the amount of heat generated by the heat resistance unit according to a preset routine based on the information of the sensing unit when the set time is input through the input unit.

However, in the case of the conventional hot water mat as described above, an external power source must be connected so that it is impossible to use outdoors.

In addition, the conventional hot water mat has a problem that requires a lot of energy because the heat insulation and heat conductivity is required to heat the hot water from time to time, and has a structure that does not provide a special functionality in addition to the heating function.

(Patent Document 1) KR 200404137 Y1 2005.12.19.

(Patent Document 2) KR 101164801 B1 2012.07.11.

In the present invention, to solve the above problems of the prior art was to create a new technology, laminated foam foam and aluminum reflector so that the heat source transmitted from cold water or hot water is not easily spread to the outside and attached to the rubber plate Energy consumption can be minimized.In case of heating, a large amount of far-infrared rays are provided to the human body by alumina-constructing ceramic member to facilitate blood circulation and induce a good night's sleep. The present invention has been completed with a technical problem to provide a combined hot and cold water mat that can minimize energy consumption by allowing a long time cooling and heating effect.

On the other hand, other objects that are not specified in the present invention may be additionally considered within the range that can be easily inferred from the following detailed description and effects.

In the present invention as a specific means for solving the above problems of the invention,

A rubber tube for transporting water for cooling and heating, and a foam formed with a reflecting plate attached to the lower side in a multi-stacked configuration, the uppermost foam forms a tube groove into which the rubber tube 4 is inserted. The core mat is attached to the structure, the far-infrared radiator laminated on the upper portion of the lightweight mat 10 to which the rubber tube is coupled, the insulation sheet covering the edge of the far-infrared radiator together with the bottom and side surfaces of the core mat, and the far-infrared radiator The waterproof sheet is stacked on top, characterized in that it comprises a finish cover laminated to the outside of the waterproof sheet.

According to the specific means for solving the above problems, a plurality of reflecting plate and foam foam is laminated, but the rubber plate is attached to the bottom to block the radiant heat as well as the conduction heat to minimize the heat loss emitted to the outside while significantly increasing the heat sustainability Because of the excellent foaming effect, multi-stage foam foam can significantly reduce noise between floors.

In addition, the pipe for transporting liquid is composed of rubber tube, so it is safe against freezing, corrosion and water leakage.

In addition, the far infrared radiator is laminated on the upper portion of the rubber tube, and the effect can be expected to have a beneficial effect on the liver through the far infrared radiation.

1 is a perspective view showing an energy-saving cold and hot water mat structure provided by the present invention

Figure 2 is a cross-sectional view showing the structure of the core mat and far infrared radiation

Figure 3 is a cross-sectional view showing a first embodiment of the energy-saving cold and hot water mat structure provided by the present invention

Figure 4 is a cross-sectional view showing another embodiment of the energy-saving cold and hot water mat structure provided by the present invention

Hereinafter, with reference to the accompanying drawings will be described a specific content for the practice of the present invention. In the following description of the present invention, when it is determined that the subject matter of the present invention may be unnecessarily obscured by those skilled in the art with respect to related known functions, the detailed description thereof will be omitted.

1 is a partial cutaway perspective view showing the energy-saving cold and hot water mat structure provided in the present invention, Figure 2 is a cross-sectional view showing the structure of the core mat and the far infrared radiator, as shown in the thin reflective plate of aluminum material to reflect the radiant heat to the lower side (11) is attached to the upper surface of the reflecting plate 11, the rigid urethane foam foam 12 is formed by the adhesive composition of the multi-stage stacking, and the bottom is formed with a core mat attached to the rubber plate 14.

In forming the core mat, the rubber sheet 14 is further formed on the bottom in order to reduce heat loss of the mat 1 by blocking cold air or moisture transferred from the ground.

In the present invention, the core mat in which the reflector plate 11 and the foam foam 12 are alternately laminated in two stages is illustrated, but it is natural that the number of layers can be added or subtracted as necessary. It can improve noise insulation and better insulation.

The uppermost foam 12 is formed with a tube groove 13 into which a pipe into which cold water or hot water flows is inserted, and the depth of the tube groove 13 is a rubber tube 2 to be piped as shown in FIG. 1. When installed, it is formed to be exposed to a height (h) of about 1/5 to 1/4 of the diameter of the rubber tube (2).

This has the advantage that the thermal energy of hot or cold water can be more quickly and effectively transferred to the upper side of the core mat 10 due to the effect of widening the exposed area of the rubber tube (2) to the foam foam 12 and in the present invention Stretching and relaxation is possible due to the material properties of the rubber tube (2) to be provided, there is an advantage to provide the heat dissipation effect as described above without any foreign body feeling felt by the user to further laminate the far infrared radiation (3).

Referring to FIG. 2, the foam foam 12 is formed in two layers on the upper side of the reflector plate 11 positioned on the uppermost side of the rubber tube 2 exposed to the thickness of the entire mat 1 and the foam foam 12. The exposure height (h) can be adjusted appropriately, it can also be configured as one foam foam 12 as shown in FIG.

The pipe to be embedded in the tube groove 13 is a specially manufactured rubber tube based on EPDM rubber to eliminate the high freezing potential, which is a disadvantage of the conventional PVC pipe, and the possibility of high leakage due to cracks and clicks caused by impacts. Use (2).

The rubber tube (2) adds 80 to 85% by weight of EPDM rubber and 10 to 15% by weight of alumina or ceramic powder in which a large amount of far-infrared rays are released, which provides a beneficial effect to the human body, and heat energy of the medium can be well transmitted to the outside. It is manufactured by mixing 4 ~ 7 wt% of aluminum powder with high thermal conductivity and 1 ~ 3 wt% of carbon powder with high thermal resistance and small thermal expansion and high thermal conductivity.Bending due to the elasticity and elasticity of rubber It is easy to use, resistant to vibration and noise, and eliminates the occurrence of corrosion.The heat source is made of aluminum and carbon powder with excellent thermal conductivity as well as the ability to radiate far infrared rays when hot water circulates through the pipe by mixed ceramic or alumina powder. It will have the characteristics to transfer heat energy more effectively from.

As a result of testing the performance of the rubber tube, the following results were obtained.

		파이프 표면온도Pipe surface temperature	고무튜브 표면온도Rubber Tube Surface Temperature
단열성 TESTInsulation Test	100도의 온수를 튜브에 투입시 Inject 100 degree hot water into the tube	40도40 degrees	65도65 degrees
승온성 TESTTemperature Test TEST	보일러 최초 30분 가열 후After the first 30 minutes of heating	35도35 degrees	58도58 degrees

As can be seen from the experimental results, the rubber tube 2 is not only resistant to vibration and shock, but also has excellent heat dissipation performance, and thus it can be seen that heat energy can be more effectively transmitted.

The far infrared radiator 3 is laminated on the torture tube.

The far-infrared radiator (3) may be applied to oak, charcoal, jade, ganban stone, ceramic, germanium, etc., or a mixture of these powders, which are released when a large amount of far-infrared radiation is released, and then manufactured into a plastic processed plate shape, but preferably As shown, the fabric 31 is manufactured to be formed in the oval pocket 32 is arranged at equal intervals, the pocket 32 is a fine ceramic ball 33 in the internal configuration.

In the state in which the far infrared ray radiator 3 is laminated on the core mat to which the rubber tube 2 is coupled as described above, the edge of the far infrared ray radiator 3 is wrapped with the insulation sheet 4 together with the bottom surface and the four side portions of the core mat. It can be configured so that the heat by the cold water or hot water transferred through the pipe is prevented from escaping to the outside of the mat (1) to maintain the long-term cooling effect without a separate external power source.

Figure 3 is a cross-sectional view showing a first embodiment of the energy-saving cold and hot water mat structure provided by the present invention, the waterproof sheet for preventing contamination of the mat by water or beverage to the outside of the mat structure configured as described above (5) And energy-saving cold / hot water mats that can be installed on the floor of a bed or room by forming a finishing cover (6) that can provide a soft touch when directly in contact with a person's body and add aesthetic feeling (1) ) Is completed.

Figure 4 is a cross-sectional view showing another embodiment of the energy-saving cold and hot water mat structure provided by the present invention in the configuration of Figure 3 in place of the waterproof sheet 5 and the finishing cover 6 cushion layer of PVC foam or urethane foam material ( It is characterized by a configuration sealed by 7).

To this end, the mat body of the composition in which the far infrared ray radiator 3 is laminated on the core mat 10 on which the rubber tube 2 is placed, and the side and bottom are finished with the insulating sheet 4 is embedded in the foam mold, and foam foaming is carried out. The liquid is injected into the foam at high temperature and high pressure, but the edges at which the upper and lower cushion layers 7 are bonded are manufactured to be sealed by fusion at high frequency.

Hot water mat configured to finish with a thick cushion layer (7) as described above has the effect of further increasing the heat persistence, by installing the flooring of a multi-family house, such as apartments, the problem of inter-floor noise is raised to block the noise between floors and cold effect It can be used as a floor mat that provides.

Meanwhile, the cold / hot water mat provided in the present invention further includes a water supply unit 20 for supplying water and circulating water to the rubber tube 2 as illustrated in FIG. 1.

The water supply unit 20 includes a water tank for storing a certain amount of water, a heater for heating the water, an electronic cooling means for cooling the water, a temperature sensor, and a transfer pump. And it has the functionality to circulate through the pump by automatically supplying water to the set temperature through the cooling means.

In addition, the user can directly input external hot or cold water into the water tank through the inlet 21 configured at the top of the water supplier 20, and then provide only a heating pump to provide a cooling / heating function. When used as a connection to the hot water boiler tube used in the conventional rubber tube (2) of the present invention can also supply hot water.

In constructing the energy-saving cold / hot water mat (1) provided by the present invention, the radiant heat by hot water circulated through the rubber tube (2) is radiated to the bottom and the side to prevent waste from overlapping and overlap the rubber tube (2). In order to allow the group to be delivered only to the upper portion, the reflecting plates 11 are stacked to overlap each other so that the thermal energy of the rubber tube 2 can be kept warm for a long time.

As a result of manufacturing and testing the cold / hot water mat (1) of the present invention, when the conventional hot water mat is operated, the surface temperature does not exceed 40 degrees, but in the cold / hot water mat (1) with the structure provided by the present invention, only 10 minutes When the temperature rose sharply to 40 degrees, and 100 degrees of boiling water was injected into the inlet 21 of the water supplier 20, the surface temperature of the mat was about 5 degrees per hour from the first 67 degrees, resulting in a sense of heat for up to 8 hours. When the cold and hot water mat (1) provided by the present invention was able to feel it was confirmed that the energy saving effect is large.

In addition, the foam foam 12 and the lower rubber plate 14 stacked in multiple stages provide an effect of reducing noise and impact step by step, thereby significantly reducing the interlayer noise.

The present invention is configured so that a portion of the rubber tube (2) embedded in the core mat 10 is protruded to more effectively and quickly transfer heat energy to the far-infrared radiator (3) placed on the rubber tube (2), Far-infrared radiant heat emitted from heated ceramics can provide pleasant living space with antibacterial and deodorizing function that suppresses germs and molds in the house and catches odors. A beneficial effect can be achieved.

As described above, the detailed description of the present invention has been described with respect to the most preferred embodiment of the present invention, but various modifications may be made without departing from the technical scope of the present invention. Therefore, the scope of protection of the present invention should not be limited to the above embodiments, but the scope of protection from the technologies described in the claims and the equivalent technical means will be recognized.

The present invention can be used industrially because it relates to an energy-saving cold and hot water mat that can maintain the cooling and heating effect for a long time so that the cold and hot air does not easily escape to the outside just by adding and circulating hot water or cold water.

Claims

[Revision under Rule 91 06.01.2017]

In the hot and cold water mat that is supplied with heat energy by hot or cold water,

Rubber tube (2) for transporting water for heating and cooling,

The foam foam 12 with the reflection plate 11 attached to the lower side is laminated in multiple stages, and the uppermost foam foam 12 is formed with a tube groove 13 into which the rubber tube 2 is inserted. Core mat (10) attached to the 14,

Far-infrared radiator (3) is stacked on the core mat 10, the rubber tube (2) is placed;

An insulation sheet 4 covering the edges of the far infrared radiator 3 together with the bottom and four side portions of the core mat 10,

A waterproof sheet 5 stacked on top of the far infrared radiator 3,

The waterproof sheet 5 is configured to include a finishing cover 6 to be laminated to the outside,

The rubber tube 2 embedded in the tube groove 13 is formed to protrude upward from the foam foam 12,

The rubber tube (2) is energy-saving cold and hot water, characterized in that 80 to 85% by weight of EPDM rubber, 10 to 15% by weight of alumina or ceramic powder, 4 to 7% by weight of aluminum powder, 1 to 3% by weight of carbon powder. mat.
In the hot and cold water mat that is supplied with heat energy by hot or cold water,

Rubber tube (2) for transporting water for heating and cooling,

The foam foam 12 with the reflection plate 11 attached to the lower side is laminated in multiple stages, and the uppermost foam foam 12 is formed with a tube groove 13 into which the rubber tube 2 is inserted. Core mat (10) attached to the 14,

A far-infrared radiator 3 stacked on the core mat 10 on which the rubber tube 2 is placed;

An insulating sheet 4 covering the edges of the far infrared radiator 3 together with the four side portions and the bottom surface of the core mat 10;

It comprises a cushion layer (7) formed to seal the heat insulating sheet (4) and the far infrared ray radiator (3) from the outside,

The rubber tube 2 embedded in the tube groove 13 is formed to protrude upward from the foam foam 12,

The rubber tube (2) is energy-saving cold and hot water, characterized in that 80 to 85% by weight of EPDM rubber, 10 to 15% by weight of alumina or ceramic powder, 4 to 7% by weight of aluminum powder, 1 to 3% by weight of carbon powder. mat.