WO2017041333A1 - Plating process for plating layer on nail abutting seat component - Google Patents

Plating process for plating layer on nail abutting seat component Download PDF

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Publication number
WO2017041333A1
WO2017041333A1 PCT/CN2015/090645 CN2015090645W WO2017041333A1 WO 2017041333 A1 WO2017041333 A1 WO 2017041333A1 CN 2015090645 W CN2015090645 W CN 2015090645W WO 2017041333 A1 WO2017041333 A1 WO 2017041333A1
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Prior art keywords
plating
plated
solution
plating process
passivation
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PCT/CN2015/090645
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French (fr)
Chinese (zh)
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浦晓冬
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无锡市宝玛精密部件有限公司
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Publication of WO2017041333A1 publication Critical patent/WO2017041333A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces

Definitions

  • the invention relates to the field of metal surface protective coatings, in particular to a plating process for plating a nail-bearing part.
  • the electroless nickel plating layer has excellent physical and chemical properties such as excellent corrosion resistance, wear resistance and weldability, and is widely used in aviation, aerospace, petrochemical, machinery, electronics, computers, automobiles, food packaging, molds, and medical treatment. , textile and other fields.
  • Electroless plating is a metal deposition process in which metal ions are reduced by autocatalysis of a metal surface by a reducing agent in a solution.
  • the requirements for corrosion resistance and wear resistance of mechanical parts in these fields are becoming higher and higher, and the single chemical nickel plating is increasingly unable to meet the needs of industrial development.
  • Composite electroless plating with good corrosion resistance and wear resistance has gradually developed.
  • Chemical composite plating is a process for obtaining a composite coating developed on the basis of electroless plating. It refers to the addition of one or more insoluble solid particles to the plating solution under the condition of no electricity. A deposition technique in which a solid coating is uniformly dispersed in a plating solution to co-deposit solid particles with metal ions to form a composite plating layer. Chemical composite plating has low cost, low pollution, and can meet the performance needs of most occasions. However, the composite electroless plating is not ideal for friction and lubricity, and it does not have the effect of silencing.
  • the technical problem to be solved by the present invention is to provide a plating process for plating the nail-bearing member, which has low friction, good lubricity, corrosion resistance, thermal conductivity, and is also effective for silencing and preventing static electricity.
  • a technical solution adopted by the present invention is to provide a plating process for plating a nail-bearing member, and directly plating an inner surface of the abutment member to form a Ni-PTFE plating layer, comprising the following steps:
  • activation the step of (2) pickling after the nail block to be plated with the activation solution at room temperature for 15 ⁇ 25min, washed, blow dry, heat treatment at 120 ⁇ 150 ° C for 5 ⁇ 12min;
  • abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer,
  • the nickel salt is 30-40 g/L
  • the PTFE emulsion is 20-30.0 mL/L
  • the rare earth element is 0.5-1.1 g/L
  • the double surfactant is 0.5-2 g/L
  • the complexing agent is 30-50 mL/L.
  • passivation the plated nail seat component is placed in the passivation solution, the temperature is 70-85 ° C, passivation 13 ⁇ 15min;
  • the degreasing liquid described in the step (1) is composed of 30 to 60 g/L of sodium hydrogencarbonate, 20 to 30 g/L of sodium silicate, and the balance of water.
  • the frequency of the ultrasonic waves during cleaning in step (1) is from 20 kHz to 30 kHz.
  • the volume ratio of hydrofluoric acid, nitric acid and deionized water in the pickling solution used in the step (2) is (0.5 to 1): (2 to 3):1.
  • the weight ratio of ammonium hydrogen fluoride, phosphoric acid and deionized water in the activation liquid used in the step (3) is 1: (1.5 to 3): (3 to 5), the phosphoric acid
  • the mass percentage concentration is 85%.
  • the nickel salt is nickel sulfate or nickel acetate
  • the PTFE emulsion has a solid content of 55 to 65 wt%.
  • the double surfactant is a compounded double surfactant of OP and CTAB
  • the complexing agent used is citrate or sodium succinate
  • the stabilizer is barium sulfate.
  • the passivation solution in the step (5) is 15 to 30 g/L of vanadate, 5 to 30 g/L of molybdate, 5 to 10 g/L of phosphinecarboxylic acid, and 1 to 5 g. / L sulfonated lignin and the balance of water composition.
  • the weight ratio of OP and CTAB in the dual surfactant is 1: (5-7).
  • the accelerator is succinic acid.
  • the invention has the beneficial effects that the invention has low friction, good lubricity, corrosion resistance, thermal conductivity, and is also effective for silencing and preventing static electricity.
  • a plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating comprising the following steps:
  • step (3) the plated part to be plated after pickling in step (2) is immersed in the activation solution for 20 minutes at room temperature, washed, blow dried, heat treated at 150 ° C for 5 min, and the ammonium fluoride, phosphoric acid and phosphoric acid in the activation solution used.
  • the weight ratio of deionized water is 1:1.5:5, and the mass percentage concentration of the phosphoric acid is 85%;
  • a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer
  • nickel salt 30g / L, PTFE emulsion 30.0mL / L, lanthanum rare earth element 1.1g / L, double surfactant 0.5g / L, complexing agent 30mL / L, stabilizer 15mg / L, Ding
  • the acid accelerator 0.5mg/L, the rest is deionized water; the pH value is 5.0, the temperature is 75°C, the plating time is 80min, the stirring rate is 160r/min, the plating speed is 15 ⁇ m/h, and the composite plating solution is plated after plating.
  • Ni-PTFE coating with a coating thickness of 4 ⁇ m;
  • the salt is nickel sulfate, the PTFE emulsion has a solid content of 55 wt%;
  • the double surfactant is a compounded double surfactant of OP and CTAB, and the weight of OP and CTAB in the double surfactant is matched.
  • the ratio is 1:6;
  • the complexing agent used is sodium succinate, and the stabilizer is barium sulfate;
  • Passivation Place the plated abutment parts in the passivation solution at a temperature of 78 ° C, passivation for 14 min, passivation solution from 27 g / L vanadate, 18 g / L molybdate, 5 g /L-phosphoric acid, 1g/L sulfonated lignin and the balance of water;
  • a plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating comprising the following steps:
  • Degreasing the parts to be plated are placed in an ultrasonic cleaner, degreased, and washed at 55 ° C for 5 min.
  • the frequency of the ultrasonic waves during cleaning is 20 kHz, washed with water, and the degreasing liquid is 45g/L sodium bicarbonate, 25g/L sodium silicate and the balance of water;
  • the plated part to be plated after pickling in step (2) is immersed in the activation solution for 15 to 25 minutes at room temperature, washed, blow dried, heat treated at 120 ° C for 12 minutes, and the ammonium hydrogen fluoride in the activation solution used.
  • the weight ratio of phosphoric acid to deionized water is 1:3:3, and the mass percentage concentration of the phosphoric acid is 85%;
  • a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer
  • Passivation Place the plated abutment parts in the passivation solution at a temperature of 85 ° C, passivation for 13 min, passivation solution from 15 g / L vanadate, 30 g / L molybdate, 8 g /L phosphocarboxylic acid, 3g / L sulfonated lignin and the balance of water;
  • a plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating comprising the following steps:
  • Degreasing the parts to be plated are placed in an ultrasonic cleaner, degreased, and washed at 50 ° C for 7 min.
  • the frequency of the ultrasonic waves during washing is 30 kHz, washed with water, and the degreasing liquid is 60 g / L sodium bicarbonate, 30 g / L sodium silicate and the balance of water;
  • step (3) the plated part to be plated after pickling in step (2) is immersed in the activation solution for 15 to 25 minutes at room temperature, washed, blow dried, heat treated at 135 ° C for 9 minutes, and the ammonium hydrogen fluoride in the activation solution used.
  • the weight ratio of phosphoric acid to deionized water is 1:2.5:4, and the mass percentage concentration of the phosphoric acid is 85%;
  • a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer
  • Nickel salt 35g / L, PTFE emulsion 25mL / L, lanthanum rare earth element 0.5g / L, double surfactant 1.3g / L, complexing agent 40mL / L, stabilizer 22mg / L, succinic acid accelerator 0.8mg / L, the rest is deionized water; pH value is 4.8, temperature is 80 ° C, plating time is 50 min, stirring rate is 190 r/min, plating speed is 18 ⁇ m/h, and the composite plating solution is plated with a uniform and complete Ni a PTFE coating having a plating thickness of 5 ⁇ m; the nickel salt being nickel acetate, the PTFE emulsion having
  • Passivation Place the plated abutment parts in the passivation solution at a temperature of 70 ° C, passivation for 15 min, passivation solution from 30 g / L vanadate, 5 g / L molybdate, 10 g /L phosphocarboxylic acid, 5g / L sulfonated lignin and the balance of water;
  • the invention has low friction, good lubricity, corrosion resistance, thermal conductivity, and Sound and static prevention are also very effective.

Abstract

Provided is a plating process for a plating layer on a nail abutting seat component, wherein a Ni-PTFE plating layer is formed on the inner surface of the nail abutting seat component by direct plating. The plating process comprises the following steps: oil removal: placing a nail abutting seat component to be plated in an ultrasonic cleaner, adding an oil removing solution, cleaning and water washing; acid pickling: placing the nail abutting seat component to be plated after experiencing the oil removal in an acid pickling solution, then acid pickling, water washing, and drying by blowing; activation: immersing the nail abutting seat component to be plated after experiencing the acid pickling in an activating solution, cleaning, drying by blowing, and performing a thermal treatment; electroplating: placing the nail abutting seat component to be plated after experiencing the activation in a composite plating solution composed of a nickel salt, a PTFE emulsion, dual surfactants, a complexing agent and a stabilizer, and after plating with the composite plating solution, plating one uniform and intact Ni-PTFE plating layer on the nail abutting seat component; passivation: placing the plated nail abutting seat component in a passivation solution for passivation; and water washing and drying.

Description

抵钉座部件镀层的施镀工艺Plating process for plating the nailed parts 技术领域Technical field
本发明涉及金属表面防护涂层领域,特别是涉及一种抵钉座部件镀层的施镀工艺。The invention relates to the field of metal surface protective coatings, in particular to a plating process for plating a nail-bearing part.
背景技术Background technique
化学镀镍层具有优良的耐腐蚀性、耐磨性和可焊性等综合物理和化学性能,被广泛应用于航空、航天、石油化工、机械、电子、计算机、汽车、食品包装、模具、医疗、纺织等领域。化学镀是通过溶液中的还原剂使金属离子在金属表面的自催化作用下进行还原的金属沉积过程。但是,随着现代科学技术的发展,在这些领域对机械零部件的耐腐蚀性和耐磨性的要求也越来越高,单一化的化学镀镍越来越不能满足工业发展的需求,因此具有良好的耐腐蚀性和耐磨耐性的复合化学镀逐渐发展起来。The electroless nickel plating layer has excellent physical and chemical properties such as excellent corrosion resistance, wear resistance and weldability, and is widely used in aviation, aerospace, petrochemical, machinery, electronics, computers, automobiles, food packaging, molds, and medical treatment. , textile and other fields. Electroless plating is a metal deposition process in which metal ions are reduced by autocatalysis of a metal surface by a reducing agent in a solution. However, with the development of modern science and technology, the requirements for corrosion resistance and wear resistance of mechanical parts in these fields are becoming higher and higher, and the single chemical nickel plating is increasingly unable to meet the needs of industrial development. Composite electroless plating with good corrosion resistance and wear resistance has gradually developed.
化学复合镀是在化学镀基础上发展起来的一种获得复合镀层的工艺方法,它是指在不通电的条件下,通过在镀液中加入一种或多种不溶性固体微粒等,经过搅拌使之均匀分散地悬浮于镀液中,使固体颗粒与金属离子共沉积而形成复合镀层的一种沉积技术。化学复合镀成本低、污染小,且能满足大部分场合的性能需要。然而,复合化学镀摩擦性和润滑性不是很理想,而且还起不到消音的效果。 Chemical composite plating is a process for obtaining a composite coating developed on the basis of electroless plating. It refers to the addition of one or more insoluble solid particles to the plating solution under the condition of no electricity. A deposition technique in which a solid coating is uniformly dispersed in a plating solution to co-deposit solid particles with metal ions to form a composite plating layer. Chemical composite plating has low cost, low pollution, and can meet the performance needs of most occasions. However, the composite electroless plating is not ideal for friction and lubricity, and it does not have the effect of silencing.
发明内容Summary of the invention
本发明主要解决的技术问题是提供一种抵钉座部件镀层的施镀工艺,具有低摩擦性,良好的润滑性、耐腐蚀性、热传导性,而且对于消音和防止静电也很有效。The technical problem to be solved by the present invention is to provide a plating process for plating the nail-bearing member, which has low friction, good lubricity, corrosion resistance, thermal conductivity, and is also effective for silencing and preventing static electricity.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种抵钉座部件镀层的施镀工艺,在抵钉座部件内表面直接施镀形成Ni-PTFE镀层,包括以下步骤:In order to solve the above technical problem, a technical solution adopted by the present invention is to provide a plating process for plating a nail-bearing member, and directly plating an inner surface of the abutment member to form a Ni-PTFE plating layer, comprising the following steps:
(1)除油:将待镀抵钉座部件置于超声波清洗机中,加入除油液,在45~55℃,清洗5~10min,水洗;(1) Degreasing: the parts to be plated to the nail are placed in an ultrasonic cleaning machine, and the degreasing liquid is added, washed at 45 to 55 ° C for 5 to 10 minutes, and washed with water;
(2)酸洗:将除油后的待镀抵钉座部件置于酸洗液中,室温下,酸洗5~10min,水洗,吹干;(2) pickling: the parts to be plated to be replaced after degreasing are placed in the pickling solution, pickled at room temperature for 5-10 min, washed with water, and blown dry;
(3)活化:将经步骤(2)酸洗后的待镀抵钉座部件室温下用活化液浸泡15~25min,洗净,吹干,120~150℃热处理5~12min;(3) activation: the step of (2) pickling after the nail block to be plated with the activation solution at room temperature for 15 ~ 25min, washed, blow dry, heat treatment at 120 ~ 150 ° C for 5 ~ 12min;
(4)电镀;将经步骤(3)活化后的待镀抵钉座部件置于由镍盐、PTFE乳液、双表面活性剂、络合剂和稳定剂组成的复合镀液中,所述的复合镀液中,镍盐30~40g/L,PTFE乳液20~30.0mL/L,稀土元素0.5~1.1g/L,双表面活性剂0.5~2g/L,络合剂30~50mL/L,稳定剂15~30mg/L,加速剂0.5~1mg/L,其余为去离子水;pH值为4.8~5.2,温度为75~85℃,施镀时间30~80min,搅拌速率160~220r/min,镀速为12~18μm/h,复合镀液施镀后镀上一层均匀完整的Ni-PTFE镀层,镀层厚度为3~5μm;(4) electroplating; placing the abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer, In the composite plating solution, the nickel salt is 30-40 g/L, the PTFE emulsion is 20-30.0 mL/L, the rare earth element is 0.5-1.1 g/L, the double surfactant is 0.5-2 g/L, and the complexing agent is 30-50 mL/L. Stabilizer 15~30mg/L, accelerator 0.5~1mg/L, the rest is deionized water; pH value is 4.8~5.2, temperature is 75~85°C, plating time is 30~80min, stirring rate is 160~220r/min The plating rate is 12-18 μm/h, and the composite plating solution is plated with a uniform and complete Ni-PTFE coating layer, and the plating thickness is 3-5 μm;
(5)钝化:将施镀后的抵钉座部件置于钝化液中,温度为70~85℃,钝化13~15min; (5) passivation: the plated nail seat component is placed in the passivation solution, the temperature is 70-85 ° C, passivation 13 ~ 15min;
(6)用10~15℃的去离子水冲洗至冲洗液的pH值为中性,最后烘干。(6) Rinse with 10 to 15 ° C of deionized water until the pH of the rinse is neutral and finally dry.
在本发明一个较佳实施例中,步骤(1)中所述的除油液由30~60g/L碳酸氢钠、20~30g/L硅酸钠和余量的水组成。In a preferred embodiment of the present invention, the degreasing liquid described in the step (1) is composed of 30 to 60 g/L of sodium hydrogencarbonate, 20 to 30 g/L of sodium silicate, and the balance of water.
在本发明一个较佳实施例中,步骤(1)中清洗时的超声波的频率为20kHz~30kHz。In a preferred embodiment of the invention, the frequency of the ultrasonic waves during cleaning in step (1) is from 20 kHz to 30 kHz.
在本发明一个较佳实施例中,步骤(2)中所用的酸洗液中氢氟酸、硝酸与去离子水的体积比为(0.5~1):(2~3):1。In a preferred embodiment of the present invention, the volume ratio of hydrofluoric acid, nitric acid and deionized water in the pickling solution used in the step (2) is (0.5 to 1): (2 to 3):1.
在本发明一个较佳实施例中,步骤(3)中所用的活化液中氟化氢铵、磷酸与去离子水的重量比为1:(1.5~3):(3~5),所述的磷酸的质量百分比浓度为85%。In a preferred embodiment of the present invention, the weight ratio of ammonium hydrogen fluoride, phosphoric acid and deionized water in the activation liquid used in the step (3) is 1: (1.5 to 3): (3 to 5), the phosphoric acid The mass percentage concentration is 85%.
在本发明一个较佳实施例中,所述镍盐为硫酸镍或醋酸镍,所述的PTFE乳液中固体份含量55~65wt%。In a preferred embodiment of the invention, the nickel salt is nickel sulfate or nickel acetate, and the PTFE emulsion has a solid content of 55 to 65 wt%.
在本发明一个较佳实施例中,所述的双表面活性剂为OP和CTAB的复配双表面活性剂,所用络合剂为柠檬酸盐或丁二酸钠,所述稳定剂为硫酸铈。In a preferred embodiment of the present invention, the double surfactant is a compounded double surfactant of OP and CTAB, the complexing agent used is citrate or sodium succinate, and the stabilizer is barium sulfate. .
在本发明一个较佳实施例中,步骤(5)中的钝化液由15~30g/L钒酸盐、5~30g/L钼酸盐、5~10g/L膦羧酸、1~5g/L磺化木质素和余量的水组成。In a preferred embodiment of the present invention, the passivation solution in the step (5) is 15 to 30 g/L of vanadate, 5 to 30 g/L of molybdate, 5 to 10 g/L of phosphinecarboxylic acid, and 1 to 5 g. / L sulfonated lignin and the balance of water composition.
在本发明一个较佳实施例中,所述的双表面活性剂中OP和CTAB的重量配比为1:(5~7)。In a preferred embodiment of the invention, the weight ratio of OP and CTAB in the dual surfactant is 1: (5-7).
在本发明一个较佳实施例中,所述的加速剂为丁二酸。In a preferred embodiment of the invention, the accelerator is succinic acid.
本发明的有益效果是:本发明具有低摩擦性,良好的润滑性、耐腐蚀性、热传导性,而且对于消音和防止静电也很有效。The invention has the beneficial effects that the invention has low friction, good lubricity, corrosion resistance, thermal conductivity, and is also effective for silencing and preventing static electricity.
具体实施方式 detailed description
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
实施例1Example 1
一种抵钉座部件镀层的施镀工艺,在抵钉座部件内表面直接施镀形成Ni-PTFE镀层,包括以下步骤:A plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating, comprising the following steps:
(1)除油:将待镀抵钉座部件置于超声波清洗机中,加入除油液,在45℃,清洗10min,清洗时的超声波的频率为25kHz,水洗,所述的除油液由30g/L碳酸氢钠、20g/L硅酸钠和余量的水组成;(1) Degreasing: The parts to be plated are placed in an ultrasonic cleaner, degreased, and washed at 45 ° C for 10 min. The frequency of the ultrasonic waves during washing is 25 kHz, washed with water. 30 g / L sodium bicarbonate, 20 g / L sodium silicate and the balance of water;
(2)酸洗:将除油后的待镀抵钉座部件置于酸洗液中,室温下,酸洗10min,水洗,吹干,所用的酸洗液中氢氟酸、硝酸与去离子水的体积比为0.5:3:1;(2) Pickling: Put the parts to be plated after degreasing in the pickling solution, pickle at room temperature for 10 min, wash with water, blow dry, hydrofluoric acid, nitric acid and deionized in the pickling solution used. The volume ratio of water is 0.5:3:1;
(3)活化:将经步骤(2)酸洗后的待镀抵钉座部件室温下用活化液浸泡20min,洗净,吹干,150℃热处理5min,所用的活化液中氟化氢铵、磷酸与去离子水的重量比为1:1.5:5,所述的磷酸的质量百分比浓度为85%;(3) Activation: the plated part to be plated after pickling in step (2) is immersed in the activation solution for 20 minutes at room temperature, washed, blow dried, heat treated at 150 ° C for 5 min, and the ammonium fluoride, phosphoric acid and phosphoric acid in the activation solution used. The weight ratio of deionized water is 1:1.5:5, and the mass percentage concentration of the phosphoric acid is 85%;
(4)电镀;将经步骤(3)活化后的待镀抵钉座部件置于由镍盐、PTFE乳液、双表面活性剂、络合剂和稳定剂组成的复合镀液中,所述的复合镀液中,镍盐30g/L,PTFE乳液30.0mL/L,镧稀土元素1.1g/L,双表面活性剂0.5g/L,络合剂30mL/L,稳定剂15mg/L,丁二酸加速剂0.5mg/L,其余为去离子水;pH值为5.0,温度为75℃,施镀时间80min,搅拌速率160r/min,镀速为15μm/h,复合镀液施镀后镀上一层均匀完整的Ni-PTFE镀层,镀层厚度为4μm;所述镍 盐为硫酸镍,所述的PTFE乳液中固体份含量55wt%;所述的双表面活性剂为OP和CTAB的复配双表面活性剂,所述的双表面活性剂中OP和CTAB的重量配比为1:6;所用络合剂为丁二酸钠,所述稳定剂为硫酸铈;(4) electroplating; placing the abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer, In the composite plating solution, nickel salt 30g / L, PTFE emulsion 30.0mL / L, lanthanum rare earth element 1.1g / L, double surfactant 0.5g / L, complexing agent 30mL / L, stabilizer 15mg / L, Ding The acid accelerator 0.5mg/L, the rest is deionized water; the pH value is 5.0, the temperature is 75°C, the plating time is 80min, the stirring rate is 160r/min, the plating speed is 15μm/h, and the composite plating solution is plated after plating. a uniform and complete Ni-PTFE coating with a coating thickness of 4 μm; The salt is nickel sulfate, the PTFE emulsion has a solid content of 55 wt%; the double surfactant is a compounded double surfactant of OP and CTAB, and the weight of OP and CTAB in the double surfactant is matched. The ratio is 1:6; the complexing agent used is sodium succinate, and the stabilizer is barium sulfate;
(5)钝化:将施镀后的抵钉座部件置于钝化液中,温度为78℃,钝化14min,钝化液由27g/L钒酸盐、18g/L钼酸盐、5g/L膦羧酸、1g/L磺化木质素和余量的水组成;(5) Passivation: Place the plated abutment parts in the passivation solution at a temperature of 78 ° C, passivation for 14 min, passivation solution from 27 g / L vanadate, 18 g / L molybdate, 5 g /L-phosphoric acid, 1g/L sulfonated lignin and the balance of water;
(6)用12℃的去离子水冲洗至冲洗液的pH值为中性,最后烘干。(6) Rinse with 12 ° C of deionized water until the pH of the rinse is neutral and finally dry.
实施例2Example 2
一种抵钉座部件镀层的施镀工艺,在抵钉座部件内表面直接施镀形成Ni-PTFE镀层,包括以下步骤:A plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating, comprising the following steps:
(1)除油:将待镀抵钉座部件置于超声波清洗机中,加入除油液,在55℃,清洗5min,清洗时的超声波的频率为20kHz,水洗,所述的除油液由45g/L碳酸氢钠、25g/L硅酸钠和余量的水组成;(1) Degreasing: the parts to be plated are placed in an ultrasonic cleaner, degreased, and washed at 55 ° C for 5 min. The frequency of the ultrasonic waves during cleaning is 20 kHz, washed with water, and the degreasing liquid is 45g/L sodium bicarbonate, 25g/L sodium silicate and the balance of water;
(2)酸洗:将除油后的待镀抵钉座部件置于酸洗液中,室温下,酸洗8min,水洗,吹干,所用的酸洗液中氢氟酸、硝酸与去离子水的体积比为1:3:1;(2) Pickling: Put the parts to be plated to the nail base after degreasing, pickle at room temperature for 8 min, wash with water, blow dry, hydrofluoric acid, nitric acid and deionized in the pickling solution used. The volume ratio of water is 1:3:1;
(3)活化:将经步骤(2)酸洗后的待镀抵钉座部件室温下用活化液浸泡15~25min,洗净,吹干,120℃热处理12min,所用的活化液中氟化氢铵、磷酸与去离子水的重量比为1:3:3,所述的磷酸的质量百分比浓度为85%;(3) Activation: the plated part to be plated after pickling in step (2) is immersed in the activation solution for 15 to 25 minutes at room temperature, washed, blow dried, heat treated at 120 ° C for 12 minutes, and the ammonium hydrogen fluoride in the activation solution used. The weight ratio of phosphoric acid to deionized water is 1:3:3, and the mass percentage concentration of the phosphoric acid is 85%;
(4)电镀;将经步骤(3)活化后的待镀抵钉座部件置于由镍盐、PTFE乳液、双表面活性剂、络合剂和稳定剂组成的复合镀液中,所述的复合镀液中,镍盐40g/L,PTFE乳液20mL/L,镧稀土元素0.8g/L,双表面活性剂2g/L,络合剂50mL/L,稳定剂30mg/L,丁二酸加速剂1mg/L,其余为去离子水;pH值为5.2, 温度为85℃,施镀时间30min,搅拌速率220r/min,镀速为12μm/h,复合镀液施镀后镀上一层均匀完整的Ni-PTFE镀层,镀层厚度为3μm;所述镍盐为醋酸镍,所述的PTFE乳液中固体份含量60wt%;所述的双表面活性剂为OP和CTAB的复配双表面活性剂,所述的双表面活性剂中OP和CTAB的重量配比为1:5;所用络合剂为柠檬酸盐,所述稳定剂为硫酸铈;(4) electroplating; placing the abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer, In the composite plating solution, nickel salt 40g / L, PTFE emulsion 20mL / L, lanthanum rare earth element 0.8g / L, double surfactant 2g / L, complexing agent 50mL / L, stabilizer 30mg / L, succinic acid accelerated 1mg/L, the rest is deionized water; pH is 5.2, The temperature is 85 ° C, the plating time is 30 min, the stirring rate is 220 r / min, the plating speed is 12 μm / h, and the composite plating solution is plated with a uniform and complete Ni-PTFE coating layer with a thickness of 3 μm; the nickel salt Nickel acetate, the PTFE emulsion has a solid content of 60% by weight; the double surfactant is a compounded double surfactant of OP and CTAB, and the weight ratio of OP and CTAB in the double surfactant Is 1:5; the complexing agent used is citrate, and the stabilizer is barium sulfate;
(5)钝化:将施镀后的抵钉座部件置于钝化液中,温度为85℃,钝化13min,钝化液由15g/L钒酸盐、30g/L钼酸盐、8g/L膦羧酸、3g/L磺化木质素和余量的水组成;(5) Passivation: Place the plated abutment parts in the passivation solution at a temperature of 85 ° C, passivation for 13 min, passivation solution from 15 g / L vanadate, 30 g / L molybdate, 8 g /L phosphocarboxylic acid, 3g / L sulfonated lignin and the balance of water;
(6)用15℃的去离子水冲洗至冲洗液的pH值为中性,最后烘干。(6) Rinse with 15 ° C of deionized water until the pH of the rinse is neutral and finally dry.
实施例3Example 3
一种抵钉座部件镀层的施镀工艺,在抵钉座部件内表面直接施镀形成Ni-PTFE镀层,包括以下步骤:A plating process for plating the abutting member, directly plating the inner surface of the abutment member to form a Ni-PTFE coating, comprising the following steps:
(1)除油:将待镀抵钉座部件置于超声波清洗机中,加入除油液,在50℃,清洗7min,清洗时的超声波的频率为30kHz,水洗,所述的除油液由60g/L碳酸氢钠、30g/L硅酸钠和余量的水组成;(1) Degreasing: the parts to be plated are placed in an ultrasonic cleaner, degreased, and washed at 50 ° C for 7 min. The frequency of the ultrasonic waves during washing is 30 kHz, washed with water, and the degreasing liquid is 60 g / L sodium bicarbonate, 30 g / L sodium silicate and the balance of water;
(2)酸洗:将除油后的待镀抵钉座部件置于酸洗液中,室温下,酸洗5min,水洗,吹干,所用的酸洗液中氢氟酸、硝酸与去离子水的体积比为0.7:2.5:1;(2) Pickling: Put the parts of the nail to be plated after degreasing into the pickling solution, pickle at room temperature for 5 min, wash with water, blow dry, hydrofluoric acid, nitric acid and deionized in the pickling solution used. The volume ratio of water is 0.7:2.5:1;
(3)活化:将经步骤(2)酸洗后的待镀抵钉座部件室温下用活化液浸泡15~25min,洗净,吹干,135℃热处理9min,所用的活化液中氟化氢铵、磷酸与去离子水的重量比为1:2.5:4,所述的磷酸的质量百分比浓度为85%;(3) Activation: the plated part to be plated after pickling in step (2) is immersed in the activation solution for 15 to 25 minutes at room temperature, washed, blow dried, heat treated at 135 ° C for 9 minutes, and the ammonium hydrogen fluoride in the activation solution used. The weight ratio of phosphoric acid to deionized water is 1:2.5:4, and the mass percentage concentration of the phosphoric acid is 85%;
(4)电镀;将经步骤(3)活化后的待镀抵钉座部件置于由镍盐、PTFE乳液、双表面活性剂、络合剂和稳定剂组成的复合镀液中,所述的复合镀液中, 镍盐35g/L,PTFE乳液25mL/L,镧稀土元素0.5g/L,双表面活性剂1.3g/L,络合剂40mL/L,稳定剂22mg/L,丁二酸加速剂0.8mg/L,其余为去离子水;pH值为4.8,温度为80℃,施镀时间50min,搅拌速率190r/min,镀速为18μm/h,复合镀液施镀后镀上一层均匀完整的Ni-PTFE镀层,镀层厚度为5μm;所述镍盐为醋酸镍,所述的PTFE乳液中固体份含量65wt%;所述的双表面活性剂为OP和CTAB的复配双表面活性剂,所述的双表面活性剂中OP和CTAB的重量配比为1:7;所用络合剂为柠檬酸盐,所述稳定剂为硫酸铈;(4) electroplating; placing the abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer, In the composite plating solution, Nickel salt 35g / L, PTFE emulsion 25mL / L, lanthanum rare earth element 0.5g / L, double surfactant 1.3g / L, complexing agent 40mL / L, stabilizer 22mg / L, succinic acid accelerator 0.8mg / L, the rest is deionized water; pH value is 4.8, temperature is 80 ° C, plating time is 50 min, stirring rate is 190 r/min, plating speed is 18 μm/h, and the composite plating solution is plated with a uniform and complete Ni a PTFE coating having a plating thickness of 5 μm; the nickel salt being nickel acetate, the PTFE emulsion having a solid content of 65 wt%; and the double surfactant being a compounded double surfactant of OP and CTAB, The weight ratio of OP and CTAB in the dual surfactant is 1:7; the complexing agent used is citrate, and the stabilizer is barium sulfate;
(5)钝化:将施镀后的抵钉座部件置于钝化液中,温度为70℃,钝化15min,钝化液由30g/L钒酸盐、5g/L钼酸盐、10g/L膦羧酸、5g/L磺化木质素和余量的水组成;(5) Passivation: Place the plated abutment parts in the passivation solution at a temperature of 70 ° C, passivation for 15 min, passivation solution from 30 g / L vanadate, 5 g / L molybdate, 10 g /L phosphocarboxylic acid, 5g / L sulfonated lignin and the balance of water;
(6)用10℃的去离子水冲洗至冲洗液的pH值为中性,最后烘干。(6) Rinse with 10 ° C of deionized water until the pH of the rinse is neutral and finally dry.
将实施例1~实施例3的抵钉座部件镀层的性能测试数据如表1,依据GB2423.17-2003进行盐雾测试。The performance test data of the plating of the abutment parts of Examples 1 to 3 is shown in Table 1, and the salt spray test was carried out in accordance with GB2423.17-2003.
表1Table 1
Figure PCTCN2015090645-appb-000001
Figure PCTCN2015090645-appb-000001
本发明具有低摩擦性,良好的润滑性、耐腐蚀性、热传导性,而且对于消 音和防止静电也很有效。The invention has low friction, good lubricity, corrosion resistance, thermal conductivity, and Sound and static prevention are also very effective.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and thus does not limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification of the present invention, or directly or indirectly applied to other related technical fields, The same is included in the scope of patent protection of the present invention.

Claims (10)

  1. 一种抵钉座部件镀层的施镀工艺,其特征在于,在抵钉座部件内表面直接施镀形成Ni-PTFE镀层,包括以下步骤:A plating process for plating a nail-bearing member, characterized in that directly plating an inner surface of the abutment member to form a Ni-PTFE coating comprises the following steps:
    (1)除油:将待镀抵钉座部件置于超声波清洗机中,加入除油液,在45~55℃,清洗5~10min,水洗;(1) Degreasing: the parts to be plated to the nail are placed in an ultrasonic cleaning machine, and the degreasing liquid is added, washed at 45 to 55 ° C for 5 to 10 minutes, and washed with water;
    (2)酸洗:将除油后的待镀抵钉座部件置于酸洗液中,室温下,酸洗5~10min,水洗,吹干;(2) pickling: the parts to be plated to be replaced after degreasing are placed in the pickling solution, pickled at room temperature for 5-10 min, washed with water, and blown dry;
    (3)活化:将经步骤(2)酸洗后的待镀抵钉座部件室温下用活化液浸泡15~25min,洗净,吹干,120~150℃热处理5~12min;(3) activation: the step of (2) pickling after the nail block to be plated with the activation solution at room temperature for 15 ~ 25min, washed, blow dry, heat treatment at 120 ~ 150 ° C for 5 ~ 12min;
    (4)电镀;将经步骤(3)活化后的待镀抵钉座部件置于由镍盐、PTFE乳液、双表面活性剂、络合剂和稳定剂组成的复合镀液中,所述的复合镀液中,镍盐30~40g/L,PTFE乳液20~30.0mL/L,稀土元素0.5~1.1g/L,双表面活性剂0.5~2g/L,络合剂30~50mL/L,稳定剂15~30mg/L,加速剂0.5~1mg/L,其余为去离子水;pH值为4.8~5.2,温度为75~85℃,施镀时间30~80min,搅拌速率160~220r/min,镀速为12~18μm/h,复合镀液施镀后镀上一层均匀完整的Ni-PTFE镀层,镀层厚度为3~5μm;(4) electroplating; placing the abutting member to be plated after the step (3) is activated in a composite plating solution composed of a nickel salt, a PTFE emulsion, a double surfactant, a complexing agent and a stabilizer, In the composite plating solution, the nickel salt is 30-40 g/L, the PTFE emulsion is 20-30.0 mL/L, the rare earth element is 0.5-1.1 g/L, the double surfactant is 0.5-2 g/L, and the complexing agent is 30-50 mL/L. Stabilizer 15~30mg/L, accelerator 0.5~1mg/L, the rest is deionized water; pH value is 4.8~5.2, temperature is 75~85°C, plating time is 30~80min, stirring rate is 160~220r/min The plating rate is 12-18 μm/h, and the composite plating solution is plated with a uniform and complete Ni-PTFE coating layer, and the plating thickness is 3-5 μm;
    (5)钝化:将施镀后的抵钉座部件置于钝化液中,温度为70~85℃,钝化13~15min;(5) passivation: the plated nail seat component is placed in the passivation solution, the temperature is 70-85 ° C, passivation 13 ~ 15min;
    (6)用10~15℃的去离子水冲洗至冲洗液的pH值为中性,最后烘干。(6) Rinse with 10 to 15 ° C of deionized water until the pH of the rinse is neutral and finally dry.
  2. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,步骤(1)中所述的除油液由30~60g/L碳酸氢钠、20~30g/L硅酸钠和余量的水组成。The plating process of the plating of the anvil member according to claim 1, wherein the degreasing liquid in the step (1) comprises 30-60 g/L sodium hydrogencarbonate and 20-30 g/L sodium silicate. And the balance of water composition.
  3. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,步骤(1)中清洗时的超声波的频率为20kHz~30kHz。The plating process of the abutment member plating layer according to claim 1, wherein the frequency of the ultrasonic waves during the cleaning in the step (1) is 20 kHz to 30 kHz.
  4. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,步骤(2)中所用的酸洗液中氢氟酸、硝酸与去离子水的体积比为(0.5~1):(2~3):1。The plating process for the plating of the anvil member according to claim 1, wherein the volume ratio of hydrofluoric acid, nitric acid and deionized water in the pickling liquid used in the step (2) is (0.5 to 1). :(2~3): 1.
  5. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,步骤(3)中所用的活化液中氟化氢铵、磷酸与去离子水的重量比为1:(1.5~3):(3~5), 所述的磷酸的质量百分比浓度为85%。The plating process for the plating of the anvil member according to claim 1, wherein the weight ratio of ammonium hydrogen fluoride, phosphoric acid and deionized water in the activation liquid used in the step (3) is 1: (1.5 to 3) :(3~5), The mass percentage concentration of the phosphoric acid is 85%.
  6. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,所述镍盐为硫酸镍或醋酸镍,所述的PTFE乳液中固体份含量55~65wt%。The plating process for the plating of the anvil member according to claim 1, wherein the nickel salt is nickel sulfate or nickel acetate, and the PTFE emulsion has a solid content of 55 to 65 wt%.
  7. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,所述的双表面活性剂为OP和CTAB的复配双表面活性剂,所用络合剂为柠檬酸盐或丁二酸钠,所述稳定剂为硫酸铈。The plating process of the plating of the anvil member according to claim 1, wherein the double surfactant is a compounded double surfactant of OP and CTAB, and the complexing agent used is citrate or butyl. Sodium dicarbonate, the stabilizer is barium sulfate.
  8. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,步骤(5)中的钝化液由15~30g/L钒酸盐、5~30g/L钼酸盐、5~10g/L膦羧酸、1~5g/L磺化木质素和余量的水组成。The plating process for the plating of the anvil member according to claim 1, wherein the passivation liquid in the step (5) is 15 to 30 g/L of vanadate, 5 to 30 g/L of molybdate, and 5 ~10g/L phosphine carboxylic acid, 1-5g/L sulfonated lignin and the balance of water.
  9. 根据权利要求7所述的抵钉座部件镀层的施镀工艺,其特征在于,所述的双表面活性剂中OP和CTAB的重量配比为1:(5~7)。The plating process of the plating of the anvil member according to claim 7, wherein the weight ratio of OP and CTAB in the double surfactant is 1: (5-7).
  10. 根据权利要求1所述的抵钉座部件镀层的施镀工艺,其特征在于,所述的加速剂为丁二酸。 The plating process for the plating of the anvil member according to claim 1, wherein the accelerator is succinic acid.
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CN112095128A (en) * 2020-07-28 2020-12-18 安徽绩溪徽山链传动有限公司 Treatment method for enhancing temperature resistance and wear resistance of chain plate
CN114075684A (en) * 2021-12-31 2022-02-22 成都高鑫机械制造有限公司 Zinc-nickel alloy electroplating process for metal surface
CN114381774A (en) * 2020-10-22 2022-04-22 海安南京大学高新技术研究院 Preparation method of neodymium iron boron magnet alloy coating
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