WO2017035622A1 - Procédé de construction suspendue de plancher et éléments correspondants - Google Patents

Procédé de construction suspendue de plancher et éléments correspondants Download PDF

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Publication number
WO2017035622A1
WO2017035622A1 PCT/BR2016/050219 BR2016050219W WO2017035622A1 WO 2017035622 A1 WO2017035622 A1 WO 2017035622A1 BR 2016050219 W BR2016050219 W BR 2016050219W WO 2017035622 A1 WO2017035622 A1 WO 2017035622A1
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WO
WIPO (PCT)
Prior art keywords
supporting
plates
floor
components
panels
Prior art date
Application number
PCT/BR2016/050219
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English (en)
Portuguese (pt)
Inventor
Jacson POLESE DOS SANTOS
Original Assignee
Polese Dos Santos Jacson
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Polese Dos Santos Jacson filed Critical Polese Dos Santos Jacson
Publication of WO2017035622A1 publication Critical patent/WO2017035622A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/024—Sectional false floors, e.g. computer floors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/48—Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements

Definitions

  • the present patent refers to the process of suspended floor construction and corresponding components, applied in the construction of residential buildings, offices, commerce, HPP, ports, airports and industry and for the purpose of obtaining suspended construction. that meets the installation of all types of necessary utilities and complying with the rules on fire propagation, thermal insulation and acoustic insulation, through innovative constructivity that allows optimizing the floor construction process with quality and functional products, bringing advantages of Easier slab leveling, optimized process, less waste, greater load capacity, applied in any environment, enables any type of utility installation whether electrical, hydraulic, air conditioning, logic, compressed air, hydro-pneumatic systems, vacuum or gas, better sound and thermal insulation and better floor mobility, with simple and safe application at low cost.
  • Werden Monolithic Raised Floor Application Process is by distributing a "vacum form" PVC blanket with close arch-shaped feet to be filled over the existing floor with the need to be supported on a level floor , with juxtaposition of the edges and bonding by self-adhesive tapes, ensuring total sealing. Finishes are prepared by the walls, columns and eventual uneven tops; assemble the metal frames for the inspection boxes; jigs are distributed to socket boxes and linear air conditioning grilles, if the workplaces are previously defined; Progressive filling with displacement of separating movable bars is then done.
  • This process has disadvantages of requiring specialized and well-trained workforce, of high installation time, of not using conventional materials of the market, of any break in the monolithic cause the concrete leakage causing loss of space between floors and high acquisition cost.
  • US patent US2011041423 called "floor replacement panel” which revealed a top plate with corner forming sections and leveling legs for height adjustment.
  • integrated floor system access structure which revealed a plurality of removable panels to provide access to the under floor space that would be inaccessible on a conventional floor.
  • the "floor system” that unveiled the utility terminal includes a floor that has an access cavity, a support stand, and an upper surface.
  • the support plate is positioned within the access cavity, and has at least one access opening.
  • floor access system which has revealed an access floor system including an access floor panel having an upper surface and an opposite lower surface and at least one pedestal.
  • Mexican patent MXPA02011144 called "Resilient Floor Access System Pedestal Head” which has revealed a support head that is sufficiently resilient to allow alignment of floor panels during floor panel and floor panel installation. to allow individual access to maintain their original position.
  • French patent FR2613405 called "raised floor panel" which revealed a panel of modular elements at a distance from the base floor comprising a series of self-supporting prefabricated beams which are juxtaposed together along their longitudinal axis. .
  • a single support receives four plates bringing fragility in safety due to excess elements in a single support and having to guarantee each effort applied alone, without giving conditions for load redistribution;
  • the suspended construction system also facilitates the installation of automation systems and can be an element of automation. With the installation of cameras and lighting in the floor it is possible to monitor full time and on. Unites all pipes of the real estate product, such as sewage, cold water, hot water, air conditioning, gas, etc .;
  • FIGURE 1 showing the diagram of the suspended floor manufacturing process of the present invention
  • FIGURE 2 showing the diagram of the first alternative of the suspended floor manufacturing process of the present patent
  • FIGURE 3 showing the diagram of the second alternative of the floor manufacturing process of the present patent
  • FIGURE 4 showing the diagram of the third alternative of the suspended floor manufacturing process of the present patent
  • FIGURE 5 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its preferred form
  • FIGURE 6 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its first alternative
  • FIGURE 7 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its second alternative
  • FIGURE 8 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its third alternative
  • FIGURE 9 showing the enlarged sectional front view of the suspended floor of the present invention in its fourth alternative
  • FIGURE 10 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its fifth alternative
  • FIGURE 11 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its sixth alternative
  • FIGURE 12 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its seventh alternative
  • FIGURE 13 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its eighth alternative
  • FIGURE 14 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its ninth alternative
  • FIGURE 15 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its tenth alternative
  • FIGURE 16 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its eleventh alternative
  • FIGURE 17 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its twelfth alternative
  • FIGURE 18 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its thirteenth alternative
  • FIGURE 19 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its fourteenth alternative
  • FIGURE 20 showing the enlarged cross-sectional front view of the suspended floor of the present invention in its fifteenth alternative.
  • the present invention on suspended construction is based on the concept of being composed: with a first level formed with compression-resistant structural (EC) components, spaced apart creating voids for utility passageways and responsible for the floor support base. and dividing walls, sized according to the applied load, generally distributed or walled load; by applying edge expansion components (CBDs) to allow axial expansion, without affecting the integrity of the suspended floor and fixed construction elements, and so that rigid building expansions do not pathologically affect the suspended floor or real estate unit; with a second level formed with closure, sealing and flexural strength supporting components (CS) to absorb and distribute the handling loads on the suspended floor and of coatings, furniture and other overloads applied to the suspended floor; with a second level complement option with sealing component (CV) as a moisture barrier, to compensate for expansion between different materials and allows the reuse of structural components (EC) and supporting components (CS) in case of maintenance or renovation of the real estate product with flexibility and waterproofing characteristics; with a second-level add-on option with leveling or non-leveling (CRN) edge expansion
  • Supporting components are pre-made: supporting panels (2) or precast plates (5) or structural panels (6) or metal plates (7) or sandwich plates wood and concrete or mortar (8) or slabs metal and concrete sandwich (9), with dimensions varying according to the place to be installed and based on the floor plan or substrate with the support elements positioned;
  • G The quantity of materials for the leveling or non-leveling smoothing component (CRN) is calculated in advance: the smoothing layer (3) with or without tarpaulin (L), depending on the floor plan and load applied suspended;
  • Structural components are positioned: the supporting elements (1) on the substrate as constructed (SC) according to layout, quoted in item C, adjusting, if necessary, their height to obtain the correction of the lower floor leveling;
  • Edge expansion components are installed: expansion joints (12) between the supporting components (CS) and the fixed element such as walls or beams or pillars;
  • Supporting components (CS) are supported: supporting panels (2) or precast plates (5) or structural panels (6) or metal plates (7) or sandwich plates wood and concrete or mortar (8) or metal and concrete sandwich plates (9) on structural components (EC): the support elements (1) with calculated spacing, meeting the requirements for swelling deformation, minimizing the formation of cracks;
  • the leveling or non-leveling component (CRN) is applied: the leveling layer (3) with or without the sealing component (CV): the tarpaulin (L) and forming a monolithic floor; and
  • CAA Architectural Finishing Components
  • the raised floor construction process of the present invention may be as follows:
  • Supporting components (CS) and architectural finishing components (CAA) are pre-made: precast plates (5) or structural panels (6) or metal plates (7) or wood and concrete sandwich plates or mortar (8 ) or metal and concrete sandwich plates (9), varying in size depending on the location and load capacity to be installed and based on the lower floor plan with the supporting elements in place;
  • Structural components are applied: the supporting elements (1) on the substrate as constructed (SC) according to layout, cited in item c, adjusting, if necessary, their height to obtain lower floor leveling correction ;
  • edge expansion components are installed: the expansion joints (12) between the supporting components (CS) and architectural finishing components (CAA) and the fixed element such as walls or beams or pillars; and
  • Supporting (CS) and Architectural Finishing (CAA) components apply: precast plates (5) or structural panels (6) or metal plates (7) or wood and concrete sandwich plates or mortar (8) or the metal and concrete sandwich plates (9) on the structural components (CE): the supporting elements (1) minimizing the formation of cracks and perfectly sealing their edges when necessary.
  • the raised floor construction process of the present invention may be as follows:
  • BB Hydro-sanitary, electrical, gas, data and other utilities facilities are located at the plant;
  • CC Depending on the floor load, the number of structural components (EC) is calculated: supporting elements (1) required and the layout is made by distributing them without conflicting with the planned installations mentioned in BB;
  • FF Pre-made support components (CS): support panels (2) or precast plates (5) or structural panels
  • Structural components are applied: the supporting elements (1) on the substrate as constructed (SC) according to layout, cited in item CC, adjusting, if necessary, their height to obtain lower floor leveling correction ;
  • Supporting components (CS) apply: support panels (2) or precast plates (5) or structural panels (6) or metal plates (7) or wood and concrete sandwich plates (8 ) or metal and concrete sandwich plates (9) on structural components (EC): the supporting elements (1) minimizing cracks and perfectly sealing their edges when necessary;
  • the leveling component with or without leveling is applied: cementitious plate (10), with or without sealing component (CV): tarpaulin (L), forming a monolithic floor; and
  • KK Architectural Finishing Components (CAA): Architectural Finishing Coating (4) according to the application.
  • the raised floor construction process of the present invention may be as follows:
  • aa The area is measured and the leveling, recesses and protrusions of the substrate as constructed (SC) as constructed where the suspended floor will be applied are raised;
  • Supporting components are pre-made: precast plates (5) or structural panels (6) or metal plates (7) or wood and concrete sandwich plates (8) or metal sandwich plates and concrete (9), with dimensions varying according to the location and load capacity to be installed and based on the lower floor plan with the supporting elements positioned;
  • Structural components are applied: the supporting elements (1) on the substrate as constructed (SC) according to layout, quoted in item cc, adjusting, if necessary, their height to obtain lower floor leveling correction ;
  • CDB the expansion joints (12) between the supporting components (CS) and the fixed element such as walls or beams or pillars;
  • Supporting components (CS) apply: precast plates (5) or structural panels (6) or metal plates (7) or wood and concrete sandwich plates (8) or metal and concrete sandwich plates (9) on structural components (EC): support elements (1) minimizing crevice formation and perfectly sealing their edges when necessary; and
  • Supporting elements (1) object of utility model patent MU8303082-4 known as industrial floor spacer, of the same inventor of prefabricated triangular or circular or polygonal shape in concrete or mortar or any other material applied as structural components (EC);
  • the suspended floor of the present invention consists of supporting elements (1) supporting the supporting panels (2) and applied to the substrate as constructed (SC); supporting panels (2) and base of the leveling layer (3) and resting on the supporting elements (1); smoothing layer (3) base of the architectural finishing layer (4) and adhered to the supporting panels (2); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention consists of supporting elements (1) supporting the supporting panels (2) and applied to the substrate as constructed (SC); support panels (2) complemented by tarpaulin (L) and base of the leveling layer (3) and supported on the support elements (1); smoothing layer (3) base of the architectural finishing coating (4) and applied to the canvas (L) on the supporting panels (2); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention consists of support elements (1) supporting the precast plates (5) and applied to the substrate as constructed (SC); precast plates (5) base of the leveling layer (3) supported on the support elements (1); smoothing layer (3) adhered to the precast plates (5); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention consists of support elements (1) supporting the precast plates (5) and applied to the substrate as constructed (SC); precast plates (5) base of the leveling layer (3) complemented by tarpaulin (L) and supported on the support elements (1); smoothing layer (3) and applied to the tarpaulin (L) on precast plates (5); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention is comprised of supporting elements (1) based on the structural panels (6) and applied to the substrate as constructed (SC); and structural panels (6) applied on the supporting elements (1) and also used as architectural finishing.
  • the suspended floor of the present invention is comprised of supporting elements (1) applied and supporting panels (2) and applied to the substrate as constructed (SC); support panels (2) base of the cementitious plate (10) and supported on the support elements (1); cementitious plate (10) base of the waterproofing (11) and applied on support panels (2); waterproofing layer (11) base of the regularization layer (3) and applied on cementitious (10); smoothing layer (3) base of the architectural finishing coating (4) and adhered to the waterproofing layer (11); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention consists of supporting elements (1) supporting the supporting panels (2) and applied to the substrate as constructed (SC); support panels (2) and base of structural panels (6) and supported on the support elements (1); structural panels (6) and supported on the supporting panels (2); and architectural finishing (4) seated on the structural panels (6).
  • the suspended floor of the present invention consists of supporting elements (1) supporting the supporting panels (2) and applied to the substrate as constructed (SC); support panels (2) complemented by tarpaulin (L), base of structural panels (6) and supported by support elements (1); structural panels (6) supported on the support panels (2) and applied on the canvas (L); and finishing lining (4) seated on the structural panels (6).
  • the suspended floor of the present invention is comprised of supporting elements (1) supporting the wood and concrete sandwich boards or mortar (8) and applied to the substrate as constructed (SC); sandwich boards made of wood and concrete or mortar (8) resting on the supporting elements (1); and architectural finishing (4) seated on wood and concrete sandwich boards or mortar (8).
  • the suspended floor of the present invention consists of supporting elements (1) applied and metal plate supports (7) and applied to the substrate as constructed (SC); metal plates (7) at the base of the leveling layer (3) and supported on the support elements (1); smoothing layer (3) base of the finishing coat (4) and adhered to the metal plates (7); and architectural finishing coating (4) seated on the leveling layer (3).
  • the suspended floor of the present invention consists of supporting elements (1) supporting the metal and concrete sandwich plates (9) and applied to the substrate as constructed (SC); metal and concrete sandwich plates (9) finish cover base (4) and supported on the support elements (1); and finishing lining (4) seated on the metal and concrete sandwich plates (9).
  • the suspended floor of the present invention is comprised of support elements (1) applied and precast plate support members (5) and applied to the substrate as constructed (SC); precast plates (5) base of the architectural finishing coating (4) and supported on the supporting elements (1); and architectural finishing cladding (4) seated precast plates (5).
  • the suspended floor of the present invention consists of supporting elements (1) supporting the concrete plates (5) and applied on the substrate as constructed (SC); and concrete slabs (5) also used as architectural finishing.
  • the suspended floor of the present invention is comprised of supporting elements (1) supporting the supporting panels (2) and applied to the substrate as constructed (SC); support panels (2) complemented by tarpaulin (L) and base for cementitious plates (10) and supported on the support elements (1); cementitious plates (10) bolted to the support panels (2) on the tarpaulin (L); and architectural finishing (4) seated on cementitious plates (10).
  • the suspended floor of the present invention may consist of supporting elements (1) base of the wood and concrete sandwich boards or mortar (8) and applied to the substrate as constructed (SC); and sandwich boards made of wood and concrete or mortar (8) applied on the supporting elements (1) and also used as architectural finishing.
  • the suspended floor of the present invention may consist of support elements (1) base of the metal and concrete sandwich plates (9) and applied to the substrate as constructed (SC); and metal and concrete sandwich plates (9) applied on the supporting elements (1) and also used as architectural finishing.
  • the support elements (1) have the function of equitably supporting the upper loads, system balance, absorption of unevenness and lumps in the substrate or slab and stability of the support as well as the entire suspended floor assembly. It has the capacity to absorb all the load of the suspended floor and to transfer it, with very low deformation, to the built substrate.
  • Support panels (2) have the function of flat support, load distribution, support of machinery / equipment / walls / furniture / coverings / people / wheeled objects / toilets / etc ..
  • the smoothing layer (3) has the function of sealing the edges of the support panels and eventual cracks creating a level monolithic floor, enabling coating application and contributing to the distribution of surface loads;
  • Architectural Finish Coat (4) has the function of forming the final floor for movement of people, support of furniture, meeting architectural design requirements or health specifications or hospital or industrial standards and allowing maintenance and cleaning.
  • the precast plates (5) have the function of flat support, load distribution, support of machines / equipment / walls, final finishing or for concrete application and monolithic floor formation.
  • the structural panels (6) have the function of flat support, load distribution, support of machinery / equipment / walls and additionally have finishing function.
  • the metal plates (7) have the function of flat support, load distribution, support of machines / equipment / walls, final finishing or for concrete application and formation of monolithic floor.
  • metal and concrete sandwich plates (9) and precast plates (5) have the same function of flat support, load distribution, support of machinery / equipment / walls, final finishing or for concrete application and monolithic floor formation.
  • the cementitious plate (10) has the function of being the base for the application of the waterproofing layer (11) and / or the base for the application of the architectural finishing layer (4), providing the system with a dry and more solid construction. lightweight forming monolithic floor.
  • the waterproofing layer (11) has the function of waterproofing the suspended floor for application in wet areas.
  • Expansion joints (12) are intended to compensate for expansion of the suspended floor.
  • the tarpaulin (L) has the function of avoiding contact between the smoothing layer (3) or between the cementitious plates (10) and the support panels (2) or the precast plates (5) and to avoid moisture penetration into the suspended floor of the present patent.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Engineering & Computer Science (AREA)
  • Floor Finish (AREA)

Abstract

Le présent brevet d'invention concerne un procédé de construction suspendue de plancher et des éléments correspondants, trouvant une application en génie civil pour la construction de maisons, de bureaux, de magasins, d'usines électriques, de ports, d'aéroports et de bâtiments industriels, en vue d'obtenir une construction suspendue permettant l'installation de tous les types de systèmes utilitaires requis, tout en respectant les normes en matière de propagation d'incendie, d'isolation thermique et d'isolation acoustique, grâce à une structure innovante permettant d'optimiser le procédé de construction de planchers avec des produits de qualité et fonctionnels, offrant avantageusement une plus grande facilité de nivellement des dalles, un procédé optimisé, moins de gaspillage, une plus grande capacité de charge, une meilleure stabilité, avec une applicabilité dans n'importe quel environnement, permettant d'installer tous les types de systèmes utilitaires, que ce soit des systèmes électriques ou hydrauliques, des systèmes d'air conditionné, des systèmes logiques, des systèmes d'air comprimé, des systèmes hydropneumatiques, des systèmes de vide ou de gaz, offrant par ailleurs une meilleure isolation acoustique et thermique ainsi qu'une meilleure stabilité du plancher, outre une utilisation simple et sûre et un faible coût.
PCT/BR2016/050219 2015-09-03 2016-09-02 Procédé de construction suspendue de plancher et éléments correspondants WO2017035622A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BRBR1020150215630 2015-09-03
BR102015021563A BR102015021563A2 (pt) 2015-09-03 2015-09-03 processo construtivo de piso elevado e componentes correspondentes

Publications (1)

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WO2017035622A1 true WO2017035622A1 (fr) 2017-03-09

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PCT/BR2016/050219 WO2017035622A1 (fr) 2015-09-03 2016-09-02 Procédé de construction suspendue de plancher et éléments correspondants

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WO (1) WO2017035622A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1304425A1 (fr) * 2001-10-18 2003-04-23 Bresciana Graniti S.p.A. Panneau composite pour planchers surélevés
BRPI0702442A2 (pt) * 2007-05-25 2009-01-20 Dt Engenharia De Empreendimentos Ltda sistema de construÇço de edificaÇÕes com piso elevado
EP2148023A1 (fr) * 2008-07-21 2010-01-27 Teknofloor S.R.L. Panneau pour planchers surélevés et plancher surélevé réalisé avec de tels panneaux
BRMU8800342U2 (pt) * 2008-08-26 2010-04-27 Remaster Tecnologia Ltda disposição introduzida em conjunto de elemento de piso elevado e seus pedestais

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1304425A1 (fr) * 2001-10-18 2003-04-23 Bresciana Graniti S.p.A. Panneau composite pour planchers surélevés
BRPI0702442A2 (pt) * 2007-05-25 2009-01-20 Dt Engenharia De Empreendimentos Ltda sistema de construÇço de edificaÇÕes com piso elevado
EP2148023A1 (fr) * 2008-07-21 2010-01-27 Teknofloor S.R.L. Panneau pour planchers surélevés et plancher surélevé réalisé avec de tels panneaux
BRMU8800342U2 (pt) * 2008-08-26 2010-04-27 Remaster Tecnologia Ltda disposição introduzida em conjunto de elemento de piso elevado e seus pedestais

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