WO2016192160A1 - Device and method for protecting voltage surge of pec circuit in variable-frequency household electric apparatus - Google Patents

Device and method for protecting voltage surge of pec circuit in variable-frequency household electric apparatus Download PDF

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Publication number
WO2016192160A1
WO2016192160A1 PCT/CN2015/082870 CN2015082870W WO2016192160A1 WO 2016192160 A1 WO2016192160 A1 WO 2016192160A1 CN 2015082870 W CN2015082870 W CN 2015082870W WO 2016192160 A1 WO2016192160 A1 WO 2016192160A1
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Prior art keywords
voltage
pfc circuit
pfc
motor
frequency
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PCT/CN2015/082870
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French (fr)
Chinese (zh)
Inventor
盛爽
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广东美的制冷设备有限公司
美的集团股份有限公司
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Publication of WO2016192160A1 publication Critical patent/WO2016192160A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • the invention relates to the technical field of air conditioning systems, in particular to a voltage surge protection device for a PFC (Power Factor Correction) circuit in a frequency conversion household electrical appliance and a voltage swell of a PFC circuit used in a frequency conversion household electrical appliance Protection method.
  • a voltage surge protection device for a PFC (Power Factor Correction) circuit in a frequency conversion household electrical appliance and a voltage swell of a PFC circuit used in a frequency conversion household electrical appliance Protection method.
  • Frequency conversion is gradually becoming the trend of household appliances, especially air conditioners, refrigerators and washing machines.
  • the frequency conversion technology can greatly save the electricity consumption of household appliances, and has the advantages of low noise and high performance.
  • a PFC circuit is generally used to satisfy the boost function and the power factor correction function.
  • the PFC circuit is usually a Boost type PFC circuit, and the circuit mainly includes an inductor, a fast recovery diode and a power switching device.
  • the power switching device is an important device for realizing the boost function and the power factor correction function.
  • the power switching device is easily damaged, and therefore, it needs to be protected.
  • the quality of the power supply used is one of the important aspects.
  • the power supply used such as the mains voltage
  • the power supply voltage drops instantaneously or suddenly rises
  • the software control algorithm is unreasonable or the processing is not timely (slow response)
  • the power switching device may over-current or over-voltage, resulting in power switching. The device is damaged.
  • the load power supply is disconnected by directly turning on the protection function to protect the power switching device.
  • this method is suitable for terminal power grids or distributed power grids, such as township and rural power grids, because the grid voltage is unstable and the disturbance is frequent, and the household electrical appliances are difficult to work normally, especially the frequency conversion household appliances, and it is easy to frequently start and stop. It does not play a role in saving electricity, but also greatly affects the user's comfort and experience.
  • the present invention aims to solve at least one of the technical problems in the related art to some extent.
  • an object of the present invention is to provide a voltage surge protection device for a PFC circuit in a frequency conversion household appliance, which can ensure that the PFC circuit is not damaged when the voltage is suddenly increased, and at the same time ensure that the frequency conversion household appliance does not stop running.
  • Another object of the present invention is to provide a voltage swell protection method for a PFC circuit in a frequency conversion household electrical appliance. law.
  • an embodiment of the present invention provides a voltage surge protection device for a PFC circuit in a frequency conversion home appliance, the frequency conversion home appliance including the PFC circuit, and controlling the PFC circuit to be turned on and off.
  • a PFC control module, a motor, and a motor controller the voltage swell protection device includes: a first voltage detecting module, the first voltage detecting module is configured to detect an input voltage of the PFC circuit; and a current detecting module, the current a detection module is configured to detect an input current of the PFC circuit; a second voltage detection module, the second voltage detection module is configured to detect an output voltage of the PFC circuit; and a protection module, wherein the protection module respectively a voltage detecting module, the current detecting module, the second voltage detecting module, the PFC control module and the motor controller are connected, wherein the protection module is configured to compare the input voltage and the output voltage Generating a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result
  • a voltage swell protection device for a PFC circuit in a frequency conversion household electrical appliance detects an input voltage of a PFC circuit through a first voltage detecting module, and detects an input current of the PFC circuit through the current detecting module, and passes the second
  • the voltage detecting module detects an output voltage of the PFC circuit
  • the protection module compares the input voltage and the output voltage to generate a first comparison result, and compares the input current with a preset maximum allowable current to generate a second comparison result, and according to the A comparison result and a second comparison result respectively control the PFC circuit through the PFC control module and control the motor through the motor controller, thereby effectively preventing the PFC circuit from being damaged when the voltage is swelled, and ensuring that the motor does not stop working and improves The reliability and user experience of frequency conversion home appliances.
  • the protection module when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module outputs a first protection signal to the
  • the PFC control module is configured to cause the PFC control module to control the PFC circuit to be turned off, and output a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
  • the protection module outputs a first protection signal to the PFC control when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current a module, wherein the PFC control module turns off the PFC circuit, and when the inductance L in the PFC circuit is less than a first preset inductance or the switching frequency of the PFC circuit is greater than a first preset frequency
  • the motor controller controls the motor to run down in advance.
  • the protection module when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module outputs a first protection signal to the PFC control module, so that the PFC control mode Blocking the PFC circuit, and controlling, by the motor controller, when the inductance L in the PFC circuit is greater than or equal to a first predetermined inductance and the switching frequency of the PFC circuit is less than or equal to a first preset frequency
  • the motor operates normally at the preset frequency.
  • the first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
  • the protection module outputs a first protection signal to the PFC control when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current
  • a module wherein the PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
  • the PFC control module controls the PFC circuit to be turned on, the motor control The motor controls the motor to operate normally at a preset frequency.
  • another embodiment of the present invention provides a voltage swell protection method for a PFC circuit in a frequency conversion home appliance, the frequency conversion home appliance including the PFC circuit, and controlling the PFC circuit to be turned on and off.
  • the PFC control module, the motor, the motor controller, the voltage swell protection method includes the steps of: detecting an input voltage of the PFC circuit, and detecting an input current of the PFC circuit; detecting an output voltage of the PFC circuit; And comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result, and according to the first comparison result And the second comparison result respectively controlling the PFC circuit by the PFC control module and controlling the motor by the motor controller.
  • a voltage swell protection method for a PFC circuit in a frequency conversion household appliance first detects an input voltage of a PFC circuit, detects an input current of the PFC circuit, and detects an output voltage of the PFC circuit, and then inputs the voltage and output The voltages are compared to generate a first comparison result, and the input current is compared with a preset maximum allowable current to generate a second comparison result, and the PFC circuit is respectively performed by the PFC control module according to the first comparison result and the second comparison result respectively Control and control the motor through the motor controller, which can effectively avoid the damage of the PFC circuit when the voltage rises, and ensure that the motor does not stop working, improving the reliability and user experience of the frequency conversion household appliances.
  • the PFC control module when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, outputting a first protection signal to the PFC control module,
  • the PFC control module is configured to control the PFC circuit to be turned off, and output a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
  • the first protection signal is output to the PFC control module, so that the PFC control module turns off the PFC circuit, and the inductance L in the PFC circuit is smaller than the first pre-
  • the motor controller controls the motor to perform an early frequency down operation when the inductance or the switching frequency of the PFC circuit is greater than the first preset frequency.
  • the motor controller controls the motor to follow Set the frequency to operate normally.
  • the first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
  • the PFC control module when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, outputting a first protection signal to the PFC control module, so that The PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor controller to cause the motor controller to control the motor to run down.
  • the PFC control module controls the PFC circuit to be turned on, the motor control The motor controls the motor to operate normally at a preset frequency.
  • FIG. 1 is a block diagram showing a voltage surge protection device for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention
  • IGBT Insulated Gate Bipolar Transistor
  • FIG. 3 is an equivalent circuit diagram of a power switching device IGBT when turned off according to an embodiment of the present invention
  • FIG. 4 is a waveform diagram of an input current in one switching cycle when an input voltage is less than an output voltage according to an embodiment of the present invention
  • FIG. 5 is a waveform diagram of voltage and current of a PFC circuit under normal conditions, in accordance with an embodiment of the present invention.
  • FIG. 6 is a waveform diagram of an input current in one switching period when an input voltage is greater than or equal to an output voltage, according to an embodiment of the present invention
  • FIG. 7 is a waveform diagram of voltage and current of a PFC circuit when a voltage of a FPC circuit is swelled according to an embodiment of the present invention
  • FIG. 8 is a waveform diagram of voltage and current of a PFC circuit protected by a voltage swell protection device when a voltage of a FPC circuit is swelled according to an embodiment of the present invention
  • FIG. 9 is a flow chart of a voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention.
  • a voltage swell protection device for a PFC circuit in a frequency conversion home appliance and a voltage swell protection method for a PFC circuit in a frequency conversion home appliance according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
  • FIG. 1 is a block schematic diagram of a voltage swell protection device for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention, wherein the frequency conversion household appliance includes a PFC circuit, a PFC control module 10 that controls opening and closing of the PFC circuit, and a motor M, motor controller 20.
  • the voltage swell protection device for the PFC circuit in the inverter household electrical appliance includes a first voltage detecting module 30, a current detecting module 40, a second voltage detecting module 50, and a protection module 60.
  • the first voltage detecting module 30 is configured to detect an input voltage of the PFC circuit.
  • the current detecting module 40 is configured to detect an input current of the PFC circuit.
  • the second voltage detecting module 50 is configured to detect an output voltage of the PFC circuit.
  • the protection module 60 is respectively connected to the first voltage detecting module 30, the current detecting module 40, the second voltage detecting module 50, the PFC control module 10 and the motor controller 20.
  • the protection module 60 is configured to compare the input voltage and the output voltage to generate a first comparison result, and comparing the input current with the preset maximum allowable current to generate a second comparison result, and controlling the PFC circuit and passing the motor through the PFC control module 10 according to the first comparison result and the second comparison result, respectively
  • the controller 20 controls the motor M.
  • the motor M is a compressor.
  • the preset maximum allowable current can be calibrated according to actual conditions.
  • the protection module 60 when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to control.
  • the PFC circuit is turned off and a second protection signal is output to the motor controller 20 to cause the motor controller 20 to control the motor M to operate down.
  • the protection module 60 when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to turn off the PFC circuit. And when the inductance L in the PFC circuit is less than the first preset inductance or the switching frequency of the PFC circuit is greater than the first preset frequency, the motor M is controlled by the motor controller 20 to perform the frequency reduction operation in advance.
  • the protection module 60 when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module 60 outputs a first protection signal to the PFC control module 10 to cause the PFC control module 10 to turn off the PFC circuit, and
  • the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency.
  • the preset frequency can be calibrated according to the actual situation.
  • the first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
  • the first preset inductance may be 1 mH, and the first preset frequency may be 20 kHz.
  • the protection module 60 when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to control the PFC circuit.
  • the second protection signal is turned off and output to the motor controller 20 to cause the motor controller 20 to control the motor M to operate down.
  • the PFC control module 10 controls the PFC circuit to be turned on, and the motor controller 20 controls the motor M to operate normally according to the preset frequency.
  • the opening and closing of the PFC circuit refers to the opening and closing of a power switching device such as an IGBT in the PFC circuit.
  • the Boost type PFC circuit shown in FIG. 1 mainly includes an inductor L, a fast recovery diode D1, a power switching device IGBT, and an electrolytic capacitor EC.
  • the protection module 60 determines the switching state of the power switching device IGBT according to the input voltage V in detected by the first voltage detecting module 30, the input current I in detected by the current detecting module 40, and the output voltage V out detected by the second voltage detecting module 50. The operating state of the motor M.
  • the equivalent circuit is shown in FIG. 2, and the voltage on the inductor L is the voltage output by the AC power source after being rectified by the diode rectifier bridge, that is, the input voltage detected by the first voltage detecting module 30. V in . Since the input voltage V in is always greater than zero, the current flowing through the inductor L gradually rises, that is, the input current I in detected by the current detecting module 40 gradually increases; when the power switching device IGBT is in the off state, the equivalent circuit thereof 3, the voltage on the inductance L of the difference between the input voltage V in the PFC circuit and the output voltage V out.
  • the Boost type PFC circuit only has a boost function, under normal operating conditions, the input voltage V in of the PFC circuit is smaller than the output voltage V out , and the voltage on the inductor L is reversed. At this time, the current flowing through the inductor L will gradually The falling, that is, the input current I in detected by the current detecting module 40 gradually decreases. Therefore, in one switching cycle of the power switching device IGBT, the waveform of the input current I in is as shown in FIG.
  • the input voltage V in may exceed the output voltage V out .
  • the control power switching device IGBT is turned off, since the voltage on the inductor L (V in -V out ) is greater than zero, the flow The current through inductor L will continue to rise, as shown in Figure 6.
  • the current flowing through the inductor L rises rapidly until the over-current, as shown in FIG.
  • the time interval t 1 -t 2 shown in FIG. 7 is a time interval in which the input voltage V in is greater than the output voltage V out , and in this time interval, if the power switching device IGBT is in an on state, the input current is input. I in will rise faster.
  • the input voltage V in the Boost-type PFC circuit is greater than the output voltage V out
  • the protection module 60 is The input voltage V in which the voltage detecting module 30 detects in real time, the input current I in detected by the current detecting module 40 in real time, and the output voltage V out detected by the second voltage detecting module 50 in real time perform protection control on the PFC circuit and the motor M.
  • the protection module 60 compares the detected input voltage V in with the output voltage V out to output a first protection signal PFC_PRT_FLAG to the PFC control module 10, and the PFC control module 10 pairs the power switching device IGBT according to the first protection signal PFC_PRT_FLAG. Take control. Wherein, when the input voltage V in is greater than or equal to the output voltage V out , the protection of the power switching device IGBT is turned on, and the first protection signal PFC_PRT_FLAG is set to 1, and the duty signal of the driving signal of the power switching device IGBT output by the PFC control module 10 is occupied.
  • the PFC circuit When the ratio D is 0, the PFC circuit is turned off; when the input voltage V in is smaller than the output voltage V out , the protection of the power switching device IGBT is turned off, and the first protection signal PFC_PRT_FLAG is cleared, and the driving signal of the power switching device IGBT is controlled by the PFC control module. 10 controls. Meanwhile, in order to prevent an overcurrent phenomenon from occurring due to an excessive input current I in , the protection module 60 also determines the input current I in and outputs a second protection signal MTR_PRT_FLAG to the motor controller 20, and the motor controller 20 according to the second The protection signal MTR_PRT_FLAG controls the motor M.
  • the speed of the motor M is reduced to reduce the load, thereby reducing the input current I in to ensure that the motor M does not stop running; when the input current When I in is less than the preset maximum allowable current I max , the motor M returns to the normal speed and operates at the original load.
  • the input current I in is greater than or equal to the preset maximum allowable current I max , in order to prevent damage when the power switching device IGBT is turned on, whether the input voltage V in is greater than the output voltage V out is required to be ensured.
  • the power switching device IGBT is in an off state.
  • the protective module 60 according to the control logic shown in Table 1, and the motor M for controlling a PFC circuit to ensure PFC circuit can effectively reduce the input current I in at AC power source voltage suddenly rises, so as to ensure The PFC circuit does not flow, and at the same time ensures that the motor M does not stop running.
  • This state is the normal operating state of the Boost type PFC circuit.
  • Boost function of Boost PFC circuit so that the output voltage V out is greater than the input voltage V in, and, input current I in normal operating conditions is less than the predetermined maximum permissible current I max The maximum allowed current of the power switching devices of IGBT, the When the PFC circuit is normally turned on, the motor M operates normally according to the preset frequency.
  • f is the switching frequency and D is the IGBT turn-on duty.
  • the motor M when the inductance of the inductor L is less than 1 mH, for example, L0 is 1 uH-1 mH (ie, L0 is small, the overcurrent phenomenon is more likely to occur), the motor M is required to be controlled by the motor controller 20 to be down-converted in advance, or when the PFC circuit is When the switching frequency of the IGBT is greater than 20KHz, for example, 20-100KHz (ie, the switching frequency is higher, L0 is smaller, and the overcurrent phenomenon is more likely to occur), the motor M is required to be controlled by the motor controller 20 to reduce the frequency in advance; and when the inductance of the inductor L is When the amount is greater than or equal to 1 mH and the switching frequency of the PFC circuit, ie, the IGBT, is less than or equal to 20 KHz, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency.
  • the inductance value of the inductor L is relatively small (for example, when the switching frequency of the PFC circuit is greater than 20 kHz when the high frequency PFC circuit is used), even if the power switching device IGBT is always turned off, the rising speed of the input current I in is also Will be very fast. Further, when a relatively large electrolytic capacitor EC, the rising speed of the output voltage V out is relatively slow, it is possible to output voltage V out will be less than the input voltage V in a long period of time, when required by the motor controller 20 controls the motor M Run down in advance to avoid overcurrent.
  • the machine controller 20 can control the normal operation of the motor M according to a preset frequency.
  • the PFC control module 10 is required to control the PFC circuit to be turned off, and the motor controller 20 is controlled to reduce the frequency of the motor M, thereby ensuring that the power switching device IGBT is not damaged, and on the other hand, the diode rectifier bridge and the fast recovery diode D1 and the like.
  • the overcurrent capability is much larger than that of the power switching device IGBT. Therefore, the motor M can be operated for a further period of time by down-conversion operation. If the input current I in continues to rise, the power supply needs to be disconnected to protect the variable frequency home appliance.
  • the motor controller 20 is required to control the motor M to operate down.
  • the waveforms of the input voltage V in , the input current I in , and the output voltage V out of the protected PFC circuit are as shown in FIG. Comparison with FIG. 7, when the AC power supply voltage rises abruptly, can effectively reduce the input current I in current and power switching devices of IGBT, and to ensure non-stop operation.
  • a first current threshold I max2 may be added, which is set according to the maximum allowable current of the diode rectifier bridge and the fast recovery diode D1. set. Since the overcurrent capability of the diode rectifier bridge and the fast recovery diode D1 is much larger than that of the power switching device IGBT, the first current threshold I max2 is greater than the maximum allowable current of the power switching device IGBT, that is, the preset maximum allowable current I max .
  • the control logic of the protection module 60 is as shown in Table 2.
  • the PFC circuit protection module 10 controls the PFC circuit to be turned off, and the motor controller 20 controls the motor M to operate normally according to a preset frequency or to perform a frequency reduction operation in advance.
  • the motor M is controlled to be down-converted by the motor controller 20, otherwise, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency. .
  • the power switching device IGBT When V out >V in and I max ⁇ I in ⁇ I max2 , the power switching device IGBT is first turned off to protect it from damage. In addition, since the output voltage V out is greater than the input voltage V in such that the voltage on the inductor L is reversed, the input current I in will gradually drop to a normal value, and the motor M can be down-converted by reducing the rotational speed command ⁇ * to The input current I in can be quickly restored to a normal value.
  • the control mode of the motor down- conversion operation is further determined by the preset intermediate current threshold I max21 .
  • the power switching device IGBT When V out ⁇ V in and I max ⁇ I in ⁇ I max21 , the power switching device IGBT is turned off to protect it from damage, and the motor M is down- converted by reducing the rotational speed command ⁇ * ;
  • V out ⁇ V In and I max21 ⁇ I in ⁇ I max2 the power switching device IGBT is first turned off to protect it from damage, and in addition, although the input current I in has not reached the first current threshold I max2 , it is already close to the first current threshold I max2 , and the response speed of the current regulation loop is much faster than the response speed of the speed regulation loop. Therefore, the electromagnetic torque generated by the motor M can be quickly reduced by changing the current command I q * to achieve fast frequency reduction. purpose.
  • the voltage swell protection device for the PFC circuit in the frequency conversion household appliance detects the input voltage of the PFC circuit through the first voltage detection module, and detects the input current of the PFC circuit through the current detection module. And detecting, by the second voltage detecting module, an output voltage of the PFC circuit, the protection module comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison
  • the PFC circuit and the motor are respectively controlled by the PFC control module and the motor controller, thereby effectively preventing the current from being excessively damaged and damaging the power switching device IGBT and the like when the voltage is swelled.
  • the device and in the case of ensuring that the device is not damaged, ensures that the PFC circuit works normally, avoids stopping the motor due to excessive protection, and improves the reliability and user experience of the frequency conversion home appliance.
  • FIG. 9 is a flow chart of a voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention, wherein the frequency conversion household appliance includes a PFC circuit, a PFC control module that controls opening and closing of the PFC circuit, a motor, and a motor. Controller.
  • the voltage swell protection method for the PFC circuit in the frequency conversion household appliance includes the following steps:
  • the PFC control module controls the PFC circuit and controls the motor through the motor controller.
  • the motor is a compressor
  • the first protection signal is output to the PFC control module, so that the PFC control module controls the PFC circuit to be turned off. And outputting a second protection signal to the motor controller to cause the motor controller to control the motor to run down.
  • the first protection signal is output to the PFC control module, so that the PFC control module turns off the PFC circuit, and
  • the motor controller controls the motor to perform the frequency reduction operation in advance.
  • the motor controller controls the motor to operate normally according to a preset frequency when the inductance L is greater than or equal to the first preset inductance and the switching frequency of the PFC circuit is less than or equal to the first preset frequency.
  • the first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
  • the first preset inductance may be 1 mH, and the first preset frequency may be 20 kHz.
  • the first protection signal when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, the first protection signal is output to the PFC control module, so that the PFC control module controls the PFC circuit to be turned off, and outputs The second protection signal is sent to the motor controller to cause the motor controller to control the motor to run down.
  • the PFC control module controls the PFC circuit to be turned on, and the motor controller controls the motor to operate normally according to the preset frequency.
  • the opening and closing of the PFC circuit refers to the opening and closing of a power switching device such as an IGBT in the PFC circuit.
  • the Boost type PFC circuit mainly includes an inductor L, a fast recovery diode D1, a power switching device IGBT, and an electrolytic capacitor EC.
  • the input voltage V in and the output voltage V out of the PFC circuit can be respectively obtained by a resistor voltage division method, and the input current I in of the PFC circuit is obtained by the resistance sampling method, and according to the input voltage V in the obtained PFC circuit
  • the input current I in and the output voltage V out are used to determine the switching state of the power switching device IGBT and the operating state of the motor.
  • the equivalent circuit is shown in Figure 2.
  • the voltage on the inductor L is the voltage output by the AC power source after being rectified by the diode rectifier bridge, that is, the input voltage V in . Since the input voltage V in is always greater than zero, the current flowing through the inductor L gradually rises, that is, the input current I in gradually increases; when the power switching device IGBT is in the off state, the equivalent circuit thereof is as shown in FIG. 3 .
  • voltage across the inductor L is the difference between the input voltage of the PFC circuit and the V in the output voltage V out.
  • the Boost type PFC circuit only has a boost function, under normal operating conditions, the input voltage V in of the PFC circuit is smaller than the output voltage V out , and the voltage on the inductor L is reversed. At this time, the current flowing through the inductor L will gradually The drop, that is, the input current I in gradually decreases. Therefore, in one switching cycle of the power switching device IGBT, the waveform of the input current I in is as shown in FIG.
  • the input voltage V in may exceed the output voltage V out .
  • the control power switching device IGBT is turned off, since the voltage on the inductor L (V in -V out ) is greater than zero, the flow The current through inductor L will continue to rise, as shown in Figure 6.
  • the current flowing through the inductor L rises rapidly until the over-current, as shown in FIG.
  • the time interval t 1 -t 2 shown in FIG. 7 is a time interval in which the input voltage V in is greater than the output voltage V out , and in this time interval, if the power switching device IGBT is in an on state, the input current is input. I in will rise faster.
  • the input voltage V in of the Boost-type PFC circuit is greater than the output voltage V out , in the embodiment of the present invention, the input according to the real-time detection
  • the voltage V in , the input current I in , and the output voltage V out provide protection control for the PFC circuit and the motor.
  • the detected input voltage V in is compared with the output voltage V out to output a first protection signal PFC_PRT_FLAG to the PFC control module, and the PFC control module controls the power switching device IGBT according to the first protection signal PFC_PRT_FLAG.
  • the protection of the power switching device IGBT when the input voltage V in is greater than or equal to the output voltage V out , the protection of the power switching device IGBT is turned on, the first protection signal PFC_PRT_FLAG is set to 1, and the duty ratio of the driving signal of the power switching device IGBT output by the PFC control module at this time D is 0, the PFC circuit is turned off; when the input voltage V in is smaller than the output voltage V out , the protection of the power switching device IGBT is turned off, and the first protection signal PFC_PRT_FLAG is cleared, and the driving signal of the power switching device IGBT is controlled by the PFC control module.
  • the input current I in is also judged, and outputs the second MTR_PRT_FLAG protection signal to the motor controller, the motor controller according to a second motor protection signal MTR_PRT_FLAG Take control.
  • the input current I in is greater than or equal to the preset maximum allowable current I max
  • the input speed I in is reduced by reducing the rotational speed of the motor, thereby ensuring that the motor does not stop running
  • the motor returns to the normal speed and runs at the original load.
  • the PFC circuit controls the motor according to the control logic shown in Table 1, to ensure that the PFC circuit can effectively reduce the input current I in flowing through the power switching device when the AC power supply voltage rises abruptly
  • the current of the IGBT ensures that the PFC circuit does not flow, and the motor is not stopped. Table 1 will be described in detail below with reference to specific examples.
  • This state is the normal operating state of the Boost type PFC circuit.
  • Boost function of Boost PFC circuit so that the output voltage V out is greater than the input voltage V in, and, input current I in normal operating conditions is less than the predetermined maximum permissible current I max The maximum allowed current of the power switching devices of IGBT, the When the PFC circuit is normally turned on, the motor operates normally according to the preset frequency.
  • the power switching device IGBT Assuming that the power switching device IGBT is in an on state, the amount of current rise in one switching cycle of the power switching device IGBT satisfies the above formula (1). Since the AC power source voltage suddenly rises, the input voltage V in magnitude
  • the motor controller can be used to control the motor to run down in advance or according to The preset frequency is operating normally.
  • the motor controller is required to control the motor to perform early frequency down operation, or when the PFC circuit is an IGBT.
  • the motor controller needs to control the motor to reduce the frequency in advance; and when the inductance of the inductor L is greater than or equal to 1mH
  • the motor controller controls the motor to operate normally according to the preset frequency.
  • the inductance value of the inductor L is relatively small (for example, when the switching frequency of the PFC circuit is greater than 20 kHz when the high frequency PFC circuit is used), even if the power switching device IGBT is always turned off, the rising speed of the input current I in is also Will be very fast. Further, when a relatively large electrolytic capacitor EC, the rising speed of the output voltage V out is relatively slow, it is possible to output voltage V out will be less than the input voltage V in a long period of time, this time is necessary to control the motor in advance by lowering the motor controller Frequency operation to avoid overcurrent phenomena.
  • the motor controller can control the normal operation of the motor according to the preset frequency.
  • the PFC control module is required to control the PFC circuit to be turned off, and the motor controller is controlled to reduce the frequency of the motor.
  • the power switching device IGBT is not damaged, and on the other hand, the device is overcurrent due to the diode rectifier bridge and the fast recovery diode D1.
  • the capability is much larger than the power switching device IGBT, so the motor can be operated for a further period of time by down-conversion operation. If the input current I in continues to rise, the power supply needs to be disconnected to protect the variable frequency home appliance.
  • the waveforms of the input voltage V in , the input current I in , and the output voltage V out of the protected PFC circuit are as shown in FIG. Comparison with FIG. 7, when the AC power supply voltage rises abruptly, can effectively reduce the input current I in current and power switching devices of IGBT, and to ensure non-stop operation.
  • a first current threshold I max2 may be added, which is set according to the maximum allowable current of the diode rectifier bridge and the fast recovery diode D1. set. Since the overcurrent capability of the diode rectifier bridge and the fast recovery diode D1 is much larger than that of the power switching device IGBT, the first current threshold I max2 is greater than the maximum allowable current of the power switching device IGBT, that is, the preset maximum allowable current I max . Its control logic is shown in Table 2 above.
  • the PFC circuit protection module controls the PFC circuit to be turned off, and the motor controller controls the motor to operate normally according to the preset frequency or to perform the frequency reduction operation in advance.
  • the motor controller controls the motor to perform the frequency reduction operation in advance, otherwise, the motor controller controls the motor to operate normally according to the preset frequency.
  • the power switching device IGBT When V out >V in and I max ⁇ I in ⁇ I max2 , the power switching device IGBT is first turned off to protect it from damage. In addition, since the output voltage V out is greater than the input voltage V in such that the voltage on the inductor L is reversed, the input current I in will gradually drop to a normal value, and the motor can be down-converted by reducing the rotational speed command ⁇ * so that The input current I in can quickly return to normal.
  • the control mode of the motor down- conversion operation is further determined by the preset intermediate current threshold I max21 .
  • the power switching device IGBT When V out ⁇ V in and I max ⁇ I in ⁇ I max21 , the power switching device IGBT is turned off to protect it from damage, and the motor is down- converted by reducing the rotational speed command ⁇ * ;
  • V out ⁇ V in And when I max21 ⁇ I in ⁇ I max2 the power switching device IGBT is first turned off to protect it from damage, and in addition, although the input current I in has not reached the first current threshold I max2 , it is already close to the first current threshold I Max2 , and the response speed of the current regulation loop is much faster than the response speed of the speed regulation loop. Therefore, the electromagnetic torque generated by the motor can be quickly reduced by changing the current command I q * to achieve fast frequency reduction.
  • a voltage swell protection method for a PFC circuit in a frequency conversion household appliance first detects an input voltage of a PFC circuit, detects an input current of the PFC circuit, and detects an output voltage of the PFC circuit, and then inputs the input The voltage and the output voltage are compared to generate a first comparison result, and the input current is compared with a preset maximum allowable current to generate a second comparison result, and the PFC control module pair is respectively passed according to the first comparison result and the second comparison result respectively
  • the PFC circuit controls and controls the motor through the motor controller, thereby effectively preventing the current switching device from IGBT and other devices when the voltage is suddenly increased, and ensuring the PFC while ensuring that the device is not damaged.
  • the circuit works normally to avoid the motor from being stopped due to excessive protection, which improves the reliability and user experience of the frequency conversion household appliances.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. , or integrated; can be mechanical or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements, unless otherwise specified Limited.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

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Abstract

A device and method for protecting a voltage surge of a PEC circuit in a variable-frequency household electric apparatus, the device comprising: a first voltage detection module (30) used to detect an input voltage of the PEC circuit; a current detection module (40) used to detect an input current of the PEC circuit; a second voltage detection module (50) used to detect an output voltage of the PEC circuit; a protection module (60) used to compare the input voltage and the output voltage and generate a first comparison result and compare the input current and a preset maximum allowable current to generate a second compare result and respectively control, according to the first compare result and the second compare result, the PEC circuit via a PEC control module (10) and a motor via a motor controller (20). The protection device can prevent the PEC circuit from being damaged and the machine from stopping when a voltage surge occurs.

Description

变频家电设备中PFC电路的电压骤升保护装置、方法Voltage surge protection device and method for PFC circuit in frequency conversion household appliance 技术领域Technical field
本发明涉及空调系统技术领域,特别涉及一种用于变频家电设备中PFC(Power Factor Correction,功率因数校正)电路的电压骤升保护装置以及一种用于变频家电设备中PFC电路的电压骤升保护方法。The invention relates to the technical field of air conditioning systems, in particular to a voltage surge protection device for a PFC (Power Factor Correction) circuit in a frequency conversion household electrical appliance and a voltage swell of a PFC circuit used in a frequency conversion household electrical appliance Protection method.
背景技术Background technique
变频正逐渐成为家电设备的趋势,尤其是空调、冰箱和洗衣机等,通过变频技术可极大地节约家电设备的用电量,并具有低噪声和高性能等优点。Frequency conversion is gradually becoming the trend of household appliances, especially air conditioners, refrigerators and washing machines. The frequency conversion technology can greatly save the electricity consumption of household appliances, and has the advantages of low noise and high performance.
由于变频需要直流供电,而一般市电为220V的交流电,因此,需要通过整流电路和升压电路将交流电转变为直流电以给负载供电。另外,为了减少家电设备运行过程中产生的电流谐波和无功功率,通常采用PFC电路来满足升压功能和功率因数校正功能。Since the frequency conversion requires DC power supply, and the general commercial power is 220V AC power, it is necessary to convert the AC power into DC power through the rectifier circuit and the boost circuit to supply power to the load. In addition, in order to reduce the current harmonics and reactive power generated during the operation of the household electrical appliance, a PFC circuit is generally used to satisfy the boost function and the power factor correction function.
在变频家电设备中,PFC电路通常为Boost型PFC电路,该电路主要包括电感、快恢复二极管和功率开关器件,其中,功率开关器件是实现升压功能和功率因数校正功能的重要器件。而功率开关器件导通时的电流过大或关断时的电压过大,都容易导致功率开关器件损坏,因此,需要对其进行保护。In the frequency conversion household electrical equipment, the PFC circuit is usually a Boost type PFC circuit, and the circuit mainly includes an inductor, a fast recovery diode and a power switching device. Among them, the power switching device is an important device for realizing the boost function and the power factor correction function. However, if the current when the power switching device is turned on is too large or the voltage when the power is turned off is too large, the power switching device is easily damaged, and therefore, it needs to be protected.
而造成功率开关器件过压或过流的原因很多,例如,所用电源的质量好坏就是其中一个重要方面。当所用电源如市电的电压发生扰动(电源电压瞬时跌落或骤然上升),或者软件控制算法不合理或处理不及时(响应慢)都会导致功率开关器件发生过流或过压,从而导致功率开关器件损坏。There are many reasons for the overvoltage or overcurrent of the power switching device. For example, the quality of the power supply used is one of the important aspects. When the power supply used, such as the mains voltage, is disturbed (the power supply voltage drops instantaneously or suddenly rises), or the software control algorithm is unreasonable or the processing is not timely (slow response), the power switching device may over-current or over-voltage, resulting in power switching. The device is damaged.
相关技术中,通过直接开启保护功能来断开负载供电以保护功率开关器件。但是,该方法对于末端电网或分布式电网,如乡镇和农村电网,由于电网电压不稳定且扰动频繁,家电设备很难正常稳定工作,尤其是变频家电设备,很容易出现频繁启停的状况,既起不到节省电量的作用,还极大地影响了用户的舒适性和体验。In the related art, the load power supply is disconnected by directly turning on the protection function to protect the power switching device. However, this method is suitable for terminal power grids or distributed power grids, such as township and rural power grids, because the grid voltage is unstable and the disturbance is frequent, and the household electrical appliances are difficult to work normally, especially the frequency conversion household appliances, and it is easy to frequently start and stop. It does not play a role in saving electricity, but also greatly affects the user's comfort and experience.
发明内容Summary of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve at least one of the technical problems in the related art to some extent.
为此,本发明的一个目的在于提出一种用于变频家电设备中PFC电路的电压骤升保护装置,在电压骤升时能够保证PFC电路不受损坏,同时保证变频家电设备不停机运行。Therefore, an object of the present invention is to provide a voltage surge protection device for a PFC circuit in a frequency conversion household appliance, which can ensure that the PFC circuit is not damaged when the voltage is suddenly increased, and at the same time ensure that the frequency conversion household appliance does not stop running.
本发明的另一个目的在于提出一种用于变频家电设备中PFC电路的电压骤升保护方 法。Another object of the present invention is to provide a voltage swell protection method for a PFC circuit in a frequency conversion household electrical appliance. law.
为达到上述目的,本发明一方面实施例提出了一种用于变频家电设备中PFC电路的电压骤升保护装置,所述变频家电设备包括所述PFC电路、控制所述PFC电路开启和关闭的PFC控制模块、电机、电机控制器,所述电压骤升保护装置包括:第一电压检测模块,所述第一电压检测模块用于检测所述PFC电路的输入电压;电流检测模块,所述电流检测模块用于检测所述PFC电路的输入电流;第二电压检测模块,所述第二电压检测模块用于检测所述PFC电路的输出电压;以及保护模块,所述保护模块分别与所述第一电压检测模块、所述电流检测模块、所述第二电压检测模块、所述PFC控制模块和所述电机控制器相连,所述保护模块用于对所述输入电压和所述输出电压进行比较以生成第一比较结果,并对所述输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据所述第一比较结果和所述第二比较结果分别通过所述PFC控制模块对所述PFC电路进行控制和通过所述电机控制器对所述电机进行控制。In order to achieve the above object, an embodiment of the present invention provides a voltage surge protection device for a PFC circuit in a frequency conversion home appliance, the frequency conversion home appliance including the PFC circuit, and controlling the PFC circuit to be turned on and off. a PFC control module, a motor, and a motor controller, the voltage swell protection device includes: a first voltage detecting module, the first voltage detecting module is configured to detect an input voltage of the PFC circuit; and a current detecting module, the current a detection module is configured to detect an input current of the PFC circuit; a second voltage detection module, the second voltage detection module is configured to detect an output voltage of the PFC circuit; and a protection module, wherein the protection module respectively a voltage detecting module, the current detecting module, the second voltage detecting module, the PFC control module and the motor controller are connected, wherein the protection module is configured to compare the input voltage and the output voltage Generating a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result, to And for controlling said motor through said motor controller controls the PFC circuit according to the first comparison result and the second comparison result, respectively, by the PFC control module.
根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护装置,通过第一电压检测模块检测PFC电路的输入电压,并通过电流检测模块检测PFC电路的输入电流,以及通过第二电压检测模块检测PFC电路的输出电压,保护模块对输入电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块对PFC电路进行控制和和通过电机控制器对电机进行控制,从而在电压骤升时能够有效避免PFC电路损坏,并保证电机不停机工作,提高了变频家电设备的可靠性和用户体验。A voltage swell protection device for a PFC circuit in a frequency conversion household electrical appliance according to an embodiment of the present invention detects an input voltage of a PFC circuit through a first voltage detecting module, and detects an input current of the PFC circuit through the current detecting module, and passes the second The voltage detecting module detects an output voltage of the PFC circuit, and the protection module compares the input voltage and the output voltage to generate a first comparison result, and compares the input current with a preset maximum allowable current to generate a second comparison result, and according to the A comparison result and a second comparison result respectively control the PFC circuit through the PFC control module and control the motor through the motor controller, thereby effectively preventing the PFC circuit from being damaged when the voltage is swelled, and ensuring that the motor does not stop working and improves The reliability and user experience of frequency conversion home appliances.
根据本发明的一个实施例,当所述输入电压大于或等于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。According to an embodiment of the present invention, when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module outputs a first protection signal to the The PFC control module is configured to cause the PFC control module to control the PFC circuit to be turned off, and output a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
根据本发明的一个实施例,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时通过所述电机控制器控制所述电机提前降频运行。According to an embodiment of the present invention, the protection module outputs a first protection signal to the PFC control when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current a module, wherein the PFC control module turns off the PFC circuit, and when the inductance L in the PFC circuit is less than a first preset inductance or the switching frequency of the PFC circuit is greater than a first preset frequency The motor controller controls the motor to run down in advance.
或者,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模 块关闭所述PFC电路,并在所述PFC电路中的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时通过所述电机控制器控制所述电机按照预设频率正常运行。Or, when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module outputs a first protection signal to the PFC control module, so that the PFC control mode Blocking the PFC circuit, and controlling, by the motor controller, when the inductance L in the PFC circuit is greater than or equal to a first predetermined inductance and the switching frequency of the PFC circuit is less than or equal to a first preset frequency The motor operates normally at the preset frequency.
其中,所述第一预设电感量可以为0.5-1mH,所述第一预设频率可以为15-25KHz。The first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
根据本发明的一个实施例,当所述输入电压小于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。According to an embodiment of the present invention, the protection module outputs a first protection signal to the PFC control when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current And a module, wherein the PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
根据本发明的一个实施例,当所述输入电压小于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述PFC控制模块控制所述PFC电路开启,所述电机控制器控制所述电机按照预设频率正常运行。According to an embodiment of the present invention, when the input voltage is less than the output voltage and the input current is less than the preset maximum allowable current, the PFC control module controls the PFC circuit to be turned on, the motor control The motor controls the motor to operate normally at a preset frequency.
为达到上述目的,本发明另一方面实施例提出了一种用于变频家电设备中PFC电路的电压骤升保护方法,所述变频家电设备包括所述PFC电路、控制所述PFC电路开启和关闭的PFC控制模块、电机、电机控制器,所述电压骤升保护方法包括以下步骤:检测所述PFC电路的输入电压,并检测所述PFC电路的输入电流;检测所述PFC电路的输出电压;以及对所述输入电压和所述输出电压进行比较以生成第一比较结果,并对所述输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据所述第一比较结果和所述第二比较结果分别通过所述PFC控制模块对所述PFC电路进行控制和通过所述电机控制器对所述电机进行控制。In order to achieve the above object, another embodiment of the present invention provides a voltage swell protection method for a PFC circuit in a frequency conversion home appliance, the frequency conversion home appliance including the PFC circuit, and controlling the PFC circuit to be turned on and off. The PFC control module, the motor, the motor controller, the voltage swell protection method includes the steps of: detecting an input voltage of the PFC circuit, and detecting an input current of the PFC circuit; detecting an output voltage of the PFC circuit; And comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result, and according to the first comparison result And the second comparison result respectively controlling the PFC circuit by the PFC control module and controlling the motor by the motor controller.
根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护方法,首先检测PFC电路的输入电压,并检测PFC电路的输入电流以及检测PFC电路的输出电压,然后对输入电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块对PFC电路进行控制和通过电机控制器对电机进行控制,从而在电压骤升时能够有效避免PFC电路损坏,并且保证电机不停机工作,提高了变频家电设备的可靠性和用户体验。A voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention first detects an input voltage of a PFC circuit, detects an input current of the PFC circuit, and detects an output voltage of the PFC circuit, and then inputs the voltage and output The voltages are compared to generate a first comparison result, and the input current is compared with a preset maximum allowable current to generate a second comparison result, and the PFC circuit is respectively performed by the PFC control module according to the first comparison result and the second comparison result respectively Control and control the motor through the motor controller, which can effectively avoid the damage of the PFC circuit when the voltage rises, and ensure that the motor does not stop working, improving the reliability and user experience of the frequency conversion household appliances.
根据本发明的一个实施例,当所述输入电压大于或等于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。According to an embodiment of the present invention, when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, outputting a first protection signal to the PFC control module, The PFC control module is configured to control the PFC circuit to be turned off, and output a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
根据本发明的一个实施例,当所述输入电压大于或等于所述输出电压且所述输入电流 小于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并且在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时所述电机控制器控制所述电机提前降频运行。According to an embodiment of the invention, when the input voltage is greater than or equal to the output voltage and the input current When the preset maximum allowable current is less than the preset maximum allowable current, the first protection signal is output to the PFC control module, so that the PFC control module turns off the PFC circuit, and the inductance L in the PFC circuit is smaller than the first pre- The motor controller controls the motor to perform an early frequency down operation when the inductance or the switching frequency of the PFC circuit is greater than the first preset frequency.
或者,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并且在所述PFC电路中的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时所述电机控制器控制所述电机按照预设频率正常运行。Or when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, outputting a first protection signal to the PFC control module, so that the PFC control module is turned off. The PFC circuit, and when the inductance L in the PFC circuit is greater than or equal to a first preset inductance and the switching frequency of the PFC circuit is less than or equal to a first preset frequency, the motor controller controls the motor to follow Set the frequency to operate normally.
其中,所述第一预设电感量可以为0.5-1mH,所述第一预设频率可以为15-25KHz。The first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz.
根据本发明的一个实施例,当所述输入电压小于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。According to an embodiment of the present invention, when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, outputting a first protection signal to the PFC control module, so that The PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor controller to cause the motor controller to control the motor to run down.
根据本发明的一个实施例,当所述输入电压小于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述PFC控制模块控制所述PFC电路开启,所述电机控制器控制所述电机按照预设频率正常运行。According to an embodiment of the present invention, when the input voltage is less than the output voltage and the input current is less than the preset maximum allowable current, the PFC control module controls the PFC circuit to be turned on, the motor control The motor controls the motor to operate normally at a preset frequency.
附图说明DRAWINGS
图1为根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护装置的方框示意图;1 is a block diagram showing a voltage surge protection device for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention;
图2为根据本发明的一个实施例的功率开关器件IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)导通时的等效电路图;2 is an equivalent circuit diagram of a power switching device IGBT (Insulated Gate Bipolar Transistor) turned on according to an embodiment of the present invention;
图3为根据本发明的一个实施例的功率开关器件IGBT关断时的等效电路图;3 is an equivalent circuit diagram of a power switching device IGBT when turned off according to an embodiment of the present invention;
图4根据本发明的一个实施例的输入电压小于输出电压时一个开关周期内的输入电流的波形图;4 is a waveform diagram of an input current in one switching cycle when an input voltage is less than an output voltage according to an embodiment of the present invention;
图5为根据本发明的一个实施例的正常状况下PFC电路的电压电流波形图;5 is a waveform diagram of voltage and current of a PFC circuit under normal conditions, in accordance with an embodiment of the present invention;
图6根据本发明的一个实施例的输入电压大于或等于输出电压时一个开关周期内的输入电流的波形图;6 is a waveform diagram of an input current in one switching period when an input voltage is greater than or equal to an output voltage, according to an embodiment of the present invention;
图7为根据本发明的一个实施例的FPC电路的电压骤升时PFC电路的电压电流波形图;7 is a waveform diagram of voltage and current of a PFC circuit when a voltage of a FPC circuit is swelled according to an embodiment of the present invention;
图8为根据本发明的一个实施例的FPC电路的电压骤升时且通过电压骤升保护装置保护后的PFC电路的电压电流波形图;以及 8 is a waveform diagram of voltage and current of a PFC circuit protected by a voltage swell protection device when a voltage of a FPC circuit is swelled according to an embodiment of the present invention;
图9为根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护方法的流程图。9 is a flow chart of a voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative of the invention and are not to be construed as limiting.
下面参照附图来描述根据本发明实施例提出的用于变频家电设备中PFC电路的电压骤升保护装置以及用于变频家电设备中PFC电路的电压骤升保护方法。A voltage swell protection device for a PFC circuit in a frequency conversion home appliance and a voltage swell protection method for a PFC circuit in a frequency conversion home appliance according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
图1为根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护装置的方框示意图,其中,变频家电设备包括PFC电路、控制PFC电路开启和关闭的PFC控制模块10、电机M、电机控制器20。如图1所示,该用于变频家电设备中PFC电路的电压骤升保护装置包括第一电压检测模块30、电流检测模块40、第二电压检测模块50和保护模块60。1 is a block schematic diagram of a voltage swell protection device for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention, wherein the frequency conversion household appliance includes a PFC circuit, a PFC control module 10 that controls opening and closing of the PFC circuit, and a motor M, motor controller 20. As shown in FIG. 1, the voltage swell protection device for the PFC circuit in the inverter household electrical appliance includes a first voltage detecting module 30, a current detecting module 40, a second voltage detecting module 50, and a protection module 60.
其中,第一电压检测模块30用于检测PFC电路的输入电压。电流检测模块40用于检测PFC电路的输入电流。第二电压检测模块50用于检测PFC电路的输出电压。保护模块60分别与第一电压检测模块30、电流检测模块40、第二电压检测模块50、PFC控制模块10和电机控制器20相连,保护模块60用于对输入电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块10对PFC电路进行控制和通过电机控制器20对电机M进行控制。The first voltage detecting module 30 is configured to detect an input voltage of the PFC circuit. The current detecting module 40 is configured to detect an input current of the PFC circuit. The second voltage detecting module 50 is configured to detect an output voltage of the PFC circuit. The protection module 60 is respectively connected to the first voltage detecting module 30, the current detecting module 40, the second voltage detecting module 50, the PFC control module 10 and the motor controller 20. The protection module 60 is configured to compare the input voltage and the output voltage to generate a first comparison result, and comparing the input current with the preset maximum allowable current to generate a second comparison result, and controlling the PFC circuit and passing the motor through the PFC control module 10 according to the first comparison result and the second comparison result, respectively The controller 20 controls the motor M.
需要说明的是,当变频家电设备为空调器时,电机M为压缩机。It should be noted that when the frequency conversion household appliance is an air conditioner, the motor M is a compressor.
在本发明的实施例中,预设的最大允许电流可以根据实际情况进行标定。In an embodiment of the invention, the preset maximum allowable current can be calibrated according to actual conditions.
根据本发明一个实施例,当输入电压大于或等于输出电压且输入电流大于或等于预设的最大允许电流时,保护模块60输出第一保护信号至PFC控制模块10,以使PFC控制模块10控制PFC电路关闭,并输出第二保护信号至电机控制器20,以使电机控制器20控制电机M降频运行。According to an embodiment of the invention, when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to control. The PFC circuit is turned off and a second protection signal is output to the motor controller 20 to cause the motor controller 20 to control the motor M to operate down.
根据本发明一个实施例,当输入电压大于或等于输出电压且输入电流小于预设的最大允许电流时,保护模块60输出第一保护信号至PFC控制模块10,以使PFC控制模块10关闭PFC电路,并在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时通过电机控制器20控制电机M提前降频运行。 According to an embodiment of the invention, when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to turn off the PFC circuit. And when the inductance L in the PFC circuit is less than the first preset inductance or the switching frequency of the PFC circuit is greater than the first preset frequency, the motor M is controlled by the motor controller 20 to perform the frequency reduction operation in advance.
或者,当输入电压大于或等于输出电压且输入电流小于预设的最大允许电流时,保护模块60输出第一保护信号至PFC控制模块10,以使PFC控制模块10关闭PFC电路,并在所述PFC电路中的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时通过电机控制器20控制电机M按照预设频率正常运行。其中,预设频率可以根据实际情况进行标定。Alternatively, when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the protection module 60 outputs a first protection signal to the PFC control module 10 to cause the PFC control module 10 to turn off the PFC circuit, and When the inductance L in the PFC circuit is greater than or equal to the first preset inductance and the switching frequency of the PFC circuit is less than or equal to the first preset frequency, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency. Among them, the preset frequency can be calibrated according to the actual situation.
在本发明的实施例中,第一预设电感量可以为0.5-1mH,第一预设频率可以为15-25KHz。优选地,第一预设电感量可以为1mH,第一预设频率可以为20KHz。In an embodiment of the invention, the first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz. Preferably, the first preset inductance may be 1 mH, and the first preset frequency may be 20 kHz.
根据本发明一个实施例,当输入电压小于输出电压且输入电流大于或等于预设的最大允许电流时,保护模块60输出第一保护信号至PFC控制模块10,以使PFC控制模块10控制PFC电路关闭,并输出第二保护信号至电机控制器20,以使电机控制器20控制电机M降频运行。According to an embodiment of the invention, when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, the protection module 60 outputs the first protection signal to the PFC control module 10 to cause the PFC control module 10 to control the PFC circuit. The second protection signal is turned off and output to the motor controller 20 to cause the motor controller 20 to control the motor M to operate down.
根据本发明一个实施例,当输入电压小于输出电压且输入电流小于预设的最大允许电流时,PFC控制模块10控制PFC电路开启,电机控制器20控制电机M按照预设频率正常运行。According to an embodiment of the invention, when the input voltage is less than the output voltage and the input current is less than the preset maximum allowable current, the PFC control module 10 controls the PFC circuit to be turned on, and the motor controller 20 controls the motor M to operate normally according to the preset frequency.
可以理解的是,PFC电路的开启和关闭是指PFC电路中功率开关器件如IGBT的开启和关闭。It can be understood that the opening and closing of the PFC circuit refers to the opening and closing of a power switching device such as an IGBT in the PFC circuit.
具体地,图1所示的Boost型PFC电路主要包括电感L、快恢复二极管D1、功率开关器件IGBT和电解电容EC。保护模块60根据第一电压检测模块30检测的输入电压Vin、电流检测模块40检测的输入电流Iin以及第二电压检测模块50检测的输出电压Vout来决策功率开关器件IGBT的开关状态以及电机M的运行状态。Specifically, the Boost type PFC circuit shown in FIG. 1 mainly includes an inductor L, a fast recovery diode D1, a power switching device IGBT, and an electrolytic capacitor EC. The protection module 60 determines the switching state of the power switching device IGBT according to the input voltage V in detected by the first voltage detecting module 30, the input current I in detected by the current detecting module 40, and the output voltage V out detected by the second voltage detecting module 50. The operating state of the motor M.
当功率开关器件IGBT处于导通状态时,其等效电路如图2所示,电感L上的电压为交流电源经二极管整流桥整流后输出的电压,即第一电压检测模块30检测的输入电压Vin。由于输入电压Vin一直大于零,因此,流过电感L的电流逐渐上升,即电流检测模块40检测的输入电流Iin逐渐增大;当功率开关器件IGBT处于关断状态时,其等效电路如图3所示,电感L上的电压为PFC电路的输入电压Vin与输出电压Vout之差。由于Boost型PFC电路只具有升压功能,因此,正常工作状态下,PFC电路的输入电压Vin小于输出电压Vout,电感L上的电压反向,此时,流过电感L的电流将逐渐下降,即电流检测模块40检测的输入电流Iin逐渐减小。因此,在功率开关器件IGBT的一个开关周期内,输入电流Iin的波形如图4 所示,当功率开关器件IGBT导通时,输入电流Iin的上升斜率为tanα=Vin/L0;当功率开关器件IGBT关断时,输入电流Iin的下降斜率为tanβ=(Vout-Vin)/L0,其中,L0为电感L的电感值。When the power switching device IGBT is in the on state, the equivalent circuit is shown in FIG. 2, and the voltage on the inductor L is the voltage output by the AC power source after being rectified by the diode rectifier bridge, that is, the input voltage detected by the first voltage detecting module 30. V in . Since the input voltage V in is always greater than zero, the current flowing through the inductor L gradually rises, that is, the input current I in detected by the current detecting module 40 gradually increases; when the power switching device IGBT is in the off state, the equivalent circuit thereof 3, the voltage on the inductance L of the difference between the input voltage V in the PFC circuit and the output voltage V out. Since the Boost type PFC circuit only has a boost function, under normal operating conditions, the input voltage V in of the PFC circuit is smaller than the output voltage V out , and the voltage on the inductor L is reversed. At this time, the current flowing through the inductor L will gradually The falling, that is, the input current I in detected by the current detecting module 40 gradually decreases. Therefore, in one switching cycle of the power switching device IGBT, the waveform of the input current I in is as shown in FIG. 4 , when the power switching device IGBT is turned on, the rising slope of the input current I in is tan α=V in /L 0 ; When the power switching device IGBT is turned off, the falling slope of the input current I in is tan β=(V out −V in )/L 0 , where L 0 is the inductance value of the inductor L.
当交流电源电压正常时,通过控制功率开关器件IGBT的导通与关断以使输入电压Vin和输入电流Iin同相位,同时保证输出电压Vout满足电机M的运行要求,此时,输入电压Vin、输入电流Iin以及输出电压Vout的波形如图5所示。When the AC power supply voltage is normal, by controlling the power switching device and the IGBT is turned off so that the input voltage V in and the input current I in the same phase, while ensuring output voltage V out to meet the operational requirements of the motor M, at this time, the input The waveforms of the voltage V in , the input current I in , and the output voltage V out are as shown in FIG. 5.
而当交流电源电压突然上升时,输入电压Vin可能超过输出电压Vout,此时,即使控制功率开关器件IGBT关断,但由于电感L上的电压(Vin-Vout)大于零,流过电感L的电流仍会继续上升,如图6所示。另外,由于电解电容EC的存在,使得输出电压Vout无法立即上升,此时,流过电感L的电流会快速上升直至过流,如图7所示。需要说明的是,图7所示的时间区间t1-t2为输入电压Vin大于输出电压Vout的时间区间,在该时间区间内,如果功率开关器件IGBT处于导通状态,则输入电流Iin的上升速度会更快。When the AC power supply voltage suddenly rises, the input voltage V in may exceed the output voltage V out . At this time, even if the control power switching device IGBT is turned off, since the voltage on the inductor L (V in -V out ) is greater than zero, the flow The current through inductor L will continue to rise, as shown in Figure 6. Further, due to the presence of the electrolytic capacitor EC, so that the output voltage V out can not rise immediately, this time, the current flowing through the inductor L rises rapidly until the over-current, as shown in FIG. It should be noted that the time interval t 1 -t 2 shown in FIG. 7 is a time interval in which the input voltage V in is greater than the output voltage V out , and in this time interval, if the power switching device IGBT is in an on state, the input current is input. I in will rise faster.
为了解决因交流电源电压突然上升使Boost型PFC电路的输入电压Vin大于输出电压Vout而导致的流过电感L的电流出现过流现象,在本发明的实施例中,保护模块60根据第一电压检测模块30实时检测的输入电压Vin,电流检测模块40实时检测的输入电流Iin以及第二电压检测模块50实时检测的输出电压Vout对PFC电路和电机M进行保护控制。In order to solve the overcurrent phenomenon in the current flowing through the inductor L caused by the sudden rise of the AC power supply voltage, the input voltage V in the Boost-type PFC circuit is greater than the output voltage V out , in the embodiment of the present invention, the protection module 60 is The input voltage V in which the voltage detecting module 30 detects in real time, the input current I in detected by the current detecting module 40 in real time, and the output voltage V out detected by the second voltage detecting module 50 in real time perform protection control on the PFC circuit and the motor M.
具体而言,保护模块60对检测的输入电压Vin与输出电压Vout进行比较,以输出第一保护信号PFC_PRT_FLAG至PFC控制模块10,PFC控制模块10根据第一保护信号PFC_PRT_FLAG对功率开关器件IGBT进行控制。其中,当输入电压Vin大于或等于输出电压Vout时,功率开关器件IGBT的保护开启,第一保护信号PFC_PRT_FLAG置1,此时PFC控制模块10输出的功率开关器件IGBT的驱动信号的占空比D为0,PFC电路关闭;当输入电压Vin小于输出电压Vout时,功率开关器件IGBT的保护关闭,第一保护信号PFC_PRT_FLAG清零,此时功率开关器件IGBT的驱动信号由PFC控制模块10控制。同时,为了防止因输入电流Iin过大而导致过流现象发生,保护模块60还对输入电流Iin进行判断,并输出第二保护信号 MTR_PRT_FLAG至电机控制器20,电机控制器20根据第二保护信号MTR_PRT_FLAG对电机M进行控制。其中,当输入电流Iin大于或等于预设的最大允许电流Imax时,通过降低电机M的转速以减小负载,从而使得输入电流Iin减小,保证电机M不停机运行;当输入电流Iin小于预设的最大允许电流Imax时,电机M恢复正常转速,以原定负载运行。需要说明的是,当输入电流Iin大于或等于预设的最大允许电流Imax时,为了防止功率开关器件IGBT导通时出现损坏,不管输入电压Vin是否大于输出电压Vout,均需保证功率开关器件IGBT处于关断状态。Specifically, the protection module 60 compares the detected input voltage V in with the output voltage V out to output a first protection signal PFC_PRT_FLAG to the PFC control module 10, and the PFC control module 10 pairs the power switching device IGBT according to the first protection signal PFC_PRT_FLAG. Take control. Wherein, when the input voltage V in is greater than or equal to the output voltage V out , the protection of the power switching device IGBT is turned on, and the first protection signal PFC_PRT_FLAG is set to 1, and the duty signal of the driving signal of the power switching device IGBT output by the PFC control module 10 is occupied. When the ratio D is 0, the PFC circuit is turned off; when the input voltage V in is smaller than the output voltage V out , the protection of the power switching device IGBT is turned off, and the first protection signal PFC_PRT_FLAG is cleared, and the driving signal of the power switching device IGBT is controlled by the PFC control module. 10 controls. Meanwhile, in order to prevent an overcurrent phenomenon from occurring due to an excessive input current I in , the protection module 60 also determines the input current I in and outputs a second protection signal MTR_PRT_FLAG to the motor controller 20, and the motor controller 20 according to the second The protection signal MTR_PRT_FLAG controls the motor M. Wherein, when the input current I in is greater than or equal to the preset maximum allowable current I max , the speed of the motor M is reduced to reduce the load, thereby reducing the input current I in to ensure that the motor M does not stop running; when the input current When I in is less than the preset maximum allowable current I max , the motor M returns to the normal speed and operates at the original load. It should be noted that when the input current I in is greater than or equal to the preset maximum allowable current I max , in order to prevent damage when the power switching device IGBT is turned on, whether the input voltage V in is greater than the output voltage V out is required to be ensured. The power switching device IGBT is in an off state.
在本发明的实施例中,保护模块60按照表1所示的控制逻辑对PFC电路和电机M进行控制,以保证在交流电源电压突然上升时能够有效降低PFC电路的输入电流Iin,从而保证PFC电路不过流,同时保证电机M不停机运行。In an embodiment of the present invention, the protective module 60 according to the control logic shown in Table 1, and the motor M for controlling a PFC circuit to ensure PFC circuit can effectively reduce the input current I in at AC power source voltage suddenly rises, so as to ensure The PFC circuit does not flow, and at the same time ensures that the motor M does not stop running.
表1Table 1
Figure PCTCN2015082870-appb-000001
Figure PCTCN2015082870-appb-000001
下面结合具体示例对表1进行详细说明。Table 1 will be described in detail below with reference to specific examples.
(1)Vout>Vin且Iin<Imax (1) V out >V in and I in <I max
该状态为Boost型PFC电路的正常工作状态。Boost型PFC电路的升压功能使得输出电压Vout大于输入电压Vin,并且,正常工作状态下的输入电流Iin小于预设的最大允许电流Imax如功率开关器件IGBT的最大允许电流,此时,PFC电路正常开启,电机M按照预设频率正常运行。This state is the normal operating state of the Boost type PFC circuit. Boost function of Boost PFC circuit so that the output voltage V out is greater than the input voltage V in, and, input current I in normal operating conditions is less than the predetermined maximum permissible current I max The maximum allowed current of the power switching devices of IGBT, the When the PFC circuit is normally turned on, the motor M operates normally according to the preset frequency.
(2)Vout≤Vin且Iin<Imax (2) V out ≤ V in and I in < I max
当交流电源电压如电网电压不稳定而突然上升时,由于电解电容EC的存在,使得输出电压Vout的上升滞后于输入电压Vin,因此,出现输出电压Vout小于输入电压Vin的情况,此时 电感L上的电压正向,并且,无论功率开关器件IGBT是否关断,流过电感L的电流都将一直上升,但由于流过电感L的电流不能发生突变,因此,当Boost型PFC电路由正常工作状态进入过压状态时,输入电流Iin小于预设的最大允许电流ImaxWhen the AC power supply voltage suddenly rises as the grid voltage is unstable, the rise of the output voltage V out lags behind the input voltage V in due to the presence of the electrolytic capacitor EC, and therefore, the output voltage V out is less than the input voltage V in , At this time, the voltage on the inductor L is positive, and the current flowing through the inductor L will always rise regardless of whether the power switching device IGBT is turned off, but since the current flowing through the inductor L cannot be abruptly changed, therefore, when the Boost type PFC when the circuit enters the normal operating state by the over-voltage condition, the input current I in is less than the predetermined maximum permissible current I max.
假设功率开关器件IGBT处于导通状态,则在功率开关器件IGBT的一个开关周期内的电流上升量满足下述公式(1):Assuming that the power switching device IGBT is in an on state, the amount of current rise in one switching cycle of the power switching device IGBT satisfies the following formula (1):
Figure PCTCN2015082870-appb-000002
Figure PCTCN2015082870-appb-000002
其中,f为开关频率,D为IGBT导通占空比。Where f is the switching frequency and D is the IGBT turn-on duty.
由于交流电源电压突然上升,输入电压Vin的幅值|Vin|远大于输入电压Vin与输出电压Vout之差的幅值|Vin-Vout|,因此,输入电流Iin上升很快。为了避免输入电流Iin上升过快,同时保护功率开关器件IGBT不受损坏,在该状态下需关断功率开关器件IGBT,此时功率开关器件IGBT的一个开关周期内的电流上升量满足下述公式(2):Since the AC power source voltage suddenly rises, the input voltage V in magnitude | V in | much greater than the difference between the magnitude of the input voltage V in and the output voltage V out of | V in -V out |, and therefore, input current I in is increased fast. In order to prevent the input current I in from rising too fast while protecting the power switching device IGBT from damage, the power switching device IGBT needs to be turned off in this state, and the current rise amount in one switching cycle of the power switching device IGBT satisfies the following Formula (2):
Figure PCTCN2015082870-appb-000003
Figure PCTCN2015082870-appb-000003
从上述公式(1)和公式(2)可以看出,当功率开关器件IGBT处于关断状态时,输入电流Iin上升比较慢,此时,可以通过电机控制器20控制电机M提前降频运行或者按照预设频率正常运行。其中,当电感L的电感量小于1mH例如L0为1uH-1mH时(即L0较小,越容易出现过流现象),需要通过电机控制器20控制电机M提前降频运行,或者当PFC电路即IGBT的开关频率大于20KHz例如20-100KHz时(即开关频率较高,L0较小,越容易出现过流现象),需要通过电机控制器20控制电机M提前降频运行;而当电感L的电感量大于等于1mH且PFC电路即IGBT的开关频率小于等于20KHz时,通过电机控制器20控制电机M按照预设频率正常运行。It can be seen from the above formula (1) and formula (2) that when the power switching device IGBT is in the off state, the input current I in rises relatively slowly, and at this time, the motor M can be controlled to be down-converted by the motor controller 20 in advance. Or operate normally at the preset frequency. Wherein, when the inductance of the inductor L is less than 1 mH, for example, L0 is 1 uH-1 mH (ie, L0 is small, the overcurrent phenomenon is more likely to occur), the motor M is required to be controlled by the motor controller 20 to be down-converted in advance, or when the PFC circuit is When the switching frequency of the IGBT is greater than 20KHz, for example, 20-100KHz (ie, the switching frequency is higher, L0 is smaller, and the overcurrent phenomenon is more likely to occur), the motor M is required to be controlled by the motor controller 20 to reduce the frequency in advance; and when the inductance of the inductor L is When the amount is greater than or equal to 1 mH and the switching frequency of the PFC circuit, ie, the IGBT, is less than or equal to 20 KHz, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency.
具体而言,当电感L的电感值比较小(如采用高频PFC电路时,PFC电路的开关频率大于20KHz)时,即使功率开关器件IGBT一直处于关断状态,输入电流Iin的上升速度也会很快。而且,当电解电容EC比较大时,输出电压Vout的上升速度比较慢,有可能很长一段时间内输出电压Vout都将小于输入电压Vin,此时需要通过电机控制器20控制电机M提前降频运行,避免过流现象发生。Specifically, when the inductance value of the inductor L is relatively small (for example, when the switching frequency of the PFC circuit is greater than 20 kHz when the high frequency PFC circuit is used), even if the power switching device IGBT is always turned off, the rising speed of the input current I in is also Will be very fast. Further, when a relatively large electrolytic capacitor EC, the rising speed of the output voltage V out is relatively slow, it is possible to output voltage V out will be less than the input voltage V in a long period of time, when required by the motor controller 20 controls the motor M Run down in advance to avoid overcurrent.
除上述情况外,为了避免电机M降频运行(如空调制冷效果变差)影响用户体验,电 机控制器20可以按照预设频率控制电机M正常运行。In addition to the above, in order to avoid the motor M frequency down operation (such as air conditioning cooling effect is worse) affecting the user experience, electricity The machine controller 20 can control the normal operation of the motor M according to a preset frequency.
(3)Vout≤Vin且Iin≥Imax (3) V out ≤ V in and I in ≥ I max
如果输出电压Vout还未上升至大于输入电压Vin,而输入电流Iin已经超过预设的最大允许电流Imax,例如,当电网电压突然上升100V以上,而电感L的电感值比较小,电解电容EC的容值又很大,该情况很有可能发生。此时需要PFC控制模块10控制PFC电路关闭,并通过电机控制器20控制电机M降频运行,一方面保证功率开关器件IGBT不被损坏,另一方面由于二极管整流桥和快恢复二极管D1等器件的过流能力远大于功率开关器件IGBT,因此,还可以通过降频运行的方式使电机M再运行一段时间。如果输入电流Iin仍继续上升,则需断开供电电源以对变频家电设备进行保护。If the output voltage V out has not risen above the input voltage V in and the input current I in has exceeded the preset maximum allowable current I max , for example, when the grid voltage suddenly rises by more than 100V, and the inductance of the inductor L is relatively small, The capacitance of the electrolytic capacitor EC is large, and this situation is very likely to occur. At this time, the PFC control module 10 is required to control the PFC circuit to be turned off, and the motor controller 20 is controlled to reduce the frequency of the motor M, thereby ensuring that the power switching device IGBT is not damaged, and on the other hand, the diode rectifier bridge and the fast recovery diode D1 and the like. The overcurrent capability is much larger than that of the power switching device IGBT. Therefore, the motor M can be operated for a further period of time by down-conversion operation. If the input current I in continues to rise, the power supply needs to be disconnected to protect the variable frequency home appliance.
(4)Vout>Vin且Iin≥Imax (4) V out >V in and I in ≥I max
如果输出电压Vout已经上升至大于输入电压Vin,但输入电流Iin还未恢复至正常值,则为了保护功率开关器件IGBT,需保证功率开关器件IGBT一直处于关断状态。此时,由于输出电压Vout大于输入电压Vin,电感L上的电压反向,因此,流过电感L的电流逐渐减小,在功率开关器件IGBT的一个开关周期内的电流减小量满足下述公式(3):If the output voltage V out has risen above the input voltage V in but the input current I in has not recovered to the normal value, in order to protect the power switching device IGBT, it is necessary to ensure that the power switching device IGBT is always in the off state. At this time, since the output voltage V out is greater than the input voltage V in , the voltage on the inductor L is reversed, so that the current flowing through the inductor L gradually decreases, and the current reduction amount in one switching cycle of the power switching device IGBT satisfies The following formula (3):
Figure PCTCN2015082870-appb-000004
Figure PCTCN2015082870-appb-000004
同时,为了使输入电流Iin快速恢复至正常值,需通过电机控制器20控制电机M降频运行。At the same time, in order to quickly restore the input current I in to a normal value, the motor controller 20 is required to control the motor M to operate down.
经保护后的PFC电路的输入电压Vin、输入电流Iin和输出电压Vout的波形如图8所示。与图7对比可知,当交流电源电压突然上升时,能够有效降低输入电流Iin和功率开关器件IGBT的电流,并保证不停机运行。The waveforms of the input voltage V in , the input current I in , and the output voltage V out of the protected PFC circuit are as shown in FIG. Comparison with FIG. 7, when the AC power supply voltage rises abruptly, can effectively reduce the input current I in current and power switching devices of IGBT, and to ensure non-stop operation.
进一步地,为了保护除功率开关器件IGBT之外的器件的安全,防止器件损坏,还可以增设第一电流阈值Imax2,该电流阈值是根据二极管整流桥和快恢复二极管D1的最大允许电流进行设定。由于二极管整流桥和快恢复二极管D1的过流能力远大于功率开关器件IGBT,因此,第一电流阈值Imax2大于功率开关器件IGBT的最大允许电流即预设的最大允许电流ImaxFurther, in order to protect the safety of the device other than the power switching device IGBT and prevent the device from being damaged, a first current threshold I max2 may be added, which is set according to the maximum allowable current of the diode rectifier bridge and the fast recovery diode D1. set. Since the overcurrent capability of the diode rectifier bridge and the fast recovery diode D1 is much larger than that of the power switching device IGBT, the first current threshold I max2 is greater than the maximum allowable current of the power switching device IGBT, that is, the preset maximum allowable current I max .
保护模块60的控制逻辑如表2所示。The control logic of the protection module 60 is as shown in Table 2.
表2Table 2
Figure PCTCN2015082870-appb-000005
Figure PCTCN2015082870-appb-000005
当Vout>Vin且Iin<Imax时,为Boost型PFC电路的正常工作状态,此时通过电机控制器20控制电机M按照预设频率正常运行。When V out >V in and I in <I max , it is the normal working state of the Boost type PFC circuit, and at this time, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency.
当Vout≤Vin且Iin<Imax时,通过PFC电路保护模块10控制PFC电路关闭,并通过电机控制器20控制电机M按照预设频率正常运行或提前降频运行。其中,当电感L的电感值比较小且电解电容EC的容值比较大时,通过电机控制器20控制电机M提前降频运行,否则,通过电机控制器20控制电机M按照预设频率正常运行。When V out ≤ V in and I in < I max , the PFC circuit protection module 10 controls the PFC circuit to be turned off, and the motor controller 20 controls the motor M to operate normally according to a preset frequency or to perform a frequency reduction operation in advance. Wherein, when the inductance value of the inductor L is relatively small and the capacitance value of the electrolytic capacitor EC is relatively large, the motor M is controlled to be down-converted by the motor controller 20, otherwise, the motor M is controlled by the motor controller 20 to operate normally according to the preset frequency. .
当Vout>Vin且Imax≤Iin<Imax2时,首先关断功率开关器件IGBT以保护其不受损坏。另外,由于输出电压Vout大于输入电压Vin使得电感L上的电压反向,输入电流Iin将逐渐下降至正常值,此时可以通过减小转速指令ω*使电机M降频运行,以使输入电流Iin能够快速恢复至正常值。When V out >V in and I max ≤I in <I max2 , the power switching device IGBT is first turned off to protect it from damage. In addition, since the output voltage V out is greater than the input voltage V in such that the voltage on the inductor L is reversed, the input current I in will gradually drop to a normal value, and the motor M can be down-converted by reducing the rotational speed command ω * to The input current I in can be quickly restored to a normal value.
当Vout≤Vin且Imax≤Iin<Imax2时,通过预设的中间电流阈值Imax21来进一步确定电机降频运行时的控制方式。当Vout≤Vin且Imax≤Iin<Imax21时,关断功率开关器件IGBT以保护其不受损坏,并通过减小转速指令ω*使电机M降频运行;当Vout≤Vin且Imax21≤Iin<Imax2时,首先关断功率开关器件IGBT以保护其不受损坏,另外,虽然输入电流Iin还未达到第一电流阈值Imax2,但已经接近第一电流阈值Imax2,并且,电流调节环路的响应速度远快于转速调节环路的响应速度,因此,可以通过改变电流指令Iq *使电机M产生的电磁力矩快速减小,以达 到快速降频的目的。When V out ≤ V in and I max ≤ I in < I max2 , the control mode of the motor down- conversion operation is further determined by the preset intermediate current threshold I max21 . When V out ≤V in and I max ≤I in <I max21 , the power switching device IGBT is turned off to protect it from damage, and the motor M is down- converted by reducing the rotational speed command ω * ; when V out ≤V In and I max21 ≤I in <I max2 , the power switching device IGBT is first turned off to protect it from damage, and in addition, although the input current I in has not reached the first current threshold I max2 , it is already close to the first current threshold I max2 , and the response speed of the current regulation loop is much faster than the response speed of the speed regulation loop. Therefore, the electromagnetic torque generated by the motor M can be quickly reduced by changing the current command I q * to achieve fast frequency reduction. purpose.
当Iin≥Imax2时,无论输入电压Vin是否大于输出电压Vout,输入电流Iin已经超过变频家电设备中器件的承受能力,因此必须断电停机。When I in ≥ I max2 , regardless of whether the input voltage V in is greater than the output voltage V out , the input current I in has exceeded the capability of the device in the variable frequency household electrical appliance, and therefore must be powered off.
综上所述,根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护装置,通过第一电压检测模块检测PFC电路的输入电压,并通过电流检测模块检测PFC电路的输入电流,以及通过第二电压检测模块检测PFC电路的输出电压,保护模块对输入电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块和电机控制器对PFC电路和电机进行控制,从而在电压骤升时能够有效防止电流过大而损坏功率开关器件IGBT及其它器件,并且,在保证器件不被损坏的情况下,保证PFC电路正常工作,避免因过度保护使电机停机,提高了变频家电设备的可靠性和用户体验。In summary, the voltage swell protection device for the PFC circuit in the frequency conversion household appliance according to the embodiment of the present invention detects the input voltage of the PFC circuit through the first voltage detection module, and detects the input current of the PFC circuit through the current detection module. And detecting, by the second voltage detecting module, an output voltage of the PFC circuit, the protection module comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison As a result, and according to the first comparison result and the second comparison result, the PFC circuit and the motor are respectively controlled by the PFC control module and the motor controller, thereby effectively preventing the current from being excessively damaged and damaging the power switching device IGBT and the like when the voltage is swelled. The device, and in the case of ensuring that the device is not damaged, ensures that the PFC circuit works normally, avoids stopping the motor due to excessive protection, and improves the reliability and user experience of the frequency conversion home appliance.
图9为根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护方法的流程图,其中,变频家电设备包括PFC电路、控制PFC电路开启和关闭的PFC控制模块、电机、电机控制器。如图9所示,该用于变频家电设备中PFC电路的电压骤升保护方法包括以下步骤:9 is a flow chart of a voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention, wherein the frequency conversion household appliance includes a PFC circuit, a PFC control module that controls opening and closing of the PFC circuit, a motor, and a motor. Controller. As shown in FIG. 9, the voltage swell protection method for the PFC circuit in the frequency conversion household appliance includes the following steps:
S1,检测PFC电路的输入电压,并检测PFC电路的输入电流。S1, detecting the input voltage of the PFC circuit and detecting the input current of the PFC circuit.
S2,检测PFC电路的输出电压。S2, detecting the output voltage of the PFC circuit.
S3,对输入电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块对PFC电路进行控制和通过电机控制器对电机进行控制。S3, comparing the input voltage and the output voltage to generate a first comparison result, comparing the input current with a preset maximum allowable current to generate a second comparison result, and respectively passing the first comparison result and the second comparison result respectively The PFC control module controls the PFC circuit and controls the motor through the motor controller.
需要说明的是,当变频家电设备为空调器时,电机为压缩机。It should be noted that when the frequency conversion household appliance is an air conditioner, the motor is a compressor.
根据本发明的一个实施例,当输入电压大于或等于输出电压且输入电流大于或等于预设的最大允许电流时,输出第一保护信号至PFC控制模块,以使PFC控制模块控制PFC电路关闭,并输出第二保护信号至电机控制器,以使电机控制器控制电机降频运行。According to an embodiment of the present invention, when the input voltage is greater than or equal to the output voltage and the input current is greater than or equal to the preset maximum allowable current, the first protection signal is output to the PFC control module, so that the PFC control module controls the PFC circuit to be turned off. And outputting a second protection signal to the motor controller to cause the motor controller to control the motor to run down.
根据本发明的一个实施例,当输入电压大于或等于输出电压且输入电流小于预设的最大允许电流时,输出第一保护信号至PFC控制模块,以使PFC控制模块关闭PFC电路,并且在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时电机控制器控制电机提前降频运行。According to an embodiment of the present invention, when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, the first protection signal is output to the PFC control module, so that the PFC control module turns off the PFC circuit, and When the inductance L in the PFC circuit is less than the first preset inductance or the switching frequency of the PFC circuit is greater than the first preset frequency, the motor controller controls the motor to perform the frequency reduction operation in advance.
或者,当输入电压大于或等于输出电压且输入电流小于预设的最大允许电流时,输出第一保护信号至PFC控制模块,以使PFC控制模块关闭PFC电路,并且在所述PFC电路中 的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时所述电机控制器控制所述电机按照预设频率正常运行。Or, when the input voltage is greater than or equal to the output voltage and the input current is less than the preset maximum allowable current, outputting the first protection signal to the PFC control module, so that the PFC control module turns off the PFC circuit, and in the PFC circuit The motor controller controls the motor to operate normally according to a preset frequency when the inductance L is greater than or equal to the first preset inductance and the switching frequency of the PFC circuit is less than or equal to the first preset frequency.
其中,第一预设电感量可以为0.5-1mH,第一预设频率可以为15-25KHz。优选地,第一预设电感量可以为1mH,第一预设频率可以为20KHz。The first preset inductance may be 0.5-1 mH, and the first preset frequency may be 15-25 KHz. Preferably, the first preset inductance may be 1 mH, and the first preset frequency may be 20 kHz.
根据本发明的一个实施例,当输入电压小于输出电压且输入电流大于或等于预设的最大允许电流时,输出第一保护信号至PFC控制模块,以使PFC控制模块控制PFC电路关闭,并输出第二保护信号至电机控制器,以使电机控制器控制电机降频运行。According to an embodiment of the invention, when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current, the first protection signal is output to the PFC control module, so that the PFC control module controls the PFC circuit to be turned off, and outputs The second protection signal is sent to the motor controller to cause the motor controller to control the motor to run down.
根据本发明的一个实施例,当输入电压小于输出电压且输入电流小于预设的最大允许电流时,PFC控制模块控制PFC电路开启,电机控制器控制电机按照预设频率正常运行。According to an embodiment of the invention, when the input voltage is less than the output voltage and the input current is less than the preset maximum allowable current, the PFC control module controls the PFC circuit to be turned on, and the motor controller controls the motor to operate normally according to the preset frequency.
可以理解的是,PFC电路的开启和关闭是指PFC电路中功率开关器件如IGBT的开启和关闭。It can be understood that the opening and closing of the PFC circuit refers to the opening and closing of a power switching device such as an IGBT in the PFC circuit.
根据本发明的一个具体示例,如图1所示,Boost型PFC电路主要包括电感L、快恢复二极管D1、功率开关器件IGBT和电解电容EC。在该电路中,可以通电阻分压方法分别获得PFC电路的输入电压Vin和输出电压Vout,通过电阻采样方法获得PFC电路的输入电流Iin,并根据获取的PFC电路的输入电压Vin、输入电流Iin和输出电压Vout来决策功率开关器件IGBT的开关状态以及电机的运行状态。According to a specific example of the present invention, as shown in FIG. 1, the Boost type PFC circuit mainly includes an inductor L, a fast recovery diode D1, a power switching device IGBT, and an electrolytic capacitor EC. In the circuit, the input voltage V in and the output voltage V out of the PFC circuit can be respectively obtained by a resistor voltage division method, and the input current I in of the PFC circuit is obtained by the resistance sampling method, and according to the input voltage V in the obtained PFC circuit The input current I in and the output voltage V out are used to determine the switching state of the power switching device IGBT and the operating state of the motor.
当功率开关器件IGBT处于导通状态时,其等效电路如图2所示,电感L上的电压为交流电源经二极管整流桥整流后输出的电压,即输入电压Vin。由于输入电压Vin一直大于零,因此,流过电感L的电流逐渐上升,即输入电流Iin逐渐增大;当功率开关器件IGBT处于关断状态时,其等效电路如图3所示,电感L上的电压为PFC电路的输入电压Vin与输出电压Vout之差。由于Boost型PFC电路只具有升压功能,因此,正常工作状态下,PFC电路的输入电压Vin小于输出电压Vout,电感L上的电压反向,此时,流过电感L的电流将逐渐下降,即输入电流Iin逐渐减小。因此,在功率开关器件IGBT的一个开关周期内,输入电流Iin的波形如图4所示,当功率开关器件IGBT导通时,输入电流Iin的上升斜率为tanα=Vin/L0;当功率开关器件IGBT关断时,输入电流Iin的下降斜率为tanβ=(Vout-Vin)/L0,其中,L0为电感L的电感值。When the power switching device IGBT is in the on state, the equivalent circuit is shown in Figure 2. The voltage on the inductor L is the voltage output by the AC power source after being rectified by the diode rectifier bridge, that is, the input voltage V in . Since the input voltage V in is always greater than zero, the current flowing through the inductor L gradually rises, that is, the input current I in gradually increases; when the power switching device IGBT is in the off state, the equivalent circuit thereof is as shown in FIG. 3 . voltage across the inductor L is the difference between the input voltage of the PFC circuit and the V in the output voltage V out. Since the Boost type PFC circuit only has a boost function, under normal operating conditions, the input voltage V in of the PFC circuit is smaller than the output voltage V out , and the voltage on the inductor L is reversed. At this time, the current flowing through the inductor L will gradually The drop, that is, the input current I in gradually decreases. Therefore, in one switching cycle of the power switching device IGBT, the waveform of the input current I in is as shown in FIG. 4 , when the power switching device IGBT is turned on, the rising slope of the input current I in is tan α=V in /L 0 ; When the power switching device IGBT is turned off, the falling slope of the input current I in is tan β=(V out −V in )/L 0 , where L 0 is the inductance value of the inductor L.
当交流电源电压正常时,通过控制功率开关器件IGBT的导通与关断以使输入电压Vin和 输入电流Iin同相位,同时保证输出电压Vout满足电机的运行要求,此时,输入电压Vin、输入电流Iin以及输出电压Vout的波形如图5所示。When the AC power supply voltage is normal, by controlling the power switching device and the IGBT is turned off so that the input voltage V in and the input current I in the same phase, while ensuring output voltage V out to meet the operational requirements of the motor case, the input voltage The waveform of V in , the input current I in , and the output voltage V out is as shown in FIG. 5.
而当交流电源电压突然上升时,输入电压Vin可能超过输出电压Vout,此时,即使控制功率开关器件IGBT关断,但由于电感L上的电压(Vin-Vout)大于零,流过电感L的电流仍会继续上升,如图6所示。另外,由于电解电容EC的存在,使得输出电压Vout无法立即上升,此时,流过电感L的电流会快速上升直至过流,如图7所示。需要说明的是,图7所示的时间区间t1-t2为输入电压Vin大于输出电压Vout的时间区间,在该时间区间内,如果功率开关器件IGBT处于导通状态,则输入电流Iin的上升速度会更快。When the AC power supply voltage suddenly rises, the input voltage V in may exceed the output voltage V out . At this time, even if the control power switching device IGBT is turned off, since the voltage on the inductor L (V in -V out ) is greater than zero, the flow The current through inductor L will continue to rise, as shown in Figure 6. Further, due to the presence of the electrolytic capacitor EC, so that the output voltage V out can not rise immediately, this time, the current flowing through the inductor L rises rapidly until the over-current, as shown in FIG. It should be noted that the time interval t 1 -t 2 shown in FIG. 7 is a time interval in which the input voltage V in is greater than the output voltage V out , and in this time interval, if the power switching device IGBT is in an on state, the input current is input. I in will rise faster.
为了解决因交流电源电压突然上升使Boost型PFC电路的输入电压Vin大于输出电压Vout而导致的流过电感L的电流出现过流现象,在本发明的实施例中,根据实时检测的输入电压Vin、输入电流Iin以及输出电压Vout对PFC电路和电机进行保护控制。In order to solve the overcurrent phenomenon in the current flowing through the inductor L caused by the sudden rise of the AC power supply voltage, the input voltage V in of the Boost-type PFC circuit is greater than the output voltage V out , in the embodiment of the present invention, the input according to the real-time detection The voltage V in , the input current I in , and the output voltage V out provide protection control for the PFC circuit and the motor.
具体而言,对检测的输入电压Vin与输出电压Vout进行比较,以输出第一保护信号PFC_PRT_FLAG至PFC控制模块,PFC控制模块根据第一保护信号PFC_PRT_FLAG对功率开关器件IGBT进行控制。其中,当输入电压Vin大于或等于输出电压Vout时,功率开关器件IGBT的保护开启,第一保护信号PFC_PRT_FLAG置1,此时PFC控制模块输出的功率开关器件IGBT的驱动信号的占空比D为0,PFC电路关闭;当输入电压Vin小于输出电压Vout时,功率开关器件IGBT的保护关闭,第一保护信号PFC_PRT_FLAG清零,此时功率开关器件IGBT的驱动信号由PFC控制模块控制。同时,为了防止因输入电流Iin过大而导致过流现象发生,还对输入电流Iin进行判断,并输出第二保护信号MTR_PRT_FLAG至电机控制器,电机控制器根据第二保护信号MTR_PRT_FLAG对电机进行控制。其中,当输入电流Iin大于或等于预设的最大允许电流Imax时,通过降低电机的转速以减小负载,从而使得输入电流Iin减小,保证电机不停机运行;当输入电流Iin小于预设的最大允许电流Imax时,电机恢复正常转速,以原定负载运行。需要说明的是,当输入电流Iin大于或等于预设的最大允许电流Imax时,为了防止功率开关器件IGBT导通时出现损坏,不管输入电压Vin是否大于输出电压Vout,均需保证 功率开关器件IGBT处于关断状态。Specifically, the detected input voltage V in is compared with the output voltage V out to output a first protection signal PFC_PRT_FLAG to the PFC control module, and the PFC control module controls the power switching device IGBT according to the first protection signal PFC_PRT_FLAG. Wherein, when the input voltage V in is greater than or equal to the output voltage V out , the protection of the power switching device IGBT is turned on, the first protection signal PFC_PRT_FLAG is set to 1, and the duty ratio of the driving signal of the power switching device IGBT output by the PFC control module at this time D is 0, the PFC circuit is turned off; when the input voltage V in is smaller than the output voltage V out , the protection of the power switching device IGBT is turned off, and the first protection signal PFC_PRT_FLAG is cleared, and the driving signal of the power switching device IGBT is controlled by the PFC control module. . Meanwhile, in order to prevent excessive input current I in and cause an overcurrent occurs, the input current I in is also judged, and outputs the second MTR_PRT_FLAG protection signal to the motor controller, the motor controller according to a second motor protection signal MTR_PRT_FLAG Take control. Wherein, when the input current I in is greater than or equal to the preset maximum allowable current I max , the input speed I in is reduced by reducing the rotational speed of the motor, thereby ensuring that the motor does not stop running; when the input current I in When it is less than the preset maximum allowable current I max , the motor returns to the normal speed and runs at the original load. It should be noted that when the input current I in is greater than or equal to the preset maximum allowable current I max , in order to prevent damage when the power switching device IGBT is turned on, whether the input voltage V in is greater than the output voltage V out is required to be ensured. The power switching device IGBT is in an off state.
在本发明的实施例中,按照上述表1所示的控制逻辑对PFC电路和电机进行控制,以保证在交流电源电压突然上升时能够有效降低PFC电路的输入电流Iin和流过功率开关器件IGBT的电流,从而保证PFC电路不过流,并保证电机不停机运行。下面结合具体示例对表1进行详细说明。In an embodiment of the present invention, the PFC circuit, and controls the motor according to the control logic shown in Table 1, to ensure that the PFC circuit can effectively reduce the input current I in flowing through the power switching device when the AC power supply voltage rises abruptly The current of the IGBT ensures that the PFC circuit does not flow, and the motor is not stopped. Table 1 will be described in detail below with reference to specific examples.
(1)Vout>Vin且Iin<Imax (1) V out >V in and I in <I max
该状态为Boost型PFC电路的正常工作状态。Boost型PFC电路的升压功能使得输出电压Vout大于输入电压Vin,并且,正常工作状态下的输入电流Iin小于预设的最大允许电流Imax如功率开关器件IGBT的最大允许电流,此时,PFC电路正常开启,电机按照预设频率正常运行。This state is the normal operating state of the Boost type PFC circuit. Boost function of Boost PFC circuit so that the output voltage V out is greater than the input voltage V in, and, input current I in normal operating conditions is less than the predetermined maximum permissible current I max The maximum allowed current of the power switching devices of IGBT, the When the PFC circuit is normally turned on, the motor operates normally according to the preset frequency.
(2)Vout≤Vin且Iin<Imax (2) V out ≤ V in and I in < I max
当交流电源电压如电网电压不稳定而突然上升时,由于电解电容EC的存在,使得输出电压Vout的上升滞后于输入电压Vin,因此,出现输出电压Vout小于输入电压Vin的情况,此时电感L上的电压正向,并且,无论功率开关器件IGBT是否关断,流过电感L的电流都将一直上升,但由于流过电感L的电流不能发生突变,因此,当Boost型PFC电路由正常工作状态进入过压状态时,输入电流Iin小于预设的最大允许电流ImaxWhen the AC power supply voltage suddenly rises as the grid voltage is unstable, the rise of the output voltage V out lags behind the input voltage V in due to the presence of the electrolytic capacitor EC, and therefore, the output voltage V out is less than the input voltage V in , At this time, the voltage on the inductor L is positive, and the current flowing through the inductor L will always rise regardless of whether the power switching device IGBT is turned off, but since the current flowing through the inductor L cannot be abruptly changed, therefore, when the Boost type PFC when the circuit enters the normal operating state by the over-voltage condition, the input current I in is less than the predetermined maximum permissible current I max.
假设功率开关器件IGBT处于导通状态,则在功率开关器件IGBT的一个开关周期内的电流上升量满足上述公式(1)。由于交流电源电压突然上升,输入电压Vin的幅值|Vin|远大于输入电压Vin与输出电压Vout之差的幅值|Vin-Vout|,因此,输入电流Iin上升很快。为了避免输入电流Iin上升过快,同时保护功率开关器件IGBT不受损坏,在该状态下需关断功率开关器件IGBT,此时功率开关器件IGBT的一个开关周期内的电流上升量满足上述公式(2)。Assuming that the power switching device IGBT is in an on state, the amount of current rise in one switching cycle of the power switching device IGBT satisfies the above formula (1). Since the AC power source voltage suddenly rises, the input voltage V in magnitude | V in | much greater than the difference between the magnitude of the input voltage V in and the output voltage V out of | V in -V out |, and therefore, input current I in is increased fast. In order to prevent the input current I in from rising too fast and protecting the power switching device IGBT from damage, the power switching device IGBT needs to be turned off in this state, and the current rise amount in one switching cycle of the power switching device IGBT satisfies the above formula. (2).
从上述公式(1)和公式(2)可以看出,当功率开关器件IGBT处于关断状态时,输入电流Iin上升比较慢,此时,可以通过电机控制器控制电机提前降频运行或者按照预设频率正常运行。其中,当电感L的电感量小于1mH例如L0为1uH-1mH时(即L0较小,越容易出现过流现象),需要通过电机控制器控制电机提前降频运行,或者当PFC电路即IGBT的开关频率大于20KHz例如20-100KHz时(即开关频率较高,L0较小,越容易出现过流现象),需要通过电机控制器控制电机提前降频运行;而当电感L的电感量大于等于1mH且PFC电 路即IGBT的开关频率小于等于20KHz时,通过电机控制器控制电机按照预设频率正常运行。It can be seen from the above formula (1) and formula (2) that when the power switching device IGBT is in the off state, the input current I in rises relatively slowly. At this time, the motor controller can be used to control the motor to run down in advance or according to The preset frequency is operating normally. Wherein, when the inductance of the inductor L is less than 1 mH, for example, L0 is 1 uH-1 mH (ie, L0 is small, the more likely the overcurrent phenomenon occurs), the motor controller is required to control the motor to perform early frequency down operation, or when the PFC circuit is an IGBT. When the switching frequency is greater than 20KHz, for example, 20-100KHz (ie, the switching frequency is higher, L0 is smaller, the more likely the overcurrent phenomenon occurs), the motor controller needs to control the motor to reduce the frequency in advance; and when the inductance of the inductor L is greater than or equal to 1mH When the switching frequency of the PFC circuit, ie, the IGBT, is less than or equal to 20 KHz, the motor controller controls the motor to operate normally according to the preset frequency.
具体而言,当电感L的电感值比较小(如采用高频PFC电路时,PFC电路的开关频率大于20KHz)时,即使功率开关器件IGBT一直处于关断状态,输入电流Iin的上升速度也会很快。而且,当电解电容EC比较大时,输出电压Vout的上升速度比较慢,有可能很长一段时间内输出电压Vout都将小于输入电压Vin,此时需要通过电机控制器控制电机提前降频运行,避免过流现象发生。Specifically, when the inductance value of the inductor L is relatively small (for example, when the switching frequency of the PFC circuit is greater than 20 kHz when the high frequency PFC circuit is used), even if the power switching device IGBT is always turned off, the rising speed of the input current I in is also Will be very fast. Further, when a relatively large electrolytic capacitor EC, the rising speed of the output voltage V out is relatively slow, it is possible to output voltage V out will be less than the input voltage V in a long period of time, this time is necessary to control the motor in advance by lowering the motor controller Frequency operation to avoid overcurrent phenomena.
除上述情况外,为了避免电机降频运行(如空调制冷效果变差)影响用户体验,电机控制器可以按照预设频率控制电机正常运行。In addition to the above, in order to avoid the motor frequency reduction operation (such as air conditioning cooling effect is worse) affecting the user experience, the motor controller can control the normal operation of the motor according to the preset frequency.
(3)Vout≤Vin且Iin≥Imax (3) V out ≤ V in and I in ≥ I max
如果输出电压Vout还未上升至大于输入电压Vin,而输入电流Iin已经超过预设的最大允许电流Imax,例如,当电网电压突然上升100V以上,而电感L的电感值比较小,电解电容EC的容值又很大,该情况很有可能发生。此时需要PFC控制模块控制PFC电路关闭,并通过电机控制器控制电机降频运行,一方面保证功率开关器件IGBT不被损坏,另一方面由于二极管整流桥和快恢复二极管D1等器件的过流能力远大于功率开关器件IGBT,因此,还可以通过降频运行的方式使电机再运行一段时间。如果输入电流Iin仍继续上升,则需断开供电电源以对变频家电设备进行保护。If the output voltage V out has not risen above the input voltage V in and the input current I in has exceeded the preset maximum allowable current I max , for example, when the grid voltage suddenly rises by more than 100V, and the inductance of the inductor L is relatively small, The capacitance of the electrolytic capacitor EC is large, and this situation is very likely to occur. At this time, the PFC control module is required to control the PFC circuit to be turned off, and the motor controller is controlled to reduce the frequency of the motor. On the one hand, the power switching device IGBT is not damaged, and on the other hand, the device is overcurrent due to the diode rectifier bridge and the fast recovery diode D1. The capability is much larger than the power switching device IGBT, so the motor can be operated for a further period of time by down-conversion operation. If the input current I in continues to rise, the power supply needs to be disconnected to protect the variable frequency home appliance.
(4)Vout>Vin且Iin≥Imax (4) V out >V in and I in ≥I max
如果输出电压Vout已经上升至大于输入电压Vin,但输入电流Iin还未恢复至正常值,则为了保护功率开关器件IGBT,需保证功率开关器件IGBT一直处于关断状态。此时,由于输出电压Vout大于输入电压Vin,电感L上的电压反向,因此,流过电感L的电流逐渐减小,在功率开关器件IGBT的一个开关周期内的电流减小量满足上述公式(3)。同时,为了使输入电流Iin快速恢复至正常值,需通过电机控制器控制电机降频运行。If the output voltage V out has risen above the input voltage V in but the input current I in has not recovered to the normal value, in order to protect the power switching device IGBT, it is necessary to ensure that the power switching device IGBT is always in the off state. At this time, since the output voltage V out is greater than the input voltage V in , the voltage on the inductor L is reversed, so that the current flowing through the inductor L gradually decreases, and the current reduction amount in one switching cycle of the power switching device IGBT satisfies The above formula (3). At the same time, in order to quickly restore the input current I in to the normal value, the motor controller is required to control the motor to reduce the frequency.
经保护后的PFC电路的输入电压Vin、输入电流Iin和输出电压Vout的波形如图8所示。与图7对比可知,当交流电源电压突然上升时,能够有效降低输入电流Iin和功率开关器件IGBT的电流,并保证不停机运行。The waveforms of the input voltage V in , the input current I in , and the output voltage V out of the protected PFC circuit are as shown in FIG. Comparison with FIG. 7, when the AC power supply voltage rises abruptly, can effectively reduce the input current I in current and power switching devices of IGBT, and to ensure non-stop operation.
进一步地,为了保护除功率开关器件IGBT之外的器件的安全,防止器件损坏,还可以 增设第一电流阈值Imax2,该电流阈值是根据二极管整流桥和快恢复二极管D1的最大允许电流进行设定。由于二极管整流桥和快恢复二极管D1的过流能力远大于功率开关器件IGBT,因此,第一电流阈值Imax2大于功率开关器件IGBT的最大允许电流即预设的最大允许电流Imax。其控制逻辑如上述表2所示。Further, in order to protect the safety of the device other than the power switching device IGBT and prevent the device from being damaged, a first current threshold I max2 may be added, which is set according to the maximum allowable current of the diode rectifier bridge and the fast recovery diode D1. set. Since the overcurrent capability of the diode rectifier bridge and the fast recovery diode D1 is much larger than that of the power switching device IGBT, the first current threshold I max2 is greater than the maximum allowable current of the power switching device IGBT, that is, the preset maximum allowable current I max . Its control logic is shown in Table 2 above.
当Vout>Vin且Iin<Imax时,为Boost型PFC电路的正常工作状态,此时通过电机控制器控制电机按照预设频率正常运行。When V out >V in and I in <I max , it is the normal working state of the Boost type PFC circuit. At this time, the motor controller controls the motor to operate normally according to the preset frequency.
当Vout≤Vin且Iin<Imax时,通过PFC电路保护模块控制PFC电路关闭,并通过电机控制器控制电机按照预设频率正常运行或提前降频运行。其中,当电感L的电感值比较小且电解电容EC的容值比较大时,通过电机控制器控制电机提前降频运行,否则,通过电机控制器控制电机按照预设频率正常运行。When V out ≤V in and I in <I max , the PFC circuit protection module controls the PFC circuit to be turned off, and the motor controller controls the motor to operate normally according to the preset frequency or to perform the frequency reduction operation in advance. Wherein, when the inductance value of the inductor L is relatively small and the capacitance value of the electrolytic capacitor EC is relatively large, the motor controller controls the motor to perform the frequency reduction operation in advance, otherwise, the motor controller controls the motor to operate normally according to the preset frequency.
当Vout>Vin且Imax≤Iin<Imax2时,首先关断功率开关器件IGBT以保护其不受损坏。另外,由于输出电压Vout大于输入电压Vin使得电感L上的电压反向,输入电流Iin将逐渐下降至正常值,此时可以通过减小转速指令ω*使电机降频运行,以使输入电流Iin能够快速恢复至正常值。When V out >V in and I max ≤I in <I max2 , the power switching device IGBT is first turned off to protect it from damage. In addition, since the output voltage V out is greater than the input voltage V in such that the voltage on the inductor L is reversed, the input current I in will gradually drop to a normal value, and the motor can be down-converted by reducing the rotational speed command ω * so that The input current I in can quickly return to normal.
当Vout≤Vin且Imax≤Iin<Imax2时,通过预设的中间电流阈值Imax21来进一步确定电机降频运行时的控制方式。当Vout≤Vin且Imax≤Iin<Imax21时,关断功率开关器件IGBT以保护其不受损坏,并通过减小转速指令ω*使电机降频运行;当Vout≤Vin且Imax21≤Iin<Imax2时,首先关断功率开关器件IGBT以保护其不受损坏,另外,虽然输入电流Iin还未达到第一电流阈值Imax2,但已经接近第一电流阈值Imax2,并且,电流调节环路的响应速度远快于转速调节环路的响应速度,因此,可以通过改变电流指令Iq *使电机产生的电磁力矩快速减小,以达到快速降频的目的。When V out ≤ V in and I max ≤ I in < I max2 , the control mode of the motor down- conversion operation is further determined by the preset intermediate current threshold I max21 . When V out ≤V in and I max ≤I in <I max21 , the power switching device IGBT is turned off to protect it from damage, and the motor is down- converted by reducing the rotational speed command ω * ; when V out ≤V in And when I max21 ≤I in <I max2 , the power switching device IGBT is first turned off to protect it from damage, and in addition, although the input current I in has not reached the first current threshold I max2 , it is already close to the first current threshold I Max2 , and the response speed of the current regulation loop is much faster than the response speed of the speed regulation loop. Therefore, the electromagnetic torque generated by the motor can be quickly reduced by changing the current command I q * to achieve fast frequency reduction.
当Iin≥Imax2时,无论输入电压Vin是否大于输出电压Vout,输入电流Iin已经超过变频家电设备中器件的承受能力,因此必须断电停机。When I in ≥ I max2 , regardless of whether the input voltage V in is greater than the output voltage V out , the input current I in has exceeded the capability of the device in the variable frequency household electrical appliance, and therefore must be powered off.
根据本发明实施例的用于变频家电设备中PFC电路的电压骤升保护方法,首先检测PFC电路的输入电压,并检测PFC电路的输入电流以及检测PFC电路的输出电压,然后对输入 电压和输出电压进行比较以生成第一比较结果,并对输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据第一比较结果和第二比较结果分别通过PFC控制模块对PFC电路进行控制和通过电机控制器对电机进行控制,从而在电压骤升时能够有效防止电流过大而损坏功率开关器件IGBT及其它器件,并且,在保证器件不被损坏的情况下,保证PFC电路正常工作,避免因过度保护使电机停机,提高了变频家电设备的可靠性和用户体验。A voltage swell protection method for a PFC circuit in a frequency conversion household appliance according to an embodiment of the present invention first detects an input voltage of a PFC circuit, detects an input current of the PFC circuit, and detects an output voltage of the PFC circuit, and then inputs the input The voltage and the output voltage are compared to generate a first comparison result, and the input current is compared with a preset maximum allowable current to generate a second comparison result, and the PFC control module pair is respectively passed according to the first comparison result and the second comparison result respectively The PFC circuit controls and controls the motor through the motor controller, thereby effectively preventing the current switching device from IGBT and other devices when the voltage is suddenly increased, and ensuring the PFC while ensuring that the device is not damaged. The circuit works normally to avoid the motor from being stopped due to excessive protection, which improves the reliability and user experience of the frequency conversion household appliances.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " After, "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplified description, and does not indicate or imply the indicated device or component. It must be constructed and operated in a particular orientation, and is not to be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "installation", "connected", "connected", "fixed" and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. , or integrated; can be mechanical or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements, unless otherwise specified Limited. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, the first feature "on" or "under" the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述 不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material or feature is included in at least one embodiment or example of the invention. In this specification, a schematic representation of the above terms It is not necessary to be directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification, as well as features of various embodiments or examples, may be combined and combined.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。 Although the embodiments of the present invention have been shown and described, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the invention. The embodiments are subject to variations, modifications, substitutions and variations.

Claims (14)

  1. 一种用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,所述变频家电设备包括所述PFC电路、控制所述PFC电路开启和关闭的PFC控制模块、电机、电机控制器,所述电压骤升保护装置包括:A voltage surge protection device for a power factor correction PFC circuit in a frequency conversion household appliance, characterized in that the frequency conversion household appliance comprises the PFC circuit, a PFC control module that controls opening and closing of the PFC circuit, a motor, The motor controller, the voltage swell protection device comprises:
    第一电压检测模块,所述第一电压检测模块用于检测所述PFC电路的输入电压;a first voltage detecting module, wherein the first voltage detecting module is configured to detect an input voltage of the PFC circuit;
    电流检测模块,所述电流检测模块用于检测所述PFC电路的输入电流;a current detecting module, wherein the current detecting module is configured to detect an input current of the PFC circuit;
    第二电压检测模块,所述第二电压检测模块用于检测所述PFC电路的输出电压;以及a second voltage detecting module, wherein the second voltage detecting module is configured to detect an output voltage of the PFC circuit;
    保护模块,所述保护模块分别与所述第一电压检测模块、所述电流检测模块、所述第二电压检测模块、所述PFC控制模块和所述电机控制器相连,所述保护模块用于对所述输入电压和所述输出电压进行比较以生成第一比较结果,并对所述输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据所述第一比较结果和所述第二比较结果分别通过所述PFC控制模块对所述PFC电路进行控制和通过所述电机控制器对所述电机进行控制。a protection module, wherein the protection module is respectively connected to the first voltage detection module, the current detection module, the second voltage detection module, the PFC control module, and the motor controller, where the protection module is used Comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result, and according to the first comparison result and The second comparison result controls the PFC circuit through the PFC control module and controls the motor through the motor controller.
  2. 如权利要求1所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。The voltage swell protection device for a power factor correction PFC circuit in a frequency conversion household appliance according to claim 1, wherein when said input voltage is greater than or equal to said output voltage and said input current is greater than or equal to The protection module outputs a first protection signal to the PFC control module when the preset maximum allowable current is described, so that the PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor control And causing the motor controller to control the motor to operate in a down frequency.
  3. 如权利要求1所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时通过所述电机控制器控制所述电机提前降频运行。The voltage swell protection device for a power factor correction PFC circuit in a frequency conversion household appliance according to claim 1, wherein when said input voltage is greater than or equal to said output voltage and said input current is less than said When the maximum allowable current is set, the protection module outputs a first protection signal to the PFC control module, so that the PFC control module turns off the PFC circuit, and the inductance L in the PFC circuit is smaller than the first pre- When the inductance or the switching frequency of the PFC circuit is greater than the first preset frequency, the motor is controlled to perform the frequency reduction operation by the motor controller.
  4. 如权利要求1所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并在所述PFC电路中的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时通过所述电机控制器控制所述电机按照预设频率正常运行。The voltage swell protection device for a power factor correction PFC circuit in a frequency conversion household appliance according to claim 1, wherein when said input voltage is greater than or equal to said output voltage and said input current is less than said When the maximum allowable current is set, the protection module outputs a first protection signal to the PFC control module, so that the PFC control module turns off the PFC circuit, and the inductance L in the PFC circuit is greater than or equal to the first The motor is controlled to operate normally according to the preset frequency by the motor controller when the inductance is preset and the switching frequency of the PFC circuit is less than or equal to the first preset frequency.
  5. 如权利要求1所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装 置,其特征在于,当所述输入电压小于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,所述保护模块输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。A voltage swell protection device for a power factor correction PFC circuit in a frequency conversion household appliance according to claim The protection module outputs a first protection signal to the PFC control module when the input voltage is less than the output voltage and the input current is greater than or equal to the preset maximum allowable current. The PFC control module is configured to control the PFC circuit to be turned off, and output a second protection signal to the motor controller to cause the motor controller to control the motor to operate in a down frequency.
  6. 如权利要求1所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,当所述输入电压小于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述PFC控制模块控制所述PFC电路开启,所述电机控制器控制所述电机按照预设频率正常运行。The voltage swell protection device for a power factor correction PFC circuit in a variable frequency household electrical appliance according to claim 1, wherein when said input voltage is less than said output voltage and said input current is less than said predetermined When the maximum allowable current, the PFC control module controls the PFC circuit to be turned on, and the motor controller controls the motor to operate normally according to a preset frequency.
  7. 如权利要求3或4所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护装置,其特征在于,所述第一预设电感量为0.5-1mH,所述第一预设频率为15-25KHz。The voltage swell protection device for a power factor correction PFC circuit in a frequency conversion household electrical appliance according to claim 3 or 4, wherein the first predetermined inductance is 0.5-1 mH, the first preset The frequency is 15-25KHz.
  8. 一种用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,所述变频家电设备包括所述PFC电路、控制所述PFC电路开启和关闭的PFC控制模块、电机、电机控制器,所述电压骤升保护方法包括以下步骤:A voltage surge protection method for a power factor correction PFC circuit in a frequency conversion household appliance, characterized in that the frequency conversion household appliance comprises the PFC circuit, a PFC control module that controls opening and closing of the PFC circuit, a motor, The motor controller, the voltage swell protection method comprises the following steps:
    检测所述PFC电路的输入电压,并检测所述PFC电路的输入电流;Detecting an input voltage of the PFC circuit and detecting an input current of the PFC circuit;
    检测所述PFC电路的输出电压;以及Detecting an output voltage of the PFC circuit;
    对所述输入电压和所述输出电压进行比较以生成第一比较结果,并对所述输入电流和预设的最大允许电流进行比较以生成第二比较结果,以及根据所述第一比较结果和所述第二比较结果分别通过所述PFC控制模块对所述PFC电路进行控制和通过所述电机控制器对所述电机进行控制。Comparing the input voltage and the output voltage to generate a first comparison result, and comparing the input current with a preset maximum allowable current to generate a second comparison result, and according to the first comparison result and The second comparison result controls the PFC circuit through the PFC control module and controls the motor through the motor controller.
  9. 如权利要求8所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。The voltage swell protection method for a power factor correction PFC circuit in a variable frequency household electrical appliance according to claim 8, wherein when said input voltage is greater than or equal to said output voltage and said input current is greater than or equal to Outputting a first protection signal to the PFC control module when the preset maximum allowable current is applied, so that the PFC control module controls the PFC circuit to be turned off, and outputs a second protection signal to the motor controller, so that The motor controller controls the motor to operate in a down frequency.
  10. 如权利要求8所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并且在所述PFC电路中的电感L小于第一预设电感量或者所述PFC电路的开关频率大于第一预设频率时所述电机控制器控制所述电机提前降频运行。A voltage swell protection method for a power factor correction PFC circuit in a frequency conversion household appliance according to claim 8, wherein when said input voltage is greater than or equal to said output voltage and said input current is less than said When the maximum allowable current is set, the first protection signal is output to the PFC control module, so that the PFC control module turns off the PFC circuit, and the inductance L in the PFC circuit is smaller than the first preset inductance or The motor controller controls the motor to perform an early frequency down operation when the switching frequency of the PFC circuit is greater than the first preset frequency.
  11. 如权利要求8所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,当所述输入电压大于或等于所述输出电压且所述输入电流小于所述预 设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块关闭所述PFC电路,并且在所述PFC电路中的电感L大于等于第一预设电感量且所述PFC电路的开关频率小于等于第一预设频率时所述电机控制器控制所述电机按照预设频率正常运行。A voltage swell protection method for a power factor correction PFC circuit in a frequency conversion household appliance according to claim 8, wherein when said input voltage is greater than or equal to said output voltage and said input current is less than said a maximum allowable current, outputting a first protection signal to the PFC control module, so that the PFC control module turns off the PFC circuit, and an inductance L in the PFC circuit is greater than or equal to a first preset inductance And the motor controller controls the motor to operate normally according to the preset frequency when the switching frequency of the PFC circuit is less than or equal to the first preset frequency.
  12. 如权利要求8所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,当所述输入电压小于所述输出电压且所述输入电流大于或等于所述预设的最大允许电流时,输出第一保护信号至所述PFC控制模块,以使所述PFC控制模块控制所述PFC电路关闭,并输出第二保护信号至所述电机控制器,以使所述电机控制器控制所述电机降频运行。A voltage swell protection method for a power factor correction PFC circuit in a variable frequency household electrical appliance according to claim 8, wherein said input voltage is less than said output voltage and said input current is greater than or equal to said pre- a maximum allowable current, outputting a first protection signal to the PFC control module to cause the PFC control module to control the PFC circuit to be turned off, and outputting a second protection signal to the motor controller to cause the A motor controller controls the motor to operate in a down frequency.
  13. 如权利要求8所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,当所述输入电压小于所述输出电压且所述输入电流小于所述预设的最大允许电流时,所述PFC控制模块控制所述PFC电路开启,所述电机控制器控制所述电机按照预设频率正常运行。The method of claim 8, wherein the input voltage is less than the output voltage and the input current is less than the preset When the maximum allowable current, the PFC control module controls the PFC circuit to be turned on, and the motor controller controls the motor to operate normally according to a preset frequency.
  14. 如权利要求10或11所述的用于变频家电设备中功率因数校正PFC电路的电压骤升保护方法,其特征在于,所述第一预设电感量为0.5-1mH,所述第一预设频率为15-25KHz。 The method of claim 10 or 11, wherein the first preset inductance is 0.5-1 mH, the first preset The frequency is 15-25KHz.
PCT/CN2015/082870 2015-05-29 2015-06-30 Device and method for protecting voltage surge of pec circuit in variable-frequency household electric apparatus WO2016192160A1 (en)

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