WO2017030329A1 - System for supplying and circulating recyclable release agent for die casting - Google Patents

System for supplying and circulating recyclable release agent for die casting Download PDF

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Publication number
WO2017030329A1
WO2017030329A1 PCT/KR2016/008925 KR2016008925W WO2017030329A1 WO 2017030329 A1 WO2017030329 A1 WO 2017030329A1 KR 2016008925 W KR2016008925 W KR 2016008925W WO 2017030329 A1 WO2017030329 A1 WO 2017030329A1
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Prior art keywords
release agent
supply
die casting
pipe
tank
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PCT/KR2016/008925
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French (fr)
Korean (ko)
Inventor
김홍노
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김홍노
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Publication of WO2017030329A1 publication Critical patent/WO2017030329A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material

Definitions

  • the present invention relates to a supply and circulation system of a recycled release agent for a die casting process, and more particularly, a release agent purified by removing impurities included in a process in a release agent used to improve mold release properties between a mold and casting during injection in a die casting process.
  • Can be recycled to the die-casting process and also detects the level of the storage tank where the release agent is stored and automatically refills the new release agent when the low level is detected, and stops supplying and circulates when the storage tank detects the maximum level.
  • the present invention relates to a supply and circulation system of a recycling release agent for a die casting process.
  • a release agent is applied to the mold surface of the mold in order to easily separate the casting from the mold before injection of the casting.
  • the release agent is applied by diluting to a suitable concentration with water, placing a spray device in the middle of both split molds with the mold open, and spraying along the mold surface.
  • the release agent applied to the mold surface is recovered and reused. Since the used release agent contains impurities such as oil or sludge, in order to reuse the release agent, impurities are effectively removed to the die casting apparatus. There is a need for a release agent cleaning device that allows resupply.
  • the Korean Utility Model Registration No. 20-0249707 describes a cutting process.
  • the belt oil skimmer may move waste oil introduced into a storage tank to a separation tank using a belt, and then separate the waste oil by the difference in the specific gravity of the coolant liquid and the waste oil, and then reuse the purified coolant liquid in the production of the product. It is configured to be.
  • the belt oil skimmer is configured to remove waste oil from the waste oil suspended in the storage tank by separating the waste oil sucked on the belt with a scraper and transporting it to the separation tank, but it is used in the cutting process and then stored in the storage tank. Since waste oil contained in the coolant liquid stored is applied to the surface by simply varying the specific gravity, there is a limit to quickly injuring and collecting impurities such as sludge including waste oil contained in the coolant liquid. There is a disadvantage in that the collection efficiency of relatively large sludge is low.
  • the apparatus for treating die-casting wastewater disclosed in Korean Patent Laid-Open Publication No. 10-2014-0055868 includes: a wastewater collecting tank for collecting wastewater generated after the diecasting process, and a chemical injection device for chemically treating the wastewater transferred from the wastewater collecting tank; A configuration including a flotation device for supplying bubbled water to the wastewater passing through the chemical injection device to float and remove condensed particles in the wastewater is shown.
  • the flotation separator includes a micro bubble generator that generates micro bubbles by a pressure pump, a mixing tank in which micro bubbles supplied from the micro bubble generator and waste water passing through the chemical injection device are mixed.
  • a configuration includes a skimmer to remove the flocculated particles, a sludge storage tank in which the removed condensed particles are stored, a sludge outlet through which sludge is discharged, and a treatment tank to which the condensed particles are treated.
  • the apparatus for treating the die-casting wastewater has a possibility of further contamination due to the coagulant administered in the chemical injection device, and the micro-bubble generating device is configured to promote the generation of bubbles by using only the pressure of the pressure pump.
  • this configuration alone has a disadvantage in that there is a limit to ultrafine microbubbles in units of several micrometers.
  • the die casting washing wastewater treatment device is insufficient to detect and automatically replenish when the capacity of the release agent by the repeated reuse of the release agent is insufficient in the configuration to supply the release agent at the time of repeated operation of the device There is a problem that comes with discomfort.
  • the present invention has been made in order to solve the above problems, it is possible to recycle after completely removing the impurities contained in the release agent used in the die-casting process to reduce the waste water treatment cost and prevent contamination of the workpiece due to the accumulation of impurities
  • the purpose is to provide a supply and circulation system for recycling release agents for die casting processes.
  • Another object of the present invention by detecting the water level of the storage tank in which the purified release agent is stored to ensure that the new release agent is automatically replenished and supplied when the low water level detection, and to recirculate again when the maximum water level detection convenience of device operation It is to provide a supply and circulation system of recycled release agent for die casting process improved.
  • Still another object of the present invention is to provide a pair of storage tanks in which purified recycled release agents are stored, and when the recycled release agents in one storage tank are used, the recycled release agents of the other storage tanks are automatically used.
  • the recycled release agents of the other storage tanks are automatically used.
  • by draining the remaining recycled release agent in the other storage tank to provide a supply and circulation system of the recycled release agent for the die-casting process that can always keep the inside of the storage tank clean to prevent corruption of the release agent.
  • the supplying and circulating system of the recycling release agent for the die casting process of the present invention for realizing the object as described above, the supply of the recycling release agent for the die casting process for recycling the release agent by removing impurities contained in the release agent used in the die casting process and
  • the skimmer apparatus 100 for removing impurities contained in the release agent used in the die casting process to provide a recycled release agent;
  • a recycled release agent supply pipe unit 200 for supplying a recycled release agent to the storage tank 300 from the skimmer device unit 100;
  • a pair of storage tanks 300 receiving and storing a recycled release agent through the supply pipe part 200;
  • Three-way valve unit 400 for supplying a recycling release agent from any one of the storage tank (300);
  • a recirculation pipe part 500 for receiving and recirculating impurities impregnated in the lower portion of the storage tank 300;
  • An input tank 700 for receiving a recycling release agent supplied through the recirculation pipe part 500 and a release agent used in the die casting process;
  • the skimmer apparatus 100 of the present invention includes a septic tank 101 into which a releasing agent containing impurities is introduced and purified, and a releasing agent containing impurities introduced into the septic tank 101 and introduced therein to generate fine bubbles.
  • the fourth nozzle (Scaper 110), the skimmer 102 is mounted on the septic tank 101 and driven by a motor, and the discharge nozzle for discharging the release agent from which impurities are removed from the microbubble generator (110) ( It forms a flow path connected to 106, characterized in that partitioned by a plurality of partitions 104 so that the downward flow and the upward flow of the release agent is made alternately.
  • the supply pipe part 200 of the present invention, the purified recycle release agent supplied from the skimmer device unit 100 is connected to the first supply pipe 201, the first supply pipe 201 to each of the storage tank 300 Recycled release agent that is supplied to the storage tank 300 is attached to the second supply pipe 202 to supply, the bypass pipe 204 connected to the bypass pipe portion 600, and the end of the second supply pipe 202 It is characterized by consisting of a first control valve 203 for adjusting the supply amount of.
  • each storage tank 300 of the present invention the inlet 302 is connected to the first control valve 203, the tank body 301 is formed integrally with the inlet 302, the tank body 301 Agitator 309 is formed on the top of the agitator 309 for stirring the recycled release agent in the tank, the water level sensor 307 for detecting the level of the recycled release agent in the tank body 301 and attached to the lower side of the tank body 301 And a drain connector 306 connected to the lower end of the tag body 301 to drain the recycled release agent containing impurities, and a discharge outlet 305 for discharging the recycled release agent.
  • the three-way valve unit 400 of the present invention, the three-way valve 402 is connected to the outlet 305 of each storage tank, and the three-way valve 402 is connected to the recycling release agent supply pump unit 1000 It is characterized by consisting of a third supply pipe 403 to be transferred to.
  • the recirculation pipe part 500 of the present invention includes a second control valve 501 connected to the drain connector 306 to regulate a supply amount of a recycling release agent containing impurities, and a second control valve 501 connected to the second control valve 501. It is characterized in that it comprises a first circulation pipe 502, and a second circulation pipe 503 connected to the first circulation pipe 502.
  • the bypass pipe part 600 of the present invention is connected to the third control valve 601 and the third control valve 601 connected to the bypass pipe 204 and the second circulation pipe 503. Characterized in that it is composed of a bypass supply pipe 602.
  • the input pump 800 of the present invention is characterized in that it is composed of an input pump 803 for supplying to the 100, and a discharge pipe 805 for transferring from the input pump 803 to the skimmer device 100.
  • the metering pump unit 900 of the present invention is connected to the metering tank 901 in which the stock solution release agent is stored, the metering pump 904 connected to the metering tank 9010, and the metering pump 904. It is characterized by consisting of a fixed quantity supply pipe 905 connected to the one supply pipe (201).
  • the supply pipe part 1000 of the present invention is a supply pump 1001 connected to the third supply pipe 403 and a recycle release agent discharge pipe 1003 connected to the supply pump 1001 and supplied to the die casting apparatus 2000. It is characterized in that the configuration.
  • the controller 1100 of the present invention detects that the level of the release agent is lower than or equal to the lower limit by the water level sensor 307, the controller 1100 drives the input pump 803 to release the release agent containing impurities into the skimmer device 100. Supply, and the purified recycled release agent supplied through the supply pipe portion 200 to each of the storage tank 300 by alternately storing each of the first control valve to open, the level of the release agent in the water level sensor 71 in the upper limit.
  • the first control valve 203 When it is detected that it has reached, the first control valve 203 is shut off and the third control valve 601 is opened to be introduced into the input tank 700 through the second recirculation pipe 503 and the input pump part ( 800 to be circulated to the skimmer device 100, and to supply the recycling release agent to the supply pump unit 1000 from any one of the storage tanks 300 having reached the upper limit of the three-way valve 402. Opening one side, the water level of the storage tank 300 If it detects or less sweat gland, and the second control opening the valve 501 is characterized in that the control inputs to be added to the tank 700 through the recycling pipe 500, a release agent remaining in the storage tank 300.
  • the present invention has the advantage that it is possible to reduce the waste water treatment cost and to prevent contamination of the workpiece due to the accumulation of impurities by completely recycling the impurities contained in the release agent used in the die casting process.
  • the present invention by detecting the water level of the storage tank in which the purified release agent is stored to enable the supply of a new release agent automatically when the low water level detection, and recycled again when the maximum water level is detected, the convenience of device operation
  • the advantage is that it can be improved.
  • the present invention provides a pair of storage tanks in which the purified release releasing agent is stored in pairs, and when the recycled releasing agent in one storage tank is used, the recycling releasing agent of the other storage tank is automatically used, By draining the remaining recycled release agent in the other storage tank, there is an advantage that can always keep the inside of the storage tank clean to prevent corruption of the release agent.
  • the present invention has the advantage that it is possible to continuously provide a recycled release agent that has been purified because it uses two storage tanks.
  • the present invention uses two storage tanks, when the recycled release agent stored in one tank is supplied, the release agent of the other tank can be supplied by stirring with a stock solution release agent at a constant rate, and thus the release agent is used. There is an advantage that can be used efficiently.
  • FIG. 1 is a flow diagram of a supply and circulation system of a recycling release agent for a die casting process according to the present invention.
  • the best mode for supplying and circulating a recycled release agent for a die casting process of the present invention is a supply and circulation system for a recycled release agent for a die casting process for removing impurities contained in a release agent used in a die casting process to recycle the release agent.
  • a recycled release agent supply pipe unit 200 for supplying a recycled release agent to the storage tank 300 from the skimmer device unit 100;
  • Three-way valve unit 400 for supplying a recycling release agent from any one of the storage tank (300);
  • a recirculation pipe part 500 for receiving and recirculating impurities impregnated in the lower portion of the storage tank 300;
  • An input tank 700 for receiving a recycling release agent supplied through the recirculation pipe part 500 and a release agent used in the die casting process;
  • An input pump unit 800 for introducing a release agent containing impurities stored in the input tank 700 into the skimmer apparatus 100;
  • a fixed-quantity pump part 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe part 200;
  • a recycling release agent supply pump unit 1000 for receiving a recycling release agent from the three-
  • FIG. 1 is a flow diagram of a supply and circulation system of a recycling release agent for a die casting process according to the present invention.
  • the supplying and circulating system 1 of the recycling mold release agent for the die casting process according to the present invention includes a skimmer apparatus 100 for removing the impurities contained in the mold release agent used in the die casting process to provide a recycled release agent, and a skimmer apparatus 100.
  • Recycled release agent supply pipe unit 200 for supplying the recycled release agent to the storage tank 300 from, and a pair of storage tank 300 for receiving and storing the recycled release agent through the supply pipe unit 200, a pair of storage Three-way valve unit 400 for supplying a recycling release agent from any one of the tanks 300, a recycling pipe portion 500 for receiving and recirculating impurities submerged in a lower portion of the storage tank 300, and the recycling pipe portion
  • the release tank 700 receiving the recycled release agent and the release agent used in the die casting process and the release agent containing impurities stored in the input tank 700 are supplied to the skimmer apparatus 100.
  • the inlet pump unit 800, the fixed quantity pump unit 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe unit 200, and the recycle release agent from the three-way valve unit 400 is supplied to the die casting apparatus for supplying Recycled release agent supply pump unit 1000, the bypass pipe unit 600 for bypassing the recycled release agent from the supply pipe unit 200 to the recycle pipe unit 500, the drive of the skimmer device unit 100, and the storage tank 300 ),
  • the skimmer apparatus 100 includes a septic tank 101 to which a release agent containing impurities is supplied and cleaned, a zigzag-shaped partition wall 104 mounted on the septic tank 101 to induce overflow, and a lower portion of the skimmer device 100. It consists of a micro bubble generator 110 for generating a micro bubble.
  • the microbubble generator 110 is connected to the first discharge pipe 804 or the second discharge pipe 805, which is the discharge pipe of the input pump unit 800, through the microbubble generator 110 to release the release agent and the microbubble containing impurities.
  • the septic tank 101 is supplied together.
  • the second discharge pipe 805 is mounted to the first nozzle 106.
  • the microbubble generator 110 is connected to the first nozzle 106 and mounted inside the septic tank 101.
  • the skimmer 102 driven by the motor 103 is mounted on the upper portion of the septic tank 101 to remove impurities floating thereon.
  • the first nozzle 105 is formed on one side of the lower side, and the first supply pipe 201 of the supply pipe part 200 is supplied to the storage tank 300 so that the recycling release agent from which impurities are removed is supplied to the storage tank 300 through the first nozzle 105. Connected.
  • Supply pipe unit 200 is connected to the skimmer device 100 serves to send the recycling release agent to the storage tank (300).
  • the supply pipe part 200 includes a first supply pipe 201 connected to the skimmer device 100, a second supply pipe 202a connected to the first supply pipe 201 and connected to one storage tank 300a, and the other side.
  • the second supply pipe 202b connected to the storage tank 300b, the first control valves 203a and 203b connected to the second supply pipes 202a and 202b, and the bypass pipe unit 600 are connected to each other. It consists of a tube 204.
  • Storage tank 300 is formed in a pair. One side and the other storage tank (300a, 300b) is to be able to supply to the die casting apparatus after filling the recycle release agent.
  • the configuration of the storage tank (300a, 300b) of one side and the other side is the same.
  • a first control valve 203 is mounted to the first nozzle 302
  • an agitator 309 driven by the motor 308 is mounted to the second nozzle 303
  • a water level sensor 307 is mounted to the third nozzle 304.
  • the level sensor 307 detects the level of recycled release agent in the storage tank body 301 and sends a signal to the controller 1100.
  • a fourth nozzle 305 to which a recycling release agent is supplied is formed on the lower side, and the fourth nozzle 305 is connected to the three-way valve part 400.
  • a fifth nozzle 306 for draining is provided at a lower end thereof, and a second control valve 501 is mounted at the fifth nozzle 306.
  • the three-way valve 402 is connected to one inlet pipe 401 connected to the fourth nozzle (305a) and the other inlet pipe 402 connected to the fourth nozzle (305b). .
  • the three-way valve 402 may be directly connected to the fourth nozzles 305a and 305b as necessary.
  • the third supply pipe 403 is connected to the lower side of the three-way valve 402, the third supply pipe 403 is connected to the fourth supply pipe 404, the fourth supply pipe 404 is connected to the supply pump 1001 do.
  • the third supply pipe 403 and the fourth supply pipe 404 may be formed as a single pipe.
  • the recirculation pipe part 500 includes one side second control valve 501a mounted on one side fifth nozzle 306a, the second side control valve 501b mounted on the other fifth nozzle 306b, and one side second.
  • One side first circulation pipe 502a connected to the control valve 501a, the other side first circulation pipe 502b connected to the second control valve 501b and the first circulation pipes 502a and 502b. It consists of a second circulation pipe (503).
  • the second control valves 501a and 501b are controlled by the controller 1100 to drain the release agent containing some impurities in the storage tanks 300a and 300b. The drained release agent is introduced into the input tank 700 and recycled.
  • the input tank 700 includes a tank body 701, a first nozzle 702 formed at an upper side of the tank body 701 and connected to a second circulation pipe 503, and impurities used in a die casting apparatus. It is composed of an inlet 704 into which the release agent is contained, a second nozzle 703 connected to the input pump part 800, and a third nozzle 705 to which the water level sensor 705 is mounted.
  • the level sensor 705 may be necessary to detect the level of the storage tank 700 to drive the input pump 803 by the controller 1100.
  • the input tank 700 is connected to the input pump part 800.
  • the input pump 800 is connected to the suction pipe 801 connected to the second nozzle 703 of the input tank 700, the input pump 803 connected to the suction pipe 801, and the input pump 803. And a discharge pipe 805 connected to the third nozzle 105 of the skimmer device 100.
  • the suction pipe is connected to the first suction pipe 801 and the first suction pipe 801 to each pump.
  • Consists of the second suction pipe (802a, 802b) is connected, both input pumps (803a, 803b) are operated alternately, or the standby pump (803b) to operate when one side pump (803a) is broken or need maintenance Can be configured.
  • the first discharge pipe 804a, 804b is connected, the first discharge pipe 804a, 804b is connected to the second discharge pipe 805, the second discharge pipe 805 is a skimmer device 100 ) Is connected to the second nozzle 105, and supplies a release agent containing impurities to the skimmer apparatus 100.
  • the metering pump unit 900 is a pump for supplying a stock solution release agent to the supply pipe unit 200. This is to double the effect of the release agent by adding the stock release agent to the recycled release agent.
  • the stock release agent and recycled release agent are added at a ratio of 1: 100.
  • the metering pump 900 includes a metering tank 901, a suction pipe 903 connected to the first nozzle 902 of the metering tank 901, and a metering pump 904 connected to the metering pump suction pipe 903. And a metering pump discharge pipe 905 connected to the metering pump 904 to supply an unused release agent, and the metering pump discharge pipe 905 is joined to the first supply pipe 201 before being supplied to the storage tank 300. do.
  • a fixed amount of the stock release agent is supplied through the metering pump discharge pipe 905 and stored together in a storage tank.
  • the supply pump part 1000 is a pump for supplying the recycling mold release agent supplied from the three-way valve 402 to a die casting apparatus.
  • the supply pump 1001 is configured as one, the third supply pipe 403 connected to the three-way valve 402 is connected to the supply pump 1001, the supply pump 1001 is composed of a recycle release agent discharge pipe 1003. .
  • the supply pump 1001 is configured as the driving 1001a and the standby 1001b, the driving pump 1001a is connected to the fourth supply pipe 404a, and the standby pump ( 1001b) is connected.
  • the driving supply pump 1001a is connected to the recycle release agent first discharge pipe 1002a
  • the standby supply pump 1001a is connected to the recycle release agent first discharge pipe 1002b
  • the first discharge pipes 1002a and 1002b are Recycled release agent is connected to the second discharge pipe (1003), and supplies the recycled release agent to the die casting apparatus (2000).
  • the controller 1100 In order to purify the release agent containing impurities by driving the skimmer device 100, the controller 1100 must input a release agent containing impurities to the septic tank 101. In order to inject the release agent containing impurities into the septic tank 101, the input pump 803 must be driven. Therefore, the controller 1000 drives the input pump 803 to supply the release agent containing impurities in the input tank 700 to the skimmer apparatus 100.
  • the controller 1000 drives the skimmer 100.
  • the motor 103 is driven to drive the skimmer 102 on the upper side, and the circulation pump 111 is driven to supply the microbubbles into the septic tank 101.
  • the recycled release agent overflowed through the septic tank 101 is transferred to the storage tank 300 through the supply pipe part 200.
  • the storage tank 300 is provided as a pair (300a, 300b).
  • the controller 1100 receives a signal from the water level sensor 307 to open the first control valve 203a of any one of the empty storage tanks 300.
  • the metering pump 904 is driven to supply a predetermined amount of the stock solution release agent to the supply pipe part 200, and the stock solution release agent and the recycle release agent are introduced at a ratio of 1: 100.
  • the first control valve 203a on one side is blocked, and the stock solution release agent and recycled to the storage tank 300 by opening the first control valve 203b on the other side. Send the release agent together, the input ratio is the same as the storage tank 300 on one side.
  • the first control valve 203 is blocked and the third control valve 601 is opened for bypassing. As the third control valve 601 is opened, the recycled release agent supplied from the skimmer apparatus 100 is introduced into the input tank 700 through the bypass supply pipe 602 and the second recycle pipe 503 to be recycled. .
  • the recycling release agent in the storage tank 300 is continuously stirred by the stirrer 309, and is supplied to the supply pump part 1000 through the three-way valve 402.
  • the controller 1100 opens one side of the storage tank 300 filled up to the upper limit of the three-way valve 402 to supply a recycling release agent to the supply pump unit 1000, and recycles release of any one storage tank 300.
  • the other side of the three-way valve 402 is opened to supply the recycled release agent to the supply pump part 100.
  • one side is automatically shut off.
  • the controller 1100 When it is detected that the water level is discharged to the lower limit through the three-way valve 402, the controller 1100 opens the second control valve 501 for draining, and only when the second control valve 501 is opened.
  • the release agent containing some impurities is introduced back into the input tank 700 through the recirculation pipe part 500. Therefore, the storage tank 300 can maintain a clean state because all of the release agent containing some impurities are drained.
  • controller 1100 drives the stirrer motor 308 to continuously stir when the storage release agent 300 is filled with the recycling release agent.
  • the controller 1100 drives the supply pump 1001, and the recycled release agent is transferred to the die casting apparatus by the supply pump 1001.
  • the controller 1100 instructs the opening and closing of the valve and the driving of the pump to repeat this process.
  • the present invention relates to a supplying and circulating system of a release agent for recycling a release agent used in a die casting process, and is an invention having high industrial applicability in terms of increasing the recyclability of the release agent.

Abstract

The present invention relates to a system for supplying and circulating a recyclable release agent for die casting and, more specifically, to a system for supplying and circulating a recyclable release agent for die casting, which: allows a release agent, which has been refined by removing impurities included during a process, to be recycled for die casting, the release agent being used to improve the releasability of a casting from a mold at the time of injection during die casting; detects the water level of a storage tank, in which the release agent is stored, and automatically replenishes a new release agent in the case of detecting a low water level; and stops the supply and allows circulation in case the water level of the storage tank is detected to be a maximum water level. Provided is a system for supplying and circulating a recyclable release agent for die casting, which is to recycle a release agent by removing impurities comprised in the release agent used in die casting and comprises: a skimmer apparatus unit (100); a recyclable release agent supply tube unit (200); a pair of storage tanks (300); a three-way valve unit (400); a recirculation tube unit (500); an injection tank (700); an injection pump unit (800); a metering pump unit (900); a recyclable release agent supply pump unit (1000); a bypass tube unit (600); and a controller (1100).

Description

다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템Supply and Circulation System of Recycling Release Agent for Die Casting Process
본 발명은 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템에 관한 것으로서, 더욱 상세하게는 다이캐스팅 공정에서 사출 시 금형과 주물 간의 이형성 향상을 위해 사용되는 이형제에 공정과정에서 포함되는 불순물을 제거하여 정제된 이형제를 다이캐스팅 공정에 재활용할 수 있도록 함과 아울러, 이형제가 저장되는 저장탱크의 수위를 감지하여 저수위 감지 시에는 새로운 이형제를 자동으로 보충하고, 저장탱크의 수위가 최대 수위 감지 시에는 공급을 중단하고 순환하게 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템에 관한 것이다. The present invention relates to a supply and circulation system of a recycled release agent for a die casting process, and more particularly, a release agent purified by removing impurities included in a process in a release agent used to improve mold release properties between a mold and casting during injection in a die casting process. Can be recycled to the die-casting process, and also detects the level of the storage tank where the release agent is stored and automatically refills the new release agent when the low level is detected, and stops supplying and circulates when the storage tank detects the maximum level. The present invention relates to a supply and circulation system of a recycling release agent for a die casting process.
일반적으로 다이캐스팅 공정에서는, 주물의 사출 전에 금형으로부터 주물을 용이하게 분리하기 위하여 금형의 형면에 이형제를 도포한다. 이형제는 물을 사용하여 적당한 농도로 희석하고, 금형을 개방한 상태에서 양쪽의 분할 금형의 중간에 스프레이 장치를 배치하고 형면을 따라 분무함으로써 도포된다.Generally, in the die casting process, a release agent is applied to the mold surface of the mold in order to easily separate the casting from the mold before injection of the casting. The release agent is applied by diluting to a suitable concentration with water, placing a spray device in the middle of both split molds with the mold open, and spraying along the mold surface.
다이캐스팅 공정이 완료되면, 금형의 형면에 도포되어 사용된 이형제는 회수하여 재사용하게 되는데, 사용된 이형제에는 오일이나 슬러지와 같은 불순물이 포함되어 있으므로, 이형제를 재사용하기 위해서는 불순물을 효과적으로 제거시켜 다이캐스팅 장치로 재공급할 수 있도록 하는 이형제 클리닝 장치를 필요로 한다.When the die casting process is completed, the release agent applied to the mold surface is recovered and reused. Since the used release agent contains impurities such as oil or sludge, in order to reuse the release agent, impurities are effectively removed to the die casting apparatus. There is a need for a release agent cleaning device that allows resupply.
이와 같은 다이캐스팅 장치를 포함한 각종 기계류에서의 공정에 투입되어 사용되는 이형제, 이형제, 연마유, 작동유 등의 유체를 클리닝하여 재사용하는 것과 관련된 선행기술로, 등록실용신안 제20-0249707호에는 절삭공정에 사용된 쿨란트액의 폐오일로부터 폐기름을 제거하여 쿨란트액을 재사용 가능하도록 구성된 벨트오일 스키머의 기술내용이 나타나 있다. As a prior art related to cleaning and reusing a fluid such as a releasing agent, a releasing agent, an abrasive oil, a hydraulic oil, and the like used in a process of various machines including such a die casting device, the Korean Utility Model Registration No. 20-0249707 describes a cutting process. A description is given of a belt oil skimmer configured to remove waste oil from the spent oil of the used coolant liquid to reuse the coolant liquid.
상기 벨트오일 스키머는, 저장탱크에 유입되는 폐오일을 벨트를 사용하여 분리탱크로 이동시킨 후 쿨란트액과 폐기름의 비중 차이에 의해 폐기름을 분리한 후 정제된 쿨란트액을 제품생산에 재사용할 수 있도록 구성되어 있다. 상기 벨트오일 스키머는 벨트상에 흡입된 폐오일을 스크레이퍼로 분리시켜 분리탱크로 이송함으로써 저장탱크에 부유된 폐오일에서 폐기름을 제거할 수 있도록 구성되어 있으나, 절삭가공에 사용된 후 저장탱크 내에 저장되는 쿨란트액에 포함된 폐오일은 단순히 비중 차이에 의해 수면으로 부상되는 원리를 적용한 것이므로, 쿨란트액에 포함된 폐오일을 포함한 슬러지 등의 불순물을 신속하게 부상시켜 수거하는데 한계가 있으며, 비중이 상대적으로 큰 슬러지의 수거 효율이 낮은 단점이 있다.The belt oil skimmer may move waste oil introduced into a storage tank to a separation tank using a belt, and then separate the waste oil by the difference in the specific gravity of the coolant liquid and the waste oil, and then reuse the purified coolant liquid in the production of the product. It is configured to be. The belt oil skimmer is configured to remove waste oil from the waste oil suspended in the storage tank by separating the waste oil sucked on the belt with a scraper and transporting it to the separation tank, but it is used in the cutting process and then stored in the storage tank. Since waste oil contained in the coolant liquid stored is applied to the surface by simply varying the specific gravity, there is a limit to quickly injuring and collecting impurities such as sludge including waste oil contained in the coolant liquid. There is a disadvantage in that the collection efficiency of relatively large sludge is low.
다른 선행기술로, 공개특허 제10-2014-0055868호에 개시된 다이캐스팅 세척폐수의 처리장치에는, 다이캐스팅 공정 후 발생되는 폐수를 모으는 폐수 집수조, 상기 폐수 집수조에서 이송된 폐수를 약품처리하는 약품주입장치, 상기 약품주입장치를 통과한 폐수에 기포수를 공급하여 폐수 내의 응결입자를 부상시켜 제거하는 부상분리장치를 포함하는 구성이 나타나 있다. 그리고, 상기 부상분리장치는, 가압펌프에 의해 미세기포를 발생시키는 미세기포 발생장치, 상기 미세기포 발생장치에서 공급된 미세기포와 상기 약품주입장치를 통과한 폐수가 혼합되는 혼합조, 미세기포에 의해 부상된 응결입자를 제거하는 스키머, 제거된 응결입자가 보관되는 슬러지 보관조, 슬러지가 배출되는 슬러지 배출구, 및 응결입자가 처리된 물이 이동되는 처리수조를 포함하는 구성이 나타나 있다.In another prior art, the apparatus for treating die-casting wastewater disclosed in Korean Patent Laid-Open Publication No. 10-2014-0055868 includes: a wastewater collecting tank for collecting wastewater generated after the diecasting process, and a chemical injection device for chemically treating the wastewater transferred from the wastewater collecting tank; A configuration including a flotation device for supplying bubbled water to the wastewater passing through the chemical injection device to float and remove condensed particles in the wastewater is shown. The flotation separator includes a micro bubble generator that generates micro bubbles by a pressure pump, a mixing tank in which micro bubbles supplied from the micro bubble generator and waste water passing through the chemical injection device are mixed. A configuration includes a skimmer to remove the flocculated particles, a sludge storage tank in which the removed condensed particles are stored, a sludge outlet through which sludge is discharged, and a treatment tank to which the condensed particles are treated.
그러나, 상기 다이캐스팅 세척폐수의 처리장치는, 약품주입장치에서 투여되는 응집제로 인한 추가적인 오염발생의 우려가 있고, 미세기포 발생장치는 가압펌프에 의한 압송력만을 이용하여 기포의 발생이 촉진되도록 구성되어 있으나, 이러한 구성만으로는 미세기포를 수 마이크로미터 단위로 초미세화시키는데 한계가 있는 단점이 있다. However, the apparatus for treating the die-casting wastewater has a possibility of further contamination due to the coagulant administered in the chemical injection device, and the micro-bubble generating device is configured to promote the generation of bubbles by using only the pressure of the pressure pump. However, this configuration alone has a disadvantage in that there is a limit to ultrafine microbubbles in units of several micrometers.
또한, 상기 다이캐스팅 세척폐수의 처리장치에는 이형제의 반복된 재사용에 의해 이형제의 용량이 부족할 경우에는 이를 감지하여 자동으로 보충하여 공급할 수 있는 구성이 미비하여 장치의 반복적인 운용 시 이형제를 수시로 보충해주어야 하는 불편함이 따르는 문제가 있다.In addition, the die casting washing wastewater treatment device is insufficient to detect and automatically replenish when the capacity of the release agent by the repeated reuse of the release agent is insufficient in the configuration to supply the release agent at the time of repeated operation of the device There is a problem that comes with discomfort.
본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로서, 다이캐스팅 공정에 사용되는 이형제에 포함된 불순물을 완벽하게 제거한 후에 재활용 가능하도록 함으로써 폐수 처리 비용을 절감하고 불순물의 누적으로 인한 가공품의 오염을 방지할 수 있도록 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템을 제공함에 그 목적이 있다.The present invention has been made in order to solve the above problems, it is possible to recycle after completely removing the impurities contained in the release agent used in the die-casting process to reduce the waste water treatment cost and prevent contamination of the workpiece due to the accumulation of impurities The purpose is to provide a supply and circulation system for recycling release agents for die casting processes.
본 발명의 다른 목적은, 정화 처리된 이형제가 저장되는 저장탱크의 수위를 감지하여 저수위 감지 시에는 새로운 이형제를 자동으로 보충하여 공급할 수 있도록 하고, 최대수위 감지시에는 다시 재순환되도록 함으로써 장치 운용의 편의성을 향상시킨 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템을 제공하는데 있다. Another object of the present invention, by detecting the water level of the storage tank in which the purified release agent is stored to ensure that the new release agent is automatically replenished and supplied when the low water level detection, and to recirculate again when the maximum water level detection convenience of device operation It is to provide a supply and circulation system of recycled release agent for die casting process improved.
본 발명의 또 다른 목적은, 정화 처리된 재활용 이형제가 저장되는 저장탱크를 한 쌍으로 마련하여, 하나의 저장탱크에 있는 재활용 이형제가 모두 사용된 경우, 자동으로 다른 쪽 저장탱크의 재활용 이형제가 사용됨과 아울러, 다른 저장탱크에 있는 나머지 재활용 이형제를 드레인함으로써, 저장탱크 내부를 항상 청결하게 유지하여 이형제의 부패 등을 방지할 수 있는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템을 제공하는데 있다.Still another object of the present invention is to provide a pair of storage tanks in which purified recycled release agents are stored, and when the recycled release agents in one storage tank are used, the recycled release agents of the other storage tanks are automatically used. In addition, by draining the remaining recycled release agent in the other storage tank, to provide a supply and circulation system of the recycled release agent for the die-casting process that can always keep the inside of the storage tank clean to prevent corruption of the release agent.
본 발명의 또 다른 목적은, 정화 처리된 재활용 이형제를 단속없이 계속적으로 제공할 수 있는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템을 제공하는데 있다.It is still another object of the present invention to provide a supply and circulation system of a recycled release agent for a die casting process that can continuously provide a purified recycled release agent without interruption.
상술한 바와 같은 목적을 구현하기 위한 본 발명의 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템은, 다이캐스팅 공정에 사용되는 이형제에 포함된 불순물을 제거하여 이형제를 재활용하기 위한 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템에 있어서, 다이캐스팅 공정에 사용된 이형제에 포함된 불순물을 제거하여 재활용 이형제를 제공하는 스키머 장치부(100); 상기 스키머 장치부(100)로부터 재활용 이형제를 저장탱크(300)로 공급하기 위한 재활용 이형제 공급관부(200); 상기 공급관부(200)을 통해 재활용 이형제를 공급받아 저장하는 한 쌍의 저장탱크(300); 상기 저장탱크(300) 중의 어느 하나로부터 재활용 이형제를 공급하는 3방 밸브부(400); 상기 저장탱크(300)의 하부에 가라앉은 불순물을 받아서 재순환하기 위한 재순환관부(500); 상기 재순환관부(500)를 통해 공급되는 재활용 이형제와, 상기 다이캐스팅 공정에서 사용된 이형제를 공급받는 투입탱크(700); 상기 투입탱크(700)에 저장된 불순물이 포함된 이형제를 스키머 장치부(100)로 투입하는 투입펌프부(800); 상기 공급관부(200)에 일정량의 원액 이형제를 공급하는 정량펌프부(900); 상기 3방밸브부(400)로부터 재활용 이형제를 공급받아 다이캐스팅 장치로 공급하기 위한 재활용 이형제 공급펌프부(1000); 상기 공급관부(200)에서 상기 재순환관부(500)로 재활용 이형제를 바이패싱하는 바이패스관부(600); 및 상기 스키머 장치부(100)의 구동과, 상기 저장탱크(300)로 공급되는 재활용 이형제의 공급량과, 상기 3방밸브부(400)의 구동과, 상기 재순환관(500)으로 공급되는 불순물이 포함된 이형제의 공급량과, 상기 순환펌프부(800)의 구동과, 상기 정량펌프부(900) 및 상기 공급펌프부(1000)의 구동을 제어하는 컨트롤러(1100);를 포함하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템을 제공한다.The supplying and circulating system of the recycling release agent for the die casting process of the present invention for realizing the object as described above, the supply of the recycling release agent for the die casting process for recycling the release agent by removing impurities contained in the release agent used in the die casting process and In the circulation system, the skimmer apparatus 100 for removing impurities contained in the release agent used in the die casting process to provide a recycled release agent; A recycled release agent supply pipe unit 200 for supplying a recycled release agent to the storage tank 300 from the skimmer device unit 100; A pair of storage tanks 300 receiving and storing a recycled release agent through the supply pipe part 200; Three-way valve unit 400 for supplying a recycling release agent from any one of the storage tank (300); A recirculation pipe part 500 for receiving and recirculating impurities impregnated in the lower portion of the storage tank 300; An input tank 700 for receiving a recycling release agent supplied through the recirculation pipe part 500 and a release agent used in the die casting process; An input pump unit 800 for introducing a release agent containing impurities stored in the input tank 700 into the skimmer apparatus 100; A fixed-quantity pump part 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe part 200; A recycling release agent supply pump unit 1000 for receiving a recycling release agent from the three-way valve unit 400 and supplying the recycled release agent to the die casting apparatus; A bypass pipe part 600 for bypassing a recycling release agent from the supply pipe part 200 to the recirculation pipe part 500; And the driving of the skimmer apparatus 100, the supply amount of the recycling release agent supplied to the storage tank 300, the driving of the three-way valve part 400, and the impurities supplied to the recirculation pipe 500. Recycling for die casting process, including; supply of the release agent included, the drive of the circulation pump 800, the controller 1100 for controlling the driving of the metering pump 900 and the supply pump 1000; Provide a supply and circulation system for the release agent.
본 발명의 스키머 장치부(100)는, 불순물을 포함한 이형제가 유입되어 정화되는 정화조(101)와, 상기 정화조(101) 내부에 장착되어 불순물이 포함된 이형제가 유입됨과 아울러 미세기포를 발생시키는 미세기포발생기(110)와, 상기 정화조(101)의 상부에 장착되어 모터에 의해 구동되는 스키머(102)와, 상기 미세기포발생기(110)로부터 불순물이 제거된 이형제가 배출되는 배출구인 제4노즐(106)까지 연결되는 유로를 형성하며 이형제의 하방향 유동과 상방향 유동이 교번하여 이루어지도록 복수의 격벽(104)에 의해 구획된 것을 특징으로 한다.The skimmer apparatus 100 of the present invention includes a septic tank 101 into which a releasing agent containing impurities is introduced and purified, and a releasing agent containing impurities introduced into the septic tank 101 and introduced therein to generate fine bubbles. The fourth nozzle (Scaper 110), the skimmer 102 is mounted on the septic tank 101 and driven by a motor, and the discharge nozzle for discharging the release agent from which impurities are removed from the microbubble generator (110) ( It forms a flow path connected to 106, characterized in that partitioned by a plurality of partitions 104 so that the downward flow and the upward flow of the release agent is made alternately.
본 발명의 공급관부(200)는, 스키머 장치부(100)에서 공급되는 정화된 재활용 이형제는 제1공급관(201)과, 상기 제1공급관(201)과 연결되어 상기 각 저장탱크(300)로 공급하는 제2공급관(202)과, 상기 바이패스관부(600)와 연결되는 바이패스관(204)와, 상기 제2공급관(202)의 단부에 장착되어 저장탱크(300)로 공급되는 재활용 이형제의 공급량을 조절하기 위한 제1조절밸브(203)로 구성되는 것을 특징으로 한다.The supply pipe part 200 of the present invention, the purified recycle release agent supplied from the skimmer device unit 100 is connected to the first supply pipe 201, the first supply pipe 201 to each of the storage tank 300 Recycled release agent that is supplied to the storage tank 300 is attached to the second supply pipe 202 to supply, the bypass pipe 204 connected to the bypass pipe portion 600, and the end of the second supply pipe 202 It is characterized by consisting of a first control valve 203 for adjusting the supply amount of.
본 발명의 각 저장탱크(300)는, 제1조절밸브(203)와 연결되는 유입구(302)와, 상기 유입구(302)와 일체로 형성되는 탱크바디(301)와, 상기 탱크바디(301)의 상부에 형성되어 탱크내의 재활용 이형제를 교반하는 교반기(309)와, 상기 탱크바디(301) 내의 재활용 이형제의 수위를 감지하는 수위센서(307)와, 상기 탱크바디(301)의 하부 측면에 부착되어 재활용 이형제를 배출하는 배출구(305)와, 상기 태크바디(301)의 하단에 연결되어 불순물이 포함된 재활용 이형제를 드레인하기 위한 드레인 연결구(306)로 구성되는 것을 특징으로 한다.Each storage tank 300 of the present invention, the inlet 302 is connected to the first control valve 203, the tank body 301 is formed integrally with the inlet 302, the tank body 301 Agitator 309 is formed on the top of the agitator 309 for stirring the recycled release agent in the tank, the water level sensor 307 for detecting the level of the recycled release agent in the tank body 301 and attached to the lower side of the tank body 301 And a drain connector 306 connected to the lower end of the tag body 301 to drain the recycled release agent containing impurities, and a discharge outlet 305 for discharging the recycled release agent.
본 발명의 3방밸브부(400)는, 각 저장탱크의 배출구(305)와 연결되는 3방밸브(402)와, 상기 3방밸브(402)와 연결되어 재활용 이형제를 공급펌프부(1000)로 이송하는 제3공급관(403)으로 구성되는 것을 특징으로 한다.The three-way valve unit 400 of the present invention, the three-way valve 402 is connected to the outlet 305 of each storage tank, and the three-way valve 402 is connected to the recycling release agent supply pump unit 1000 It is characterized by consisting of a third supply pipe 403 to be transferred to.
본 발명의 재순환관부(500)는, 드레인 연결구(306)에 연결되어 불순물이 포함된 재활용 이형제의 공급량을 조절하는 제2조절밸브(501)와, 상기 제2조절밸브(501)와 연결되어 제1순환관(502)과, 상기 제1순환관(502)에 연결되는 제2순환관(503)으로 구성되는 것을 특징으로 한다.The recirculation pipe part 500 of the present invention includes a second control valve 501 connected to the drain connector 306 to regulate a supply amount of a recycling release agent containing impurities, and a second control valve 501 connected to the second control valve 501. It is characterized in that it comprises a first circulation pipe 502, and a second circulation pipe 503 connected to the first circulation pipe 502.
본 발명의 바이패스관부(600)는, 바이패스관(204)에 연결되는 제3조절밸브(601)와, 상기 제3조절밸브(601)에 연결되어 상기 제2순환관(503)과 연결되는 바이패스 공급관(602)으로 구성되는 것을 특징으로 한다.The bypass pipe part 600 of the present invention is connected to the third control valve 601 and the third control valve 601 connected to the bypass pipe 204 and the second circulation pipe 503. Characterized in that it is composed of a bypass supply pipe 602.
본 발명의 투입펌프부(800)는, 투입탱크(700)로부터 불순물이 포함된 이형제를 투입펌프(803)로 이송하기 위한 유입관(801)과, 상기 유입관(801)으로부터 이형제를 스키머 장치(100)로 공급하기 위한 투입펌프(803)와, 상기 투입펌프(803)에서 상기 스키머 장치(100)로 이송하기 위한 배출관(805)으로 구성되는 것을 특징으로 한다.The input pump 800 of the present invention, the inlet pipe 801 for transferring the release agent containing impurities from the input tank 700 to the input pump 803, and the skimmer device from the inlet pipe 801 It is characterized in that it is composed of an input pump 803 for supplying to the 100, and a discharge pipe 805 for transferring from the input pump 803 to the skimmer device 100.
본 발명의 정량펌프부(900)는, 원액 이형제가 저장된 정량탱크(901)와, 상기 정량탱크(9010와 연결되는 정량투입펌프(904)와, 상기 정량투입펌프(904)와 연결되어 상기 제1공급관(201)에 연결되는 정량공급관(905)으로 구성되는 것을 특징으로 한다.The metering pump unit 900 of the present invention is connected to the metering tank 901 in which the stock solution release agent is stored, the metering pump 904 connected to the metering tank 9010, and the metering pump 904. It is characterized by consisting of a fixed quantity supply pipe 905 connected to the one supply pipe (201).
본 발명의 공급관부(1000)는, 제3공급관(403)에 연결되는 공급펌프(1001)와, 상기 공급펌프(1001)와 연결되어 다이캐스팅 장치(2000)로 공급하는 재활용 이형제 배출관(1003)으로 구성되는 것을 특징으로 한다.The supply pipe part 1000 of the present invention is a supply pump 1001 connected to the third supply pipe 403 and a recycle release agent discharge pipe 1003 connected to the supply pump 1001 and supplied to the die casting apparatus 2000. It is characterized in that the configuration.
본 발명의 컨트롤러(1100)는, 상기 수위감지센서(307)에서 이형제의 수위가 하한선 이하인 것으로 감지된 경우에는, 투입펌프(803)를 구동하여 스키머 장치부(100)로 불순물이 포함된 이형제를 공급하고, 공급관부(200)를 통해 공급되는 정화된 재활용 이형제를 각 제1조절밸브를 개방하여 각 저장탱크(300)에 번갈아 저장하고, 상기 수위감지센서(71)에서 이형제의 수위가 상한선에 도달한 것으로 감지된 경우에는, 상기 제1조절밸브(203)기 차단하고 제3조절밸브(601)를 개방하여 제2재순환관(503)을 통해 투입탱크(700)로 투입되고 투입펌프부(800)에 의해 스키머 장치부(100)로 순환되게 하며, 상기 상한선에 도달한 어느 하나의 저장탱크(300)로부터 재활용 이형제를 공급펌프부(1000)로 공급하기 위해 3방밸브(402)의 어느 일측을 개방하며, 상기 저장탱크(300)의 수위가 하한선 이하인 것으로 감지되면, 제2조절밸브(501)를 개방하여 저장탱크(300)의 잔존 이형제를 재순환관부(500)를 통해 투입탱크(700)로 투입되게 제어하는 것을 특징으로 하는 한다.When the controller 1100 of the present invention detects that the level of the release agent is lower than or equal to the lower limit by the water level sensor 307, the controller 1100 drives the input pump 803 to release the release agent containing impurities into the skimmer device 100. Supply, and the purified recycled release agent supplied through the supply pipe portion 200 to each of the storage tank 300 by alternately storing each of the first control valve to open, the level of the release agent in the water level sensor 71 in the upper limit. When it is detected that it has reached, the first control valve 203 is shut off and the third control valve 601 is opened to be introduced into the input tank 700 through the second recirculation pipe 503 and the input pump part ( 800 to be circulated to the skimmer device 100, and to supply the recycling release agent to the supply pump unit 1000 from any one of the storage tanks 300 having reached the upper limit of the three-way valve 402. Opening one side, the water level of the storage tank 300 If it detects or less sweat gland, and the second control opening the valve 501 is characterized in that the control inputs to be added to the tank 700 through the recycling pipe 500, a release agent remaining in the storage tank 300.
본 발명은 다이캐스팅 공정에 사용되는 이형제에 포함된 불순물을 완벽하게 제거한 후에 재활용 가능하도록 함으로써 폐수 처리 비용을 절감하고 불순물의 누적으로 인한 가공품의 오염을 방지할 수 있다는 장점이 있다.The present invention has the advantage that it is possible to reduce the waste water treatment cost and to prevent contamination of the workpiece due to the accumulation of impurities by completely recycling the impurities contained in the release agent used in the die casting process.
또한, 본 발명은, 정화 처리된 이형제가 저장되는 저장탱크의 수위를 감지하여 저수위 감지 시에는 새로운 이형제를 자동으로 보충하여 공급할 수 있도록 하고, 최대수위 감지시에는 다시 재순환되도록 함으로써 장치 운용의 편의성을 향상시킬 수 있다는 장점이 있다.In addition, the present invention, by detecting the water level of the storage tank in which the purified release agent is stored to enable the supply of a new release agent automatically when the low water level detection, and recycled again when the maximum water level is detected, the convenience of device operation The advantage is that it can be improved.
또한, 본 발명은, 정화 처리된 재활용 이형제가 저장되는 저장탱크를 한 쌍으로 마련하여, 하나의 저장탱크에 있는 재활용 이형제가 모두 사용된 경우 자동으로 다른 쪽 저장탱크의 재활용 이형제가 사용됨과 아울러, 다른 저장탱크에 있는 나머지 재활용 이형제를 드레인함으로써, 저장탱크 내부를 항상 청결하게 유지하여 이형제의 부패 등을 방지할 수 있는 장점이 있다.In addition, the present invention provides a pair of storage tanks in which the purified release releasing agent is stored in pairs, and when the recycled releasing agent in one storage tank is used, the recycling releasing agent of the other storage tank is automatically used, By draining the remaining recycled release agent in the other storage tank, there is an advantage that can always keep the inside of the storage tank clean to prevent corruption of the release agent.
또한, 본 발명은, 두 개의 저장탱크를 사용하고 있기 때문에 정화 처리된 재활용 이형제를 단속없이 계속적으로 제공할 수 있다는 장점이 있다.In addition, the present invention has the advantage that it is possible to continuously provide a recycled release agent that has been purified because it uses two storage tanks.
또한, 본 발명은, 두 개의 저장탱크를 사용하고 있기 때문에, 하나의 탱크에 저장된 재활용 이형제가 공급되는 경우, 다른 쪽 탱크의 이형제에는 원액 이형제를 일정한 비율로 공급하여 교반하여 사용할 수 있기 때문에, 이형제의 효율적인 사용을 도모할 수 있다는 장점이 있다.In addition, since the present invention uses two storage tanks, when the recycled release agent stored in one tank is supplied, the release agent of the other tank can be supplied by stirring with a stock solution release agent at a constant rate, and thus the release agent is used. There is an advantage that can be used efficiently.
도 1은 본 발명에 따른 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템의 플로우 다이아그램.1 is a flow diagram of a supply and circulation system of a recycling release agent for a die casting process according to the present invention.
본 발명의 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템의 실시를 위한 최선의 형태는, 다이캐스팅 공정에 사용되는 이형제에 포함된 불순물을 제거하여 이형제를 재활용하기 위한 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템에 있어서, 다이캐스팅 공정에 사용된 이형제에 포함된 불순물을 제거하여 재활용 이형제를 제공하는 스키머 장치부(100); 상기 스키머 장치부(100)로부터 재활용 이형제를 저장탱크(300)로 공급하기 위한 재활용 이형제 공급관부(200); 상기 공급관부(200)을 통해 재활용 이형제를 공급받아 저장하는 한 쌍의 저장탱크(300); 상기 저장탱크(300) 중의 어느 하나로부터 재활용 이형제를 공급하는 3방 밸브부(400); 상기 저장탱크(300)의 하부에 가라앉은 불순물을 받아서 재순환하기 위한 재순환관부(500); 상기 재순환관부(500)를 통해 공급되는 재활용 이형제와, 상기 다이캐스팅 공정에서 사용된 이형제를 공급받는 투입탱크(700); 상기 투입탱크(700)에 저장된 불순물이 포함된 이형제를 스키머 장치부(100)로 투입하는 투입펌프부(800); 상기 공급관부(200)에 일정량의 원액 이형제를 공급하는 정량펌프부(900); 상기 3방밸브부(400)로부터 재활용 이형제를 공급받아 다이캐스팅 장치로 공급하기 위한 재활용 이형제 공급펌프부(1000); 상기 공급관부(200)에서 상기 재순환관부(500)로 재활용 이형제를 바이패싱하는 바이패스관부(600); 및 상기 스키머 장치부(100)의 구동과, 상기 저장탱크(300)로 공급되는 재활용 이형제의 공급량과, 상기 3방밸브부(400)의 구동과, 상기 재순환관(500)으로 공급되는 불순물이 포함된 이형제의 공급량과, 상기 순환펌프부(800)의 구동과, 상기 정량펌프부(900) 및 상기 공급펌프부(1000)의 구동을 제어하는 컨트롤러(1100);를 포함하여 구성된다.The best mode for supplying and circulating a recycled release agent for a die casting process of the present invention is a supply and circulation system for a recycled release agent for a die casting process for removing impurities contained in a release agent used in a die casting process to recycle the release agent. In the skimmer apparatus 100 for removing impurities contained in the release agent used in the die casting process to provide a recycled release agent; A recycled release agent supply pipe unit 200 for supplying a recycled release agent to the storage tank 300 from the skimmer device unit 100; A pair of storage tanks 300 receiving and storing a recycled release agent through the supply pipe part 200; Three-way valve unit 400 for supplying a recycling release agent from any one of the storage tank (300); A recirculation pipe part 500 for receiving and recirculating impurities impregnated in the lower portion of the storage tank 300; An input tank 700 for receiving a recycling release agent supplied through the recirculation pipe part 500 and a release agent used in the die casting process; An input pump unit 800 for introducing a release agent containing impurities stored in the input tank 700 into the skimmer apparatus 100; A fixed-quantity pump part 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe part 200; A recycling release agent supply pump unit 1000 for receiving a recycling release agent from the three-way valve unit 400 and supplying the recycled release agent to the die casting apparatus; A bypass pipe part 600 for bypassing a recycling release agent from the supply pipe part 200 to the recirculation pipe part 500; And the driving of the skimmer apparatus 100, the supply amount of the recycling release agent supplied to the storage tank 300, the driving of the three-way valve part 400, and the impurities supplied to the recirculation pipe 500. And a controller 1100 for controlling the amount of release agent included, the driving of the circulation pump 800, and the driving of the metering pump 900 and the supply pump 1000.
이하 첨부한 도면을 참조하여 본 발명의 바람직한 실시예에 대한 구성 및 작용을 상세히 설명하면 다음과 같다. Hereinafter, the configuration and operation of the preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템의 플로우 다이아그램이다. 1 is a flow diagram of a supply and circulation system of a recycling release agent for a die casting process according to the present invention.
본 발명에 따른 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템(1)은 다이캐스팅 공정에 사용된 이형제에 포함된 불순물을 제거하여 재활용 이형제를 제공하는 스키머 장치부(100)와, 스키머 장치부(100)로부터 재활용 이형제를 저장탱크(300)로 공급하기 위한 재활용 이형제 공급관부(200)와, 공급관부(200)을 통해 재활용 이형제를 공급받아 저장하는 한 쌍의 저장탱크(300)와, 한 쌍의 저장탱크(300) 중의 어느 하나로부터 재활용 이형제를 공급하는 3방 밸브부(400)와, 한 쌍의 저장탱크(300)의 하부에 가라앉은 불순물을 받아서 재순환하기 위한 재순환관부(500)와, 재순환관부(500)를 통해 공급되는 재활용 이형제 및 다이캐스팅 공정에서 사용된 이형제를 공급받는 투입탱크(700)와, 투입탱크(700)에 저장된 불순물이 포함된 이형제를 스키머 장치부(100)로 투입하는 투입펌프부(800)와, 공급관부(200)에 일정량의 원액 이형제를 공급하는 정량펌프부(900)와, 3방밸브부(400)로부터 재활용 이형제를 공급받아 다이캐스팅 장치로 공급하기 위한 재활용 이형제 공급펌프부(1000)와, 공급관부(200)에서 재순환관부(500)로 재활용 이형제를 바이패싱하는 바이패스관부(600)와, 스키머 장치부(100)의 구동과, 저장탱크(300)로 공급되는 재활용 이형제의 공급량과, 3방밸브부(400)의 구동과, 재순환관(500)으로 공급되는 불순물이 포함된 이형제의 공급량과, 순환펌프부(800)의 구동과, 정량펌프부(900) 및 공급펌프부(1000)의 구동을 제어하는 컨트롤러(1100)로 구성된다.The supplying and circulating system 1 of the recycling mold release agent for the die casting process according to the present invention includes a skimmer apparatus 100 for removing the impurities contained in the mold release agent used in the die casting process to provide a recycled release agent, and a skimmer apparatus 100. Recycled release agent supply pipe unit 200 for supplying the recycled release agent to the storage tank 300 from, and a pair of storage tank 300 for receiving and storing the recycled release agent through the supply pipe unit 200, a pair of storage Three-way valve unit 400 for supplying a recycling release agent from any one of the tanks 300, a recycling pipe portion 500 for receiving and recirculating impurities submerged in a lower portion of the storage tank 300, and the recycling pipe portion The release tank 700 receiving the recycled release agent and the release agent used in the die casting process and the release agent containing impurities stored in the input tank 700 are supplied to the skimmer apparatus 100. The inlet pump unit 800, the fixed quantity pump unit 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe unit 200, and the recycle release agent from the three-way valve unit 400 is supplied to the die casting apparatus for supplying Recycled release agent supply pump unit 1000, the bypass pipe unit 600 for bypassing the recycled release agent from the supply pipe unit 200 to the recycle pipe unit 500, the drive of the skimmer device unit 100, and the storage tank 300 ), The supply amount of the recycled release agent, the drive of the three-way valve unit 400, the supply amount of the release agent containing impurities supplied to the recirculation pipe 500, the drive of the circulation pump unit 800, the metering pump Consists of a controller 1100 for controlling the driving of the unit 900 and the supply pump 1000.
스키머 장치부(100)는, 불순물이 포함된 이형제가 공급되어 클리닝되는 정화조(101)와, 정화조(101)에 장착되어 오버플로워를 유도하기 위한 지그재그형의 격벽(104)과, 정화조 하부에 설치되어 미세기포를 발생시키는 미세기포발생기(110)로 구성된다. 미세기포발생기(110)는 투입펌프부(800)의 배출관인 제1배출관(804) 또는 제2배출관(805)와 연결되어, 미세기포발생기(110)를 통해 불순물이 포함된 이형제와 미세기포를 함께 정화조(101) 내부로 공급한다. 도면에서는 제2배출관(805)은 제1노즐(106)에 장착된다. 미세기포발생기(110)는 제1노즐(106)에 연결되어 정화조(101)의 내부에 장착된다. 정화조(101)의 상부에는 모터(103)로 구동되는 스키머(102)가 장착되어 상부로 부상된 불순물을 제거하게 된다. 하부 일측에는 제1노즐(105)이 형성되는데, 제1노즐(105)을 통해서는 불순물이 제거된 재활용 이형제가 저장탱크(300) 측으로 공급되도록 공급관부(200)의 제1공급관(201)이 연결된다.The skimmer apparatus 100 includes a septic tank 101 to which a release agent containing impurities is supplied and cleaned, a zigzag-shaped partition wall 104 mounted on the septic tank 101 to induce overflow, and a lower portion of the skimmer device 100. It consists of a micro bubble generator 110 for generating a micro bubble. The microbubble generator 110 is connected to the first discharge pipe 804 or the second discharge pipe 805, which is the discharge pipe of the input pump unit 800, through the microbubble generator 110 to release the release agent and the microbubble containing impurities. The septic tank 101 is supplied together. In the drawing, the second discharge pipe 805 is mounted to the first nozzle 106. The microbubble generator 110 is connected to the first nozzle 106 and mounted inside the septic tank 101. The skimmer 102 driven by the motor 103 is mounted on the upper portion of the septic tank 101 to remove impurities floating thereon. The first nozzle 105 is formed on one side of the lower side, and the first supply pipe 201 of the supply pipe part 200 is supplied to the storage tank 300 so that the recycling release agent from which impurities are removed is supplied to the storage tank 300 through the first nozzle 105. Connected.
공급관부(200)는 스키머 장치부(100)와 연결되어 저장탱크(300)로 재활용 이형제를 보내는 역할을 수행한다. 공급관부(200)는, 스키머 장치(100)와 연결되는 제1공급관(201)과, 제1공급관(201)에 연결되고 일측 저장탱크(300a)로 연결되는 제2공급관(202a)와, 타측 저장탱크(300b)로 연결되는 제2공급관(202b)과, 각 제2공급관(202a, 202b)에 연결되는 제1조절밸브(203a, 203b)와, 바이패스관부(600)와 연결되는 바이패스관(204)으로 구성된다. Supply pipe unit 200 is connected to the skimmer device 100 serves to send the recycling release agent to the storage tank (300). The supply pipe part 200 includes a first supply pipe 201 connected to the skimmer device 100, a second supply pipe 202a connected to the first supply pipe 201 and connected to one storage tank 300a, and the other side. The second supply pipe 202b connected to the storage tank 300b, the first control valves 203a and 203b connected to the second supply pipes 202a and 202b, and the bypass pipe unit 600 are connected to each other. It consists of a tube 204.
저장탱크(300)는 한 쌍으로 형성된다. 일측과 타측 저장탱크(300a, 300b)에 모두 재활용 이형제를 채운 후에 다이캐스팅 장치로 공급할 수 있도록 하기 위함이다. 일측과 타측의 저장탱크(300a, 300b)의 구성은 동일하다. 저장탱크(300)에는, 제1조절밸브(203)가 제1노즐(302)에 장착되고, 모터(308)에 의해 구동되는 교반기(309)가 제2노즐(303)에 장착되고, 수위센서(307)는 제3노즐(304)에 장착된다. 수위센서(307)는 저장탱크 바디(301) 내의 재활용 이형제의 수위를 감지하여 컨트롤러(1100)로 신호를 보내준다. 하부 측면에는 재활용 이형제가 공급되는 제4노즐(305)이 형성되고, 제4노즐(305)은 3방밸브부(400)와 연결된다. 하단에는 드레인을 위한 제5노즐(306)이 마련되고, 제5노즐(306)에는 제2조절밸브(501)가 장착된다.Storage tank 300 is formed in a pair. One side and the other storage tank (300a, 300b) is to be able to supply to the die casting apparatus after filling the recycle release agent. The configuration of the storage tank (300a, 300b) of one side and the other side is the same. In the storage tank 300, a first control valve 203 is mounted to the first nozzle 302, and an agitator 309 driven by the motor 308 is mounted to the second nozzle 303, and a water level sensor 307 is mounted to the third nozzle 304. The level sensor 307 detects the level of recycled release agent in the storage tank body 301 and sends a signal to the controller 1100. A fourth nozzle 305 to which a recycling release agent is supplied is formed on the lower side, and the fourth nozzle 305 is connected to the three-way valve part 400. A fifth nozzle 306 for draining is provided at a lower end thereof, and a second control valve 501 is mounted at the fifth nozzle 306.
3방밸브부(400)는, 제4노즐(305a)에 연결되는 일측 유입관(401)와 제4노즐(305b)에 연결되는 타측 유입관(402)에 3방밸브(402)가 연결된다. 또는 3방밸브(402)는 필요에 따라 직접 제4노즐(305a, 305b)에 연결될 수 있다. 3방밸브(402)의 하부측에는 제3공급관(403)이 연결되고, 제3공급관(403)은 제4공급관(404)과 연결되며, 제4공급관(404)은 공급펌프(1001)에 연결된다. 공급펌프(1001)가 하나인 경우에는 제3공급관(403)만이 설치되어 공급펌프(1001)와 연결될 수 있다. 따라서, 제3공급관(403)과 제4공급관(404)은 하나의 관으로 형성될 수도 있다.Three-way valve 400, the three-way valve 402 is connected to one inlet pipe 401 connected to the fourth nozzle (305a) and the other inlet pipe 402 connected to the fourth nozzle (305b). . Alternatively, the three-way valve 402 may be directly connected to the fourth nozzles 305a and 305b as necessary. The third supply pipe 403 is connected to the lower side of the three-way valve 402, the third supply pipe 403 is connected to the fourth supply pipe 404, the fourth supply pipe 404 is connected to the supply pump 1001 do. When there is only one supply pump 1001, only the third supply pipe 403 may be installed and connected to the supply pump 1001. Therefore, the third supply pipe 403 and the fourth supply pipe 404 may be formed as a single pipe.
재순환관부(500)는, 일측 제5노즐(306a)에 장착되는 일측 제2조절밸브(501a)와, 타측 제5노즐(306b)에 장착되는 타측 제2조절밸브(501b)와, 일측 제2조절밸브(501a)와 연결되는 일측 제1순환관(502a)과, 타측 제2조절밸브(501b)와 연결되는 타측 제1순환관(502b)와, 제1순환관(502a, 502b)과 연결되는 제2순환관(503)으로 구성된다. 제2조절밸브(501a, 501b)는 컨트롤러(1100)에 의해 조절되어 저장탱크(300a, 300b) 내의 일부 불순물이 포함된 이형제를 드레인할 수 있게 한다. 드레인된 이형제는 투입탱크(700)로 투입되어 재순환된다.The recirculation pipe part 500 includes one side second control valve 501a mounted on one side fifth nozzle 306a, the second side control valve 501b mounted on the other fifth nozzle 306b, and one side second. One side first circulation pipe 502a connected to the control valve 501a, the other side first circulation pipe 502b connected to the second control valve 501b and the first circulation pipes 502a and 502b. It consists of a second circulation pipe (503). The second control valves 501a and 501b are controlled by the controller 1100 to drain the release agent containing some impurities in the storage tanks 300a and 300b. The drained release agent is introduced into the input tank 700 and recycled.
투입탱크(700)는, 탱크바디(701)와, 상기 탱크바디(701)의 상부 일측에 형성되어 제2순환관(503)이 연결되는 제1노즐(702)과, 다이캐스팅 장치에서 사용된 불순물이 포함된 이형제가 투입되는 투입구(704)와, 투입펌프부(800)와 연결되는 제2노즐(703)과, 수위센서(705)가 장착되는 제3노즐(705)로 구성된다. 수위센서(705)는 저장탱크(700)의 수위를 감지하여 컨트롤러(1100)에 의해 투입펌프(803)를 구동하기 위해 필요할 수 있다.The input tank 700 includes a tank body 701, a first nozzle 702 formed at an upper side of the tank body 701 and connected to a second circulation pipe 503, and impurities used in a die casting apparatus. It is composed of an inlet 704 into which the release agent is contained, a second nozzle 703 connected to the input pump part 800, and a third nozzle 705 to which the water level sensor 705 is mounted. The level sensor 705 may be necessary to detect the level of the storage tank 700 to drive the input pump 803 by the controller 1100.
투입탱크(700)는 투입펌프부(800)와 연결된다. 투입펌프부(800)는, 투입탱크(700)의 제2노즐(703)과 연결되는 흡입관(801)과, 흡입관(801)과 연결되는 투입펌프(803)와, 투입펌프(803)와 연결되어 스키머 장치(100)의 제3노즐(105)과 연결되는 배출관(805)으로 형성된다. 투입펌프(803)가 교대로 사용하거나 스탠바이용으로 사용하기 위해 두 대(803a, 803b)가 설치되는 경우, 흡입관은 제1흡입관(801)과, 제1흡입관(801)과 연결되어 각 펌프로 연결되는 제2흡입관(802a, 802b)으로 구성되며, 양측 투입펌프(803a, 803b)는 교대로 작동하거나, 일측 펌프(803a)가 고장이나 유지보수가 필요한 경우 작동하게 하는 스탠바이 펌프(803b)로 구성될 수 있다. 각 펌프(803a, 803b)에서는 제1배출관(804a, 804b)이 연결되고, 제1배출관(804a, 804b)은 제2배출관(805)과 연결되며, 제2배출관(805)은 스키머 장치(100)의 제2노즐(105)과 연결되어, 불순물이 포함된 이형제를 스키머 장치(100)에 공급하게 된다.The input tank 700 is connected to the input pump part 800. The input pump 800 is connected to the suction pipe 801 connected to the second nozzle 703 of the input tank 700, the input pump 803 connected to the suction pipe 801, and the input pump 803. And a discharge pipe 805 connected to the third nozzle 105 of the skimmer device 100. When two pumps 803a and 803b are installed to alternately use the input pump 803 or for standby use, the suction pipe is connected to the first suction pipe 801 and the first suction pipe 801 to each pump. Consists of the second suction pipe (802a, 802b) is connected, both input pumps (803a, 803b) are operated alternately, or the standby pump (803b) to operate when one side pump (803a) is broken or need maintenance Can be configured. In each pump 803a, 803b, the first discharge pipe 804a, 804b is connected, the first discharge pipe 804a, 804b is connected to the second discharge pipe 805, the second discharge pipe 805 is a skimmer device 100 ) Is connected to the second nozzle 105, and supplies a release agent containing impurities to the skimmer apparatus 100.
정량펌프부(900)는, 공급관부(200)에 원액 이형제를 공급하기 위한 펌프이다. 원액 이형제를 재활용 이형제에 투입하므로서, 이형제의 효과를 배가시키기 위함이다. 원액 이형제와 재활용 이형제는 1:100의 비율로 섞이도록 투입된다. 정량펌프부(900)는, 정량탱크(901)와, 정량탱크(901)의 제1노즐(902)과 연결되는 흡입관(903)과, 정량펌프 흡입관(903)에 연결되는 정량펌프(904)와, 정량펌프(904)와 연결되어 미 사용 이형제를 공급하는 정량펌프 배출관(905)으로 구성되며, 정량펌프 배출관(905)은 저장탱크(300)로 공급되기 전의 제1공급관(201)에 합류한다. 정량펌프 배출관(905)을 통해 일정량의 원액 이형제가 공급되어 저장탱크에 함께 저장된다.The metering pump unit 900 is a pump for supplying a stock solution release agent to the supply pipe unit 200. This is to double the effect of the release agent by adding the stock release agent to the recycled release agent. The stock release agent and recycled release agent are added at a ratio of 1: 100. The metering pump 900 includes a metering tank 901, a suction pipe 903 connected to the first nozzle 902 of the metering tank 901, and a metering pump 904 connected to the metering pump suction pipe 903. And a metering pump discharge pipe 905 connected to the metering pump 904 to supply an unused release agent, and the metering pump discharge pipe 905 is joined to the first supply pipe 201 before being supplied to the storage tank 300. do. A fixed amount of the stock release agent is supplied through the metering pump discharge pipe 905 and stored together in a storage tank.
공급펌프부(1000)는, 3방밸브(402)에서 공급되는 재활용 이형제를 다이캐스팅 장치에 공급하기 위한 펌프이다. 공급펌프(1001)가 한대로 구성되는 경우, 3방밸브(402)에 연결된 제3공급관(403)이 공급펌프(1001)에 연결되고, 공급펌프(1001)는 재활용 이형제 배출관(1003)으로 구성된다. 공급펌프(1001)가 구동용(1001a) 및 스탠바이용(1001b)으로 구성되는 경우, 제4공급관(404a)에 구동용 펌프(1001a)가 연결되고, 제4공급관(404b)에는 스탠바이용 펌프(1001b)가 연결된다. 또한 구동용 공급펌프(1001a)는 재활용 이형제 제1배출관(1002a)과 연결되고, 스탠바이용 공급펌프(1001a)는 재활용 이형제 제1배출관(1002b)에 연결되며, 제1배출관(1002a, 1002b)은 재활용 이형제 제2배출관(1003)에 연결되어, 다이캐스팅 장치(2000)로 재활용 이형제를 공급하게 된다.The supply pump part 1000 is a pump for supplying the recycling mold release agent supplied from the three-way valve 402 to a die casting apparatus. When the supply pump 1001 is configured as one, the third supply pipe 403 connected to the three-way valve 402 is connected to the supply pump 1001, the supply pump 1001 is composed of a recycle release agent discharge pipe 1003. . When the supply pump 1001 is configured as the driving 1001a and the standby 1001b, the driving pump 1001a is connected to the fourth supply pipe 404a, and the standby pump ( 1001b) is connected. In addition, the driving supply pump 1001a is connected to the recycle release agent first discharge pipe 1002a, the standby supply pump 1001a is connected to the recycle release agent first discharge pipe 1002b, and the first discharge pipes 1002a and 1002b are Recycled release agent is connected to the second discharge pipe (1003), and supplies the recycled release agent to the die casting apparatus (2000).
컨트롤러(1100)는, 스키머 장치(100)를 구동하여 불순물이 포함된 이형제를 정화하기 위해서는 정화조(101)에 불순물이 포함된 이형제를 투입하여야 한다. 정화조(101)에 불순물이 포함된 이형제를 투입하기 위해서는 투입펌프(803)가 구동되어야 한다. 따라서 컨트롤러(1000)는 투입펌프(803)를 구동하여, 투입탱크(700)에 있는 불순물이 포함된 이형제를 스키머 장치(100)로 공급하게 된다.In order to purify the release agent containing impurities by driving the skimmer device 100, the controller 1100 must input a release agent containing impurities to the septic tank 101. In order to inject the release agent containing impurities into the septic tank 101, the input pump 803 must be driven. Therefore, the controller 1000 drives the input pump 803 to supply the release agent containing impurities in the input tank 700 to the skimmer apparatus 100.
투입펌프(803)에 의해 불순물이 포함된 이형제가 정화조(101)에 계속적으로 이형제를 공급하게 되면, 컨트롤러(1000)는 스키머 장치(100)를 구동하게 된다. 상부의 스키머(102)를 구동하기 위해 모터(103)를 구동하게 되고, 정화조(101) 내로 미세기포를 공급하기 위해 순환펌프(111)를 구동하게 된다.When the release agent containing impurities is continuously supplied to the septic tank 101 by the input pump 803, the controller 1000 drives the skimmer 100. The motor 103 is driven to drive the skimmer 102 on the upper side, and the circulation pump 111 is driven to supply the microbubbles into the septic tank 101.
정화조(101)를 통해 오버플로우되는 재활용 이형제는 공급관부(200)을 통해 저장탱크(300)로 이송된다. 도면에 도시된 바와 같이 저장탱크(300)는 한 쌍(300a, 300b)으로 구비된다. 공급관부(200)를 통해 재활용 이형제가 공급되면, 컨트롤러(1100)는 수위센서(307)로부터 신호를 받아 저장탱크(300) 중에 비어 있는 어느 일측의 제1조절밸브(203a)를 개방하게 되고, 이와 함께 정량펌프(904)를 구동하여 공급관부(200)로 일정량의 원액 이형제를 공급하게 되며, 원액 이형제와 재활용 이형제는 1:100의 비율로 투입되도록 한다. 개방된 어느 일측의 저장탱크(300)가 상한선까지 채워지면 일측의 제1조절밸브(203a)는 차단되고, 타측의 제1조절밸브(203b)를 개방하여 저장탱크(300)에 원액 이형제 및 재활용 이형제를 함께 보내며, 투입비율은 일측 저장탱크(300)와 동일하다. 양측 저장탱크(300a, 300b)가 모두 상한선까지 채워지는 경우, 제1조절밸브(203)는 차단됨과 동시에 바이패싱하기 위한 제3조절밸브(601)가 개방된다. 제3조절밸브(601)가 개방됨에 따라 스키머 장치(100)에서 공급되는 재활용 이형제는 바이패스공급관(602)과, 제2재순환관(503)을 통해 투입탱크(700)로 투입되어 재순환되게 된다.The recycled release agent overflowed through the septic tank 101 is transferred to the storage tank 300 through the supply pipe part 200. As shown in the figure, the storage tank 300 is provided as a pair (300a, 300b). When the recycling release agent is supplied through the supply pipe part 200, the controller 1100 receives a signal from the water level sensor 307 to open the first control valve 203a of any one of the empty storage tanks 300. Along with this, the metering pump 904 is driven to supply a predetermined amount of the stock solution release agent to the supply pipe part 200, and the stock solution release agent and the recycle release agent are introduced at a ratio of 1: 100. When the open storage tank 300 of one side is filled up to an upper limit, the first control valve 203a on one side is blocked, and the stock solution release agent and recycled to the storage tank 300 by opening the first control valve 203b on the other side. Send the release agent together, the input ratio is the same as the storage tank 300 on one side. When both storage tanks 300a and 300b are filled to the upper limit, the first control valve 203 is blocked and the third control valve 601 is opened for bypassing. As the third control valve 601 is opened, the recycled release agent supplied from the skimmer apparatus 100 is introduced into the input tank 700 through the bypass supply pipe 602 and the second recycle pipe 503 to be recycled. .
저장탱크(300)에서 재활용 이형제는 교반기(309)에 의해 계속적으로 교반되며, 3방밸브(402)를 통해서 공급펌프부(1000)로 공급된다. 컨트롤러(1100)는 3방밸브(402)의 상한선까지 채워진 저장탱크(300)의 어느 일측을 개방하여 재활용 이형제를 공급펌프부(1000)로 공급하게 되고, 어느 일측 저장탱크(300)의 재활용 이형제가 모두 공급펌프부(1000)로 배출되면, 3방밸브(402)의 타측을 개방하여 재활용 이형제를 공급펌프부(100)로 공급하게 된다. 3방밸브(402)의 타측이 개방됨에 따라 일측은 자동으로 차단된다. 3방밸브(402)를 통해서 수위가 하한까지 배출된 것이 감지된 경우, 컨트롤러(1100)는 드레인을 위한 제2조절밸브(501)를 개방하게 되며, 제2조절밸브(501)가 개방된 겨우 일부 불순물이 포함된 이형제는 재순환관부(500)를 통해서 투입탱크(700)로 다시 투입된다. 따라서, 저장탱크(300) 내부는 일부 불순물이 포함된 이형제가 모두 드레인되었기 때문에 깨끗한 상태를 유지할 수 있다.The recycling release agent in the storage tank 300 is continuously stirred by the stirrer 309, and is supplied to the supply pump part 1000 through the three-way valve 402. The controller 1100 opens one side of the storage tank 300 filled up to the upper limit of the three-way valve 402 to supply a recycling release agent to the supply pump unit 1000, and recycles release of any one storage tank 300. When all of them are discharged to the supply pump part 1000, the other side of the three-way valve 402 is opened to supply the recycled release agent to the supply pump part 100. As the other side of the three-way valve 402 is opened, one side is automatically shut off. When it is detected that the water level is discharged to the lower limit through the three-way valve 402, the controller 1100 opens the second control valve 501 for draining, and only when the second control valve 501 is opened. The release agent containing some impurities is introduced back into the input tank 700 through the recirculation pipe part 500. Therefore, the storage tank 300 can maintain a clean state because all of the release agent containing some impurities are drained.
또한, 컨트롤러(1100)는 저장탱크(300)에 재활용 이형제가 차 있는 경우에는 계속적으로 교반할 수 있도록 교반기 모터(308)를 구동하게 된다.In addition, the controller 1100 drives the stirrer motor 308 to continuously stir when the storage release agent 300 is filled with the recycling release agent.
3방밸브(402)를 통해 재활용 이형제가 공급되면, 컨트롤러(1100)는 공급펌프(1001)를 구동하게 되며, 공급펌프(1001)의 구동에 의해 재활용 이형제가 다이캐스팅 장치 측으로 이송된다.When the recycled release agent is supplied through the three-way valve 402, the controller 1100 drives the supply pump 1001, and the recycled release agent is transferred to the die casting apparatus by the supply pump 1001.
컨트롤러(1100)는 이러한 과정을 반복하도록 밸브의 개방과 차단 및 펌프의 구동을 지시하게 된다. The controller 1100 instructs the opening and closing of the valve and the driving of the pump to repeat this process.
본 명세서에서는 다이캐스팅 공정에 사용되는 이형제를 예로 들어 재활용 이형제의 공급 및 순환시스템을 설명하였으나, 본 발명의 정화 대상 유체는 이형제 이외에도 다양한 장치의 공정에 사용되는 유체의 정화 및 재활용을 위해 실시될 수 있으며, 이러한 변형 실시 또한 본 발명의 권리범위에 속하는 것은 자명하다.In the present specification, the supplying and circulating system of the releasing agent used in the die casting process as an example, and the recycling releasing agent, but the purifying fluid of the present invention can be carried out for the purification and recycling of the fluid used in the process of various devices in addition to the release agent. It is obvious that such modifications also fall within the scope of the present invention.
본 발명은 다이캐스팅 공정에 사용되는 이형제의 재활용을 위한 이형제의 공급 및 순환시스템에 관한 것으로서, 이형재의 재활용성을 높인다는 점에서 산업상 이용가능성이 높은 발명이다.The present invention relates to a supplying and circulating system of a release agent for recycling a release agent used in a die casting process, and is an invention having high industrial applicability in terms of increasing the recyclability of the release agent.

Claims (11)

  1. 다이캐스팅 공정에 사용되는 이형제에 포함된 불순물을 제거하여 이형제를 재활용하기 위한 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템에 있어서,In the supply and circulation system of the recycled release agent for the die casting process to remove the impurities contained in the release agent used in the die casting process to recycle the release agent,
    다이캐스팅 공정에 사용된 이형제에 포함된 불순물을 제거하여 재활용 이형제를 제공하는 스키머 장치부(100);A skimmer device unit 100 which removes impurities contained in the release agent used in the die casting process to provide a recycled release agent;
    상기 스키머 장치부(100)로부터 재활용 이형제를 저장탱크(300)로 공급하기 위한 재활용 이형제 공급관부(200);A recycled release agent supply pipe unit 200 for supplying a recycled release agent to the storage tank 300 from the skimmer device unit 100;
    상기 공급관부(200)을 통해 재활용 이형제를 공급받아 저장하는 한 쌍의 저장탱크(300);A pair of storage tanks 300 receiving and storing a recycled release agent through the supply pipe part 200;
    상기 저장탱크(300) 중의 어느 하나로부터 재활용 이형제를 공급하는 3방 밸브부(400);Three-way valve unit 400 for supplying a recycling release agent from any one of the storage tank (300);
    상기 저장탱크(300)의 하부에 가라앉은 불순물을 받아서 재순환하기 위한 재순환관부(500);A recirculation pipe part 500 for receiving and recirculating impurities impregnated in the lower portion of the storage tank 300;
    상기 재순환관부(500)를 통해 공급되는 재활용 이형제와, 상기 다이캐스팅 공정에서 사용된 이형제를 공급받는 투입탱크(700);An input tank 700 for receiving a recycling release agent supplied through the recirculation pipe part 500 and a release agent used in the die casting process;
    상기 투입탱크(700)에 저장된 불순물이 포함된 이형제를 스키머 장치부(100)로 투입하는 투입펌프부(800);An input pump unit 800 for introducing a release agent containing impurities stored in the input tank 700 into the skimmer apparatus 100;
    상기 공급관부(200)에 일정량의 원액 이형제를 공급하는 정량펌프부(900);A fixed-quantity pump part 900 for supplying a predetermined amount of the stock solution release agent to the supply pipe part 200;
    상기 3방밸브부(400)로부터 재활용 이형제를 공급받아 다이캐스팅 장치로 공급하기 위한 재활용 이형제 공급펌프부(1000); A recycling release agent supply pump unit 1000 for receiving a recycling release agent from the three-way valve unit 400 and supplying the recycled release agent to the die casting apparatus;
    상기 공급관부(200)에서 상기 재순환관부(500)로 재활용 이형제를 바이패싱하는 바이패스관부(600); 및A bypass pipe part 600 for bypassing a recycling release agent from the supply pipe part 200 to the recirculation pipe part 500; And
    상기 스키머 장치부(100)의 구동과, 상기 저장탱크(300)로 공급되는 재활용 이형제의 공급량과, 상기 3방밸브부(400)의 구동과, 상기 재순환관(500)으로 공급되는 불순물이 포함된 이형제의 공급량과, 상기 순환펌프부(800)의 구동과, 상기 정량펌프부(900) 및 상기 공급펌프부(1000)의 구동을 제어하는 컨트롤러(1100);It includes the drive of the skimmer device 100, the supply amount of the recycling release agent supplied to the storage tank 300, the drive of the three-way valve 400, and the impurities supplied to the recirculation pipe 500 A controller (1100) for controlling the supply amount of the release agent, the driving of the circulation pump unit (800), and the driving of the metering pump unit (900) and the supply pump unit (1000);
    를 포함하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.Supply and circulation system of the recycling release agent for the die-casting process comprising a.
  2. 제1항에 있어서,The method of claim 1,
    상기 스키머 장치부(100)는, 불순물을 포함한 이형제가 유입되어 정화되는 정화조(101)와, 상기 정화조(101) 내부에 장착되어 불순물이 포함된 이형제가 유입됨과 아울러 미세기포를 발생시키는 미세기포발생기(110)와, 상기 정화조(101)의 상부에 장착되어 모터에 의해 구동되는 스키머(102)와, 상기 미세기포발생기(110)로부터 불순물이 제거된 이형제가 배출되는 배출구인 제2노즐(105)까지 연결되는 유로를 형성하며 이형제의 하방향 유동과 상방향 유동이 교번하여 이루어지도록 복수의 격벽(104)에 의해 구획된 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The skimmer apparatus 100 includes a septic tank 101 into which a releasing agent including impurities is introduced and purified, and a micro bubble generator mounted inside the septic tank 101 to introduce a releasing agent containing impurities and generating micro bubbles. (110), a skimmer (102) mounted on an upper portion of the septic tank (101) and driven by a motor, and a second nozzle (105) which is an outlet through which a release agent from which impurities are removed from the microbubble generator (110) is discharged. A supply and circulation system of a recycling release agent for a die casting process, characterized by a partition formed by a plurality of partitions (104) to form a flow path connected to the alternating downward and upward flow of the release agent.
  3. 제1항에 있어서,The method of claim 1,
    상기 공급관부(200)는, 상기 스키머 장치부(100)에서 공급되는 정화된 재활용 이형제는 제1공급관(201)과, 상기 제1공급관(201)과 연결되어 상기 각 저장탱크(300)로 공급하는 제2공급관(202)과, 상기 바이패스관부(600)와 연결되는 바이패스관(204)와, 상기 제2공급관(202)의 단부에 장착되어 저장탱크(300)로 공급되는 재활용 이형제의 공급량을 조절하기 위한 제1조절밸브(203)로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The supply pipe unit 200 is connected to the first supply pipe 201 and the first supply pipe 201, the purified recycling release agent supplied from the skimmer device 100 is supplied to each of the storage tank (300). The second supply pipe 202, the bypass pipe 204 connected to the bypass pipe portion 600, and the recycling release agent is mounted to the end of the second supply pipe 202 and supplied to the storage tank 300 A supply and circulation system for a recycling release agent for a die casting process, characterized in that the first control valve (203) for adjusting the supply amount.
  4. 제3항에 있어서,The method of claim 3,
    상기 각 저장탱크(300)는, 상기 제1조절밸브(203)와 연결되는 유입구(302)와, 상기 유입구(302)와 일체로 형성되는 탱크바디(301)와, 상기 탱크바디(301)의 상부에 형성되어 탱크내의 재활용 이형제를 교반하는 교반기(309)와, 상기 탱크바디(301) 내의 재활용 이형제의 수위를 감지하는 수위센서(307)와, 상기 탱크바디(301)의 하부 측면에 부착되어 재활용 이형제를 배출하는 배출구(305)와, 상기 태크바디(301)의 하단에 연결되어 불순물이 포함된 재활용 이형제를 드레인하기 위한 드레인 연결구(306)로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.Each of the storage tanks 300 includes an inlet port 302 connected to the first control valve 203, a tank body 301 integrally formed with the inlet port 302, and the tank body 301. Agitator 309 is formed on the top to agitate the recycled release agent in the tank, a water level sensor 307 for detecting the level of the recycled release agent in the tank body 301, and is attached to the lower side of the tank body 301 The discharge release 305 for discharging the recycle release agent, and the drain connector 306 for draining the recycle release agent containing impurities connected to the lower end of the tag body 301 of the recycle release agent for the die casting process Supply and circulation system.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 3방밸브부(400)는, 상기 각 저장탱크의 배출구(305)와 연결되는 3방밸브(402)와, 상기 3방밸브(402)와 연결되어 재활용 이형제를 공급펌프부(1000)로 이송하는 제3공급관(403)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The three-way valve unit 400, the three-way valve 402 is connected to the outlet 305 of each storage tank, and the three-way valve 402 is connected to the recycling release agent to the supply pump unit 1000 A supply and circulation system for a recycling release agent for a die casting process, characterized in that consisting of a third supply pipe (403) for conveying.
  6. 제4항에 있어서,The method of claim 4, wherein
    상기 재순환관부(500)는, 상기 드레인 연결구(306)에 연결되어 불순물이 포함된 재활용 이형제의 공급량을 조절하는 제2조절밸브(501)와, 상기 제2조절밸브(501)와 연결되어 제1순환관(502)과, 상기 제1순환관(502)에 연결되는 제2순환관(503)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The recirculation pipe part 500 is connected to the drain connector 306 to adjust the supply amount of the recycle release agent containing impurities, and the second control valve 501 is connected to the first control valve 501 Supplying and circulating system of a releasing agent for a die casting process, characterized in that consisting of a circulation pipe (502), and a second circulation pipe (503) connected to the first circulation pipe (502).
  7. 제6항에 있어서,The method of claim 6,
    상기 바이패스관부(600)는, 상기 바이패스관(204)에 연결되는 제3조절밸브(601)와, 상기 제3조절밸브(601)에 연결되어 상기 제2순환관(503)과 연결되는 바이패스 공급관(602)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The bypass pipe part 600 is connected to the third control valve 601 and the third control valve 601 connected to the bypass pipe 204 and connected to the second circulation pipe 503. A supply and circulation system for a recycling release agent for a die casting process, characterized by comprising a bypass supply pipe (602).
  8. 제1항에 있어서,The method of claim 1,
    상기 투입펌프부(800)는, 상기 투입탱크(700)로부터 불순물이 포함된 이형제를 투입펌프(803)로 이송하기 위한 흡입관(801)과, 상기 흡입관(801)으로부터 이형제를 스키머 장치(100)로 공급하기 위한 투입펌프(803)와, 상기 투입펌프(803)에서 상기 스키머 장치(100)로 이송하기 위한 배출관(805)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The injection pump 800 is a suction pipe 801 for transferring a release agent containing impurities from the injection tank 700 to the injection pump 803, and a skimmer device 100 from the suction pipe 801 to the release agent. A supply and circulation system for a recycling release agent for a die casting process, characterized in that it consists of an input pump (803) for supplying to the discharge pump, and a discharge pipe (805) for transferring from the input pump (803) to the skimmer device (100).
  9. 제3항에 있어서,The method of claim 3,
    상기 정량펌프부(900)는, 원액 이형제가 저장된 정량탱크(901)와, 상기 정량탱크(9010와 연결되는 정량투입펌프(904)와, 상기 정량투입펌프(904)와 연결되어 상기 제1공급관(201)에 연결되는 정량공급관(905)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The metering pump 900 is a metering tank 901, the stock solution release agent is stored, a metering pump 904 connected to the metering tank 9010, the metering pump 904 is connected to the first supply pipe Supplying and circulating system of a recycling release agent for die casting process, characterized in that consisting of a fixed-quantity supply pipe 905 connected to (201).
  10. 제5항에 있어서,The method of claim 5,
    상기 공급펌프부(1000)는, 상기 제3공급관(403)에 연결되는 공급펌프(1001)와, 상기 공급펌프(1001)와 연결되어 다이캐스팅 장치(2000)로 공급하는 재활용 이형제 배출관(1003)으로 구성되는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.The supply pump part 1000 is a supply pump 1001 connected to the third supply pipe 403 and a recycle release agent discharge pipe 1003 connected to the supply pump 1001 and supplied to the die casting apparatus 2000. A supply and circulation system of a recycling release agent for a die casting process, characterized in that configured.
  11. 제6항에 있어서,The method of claim 6,
    상기 컨트롤러(1100)는, The controller 1100,
    상기 수위감지센서(307)에서 이형제의 수위가 하한선 이하인 것으로 감지된 경우에는, 투입펌프(803)를 구동하여 스키머 장치부(100)로 불순물이 포함된 이형제를 공급하고, 공급관부(200)를 통해 공급되는 정화된 재활용 이형제를 각 제1조절밸브를 개방하여 각 저장탱크(300)에 번갈아 저장하고,When it is detected that the level of the release agent is lower than the lower limit by the water level sensor 307, the injection pump 803 is driven to supply the release agent containing impurities to the skimmer device unit 100, and the supply pipe unit 200 The purified recycled release agent supplied through the first control valve is opened and stored alternately in each storage tank (300),
    상기 수위감지센서(71)에서 이형제의 수위가 상한선에 도달한 것으로 감지된 경우에는, 상기 제1조절밸브(203)기 차단하고 제3조절밸브(601)를 개방하여 제2재순환관(503)을 통해 투입탱크(700)로 투입되고 투입펌프부(800)에 의해 스키머 장치부(100)로 순환되게 하며, When the water level sensor 71 detects that the level of the release agent reaches the upper limit, the first control valve 203 is blocked and the third control valve 601 is opened to open the second recirculation pipe 503. Injected into the input tank 700 and circulated to the skimmer device 100 by the input pump 800,
    상기 상한선에 도달한 어느 하나의 저장탱크(300)로부터 재활용 이형제를 공급펌프부(1000)로 공급하기 위해 3방밸브(402)의 어느 일측을 개방하며,Opening one side of the three-way valve 402 to supply the recycling release agent to the supply pump unit 1000 from any one storage tank 300 has reached the upper limit,
    상기 저장탱크(300)의 수위가 하한선 이하인 것으로 감지되면, 제2조절밸브(501)를 개방하여 저장탱크(300)의 잔존 이형제를 재순환관부(500)를 통해 투입탱크(700)로 투입되게 제어하는 것을 특징으로 하는 다이캐스팅 공정용 재활용 이형제의 공급 및 순환시스템.When it is detected that the water level of the storage tank 300 is below the lower limit, the second control valve 501 is opened to control the remaining release agent of the storage tank 300 to be introduced into the input tank 700 through the recirculation pipe part 500. Supplying and circulating system for recycling release agent for die casting process, characterized in that.
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KR20140055868A (en) * 2012-11-01 2014-05-09 현대자동차주식회사 Waste water treatment apparatus in die casting and method for the same

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CN107935239A (en) * 2017-11-28 2018-04-20 湖南汉星机械制造有限公司 A kind of releasing agent retracting device
CN109663898A (en) * 2019-01-15 2019-04-23 东莞博克家具制品有限公司 A kind of new type release agent environmental protection recovery system
CN112169678A (en) * 2020-09-10 2021-01-05 广东鸿图南通压铸有限公司 Intelligent proportioning system of remote monitoring and controlling of die casting
CN112169678B (en) * 2020-09-10 2022-04-05 广东鸿图南通压铸有限公司 Intelligent proportioning system of remote monitoring and controlling of die casting

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