WO2016208700A1 - Composite article and process for producing same - Google Patents

Composite article and process for producing same Download PDF

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Publication number
WO2016208700A1
WO2016208700A1 PCT/JP2016/068750 JP2016068750W WO2016208700A1 WO 2016208700 A1 WO2016208700 A1 WO 2016208700A1 JP 2016068750 W JP2016068750 W JP 2016068750W WO 2016208700 A1 WO2016208700 A1 WO 2016208700A1
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WO
WIPO (PCT)
Prior art keywords
composite
modeling data
printing
blocks
block
Prior art date
Application number
PCT/JP2016/068750
Other languages
French (fr)
Japanese (ja)
Inventor
公朗 百瀬
小林 裕亨
Original Assignee
株式会社アナリティックウェア
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社アナリティックウェア filed Critical 株式会社アナリティックウェア
Priority to EP16814469.9A priority Critical patent/EP3315181B1/en
Priority to US15/738,751 priority patent/US11472112B2/en
Priority to DK16814469.9T priority patent/DK3315181T3/en
Publication of WO2016208700A1 publication Critical patent/WO2016208700A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H3/00Dolls
    • A63H3/16Dolls made of parts that can be put together
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H3/00Dolls
    • A63H3/36Details; Accessories
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • A63H33/04Building blocks, strips, or similar building parts
    • A63H33/06Building blocks, strips, or similar building parts to be assembled without the use of additional elements
    • A63H33/08Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H33/00Other toys
    • A63H33/04Building blocks, strips, or similar building parts
    • A63H33/06Building blocks, strips, or similar building parts to be assembled without the use of additional elements
    • A63H33/08Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails
    • A63H33/086Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails with primary projections fitting by friction in complementary spaces between secondary projections, e.g. sidewalls
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63HTOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H9/00Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2207/00Aspects of the compositions, gradients
    • B22F2207/20Cooperating components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy

Definitions

  • the present invention relates to an object or the like produced using 3D printing.
  • Patent Document 1 As a conventional technique, one having 3D print processing means for outputting 3D (3-dimensions) printer data corresponding to an object selected by the object selection means and executing 3D printing has been known (for example, Patent Document 1).
  • the conventional technique has a problem that it is difficult to produce a high-quality and low-cost object using a 3D printer.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a composite object that can be produced with high quality and low cost by using a 3D printer.
  • the composite object of the present invention includes a first object and one or more parts made by 3D printing, and is attached to the first object so as to cover at least a part other than a part of the surface.
  • a 3D printer can be used to produce high quality and low cost.
  • the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced.
  • the strength of the composite object can be reinforced, and the quality of the composite object can be improved while maintaining the strength of the composite object.
  • the composite object of the present invention is a composite object in which the second object is attached so as to cover at least a part other than the bottom surface of the first object.
  • a 3D printer can be used to produce high quality and low cost.
  • the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced.
  • the strength of the composite object can be reinforced by arranging the first object inside the composite object, and the quality of the composite object can be improved while maintaining the strength of the composite object.
  • the composite object of the present invention is the composite object, wherein the first object is an object having one or more assembled toy blocks.
  • a 3D printer can be used to produce high quality and low cost.
  • the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced.
  • the first object composed of toy blocks is arranged inside the composite object, whereby the strength of the composite object can be reinforced, and the composite object can be maintained while maintaining the strength of the composite object. Quality can be improved.
  • the first object as a toy block, it can be flexibly adapted to composite objects of various appearances and sizes.
  • the second object is a composite object having a material different from that of the first object.
  • a 3D printer can be used to produce high quality and low cost.
  • a material that cannot be used by the 3D printer for example, a material having higher strength than that produced by the 3D printer can be used as the first object.
  • each of the toy blocks constituting the first object in the composite object has a connecting means for connecting to another block, and the surface of the first object Has one or more coupling means, and the second object has a shape that can be coupled to the one or more coupling means at a position opposite to the one or more coupling means located on the surface of the first object. It is a composite object.
  • the first object and the second object can be coupled by the coupling means, and the composite object can be easily manufactured, and the first object and the second object The mounting strength can be increased.
  • the composite object of the present invention is the composite object, wherein the second object is a composite object having a surface shape indicated by 3D modeling data of one subject.
  • the surface shape of the composite object can be easily set to a shape according to the subject in real space.
  • the second object is composed of a plurality of parts, and the plurality of parts constituting the second object are respectively fitted to adjacent parts. It is a composite object having a fitting structure.
  • the composite object of the present invention is a composite object in which the second object is a shape that fits to the first object.
  • the first object and the second object can be easily combined, and the attachment strength between the first object and the second object can be increased.
  • FIG. 1A is a perspective view illustrating an example of a composite object in the embodiment of the present invention (FIG. 1B), and FIG. 1B is a diagram illustrating a state before the composite object is attached (FIG. 1B).
  • FIG.2 (d) Flowchart explaining the manufacturing method of the composite object A schematic diagram (FIG.
  • FIG. 4 (a) showing a state at the time of photographing and a diagram showing a photographed image (FIG. 4 (b)) for explaining the method of manufacturing the composite object
  • FIG. 4 (b) The figure which shows the example of a display of 3D modeling data for demonstrating the manufacturing method of the composite object (FIG. 5 (a), FIG.5 (b))
  • FIG. 6 (a), FIG.6 (b)) The figure which shows the example of a display of 3D modeling data for demonstrating the manufacturing method of the composite object.
  • FIG. 1 is a perspective view showing an example of a composite object 1 according to the present embodiment (FIG. 1A), and a state before a plurality of parts constituting the second object 20 are attached to the first object 10. It is a figure (FIG.1 (b)) which shows an example.
  • FIG. 2 is a perspective view (FIG. 2 (a)) seen from above showing an example of a toy block 101 used for constituting the first object 10, and a perspective view seen from below (FIG. 2 (b)). ), A perspective view (FIG. 2 (c)) viewed from above showing an example of a state in which two toy blocks 101 are assembled, and a perspective view (FIG. 2 (d)) viewed from below.
  • the composite object 1 includes a first object 10 and a second object 20.
  • a composite object is an object composed of a plurality of objects, for example.
  • the plurality of objects constituting the composite object may be objects of the same material or different materials.
  • the first object 10 is an object having, for example, one or more assembling toy blocks 101 (hereinafter referred to as blocks 101). For example, it is an object assembled with one or more assembled toy blocks 101.
  • the first object 10 may be considered as an object for reinforcing the composite object 1. Even when the number of blocks 101 constituting the first object 10 is one, it may be considered that the first object 10 is assembled by one block.
  • the shape of the first object 10 is not limited as long as it can be assembled by one or more blocks 101.
  • Two or more blocks 101 composing one first object 10 are usually assembled by coupling coupling means 1011 described later. Note that two or more blocks 101 constituting one first object 10 may be coupled by the coupling means 1011 and further adhered by an adhesive or the like.
  • Each of the one or two or more blocks 101 has one or two or more coupling means 1011 used for coupling with the other one or two or more blocks 101.
  • Each block 101 has, for example, one or more engaging means 1012 that engage with the connecting means 1011, and at least one connecting means 1011 of one block 101 is at least one of the other blocks 101.
  • the coupling means 1011 is, for example, a protrusion provided on the block 101 as shown in FIG.
  • the protrusion may have a cylindrical shape or a quadrangular prism shape, and the shape and size thereof are not limited.
  • the engagement means 1012 is, for example, a recess, a groove, a gap, or the like that engages with the projection that is the coupling means 1011 as shown in FIG.
  • the block 101 is usually provided with coupling means 1011 on the upper surface side, and with engagement means 1012 on the bottom surface side.
  • the material or color of one or more blocks 101 is not limited.
  • the material of the block 101 is, for example, resin. Further, the size of the block 101 does not matter.
  • the solid shape of the block 101 does not matter.
  • the three-dimensional shape of the block 101 is a rectangular parallelepiped or a cube.
  • the plurality of blocks 101 constituting the first object 10 may be blocks having the same three-dimensional shape, or may be blocks having different three-dimensional shapes.
  • the one or more blocks 101 may be blocks having one or more coupling means 1011 on a plate-like member.
  • such a block 101 can be used as a base or mounting table for the first object 10.
  • the two or more blocks 101 used for assembling the first object 10 usually have a common size coupling means 1011 and a common size engagement means 1012 regardless of whether or not the three-dimensional shape is the same. Are preferably provided.
  • the engaging means 1011 and the engaging means 1012 having compatibility may be provided.
  • the first object 10 has three blocks 101a having a rectangular planar shape and a planar shape having a block 101a.
  • An example will be described in which the block is assembled with two blocks 101b each having a rectangular shape divided into two in a direction perpendicular to the longitudinal direction.
  • assembly-type toy block 101 a commonly used assembly-type toy block can be used.
  • assembly type toy block 101 a block disclosed in Japanese Utility Model Publication No. 37-18847 can be used.
  • the first object 10 is an object assembled with one or more assembling-type toy blocks 101 is described as an example. May be an object other than the object assembled in the block 101.
  • the first object 10 may be an object formed by molding using a mold, injection molding, or the like, or may be an object manufactured by cutting or the like.
  • the first object 10 may be an object made of a material (for example, resin) filled in a cavity portion of a second object, which will be described later, manufactured so as to be hollow. good.
  • the material of the first object 10 does not matter.
  • resin, metal, wood, or the like can be used.
  • the first object 10 is preferably an object excluding an object produced by 3D printing.
  • the second object 20 is an object different from the first object 10 and is attached to the first object 10 so as to cover at least a part other than a part of the surface. Covering at least a portion other than a portion of the surface means, for example, covering a surface other than at least a portion of the surface of the first object 10.
  • the second object 20 may be an object attached so as to cover the entire surface of the first object 10.
  • the second object 20 may be an object attached to the first object 10 so as to cover at least a portion other than the bottom surface.
  • the second object 20 may be an object attached so as to cover the entire surface including the bottom surface of the first object 10.
  • the bottom surface of the first object 10 is, for example, the bottom surface of one or more blocks 101 arranged at the lowermost position among the one or more blocks 101 constituting the first object 10.
  • the bottom surface of the first object 10 is, for example, a surface that is the lowermost surface of the first object 10 when the composite object 1 is placed on a plane.
  • the object different from the first object 10 here may be considered to mean that the first object 10 is not an object produced by at least 3D printing, for example.
  • the surface shape and color of the second object 20 are not limited.
  • the second object 20 may have a surface shape indicated by 3D modeling data of one subject.
  • the second object 20 may have a surface shape indicated by 3D modeling data created using one or more images obtained by photographing one subject from different directions.
  • the 3D modeling data is data that defines, for example, the shape of an object in a virtual three-dimensional space.
  • the 3D modeling data may include information such as the texture and color of the surface of the object, and information such as the material and color of each part of the object.
  • the 3D modeling data may be referred to as 3D data, a 3D model, or the like.
  • it is preferable that one or more images used for creation of 3D modeling data are two or more images.
  • the one or more images obtained by photographing one subject from different directions may be one or more still images, and one or more frame images constituting a moving image obtained by photographing one subject from different directions. There may be. Further, the one or more images obtained by photographing here may be images photographed by a 3D scanner or the like. Since a technique for acquiring 3D modeling data having the appearance of an object from one or more images obtained by photographing the object in real space is a known technique, a detailed description thereof is omitted here. For example, refer to the following Patent Document 2 (Patent Document 2: Japanese Patent Laid-Open No. 2001-166809 (first page, FIG. 1, etc.)). The format, file type, etc. of 3D modeling data used here are not limited. The 3D modeling data may be 3D modeling data acquired by tomography such as CT scan.
  • modeling data of one or more parts 201 constituting the second object 20 is created, and the modeling data is used to perform the first 3D printing described later.
  • a part 201 constituting the second object 20 is produced.
  • the surface shape of the second object 20 may be any surface shape.
  • the surface shape of the second object 20 may be a shape showing the appearance of an animal such as a human, a pet, or a plant, such as an article such as an automobile or an airplane, a house, a castle, a tower, etc.
  • the shape which shows the external appearance of a building may be sufficient.
  • the shape which shows the external appearance, a cross section, etc. of an organ etc. may be sufficient.
  • the color of the second object 20 does not matter.
  • the second object 20 may be an object having a color indicated by a material used for printing, may be an object printed with a material colored with two or more colors, and has a uniform surface. It may be an object painted in the above colors.
  • the shape of the second object 20 is preferably such that when the composite object 1 is placed on a plane, the first object 10 is completely hidden.
  • the second object 20 is preferably made of an opaque material, an opaque coloring, or an opaque coating so that the internal first object 10 cannot be seen.
  • the first object 10 can be used as an internal reinforcing material, and in a state where the composite object 1 is placed on a plane, the first object 10 cannot be seen from the outside. The influence of the first object 10 on the appearance of the composite object 1 can be minimized.
  • the second object 20 is composed of one or more parts 201 produced by 3D printing. For example, it has a shape that covers a part other than the bottom surface of the first object 10 by combining two or more parts 201 constituting the second object 20 such that each of the parts 201 is arranged at a predetermined location. This becomes the second object 20.
  • the part 201 constituting the second object 20 is two parts, ie, a first part 201a and a second part 201b will be described as an example.
  • the part 201 produced by 3D printing is a part 201 produced (for example, printed) using a 3D printer (not shown).
  • the 3D printing method used for manufacturing the component 201 is not limited.
  • a 3D printing method for example, an optical modeling method, powder sintering modeling, powder gypsum modeling, a hot-melt lamination method, an inkjet method, and the like are known.
  • the 3D modeling data of each part constituting the second object 20 used for 3D printing may be 3D modeling data prepared in advance, and is created using an image of a subject as described later. 3D modeling data may also be used.
  • each component 201 constituting the second object 20 is manufactured by 3D printing
  • the material of each component 201 is a material that can be manufactured by a 3D printer.
  • the material that can be produced by the 3D printer is determined by materials such as so-called filaments, toner, ink, and curing liquid used by the 3D printer.
  • a part made of a material such as resin or metal can be printed. Therefore, the material of the manufactured part 201 is, for example, resin or metal.
  • the fitting structure 2012 is provided in each of the contact parts of the two adjacent parts 201, for example, the contact surface when a plurality of parts 201 constituting the second object 20 are combined.
  • the fitting structure 2012 is opposed to, for example, a protrusion (not shown) or a protrusion provided on one component 201 and a protrusion or recess of one component adjacent to the one component. It is comprised with the recessed part (not shown) fitted in this protrusion part and convex part provided in the position to do.
  • a projection 2012a provided in the first component 201a and a recess 2012b provided in the second component 201b and fitted into the projection 2012a are fitted into the fitting structure 2012. Is configured.
  • the second object 20 has a shape that fits to the first object 10.
  • each of the two or more parts 201 constituting the second object 20 has a concave portion 202 (hereinafter referred to as a fitting concave portion) having a shape fitted to the first object 10 on the inside.
  • the fitting recess 202 of each part 201 is also combined, and the portion where the fitting recess 202 is combined becomes the first object 10. It becomes a shape which fits.
  • the fitting recess 202 is provided, for example, so that the bottom surface opens with respect to the one component 201 that configures the second object 20.
  • the fitting recess 202 preferably has a shape that fits with the coupling means 1011 included in the first object 10 fitted into the fitting recess 202.
  • the fitting recess 202 may have, for example, one or more recesses 2021 or grooves (not shown) that fit into one or more protrusions that are the coupling means 1011 located on the surface of the first object 10. .
  • FIG. 3 is a flowchart showing a method for manufacturing the composite object 1.
  • FIG. 4 is a diagram (FIGS. 4A and 4B) for explaining a method of manufacturing the composite object 1.
  • FIG. 4 is a diagram (FIGS. 4A and 4B) for explaining a method of manufacturing the composite object 1.
  • FIG. 5 is a display example (FIGS. 5A and 5B) for explaining the method of manufacturing the composite object 1.
  • FIG. 5 is a display example (FIGS. 5A and 5B) for explaining the method of manufacturing the composite object 1.
  • FIG. 6 is a display example (FIGS. 6A and 6B) for explaining a method of manufacturing the composite object 1.
  • FIG. 6 is a display example (FIGS. 6A and 6B) for explaining a method of manufacturing the composite object 1.
  • FIG. 5A, FIG. 5B, FIG. 6A, and FIG. 6B show 3D modeling displayed on a monitor such as a computer that executes software for creating 3D modeling data, for example. It is a display example of data.
  • Step S101 The user acquires one or more images obtained by photographing one subject.
  • the user captures one subject from two or more different directions using an imaging device such as a camera, and acquires two or more photograph images.
  • an imaging device such as a camera
  • FIG. 4A a single subject 40 is photographed by a camera 41 from a plurality of directions, and a plurality of images 42-44 as shown in FIG. 4B are acquired.
  • Step S102 Using the image acquired in step S101, the computer executes software or the like for creating 3D modeling data from the image, and acquires 3D modeling data indicating the surface shape of the composite object 1.
  • This data may be considered as data defining the surface boundary of the composite object 1.
  • 3D modeling data 51 as shown in FIG.
  • This 3D modeling data is assumed to be placed on one virtual plane, for example.
  • the output size of the 3D modeling data may be set by the user, or may be set by default. Further, this output size may be changed as appropriate in the 3D modeling data according to a user instruction or the like.
  • Step S103 The 3D modeling data of one or more blocks 101 is arranged inside the 3D modeling data acquired in Step S102.
  • the arrangement of the 3D modeling data in the block 101 is performed by a user or the like using, for example, a computer that executes software or the like for creating 3D modeling data.
  • the 3D modeling data of the block 101 is arranged inside the 3D modeling data acquired in step S102 in accordance with an operation performed by the user on an input device (not shown).
  • a part corresponding to one or more combining units 1011 of the 3D modeling data of one block 101 is an engaging unit 1012 of the 3D modeling data of the block 101 to be stacked. It is made to engage with the part corresponding to.
  • all of the 3D modeling data of the two or more blocks 101 arranged in the 3D modeling data acquired in step S102 are connected by the combining unit 1011 or the like.
  • Data composed of 3D modeling data of one or more blocks arranged in this way may be considered as modeling data for setting the structure of the first object 10 and becomes an internal structure of the composite object 1. It may be considered as data defining the structure of the first object 10.
  • the surface boundary of the 3D modeling data of any block 101 does not protrude from the surface boundary of the 3D modeling data acquired in step S102.
  • positioned at the lowest part may correspond with the bottom face of 3D modeling data acquired by step S102.
  • three 3D modeling data 52a respectively corresponding to the three blocks 101a and two 3D modeling data 52b respectively corresponding to the two blocks 101b are arranged.
  • a combination of the 3D modeling data 52 a and the 3D modeling data 52 b is the 3D modeling data of the first object 10.
  • Step S104 3D modeling data indicating a difference between the 3D modeling data acquired in step S102 and the 3D modeling data of the first object 10 acquired in step S103 is acquired.
  • the 3D modeling data of the first object 10 acquired in step S103 is subtracted from the 3D modeling data acquired in step S102. That is, the 3D modeling data 52a and the 3D modeling data 52b are subtracted.
  • the difference 3D modeling data acquired in this way is 3D modeling data 53 for setting the structure of the second object 20.
  • the 3D modeling data 53 may be considered as data that defines the structure of the second object 20 that is the external structure of the composite object 1.
  • the difference may be acquired, for example, according to an instruction or the like to the user, or may be acquired automatically.
  • the portion where the 3D modeling data 52a and the 3D modeling data 52b are arranged becomes a portion 55 corresponding to the fitting recess.
  • Step S105 The 3D modeling data 53 for the second object 20 acquired in Step S104 is divided into two or more 3D modeling data.
  • the 3D modeling data 53 is divided into a plurality of parts at a position designated by the user.
  • a line 54 is a line indicating a division position.
  • this process may be omitted. The division may be performed, for example, by a surface designated by the user.
  • Step S106 A fitting structure 2012 is provided in the divided portion of the 3D modeling data divided in Step S105.
  • the shape of the protrusion 2012a prepared in advance is provided on one divided surface of the two divided parts 201, and the protrusion is formed on the other divided surface at a position facing the protrusion 2012a.
  • a shape of a recess 2012b prepared in advance to be fitted into the portion 2012a is provided.
  • the position where the fitting structure 2012 is provided is specified by the user using an input device (not shown), for example.
  • a fitting structure 2012 is provided at the divided position.
  • step S106 3D modeling data of each component 201 provided with the fitting structure is output.
  • the output here may be, for example, transmission to a 3D printer (not shown) or writing of data to a recording medium (not shown).
  • Step S108 Information specifying each block 101 indicated by the 3D modeling data of the block 101 arranged in Step S103 by a computer or the like that executes software or the like for creating 3D modeling data, and each block 101 indicated by this information Outputs information indicating the position to be placed.
  • the information specifying the block 101 may be an identifier such as a block model number, information indicating a block type, or information indicating a block size or shape.
  • positioned is output.
  • the information output here may be considered as information indicating how to assemble or combine the composite object 1 to the user, for example, information indicating an assembling method.
  • the information indicating the position here may be information indicating a relative positional relationship between the blocks 101, between the components 201, or between the block 101 and the components 201.
  • information indicating the position where the block 101 or the part 201 is arranged for example, the 3D modeling data of one or more blocks 101 arranged in step S103 or the 3D modeling data of each part 201 obtained in step S106 is used as a wire frame. You may output the image rendered by. If the size of the block to be used can be specified from the image to be output, the information specifying the block 101 may not be output.
  • the 3D modeling data indicating each of the block 101 and the component 201 constituting the composite object 1 is moved so that, for example, the contacting blocks 101 and the components 201 are separated from each other by a predetermined distance or more.
  • An image in which each 3D modeling data is rendered by arranging a wire frame or a texture may be output.
  • the display of the image here is display of an image on a monitor or the like (not shown), printing by a printer, or the like.
  • the information indicating the position where each block 101 is arranged and the information indicating the position where each component 201 is arranged are, for example, the 3D modeling data of the block 101 arranged in step S103 or each part acquired in step S106. This is information created by the user using the 3D modeling data 201.
  • each component 201 is 3D printed by a 3D printer (not shown) using the 3D modeling data of each component 201 output in step S107. Thereby, a component 201a and a component 201b as shown in FIG. 1B are obtained.
  • 3D modeling data of block 101 is stacked in step S103, make sure that at least a part of the surface boundary of the 3D modeling data of block 101 does not protrude from the surface boundary of the 3D modeling data acquired in step S102. Also good. Then, 3D printing may be performed using the 3D modeling data of each part thus obtained.
  • positioned so that at least a part of surface of the 1st object 10 may be covered can be acquired by 3D printing.
  • Step S110 Referring to the information acquired in Step S108, one or more blocks 101 indicated by this information are obtained, and the obtained blocks 101 are stacked to form a first object 10 as shown in FIG. Is made. Furthermore, referring to the information acquired in step S108, the component 201 obtained in step S109 is attached to the first object 10. When the component 201 is attached to the first object 10, the concave portion 2021 in the fitting concave portion 202 of the component 201 provided at a position facing one or more coupling means 1011 of the first object 10 is opposed to the one. The above coupling means 1011 is fitted.
  • the 1st object 10 is formed.
  • the second object may be attached to the second object, and in this case, it may be considered that the part 201 is attached to the first object 10.
  • the blocks 101 may be bonded using an adhesive or the like.
  • the composite object 1 as shown to Fig.1 (a) is produced.
  • step S107 the user who outputs the 3D modeling data output in step S107 and the user who performs 3D printing or the like in step S109 may be different users.
  • the portion to be 3D printed can be reduced by arranging the first object in a part inside the object.
  • the material used for 3D printing can be reduced, the time required for printing can be shortened, and the manufacturing cost can be reduced.
  • the first object reinforces the object from the inside, and the strength of the object to be manufactured can be maintained, so that the high-quality object Can be produced.
  • the block reinforces the object from the inside, and the strength of the object to be manufactured can be maintained.
  • an object to be arranged inside an object to be produced an object having one or more blocks, specifically, an object in which one or two or more blocks are stacked is used, and the object is arranged inside.
  • the shape of the object can be easily changed by changing the type and number of blocks to be stacked, and the stacking method, and the shape of the first object placed inside can be flexibly set according to the shape and size of the object to be manufactured can do.
  • various shapes and sizes that can be connected by the same connecting means are widely distributed, and it is easy to obtain, so it is easy to obtain first objects of various shapes and sizes. Can be created.
  • the first object used for reinforcement or the like can be easily produced by a user using a hand without using a dedicated device or the like. .
  • the composite object according to the present invention is suitable as an object or the like produced using 3D modeling data or the like, and particularly useful as an object or the like produced using 3D printing.

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  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
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  • Optics & Photonics (AREA)
  • Toys (AREA)

Abstract

[Problem] To provide a composite article that can be fabricated at high quality and at low cost using a 3D printer. [Solution] The composite article comprises: a first article 10 comprising one or more toy blocks 101 that can be assembled together; and a second article 20 that comprises one or more components fabricated by 3D printing, and which can be fitted to the first article 10 so as to cover at least a part other than part of the surface 20. As a result of this configuration it is possible to fabricate the composite article with high quality and at low cost using a 3D printer.

Description

複合物体、および複合物体の製造方法Composite object and method of manufacturing composite object
 本発明は、3Dプリントを利用して作製される物体等に関するものである。 The present invention relates to an object or the like produced using 3D printing.
 従来の技術として、オブジェクト選択手段により選択されたオブジェクトに対応する3D(3-dimensions)プリンタ用のデータを出力し、3Dプリントを実行させる3Dプリント処理手段を有するものが知られていた(例えば、特許文献1参照)。 As a conventional technique, one having 3D print processing means for outputting 3D (3-dimensions) printer data corresponding to an object selected by the object selection means and executing 3D printing has been known (for example, Patent Document 1).
特開2015-10104573号公報(第1頁、第1図等)Japanese Patent Laying-Open No. 2015-10104573 (first page, FIG. 1 etc.)
 3Dプリントを利用することで、容易に複雑な構造の物体等を作成することが可能である。しかしながら、従来の技術においては、3Dプリントで作製される物体の内部が、全て3Dプリントに用いられる樹脂等の材料で埋められることとなるため、3Dプリントに利用する樹脂等の量が増加してしまい、材料費が高くなるという問題があった。特に、3Dプリントの材料は専用の材料であり高額であるため、材料費が高額にあるという問題があった。また、印刷に必要となる時間も長くなるため、一の物体を印刷するためにかかる時間が増加してしまい、その結果として製造コストが高くなるという問題があった。 ∙ By using 3D printing, it is possible to easily create objects with complex structures. However, in the conventional technology, the inside of an object produced by 3D printing is all filled with a material such as a resin used for 3D printing, so the amount of resin etc. used for 3D printing increases. As a result, there is a problem that the material cost becomes high. In particular, there is a problem that the material cost is high because the material for 3D printing is a dedicated material and expensive. Further, since the time required for printing becomes long, the time required for printing one object increases, resulting in a problem that the manufacturing cost increases.
 また、物体の内部を空洞とした場合、作製する物体の形状や、プリントに利用する樹脂の種類等によっては、十分な強度を保つことができなくなり、品質のよい物体を製造することができない、という問題があった。 Also, if the inside of the object is hollow, depending on the shape of the object to be produced, the type of resin used for printing, etc., it will not be possible to maintain sufficient strength, and it will not be possible to produce a good quality object. There was a problem.
 このように、従来の技術においては、3Dプリンタにより、高品質かつ低コストな物体を作製することが困難である、という課題があった。 Thus, the conventional technique has a problem that it is difficult to produce a high-quality and low-cost object using a 3D printer.
 本発明は、上記のような課題を解消するためになされたものであり、3Dプリンタを利用して高品質かつ低コストに作製することが可能な複合物体を提供することを目的とする。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a composite object that can be produced with high quality and low cost by using a 3D printer.
 本発明の複合物体は、第一の物体と、3Dプリントにより作製された一以上の部品で構成されており、第一の物体に対して、少なくとも表面の一部以外の部分を覆うよう取り付けられた第一の物体とは異なる第二の物体とを備えた複合物体である。 The composite object of the present invention includes a first object and one or more parts made by 3D printing, and is attached to the first object so as to cover at least a part other than a part of the surface. A composite object including a second object different from the first object.
 かかる構成により、3Dプリンタを利用して高品質かつ低コストに作製することができる。例えば、第一の物体を用いることで、3Dプリントで作製される第二の物体の量を減らすことができ、3Dプリントの材料を削減でき、プリントに要する時間を短縮でき、製造コストを削減できる。例えば、第一の物体が配置されることで、複合物体の強度を補強することができ、複合物体の強度を保って、複合物体を品質を高めることができる。 With this configuration, a 3D printer can be used to produce high quality and low cost. For example, by using the first object, the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced. . For example, by arranging the first object, the strength of the composite object can be reinforced, and the quality of the composite object can be improved while maintaining the strength of the composite object.
 また、本発明の複合物体は、前記複合物体において、第二の物体は、第一の物体の少なくとも底面以外の部分を覆うよう取り付けられている複合物体である。 The composite object of the present invention is a composite object in which the second object is attached so as to cover at least a part other than the bottom surface of the first object.
 かかる構成により、3Dプリンタを利用して高品質かつ低コストに作製することができる。例えば、第一の物体を用いることで、3Dプリントで作製される第二の物体の量を減らすことができ、3Dプリントの材料を削減でき、プリントに要する時間を短縮でき、製造コストを削減できる。例えば、複合物体の内部に、第一の物体が配置されることで、複合物体の強度を補強することができ、複合物体の強度を保って、複合物体を品質を高めることができる。 With this configuration, a 3D printer can be used to produce high quality and low cost. For example, by using the first object, the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced. . For example, the strength of the composite object can be reinforced by arranging the first object inside the composite object, and the quality of the composite object can be improved while maintaining the strength of the composite object.
 また、本発明の複合物体は、前記複合物体において、第一の物体は、一以上の組立式の玩具用ブロックを有する物体である複合物体である。 Further, the composite object of the present invention is the composite object, wherein the first object is an object having one or more assembled toy blocks.
 かかる構成により、3Dプリンタを利用して高品質かつ低コストに作製することができる。例えば、第一の物体を用いることで、3Dプリントで作製される第二の物体の量を減らすことができ、3Dプリントの材料を削減でき、プリントに要する時間を短縮でき、製造コストを削減できる。また、例えば、複合物体の内部に、玩具用ブロックで構成される第一の物体が配置されることで、複合物体の強度を補強することができ、複合物体の強度を保って、複合物体を品質を高めることができる。また、第一の物体を玩具用ブロックを組み立てた構成とすることで、さまざまな外観やサイズの複合物体に柔軟に適応することができる。 With this configuration, a 3D printer can be used to produce high quality and low cost. For example, by using the first object, the amount of the second object produced by 3D printing can be reduced, the material for 3D printing can be reduced, the time required for printing can be reduced, and the manufacturing cost can be reduced. . In addition, for example, the first object composed of toy blocks is arranged inside the composite object, whereby the strength of the composite object can be reinforced, and the composite object can be maintained while maintaining the strength of the composite object. Quality can be improved. In addition, by configuring the first object as a toy block, it can be flexibly adapted to composite objects of various appearances and sizes.
 また、本発明の複合物体は、前記複合物体において、第二の物体は、第一の物体とは材質が異なる複合物体である。 Further, in the composite object of the present invention, the second object is a composite object having a material different from that of the first object.
 かかる構成により、3Dプリンタを利用して高品質かつ低コストに作製することができる。また、例えば、第一の物体として、3Dプリンタで利用できない材料、例えば3Dプリンタで作製するよりも強度の高い材料等を利用することも可能となる。 With this configuration, a 3D printer can be used to produce high quality and low cost. In addition, for example, a material that cannot be used by the 3D printer, for example, a material having higher strength than that produced by the 3D printer can be used as the first object.
 また、本発明の複合物体は、前記複合物体において、第一の物体を構成する玩具用ブロックのそれぞれは、他のブロックと結合するための結合手段を有しており、第一の物体の表面には一以上の結合手段が位置しており、第二の物体は、第一の物体の表面に位置する一以上の結合手段に対向する位置に、一以上の結合手段と結合可能な形状を有している複合物体である。 In the composite object of the present invention, each of the toy blocks constituting the first object in the composite object has a connecting means for connecting to another block, and the surface of the first object Has one or more coupling means, and the second object has a shape that can be coupled to the one or more coupling means at a position opposite to the one or more coupling means located on the surface of the first object. It is a composite object.
 かかる構成により、第一の物体と、第二の物体とを結合手段で結合させることができ、複合物体の作製を容易に行なうことが可能となるとともに、第一の物体と第二の物体との取り付け強度を高めることができる。 With this configuration, the first object and the second object can be coupled by the coupling means, and the composite object can be easily manufactured, and the first object and the second object The mounting strength can be increased.
 また、本発明の複合物体は、前記複合物体において、第二の物体は、一の被写体の3Dモデリングデータが示す表面形状を有している複合物体である。 The composite object of the present invention is the composite object, wherein the second object is a composite object having a surface shape indicated by 3D modeling data of one subject.
 かかる構成により、複合物体の表面形状を、容易に、実空間の被写体に応じた形状とすることができる。 With this configuration, the surface shape of the composite object can be easily set to a shape according to the subject in real space.
 また、本発明の複合物体は、前記複合物体において、第二の物体は、複数の部品で構成され、第二の物体を構成する複数の部品は、それぞれ、隣接する部品に対して嵌合する嵌合構造を有している複合物体である。 In the composite object of the present invention, in the composite object, the second object is composed of a plurality of parts, and the plurality of parts constituting the second object are respectively fitted to adjacent parts. It is a composite object having a fitting structure.
 かかる構成により、第二の物体を構成する複数の部品を、容易に組み合わせることができるとともに、部品間の取り付け強度を高めることができる。 With such a configuration, it is possible to easily combine a plurality of parts constituting the second object and to increase the mounting strength between the parts.
 また、本発明の複合物体は、前記複合物体において、第二の物体は、第一の物体に対して嵌合する形状を有している複合物体である。 Further, the composite object of the present invention is a composite object in which the second object is a shape that fits to the first object.
 かかる構成により、第一の物体と第二の物体との組み合わせを容易に行なうことができるとともに、第一の物体と第二の物体との取り付け強度を高めることができる。 With this configuration, the first object and the second object can be easily combined, and the attachment strength between the first object and the second object can be increased.
 本発明によれば、3Dプリンタを利用して高品質かつ低コストに作製することが可能な複合物体を提供することができる。 According to the present invention, it is possible to provide a composite object that can be manufactured with high quality and low cost using a 3D printer.
本発明の実施の形態における複合物体の一例を示す斜視図(図1(a))、複合物体の取り付け前の状態を示す図(図1(b))FIG. 1A is a perspective view illustrating an example of a composite object in the embodiment of the present invention (FIG. 1B), and FIG. 1B is a diagram illustrating a state before the composite object is attached (FIG. 1B). 同複合物体の第一の物体を構成する玩具用ブロックの一例を示す情報から見た斜視図(図2(a))、下方から見た斜視図(図2(b)、二つの玩具用ブロックを組み立てた状態の一例を示す上方から見た斜視図(図2(c))、および下方から見た斜視図(図2(d))A perspective view (FIG. 2 (a)) seen from information showing an example of a toy block constituting the first object of the composite object, a perspective view seen from below (FIG. 2 (b)), two toy blocks The perspective view seen from the upper part which shows an example of the state which assembled (FIG.2 (c)), and the perspective view seen from the downward | lower direction (FIG.2 (d)) 同複合物体の製造方法について説明するフローチャートFlowchart explaining the manufacturing method of the composite object 同複合物体の製造方法を説明するための、撮影時の状態を示す模式図(図4(a))、および撮影された画像を示す図(図4(b))A schematic diagram (FIG. 4 (a)) showing a state at the time of photographing and a diagram showing a photographed image (FIG. 4 (b)) for explaining the method of manufacturing the composite object 同複合物体の製造方法を説明するための3Dモデリングデータの表示例を示す図(図5(a),図5(b))The figure which shows the example of a display of 3D modeling data for demonstrating the manufacturing method of the composite object (FIG. 5 (a), FIG.5 (b)) 同複合物体の製造方法を説明するための3Dモデリングデータの表示例を示す図(図6(a),図6(b))The figure which shows the example of a display of 3D modeling data for demonstrating the manufacturing method of the composite object (FIG. 6 (a), FIG.6 (b))
 以下、複合物体等の実施形態について図面を参照して説明する。なお、実施の形態において同じ符号を付した構成要素は同様の動作を行うので、再度の説明を省略する場合がある。 Hereinafter, embodiments of the composite object and the like will be described with reference to the drawings. In addition, since the component which attached | subjected the same code | symbol in embodiment performs the same operation | movement, description may be abbreviate | omitted again.
 (実施の形態)
 図1は、本実施の形態における複合物体1の一例を示す斜視図(図1(a))、および第二の物体20を構成する複数の部品を、第一の物体10に取り付ける前の状態の一例を示す図(図1(b))である。
(Embodiment)
FIG. 1 is a perspective view showing an example of a composite object 1 according to the present embodiment (FIG. 1A), and a state before a plurality of parts constituting the second object 20 are attached to the first object 10. It is a figure (FIG.1 (b)) which shows an example.
 図2は、第一の物体10を構成するために用いられる玩具用ブロック101の一例を示す上方から見た斜視図(図2(a))、および下方から見た斜視図(図2(b)、二つの玩具用ブロック101を組み立てた状態の一例を示す上方から見た斜視図(図2(c))、および下方から見た斜視図(図2(d))である。 FIG. 2 is a perspective view (FIG. 2 (a)) seen from above showing an example of a toy block 101 used for constituting the first object 10, and a perspective view seen from below (FIG. 2 (b)). ), A perspective view (FIG. 2 (c)) viewed from above showing an example of a state in which two toy blocks 101 are assembled, and a perspective view (FIG. 2 (d)) viewed from below.
 複合物体1は、第一の物体10と、第二の物体20とを備える。複合物体とは、例えば、複数の物体により構成される物体である。複合物体を構成する複数の物体は、同じ材質の物体であっても異なる材質の物体であっても良い。 The composite object 1 includes a first object 10 and a second object 20. A composite object is an object composed of a plurality of objects, for example. The plurality of objects constituting the composite object may be objects of the same material or different materials.
 第一の物体10は、例えば、一または二以上の組立式の玩具用ブロック101(以下、ブロック101と称す)を有する物体である。例えば、一または二以上の組立式の玩具用ブロック101で組み立てられた物体である。第一の物体10は、複合物体1を補強するための物体と考えてもよい。第一の物体10を構成するブロック101が一つの場合も、一つのブロックで組み立てられていると考えるようにしてもよい。一または二以上のブロック101で組立可能な形状であれば、第一の物体10の形状は問わない。一の第一の物体10を構成する2以上のブロック101は、通常、後述する結合手段1011を結合させることで組み立てられる。なお、一の第一の物体10を構成する2以上のブロック101は、結合手段1011で結合させるとともに、さらに、接着剤等で接着するようにしても良い。 The first object 10 is an object having, for example, one or more assembling toy blocks 101 (hereinafter referred to as blocks 101). For example, it is an object assembled with one or more assembled toy blocks 101. The first object 10 may be considered as an object for reinforcing the composite object 1. Even when the number of blocks 101 constituting the first object 10 is one, it may be considered that the first object 10 is assembled by one block. The shape of the first object 10 is not limited as long as it can be assembled by one or more blocks 101. Two or more blocks 101 composing one first object 10 are usually assembled by coupling coupling means 1011 described later. Note that two or more blocks 101 constituting one first object 10 may be coupled by the coupling means 1011 and further adhered by an adhesive or the like.
 一または二以上のブロック101は、それぞれ、他の一または二以上のブロック101と結合するために用いられる一または二以上の結合手段1011を有している。また、各ブロック101は、例えば、結合手段1011に係合する一または二以上の係合手段1012を有しており、一のブロック101の少なくとも一の結合手段1011が、他のブロック101の少なくとも一の係合手段1012と係合することで、例えば、図2(c)や、図2(d)に示すように、一のブロック101と他のブロック101とが結合される。このようにブロック101が結合されて、第一の物体10が組み立てられる。結合手段1011は、例えば、図2(a)に示すような、ブロック101に設けられた突起である。突起は、円柱形状であっても良く、四角柱形状であっても良く、その形状やサイズ等は問わない。係合手段1012は、例えば、図2(b)に示すような、この結合手段1011である突起と係合する凹部や、溝や、間隙等である。ブロック101は、通常、その上面側に結合手段1011を備え、その底面側に係合手段1012を備えている。 Each of the one or two or more blocks 101 has one or two or more coupling means 1011 used for coupling with the other one or two or more blocks 101. Each block 101 has, for example, one or more engaging means 1012 that engage with the connecting means 1011, and at least one connecting means 1011 of one block 101 is at least one of the other blocks 101. By engaging with one engaging means 1012, for example, as shown in FIG. 2C or FIG. 2D, one block 101 and another block 101 are coupled. Thus, the block 101 is combined and the first object 10 is assembled. The coupling means 1011 is, for example, a protrusion provided on the block 101 as shown in FIG. The protrusion may have a cylindrical shape or a quadrangular prism shape, and the shape and size thereof are not limited. The engagement means 1012 is, for example, a recess, a groove, a gap, or the like that engages with the projection that is the coupling means 1011 as shown in FIG. The block 101 is usually provided with coupling means 1011 on the upper surface side, and with engagement means 1012 on the bottom surface side.
 一または二以上のブロック101の材質や色等は問わない。ブロック101の材質は、例えば樹脂である。また、ブロック101のサイズ等は問わない。 The material or color of one or more blocks 101 is not limited. The material of the block 101 is, for example, resin. Further, the size of the block 101 does not matter.
 ブロック101の立体形状は問わない。例えば、ブロック101の立体形状は、直方体や、立方体である。第一の物体10を構成する複数のブロック101は、同じ立体形状を有するブロックであっても良く、異なる立体形状を有するブロックであっても良い。一以上のブロック101は、板状の部材上に、一以上の結合手段1011を有するブロックであっても良い。例えば、このようなブロック101は、第一の物体10の土台や、載置台として利用可能である。第一の物体10の組立に用いられる2以上のブロック101は、立体形状が同じであるか否かには関わらず、通常、共通するサイズの結合手段1011と、共通するサイズの係合手段1012とを備えていることが好ましい。あるいは、互換性を有する係合手段1011と係合手段1012とを備えているようにしても良い。 The solid shape of the block 101 does not matter. For example, the three-dimensional shape of the block 101 is a rectangular parallelepiped or a cube. The plurality of blocks 101 constituting the first object 10 may be blocks having the same three-dimensional shape, or may be blocks having different three-dimensional shapes. The one or more blocks 101 may be blocks having one or more coupling means 1011 on a plate-like member. For example, such a block 101 can be used as a base or mounting table for the first object 10. The two or more blocks 101 used for assembling the first object 10 usually have a common size coupling means 1011 and a common size engagement means 1012 regardless of whether or not the three-dimensional shape is the same. Are preferably provided. Alternatively, the engaging means 1011 and the engaging means 1012 having compatibility may be provided.
 なお、本実施の形態においては、図1(a)および図1(b)に示すように、第一の物体10が、平面形状が長方形である三つのブロック101aと、平面形状が、ブロック101aを長手方向に垂直な方向に二分割した矩形形状である二つのブロック101bとで組み立てられている場合を例に挙げて説明する。 In the present embodiment, as shown in FIGS. 1A and 1B, the first object 10 has three blocks 101a having a rectangular planar shape and a planar shape having a block 101a. An example will be described in which the block is assembled with two blocks 101b each having a rectangular shape divided into two in a direction perpendicular to the longitudinal direction.
 なお、組立式の玩具用ブロック101としては、通常利用されている組立式の玩具用ブロックが利用可能である。例えば、組立式の玩具用ブロック101としては、実公昭37-18847号公報に示されているブロック等が利用可能である。 In addition, as the assembly-type toy block 101, a commonly used assembly-type toy block can be used. For example, as the assembly type toy block 101, a block disclosed in Japanese Utility Model Publication No. 37-18847 can be used.
 なお、本実施の形態においては、第一の物体10が、一以上の組立式の玩具用ブロック101で組み立てられた物体である場合を例に挙げて説明しているが、第一の物体10は、ブロック101で組み立てられた物体以外の物体であっても良い。第一の物体10は、例えば、金型を用いた成型や、射出成型等で成型された物体であっても良く、切削加工等で作製された物体であっても良い。また、第一の物体10は、内部が空洞となるよう作製された後述する第二の物体の、その空洞の部分に充填された材料(例えば、樹脂等)で構成される物体であっても良い。第一の物体10の材質は問わない。例えば、第一の物体10の材質としては、樹脂や金属、木材等が利用可能である。なお、第一の物体10は、3Dプリントで作製された物体を除く物体であることが好ましい。 In the present embodiment, the case where the first object 10 is an object assembled with one or more assembling-type toy blocks 101 is described as an example. May be an object other than the object assembled in the block 101. For example, the first object 10 may be an object formed by molding using a mold, injection molding, or the like, or may be an object manufactured by cutting or the like. Further, the first object 10 may be an object made of a material (for example, resin) filled in a cavity portion of a second object, which will be described later, manufactured so as to be hollow. good. The material of the first object 10 does not matter. For example, as the material of the first object 10, resin, metal, wood, or the like can be used. The first object 10 is preferably an object excluding an object produced by 3D printing.
 第二の物体20は、第一の物体10とは異なる物体でって、第一の物体10に対して、少なくとも表面の一部以外の部分を覆うよう取り付けられる物体である。少なくとも表面の一部以外の部分を覆うとは、例えば、第一の物体10の少なくとも表面の一部以外の表面を覆うことである。例えば、第二の物体20は、第一の物体10の表面全体を覆うように取り付けられる物体であってもよい。第二の物体20は、例えば、第一の物体10に対して、少なくとも底面以外の部分を覆うよう取り付けられる物体であってもよい。例えば、第二の物体20は、第一の物体10の底面も含む表面全体を覆うように取り付けられる物体であってもよい。第一の物体10の底面とは、例えば、第一の物体10を構成する一以上のブロック101のうちの、最も下方に配置される一以上のブロック101の底面である。第一の物体10の底面とは、例えば、複合物体1を平面上に載置した場合に、第一の物体10の最下面となる面である。ここでの第一の物体10と異なる物体とは、例えば、第一の物体10が、少なくとも3Dプリントで作製された物体でないことを意味すると考えてもよい。 The second object 20 is an object different from the first object 10 and is attached to the first object 10 so as to cover at least a part other than a part of the surface. Covering at least a portion other than a portion of the surface means, for example, covering a surface other than at least a portion of the surface of the first object 10. For example, the second object 20 may be an object attached so as to cover the entire surface of the first object 10. For example, the second object 20 may be an object attached to the first object 10 so as to cover at least a portion other than the bottom surface. For example, the second object 20 may be an object attached so as to cover the entire surface including the bottom surface of the first object 10. The bottom surface of the first object 10 is, for example, the bottom surface of one or more blocks 101 arranged at the lowermost position among the one or more blocks 101 constituting the first object 10. The bottom surface of the first object 10 is, for example, a surface that is the lowermost surface of the first object 10 when the composite object 1 is placed on a plane. The object different from the first object 10 here may be considered to mean that the first object 10 is not an object produced by at least 3D printing, for example.
 第二の物体20の表面形状や、色等は問わない。第二の物体20は、例えば、一の被写体の3Dモデリングデータが示す表面形状を有していてもよい。例えば、第二の物体20は、一の被写体を異なる向きから撮影して得られた一以上の画像を用いて作成された3Dモデリングデータが示す表面形状を有していてもよい。3Dモデリングデータは、例えば、仮想三次元空間における物体の形状等を定義するデータである。3Dモデリングデータは、物体の表面のテクスチャや色等の情報や、物体の各部の材質や色等の情報を有していても良い。3Dモデリングデータは、3Dデータや、3Dモデル等とも呼ばれることがある。また、3Dモデリングデータの作成に用いられる一以上の画像は、二以上の画像であることが好ましい。一の被写体を異なる向きから撮影して得られた一以上の画像は、一以上の静止画像であっても良く、一の被写体を異なる向きから撮影した動画像を構成する一以上のフレーム画像であっても良い。また、ここでの撮影して得られた一以上の画像は、3Dスキャナ等で撮影した画像であっても良い。実空間における物体を撮影した一以上の画像から、その物体の外観を有する3Dモデリングデータを取得する技術は、公知技術であるため、ここでは、詳細な説明は省略する。例えば、以下の特許文献2を参考にされたい(特許文献2:特開2001-166809号公報(第1頁、第1図等))。また、ここで用いられる3Dモデリングデータの形式やファイルタイプ等は問わない。なお、3Dモデリングデータは、CTスキャン等の断層撮影等により取得された3Dモデリングデータであってもよい。 The surface shape and color of the second object 20 are not limited. For example, the second object 20 may have a surface shape indicated by 3D modeling data of one subject. For example, the second object 20 may have a surface shape indicated by 3D modeling data created using one or more images obtained by photographing one subject from different directions. The 3D modeling data is data that defines, for example, the shape of an object in a virtual three-dimensional space. The 3D modeling data may include information such as the texture and color of the surface of the object, and information such as the material and color of each part of the object. The 3D modeling data may be referred to as 3D data, a 3D model, or the like. Moreover, it is preferable that one or more images used for creation of 3D modeling data are two or more images. The one or more images obtained by photographing one subject from different directions may be one or more still images, and one or more frame images constituting a moving image obtained by photographing one subject from different directions. There may be. Further, the one or more images obtained by photographing here may be images photographed by a 3D scanner or the like. Since a technique for acquiring 3D modeling data having the appearance of an object from one or more images obtained by photographing the object in real space is a known technique, a detailed description thereof is omitted here. For example, refer to the following Patent Document 2 (Patent Document 2: Japanese Patent Laid-Open No. 2001-166809 (first page, FIG. 1, etc.)). The format, file type, etc. of 3D modeling data used here are not limited. The 3D modeling data may be 3D modeling data acquired by tomography such as CT scan.
 例えば、このようにして取得した3Dモデリングデータを用いて、第二の物体20を構成する一または二以上の部品201のモデリングデータを作成し、このモデリングデータを用いて、後述する3Dプリントにより第二の物体20を構成する部品201が作製される。 For example, using the 3D modeling data acquired in this manner, modeling data of one or more parts 201 constituting the second object 20 is created, and the modeling data is used to perform the first 3D printing described later. A part 201 constituting the second object 20 is produced.
 第二の物体20の表面形状は、どのような表面形状であっても良い。例えば、第二の物体20の表面形状は、人間や、ペット等の動物や、植物の外観を示す形状であっても良く、自動車や飛行機等の物品や、家屋や、城や、タワー等の建造物の外観を示す形状であっても良い。また、臓器等の外観や断面等を示す形状であってもよい。また、第二の物体20の色等は問わない。例えば、第二の物体20は、プリントに用いられる材料が示す色を有する物体であっても良く、二以上の色でそれぞれ着色された材料でプリントされた物体であっても良く、表面が一以上の色で塗装された物体であっても良い。 The surface shape of the second object 20 may be any surface shape. For example, the surface shape of the second object 20 may be a shape showing the appearance of an animal such as a human, a pet, or a plant, such as an article such as an automobile or an airplane, a house, a castle, a tower, etc. The shape which shows the external appearance of a building may be sufficient. Moreover, the shape which shows the external appearance, a cross section, etc. of an organ etc. may be sufficient. Further, the color of the second object 20 does not matter. For example, the second object 20 may be an object having a color indicated by a material used for printing, may be an object printed with a material colored with two or more colors, and has a uniform surface. It may be an object painted in the above colors.
 第二の物体20の形状は、複合物体1を平面上に載置した場合に、完全に第一の物体10が隠れるような形状であることが好ましい。例えば、第二の物体20を、第一の物体10の少なくとも底面以外の部分を覆うよう取り付けることが好ましい。また、第二の物体20については、内部の第一の物体10が見えないようにするために、不透明な材質や、不透明となるような着色、あるいは不透明な塗装を行なうことが好ましい、このようにすることで、第一の物体10を、内部の補強材として用いることができるとともに、複合物体1を平面上に載置した状態においては、第一の物体10が外側から見えないようにして、第一の物体10が複合物体1の外観に与える影響を最小限に抑えることができる。 The shape of the second object 20 is preferably such that when the composite object 1 is placed on a plane, the first object 10 is completely hidden. For example, it is preferable to attach the second object 20 so as to cover at least a portion other than the bottom surface of the first object 10. Further, the second object 20 is preferably made of an opaque material, an opaque coloring, or an opaque coating so that the internal first object 10 cannot be seen. By doing so, the first object 10 can be used as an internal reinforcing material, and in a state where the composite object 1 is placed on a plane, the first object 10 cannot be seen from the outside. The influence of the first object 10 on the appearance of the composite object 1 can be minimized.
 第二の物体20は、3Dプリントにより作製された一または二以上の部品201で構成されている。例えば、第二の物体20を構成する二以上の部品201を、それぞれが予め指定された場所に配置されるように組合わせることで、第一の物体10の底面以外の部分を覆う形状を有する第二の物体20となる。この実施の形態においては、一例として、第二の物体20を構成する部品201が、第一の部品201aと第二の部品201bとの2つの部品である場合を例に挙げて説明する。 The second object 20 is composed of one or more parts 201 produced by 3D printing. For example, it has a shape that covers a part other than the bottom surface of the first object 10 by combining two or more parts 201 constituting the second object 20 such that each of the parts 201 is arranged at a predetermined location. This becomes the second object 20. In this embodiment, as an example, a case where the part 201 constituting the second object 20 is two parts, ie, a first part 201a and a second part 201b will be described as an example.
 3Dプリントにより作製された部品201とは、3Dプリンタ(図示せず)を用いて作製された(例えば、印刷された)部品201である。部品201の作製に利用される3Dプリントの方式等は問わない。例えば、3Dプリントの方式としては、例えば、光学造形方式、粉末焼結造形、粉末石膏造形、熱溶解積層法、インクジェット方式等が知られている。3Dプリントに用いられる第二の物体20を構成する各部品の3Dモデリングデータは、予め用意された3Dモデリングデータであっても良く、後述するように、被写体を撮影した画像等を用いて作成された3Dモデリングデータであっても良い。 The part 201 produced by 3D printing is a part 201 produced (for example, printed) using a 3D printer (not shown). The 3D printing method used for manufacturing the component 201 is not limited. For example, as a 3D printing method, for example, an optical modeling method, powder sintering modeling, powder gypsum modeling, a hot-melt lamination method, an inkjet method, and the like are known. The 3D modeling data of each part constituting the second object 20 used for 3D printing may be 3D modeling data prepared in advance, and is created using an image of a subject as described later. 3D modeling data may also be used.
 第二の物体20を構成する各部品201は、3Dプリントで作製されるため、各部品201の材質は、3Dプリンタで作製可能な材質となる。3Dプリンタで作製可能な材質は、例えば、3Dプリンタが利用するいわゆるフィラメントやトナー、インク、硬化用の液体等の材質で決定される。例えば、3Dプリントでは、樹脂や、金属等の材質の部品をプリント可能であるため、作製される部品201の材質は、例えば、樹脂や、金属等である。 Since each component 201 constituting the second object 20 is manufactured by 3D printing, the material of each component 201 is a material that can be manufactured by a 3D printer. The material that can be produced by the 3D printer is determined by materials such as so-called filaments, toner, ink, and curing liquid used by the 3D printer. For example, in 3D printing, a part made of a material such as resin or metal can be printed. Therefore, the material of the manufactured part 201 is, for example, resin or metal.
 第二の物体20が複数の部品201で構成される場合、第二の物体20を構成する複数の部品201は、それぞれ、隣接する部品201に対して嵌合する一または二以上の嵌合構造2012を備えていてもよい。例えば、嵌合構造2012は、第二の物体20を構成する複数の部品201を組み合わせた場合に隣接する二つの部品201の接触する部分、例えば接触面にそれぞれ設けられている。嵌合構造2012は、例えば、一の部品201に設けられた突起部(図示せず)や凸部と、この一の部品に隣接する部品201の、一の部品の突起部や凹部等に対向する位置に設けられた、この突起部や凸部に嵌合する凹部(図示せず)とで構成される。例えば、図1(b)においては、第一の部品201aに設けられた突起部2012aと、第二の部品201bに設けられており突起部2012aに嵌合する凹部2012bとが、嵌合構造2012を構成している。 When the second object 20 is composed of a plurality of parts 201, the plurality of parts 201 constituting the second object 20 are each fitted with one or more fitting structures that are fitted to the adjacent parts 201. 2012 may be provided. For example, the fitting structure 2012 is provided in each of the contact parts of the two adjacent parts 201, for example, the contact surface when a plurality of parts 201 constituting the second object 20 are combined. The fitting structure 2012 is opposed to, for example, a protrusion (not shown) or a protrusion provided on one component 201 and a protrusion or recess of one component adjacent to the one component. It is comprised with the recessed part (not shown) fitted in this protrusion part and convex part provided in the position to do. For example, in FIG. 1B, a projection 2012a provided in the first component 201a and a recess 2012b provided in the second component 201b and fitted into the projection 2012a are fitted into the fitting structure 2012. Is configured.
 第二の物体20は、第一の物体10に対して嵌合する形状を有していることが好ましい。例えば、第二の物体20を構成する二以上の各部品201は、内側に、第一の物体10に対して嵌合する形状を有する凹部202(以下、嵌合凹部と称す)を有しており、部品201を組合わせて、第二の物体20を形成することにより、各部品201の嵌合凹部202も組み合わされて、この嵌合凹部202を組合わせた部分が第一の物体10に対して嵌合する形状となる。また、第二の物体20が一の部品201により構成される場合、嵌合凹部202は、例えば、第二の物体20を構成する一の部品201に対して底面が開口するよう設けられ、第一の物体10に嵌合する凹部となる。嵌合凹部202は、この嵌合凹部202に嵌め合わされる第一の物体10が有する結合手段1011に対して嵌合する形状を有していることが好ましい。嵌合凹部202は、例えば、第一の物体10の表面に位置する結合手段1011である一以上の突起に嵌合する一以上の凹部2021や溝(図示せず)を有していても良い。 It is preferable that the second object 20 has a shape that fits to the first object 10. For example, each of the two or more parts 201 constituting the second object 20 has a concave portion 202 (hereinafter referred to as a fitting concave portion) having a shape fitted to the first object 10 on the inside. In addition, by combining the parts 201 to form the second object 20, the fitting recess 202 of each part 201 is also combined, and the portion where the fitting recess 202 is combined becomes the first object 10. It becomes a shape which fits. In addition, when the second object 20 is configured by one component 201, the fitting recess 202 is provided, for example, so that the bottom surface opens with respect to the one component 201 that configures the second object 20. It becomes a recessed part fitted to one object 10. The fitting recess 202 preferably has a shape that fits with the coupling means 1011 included in the first object 10 fitted into the fitting recess 202. The fitting recess 202 may have, for example, one or more recesses 2021 or grooves (not shown) that fit into one or more protrusions that are the coupling means 1011 located on the surface of the first object 10. .
 図3は、複合物体1の製造方法を示すフローチャートである。 FIG. 3 is a flowchart showing a method for manufacturing the composite object 1.
 図4は、複合物体1の製造方法を説明するための図(図4(a),図4(b))である。 FIG. 4 is a diagram (FIGS. 4A and 4B) for explaining a method of manufacturing the composite object 1. FIG.
 図5は、複合物体1の製造方法を説明するための表示例(図5(a),図5(b))である。 FIG. 5 is a display example (FIGS. 5A and 5B) for explaining the method of manufacturing the composite object 1. FIG.
 図6は、複合物体1の製造方法を説明するための表示例(図6(a),図6(b))である。 FIG. 6 is a display example (FIGS. 6A and 6B) for explaining a method of manufacturing the composite object 1. FIG.
 図5(a),図5(b),図6(a),および図6(b)は、例えば、3Dモデリングデータを作成するソフトウェア等を実行させたコンピュータ等のモニタに表示される3Dモデリングデータの表示例である。 FIG. 5A, FIG. 5B, FIG. 6A, and FIG. 6B show 3D modeling displayed on a monitor such as a computer that executes software for creating 3D modeling data, for example. It is a display example of data.
 次に、複合物体1の製造方法の一例について図3のフローチャートと、図4、図5および図6の表示例とを用いて説明する。ここでは、図1に示すような複合物体1を作製する場合を例に挙げて説明する。 Next, an example of a method for manufacturing the composite object 1 will be described with reference to the flowchart of FIG. 3 and the display examples of FIGS. Here, the case where the composite object 1 as shown in FIG. 1 is produced will be described as an example.
 (ステップS101)ユーザが、一の被写体を撮影した一以上の画像を取得する。例えば、ユーザが、カメラ等の撮像装置を用いて、一の被写体を、異なる二以上の方向から撮影して、二以上の写真の画像を取得する。例えば、図4(a)に示すように、一の被写体40を複数方向からカメラ41で撮影して、図4(b)に示すような複数の画像42-44等を取得する。 (Step S101) The user acquires one or more images obtained by photographing one subject. For example, the user captures one subject from two or more different directions using an imaging device such as a camera, and acquires two or more photograph images. For example, as shown in FIG. 4A, a single subject 40 is photographed by a camera 41 from a plurality of directions, and a plurality of images 42-44 as shown in FIG. 4B are acquired.
 (ステップS102)ステップS101で取得した画像を用いて、画像から3Dモデリングデータを作成するためのソフトウェア等をコンピュータに実行させて、複合物体1の表面形状を示す3Dモデリングデータを取得する。このデータは、複合物体1の表面境界を定義するデータと考えてもよい。例えば、図5(a)に示すような3Dモデリングデータ51を取得できたとする。この3Dモデリングデータは、例えば、一の仮想平面上に載置されているものとする。なお、3Dモデリングデータの出力サイズ等は、ユーザが設定できるようにしても良く、デフォルト等で設定されていてもよい。また、この出力サイズは、3Dモデリングデータは、ユーザの指示等に応じて適宜変更できるようにしてもよい。 (Step S102) Using the image acquired in step S101, the computer executes software or the like for creating 3D modeling data from the image, and acquires 3D modeling data indicating the surface shape of the composite object 1. This data may be considered as data defining the surface boundary of the composite object 1. For example, it is assumed that 3D modeling data 51 as shown in FIG. This 3D modeling data is assumed to be placed on one virtual plane, for example. Note that the output size of the 3D modeling data may be set by the user, or may be set by default. Further, this output size may be changed as appropriate in the 3D modeling data according to a user instruction or the like.
 (ステップS103)ステップS102で取得した3Dモデリングデータの内側に、一以上のブロック101の3Dモデリングデータを配置する。ブロック101の3Dモデリングデータの配置は、例えば、3Dモデリングデータを作成するソフトウェア等を実行させたコンピュータ等を用いてユーザ等により行なわれる。かかることは、以下のステップS104からステップS108についても同様である。例えば、ユーザが図示しない入力デバイス等に対して行なう操作に応じて、ステップS102で取得した3Dモデリングデータの内側に、ブロック101の3Dモデリングデータが配置される。 (Step S103) The 3D modeling data of one or more blocks 101 is arranged inside the 3D modeling data acquired in Step S102. The arrangement of the 3D modeling data in the block 101 is performed by a user or the like using, for example, a computer that executes software or the like for creating 3D modeling data. The same applies to the following steps S104 to S108. For example, the 3D modeling data of the block 101 is arranged inside the 3D modeling data acquired in step S102 in accordance with an operation performed by the user on an input device (not shown).
 なお、ブロック101の3Dモデリングデータを積み上げる際には、例えば、一のブロック101の3Dモデリングデータの一以上の結合手段1011に相当する部分が、積み上げられるブロック101の3Dモデリングデータの係合手段1012に相当する部分に係合されるようにする。また、ステップS102で取得した3Dモデリングデータ内に配置される二以上のブロック101の3Dモデリングデータは、全てが結合手段1011等により連結されているようにすることが好ましい。このようにして配置された一以上のブロックの3Dのモデリングデータで構成されるデータは、第一の物体10の構造を設定するモデリングデータと考えてもよく、複合物体1の内部構造体となる第一の物体10についての構造を定義するデータと考えてもよい。 When the 3D modeling data of the block 101 is stacked, for example, a part corresponding to one or more combining units 1011 of the 3D modeling data of one block 101 is an engaging unit 1012 of the 3D modeling data of the block 101 to be stacked. It is made to engage with the part corresponding to. In addition, it is preferable that all of the 3D modeling data of the two or more blocks 101 arranged in the 3D modeling data acquired in step S102 are connected by the combining unit 1011 or the like. Data composed of 3D modeling data of one or more blocks arranged in this way may be considered as modeling data for setting the structure of the first object 10 and becomes an internal structure of the composite object 1. It may be considered as data defining the structure of the first object 10.
 ブロック101の3Dモデリングデータを積み上げる際には、例えば、ステップS102で取得した3Dモデリングデータの表面境界から、いずれのブロック101の3Dモデリングデータの表面境界もはみ出すことがないようにすることが好ましい。ただし、最下部に配置される一以上のブロック101の3Dモデリングデータの底面は、ステップS102で取得した3Dモデリングデータの底面と一致するように配置してもよい。このようにすることで、後述するステップS109において、第一の物体10の少なくとも底面以外を覆うよう配置される第二の物体20を構成する複数の部品を、3Dプリントで取得することができる。 When stacking the 3D modeling data of the block 101, for example, it is preferable that the surface boundary of the 3D modeling data of any block 101 does not protrude from the surface boundary of the 3D modeling data acquired in step S102. However, you may arrange | position so that the bottom face of 3D modeling data of the one or more blocks 101 arrange | positioned at the lowest part may correspond with the bottom face of 3D modeling data acquired by step S102. By doing in this way, in step S109 mentioned below, a plurality of parts which constitute the 2nd object 20 arranged so that at least the bottom of the 1st object 10 may be covered can be acquired by 3D printing.
 ここでは、例えば、図5(b)に示すように、三つのブロック101aにそれぞれ対応する3つの3Dモデリングデータ52aと、二つのブロック101bとにそれぞれ対応する2つの3Dモデリングデータ52bとが、配置されたとする。この3Dモデリングデータ52aと、3Dモデリングデータ52bとを合わせたものが、第一の物体10の3Dモデリングデータである。 Here, for example, as shown in FIG. 5B, three 3D modeling data 52a respectively corresponding to the three blocks 101a and two 3D modeling data 52b respectively corresponding to the two blocks 101b are arranged. Suppose that A combination of the 3D modeling data 52 a and the 3D modeling data 52 b is the 3D modeling data of the first object 10.
 なお、玩具用ブロックを示す3Dモデリングデータを、ブロックと同様に、3Dモデリングデータ同士を結合手段を用いて結合させながら積み上げていく技術等は、公知技術であるため、ここでは、詳細な説明は省略するが、例えば、以下のURL等を参考にされたい(http://ldd.lego.com/ja-jp/)。 In addition, since the 3D modeling data which shows the block for toys is piled up, combining 3D modeling data using a connection means like a block, since it is a well-known technique, detailed description is here. For example, refer to the following URL (http://ldd.lego.com/ja-jp/).
 (ステップS104)ステップS102で取得した3Dモデリングデータと、ステップS103で取得した第一の物体10の3Dモデリングデータとの差分を示す3Dモデリングデータを取得する。例えば、ステップS102で取得した3Dモデリングデータから、ステップS103で取得した第一の物体10の3Dモデリングデータを減算する。即ち、3Dモデリングデータ52aおよび3Dモデリングデータ52bを減算する。このようにして取得される差分の3Dモデリングデータは、第二の物体20の構造を設定する3Dモデリングデータ53である。この3Dモデリングデータ53は、複合物体1の外部構造体となる第二の物体20についての構造を定義するデータと考えてもよい。差分は、例えば、ユーザに指示等に応じて取得されても良く、自動で取得されても良い。なお、3Dモデリングデータ52aおよび3Dモデリングデータ52bが配置されていた部分は、嵌合凹部に対応する部分55となる。 (Step S104) 3D modeling data indicating a difference between the 3D modeling data acquired in step S102 and the 3D modeling data of the first object 10 acquired in step S103 is acquired. For example, the 3D modeling data of the first object 10 acquired in step S103 is subtracted from the 3D modeling data acquired in step S102. That is, the 3D modeling data 52a and the 3D modeling data 52b are subtracted. The difference 3D modeling data acquired in this way is 3D modeling data 53 for setting the structure of the second object 20. The 3D modeling data 53 may be considered as data that defines the structure of the second object 20 that is the external structure of the composite object 1. The difference may be acquired, for example, according to an instruction or the like to the user, or may be acquired automatically. The portion where the 3D modeling data 52a and the 3D modeling data 52b are arranged becomes a portion 55 corresponding to the fitting recess.
 (ステップS105)ステップS104で取得した第二の物体20についての3Dモデリングデータ53を、二以上の3Dモデリングデータに分割する。例えば、ユーザが指示する位置において、3Dモデリングデータ53を複数に分割する。例えば、図6(a)に示すように、差分を示す3Dモデリングデータ53が、縦に二分割されたとする。図において、線54は、分割位置を示す線である。なお、第二の物体20を複数の部品201に分割する必要がない場合、この処理は省略してよい。なお、分割は、例えば、ユーザが指定する面等により行なっても良い。 (Step S105) The 3D modeling data 53 for the second object 20 acquired in Step S104 is divided into two or more 3D modeling data. For example, the 3D modeling data 53 is divided into a plurality of parts at a position designated by the user. For example, as shown in FIG. 6A, it is assumed that 3D modeling data 53 indicating a difference is vertically divided into two. In the figure, a line 54 is a line indicating a division position. In addition, when it is not necessary to divide the second object 20 into a plurality of parts 201, this process may be omitted. The division may be performed, for example, by a surface designated by the user.
 (ステップS106)ステップS105で分割された3Dモデリングデータの、分割された部分に嵌合構造2012を設ける。例えば、分割された2つの部品201の、一方の分割された面に、予め用意された突起部2012aの形状を設け、他方の分割された面には、突起部2012aに対向する位置に、突起部2012aに嵌合する予め用意された凹部2012bの形状を設ける。嵌合構造2012を設ける位置は、例えば、ユーザが図示しない入力デバイス等を用いて指定する。例えば、図6(b)に示すように、分割された位置に嵌合構造2012が設けられる。 (Step S106) A fitting structure 2012 is provided in the divided portion of the 3D modeling data divided in Step S105. For example, the shape of the protrusion 2012a prepared in advance is provided on one divided surface of the two divided parts 201, and the protrusion is formed on the other divided surface at a position facing the protrusion 2012a. A shape of a recess 2012b prepared in advance to be fitted into the portion 2012a is provided. The position where the fitting structure 2012 is provided is specified by the user using an input device (not shown), for example. For example, as shown in FIG. 6B, a fitting structure 2012 is provided at the divided position.
 (ステップS107)ステップS106により、嵌合構造を設けた各部品201の3Dモデリングデータを出力する。ここでの出力は、例えば、図示しない3Dプリンタへの送信や、データの図示しない記録媒体等への書き込みであっても良い。 (Step S107) In step S106, 3D modeling data of each component 201 provided with the fitting structure is output. The output here may be, for example, transmission to a 3D printer (not shown) or writing of data to a recording medium (not shown).
 (ステップS108)3Dモデリングデータを作成するソフトウェア等を実行させたコンピュータ等により、ステップS103で配置したブロック101の3Dモデリングデータが示す各ブロック101を特定する情報と、この情報が示す各ブロック101が配置される位置を示す情報を出力する。ブロック101を特定する情報は、ブロックの型番等の識別子や、ブロックの種類を示す情報であっても良く、ブロックのサイズや形状等を示す情報であってもよい。また、ステップS106で嵌合構造を設けた各部品201が配置される位置を示す情報を出力する。ここで出力する情報は、複合物体1の組み立て方、あるいは組み合わせ方をユーザに示す情報、例えば組み立て方法を示す情報と考えてもよい。ここでの位置を示す情報は、ブロック101間や、部品201間、ブロック101と部品201間における相対的な位置関係を示す情報であっても良い。ブロック101や部品201が配置される位置を示す情報としては、例えば、ステップS103で配置した一以上のブロック101の3Dモデリングデータや、ステップS106で取得した各部品201の3Dモデリングデータを、ワイヤフレームでレンダリングした画像を出力しても良い。出力する画像から使用するブロックのサイズが特定可能な場合、ブロック101を特定する情報は出力しないようにしてもよい。また、複合物体1を構成するブロック101や部品201のそれぞれを示す3Dモデリングデータを、例えば、接触しているブロック101や部品201同士が予め指定された距離以上離れるように移動させ、移動させた各3Dモデリングデータをワイヤフレームや、テクスチャを配置してレンダリングした画像を出力するようにしてもよい。ここでの画像の表示は、画像の図示しないモニタ等への表示や、プリンタによる印刷等である。なお、各ブロック101が配置される位置を示す情報や、各部品201が配置される位置を示す情報は、例えば、ステップS103で配置したブロック101の3Dモデリングデータや、ステップS106で取得した各部品201の3Dモデリングデータを用いて、ユーザが、作成した情報である。 (Step S108) Information specifying each block 101 indicated by the 3D modeling data of the block 101 arranged in Step S103 by a computer or the like that executes software or the like for creating 3D modeling data, and each block 101 indicated by this information Outputs information indicating the position to be placed. The information specifying the block 101 may be an identifier such as a block model number, information indicating a block type, or information indicating a block size or shape. Moreover, the information which shows the position where each component 201 which provided the fitting structure in step S106 is arrange | positioned is output. The information output here may be considered as information indicating how to assemble or combine the composite object 1 to the user, for example, information indicating an assembling method. The information indicating the position here may be information indicating a relative positional relationship between the blocks 101, between the components 201, or between the block 101 and the components 201. As information indicating the position where the block 101 or the part 201 is arranged, for example, the 3D modeling data of one or more blocks 101 arranged in step S103 or the 3D modeling data of each part 201 obtained in step S106 is used as a wire frame. You may output the image rendered by. If the size of the block to be used can be specified from the image to be output, the information specifying the block 101 may not be output. In addition, the 3D modeling data indicating each of the block 101 and the component 201 constituting the composite object 1 is moved so that, for example, the contacting blocks 101 and the components 201 are separated from each other by a predetermined distance or more. An image in which each 3D modeling data is rendered by arranging a wire frame or a texture may be output. The display of the image here is display of an image on a monitor or the like (not shown), printing by a printer, or the like. The information indicating the position where each block 101 is arranged and the information indicating the position where each component 201 is arranged are, for example, the 3D modeling data of the block 101 arranged in step S103 or each part acquired in step S106. This is information created by the user using the 3D modeling data 201.
 (ステップS109)3Dプリンタ(図示せず)を用いて、ステップS107で出力された各部品201の3Dモデリングデータを用いて、3Dプリンタ(図示せず)により各部品201を3Dプリントする。これにより、図1(b)に示すような部品201aと、部品201bとが得られる。
 なお、ステップS103においてブロック101の3Dモデリングデータを積み上げる際には、ステップS102で取得した3Dモデリングデータの表面境界から、ブロック101の3Dモデリングデータの少なくとも一部の表面境界がはみ出さないようにしてもよい。そして、このようにして得られた各部位の3Dモデリングデータを用いて、3Dプリントを行なうようにしても良い。このようにすることで、第一の物体10の少なくとも表面の一部以外を覆うよう配置される第二の物体20を構成する複数の部品を、3Dプリントで取得することができる。
(Step S109) Using a 3D printer (not shown), each component 201 is 3D printed by a 3D printer (not shown) using the 3D modeling data of each component 201 output in step S107. Thereby, a component 201a and a component 201b as shown in FIG. 1B are obtained.
When the 3D modeling data of block 101 is stacked in step S103, make sure that at least a part of the surface boundary of the 3D modeling data of block 101 does not protrude from the surface boundary of the 3D modeling data acquired in step S102. Also good. Then, 3D printing may be performed using the 3D modeling data of each part thus obtained. By doing in this way, the several components which comprise the 2nd object 20 arrange | positioned so that at least a part of surface of the 1st object 10 may be covered can be acquired by 3D printing.
 (ステップS110)ステップS108で取得した情報を参照して、この情報が示す一以上のブロック101を入手し、入手したブロック101を積み上げて、図1(b)に示すような第一の物体10を作製する。更に、ステップS108で取得した情報を参照して、ステップS109で得られた部品201を、第一の物体10に取り付けていく。部品201を第一の物体10に取り付ける際には、第一の物体10の一以上の結合手段1011に対向する位置に設けられた部品201の嵌合凹部202内の凹部2021が、対向する一以上の結合手段1011と嵌合させるようにする。なお、第二の物体20が複数の部品201で構成される場合、全ての部品201を嵌合構造2012が嵌合するよう組み合わせて、第二の物体20を形成した後、第一の物体10に第二の物体を取り付けてもよく、この場合も、第一の物体10に部品201を取り付けることと考えてよい。ブロック101を積み上げる際には、ブロック101間を接着剤等を用いて接着してもよい。また、第二の物体20を構成する部品201間や、この部品201と、第一の物体10との間も、接着剤等を用いて接着するようにしても良い。これにより、図1(a)に示すような複合物体1が作製される。 (Step S110) Referring to the information acquired in Step S108, one or more blocks 101 indicated by this information are obtained, and the obtained blocks 101 are stacked to form a first object 10 as shown in FIG. Is made. Furthermore, referring to the information acquired in step S108, the component 201 obtained in step S109 is attached to the first object 10. When the component 201 is attached to the first object 10, the concave portion 2021 in the fitting concave portion 202 of the component 201 provided at a position facing one or more coupling means 1011 of the first object 10 is opposed to the one. The above coupling means 1011 is fitted. In addition, when the 2nd object 20 is comprised with several components 201, after forming the 2nd object 20 by combining all the components 201 so that the fitting structure 2012 may fit, the 1st object 10 is formed. The second object may be attached to the second object, and in this case, it may be considered that the part 201 is attached to the first object 10. When the blocks 101 are stacked, the blocks 101 may be bonded using an adhesive or the like. Moreover, you may make it adhere | attach between the components 201 which comprise the 2nd object 20, or between this component 201 and the 1st object 10 using an adhesive agent. Thereby, the composite object 1 as shown to Fig.1 (a) is produced.
 なお、ステップS107で出力する3Dモデリングデータを出力するユーザと、ステップS109で3Dプリント等を行なうユーザは、異なるユーザであっても良い。 Note that the user who outputs the 3D modeling data output in step S107 and the user who performs 3D printing or the like in step S109 may be different users.
 以上、本実施の形態によれば、3Dプリントを利用して高品質かつ低コストに作製することが可能な複合物体を提供することができる。 As described above, according to the present embodiment, it is possible to provide a composite object that can be manufactured with high quality and low cost by using 3D printing.
 例えば、本実施の形態によれば、同じ外観およびサイズの物体を作製する場合であっても、物体の内部の一部に第一の物体を配置することで、3Dプリントする部分を減らすことができ、3Dプリントに用いられる材料を削減できるとともに、プリントに要する時間を短縮でき、製造コストを削減できる。 For example, according to the present embodiment, even when an object having the same appearance and size is manufactured, the portion to be 3D printed can be reduced by arranging the first object in a part inside the object. In addition, the material used for 3D printing can be reduced, the time required for printing can be shortened, and the manufacturing cost can be reduced.
 また、例えば、作製する物体の内部に第一の物体を配置することで、第一の物体が物体を内部から補強することとなり、作製される物体の強度を保つことができ、高品質な物体を作製することができる。例えば、作製する物体の内部に一または二以上のブロックを積み上げたものを配置することで、ブロックが物体を内部から補強することとなり、作製される物体の強度を保つことができる。 In addition, for example, by placing the first object inside the object to be manufactured, the first object reinforces the object from the inside, and the strength of the object to be manufactured can be maintained, so that the high-quality object Can be produced. For example, by disposing one or two or more blocks stacked inside the object to be manufactured, the block reinforces the object from the inside, and the strength of the object to be manufactured can be maintained.
 また、作製する物体の内部に配置するものとして、一または二以上のブロックを有する物体、具体的には、一または二以上のブロックを積み上げたものを用いるようにしたことで、内部に配置するものの形状を、積み上げるブロックの種類や数、積み上げ方を変えることで容易に変更することができ、内部に配置する第一の物体の形状を、作製する物体の形状やサイズに合わせて柔軟に設定することができる。また、玩具用のブロックとしては、同一の結合手段で結合可能なさまざま形状やサイズのものが、広く流通しているため、入手が容易であるため、さまざま形状やサイズの第一の物体を容易に作成することができる。また、第一の物体をブロックを組み立てた物体とすることにより、補強等に用いられる第一の物体を、専用の装置等を用いることなく、ユーザが手を使って容易に作製することができる。 Further, as an object to be arranged inside an object to be produced, an object having one or more blocks, specifically, an object in which one or two or more blocks are stacked is used, and the object is arranged inside. The shape of the object can be easily changed by changing the type and number of blocks to be stacked, and the stacking method, and the shape of the first object placed inside can be flexibly set according to the shape and size of the object to be manufactured can do. In addition, as toy blocks, various shapes and sizes that can be connected by the same connecting means are widely distributed, and it is easy to obtain, so it is easy to obtain first objects of various shapes and sizes. Can be created. In addition, by using the first object as an object in which blocks are assembled, the first object used for reinforcement or the like can be easily produced by a user using a hand without using a dedicated device or the like. .
 本発明は、以上の実施の形態に限定されることなく、種々の変更が可能であり、それらも本発明の範囲内に包含されるものであることは言うまでもない。 The present invention is not limited to the above embodiment, and various modifications are possible, and it goes without saying that these are also included in the scope of the present invention.
 以上のように、本発明にかかる複合物体等は、3Dモデリングデータ等を用いて作製される物体等として適しており、特に、3Dプリントを利用して作製される物体等として有用である。 As described above, the composite object according to the present invention is suitable as an object or the like produced using 3D modeling data or the like, and particularly useful as an object or the like produced using 3D printing.

Claims (9)

  1. 第一の物体と、
    3Dプリントにより作製された一以上の部品で構成されており、前記第一の物体に対して、少なくとも表面の一部以外の部分を覆うよう取り付けられた前記第一の物体とは異なる第二の物体とを備えた複合物体。
    The first object,
    The second object is composed of one or more parts produced by 3D printing, and is different from the first object attached to cover the first object so as to cover at least a part other than a part of the surface. A composite object with objects.
  2. 前記第二の物体は、第一の物体の少なくとも底面以外の部分を覆うよう取り付けられている請求項1記載の複合物体。 The composite object according to claim 1, wherein the second object is attached so as to cover at least a part other than the bottom surface of the first object.
  3. 前記第一の物体は、一以上の組立式の玩具用ブロックを有する物体である請求項1記載の複合物体。 The composite object according to claim 1, wherein the first object is an object having one or more assembled toy blocks.
  4. 前記第二の物体は、前記第一の物体とは材質が異なる請求項1記載の複合物体。 The composite object according to claim 1, wherein the second object is made of a material different from that of the first object.
  5. 前記第一の物体を構成する玩具用ブロックのそれぞれは、他のブロックと結合するための結合手段を有しており、
    前記第一の物体の表面には一以上の結合手段が位置しており、
    前記第二の物体は、前記第一の物体の表面に位置する一以上の結合手段に対向する位置に、当該一以上の結合手段と結合可能な形状を有している請求項3記載の複合物体。
    Each of the toy blocks constituting the first object has coupling means for coupling with other blocks,
    One or more coupling means are located on the surface of the first object;
    4. The composite according to claim 3, wherein the second object has a shape that can be coupled to the one or more coupling means at a position facing the one or more coupling means located on the surface of the first object. object.
  6. 前記第二の物体は、一の被写体の3Dモデリングデータが示す表面形状を有している請求項1記載の複合物体。 The composite object according to claim 1, wherein the second object has a surface shape indicated by 3D modeling data of one subject.
  7. 前記第二の物体は、複数の部品で構成され、当該第二の物体を構成する複数の部品は、それぞれ、隣接する部品に対して嵌合する嵌合構造を有している請求項1記載の複合物体。 The said 2nd object is comprised by several components, and the several components which comprise the said 2nd object each have a fitting structure fitted to an adjacent component. Composite object.
  8. 前記第二の物体は、前記第一の物体に対して嵌合する形状を有している請求項1記載の複合物体。 The composite object according to claim 1, wherein the second object has a shape to be fitted to the first object.
  9. 第一の物体の少なくとも表面の一部以外を覆うよう配置される当該第一の物体とは異なる第二の物体を構成する複数の部品を、それぞれ3Dプリントする工程と、
    前記3Dプリントする工程により作製された一以上の部品を、前記第一の物体に取り付ける工程と、を備えた複合物体の製造方法。
    A step of 3D printing each of a plurality of parts constituting a second object different from the first object arranged to cover at least a part of the surface of the first object;
    Attaching one or more parts produced by the 3D printing process to the first object.
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