WO2017047885A1 - Gas barrier film and coating-solution production - Google Patents

Gas barrier film and coating-solution production Download PDF

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Publication number
WO2017047885A1
WO2017047885A1 PCT/KR2016/002690 KR2016002690W WO2017047885A1 WO 2017047885 A1 WO2017047885 A1 WO 2017047885A1 KR 2016002690 W KR2016002690 W KR 2016002690W WO 2017047885 A1 WO2017047885 A1 WO 2017047885A1
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Prior art keywords
barrier film
film
weight
parts
polyethylene
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PCT/KR2016/002690
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French (fr)
Korean (ko)
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최종근
정재은
이규
박경민
김혜민
노우석
심유경
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주식회사 상보
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Publication of WO2017047885A1 publication Critical patent/WO2017047885A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/02Monomers containing chlorine
    • C08F214/04Monomers containing two carbon atoms
    • C08F214/08Vinylidene chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/60Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule in which all the silicon atoms are connected by linkages other than oxygen atoms
    • C08G77/62Nitrogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/08Homopolymers or copolymers of vinylidene chloride
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/04Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09D127/08Homopolymers or copolymers of vinylidene chloride
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/16Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which all the silicon atoms are connected by linkages other than oxygen atoms

Definitions

  • the present invention relates to a coating composition, a barrier film comprising the same and a method for producing the barrier film.
  • the gas barrier materials have increased demands in electronic and chemical fields as well as in the food field.
  • polymer resins such as polyethylene, polypropylene, and polyvinylidene chloride are widely used.
  • the polymer resin alone is insufficient to block oxygen or moisture, and is based on various organic materials used in display devices. Materials (elements) are very sensitive to moisture and oxygen, and very strict moisture and gas barrier properties are required.
  • One embodiment of the present invention is to provide a coating composition for producing a barrier film not only excellent in moisture and gas barrier properties, but also excellent in adhesion and low in appearance of foreign matters.
  • Another embodiment is to provide a barrier film having excellent moisture and gas barrier properties, etc. prepared using the coating composition.
  • Another embodiment is to provide a method of manufacturing the barrier film.
  • One embodiment of the present invention provides a coating composition
  • a coating composition comprising a polymer comprising a repeating unit represented by Formula 1 below and at least one repeating unit represented by Formula 2 below, inorganic fine particles including a hydroxy group, and a solvent. do.
  • the inorganic fine particles including the hydroxy group may be silica sol.
  • the inorganic fine particles including the hydroxy group may be included in an amount of 50 parts by weight to 200 parts by weight based on 100 parts by weight of the polymer.
  • the coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 100 parts by weight of the solvent, based on 100 parts by weight of the polymer.
  • Another embodiment of the present invention is a base film; An undercoat layer on the base film; And a first polymer layer positioned on the undercoat layer, wherein the undercoat layer provides a barrier film prepared from the coating composition.
  • the first polymer layer may include perhydropolysilazane (PHPS).
  • PHPS perhydropolysilazane
  • the barrier film may further include a second polymer layer positioned on the first polymer layer.
  • the second polymer layer is a phenoxy resin, polyvinyl alcohol (PVA; polyvinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN; polyacrylonitrile), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof.
  • PVA polyvinyl alcohol
  • PVDC Polyvinylidene chloride
  • EVOH Ethylene vinyl alcohol
  • PAN polyacrylonitrile
  • PCTFE Polychlorotrifluoroethylene
  • the base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
  • PET polyethylene terephthalate
  • PE polyethylene
  • PP polypropylene
  • PC polycarbonate
  • PMMA polymethyl methacrylate
  • PI polyimide
  • OPP oriented polypropylene
  • BOPP biaxially oriented polypropylene
  • the base film may include an inorganic film on its surface.
  • the inorganic layer may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
  • the inorganic film may be formed on the surface of the base film using a sputtering method.
  • Another embodiment of the present invention comprises the steps of coating and curing the coating composition on a base film; Coating and curing a polymer solution comprising perhydropolysilazane (PHPS); And it provides a barrier film manufacturing method comprising the step of irradiating vacuum ultraviolet light.
  • PHPS perhydropolysilazane
  • the barrier film manufacturing method after the step of irradiating the vacuum ultraviolet ray, phenoxy resin, polyvinyl alcohol (PVA; polyvinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl
  • PVA polyvinyl alcohol
  • PVDC polyvinylidene chloride
  • EVOH ethylene vinyl alcohol
  • the method may further include coating and curing a polymer solution including alcohol), polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene), or a combination thereof.
  • the base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
  • PET polyethylene terephthalate
  • PE polyethylene
  • PP polypropylene
  • PC polycarbonate
  • PMMA polymethyl methacrylate
  • PI polyimide
  • OPP oriented polypropylene
  • BOPP biaxially oriented polypropylene
  • the base film may include an inorganic film on its surface.
  • the inorganic layer may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
  • the inorganic film may be formed on the surface of the base film using a sputtering method.
  • a barrier film having excellent flexibility, transparency, moisture and gas barrier property, adhesion with a base film, and no cracking can be produced in a short time by a simple method. have.
  • FIG. 1 is a view showing a barrier film manufacturing method according to an embodiment.
  • Figure 2 is a schematic diagram showing the structure of the silica sol particles used in the production of the undercoat layer in the barrier film according to an embodiment.
  • 3 and 4 are views showing the structure of the barrier film according to an embodiment independently of each other.
  • substituted to “substituted” means that at least one hydrogen atom of the functional group of the present invention is a halogen atom (F, Br, Cl or I), hydroxy group, nitro group, cyano group, amino group ( NH 2 , NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or different from each other, and are each independently C 1 to C 10 alkyl groups, amidino groups, Hydrazine group, hydrazone group, carboxyl group, substituted or unsubstituted alkyl group, substituted or unsubstituted alkenyl group, substituted or unsubstituted alkynyl group, substituted or unsubstituted alicyclic organic group, substituted or unsubstituted aryl group, And it means substituted with one or more substituents selected from the group consisting of a substituted
  • One embodiment of the present invention relates to a coating composition, wherein the coating composition is a polymer comprising at least one repeating unit of a repeating unit represented by the following Formula 1 and the repeating unit represented by the following Formula 2, an inorganic containing a hydroxy group Particulates and solvents.
  • the coating composition is a polymer comprising at least one repeating unit of a repeating unit represented by the following Formula 1 and the repeating unit represented by the following Formula 2, an inorganic containing a hydroxy group Particulates and solvents.
  • the polymer may include only the repeating unit represented by Chemical Formula 1.
  • water and gas barrier properties are slightly better than the polymer containing only the repeating unit represented by the formula (2).
  • the polymer may include, but is not limited to, polyvinylidene chloride (PVDC), polyvinyl alcohol (PVA), or a combination thereof, such as polyvinylidene chloride.
  • PVDC polyvinylidene chloride
  • PVA polyvinyl alcohol
  • a combination thereof such as polyvinylidene chloride.
  • the coating composition according to the embodiment is mixed with a polymer comprising a repeating unit represented by the formula (1) and at least one repeating unit of the repeating unit represented by the formula (2) and inorganic fine particles containing a hydroxy group, in the polymer Can induce a sol-gel reaction.
  • the inorganic fine particles including the hydroxy group may be a silica sol.
  • the silica particles in the polymer matrix may undergo a sol-gel reaction, and the remaining hydroxy group not participating in the sol-gel reaction may be described below. 1 Participate in the silica curing reaction during the perhydro polysilazane curing reaction, which is a polymer layer, and has excellent moisture and gas barrier properties, low cracking, strong adhesion, and no foreign material remaining on the exterior of the barrier film. Manufacturing becomes possible. (See Figure 1)
  • FIG. 1 showing a method of manufacturing a barrier film according to an embodiment of the present invention.
  • PHPS perhydro polysilazane
  • the first polymer layer perhydro polysilazane
  • PHPS perhydro polysilazane
  • Si-N bonds and Si-H bonds in the hydropolysilazane are broken to generate ammonia gas.
  • a silica oxide film having a structure of * -Si-O-Si- * is formed by an oxidation reaction by reactive oxygen radicals generated during the vacuum ultraviolet irradiation.
  • the inorganic fine particles including the hydroxy group may be included in an amount of 50 parts by weight to 200 parts by weight based on 100 parts by weight of the polymer.
  • the inorganic fine particles including the hydroxy group are included in less than 50 parts by weight with respect to 100 parts by weight of the polymer, water and gas barrier properties are lowered, and the inorganic fine particles including the hydroxy group are 200 parts by weight based on 100 parts by weight of the polymer.
  • moisture and gas barrier properties are not only lowered, foreign matters are generated on the appearance, and cracks are increased.
  • the coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 100 parts by weight of the solvent, based on 100 parts by weight of the polymer.
  • the coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 50 parts by weight of the solvent, based on 100 parts by weight of the polymer.
  • the solvent may be an alcohol solvent such as methanol, ethanol, propanol, butanol, but is not limited thereto.
  • Another embodiment of the present invention is a base film; An undercoat layer on the base film; And a first polymer layer positioned on the undercoat layer, wherein the undercoat layer is prepared from the coating composition.
  • the first polymer layer may include perhydropolysilazane (PHPS).
  • PHPS perhydropolysilazane
  • the perhydro polysilazane is subjected to a silica curing reaction together with a hydroxyl group present on the surface of the inorganic fine particles through a curing and vacuum ultraviolet irradiation process, thereby providing a barrier film having excellent moisture and gas barrier properties within a short time. It can manufacture.
  • PHPS perhydropolysilazane
  • the silicon-hydrogen bond of the perhydro polysilazane is condensation reaction with a hydroxyl group at high temperature (300 °C) to produce water as a by-product, the water is again hydrolysis of the perhydro polysilazane and condensation reaction of the hydroxyl group It is known to form a silica membrane by acting as a catalyst.
  • the application of high-energy vacuum ultraviolet rays with short wavelengths allows the formation of silica films in a shorter time at lower temperatures with a different curing mechanism than the above theory.
  • the short wavelength vacuum ultraviolet radiation has a photon energy of 166.7 Kcal / mol.
  • This high energy is larger than the Si-N (77 Kcal / mol) and Si-H (76 Kcal / mol) binding energy of PHPS, and is sufficient to break the bond.
  • ozone and reactive oxygen radicals are generated during vacuum ultraviolet light emission, and the generated oxygen radicals have a very high reactivity.
  • the silica film Si-O-Si is formed by reacting with Si which is broken by photon energy. To form.
  • the perhydro polysilazane may include at least one of repeating units represented by the following Chemical Formulas 3 to 6.
  • the perhydro polysilazane may include all the repeating units represented by Chemical Formulas 3 to 6.
  • the perhydro polysilazane may include a repeating unit represented by the following Formula 7.
  • the perhydro polysilazane may include at least one of the repeating units represented by Formula 3 to Formula 6 and the repeating unit represented by Formula 7.
  • the perhydro polysilazane may include all the repeating units represented by Chemical Formulas 3 to 7.
  • a part of the hydrogen atoms bonded to the silicon atoms may be substituted with a hydroxy group.
  • the perhydro polysilazane can be easily synthesized by reacting dihydrogendichlorosilane with an organic base (eg, pyridine or picoline) to form an adduct, and reacting the adduct with ammonia. .
  • organic base eg, pyridine or picoline
  • the number average molecular weight of the perhydro polysilazane may be 100 to 50,000, such as 200 to 2,500, and the water and gas barrier properties of the barrier film may be excellent when the number average molecular weight of the perhydro polysilazane is within the above range. .
  • the barrier film according to the embodiment may further include a second polymer layer positioned on the first polymer layer.
  • the barrier film can significantly reduce the occurrence of cracks in the barrier film, as well as better moisture and gas barrier properties.
  • the second polymer layer may be a phenoxy resin, polyvinyl alcohol (PVA), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; ethylene vinyl alcohol), polyacrylonitrile ( Polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE), or combinations thereof, but is not limited thereto.
  • PVA polyvinyl alcohol
  • PVDC polyvinylidene chloride
  • EVOH ethylene vinyl alcohol
  • PAN polyacrylonitrile
  • PCTFE polychlorotrifluoroethylene
  • the second polymer layer may include polyvinylidene chloride (PVDC), and in this case, the second polymer layer may be polyvinylidene chloride (PVDC; Polyvinylidene chloride) in an organic solvent such as DMAc. It can be formed by coating a solution in which the melt is coated on the first polymer layer.
  • PVDC polyvinylidene chloride
  • DMAc organic solvent
  • the base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
  • PET polyethylene terephthalate
  • PE polyethylene
  • PP polypropylene
  • PC polycarbonate
  • PMMA polymethyl methacrylate
  • PI polyimide
  • OPP oriented polypropylene
  • BOPP biaxially oriented polypropylene
  • the base film may include an inorganic film on a surface thereof, and the inorganic film may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
  • the inorganic film may be formed on the surface of the base film using a sputtering method.
  • the inorganic film When the inorganic film is formed on the surface of the base film, the inorganic film serves as a gas barrier prevention film, thereby providing excellent moisture and gas barrier properties of the barrier film.
  • the base film may be a plasma surface treatment.
  • the plasma surface treatment may be at atmospheric pressure plasma at a gas amount of 0.01 L / min to 100 L / min, substrate movement speed of 0.1 m / min to 1000 m / min, or may be vacuum plasma at an output of 100 W to 5000 W in a vacuum of 20 Pa to 50 Pa.
  • atmospheric plasma nitrogen gas, oxygen gas, or a mixed gas thereof, in particular oxygen gas, is used, and the substrate is irradiated to the surface of the substrate by irradiating the surface of the substrate, or the substrate is irradiated between the electrodes.
  • the plasma surface treatment time may be 1 minute to 10 minutes.
  • the film may have a thickness of 125 ⁇ m or less, such as 50 ⁇ m or more and 125 ⁇ m or less.
  • the thickness of the film satisfies the above range, the oxygen and moisture barrier properties are excellent, and the solution casting is easy, so that the solution may be evenly applied as a whole.
  • Another embodiment of the present invention comprises the steps of coating and curing the coating composition on a base film; Coating and curing a polymer solution comprising perhydropolysilazane (PHPS); And it provides a barrier film manufacturing method comprising the step of irradiating vacuum ultraviolet light.
  • PHPS perhydropolysilazane
  • the first polymer layer is formed on the undercoat layer.
  • the coating composition may be coated with a thickness of 0.02 ⁇ m to 10 ⁇ m, such as 0.2 ⁇ m to 5 ⁇ m.
  • the coating composition should be coated in the thickness of the above range to prevent cracking of the organic-inorganic composite layer, and has an advantageous effect on processability, gas permeability and optical properties.
  • the vacuum ultraviolet ray may mean an ultraviolet ray having a maximum absorption wavelength at 100 nm to 200 nm, and the irradiation intensity and irradiation amount of the vacuum ultraviolet ray may be appropriately set.
  • the vacuum ultraviolet curing step using a vacuum ultraviolet ray having a maximum absorption wavelength in 100nm to 200nm irradiation at 100mJ / cm2 to 6000mJ / cm2 for 6 seconds to 300 seconds with an irradiation intensity of 10mW / cm2 to 200mW / cm2 It may be a step of curing.
  • Barrier film manufacturing method after the step of irradiating the vacuum ultraviolet rays, phenoxy resin, polyvinyl alcohol (PVA; poly vinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol ( Coating and curing a polymer solution comprising EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof on the first polymer layer It may further include.
  • PVA polyvinyl alcohol
  • PVDC polyvinylidene chloride
  • ethylene vinyl alcohol Coating and curing a polymer solution comprising EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof on the first polymer layer It may further include.
  • the phenoxy resin polyvinyl alcohol (PVA; poly vinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN; polyacrylonitrile), polychloro
  • PVA polyvinyl alcohol
  • PVDC polyvinylidene chloride
  • EVOH ethylene vinyl alcohol
  • PAN polyacrylonitrile
  • PCTFE trifluoroethylene
  • the base film and the like are as described above.
  • ⁇ max 172 nm
  • the polyvinylidene chloride resin dissolved in a dimethylacetamide (DMAc) solvent was bar-coated and cured on the first polymer layer to form a second polymer layer to prepare a barrier film.
  • DMAc dimethylacetamide
  • a barrier film was prepared in the same manner as in Example 1, except that 50 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
  • a barrier film was prepared in the same manner as in Example 1, except that 150 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
  • a barrier film was prepared in the same manner as in Example 1, except that 200 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
  • a barrier film was prepared in the same manner as in Example 1, except that polyvinyl alcohol was used instead of polyvinylidene chloride in the coating composition.
  • the barrier film was prepared. Specifically, the silicon nitride film was formed using a sputtering method. The silicon nitride film was formed by mounting silicon as a target and injecting 50 sccm of Ar gas, forming plasma at a power of 0.5 kWatt, and then injecting nitrogen. By sputtering for seconds, an inorganic film made of silicon nitride was formed.
  • a barrier film was prepared in the same manner as in Example 6, except that polyvinyl alcohol was used instead of polyvinylidene chloride in the coating composition.
  • a barrier film was prepared in the same manner as in Example 1, except that there was no undercoat layer.
  • a barrier film was prepared in the same manner as in Example 6 except that there was no undercoat layer.
  • a barrier film was prepared in the same manner as in Example 1, except that 30 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
  • a barrier film was prepared in the same manner as in Example 1, except that 220 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
  • the water vapor transmission rate of the barrier films according to Examples 1 to 7 and Comparative Examples 1 to 4 was measured using a water vapor transmission rate measuring instrument of MOCON Co., Ltd., USA. It was evaluated, and the results are shown in Table 1 below.
  • Partial cracks (more than 20%) are observed on the surface of the barrier film.
  • the barrier film according to Examples 1 to 7 is superior to the barrier film according to Comparative Examples 1 to 4, moisture barrier property, appearance characteristics, adhesion, etc., and does not generate much cracks. Can be.

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Abstract

Provided are: a coating composition which comprises a polymer containing at least one repeating unit from among repeating units represented by chemical formula 1 below and repeating units represented by chemical formula 2 below, and comprises inorganic fine particles containing a hydroxyl group, and also comprises a solvent; a barrier film containing an undercoating layer produced from the coating composition; and a production method for the barrier film.

Description

가스 배리어 필름 및 코팅액 제조 Gas barrier film and coating solution manufacturing
본 발명은 코팅 조성물, 이를 포함하는 배리어 필름 및 배리어 필름 제조방법에 관한 것이다.The present invention relates to a coating composition, a barrier film comprising the same and a method for producing the barrier film.
대부분의 식품의 경우 유기물로 구성되어 있어 수분 및 기타 가스 등에 취약하여, 수분, 산소, 탄산가스, 질소, 자외선 등을 차단할 수 있는 여러 가스 차단 재료를 식품 포장재로 응용하여 현재 널리 사용되고 있다.Since most foods are composed of organic materials, they are vulnerable to moisture and other gases, and are currently widely used as food packaging materials by applying various gas barrier materials that can block moisture, oxygen, carbon dioxide, nitrogen, and ultraviolet rays.
나아가, 식품 뿐만 아니라 디스플레이 장치 등에 사용되는 전자재료 등도 수분 및 가스 등에 민감하므로, 상기 가스 차단 재료는 식품 분야 외에 전자나 화학 분야에서도 그 요구가 증대되고 있다.Furthermore, since electronic materials used in display devices and the like as well as food are sensitive to moisture and gas, etc., the gas barrier materials have increased demands in electronic and chemical fields as well as in the food field.
가스 차단 재료로는 폴리에틸렌, 폴리프로필렌, 폴리염화비닐리덴과 같은 고분자 수지 등이 많이 사용되고 있으나, 상기 고분자 수지만으로는 산소나 수분 등을 차단하는데 미흡한 점이 많으며, 특히, 디스플레이 장치에 사용되는 각종 유기 재료 기반 재료(소자)의 경우 수분이나 산소에 매우 민감하여, 매우 엄격한 수분 및 가스 차단성이 요구되고 있는 실정이다. As a gas barrier material, polymer resins such as polyethylene, polypropylene, and polyvinylidene chloride are widely used. However, the polymer resin alone is insufficient to block oxygen or moisture, and is based on various organic materials used in display devices. Materials (elements) are very sensitive to moisture and oxygen, and very strict moisture and gas barrier properties are required.
따라서, 상기 요구에 부응하기 위해 수분 및 가스 차단성이 우수한 배리어 필름 등에 대한 연구가 계속되고 있다.Therefore, in order to meet the demand, research on barrier films and the like excellent in moisture and gas barrier properties has been continued.
본 발명의 일 구현예는 수분 및 가스 차단성이 우수할 뿐만 아니라, 부착력이 우수하고, 외관에 이물 발생이 적은 배리어 필름을 제조하기 위한 코팅 조성물을 제공하기 위한 것이다.One embodiment of the present invention is to provide a coating composition for producing a barrier film not only excellent in moisture and gas barrier properties, but also excellent in adhesion and low in appearance of foreign matters.
다른 일 구현예는 상기 코팅 조성물을 이용하여 제조된, 수분 및 가스 차단성 등이 우수한 배리어 필름을 제공하기 위한 것이다.Another embodiment is to provide a barrier film having excellent moisture and gas barrier properties, etc. prepared using the coating composition.
또 다른 일 구현예는 상기 배리어 필름의 제조방법을 제공하기 위한 것이다.Another embodiment is to provide a method of manufacturing the barrier film.
본 발명의 일 구현예는 하기 화학식 1로 표시되는 반복단위 및 하기 화학식 2로 표시되는 반복단위 중 적어도 하나의 반복단위를 포함하는 폴리머, 히드록시기를 포함하는 무기 미립자 및 용매를 포함하는 코팅 조성물을 제공한다.One embodiment of the present invention provides a coating composition comprising a polymer comprising a repeating unit represented by Formula 1 below and at least one repeating unit represented by Formula 2 below, inorganic fine particles including a hydroxy group, and a solvent. do.
[화학식 1][Formula 1]
Figure PCTKR2016002690-appb-I000001
Figure PCTKR2016002690-appb-I000001
[화학식 2][Formula 2]
Figure PCTKR2016002690-appb-I000002
Figure PCTKR2016002690-appb-I000002
상기 히드록시기를 포함하는 무기 미립자는 실리카졸일 수 있다.The inorganic fine particles including the hydroxy group may be silica sol.
상기 히드록시기를 포함하는 무기 미립자는 상기 폴리머 100 중량부에 대해 50 중량부 내지 200 중량부로 포함될 수 있다.The inorganic fine particles including the hydroxy group may be included in an amount of 50 parts by weight to 200 parts by weight based on 100 parts by weight of the polymer.
상기 코팅 조성물은, 상기 폴리머 100 중량부에 대해, 상기 히드록시기를 포함하는 무기 미립자 50 중량부 내지 200 중량부 및 상기 용매 10 중량부 내지 100 중량부를 포함할 수 있다.The coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 100 parts by weight of the solvent, based on 100 parts by weight of the polymer.
본 발명의 다른 일 구현예는 기재 필름; 상기 기재 필름 상에 위치하는 언더코팅층; 및 상기 언더코팅층 상에 위치하는 제1 고분자층을 포함하고, 상기 언더코팅층은 상기 코팅 조성물로부터 제조되는 배리어 필름을 제공한다.Another embodiment of the present invention is a base film; An undercoat layer on the base film; And a first polymer layer positioned on the undercoat layer, wherein the undercoat layer provides a barrier film prepared from the coating composition.
상기 제1 고분자층은 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함할 수 있다.The first polymer layer may include perhydropolysilazane (PHPS).
상기 배리어 필름은 상기 제1 고분자층 상에 위치하는 제2 고분자층을 더 포함할 수 있다.The barrier film may further include a second polymer layer positioned on the first polymer layer.
상기 제2 고분자층은 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함할 수 있다.The second polymer layer is a phenoxy resin, polyvinyl alcohol (PVA; polyvinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN; polyacrylonitrile), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof.
상기 기재 필름은 폴리에틸렌테레프탈레이트(PET; polyethyleneterephthalate), 폴리에틸렌(PE; Polyethylene), 폴리프로필렌(PP; Polypropylene), 폴리카보네이트(PC; polycarbonate), 폴리메틸메타크릴레이트(PMMA; Poly(methyl methacrylate)), 폴리이미드(PI; polyimide), 연신폴리프로필렌(OPP; Oriented Polypropylene), 이축연신폴리프로필렌(BOPP; Biaxially oriented Polypropylene), 폴리에틸렌 2,6-디카르복실 나프탈레이트(PEN; Polyethylene 2,6-dicarboxyl naphthalate), 폴리에테르설폰(PES; polyethersulfone), 폴리에스테르(Polyester) 또는 폴리스티렌(PS; Polystyrene)을 포함할 수 있다.The base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
상기 기재 필름은 그 표면에 무기막을 포함할 수 있다.The base film may include an inorganic film on its surface.
상기 무기막은 산화규소, 산화알루미늄, 산화티타늄, 산화탄탈륨, 질화규소, 질화알루미늄, 질화티타늄 또는 이들의 조합을 포함할 수 있다.The inorganic layer may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
상기 무기막은 스퍼터링(Sputtering) 방법을 이용하여 상기 기재 필름 표면에 형성된 것일 수 있다.The inorganic film may be formed on the surface of the base film using a sputtering method.
본 발명의 또 다른 일 구현예는 상기 코팅 조성물을 기재 필름 상에 코팅 및 경화시키는 단계; 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계; 및 진공 자외선을 조사하는 단계를 포함하는 배리어 필름 제조방법을 제공한다. Another embodiment of the present invention comprises the steps of coating and curing the coating composition on a base film; Coating and curing a polymer solution comprising perhydropolysilazane (PHPS); And it provides a barrier film manufacturing method comprising the step of irradiating vacuum ultraviolet light.
상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계는, 상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 후 50℃ 내지 100℃에서 10분 내지 60분 동안 건조(경화)시키는 단계일 수 있다.Coating and curing the polymer solution containing the perhydropolysilazane (PHPS) perhydropolysilazane (PHPS), after coating the polymer solution containing the perhydro polysilazane (PHPS; perhydropolysilazane) 10 at 50 ℃ to 100 ℃ Drying (curing) for minutes to 60 minutes.
상기 진공 자외선을 조사하는 단계는, 100nm 내지 200nm에서 최대흡수파장을 가지는 진공 자외선을 사용하여 10mW/㎠ 내지 200mW/㎠의 조사강도로 6초 내지 300초 간 100mJ/㎠ 내지 6000mJ/㎠로 조사하는 단계일 수 있다.The step of irradiating the vacuum ultraviolet rays, irradiating with 100mJ / ㎠ to 6000mJ / ㎠ for 6 seconds to 300 seconds with an irradiation intensity of 10mW / ㎠ to 200mW / ㎠ using a vacuum ultraviolet ray having a maximum absorption wavelength at 100nm to 200nm It may be a step.
상기 배리어 필름 제조방법은, 상기 진공 자외선을 조사하는 단계 이후, 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함하는 고분자 용액을 코팅 및 경화시키는 단계를 더 포함할 수 있다.The barrier film manufacturing method, after the step of irradiating the vacuum ultraviolet ray, phenoxy resin, polyvinyl alcohol (PVA; polyvinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl The method may further include coating and curing a polymer solution including alcohol), polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene), or a combination thereof.
상기 기재 필름은 폴리에틸렌테레프탈레이트(PET; polyethyleneterephthalate), 폴리에틸렌(PE; Polyethylene), 폴리프로필렌(PP; Polypropylene), 폴리카보네이트(PC; polycarbonate), 폴리메틸메타크릴레이트(PMMA; Poly(methyl methacrylate)), 폴리이미드(PI; polyimide), 연신폴리프로필렌(OPP; Oriented Polypropylene), 이축연신폴리프로필렌(BOPP; Biaxially oriented Polypropylene), 폴리에틸렌 2,6-디카르복실 나프탈레이트(PEN; Polyethylene 2,6-dicarboxyl naphthalate), 폴리에테르설폰(PES; polyethersulfone), 폴리에스테르(Polyester) 또는 폴리스티렌(PS; Polystyrene)을 포함할 수 있다.The base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
상기 기재 필름은 그 표면에 무기막을 포함할 수 있다.The base film may include an inorganic film on its surface.
상기 무기막은 산화규소, 산화알루미늄, 산화티타늄, 산화탄탈륨, 질화규소, 질화알루미늄, 질화티타늄 또는 이들의 조합을 포함할 수 있다.The inorganic layer may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
상기 무기막은 스퍼터링(Sputtering) 방법을 이용하여 상기 기재 필름 표면에 형성된 것일 수 있다.The inorganic film may be formed on the surface of the base film using a sputtering method.
기타 본 발명의 측면들의 구체적인 사항은 이하의 상세한 설명에 포함되어 있다.Other details of aspects of the invention are included in the following detailed description.
본 발명의 일 구현예에 따른 코팅 조성물을 이용하면, 유연성, 투명성, 수분 및 가스 차단성, 기재 필름과의 부착력이 우수하고, 크랙이 발생하지 않는 배리어 필름을 짧은 시간 안에 간단한 방법으로 제조할 수 있다. By using the coating composition according to an embodiment of the present invention, a barrier film having excellent flexibility, transparency, moisture and gas barrier property, adhesion with a base film, and no cracking can be produced in a short time by a simple method. have.
도 1은 일 실시예에 따른 배리어 필름 제조방법을 나타낸 도면이다. 1 is a view showing a barrier film manufacturing method according to an embodiment.
도 2는 일 실시예에 따른 배리어 필름 내 언더코팅층의 제조에 사용되는 실리카졸 입자의 구조를 나타낸 모식도이다.Figure 2 is a schematic diagram showing the structure of the silica sol particles used in the production of the undercoat layer in the barrier film according to an embodiment.
도 3 및 도 4는 각각 독립적으로 일 실시예에 따른 배리어 필름의 구조를 나타낸 도면이다. 3 and 4 are views showing the structure of the barrier film according to an embodiment independently of each other.
첨부한 도면들을 참조하여 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다. 그러나, 본 발명은 여기서 설명되는 실시예에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the present invention to those skilled in the art.
도면들에 있어서, 층 및 영역들의 두께는 명확성을 기하기 위하여 과장된 것이다. 또한, 층이 다른 층 또는 기판 "상"("위")에 있다고 언급되는 경우에 그것은 다른 층 또는 기판 상(위)에 직접 형성될 수 있거나 또는 그들 사이에 제 3의 층이 개재될 수도 있다. 명세서 전체에 걸쳐서 동일한 참조번호로 표시된 부분들은 동일한 구성요소들을 의미한다.In the drawings, the thicknesses of layers and regions are exaggerated for clarity. In addition, where a layer is mentioned as being "on" ("on") another layer or substrate, it may be formed directly on or above another layer or substrate, or a third layer may be interposed therebetween. . Portions denoted by like reference numerals denote like elements throughout the specification.
본 명세서에서 특별한 언급이 없는 한, "치환" 내지 "치환된"이란, 본 발명의 작용기 중의 하나 이상의 수소 원자가 할로겐 원자(F, Br, Cl 또는 I), 히드록시기, 니트로기, 시아노기, 아미노기(NH2, NH(R200) 또는 N(R201)(R202)이고, 여기서 R200, R201 및 R202는 동일하거나 서로 상이하며, 각각 독립적으로 C1 내지 C10 알킬기임), 아미디노기, 하이드라진기, 하이드라존기, 카르복실기, 치환 또는 비치환된 알킬기, 치환 또는 비치환된 알케닐기, 치환 또는 비치환된 알키닐기, 치환 또는 비치환된 지환족 유기기, 치환 또는 비치환된 아릴기, 및 치환 또는 비치환된 헤테로고리기로 이루어진 군에서 선택되는 1종 이상의 치환기로 치환된 것을 의미한다.Unless stated otherwise in the present specification, "substituted" to "substituted" means that at least one hydrogen atom of the functional group of the present invention is a halogen atom (F, Br, Cl or I), hydroxy group, nitro group, cyano group, amino group ( NH 2 , NH (R 200 ) or N (R 201 ) (R 202 ), wherein R 200 , R 201 and R 202 are the same or different from each other, and are each independently C 1 to C 10 alkyl groups, amidino groups, Hydrazine group, hydrazone group, carboxyl group, substituted or unsubstituted alkyl group, substituted or unsubstituted alkenyl group, substituted or unsubstituted alkynyl group, substituted or unsubstituted alicyclic organic group, substituted or unsubstituted aryl group, And it means substituted with one or more substituents selected from the group consisting of a substituted or unsubstituted heterocyclic group.
본 명세서에서 특별한 언급이 없는 한, "조합"이란 혼합 또는 공중합을 의미한다.Unless otherwise stated herein, "combination" means mixed or copolymerized.
본 명세서 내 화학식에서 별도의 정의가 없는 한, 화학 결합이 그려져야 하는 위치에 화학결합이 그려져 있지 않은 경우는 상기 위치에 수소 원자가 결합되어 있음을 의미한다.Unless otherwise defined in the chemical formulas herein, when a chemical bond is not drawn at the position where the chemical bond is to be drawn, it means that a hydrogen atom is bonded at the position.
또한, 본 명세서에서 별도의 정의가 없는 한, "*"는 동일하거나 상이한 원자 또는 화학식과 연결되는 부분을 의미한다.In addition, "*" means a part connected with the same or different atoms or formulas unless otherwise defined herein.
본 발명의 일 구현예는 코팅 조성물에 대한 것으로서, 상기 코팅 조성물은 하기 화학식 1로 표시되는 반복단위 및 하기 화학식 2로 표시되는 반복단위 중 적어도 하나의 반복단위를 포함하는 폴리머, 히드록시기를 포함하는 무기 미립자 및 용매를 포함한다.One embodiment of the present invention relates to a coating composition, wherein the coating composition is a polymer comprising at least one repeating unit of a repeating unit represented by the following Formula 1 and the repeating unit represented by the following Formula 2, an inorganic containing a hydroxy group Particulates and solvents.
[화학식 1][Formula 1]
Figure PCTKR2016002690-appb-I000003
Figure PCTKR2016002690-appb-I000003
[화학식 2][Formula 2]
Figure PCTKR2016002690-appb-I000004
Figure PCTKR2016002690-appb-I000004
예컨대, 상기 폴리머는 상기 화학식 1로 표시되는 반복단위만을 포함할 수도 있다. 상기 화학식 1로 표시되는 반복단위만 포함하는 폴리머를 사용하는 경우, 상기 화학식 2로 표시되는 반복단위만 포함하는 폴리머보다 수분 및 기체 차단성이 조금 더 우수하다.For example, the polymer may include only the repeating unit represented by Chemical Formula 1. When using a polymer containing only the repeating unit represented by the formula (1), water and gas barrier properties are slightly better than the polymer containing only the repeating unit represented by the formula (2).
예컨대, 상기 폴리머는 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 폴리비닐알콜(PVA; poly vinyl alcohol) 또는 이들의 조합, 예컨대 폴리염화비닐리덴만을 포함할 수도 있으나, 이에 한정되는 것은 아니다.For example, the polymer may include, but is not limited to, polyvinylidene chloride (PVDC), polyvinyl alcohol (PVA), or a combination thereof, such as polyvinylidene chloride.
상기 일 구현예에 따른 코팅 조성물은 상기 화학식 1로 표시되는 반복단위 및 상기 화학식 2로 표시되는 반복단위 중 적어도 하나의 반복단위를 포함하는 폴리머와 히드록시기를 포함하는 무기 미립자를 혼합하여, 상기 폴리머 내에서 졸-겔 반응을 유도할 수 있다.The coating composition according to the embodiment is mixed with a polymer comprising a repeating unit represented by the formula (1) and at least one repeating unit of the repeating unit represented by the formula (2) and inorganic fine particles containing a hydroxy group, in the polymer Can induce a sol-gel reaction.
예컨대, 상기 히드록시기를 포함하는 무기 미립자는 실리카졸일 수 있으며, 이 경우, 상기 폴리머 매트릭스 내에서 실리카 입자들은 졸-겔 반응을 진행하게 되고, 상기 졸-겔 반응에 참여하지 않은 잔여 히드록시기는 후술하는 제1 고분자층인 퍼하이드로 폴리실라잔 경화 반응 시에 실리카 경화 반응에 참여하여, 수분 및 기체 차단성이 우수하고, 크랙 발생이 적으며, 강한 부착력을 가지고, 외관에 이물이 남아있지 않은 배리어 필름의 제조가 가능하게 된다. (도 1 참조)For example, the inorganic fine particles including the hydroxy group may be a silica sol. In this case, the silica particles in the polymer matrix may undergo a sol-gel reaction, and the remaining hydroxy group not participating in the sol-gel reaction may be described below. 1 Participate in the silica curing reaction during the perhydro polysilazane curing reaction, which is a polymer layer, and has excellent moisture and gas barrier properties, low cracking, strong adhesion, and no foreign material remaining on the exterior of the barrier film. Manufacturing becomes possible. (See Figure 1)
보다 구체적으로, 본 발명의 일 실시예에 따른 배리어 필름의 제조방법을 나타내는 도 1을 참조하여 설명한다. 기재필름(Base Film) 상에 위치하는 언더코팅층 상에, 제1 고분자층인 퍼하이드로 폴리실라잔(PHPS)이 코팅된 후, 진공 자외선을 조사하게 되면, 단파장대의 고에너지가 발생되어, 상기 퍼하이드로 폴리실라잔 내 Si-N 결합 및 Si-H 결합이 끊어져서 암모니아 가스가 발생하게 된다. 그리고 상기 진공 자외선 조사 시 생성되는 반응성 산소라디칼에 의한 산화반응으로 *-Si-O-Si-*의 구조를 가지는 실리카 산화막이 생성되게 된다. More specifically, it will be described with reference to FIG. 1 showing a method of manufacturing a barrier film according to an embodiment of the present invention. When the first polymer layer, perhydro polysilazane (PHPS), is coated on the undercoat layer on the base film, and then irradiated with vacuum ultraviolet rays, high energy is generated in the short wavelength band. Si-N bonds and Si-H bonds in the hydropolysilazane are broken to generate ammonia gas. In addition, a silica oxide film having a structure of * -Si-O-Si- * is formed by an oxidation reaction by reactive oxygen radicals generated during the vacuum ultraviolet irradiation.
상기 히드록시기를 포함하는 무기 미립자는 상기 폴리머 100 중량부에 대해 50 중량부 내지 200 중량부로 포함될 수 있다. 상기 히드록시기를 포함하는 무기 미립자가 상기 폴리머 100 중량부에 대해 50 중량부 미만으로 포함될 경우 수분 및 기체 차단성이 저하되게 되며, 상기 히드록시기를 포함하는 무기 미립자가 상기 폴리머 100 중량부에 대해 200 중량부 초과로 포함될 경우 수분 및 기체 차단성이 저하될뿐만 아니라, 외관에 이물이 발생하고, 크랙 발생이 많아지게 된다.The inorganic fine particles including the hydroxy group may be included in an amount of 50 parts by weight to 200 parts by weight based on 100 parts by weight of the polymer. When the inorganic fine particles including the hydroxy group are included in less than 50 parts by weight with respect to 100 parts by weight of the polymer, water and gas barrier properties are lowered, and the inorganic fine particles including the hydroxy group are 200 parts by weight based on 100 parts by weight of the polymer. When included in excess, moisture and gas barrier properties are not only lowered, foreign matters are generated on the appearance, and cracks are increased.
상기 코팅 조성물은, 상기 폴리머 100 중량부에 대해, 상기 히드록시기를 포함하는 무기 미립자 50 중량부 내지 200 중량부 및 상기 용매 10 중량부 내지 100 중량부를 포함할 수 있다. 예컨대, 상기 코팅 조성물은, 상기 폴리머 100 중량부에 대해, 상기 히드록시기를 포함하는 무기 미립자 50 중량부 내지 200 중량부 및 상기 용매 10 중량부 내지 50 중량부를 포함할 수 있다.The coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 100 parts by weight of the solvent, based on 100 parts by weight of the polymer. For example, the coating composition may include 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and 10 parts by weight to 50 parts by weight of the solvent, based on 100 parts by weight of the polymer.
상기 용매는 메탄올, 에탄올, 프로판올, 부탄올 등의 알코올 용매일 수 있으나, 이에 한정되는 것은 아니다.The solvent may be an alcohol solvent such as methanol, ethanol, propanol, butanol, but is not limited thereto.
본 발명의 다른 일 구현예는 기재 필름; 상기 기재 필름 상에 위치하는 언더코팅층; 및 상기 언더코팅층 상에 위치하는 제1 고분자층을 포함하는 배리어 필름으로서, 상기 언더코팅층은 상기 코팅 조성물로부터 제조된다.Another embodiment of the present invention is a base film; An undercoat layer on the base film; And a first polymer layer positioned on the undercoat layer, wherein the undercoat layer is prepared from the coating composition.
상기 제1 고분자층은 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함할 수 있다. 상기 퍼하이드로 폴리실라잔은, 경화 및 진공 자외선 조사 공정을 통해, 전술한 무기 미립자 표면에 존재하는 히드록시기와 함께 실리카 경화 반응을 진행하게 되어, 수분 및 기체 차단성 등이 우수한 배리어 필름을 짧은 시간 내에 제조할 수 있다. 구체적으로, 상기 퍼하이드로 폴리실라잔의 규소-수소 결합은 고온(300℃)에서 히드록시기와 축합반응하여 부산물인 물이 생성되고, 상기 물이 다시 퍼하이드로 폴리실라잔의 가수분해 및 히드록시기의 축합 반응의 촉매역할을 하게되어 실리카 막이 형성된다고 알려져 있다. 단파장대의 고 에너지를 갖는 진공자외선을 적용하게 되면 상기 이론과 다른 경화 메커니즘으로 낮은 온도에서 더 빠른 시간 내에 실리카막을 형성 시킬 수 있다. 단파장의 진공자외선은 166.7Kcal/mol 의 photon 에너지를 갖고 있다. 이 높은 에너지는 PHPS의 Si-N(77Kcal/mol), Si-H(76Kcal/mol) 결합에너지보다 크기 때문에 상기 결합을 충분히 끊을 수 있는 에너지이다. 또한, 진공자외선 발광 시에 오존 및 반응성 산소 라디칼이 발생하고 이 생성된 산소 라디칼은 매우 큰 반응성을 갖기 때문에 photon energy에 의해 결합이 끊어지고 난 Si와 반응하여 실리카 막(Si-O-Si)을 형성하게 된다. The first polymer layer may include perhydropolysilazane (PHPS). The perhydro polysilazane is subjected to a silica curing reaction together with a hydroxyl group present on the surface of the inorganic fine particles through a curing and vacuum ultraviolet irradiation process, thereby providing a barrier film having excellent moisture and gas barrier properties within a short time. It can manufacture. Specifically, the silicon-hydrogen bond of the perhydro polysilazane is condensation reaction with a hydroxyl group at high temperature (300 ℃) to produce water as a by-product, the water is again hydrolysis of the perhydro polysilazane and condensation reaction of the hydroxyl group It is known to form a silica membrane by acting as a catalyst. The application of high-energy vacuum ultraviolet rays with short wavelengths allows the formation of silica films in a shorter time at lower temperatures with a different curing mechanism than the above theory. The short wavelength vacuum ultraviolet radiation has a photon energy of 166.7 Kcal / mol. This high energy is larger than the Si-N (77 Kcal / mol) and Si-H (76 Kcal / mol) binding energy of PHPS, and is sufficient to break the bond. In addition, ozone and reactive oxygen radicals are generated during vacuum ultraviolet light emission, and the generated oxygen radicals have a very high reactivity. Thus, the silica film (Si-O-Si) is formed by reacting with Si which is broken by photon energy. To form.
예컨대, 상기 퍼하이드로 폴리실라잔은 하기 화학식 3 내지 화학식 6으로 표시되는 반복단위 중 적어도 하나를 포함할 수 있다.For example, the perhydro polysilazane may include at least one of repeating units represented by the following Chemical Formulas 3 to 6.
[화학식 3][Formula 3]
Figure PCTKR2016002690-appb-I000005
Figure PCTKR2016002690-appb-I000005
[화학식 4][Formula 4]
Figure PCTKR2016002690-appb-I000006
Figure PCTKR2016002690-appb-I000006
[화학식 5][Formula 5]
Figure PCTKR2016002690-appb-I000007
Figure PCTKR2016002690-appb-I000007
[화학식 6][Formula 6]
Figure PCTKR2016002690-appb-I000008
Figure PCTKR2016002690-appb-I000008
예컨대, 상기 퍼하이드로 폴리실라잔은 상기 화학식 3 내지 화학식 6으로 표시되는 반복단위를 모두 포함할 수 있다.For example, the perhydro polysilazane may include all the repeating units represented by Chemical Formulas 3 to 6.
예컨대, 상기 퍼하이드로 폴리실라잔은 하기 화학식 7로 표시되는 반복단위를 포함할 수 있다.For example, the perhydro polysilazane may include a repeating unit represented by the following Formula 7.
[화학식 7][Formula 7]
Figure PCTKR2016002690-appb-I000009
Figure PCTKR2016002690-appb-I000009
예컨대, 상기 퍼하이드로 폴리실라잔은 상기 화학식 3 내지 화학식 6으로 표시되는 반복단위 중 적어도 하나 및 상기 화학식 7로 표시되는 반복단위를 포함할 수 있다.For example, the perhydro polysilazane may include at least one of the repeating units represented by Formula 3 to Formula 6 and the repeating unit represented by Formula 7.
예컨대, 상기 퍼하이드로 폴리실라잔은 상기 화학식 3 내지 화학식 7로 표시되는 반복단위를 모두 포함할 수 있다.For example, the perhydro polysilazane may include all the repeating units represented by Chemical Formulas 3 to 7.
상기 퍼하이드로 폴리실라잔은 규소 원자에 결합된 수소 원자의 일부가 히드록시기로 치환된 것일 수도 있다.In the perhydro polysilazane, a part of the hydrogen atoms bonded to the silicon atoms may be substituted with a hydroxy group.
상기 퍼하이드로 폴리실라잔은 디하이드로겐디클로로실란과 유기 염기(예를 들어, 피리딘 또는 피콜린)를 반응시켜 부가체(adduct)를 만들고, 상기 부가체와 암모니아를 반응시킴으로써 용이하게 합성할 수 있다. The perhydro polysilazane can be easily synthesized by reacting dihydrogendichlorosilane with an organic base (eg, pyridine or picoline) to form an adduct, and reacting the adduct with ammonia. .
상기 퍼하이드로 폴리실라잔의 수평균 분자량은 100 내지 50,000, 예컨대 200 내지 2,500일 수 있고, 퍼하이드로 폴리실라잔의 수평균 분자량이 상기 범위 내일 경우 배리어 필름의 수분 및 기체 차단성이 우수해질 수 있다.The number average molecular weight of the perhydro polysilazane may be 100 to 50,000, such as 200 to 2,500, and the water and gas barrier properties of the barrier film may be excellent when the number average molecular weight of the perhydro polysilazane is within the above range. .
상기 일 구현예에 따른 배리어 필름은 상기 제1 고분자층 상에 위치하는 제2 고분자층을 더 포함할 수 있다. 제2 고분자층을 더 포함함에 따라, 배리어 필름은 보다 우수한 수분 및 기체 차단성뿐만 아니라, 배리어 필름 내 크랙 발생을 크게 줄일 수 있다.The barrier film according to the embodiment may further include a second polymer layer positioned on the first polymer layer. By further including the second polymer layer, the barrier film can significantly reduce the occurrence of cracks in the barrier film, as well as better moisture and gas barrier properties.
예컨대, 상기 제2 고분자층은 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함할 수 있으나, 이에 한정되는 것은 아니다.For example, the second polymer layer may be a phenoxy resin, polyvinyl alcohol (PVA), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; ethylene vinyl alcohol), polyacrylonitrile ( Polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE), or combinations thereof, but is not limited thereto.
예컨대, 상기 제2 고분자층은 폴리염화비닐리덴(PVDC; Polyvinylidene chloride)을 포함할 수 있고, 이 경우, 상기 제2 고분자층은 DMAc 등의 유기용매에 상기 폴리염화비닐리덴(PVDC; Polyvinylidene chloride)을 녹인 용액을 상기 제1 고분자층 상에 코팅시켜 형성될 수 있다.For example, the second polymer layer may include polyvinylidene chloride (PVDC), and in this case, the second polymer layer may be polyvinylidene chloride (PVDC; Polyvinylidene chloride) in an organic solvent such as DMAc. It can be formed by coating a solution in which the melt is coated on the first polymer layer.
상기 기재 필름은 폴리에틸렌테레프탈레이트(PET; polyethyleneterephthalate), 폴리에틸렌(PE; Polyethylene), 폴리프로필렌(PP; Polypropylene), 폴리카보네이트(PC; polycarbonate), 폴리메틸메타크릴레이트(PMMA; Poly(methyl methacrylate)), 폴리이미드(PI; polyimide), 연신폴리프로필렌(OPP; Oriented Polypropylene), 이축연신폴리프로필렌(BOPP; Biaxially oriented Polypropylene), 폴리에틸렌 2,6-디카르복실 나프탈레이트(PEN; Polyethylene 2,6-dicarboxyl naphthalate), 폴리에테르설폰(PES; polyethersulfone), 폴리에스테르(Polyester) 또는 폴리스티렌(PS; Polystyrene)을 포함할 수 있다. The base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl naphthalate), polyethersulfone (PES; polyethersulfone), polyester (Polyester) or polystyrene (PS; Polystyrene) may be included.
상기 기재 필름은 그 표면에 무기막을 포함할 수 있고, 상기 무기막은 산화규소, 산화알루미늄, 산화티타늄, 산화탄탈륨, 질화규소, 질화알루미늄, 질화티타늄 또는 이들의 조합을 포함할 수 있다.The base film may include an inorganic film on a surface thereof, and the inorganic film may include silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride, or a combination thereof.
상기 무기막은 스퍼터링(Sputtering) 방법을 이용하여 상기 기재 필름 표면에 형성된 것일 수 있다.The inorganic film may be formed on the surface of the base film using a sputtering method.
상기 기재 필름 표면에 상기 무기막이 형성될 경우, 상기 무기막은 기체차단 방지막으로서의 역할을 하여, 배리어 필름의 수분 및 기체 차단성이 우수해지게 된다. When the inorganic film is formed on the surface of the base film, the inorganic film serves as a gas barrier prevention film, thereby providing excellent moisture and gas barrier properties of the barrier film.
또한, 상기 기재 필름은 플라즈마 표면처리된 것일 수 있다. 상기 플라즈마 표면처리는 가스량 0.01L/min 내지 100L/min, 기재이동속도 0.1m/min 내지 1000m/min에서 상압플라즈마하거나 또는 20Pa 내지 50Pa의 진공에서 100W 내지 5000W의 출력으로 진공플라즈마할 수 있으나, 플라즈마 표면처리를 연속적으로 처리하고 공정비용을 적게 하기 위해서는 상압으로 처리하는 것이 간편하다. 상압플라즈마의 경우는 질소가스, 산소가스 또는 이들의 혼합가스, 구체적으로는 산소가스를 이용하고, 양 전극 간에 가스를 통하여 플라즈마화하고 기재 표면에 조사하는 방식 또는 양 전극간에 조사하는 기재를 배치하고 거기에 가스를 통하여 플라즈마화하는 방식 등이 있다. 한편, 플라즈마 표면처리 시간은 1분 내지 10분일 수 있다. 플라즈마 표면처리된 기재를 사용할 경우, 배리어 필름 내 우수한 부착성을 확보할 수 있다.In addition, the base film may be a plasma surface treatment. The plasma surface treatment may be at atmospheric pressure plasma at a gas amount of 0.01 L / min to 100 L / min, substrate movement speed of 0.1 m / min to 1000 m / min, or may be vacuum plasma at an output of 100 W to 5000 W in a vacuum of 20 Pa to 50 Pa. In order to continuously treat the surface treatment and to reduce the processing cost, it is easy to treat it at atmospheric pressure. In the case of atmospheric plasma, nitrogen gas, oxygen gas, or a mixed gas thereof, in particular oxygen gas, is used, and the substrate is irradiated to the surface of the substrate by irradiating the surface of the substrate, or the substrate is irradiated between the electrodes. There is a method of making plasma through gas. On the other hand, the plasma surface treatment time may be 1 minute to 10 minutes. When using a plasma-treated substrate, excellent adhesion in the barrier film can be ensured.
상기 필름은 125 ㎛ 이하의 두께, 예컨대 50 ㎛ 이상 125 ㎛ 이하의 두께를 가질 수 있다. 상기 필름의 두께가 상기 범위를 만족시킬 경우, 산소 및 수분 차단성이 우수하고, 용액 캐스팅이 용이하여 전체적으로 고르게 용액을 도포할 수 있다.The film may have a thickness of 125 μm or less, such as 50 μm or more and 125 μm or less. When the thickness of the film satisfies the above range, the oxygen and moisture barrier properties are excellent, and the solution casting is easy, so that the solution may be evenly applied as a whole.
본 발명의 또 다른 일 구현예는 상기 코팅 조성물을 기재 필름 상에 코팅 및 경화시키는 단계; 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계; 및 진공 자외선을 조사하는 단계를 포함하는 배리어 필름 제조방법을 제공한다.Another embodiment of the present invention comprises the steps of coating and curing the coating composition on a base film; Coating and curing a polymer solution comprising perhydropolysilazane (PHPS); And it provides a barrier film manufacturing method comprising the step of irradiating vacuum ultraviolet light.
상기 코팅 조성물을 기재 필름 상에 코팅 및 경화시키는 단계를 통해 상기 기재 필름 상에 언더코팅층이 형성되게 되고, 상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계를 통해 상기 언더코팅층 상에 제1 고분자층이 형성되게 된다.Coating and curing the coating composition on the base film to form an undercoat layer on the base film, and coating and curing the polymer solution including the perhydropolysilazane (PHPS). The first polymer layer is formed on the undercoat layer.
상기 코팅 조성물은 0.02 ㎛ 내지 10 ㎛, 예컨대 0.2 ㎛ 내지 5 ㎛의 두께로 코팅될 수 있다. 상기 범위의 두께로 코팅 조성물이 코팅되어야 유무기복합층의 크랙을 방지하고, 공정성, 기체 투과도 및 광학특성에 유리한 효과가 있다.The coating composition may be coated with a thickness of 0.02 μm to 10 μm, such as 0.2 μm to 5 μm. The coating composition should be coated in the thickness of the above range to prevent cracking of the organic-inorganic composite layer, and has an advantageous effect on processability, gas permeability and optical properties.
상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 건조시키는 단계는, 상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 상기 언더코팅층 상에 코팅한 후 50℃ 내지 100℃에서 10분 내지 60분 동안 건조시키는 단계일 수 있다. Coating and drying the polymer solution containing the perhydropolysilazane (PHPS) perhydropolysilazane (PHPS), after coating the polymer solution containing the perhydro polysilazane (PHPS; perhydropolysilazane) on the undercoat layer 50 Drying at 10 ° C. to 100 ° C. for 10 to 60 minutes .
상기 진공 자외선은 구체적으로 100nm 내지 200nm에서 최대흡수파장을 가지는 자외선을 의미할 수 있으며, 상기 진공 자외선의 조사강도, 조사량은 적절하게 설정하는 것이 가능하다. Specifically, the vacuum ultraviolet ray may mean an ultraviolet ray having a maximum absorption wavelength at 100 nm to 200 nm, and the irradiation intensity and irradiation amount of the vacuum ultraviolet ray may be appropriately set.
예컨대, 상기 진공 자외선 경화 단계는, 100nm 내지 200nm에서 최대흡수파장을 가지는 진공 자외선을 사용하여 10mW/㎠ 내지 200mW/㎠의 조사강도로 6초 내지 300초 간 100 mJ/㎠ 내지 6000mJ/㎠로 조사하여 경화시키는 단계일 수 있다.For example, the vacuum ultraviolet curing step, using a vacuum ultraviolet ray having a maximum absorption wavelength in 100nm to 200nm irradiation at 100mJ / ㎠ to 6000mJ / ㎠ for 6 seconds to 300 seconds with an irradiation intensity of 10mW / ㎠ to 200mW / ㎠ It may be a step of curing.
일 구현예에 따른 배리어 필름 제조방법은, 상기 진공 자외선을 조사하는 단계 이후, 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함하는 고분자 용액을 상기 제1 고분자층 상에 코팅 및 경화시키는 단계를 더 포함할 수 있다.Barrier film manufacturing method according to an embodiment, after the step of irradiating the vacuum ultraviolet rays, phenoxy resin, polyvinyl alcohol (PVA; poly vinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol ( Coating and curing a polymer solution comprising EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof on the first polymer layer It may further include.
상기 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함하는 고분자 용액을 상기 제1 고분자층 상에 코팅 및 경화시키는 단계를 통해 제2 고분자층이 형성되게 된다.The phenoxy resin, polyvinyl alcohol (PVA; poly vinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN; polyacrylonitrile), polychloro The second polymer layer is formed by coating and curing a polymer solution including trifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof on the first polymer layer.
상기 기재 필름 등에 대해서는 전술한 바와 같다.The base film and the like are as described above.
이하, 본 발명의 바람직한 실시예를 기재한다. 다만, 하기의 실시예는 본 발명의 바람직한 일 실시예일뿐, 본 발명이 하기 실시예에 의해 한정되는 것은 아니다. Hereinafter, preferred embodiments of the present invention are described. However, the following examples are only preferred embodiments of the present invention, and the present invention is not limited by the following examples.
(( 배리어Barrier 필름 제조) Film manufacturing)
실시예 1Example 1
플라즈마 표면처리된 125 ㎛ 두께의 폴리에틸렌테레프탈레이트 필름 상에 코팅 조성물(폴리염화비닐리덴 100 중량부 기준으로, 폴리염화비닐리덴 100 중량부, 실리카졸 100 중량부 및 에탄올 30 중량부)을 2 ㎛정도 두께로 바코팅한 후, hot-plate에서 80℃로 경화시켜 언더코팅층을 형성하였다. 이 후, 퍼하이드로 폴리실라잔 용액을 상기 언더코팅층 상에 바코팅한 후, 80℃에서 30분 동안 건조(경화)시키고, 단파장대 진공 자외선(λmax = 172 nm)을 조사(조사강도 170 mW/cm2에서 Scan방식으로 노광하여 1200 mJ/cm2로 조사)하여, 제1 고분자층을 형성하였다. 이 후, 디메틸아세트아미드(DMAc) 용매 내에 용해되어 있는 폴리염화비닐리덴 수지를 상기 제1 고분자층 상에 바코팅 및 경화시켜 제2 고분자층을 형성하여, 배리어 필름을 제조하였다.A coating composition (100 parts by weight of polyvinylidene chloride, 100 parts by weight of silica sol and 30 parts by weight of ethanol) was coated on a 125 μm-thick polyethylene terephthalate film having a plasma surface treatment. After bar coating to a thickness, it was cured at 80 ° C on a hot-plate to form an undercoat layer. Thereafter, a perhydro polysilazane solution was barcoated on the undercoat layer, and then dried (cured) at 80 ° C. for 30 minutes, and then irradiated with a short wavelength vacuum ultraviolet ray (λ max = 172 nm) (irradiation intensity 170 mW). / m 2 and exposed at 1200 mJ / cm 2 by the Scan method to form a first polymer layer. Thereafter, the polyvinylidene chloride resin dissolved in a dimethylacetamide (DMAc) solvent was bar-coated and cured on the first polymer layer to form a second polymer layer to prepare a barrier film.
실시예Example 2 2
코팅 조성물 내 실리카졸을 100 중량부 대신 50 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that 50 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
실시예Example 3 3
코팅 조성물 내 실리카졸을 100 중량부 대신 150 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that 150 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
실시예Example 4 4
코팅 조성물 내 실리카졸을 100 중량부 대신 200 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that 200 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
실시예Example 5 5
코팅 조성물 내 폴리염화비닐리덴 대신 폴리비닐알콜을 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that polyvinyl alcohol was used instead of polyvinylidene chloride in the coating composition.
실시예Example 6 6
플라즈마 표면처리된 폴리에틸렌테레프탈레이트 필름 대신 질화규소막을 표면에 형성시킨 폴리에틸렌테레프탈레이트 필름(Sputter PET; WVTR = 10-1 g/m2/day)을 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다. 구체적으로, 상기 질화규소막은 스퍼터링(Sputtering) 방법을 이용하여 형성하였는데, 타겟(target)으로서 규소를 장착하고 50 sccm의 Ar 가스를 주입하면서 0.5 kWatt의 power로 plasma를 형성한 다음, 질소를 투입하면서 5초 동안 스퍼터링하여, 질화규소로 이루어진 무기막을 형성하였다. In the same manner as in Example 1 except for using a polyethylene terephthalate film (Sputter PET; WVTR = 10 -1 g / m 2 / day) in which a silicon nitride film was formed on the surface instead of the plasma surface treated polyethylene terephthalate film, The barrier film was prepared. Specifically, the silicon nitride film was formed using a sputtering method. The silicon nitride film was formed by mounting silicon as a target and injecting 50 sccm of Ar gas, forming plasma at a power of 0.5 kWatt, and then injecting nitrogen. By sputtering for seconds, an inorganic film made of silicon nitride was formed.
실시예Example 7 7
코팅 조성물 내 폴리염화비닐리덴 대신 폴리비닐알콜을 사용한 것을 제외하고는 상기 실시예 6과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 6, except that polyvinyl alcohol was used instead of polyvinylidene chloride in the coating composition.
비교예Comparative example 1 One
언더코팅층이 없는 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that there was no undercoat layer.
비교예Comparative example 2 2
언더코팅층이 없는 것을 제외하고는 상기 실시예 6과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 6 except that there was no undercoat layer.
비교예Comparative example 3 3
코팅 조성물 내 실리카졸을 100 중량부 대신 30 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that 30 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
비교예Comparative example 4 4
코팅 조성물 내 실리카졸을 100 중량부 대신 220 중량부 사용한 것을 제외하고는 상기 실시예 1과 동일하게 하여, 배리어 필름을 제조하였다.A barrier film was prepared in the same manner as in Example 1, except that 220 parts by weight of silica sol in the coating composition was used instead of 100 parts by weight.
평가 1: 수증기 투과율 평가Evaluation 1: Water vapor transmission rate evaluation
40℃의 온도 및 100%의 상대습도 조건에서, 미국 모콘(MOCON社)의 수증기 투과율 측정장비를 사용해, 실시예 1 내지 실시예 7 및 비교예 1 내지 비교예 4에 따른 배리어 필름의 수증기 투과율을 평가하였고, 그 결과를 하기 표 1에 나타내었다.At a temperature of 40 ° C. and a relative humidity of 100%, the water vapor transmission rate of the barrier films according to Examples 1 to 7 and Comparative Examples 1 to 4 was measured using a water vapor transmission rate measuring instrument of MOCON Co., Ltd., USA. It was evaluated, and the results are shown in Table 1 below.
평가 2: Evaluation 2: 크랙crack 발생 여부 평가 Rate of occurrence
실예 1 내지 실시예 7 및 비교예 1 내지 비교예 4에 따른 배리어 필름의 크랙 발생 여부를 육안을 통해 평가하였고, 그 결과를 하기 표 1에 나타내었다. 크랙 발생 여부 평가 기준은 다음과 같다.Cracking of the barrier films according to Examples 1 to 7 and Comparative Examples 1 to 4 was visually evaluated, and the results are shown in Table 1 below. The criteria for evaluation of crack occurrence are as follows.
유(有) : 배리어 필름 표면에 크랙이 육안 상 일부분(20% 이상) 관찰됨Presence: Partial cracks (more than 20%) are observed on the surface of the barrier film.
무(無) : 배리어 필름 표면에 크랙이 육안 상 관찰되지 않음Zero: No cracks are visually observed on the barrier film surface
평가 3: 부착력 평가Evaluation 3: Adhesion Evaluation
실시예 1 내지 실시예 7 및 비교예 1 내지 비교예 4에 따른 배리어 필름에 1 x 1 ㎜ 단위로 10 x 10개의 칼집을 내어 3M 테이프로 뜯어내고, 남은 개수를 기록하는 방법으로, 배리어 필름의 부착력을 평가하였고, 그 결과를 하기 표 1에 나타내었다.In the barrier films according to Examples 1 to 7 and Comparative Examples 1 to 4, 10 x 10 sheaths were cut in 3 x tapes in units of 1 x 1 mm, peeled off with 3M tape, and the remaining number was recorded. Adhesion was evaluated and the results are shown in Table 1 below.
평가 4: 외관 평가Evaluation 4: appearance evaluation
실시예 1 내지 실시예 7 및 비교예 1 내지 비교예 4에 따른 배리어 필름 상의 dot(이물) 등을 육안으로 평가하여, 그 결과를 하기 표 1에 나타내었다. 외관 평가 기준은 다음과 같다.The dots (foreign materials) and the like on the barrier films according to Examples 1 to 7 and Comparative Examples 1 to 4 were visually evaluated, and the results are shown in Table 1 below. Appearance evaluation criteria are as follows.
우수(○) : 배리어 필름 표면에 이물 등이 육안 상 관찰되지 않음Excellent (○): No foreign matter is observed on the surface of barrier film.
보통(△) : 배리어 필름 표면에 이물 등이 육안 상 일부분(20% 이하) 관찰됨Normal (△): Foreign matter is observed on the surface of barrier film (20% or less)
불량(×) : 배리어 필름 표면에 이물 등이 육안 상 대부분(80% 이상) 관찰됨 Poor (×): Most foreign matters (more than 80%) are observed on the surface of barrier film
[표 1]TABLE 1
Figure PCTKR2016002690-appb-I000010
Figure PCTKR2016002690-appb-I000010
상기 표 1로부터, 실시예 1 내지 실시예 7에 따른 배리어 필름은 비교예 1 내지 비교예 4에 따른 배리어 필름보다 수분 차단성, 외관 특성, 부착력 등이 우수하고, 크랙 또한 많이 발생하지 않음을 확인할 수 있다. From Table 1, it is confirmed that the barrier film according to Examples 1 to 7 is superior to the barrier film according to Comparative Examples 1 to 4, moisture barrier property, appearance characteristics, adhesion, etc., and does not generate much cracks. Can be.
본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 제조될 수 있으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다.  그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.The present invention is not limited to the above embodiments, but may be manufactured in various forms, and a person skilled in the art to which the present invention pertains has another specific form without changing the technical spirit or essential features of the present invention. It will be appreciated that the present invention may be practiced as. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.

Claims (20)

  1. 하기 화학식 1로 표시되는 반복단위 및 하기 화학식 2로 표시되는 반복단위 중 적어도 하나의 반복단위를 포함하는 폴리머, 히드록시기를 포함하는 무기 미립자 및 용매를 포함하는 코팅 조성물.A coating composition comprising a polymer comprising a repeating unit represented by Formula 1 below and at least one repeating unit represented by Formula 2 below, an inorganic fine particle including a hydroxy group, and a solvent.
    [화학식 1][Formula 1]
    Figure PCTKR2016002690-appb-I000011
    Figure PCTKR2016002690-appb-I000011
    [화학식 2][Formula 2]
    Figure PCTKR2016002690-appb-I000012
    Figure PCTKR2016002690-appb-I000012
  2. 제1항에서,In claim 1,
    상기 히드록시기를 포함하는 무기 미립자는 실리카졸인 코팅 조성물.Inorganic fine particles containing the hydroxy group is a coating composition silica sol.
  3. 제1항에서,In claim 1,
    상기 히드록시기를 포함하는 무기 미립자는 상기 폴리머 100 중량부에 대해 50 중량부 내지 200 중량부로 포함되는 코팅 조성물.The inorganic fine particle including the hydroxy group is contained in 50 parts by weight to 200 parts by weight based on 100 parts by weight of the polymer.
  4. 제1항에서, In claim 1,
    상기 코팅 조성물은 The coating composition is
    상기 폴리머 100 중량부에 대해, For 100 parts by weight of the polymer,
    상기 히드록시기를 포함하는 무기 미립자 50 중량부 내지 200 중량부 및 50 parts by weight to 200 parts by weight of the inorganic fine particles including the hydroxy group and
    상기 용매 10 중량부 내지 100 중량부를 포함하는 코팅 조성물.Coating composition comprising 10 parts by weight to 100 parts by weight of the solvent.
  5. 기재 필름; Base film;
    상기 기재 필름 상에 위치하는 언더코팅층; 및 An undercoat layer on the base film; And
    상기 언더코팅층 상에 위치하는 제1 고분자층을 포함하고, It includes a first polymer layer located on the undercoat layer,
    상기 언더코팅층은 제1항 내지 제4항 중 어느 한 항에 따른 코팅 조성물로부터 제조되는 배리어 필름.The undercoat layer is prepared from the coating composition according to any one of claims 1 to 4.
  6. 제5항에서,In claim 5,
    상기 제1 고분자층은 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 배리어 필름.The first polymer layer is a barrier film including perhydropolysilazane (PHPS; perhydropolysilazane).
  7. 제5항에서,In claim 5,
    상기 배리어 필름은 상기 제1 고분자층 상에 위치하는 제2 고분자층을 더 포함하는 배리어 필름.The barrier film further includes a second polymer layer positioned on the first polymer layer.
  8. 제7항에서,In claim 7,
    상기 제2 고분자층은 페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함하는 배리어 필름.The second polymer layer is a phenoxy resin, polyvinyl alcohol (PVA; polyvinyl alcohol), polyvinylidene chloride (PVDC; Polyvinylidene chloride), ethylene vinyl alcohol (EVOH; Ethylene vinyl alcohol), polyacrylonitrile (PAN; polyacrylonitrile), polychlorotrifluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a barrier film comprising a combination thereof.
  9. 제5항에서,In claim 5,
    상기 기재 필름은 폴리에틸렌테레프탈레이트(PET; polyethyleneterephthalate), 폴리에틸렌(PE; Polyethylene), 폴리프로필렌(PP; Polypropylene), 폴리카보네이트(PC; polycarbonate), 폴리메틸메타크릴레이트(PMMA; Poly(methyl methacrylate)), 폴리이미드(PI; polyimide), 연신폴리프로필렌(OPP; Oriented Polypropylene), 이축연신폴리프로필렌(BOPP; Biaxially oriented Polypropylene), 폴리에틸렌 2,6-디카르복실 나프탈레이트(PEN; Polyethylene 2,6-dicarboxyl naphthalate), 폴리에테르설폰(PES; polyethersulfone), 폴리에스테르(Polyester) 또는 폴리스티렌(PS; Polystyrene)을 포함하는 배리어 필름.The base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl A barrier film comprising naphthalate, polyethersulfone (PES), polyester (polyester) or polystyrene (PS).
  10. 제5항에서, In claim 5,
    상기 기재 필름은 그 표면에 무기막을 포함하는 것인 배리어 필름.The base film is a barrier film comprising an inorganic film on its surface.
  11. 제10항에서,In claim 10,
    상기 무기막은 산화규소, 산화알루미늄, 산화티타늄, 산화탄탈륨, 질화규소, 질화알루미늄, 질화티타늄 또는 이들의 조합을 포함하는 배리어 필름.The inorganic film includes a silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride or a combination thereof.
  12. 제10항에서,In claim 10,
    상기 무기막은 스퍼터링(Sputtering) 방법을 이용하여 상기 기재 필름 표면에 형성된 것인 배리어 필름.The inorganic film is a barrier film formed on the surface of the base film using a sputtering method.
  13. 제1항 내지 제4항 중 어느 한 항에 따른 코팅 조성물을 기재 필름 상에 코팅 및 경화시키는 단계;Coating and curing the coating composition according to any one of claims 1 to 4 on a base film;
    퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계; 및Coating and curing a polymer solution comprising perhydropolysilazane (PHPS); And
    진공 자외선을 조사하는 단계Irradiating vacuum ultraviolet light
    를 포함하는 배리어 필름 제조방법.Barrier film manufacturing method comprising a.
  14. 제13항에서,In claim 13,
    상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 및 경화시키는 단계는,Coating and curing the polymer solution containing the perhydropolysilazane (PHPS),
    상기 퍼하이드로 폴리실라잔(PHPS; perhydropolysilazane)을 포함하는 고분자 용액을 코팅 후 50℃ 내지 100℃에서 10분 내지 60분 동안 건조시키는 단계인 배리어 필름 제조방법. The method of manufacturing a barrier film, which comprises drying the polymer solution comprising the perhydropolysilazane (PHPS; perhydropolysilazane) at 50 ° C. to 100 ° C. for 10 to 60 minutes.
  15. 제13항에서,In claim 13,
    상기 진공 자외선을 조사하는 단계는,Irradiating the vacuum ultraviolet ray,
    100nm 내지 200nm에서 최대흡수파장을 가지는 진공 자외선을 사용하여 10mW/㎠ 내지 200mW/㎠의 조사강도로 6초 내지 300초 간 100 mJ/㎠ 내지 6000mJ/㎠로 조사하는 단계인 배리어 필름 제조방법.Method of producing a barrier film in the step of irradiating with 100mJ / ㎠ to 6000mJ / ㎠ for 6 seconds to 300 seconds with an irradiation intensity of 10mW / ㎠ to 200mW / ㎠ using a vacuum ultraviolet ray having a maximum absorption wavelength at 100nm to 200nm.
  16. 제13항에서,In claim 13,
    상기 배리어 필름 제조방법은, The barrier film manufacturing method,
    상기 진공 자외선을 조사하는 단계 이후,After the step of irradiating the vacuum ultraviolet ray,
    페녹시 수지, 폴리비닐알콜(PVA; poly vinyl alcohol), 폴리염화비닐리덴(PVDC; Polyvinylidene chloride), 에틸렌비닐알콜(EVOH; Ethylene vinyl alcohol), 폴리아크릴로니트릴(PAN; polyacrylonitrile), 폴리클로로트리플루오로에틸렌(PCTFE; Polychlorotrifluoroethylene) 또는 이들의 조합을 포함하는 고분자 용액을 코팅 및 경화시키는 단계를 더 포함하는 배리어 필름 제조방법.Phenoxy resins, polyvinyl alcohol (PVA), polyvinylidene chloride (PVDC), ethylene vinyl alcohol (EVOH; ethylene vinyl alcohol), polyacrylonitrile (PAN), polychlorotrile A method of manufacturing a barrier film further comprising coating and curing a polymer solution including fluoroethylene (PCTFE; Polychlorotrifluoroethylene) or a combination thereof.
  17. 제13항에서,In claim 13,
    상기 기재 필름은 폴리에틸렌테레프탈레이트(PET; polyethyleneterephthalate), 폴리에틸렌(PE; Polyethylene), 폴리프로필렌(PP; Polypropylene), 폴리카보네이트(PC; polycarbonate), 폴리메틸메타크릴레이트(PMMA; Poly(methyl methacrylate)), 폴리이미드(PI; polyimide), 연신폴리프로필렌(OPP; Oriented Polypropylene), 이축연신폴리프로필렌(BOPP; Biaxially oriented Polypropylene), 폴리에틸렌 2,6-디카르복실 나프탈레이트(PEN; Polyethylene 2,6-dicarboxyl naphthalate), 폴리에테르설폰(PES; polyethersulfone), 폴리에스테르(Polyester) 또는 폴리스티렌(PS; Polystyrene)을 포함하는 배리어 필름 제조방법.The base film is polyethylene terephthalate (PET; polyethyleneterephthalate), polyethylene (PE; Polyethylene), polypropylene (PP; Polypropylene), polycarbonate (PC; polycarbonate), polymethyl methacrylate (PMMA; Poly (methyl methacrylate)) , Polyimide (PI; polyimide), oriented polypropylene (OPP), biaxially oriented polypropylene (BOPP), polyethylene 2,6-dicarboxyl naphthalate (PEN; Polyethylene 2,6-dicarboxyl A method of manufacturing a barrier film comprising naphthalate, polyethersulfone (PES), polyethersulfone, polyester, or polystyrene (PS).
  18. 제13항에서,In claim 13,
    상기 기재 필름은 그 표면에 무기막을 포함하는 것인 배리어 필름 제조방법.The base film is a barrier film manufacturing method comprising an inorganic film on its surface.
  19. 제13항에서,In claim 13,
    상기 무기막은 산화규소, 산화알루미늄, 산화티타늄, 산화탄탈륨, 질화규소, 질화알루미늄, 질화티타늄 또는 이들의 조합을 포함하는 배리어 필름 제조방법.The inorganic film is a barrier film manufacturing method comprising silicon oxide, aluminum oxide, titanium oxide, tantalum oxide, silicon nitride, aluminum nitride, titanium nitride or a combination thereof.
  20. 제13항에서,In claim 13,
    상기 무기막은 스퍼터링(Sputtering) 방법을 이용하여 상기 기재 필름 표면에 형성된 것인 배리어 필름 제조방법.The inorganic film is a barrier film manufacturing method that is formed on the surface of the base film using a sputtering method.
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