WO2017020416A1 - 一种塑包铝led灯泡 - Google Patents

一种塑包铝led灯泡 Download PDF

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Publication number
WO2017020416A1
WO2017020416A1 PCT/CN2015/091291 CN2015091291W WO2017020416A1 WO 2017020416 A1 WO2017020416 A1 WO 2017020416A1 CN 2015091291 W CN2015091291 W CN 2015091291W WO 2017020416 A1 WO2017020416 A1 WO 2017020416A1
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Prior art keywords
led light
plastic
led
aluminum
board
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PCT/CN2015/091291
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English (en)
French (fr)
Inventor
王佩诚
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杭州泰格电子电器有限公司
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Application filed by 杭州泰格电子电器有限公司 filed Critical 杭州泰格电子电器有限公司
Priority to EP15876392.0A priority Critical patent/EP3173679B1/en
Publication of WO2017020416A1 publication Critical patent/WO2017020416A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/006—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate being distinct from the light source holder
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/237—Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00—Protecting lighting devices from damage
    • F21V15/02—Cages
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00—Planar light sources
    • F21Y2105/10—Planar light sources comprising a two-dimensional array of point-like light-generating elements

Definitions

  • the invention relates to a plastic coated aluminum LED bulb.
  • the existing LED light bulbs have complicated and unstable installation methods of the driving power source, and are generally connected by glue or tape paper or screw fixing or welding power lines, and the installation process is complicated and has potential safety hazards.
  • an object of the present invention is to provide a technical solution for a plastic-coated aluminum LED bulb.
  • the invention relates to a plastic coated aluminum LED bulb, comprising a lamp cap, an upper cover, a bulb, an LED lamp board and a driving power source, wherein the lamp cap and the upper cover are screwed together, wherein the LED lamp panel is provided with a small partition plate.
  • the two ends of the small partition plate are provided with a rib, the rib is provided with a slot of the PCB board inserted with the driving power source, and two barbs with open slots are arranged under the small partition plate, and the barb is inserted and arranged on the LED Inside the socket of the lamp board; a small hole plate at the center of the opening slot is further provided with a threading hole, and the driving power source is connected to the LED light board through the threading hole through the two pins of the electrolytic capacitor on the PCB board of the driving power source.
  • the plastic coated aluminum LED bulb is characterized in that the upper cover is a plastic aluminum casing, the outer layer of the casing is a plastic part, the inner layer of the casing is an aluminum cup, and the outer side of the aluminum cup is arranged inside. There are L-shaped steps for accommodating LED panels.
  • the invention relates to a plastic coated aluminum LED bulb, characterized in that the LED light board and the aluminum cup are connected by an interference fit.
  • the invention relates to a plastic coated aluminum LED bulb, characterized in that glue is arranged at the contact between the LED lamp board and the aluminum cup.
  • the invention relates to a plastic coated aluminum LED bulb, characterized in that the LED lamp panel comprises an aluminum substrate and an LED lamp bead adhered on the aluminum substrate.
  • the invention relates to a plastic coated aluminum LED bulb, characterized in that the blister is snap-fitted on a plastic part of the upper cover.
  • the invention relates to a plastic coated aluminum LED bulb, characterized in that the bulb is adhesively arranged on the plastic part of the upper cover.
  • the invention has the advantages of simple and reliable structure, convenient assembly, high efficiency, suitable for automation and mass production, and can greatly reduce materials and production costs, and has a great promotion effect on the wide-ranging use of energy-saving green lighting.
  • Figure 1 is a schematic view of an LED bulb
  • Figure 2 is a schematic view of the structure of the present invention.
  • Figure 3 is a schematic view showing the structure of a small partition
  • Figure 4 is a bottom view of Figure 3;
  • Figure 5 is a right side view of Figure 3;
  • a plastic-clad aluminum LED bulb comprises a lamp cap 1, an upper cover 2, a bulb 3, an LED lamp panel 6 and a driving power source 8.
  • the lamp cap 1 is screwed with the upper cover 2, and a small partition plate 7 is arranged on the LED lamp panel 6.
  • the two ends of the small partition plate 7 are provided with the ribs 13, the ribs 13 are provided with the slots 14 of the PCB board to which the driving power source is inserted, and two are disposed below the small partition plate 7.
  • the 16 plug is disposed in the jack of the LED light board to fix the driving power source; the small partition at the center of the opening slot 17 is further provided with a threading hole 15 .
  • the connection between the driving power source and the LED light board can be The two pins (electrolytic capacitor pin 11) of the electrolytic capacitor 9 on the PCB of the driving power source are connected to the LED lamp board through the threading hole.
  • the upper cover 2 of the present invention is a plastic-clad aluminum casing, the outer layer of the casing is a plastic member 4, and the inner layer of the casing is an aluminum cup 5, and the LED lamp plate and the aluminum cup are passed through an L-shaped step provided on the inner side of the outer surface of the aluminum cup.
  • the interference fit is fixed, and the contact between the LED light board 6 and the aluminum cup can be provided with glue 12 as needed to enhance the stability of the fixing; wherein the blister is snapped or bonded on the plastic part of the upper cover.
  • the LED lamp panel 6 of the present invention includes an aluminum substrate and LED lamp beads attached to the aluminum substrate.
  • the small partition plate When assembling, the small partition plate is stuck on the LED light board through the barb, then the PCB board of the driving power source is inserted into the slot of the small partition plate, and the two pins of the electrolytic capacitor are passed through the small partition barb.
  • the threading hole After the two holes are pulled out, the two pins are pulled down and soldered on the LED light board, and then the LED light board is integrally pressed into the aluminum cup of the upper cover, pressed and glued; finally, the lamp head is mounted, and the card is mounted thereon. After the bulb is hulled, the entire lamp is assembled.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Led Device Packages (AREA)

Abstract

一种塑包铝LED灯泡，其特征在于所述的LED灯板（6）上设置一小隔板（7），小隔板（7）上方的两端设置有凸筋（13），凸筋（13）上设置插接驱动电源（8）的PCB板（10）的插槽，小隔板（7）下方设置有两个带开口槽的倒钩（16），倒钩（16）插接设置在LED灯板（6）的插孔内；位于开口槽中心的小隔板（7）上还设置有穿线孔（15），驱动电源（8）通过驱动电源（8）的PCB板（10）上的电解电容的两根引脚经穿线孔（15）与LED灯板（6）相连。本方案结构简单可靠，组装方便，效率高，适合自动化，大批量生产，能更大的降低材料及生产成本,对节能绿色照明大范围的使用有很大的推广作用。

Description

一种塑包铝LED灯泡 技术领域
本发明涉及一种塑包铝LED灯泡。
背景技术
现有LED灯泡，其驱动电源的安装方式复杂且不稳定，一般通过胶水或胶带纸或螺丝固定或焊接电源线进行连接，存在安装工艺繁锁并存在安全隐患。
发明内容
针对现有技术中存在的问题，本发明的目的在于提供一种塑包铝LED灯泡的技术方案。
所述的一种塑包铝LED灯泡，包括灯头、上盖、泡壳、LED灯板和驱动电源，灯头与上盖螺接设置，其特征在于所述的LED灯板上设置一小隔板，小隔板上方的两端设置有凸筋，凸筋上设置插接驱动电源的PCB板的插槽，小隔板下方设置有两个带开口槽的倒钩，倒钩插接设置在LED灯板的插孔内；位于开口槽中心的小隔板上还设置有穿线孔，驱动电源通过驱动电源的PCB板上的电解电容的两根引脚经穿线孔与LED灯板相连。
所述的一种塑包铝LED灯泡，其特征在于所述的上盖是一塑包铝的壳体，壳体外层为塑料件，壳体内层为铝杯，且铝杯的外口内侧设置有用于容纳LED灯板的L型台阶。
所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板与铝杯通过过盈配合进行连接。
所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板与铝杯的接触处设置胶水。
所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板包括铝基板和粘贴在铝基板上的LED灯珠。
所述的一种塑包铝LED灯泡，其特征在于所述的泡壳卡接设置在上盖的塑料件上。
所述的一种塑包铝LED灯泡，其特征在于所述的泡壳粘接设置在上盖的塑料件上。
本发明结构简单可靠，组装方便，效率高，适合自动化，大批量生产，能更大的降低材料及生产成本,对节能绿色照明大范围的使用有很大的推广作用。
附图说明
图1为LED灯泡的示意图；
图2为本发明的结构示意图；
图3为小隔板的结构示意图；
图4为图3的仰视图；
图5为图3的右视图；
图中：1-灯头，2-上盖，3-泡壳，4-塑料件，5-铝杯,6-LED灯板，7-小隔板，8-驱动电源，9-电解电容，10-PCB板，11-电解电容引脚，12-胶水，13-凸筋，14-插槽，15-穿线孔，16-倒钩，17-开口槽。
具体实施方式
下面结合说明书附图对本发明做进一步说明：
一种塑包铝LED灯泡，包括灯头1、上盖2、泡壳3、LED灯板6和驱动电源8，灯头1与上盖2螺接设置，LED灯板6上设置一小隔板7，用于固定并连接驱动电源8，小隔板7上方的两端设置有凸筋13，凸筋13上设置插接驱动电源的PCB板的插槽14，小隔板7下方设置有两个带开口槽17的倒钩16，倒钩 16插接设置在LED灯板的插孔内，实现对驱动电源的固定；位于开口槽17中心的小隔板上还设置有穿线孔15，为了节省工艺，驱动电源与LED灯板的连接可以通过驱动电源的PCB板上的电解电容9的两根引脚(电解电容引脚11)经穿线孔与LED灯板相连。
本发明的上盖2是一种塑包铝的壳体，壳体外层为塑料件4，壳体内层为铝杯5，LED灯板与铝杯通过铝杯外口内侧设置的L型台阶进行过盈配合固定，且LED灯板6与铝杯的接触处可根据需要设置胶水12，增强固定的稳定性；其中泡壳卡接或者粘接设置在上盖的塑料件上。
本发明的LED灯板6包括铝基板和粘贴在铝基板上的LED灯珠。
组装时，小隔板通过倒钩卡在LED灯板上，然后将驱动电源的PCB板插入小隔板的插槽里，并将电解电容的两根引脚穿过小隔板倒钩内的穿线孔中，穿出后将两根引脚扳倒后焊接在LED灯板上，然后将LED灯板整体压入上盖的铝杯内，压紧并打胶；最后装上灯头，卡上泡壳后，整灯即组装完成。

Claims (7)

  1. 一种塑包铝LED灯泡，包括灯头、上盖、泡壳、LED灯板和驱动电源，灯头与上盖螺接设置，其特征在于所述的LED灯板上设置一小隔板，小隔板上方的两端设置有凸筋，凸筋上设置插接驱动电源的PCB板的插槽，小隔板下方设置有两个带开口槽的倒钩，倒钩插接设置在LED灯板的插孔内；位于开口槽中心的小隔板上还设置有穿线孔，驱动电源通过驱动电源的PCB板上的电解电容的两根引脚经穿线孔与LED灯板相连。
  2. 根据权利要求1所述的一种塑包铝LED灯泡，其特征在于所述的上盖是一塑包铝的壳体，壳体外层为塑料件，壳体内层为铝杯，且铝杯的外口内侧设置有用于容纳LED灯板的L型台阶。
  3. 根据权利要求2所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板与铝杯通过过盈配合进行连接。
  4. 根据权利要求3所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板与铝杯的接触处设置胶水。
  5. 根据权利要求1所述的一种塑包铝LED灯泡，其特征在于所述的LED灯板包括铝基板和粘贴在铝基板上的LED灯珠。
  6. 根据权利要求2所述的一种塑包铝LED灯泡，其特征在于所述的泡壳卡接设置在上盖的塑料件上。
  7. 根据权利要求2所述的一种塑包铝LED灯泡，其特征在于所述的泡壳粘接设置在上盖的塑料件上。
PCT/CN2015/091291 2015-08-03 2015-09-30 一种塑包铝led灯泡 WO2017020416A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP15876392.0A EP3173679B1 (en) 2015-08-03 2015-09-30 Plastic clad aluminum led light bulb

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CN201520588944.5U CN204879555U (zh) 2015-08-03 2015-08-03 一种塑包铝led灯泡
CN201520588944.5 2015-08-03

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Publication number Priority date Publication date Assignee Title
CN105526503A (zh) * 2016-01-14 2016-04-27 浙江晨丰科技股份有限公司 一种整体结构的led灯
CN105823026A (zh) * 2016-04-21 2016-08-03 浙江晨丰科技股份有限公司 一种低成本散热杯及led灯
CN105822918A (zh) * 2016-04-21 2016-08-03 浙江晨丰科技股份有限公司 一种散热杯及led灯
CN105823025A (zh) * 2016-04-21 2016-08-03 浙江晨丰科技股份有限公司 一种塑包铝散热杯及led灯
CN105953099B (zh) * 2016-05-05 2020-09-11 宋勇青 一种改进散热结构的led灯
CN106195673A (zh) * 2016-07-06 2016-12-07 浙江晨丰科技股份有限公司 一种led灯组件及加工工艺
CN106287282A (zh) * 2016-11-08 2017-01-04 杭州泰格电子电器有限公司 一种led灯泡
CN115210499B (zh) * 2020-05-08 2024-02-09 星和电机株式会社 照明装置

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CN202581145U (zh) * 2012-03-29 2012-12-05 上海树普新材料科技有限公司 Led灯外壳
JPWO2013183198A1 (ja) * 2012-06-07 2016-01-28 パナソニック株式会社 ランプおよび照明装置
JP5975350B2 (ja) * 2013-01-25 2016-08-23 パナソニックＩｐマネジメント株式会社 照明用光源及び照明装置

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CN202032335U (zh) * 2011-03-14 2011-11-09 励国实业有限公司 一种新型pcb板装配的led灯
US20130128573A1 (en) * 2011-11-23 2013-05-23 Huizhou Light Engine Limited Light-emitting diode lamp
CN203147651U (zh) * 2013-02-20 2013-08-21 四川东顺光电有限公司 一种led日光灯管的pcb板固定装置
US20150211719A1 (en) * 2014-01-25 2015-07-30 Daisung MOON Wide-angle led lamp with obliquely-placed led boards and manufacturing process thereof
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CN204879555U (zh) 2015-12-16
EP3173679B1 (en) 2019-12-11
EP3173679A1 (en) 2017-05-31
EP3173679A4 (en) 2017-09-27

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