WO2017008393A1 - 一种综采工作面设备检测及控制方法 - Google Patents
一种综采工作面设备检测及控制方法 Download PDFInfo
- Publication number
- WO2017008393A1 WO2017008393A1 PCT/CN2015/090206 CN2015090206W WO2017008393A1 WO 2017008393 A1 WO2017008393 A1 WO 2017008393A1 CN 2015090206 W CN2015090206 W CN 2015090206W WO 2017008393 A1 WO2017008393 A1 WO 2017008393A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shearer
- rocker arm
- infrared imager
- attitude
- scraper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/12—Control, e.g. using remote control
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
Definitions
- the invention relates to a method for detecting and controlling a fully mechanized mining face equipment, in particular to a coal mining machine positioning and rocker attitude detection and a method for detecting and controlling a hydraulic support and a scraper machine in a fully mechanized mining face.
- the operation status of the equipment is directly related to the normal mining of the mine and the safety of personnel.
- the underground operating environment is also extremely complicated.
- the original equipment inspection And the wiring involved in the positioning device, anti-interference and other problems, the complex wiring in the underground will cause safety hazards, so in summary, the completion of monitoring the fully mechanized mining face is a very critical link.
- Infrared imaging technology has strong anti-interference ability, and its application in the world is relatively mature.
- the combination of infrared imager and LED avoids direct contact detection, and is very suitable for mining equipment detection.
- the fully mechanized mining face is one of the core areas of coal mine production. It consists of coal mining machine, scraper conveyor and hydraulic support.
- the three machines are used as the core mining equipment for fully mechanized mining face, and undertake tasks such as coal breaking, coal loading and support. It is the key to the production of fully mechanized mining face.
- the detection of the running state of the three machines is directly related to the normal operation of the mining work.
- the coal mining machine is the main equipment for coal mining and coal loading in the fully mechanized mining face. In the process of comprehensive mechanized coal mining, to realize the automation of hydraulic support and machine, it is necessary to realize high-speed and precise positioning and navigation of the shearer.
- the bracket control unit can timely issue corresponding control commands according to the obtained position information of the shearer, control the timely support and push-pull procedure of the bracket, and realize the three-machine cooperative automation.
- the present invention provides a non-contact, anti-interference ability comprehensive detection and control method for fully mechanized mining face equipment.
- a method for detecting and controlling equipment in fully mechanized mining face using infrared imaging principle to detect mechanical equipment that is easily damaged by infrared imager, and using the temperature indicating label together to determine the position of the shearer and the posture of the rocker arm;
- the position of the coal machine and the attitude of the rocker arm are transmitted to the data processing module through the communication module, and the data processing module directly controls the action of the hydraulic bracket according to the received information.
- the shearer is mounted on the scraper and reciprocally linearly moves relative to the scraper.
- the hydraulic support is fixedly mounted relative to the scraper, the rocker arm is hinged on the shearer and reciprocally oscillates relative to the shearer, the scraper comprises a tube plate chain and a scraper;
- the positioning and hydraulic support are fixed on the shearer to monitor the infrared Imager, scraper monitoring infrared imager and shearer attitude monitoring infrared imager; set the coal mining machine positioning temperature indicator on the hydraulic support, positioning and hydraulic support monitoring infrared imager to the shearer positioning temperature indication label
- the detection is carried out, and the moving position of the shearer can be judged by intermittent collection (the temperature label is only used for identification, the label color on the hydraulic support is the same, there is no special requirement);
- the shearer attitude monitoring temperature is set on the rocker arm Indication label, the shearer attitude monitoring infrared imager detects the temperature indication label of the shearer attitude monitoring, and
- the manner of labeling the temperature indicator of the shearer and the attitude indicating temperature indicator of the shearer is not specifically limited, as long as it can be easily monitored by the corresponding infrared imager; the infrared imager is based on the result of the monitoring.
- the relevant information may be calculated according to the arrangement manner of the temperature indicating label; preferably, the shearer positioning temperature indicating labels are arranged on each hydraulic bracket in a rectangular array; the shearer attitude monitoring temperature indication The labels are arranged in a straight line on each rocker arm.
- the infrared imager Different functions of the infrared imager are installed at different locations, but the infrared imagers involved are fixedly placed on the shearer.
- the power supply of the infrared imager will be completed by a rechargeable power source placed inside the shearer.
- the information monitored by the infrared imager is transmitted to the data processing module through the communication module, and the data processing module displays the position of the shearer and the posture of the rocker arm in real time on the control screen; different positions of the shearer correspond to different actions of the hydraulic support, data
- the processing module sends a command to the hydraulic bracket through the communication module to control the movement of the hydraulic bracket.
- the shearer attitude monitoring infrared imager detects the temperature indication label of the shearer attitude monitoring, calculates an angle ⁇ between the rocker arm and the reference surface, and sets the angle ⁇ and the length of the rocker arm.
- L is represented in a polar coordinate system to determine the attitude of the rocker arm.
- the shearer positioning temperature indicating label and the shearer attitude monitoring temperature indicating label are implemented by using LED indicators.
- the method for detecting and controlling the fully mechanized mining face equipment provided by the present invention has the following advantages over the prior art: 1.
- the present invention utilizes the principle of infrared imaging to perform real-time wireless monitoring on the main equipment of the fully mechanized mining face simultaneously. Monitoring the positioning and attitude of the shearer, strengthening the detection level of the fully mechanized mining face, can reduce the consumption of the relevant staff; 2, the invention belongs to the infrared wireless monitoring method, and has strong anti-interference ability on the site; Using polar coordinates, stable positioning can be achieved without complicated calculations; 4.
- the relevant equipment used is simple and reliable, and is not subject to the environment.
- the effect of the invention is cheap and simple; 5.
- the invention replaces the existing infrared receiving device for the hydraulic support, controls the action of the hydraulic support, and alleviates the problem that the hydraulic support can not receive infrared rays due to interference.
- Figure 1 is a schematic view of a device used in the present invention
- Figure 3 is a view showing the pasting position of the coal locating machine positioning temperature indicating label
- FIG. 4 is a flow chart of a monitoring method of the present invention.
- the picture includes: 1-hydraulic support, 2- shearer positioning temperature indication label, 3-scraper, 4-position and hydraulic support monitoring infrared imager, 5-scraper monitoring infrared imager, 6-scraper Chain, 7-scraper, 8-miner, 9-rocker, 10-miner attitude monitoring temperature indicator, 11-attitude monitoring infrared imager, 12-communication transmitter.
- a method for detecting and controlling equipment in fully mechanized mining face using infrared imaging principle to detect mechanical equipment that is easily damaged by infrared imager, and using the temperature indicating label together to determine the position of the shearer and the posture of the rocker arm;
- the position of the coal machine and the attitude of the rocker arm are transmitted to the data processing module through the communication module, and the data processing module directly controls the action of the hydraulic bracket according to the received information.
- FIG 1 shows the apparatus used in the above method.
- the shearer 8 is mounted on the scraper 3 and reciprocally linearly moved relative to the scraper 3
- the hydraulic support 1 is fixedly mounted relative to the scraper 3
- the rocker arm 9 is hinged to the shearer 8.
- the reciprocating swing is performed with respect to the shearer 8, and the scraper 3 includes a tube sheet chain 6 and a scraper 7.
- the design point of the invention lies in: fixed positioning and hydraulic support monitoring infrared imager 4 on the shearer 8, scraper monitoring infrared imager 5 and shearer attitude monitoring infrared imager 11; setting on the hydraulic support 1
- the coal mining machine positioning temperature indication label 2 the positioning and the hydraulic support monitoring infrared imager 4 detect the coal mining machine positioning temperature indication label 2, and determine the position of the coal machine 8 according to this
- the shearer 9 is provided with the shearer
- the attitude monitoring temperature indicating label 10 detects the shearer attitude monitoring temperature indicating label 10, and determines the posture of the rocker arm 9 according to this
- the scraper monitors the infrared imager 5 to the tube sheet chain 6 and the squeegee 7 perform infrared detection, and it is judged whether or not the tube sheet chain 6 and the squeegee 7 are abnormal.
- the shearer attitude monitoring temperature indicating label 10 is arranged on each rocker arm 9 in a straight line, and the shearer attitude monitoring temperature indicating label 10 is realized by an LED indicator; the shearer The attitude monitoring infrared imager 11 detects the shearer attitude monitoring temperature indicating label 10, calculates the angle ⁇ between the rocker arm 9 and the reference surface, and sets the angle ⁇ and the length of the rocker arm to the polar coordinate system. A representation is made to determine the attitude of the rocker arm 9.
- the shearer positioning temperature indicating labels 2 are arranged in a rectangular array in each hydraulic pressure.
- the shearer positioning temperature indicating label 2 is realized by an LED indicator.
- the data transmission system diagram of the present invention comprises five parts: a temperature indication label/fault monitoring imaging, an infrared imager, a wireless communication module, a data processing module, a data display module, and an instruction sending module.
- the infrared imager senses the temperature indication label and the isothermal and isostatic pressure of the device components, and transmits the image data to the data processing module of the upper computer through the wireless communication module for data processing and calculation, and displays the result in the control room in real time.
- the control of the hydraulic support action is completed by the command transmission module.
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Radiation Pyrometers (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
Abstract
Description
Claims (5)
- 一种综采工作面设备检测及控制方法,其特征在于:利用红外成像原理通过红外成像仪对主要容易损坏的机械设备进行检测,同时配合温度指示标签共同使用确定采煤机的位置和摇臂的姿态;采煤机的位置和摇臂的姿态通过通讯模块传输给数据处理模块,数据处理模块根据接收信息直接控制液压支架动作。
- 根据权利要求1所述的综采工作面设备检测及控制方法,其特征在于:采煤机(8)安装在刮板机(3)上并相对于刮板机(3)进行往复直线移动,液压支架(1)相对于刮板机(3)固定安装,摇臂(9)铰接在采煤机(8)上并相对于采煤机(8)进行往复摆动,刮板机(3)包括管板链(6)和刮板(7);在采煤机(8)上固定有定位及液压支架监测红外成像仪(4)、刮板机监测红外成像仪(5)和采煤机姿态监测红外成像仪(11);在液压支架(1)上设置有采煤机定位温度指示标签(2),定位及液压支架监测红外成像仪(4)对采煤机定位温度指示标签(2)进行检测,据此判断煤机(8)的位置;在摇臂(9)上设置有采煤机姿态监测温度指示标签(10),采煤机姿态监测红外成像仪(11)对采煤机姿态监测温度指示标签(10)进行检测,据此判断摇臂(9)的姿态;刮板机监测红外成像仪(5)对管板链(6)和刮板(7)进行红外检测,据此判断管板链(6)和刮板(7)是否发生异常。
- 根据权利要求1所述的综采工作面设备检测及控制方法,其特征在于:所述采煤机定位温度指示标签(2)以矩形阵列的形式排布在每一个液压支架(1)上;所述采煤机姿态监测温度指示标签(10)以直线形式排布在每一个摇臂(9)上。
- 根据权利要求3所述的综采工作面设备检测及控制方法,其特征在于:所述采煤机姿态监测红外成像仪(11)对采煤机姿态监测温度指示标签(10)进行检测,计算出摇臂(9)与参考面之间的夹角θ,将夹角θ和摇臂的长度定值L用极坐标系进行表示,以确定摇臂(9)的姿态。
- 根据权利要求2所述的综采工作面设备检测及控制方法,其特征在于:所述采煤机定位温度指示标签(2)和采煤机姿态监测温度指示标签(10)采用LED指示灯实现。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2015383068A AU2015383068B2 (en) | 2015-07-16 | 2015-09-22 | Method for testing and controlling fully-mechanized-mining working-face device |
| ZA201701240A ZA201701240B (en) | 2015-07-16 | 2017-02-20 | Method for testing and controlling fully-mechanized-mining working-face device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510419836.XA CN105156149B (zh) | 2015-07-16 | 2015-07-16 | 一种综采工作面设备检测及控制方法 |
| CN201510419836.X | 2015-07-16 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017008393A1 true WO2017008393A1 (zh) | 2017-01-19 |
Family
ID=54797151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2015/090206 Ceased WO2017008393A1 (zh) | 2015-07-16 | 2015-09-22 | 一种综采工作面设备检测及控制方法 |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN105156149B (zh) |
| AU (1) | AU2015383068B2 (zh) |
| WO (1) | WO2017008393A1 (zh) |
| ZA (1) | ZA201701240B (zh) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110043257A (zh) * | 2019-06-05 | 2019-07-23 | 中国矿业大学(北京) | 一种采煤机自动调头系统 |
| US11286774B2 (en) * | 2019-03-14 | 2022-03-29 | China University Of Mining And Technology | Interference protection device and method for hydraulic support and cutting part of shearer |
| CN115902769A (zh) * | 2022-11-28 | 2023-04-04 | 中煤北京煤矿机械有限责任公司 | 一种矿用全数字红外接收器 |
| CN116378768A (zh) * | 2023-04-07 | 2023-07-04 | 开滦(集团)有限责任公司电信分公司 | 一种煤矿井下巡检装置及巡检方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107905846B (zh) * | 2017-10-24 | 2020-03-20 | 北京天地玛珂电液控制系统有限公司 | 一种综采工作面推进度检测系统及方法 |
| CN111104810B (zh) * | 2019-12-16 | 2023-09-08 | 太原理工大学 | 一种基于射频识别的刮板机刮板结构断裂监测方法 |
| US11555403B2 (en) | 2020-03-13 | 2023-01-17 | Joy Global Underground Mining Llc | Cutting pick monitoring system and method for longwall mining system |
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| CN103775080B (zh) * | 2013-12-31 | 2015-09-23 | 中国矿业大学 | 一种薄煤层无人工作面采煤机姿态角调整模型的构建方法 |
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-
2015
- 2015-07-16 CN CN201510419836.XA patent/CN105156149B/zh not_active Expired - Fee Related
- 2015-09-22 AU AU2015383068A patent/AU2015383068B2/en not_active Ceased
- 2015-09-22 WO PCT/CN2015/090206 patent/WO2017008393A1/zh not_active Ceased
-
2017
- 2017-02-20 ZA ZA201701240A patent/ZA201701240B/en unknown
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| US20040211894A1 (en) * | 2003-01-22 | 2004-10-28 | Hother John Anthony | Imaging sensor optical system |
| WO2010012286A1 (de) * | 2008-07-28 | 2010-02-04 | Eickhoff Bergbautechnik Gmbh | Verfahren zur steuerung einer schneidenden gewinnungsmaschine |
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| CN104159069A (zh) * | 2014-05-23 | 2014-11-19 | 南京智搜智能科技有限公司 | 井下作业视频监控系统 |
| CN104165698A (zh) * | 2014-08-21 | 2014-11-26 | 国家电网公司 | 基于红外热像仪的变电站电力变压器过热故障监测系统 |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US11286774B2 (en) * | 2019-03-14 | 2022-03-29 | China University Of Mining And Technology | Interference protection device and method for hydraulic support and cutting part of shearer |
| CN110043257A (zh) * | 2019-06-05 | 2019-07-23 | 中国矿业大学(北京) | 一种采煤机自动调头系统 |
| CN115902769A (zh) * | 2022-11-28 | 2023-04-04 | 中煤北京煤矿机械有限责任公司 | 一种矿用全数字红外接收器 |
| CN116378768A (zh) * | 2023-04-07 | 2023-07-04 | 开滦(集团)有限责任公司电信分公司 | 一种煤矿井下巡检装置及巡检方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA201701240B (en) | 2020-11-25 |
| CN105156149B (zh) | 2017-12-05 |
| AU2015383068B2 (en) | 2017-10-12 |
| AU2015383068A1 (en) | 2017-02-02 |
| CN105156149A (zh) | 2015-12-16 |
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