WO2017041364A1 - Tracked walking, self-rotating bidirectional drilling coal mining machine and application method thereof - Google Patents

Tracked walking, self-rotating bidirectional drilling coal mining machine and application method thereof Download PDF

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Publication number
WO2017041364A1
WO2017041364A1 PCT/CN2015/095486 CN2015095486W WO2017041364A1 WO 2017041364 A1 WO2017041364 A1 WO 2017041364A1 CN 2015095486 W CN2015095486 W CN 2015095486W WO 2017041364 A1 WO2017041364 A1 WO 2017041364A1
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WIPO (PCT)
Prior art keywords
shaft
shearer
hydraulic motor
crawler
coal mining
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PCT/CN2015/095486
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French (fr)
Chinese (zh)
Inventor
刘送永
杜长龙
崔新霞
李建平
江红祥
唐玮
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中国矿业大学
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Publication of WO2017041364A1 publication Critical patent/WO2017041364A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts

Definitions

  • the invention relates to a two-way drilling type coal mining machine and a using method thereof, in particular to a crawler walking self-rotating two-way drilling type coal mining machine suitable for a drilling type coal mining machine and a using method thereof.
  • the auger mining method is a mature coal mining method for unmanned coal mining face.
  • the coal mining method is widely used for thin coal seams and extremely thin coal seams with unstable surrounding rock, and is also used for corner coal. Mining and recycling of various coal pillars.
  • the drilling type shearer has only the function of one-way mining of coal seams in the thin coal seam mining process. Therefore, in the case of thin coal seams on both sides of the roadway, the existing auger type shearer cannot simultaneously realize Mining, after mining one side, transfer to the other side of the mining, the whole process results in low efficiency, time-consuming and labor-intensive, high labor intensity, coal mining time and equipment movement time.
  • the object of the present invention is to overcome the deficiencies in the prior art, and to provide a crawler walking and rotating two-way drilling type coal mining machine and a using method thereof, which can be added once by adding a rotating device based on the prior art. Achieve the auger to achieve the mining of thin coal seams on both sides.
  • the crawler walking self-rotating two-way drilling type coal mining machine of the present invention comprises a coal mining machine upper frame assembly and a shearer base disposed under the shearer upper frame assembly, wherein the shearer base is provided under the base of the shearer a slewing support device, wherein the slewing support device is provided with a crawler running mechanism, and the crawler travel mechanism is provided with a transmission device connected to the slewing support device;
  • the slewing support device comprises an inner ring and an outer ring on the inner ring, and a rolling ball body is arranged between the inner ring and the outer ring, and the outer ring is fixed together with the shearer base through the bolt, the inner ring
  • the bolts are fixed together with the crawler walking mechanism;
  • the crawler running mechanism includes a crawler belt, a driving wheel, a tensioning device, a guiding wheel, a tensioning device, a roller, a connecting frame, a driving motor, a chassis support frame and a side wall; the driving wheel and the guiding wheel pass through the same
  • a rolling bearing in the center hole is connected to a central shaft at both ends of the connecting frame, the crawler belt is engaged on the teeth of the driving wheel and the guiding wheel, and the tensioning device is connected to both ends of the driving wheel central shaft by bolts, the branch
  • the heavy wheel is coupled to the central shaft of the connecting frame through a rolling bearing in the central hole thereof, and is engaged with the crawler belt, the driving motor is bolted to the connecting frame, and the protruding shaft is connected with the central shaft of the driving wheel,
  • the chassis support frame is bolted to the connecting frame, and the side wall is welded to the connecting frame;
  • the transmission device comprises a hydraulic motor, a brake lock, a hydraulic motor gear, a shaft I large gear, a shaft I, an axle I pinion, a shaft II large gear, a shaft II, a runner, a rolling bearing;
  • the hydraulic motor passes The bolt is connected to a chassis support frame in the crawler running mechanism, the brake locker passes through the hydraulic motor output shaft and is bolted to the chassis support frame, and the hydraulic motor gear is firmly connected to the hydraulic motor output shaft through a flat key.
  • the shaft I large gear and the shaft II large gear are respectively connected with the shaft I and the shaft II through splines, and the shaft I pinion is connected with the shaft I through the flat key, and the shaft I and the shaft II are all rolled.
  • the movable bearing supports and performs the rotary motion, and the hydraulic motor gear and the shaft I large gear, the shaft I pinion and the shaft II large gear, the runner and the outer ring of the slewing support device are correctly meshed with each other.
  • the outer side of the slewing support device is provided with a side wall for preventing large pieces of coal from entering the rotary reduction gear box.
  • the drilling type shearer is arranged in the roadway, and the mining operation is first carried out on the side of the thin coal seam.
  • the hydraulic motor is started through the control panel button, and the hydraulic motor transmits the torque to the hydraulic pressure through the output shaft thereof.
  • the high-speed small torque is converted into low-speed and large torque to the runner through the shaft I large gear, the shaft I, the shaft I pinion, the shaft II large gear, and the shaft II, and the runner passes the gear teeth.
  • the control panel controls the brake lock to lock the hydraulic motor output shaft to prevent the spiral drill bit on the shearer upper frame assembly from over-rotating or coal mining operation.
  • the phenomenon of revolving occurs, and the mining operation of the thin coal seam on the other side is carried out, so that the auger can be used for bidirectional coal mining at the same place, the coal mining efficiency is improved, and the equipment transfer and mining time are reduced.
  • the present invention can realize that the drill type shearer successively extracts thin coal seams on both sides in the same place of the roadway, and does not need to move the drill type coal mining machine after the completion of one thin coal seam mining, and then carry out the thin coal seam mining on the other side. It saves time and improves coal mining efficiency; when the drill type shearer meets the intersection at the way from the main roadway to the working face roadway, the spiral drill bit can be self-rotating by means of the slewing support device, so that it can easily reach the work through the roadway fork. Face saving equipment movement time.
  • the transmission device of the present invention is provided with a brake lock device which can prevent the spiral drill bit from being over-rotated or the spiral drill bit from rotating during the coal mining, which greatly improves the reliability of the device;
  • the invention adopts a hydraulic motor and a small volume.
  • the rotary reduction gearbox realizes the rotary motion of the auger bit, and ensures reliable transmission torque and compact structure. It is only necessary to add a corresponding control switch in the control panel to control the hydraulic motor and the brake locker, and the operation is convenient. It is easy to maintain, has strong adaptability and wide application range, and has wide practicality in the field.
  • FIG. 1 is a schematic structural view of a crawler walking and rotating two-way drill type coal mining machine assembly according to the present invention
  • FIG. 2 is a top plan view showing the structure of the coal mining machine upper frame assembly of the present invention
  • Figure 3 is a top plan view showing the structure of the shearer base of the present invention.
  • Figure 4 is a cross-sectional view of the shearer base C-C of the present invention.
  • Figure 5 is a front elevational view showing the connection structure of the slewing support device of the present invention.
  • Figure 6 is a top plan view showing the connection structure of the slewing support device of the present invention.
  • Figure 7 is a front elevational view showing the crawler running mechanism of the present invention.
  • Figure 8 is a top plan view of the crawler running mechanism of the present invention.
  • Figure 9 is a schematic view showing the operation of the crawler walking and rotating two-way drilling type shearer in the coal mining operation of the present invention.
  • Fig. 10 is a schematic view showing the operation of the track-worn self-rotating two-way drilling type shearer of the present invention passing through a roadway fork.
  • the crawler walking self-rotating two-way drilling type coal mining machine of the invention comprises a coal mining machine upper frame assembly 2, a shearer base 3 disposed under the shearer upper frame assembly 2, and a slewing support under the shearer base 3
  • the device 4 the slewing support device 4 is provided with a crawler running mechanism 6, the crawler traveling mechanism 6 is provided with a transmission device 5 connected to the slewing support device 4;
  • the slewing support device 4 includes an inner ring 4-1, an outer ring 4-3 sleeved on the inner ring 4-1, and a rolling ball 4-2 between the inner ring 4-1 and the outer ring 4-3.
  • the outer ring 4-3 is fixed to the shearer base 3 by bolts, and the inner ring 4-1 is fixed to the crawler running mechanism 6 by bolts;
  • the crawler running mechanism 6 includes a crawler belt 6-1, a drive wheel 6-2, a tensioning device 6-3, a guide wheel 6-4, a tensioning device 6-5, a roller 6-6, and a connecting frame 6- 7.
  • the drive motor 6-8, the chassis support frame 6-9 and the side wall 6-10; the drive wheel 6-2 and the guide wheel 6-4 are connected to the connection frame 6-7 through the rolling bearing in the center hole thereof.
  • the crawler belt 6-1 is engaged on the teeth of the drive wheel 6-2 and the guide wheel 6-4, and the tensioning device 6-3 passes through both ends of the central axis of the bolt and the drive wheel 6-2.
  • the roller 6-6 is connected to the central shaft of the connecting frame 6-7 through a rolling bearing in its central hole, and meshes with the crawler belt 6-1, and the driving motor 6-8 is connected by bolting
  • the extension shaft is connected to the central shaft of the drive wheel 6-2
  • the chassis support frame 6-9 is bolted to the connection frame 6-7
  • the side wall 6-10 is welded to the connection.
  • the transmission device 5 includes a hydraulic motor 5-1, a brake lock 5-2, a hydraulic motor gear 5-3, an axle I large gear 5-4, an axle I5-5, an axle I pinion 5-6, Shaft II large gear 5-7, shaft II5-8, runner 5-9, rolling bearing 5-10;
  • the hydraulic motor 5-1 is connected to the chassis support frame 6-9 in the crawler mechanism 6 by bolts
  • the brake lock 5-2 passes through the output shaft of the hydraulic motor 5-1 and is bolted to the chassis support frame 6-9.
  • the hydraulic motor gear 5-3 is firmly connected to the output shaft of the hydraulic motor 5-1 by a flat key.
  • the shaft I large gear 5-4 and the shaft II large gear 5-7 are respectively connected to the shaft I5-5 and the shaft II5-8 through splines, and the shaft I pinion 5-6 is connected to the shaft I5-5 through the flat key.
  • axis I5-5, axis II5-8 Both are supported by the rolling bearing 5-10 and do the rotary motion, the hydraulic motor gear 5-3 and the shaft I large gear 5-4, the shaft I pinion 5-6 and the shaft II large gear 5-7, the runner 5-9 and the rotation
  • the outer rings 4-3 of the support device 4 are properly engaged with each other.
  • the outer side of the slewing support device 4 is provided with side walls 6-10 for preventing large pieces of coal from entering the rotary reduction gear box.
  • the crawler walking self-rotating two-way drilling type shearer 1 is mainly composed of a shearer upper frame assembly 2, a shearer base 3, a slewing support device 4, a transmission device 5 and a crawler traveling mechanism 6.
  • the shearer upper frame assembly 2 is mounted on the shearer base 3, and the slewing support device 4 is firmly connected to the shearer base 3 by bolts.
  • the slewing support device 4 is symmetrically provided with a transmission device 5, and the transmission device 5 is mounted on the crawler belt. On the running mechanism 6.
  • the transmission device 5 is mainly composed of a hydraulic motor 5-1, a brake lock 5-2, a hydraulic motor gear 5-3, an axle I large gear 5-4, an axle I5-5, and an axle I pinion 5-6.
  • the shaft II large gear 5-7, the shaft II5-8, the runner 5-9, and the rolling bearing 5-10 are formed.
  • the hydraulic motor 5-1 is connected to the chassis support frame 6-9 in the crawler mechanism 6 by bolts, and the brake lock 5-2 passes through the output shaft of the hydraulic motor 5-1 and is bolted to the chassis support frame 6-9.
  • the hydraulic motor gear 5-3 is firmly connected to the output shaft of the hydraulic motor 5-1 through a flat key.
  • the shaft I large gear 5-4 and the shaft II large gear 5-7 are respectively splined with the shaft I5-5 and the shaft II5-8.
  • Connection, the shaft I pinion 5-6 is connected to the shaft I5-5 through the flat key, and the shaft I5-5 and the shaft II5-8 are both supported by the rolling bearing 5-10 and are rotated, and the hydraulic motor gear 5-3 and the shaft I are large.
  • the gear 5-4, the shaft I pinion 5-6 and the shaft II large gear 5-7, the runner 5-9 and the outer ring 4-3 in the slewing support 4 are properly engaged with each other.
  • the shearer upper frame assembly 2 is mainly composed of a drive frame 2-1, a transmission case 2-2, a stabilizer 2-3, a side frame 2-4, a hydraulic motor 2-5, and a air cylinder 2 -6, auger drill pipe 2-7, spiral drill bit 2-8.
  • the hydraulic motors 2-5 are two, symmetrically disposed on the driving frame 2-1, and the side frames 2-4 are symmetrically disposed on both sides of the driving frame 2-1, and the output shafts of the two hydraulic motors 2-5 are respectively connected Spiral drill pipe 2-7, two spiral drill pipes 2-7 are provided with stabilizer 2-3, two spiral drill pipes 2-7 are provided with air cylinder 2-6, and transmission box 2-2 is provided with spiral At the front of the drill pipe 2-7, the auger bit 2-8 is placed on the auger shaft 2-7.
  • the shearer base 3 is mainly composed of a chassis 3-7, an intermediate support frame 3-8, a lateral support frame 3-1, a front support frame 3-2, and a fixed frame 3. -3, the fixed frame 3-4, the rear support frame 3-5 and the fixed frame 3-6.
  • the bottom frame 3-7 is embedded in the lower end groove of the intermediate support frame 3-8 through the upper end protruding post, thereby ensuring a stable connection between the two sides, the lateral support frame 3-1, the forward support frame 3-2 and the rear support
  • the frame 3-5 is firmly connected to the intermediate support frame 3-8 by welding, and the fixing frame 3-3 and the fixing frame 3-4 are all fastened to the lateral support frame 3-1 by bolts, and the fixing frame 3-6 is also passed.
  • the bolts are fastened to the rear support frame 3-5.
  • the fixing frame 3-3 and the fixing frame 3-4 have the function of reinforcing support.
  • the slewing support device 4 is mainly composed of an inner ring 4-1, an outer ring 4-3 and a rolling ball 4-2, and the outer ring 4-3 end face and the shearer base 3
  • the bottom frame 3-7 is uniformly provided with bolt connection holes 15 on the same axis, and the end faces of the inner ring 4-1 and the chassis support frame 6-9 and the rotary reduction box wall 11 in the crawler traveling mechanism 6 are evenly distributed.
  • a bolt connection hole 2 in the same axis; the shearer base 3 passes through a hexagon socket bolt 7 through the bolt connection hole 15, a gasket 8, a gasket 2, a nut 13 and an outer ring 4 3 fasten the connection.
  • the chassis support frame 6-9, the rotary reduction gear box wall 11 and the inner ring 4-1 pass through the hexagonal bolts 9 through the bolt connection holes 26, the spacers 8, and the spacers 3. 12, the nut two 14 fastening connection.
  • the crawler running mechanism 6 is mainly composed of a crawler belt 6-1, a drive wheel 6-2, a tensioning device 6-3, a guide wheel 6-4, a buffer spring 6-5, and a roller. 6-6, the connecting frame 6-7, the driving motor 6-8, the chassis support frame 6-9 and the side walls 6-10.
  • the driving wheel 6-2 and the guiding wheel 6-4 are respectively reliably connected to the central axes of the two ends of the connecting frame 6-7 through the rolling bearings in the center hole thereof, and the crawler belt 6-1 is engaged with the driving wheel 6-2 and guided by the meshing manner.
  • the tensioning device 6-3 is connected to both ends of the central shaft of the driving wheel 6-2 by bolts, and the buffer spring 6-5 is sleeved in the tensioning device 6-3, and the supporting roller 6- 6 is firmly connected to the central shaft of the connecting frame 6-7 through the rolling bearing in the center hole thereof, and meshes with the crawler belt 6-1, and the driving motor 6-8 is bolted to the connecting frame 6-7, and the protruding shaft Connected to the central shaft of the drive wheel 6-2, the chassis support frame 6-9 is securely coupled to the connector frame 6-7 by bolts, and the side walls 6-10 are welded to the chassis support frame 6-10.
  • the tensioning device 6-3 has the function of adjusting the crawler belt 6-1 to be in a proper tensioning force
  • the driving motor 6-8 has the function of providing power
  • the side wall 6-10 has the function of preventing the large piece of coal from entering the rotary reduction gear box. effect.
  • the drill shearer 1 is rotated in situ by the swing support device 4 to adjust the orientation of the auger, The thin coal seam B side 19 is mined, thereby greatly improving the mining efficiency and reducing the coal mining time.
  • the use method of the crawler walking self-rotating two-way drilling type coal mining machine of the invention the use method of the crawler walking self-rotating two-way drilling type coal mining machine: the drilling type shearing machine 1 is arranged in the roadway 18, first to the side of the thin coal seam After the mining operation is completed, after the mining operation of the thin coal seam on the side is completed, and after the recovery operation of the components such as the hydraulic propulsion member and the supporting hydraulic cylinder is completed, the hydraulic motor 5-1 is started through the panel button on the control cabinet, and the hydraulic motor 5-1 passes through The output shaft transmits torque to the hydraulic motor gear 5-3, and then through the shaft I large gear 5-4, the shaft I5-5, the shaft I pinion 5-6, the shaft II large gear 5-7, the shaft II5-8 The high-speed small torque is converted into a low-speed large torque and transmitted to the runner 5-9, and the runner 5-9 drives the outer ring 4-3 in the slewing support device 4 through the gear meshing, and then connects the shearer

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Abstract

Provided are a tracked walking, self-rotating bidirectional drilling coal mining machine and an application method thereof. The coal mining machine comprises a coal mining machine upper frame assembly (2) and a coal mining machine base (3) provided under the coal mining machine upper frame assembly (2). A rotary supporting device (4) is provided under the coal mining machine base. A tracked walking mechanism (6) is provided under the rotary supporting device (4). A transmission device (5) connected to the rotary supporting device (4) is provided on the tracked walking mechanism (6). The drilling coal mining machine disposed in a roadway firstly mines one side of a thin seam, rotates by 360° by controlling the rotary supporting device (4) after finishing mining the thin seam on the side, and mines the other side after the rotary supporting device (4) rotates to the other side of the thin seam, thereby allowing a screw drilling machine to bidirectionally mine coal at the same site without moving the equipment greatly, thus improving mining efficiency. In addition, when a crossing appears en route from a main roadway to a working face roadway, a screw bit can self-rotate, thus easily passing through the roadway crossing to reach a working face and saving on equipment moving time.

Description

一种履带行走自旋转双向钻式采煤机及使用方法Track walking self-rotating two-way drilling type coal mining machine and using method thereof 技术领域Technical field
本发明涉及一种双向钻式采煤机及使用方法,尤其是一种适用于钻式采煤机上的履带行走自旋转双向钻式采煤机及使用方法。The invention relates to a two-way drilling type coal mining machine and a using method thereof, in particular to a crawler walking self-rotating two-way drilling type coal mining machine suitable for a drilling type coal mining machine and a using method thereof.
背景技术Background technique
螺旋钻采煤法是目前无人采煤工作面较为成熟的一种采煤方法,该采煤法被广泛用于围岩不稳定的薄煤层和极薄煤层开采,还被用于边角煤开采和各种煤柱的回收。但是,目前由于钻式采煤机在薄煤层开采过程中,仅具有单向开采煤层的功能,因此在巷道两侧都有薄煤层的情况下,现有的螺旋钻式采煤机无法实现同时开采,需开采完一侧后转移至另一侧开采,整个过程造成掘进效率低,费时费力,工人劳动强度高,采煤时间和设备移动时间增长。The auger mining method is a mature coal mining method for unmanned coal mining face. The coal mining method is widely used for thin coal seams and extremely thin coal seams with unstable surrounding rock, and is also used for corner coal. Mining and recycling of various coal pillars. However, at present, the drilling type shearer has only the function of one-way mining of coal seams in the thin coal seam mining process. Therefore, in the case of thin coal seams on both sides of the roadway, the existing auger type shearer cannot simultaneously realize Mining, after mining one side, transfer to the other side of the mining, the whole process results in low efficiency, time-consuming and labor-intensive, high labor intensity, coal mining time and equipment movement time.
发明内容Summary of the invention
技术问题:本发明的目的是克服已有技术中的不足之处,提供一种履带行走自旋转双向钻式采煤机及使用方法,通过在已有技术的基础上增加旋转装置,从而可一次性实现螺旋钻机实现对两侧薄煤层的开采。Technical Problem: The object of the present invention is to overcome the deficiencies in the prior art, and to provide a crawler walking and rotating two-way drilling type coal mining machine and a using method thereof, which can be added once by adding a rotating device based on the prior art. Achieve the auger to achieve the mining of thin coal seams on both sides.
技术方案:本发明的履带行走自旋转双向钻式采煤机,包括采煤机上架总成、设在采煤机上架总成下的采煤机底座,所述的采煤机底座下设有回转支撑装置,所述的回转支撑装置下设有履带行走机构,履带行走机构上设有与回转支撑装置相连的传动装置;Technical Solution: The crawler walking self-rotating two-way drilling type coal mining machine of the present invention comprises a coal mining machine upper frame assembly and a shearer base disposed under the shearer upper frame assembly, wherein the shearer base is provided under the base of the shearer a slewing support device, wherein the slewing support device is provided with a crawler running mechanism, and the crawler travel mechanism is provided with a transmission device connected to the slewing support device;
所述的回转支撑装置包括内圈、套在内圈上的外圈,内圈和外圈之间设有滚球体,所述外圈经螺栓与采煤机底座固定在一起,所述的内圈经螺栓与履带行走机构固定在一起;The slewing support device comprises an inner ring and an outer ring on the inner ring, and a rolling ball body is arranged between the inner ring and the outer ring, and the outer ring is fixed together with the shearer base through the bolt, the inner ring The bolts are fixed together with the crawler walking mechanism;
所述的履带行走机构包括履带、驱动轮、张紧装置、导向轮、张紧装置、支重轮、连接架、驱动电机、底盘支撑架和侧壁;所述的驱动轮和导向轮通过其中心孔内的滚动轴承连接于连接架两端的中心轴上,所述履带卡嵌于驱动轮和导向轮的轮齿上,所述张紧装置通过螺栓与驱动轮中心轴两端连接,所述支重轮通过其中心孔内的滚动轴承连接于连接架的中心轴上,并与履带进行啮合,所述驱动电机通过螺栓连接于连接架上,其伸出轴与驱动轮的中心轴连接,所述底盘支撑架通过螺栓连接于连接架上,所述侧壁焊接于连接架上;The crawler running mechanism includes a crawler belt, a driving wheel, a tensioning device, a guiding wheel, a tensioning device, a roller, a connecting frame, a driving motor, a chassis support frame and a side wall; the driving wheel and the guiding wheel pass through the same A rolling bearing in the center hole is connected to a central shaft at both ends of the connecting frame, the crawler belt is engaged on the teeth of the driving wheel and the guiding wheel, and the tensioning device is connected to both ends of the driving wheel central shaft by bolts, the branch The heavy wheel is coupled to the central shaft of the connecting frame through a rolling bearing in the central hole thereof, and is engaged with the crawler belt, the driving motor is bolted to the connecting frame, and the protruding shaft is connected with the central shaft of the driving wheel, The chassis support frame is bolted to the connecting frame, and the side wall is welded to the connecting frame;
所述的传动装置包括液压马达、抱闸锁止器、液压马达齿轮、轴I大齿轮、轴I、轴I小齿轮、轴II大齿轮、轴II、转轮、滚动轴承;所述液压马达通过螺栓与履带行走机构中的底盘支撑架连接,所述抱闸锁止器穿过液压马达输出轴并用螺栓与底盘支撑架连接,所述液压马达齿轮通过平键稳固连接在液压马达输出轴上,所述轴I大齿轮、轴II大齿轮通过花键分别与轴I、轴II连接,轴I小齿轮通过平键与轴I连接,轴I、轴II都由滚 动轴承支撑并做回转运动,液压马达齿轮与轴I大齿轮、轴I小齿轮与轴II大齿轮、转轮与回转支撑装置中外圈相互之间正确啮合。The transmission device comprises a hydraulic motor, a brake lock, a hydraulic motor gear, a shaft I large gear, a shaft I, an axle I pinion, a shaft II large gear, a shaft II, a runner, a rolling bearing; the hydraulic motor passes The bolt is connected to a chassis support frame in the crawler running mechanism, the brake locker passes through the hydraulic motor output shaft and is bolted to the chassis support frame, and the hydraulic motor gear is firmly connected to the hydraulic motor output shaft through a flat key. The shaft I large gear and the shaft II large gear are respectively connected with the shaft I and the shaft II through splines, and the shaft I pinion is connected with the shaft I through the flat key, and the shaft I and the shaft II are all rolled. The movable bearing supports and performs the rotary motion, and the hydraulic motor gear and the shaft I large gear, the shaft I pinion and the shaft II large gear, the runner and the outer ring of the slewing support device are correctly meshed with each other.
所述的回转支撑装置的外侧设有防止大块煤料进入回转减速箱内的侧壁。The outer side of the slewing support device is provided with a side wall for preventing large pieces of coal from entering the rotary reduction gear box.
履带行走自旋转双向钻式采煤机的使用方法:The use of crawler walking self-rotating two-way drilling shearer:
将钻式采煤机布置于巷道中,先对薄煤层一侧进行开采作业,在该侧薄煤层开采作业结束后,通过控制面板按钮启动液压马达,液压马达通过其输出轴将扭矩传至液压马达齿轮上,再依次经由轴I大齿轮、轴I、轴I小齿轮、轴II大齿轮、轴II,将高速小转矩转化为低速大转矩传至转轮上,转轮通过轮齿啮合带动回转支撑装置中的外圈回转,再通过连接采煤机底座与外圈的内六角螺栓,最终将转矩传至采煤机底座上,实现钻式采煤机的360°旋转,当回转支撑装置旋转到开采另一侧薄煤层的位置后,通过控制面板控制抱闸锁止器锁死液压马达输出轴,防止采煤机上架总成上的螺旋钻头发生过转或采煤作业时发生回转现象,对另一侧薄煤层进行开采作业,从而实现螺旋钻机在同一地点双向采煤,提高采煤效率,减少设备转移和开采时间。The drilling type shearer is arranged in the roadway, and the mining operation is first carried out on the side of the thin coal seam. After the mining operation of the thin coal seam is completed, the hydraulic motor is started through the control panel button, and the hydraulic motor transmits the torque to the hydraulic pressure through the output shaft thereof. On the motor gear, the high-speed small torque is converted into low-speed and large torque to the runner through the shaft I large gear, the shaft I, the shaft I pinion, the shaft II large gear, and the shaft II, and the runner passes the gear teeth. Engagement drives the outer ring in the slewing support device to rotate, and then connects the hexagonal bolts on the base of the shearer and the outer ring, and finally transmits the torque to the base of the shearer to realize 360° rotation of the driller. After the slewing support device rotates to the position of mining the thin coal seam on the other side, the control panel controls the brake lock to lock the hydraulic motor output shaft to prevent the spiral drill bit on the shearer upper frame assembly from over-rotating or coal mining operation. The phenomenon of revolving occurs, and the mining operation of the thin coal seam on the other side is carried out, so that the auger can be used for bidirectional coal mining at the same place, the coal mining efficiency is improved, and the equipment transfer and mining time are reduced.
有益效果:本发明可实现钻式采煤机在巷道同一地点先后开采两侧薄煤层,无需在一侧薄煤层开采完成后通过移动钻式采煤机,再进行另一侧薄煤层开采,大大节省了时间,提高采煤效率;钻式采煤机在从主巷道至工作面巷道途中遇岔路口时,借助于回转支撑装置,可实现螺旋钻头进行自旋转,从而轻易通过巷道岔路口到达工作面,节约设备移动时间。此外,本发明的传动装置中设有可防止螺旋钻头发生过转或螺旋钻头在采煤时发生回转现象的抱闸锁止器,大大提高了设备的可靠性;本发明通过液压马达、小体积回转减速装置,实现了螺旋钻头的回转运动,并保证传递扭矩可靠、结构紧凑,只需在控制面板中加入相应的控制开关,即可对液压马达和抱闸锁止器进行操控,操作方便,便于维修,适应性强,使用范围宽,在本领域内具有广泛的实用性。Advantageous Effects: The present invention can realize that the drill type shearer successively extracts thin coal seams on both sides in the same place of the roadway, and does not need to move the drill type coal mining machine after the completion of one thin coal seam mining, and then carry out the thin coal seam mining on the other side. It saves time and improves coal mining efficiency; when the drill type shearer meets the intersection at the way from the main roadway to the working face roadway, the spiral drill bit can be self-rotating by means of the slewing support device, so that it can easily reach the work through the roadway fork. Face saving equipment movement time. In addition, the transmission device of the present invention is provided with a brake lock device which can prevent the spiral drill bit from being over-rotated or the spiral drill bit from rotating during the coal mining, which greatly improves the reliability of the device; the invention adopts a hydraulic motor and a small volume. The rotary reduction gearbox realizes the rotary motion of the auger bit, and ensures reliable transmission torque and compact structure. It is only necessary to add a corresponding control switch in the control panel to control the hydraulic motor and the brake locker, and the operation is convenient. It is easy to maintain, has strong adaptability and wide application range, and has wide practicality in the field.
附图说明DRAWINGS
图1是本发明的履带行走自旋转双向钻式采煤机总成结构示意图;1 is a schematic structural view of a crawler walking and rotating two-way drill type coal mining machine assembly according to the present invention;
图2是本发明的采煤机上架总成结构俯视示意图;2 is a top plan view showing the structure of the coal mining machine upper frame assembly of the present invention;
图3是本发明的采煤机底座结构俯视示意图;Figure 3 is a top plan view showing the structure of the shearer base of the present invention;
图4是本发明的采煤机底座C-C剖视图;Figure 4 is a cross-sectional view of the shearer base C-C of the present invention;
图5是本发明的回转支撑装置连接结构正视示意图;Figure 5 is a front elevational view showing the connection structure of the slewing support device of the present invention;
图6是本发明的回转支撑装置连接结构俯视示意图;Figure 6 is a top plan view showing the connection structure of the slewing support device of the present invention;
图7是本发明的履带行走机构正视示意图;Figure 7 is a front elevational view showing the crawler running mechanism of the present invention;
图8是本发明的履带行走机构俯视示意图;Figure 8 is a top plan view of the crawler running mechanism of the present invention;
图9是本发明的履带行走自旋转双向钻式采煤机在采煤作业时操作示意图;Figure 9 is a schematic view showing the operation of the crawler walking and rotating two-way drilling type shearer in the coal mining operation of the present invention;
图10是本发明的履带行走自旋转双向钻式采煤机经过巷道岔路口时操作示意图。 Fig. 10 is a schematic view showing the operation of the track-worn self-rotating two-way drilling type shearer of the present invention passing through a roadway fork.
图中:1-钻式采煤机,2-采煤机上架总成,3-采煤机底座,4-回转支撑装置,5-传动装置,6-履带行走机构,7—内六角螺栓,8-垫片一,9—六角螺栓,10—垫片二,11—回转减速箱壁,12—垫片三,13—螺母一,14—螺母二,15—螺栓连接孔一,16—螺栓连接孔二,17—薄煤层A侧,18—巷道,19—薄煤层B侧,20—道岔,2-1-驱动架,2-2-传动箱,2-3-稳定器,2-4-侧架,2-5-液压马达,2-6-风筒,2-7-螺旋钻杆,2-8-螺旋钻头,3-1-侧向支撑架,3-2-前向支撑架,3-3-固定架,3-4-固定架,3-5-后向支撑架,3-6-固定架,3-7-底架,3-8-中间支撑架,4-1-内圈,4-2-滚球体,4-3-外圈,5-1—液压马达,5-2—抱闸锁止器,5-3—液压马达齿轮,5-4—轴I大齿轮,5-5-轴I,5-6-轴I小齿轮,5-7-轴II大齿轮,5-8-轴II,5-9-转轮,5-10-滚动轴承,6-1-履带,6-2-驱动轮,6-3-张紧装置,6-4-导向轮,6-5-缓冲弹簧,6-6-支重轮,6-7-连接架,6-8-驱动电机,6-9-底盘支撑架,6-10—侧壁。In the picture: 1-Drill Shearer, 2-Shearer Shelf Assembly, 3-Shearer Base, 4-Slewing Support, 5-Transmission, 6-Track Walking Mechanism, 7-Hexagon Bolt, 8-shims one, 9-hex bolts, 10-shims two, 11-turning reduction gear box wall, 12-shims three, 13-nut one, 14-nut two, 15-bolt connection hole one, 16-bolt Connection hole 2, 17 - thin coal seam A side, 18 - roadway, 19 - thin coal seam B side, 20 - ballast, 2-1 - drive frame, 2-2- gearbox, 2-3 - stabilizer, 2-4 - side frame, 2-5-hydraulic motor, 2-6-air cylinder, 2-7-spiral drill pipe, 2-8-helical drill bit, 3-1-lateral support frame, 3-2- forward support frame , 3-3- fixed frame, 3-4-fixed frame, 3-5-reverse support frame, 3-6-fixed frame, 3-7-underframe, 3-8-intermediate support frame, 4-1-1 Inner ring, 4-2-ball body, 4-3- outer ring, 5-1—hydraulic motor, 5-2—brake lock, 5-3—hydraulic motor gear, 5-4—shaft I large gear ,5-5-axis I,5-6-axis I pinion,5-7-axis II large gear,5-8-axis II,5-9-rotary wheel,5-10-rolling bearing,6-1- Track, 6-2-drive Wheel, 6-3-tensioning device, 6-4-guide wheel, 6-5-buffer spring, 6-6-roller, 6-7-connector, 6-8-drive motor, 6-9- Chassis support, 6-10 - side wall.
具体实施方式:detailed description:
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below with reference to the accompanying drawings:
本发明的履带行走自旋转双向钻式采煤机,包括采煤机上架总成2、设在采煤机上架总成2下的采煤机底座3,采煤机底座3下设有回转支撑装置4,回转支撑装置4下设有履带行走机构6,履带行走机构6上设有与回转支撑装置4相连的传动装置5;The crawler walking self-rotating two-way drilling type coal mining machine of the invention comprises a coal mining machine upper frame assembly 2, a shearer base 3 disposed under the shearer upper frame assembly 2, and a slewing support under the shearer base 3 The device 4, the slewing support device 4 is provided with a crawler running mechanism 6, the crawler traveling mechanism 6 is provided with a transmission device 5 connected to the slewing support device 4;
所述的回转支撑装置4包括内圈4-1、套在内圈4-1上的外圈4-3,内圈4-1和外圈4-3之间设有滚球体4-2,所述外圈4-3经螺栓与采煤机底座3固定在一起,所述的内圈4-1经螺栓与履带行走机构6固定在一起;The slewing support device 4 includes an inner ring 4-1, an outer ring 4-3 sleeved on the inner ring 4-1, and a rolling ball 4-2 between the inner ring 4-1 and the outer ring 4-3. The outer ring 4-3 is fixed to the shearer base 3 by bolts, and the inner ring 4-1 is fixed to the crawler running mechanism 6 by bolts;
所述的履带行走机构6包括履带6-1、驱动轮6-2、张紧装置6-3、导向轮6-4、张紧装置6-5、支重轮6-6、连接架6-7、驱动电机6-8、底盘支撑架6-9和侧壁6-10;所述的驱动轮6-2和导向轮6-4通过其中心孔内的滚动轴承连接于连接架6-7两端的中心轴上,所述履带6-1卡嵌于驱动轮6-2和导向轮6-4的轮齿上,所述张紧装置6-3通过螺栓与驱动轮6-2中心轴两端连接,所述支重轮6-6通过其中心孔内的滚动轴承连接于连接架6-7的中心轴上,并与履带6-1进行啮合,所述驱动电机6-8通过螺栓连接于连接架6-7上,其伸出轴与驱动轮6-2的中心轴连接,所述底盘支撑架6-9通过螺栓连接于连接架6-7上,所述侧壁6-10焊接于连接架6-7上;The crawler running mechanism 6 includes a crawler belt 6-1, a drive wheel 6-2, a tensioning device 6-3, a guide wheel 6-4, a tensioning device 6-5, a roller 6-6, and a connecting frame 6- 7. The drive motor 6-8, the chassis support frame 6-9 and the side wall 6-10; the drive wheel 6-2 and the guide wheel 6-4 are connected to the connection frame 6-7 through the rolling bearing in the center hole thereof. On the central axis of the end, the crawler belt 6-1 is engaged on the teeth of the drive wheel 6-2 and the guide wheel 6-4, and the tensioning device 6-3 passes through both ends of the central axis of the bolt and the drive wheel 6-2. Connected, the roller 6-6 is connected to the central shaft of the connecting frame 6-7 through a rolling bearing in its central hole, and meshes with the crawler belt 6-1, and the driving motor 6-8 is connected by bolting On the frame 6-7, the extension shaft is connected to the central shaft of the drive wheel 6-2, and the chassis support frame 6-9 is bolted to the connection frame 6-7, and the side wall 6-10 is welded to the connection. On shelves 6-7;
所述的传动装置5包括液压马达5-1、抱闸锁止器5-2、液压马达齿轮5-3、轴I大齿轮5-4、轴I5-5、轴I小齿轮5-6、轴II大齿轮5-7、轴II5-8、转轮5-9、滚动轴承5-10;所述液压马达5-1通过螺栓与履带行走机构6中的底盘支撑架6-9连接,所述抱闸锁止器5-2穿过液压马达5-1输出轴并用螺栓与底盘支撑架6-9连接,所述液压马达齿轮5-3通过平键稳固连接在液压马达5-1输出轴上,所述轴I大齿轮5-4、轴II大齿轮5-7通过花键分别与轴I5-5、轴II5-8连接,轴I小齿轮5-6通过平键与轴I5-5连接,轴I5-5、轴II5-8 都由滚动轴承5-10支撑并做回转运动,液压马达齿轮5-3与轴I大齿轮5-4、轴I小齿轮5-6与轴II大齿轮5-7、转轮5-9与回转支撑装置4中外圈4-3相互之间正确啮合。所述的回转支撑装置4的外侧设有防止大块煤料进入回转减速箱内的侧壁6-10。The transmission device 5 includes a hydraulic motor 5-1, a brake lock 5-2, a hydraulic motor gear 5-3, an axle I large gear 5-4, an axle I5-5, an axle I pinion 5-6, Shaft II large gear 5-7, shaft II5-8, runner 5-9, rolling bearing 5-10; the hydraulic motor 5-1 is connected to the chassis support frame 6-9 in the crawler mechanism 6 by bolts, The brake lock 5-2 passes through the output shaft of the hydraulic motor 5-1 and is bolted to the chassis support frame 6-9. The hydraulic motor gear 5-3 is firmly connected to the output shaft of the hydraulic motor 5-1 by a flat key. The shaft I large gear 5-4 and the shaft II large gear 5-7 are respectively connected to the shaft I5-5 and the shaft II5-8 through splines, and the shaft I pinion 5-6 is connected to the shaft I5-5 through the flat key. , axis I5-5, axis II5-8 Both are supported by the rolling bearing 5-10 and do the rotary motion, the hydraulic motor gear 5-3 and the shaft I large gear 5-4, the shaft I pinion 5-6 and the shaft II large gear 5-7, the runner 5-9 and the rotation The outer rings 4-3 of the support device 4 are properly engaged with each other. The outer side of the slewing support device 4 is provided with side walls 6-10 for preventing large pieces of coal from entering the rotary reduction gear box.
图1所示,履带行走自旋转双向钻式采煤机1,主要由采煤机上架总成2、采煤机底座3、回转支撑装置4、传动装置5和履带行走机构6组成。采煤机上架总成2安装于采煤机底座3上,回转支撑装置4通过螺栓与采煤机底座3稳固连接,回转支撑装置4两侧对称设有传动装置5,传动装置5安装于履带行走机构6上。所述的传动装置5主要由液压马达5-1、抱闸锁止器5-2、液压马达齿轮5-3、轴I大齿轮5-4、轴I5-5、轴I小齿轮5-6、轴II大齿轮5-7、轴II5-8、转轮5-9、滚动轴承5-10构成。液压马达5-1通过螺栓与履带行走机构6中的底盘支撑架6-9连接,抱闸锁止器5-2穿过液压马达5-1输出轴并用螺栓与底盘支撑架6-9连接,液压马达齿轮5-3通过平键稳固连接在液压马达5-1输出轴上,轴I大齿轮5-4、轴II大齿轮5-7通过花键分别与轴I5-5、轴II5-8连接,轴I小齿轮5-6通过平键与轴I5-5连接,轴I5-5、轴II5-8都由滚动轴承5-10支撑并做回转运动,液压马达齿轮5-3与轴I大齿轮5-4、轴I小齿轮5-6与轴II大齿轮5-7、转轮5-9与回转支撑装置4中的外圈4-3相互之间正确啮合。As shown in Fig. 1, the crawler walking self-rotating two-way drilling type shearer 1 is mainly composed of a shearer upper frame assembly 2, a shearer base 3, a slewing support device 4, a transmission device 5 and a crawler traveling mechanism 6. The shearer upper frame assembly 2 is mounted on the shearer base 3, and the slewing support device 4 is firmly connected to the shearer base 3 by bolts. The slewing support device 4 is symmetrically provided with a transmission device 5, and the transmission device 5 is mounted on the crawler belt. On the running mechanism 6. The transmission device 5 is mainly composed of a hydraulic motor 5-1, a brake lock 5-2, a hydraulic motor gear 5-3, an axle I large gear 5-4, an axle I5-5, and an axle I pinion 5-6. The shaft II large gear 5-7, the shaft II5-8, the runner 5-9, and the rolling bearing 5-10 are formed. The hydraulic motor 5-1 is connected to the chassis support frame 6-9 in the crawler mechanism 6 by bolts, and the brake lock 5-2 passes through the output shaft of the hydraulic motor 5-1 and is bolted to the chassis support frame 6-9. The hydraulic motor gear 5-3 is firmly connected to the output shaft of the hydraulic motor 5-1 through a flat key. The shaft I large gear 5-4 and the shaft II large gear 5-7 are respectively splined with the shaft I5-5 and the shaft II5-8. Connection, the shaft I pinion 5-6 is connected to the shaft I5-5 through the flat key, and the shaft I5-5 and the shaft II5-8 are both supported by the rolling bearing 5-10 and are rotated, and the hydraulic motor gear 5-3 and the shaft I are large. The gear 5-4, the shaft I pinion 5-6 and the shaft II large gear 5-7, the runner 5-9 and the outer ring 4-3 in the slewing support 4 are properly engaged with each other.
图2所示,所述的采煤机上架总成2主要由驱动架2-1、传动箱2-2、稳定器2-3、侧架2-4、液压马达2-5、风筒2-6、螺旋钻杆2-7、螺旋钻头2-8构成。液压马达2-5为两个,对称设在驱动架2-1上,侧架2-4对称设在驱动架2-1的两侧,两个液压马达2-5的输出轴上分别连有螺旋钻杆2-7,两个螺旋钻杆2-7上设有稳定器2-3,两个螺旋钻杆2-7之间设有风筒2-6,传动箱2-2设有螺旋钻杆2-7的前部,螺旋钻头2-8设在螺旋钻杆2-7上。As shown in FIG. 2, the shearer upper frame assembly 2 is mainly composed of a drive frame 2-1, a transmission case 2-2, a stabilizer 2-3, a side frame 2-4, a hydraulic motor 2-5, and a air cylinder 2 -6, auger drill pipe 2-7, spiral drill bit 2-8. The hydraulic motors 2-5 are two, symmetrically disposed on the driving frame 2-1, and the side frames 2-4 are symmetrically disposed on both sides of the driving frame 2-1, and the output shafts of the two hydraulic motors 2-5 are respectively connected Spiral drill pipe 2-7, two spiral drill pipes 2-7 are provided with stabilizer 2-3, two spiral drill pipes 2-7 are provided with air cylinder 2-6, and transmission box 2-2 is provided with spiral At the front of the drill pipe 2-7, the auger bit 2-8 is placed on the auger shaft 2-7.
图3和图4所示,所述的采煤机底座3主要由底架3-7、中间支撑架3-8、侧向支撑架3-1、前向支撑架3-2、固定架3-3、固定架3-4、后向支撑架3-5和固定架3-6构成。底架3-7通过上端凸出支柱卡嵌于中间支撑架3-8下端凹槽内,从而保证两者稳固连接,侧向支撑架3-1、前向支撑架3-2和后向支撑架3-5通过焊接与中间支撑架3-8稳固连接,固定架3-3和固定架3-4都通过螺栓紧固连接于侧向支撑架3-1上,固定架3-6同样通过螺栓紧固连接于后向支撑架3-5上。其中固定架3-3和固定架3-4具有加固支撑的作用。As shown in FIG. 3 and FIG. 4, the shearer base 3 is mainly composed of a chassis 3-7, an intermediate support frame 3-8, a lateral support frame 3-1, a front support frame 3-2, and a fixed frame 3. -3, the fixed frame 3-4, the rear support frame 3-5 and the fixed frame 3-6. The bottom frame 3-7 is embedded in the lower end groove of the intermediate support frame 3-8 through the upper end protruding post, thereby ensuring a stable connection between the two sides, the lateral support frame 3-1, the forward support frame 3-2 and the rear support The frame 3-5 is firmly connected to the intermediate support frame 3-8 by welding, and the fixing frame 3-3 and the fixing frame 3-4 are all fastened to the lateral support frame 3-1 by bolts, and the fixing frame 3-6 is also passed. The bolts are fastened to the rear support frame 3-5. The fixing frame 3-3 and the fixing frame 3-4 have the function of reinforcing support.
图5和图6所示,所述的回转支撑装置4主要由内圈4-1、外圈4-3和滚球体4-2组成,所述外圈4-3端面与采煤机底座3中的底架3-7上均布有在同一轴线的螺栓连接孔一15,内圈4-1端面与履带行走机构6中的底盘支撑架6-9和回转减速箱壁11上均布有在同一轴线的螺栓连接孔二16;所述的采煤机底座3通过穿过螺栓连接孔一15的内六角螺栓7、垫片一8、垫片二10、螺母一13与外圈4-3紧固连接。所述的底盘支撑架6-9、回转减速箱壁11与内圈4-1通过穿过螺栓连接孔二16的六角螺栓9、垫片一8、垫片三 12、螺母二14紧固连接。As shown in FIG. 5 and FIG. 6, the slewing support device 4 is mainly composed of an inner ring 4-1, an outer ring 4-3 and a rolling ball 4-2, and the outer ring 4-3 end face and the shearer base 3 The bottom frame 3-7 is uniformly provided with bolt connection holes 15 on the same axis, and the end faces of the inner ring 4-1 and the chassis support frame 6-9 and the rotary reduction box wall 11 in the crawler traveling mechanism 6 are evenly distributed. a bolt connection hole 2 in the same axis; the shearer base 3 passes through a hexagon socket bolt 7 through the bolt connection hole 15, a gasket 8, a gasket 2, a nut 13 and an outer ring 4 3 fasten the connection. The chassis support frame 6-9, the rotary reduction gear box wall 11 and the inner ring 4-1 pass through the hexagonal bolts 9 through the bolt connection holes 26, the spacers 8, and the spacers 3. 12, the nut two 14 fastening connection.
图7和图8所示,所述的履带行走机构6主要由履带6-1、驱动轮6-2、张紧装置6-3、导向轮6-4、缓冲弹簧6-5、支重轮6-6、连接架6-7、驱动电机6-8、底盘支撑架6-9和侧壁6-10构成。驱动轮6-2和导向轮6-4通过其中心孔内的滚动轴承分别可靠连接于连接架6-7两端的中心轴上,履带6-1以啮合方式卡嵌于驱动轮6-2和导向轮6-4的轮齿上,张紧装置6-3通过螺栓与驱动轮6-2中心轴两端连接,缓冲弹簧6-5穿套在张紧装置6-3中,支重轮6-6通过其中心孔内的滚动轴承稳固连接于连接架6-7的中心轴上,并与履带6-1进行啮合,驱动电机6-8通过螺栓连接于连接架6-7上,其伸出轴与驱动轮6-2的中心轴连接,底盘支撑架6-9通过螺栓稳固连接于连接架6-7上,侧壁6-10焊接于底盘支撑架6-10上。其中,张紧装置6-3具有调节履带6-1处于合适张紧力的作用,驱动电机6-8具有提供动力的作用,侧壁6-10具有防止大块煤料进入回转减速箱内的作用。7 and 8, the crawler running mechanism 6 is mainly composed of a crawler belt 6-1, a drive wheel 6-2, a tensioning device 6-3, a guide wheel 6-4, a buffer spring 6-5, and a roller. 6-6, the connecting frame 6-7, the driving motor 6-8, the chassis support frame 6-9 and the side walls 6-10. The driving wheel 6-2 and the guiding wheel 6-4 are respectively reliably connected to the central axes of the two ends of the connecting frame 6-7 through the rolling bearings in the center hole thereof, and the crawler belt 6-1 is engaged with the driving wheel 6-2 and guided by the meshing manner. On the teeth of the wheel 6-4, the tensioning device 6-3 is connected to both ends of the central shaft of the driving wheel 6-2 by bolts, and the buffer spring 6-5 is sleeved in the tensioning device 6-3, and the supporting roller 6- 6 is firmly connected to the central shaft of the connecting frame 6-7 through the rolling bearing in the center hole thereof, and meshes with the crawler belt 6-1, and the driving motor 6-8 is bolted to the connecting frame 6-7, and the protruding shaft Connected to the central shaft of the drive wheel 6-2, the chassis support frame 6-9 is securely coupled to the connector frame 6-7 by bolts, and the side walls 6-10 are welded to the chassis support frame 6-10. Wherein, the tensioning device 6-3 has the function of adjusting the crawler belt 6-1 to be in a proper tensioning force, the driving motor 6-8 has the function of providing power, and the side wall 6-10 has the function of preventing the large piece of coal from entering the rotary reduction gear box. effect.
图9所示,在巷道18两侧都具有薄煤层的情况下,钻式采煤机1在开采完薄煤层A侧17后,通过回转支撑装置4在原地转动,调转螺旋钻的方位,对薄煤层B侧19进行开采,从而大大提高了开采效率,减少采煤时间。As shown in FIG. 9, in the case where there are thin coal seams on both sides of the roadway 18, after the thin coal seam A side 17 is mined, the drill shearer 1 is rotated in situ by the swing support device 4 to adjust the orientation of the auger, The thin coal seam B side 19 is mined, thereby greatly improving the mining efficiency and reducing the coal mining time.
图10所示,钻式采煤机1在从主巷道至工作面途中遇道岔20时,借助于回转支撑装置4,可实现螺旋钻头进行360°自旋转,从而轻易通过道岔20,到达指定工作面,对薄煤层A侧17和薄煤层B侧19进行采煤作业,大大节约设备移动时间。As shown in FIG. 10, when the drill type shearer 1 encounters the ballast 20 on the way from the main roadway to the working surface, the spiral bit can be rotated 360° by means of the slewing support device 4, thereby easily passing the switch 20 to the designated work. In the face, coal mining operations are carried out on the thin coal seam A side 17 and the thin coal seam B side 19, which greatly saves equipment moving time.
本发明的履带行走自旋转双向钻式采煤机的使用方法:履带行走自旋转双向钻式采煤机的使用方法:将钻式采煤机1布置于巷道18中,先对薄煤层一侧进行开采作业,在该侧薄煤层开采作业结束后,并于液压推进部件、支撑液压缸等部件回收操作完成后,通过控制柜上的面板按钮启动液压马达5-1,液压马达5-1通过其输出轴将扭矩传至液压马达齿轮5-3上,再依次经由轴I大齿轮5-4、轴I5-5、轴I小齿轮5-6、轴II大齿轮5-7、轴II5-8,将高速小转矩转化为低速大转矩传至转轮5-9上,转轮5-9通过轮齿啮合带动回转支撑装置4中的外圈4-3回转,再通过连接采煤机底座3中的底架3-1与外圈4-3的内六角螺栓7最终将转矩传至采煤机底座3上,实现钻式采煤机的360°旋转,当回转支撑装置4旋转到开采另一侧薄煤层的位置后,通过控制面板控制抱闸锁止器5-2锁死液压马达5-1输出轴,防止采煤机上架总成2上的螺旋钻头发生过转或采煤作业时发生回转现象,对另一侧薄煤层进行开采作业,从而实现螺旋钻机在同一地点双向采煤,提高采煤效率,减少设备转移和开采时间。The use method of the crawler walking self-rotating two-way drilling type coal mining machine of the invention: the use method of the crawler walking self-rotating two-way drilling type coal mining machine: the drilling type shearing machine 1 is arranged in the roadway 18, first to the side of the thin coal seam After the mining operation is completed, after the mining operation of the thin coal seam on the side is completed, and after the recovery operation of the components such as the hydraulic propulsion member and the supporting hydraulic cylinder is completed, the hydraulic motor 5-1 is started through the panel button on the control cabinet, and the hydraulic motor 5-1 passes through The output shaft transmits torque to the hydraulic motor gear 5-3, and then through the shaft I large gear 5-4, the shaft I5-5, the shaft I pinion 5-6, the shaft II large gear 5-7, the shaft II5-8 The high-speed small torque is converted into a low-speed large torque and transmitted to the runner 5-9, and the runner 5-9 drives the outer ring 4-3 in the slewing support device 4 through the gear meshing, and then connects the shearer The underframe 3-1 of the base 3 and the hexagonal bolt 7 of the outer ring 4-3 finally transmit torque to the shearer base 3, achieving 360° rotation of the drill shearer, when the rotary support device 4 rotates After mining the position of the thin coal seam on the other side, the brake locker 5-2 is locked by the control panel to lock the hydraulic motor 5-1 output shaft Preventing the spiral drill bit on the shearer upper frame assembly 2 from turning over or causing the turning phenomenon during the coal mining operation, and mining the thin coal seam on the other side, thereby realizing the auger drilling in the same place and improving the coal mining efficiency. Reduce equipment transfer and mining time.
当钻式采煤机1在从主巷道至工作面途中遇道岔20时,通过控制回转支撑装置4,使螺旋钻头顺巷道方向进行自旋转,实现快速、轻易通过道岔20,大大节约设备移动时间,进而快速进行采煤作业。 When the drill shearer 1 encounters the ballast 20 on the way from the main roadway to the working surface, by controlling the slewing support device 4, the spiral drill bit rotates in the direction of the roadway, thereby achieving fast and easy passage through the switch 20, which greatly saves equipment movement time. And then quickly carry out coal mining operations.

Claims (3)

  1. 一种履带行走自旋转双向钻式采煤机,包括采煤机上架总成(2)、设在采煤机上架总成(2)下的采煤机底座(3),其特征在于:所述的采煤机底座(3)下设有回转支撑装置(4),所述的回转支撑装置(4)下设有履带行走机构(6),履带行走机构(6)上设有与回转支撑装置(4)相连的传动装置(5);A crawler walking self-rotating two-way drilling type coal mining machine comprises a shearer upper frame assembly (2) and a shearer base (3) disposed under the shearer upper frame assembly (2), characterized in that: The shearer support (4) is arranged under the shearer base (3), and the crawler support device (4) is provided with a crawler travel mechanism (6), and the crawler travel mechanism (6) is provided with a swing support a transmission (5) connected to the device (4);
    所述的回转支撑装置(4)包括内圈(4-1)、套在内圈(4-1)上的外圈(4-3),内圈(4-1)和外圈(4-3)之间设有滚球体(4-2),所述外圈(4-3)经螺栓与采煤机底座(3)固定在一起,所述的内圈(4-1)经螺栓与履带行走机构(6)固定在一起;The slewing support device (4) comprises an inner ring (4-1), an outer ring (4-3) on the inner ring (4-1), an inner ring (4-1) and an outer ring (4- 3) Between the ball body (4-2), the outer ring (4-3) is fixed by bolts and the shearer base (3), and the inner ring (4-1) is bolted and The crawler walking mechanism (6) is fixed together;
    所述的履带行走机构(6)包括履带(6-1)、驱动轮(6-2)、张紧装置(6-3)、导向轮(6-4)、张紧装置(6-5)、支重轮(6-6)、连接架(6-7)、驱动电机(6-8)、底盘支撑架(6-9)和侧壁(6-10);所述的驱动轮(6-2)和导向轮(6-4)通过其中心孔内的滚动轴承连接于连接架(6-7)两端的中心轴上,所述履带(6-1)卡嵌于驱动轮(6-2)和导向轮(6-4)的轮齿上,所述张紧装置(6-3)通过螺栓与驱动轮(6-2)中心轴两端连接,所述支重轮(6-6)通过其中心孔内的滚动轴承连接于连接架(6-7)的中心轴上,并与履带(6-1)进行啮合,所述驱动电机(6-8)通过螺栓连接于连接架(6-7)上,其伸出轴与驱动轮(6-2)的中心轴连接,所述底盘支撑架(6-9)通过螺栓连接于连接架(6-7)上,所述侧壁(6-10)焊接于连接架(6-7)上;The crawler running mechanism (6) includes a crawler belt (6-1), a drive wheel (6-2), a tensioning device (6-3), a guide wheel (6-4), and a tensioning device (6-5). , roller (6-6), connecting frame (6-7), drive motor (6-8), chassis support frame (6-9) and side wall (6-10); said drive wheel (6 -2) and the guide wheel (6-4) are connected to the central shaft at both ends of the connecting frame (6-7) through a rolling bearing in the center hole thereof, and the crawler belt (6-1) is engaged with the driving wheel (6-2) And the teeth of the guide wheel (6-4), the tensioning device (6-3) is connected to both ends of the central shaft of the driving wheel (6-2) by bolts, the supporting wheel (6-6) It is connected to the central shaft of the connecting frame (6-7) through a rolling bearing in its central hole and meshes with the crawler belt (6-1), and the driving motor (6-8) is bolted to the connecting frame (6- 7) The extension shaft is connected to the central shaft of the driving wheel (6-2), and the chassis support frame (6-9) is bolted to the connecting frame (6-7), the side wall (6) -10) welded to the connecting frame (6-7);
    所述的传动装置(5)包括液压马达(5-1)、抱闸锁止器(5-2)、液压马达齿轮(5-3)、轴I大齿轮(5-4)、轴I(5-5)、轴I小齿轮(5-6)、轴II大齿轮(5-7)、轴II(5-8)、转轮(5-9)、滚动轴承(5-10);所述液压马达(5-1)通过螺栓与履带行走机构(6)中的底盘支撑架(6-9)连接,所述抱闸锁止器(5-2)穿过液压马达(5-1)输出轴并用螺栓与底盘支撑架(6-9)连接,所述液压马达齿轮(5-3)通过平键稳固连接在液压马达(5-1)输出轴上,所述轴I大齿轮(5-4)、轴II大齿轮(5-7)通过花键分别与轴I(5-5)、轴II(5-8)连接,轴I小齿轮(5-6)通过平键与轴I(5-5)连接,轴I(5-5)、轴II(5-8)都由滚动轴承(5-10)支撑并做回转运动,液压马达齿轮(5-3)与轴I大齿轮(5-4)、轴I小齿轮(5-6)与轴II大齿轮(5-7)、转轮(5-9)与回转支撑装置(4)中外圈(4-3)相互之间正确啮合。The transmission device (5) includes a hydraulic motor (5-1), a brake lock (5-2), a hydraulic motor gear (5-3), a shaft I large gear (5-4), and an axis I ( 5-5), shaft I pinion (5-6), shaft II large gear (5-7), shaft II (5-8), runner (5-9), rolling bearing (5-10); The hydraulic motor (5-1) is connected to the chassis support frame (6-9) in the crawler running mechanism (6) by bolts, and the brake lock (5-2) is output through the hydraulic motor (5-1). The shaft is connected to the chassis support frame (6-9) by bolts, and the hydraulic motor gear (5-3) is firmly connected to the output shaft of the hydraulic motor (5-1) by a flat key, the shaft I large gear (5- 4) The shaft II large gear (5-7) is connected to the shaft I (5-5) and the shaft II (5-8) through the spline, and the shaft I pinion (5-6) passes the flat key and the shaft I ( 5-5) Connection, shaft I (5-5), shaft II (5-8) are supported by rolling bearings (5-10) and make rotary motion, hydraulic motor gear (5-3) and shaft I large gear (5 -4), shaft I pinion (5-6) and shaft II large gear (5-7), runner (5-9) and slewing support device (4) middle and outer ring (4-3) correctly mesh with each other .
  2. 根据权利要求1所述的一种履带行走自旋转双向钻式采煤机,其特征在于:所述的回转支撑装置(4)的外侧设有防止大块煤料进入回转减速箱内的侧壁(6-10)。A track walking self-rotating two-way drilling type shearer according to claim 1, characterized in that: the outer side of the slewing support device (4) is provided with a side wall for preventing large pieces of coal from entering the rotary reduction gear box. (6-10).
  3. 根据权利要求1所述的一种履带行走自旋转双向钻式采煤机的使用方法,其特征在于:将钻式采煤机布置于巷道中,先对薄煤层一侧进行开采作业,在该侧薄煤层开采作业结束后,通过控制面板按钮启动液压马达(5-1),液压马达(5-1)通过其输出轴将扭矩传至液压马达齿轮(5-3)上,再依次经由轴I大齿轮(5-4)、轴I(5-5)、轴I小齿轮(5- 6)、轴II大齿轮(5-7)、轴II(5-8),将高速小转矩转化为低速大转矩传至转轮(5-9)上,转轮(5-9)通过轮齿啮合带动回转支撑装置(4)中的外圈回转,再通过连接采煤机底座(3)与外圈(4-3)的内六角螺栓,最终将转矩传至采煤机底座(3)上,实现钻式采煤机的360°旋转,当回转支撑装置(4)旋转到开采另一侧薄煤层的位置后,通过控制面板控制抱闸锁止器(5-2)锁死液压马达(5-1)输出轴,防止采煤机上架总成(2)上的螺旋钻头发生过转或采煤作业时发生回转现象,对另一侧薄煤层进行开采作业,从而实现螺旋钻机在同一地点双向采煤,提高采煤效率,减少设备转移和开采时间。 The method for using a crawler-type self-rotating two-way drill type shearer according to claim 1, wherein the driller is arranged in the roadway, and the mining operation is first performed on one side of the thin coal seam. After the mining operation of the side thin coal seam is completed, the hydraulic motor (5-1) is activated by the control panel button, and the hydraulic motor (5-1) transmits the torque to the hydraulic motor gear (5-3) through its output shaft, and then passes through the shaft in turn. I large gear (5-4), shaft I (5-5), shaft I pinion (5- 6), shaft II large gear (5-7), shaft II (5-8), the high speed small torque is converted into low speed and large torque is transmitted to the runner (5-9), the runner (5-9) The outer ring in the slewing support device (4) is rotated by the gear teeth, and then the hexagonal bolts of the shearer base (3) and the outer ring (4-3) are connected to finally transmit the torque to the shearer base. (3) On, the 360° rotation of the drill shearer is realized, and when the rotary support device (4) is rotated to the position of mining the thin coal seam on the other side, the lock of the brake lock (5-2) is controlled by the control panel. The output shaft of the dead hydraulic motor (5-1) prevents the spiral drill bit on the shearer upper frame assembly (2) from over-rotating or the turning phenomenon occurs during the coal mining operation, and the mining operation on the other side of the thin coal seam is realized, thereby realizing the spiral The rig uses two-way coal mining at the same location to improve coal mining efficiency and reduce equipment transfer and production time.
PCT/CN2015/095486 2015-09-11 2015-11-25 Tracked walking, self-rotating bidirectional drilling coal mining machine and application method thereof WO2017041364A1 (en)

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