WO2017008709A1 - Wave absorber structure - Google Patents

Wave absorber structure Download PDF

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Publication number
WO2017008709A1
WO2017008709A1 PCT/CN2016/089493 CN2016089493W WO2017008709A1 WO 2017008709 A1 WO2017008709 A1 WO 2017008709A1 CN 2016089493 W CN2016089493 W CN 2016089493W WO 2017008709 A1 WO2017008709 A1 WO 2017008709A1
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WO
WIPO (PCT)
Prior art keywords
resistor
layer
absorber structure
honeycomb
structure according
Prior art date
Application number
PCT/CN2016/089493
Other languages
French (fr)
Chinese (zh)
Inventor
刘若鹏
熊伟
何嘉威
叶金财
刘列
Original Assignee
深圳光启尖端技术有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201510408716.XA external-priority patent/CN106332534B/en
Priority claimed from CN201510520354.3A external-priority patent/CN106469858B/en
Application filed by 深圳光启尖端技术有限责任公司 filed Critical 深圳光启尖端技术有限责任公司
Publication of WO2017008709A1 publication Critical patent/WO2017008709A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q17/00Devices for absorbing waves radiated from an antenna; Combinations of such devices with active antenna elements or systems
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields

Definitions

  • the present invention relates to an absorber, and more particularly to a absorber structure.
  • Electromagnetic wave absorbing materials i.e., absorbing materials
  • Absorbing materials can reduce electromagnetic wave leakage in electronic systems, which can be used to reduce interference between electronic systems and improve electromagnetic compatibility.
  • the absorbing material not only requires good absorbing properties, but also other properties such as weight, thickness and bandwidth.
  • a single absorbing material is difficult to meet the comprehensive requirements of bandwidth and mechanical strength.
  • the absorber structure is an important means to obtain lightweight broadband absorbing materials.
  • the existing absorber structure has a narrow operating bandwidth, and particularly the low frequency band has poor absorbing effect. It is still desirable in practical applications to further improve the absorbing properties of the absorber structure.
  • the absorbing material can be classified into a thin film absorbing material, a flat absorbing body, a pyramid or a pointed absorbing body, a honeycomb absorbing body, and the like.
  • Absorbing materials not only require excellent absorbing properties, but also other properties such as weight, thickness and bandwidth depending on the application. Therefore, one design method cannot be expected to meet all performance requirements.
  • the absorber structure is an important means to obtain a lightweight broadband absorbing material.
  • a low-density, low-dielectric dielectric material is formed between the resistor and the resistor.
  • the resistance of the resistor is from surface to ground metal.
  • the plate is gradually reduced.
  • the absorber structure can employ various low dielectric absorbing materials, such as ceramic microspheres, carbon particles, and hollow glass microbeads, and the conventional one is based on ordinary low loss.
  • the absorbing body of the layer absorbing honeycomb has a large thickness, and its absorption effect on the low frequency is not good, and the absorbing performance needs to be improved;
  • the wave structure can also be made of high-loss materials, but due to the high density of the high-loss material, the low-area density cannot be met.
  • the absorber structure is generally applied to the part of the aircraft that needs to carry and lose weight. Therefore, the study of low-density ultra-wideband absorbers has great practical significance.
  • the present invention provides an absorber structure in view of the problem that the high loss material in the absorber in the prior art has a large density and cannot meet the requirement of low areal density.
  • the absorber structure provided by the present invention comprises a metal base plate and an electric loss body covering a surface of the metal base plate.
  • the absorber structure includes a layer of electrical loss body, and the electrical loss body includes a honeycomb layer and a resistor sheet layer, wherein the resistor sheet layer is superposed on the honeycomb layer.
  • the honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
  • the absorber structure includes a plurality of layers of electric loss bodies, and the plurality of layers of electric loss bodies are closely superposed one upon another.
  • each of the multilayer electric loss bodies includes a honeycomb layer, and a resistor sheet superposed on the honeycomb layer.
  • each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure which is disposed on the polymer resin sheet.
  • the honeycomb structures in each of the honeycomb layers are the same.
  • each of the resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
  • the support surface is located on the upper surface of the honeycomb layer below the corresponding resistor sheet layer.
  • each of the resistor sheets further includes a dielectric substrate under the respective resistor sheets to provide a support surface.
  • the incident surface of the electromagnetic wave is in a direction close to the metal base plate, and the sum of the resistance values of all the resistance blocks of the respective resistor sheets gradually decreases, wherein the incident surface of the electromagnetic wave is on the surface of the electric loss body and away from the metal base plate.
  • At least one of the shape, size and distribution of the resistor blocks is different in the different resistor sheets.
  • the plurality of resistor blocks each have a regular polygonal shape or an elliptical shape.
  • a plurality of resistor blocks in each of the resistor layers are periodically arranged in an array manner.
  • each of the plurality of electric loss bodies has the same thickness.
  • the thickness of each of the plurality of electric loss bodies is not equal.
  • the thickness of the honeycomb layer is from 1 to 100 mm.
  • each honeycomb layer has a thickness of 50 mm.
  • the absorbing structure in the present invention comprises a metal base plate and an electric loss body covering a surface of the metal base plate. Since the electric loss body has high dielectric loss, the absorbing material of the ordinary low loss multilayer absorbing honeycomb is used. Compared with the absorbing property, the absorbing structure of the present invention has a good absorbing effect in a wide frequency band, not only improves the absorbing property, but also reduces the thickness of the entire absorbing structure and makes the suction The wave body structure has a low areal density, which in turn enables the absorbing structure of the present invention to be used in fields with load bearing and weight reduction requirements.
  • the present invention also provides a absorber structure, the absorber structure comprising: a metal base plate; a magnetic loss body located on the metal base plate; and at least one electricity located on the magnetic loss body Loss body.
  • the magnetic loss body is a magnetic absorbing coating layer, and a surface of the magnetic absorbing coating layer is in close contact with a surface of the metal base plate.
  • one of the at least one electrical loss body is in close contact with the other surface of the magnetic absorbing coating layer.
  • the electrical loss body comprises: a honeycomb layer; and a resistor sheet; wherein the resistor layer is superposed on the honeycomb layer, and the honeycomb layer and the magnetic absorbing coating layer The other surface is in close contact
  • the absorber structure comprises a plurality of electrical loss bodies, and the plurality of electrical loss bodies are closely adjacent to each other Superimposed.
  • each of the plurality of electrical loss bodies comprises a honeycomb layer, and a resistor sheet superposed on the honeycomb layer.
  • a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another.
  • the incident surface of the electromagnetic wave is a surface on the electrical loss body and away from the metal base plate.
  • the magnetic absorbing coating layer comprises a polymer resin and a magnetic filler distributed in the polymer resin.
  • the magnetic absorbing coating layer is located on a surface of the metal substrate adjacent to the laminate.
  • the magnetic absorbing coating layer has a thickness of less than 15 mm.
  • each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure distributed in the polymer resin sheet.
  • the honeycomb structures in each of the honeycomb layers are the same.
  • each of the plurality of resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
  • the support surface is located on an upper surface of the honeycomb layer below the corresponding resistor sheet layer.
  • each of the plurality of resistor sheets further includes a dielectric substrate under the corresponding resistor layer to provide the support surface.
  • the sum of the resistance values of all the resistor blocks of each of the plurality of resistor sheets is the same.
  • the sum of the resistance values of all the resistor blocks of each of the plurality of resistor sheets is different, and from the incident surface of the electromagnetic wave to the direction close to the metal substrate, the resistor The sum of the resistance values of all the resistor blocks of the slice gradually decreases.
  • At least one of the shape, size and distribution of the resistor blocks is different in different resistor sheets.
  • the plurality of resistor blocks are all in a regular polygon or an ellipse.
  • the plurality of resistor blocks in each of the resistor sheets are periodically arranged in an array manner.
  • each of the plurality of electrical loss bodies has the same thickness.
  • the electric loss is obtained by using the electric loss body, and the magnetic loss is used.
  • the magnetic body obtains magnetic loss, and the combined design of electrical loss and magnetic loss can significantly improve the absorbing effect.
  • the absorber structure is a multilayer structure.
  • the magnetic loss body is a magnetic absorbing coating layer
  • the electrical loss body comprises a honeycomb layer, and a resistive sheet layer superimposed on the honeycomb layer.
  • the magnetic absorbing coating layer is located on at least one surface of the metal substrate, preferably on a surface of the metal substrate adjacent the laminate.
  • a plurality of electrical loss layers utilize the loss of electrical resistance and interference between the layers to achieve the purpose of absorbing the waves.
  • the magnetic absorbing coating layer is located at the position of the magnetic field in the absorbing structure, which maximizes the magnetic loss effect of the magnetic absorbing coating layer. Further, the bandwidth is expanded by utilizing the difference in the frequency at which the magnetic material and the resistive material have the strongest absorbing properties.
  • the magnetic absorbing coating layer comprises a polymeric resin and a magnetic filler distributed therein having a thickness of, for example, less than 15 mm such that the absorber structure can maintain a good weight to strength ratio.
  • FIG. 1 is a schematic structural view of a absorber structure according to Embodiment 1 of the present invention.
  • FIG. 2 is a schematic view showing a resistance shape and arrangement of a resistor sheet according to Embodiment 1 of the present invention
  • FIG. 3 is a schematic structural view of a absorber structure according to Embodiment 2 of the present invention.
  • FIG. 4 is a schematic view showing the resistance shape and arrangement of one of the resistor sheets according to Embodiment 2 of the present invention.
  • FIG. 5 is an absorption curve of the absorber structure according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic structural view of a structure of a absorber according to another embodiment of the present invention.
  • FIG. 7 and 8 are graphs showing the reflectance of the absorber structure for the TE wave and the TM wave, respectively, according to another embodiment of the present invention.
  • the present invention provides a absorber structure including a metal base plate and an electric loss body covering a surface of the metal base plate. Since the electric loss body has high dielectric loss, it is combined with a common low loss multilayer suction. Compared with the absorbing property of the absorbing material of the wave honeycomb, the absorbing structure of the present invention has a good absorbing effect in a wide frequency band, not only improves the absorbing property, but also reduces the structure of the entire absorbing body. The thickness and the low areal density of the absorber structure allow the absorbing structure of the present invention to be used in applications having load bearing and weight reduction requirements.
  • the absorber structure comprises a layer of electrical loss bodies, or a plurality of layers of electrical loss bodies, wherein the plurality of layers of electrical loss bodies are closely superposed one after the other, and each layer of the electrical loss body is A honeycomb layer and a resistive layer superposed on the honeycomb layer are included.
  • the absorbing cell is used instead of the low-density dielectric material, so that the electromagnetic wave incident into the absorbing structure is absorbed by the high-loss absorbing cell, thereby achieving the purpose of improving the absorbing performance.
  • the absorber of the absorbing honeycomb is smaller in thickness than the ordinary honeycomb absorber due to the dielectric loss of the intermediate layer.
  • the electrical loss body comprises a honeycomb layer and a resistor sheet, wherein the resistor sheet is superposed on the honeycomb layer, and the other surface of the honeycomb layer is tightly connected to the metal substrate contact.
  • the honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
  • each of the multilayer electric loss bodies includes a honeycomb layer, and a resistor sheet superposed on the honeycomb layer.
  • a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another.
  • Each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. According to different design requirements The honeycomb structures in each honeycomb layer can be the same or different to meet different performance requirements.
  • each layer of honeycomb layers has a thickness between 1 mm and 100 mm.
  • the plurality of honeycomb layers each have a thickness of 50 mm.
  • each of the resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
  • the support surface is located on the upper surface of the honeycomb layer below the corresponding resistive sheet layer.
  • Each of the resistor sheets further includes a dielectric substrate underlying the respective resistor sheets to provide a support surface.
  • the sum of the resistance values of all the resistor blocks of each resistor layer may be the same or different.
  • the incident surface of the electromagnetic wave is a surface on the electrical loss body and away from the metal base plate, and the sum of the resistance values of all the resistance blocks of the respective resistor sheets from the incident surface of the electromagnetic wave to the direction close to the metal base plate slowing shrieking.
  • the plurality of resistor blocks in each of the resistor sheets are regularly polygonal or elliptical and are periodically arranged in an array, wherein the plurality of deformations may be selected from the group consisting of a rectangle, a triangle, a square, and the like. In other embodiments, the plurality of resistor blocks in each of the resistor layers may also be randomly arranged. In a preferred embodiment, at least one of the shape, size and distribution of the resistive blocks is different in different resistive sheets to provide a good absorbing effect over a wide frequency range.
  • the metal base plate is preferably one of a copper base plate, an aluminum base plate, a silver base plate or an iron base plate.
  • the dielectric constant of the absorbing cell is chromatic, that is, the dielectric constant changes with frequency, its absorbing property is also related to the frequency. Therefore, in the present invention, in addition to changing the thickness of each layer of the absorbing honeycomb, the shape, size and distribution of the resistive block of each layer of the resistive structural layer, different absorbing absorbing cells can be used to design different absorbing bodies. The structure has expanded the design of the material.
  • an absorber structure includes a metal base plate 1 and a layer of electric loss body 2 covering a surface of the metal base plate 1.
  • the electric loss body 2 includes a honeycomb layer 21 and is superposed on the honeycomb layer 21.
  • the resistor sheet 22 on one surface, and the other surface of the honeycomb layer 21 is in close contact with the metal substrate 1.
  • the metal base plate 1 is a copper base plate
  • the honeycomb layer 21 includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
  • the thickness of the honeycomb layer 21 is 100 mm. 2 is a top view of the resistor sheet 22. As shown in FIG.
  • the resistor layer 22 includes a dielectric substrate 221 under the resistor layer and four resistors on the surface of the dielectric substrate 221.
  • Block 222, the dielectric substrate 221 provides a support surface for the four resistor blocks 222, wherein each of the resistor blocks 222 has a rectangular shape and is periodically arranged in an array.
  • an absorber structure includes a metal base plate 1 and four layers of electric loss bodies 2 covering a surface of the metal base plate 1, each of which includes a honeycomb layer 21 and is superposed on The resistor sheet 2 2, the 4 layer honeycomb layer 21 and the 4 layer resistor sheet 22 on the honeycomb layer 21 are formed alternately stacked one on another.
  • the metal base plate 1 is an aluminum base plate
  • the honeycomb layer 21 includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
  • Each layer of the honeycomb layer 21 has a thickness of 50 mm.
  • the four layers of the resistor layer sequentially include a number of 4, 6, 5, and 7 elliptical resistor blocks 223, each of which is in the resistive layer.
  • the elliptical resistor blocks 223 are randomly arranged, and the sizes of the resistor sheets in the different resistor sheets are different, and the sizes of the resistor blocks are the same in the same layer.
  • 4 is a top view of the resistor sheet 22 closest to the metal substrate 1.
  • the resistor layer 22 includes a dielectric substrate 221 under the resistor layer 22 and four on the surface of the dielectric substrate 221.
  • An elliptical resistor block 223, the dielectric substrate 221 provides a support surface for the four elliptical resistor blocks 223.
  • the sum of the resistance values of all the resistor blocks of each resistor layer is different, and the incident surface of the electromagnetic wave is on the surface of the electrical loss body and away from the metal base plate 1, and from the incident surface of the electromagnetic wave to the vicinity of the metal base plate 1.
  • the sum of the resistance values of all the elliptical resistor blocks 223 on the respective resistor sheets 22 gradually decreases.
  • a absorbing body structure includes a metal bottom plate and four layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and a 4-layer honeycomb The layer and the 4-layer resistive sheets are formed by alternately stacking each other.
  • the metal base plate is a silver base plate
  • the honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. The thickness of each layer of the honeycomb layer from the direction of the metal substrate is 1mm, 10mm. 50mm.
  • each of the four layers of the resistor layer includes six triangular resistor blocks, and the triangular resistor blocks in each layer of the resistor layer
  • the sizes vary, but they are all arranged in an array.
  • Each of the resistor sheets includes a dielectric substrate under the resistive layer and six triangular resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the six triangular resistor blocks. Wherein, the sum of the resistance values of all the triangular resistor blocks on each of the resistor layers is the same.
  • a absorbing body structure includes a metal bottom plate and six layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and a 6-layer honeycomb The layer and the 6-layer resistor sheets are formed by alternately stacking each other.
  • the metal base plate is an iron base plate
  • the honeycomb layer comprises a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. From the direction of the metal substrate, the thickness of each layer of the honeycomb layer is 30mm.
  • each of the 6 layers of the resistor layer includes 8 square resistor blocks, and the square in each layer of the resistor layer
  • the resistor blocks vary in size and are arranged in a random arrangement.
  • Each of the resistor sheets includes a dielectric substrate under the resistive layer and eight square resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the eight square resistor blocks. Among them, the sum of the resistance values of all the square resistor blocks on each of the resistor layers is different.
  • a absorbing body structure includes a metal bottom plate and two layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and two layers of cells The layer and the two layers of the resistor sheets are formed by alternately stacking each other.
  • the metal base plate is a copper base plate
  • the honeycomb layer comprises a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. From the direction of the metal substrate, the thickness of each layer of the honeycomb layer is 100mm and 30mm respectively.
  • each of the two layers of the resistor layer includes four square resistor blocks, and each layer of the resistor layer
  • the square resistor blocks are all the same in size, and are arranged in a periodic manner in a resistor block array in the resistor layer adjacent to the metal substrate layer, and the resistor blocks in the other resistor layer are randomly arranged.
  • Each of the resistor sheets includes a dielectric substrate under the resistor layer and four square resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the four square resistor blocks. Wherein, the sum of the resistance values of all the square resistor blocks on each of the resistor layers is different.
  • the absorbing properties of the absorber structure obtained in Example 2 were measured in an anechoic chamber by a method of measuring the wavelength band of 1 to 25 GHz.
  • the wave body structure is an ultra-wideband absorber structure with good absorbing properties.
  • the absorber structure provided by the present invention comprises a metal bottom plate and one or more layers of electrical loss bodies covering a surface of the metal base plate, each layer of the electrical loss body comprising a honeycomb layer and superimposed on the honeycomb layer
  • the resistive sheet layer has a high dielectric loss, so that the absorber structure of the present invention has a good absorption in a wide frequency band as compared with the absorbing property of an ordinary low-loss multilayer absorbing microwave absorbing material.
  • the wave effect not only improves the absorbing performance, but also reduces the thickness of the entire absorbing structure and the low surface density of the absorbing structure, so that the absorbing structure of the present invention can satisfy the bearing. And applications in the field of weight loss requirements.
  • FIG. 6 is a schematic structural view of a absorber structure 100 according to another embodiment of the present invention.
  • the absorber structure 100 includes a metal base plate 110, a magnetic absorbing coating layer 120 on at least one surface of the metal base plate 110, and a plurality of honeycomb layers 131 to 13m and a plurality of resistor sheets 141 located above the metal base plate 110. Stacks formed by alternately stacking up to 14 m.
  • the magnetic absorbing coating layer functions as a magnetic loss body, and each of the honeycomb layers and the resistor sheets on the surface thereof serve as an electric loss body.
  • the incident direction and the reflection direction of the electromagnetic wave are shown by arrows in FIG. 6.
  • the incident surface of the electromagnetic wave is the upper surface of the absorber structure 100 (i.e., the upper surface of the resistor sheet 14m) opposed to the metal base plate 110.
  • the honeycomb layers 131 and 13m are each composed of a polymer resin.
  • an epoxy resin is used as a raw material to prepare a sheet by injection molding, and the injection molding temperature is 150 ° C and the daytime is 1 minute.
  • the prepared sheet was placed in a roller press, the rolling teeth of the rolling machine were triangular, the rolling speed of the rolling machine was 5 rpm, and the temperature of the rolling machine was 130 ° C to form a honeycomb layer including a V-shaped structure. .
  • any shape of rolled teeth can be used to form a honeycomb structure of any shape.
  • the thickness of the honeycomb layers 131 to 13 m may be the same or different depending on the requirements of the absorbing properties.
  • the resistor sheets 141 to 14m respectively include a plurality of resistor blocks.
  • the resistor block is composed of any suitable metal material, such as gold, silver, copper, aluminum or alloys thereof, or of any suitable non-metallic conductive material, such as: miscellaneous polysilicon, graphite, carbon nanotubes, indium tin oxide.
  • the resistor sheets 141 to 14m may be formed directly on the surfaces of the honeycomb layers 131 and 13m.
  • a dielectric substrate may be separately formed on the honeycomb layers 131 to 13m to provide a support surface, and then a corresponding resistor sheet is formed on the dielectric substrate.
  • the dielectric substrate can be any suitable The composition of the dielectric material, for example: glass fiber, ceramic, PTFE, ferroelectric material, ferrite material.
  • the dielectric substrate is a commercially available dielectric substrate, such as a dielectric substrate of the type FR4, TP1.
  • the resistive sheets 141 to 14m may be formed on the support surface by any suitable process including, but not limited to, screen printing, laser engraving, and etching, preferably etching.
  • the etching may be by dry etching, such as ion milling, plasma etching, reactive ion etching, laser ablation, or by selective wet etching using an etchant solution.
  • a photoresist mask containing a specific pattern is formed on the surface of the conductive layer by photolithography prior to etching. A portion of the surface of the conductive layer is exposed in the pattern of the photoresist mask. Etching is then performed to remove the exposed portions of the conductive layer via the pattern pass. The photoresist mask is removed by dissolution or ashing in a solvent after etching.
  • the conductive ink is printed on the support surface by screen printing to form the resistive sheets 141 to 14m.
  • the thickness of the honeycomb layers 131 to 13m may be the same or different from each other according to the demand of the absorbing property, and the thicknesses of the resistive sheets 141 to 14m may be the same or different from each other.
  • the shape and/or size of the resistor blocks may be the same or different.
  • the resistor blocks can be distributed in any periodic form or randomly.
  • the square resistance values of the resistor blocks may be the same or different between different resistor layers.
  • the shape of the resistor block may be one selected from the group consisting of a polygon, a circle, or an ellipse, such as a square, a rectangle, a triangle, a quadrangle, and the like. In the example shown in Fig.
  • the resistor blocks are square and arranged in a row array in a periodic array.
  • the resistance of the resistor sheet gradually decreases from the incident surface of the electromagnetic wave to the metal substrate.
  • the electromagnetic wave is maximally entered into the absorber by changing the effective impedance along the thickness direction of the absorber to obtain the minimum reflection.
  • the absorber structure 100 includes the magnetic wave absorbing coating layer 120 on at least one surface of the metal base plate 110 as compared with the absorber structure according to the prior art.
  • the magnetic absorbing coating layer 120 is shown as being located on the upper surface of the metal base plate 110.
  • the upper surface of the magnetic absorbing coating layer 120 is in close contact with the lower surface of the honeycomb layer 131, and the lower surface of the magnetic absorbing coating layer 120 is in close contact with the upper surface of the metal base plate 110.
  • the magnetic absorbing coating layer may be located on either or both of the upper and lower surfaces of the metal base plate 110 of the metal base plate 110.
  • the thickness of the magnetic absorbing coating layer 120 is, for example, less than 15 mm, so that the weight of the absorber structure 100 is not significantly increased. Therefore, the absorber structure 100 can still maintain a good weight to strength ratio.
  • the magnetic absorbing coating layer 120 is composed of, for example, a ferromagnetic material, for example, a coating material formed by dispersing a magnetic filler such as ferrite in a polymer resin.
  • the magnetic absorbing coating layer 120 can achieve high magnetic loss.
  • the magnetic absorbing coating layer 120 is applied at a position where the magnetic field is greatest, that is, near the surface of the metal ground plate 110.
  • the combination of the resistor sheets 141 to 14m and the magnetic absorbing coating layer 120 provides an absorbing material having both electrical loss and magnetic loss, thereby significantly improving absorption. The effect of electromagnetic waves.
  • FIG. 7 and 8 are graphs showing the reflectance of the absorber structure for the TE wave and the TM wave, respectively, according to another embodiment of the present invention.
  • the reflectance of the absorber structure for the TE wave shows a reflection coefficient of -15 dB or less in the 5-20 GHz band, and the minimum reflection coefficient appears around 9 GHz, which is about -29 dB.
  • the reflectance curve of the absorber structure in Fig. 8 shows a reflection coefficient of -15 dB or less in the 2.4-20 GHz band, and the minimum reflection coefficient appears around 9.75 GHz, which is about -38 dB, and in the low frequency band, for example.
  • the reflectance curve shows another valley with a corresponding reflection coefficient of about -24 dB.
  • the absorber structure 100 according to the embodiment of the present invention not only significantly improves the effect of absorbing electromagnetic waves, but also expands the bandwidth and improves the absorbing effect at a low frequency band.

Abstract

A wave absorber structure, comprising a metal bottom plate (1) and an dielectric loss body (2) covering one surface of the metal bottom plate (1). Since the dielectric loss body (2) has high dielectric loss, compared with a common low-loss wave absorption material with multiple layers of wave absorption honeycombs in wave absorption performance, the wave absorber structure has a good wave absorption effect at a wide frequency band, so that not only the wave absorption performance is improved, but also this structure design reduces the thickness of the whole wave absorber structure and makes the wave absorber structure have a low areal density, and then enables the wave absorber structure to satisfy the application in the field having bearing and weight reduction requirements.

Description

发明名称:一种吸波体结构  Title of Invention: A absorbing structure
技术领域  Technical field
[0001] 本发明涉及一种吸波体, 具体而言是一种吸波体结构。  [0001] The present invention relates to an absorber, and more particularly to a absorber structure.
背景技术  Background technique
[0002] 电磁波吸收材料 (即吸波材料) 可以吸收入射的电磁波, 从而减少电磁波的反 射和辐射。 吸波材料可以减少电子系统的电磁波泄露, 从而可以用于减少电子 系统之间的干扰, 改善电磁兼容性。  [0002] Electromagnetic wave absorbing materials (i.e., absorbing materials) can absorb incident electromagnetic waves, thereby reducing reflection and radiation of electromagnetic waves. Absorbing materials can reduce electromagnetic wave leakage in electronic systems, which can be used to reduce interference between electronic systems and improve electromagnetic compatibility.
[0003] 根据不同的用途, 吸波材料不仅要求有良好的吸波性能, 而且对重量、 厚度和 带宽等其他性能也有要求。 单一的吸波材料难以能够满足带宽和机械强度方面 的综合要求。 吸波体结构是获得轻质宽频带吸波材料的重要手段。  [0003] Depending on the application, the absorbing material not only requires good absorbing properties, but also other properties such as weight, thickness and bandwidth. A single absorbing material is difficult to meet the comprehensive requirements of bandwidth and mechanical strength. The absorber structure is an important means to obtain lightweight broadband absorbing materials.
技术问题  technical problem
[0004] 然而, 现有的吸波体结构工作带宽窄, 特别是低频段的吸波效果差。 在实际应 用中仍然期望进一步改善吸波体结构的吸波性能。  [0004] However, the existing absorber structure has a narrow operating bandwidth, and particularly the low frequency band has poor absorbing effect. It is still desirable in practical applications to further improve the absorbing properties of the absorber structure.
[0005] 按照结构和形状, 吸波材料可以分为薄膜吸波材料、 平板吸波体、 角锥或者尖 劈形吸波体、 蜂窝状吸波体等。 吸波材料不仅要求有出色的吸波性能, 根据不 同用途, 对重量、 厚度和带宽等其他性能也有要求, 因此, 不能期望一种设计 方法能够满足所有的性能要求。  [0005] According to the structure and shape, the absorbing material can be classified into a thin film absorbing material, a flat absorbing body, a pyramid or a pointed absorbing body, a honeycomb absorbing body, and the like. Absorbing materials not only require excellent absorbing properties, but also other properties such as weight, thickness and bandwidth depending on the application. Therefore, one design method cannot be expected to meet all performance requirements.
[0006] 吸波体结构是获得轻质宽频带吸波材料的重要手段, 一般由低密度、 低介电常 数的介电材料与电阻片相间而成, 电阻片的阻值由表面至地面金属板逐渐减低 , 通过沿着吸波体的厚度方向改变有效的阻抗以获得最小的反射, 使电磁波最 大程度地进入吸波体, 再利用电阻的损耗和多层间的干涉, 达到吸波的目的。 整个吸波体的带宽与所采用层数有关, 是干涉型与阻抗渐变材料相结合的吸波 体。  [0006] The absorber structure is an important means to obtain a lightweight broadband absorbing material. Generally, a low-density, low-dielectric dielectric material is formed between the resistor and the resistor. The resistance of the resistor is from surface to ground metal. The plate is gradually reduced. By changing the effective impedance along the thickness direction of the absorber to obtain the minimum reflection, the electromagnetic wave is maximally entered into the absorber, and the loss of the resistor and the interference between the layers are utilized to achieve the purpose of the absorption. . The bandwidth of the entire absorber is related to the number of layers used, and is an absorber of interference type and impedance gradient material.
[0007] 除了常用的蜂窝结构外, 吸波体结构可以采用各种低介电的吸波材料, 如陶瓷 微球、 碳颗粒和空心玻璃微珠等, 而这种传统的基于普通低损耗多层吸波蜂窝 的吸波体的厚度较大, 并且其对低频的吸收效果不佳, 吸波性能有待提高; 吸 波体结构也可采用高损耗的材料, 但是由于高损耗的材料密度大, 不能满足低 面密度的要求。 且吸波体结构一般应用于飞机上需要承载和减重的部位。 因此 , 对低面密度超宽带的吸波体的研究具有重大的现实意义。 [0007] In addition to the commonly used honeycomb structure, the absorber structure can employ various low dielectric absorbing materials, such as ceramic microspheres, carbon particles, and hollow glass microbeads, and the conventional one is based on ordinary low loss. The absorbing body of the layer absorbing honeycomb has a large thickness, and its absorption effect on the low frequency is not good, and the absorbing performance needs to be improved; The wave structure can also be made of high-loss materials, but due to the high density of the high-loss material, the low-area density cannot be met. And the absorber structure is generally applied to the part of the aircraft that needs to carry and lose weight. Therefore, the study of low-density ultra-wideband absorbers has great practical significance.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0008] 针对现有技术中的吸波体中的高损耗的材料密度大, 不能满足低面密度的要求 的问题, 本发明提供了一种吸波体结构。  [0008] The present invention provides an absorber structure in view of the problem that the high loss material in the absorber in the prior art has a large density and cannot meet the requirement of low areal density.
[0009] 本发明提供的吸波体结构包括金属底板, 以及覆盖在金属底板一表面上的电损 耗体。 The absorber structure provided by the present invention comprises a metal base plate and an electric loss body covering a surface of the metal base plate.
[0010] 在上述吸波结构中, 吸波体结构包括一层电损耗体, 电损耗体包括蜂窝层以及 电阻片层, 其中, 电阻片层叠加在蜂窝层上。  [0010] In the above absorbing structure, the absorber structure includes a layer of electrical loss body, and the electrical loss body includes a honeycomb layer and a resistor sheet layer, wherein the resistor sheet layer is superposed on the honeycomb layer.
[0011] 蜂窝层包括高分子树脂片材和分布于高分子树脂片材上的蜂窝结构。  [0011] The honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
[0012] 在上述吸波结构中, 吸波体结构包括多层电损耗体, 多层电损耗体相互依次紧 密叠加而成。  [0012] In the above-described absorbing structure, the absorber structure includes a plurality of layers of electric loss bodies, and the plurality of layers of electric loss bodies are closely superposed one upon another.
[0013] 在上述吸波结构中, 多层电损耗体中的每一层电损耗体均包括蜂窝层、 以及叠 加在蜂窝层上的电阻片层。  [0013] In the above-described absorbing structure, each of the multilayer electric loss bodies includes a honeycomb layer, and a resistor sheet superposed on the honeycomb layer.
[0014] 在上述吸波结构中在吸波体结构中, 多个蜂窝层和多个电阻片层为相互交替堆 叠形成。 [0014] In the above-described absorbing structure, in the absorber structure, a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another.
[0015] 在上述吸波结构中, 多个蜂窝层中的每一个蜂窝层均包括高分子树脂片材和分 布于高分子树脂片材上的蜂窝结构。  [0015] In the above-described absorbing structure, each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure which is disposed on the polymer resin sheet.
[0016] 在上述吸波结构中, 每个蜂窝层中的蜂窝结构均相同。 [0016] In the above absorbing structure, the honeycomb structures in each of the honeycomb layers are the same.
[0017] 在上述吸波结构中, 每个电阻片层均包括支撑表面以及位于支撑表面上的多个 电阻块。  [0017] In the above absorbing structure, each of the resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
[0018] 在上述吸波结构中, 支撑表面位于相应的电阻片层下方的蜂窝层的上表面。  [0018] In the above-described absorbing structure, the support surface is located on the upper surface of the honeycomb layer below the corresponding resistor sheet layer.
[0019] 在上述吸波结构中, 每个电阻片层还包括位于相应电阻片层下方的介质基板以 提供支撑表面。 [0019] In the above absorbing structure, each of the resistor sheets further includes a dielectric substrate under the respective resistor sheets to provide a support surface.
[0020] 在上述吸波结构中, 每个电阻片层的所有电阻块的电阻值总和均相同。  [0020] In the above-described absorbing structure, the sum of the resistance values of all the resistance blocks of each of the resistor sheets is the same.
[0021] 在上述吸波结构中, 每个电阻片层的所有电阻块的电阻值总和均不相同, 且从 电磁波的入射表面起至靠近金属底板的方向上, 各个电阻片层的所有电阻块的 电阻值总和逐渐减小, 其中, 电磁波的入射表面为在电损耗体上并远离金属底 板的表面。 [0021] In the above absorbing structure, the sum of the resistance values of all the resistor blocks of each resistor layer is different, and The incident surface of the electromagnetic wave is in a direction close to the metal base plate, and the sum of the resistance values of all the resistance blocks of the respective resistor sheets gradually decreases, wherein the incident surface of the electromagnetic wave is on the surface of the electric loss body and away from the metal base plate.
在上述吸波结构中, 在不同的电阻片层中, 电阻块的形状、 尺寸和分布中的至 少一种是不同。  In the above absorbing structure, at least one of the shape, size and distribution of the resistor blocks is different in the different resistor sheets.
[0023] 在上述吸波结构中, 多个电阻块均呈规则多边形或者椭圆形。  [0023] In the above absorbing structure, the plurality of resistor blocks each have a regular polygonal shape or an elliptical shape.
[0024] 在上述吸波结构中, 每个电阻片层中的多个电阻块呈阵列方式进行周期排布。  [0024] In the above-described absorbing structure, a plurality of resistor blocks in each of the resistor layers are periodically arranged in an array manner.
[0025] 在上述吸波结构中, 每个电阻片层中的多个电阻块为随机性排布。  [0025] In the above absorbing structure, a plurality of resistor blocks in each of the resistor layers are randomly arranged.
[0026] 在上述吸波结构中, 多个电损耗体中的各个蜂窝层的厚度相等。  In the above-described absorbing structure, each of the plurality of electric loss bodies has the same thickness.
[0027] 在上述吸波结构中, 多个电损耗体中的各个蜂窝层的厚度不相等。  [0027] In the above-described absorbing structure, the thickness of each of the plurality of electric loss bodies is not equal.
[0028] 在上述吸波结构中, 蜂窝层的厚度为 l~100mm。  [0028] In the above absorbing structure, the thickness of the honeycomb layer is from 1 to 100 mm.
[0029] 在上述吸波结构中, 各个蜂窝层的厚度均为 50mm。  [0029] In the above absorbing structure, each honeycomb layer has a thickness of 50 mm.
[0030] 本发明中的吸波结构包括金属底板以及覆盖在金属底板一表面上的电损耗体, 由于电损耗体具有高介电损耗, 因此与普通低损耗多层吸波蜂窝的吸波材料的 吸波性能相比, 本发明的吸波体结构在宽频带具有良好的吸波效果, 不仅使吸 波性能得到提高, 而且该结构设计还降低了整个吸波体结构的厚度以及使该吸 波体结构具有低面密度, 进而使本发明的吸波结构可以满足在具有承载和减重 需求的领域中的应用。  [0030] The absorbing structure in the present invention comprises a metal base plate and an electric loss body covering a surface of the metal base plate. Since the electric loss body has high dielectric loss, the absorbing material of the ordinary low loss multilayer absorbing honeycomb is used. Compared with the absorbing property, the absorbing structure of the present invention has a good absorbing effect in a wide frequency band, not only improves the absorbing property, but also reduces the thickness of the entire absorbing structure and makes the suction The wave body structure has a low areal density, which in turn enables the absorbing structure of the present invention to be used in fields with load bearing and weight reduction requirements.
[0031] 此外, 本发明还提供一种吸波体结构, 所述吸波体结构包括: 金属底板; 位于 所述金属底板上的磁损耗体; 以及位于所述磁损耗体上的至少一个电损耗体。  [0031] In addition, the present invention also provides a absorber structure, the absorber structure comprising: a metal base plate; a magnetic loss body located on the metal base plate; and at least one electricity located on the magnetic loss body Loss body.
[0032] 优选地, 所述磁损耗体为磁性吸波涂料层, 所述磁性吸波涂料层的一表面与所 述金属底板的一表面紧密接触。  [0032] Preferably, the magnetic loss body is a magnetic absorbing coating layer, and a surface of the magnetic absorbing coating layer is in close contact with a surface of the metal base plate.
[0033] 优选地, 所述至少一个电损耗体中的一个与所述磁性吸波涂料层的另一表面紧 密接触。  [0033] Preferably, one of the at least one electrical loss body is in close contact with the other surface of the magnetic absorbing coating layer.
[0034] 优选地, 所述电损耗体包括: 蜂窝层; 以及电阻片层; 其中, 所述电阻片层叠 加在所述蜂窝层上, 且所述蜂窝层与所述磁性吸波涂料层的另一表面紧密接触  [0034] Preferably, the electrical loss body comprises: a honeycomb layer; and a resistor sheet; wherein the resistor layer is superposed on the honeycomb layer, and the honeycomb layer and the magnetic absorbing coating layer The other surface is in close contact
[0035] 优选地, 所述吸波体结构包括多个电损耗体, 所述多个电损耗体相互依次紧密 叠加而成。 [0035] Preferably, the absorber structure comprises a plurality of electrical loss bodies, and the plurality of electrical loss bodies are closely adjacent to each other Superimposed.
[0036] 优选地, 所述多个电损耗体中的每一个电损耗体均包括蜂窝层、 以及叠加在所 述蜂窝层上的电阻片层。  [0036] Preferably, each of the plurality of electrical loss bodies comprises a honeycomb layer, and a resistor sheet superposed on the honeycomb layer.
[0037] 优选地, 在所述吸波体结构中, 多个蜂窝层和多个电阻片层为相互交替堆叠形 成。 [0037] Preferably, in the absorber structure, a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another.
[0038] 优选地, 电磁波的入射表面为在所述电损耗体上并远离所述金属底板的表面。  [0038] Preferably, the incident surface of the electromagnetic wave is a surface on the electrical loss body and away from the metal base plate.
[0039] 优选地, 所述磁性吸波涂料层包括高分子树脂和分布于所述高分子树脂内的磁 性填料。 [0039] Preferably, the magnetic absorbing coating layer comprises a polymer resin and a magnetic filler distributed in the polymer resin.
[0040] 优选地, 所述磁性吸波涂料层位于所述金属底板的与叠层相邻的表面上。  [0040] Preferably, the magnetic absorbing coating layer is located on a surface of the metal substrate adjacent to the laminate.
[0041] 优选地, 所述磁性吸波涂料层的厚度小于 15mm。 [0041] Preferably, the magnetic absorbing coating layer has a thickness of less than 15 mm.
[0042] 优选地, 所述多个蜂窝层中的每一个蜂窝层均包括高分子树脂片材和分布于所 述高分子树脂片材中的蜂窝结构。  [0042] Preferably, each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure distributed in the polymer resin sheet.
[0043] 优选地, 所述每一个蜂窝层中的蜂窝结构均相同。 [0043] Preferably, the honeycomb structures in each of the honeycomb layers are the same.
[0044] 优选地, 所述多个电阻片层中的每一个电阻片层均包括支撑表面以及位于所述 支撑表面上的多个电阻块。  [0044] Preferably, each of the plurality of resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
[0045] 优选地, 所述支撑表面位于相应的电阻片层下方的蜂窝层的上表面。  [0045] Preferably, the support surface is located on an upper surface of the honeycomb layer below the corresponding resistor sheet layer.
[0046] 优选地, 所述多个电阻片层中的每一个电阻片层均还包括位于相应电阻片层下 方的介质基板, 以提供所述支撑表面。  [0046] Preferably, each of the plurality of resistor sheets further includes a dielectric substrate under the corresponding resistor layer to provide the support surface.
[0047] 优选地, 所述多个电阻片层中的每一个电阻片层的所有电阻块的电阻值总和均 相同。 [0047] Preferably, the sum of the resistance values of all the resistor blocks of each of the plurality of resistor sheets is the same.
[0048] 优选地, 所述多个电阻片层中的每一个电阻片层的所有电阻块的电阻值总和均 不相同, 且从电磁波的入射表面起至靠近所述金属底板的方向上, 电阻片层的 所有电阻块的电阻值总和逐渐减小。  [0048] Preferably, the sum of the resistance values of all the resistor blocks of each of the plurality of resistor sheets is different, and from the incident surface of the electromagnetic wave to the direction close to the metal substrate, the resistor The sum of the resistance values of all the resistor blocks of the slice gradually decreases.
[0049] 优选地, 在不同的电阻片层中, 电阻块的形状、 尺寸和分布至少之一不同。  [0049] Preferably, at least one of the shape, size and distribution of the resistor blocks is different in different resistor sheets.
[0050] 优选地, 所述多个电阻块均呈规则多边形或者椭圆形。  [0050] Preferably, the plurality of resistor blocks are all in a regular polygon or an ellipse.
[0051] 优选地, 所述每一个电阻片层中的所述多个电阻块呈阵列方式进行周期排布。  [0051] Preferably, the plurality of resistor blocks in each of the resistor sheets are periodically arranged in an array manner.
[0052] 优选地, 所述多个电损耗体中的各个蜂窝层的厚度相等。 [0052] Preferably, each of the plurality of electrical loss bodies has the same thickness.
[0053] 根据本发明的实施例的吸波体结构, 采用电损耗体获得电损耗, 以及采用磁损 耗体获得磁损耗, 通过结合电损耗和磁损耗的综合设计, 可以显著改善吸波效 果。 [0053] According to the absorbing body structure of the embodiment of the present invention, the electric loss is obtained by using the electric loss body, and the magnetic loss is used. The magnetic body obtains magnetic loss, and the combined design of electrical loss and magnetic loss can significantly improve the absorbing effect.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0054] 该吸波体结构为多层结构。 在一个实例中, 磁损耗体为磁性吸波涂料层, 电损 耗体包括蜂窝层、 以及叠加在所述蜂窝层上的电阻片层。 磁性吸波涂料层位于 位于金属底板的至少一个表面上, 优选地位于金属底板的与叠层相邻的表面上 。 在该优选的结构设计中, 多个电损耗层利用电阻的损耗和多层间的干涉, 达 到吸波的目的。 磁性吸波涂料层位于吸波体结构中磁场最大的位置, 可以最大 化磁性吸波涂料层的磁损耗效果。 进一步地, 利用磁性材料和电阻材料吸波性 能最强的频点的不同, 进行带宽拓展。  [0054] The absorber structure is a multilayer structure. In one example, the magnetic loss body is a magnetic absorbing coating layer, and the electrical loss body comprises a honeycomb layer, and a resistive sheet layer superimposed on the honeycomb layer. The magnetic absorbing coating layer is located on at least one surface of the metal substrate, preferably on a surface of the metal substrate adjacent the laminate. In this preferred structural design, a plurality of electrical loss layers utilize the loss of electrical resistance and interference between the layers to achieve the purpose of absorbing the waves. The magnetic absorbing coating layer is located at the position of the magnetic field in the absorbing structure, which maximizes the magnetic loss effect of the magnetic absorbing coating layer. Further, the bandwidth is expanded by utilizing the difference in the frequency at which the magnetic material and the resistive material have the strongest absorbing properties.
[0055] 在优选的实施例中, 磁性吸波涂料层包括高分子树脂和分布于其中的磁性填料 , 厚度例如小于 15mm, 使得吸波体结构可以保持较好的重量强度比。  In a preferred embodiment, the magnetic absorbing coating layer comprises a polymeric resin and a magnetic filler distributed therein having a thickness of, for example, less than 15 mm such that the absorber structure can maintain a good weight to strength ratio.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0056] 下面将结合附图及实施例对本发明作进一步说明, 附图中:  [0056] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
[0057] 图 1是根据本发明实施例 1的吸波体结构的结构示意图; 1 is a schematic structural view of a absorber structure according to Embodiment 1 of the present invention;
[0058] 图 2是根据本发明实施例 1的电阻片层的电阻形状及排布示意图; 2 is a schematic view showing a resistance shape and arrangement of a resistor sheet according to Embodiment 1 of the present invention;
[0059] 图 3是根据本发明实施例 2的吸波体结构的结构示意图; 3 is a schematic structural view of a absorber structure according to Embodiment 2 of the present invention;
[0060] 图 4是根据本发明实施例 2的其中一个电阻片层的电阻形状及排布示意图; [0061] 图 5是根据本发明实施例 2的吸波体结构的吸波曲线; 4 is a schematic view showing the resistance shape and arrangement of one of the resistor sheets according to Embodiment 2 of the present invention; [0061] FIG. 5 is an absorption curve of the absorber structure according to Embodiment 2 of the present invention;
[0062] 图 6为根据本发明另外一个实施例的吸波体结构的结构示意图; 6 is a schematic structural view of a structure of a absorber according to another embodiment of the present invention;
[0063] 图 7和图 8分别为本发明另外一个实施例的吸波体结构对 TE波和 TM波的反射率 曲线图。 7 and 8 are graphs showing the reflectance of the absorber structure for the TE wave and the TM wave, respectively, according to another embodiment of the present invention.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0064] 下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实施例, 而不是全部 的实施例。 基于本发明中的实施例, 本领域普通技术人员所获得的所有其他实 施例, 都属于本发明保护的范围。 [0064] The technical solutions in the embodiments of the present invention will be clearly described below with reference to the accompanying drawings in the embodiments of the present invention. Throughout the description, it is apparent that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention are within the scope of the present invention.
[0065] 应当理解, 在描述某个结构吋, 当将一层、 一个区域称为位于另一层、 另一个 区域"上面"或"上方"吋, 可以指直接位于另一层、 另一个区域上面, 或者在其与 另一层、 另一个区域之间还包含其它的层或区域。 并且, 如果将该结构翻转, 该一层、 一个区域将位于另一层、 另一个区域"下面"或"下方"。 如果为了描述直 接位于另一层、 另一个区域上面的情形, 本文将采用" A直接在 B上面"或" A在 B 上面并与之邻接"的表述方式。  [0065] It should be understood that, in describing a certain structure, when a layer or an area is referred to as being "above" or "above" another layer, another layer may be directly located on another layer or another area. The above, or other layers or regions are included between the other layer and another region. Also, if the structure is flipped, the one layer, one area will be located on the other layer, and the other area "below" or "below". In the case of describing a situation directly above another layer or another area, this article will use the expression "A directly above B" or "A is above and adjacent to B".
[0066] 本发明提供了一种吸波体结构, 包括金属底板以及覆盖在所述金属底板一表面 上的电损耗体, 由于电损耗体具有高介电损耗, 因此与普通低损耗多层吸波蜂 窝的吸波材料的吸波性能相比, 本发明的吸波体结构在宽频带具有良好的吸波 效果, 不仅使吸波性能得到提高, 而且该结构设计还降低了整个吸波体结构的 厚度以及使该吸波体结构具有低面密度, 进而使本发明的吸波结构可以满足在 具有承载和减重需求的领域中的应用。  [0066] The present invention provides a absorber structure including a metal base plate and an electric loss body covering a surface of the metal base plate. Since the electric loss body has high dielectric loss, it is combined with a common low loss multilayer suction. Compared with the absorbing property of the absorbing material of the wave honeycomb, the absorbing structure of the present invention has a good absorbing effect in a wide frequency band, not only improves the absorbing property, but also reduces the structure of the entire absorbing body. The thickness and the low areal density of the absorber structure allow the absorbing structure of the present invention to be used in applications having load bearing and weight reduction requirements.
[0067] 在本发明的实施方式中, 吸波体结构包括一层电损耗体, 或多层电损耗体, 其 中多层电损耗体相互依次紧密叠加而成的, 每一层电损耗体均包括蜂窝层以及 叠加在蜂窝层上的电阻片层。 本发明中利用吸波蜂窝代替低密度的介电材料, 使入射到吸波体结构内的电磁波被高损耗的吸波蜂窝吸收, 从而达到提高吸波 性能的目的。 与使用普通蜂窝的吸波体结构比较, 由于中间层的介电损耗, 在 性能相当的情况下, 使用吸波蜂窝的吸波体, 厚度比普通蜂窝吸波体小。  [0067] In an embodiment of the invention, the absorber structure comprises a layer of electrical loss bodies, or a plurality of layers of electrical loss bodies, wherein the plurality of layers of electrical loss bodies are closely superposed one after the other, and each layer of the electrical loss body is A honeycomb layer and a resistive layer superposed on the honeycomb layer are included. In the present invention, the absorbing cell is used instead of the low-density dielectric material, so that the electromagnetic wave incident into the absorbing structure is absorbed by the high-loss absorbing cell, thereby achieving the purpose of improving the absorbing performance. Compared with the structure of the absorber using ordinary honeycomb, the absorber of the absorbing honeycomb is smaller in thickness than the ordinary honeycomb absorber due to the dielectric loss of the intermediate layer.
[0068] 在包括一层电损耗体的吸波体结构中, 电损耗体包括蜂窝层以及电阻片层, 其 中, 电阻片层叠加在蜂窝层上, 且蜂窝层的另一表面与金属底板紧密接触。 蜂 窝层包括高分子树脂片材和分布于高分子树脂片材上的蜂窝结构。  [0068] In the absorber structure including a layer of electrical loss body, the electrical loss body comprises a honeycomb layer and a resistor sheet, wherein the resistor sheet is superposed on the honeycomb layer, and the other surface of the honeycomb layer is tightly connected to the metal substrate contact. The honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet.
[0069] 在包括多层电损耗体的吸波体结构中, 多层电损耗体中的每一层电损耗体均包 括蜂窝层、 以及叠加在蜂窝层上的电阻片层。 在该种吸波体结构中, 多个蜂窝 层和多个电阻片层为相互交替堆叠形成。 多个蜂窝层中的每一个蜂窝层均包括 高分子树脂片材和分布于高分子树脂片材上的蜂窝结构。 根据不同的设计需求 , 每个蜂窝层中的蜂窝结构可以相同也可以不同, 以满足不同性能需求。 [0069] In the absorber structure including the multilayer electric loss body, each of the multilayer electric loss bodies includes a honeycomb layer, and a resistor sheet superposed on the honeycomb layer. In this absorber structure, a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another. Each of the plurality of honeycomb layers includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. According to different design requirements The honeycomb structures in each honeycomb layer can be the same or different to meet different performance requirements.
[0070] 无论是在包括一层电损耗体的吸波体结构中还是在包括多层电磁损耗体的吸波 体结构中, 每层蜂窝层的厚度均在 l mm至 100mm之间。 在优选实施实施例中, 多个蜂窝层的厚度均为 50mm。 从而使得所得到的吸波体结构具有良好的吸波性 能同吋具有合适的厚度。  [0070] Whether in an absorber structure comprising a layer of electrical loss bodies or in an absorber structure comprising a plurality of layers of electromagnetic loss bodies, each layer of honeycomb layers has a thickness between 1 mm and 100 mm. In a preferred embodiment, the plurality of honeycomb layers each have a thickness of 50 mm. Thereby, the obtained absorber structure has good absorbing properties and has a suitable thickness.
[0071] 在本发明提供的吸波体结构中, 每个电阻片层均包括支撑表面以及位于支撑表 面上的多个电阻块。 支撑表面位于相应的电阻片层下方的蜂窝层的上表面。 每 个电阻片层还包括位于相应电阻片层下方的介质基板以提供支撑表面。 在实施 方式中, 每个电阻片层的所有电阻块的电阻值总和可以相同, 也可以均不相同 。 在优选实施例中, 电磁波的入射表面为在电损耗体上并远离金属底板的表面 , 且从电磁波的入射表面起至靠近金属底板的方向上, 各个电阻片层的所有电 阻块的电阻值总和逐渐减小。 每个电阻片层中的多个电阻块均呈规则多边形或 者椭圆形并且呈阵列方式进行周期排布, 其中多变形可以选自矩形、 三角形、 方形等。 在其他实施例中, 每个电阻片层中的多个电阻块还可以为随机性排布 。 在优选实施例中, 在不同的电阻片层中, 电阻块的形状、 尺寸和分布中的至 少一种是不同, 以使所制得的吸波材料在宽频范围内具有良好的吸波效果。  [0071] In the absorber structure provided by the present invention, each of the resistor sheets includes a support surface and a plurality of resistor blocks on the support surface. The support surface is located on the upper surface of the honeycomb layer below the corresponding resistive sheet layer. Each of the resistor sheets further includes a dielectric substrate underlying the respective resistor sheets to provide a support surface. In an embodiment, the sum of the resistance values of all the resistor blocks of each resistor layer may be the same or different. In a preferred embodiment, the incident surface of the electromagnetic wave is a surface on the electrical loss body and away from the metal base plate, and the sum of the resistance values of all the resistance blocks of the respective resistor sheets from the incident surface of the electromagnetic wave to the direction close to the metal base plate slowing shrieking. The plurality of resistor blocks in each of the resistor sheets are regularly polygonal or elliptical and are periodically arranged in an array, wherein the plurality of deformations may be selected from the group consisting of a rectangle, a triangle, a square, and the like. In other embodiments, the plurality of resistor blocks in each of the resistor layers may also be randomly arranged. In a preferred embodiment, at least one of the shape, size and distribution of the resistive blocks is different in different resistive sheets to provide a good absorbing effect over a wide frequency range.
[0072] 金属底板优选铜底板、 铝底板、 银底板或铁底板中的一种。  [0072] The metal base plate is preferably one of a copper base plate, an aluminum base plate, a silver base plate or an iron base plate.
[0073] 当吸由于吸波蜂窝的介电常数是色散的, 也就是说, 介电常数随频率发生变化 , 其吸波性能也与频率有关。 因此, 在本发明中, 除了改变每层吸波蜂窝的厚 度, 各层电阻结构层的电阻块的形状、 尺寸和分布之外, 可以使用不同性能的 吸波蜂窝, 设计出不同的吸波体结构, 使材料的设计性得到了拓展。  [0073] When the dielectric constant of the absorbing cell is chromatic, that is, the dielectric constant changes with frequency, its absorbing property is also related to the frequency. Therefore, in the present invention, in addition to changing the thickness of each layer of the absorbing honeycomb, the shape, size and distribution of the resistive block of each layer of the resistive structural layer, different absorbing absorbing cells can be used to design different absorbing bodies. The structure has expanded the design of the material.
[0074] 实施例 1  Embodiment 1
[0075] 如图 1所示, 一种吸波体结构包括金属底板 1以及覆盖在金属底板 1一表面上的 一层电损耗体 2, 电损耗体 2包括蜂窝层 21和叠加在蜂窝层 21的一表面上的电阻 片层 22, 且蜂窝层 21的另一表面与金属底板 1紧密接触。 金属底板 1为铜底板, 蜂窝层 21包括高分子树脂片材和分布于高分子树脂片材上的蜂窝结构。 蜂窝层 2 1的厚度均为 100mm。 图 2为电阻片层 22的顶视图, 如图 2所示, 电阻片层 22包括 位于该电阻片层下方的介质基板 221以及位于该介质基板 221表面上的四个电阻 块 222, 该介质基板 221为四个电阻块 222提供支撑表面, 其中, 每个电阻块 222 的形状为矩形, 且以阵列方式进行周期排布。 [0075] As shown in FIG. 1, an absorber structure includes a metal base plate 1 and a layer of electric loss body 2 covering a surface of the metal base plate 1. The electric loss body 2 includes a honeycomb layer 21 and is superposed on the honeycomb layer 21. The resistor sheet 22 on one surface, and the other surface of the honeycomb layer 21 is in close contact with the metal substrate 1. The metal base plate 1 is a copper base plate, and the honeycomb layer 21 includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. The thickness of the honeycomb layer 21 is 100 mm. 2 is a top view of the resistor sheet 22. As shown in FIG. 2, the resistor layer 22 includes a dielectric substrate 221 under the resistor layer and four resistors on the surface of the dielectric substrate 221. Block 222, the dielectric substrate 221 provides a support surface for the four resistor blocks 222, wherein each of the resistor blocks 222 has a rectangular shape and is periodically arranged in an array.
[0076]  [0076]
[0077] 实施例 2  Example 2
[0078] 如图 3所示, 一种吸波体结构包括金属底板 1以及覆盖在金属底板 1一表面上的 4 层电损耗体 2, 每层电损耗体 2均包括蜂窝层 21和叠加在蜂窝层 21上的电阻片层 2 2, 4层蜂窝层 21和 4层电阻片层 22为相互交替堆叠形成。 金属底板 1为铝底板, 蜂窝层 21包括高分子树脂片材和分布于高分子树脂片材上的蜂窝结构。 每层蜂 窝层 21的厚度均为 50mm, 从金属底板 1幵始, 4层电阻片层中依次包括数量为 4 、 6、 5、 7个的椭圆形电阻块 223, 每层电阻片层中的椭圆形电阻块 223采用随机 排布, 不同电阻片层中的电阻片的尺寸不相同, 在同一层中各电阻块的尺寸相 同。 图 4为最靠近金属底板 1的电阻片层 22的顶视图, 如图 4所示, 该电阻片层 22 包括位于该电阻片层 22下方的介质基板 221以及位于该介质基板 221表面上的四 个椭圆形电阻块 223, 该介质基板 221为四个椭圆形电阻块 223提供支撑表面。 其 中, 每个电阻片层的所有电阻块的电阻值总和均不相同, 电磁波的入射表面为 在电损耗体上并远离金属底板 1的表面, 且从电磁波的入射表面起至靠近金属底 板 1的方向上, 各个电阻片层 22上的所有椭圆形电阻块 223的电阻值总和逐渐减 小。  [0078] As shown in FIG. 3, an absorber structure includes a metal base plate 1 and four layers of electric loss bodies 2 covering a surface of the metal base plate 1, each of which includes a honeycomb layer 21 and is superposed on The resistor sheet 2 2, the 4 layer honeycomb layer 21 and the 4 layer resistor sheet 22 on the honeycomb layer 21 are formed alternately stacked one on another. The metal base plate 1 is an aluminum base plate, and the honeycomb layer 21 includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. Each layer of the honeycomb layer 21 has a thickness of 50 mm. Starting from the metal substrate 1, the four layers of the resistor layer sequentially include a number of 4, 6, 5, and 7 elliptical resistor blocks 223, each of which is in the resistive layer. The elliptical resistor blocks 223 are randomly arranged, and the sizes of the resistor sheets in the different resistor sheets are different, and the sizes of the resistor blocks are the same in the same layer. 4 is a top view of the resistor sheet 22 closest to the metal substrate 1. As shown in FIG. 4, the resistor layer 22 includes a dielectric substrate 221 under the resistor layer 22 and four on the surface of the dielectric substrate 221. An elliptical resistor block 223, the dielectric substrate 221 provides a support surface for the four elliptical resistor blocks 223. Wherein, the sum of the resistance values of all the resistor blocks of each resistor layer is different, and the incident surface of the electromagnetic wave is on the surface of the electrical loss body and away from the metal base plate 1, and from the incident surface of the electromagnetic wave to the vicinity of the metal base plate 1. In the direction, the sum of the resistance values of all the elliptical resistor blocks 223 on the respective resistor sheets 22 gradually decreases.
[0079] 实施例 3  Example 3
[0080] 一种吸波体结构包括金属底板以及覆盖在金属底板一表面上的 4层电损耗体, 每层电损耗体均包括蜂窝层和叠加在蜂窝层上的电阻片层, 4层蜂窝层和 4层电 阻片层为相互交替堆叠形成。 金属底板为银底板, 蜂窝层包括高分子树脂片材 和分布于高分子树脂片材上的蜂窝结构。 从靠近金属底板的方向各层蜂窝层的 厚度依次为 lmm、 10mm. 50mm. 30mm, 4层电阻片层中的每层均包括 6个三角 形的电阻块, 每层电阻片层中的三角形电阻块的尺寸各不相同, 但均采用阵列 方式进行周期排布。 每层电阻片层包括位于该电阻片层下方的介质基板以及位 于该介质基板表面上的 6个三角形电阻块, 该介质基板为 6个三角形电阻块提供 支撑表面。 其中, 各个电阻片层上的所有三角形电阻块的电阻值总和均相同。 [0081] 实施例 4 [0080] A absorbing body structure includes a metal bottom plate and four layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and a 4-layer honeycomb The layer and the 4-layer resistive sheets are formed by alternately stacking each other. The metal base plate is a silver base plate, and the honeycomb layer includes a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. The thickness of each layer of the honeycomb layer from the direction of the metal substrate is 1mm, 10mm. 50mm. 30mm, and each of the four layers of the resistor layer includes six triangular resistor blocks, and the triangular resistor blocks in each layer of the resistor layer The sizes vary, but they are all arranged in an array. Each of the resistor sheets includes a dielectric substrate under the resistive layer and six triangular resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the six triangular resistor blocks. Wherein, the sum of the resistance values of all the triangular resistor blocks on each of the resistor layers is the same. Example 4
[0082] 一种吸波体结构包括金属底板以及覆盖在金属底板一表面上的 6层电损耗体, 每层电损耗体均包括蜂窝层和叠加在蜂窝层上的电阻片层, 6层蜂窝层和 6层电 阻片层为相互交替堆叠形成。 金属底板为铁底板, 蜂窝层包括高分子树脂片材 和分布于高分子树脂片材上的蜂窝结构。 从靠近金属底板的方向, 各层蜂窝层 的厚度均为 30mm, 从金属底板幵始, 6层电阻片层中的每层均包括 8个的方形的 电阻块, 每层电阻片层中的方形电阻块的尺寸各不相同, 且均采用随机排布。 每层电阻片层包括位于该电阻片层下方的介质基板以及位于该介质基板表面上 的 8个方形电阻块, 该介质基板为 8个方形电阻块提供支撑表面。 其中, 各个电 阻片层上的所有方形电阻块的电阻值总和均不同。  [0082] A absorbing body structure includes a metal bottom plate and six layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and a 6-layer honeycomb The layer and the 6-layer resistor sheets are formed by alternately stacking each other. The metal base plate is an iron base plate, and the honeycomb layer comprises a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. From the direction of the metal substrate, the thickness of each layer of the honeycomb layer is 30mm. Starting from the metal substrate, each of the 6 layers of the resistor layer includes 8 square resistor blocks, and the square in each layer of the resistor layer The resistor blocks vary in size and are arranged in a random arrangement. Each of the resistor sheets includes a dielectric substrate under the resistive layer and eight square resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the eight square resistor blocks. Among them, the sum of the resistance values of all the square resistor blocks on each of the resistor layers is different.
[0083] 实施例 5  Example 5
[0084] 一种吸波体结构包括金属底板以及覆盖在金属底板一表面上的 2层电损耗体, 每层电损耗体均包括蜂窝层和叠加在蜂窝层上的电阻片层, 2层蜂窝层和 2层电 阻片层为相互交替堆叠形成。 金属底板为铜底板, 蜂窝层包括高分子树脂片材 和分布于高分子树脂片材上的蜂窝结构。 从靠近金属底板的方向, 各层蜂窝层 的厚度均分别为 100mm和 30mm, 从金属底板幵始, 2层电阻片层中的每层均包 括 4个的方形的电阻块, 每层电阻片层中的方形电阻块的尺寸均相同, 且靠近金 属底板层的电阻片层中的电阻块阵列方式进行周期排布, 另一层电阻片层中的 电阻块采用随机排布。 每层电阻片层包括位于该电阻片层下方的介质基板以及 位于该介质基板表面上的 4个方形电阻块, 该介质基板为 4个方形电阻块提供支 撑表面。 其中, 各个电阻片层上的所有方形电阻块的电阻值总和均不同。  [0084] A absorbing body structure includes a metal bottom plate and two layers of electric loss bodies covering a surface of the metal base plate, each of the electric loss bodies including a honeycomb layer and a resistor layer superposed on the honeycomb layer, and two layers of cells The layer and the two layers of the resistor sheets are formed by alternately stacking each other. The metal base plate is a copper base plate, and the honeycomb layer comprises a polymer resin sheet and a honeycomb structure distributed on the polymer resin sheet. From the direction of the metal substrate, the thickness of each layer of the honeycomb layer is 100mm and 30mm respectively. Starting from the metal substrate, each of the two layers of the resistor layer includes four square resistor blocks, and each layer of the resistor layer The square resistor blocks are all the same in size, and are arranged in a periodic manner in a resistor block array in the resistor layer adjacent to the metal substrate layer, and the resistor blocks in the other resistor layer are randomly arranged. Each of the resistor sheets includes a dielectric substrate under the resistor layer and four square resistor blocks on the surface of the dielectric substrate, the dielectric substrate providing a support surface for the four square resistor blocks. Wherein, the sum of the resistance values of all the square resistor blocks on each of the resistor layers is different.
[0085] 吸波性能的测试  [0085] absorbing performance test
[0086] 采用法在吸波暗室里对实施例 2中所得的吸波体结构的吸波性能进行测量, 测 量的波段为 1~25 GHz。  [0086] The absorbing properties of the absorber structure obtained in Example 2 were measured in an anechoic chamber by a method of measuring the wavelength band of 1 to 25 GHz.
[0087] 图 5是根据本发明实施例 2的吸波体结构的吸波曲线。 由图 5可知, 具有四层吸 波蜂窝的吸波体结构, 在 1~25 GHz的波段之间在多处都具有良好的吸波性能, 因此从图 5的表征可知, 本发明提供的吸波体结构是一种具有良好吸波性能的超 宽频带的吸波体结构。 [0088] 本发明提供的吸波体结构包括金属底板以及覆盖在所述金属底板一表面上的一 层或多层电损耗体, 每一层电损耗体均包括蜂窝层以及叠加在蜂窝层上的电阻 片层, 由于电损耗体具有高介电损耗, 因此与普通低损耗多层吸波蜂窝的吸波 材料的吸波性能相比, 本发明的吸波体结构在宽频带具有良好的吸波效果, 不 仅使吸波性能得到提高, 而且该结构设计还降低了整个吸波体结构的厚度以及 使该吸波体结构具有低面密度, 进而使本发明的吸波结构可以满足在具有承载 和减重需求的领域中的应用。 5 is a absorbing curve of a absorbing body structure according to Embodiment 2 of the present invention. As can be seen from Fig. 5, the absorber structure having four layers of absorbing cells has good absorbing properties at various places between the wavelength bands of 1 and 25 GHz, and therefore, from the characterization of Fig. 5, the suction provided by the present invention is known. The wave body structure is an ultra-wideband absorber structure with good absorbing properties. [0088] The absorber structure provided by the present invention comprises a metal bottom plate and one or more layers of electrical loss bodies covering a surface of the metal base plate, each layer of the electrical loss body comprising a honeycomb layer and superimposed on the honeycomb layer The resistive sheet layer has a high dielectric loss, so that the absorber structure of the present invention has a good absorption in a wide frequency band as compared with the absorbing property of an ordinary low-loss multilayer absorbing microwave absorbing material. The wave effect not only improves the absorbing performance, but also reduces the thickness of the entire absorbing structure and the low surface density of the absorbing structure, so that the absorbing structure of the present invention can satisfy the bearing. And applications in the field of weight loss requirements.
[0089] 另外, 图 6为根据本发明的另外一个实施例的吸波体结构 100的结构示意图。 该 吸波体结构 100包括金属底板 110、 位于金属底板 110的至少一个表面上的磁性吸 波涂料层 120、 以及位于金属底板 110上方的由多个蜂窝层 131至 13m和多个电阻 片层 141至 14m交替堆叠形成的叠层。 在该实施例中, 磁性吸波涂料层作为磁损 耗体, 每个蜂窝层及位于其表面的电阻片层一起作为电损耗体。  In addition, FIG. 6 is a schematic structural view of a absorber structure 100 according to another embodiment of the present invention. The absorber structure 100 includes a metal base plate 110, a magnetic absorbing coating layer 120 on at least one surface of the metal base plate 110, and a plurality of honeycomb layers 131 to 13m and a plurality of resistor sheets 141 located above the metal base plate 110. Stacks formed by alternately stacking up to 14 m. In this embodiment, the magnetic absorbing coating layer functions as a magnetic loss body, and each of the honeycomb layers and the resistor sheets on the surface thereof serve as an electric loss body.
[0090] 在图 6中采用箭头示出了电磁波的入射方向和反射方向。 如图 6中所示, 电磁波 的入射表面为吸波体结构 100的上表面 (即电阻片层 14m的上表面) , 与金属底 板 110相对。  [0090] The incident direction and the reflection direction of the electromagnetic wave are shown by arrows in FIG. 6. As shown in Fig. 6, the incident surface of the electromagnetic wave is the upper surface of the absorber structure 100 (i.e., the upper surface of the resistor sheet 14m) opposed to the metal base plate 110.
[0091] 蜂窝层 131和 13m分别由高分子树脂组成。 例如, 以环氧树脂为原料, 采用注 塑成型的方法制备出片材, 注塑成型温度为 150°C, 吋间为 1分钟。 将制备出的片 材放入滚压机, 滚压机的滚压齿为三角形, 滚压机转动速度为 5转 /分钟, 滚压机 温度为 130°C, 形成包含 V型结构的蜂窝层。 在替代的实施例中, 可以采用任意 形状的滚压齿形成任意形状的蜂窝结构。 根据吸波性能的需求, 蜂窝层 131至 13m的厚度可以相同或不同。  The honeycomb layers 131 and 13m are each composed of a polymer resin. For example, an epoxy resin is used as a raw material to prepare a sheet by injection molding, and the injection molding temperature is 150 ° C and the daytime is 1 minute. The prepared sheet was placed in a roller press, the rolling teeth of the rolling machine were triangular, the rolling speed of the rolling machine was 5 rpm, and the temperature of the rolling machine was 130 ° C to form a honeycomb layer including a V-shaped structure. . In an alternative embodiment, any shape of rolled teeth can be used to form a honeycomb structure of any shape. The thickness of the honeycomb layers 131 to 13 m may be the same or different depending on the requirements of the absorbing properties.
[0092] 电阻片层 141至 14m分别包括多个电阻块。 电阻块由任何合适的金属材料组成 , 例如: 金、 银、 铜、 铝或其合金, 或者由任何合适的非金属导电材料组成, 例如: 惨杂多晶硅、 石墨、 碳纳米管、 氧化铟锡。  [0092] The resistor sheets 141 to 14m respectively include a plurality of resistor blocks. The resistor block is composed of any suitable metal material, such as gold, silver, copper, aluminum or alloys thereof, or of any suitable non-metallic conductive material, such as: miscellaneous polysilicon, graphite, carbon nanotubes, indium tin oxide.
[0093] 在蜂窝层 131至 13m的表面完整的情形下, 可以直接在蜂窝层 131和 13m的表面 上形成电阻片层 141至 14m。 在蜂窝层 131至 13m的蜂窝结构在表面上暴露从而导 致表面不完整的情形下, 可以在蜂窝层 131至 13m上分别形成介质基板, 以提供 支撑表面, 然后在介质基板上形成相应的电阻片层。 介质基板可以由任何合适 的介质材料组成, 例如: 玻璃纤维、 陶瓷、 聚四氟乙烯、 铁电材料、 铁氧材料 。 介质基板是市场上购得的介质基板, 例如型号为 FR4、 TP1的介质基板。 In the case where the surfaces of the honeycomb layers 131 to 13m are intact, the resistor sheets 141 to 14m may be formed directly on the surfaces of the honeycomb layers 131 and 13m. In the case where the honeycomb structures of the honeycomb layers 131 to 13m are exposed on the surface to cause the surface to be incomplete, a dielectric substrate may be separately formed on the honeycomb layers 131 to 13m to provide a support surface, and then a corresponding resistor sheet is formed on the dielectric substrate. Floor. The dielectric substrate can be any suitable The composition of the dielectric material, for example: glass fiber, ceramic, PTFE, ferroelectric material, ferrite material. The dielectric substrate is a commercially available dielectric substrate, such as a dielectric substrate of the type FR4, TP1.
[0094] 可以采用任何合适的工艺在支撑表面上形成电阻片层 141至 14m, 包括但不限 于丝网印刷、 激光雕刻和蚀刻, 优选为蚀刻。 该蚀刻可以采用干法蚀刻, 如离 子銑蚀刻、 等离子蚀刻、 反应离子蚀刻、 激光烧蚀, 或者通过使用蚀刻剂溶液 的选择性的湿法蚀刻。 在蚀刻之前, 采用光刻技术, 在导电层的表面上形成包 含特定图案的光致抗蚀剂掩模。 光致抗蚀剂掩模的图案幵口中暴露导电层的一 部分表面。 然后进行蚀刻, 经由图案幵口去除导电层的暴露部分。 在蚀刻之后 通过在溶剂中溶解或灰化去除光致抗蚀剂掩模。 在替代的实施例中, 采用丝网 印刷的方式将导电油墨印刷在支撑表面上, 从而形成电阻片层 141至 14m。  The resistive sheets 141 to 14m may be formed on the support surface by any suitable process including, but not limited to, screen printing, laser engraving, and etching, preferably etching. The etching may be by dry etching, such as ion milling, plasma etching, reactive ion etching, laser ablation, or by selective wet etching using an etchant solution. A photoresist mask containing a specific pattern is formed on the surface of the conductive layer by photolithography prior to etching. A portion of the surface of the conductive layer is exposed in the pattern of the photoresist mask. Etching is then performed to remove the exposed portions of the conductive layer via the pattern pass. The photoresist mask is removed by dissolution or ashing in a solvent after etching. In an alternative embodiment, the conductive ink is printed on the support surface by screen printing to form the resistive sheets 141 to 14m.
[0095] 根据吸波性能的需求, 蜂窝层 131至 13m的厚度彼此可以相同或不同, 电阻片 层 141至 14m的厚度彼此可以相同或不同。 在每个电阻片层中, 电阻块的形状和 / 或尺寸可以相同或不同。 电阻块可以按照任意的周期形式分布, 也可以随机分 布。 在不同的电阻片层之间, 电阻块的方阻值可以相同或不同。 电阻块的形状 可以是选自多边形、 圆形或椭圆形中的一种, 该多边形例如是方形、 矩形、 三 角形、 四边形等。 在图 6所示的实例中, 电阻块为方形, 并且按选行列排列成周 期性阵列。 在优选的实施例中, 在吸波体结构 100中, 从电磁波的入射表面至金 属底板, 电阻片层的阻值逐渐减小。 通过沿着吸波体的厚度方向改变有效的阻 抗以获得最小的反射, 使电磁波最大程度地进入吸波体。  [0095] The thickness of the honeycomb layers 131 to 13m may be the same or different from each other according to the demand of the absorbing property, and the thicknesses of the resistive sheets 141 to 14m may be the same or different from each other. In each of the resistor sheets, the shape and/or size of the resistor blocks may be the same or different. The resistor blocks can be distributed in any periodic form or randomly. The square resistance values of the resistor blocks may be the same or different between different resistor layers. The shape of the resistor block may be one selected from the group consisting of a polygon, a circle, or an ellipse, such as a square, a rectangle, a triangle, a quadrangle, and the like. In the example shown in Fig. 6, the resistor blocks are square and arranged in a row array in a periodic array. In a preferred embodiment, in the absorber structure 100, the resistance of the resistor sheet gradually decreases from the incident surface of the electromagnetic wave to the metal substrate. The electromagnetic wave is maximally entered into the absorber by changing the effective impedance along the thickness direction of the absorber to obtain the minimum reflection.
[0096] 与根据现有技术的吸波体结构相比, 根据本发明的实施例的吸波体结构 100包 括金属底板 110的至少一个表面上的磁性吸波涂料层 120。 在图 6的实例中, 将磁 性吸波涂料层 120示出为位于金属底板 110的上表面。 磁性吸波涂料层 120的上表 面与蜂窝层 131的下表面紧密接触, 磁性吸波涂料层 120的下表面与金属底板 110 的上表面紧密接触。  The absorber structure 100 according to an embodiment of the present invention includes the magnetic wave absorbing coating layer 120 on at least one surface of the metal base plate 110 as compared with the absorber structure according to the prior art. In the example of Fig. 6, the magnetic absorbing coating layer 120 is shown as being located on the upper surface of the metal base plate 110. The upper surface of the magnetic absorbing coating layer 120 is in close contact with the lower surface of the honeycomb layer 131, and the lower surface of the magnetic absorbing coating layer 120 is in close contact with the upper surface of the metal base plate 110.
[0097] 在替代的实施例中, 磁性吸波涂料层可以位于金属底板 110的金属底板 110的上 表面和下表面的任一个或二者。 磁性吸波涂料层 120的厚度例如小于 15mm, 从 而未导致吸波体结构 100的重量明显增加。 因此, 吸波体结构 100仍然可以保持 较好的重量强度比。 [0098] 磁性吸波涂料层 120例如由铁磁性材料组成, 例如由铁氧体等磁性填料分散在 高分子树脂中形成的涂料。 磁性吸波涂料层 120可以获得高磁损耗。 磁性吸波涂 料层 120涂覆在磁场最大的位置, 即金属接地板 110的表面附近。 在根据本发明 的实施例的吸波体结构 100中, 电阻片层 141至 14m和磁性吸波涂料层 120的结合 提供了既有电损耗又有磁损耗的吸波材料, 因此可以显著改善吸收电磁波的效 果。 [0097] In an alternative embodiment, the magnetic absorbing coating layer may be located on either or both of the upper and lower surfaces of the metal base plate 110 of the metal base plate 110. The thickness of the magnetic absorbing coating layer 120 is, for example, less than 15 mm, so that the weight of the absorber structure 100 is not significantly increased. Therefore, the absorber structure 100 can still maintain a good weight to strength ratio. [0098] The magnetic absorbing coating layer 120 is composed of, for example, a ferromagnetic material, for example, a coating material formed by dispersing a magnetic filler such as ferrite in a polymer resin. The magnetic absorbing coating layer 120 can achieve high magnetic loss. The magnetic absorbing coating layer 120 is applied at a position where the magnetic field is greatest, that is, near the surface of the metal ground plate 110. In the absorber structure 100 according to the embodiment of the present invention, the combination of the resistor sheets 141 to 14m and the magnetic absorbing coating layer 120 provides an absorbing material having both electrical loss and magnetic loss, thereby significantly improving absorption. The effect of electromagnetic waves.
[0099] 图 7和图 8分别为本发明另外一个实施例的吸波体结构对 TE波和 TM波的反射率 曲线图。 图 7中吸波体结构对 TE波的反射率曲线所示, 在 5-20GHZ的频段具有 -15 dB以下的反射系数, 最小反射系数出现在 9GHz附近, 约为 -29dB。 图 8中吸波体 结构对 TM波的反射率曲线所示, 在 2.4-20GHZ频段具有 -15dB以下的反射系数, 最小反射系数出现在 9.75GHz附近, 约为 -38dB, 且在低频段, 例如在 3GHz附近 , 反射率曲线出现另一个谷值, 相应的反射系数约为 -24dB。 由图 7和图 8所示的 曲线图可知, 根据本发明的实施例的吸波体结构 100不仅显著改善了吸收电磁波 的效果, 而且拓展了带宽, 改善了低频段的吸波效果。  7 and 8 are graphs showing the reflectance of the absorber structure for the TE wave and the TM wave, respectively, according to another embodiment of the present invention. In Figure 7, the reflectance of the absorber structure for the TE wave shows a reflection coefficient of -15 dB or less in the 5-20 GHz band, and the minimum reflection coefficient appears around 9 GHz, which is about -29 dB. The reflectance curve of the absorber structure in Fig. 8 shows a reflection coefficient of -15 dB or less in the 2.4-20 GHz band, and the minimum reflection coefficient appears around 9.75 GHz, which is about -38 dB, and in the low frequency band, for example. Around 3 GHz, the reflectance curve shows another valley with a corresponding reflection coefficient of about -24 dB. As is apparent from the graphs shown in Figs. 7 and 8, the absorber structure 100 according to the embodiment of the present invention not only significantly improves the effect of absorbing electromagnetic waves, but also expands the bandwidth and improves the absorbing effect at a low frequency band.
[0100] 在以上的描述中, 对公知的结构要素和步骤并没有做出详细的说明。 但是本领 域技术人员应当理解, 可以通过各种技术手段, 来实现相应的结构要素和步骤 。 另外, 为了形成相同的结构要素, 本领域技术人员还可以设计出与以上描述 的方法并不完全相同的方法。 另外, 尽管在以上分别描述了各实施例, 但是这 并不意味着各个实施例中的措施不能有利地结合使用。  [0100] In the above description, well-known structural elements and steps have not been described in detail. However, those skilled in the art should understand that the various structural elements and steps can be implemented by various technical means. In addition, in order to form the same structural elements, those skilled in the art can also design a method that is not exactly the same as the method described above. In addition, although the respective embodiments have been separately described above, this does not mean that the measures in the respective embodiments are not advantageously used in combination.
[0101] 本领域普通技术人员应当理解, 以上实施例仅为本发明的优选实施例。 本发明 不限于实施例中所使用的。  [0101] Those of ordinary skill in the art will appreciate that the above embodiments are merely preferred embodiments of the present invention. The invention is not limited to the use in the examples.
[0102] 以上仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的精神 和原则之内, 所作的任何修改、 等同替换、 改进等, 均应包含在本发明的保护 范围之内。  The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements, etc., which are made within the spirit and principles of the present invention, should be included in the present invention. Within the scope of protection.

Claims

权利要求书  Claim
[权利要求 1] 一种吸波体结构, 其特征在于, 所述吸波体结构包括:  [Attach 1] A absorber structure, wherein the absorber structure comprises:
金属底板, 以及  Metal base plate, and
覆盖在所述金属底板一表面上的电损耗体。  An electrical loss body covering a surface of the metal base plate.
[权利要求 2] 根据权利要求 1所述的吸波体结构, 其特征在于, 所述吸波体结构包 括一层电损耗体, 所述电损耗体包括:  [Claim 2] The absorber structure according to claim 1, wherein the absorber structure comprises a layer of electrical loss bodies, and the power loss body comprises:
蜂窝层; 以及  Honeycomb layer;
电阻片层;  Resistor layer
其中, 所述电阻片层叠加在所述蜂窝层上。  Wherein, the resistor sheet layer is superposed on the honeycomb layer.
[权利要求 3] 根据权利要求 1所述的吸波体结构, 其特征在于, 所述吸波体结构包 括多层电损耗体, 所述多层电损耗体相互依次紧密叠加而成。 [Attachment 3] The absorber structure according to claim 1, wherein the absorber structure includes a multilayer electric loss body, and the multilayer electric loss bodies are closely superposed one upon another.
[权利要求 4] 根据权利要求 3所述的吸波体结构, 其特征在于, 所述多层电损耗体 中的每一层电损耗体均包括蜂窝层、 以及叠加在所述蜂窝层上的电阻 片层。 [Attachment 4] The absorber structure according to claim 3, wherein each of the multilayer electric loss bodies includes a honeycomb layer, and is superposed on the honeycomb layer Resistor layer.
[权利要求 5] 根据权利要求 4所述的吸波体结构, 其特征在于, 在所述吸波体结构 中, 多个所述蜂窝层和多个所述电阻片层为相互交替堆叠形成。  [Attachment 5] The absorber structure according to claim 4, wherein, in the absorber structure, a plurality of the honeycomb layers and the plurality of the resistor sheets are alternately stacked one on another.
[权利要求 6] 根据权利要求 4所述的吸波体结构, 其特征在于, 每个所述电阻片层 均包括支撑表面以及位于所述支撑表面上的多个电阻块。  [Attachment 6] The absorber structure according to claim 4, wherein each of the resistor sheets includes a support surface and a plurality of resistor blocks on the support surface.
[权利要求 7] 根据权利要求 6所述的吸波体结构, 其特征在于, 所述支撑表面位于 相应的所述电阻片层下方的蜂窝层的上表面。  [Attachment 7] The absorber structure according to claim 6, wherein the support surface is located on an upper surface of the honeycomb layer below the corresponding resistor sheet layer.
[权利要求 8] 根据权利要求 6所述的吸波体结构, 其特征在于, 每个所述电阻片层 还包括位于相应所述电阻片层下方的介质基板以提供所述支撑表面。  [Attachment 8] The absorber structure according to claim 6, wherein each of the resistor sheets further includes a dielectric substrate under the corresponding one of the resistor sheets to provide the support surface.
[权利要求 9] 根据权利要求 6所述的吸波体结构, 其特征在于, 每个所述电阻片层 的所有所述电阻块的电阻值总和均相同。  [Attachment 9] The absorber structure according to claim 6, wherein a sum of resistance values of all of the resistor blocks of each of the resistor sheets is the same.
[权利要求 10] 根据权利要求 6所述的吸波体结构, 其特征在于, 每个所述电阻片层 的所有所述电阻块的电阻值总和均不相同, 且从电磁波的入射表面起 至靠近所述金属底板的方向上, 各个所述电阻片层的所有电阻块的电 阻值总和逐渐减小, 其中, 所述电磁波的入射表面为在所述电损耗体 上并远离所述金属底板的表面。 [Attachment 10] The absorber structure according to claim 6, wherein a sum of resistance values of all of the resistor blocks of each of the resistor sheets is different, and from an incident surface of the electromagnetic wave a sum of resistance values of all the resistor blocks of each of the resistor sheets gradually decreases in a direction close to the metal substrate, wherein an incident surface of the electromagnetic wave is at the electrical loss body Up and away from the surface of the metal base plate.
根据权利要求 6所述的吸波体结构, 其特征在于, 所述多个电阻块均 呈规则多边形或者椭圆形。 The absorber structure according to claim 6, wherein each of the plurality of resistor blocks has a regular polygonal shape or an elliptical shape.
一种吸波体结构, 其特征在于, 所述吸波体结构包括: An absorber structure, characterized in that: the absorber structure comprises:
金属底板;  Metal base plate
位于所述金属底板上的磁损耗体; 以及  a magnetic loss body on the metal base plate;
位于所述磁损耗体上的至少一个电损耗体。  At least one electrical loss body on the magnetic loss body.
根据权利要求 12所述的吸波体结构, 其特征在于, 所述磁损耗体为磁 性吸波涂料层, 所述磁性吸波涂料层的一表面与所述金属底板的一表 面紧密接触。 The absorber structure according to claim 12, wherein the magnetic loss body is a magnetic absorbing coating layer, and a surface of the magnetic absorbing coating layer is in close contact with a surface of the metal base plate.
根据权利要求 13所述的吸波体结构, 其特征在于, 所述至少一个电损 耗体中的一个与所述磁性吸波涂料层的另一表面紧密接触。 The absorber structure according to claim 13, wherein one of said at least one electric loss body is in close contact with the other surface of said magnetic absorbing coating layer.
根据权利要求 13所述的吸波体结构, 其特征在于, 所述电损耗体包括 The absorber structure according to claim 13, wherein the electric loss body comprises
蜂窝层; 以及 Honeycomb layer;
电阻片层;  Resistor layer
其中, 所述电阻片层叠加在所述蜂窝层上, 且所述蜂窝层与所述 磁性吸波涂 料层的另一表面紧密接触。  Wherein the resistor sheet layer is superposed on the honeycomb layer, and the honeycomb layer is in close contact with the other surface of the magnetic wave absorbing coating layer.
根据权利要求 13所述的吸波体结构, 其特征在于, 所述吸波体结构包 括多个电损耗体, 所述多个电损耗体相互依次紧密叠加而成。 The absorber structure according to claim 13, wherein the absorber structure comprises a plurality of electric loss bodies, and the plurality of electric loss bodies are closely superposed one upon another.
根据权利要求 16所述的吸波体结构, 其特征在于, 所述多个电损耗体 中的每一个电损耗体均包括蜂窝层、 以及叠加在所述蜂窝层上的电阻 片层。 The absorber structure according to claim 16, wherein each of said plurality of electric loss bodies comprises a honeycomb layer, and a resistor sheet layer superposed on said honeycomb layer.
根据权利要求 17所述的吸波体结构, 其特征在于, 在所述吸波体结构 中, 多个蜂窝层和多个电阻片层为相互交替堆叠形成。 The absorber structure according to claim 17, wherein in the absorber structure, a plurality of honeycomb layers and a plurality of resistor sheets are alternately stacked one on another.
根据权利要求 18所述的吸波体结构, 其特征在于, 所述多个电阻片层 中的每一个电阻片层均包括支撑表面以及位于所述支撑表面上的多个 电阻块。 [权利要求 20] 根据权利要求 19所述的吸波体结构, 其特征在于, 所述多个电阻片层 中的每一个电阻片层均还包括位于相应电阻片层下方的介质基板, 以 提供所述支撑表面。 The absorber structure according to claim 18, wherein each of the plurality of resistor sheets comprises a support surface and a plurality of resistor blocks on the support surface. [Claim 20] The absorber structure according to claim 19, wherein each of the plurality of resistor sheets further comprises a dielectric substrate under the corresponding resistor layer to provide The support surface.
[权利要求 21] 根据权利要求 19所述的吸波体结构, 其特征在于, 所述多个电阻片层 中的每一个电阻片层的所有电阻块的电阻值总和均不相同, 且从电磁 波的入射表面起至靠近所述金属底板的方向上, 电阻片层的所有电阻 块的电阻值总和逐渐减小。  [Claim 21] The absorber structure according to claim 19, wherein a total of resistance values of all the resistor blocks of each of the plurality of resistor sheets are different, and electromagnetic waves are obtained The incident surface is in a direction close to the metal substrate, and the sum of the resistance values of all the resistor blocks of the resistor layer gradually decreases.
[权利要求 22] 根据权利要求 19所述的吸波体结构, 其特征在于, 所述多个电阻块均 呈规则多边形或者椭圆形。 [Attachment 22] The absorber structure according to claim 19, wherein the plurality of resistor blocks are each of a regular polygon or an ellipse.
PCT/CN2016/089493 2015-07-10 2016-07-08 Wave absorber structure WO2017008709A1 (en)

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