WO2017017312A1 - Method for controlling a filtering process - Google Patents
Method for controlling a filtering process Download PDFInfo
- Publication number
- WO2017017312A1 WO2017017312A1 PCT/FI2016/050540 FI2016050540W WO2017017312A1 WO 2017017312 A1 WO2017017312 A1 WO 2017017312A1 FI 2016050540 W FI2016050540 W FI 2016050540W WO 2017017312 A1 WO2017017312 A1 WO 2017017312A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filter
- reading
- filter element
- elements
- identification
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000001914 filtration Methods 0.000 title description 17
- 230000008569 process Effects 0.000 title description 10
- 230000000007 visual effect Effects 0.000 claims abstract description 22
- 230000008859 change Effects 0.000 claims abstract description 14
- 238000004590 computer program Methods 0.000 claims description 15
- 239000002002 slurry Substances 0.000 description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
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- 230000001276 controlling effect Effects 0.000 description 6
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- 230000008901 benefit Effects 0.000 description 5
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- 239000000706 filtrate Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000007726 management method Methods 0.000 description 4
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- 238000004891 communication Methods 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
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- 239000012528 membrane Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000003828 vacuum filtration Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
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- 229910052729 chemical element Inorganic materials 0.000 description 2
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- 238000009434 installation Methods 0.000 description 2
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- 230000001360 synchronised effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011118 depth filtration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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- 229910052683 pyrite Inorganic materials 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D37/00—Processes of filtration
- B01D37/04—Controlling the filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
- B01D33/21—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces with hollow filtering discs transversely mounted on a hollow rotary shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/0723—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B5/00—Near-field transmission systems, e.g. inductive or capacitive transmission systems
- H04B5/70—Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes
- H04B5/77—Near-field transmission systems, e.g. inductive or capacitive transmission systems specially adapted for specific purposes for interrogation
Definitions
- the present invention relates to a method for controlling a filter apparatus.
- the present invention further relates to a computer program product loadable to a memory of a computer.
- the present invention still further relates to a memory means.
- Filtration is a widely used process whereby a slurry or solid liquid mixture is forced through a media, with the solids retained on the media and the liquid phase passing through. This process is generally well understood in the industry. Examples of filtration types include depth filtration, pressure and vacuum filtration, and gravity and centrifugal filtration.
- pressure and vacuum filters are used in the dewatering of mineral concentrates.
- the principal difference between pressure and vacuum filters is the way the driving force for filtration is generated.
- overpressure within the filtration chamber is generated with the help of e.g. a diaphragm, a piston, or external devices, e.g. a feed pump. Consequently, solids are deposited onto the filter and filtrate flows through into the filtrate channels.
- Pressure filters often operate in batch mode because continuous cake discharge is more difficult to achieve.
- the cake formation in vacuum filtration is based on generating suction within the filtrate channels.
- the most commonly used filter media for vacuum filters are filter cloths and coated media, e.g. the ceramic filter medium. These filter media are commonly used in filter apparatuses having filter comprising multiple filter elements, e.g. in rotary vacuum disc filters and rotary vacuum drum filters.
- Rotary vacuum disc filters are used for the filtration of relatively free filtering suspensions on a large scale, such as the dewatering of mineral concentrates.
- the dewatering of mineral concentrates requires large capacity in addition to producing a cake with low moisture content.
- Such large processes are commonly energy intensive and means to lower the specific energy consumption are needed.
- the vacuum disc filter may comprise a plurality of filter discs arranged in line co-axially d around a central pipe or shaft.
- Each filter disc may be formed of a number of individual filter elements or sectors, called filter plates, that are mounted circumferentially in a radial plane around the central pipe or shaft to form the filter disc, and as the shaft is fitted so as to revolve, each filter plate or sector is, in its turn, displaced into a slurry basin and further, as the shaft of rotation revolves, rises out of the basin.
- filter plates that are mounted circumferentially in a radial plane around the central pipe or shaft to form the filter disc, and as the shaft is fitted so as to revolve, each filter plate or sector is, in its turn, displaced into a slurry basin and further, as the shaft of rotation revolves, rises out of the basin.
- the filter medium is submerged in the slurry basin where, under the influence of the vacuum, the cake forms onto the medium.
- the pores are emptied as the cake is deliquored for a predetermined time which is essentially limited by the rotation speed of the disc.
- the cake can be discharged by a back-pulse of air or by scraping, after which the cycle begins again.
- the ceramic filter medium when wetted, does not allow air to pass through which does not allow air to pass through, which further decreases the necessary vacuum level, enables the use of smaller vacuum pumps and, consequently, yields significant energy savings.
- Vacuum filtration is based on producing a suction within the filtrate channels and thereby forming a cake of mineral on the surface of the filter medium.
- the most commonly used filter elements in vacuum filters are filter cloths and ceramic filters.
- Rotary vacuum drum filters are used for the filtration of relatively free filtering suspensions on a large scale, such as the dewatering of mineral concentrates.
- the dewatering of mineral concentrates requires large capacity in addition to producing a cake with low moisture content.
- the vacuum drum filter may comprise a cylindrical support structure rotating around a longitudinal shaft forming a centre axis for the drum.
- Each filter plate is during each revolution of the shaft displaced for a certain period into a slurry basin situated below the shaft. The filter plate rises out of the basin when the revolution of the shaft proceeds.
- the filter elements of rotary vacuum drum filters are advantageously made of porous ceramic.
- the filter elements contain micro sized pores, i.e. micropores that create strong capillary action in contact with liquid. This microporous filter medium allows only liquid to flow through.
- a method for con- trolling a filter apparatus comprising a filter formed by a plurality of filter elements, the filter being rotatable around longitudinal axis of the filter, the method comprising: providing the filter apparatus with several filter elements comprising an identification unit arranged to store an identification code specific for the filter element, reading the identification codes of said several filter elements during rotation of the filter, performing said reading at least following a change of at least one of the filter elements in the filter, repeating said reading at prescribed time intervals, and showing information based on the readings in a visual form, wherein the information includes symbols corresponding to the operation time of an individual filter element.
- a computer program product for executing the method of claim 1 and loadable to a memory of a filter control unit, the computer program product comprising pro- gram code which, when executed by the processor of filter control unit, makes the filter control unit: read the identification codes of said several filter elements during rotation of the filter, perform said reading at least following a change of at least one of the filter elements in the filter, repeat said reading at prescribed time intervals, and show information based on the readings in a visual form, the information including symbols corresponding to the operation time of an individual filter element.
- a memory means for a memory means comprising a computer program product as claimed in claim 22.
- the method, the computer program product and the memory means are characterised by what is stated in the independent claims. Some other embodiments are characterised by what is stated in the other claims. Inventive embodiments are also disclosed in the specification and drawings of this patent application. The inventive content of the patent application may also be defined in other ways than defined in the following claims.
- the inventive con- tent may also be formed of several separate inventions, especially if the invention is examined in the light of expressed or implicit sub-tasks or in view of obtained benefits or benefit groups. Some of the definitions contained in the following claims may then be unnecessary in view of the separate inventive ideas.
- Features of the different embodiments of the invention may, within the scope of the basic inventive idea, be applied to other embodiments.
- Figure 1 is a perspective top view of an exemplary disc filter apparatus
- Figure 2 is a cutaway view of the disc filter apparatus shown in Figure 1 and seen in axial direction,
- Figure 3 is a perspective top view of an exemplary drum filter apparatus
- Figure 4 illustrates an embodiment of a disc filter element
- Figure 5 illustrates an embodiment of a drum filter element
- Figure 6 illustrates an embodiment of a method for controlling a filter apparatus
- Figure 7 is showing an embodiment of visualisation of the infor- mation based on the readings of the identification units.
- a material to be filtered is referred to as a slurry, but embodiments are not intended to be restricted to this type of fluid material.
- the slurry may have high solids concentration, e.g. base metal concentrates, iron ore, chromite, ferrochrome, copper, gold, cobalt, nickel, zinc, lead and pyrite.
- Figure 1 is a perspective top view illustrating an exemplary filter apparatus
- Figure 2 is a cutaway view of the filter apparatus shown in Figure 1 .
- the filter apparatus 1 shown here is a disc filter apparatus that comprises a filter 2 consisting of several consecutive co-axial filter discs 16 arranged in line co-axially around the central shaft 4 of the filter 2.
- the filter 2 is supported by bearings on a frame 23 of the filter apparatus 23 and is rotatable about the longitudinal axis X of the filter 2 such that the lower portion of the filter 2 is submerged in a slurry basin 24 located below the filter 2.
- the filter is rotated by e.g. an electric motor not shown in Figure 1 .
- the number of the filter discs 16 may range from 2 to 20, for example.
- the diameter of each disc 16 may be ranging from 1 .5 m to 4 m, for example.
- Examples of commercially available disc filters include Outotec Larox CC filters, models CC-6, CC-15, CC-30, CC-45, CC-60, CC-96 and CC-144 manufactured by Outotec Inc.
- All the filter discs 16 can be preferably essentially similar in structure.
- Each filter disc 16 may be formed of a number of individual sector-shaped filter elements 3, called filter plates, which are mounted circumferentially in a radial planar plane around the central shaft 4 of the filter to form an essentially continuous and planar disc surface.
- the number of the filter plates may be 12 or 15, for example.
- Operation of the disc filter apparatus may be controlled by a filter control unit, such as a Programmable Logic Controller, PLC.
- a filter control unit such as a Programmable Logic Controller, PLC.
- the filter apparatus 1 comprises several filter elements 3 comprising an identification unit 5. In an embodiment, all the filter elements 3 of the filter 2 are provided with the identification unit 5.
- the identification unit 5 stores an identification code specific for the filter element 3.
- the identification unit 5 comprises a transmitter apparatus 6 for wireless communication of an identification signal comprising said identification code such that the identification code is readable or receivable by the receiver means 8 of a receiver apparatus 7.
- the identification unit 5 is a RFID (Radio Frequency Identification) tag or transponder and the transmitter apparatus 6 is the antenna of said RFID tag.
- the identification signal is a radio frequency signal
- the receiver apparatus 7 is a RFID reader device.
- the RFID tag may be passive, semi-passive or active RFID tag.
- NFC Near Field Communication
- the receiver means 8 comprises an antenna 10 tuned to receive the identification signal send by the identification unit 5.
- the antenna 10 is arranged into an antenna module 1 1 .
- the antenna 10 is an RFID reader antenna, the type of which may be e.g. dipole antenna, circular polarization antenna, mono- static circular antenna or bistatic circular antenna.
- the identification unit 5 is an optically readable identification unit and the receiver apparatus 7 comprises an optical reader, the identification signal being thus an optical signal.
- the optically readable identification unit may comprise e.g. a bar code, data matrix code or QR (Quick Response) code.
- the filter apparatus 1 comprises one receiver ap- paratus 7 per one filter disc 16 such that each of the receiver apparatus 7 is arranged for receive the identification codes from the transmitter apparatuses 6 of one specific filter disc 16 only.
- the rotational position of the filter 2 is determined by a position indicator 42. This way the row of the filter element(s) 3 being read by the receiver apparatus 7 can be identified.
- the filter body 43 is provided with mounting means to which the filter elements 3 are attached. There may be variations in the properties of the filter body 43, e.g. in the mounting means, that have contribution to the service life of the filter elements 3. These variations can be discovered in history data collected in a long-term monitoring of the filter. Thanks to the position indicator 42, this history data is not lost even in case where all the filter elements 3 in the filter 2 are changed at the same time.
- the position indicator 42 may comprise e.g. an inductive sensor, inclinometer, an identification tag fixedly arranged in the filter 2, such as a RFID tag, etc.
- the output signal is send to a database 22 that comprises identification information of all the filter elements 3 of the filter apparatus 1 . This embodiment is discussed more detailed later in this description.
- the receiver means 8 comprises an antenna 10 that is arranged in an antenna module 1 1 .
- the antenna module 1 1 may comprise a frame 12 supporting the antenna 10 and a support structure 13 keeping the antenna 10 at a suitable distance from the filter 2.
- the antenna module may be constructed from one or more antenna module elements 14.
- the suitable distance may be selected so that the reading distance, i.e. the distance between the antenna 10 and the identification unit 5 to be read by said antenna 10 is in range of 1 cm - 3 m.
- the reading of the identification signal can be realized precisely enough for various signalling technology, e.g. RFID, NFC, optical.
- the reading distance is preferably in range of 2 cm - 2 m.
- a passive identification unit e.g. a passive RFID unit, works well during the filtration process.
- the reading distance is more preferably 5 cm - 70 cm. In this range the reading of the identification signal can be realized optimally and errors in the readings minimized. Additionally, this range is especially suitable for passive RFID unit.
- the receiver apparatus 7 is fixed in a support frame 26 separate from the frame 23 of the filter apparatus.
- a support frame 26 separates from the frame 23 of the filter apparatus.
- the support frame 26 may be e.g. a part of building structure covering the filter apparatus 1 or a purposively made support structure separate from the frame 23 of the filter apparatus.
- Figure 3 is a perspective top view illustrating an exemplary drum filter apparatus.
- the drum filter apparatus 1 comprises a filter drum 19, and the filter element 3 is a part of outer surface of said filter drum 19.
- the diameter of the filter drum 19 may be e.g. in range of 1 .8 m - 4.8 m and length in axial direction 1 m - 10 m.
- the surface area of the filter may be e.g. in range of 2 - 200 m 2 .
- the filter apparatus 1 comprises several filter elements 3 comprising an identification unit 5. In an embodiment, all the filter elements 3 are provided with the identification unit 5.
- the antenna module 1 1 is arranged to locate between a washing station 35 of the filter elements and the slurry basin 24 such that, in direction of rotation of the filter, the antenna module 1 1 follows the washing station 35 and the slurry basin 24 follows the antenna module 1 1 .
- drum filters examples include CDF-6/1 .8 manufactured by Outotec Inc.
- FIG 4 illustrates an embodiment of a disc filter element.
- the filter element 3 comprises a permeable membrane layer 17 made of a porous ceramic on both sides of the filter element 3, and a substrate arranged between said membrane layers 17.
- An identification unit 5 described above is arranged in the filter ele- ment 3.
- the identification unit 5 is arranged on the peripheral outer edge surface 28 of the filter element.
- the identification unit 5 may be placed in some other part of the filter element.
- An alternative placement of the identification unit 5 is shown in Figure 4 by dash line. In this em- bodiment the identification unit 5 is arranged close to mounting parts 30 which function as means for attaching the filter element 3 to mounting means in the central shaft of the filter apparatus.
- the identification unit 5 may be secured to the filter element by adhesive, fastening elements e.g. screws etc.
- the identification unit 5 is protect- ed against harsh environment by sealing and/or encapsulation.
- Figure 5 illustrates an embodiment of a drum filter element.
- the main difference of the filter elements of drum filters compared to the filter elements of disc filters is that the latter typically has suction walls on both sides of the filter element, whereas the filter elements of drum filter typically has one suction wall only, on its outer surface.
- the elements of drum filters have typically rectangular shape as shown in Figure 5.
- An identification unit 5 described above is arranged in the filter element 3. The placement of the identification unit 5 may be chosen differently to that shown in Figure 5.
- Figure 6 illustrates an embodiment of a method for controlling a filter apparatus.
- the information about the identification of the filter elements 3 is collected in a database 22. This information is based on identification codes stored in the identification units 5 and read by receiver means 8 of the receiver apparatus 7 of said filter apparatus 1 .
- the database 22 is arranged in the filter control unit 27.
- a wireless radio transmitter or other kind of wireless transmission medium may be employed to transfer signals from the receiver means 8 to the filter control unit 27.
- a wire communication is employed to transfer signals from the receiver means 8 to the filter control unit 27.
- the database 22' is arranged in a network server that is connected to the filter control unit 27 by wire or wirelessly, e.g. over Internet connection.
- the database 22" is arranged in a separate external memory means 39, such as an USB stick, a SSD card or a CD-ROM connectable to the filter control unit 27.
- Receiver apparatuses 7 read the identification units 5 in certain periods or following certain process steps.
- the identification units 5 are read at least following a change of at least one of the filter elements 3 in the filter apparatus 1 .
- the database 22, 22' is updated automatically in case of change of one or more filter element(s) 3.
- the database 22, 22' is synchronized and the individual filter elements 3 are monitored online. This way the identity information of the filter elements 3 in the filter apparatus 1 is always known.
- the identification units 5 are read after every stop of the rotation of the filter 1 .
- the identification units 5 may also be read by repeating said reading at prescribed time intervals, e.g. performing the reading on every rotation of the filter 1 .
- the identification units 5 or identification data are read only once after every stop of the rotation of the filter 1 . Between said readings, only duration of time, i.e. the operation time of the filter is measured.
- the database 22, 22' is synchronized offline, e.g. via USB stick 39 or some other external memory means.
- the database 22, 22' may further include information about installation date and working hours of the filter elements 3.
- old, soon to be changed filter elements 3 can be found and it is possible to forecast when new filter elements 3 should be purchased.
- the number of the filter elements 3 kept in stock can be optimized and the maintenance planning of the filter apparatus 1 is easier.
- the operation of the filter apparatus may be controlled by a filter control unit 27, such as a Programmable Logic Controller, PLC.
- the filter control unit 27 may comprise a processor known as such.
- a computer program product is executed in the processor, and the method being controlled by means of the computer program product.
- the computer program product comprises program code which, when executed by the processor of filter control unit 27, makes the filter control unit 27:
- the computer program product may be loaded from an internal memory of the control unit 27.
- the computer program product may be transferred to the control unit 27 from a separate external memory means 40, such as an USB stick, a SSD card or a CD-ROM. It may also be transferred via a telecommunication network, for example by connecting the control unit 27via a wireless access network to the Internet.
- the control unit 27 also comprises a user interface, comprising e.g. a display 41 , via which the operator using the filter apparatus 1 can control the functions of the apparatus and the method.
- Figure 6 is also showing some process steps relating to the manufacturing of the filter elements 3 and taking place e.g. in filter element factory 32.
- the identification units 5 are RFID tags which are encoded, i.e. provided with an identification code, with a RFID printer 31 and attached to the filter elements 3.
- At least part of the information based on the reading of the identification units 5 is reported to a filter element provider, such as the filter element factory 32.
- An advantage is that purchasing needs of the filter elements 3 can be forecast and the stock level of the filter elements 3 can be minimized. This decreases operating costs and improves equipment efficiency.
- Figure 7 is showing an embodiment of visualisation of the information based on the readings of the identification units 5.
- the information includes visual symbols 36 corresponding to the operation time of an individual filter element 3.
- the visual symbol 36 is a pattern style.
- the visual symbol 36 may be a colour code.
- the visualization is based on dividing the average life expectation of the filter element 3 into periods of time. For each of the periods of time it is given a visual symbol that is preferably clearly distinct from other said visual symbols.
- the visual symbol 36 corresponding the operation time of the filter element 3 at the moment of the reading is shown for operators controlling the use of the filter apparatus 1 .
- the life expectation of the filter element 3 is divided into three periods of time:
- the operation time of the filter element 3 has not reached more than half of the life expectation
- the operation time of the filter element 3 is more than half of the life expectation but not reached the life expectation
- the life expectation of the filter element may be 2 years. It is to be noted, however, this just one option to carry out the visualisation and that there are alternative ways to do this.
- the visual information relates to a disc filter apparatus.
- the information is shown in a two-dimensional map 37 where the number of columns corresponds to the number of filter discs 16 and the number of rows corresponds to the number of filter elements 3 arranged in one filter disc 16.
- the disc filter apparatus comprises twenty (20) filter discs symbolized by letters A to R, and each filter disc comprises twelve (12) filter elements symbolized by numbers 1 to 12.
- the filter apparatus 1 may be a drum filter apparatus. Then in the two-dimensional map 37 the number of the columns corresponds to the number of filter circles 38 in the drum and the number of rows corresponding to the number of filter elements in one filter circle.
- the filter apparatus 1 comprises preferably one antenna 10 for one filter circle 38.lt is to be noted, that the visualization can be carried out other way, e.g. by showing the discs or filter circles on the vertical axle of the map and filter elements on the horizontal axle of the map.
- the map 37 can be shown in any suitable display connected to the database 22, 22' or filter control unit or any user interface comprising a display.
- the map 37 shown in Figure 7 indicates to its reader e.g. that a) there are 214 of totally 240 filter elements are not reached more than half of the life expectation,
- the operator can read very fast the state of the filter elements in the map 37.
- the information provided may induce further measures, e.g. the oper- ators can go and check the condition of the filtering process of those filter elements the operation time of which has exceeded the life expectation. If the filtering process looks to be running satisfactory, the filtering process can be kept on without stopping the apparatus.
- the reading of the identification codes of the filter elements 3 is performed. If there is new filter element(s) 3 in the filter 2, the identification code of them is read same way as of the rest of the filter elements 3.
- the new filter element 3 is automatically identified through its identification code, as well as the placement of the new filter element in the filter is automatically recognized, and calculation of the operation time of the new filter is started.
- the new filter element is actually not unused. Instead, the new filter element may have been used for some time and have been removed from a filter apparatus for e.g. cleaning or repairing purposes. This kind of newly mounted filter element is identified by its identification code, and the calculation of the operation time is carried on.
- the reason for change or removing of a filter element removed from the filter is shown or indicated in a user interface.
- there is a compulsory stage in the user interface for recording the reason for change e.g. the starting of the filter apparatus may be prohibited until the reason for change is recorded in the database or the filter control unit.
- An embodiment of the visualisation e.g. the map 37 mentioned above, can include not only the information about the operation time but also further information about the filter elements 3.
- a visual symbol for a filter element 3 the identification code of which cannot be read.
- the map 37 shown in Figure 7 discloses six (6) filter elements 5 in the filter disc ⁇ ', which in some reason are not readable. The reason can be e.g. malfunction of the identification unit.
- a visual symbol for a filter element 3 the identification code of which has an unidentified nature.
- the map 37 shown in Figure 7 discloses one (1 ) filter element 5 in the filter disc 'L', on row '9', which has a readable identification code of that nature.
- the method disclosed herein makes it possible to collect lot of in- formation about the filter elements 3, the filter apparatus 1 and the filtering process. Based on said information it is possible to produce statistical information and statistical investigations regarding the filter elements, the filter apparatus and the filtering process. For instance, the average life expectation of the filter element can be revaluated based on realized operation times of the filter ele- ments. It is also possible to find differences, if any, in the average life expectation between different filter apparatuses, or between filter discs or filter circles arranged in the same filter apparatus.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Signal Processing (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Filtering Materials (AREA)
- Blocking Light For Cameras (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112018001095-2A BR112018001095B1 (en) | 2015-07-24 | 2016-07-22 | METHOD FOR CONTROL OF A FILTER EQUIPMENT |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20155563A FI126541B (en) | 2015-07-24 | 2015-07-24 | filtering method |
FI20155563 | 2015-07-24 |
Publications (1)
Publication Number | Publication Date |
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WO2017017312A1 true WO2017017312A1 (en) | 2017-02-02 |
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ID=56799481
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/FI2016/050540 WO2017017312A1 (en) | 2015-07-24 | 2016-07-22 | Method for controlling a filtering process |
Country Status (4)
Country | Link |
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BR (1) | BR112018001095B1 (en) |
CL (1) | CL2018000152A1 (en) |
FI (1) | FI126541B (en) |
WO (1) | WO2017017312A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120325753A1 (en) * | 2011-06-21 | 2012-12-27 | I. Kruger Inc. | Method and Apparatus for Treating Water and Controlling Effluent Surges Produced by Disc and Drum Filters |
WO2014170533A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Disc filter apparatus and method for controlling a disc filter |
WO2014170532A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Filter plate, filter disc apparatus, and a method for controlling a disc filter |
-
2015
- 2015-07-24 FI FI20155563A patent/FI126541B/en active IP Right Grant
-
2016
- 2016-07-22 WO PCT/FI2016/050540 patent/WO2017017312A1/en active Application Filing
- 2016-07-22 BR BR112018001095-2A patent/BR112018001095B1/en active IP Right Grant
-
2018
- 2018-01-18 CL CL2018000152A patent/CL2018000152A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120325753A1 (en) * | 2011-06-21 | 2012-12-27 | I. Kruger Inc. | Method and Apparatus for Treating Water and Controlling Effluent Surges Produced by Disc and Drum Filters |
WO2014170533A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Disc filter apparatus and method for controlling a disc filter |
WO2014170532A1 (en) * | 2013-04-17 | 2014-10-23 | Outotec (Finland) Oy | Filter plate, filter disc apparatus, and a method for controlling a disc filter |
Also Published As
Publication number | Publication date |
---|---|
FI126541B (en) | 2017-02-15 |
FI20155563A (en) | 2017-01-25 |
CL2018000152A1 (en) | 2018-05-11 |
BR112018001095B1 (en) | 2022-10-04 |
BR112018001095A2 (en) | 2018-09-11 |
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