WO2017037940A1 - 可変速電動機システムの制御方法及び可変速電動機システムの制御装置 - Google Patents
可変速電動機システムの制御方法及び可変速電動機システムの制御装置 Download PDFInfo
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- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
- F16H3/724—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously using external powered electric machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
- F16H3/727—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously with at least two dynamo electric machines for creating an electric power path inside the gearing, e.g. using generator and motor for a variable power torque path
- F16H3/728—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously with at least two dynamo electric machines for creating an electric power path inside the gearing, e.g. using generator and motor for a variable power torque path with means to change ratio in the mechanical gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
- B60K6/485—Motor-assist type
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- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
- F16H3/727—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously with at least two dynamo electric machines for creating an electric power path inside the gearing, e.g. using generator and motor for a variable power torque path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
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- F16H—GEARING
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- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0204—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal
- F16H61/0246—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric for gearshift control, e.g. control functions for performing shifting or generation of shift signal characterised by initiating reverse gearshift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/66—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for continuously variable gearings
- F16H61/662—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for continuously variable gearings with endless flexible members
- F16H61/66254—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for continuously variable gearings with endless flexible members controlling of shifting being influenced by a signal derived from the engine and the main coupling
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P5/00—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
- H02P5/74—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more ac dynamo-electric motors
- H02P5/747—Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors controlling two or more ac dynamo-electric motors mechanically coupled by gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/02—Arrangement or mounting of electrical propulsion units comprising more than one electric motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L1/00—Supplying electric power to auxiliary equipment of vehicles
- B60L1/003—Supplying electric power to auxiliary equipment of vehicles to auxiliary motors, e.g. for pumps, compressors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
- B60W10/08—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2510/00—Input parameters relating to a particular sub-units
- B60W2510/10—Change speed gearings
- B60W2510/104—Output speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2710/00—Output or target parameters relating to a particular sub-units
- B60W2710/08—Electric propulsion units
- B60W2710/081—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
- B60W30/18—Propelling the vehicle
- B60W30/188—Controlling power parameters of the driveline, e.g. determining the required power
- B60W30/1882—Controlling power parameters of the driveline, e.g. determining the required power characterised by the working point of the engine, e.g. by using engine output chart
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/66—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for continuously variable gearings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2207/00—Indexing scheme relating to controlling arrangements characterised by the type of motor
- H02P2207/01—Asynchronous machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present invention relates to a variable speed motor system control method and a variable speed motor system control apparatus.
- an apparatus for driving a rotary machine such as a compressor
- an apparatus including an electric device that generates a rotational driving force and a transmission that shifts the rotational driving force generated by the electric device and transmits the rotational driving force to the rotating machine is provided.
- Japanese Patent Application Laid-Open No. H10-228561 describes a device using a constant speed motor and a variable speed motor for shifting as an electric device and using a planetary gear transmission as a transmission device in order to accurately control the gear ratio.
- the rotation speed of the output shaft of the transmission connected to the rotating machine can be changed by changing the rotation speed (rotation speed) of the variable speed electric motor.
- variable speed motor when a three-phase induction motor is used as the variable speed motor, the variable speed motor can be rotated forward and backward by using, for example, a circuit that replaces connected power lines. That is, by changing the rotation speed of the variable speed motor and changing the rotation direction, the rotation speed of the variable speed motor can be changed from the maximum rotation speed in the forward direction to the maximum rotation speed in the reverse direction. Thereby, the variable speed range of the variable speed motor system having the variable speed motor can be increased.
- the rotational speed of the variable speed motor needs to be close to 0 rpm depending on the indicated rotational speed of the output shaft.
- the rotational speed may be kept near 0 rpm. Can not. Therefore, there are cases where the instructed rotation speed of the output shaft cannot be realized.
- the present invention relates to a variable speed motor system including an electric device including a constant speed motor and a variable speed motor, and a planetary gear transmission that shifts a rotational driving force generated by the electric device and transmits the rotational driving force to a drive target. It is an object of the present invention to provide a control method for a variable speed electric motor system and a control device for the variable speed electric motor system that can increase the degree of freedom of the rotation speed of the output shaft.
- a control method for a variable speed electric motor system includes: an electric device that generates a rotational driving force; and a transmission that shifts the rotational driving force generated by the electric device and transmits the rotational driving force to a drive target.
- the transmission includes a sun gear that rotates about an axis, a sun gear shaft that is fixed to the sun gear and extends in the axial direction about the axis, meshes with the sun gear, and the axis is
- a planetary gear that revolves around its center and rotates about its own centerline, a plurality of teeth arranged in an annular shape around the axis, and an internal gear meshing with the planetary gear, and a planet extending in the axial direction around the axis
- a planetary gear carrier having a gear carrier shaft and supporting the planetary gear so that it can revolve around the axis and rotate around the centerline of the planetary gear itself;
- An internal gear carrier shaft extending in the axial direction about a line, and an internal gear carrier that supports the internal gear so as to rotate about the axis, the sun gear shaft and the planetary gear carrier shaft
- the internal gear carrier shaft one of the shafts forms an output shaft connected to the object to be driven, the other shaft forms a constant speed input shaft, and the remaining
- a speed change input shaft is formed, and the electric device is connected to the constant speed motor having a constant speed rotor connected to the constant speed input shaft of the transmission and the variable speed input shaft of the transmission is connected to the positive speed motor.
- a method for controlling a variable speed electric motor system comprising: A step of receiving an instruction of the rotational speed of the output shaft; a step of calculating the rotational speed of the variable speed motor based on the rotational speed of the output shaft; and the calculated rotational speed of the variable speed motor is in the uncontrollable range.
- the degree of freedom of the rotational speed can be further increased in controlling the rotational speed of the output shaft of the variable speed electric motor system.
- the rotational speed of the output shaft is set to the desired rotational speed by rotating the variable speed motor so that the average rotational speed becomes the rotational speed.
- the rotation speed of the variable speed motor in the uncontrollable range is set by changing a ratio between the length of the forward minimum rotational speed instruction and the reverse minimum rotational speed instruction. You may control.
- a control device for a variable speed electric motor system includes an electric device that generates a rotational driving force, and a transmission that shifts the rotational driving force generated by the electric device and transmits the rotational driving force to a drive target.
- the transmission includes a sun gear that rotates about an axis, a sun gear shaft that is fixed to the sun gear and extends in the axial direction about the axis, meshes with the sun gear, and the axis is
- a planetary gear that revolves around its center and rotates about its own centerline, a plurality of teeth arranged in an annular shape around the axis, and an internal gear meshing with the planetary gear, and a planet extending in the axial direction around the axis
- a planetary gear carrier having a gear carrier shaft and supporting the planetary gear so that it can revolve around the axis and rotate around the centerline of the planetary gear itself;
- An internal gear carrier shaft extending in the axial direction about a line, and an internal gear carrier that supports the internal gear so as to rotate about the axis, the sun gear shaft and the planetary gear carrier shaft
- the internal gear carrier shaft one of the shafts forms an output shaft connected to the object to be driven, the other shaft forms a constant speed input shaft, and the remaining
- a speed change input shaft is formed, and the electric device is connected to the constant speed motor having a constant speed rotor connected to the constant speed input shaft of the transmission and the variable speed input shaft of the transmission is connected to the positive speed motor.
- a control device for a variable speed electric motor system comprising: When the rotation speed of the variable speed motor calculated based on the instructed rotation speed of the output shaft is in the uncontrollable range, the variable speed motor is driven at the minimum rotation speed in the positive direction.
- the minimum rotational speed instruction and the reverse minimum rotational speed instruction for driving the variable speed motor at the reverse minimum rotational speed are repeatedly and alternately executed.
- the degree of freedom of the rotational speed when controlling the rotational speed of the output shaft of the variable speed electric motor system, the degree of freedom of the rotational speed can be further increased. That is, even when the rotation speed is set in the uncontrollable range of the variable speed motor, the rotation speed of the output shaft is set to the desired rotation speed by rotating the variable speed motor so that the average rotation speed becomes the rotation speed. Can approximate numbers.
- variable speed motor system according to an embodiment of the present invention will be described in detail with reference to the drawings.
- the variable speed electric motor system 1 of the present embodiment includes an electric device 50 that generates rotational driving force, and a transmission device 10 that shifts the rotational driving force generated by the electric device 50 and transmits it to a drive target. It is equipped with.
- the variable speed electric motor system 1 can be applied to a fluid mechanical system such as a compressor system, for example.
- the electric device 50 has a constant speed motor 51 that rotates and drives an internal gear carrier shaft 37 as a constant speed input shaft Ac at a constant speed, and an input side planetary gear carrier shaft 27i as a variable speed input shaft Av at an arbitrary rotational speed. And a variable speed electric motor 71 to be driven to rotate.
- the variable speed motor system 1 can change the rotation speed of the output shaft of the transmission 10 connected to the drive target by changing the rotation speed (rotation speed) of the variable speed motor 71.
- the electric device 50 is supported on the gantry 90 by the electric device support portion 50S.
- the transmission 10 is supported on the gantry 90 by the transmission support 10S. By these support portions, the electric device 50 and the transmission 10 which are heavy objects can be securely fixed.
- the transmission 10 is a planetary gear transmission. As shown in FIG. 2, the transmission 10 is in mesh with the sun gear 11 that rotates about an axis Ar that extends in the horizontal direction, the sun gear shaft 12 that is fixed to the sun gear 11, and the sun gear 11. A plurality of planetary gears 15 revolving around the axis Ar and rotating around the centerline Ap, and an internal gear 17 in which a plurality of teeth are arranged annularly around the axis Ar and mesh with the planetary gears 15.
- the planetary gear carrier 21 that supports a plurality of planetary gears 15 so as to revolve around the axis Ar and to rotate around the centerline Ap of the planetary gear 15 itself, and the internal gear 17 rotate around the axis Ar. It has an internal gear carrier 31 that supports it and a transmission casing 41 that covers them.
- the direction in which the axis Ar extends is the axial direction
- one side of the axial direction is the output side
- the opposite side of the output side is the input side.
- the radial direction around the axis Ar is simply referred to as the radial direction.
- the sun gear shaft 12 has a cylindrical shape centered on the axis Ar, and extends from the sun gear 11 to the output side in the axial direction.
- a flange 13 is formed at the output side end of the sun gear shaft 12.
- a rotor of a compressor C as a driving target is connected to the flange 13.
- the sun gear shaft 12 is supported by a sun gear bearing 42 disposed on the output side of the sun gear 11 so as to be rotatable about the axis Ar.
- the sun gear bearing 42 is attached to the transmission casing 41.
- the planetary gear carrier 21 includes a planetary gear shaft 22 provided for each of the plurality of planetary gears 15, a carrier body 23 that fixes the positions of the plurality of planetary gear shafts 22, and is fixed to the carrier body 23 and is centered on the axis Ar. And a planetary gear carrier shaft 27 extending in the axial direction.
- the planetary gear shaft 22 penetrates the center line Ap of the planetary gear 15 in the axial direction, and supports the planetary gear 15 so as to be rotatable about the centerline.
- the carrier body 23 has an output side arm portion 24 extending radially outward from the plurality of planetary gear shafts 22 and a cylindrical shape centering on the axis Ar and extending from the radially outer end of the output side arm portion 24 to the input side. Part 25 and an input side arm part 26 extending radially inward from the output side end of the cylindrical part 25.
- the planetary gear carrier shaft 27 has an output side planetary gear carrier shaft 27o extending from the output side arm portion 24 to the output side, and an input side planetary gear carrier shaft 27i extending from the input side arm portion 26 to the input side. Both the output-side planetary gear carrier shaft 27o and the input-side planetary gear carrier shaft 27i have a cylindrical shape with the axis Ar as the center.
- the output-side planetary gear carrier shaft 27o is supported by a planetary gear carrier bearing 43 disposed on the output side with respect to the output-side arm portion 24 so as to be rotatable about the axis Ar.
- the planetary gear carrier bearing 43 is attached to the transmission casing 41.
- the sun gear shaft 12 is inserted into the inner peripheral side of the output side planetary gear carrier shaft 27o.
- the input-side planetary gear carrier shaft 27i is supported by a planetary gear carrier bearing 44 disposed on the input side with respect to the input-side arm portion 26 so as to be rotatable about the axis Ar.
- the planetary gear carrier bearing 44 is attached to the transmission casing 41.
- An annular flange 28 is formed on the input side end of the input side planetary gear carrier shaft 27i so as to expand outward in the radial direction.
- the internal gear carrier 31 has a carrier main body 33 to which the internal gear 17 is fixed, and an internal gear carrier shaft 37 that is fixed to the carrier main body 33 and extends in the axial direction about the axis Ar.
- the carrier body 33 has a cylindrical shape centered on the axis Ar, a cylindrical portion 35 in which the internal gear 17 is fixed on the inner peripheral side, and an input side arm portion that extends radially inward from the input side end of the cylindrical portion 35. 36.
- the internal gear carrier shaft 37 has a cylindrical shape centered on the axis Ar, and is disposed on the input side of the sun gear shaft 12 that also has a cylindrical shape centered on the axis Ar.
- the input side arm portion 36 of the carrier body 33 is fixed to the internal gear carrier shaft 37.
- an annular or disk-shaped flange 38 is formed that extends outward in the radial direction.
- the input side portion of the internal gear carrier shaft 37 is inserted into the inner peripheral side of the cylindrical input side planetary gear carrier shaft 27i.
- the axial position of the flange 38 of the internal gear carrier shaft 37 and the flange 28 of the input side planetary gear carrier shaft 27i substantially coincide with each other.
- the constant speed motor 51 rotates the internal gear carrier shaft 37 of the transmission 10 via the constant speed rotor extension shaft 55.
- the variable speed motor 71 rotates the input planetary gear carrier shaft 27 i of the transmission 10.
- the electric device 50 includes a cooling fan 91 for cooling the constant speed motor 51 and the variable speed motor 71, and a fan cover 92 that covers the cooling fan 91.
- the constant speed motor 51 is, for example, a three-phase four-pole induction motor.
- the variable speed motor 71 is a six-pole induction motor having more poles than the constant-speed motor 51.
- the specifications of the constant speed motor 51 and the variable speed motor 71 are not limited to this, and the specifications can be changed as appropriate.
- the constant speed motor 51 rotates around the axis line Ar, and is disposed on the outer peripheral side of the constant speed rotor 52 and the constant speed rotor 52 connected to the internal gear carrier shaft 37 that is the constant speed input shaft Ac of the transmission 10. And a constant speed motor casing 61 in which the constant speed stator 66 is fixed on the inner peripheral side.
- the constant speed rotor 52 has a constant speed rotor shaft 53 and a conductor 56 fixed to the outer periphery of the constant speed rotor shaft 53.
- the constant speed rotor shaft 53 has a cylindrical shape with the axis Ar as a center, and a constant speed rotor main body shaft 54 having a conductor 56 fixed to the outer periphery thereof, and has a cylindrical shape with the axis Ar as a center.
- a constant-speed rotor extension shaft 55 fixed to the output side of the high-speed rotor main body shaft 54. At both ends in the axial direction of the constant speed rotor extension shaft 55, annular or disk-shaped flanges 55i and 55o are formed, respectively, spreading outward in the radial direction.
- an annular or disk-shaped flange 54o is formed that extends outward in the radial direction.
- the constant-speed rotor extension shaft 55 and the constant-speed rotor main body shaft 54 are integrated by connecting their flanges 55i, 55o, 54o with bolts or the like.
- a cooling fan 91 is fixed to the input side end of the constant speed rotor body shaft 54.
- the constant speed stator 66 is disposed on the radially outer side of the conductor 56 of the constant speed rotor 52.
- the constant speed stator 66 is formed by a plurality of coils.
- the constant-speed motor casing 61 has a cylindrical shape centered on the axis Ar, a casing main body 62 in which a constant-speed stator 66 is fixed on the inner peripheral side, and a lid that covers both ends of the cylindrical casing main body 62 in the axial direction. 63i, 63o.
- Constant-speed rotor bearings 65i and 65o that support the constant-speed rotor main body shaft 54 so as to be rotatable about the axis Ar are attached to the respective lids 63i and 63o.
- Each of the lids 63i, 63o is formed with a plurality of openings 64 penetrating in the axial direction at positions radially outside the constant speed rotor bearings 65i, 65o.
- the input side end of the constant speed rotor body shaft 54 protrudes from the input side lid 63 i of the constant speed motor casing 61 to the input side.
- the cooling fan 91 is fixed to the input side end of the constant speed rotor body shaft 54. For this reason, when the constant speed rotor 52 rotates, the cooling fan 91 also rotates integrally with the constant speed rotor 52.
- the fan cover 92 includes a cylindrical cover main body 93 disposed on the outer peripheral side of the cooling fan 91, and an air circulation plate 94 attached to an opening on the inlet side of the cover main body 93 and formed with a plurality of air holes. Have.
- the fan cover 92 is fixed to the input-side lid 63 i of the constant speed motor casing 61.
- variable speed motor 71 rotates around the axis Ar, and is disposed on the outer peripheral side of the variable speed rotor 72 and the variable speed rotor 72 connected to the input side planetary gear carrier shaft 27i that is the variable speed input shaft Av.
- a variable speed stator 86 and a variable speed motor casing 81 in which the variable speed stator 86 is fixed on the inner peripheral side are provided.
- the variable speed rotor 72 has a variable speed rotor shaft 73 and a conductor 76 fixed to the outer periphery of the variable speed rotor shaft 73.
- the variable speed rotor shaft 73 has a cylindrical shape centered on the axis Ar, and is formed with a shaft insertion hole 74 penetrating in the axial direction.
- a constant speed rotor extension shaft 55 is inserted into the shaft insertion hole 74 of the variable speed rotor shaft 73.
- An annular flange 73o is formed at the output side end of the variable speed rotor shaft 73 so as to expand outward in the radial direction.
- the position of the flange 73o of the variable speed rotor shaft 73 and the flange 55o formed at the output side end of the constant speed rotor extension shaft 55 substantially coincide with each other in the axial direction.
- variable speed stator 86 is disposed on the radially outer side of the conductors 56 and 76 of the variable speed rotor 72.
- the variable speed stator 86 is formed of a plurality of coils.
- the variable speed motor casing 81 has a cylindrical shape centered on the axis Ar, a casing main body 82 in which a variable speed stator 86 is fixed on the inner peripheral side, and an output side that closes an output side end of the cylindrical casing main body 82. It has a lid 83o and an inlet side lid 83i that is arranged on the input side of the variable speed stator 86 and is fixed to the inner peripheral side of the cylindrical casing body 82.
- Variable speed rotor bearings 85i and 85o for supporting the variable speed rotor shaft 73 so as to be capable of rotating about the axis Ar are attached to the respective lids 83i and 83o.
- Each of the lids 83i and 83o is formed with a plurality of openings 84 penetrating in the axial direction at positions radially outside the variable speed rotor bearings 85i and 85o.
- variable speed electric motor system 1 of the present embodiment the constant speed rotor 52, the variable speed rotor 72, and the sun gear shaft 12 are disposed on the same axis.
- variable speed electric motor system 1 of the present embodiment is further arranged between the input side planetary gear carrier shaft 27i, which is the variable speed input shaft Av, and the variable speed rotor 72, and a variable speed flexible coupling 95 connecting the two. And a constant speed flexible coupling 97 that is disposed between the internal gear carrier shaft 37 that is the constant speed input shaft Ac and the constant speed rotor 52 and connects the two.
- the variable speed motor system 1 includes a rotation speed control device 100 that controls the rotation speed of the variable speed motor 71 and a control device 120 that controls the operation of the rotation speed control device 100.
- the rotation speed control device 100 is electrically connected to the variable speed motor 71.
- the control device 120 is composed of a computer.
- the control device 120 receives an instruction from the operator directly or receives an instruction from the host control device, an interface 122 that gives an instruction to the rotation speed control device 100, an instruction received by the reception unit 121, and the like And a calculation unit 123 that creates an instruction for the rotation speed control device 100.
- the rotation speed control device 100 includes a frequency conversion unit 101 that changes the frequency of power supplied from a power source (not shown), and a rotation direction change unit 102 that changes the rotation direction of the variable speed rotor 72.
- the frequency conversion unit 101 supplies the variable speed electric motor 71 with electric power having a frequency instructed from the control device 120.
- the variable speed rotor 72 of the variable speed motor 71 rotates at a rotational speed corresponding to this frequency.
- the rotation speed of the planetary gear carrier 21 of the transmission 10 connected to the variable speed rotor 72 also changes.
- the rotational speed of the sun gear shaft 12 that is the output shaft Ao of the transmission 10 also changes.
- the rotation direction changing unit 102 is a device that changes the rotation direction of the variable speed motor 71 by using a circuit that replaces a plurality of (three in the present embodiment) power lines connected to the variable speed motor 71. . That is, the rotation direction changing unit 102 can rotate the variable speed rotor 72 forward and backward.
- the rotational speed of the sun gear shaft 12 as the output shaft Ao is ⁇ s
- the rotational speed of the internal gear carrier shaft 37 as the constant speed input shaft Ac is ⁇ i
- the number of teeth of the sun gear 11 is Zs
- the number of teeth of the internal gear 17 is Zi.
- the rotational speed ⁇ i (rated rotational speed) of the constant speed rotor 52 is 1500 rpm.
- the maximum speed ⁇ h (rated speed) of the variable speed rotor 72 is 900 rpm. Further, suppose that the number of teeth Zs of the sun gear 11, the number of teeth Zi of the internal gear 17, and the ratio Zi / Zs are four.
- the output shaft Ao The rotation speed ⁇ s of a certain sun gear shaft 12 is ⁇ 10500 rpm.
- the rotation speed of the sun gear shaft 12 is -1500 rpm.
- the rotation speed (rated rotation speed) of the constant speed rotor 52 is +1500 rpm
- the rotation speed of the variable speed rotor 72 is set to 900 rpm (forward rotation) to ⁇ 900 rpm (reverse rotation) by frequency control by the frequency converter 101.
- This range is the variable speed range of the sun gear shaft 12, which is the output shaft Ao of the variable speed electric motor system 1, and the variable speed electric motor system 1 usually rotates the output shaft Ao within this variable speed range.
- the variable speed rotor 72 In order to set the rotation speed of the sun gear shaft 12 as the output shaft Ao to ⁇ 6000 rpm, the variable speed rotor 72 The rotational speed needs to be 0 rpm. In other words, when the variable range of the rotational speed of the variable speed motor 71 constituting the variable speed motor system 1 ranges from a positive rotational speed to a negative rotational speed, it may be possible depending on the instructed rotational speed of the output shaft Ao. The rotational speed of the transmission motor 71 needs to be 0 rpm.
- variable speed motor 71 of the present embodiment is a six-pole phase induction motor, and the rotation speed cannot be controlled to be close to 0 rpm.
- a range of ⁇ 90 rpm to 90 rpm that is 10% or less of the rated rotational speed is an uncontrollable range in which the rotational speed is uncontrollable. That is, the minimum rotational speed of the variable speed electric motor 71 of this embodiment is 90 rpm.
- the electric power supplied to the variable speed electric motor 71 at the minimum rotation speed of 90 rpm is 5 Hz which is 10% of the power supply frequency (50 Hz).
- variable speed motor 71 After the variable speed motor 71 is started, that is, in a state where the constant speed motor 51 is rotationally driven at a rated rotational speed of 1500 rpm, and the variable speed motor 71 is rotationally driven at a minimum rotational speed of 90 rpm, for example, the control device 120.
- the receiving unit 121 receives an instruction for the rotational speed of the sun gear shaft 12 that is the output shaft Ao from the outside (S10).
- the variable speed range of the output shaft Ao is ⁇ 1500 rpm to ⁇ 10500 rpm.
- the calculation unit 123 performs a calculation to derive the rotation speed of the variable speed electric motor 71 corresponding to the rotation speed of the output shaft Ao (S11). That is, the rotational speed of the variable speed motor 71 for realizing the instructed rotational speed of the output shaft Ao is calculated.
- the control device 120 determines whether or not the derived rotation speed of the variable speed motor 71 is an uncontrollable rotation speed of the variable speed motor 71 (S12). For example, if the instructed rotation speed of the output shaft Ao is ⁇ 10500 rpm, a calculation result is derived that the rotation speed of the variable speed motor 71 for setting the rotation speed of the output shaft Ao to ⁇ 10500 rpm is ⁇ 900 rpm.
- the interface 122 instructs the rotational speed control apparatus 100 about the rotational speed of the calculation result (S14).
- the rotation speed control device 100 sets the frequency of the electric power supplied to the variable speed motor 71 using the frequency conversion unit 101 to 50 Hz corresponding to 900 rpm, and changes the rotation direction of the variable speed motor 71 using the rotation direction changing unit 102. Set in the opposite direction. As a result, the rotational speed of the variable speed electric motor 71 becomes ⁇ 900 rpm, and the rotational speed of the sun gear shaft 12 becomes ⁇ 10500 rpm.
- the calculation unit 123 performs the calculation and sets the rotation speed of the sun gear shaft 12 to ⁇ 6000 rpm.
- the calculation result that the rotation speed of the variable speed electric motor 71 is 0 rpm is derived.
- the non-controllable range speed control includes a forward minimum rotational speed instruction P1 (see FIG. 6) for issuing an instruction to drive the variable speed motor 71 at a minimum forward speed (90 rpm), and a variable speed motor 71 in the reverse minimum.
- P1 forward minimum rotational speed instruction
- the reverse minimum rotational speed instruction for issuing an instruction to drive at the rotational speed is repeatedly and alternately executed.
- FIG. 6 and 7 are graphs in which the horizontal axis represents time, the vertical axis represents the frequency supplied to the variable speed motor 71 (ratio to 50 Hz, indicated by minus in the case of reverse rotation), and the rotation speed of the variable speed motor 71. is there.
- the interface 122 instructs the rotation speed control device 100 to rotate the variable speed rotor 72 at a frequency of 5 Hz (10% of the power supply frequency) and a frequency of 5 Hz.
- the command to reversely rotate the variable speed rotor 72 is repeatedly issued alternately.
- a cycle T composed of the forward minimum rotational speed instruction P1 and the reverse minimum rotational speed instruction P2 continuous thereto is constant.
- the time (pulse width) of the forward minimum rotational speed instruction P1 and the reverse minimum rotational speed instruction P2 in the period T is equal.
- the rotation speed of the variable speed electric motor 71 fluctuates in a sine curve shape as shown by a one-dot chain line. That is, forward rotation and reverse rotation are repeated.
- the average rotational speed can be set to 0 rpm. That is, the rotation speed of 0 rpm can be approximated while rotating the variable speed rotor 72.
- the control device 120 varies the time of the forward minimum rotational speed instruction P1 and the reverse minimum rotational speed instruction P2 to approximate 60 rpm. Specifically, the time of the forward minimum rotational speed instruction P1 is lengthened and the time of the reverse minimum rotational speed instruction P2 is shortened so that the average value of the rotational speed of the variable speed electric motor 71 is 60 rpm.
- the electric device 50 including the constant speed motor 51 and the variable speed motor 71, and the planetary gear transmission 10 that shifts the rotational driving force generated by the electric device 50 and transmits it to the drive target may be provided.
- the degree of freedom of the rotation speed can be further increased. That is, even when the rotational speed is set within the uncontrollable range of the variable speed motor 71, the rotational speed of the output shaft is set to a desired value by rotating the variable speed motor 71 so that the average rotational speed becomes the rotational speed. The number of rotations can be approximated.
- VVVF control V / F control
- DTC direct torque control
- the constant speed rotor 52 of the constant speed motor 51 and the variable speed rotor 72 of the variable speed motor 71 are disposed on the axis Ar of the transmission 10, so that the radial direction from the axis Ar of the transmission 10 Compared with the case where the constant-speed rotor 52 and the variable-speed rotor 72 are arranged at positions apart from each other, the overall size can be reduced. Further, in the present embodiment, it is not necessary to provide a transmission mechanism such as a belt or a pulley as in the case where the constant speed rotor 52 and the variable speed rotor 72 are disposed at a position radially away from the axis Ar of the transmission 10.
- variable speed motor casing 81 is fixed to the constant speed motor casing 61.
- variable speed rotor 72 can be accurately positioned (centered) with respect to the constant speed rotor 52 before shipment from the manufacturing factory of the variable motor system. Therefore, in this embodiment, the positioning work of the variable speed rotor 72 with respect to the constant speed rotor 52 can be omitted at the installation site.
- the cooling fan 91 provided at the end of the constant speed rotor 52 also rotates.
- the constant speed motor casing 61 communicates with each other.
- the transmission rotor 72 and the variable speed stator 86 are cooled. Therefore, in this embodiment, the two electric motors can be cooled by the single cooling fan 91. From this viewpoint, the apparatus can be reduced in size and the manufacturing cost can be reduced.
- the constant speed rotor 52, the variable speed rotor 72, and the sun gear shaft 12 are arranged on the same axis, thereby reducing the installation space (installation space) of the variable motor system. be able to.
- parts (such as bevel gears) for transmitting rotation are not necessary, and the increase in the number of parts can be suppressed and the manufacturing cost can be reduced.
- a constant speed rotor shaft 53 (constant speed rotor extension shaft 55) that is a rod-shaped shaft is inserted into a variable speed rotor shaft 73 that is a cylindrical shaft in which a shaft insertion hole 74 is formed. .
- the constant speed rotor shaft 53 of the constant speed motor 51 having a large output is inserted into the variable speed rotor shaft 73 of the variable speed motor 71 having a smaller output than the constant speed motor 51.
- the thing with a bigger output can be employ
- the constant speed rotor 52, the variable speed rotor 72, and the sun gear shaft 12 are arranged on the same axis, but the present invention is not limited to this.
- the variable speed electric motor 71 may be arranged such that the axis of the variable speed rotor 72 is parallel to the axis of the constant speed rotor 52 and is at a different position.
- the drive target is the compressor C, and the compressor C is rotated at a high speed of 7500 rpm or more.
- the rotational speed of the constant speed motor 51 is increased by the transmission 10 in order to rotate the drive target at a high speed in this way. Therefore, in the transmission 10 of the above embodiment, the sun gear shaft 12 is the output shaft Ao, the internal gear carrier shaft 37 is the constant speed input shaft Ac, and the input planetary gear carrier shaft 27i is the variable speed input shaft Av. .
- the speed change device in the present invention may be, for example, for decelerating the rotation speed of the constant speed motor 51.
- the sun gear shaft 12 may be the constant speed input shaft Ac
- the planetary gear carrier shaft 27 may be the variable speed input shaft Av
- the internal gear carrier shaft 37 may be the output shaft Ao.
- the sun gear shaft 12 may be the output shaft Ao as in the above embodiment
- the internal gear carrier shaft 37 may be the variable speed input shaft Av
- the planetary gear carrier shaft 27 may be the constant speed input shaft Ac.
- any one of the sun gear shaft 12, the planetary gear carrier shaft 27, and the internal gear carrier shaft 37 is the output shaft Ao, the other shaft is the constant speed input shaft Ac, and the remaining shafts are
- the variable speed input shaft Av is set as appropriate depending on whether or not the output is increased with respect to the input, the change range of the output acceleration and deceleration, and the like.
- a 4 pole induction motor is illustrated as the constant speed motor 51 suitable for rotating the compressor C at high speed.
- a suitable variable speed motor 71 a 6-pole induction motor is illustrated.
- other types of electric motors may be used as the constant speed electric motor 51 and the variable speed electric motor 71.
- the shaft insertion hole 74 is formed in the variable speed rotor 72, and the constant speed rotor 52 is inserted in the shaft insertion hole 74.
- the shaft insertion hole is formed in the constant speed rotor, and this shaft insertion hole.
- a variable speed rotor may be inserted.
- variable speed flexible coupling 95 that connects the variable speed rotor 72 and the variable speed input shaft Av forms the first flexible coupling
- constant speed rotor 52 and the constant speed input shaft Ac are connected to each other.
- the constant speed flexible coupling 97 connecting the two forms a second flexible coupling.
- the constant speed flexible coupling is disposed on the outer peripheral side of the variable speed flexible coupling
- the constant speed flexible coupling forms the first flexible coupling and the variable speed flexible coupling is the second flexible.
- a coupling will be made.
- the degree of freedom of the variable speed range of the variable speed electric motor system can be increased.
- variable speed motor system 10: transmission (planetary gear transmission), 11: sun gear, 12: sun gear shaft, 15: planetary gear, 17: internal gear, 21: planetary gear carrier, 22: planetary gear shaft , 23: carrier main body, 27: planetary gear carrier shaft, 27i: input side planetary gear carrier shaft, 28: flange, 31: internal gear carrier, 33: carrier main body, 37: internal gear carrier shaft, 38: flange, 41: Transmission casing, 50: Electric device, 51: Constant speed motor, 52: Constant speed rotor, 53: Constant speed rotor shaft, 54: Constant speed rotor body shaft, 55: Constant speed rotor extension shaft, 56: Conductor, 61: Constant Speed motor casing, 62: casing body, 63i, 63o: lid, 64: opening, 66: constant speed stator, 71: variable speed motor, 71S: variable speed motor support, 72: variable speed rotor 73: variable speed rotor shaft, 73o: flange, 74:
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Abstract
Description
特許文献1には、変速比を正確に制御するために、電動装置として定速電動機と変速用の可変速電動機とを用い、変速装置として遊星歯車変速装置を用いたものが記載されている。この装置では、可変速電動機の回転数(回転速度)を変えることで、回転機械に接続される変速装置の出力軸の回転数を変えることができる。
電動装置50は、定速入力軸Acとしての内歯車キャリア軸37を定速で回転駆動させる定速電動機51と、可変速入力軸Avとしての入力側遊星歯車キャリア軸27iを任意の回転数で回転駆動させる可変速電動機71とを有している。可変速電動機システム1は、可変速電動機71の回転数(回転速度)を変えることによって、駆動対象に接続される変速装置10の出力軸の回転数を変えることができる。
電動装置50は、電動装置支持部50Sによって架台90に支持されている。変速装置10は、変速装置支持部10Sによって架台90に支持されている。これら支持部により、重量物である電動装置50及び変速装置10の確実な固定が可能となる。
出力側遊星歯車キャリア軸27oは、出力側アーム部24よりも出力側に配置されている遊星歯車キャリア軸受43により、軸線Arを中心として自転可能に支持されている。遊星歯車キャリア軸受43は、変速ケーシング41に取り付けられている。出力側遊星歯車キャリア軸27oの内周側には、太陽歯車軸12が挿通されている。
入力側遊星歯車キャリア軸27iは、入力側アーム部26よりも入力側に配置されている遊星歯車キャリア軸受44により、軸線Arを中心として自転可能に支持されている。この遊星歯車キャリア軸受44は、変速ケーシング41に取り付けられている。入力側遊星歯車キャリア軸27iの入力側端には、径方向外側に向かって広がる環状のフランジ28が形成されている。
定速ロータ延長軸55の軸方向の両端には、それぞれ、径方向外側に向かって広がる環状又は円板状のフランジ55i,55oが形成されている。定速ロータ本体軸54の出力側端には、径方向外側に向かって広がる環状又は円板状のフランジ54oが形成されている。定速ロータ延長軸55と定速ロータ本体軸54とは、それぞれのフランジ55i,55o,54oが互いにボルト等で接続されていることで、一体化している。定速ロータ本体軸54の入力側端には、冷却ファン91が固定されている。
周波数変換部101は、制御装置120から指示された周波数の電力を可変速電動機71に供給する。可変速電動機71の可変速ロータ72は、この周波数に応じた回転数で回転する。このように、可変速ロータ72の回転数が変化するため、可変速ロータ72に接続されている変速装置10の遊星歯車キャリア21の回転数も変化する。この結果、変速装置10の出力軸Aoである太陽歯車軸12の回転数も変化する。
回転方向変更部102は、可変速電動機71に接続されている複数(本実施形態の場合3本)の電源線を入れ替える回路を用いることによって、可変速電動機71の回転方向を変更する装置である。即ち、回転方向変更部102は、可変速ロータ72を正回転、及び逆回転させることができる。
ωs/ωi=ωh/ωi-(1-ωh/ωi )×Zi/Zs ・・・(1)
また、仮に、太陽歯車11の歯数Zsと内歯車17の歯数Ziと比Zi/Zsを4とする。
可変速電動機71の始動後、即ち、定速電動機51が定格回転数の1500rpmで回転駆動し、可変速電動機71が、例えば、最小回転数の90rpmで回転駆動している状態で、制御装置120の受付部121は、外部から出力軸Aoである太陽歯車軸12の回転数の指示を受け付ける(S10)。出力軸Aoの可変速範囲は、-1500rpm~-10500rpmである。
例えば、指示された出力軸Aoの回転数が-10500rpmであるとすると、出力軸Aoの回転数を-10500rpmとするための可変速電動機71の回転数は-900rpmであるという演算結果が導出される。
回転数制御装置100は、周波数変換部101を用いて可変速電動機71に供給する電力の周波数を900rpmに対応する50Hzにするとともに、回転方向変更部102を用いて可変速電動機71の回転方向を逆方向に設定する。これにより、可変速電動機71の回転数が-900rpmとなり、太陽歯車軸12の回転数が-10500rpmとなる。
例えば、制御装置120の受付部121が、太陽歯車軸12の回転数を-6000rpmとする指示を受け付けると、演算部123は演算を実施し、太陽歯車軸12の回転数を-6000rpmとするための可変速電動機71の回転数が0rpmであるという演算結果を導出する。
制御装置120は、演算結果が可変速電動機71の制御不能範囲であると判断すると、制御不能範囲速度制御を実施する(S13)。
制御不能範囲速度制御は、可変速電動機71を正方向の最小回転数(90rpm)で駆動する指示を発する正方向最小回転数指示P1(図6参照)と、可変速電動機71を逆方向の最小回転数で駆動する指示を発する逆方向最小回転数指示と、を繰返し交互に実行する制御である。この制御により、可変速電動機71の回転数が0rpm近傍の速度に近似される。
図6に示すように、制御不能範囲速度制御を行うと、インタフェース122は回転数制御装置100に、周波数5Hz(電源周波数の10%)で可変速ロータ72を正回転させる命令と、周波数5Hzで可変速ロータ72を逆回転させる命令と、を繰り返し交互に発する。正方向最小回転数指示P1とこれに連続する逆方向最小回転数指示P2とからなる周期Tは一定である。
正方向最小回転数指示P1と、逆方向最小回転数指示P2の時間を等しくすることにより、回転数の平均を0rpmとすることができる。即ち、可変速ロータ72を回転させながら、0rpmの回転数を近似することができる。
指示される出力軸Aoの回転数が-5700rpmである場合、演算部123によって導出される可変速電動機71の回転数は60rpmである。60rpmは可変速電動機71の制御不能範囲であるため制御装置120は、制御不能範囲速度制御を実施する(S13)。
即ち、可変速電動機71の制御不能範囲に回転数を設定する場合においても、平均回転数がその回転数となるように、可変速電動機71を回転駆動させることによって、出力軸の回転数を所望の回転数に近似することができる。
また、本実施形態では、軸挿通孔74が形成された円筒状の軸である可変速ロータ軸73に棒状の軸である定速ロータ軸53(定速ロータ延長軸55)が挿通されている。即ち、出力の大きな定速電動機51の定速ロータ軸53が定速電動機51よりも出力の小さい可変速電動機71の可変速ロータ軸73に挿通されている。これにより、定速電動機51としてより大きな出力(馬力)のあるものを採用することができる。
また、本実施形態では、定速電動機51、可変速電動機71、変速装置、圧縮機Cの順に直線状に配置していることにより、装置全体をよりコンパクトにすることができる。
Claims (3)
- 回転駆動力を発生する電動装置と、
前記電動装置で発生した回転駆動力を変速させて駆動対象に伝える変速装置と、
を備え、
前記変速装置は、
軸線を中心として自転する太陽歯車と、
前記太陽歯車に固定され、前記軸線を中心として、軸方向に延びる太陽歯車軸と、
前記太陽歯車と噛み合い、前記軸線を中心として公転すると共に自身の中心線を中心として自転する遊星歯車と、
前記軸線を中心として環状に複数の歯が並び、前記遊星歯車と噛み合う内歯車と、
前記軸線を中心として軸方向に延びる遊星歯車キャリア軸を有し、前記遊星歯車を、前記軸線を中心として公転可能に且つ前記遊星歯車自身の中心線を中心として自転可能に支持する遊星歯車キャリアと、
前記軸線を中心として軸方向に延びる内歯車キャリア軸を有し、前記内歯車を、前記軸線を中心として自転可能に支持する内歯車キャリアと、
を有し、
前記太陽歯車軸と前記遊星歯車キャリア軸と前記内歯車キャリア軸とのうち、いずれか一つの軸が前記駆動対象に接続される出力軸を成し、他の一つの軸が定速入力軸を成し、残りの一つの軸が可変速入力軸を成し、
前記電動装置は、
前記変速装置の前記定速入力軸に接続されている定速ロータを有する定速電動機と、
前記変速装置の前記可変速入力軸に接続されて正方向及び逆方向の回転数を制御可能な可変速ロータを有し、前記正方向の最小回転数と前記逆方向の最小回転数との間の範囲が制御不能な制御不能範囲である可変速電動機と、
を有する可変速電動機システムの制御方法であって、
前記出力軸の回転数の指示を受け付ける工程と、
前記出力軸の回転数に基づいて前記可変速電動機が回転数を演算する工程と、
演算された前記可変速電動機の回転数が前記制御不能範囲であるか判定する工程と、
演算された前記可変速電動機の回転数が前記制御不能範囲であった場合に、前記可変速電動機を前記正方向の最小回転数で駆動する正方向最小回転数指示と、前記可変速電動機を前記逆方向の最小回転数で駆動する逆方向最小回転数指示と、を繰返し交互に実行する制御不能範囲速度制御を行う工程と、を含む可変速電動機システムの制御方法。 - 前記正方向最小回転数指示の長さと前記逆方向最小回転数指示との割合を可変とすることによって、前記制御不能範囲における前記可変速電動機の回転数を近似する請求項1に記載の可変速電動機システムの制御方法。
- 回転駆動力を発生する電動装置と、
前記電動装置で発生した回転駆動力を変速させて駆動対象に伝える変速装置と、
を備え、
前記変速装置は、
軸線を中心として自転する太陽歯車と、
前記太陽歯車に固定され、前記軸線を中心として、軸方向に延びる太陽歯車軸と、
前記太陽歯車と噛み合い、前記軸線を中心として公転すると共に自身の中心線を中心として自転する遊星歯車と、
前記軸線を中心として環状に複数の歯が並び、前記遊星歯車と噛み合う内歯車と、
前記軸線を中心として軸方向に延びる遊星歯車キャリア軸を有し、前記遊星歯車を、前記軸線を中心として公転可能に且つ前記遊星歯車自身の中心線を中心として自転可能に支持する遊星歯車キャリアと、
前記軸線を中心として軸方向に延びる内歯車キャリア軸を有し、前記内歯車を、前記軸線を中心として自転可能に支持する内歯車キャリアと、
を有し、
前記太陽歯車軸と前記遊星歯車キャリア軸と前記内歯車キャリア軸とのうち、いずれか一つの軸が前記駆動対象に接続される出力軸を成し、他の一つの軸が定速入力軸を成し、残りの一つの軸が可変速入力軸を成し、
前記電動装置は、
前記変速装置の前記定速入力軸に接続されている定速ロータを有する定速電動機と、
前記変速装置の前記可変速入力軸に接続されて正方向及び逆方向の回転数を制御可能な可変速ロータを有し、前記正方向の最小回転数と前記逆方向の最小回転数との間の範囲が制御不能な制御不能範囲である可変速電動機と、
を有する可変速電動機システムの制御装置であって、
指示された前記出力軸の回転数に基づいて演算された前記可変速電動機の回転数が前記制御不能範囲であった場合に、前記可変速電動機を前記正方向の最小回転数で駆動する正方向最小回転数指示と、前記可変速電動機を前記逆方向の最小回転数で駆動する逆方向最小回転数指示と、を繰返し交互に実行する可変速電動機システムの制御装置。
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