WO2017016369A1 - 一种用于组装输电塔的抱杆 - Google Patents

一种用于组装输电塔的抱杆 Download PDF

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Publication number
WO2017016369A1
WO2017016369A1 PCT/CN2016/087813 CN2016087813W WO2017016369A1 WO 2017016369 A1 WO2017016369 A1 WO 2017016369A1 CN 2016087813 W CN2016087813 W CN 2016087813W WO 2017016369 A1 WO2017016369 A1 WO 2017016369A1
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Prior art keywords
tower
pole
disposed
power transmission
rope
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PCT/CN2016/087813
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English (en)
French (fr)
Inventor
倪达
夏拥军
易建山
张亚迪
杨怀伟
陈小元
郝玉靖
马一民
刘开
彭飞
秦剑
胡春华
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China Electric Power Research Institute Co Ltd CEPRI
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China Electric Power Research Institute Co Ltd CEPRI
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Publication of WO2017016369A1 publication Critical patent/WO2017016369A1/zh
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/34Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like

Definitions

  • the present invention relates to a pole, and more particularly to a pole for assembling a power transmission tower.
  • a pole is a lifting tool used when lifting equipment.
  • poles There are two types of poles: single column type and lattice type. Under the same bearing capacity, the lattice type pole is lighter than the single column type, the longitudinal stability is good, the bending strength is large, and the lateral deformation is small. Therefore, the lattice-type poles are more widely used.
  • the elastic modulus of FRP is 5 times smaller than that of steel and the rigidity is low.
  • FRP Short temperature period: FRP can't be used for a long time at high temperature.
  • general-purpose polyester FRP is generally used only below 100 °C; general-purpose epoxy FRP is only above 60 °C, and the strength is obviously reduced.
  • embodiments of the present invention are expected to provide a pole for assembling a power transmission tower, thereby reducing the weight of the pole, enhancing structural stability, facilitating transportation, reducing manufacturing cost, and improving Use range.
  • Embodiments of the present invention provide a pole for assembling a power transmission tower, the power transmission tower includes a vertically disposed tower body and a cross arm disposed laterally on the tower body, and the poles are sequentially disposed from top to bottom And an upper end section, a standard section and a lower end section, wherein the pole is provided with a cable connected to the power transmission tower;
  • the upper end section, the standard section and the lower end section are connected by a rectangular connecting member, and the section of the standard section is a rectangular frame composed of a vertically disposed main pipe and an inclined pipe adjacent to the main pipe;
  • the pull wire extends from the top of the pole to the tower body, and is supported by a strut of the power transmission tower in a horizontal direction.
  • the rectangular connecting member includes a rectangular base disposed in a horizontal direction and a cannula disposed vertically at a corner of the rectangular base, and the rectangular connecting member is provided with a bolt hole connecting the adjacent body.
  • the main tube and the cannula are connected by a connecting member or glued with epoxy resin;
  • the upper end section, the standard section, and the lower end section are made of a carbon fiber reinforced resin-based composite material.
  • the two ends of the strut are respectively provided with a top connecting fitting and a bottom connecting fitting connected to the power transmission tower;
  • the top connecting fitting is a cylindrical cavity open at one end, and the other end of the cylindrical cavity is provided with two cross-shaped pull plates composed of two mutually perpendicular triangular plates, and the cross pull plate is provided with a cross pull
  • the plate axis is four connection holes symmetrically arranged symmetrically; the connection holes respectively connect the pull wires disposed at the top and bottom of the power transmission tower.
  • the bottom connecting fitting is a cylindrical cavity open at one end, and the other end is fixed with two fixing plates symmetrically arranged on the axis of the cylindrical cavity; the fixing plate is provided with an opening direction perpendicular to the cylinder a through hole of the cavity axis; the through hole is connected to the power transmission tower.
  • Embodiments of the present invention also provide a method for assembling a power transmission tower by using the above-mentioned pole, the square
  • the method includes the following steps:
  • the whole pole is erected to tilt the pole and the ground;
  • a pulley connected with a sling is arranged at both ends of the pole, and the two ends of the sling are respectively connected with the grinder and the tower leg, and the tower leg is hoisted on the foundation of the tower; the tower is assembled according to the above method. ;
  • a waist ring is disposed at an upper end of the tower and an upper end of the tower at an axial direction of more than 6 meters;
  • the lower end of the pole is provided with a fixing member of the supporting rope, and the other end of the supporting rope is connected with the grinder through a pulley disposed at the upper and lower ends of the tower;
  • a strut mounting member is disposed outside the tower base
  • the bottom connecting fitting of the lower end of the struts is connected with the struts mounting member;
  • the seventh step is to adjust the pole to tilt the lifting surface; use the lifting component to complete the lifting work of the tower body;
  • a pulley is disposed on the ground support, and a cross arm is hoisted by a pulley on the ground support by using a drive rope on the lifting assembly;
  • Step 10 After the hoisting of the iron tower is completed, the support rope is driven by the reamer to adjust the pole to be vertically set, and a drawstring is arranged at the root of the pole; the other end of the drawstring and the motor disposed on the ground Connected
  • the waist ring is a rectangular frame with a connecting plate perpendicular to the axial direction of the pole;
  • the connecting plate is provided with a hole perpendicular to the surface thereof, and the hole is provided with the tower seat Rope,
  • a connecting member fixed to the holding rod is disposed in the rectangular frame.
  • the strut mounting member includes a ring fixing member, a connecting plate disposed on a side of the ring fixing member and perpendicular to a cross section thereof;
  • a connecting piece fixedly coupled with the tower seat is disposed in the ring fixing member;
  • the connecting plate is provided with a hollow circular shaft disposed perpendicularly to the surface thereof; the hollow circular shaft and the bottom connecting fitting are fixed by a stud bolt.
  • the ring fixing member is fixed by bolts by two semicircular connecting members; the connecting portions of the two semicircular connecting members are respectively provided with connecting plates perpendicular to their cross sections, and the connecting plates are connected by bolts.
  • the strut mounts are disposed on the four sides of the tower and are located axially 1.5 meters downward at the top end thereof.
  • the pole is always in a vertical state and its height is higher than the height of the tower by 19-20 meters;
  • the angle between the fixed pole and the supporting rope is no more than 45 degrees; the angle between the pole and the horizontal plane is between 10 and 15 degrees.
  • the lifting assembly comprises a grinder, a drive rope connected to the grinder, a pulley disposed at a lower end of the tower and a top end of the pole, and a sleeve for fixing the hanger .
  • the pole provided by the embodiment of the invention adopts a carbon fiber reinforced resin matrix composite material, and has the advantages of light weight, better mechanical properties and a working temperature range.
  • the struts provided by the embodiments of the present invention adopt a single column type, which is simpler, more stable, and more practical, and reduces the influence of wind load on stability.
  • the strut provided by the embodiment of the invention is a smooth cylinder, has no protruding obstacles, and has smooth lifting. Easy to produce and on-site handling, improve construction efficiency.
  • the poles provided by the embodiments of the present invention have an angle of not less than 45° with respect to the horizontal plane, and can be used in mountains, mid-levels and even cliffs where the height difference is large.
  • FIG. 1 is a schematic structural view of a pole according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of a connection structure of a rectangular connecting member according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of a rectangular connecting member according to an embodiment of the present invention.
  • FIG. 4 is a top view of a rectangular connecting member according to an embodiment of the present invention.
  • Figure 5 is a front elevational view of a strut according to an embodiment of the present invention.
  • FIG. 6 is a left side view of a top connection fitting according to an embodiment of the present invention.
  • Figure 7 is a cross-sectional view of a bottom connection fitting according to an embodiment of the present invention.
  • Figure 8 is a schematic view showing the structure of an existing transmission tower
  • FIG. 9 is a schematic diagram of assembling a tower leg using a pole according to an embodiment of the present invention.
  • Figure 10 is a schematic view showing the connection of a strut and a tower base according to an embodiment of the present invention.
  • FIG. 11 is a schematic diagram of assembly of a tower body according to an embodiment of the present invention.
  • FIG. 12 is a schematic diagram of assembly of a ground wire bracket according to an embodiment of the present invention.
  • FIG. 13 is a schematic diagram of assembly of a cross arm according to an embodiment of the present invention.
  • FIG. 14 is a schematic structural view of a strut mounting member according to an embodiment of the present invention.
  • Figure 15 is a top plan view of a waist ring according to an embodiment of the present invention.
  • An embodiment of the present invention provides a pole for assembling a power transmission tower.
  • the power transmission tower includes a vertically disposed tower body 15 and a cross arm 16 disposed laterally on the tower body 15 .
  • the pole is composed of an upper end section 1, a standard section 2 and a lower end section 3 which are disposed in order from top to bottom.
  • the pole is provided with the transmission tower. Pull line 18;
  • the upper end section 1, the standard section 2 and the lower end section 3 are connected by a rectangular connecting member 4, and the body of the standard section 2 is a vertically disposed main pipe. 14 and a rectangular frame formed by the adjacent inclined tubes 6 of the main pipe 14;
  • the pull wire 18 extends from the top of the pole to the tower body, and is supported by a strut 5 disposed horizontally in the power transmission tower.
  • the rectangular connecting member 4 includes a rectangular base 8 disposed horizontally and a cannula 9 disposed vertically at a corner of the rectangular base, and the rectangular connecting member 4 is provided with a connection. Bolt holes in adjacent sections.
  • the main tube 14 and the cannula 9 are connected by a connecting member or glued with epoxy resin;
  • the upper end section 1, the standard section 2, and the lower end section 3 are made of a carbon fiber reinforced resin-based composite material.
  • the pole is made of carbon fiber reinforced resin matrix composite material, which has the advantages of light weight, better mechanical properties and wide operating temperature range.
  • the two ends of the strut 5 are respectively connected with the top of the pull wire 18
  • the connecting fitting 10 and the bottom connecting fitting 11 connected to the transmission tower are connected.
  • the top connecting fitting 10 is a cylindrical cavity with one end open, and the other end of the cylindrical cavity is provided with two cross-shaped pull plates 12 composed of two mutually perpendicular triangular plates.
  • the cross pull plate 12 is provided with four connection holes symmetrically arranged on the axis of the cross plate 12; the connection holes respectively connect the pull wires 18 disposed at the top and bottom of the power transmission tower.
  • the bottom connecting fitting 11 is a cylindrical cavity open at one end, and the other end is fixed with two fixing plates 13 symmetrically arranged on the axis of the cylindrical cavity; the fixing plate 13 is provided There is a through hole having an opening direction perpendicular to the axis of the cylindrical cavity; the through hole is connected to the power transmission tower.
  • the strut 5 adopts a single column type, which is simpler, more stable, and more practical, and reduces the influence of wind load on stability.
  • the embodiment of the present invention further provides a method for assembling a power transmission tower by using the above-mentioned poles, which mainly includes the following steps:
  • the whole pole is erected to tilt the pole and the ground;
  • a pulley connected with a sling is arranged at both ends of the pole, and the two ends of the sling are respectively connected with the grinder 22 and the tower leg, and the tower leg is hoisted on the foundation of the tower; Assembling the tower 17;
  • the third step, respectively, at the upper end of the tower 17 and the upper end of the tower 17 is axially downwards more than 6 meters to set the waist ring 28;
  • the lower end of the pole is provided with a fixing member of the supporting rope 19, and the other end of the supporting rope 19 is connected to the grinder 22 through a pulley disposed at the upper and lower ends of the tower 17;
  • the fifth step, the strut mount 20 is disposed outside the tower 17;
  • the sixth step as shown in FIG. 10, after the support rope 19 is driven by the reamer 22 to lift the hoisting rod and the struts 5 to the designated position, the bottom connecting fitting 11 of the lower end of the struts 5 is connected with the struts mounting member 20;
  • the seventh step adjusts the pole to tilt toward the lifting surface; using the lifting assembly 21 Finishing the lifting work of the tower body 15;
  • the struts are smooth cylinders, no protruding obstacles, smooth lifting, convenient production and on-site handling, and improved construction efficiency.
  • the eighth step as shown in Figure 12, lift the pole to the top of the tower 16 meters and adjust the pole to tilt it 0.4 to 0.6 meters to the lifting surface; use the lifting assembly 21 to hoist the ground bracket 23;
  • Step 10 After the tower is hoisted, the support rope 19 is driven by the grinder 22 to adjust the pole to be vertically set, and the drawstring is arranged at the root of the pole; the other end of the drawstring is connected to the motor disposed on the ground;
  • the waist ring 28 is a rectangular frame having a connecting plate 27 perpendicular to the axial direction of the pole;
  • the connecting plate 27 is provided with a hole perpendicular to the surface thereof, and a hole connected to the tower 17 is provided in the hole.
  • a connecting member fixed to the pole is provided in the rectangular frame.
  • the strut mount 20 is provided with a ring fixing member 24, a side plate 25 disposed on the side of the ring fixing member 24 and perpendicular to its cross section;
  • the ring fixing member 24 is provided with a connecting member fixedly coupled with the tower seat 17;
  • the connecting plate 25 is provided with a hollow circular shaft disposed perpendicularly to the surface thereof; the hollow circular shaft and the bottom connecting fitting 11 are fixed by stud bolts.
  • the ring fixing member 24 is fixed by bolts by two semicircular connecting members; the connecting portions of the two semicircular connecting members are respectively provided with connecting plates perpendicular to their cross sections, and the connecting plates are connected by bolts.
  • the strut mounts 20 are disposed on the four sides of the tower 17 and are at the top end thereof axially downward 1.5 Meter.
  • the pole is always in a vertical state and its height is higher than the height of the tower 17 by 19-20 meters;
  • the fixed pole is at an angle of not more than 45 degrees with the support rope 19; the angle between the stay 5 and the horizontal plane is between 10 and 15 degrees.
  • the angle between the grounding line and the horizontal plane is not more than 45°, it can be used in mountains, mid-levels and even cliffs where the height difference is large.
  • the lifting assembly 21 is provided with a grinder 22, a drive rope connected to the grinder 22, a pulley disposed at the lower end of the tower and the top end of the pole, and a fixed crane.
  • the rope sleeve 26 of the piece is provided with a grinder 22, a drive rope connected to the grinder 22, a pulley disposed at the lower end of the tower and the top end of the pole, and a fixed crane.
  • the pole provided by the embodiment of the invention adopts a carbon fiber reinforced resin matrix composite material, and has the advantages of light weight, better mechanical properties and wide operating temperature range;
  • the struts provided by the embodiments of the present invention adopt a single column type, which is simpler, more stable, and more practical, and reduces the influence of wind load on stability;
  • the struts provided by the embodiments of the present invention are smooth cylinders, have no protruding obstacles, are smooth and smooth, are convenient for production and on-site handling, and improve construction efficiency;
  • the poles provided by the embodiments of the present invention have an angle of not less than 45° with respect to the horizontal plane, and can be used in mountains, mid-levels and even cliffs where the height difference is large.
  • a pole for assembling a power transmission tower the power transmission tower includes a vertically arranged tower body and a cross arm disposed laterally on the tower body, the poles being in order from top to bottom
  • the upper end section, the standard section and the lower end section are arranged, the pole is provided with a wire connected to the power transmission tower; the upper end section, the standard section and the lower end section are connected by a rectangular connecting member, the standard section
  • the body is a rectangular frame composed of a vertically disposed main pipe and an adjacent inclined pipe between the main pipes; the pulling wire extends from the top of the pole to the tower body, and is horizontally disposed on the pole of the power transmission tower Support; in this way, the weight of the pole can be reduced, the structure is stabilized, the transportation is easy, the manufacturing cost is reduced, and the scope of use is improved.

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  • Engineering & Computer Science (AREA)
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  • Civil Engineering (AREA)
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Abstract

一种用于组装输电塔的抱杆,所述输电塔包括竖向设置的塔身(15)以及横向设置在所述塔身(15)上的横担(16),所述抱杆由从上至下依次设置的上端节(1)、标准节(2)和下端节(3)组成,所述抱杆设有与所述输电塔连接的拉线(18);所述的上端节(1)、标准节(2)和下端节(3)之间用矩形连接件(4)连接,所述标准节(2)的节身为由竖向设置的主管(14)和所述主管间相邻的斜管(6)组成的矩形架;所述拉线(18)从所述抱杆顶延伸至塔身(15),其间用水平方向设置于输电塔的撑杆(5)支撑。

Description

一种用于组装输电塔的抱杆 技术领域
本发明涉及一种抱杆,尤其涉及一种用于组装输电塔的抱杆。
背景技术
抱杆是吊装设备时使用的一种起重工具。抱杆主要有单体柱式和格构式两种,在同样承载能力下格构式抱杆比单体柱式自重轻,纵向稳定性好,抗弯强度大,侧向变形小。所以格构式抱杆应用更加广泛。
现有的格构式抱杆用材料普遍使用有钢制标准节及铝制标准节。钢材密度大,用其制成的抱杆较重,不利于装拆和搬运,特别是在地势复杂的山区和环境恶劣的地区的安装和搬运更加困难。铝材密度相对较小,但制成的抱杆强度低,容易损坏,且铝材格构式抱杆需要用法兰连接,连接后重量增大同样不便于安装和搬运;随着材料科学的进步,玻璃纤维增强树脂基复合材料即玻璃钢逐渐应用于抱杆,但玻璃钢抱杆存在如下缺点:
(1)弹性模量低:玻璃钢的弹性模量比钢小5倍,刚性较低。
(2)耐温期短:玻璃钢一般不能在高温下长期使用,例如通用聚酯玻璃钢一般只在100℃以下使用;通用型环氧玻璃钢仅在60℃以上,且强度明显下降。
(3)易老化:在紫外线、风沙雨雪、化学介质、机械应力等条件下耐老化性能差。
发明内容
为解决上述技术问题,本发明实施例期望提供一种用于组装输电塔的抱杆,以降低抱杆重量、增强结构稳定、易于运输、降低制造成本和提高 使用范围。
本发明实施例的技术方案是这样实现的:
本发明实施例提供一种用于组装输电塔的抱杆,所述输电塔包括竖向设置的塔身以及横向设置在所述塔身上的横担,所述抱杆由从上至下依次设置的上端节、标准节和下端节组成,所述抱杆设有与所述输电塔连接的拉线;
所述的上端节、标准节和下端节之间用矩形连接件连接,所述标准节的节身为由竖向设置的主管和所述主管间相邻的斜管组成的矩形架;
所述拉线从所述抱杆顶延伸至塔身,其间用水平方向设置于输电塔的撑杆支撑。
上述方案中,所述矩形连接件包括水平方向设置的矩形底座以及设置在所述矩形底座拐角处竖向设置的插管,所述矩形连接件上设有连接相邻节身的螺栓孔。
上述方案中,所述主管和插管间用连接件连接或用环氧树脂胶接;
所述上端节、标准节和下端节用碳纤维增强树脂基复合材料制成。
上述方案中,所述撑杆两端分别设有与所述拉线连接顶部连接金具和与所述输电塔连接的底部连接金具;
所述顶部连接金具为一端开口的圆柱形腔体,所述圆柱形腔体另一端轴线上设有两个相互垂直的三角形板组成的十字型拉板,所述十字拉板设有以十字拉板轴线为对称轴对称设置的四个连接孔;所述连接孔分别连接设置在所述输电塔顶部和底部的所述拉线。
上述方案中,所述底部连接金具为一端开口的圆柱形腔体,另一端固定有以圆柱形腔体轴线对称设置的两个固定板;所述固定板上设有开口方向垂直于所述圆柱形腔体轴线的通孔;所述通孔与输电塔相连。
本发明实施例还提供了一种利用上述抱杆组装输电塔的方法,所述方 法包括如下步骤:
第一步、整体起立抱杆,使所述抱杆与地面倾斜设置;
第二步、在所述抱杆两端设置连有吊绳的滑轮,所述吊绳两端分别与绞磨机和塔腿相连,将塔腿吊装在铁塔基础上;按照上述方法组装塔座;
第三步、分别在塔座上端和所述塔座上端轴向向下大于6米处设置腰环;
第四步、所述抱杆下端设有承托绳的固定件,所述承托绳另一端通过设置在塔座上下两端的滑轮与绞磨机相连;
第五步、在所述塔座外侧设置撑杆安装件;
第六步、通过所述绞磨机驱动承托绳起吊抱杆和撑杆到达指定位置后,将所述撑杆下端的底部连接金具与撑杆安装件相连;
第七步、调整抱杆使其向起吊面倾斜;使用起重组件完成塔身的吊装工作;
第八步、提升抱杆至塔顶16米处并调整所述抱杆使其向起吊面倾斜0.4至0.6米;使用起重组件吊装地线支架;
第九步、在所述地线支架上设置滑轮,使用起重组件上的驱动绳通过所述地线支架上的滑轮吊装横担;
第十步、铁塔吊装完毕后,通过所述绞磨机驱动承托绳调整抱杆使其竖直设置,并在抱杆根部设置拉绳;所述拉绳另一端与设置在地面上的电机相连;
通过牵引设备提升抱杆上升后,拆除承托绳、拉线和滑轮后通过所述抱杆升降组件下降抱杆后,拆除撑杆;拉紧拉绳,将抱杆引出塔身。
在第三步中,所述腰环为顶点设有与所述抱杆轴向垂直的连板的长方形框架;
所述连板设有与其表面垂直设置的孔,所述孔内设有与所述塔座相连 的绳索,
所述长方形框架内设有与所述抱杆固定的连接件。
在第五步中,所述撑杆安装件包括圆环固定件、设置在所述圆环固定件侧面且与其横截面垂直的联板;
所述圆环固定件内设有与所述塔座配合固定的连接件;
所述联板设有与其表面垂直设置的空心圆轴;所述空心圆轴与底部连接金具通过双头螺栓固定。
所述圆环固定件由两个半圆连接件通过螺栓固定;两个所述半圆连接件连接处分别设有与其横截面垂直的连接板,所述连接板通过螺栓连接。
所述撑杆安装件设置在塔座的四个侧面上且位于其顶端轴向向下1.5米处。
在第六步中,所述抱杆始终保持垂直状态且其高度高出所述塔座高度19—20米;
固定好的所述抱杆与承托绳夹角不大于45度;所述撑杆与水平面的夹角在10至15度之间。
在第六步至第九步中,所述起重组件包括绞磨机、与所述绞磨机相连的驱动绳、设置在所述铁塔下端和抱杆顶端的滑轮以及固定吊件的绳套。
与最接近的现有技术比,本发明实施例的技术方案具有如下有益效果:
1、本发明实施例提供的抱杆采用碳纤维增强树脂基复合材料,具有重量轻、力学性能更好、工作温度范围的优点。
2、本发明实施例提供的撑杆采用单体柱式,更简单,稳定,实用性强,降低了风载荷对稳定性的影响。
3、本发明实施例提供的抱杆和撑杆配合使用,解决了特殊地形组塔施工困难的问题。
4、本发明实施例提供的撑杆为光滑圆柱,没有突出障碍,提升顺畅, 便于生产与现场搬运,提高施工效率。
5、本发明实施例提供的抱杆其地拉线与水平面夹角不大于45°,可以在高低差变化大的山地、半山甚至危崖地带使用。
附图说明
图1为本发明实施例提供的抱杆结构示意图;
图2为本发明实施例提供的矩形连接件连接结构示意图;
图3为本发明实施例提供的矩形连接件结构示意图;
图4为本发明实施例提供的矩形连接件俯视图;
图5为本发明实施例提供的撑杆主视图;
图6为本发明实施例提供的顶部连接金具左视图;
图7为本发明实施例提供的底部连接金具剖视图;
图8为已有的输电塔结构示意图;
图9为本发明实施例提供的使用抱杆组装塔腿示意图;
图10为本发明实施例提供的撑杆与塔座连接示意图;
图11为本发明实施例提供的塔身组装示意图;
图12为本发明实施例提供的地线支架组装示意图;
图13为本发明实施例提供的横担组装示意图;
图14为本发明实施例提供的撑杆安装件结构示意图;
图15为本发明实施例提供的腰环俯视图;
其中,1—上端节、2—标准节、3—下端节、4—矩形连接件、5—撑杆、6—斜管、7—连接金具、8—矩形底座、9—插管、10—顶部连接金具、11—底部连接金具、12—十字拉板、13—固定板、14—主管、15—塔身、16—横担、17—塔座、18—拉线、19—承托绳、20—撑杆安装件、21—起重组件、22—绞磨机、23—地线支架、24—圆环固定件、25—联板、26—绳套、27—连板、28—腰环。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明实施例提供了一种用于组装输电塔的抱杆,如图8所示,所述输电塔包括竖向设置的塔身15以及横向设置在所述塔身15上的横担16,如图1所示,所述抱杆由从上至下依次设置的上端节1、标准节2和下端节3组成,如图10所示,所述抱杆设有与所述输电塔连接的拉线18;
如图2、图3和图4所示,所述的上端节1、标准节2和下端节3之间用矩形连接件4连接,所述标准节2的节身为由竖向设置的主管14和所述主管14间相邻的斜管6组成的矩形架;
如图10所示,所述拉线18从所述抱杆顶延伸至塔身,其间用水平方向设置于输电塔的撑杆5支撑。
如图3和图4所示,所述矩形连接件4包括水平方向设置的矩形底座8以及设置在所述矩形底座拐角处竖向设置的插管9,所述矩形连接件4上设有连接相邻节身的螺栓孔。
作为一种实施方式,所述主管14和插管9间用连接件连接或用环氧树脂胶接;
作为一种实施方式,所述上端节1、标准节2和下端节3用碳纤维增强树脂基复合材料制成。
如此,抱杆采用碳纤维增强树脂基复合材料,具有重量轻、力学性能更好、工作温度范围宽的优点。
作为一种实施方式,所述撑杆5两端分别设有与所述拉线18连接顶部 连接金具10和与所述输电塔连接的底部连接金具11。如图5和图6所示,所述顶部连接金具10为一端开口的圆柱形腔体,所述圆柱形腔体另一端轴线上设有两个相互垂直的三角形板组成的十字型拉板12,所述十字拉板12设有以十字拉板12轴线为对称轴对称设置的四个连接孔;所述连接孔分别连接设置在所述输电塔顶部和底部的所述拉线18。
如图5和图7所示,所述底部连接金具11为一端开口的圆柱形腔体,另一端固定有以圆柱形腔体轴线对称设置的两个固定板13;所述固定板13上设有开口方向垂直于所述圆柱形腔体轴线的通孔;所述通孔与输电塔相连。
如此,撑杆5采用单体柱式,更简单,稳定,实用性强,降低了风载荷对稳定性的影响。
基于上述实施例所述的用于组装输电塔的抱杆,本发明实施例还提供了一种利用上述抱杆组装输电塔的方法,所述方法主要包括如下步骤:
第一步、整体起立抱杆,使抱杆与地面倾斜设置;
第二步、如图9所示,在抱杆两端设置连有吊绳的滑轮,吊绳两端分别与绞磨机22和塔腿相连,将塔腿吊装在铁塔基础上;按照上述方法组装塔座17;
第三步、分别在塔座17上端和塔座17上端轴向向下大于6米处设置腰环28;
第四步、抱杆下端设有承托绳19的固定件,承托绳19另一端通过设置在塔座17上下两端的滑轮与绞磨机22相连;
第五步、在塔座17外侧设置撑杆安装件20;
第六步、如图10所示,通过绞磨机22驱动承托绳19起吊抱杆和撑杆5到达指定位置后,将撑杆5下端的底部连接金具11与撑杆安装件20相连;
第七步、如图11所示,调整抱杆使其向起吊面倾斜;使用起重组件21 完成塔身15的吊装工作;
通过抱杆和撑杆配合使用,解决了特殊地形组塔施工困难的问题。
作为一种实施方式,撑杆为光滑圆柱,没有突出障碍,提升顺畅,便于生产与现场搬运,提高施工效率。
第八步、如图12所示,提升抱杆至塔顶16米处并调整抱杆使其向起吊面倾斜0.4至0.6米;使用起重组件21吊装地线支架23;
第九步、如图13所示,在地线支架23上设置滑轮,使用起重组件21上的驱动绳通过地线支架23上的滑轮吊装横担16;
第十步、铁塔吊装完毕后,通过绞磨机22驱动承托绳19调整抱杆使其竖直设置,并在抱杆根部设置拉绳;拉绳另一端与设置在地面上的电机相连;
通过牵引设备提升抱杆上升后,拆除承托绳19、拉线18和滑轮后通过抱杆升降组件26下降抱杆后,拆除撑杆5;拉紧拉绳,将抱杆引出塔身。
作为一种实施方式,如图15所示,在第三步中,腰环28为顶点设有与抱杆轴向垂直的连板27的长方形框架;
连板27设有与其表面垂直设置的孔,孔内设有与塔座17相连的绳索,
长方形框架内设有与抱杆固定的连接件。
作为一种实施方式,如图14所示,在第五步中,撑杆安装件20设有圆环固定件24、设置在圆环固定件24侧面且与其横截面垂直的联板25;
圆环固定件24内设有与塔座17配合固定的连接件;
联板25设有与其表面垂直设置的空心圆轴;空心圆轴与底部连接金具11通过双头螺栓固定。
圆环固定件24由两个半圆连接件通过螺栓固定;两个半圆连接件连接处分别设有与其横截面垂直的连接板,连接板通过螺栓连接。
撑杆安装件20设置在塔座17的四个侧面上且位于其顶端轴向向下1.5 米处。
作为一种实施方式,在第六步中,抱杆始终保持垂直状态且其高度高出塔座17高度19—20米;
固定好的抱杆与承托绳19夹角不大于45度;撑杆5与水平面的夹角在10至15度之间。
由于抱杆其地拉线与水平面夹角不大于45°,因此,可以在高低差变化大的山地、半山甚至危崖地带使用。
作为一种实施方式,在第六步至第九步中,起重组件21设有绞磨机22、与绞磨机22相连的驱动绳、设置在铁塔下端和抱杆顶端的滑轮以及固定吊件的绳套26。
本发明实施例提供的技术方案具有如下有益效果:
1、本发明实施例提供的抱杆采用碳纤维增强树脂基复合材料,具有重量轻、力学性能更好、工作温度范围宽的优点;
2、本发明实施例提供的撑杆采用单体柱式,更简单,稳定,实用性强,降低了风载荷对稳定性的影响;
3、本发明实施例提供的抱杆和撑杆配合使用,解决了特殊地形组塔施工困难的问题;
4、本发明实施例提供的撑杆为光滑圆柱,没有突出障碍,提升顺畅,便于生产与现场搬运,提高施工效率;
5、本发明实施例提供的抱杆其地拉线与水平面夹角不大于45°,可以在高低差变化大的山地、半山甚至危崖地带使用。
以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员依然可以对本发明的具体实施方式进行修改或者等同替换,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相 关的技术领域,均同理包括在本实用新型的专利保护范围内。
工业实用性
本发明实施例中,一种用于组装输电塔的抱杆,所述输电塔包括竖向设置的塔身以及横向设置在所述塔身上的横担,所述抱杆由从上至下依次设置的上端节、标准节和下端节组成,所述抱杆设有与所述输电塔连接的拉线;所述的上端节、标准节和下端节之间用矩形连接件连接,所述标准节的节身为由竖向设置的主管和所述主管间相邻的斜管组成的矩形架;所述拉线从所述抱杆顶延伸至塔身,其间用水平方向设置于输电塔的撑杆支撑;如此,能降低抱杆重量、增强结构稳定、易于运输、降低制造成本和提高使用范围。

Claims (11)

  1. 一种用于组装输电塔的抱杆,所述输电塔包括竖向设置的塔身(15)以及横向设置在所述塔身(15)上的横担(16),所述抱杆由从上至下依次设置的上端节(1)、标准节(2)和下端节(3)组成,所述抱杆设有与所述输电塔连接的拉线(18);其中,
    所述的上端节(1)、标准节(2)和下端节(3)之间用矩形连接件(4)连接,所述标准节(2)的节身为由竖向设置的主管(14)和所述主管(14)间相邻的斜管(6)组成的矩形架;
    所述拉线(18)从所述抱杆顶延伸至塔身,其间用水平方向设置于输电塔的撑杆(5)支撑。
  2. 如权利要求1所述的抱杆,其中,所述矩形连接件(4)包括水平方向设置的矩形底座(8)以及设置在所述矩形底座拐角处竖向设置的插管(9),所述矩形连接件(4)上设有连接相邻节身的螺栓孔。
  3. 如权利要求1所述的抱杆,其中,
    所述主管(14)和插管(9)间用连接件连接或用环氧树脂胶接;
    所述上端节(1)、标准节(2)和下端节(3)用碳纤维增强树脂基复合材料制成。
  4. 如权利要求1所述的抱杆,其中,所述撑杆(5)两端分别设有与所述拉线(18)连接顶部连接金具(10)和与所述输电塔连接的底部连接金具(11);
    所述顶部连接金具(10)为一端开口的圆柱形腔体,所述圆柱形腔体另一端轴线上设有两个相互垂直的三角形板组成的十字型拉板(12),所述十字拉板(12)设有以十字拉板(12)轴线为对称轴对称设置的四个连接孔;所述连接孔分别连接设置在所述输电塔顶部和底部的所述拉线(18)。
    所述底部连接金具(11)为一端开口的圆柱形腔体,另一端固定有以 圆柱形腔体轴线对称设置的两个固定板(13);所述固定板(13)上设有开口方向垂直于所述圆柱形腔体轴线的通孔;所述通孔与输电塔相连。
  5. 一种利用权利要求1至4所述抱杆组装输电塔的方法,所述方法包括如下步骤:
    第一步、整体起立抱杆,使所述抱杆与地面倾斜设置;
    第二步、在所述抱杆两端设置连有吊绳的滑轮,所述吊绳两端分别与绞磨机(22)和塔腿相连,将塔腿吊装在铁塔基础上;按照上述方法组装塔座(17);
    第三步、分别在塔座(17)上端和所述塔座(17)上端轴向向下大于6米处设置腰环(28);
    第四步、所述抱杆下端设有承托绳(19)的固定件,所述承托绳(19)另一端通过设置在塔座(17)上下两端的滑轮与绞磨机(22)相连;
    第五步、在所述塔座(17)外侧设置撑杆安装件(20);
    第六步、通过所述绞磨机(22)驱动承托绳(19)起吊抱杆和撑杆(5)到达指定位置后,将所述撑杆(5)下端的底部连接金具(11)与撑杆安装件(20)相连;
    第七步、调整抱杆使其向起吊面倾斜;使用起重组件(21)完成塔身(15)的吊装工作;
    第八步、提升抱杆至塔顶16米处并调整所述抱杆使其向起吊面倾斜0.4至0.6米;使用起重组件(21)吊装地线支架(23);
    第九步、在所述地线支架(23)上设置滑轮,使用起重组件(21)上的驱动绳通过所述地线支架(23)上的滑轮吊装横担(16);
    第十步、铁塔吊装完毕后,通过所述绞磨机(22)驱动承托绳(19)调整抱杆使其竖直设置,并在抱杆根部设置拉绳;所述拉绳另一端与设置在地面上的电机相连;
    通过牵引设备提升抱杆上升后,拆除承托绳(19)、拉线(18)和滑轮后通过所述抱杆升降组件(26)下降抱杆后,拆除撑杆(5);拉紧拉绳,将抱杆引出塔身。
  6. 如权利要求5所述的方法,其中,在第三步中,所述腰环(28)为顶点设有与所述抱杆轴向垂直的连板(27)的长方形框架;
    所述连板(27)设有与其表面垂直设置的孔,所述孔内设有与所述塔座(17)相连的绳索,
    所述长方形框架内设有与所述抱杆固定的连接件。
  7. 如权利要求5所述的方法,其中,在第五步中,所述撑杆安装件(20)包括圆环固定件(24)、设置在所述圆环固定件(24)侧面且与其横截面垂直的联板(25);
    所述圆环固定件(24)内设有与所述塔座(17)配合固定的连接件;
    所述联板(25)设有与其表面垂直设置的空心圆轴;所述空心圆轴与底部连接金具(11)通过双头螺栓固定。
  8. 如权利要求7所述的方法,其中,所述圆环固定件(24)由两个半圆连接件通过螺栓固定;两个所述半圆连接件连接处分别设有与其横截面垂直的连接板,所述连接板通过螺栓连接。
  9. 如权利要求7所述的方法,其中,所述撑杆安装件(20)设置在塔座(17)的四个侧面上且位于其顶端轴向向下1.5米处。
  10. 如权利要求5所述的方法,其中,在第六步中,所述抱杆始终保持垂直状态且其高度高出所述塔座(17)高度19—20米;
    固定好的所述抱杆与承托绳(19)夹角不大于45度;所述撑杆(5)与水平面的夹角在10至15度之间。
  11. 如权利要求5所述的方法,其中,在第六步至第九步中,所述起重组件(21)包括绞磨机(22)、与所述绞磨机(22)相连的驱动绳、设置 在所述铁塔下端和抱杆顶端的滑轮以及固定吊件的绳套(26)。
PCT/CN2016/087813 2015-07-27 2016-06-30 一种用于组装输电塔的抱杆 Ceased WO2017016369A1 (zh)

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CN113931516A (zh) * 2021-11-30 2022-01-14 河南送变电建设有限公司 一种抱杆起立装置
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CN116464329A (zh) * 2023-03-31 2023-07-21 浙江省建设工程机械集团有限公司 一种用于大跨越抱杆的可拆式标准节装置

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CN106245986A (zh) * 2016-10-11 2016-12-21 国家电网公司 电网线路铁塔的组立方法及装置
CN107143198B (zh) * 2017-05-24 2019-05-03 常熟风范电力设备股份有限公司 一种适用于山区严峻地段组立特高压输电铁塔的方法
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CN108675159A (zh) * 2018-06-11 2018-10-19 国家电网有限公司 一种组立杆塔用抱杆
CN113931516A (zh) * 2021-11-30 2022-01-14 河南送变电建设有限公司 一种抱杆起立装置
CN114065443A (zh) * 2021-11-30 2022-02-18 河南送变电建设有限公司 横担旋转吊装牵引力及旋转点剪切力的计算方法及应用
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CN116464329A (zh) * 2023-03-31 2023-07-21 浙江省建设工程机械集团有限公司 一种用于大跨越抱杆的可拆式标准节装置

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